F Viper R Sl1610se Carpet Extractor Parts And Operator Manual

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Rev.11(15-12)

VV67149U

Nilfisk Inc.

9435 Winnetka Avenue North

Minneapolis, MN 55445

www.usviper.com

TABLE OF CONTENTS

Machine Components 3

Safety Precautions 4

Machine Set Up 5

Machine Operation 5-6

Machine Maintenance & Storage 6-7

Troubleshooting 8

Parts Lists 9-20

Wiring Diagram 21

1 3

4

6

7

8

9

10

11

5

2

MACHINE COMPONENTS

1) Vacuum / pump on/off switc

h

7) Spray jets

2) Brush circuit breaker 8) Brush assembly

3) Brush / spray on/off button 9) Pickup hea

d

4) Drain hose 10) Solution tank fill port

5) Accessory tool solution hookup 11) Recovery tank lid

6) B

r

ush raise and lower foot pedal

3

SAFETY PRECAUTIONS

GROUNDING INSTRUCTIONS

General – This carped extraction machine

shall be grounded while in use to protect

the operator from electric shock. The

machine is provided with a three-contact

grounding type attachment plug to fit the

proper grounding type receptacle. The

green (or green & yellow) conductor in the

cord is the grounding wire. Never connect

this wire to other than the grounding pin of

the attachment plug.

This machine is for use on a nominal 120-

volt circuit and has a grounding plug that

resembles the plug illustrated in figure

below. Make sure that the machine is

connected to an outlet having the same

configuration as the plug. No adapter

should be used with this machine.

This machine is intended for commercial

use. It is constructed for use in an indoor

environment and is not intended for any

other use. Use only recommended

accessories.

All operators shall read, understand and

exercise the following safety precautions:

1) Do not operate machine:

- Unless trained and authorized

- Unless you have read and

understand operators manual

- In flammable or explosive areas.

- With damaged or modified cord or

plug.

- If not in proper operating condition.

- In outdoor areas.

- In standing water.

- Without filters in place.

- With the use of unapproved extension

cords.

2) Before operating machine:

- Make sure all safety devices are in

place and operate properly.

3) When using machine:

- Mix and handle any chemicals

according to manufacturer’s

recommendations

- Do not run machine over cord.

- Do not pull machine by cord or plug.

- Do not pull cord around sharp edges

or corners.

- Do not unplug by pulling on the cord.

- Do not stretch cord.

- Do not handle plug with wet hands.

- Keep cord away from heated

surfaces.

- Do not pick up flammable materials

or reactive metals.

- Report machine damage or faulty

operation immediately.

4) Before leaving or servicing machine:

- Turn off machine.

- Unplug power cord from outlet.

5) When servicing machine:

- Unplug cord from outlet.

- Use manufacturer supplied or

approved replacement parts.

- Avoid moving parts. Don’t wear

loose clothing.

4

SLIDER EXTRACTOR SETUP

!!! Read operators manual thoroughly

prior to operating or servicing this

machine!!!

Carefully check the shipping carton for

signs of damage. Report any carton

damage to carrier immediately.

Check carton contents to ensure carton is

complete. Contact your Viper distributor if

anything is missing.

Contents:

• Carpet Extractor

• Short “bleeder” vacuum hose

• 50’ extension power cable

!!! Read operators manual

thoroughly prior to operating or

servicing this machine!!!

1) Using a hose or bucket, fill tank with a

maximum of 10 gallons of hot water.

2) Add distributor recommended cleaning

solution

!!! Do not use flammable liquids or

operate machine in or near

flammable liquids or vapors!!!

3) Connect the supplied extension power

cable to the machine. Plug cord into a

grounded wall outlet. (see grounding

instructions)

4) Drop the brush head to the floor with

the foot release pedal on the back of

the machine.

MACHINE OPERATION

PRIOR TO EXTRACTING CARPETS

1) Inspect power cable and extension

cable for damage. Replace cable if

damage is found.

2) Vacuum carpet to remove debris prior

to extracting carpet.

CARPET EXTRACTING

1) Turn on vacuum / pump switch.

NOTE: Solution will only spray when

the brush / spray button is pushed.

2) To start cleaning, push the brush /

spray button and begin to pull the

machine backwards.

NOTE: For best cleaning results, pull

back on the machine at a pace of

approx. 10 feet in 15 seconds.

