Windsor Chariot 2 Ivac 24 Atv Vacuum Service Parts Manual
2016-12-28
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Chariot 2 iVac 24 ATV Vacuum Operating Instructions (ENG) MODELS: CV24 1.012-576.0 CVC24 1.012-577.0 From Serial Number (Ref No. 2*) * See Serial Number page in Spare Parts List or call manufacturer. 86398780-C 04/16/16 Machine Data Label / Overview OVERVIEW The Chariot® iVacuum 24™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The Chariot® iVacuum 24™ brushes and vacuums debris from indoor hard and carpeted surfaces and deposits the debris in the debris tray and filter bags. The unit also has an accessory wand and hose for cleaning small areas and non-floor surfaces. Warranty Registration Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://warranty.karcherna.com/ For customer assistance: 1-800-444-7654 2 86398780 Operator Manual iVac 24 ATV Table of Contents Machine Data Label / Overview . . . . . . . . . . . . . . . 2 Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual. . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . 7 Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . 9 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . How This Machine Works . . . . . . . . . . . . . . . . . . . Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vacuum Controls. . . . . . . . . . . . . . . . . . . . . . . . . . Pre-run Machine Inspection . . . . . . . . . . . . . . . . . Emergency Stop Procedures . . . . . . . . . . . . . . . . Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . To Begin Vacuuming . . . . . . . . . . . . . . . . . . . . . . . To Stop Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . Changing Vacuum Bag . . . . . . . . . . . . . . . . . . . . . 10 12 13 14 18 19 19 20 20 21 21 Maintenance Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 22 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Delta Q IC650 Charger Maintenance Instructions. 29 Delta Q IC650 Charger Operating Instructions . . 30 Selecting a Charge Profile. . . . . . . . . . . . . . . . . . . 31 Configuring the IC650 Charger Using a USB Flash Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Charge Tracking Data . . . . . . . . . . . . . . . . . . . . . . 33 Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Vacuum Diverter Valve Maintenance . . . . . . . . . . 35 Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Brush Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 37 Debris Tray Removal. . . . . . . . . . . . . . . . . . . . . . . 37 Debris Tray Installation . . . . . . . . . . . . . . . . . . . . . 37 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 37 Remove Brush Deck . . . . . . . . . . . . . . . . . . . . . . . 38 Replace Brush Deck Motor . . . . . . . . . . . . . . . . . . 38 Brush Motor Carbon Brush Replacement . . . . . . . 38 Drive Motor-From Serial Number (3*) . . . . . . . . . . 40 Drive Motor Carbon Brush Replacement . . . . . . . 40 Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . 40 Drive Motor-Prior to Serial Number (3*) . . . . . . . . 42 Drive Motor Carbon Brush Replacement . . . . . . . 42 Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . 42 Machine Tie-Downs. . . . . . . . . . . . . . . . . . . . . . . . 44 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Battery Discharge Indicator Troubleshooting . . . . 47 Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . . 48 86398780 Operator Manual iVac 24 ATV 3 How To Use This Manual This manual contains the following sections: • • • • How to Use This Manual Safety Operations Maintenance The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. Model: The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: • • • • • Batteries Brush Deck Drive Motor Service Schedule Machine Troubleshooting Date of Purchase: Serial Number: NOTE: The manual part number is located on the lower right corner of the front cover. Dealer: Address: Phone Number: Sales Representative: The model and serial number of your machine is located on the back of the machine. 4 86398780 Operator Manual iVac 24 ATV Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. This appliance is for dry use only. Use only as described in this manual. Use only manufacturer's recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine. During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). SAVE THESE INSTRUCTIONS 86398780 Operator Manual iVac 24 ATV 5 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit : NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures : N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie. N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires conseillés par le fabricant. Lorsque la machine ne fonctionnant pas correctement, a fait l'objet d'une chute ou d'une détérioration, a été laissée à l'extérieur, est tombée dans l'eau, la retourner au centre de service agréé. Ne pas opérer la machine lorsque les conduits de ventilation sont bloquées. Débarrasser les débris des conduits, car ils peuvent réduire l'écoulement d'air. Cette machine n'est pas adaptée au ramassage de poussières dangereuses Cette machine peut provoquer un incendie lorsqu'elle est utilisée près de vapeurs ou de matériaux inflammables. Ne pas l'utiliser près de liquides, de poussières ou de vapeurs inflammables. Cette machine est destinée à un usage commercial. Elle est recommandée davantage pour les domaines hôtelier, scolaire, hospitalier, industriel ou pour les bureaux, les chaînes de magasin, que pour un usage domestique normal. L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié. Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement. Déconnecter les batteries avant de nettoyer la machine ou de la soumettre à un entretien. Avant de se débarrasser de la machine, il est nécessaire de retirer les batteries et de les jeter correctement. S'assurer que toutes les plaques d'avertissement ou de précaution sont lisibles et fixées correctement sur la machine. Durant la manoeuvre de la machine, prendre garde aux personnes environnantes et notamment aux enfants. Avant l'utilisation de la machine, veiller à positionner tous les couvercles et portes comme indiqué dans les instructions. Lorsque la machine est laissée sans surveillance, s'assurer qu'elle ne se déplace pas de manière accidentelle. Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié. Lorsque la machine est laissée sans surveillance, la mettre hors tension ou verrouiller l'interrupteur principal afin d'empêcher un emploi non autorisé. Seuls les produits chimiques recommandés par le fabricant doivent être utilisés. Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant. L'utilisation d'autres brosses peut affecter sa sûreté. N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés). CONSERVER CES INSTRUCTIONS 6 86398780 Operator Manual iVac 24 ATV Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Kärcher North America approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke around batteries. Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal to lie across battery tops. 86398780 Operator Manual iVac 24 ATV 7 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort. ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers. POUR VOTRE SÉCURITÉ: ce signe permet d'identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel. Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur. POUR VOTRE SÉCURITÉ: NE PAS MANOEUVRER LA MACHINE: Lorsqu'on n'est pas expérimenté ou qualifié. Lorsque le guide d'utilisation n'est pas été lu ou compris. Dans des zones inflammables ou explosives. Dans des zones où des objets peuvent tomber. LORS DE L'ENTRETIEN DE LA MACHINE: Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Kärcher North America homologuées. Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et flamme nue loin. Compartiment de batterie de subsistance ouvert en chargeant. Étincelles et flammes de subsistance loin des batteries. Ne fumez pas autour des batteries. Déconnecter les batteries avant de travailler sur la machine. La machine ne doit être confiée qu'à un personnel qualifié. Porter systématiquement des lunettes et des vêtements de protection lors d'une intervention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les batteries. Ne jamais placer d'objets métalliques sur le dessus des batteries. 