86038980 Cvr Windsor Air Mover 3 120v Service Parts Manual

: Sweepscrub Windsor-Air-Mover-3-120V-Service-Parts-Manual windsor-air-mover-3-120v-service-parts-manual 1762 file product_file

Open the PDF directly: View PDF .
Page Count: 13

Operating Instructions (ENG)

MODEL: 115 V

UL LISTING FOR 1/2 HP MODELS ONLY

Read instructions before operating the machine.

86038980-J 07/05/07

PRV NO. 98946

MACHINE DATA LOG/OVERVIEW

86038980 03/05/07

2

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

HOW TO USE THIS MANUAL

86038980 03/05/07

3

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine

model and machine serial number are important.

Refer to the MACHINE DATA box which is filled

out during the installation of your machine. The

MACHINE DATA box is located on the inside of

the front cover of this manual.

The model and serial number of your machine is

on the back of the machine.

The SAFETY section contains important

information regarding hazard or unsafe practices

of the machine. Levels of hazards is identified that

could result in product or personal injury, or severe

injury resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

- Power cord/switch

The PARTS LIST section contains assembled

parts illustrations and corresponding parts list. The

parts lists include a number of columns of

information:

- REF – column refers to the reference

number on the parts illustration.

- PART NO. – column lists the part

number for the part.

- QTY – column lists the quantity of the

part used in that area of the machine.

- DESCRIPTION – column is a brief

description of the part.

- SERIAL NO. FROM – column

indicates the first machine the part

number is applicable to. When the

machine design has changed, this

column will indicate serial number of

applicable machine. The main

illustration shows the most current

design of the machine. The boxed

illustrations show older designs.

- NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

TABLE OF CONTENTS

86038980 03/05/07

4

Machine Data Log/Overview.........................2

HOW TO USE THIS MANUAL

How to use this Manual. ...............................3

Table of Contents .........................................4

SAFETY

Important Safety Instructions........................5

Hazard Intensity Level. .................................6

Grounding Instructions..................................7

OPERATION

Set Up............................................... ……….8

On/Off Procedure.............................. ……….8

MAINTENANCE

Power Cord................................................…8

Dust in Motor Windings..............................…8

Lubricating Motor Sleeve Bearings............…8

Fan Removal. ............................................…8

Power Cord/Capacitor.. .............................…8

Motor Removal. .........................................…8

Wiring Diagram… ......................................…9

GROUP PARTS LIST

Body Assembly..........................................10

Handle & Wheels.......................................12

86038980 03/05/07 5

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water,

return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine

near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories,

shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

During operation, attention shall be paid to other persons, especially children.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the

machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Connect to a properly grounded outlet. See Grounding Instructions.

Use only on GFCI protected receptacles.

Do not use this fan with any solid-state speed control device.

SAVE THESE INSTRUCTIONS

!

WARNING:

HAZARD INTENSITY LEVEL

86038980 03/05/07

6

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or

property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist.

Locate all safety devices on the machine. Please take the necessary steps to train the machine

operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use Windsor approved replacement parts.

115V GROUNDING INSTRUCTIONS

86038980 03/05/07 7

THIS PRODUCT IS FOR COMMERCIAL

USE ONLY.

ELECTRICAL:

In the USA this machine operates on a

standard 15 amp 115V, 60 hz, A.C. power

circuit . The amp, hertz, and voltage are listed

on the data label found on each machine.

Using voltages above or below those

indicated on the data label will cause serious

damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size

must be at least one size larger than the

power cord on the machine, and must be

limited to 50 feet (15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding

provides a path of least resistance for electric

current to reduce the risk of electric shock.

This appliance is equipped with a cord having

an equipment-grounding conductor and

grounding plug. The plug must be inserted

into an appropriate outlet that is properly

installed and grounded in accordance with all

local codes and ordinances.

This appliance is for use on a nominal 120-

volt circuit, and has a grounded plug that

looks like the plug in “Fig. A”. A temporary

adaptor that looks like the adaptor in “Fig . C”

may be used to connect this plug to a 2-pole

receptacle as shown in “Fig. B”, if a properly

grounded outlet is not available. The

temporary adaptor should be used only until a

properly grounded outlet (Fig. A) can be

installed by a qualified electrician. The green

colored rigid ear, lug, or the like extending

from the adaptor must be connected to a

permanent ground such as a properly

grounded outlet box cover. Whenever the

adaptor is used, it must be held in place by a

metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug

provided with the appliance - if it will not fit

the outlet, have a proper outlet installed by

a qualified electrician. Use only GFCI

protected receptacles.

OPERATION & MAINTENANCE

86038980 03/05/07

8

OPERATION

1. Open the doors or windows if possible to aid in

ventilation.

2. Ensure that the unit is turned off, plug the

power cord into the outlet.

3. Turn the switch to the desired speed.

4. Turn the unit off before un-plugging the power

cord from the outlet.

MAINTENANCE

1. Frequently inspect power cord for frayed or

damaged insulation.

Remove machine power cord from electrical

source before making any repairs or

adjustments to machine.

POWER CORD/SWITCH

Power cord and switch can be serviced.

1. Remove the 4 screws holding switch down.

2. To replace switch unplug wires and replace

switch. See wiring diagram.

3. To replace power cord see step 1.

4. Unplug wires, loosen strain relief and remove

cord.

5. Replace power cord. See wiring diagram.

CAUTION: When reinstalling motor and fan, make

sure the wires are positioned and secured so they

will not touch fan during rotation.