3) Release brush / spray button at the end

of the path, and continue to pull

machine back for another 12 inches to

pick up excess solution.

4) Tip machine back onto the transport

wheels and push forward to begin next

path.

OPERATING HINTS

1) Overlap cleaning path by approx. 2

inches

2) Work away from power outlet and

power cable in order to avoid damage

to the power cable.

5

3) Continually check for foam buildup in

recovery tank. Use a distributor

recommended foam control solution.

NOTE: Excessive foam buildup will not

activate the float shut-off and may cause

damage to the vacuum motor.

4) Repeat extraction path on heavily

soiled areas.

5) If brush stops spinning, there may be

an obstruction in the brush. Unplug the

power cable, raise the brush off the

floor and check for an obstruction.

Check & reset the brush circuit breaker

located on the control housing.

6) When recover of the dirty solution ends,

or the solution tank is empty, you must

drain the recovery tank. (see TANK

DRAINING)

USE OF ACCESSORY TOOLS

NOTE: Prior to cleaning upholstery, be

sure to read cleaning instructions provided

by the manufacturer.

1) Disconnect black vacuum hose off the

back right side of the machine.

Connect (optional) accessory vacuum

hose to area where the standard

vacuum hose was removed.

2) Connect (optional) accessory solution

hose to brass quick connect coupler

located on the back of the machine.

3) Connect (optional) accessory tool to

solution and vacuum hoses.

4) Turn on vacuum / pump switch.

5) Operate accessory tools as needed.

6) When cleaning is completed, relieve

water pressure from solution lines by

turning off vacuum / pump switch and

then squeeze trigger for 4 seconds.

DRAINING TANKS

DRAINING SOLUTION TANK

1) Disconnect vacuum hose from back of

machine and connect the “bleeder”

vacuum hose (included with machine)

to the machine back.

2) Remove the solution tank filter at the

fill area and place end of “bleeder”

hose into the bottom of the tank.

3) Turn on vacuum / pump switch &

vacuum out the remaining solution.

DRAINING RECOVERY TANK

1) Turn off machine, unplug and remove

power cable.

2) Unhook drain hose off the back of the

machine and remove drain hose

stopper.

3) Drain dirty solution into floor drain.

4) Replace drain hose stopper and

reattach hose to back of machine.

MACHINE MAINTENANCE

To keep the machine performing well

for many years, please follow the

following maintenance procedures.

!!! Always confirm that the machine

is unplugged prior to performing

any maintenance or repairs!!!

DAILY MAINTENANCE

1) When cleaning operation is complete

for the day, drain and rinse the

recovery tank thoroughly with clean

water.

2) Remove remaining solution from

solution tank.

3) Remove float shut-off (ping pong ball

in cage) from recovery tank and clean

with water.

6

4) Remove and inspect brass spray jets. If

necessary, clean jets in acetic acid

solution.

NOTE: Do not clean brass jets with a

pointed object, as it will damage the jets.

5) Check brush assembly & remove any

debris or carpet fibers.

6) Check pick up head and remove any

debris or carpet fibers.

7) Check condition of the stainless steel

pickup shoes on the pickup head. The

shoes must contact the floor for the

whole length of the pickup head.

Replace as necessary.

8) Clean machine with a nonabrasive

cleaner.

9) Inspect power cable for any damage.

Replace if necessary.

MONTHLY MAINTENANCE

1) Flush pump & plumbing with an acetic

acid solution to dissolve any chemical

buildup.

Mixing Instructions:

a) Premix 16 oz. or an acetic acid

solution with 2 gallons of water and

pour into solution tank.

b) Turn vacuum / pump switch on

c) Put machine head over floor

drain and operate machine for 50

seconds.

d) Shut machine down and allow

remaining solution to sit in

machine overnight.

e) The following day, spray out

remaining solution and flush

system again with 3 gallons of

clean water.

2) Inspect machine for water leaks.

3) Lubricate wheels with a water resistance

lubricant.

4) Check machine for loose or missing

nuts, screw and bolts and replace as

necessary.

MACHINE STORAGE

1) Prior to storing the machine, ensure the

solution and recovery tanks are clean

and empty of any solution.

2) Store machine in upright position in a

dry area, with the brush head off the

floor.

3) Remove recovery tank clear lid to

allow for air circulation.

NOTE: If you are storing the machine in

an area which can freeze, be sure both

tanks and the solution plumbing are empty

of all water and dry!