8 86398780 Operator Manual iVac 24 ATV Safety Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide. CAUTION 86244310 CAUTION LABEL 86252520 BATTERY CAUTION 86385070 WARNING MOVING PARTS 86398780 Operator Manual iVac 24 ATV 9 Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Cylindrical Brush Motor Side Broom Motor Cylindrical Brushes Side Broom Cylindrical Brush speed Side Broom speed Vacuum Motor Maximum flow rate of vacuum motor Maximum suction of vacuum motor Bag Capacity Mass (GVW) Weight empty without batteries Tires Maximum Speed Brake Minimum aisle u-turn width Maximum rated climb and descent angle Sound power dBA (IEC 60704-1) Sound pressuer dBA (IEC 60704-1) Vibration arms m/s² (ISO 5344) Vibration feet m/s² (ISO 5344) Sound power uncertainty dBA Sound pressure uncertainty dBA Vibration uncertainty m/s² 10 1224 W 36 Volts DC 34 amps 3 X12 Volt 130 AH @ 20 hr. rate 20-1/2 in. x 13 in. x 10 in. tall (330mm x 521mm x 254mm) .38 HP (280 W) .5 HP (373 W) .06 HP (47W) Two 20 in. (51cm) by 4 in. (10cm) diameter 9 in. (229 mm) diameter 1030 RPM 90 RPM .63 HP (470 W) 72 cfm (33.98 liters per second) 47.3 inches of water (11.7 kPa) 1100 in³ 18L 613 lbs (280 kg) 250 lbs (115 kg) 8 in. (203mm) drive, 6 in. (156mm) rear, polyurethane 2.3 mph (3.7 KPH) Electrical parking brake,sets automatically whenever operator stops. 51 in. (1295 mm) 10% (6 degrees) 80.6 dBA 68.4 dBA 1.6 m/s² 0.54 m/s² 3.00 dBA 3.00 dBA 0.50 m/s² 86398780 Operator Manual iVac 24 ATV Operations ITEM Height Length Width without deck Width of deck Width with side broom MEASURE 51.8 in (1316 mm) 44.0 in (1118 mm) 24.5 in (622 mm) 23.25 in (581 mm) 25.9 in (658 mm) LENGTH WIDTH HEIGHT This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86398780 Operator Manual iVac 24 ATV 11 Operations How This Machine Works The Chariot® iVacuum 24 ATV™ is a battery powered, self-propelled, vacuum intended for commercial use. The appliance vacuums debris and dirt from the carpet and collects it in a disposable bag. The machine's primary systems are the brush system, vacuum system, and operator control system. The function of the brush system is to brush the carpet. The brush system consists of two cylindrical type brushes, side brush, motors, brush deck, and controls. The right side brush is used to sweep debris from along edges into the path of the brush deck.The front cylindrical brush sweeps debris backwards. The rear brush sweeps debris forwards. Both cylindrical brushes work to agitate the carpet and to route the debris up into the debris tray assembly. The function of the operator control system is to control the direction and speed of the machine. The directional control system consists of the direction control switch, throttle pedal, speed control switch, drive reset switch, emergency stop/brake switch, steering wheel, propel controller and drive wheel. The directional control switch signals forward or reverse direction. The controller interprets signals from the throttle pedal to command the drive wheel to propel or slow the machine. The drive reset switch is to make sure the operator is on platform before machine will propel. The steering wheel points the drive wheel in the direction desired by the operator. The parking brake automatically engages when the operator steps off the platform. The emergency stop/brake can be used to hold the machine on slopes. The function of the vacuum system is to vacuum fine dirt and debris into the vacuum bag. The recovery system consists of the debris tray assembly, vacuum motor, paper vacuum bag and post filter. The vacuum draws the dirt off the floor as the machine moves forward. The vacuum motor provides suction to draw the fine dirt into the vacuum bag, and the debris tray holds large debris. The vacuum bag holds the fine dirt. 12 86398780 Operator Manual iVac 24 ATV Operations Components 4 9 3 7 5 1 8 6 2 1. Accessory Hose 2. Brush Deck 3. Console 4. Control Panel 5. Main Cover 6. Pedal Platform 7. Rear Cover 8. Side Broom 9. Vacuum Bag 86398780 Operator Manual iVac 24 ATV 13 Operations Drive Controls 1 8 9 5 2 3 7 6 4 10 14 86398780 Operator Manual iVac 24 ATV Operations 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator Light 9. Hour Meter 10. Operator Presence Switch 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. When the key is turned on the battery discharge indicator light will flash once and stay on continuously. 2. EMERGENCY STOP/BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake. To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause the machine to stop immediately. To reset the machine, rotate the switch clockwise. The switch will pop-up indicating reset machine. 3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will propel. The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch. 86398780 Operator Manual iVac 24 ATV 15 Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal. 5. HORN BUTTON The horn is activated by pressing the horn button. 6. STEERING WHEEL The steering wheel turns the front wheel causing the machine to change direction. 7. SPEED CONTROL Controls the maximum speed of the machine. There are two travel-only settings, slow and fast. To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclockwise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum. 16 86398780 Operator Manual iVac 24 ATV Operations 8. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The indicator will be illuminated if the batteries have a sufficient charge. A slow, continous flash indicates the batteries require charging. The Battery Lockout function will activate when the batteries are low. Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the side broom, main brushes, and vacuum operation. The drive remains functional. Return the unit to the charging station and charge the batteries. NOTE: Continuing usage may damage the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the indicator will give the correct charge level. 9. HOUR METER Records the number of hours the machine has been in vacuum operation. This information is useful in determining when to service the machine. 86398780 Operator Manual iVac 24 ATV 17 Operations Vacuum Controls 2 1 1. Function Mode Switch The first two positions are for transport only. See drive controls section. Light vacuuming This mode is used for light vacuuming. In this mode the machine will propel at fast speed. The ‘floating’ brush deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the deck. The vacuum will draw the dirt and debris into the debris tray and the vacuum bag. Deep vacuuming This mode is used for deep vacuuming. In this mode the machine will propel at a slow speed. The ‘floating’ brush deck is in the down position. The brushes will agitate, the side broom will bring debris into the path of the deck. The vacuum will draw the dirt and debris into the debris tray and the vacuum bag. Accessory mode This mode is used for using the accessory hose and attachments only. The brush and vacuum deck will both be up and off. In this mode the machine will not propel. 2. Vacuum Bag Status Light Light is green when bag is in place and vacuum operating conditions are good. Light is red if bag is missing or full or vacuum operating conditions are poor. 18 86398780 Operator Manual iVac 24 ATV Operations Pre-run Machine Inspection Emergency Stop Procedures Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. 1. Release the throttle pedal by lifting right foot. NOTE: See Maintenance Service Schedule for prerun machine inspection checklist items. Starting Machine 2. Turn machine power off with key switch by turning key switch counterclockwise. 3. If an electrical problem is suspected, push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately. NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 1. Push machine while off to verify parking brake is functioning correctly. 2. Stand on the operator platform. Throttle pedal must be in neutral position. 3. Turn the machine power on by turning key switch clockwise to the “ON” position. 4. Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended. 