86038980 Cvr Windsor Air Mover 3 120v Service Parts Manual

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Operating Instructions (ENG)

MODEL: 115 V

UL LISTING FOR 1/2 HP MODELS ONLY
Read instructions before operating the machine.

86038980-J 07/05/07
PRV NO. 98946

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER
Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________

2

86038980 03/05/07

HOW TO USE THIS MANUAL
The PARTS LIST section contains assembled
parts illustrations and corresponding parts list. The
parts lists include a number of columns of
information:

This manual contains the following sections:
-

-

HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST

-

The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.

-

Parts may be ordered from authorized dealers.
When placing an order for parts, the machine
model and machine serial number are important.
Refer to the MACHINE DATA box which is filled
out during the installation of your machine. The
MACHINE DATA box is located on the inside of
the front cover of this manual.

-

-

MODEL _____________________________________

-

DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________

REF – column refers to the reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
QTY – column lists the quantity of the
part used in that area of the machine.
DESCRIPTION – column is a brief
description of the part.
SERIAL NO. FROM – column
indicates the first machine the part
number is applicable to. When the
machine design has changed, this
column will indicate serial number of
applicable machine. The main
illustration shows the most current
design of the machine. The boxed
illustrations show older designs.
NOTES – column for information not
noted by the other columns.

NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is
on the back of the machine.
The SAFETY section contains important
information regarding hazard or unsafe practices
of the machine. Levels of hazards is identified that
could result in product or personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-

Power cord/switch

86038980 03/05/07

3

TABLE OF CONTENTS
Machine Data Log/Overview.........................2

HOW TO USE THIS MANUAL
How to use this Manual. ...............................3
Table of Contents .........................................4

SAFETY
Important Safety Instructions ........................5
Hazard Intensity Level. .................................6
Grounding Instructions..................................7

OPERATION
Set Up............................................... ……….8
On/Off Procedure.............................. ……….8

MAINTENANCE
Power Cord................................................ …8
Dust in Motor Windings.............................. …8
Lubricating Motor Sleeve Bearings............ …8
Fan Removal. ............................................ …8
Power Cord/Capacitor.. ............................. …8
Motor Removal. ......................................... …8
Wiring Diagram… ...................................... …9

GROUP PARTS LIST
Body Assembly .......................................... 10
Handle & Wheels ....................................... 12

4

86038980 03/05/07

IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

! WARNING:

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,
return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine
near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,
shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the
machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Connect to a properly grounded outlet. See Grounding Instructions.
Use only on GFCI protected receptacles.
Do not use this fan with any solid-state speed control device.

SAVE THESE INSTRUCTIONS

86038980 03/05/07

5

HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or
property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist.
Locate all safety devices on the machine. Please take the necessary steps to train the machine
operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.

6

86038980 03/05/07

115V GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.

ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those
indicated on the data label will cause serious
damage to the motors.

EXTENSION CORDS:
If an extension cord is used, the wire size
must be at least one size larger than the
power cord on the machine, and must be
limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding
provides a path of least resistance for electric
current to reduce the risk of electric shock.
This appliance is equipped with a cord having
an equipment-grounding conductor and
grounding plug. The plug must be inserted
into an appropriate outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.

Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug
provided with the appliance - if it will not fit
the outlet, have a proper outlet installed by
a qualified electrician. Use only GFCI
protected receptacles.

This appliance is for use on a nominal 120volt circuit, and has a grounded plug that
looks like the plug in “Fig. A”. A temporary
adaptor that looks like the adaptor in “Fig . C”
may be used to connect this plug to a 2-pole
receptacle as shown in “Fig. B”, if a properly
grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be
installed by a qualified electrician. The green
colored rigid ear, lug, or the like extending
from the adaptor must be connected to a
permanent ground such as a properly
grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a
metal screw.

86038980 03/05/07

7

OPERATION & MAINTENANCE
OPERATION
1. Open the doors or windows if possible to aid in
ventilation.
2. Ensure that the unit is turned off, plug the
power cord into the outlet.
3. Turn the switch to the desired speed.
4. Turn the unit off before un-plugging the power
cord from the outlet.
MAINTENANCE

1. Frequently inspect power cord for frayed or
damaged insulation.

! WARNING:
Remove machine power cord from electrical
source before making any repairs or
adjustments to machine.
POWER CORD/SWITCH
Power cord and switch can be serviced.
1. Remove the 4 screws holding switch down.
2. To replace switch unplug wires and replace
switch. See wiring diagram.
3. To replace power cord see step 1.
4. Unplug wires, loosen strain relief and remove
cord.
5. Replace power cord. See wiring diagram.
CAUTION: When reinstalling motor and fan, make
sure the wires are positioned and secured so they
will not touch fan during rotation.
CAUTION: When reinstalling electrical parts, refer
to wiring diagram for correct connections

8

86038980 03/05/07

WIRING DIAGRAM

4-POSITION
SWITCH
(86225090)
(PRV NO. 72176)
POWER

BLK

L1
3
2
1

WHT
BLK
BLU

GRN

(86217020)
(PRV NO. 23696)
GRN

RED
GRN

(86136310)
(PRV NO. 57086)