CAUTION: When reinstalling electrical parts, refer

to wiring diagram for correct connections

!

WARNING:

WIRING DIAGRAM

L1

3

2

1

CAPACITOR

(86247130)

4-POSITION

SWITCH

GRN

BRN

BRN

GRN

RED

BLU

BLK

WHT

GRN

GRN

RED

BLK

BLU

WHT

POWER

312

L1

REAR VIEW OF

SWITCH

BLK

(86225090)

(86217020)

(86216620)

MOTOR

(86288710)

(86173350)

(PRV NO. 57086)

(PRV NO. 72176)

(PRV NO. 23696)

(PRV NO. 27943)

(PRV NO. 53149)

(86136310)

(PRV NO. 87515)

(PRV NO.

70769)

86038980 07/05/07

9

AIR BLOWER BODY ASSEMBLY

86038980 07/05/07

40

23*

41

25*

24*

39

36

38

37

35

9

28

5

26

21

33

32AB

31

34

24

19

18

19

1

1

30

29

11

27

26

22

21 20

17

16

15

14

13

12

42

10

8

7

6

5

4

3

2

1

10

AIR BLOWER BODY ASSEMBLY

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.

FROM NOTES:

1 86136750 70765 12 SCR, M4 X 15MM PH SHEET METAL

2 86214700 36210 1 GUARD, 9” AB

3 86136770 70768 2 SCR, M6-1 X 16MM FHMS BLK

4 86136630 70246 2 SCR, 8-32 X 1/4 PPHMS BLK

5 86137390 87255 7 WASHER, M4 RIVET BACKUP

6 86219700 48084 1 KNOB, SWITCH AB

7 86136840 70771 1 SET SCR, M3 X 8MM X .5

8 86223040 62928 1 PLATE, SWITCH AB

9 86225090 72176 1 SWITCH, 3 SPEED ROTARY

10 86288700 140474 1 CLAMP, CAPACITOR

11 86136540 67481 2 RIVET, M4 X 14MM

12 86216620 27943 1 CAPACITOR

13 86223050 62936 1 PLATE, INNER AB

14 86245090 50344 1 LABEL, WARNING

15 86136550 67483 4 RIVET, M3 X 12MM

16 86217020 23696 1 CORD, 14X3 SJT, AB

17 86217840 34389 1 FAN, SQUIRREL CAGE

18 86215760 140467 1 BRKT, MOTOR SHAFT AB

19 86136740 70764 2 SCR, M6-1 X 15 PPHMS PLTD BLK

20 86214690 36211 1 GUARD, 10” AB

21 86137340 87211 4 WASHER, M6 FLAT BLK

22 86136830 70770 1 SET SCR, M8 X 8MM CUP POINT

23 86217910 66352 4 FOOT BLOWER *FOR MODEL

W/O HANDLE

24 86225730 87218 8 WASHER, M6 FLAT *FOR MODEL

W/O HANDLE

25 86136760 70767 4 SCR, M6-1 X 19MM PPHMS *FOR MODEL

W/O HANDLE

26 86271550 57220 6 NUT, M6X1 HEX NYLOCK PLTD

27 86288690 87226 4 WASHER, M3 RIVET BACKUP

28 86296660 - 4 RIVET, M4 X 18MM

29 86218420 36212 1 GUARD, FRONT AB

30 86136730 70763 2 SCR, M6-1 X 40MM

31 86219710 48085 2 KNOB, CARPET CLAMP

32A 86247130 53149 1 MOTOR, 115V 3SPD 1/2 HP

32B 86136240 53803 1 MOTOR, 115V 3SPD 1 HP

33 86216760 20100 1 CLAMP, CARPET

34 86198450 20005 1 CLAMP, 5/16 NYLON

35 86079800 62214 1 PLATE, WARNING LABEL

36 86137370 87231 1 WASHER, M18 STAR

37 86136560 87484 1 RIVET, M5 X 20

38 86288680 87230 1 WASHER, M5 RIVET BACKUP

39 86137360 87225 4 WASHER, M4 RIVET BACKUP

40 86225750 87239 4 WASHER, M4 INT STAR BLK ZNC PLT

41 86224930 730012 1 STRAINER RELIEF, 14/3 STRAIGHT

42 86296650 - 2 RIVET, M4 X 10MM

86038980 07/05/07

11

AIR BLOWER HANDLE

86038980 03/05/07

12

1

2

3

4

567

89

10

11

12

11

10

13

5

6

7

8

9

AIR BLOWER HANDLE

REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.

FROM NOTES:

1 86004070 36196 1 GRIP, POLISHER HANDLE

2 86292520 - 1 TUBE, HANDLE UPPER LONG

3 86219720 48087 1 KNOB, HANDLE LOCK

4 86225400 78485 1 TUBE, HANDLE LOWER

5 86223500 67469 2 RING, 13MM EXTERNAL SNAP

6 86222270 57276 2 NUT, PUSH FLAT RD .51ID

7 86226020 89206 2 WHEEL, 5D X 1.25 X 13MM ID GRY

8 86137280 87054 2 WASHER, M8 FLAT DIN125A PLT

9 86136640 70262 2 SCR, M8 X 20 HHMS PLTD

10 86136760 70767 2 SCR, M6 X 1 HEX NYLOCK PLTD

11 86137380 87233 2 WASHER, 20MM OD

12 86215490 140495 1 BRACKET, WHEEL, BLOWER

13 86214960 03118 1 AXLE, WHEEL, BLOWER

86038980 07/05/07

1

3