7

BASIC TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Machine doesn't

work Not plugged in to power source Plug into a grounded outlet

Faulty power cable Contact Viper Distributor

Faulty extension power cable Replace with new extension power cable

Building circuit breaker tripped Reset circuit breaker

Solution pump not

working Vacuum / pump switch not on Turn on switch

Vacuum / pump switch faulty Contact Viper Distributor

Faulty solenoid Contact Viper Distributor

Faulty solution pump Contact Viper Distributor

Pump overheated Determine cause and allow 30 minutes for

pump to cool

Loose or broken wiring Contact Viper Distributor

Vacuum motor not

working Vacuum / pump switch not on Turn on switch

Vacuum / pump switch faulty Contact Viper Distributor

Vacuum motor thermal overload tripped Check for obstruction and allow 30 minutes

to cool

Faulty vacuum motor Contact Viper Distributor

Worn carbon brushes Contact Viper Distributor

Loose or broken wiring Contact Viper Distributor

Poor pick up Air leaking around clear recovery lid Ensure recovery lid is firmly tightened

Clogged float shut-off Remove float shut-off and clean off debris

Float shut-off is activated Drain recovery tank

Loose drain hose stopper Ensure stopper is securely in place

Loose vacuum hose connections Ensure vacuum hose connections are tight

Defective vacuum hose Replace vacuum hose

Loose vacuum hose cuffs Ensure cuffs are secure to the hose

Damaged or loose pickup head shoes Contact Viper Distributor

Pulling machine too fast Slow down cleaning operation

Uneven or no

solution spray Solution tank is empty or low Fill solution tank

Vacuum / pump switch not on Turn on switch

Dirty or plugged spray tips Clean or replace spray tips

Improper spray tip size or spray angle Contact Viper Distributor

Worn spray tips Contact Viper Distributor

Faulty solution pump Contact Viper Distributor

Plugged solution tank filter Clean or replace filter

Pinched or kinked solution hose Check for obstructions and kinks and reroute

or replace if needed

8

9

9 VV67706 DRAIN HOSE

2

DIA NO PART

NUMBER DESCRIPTION NO

REQ'D

1 VV67161 CLEAR DOME, FRICTION FIT 1

2 VV67163 GASKET, CLEAR DOME 1

3 VA13477 SELF-TAPPING SCREW,ST4X15 2

4 VV67109 BEND, TUBE 2

5 VV67301 COUPLER 2

6 VV67302 GASKET, COUPLER

7 VV67108 ELBOW 1

8 VF81226 COUPLER VAC HOSE 1

1

10 VV67113-1 VAC HOSE 1

11 VV10113 CLAMP, HOSE 2" 2

12 VV20509 SCREW, RHM M5X10 SST 4

13 VV13601 WASHER, LOCK, SST Ø5 2

14 VV50712 CLAMP, CORD 3

15 VV67503 SWITCH 1

16 VV67509 BUTTON, SWITCH 1

17 VV67504 CIRCUIT BREAKER, 2A 1

18 VF14126 SCREW, M5X12, HEX 3

19 GV40215 CORD WRAP 1

20 VV67111 CLAMP, DRAIN HOSE 1

21 VV67501 SWITCH HOUSING 1

22 VF99008 STRAIN RELIEF 1

23 VV13511 WASHER, TEETH, ¢32

24 VF14212 SCREW, M3X25 2

25 VV67507 CORD 1

26 VV67116 POWER CORD 2

27 VV67505 BUSHING, CORD, 90°1

28 VV13652 NUT, LOCK, M3 2

29 VV67508 BRACKET, SWITCH 1

30 VV20291 WASHET, LOCK, ¢42

31 VF13491 SCREW, M4X12 2