5. Press the Drive Reset Switch. 6. Press lightly on the throttle pedal with right foot. 86398780 Operator Manual iVac 24 ATV 19 Operations Normal Vacuuming To Begin Vacuuming Plan the vacuuming pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning or stopping. In order to achieve the best possible results, the area which is to be cleaned should be picked up before vacuuming. Large debris, strings and wire must be removed to prevent being caught in brushes. NOTE: Check and empty debris tray as needed during operation. If machine is allowed to stand in neutral with the vacuum deck down for more than 2 seconds, the brush motor stops. If either forward or reverse travel is selected, the brush motor will continue once movement of machine begins. Overlap the brush path and avoid transporting over previously cleaned areas. Recommended Path When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. Lorsque vous utilisez la machine en présence de gens, portez une attention particulière aux mouvements inattendus. Soyez plus prudent, surtout en présence d’enfants. 1. Stand on the operator platform. Throttle pedal must not be depressed. 2. Turn key switch to turn machine power on. 3. Check position of Directional Control Switch to ensure that machine is set to travel in direction intended. 4. Rotate the Speed/Function Control Knob to one of the two vacuum settings. 5. Drive machine forward to begin vacuuming. 6. Adjust the speed of the machine as necessary. 20 86398780 Operator Manual iVac 24 ATV Operations To Stop Vacuuming 1. Remove foot from throttle pedal allowing pedal to return to neutral. 2. Turn machine power off or switch to transport only mode. FOR SAFETY: Before leaving or servicing machine: stop on level surface, turn off machine and remove key. 7. Tilt back panel to retrieve a new clean paper bag from the storage compartment in left side wall of main cover. 8. Return back panel to operating position. 9. Unfold bag. There is a notch in cardboard on top of bag. Align notch with housing front edge aligning tab. Slightly bow cardboard to slide under housing’s front and rear retaining tabs. FOR SAFETY: When using machine, go slow on inclines. Vacuum Bag Housing Alignment Tab Changing Vacuum Bag A convenient bag storage is built into side of machine. 1. Park machine on level area. 2. Turn the machine power off. 3. Unlatch and open top of machine. 4. Remove backing from vacuum bag’s sealing tag. Seal top of bag. 5. Remove full vacuum bag from vacuum bag housing. 6. Clean vacuum bag housing and remove any debris. 10. Close and latch machine top. Retaining Clips Vacuum Bag Storage Compartment 86398780 Operator Manual iVac 24 ATV 21 Maintenance Service Schedule BEFORE EACH WORK PERIOD MAINTENANCE Check water level of batteries after charging; add distilled water if necessary Check that the vacuum box lid seal tightly Visually check for damaged or worn tires. Check vacuum hose connections. Check hoses for debris buildup. Empty debris tray Check pedal(s), brake and steering for proper operation Check vacuum bag fullness and change if necessary. Clean brushes and check wear. Remove bearing cap. Clean bearings and cap. Empty debris tray Charge batteries. Clean off top of batteries. Check battery cells with hydrometer. (Wet cell only) Check battery connections are tight. Clean battery cases and compartment. Clean and check drive tension chain for wear and tension. Clean chains, cables and pulleys for brush deck lift. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tensioner. Replace Filter 22 AFTER EACH WORK 50 HRS PERIOD 100 HRS 200 HRS 250 HRS * * * * * * * * * * * * * * * 86398780 Operator Manual iVac 24 ATV * * * * * * * Maintenance Batteries 1 4 3 2 5 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86398780 Operator Manual iVac 24 ATV 23 Maintenance Batteries (Wet Cell) The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level. Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155). Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals. Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times. Not all batteries require maintenance. AGM batteries are maintenance free. Do not attempt to remove sealed caps from AGM batteries. Warranty is void if caps are removed from AGM battery. L’entretien n’est pas nécessaire pour toutes les batteries. Les batteries AGM ne nécessitent pas d’entretien. N'essayez pas d'enlever les bouchons scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM. 24 86398780 Operator Manual iVac 24 ATV Maintenance Battery Maintenance When servicing machine, avoid contact with battery acid. Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du chargement. 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized. 2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately. 3. Wipe off the top of the batteries at least once a week. 4. Test battery condition with a hydrometer at least once a week. 5. Ensure that all connections are tight and all corrosion removed. 6. Every 4 to 6 months, remove the batteries from the machine and clean the battery cases and battery compartment. Wear eye protection and protective clothing when working with batteries. Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86398780 Operator Manual iVac 24 ATV 25 Maintenance Checking Battery Specific Gravity Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY a. Hydrometer Battery b. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart. SPECIFIC GRAVITY @ 80° F (27°C) 1.265 1.225 1.190 1.155 1.120 BATTERY CONDITION 100% CHARGED 75% CHARGED 50% CHARGED 25% CHARGED DISCHARGED NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected. To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°C): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). 26 86398780 Operator Manual iVac 24 ATV Maintenance Use a 36 volt, 20 amp maximum output DC charger which will automatically shut off when the batteries are fully charged. Charging Batteries When servicing machine, avoid contact with battery acid. Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie. 1. Stop the machine in a clean, well ventilated area next to the charger. 2. Turn “OFF” machine. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 3. Remove rear cover, unplug batteries from machine. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du chargement. Wear eye protection and protective clothing when working with batteries. Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Les batteries émettent du gaz hydrogène. Une explosion ou un incendie peut en résulter. Maintenez les étincelles et les flammes nues à l’écart. Gardez les carters ouverts lors du chargement. 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of battery acid balance and damage the machine. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86398780 Operator Manual iVac 24 ATV 27 Maintenance 5. Replace the battery caps, and leave them in place while charging. 7. Disconnect main positive lead and secure cable terminals away from batteries. 6. Unplug the battery connector from the machine. 8. Loosen both terminals on each jumper cable and remove one at a time. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 9. Prepare a suitable site to place the batteries. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging. Attach suitable battery lifting device and lift batteries from the machine. Batteries are a potential environmental hazard. Consult your battery suppler for safe disposal methods. 8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries. 9. Connect the batteries to the machine connector. 10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water. Fixez le dispositif de levage de batterie approprié et levez les batteries de la machine. Les batteries constituent un danger potentiel pour l'environnement. Consultez le fournisseur de votre batterie pour connaître les méthodes d'élimination sûres. 11. Install the rear cover. RED BLACK Changing Batteries 1. Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 2. Open the console cover. BLACK RED BLACK RED 3. Tilt the rear cover back. The rear cover can also be removed for better access. 