CAPACITOR
(86216620)
(PRV NO. 27943)

BRN

(86288710)
(PRV NO.
70769)

BRN
WHT

(86173350)
(PRV NO. 87515)

BLK

MOTOR
(86247130)
(PRV NO. 53149)

BLU
RED
GRN

3

1

2

L1
REAR VIEW OF
SWITCH

86038980 07/05/07

9

AIR BLOWER BODY ASSEMBLY

6
7

4

1
2

1
40
5

3
37

8
10

9

42
12

28
38

14

41
34
31

36

32AB

13

15
35
16

33

27

26
21

39
24

22
17
19
1

26
5

18
23*

30

24*
29

25*
11

10

86038980 07/05/07

21

19

20

AIR BLOWER BODY ASSEMBLY
REF

PART NO.

PRV NO.

QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

86136750
86214700
86136770
86136630
86137390
86219700
86136840
86223040
86225090
86288700
86136540
86216620
86223050
86245090
86136550
86217020
86217840
86215760
86136740
86214690
86137340
86136830

70765
36210
70768
70246
87255
48084
70771
62928
72176
140474
67481
27943
62936
50344
67483
23696
34389
140467
70764
36211
87211
70770

12
1
2
2
7
1
1
1
1
1
2
1
1
1
4
1
1
1
2
1
4
1

SCR, M4 X 15MM PH SHEET METAL
GUARD, 9” AB
SCR, M6-1 X 16MM FHMS BLK
SCR, 8-32 X 1/4 PPHMS BLK
WASHER, M4 RIVET BACKUP
KNOB, SWITCH AB
SET SCR, M3 X 8MM X .5
PLATE, SWITCH AB
SWITCH, 3 SPEED ROTARY
CLAMP, CAPACITOR
RIVET, M4 X 14MM
CAPACITOR
PLATE, INNER AB
LABEL, WARNING
RIVET, M3 X 12MM
CORD, 14X3 SJT, AB
FAN, SQUIRREL CAGE
BRKT, MOTOR SHAFT AB
SCR, M6-1 X 15 PPHMS PLTD BLK
GUARD, 10” AB
WASHER, M6 FLAT BLK
SET SCR, M8 X 8MM CUP POINT

23

86217910

66352

4

FOOT BLOWER

24

86225730

87218

8

WASHER, M6 FLAT

25

86136760

70767

4

SCR, M6-1 X 19MM PPHMS

26
27
28
29
30
31
32A
32B
33
34
35
36
37
38
39
40
41
42

86271550
86288690
86296660
86218420
86136730
86219710
86247130
86136240
86216760
86198450
86079800
86137370
86136560
86288680
86137360
86225750
86224930
86296650

57220
87226
36212
70763
48085
53149
53803
20100
20005
62214
87231
87484
87230
87225
87239
730012
-

6
4
4
1
2
2
1
1
1
1
1
1
1
1
4
4
1
2

NUT, M6X1 HEX NYLOCK PLTD
WASHER, M3 RIVET BACKUP
RIVET, M4 X 18MM
GUARD, FRONT AB
SCR, M6-1 X 40MM
KNOB, CARPET CLAMP
MOTOR, 115V 3SPD 1/2 HP
MOTOR, 115V 3SPD 1 HP
CLAMP, CARPET
CLAMP, 5/16 NYLON
PLATE, WARNING LABEL
WASHER, M18 STAR
RIVET, M5 X 20
WASHER, M5 RIVET BACKUP
WASHER, M4 RIVET BACKUP
WASHER, M4 INT STAR BLK ZNC PLT
STRAINER RELIEF, 14/3 STRAIGHT
RIVET, M4 X 10MM

86038980 07/05/07

SERIAL NO.
FROM

NOTES:

*FOR MODEL
W/O HANDLE
*FOR MODEL
W/O HANDLE
*FOR MODEL
W/O HANDLE

11

AIR BLOWER HANDLE

1

2

3
9

8

7
6

4
5
13

5
6
7
8
9
12

10
11
10

12

86038980 03/05/07

11

AIR BLOWER HANDLE
REF

PART NO.

PRV NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13

86004070
86292520
86219720
86225400
86223500
86222270
86226020
86137280
86136640
86136760
86137380
86215490
86214960

36196
48087
78485
67469
57276
89206
87054
70262
70767
87233
140495
03118

1
1
1
1
2
2
2
2
2
2
2
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

GRIP, POLISHER HANDLE
TUBE, HANDLE UPPER LONG
KNOB, HANDLE LOCK
TUBE, HANDLE LOWER
RING, 13MM EXTERNAL SNAP
NUT, PUSH FLAT RD .51ID
WHEEL, 5D X 1.25 X 13MM ID GRY
WASHER, M8 FLAT DIN125A PLT
SCR, M8 X 20 HHMS PLTD
SCR, M6 X 1 HEX NYLOCK PLTD
WASHER, 20MM OD
BRACKET, WHEEL, BLOWER
AXLE, WHEEL, BLOWER

86038980 07/05/07

13



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