32 VF44203 SWITCH ASSY 1

33 VV67105 CONNECTOR 1

34 GT13032 WASHER, PLAIN, Ø6XØ16X1.5 1

35 VV13607 WASHER, LOCK, SST Ø6 1

36 GT13056 SCREW, M6X16, PH 1

37 VV80128 BARB, HOSE 1

38 VV80115 ELBOW, STRECT 45°1

39 VV80125A NUT, COUPLING 1

40 VV20667

WASHER, LOCK, INTERNAL TOOTH

1

41 VV60509 GASKET, SOLUTION, INTAKE 1

PARTS LIST

10

64 VF67515 BUTTON ORIENTED COVER

65 VF20104A PLUG, DRAIN HOSE

63 VF67514 BUTTON WATER PROOF COVER

DIA NO PART

NUMBER DESCRIPTION NO

REQ'D

PARTS LIST

42 VV20276 WASHER, PLAIN 1

43 VV80125 COUPLING 1

44 VV10411 STRAINER, LINE 1

45 VV67101 SOLUTION TANK 1

46 VF47035A LOGO 1

47 VV67107 FILTER 1

48 VA13471 SCREW, ST5X10 2

49 VV67102 RECOVERY TANK 1

50 VF81504 FLOAT, SHUT-OFF 1

51 VV67305 BEND 1

52 VV13664 WASHER，PLAIN，¢4¢12X1 4

53 VF13491 SCREW，M4X12，SST 2

54 VV67162 RUBBER HINGE 1

55 VF81403A ELBOW, 90º, BRASS 1

56 VV67708 TUBING 1

57 VF82090 CLAMP(16-20) 1

58 VV67711 ELBOW, 90º, BRASS 1

59 VV67118 LABEL, RIGHT 1

60 VF80331 DECAL, WARNING 1

61 VV67119 LABEL,LEFT 1

1

1

62 VF99010C CIRCUIT BREAKER,17A

1

1

12

PARTS LIST

13

DIA

NO

PART

NUMBER

NO

REQ'D

1

VV80208

1

2 VV20274 1

3 VV20274A 1

4 VV80115 1

5 VV80128 2

6 VV10114 6

7 VV67114 1

8 VV67607 1

9 VV67604C 1

10 VV67608 1

11 VF14081 2

12 VF13539 4

13 VV67601 1

14 VV50190 1

15 VF81503 1

16 ZD55000 1

17 GT13032 11

18 VV80210 1

19 VV67117 1

20 VF13521 4

21 VF82310 3

22 VF14506 6

23 VV10113 3

24 VV67152 1

25 VF13495 2

26 VV13607 8

27 VF13551 2

28 VF82028 1

29 VV67104 2

30 VF13512 8

31 VV60406S 2

32 GT13058 4

33 GT13056 4

34 VF13474A 8

35 VV13601 4

36 VV13633 1

37 VV67140 1

38 VV67142 2

39 VV67407 1

40 VV67400 1

41 VV67110 2

42 VV67115 1

DESCRIPTION

MOUNTING BASE ASSY,BRUSH

SHOULDER SCREW

HOSE,SPRAYING

WASHER,LOCK,Ø5

NUT,SST,M5

CARPET PICK-UP TOOL

STAINLESS STEEL SHOES

SPRING

SCREW,FH,M5X15,SST

HINGE,SST 4"

SCREW,FH,SST,M5X22

SCREW,SST,PH,M6X16

WASHER,SST,PLAIN,Ø5XØ15X1

BOLT,M6X16,HEX

WASHER,LOCK,Ø6

WASHER,SST,PLAIN,Ø6XØ22X1.5

CABLE

SPACER

NUT,SST,M6

STUD

NUT,,LOCK,SS,M6

CLAMP,HOSE 2"

EXHAUST HOSE Ø48

GASKET,VAC MOTOR

VAC MOTOR,2-STAGE 220V

WASHER,SST,PLAIN,Ø6XØ16X1.5

BEND,NYLON,PUMP

HOSE,SOLUTION

COUPLER,QUICK CONNECT

WASHER,PLAIN,Ø13.5XØ32X1.5

WASHER,PLAIN,Ø14XØ32X1.5

ELBOW,STRECT,45

BARB,HOSE

CLAMP,HOSE 3/8"

HOSE,HIGH PRESSURE

BARB,PUMP

SOLUTION SOLENOID,220V/50HZ

CONNECTOR,THREE-WAY

THIN NUT M12

WASHER,PLAIN,Ø12

MOUNTING FRAME,PUMP

PUMP,220V,100PSI

PARTS LIST

14

DIA

NO

PART

NUMBER

NO

REQ'D

43 VV67120 1

44 VA13473 1

45 VV67405 1

46 VV13635 1

47 GT13014 2

48 VV67106 4

49 VA13478 1

50 VV67103A 1

51 VF14127 2

52 VV67121 1

53 VV60113S 2

54 VA75004 2

55 VF13604 1

56 VV13634 4

57 VV67200 1

58 VV67505 1

59 VF143001 6

60 GT13022 4

61 VF13501 2

NUT,LOCK, M12

CLAMP

SCREW,RHM,M4X16,SST

STRAINER

SCREW,RHM,M5X20,SST

NUT,NYLON,INSERT,M4

SPACER

SCREW,M6X35,HEX

FOOT STEP

SCREW,RHM,M6X20,SST

ANTISKID PLATE

WASHER,WHEEL,AL

WHEEL,10"