4. If equipped with optional on board charger, tilt charger mount to rear of machine. 5. Disconnect battery pack from machine. 6. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. REAR OF MACHINE 28 86398780 Operator Manual iVac 24 ATV Maintenance Delta Q IC650 Charger Maintenance Instructions 1. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning the vehicle or machine. 2. The enclosure of the charger meets IP66, making it dust-tight and protected against powerful water jets. The AC inlet connection itself, when mated, is rated to IP20, which is not protected against water. Protect the AC connection if used in wet or dusty environments. 3. If the detachable input power supply cord set is damaged, replace with a cord that is appropriate for your region: - North America: UL or CSA listed / approved detachable cord at least 1.8m in length (≥ 6 feet), 3 conductor, 16AWG minimum and rated SJT; terminated in a grounding type IEC 60320 C14 plug rated 250V, 13A minimum. - All other regions: Safety approved detachable cord, 3 conductor, 1.5mm² minimum, rated appropriately for industrial use. The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of destination and, on the other end, an output grounding type IEC 60320 C14 plug. 86398780 Operator Manual iVac 24 ATV 29 Maintenance Delta Q IC650 Charger Operating Instructions - The charger may become hot during charging. Use hand protection to safely handle the charger during charging. - Extension cords must be a 3-wire cord no longer than 30m (100') at 10 AWG or 7.5m (25') at 16 AWG, per UL guidelines. Fault / Error / USB Indicator Battery Charging Indicator Charging Output Indicator 2 AC Power Indicator USB Host Port 1 Charge Profile/Error Display 3 Select Charge Profile Button 4 Solid red = Charger fault See display panel for details Solid blue = AC power available Flashing amber = External error condition - caution See display panel for details Flashing green = Low state of charge Solid green = High state of charge Flashing green = USB port active Solid green = Safe to remove USB flash drive Flashing green = High state of charge Solid green = charge completed 1. The USB Host Port allows data to be transferred to and from the charger using a standard USB flash drive, including the downloading of charge tracking data and updating of the charger’s software and / or charge profiles. 2. The Charging Output Indicator means that the charger output is active, and there is a potential risk of electric shock. 3. The Charge Profile / Error Display shows one of four possible codes to indicate different conditions: - ‘F’ codes meaning that an internal fault condition has caused charging to stop. ‘E’ codes meaning that an external error condition has caused charging to stop. ‘P’ code meaning that the charger programming mode is active. ‘USB’ code meaning that the USB interface is active, and the USB flash drive should not be removed. The ‘E,’ ‘F’ and ‘P’ codes will appear, then are followed by three numbers and a period to indicate different conditions (e.g. E-0-0-4). “See the Charger Fault Codes” or “Charger Error Codes” sections for details on these conditions and their solutions. 4. The Select Charge Profile Button is used to select a charge profile from those stored on the charger. Up to 25 charge profiles can be stored. See the “Selecting A Charge Profile” section for instructions. 30 86398780 Operator Manual iVac 24 ATV Maintenance Selecting a Charge Profile 1. Disconnect AC input from the charger, or from the wall outlet. Wait 30 seconds for the input relay to open. Figure 1: Disconnect AC input from the charger. *Process will time out and profile will remain unchanged if there is 15 seconds of inactivity, a profile number is allowed to display three times, or if AC power is cycled. 4. Once desired charging profile is displayed, press and hold button for 10 seconds (see Figure 3) to confirm selection and exit Profile Selection Mode. 5. Press the Select Charge Profile Button to check that the desired profile is selected. Use this table to record the charging profiles on your charger. 2. While reconnecting AC input, press and hold Select Charge Profile button. Hold the button until Error Indicator is on and Battery Charging Indicator starts flashing. Figure 2: Reconnect AC input while holding the Select Charge Profile Button. 3. Press and release the Select charger Profile Button to advance through charging profiles loaded on the charger. The selected charging profile will be displayed up to three times (e.g. “P-0-1-1” for Profile 11).* Figure 3: Press the Select Charge Profile Button to advance through the charge profiles. Hold the button for 10 seconds to confirm your selection. Profile Logic Profiles #42, 62 and 73 are programmed to automatically restart a charge cycle after 14 days or 1.8V/cell have been reached by the batteries if the charger remains connected to AC power. NOTE: Each profile is programmed to optimize the life and performance of their corresponding battery, contact the manufacturer before changing battery charger profiles. 86398780 Operator Manual iVac 24 ATV 31 Maintenance Configuring the IC650 Charger Using a USB Flash Drive Using the Delta Q software, USB storage drives can be pre-programmed to certain charger configuration. To use the USB port, follow these steps: 1. Insert the USB flash drive at any time, except during a charge cycle. Stop the charge cycle by removing AC power or the DC connection to the batteries. The charger will power the USB port from the remaining AC connection. 2. If there is enough disk space, the charger will write charge tracking data to the drive. The Fault/Error/USB Indicator will flash green during reading and writing. 3. If the drive contains compatible configuration files, the charger will load them. 4. The IC650 Charger will briefly reset. 5. Remove the drive when the Fault/Error/USB Indicator is solid green. Figure 4, Insert the USB flash drive to begin the reprogramming process. When complete, the Fault/Error/USB Indicator will be solid green as shown. Troubleshooting If the alarm indicator flashes amber, note the error code and retry the update. If there is no response to inserting the USB drive when the charger is being used off-board, check that AC power is available and connected. If the charger is installed on-board, ensure that the charger either has AC power and / or batteries are connected. Confirming a Software Update After using a USB flash drive to update the charger firmware, the update can be confirmed by reviewing the .txt file written to the flash drive by the charger. It will be located in the folder labelled ‘syslog’ (e.g. F:\CHARGER\RESP\serialno\syslog\00000000.txt). Open this file using a text editing program such as Notepad or Microsoft Word. If the update has been successful, near the end of the text you will see a description resembling “SM Task: Successful upgrade at Major[001].Minor[991].Build[000]variant[008].” 32 86398780 Operator Manual iVac 24 ATV Maintenance Charge Tracking Data All IC650 Chargers record data such as amp hours returned, charge cycle completion or interruption, and the charge profile being used. This data can be very useful in vehicle or machine diagnostics. To retrieve this data, follow these steps: 1. After a charge cycle is complete, or the charger is disconnected from the battery pack, insert a USB flash drive with at least 2MB of free space into the IC650 Charger’s USB hose port. The charger will automatically begin to download the data, shown on the Fault/Error/USB Indicator with a flashing green light. If you plan to download data from a large number of chargers, having more free space on your USB flash drive is recommended. If you want to update the software on only some of your chargers, it is recommended that you use separate USB flash drives for updating and downloading charge tracking data. Figure 5, Insert the USB flash drive to begin the charge data download process. This step can be completed using the same USB flash drive programmed to update the charger’s software. The process is completed when the USB indicator is solid green, and no longer flashing. 2. The downloading process is complete when the Fault/Error/USB Indicator is solid green. The USB flash drive can be removed from the charger. 