WASHER,Ø5

SCREW,RHM,M5X30,SST

BOTTOM PLATE ASSY

BUSHING,90 ,CORD

SCREW,PH,M3X4,SST

NUT,LOCK, M5

DESCRIPTION

15

15 ZD57000 MOTOR,110V

VF44204

DIA NO PART

NUMBER DESCRIPTION NO

REQ'D

PARTS LIST

1 VV67403-2A LIFT BAR 1

1

3 VV13601 WASHER,LOCK,SST,Ø5 5

4 VV13633 NUT,SST,M5 5

5 VV13634 SCREW,SST,PH,M5X30 1

6 VA13475 SCREW,PH,SST,M5X25 2

7 VV67407 SPRING 1

8 VV20501 SCREW,PH,SST,M5X14 2

9 VV13662 WASHER,PLAIN,Ø5XØ12X1 6

10 VV67401 MOUTING BASE,BRUSH 1

11 VV80128 BARB,HOSE 1

12 VV67423 INSERT,SPRAYER BODY 2

13 VV67421 SPRAYER BODY 1

14 VV67422 SPRAY TIP 4

1

16 VV67433 GASKET 1

17 VV67431-1 BOTTOM PLATE 1

18 GT13054 SCREW,BH,M5X12,SST 10

19 VF13512A SCREW,FH,SST,M5X18 4

20 VV67412 BRUSH 1

21 VV67417 GASKET 2

22 VV67414 FRAME,BRUSH 2

23 VV67404 PLATE 1

24 VV67406 GASKET 1

25 VF14024 BEARING 2

26 VF14023 SEAL 2

27 VV67411 SHAFT,BRUSH 1

28 VV67413 AXLE,PULLEY 1

29 VV67416 SPACER 1

30 GT13059 SCREW,HEX,SOCKET 4

31 VV67415 DRIVEN PULLEY 1

32 VV67402 BELT 1

33 VV67432 DRIVING PULLEY 1

34 VV67424 NOZZLE BODY 4

35 VV67436 MOUNTING BRACKET，MOTOR 1

36 GT13032 WASHER,SST,PLAIN,Ø6XØ16X1.5 4

37 VV13607 WASHER,LOCK,Ø6 4

38 VF13521 NUT,SST,M6 4

39 VV67405 STRAIN RELIEF 1

40 VV67408 POWER CORD 1

41 VV67410 BRUSH ASSEMBLY 1

16

2 RECTIFIER

17

DIA NO PART

NUMBER DESCRIPTION NO

REQ'D

PARTS LIST

1 VV40328 UPHOLSTERY TOOL 1

2 VV40328-6 WINDOW,HAND TOOL 1

3 VV20071 SCREW,5/16-18X5/8"L,HH 1

4 VV20298 WASHER，LOCK，5/16“L，SST 1

5 VV60531 GASKET 1

6 VV80159 NOZZLE，SPRAY TIP，80º1

7 VV80105 BUSHING，BRASS 1

8 VV80115 ELBOW，STREET，45 DEGREES 1

9 VV10933 TRIGGER VALVE 1

10 VV80128 BARB，HOSE 1

11 VV10114 CLAMP，HOSE 3/8” 2

12 VV85317 SOLUTION HOSE，3/8” 1

13 VV80241 BARB，HOSE MAIL PLUG 1

18

19

DIA NO PART

NUMBER DESCRIPTION NO

REQ'D

PARTS LIST

1 VV60220 CUFF, 1 1/2" 2

2 VV67703 HOSE，VACUUM 1

3 VV20652 TIE，CABLE 16

4 VV80241 HOSE BARB,MAIL PLUG，SST 1

5 VV10114 CLAMP，HOSE，3/8”,SST 2

6 VV67704 HOSE，SOLUTION，16'LONG 1

7 VV80128 HOSE BARB 1

8 RD80208 COUPLER，QUICK CONNECT 1

9 VV67703A VACUUM HOSE ASSEMBLY 1

10 VV67704A SOLUTION HOSE ASSEMBLY 1

20

21