86398780 Operator Manual iVac 24 ATV 33 Maintenance Circuit Protection Circuit Breakers 3 A Fuse Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 1.5 Amp. Protects the deck actuator. 18 Amp. Protects thebrush motor, 3 Amp fuse protects the side broom motor. 18 Amp. Protects the vacuum motor. 34 86398780 Operator Manual iVac 24 ATV Maintenance Vacuum Diverter Valve Maintenance For maintenance and removal of the vacuum diverter valve follow the steps below. 5 3 4 1 2 1. Remove hoses from diverter valve. 2. Remove screw and washer (1) on right side of hinge bracket. 3. Loosen screw on left side to allow tank to rotate to the left (do not remove screw). This will allow better access for valve removal. 4. Remove the three (3) screws and washers retaining the diverter valve assembly to the console. 5. Gently pull valve assembly from console to avoid damaging valve. 6. Reverse steps to re-install. NOTE: Remove the post filter for easier access. 86398780 Operator Manual iVac 24 ATV 35 Maintenance 4 1 2 3 Brush Deck 1. Debris Tray 2. Brush Deck Door 3. Side Broom 4. Deck Lift Actuator 36 86398780 Operator Manual iVac 24 ATV Maintenance Brush Deck Debris Tray Removal The dual cylindrical head is designed to agitate the carpet while vacuuming. The first brush pushes debris backwards. The second brush, brushing forward picks up debris and throws it into the debris tray. 1. Release the debris tray spring clip. NOTE: The brushes should wear evenly side to side. Brushes should be replaced as a set when bristle length wears to height of yellow PerformAlert™ bristles. 2. Slide the debris tray away from machine. Debris Tray Installation 1. Slide the debris tray into the debris tray mount notch. 2. Secure with debris tray spring clip. Brush Removal The brushes are removed from the right side of the machine. 1. Release door spring clips and raise the brush door. 2. Slide the brushes out the side opening. Remove bearing cap. Clean bearings and cap. SPRING CLIP Belt Replacement Brush Installation 1. Slide brush through door opening and onto drive shaft. Make sure it is fully seated and is driven by the deck system. 1. Remove three (3) cover screw and cover. 2. Rotate the brush end caps until the indicator lines on the ends are vertical. 3. Thread new belt through pulley’s and tensioner. 3. Lower the brush door and secure with spring clips. 2. Push belt tensioner to the left as shown to release belt tension. Remove belt and discard. 4. Re-install cover. NOTE: Belt must be installed with lettering facing out. If installed incorrectly this may cause excessive noise BELT TENSIONER BELT SPRING CLIP VERTICAL INDICATOR LINE SPRING CLIP COVER 86398780 Operator Manual iVac 24 ATV 37 Maintenance Brush Motor Carbon Brush Replacement Do not use a pressure washer to clean around the brush motors. Use tap pressure only. 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. 2. Remove end cap from motor. NOTE: Motors contain two wave washers in cap. Do not lose these. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. 3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement. Remove Brush Deck 4. Retract spring and install new brush. Install connector screw and lead. 1. Lower brush deck. 2. Turn off machine 3. Disconnect motor harness connectors and remove vacuum hose from top of deck. 4. Remove bumper bolts and bumper to access linkage mount brackets. 5. Pull down and disconnect spring mount bracket from deck lift arm. Keep spring attached to mount bracket. 6. Remove four (4) bolts and associated hardware that connect deck lift arm to linkage mount brackets on drive assembly. 7. Remove two (2) bolts and associated hardware that connect deck lift arm to lift linkage plate. 8. Pull out deck with attached deck lift arm. 5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension. 6. Carefully place end cap onto bearing on motor shaft. NOTE: Use care to assure wave washer alignment. 7. With end cap in partially installed position, release all brushes to contact position with motor commutator. NOTE: Failure to insure all brushes are released will result in motor failure. 8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.Maintain alignment between motor barrel base and cap. FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and disconnect power. 9. Reverse to reassemble. Replace Brush Deck Motor Replacing Coupler Spider 1. Remove brush deck from machine. 2. Remove two (2) nuts to free rear mounting bracket from deck. 3. Remove six (6) motor mount bracket face screws. 4. Remove rear mounting bracket. 5. Remove motor with attached coupler, leaving front motor mounting bracket still attached to deck. 6. Remove coupler from old motor for reuse. 7. Inspect spider coupler for wear replace as needed. 1. Remove three (3) cover screws and drive housing cover from end of brush deck. 2. Remove four (4) drive housing mounting screws 3. Slide out brush drive housing assembly with attached coupler from end of brush deck extrusion. 4. Replace coupler spider. 5. Reverse to assemble. NOTE: Align coupler jaws when sliding in brush drive housing assembly. Reverse process to reassemble with new motor. 38 86398780 Operator Manual iVac 24 ATV Maintenance To Repair or Replace Vacuum Motor 1. Remove four (4) screws from top of control panel. 8. Remove move three (3) screws that secure vacuum motor. Replace motor. 2. Tip control panel back from console to expose vacuum motor wires. 3. Disconnect electrical connector from the vacuum motor. 4. Replace one screw to secure control panel to console. 1.18 5. Open console. 6. Remove the two (2) nuts from vac motor bracket, as shown below. VACUUM MOUNTING SCREWS (3) 9. Reverse steps to install. NOTE: If vacuum motor is not mounted as shown, vacuum may not seal properly, resulting in poor performance. Vacuum Motor Carbon Brushes End Cap VACUUM MOTOR BRACKET Carbon Brushes 7. Remove three (3) screws that secure vacuum motor assembly in place. Remove vacuum motor assembly, as shown below. If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. Inportant: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. VACUUM ASSEMBLY MOUNTING SCREWS (3) 3 [9.5mm] 8 both carbon brushes when either is less tan 3/8" (9.5mm) long. 86398780 Operator Manual iVac 24 ATV 39 Maintenance Drive Motor-From Serial Number (3*) Drive Chain Tension Drive Motor Carbon Brush Replacement The drive chain should deflect about 1/4 inch on either side of the loop when the opposite side is tight. To adjust chain tension: Do not use a pressure washer to clean around the brush motors. Use tap pressure only. 1. Remove bumper. 2. Loosen the 1/4” nut behind the idler sprocket. 3. Tighten the front screw to increase chain tension. 4. re-tighten the 1/4” nut behind the idler. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. 5. Reinstall the bumper. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove motor carbon brushes. This machine is equipped with a drive gear engagement/disengagement lever. 1. Open the console cover. 2. Tilt the rear panel back until it stops on the lanyard. 3. Grasp the lower end of the flexible steering shaft and pull it straight up until it is disengaged with the hex steering shaft. 4. Remove the cover and gasket at the steering shaft area. 5. Grasp the drive wheel by reaching under the front bumper and turn it to near the left steering stop. Transporting Machine The brake automatically engages and keeps the machine from moving whenever the operator stops the machine. The drive gear can be disengaged so the machine can be pushed or towed (slowly). When the drive gear is disengaged the machine cannot be driven. Lever access Turn wheel to the right and remove internal cover plate. 6. The drive motor carbon brushes are located under the metal band. Remove the band to access the 4 brushes. 7. Remove the phillips screw that holds each lead. Remove the brushes. 8. Install the new brushes and reinstall the band. 9. Replace the gasket and cover, set the drive wheel straight ahead, set the steering wheel straight ahead, and gently align the steering shaft coupling and slide onto the lower shaft. 10. Slowly close the cover and make sure the shaft slides without binding. 40 86398780 Operator Manual iVac 24 ATV Maintenance Brake Override 1. Disconnect battery to prevent injury. 2. Turn wheel slightly to the right. 5. Push the machine slowly. Take care as voltage is generated while pushing the machine and may cause the controller to temporarily stop the machine. 3. Remove the knobs that hold the access panel in place. Then remove the access panel. NOTE: The access panel is located near the batteries.) 6. To re-engage the brake, push the lever as indicated. 7. Reinstall the access panel and reconnect the batteries. Knobs 4. Push the lever as indicated to disengage the brake. Inclines When navigating an incline the machine may come to a stop. Turn the machine off. Wait 5 minutes and start the machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes. Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. 86398780 Operator Manual iVac 24 ATV 41 Maintenance Drive Motor-Prior to Serial Number (3*) Drive Chain Tension Drive Motor Carbon Brush Replacement The drive chain should deflect about 1/4 inch on either side of the loop when the opposite side is tight. To adjust chain tension: Do not use a pressure washer to clean around the brush motors. Use tap pressure only. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove motor carbon brushes. 1. Remove bumper. 2. Loosen five (5) screws that hold the drive gear motor and slide the gear motor up until the chain tension is correct. Tighten the five (5) mounting screws. 3. Models equipped with jack screw on front side of drive should not use jack screw to apply tension. Use only as a stop once chain is properly tensioned. 4. Reinstall the bumper. 1. Open the console cover. Transporting Machine 2. Tilt the rear panel back until it stops on the lanyard. This machine is equipped with a drive gear engagement/disengagement lever. 3. Grasp the lower end of the flexible steering shaft and pull it straight up until it is disengaged with the hex steering shaft. 4. Remove the cover and gasket at the steering shaft area. 5. Grasp the drive wheel by reaching under the front bumper and turn it to near the left steering stop. 6. The drive motor carbon brushes are located under screw caps. The caps are accessible by gently moving the harness aside. The brake automatically engages and keeps the machine from moving whenever the operator stops the machine. The drive gear can be disengaged so the machine can be pushed or towed (slowly). When the drive gear is disengaged the machine cannot be driven. NOTE: Front bumper removed for clarity and to show access to lever. 7. Rotate the drive wheel to near the right hand stop to access the right side carbon brush. 8. Replace the gasket and cover, set the drive wheel straight ahead, set the steering wheel straight ahead, and gently align the steering shaft coupling and slide onto the lower shaft. 9. Slowly close the cover and make sure the shaft slides without binding. 42 86398780 Operator Manual iVac 24 ATV Maintenance Lever access Drive gear disengaged Turn wheel to left and reach up under bumper and steel brake. Machine can be pushed or towed (slowly). When disengaged the machine rolls easily. Disengage on a level surface. Rotate lever firmly in direction of arrow. Drive gear engaged Machine can be driven. Rotate lever firmly in direction of arrow Inclines When navigating an incline the machine may come to a stop. Turn the machine off. Wait 5 minutes and start the machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes. Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. 86398780 Operator Manual iVac 24 ATV 43 Maintenance Preparation for Loading/Unloading Trailer Before loading or unloading machine from trailer, brush deck must be in the up position. When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to prevent the machine from rolling. Machine Tie-Downs There are two tie points located in front of the rear wheels on the frame, and a Tie-down wrap point on the vacuum bag housing. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine. Tie-downs must be positioned to prevent the machine from moving forward, backward, or either side to side. Use all four corners of the machine with the tiedowns running out opposite directions. Tie-downs must be attached to the transporting vehicle securely. Recommended Tie-Down Points VACUUM BAG HOUSING CONNECT AT FRAME VIEW FROM BOTTOM 44 86398780 Operator Manual iVac 24 ATV Maintenance Troubleshooting PROBLEM No machine function No power to machine Little or no propel CAUSE Console lid is open Battery disconnected Emergency shut-off activated Battery cables corroded Faulty key switch Batteries not plugged in On Board charger plugged in Low battery charge Tripped circuit breaker Machine turned on with pedal not in neutral position Faulty drive reset circuit or switch Faulty platform circuit or switch Brake over-ride engaged Faulty brake circuit or over-ride switch Drive Lever disengaged Faulty speed control circuit or switch Check wires & connections Faulty forward/reverse circuit Check wires & connections Battery needs charged Charge Battery Controller is indicating a fault code See fault code table Machine is stalled against an obstacle (threshold, curb, etc.) Controller overheated Loose motor connection Faulty throttle circuit or potentiometer Reverse speed only Battery indicator light flashing Allow pedal to return to neutral. Restart Controller limits motor amperage. Allow unit to cool down for several minutes. Remove obstacle or push machine away from obstacle Allow cool down period Check wires and connections from controller to motor Check wires and connections from and potentiometer resistance Check wires, connection and switch Check wires, connections and switch Disengage brake over-ride Check wires, connections and switch Engage drive Controller protecting motor from overload Machine does not change speeds Forward speed only SOLUTION Close console lid Check all battery cable connections Reset Clean connections Replace switch Plug batteries in Un-plug and stow cord Charge batteries Reset controller circuit breaker 86398780 Operator Manual iVac 24 ATV 45 Maintenance Troubleshooting PROBLEM Vacuum motor does not run, or runs slowly CAUSE Faulty vacuum circuit or switch Worn vacuum motor brushes Vacuum circuit breaker tripped Vacuum and brush do not turn on Circuit breaker tripped Full bag or clog in system (bag full light on) Poor vacuum performance Debris caught in system Low battery charge Lid is not closed correctly Faulty gaskets Accessory hose is not sealed shut. Bag or debris tray are full Vacuum diverter valve not actuating Brush motors do not run, or runs Circuit breaker tripped slowly Low battery charge Faulty brush circuit or motor Bag full light on Worn brush motor brushes Deck won’t go down Actuator circuit breaker tripped Side broom not running Fuse is blown Brush door won’t close Cylindrical brushes not installed correctly. 46 SOLUTION Check wires & connections Replace brushes, check commutator Reset circuit breaker Reset Replace bag, empty debris tray, check for and remove clogs Remove debris Charge batteries Close and latch lid correctly inspect and replace gaskets assure hose is tight in hose holder Empty tray, replace bag Check for debris Check electrical connections Check timer circuit board Reset circuit beaker Charge battery Check wires, connections and motor Replace bag, empty debris tray or remove clog. Replace brushes, check commutator Reset actuator circuit breaker Clear foreign objects from broom that inhibit free motion, replace fuse. Align brushes to drive shaft assemblies, close door. 86398780 Operator Manual iVac 24 ATV Maintenance Battery Discharge Indicator Troubleshooting The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems. Number of flashes 1 2 3 4 5 6 Problem The battery needs charging, there is a bad connection to the battery or dependent on the programming, may indicate that the battery lockout function is active and the controller is in a restricted mode of operation. Check the connections to the battery. There is a bad connection to the drive motor. If the connections are good, try charging the battery. The battery charge level has fallen below the battery Lockout Level and the controller is inhibiting brush and vacuum functions Not used. The controller is being inhibited from driving, this may be because the battery charger is connected (on board charger only). A throttle fault is indicated. Charge the battery. Check all connections between the motor and the controller. The drive motor has a short circuit to a battery connection. Contact your service agent. 7 8 A controller fault is indicated. The parking brake has a bad connection. 9 10 - Solution An excessive voltage has been applied to the controller. This is usually caused by a poor battery connection. Blinks once every 5 seconds 86398780 Operator Manual iVac 24 ATV Disconnect battery charger. Make sure that the throttle is in the rest position before switching on the machine. Make sure that all connections are secure. Check the parking brake and motor connections. Make sure the controller connections are secure. Check the battery connections. Sleep mode, cycle key switch 47 Suggested Spare Parts 48 86398780 Operator Manual iVac 24 ATV Notes 86398780 Operator Manual iVac 24 ATV 49 Kärcher North America Machine Warranty Effective on all products shipped AFTER August 21st, 2015 Limited Warranty Kärcher North America warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Kärcher North America will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. This warranty gives you specific legal rights and you may also have other rights which vary from state-to-state. The warranty period is subject to the conditions stated below. 10 / 3 Warranty: 10 Years Polyethylene (PE) Housings, 3 Years Parts, and Service Labor Subject to conditions outlined below, Kärcher North America warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner. Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below) Service labor charges are covered for up to three (3) years from the date of purchase through authorized service provider. No travel coverage for cord-electric models. See table below for each general product model warranty coverage. Upright Vacuums: Exceptions and Exclusions: Normal wear items not limited to brushes, foot pedal, cords, clutches, filters, gaskets, hoses, and bearings will be warranted for manufacturing defects for 90 days from the purchase date. All other items are 1 year parts and labor. Product Non- PE Parts Service Labor Belts (as long as the original user owns the product) Lifetime 1 year Versamatic®/Axcess/CV300/CV380 Vacuum Motor, Swivel Neck and Chassis 3 years 3 years Brush Motor, and Bag Housing 5 years 5 years Belts (as long as the original user owns the product) Lifetime 1 year Sensor®Xp/Sensor S/UPV12 Vacuum Motor and Chassis 2 years 2 years Bag Housing 5 years 5 years **All other parts 3 years except: Brush strip, cord, filter & gaskets. Product Sensor 2, CVU 30/1, 36/1, 46/1** Non-PE Parts Belts Vacuum motor and chassis Bag housing Service Labor Lifetime 3 years 5 years 1 year 3 years 5 years All Other Products: Product Rider / Stand up Scrubbers, Extractors Rider/ Stand-up Vacuum, Burnishers Rider Sweepers Walk Behind Scrubbers / Escalator Cleaner Walk Behind Sweepers Battery/ Burnishers/ Extractors Extractors / Compass / Hybrid Cleaning Cart Interim Cleaners Wide Areas Vacuums Auto Mop Air Movers/ Canister/ Wet/Dry Vacuum Microscrubbers Trek Vac Spotter Extractors Broom/Steamer/SG2 C BP Propane Burnishers / Strippers PE Housing & Parts 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 10 years 3 years 1 year 1 year 1 year - Non- PE Parts Service Labor 3 years or 2000 hours 3 years or 2000 hours 3 years or 2000 hours 3 years or 2000 hours 3 years 3 years 3 years or 2500 hours 3 years or 2500 hours 3 years 3 years 3 years 3 years 3 years 3 years 3 years 3 years 3 years 3 years 3 years 3 years 1 year 1 year 3 years 3 years 1 year 1year 1 year 1 year 1 year 1 year 2 years 1 year Travel 6 Months 6 Months 6 Months 6 Months 6 Months 6 Months - Kärcher North America reserves the right to change its warranty policy without notice. Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: Warrantyregistration@karcherna.com 86019540 REV T Kärcher North America Machine Warranty Effective on all products shipped AFTER August 21st, 2015 Product Exceptions & Exclusions • • • • • • • Mini Pro & BR 30/15 brush motors, one year coverage Pump & pump motors one year coverage (excludes non-electric pumps which have three year coverage) Electrical components, one year coverage Tank bags carry a one year parts and service labor warranty. Vacuum motors: Scrubbers/extractors/compass/wet & dry machines one year. Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. Kawasaki® engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at an authorized service center. Normal wear items and accessories including, but not limited to, belts, brushes, carbon brushes, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, squeegees, bearings, actuating cables, tires, and propane tanks will be warranted for manufacturing defects for 90-days from the purchase date. The warranty commences on the purchase date by the original end user from an authorized agent, subject to proof of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Kärcher North America distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period. 90 Day Warranty Extension Available Upon receipt of the Machine Registration, Kärcher North America will extend by 90 days, from the date of purchase, by the original end user, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To: 1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity). 2. Products that have experienced shipping or freight damage. 3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer. 4. Excessive time for cleaning units in preparation for repair. 5. Any repairs resulting from poor initial service work or improper diagnosis. 6. Tune-up parts such as plugs, plug wires and condensers. 7. Any design alterations performed by an organization not authorized or specified by Kärcher North America. 8. Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer. 9. High-pressure washing. 10. Electrical components exposed to moisture. If difficulty develops during the warranty period, contact the authorized agent from whom the product was purchased. Kärcher North America may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to Returns department. Use of Parts Not Approved By Kärcher North America Will Void All Warranties To insure a valid vacuum warranty, optimal performances, and improved indoor air quality, use genuine Windsor Kärcher group/ Kärcher Professional filters and bags. A product sold before August 21st, 2015 shall be covered by the limited warranty in effect at the date of sale to the original purchaser. Kärcher North America reserves the right to change its warranty policy without notice. Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: Warrantyregistration@karcherna.com 86019540 REV T Spare Parts List (1.012-576.0, 1.012-577.0) Chariot 2 iVac 24 ATV From Serial Number (Ref No. 2*) * See Serial Number page or call manufacturer 86398790-J 05/21/16 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF - column refers to the reference number on the parts illustration. PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that area of the machine. DESCRIPTION - column is a brief description of the part. SERIAL NO. FROM - If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design. NOTES - column for information not noted by the other columns. If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 2 86398790 Spare Parts List iVac 24 ATV Table of Contents How to Use this Spare Parts List . . . . . . . . . . . . . . 2 Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Brush Deck Debris Tray . . . . . . . . . . . . . . . . . . . . . 8 Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 10 Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Brush Deck Lift-From Serial Number (3*) . . . . . . . 14 Brush Deck Lift-Prior to Serial Number (3*) . . . . . 16 Brush Deck & Lift Mounting . . . . . . . . . . . . . . . . . . 18 Brush Deck - Side Broom . . . . . . . . . . . . . . . . . . . 20 Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Console Mounting-From Serial Number (3*) . . . . . 24 Console Mounting-Prior to Serial Number (3*) . . . 26 Control Panel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Control Panel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Drive Lower-From Serial Number(3*) . . . . . . . . . . 34 Drive Lower-Prior to SN (3*) . . . . . . . . . . . . . . . . . 36 Slew/Steering-From Serial Number (3*) . . . . . . . . 38 Drive Chain-Prior to Serial Number (3*) . . . . . . . . 40 Drive Mounting-From Serial Number(3*) . . . . . . . . 42 Drive Mounting-Prior to Serial Number (3*). . . . . . 44 Frame & Rear Wheels. . . . . . . . . . . . . . . . . . . . . . 46 Main Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 On Board Charger . . . . . . . . . . . . . . . . . . . . . . . . . 50 Pedal Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Pedal Platform Mounting . . . . . . . . . . . . . . . . . . . . 54 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Vacuum Diverter Valve . . . . . . . . . . . . . . . . . . . . . 60 Vacuum Accessories . . . . . . . . . . . . . . . . . . . . . . . 62 Accessory Hose - Optional . . . . . . . . . . . . . . . . . . 64 Wand Bracket - Optional . . . . . . . . . . . . . . . . . . . . 66 Wiring Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Wiring Diagram 1. . . . . . . . . . . . . . . . . . . . . . . . . . 70 Wiring Diagram 2. . . . . . . . . . . . . . . . . . . . . . . . . . 72 Wiring Diagram 3. . . . . . . . . . . . . . . . . . . . . . . . . . 74 Wiring Diagram 4. . . . . . . . . . . . . . . . . . . . . . . . . . 76 Wiring Diagram 5. . . . . . . . . . . . . . . . . . . . . . . . . . 78 Wiring Diagram 6. . . . . . . . . . . . . . . . . . . . . . . . . . 80 Wiring Diagram 7. . . . . . . . . . . . . . . . . . . . . . . . . . 82 Wiring Diagram 8. . . . . . . . . . . . . . . . . . . . . . . . . . 84 Hose Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 86398790 Spare Parts List iVac 24 ATV 3 Bumper 8 1 6 2 3 3 4 4 7 5 86398790 Spare Parts List iVac 24 ATV Bumper REF 1 2 3 4 5 6 7 8 PART NO. QTY 86355220 86276980 86010670 86276070 86270830 86323950 86327510 86339800 1 2 6 4 4 1 4 1 DESCRIPTION SERIAL NO. FROM NOTES BUMPER, TRIM SCREW 5/16-18 X 2 HHCS SS WASHER 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 SS PAD, TIP RIGHT 86398790 Spare Parts List iVac 24 ATV 5 Back Panel 12 A 4 1 2 12 A 3 11 10 8 5 9 7 6 A TORQUE 50 IN/OZ 6 86398790 Spare Parts List iVac 24 ATV Back Panel REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 86345080 86345070 86344800 86341040 86355280 86327910 86327590 86334210 86173330 86173140 86161800 86351660 2 1 1 1 1 2 1 1 2 2 1 4 BRACKET, VAC BAG, LOWER BRACKET, VAC BAG, UPPER GASKET, VAC ENCLOSURE 48" BAG, VAC-10 PACK HOUSING, VAC BAG, BLK SCR, KA50X25, PT OHS, WN1412, PLTD LANYARD, 15.0 W/LOOP & EYE PANEL, BACK, BLK WASHER, M5, FLAT, ISO7093, SS SCR,KA40X16,PT OVAL,WN1412,PL LATCH, CONCEALED KEEPER SCR, #6 X 1/2 PPH HI-LO ZINC PLT 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES 7 Brush Deck Debris Tray 1 5 3 4 5 6 9 7 5 NOTE : EXPOSED RAIL ORIENTATION 10 2 8 8 86398790 Spare Parts List iVac 24 ATV Brush Deck Debris Tray REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 86014990 86342400 86340290 86408760 86173350 86024750 86327510 86340280 86350590 86342390 1 2 1 1 4 1 2 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES SCR, M5X20, SHCS, ISO4762, SS GASKET, DEBRIS TRAY, END MOUNT, DEBRIS TRAY, 20” CLIP, DEBRIS TRAY SPRING WASHER, M5, FL, ISO7089, SST NUT, M5 HEX NYLOCK, SS SCR, KA50X16, PT OHS, WN1412, A2 SS TRAY, DEBRIS, 20” ASM, DEBRIS TRAY INLET GASKET, DEBRIS TRAY, 20” 86398790 Spare Parts List iVac 24 ATV 9 Brush Deck Drive 11 19 10 17 A 4 9 9 5 1 8 7 14 18 17 11 16 15 10 9 A 3 12 5 11 13 15 2 A TORQUE 18 IN/LBS 6 10 86398790 Spare Parts List iVac 24 ATV Brush Deck Drive REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 86343870 86343860 86343850 86343840 86343830 86339570 86224660 86224170 86223780 86223520 86223490 86215870 86173350 86349800 86014990 86012790 86172950 86349790 86349320 1 1 2 1 2 1 1 2 8 3 3 1 3 1 5 2 3 1 1 HOUSING ASM, BRUSH DRIVE BELT, TWIN 5MM GT2, 15W, 130T PULLEY, 32T 5MM GT, 15W PULLEY, 18T 5MM GT, 15W PULLEY ASM, 22T 5MM GT, 15W COVER, DRIVE HOUSING SPRING, TENSIONER SHAFT, 6.2 MM BRUSH DRIVE SCR,M4X8,ISO4029,CP,BLK RING, 28MM INT SNAP PHOSPHATE RING, 10MM EXTERNAL SNAP BRKT, TENSIONER ARM WASHER, M5, FL, ISO7089, SST SPACER, 15OD X 5.3ID X 11L SCR, M5X20, SHCS, ISO4762, SS SHAFT ASM, BRUSH DRIVE SCR, M5X12, SHCS, ISO4762, SS PLATE, SUPPORT PLATE, BRUSH GUIDE SERIAL NO. FROM 86398790 Spare Parts List iVac 24 ATV NOTES 11 Brush Deck 17 21 27 30 20 9 18 26 2 30 19 29 11 28 23 18 26 12 3 5 4 15 7 1 14 31 13 16 24 10 A TORQUE 64 IN/LBS 22 6 7 32 23 A 23 25 8 12 86398790 Spare Parts List iVac 24 ATV Brush Deck REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. QTY 86356810 86346070 86343160 86343200 86343190 86343020 86173350 86340500 86348840 86348820 86340490 86340480 86339980 86339790 86374890 86339590 86339580 86277130 86273750 86270830 86234600 86222130 86001360 86173340 86172950 86014990 86012810 86012800 86010670 86010630 86005740 86172960 86197040 86354280 86354080 1 2 2 1 2 2 6 2 2 2 2 2 1 1 1 1 1 7 6 6 1 1 6 4 5 1 2 7 6 1 2 2 5 5 DESCRIPTION SERIAL NO. FROM ASM, DEBRIS TRAY, 20 COUPLER, 2 JAW, 35MM SCR, M5X40, SHCS, ISO4762, SS GASKET, 1/16THKX3/8WX19.50L GASKET, 1/16THKX3/8WX2.17L PLATE, COUNTERBALANCE WASHER, M5, FLAT, ISO7089, SS BRUSH, VACUUM 20 BRUSH, VACUUM 20", HARD FLOOR BRUSH, VACUUM 20", SOFT FLOOR BRKT, MOTOR MOUNT SPRING, DOOR CLIP CAP, BRUSH DOOR HINGE, REAR PIN, DOWEL, 6 X 106, SS EXTRUSION, DUAL 4" BRUSH, 20 CAP, BRUSH DOOR HINGE, FRONT DOOR, BRUSH RELEASE SCR, 5/16-18X1.00 CARRIAGE SS SCR, 1/4-20 X 5/8 HHCS SS NUT, 5/16-18 HEX NYLOCK SS COUPLER, SPIDER MOTOR, 36VDC BRUSH SET, CCL MOTORS WASHER, SPLIT LOCK, 1/4, SS SCR, M5X12, SHCS, ISO4762, SS SCR, M5X20, SHCS, ISO4762, SS SHAFT ASM, DRIVE 16” SHAFT ASM, BRUSH END CAP WASHER, 5/16 X 3/4 SS WASHER, 1/4 X 5/8 FLAT SS NUT 5/16-18 SERRATED FLG SCR,SET,M6X8,SH,ISO4029,SS NUT, 5/16-18 HEX ACORN PLTD NIPPLE, GUARD ATV ROD, GUARD ATV 86398790 Spare Parts List iVac 24 ATV NOTES INCLUDED WITH 86346070 13 Brush Deck Lift-From Serial Number (3*) 16 14 15 18 A 1 2 11 9 3 13 12 17 4 10 7 5 8 6 4 A TORQUE 10 FT/LBS 14 3 2 86398790 Spare Parts List iVac 24 ATV 1 A Brush Deck Lift-From Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY 86270830 86010670 86259420 86228990 86340820 86340920 86340910 86277130 86005810 86010630 86341320 86276680 86340930 86341920 86328040 86008650 86273850 86354750 4 4 4 4 1 1 2 4 2 2 1 1 1 1 1 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES NUT 5/16-18 HEX NYLOCK SS WASHER 5/16 FLAT SS WASHER, THRUST .51ID X 1 ODBRO BEARING,FLNGD,.314ID X.502OD LIFTER, DECK PLATE, LIFT LINKAGE ARM, DECK LIFT SP SCREW 5/16-18X1.00 CARRIAGE SS NUT 1/4-20 HEX NYLOCK SS WASHER 1/4 ID X 5/8 OD SS CHANNEL, ACTUATOR LINK SCR, 1/4-20 X 1.5 HHMS SS BRKT, SPRING MOUNT ACT,36VDC, 1.0"STK,8.74LNG PIN, CLEVIS, 1/4 X 2.0 L COTTER 1/4" RING SCR, 1/4-20 X 2 HHCS SS WASHER, .264 X 1 X .07 NYL BLK 86398790 Spare Parts List iVac 24 ATV 15 Brush Deck Lift-Prior to Serial Number (3*) 16 14 15 A 1 2 11 9 3 13 12 17 4 10 7 5 8 6 4 A TORQUE 10 FT/LBS 16 3 86398790 Spare Parts List iVac 24 ATV 2 1 A Brush Deck Lift-Prior to Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. QTY 86270830 86010670 86259420 86228990 86340820 86340920 86340910 86277130 86005810 86010630 86341320 86276680 86340930 86341920 86328040 86008650 86273850 4 4 4 4 1 1 2 4 2 2 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES NUT 5/16-18 HEX NYLOCK SS WASHER 5/16 FLAT SS WASHER, THRUST .51ID X 1 ODBRO BEARING,FLNGD,.314ID X.502OD LIFTER, DECK PLATE, LIFT LINKAGE ARM, DECK LIFT SP SCREW 5/16-18X1.00 CARRIAGE SS NUT 1/4-20 HEX NYLOCK SS WASHER 1/4 ID X 5/8 OD SS CHANNEL, ACTUATOR LINK SCR, 1/4-20 X 1.5 HHMS SS BRKT, SPRING MOUNT ACT,36VDC, 1.0"STK,8.74LNG PIN, CLEVIS, 1/4 X 2.0 L COTTER 1/4" RING SCR, 1/4-20 X 2 HHCS SS 86398790 Spare Parts List iVac 24 ATV 17 Brush Deck & Lift Mounting 9 8 6 A 4 7 3 2 3 1 1 1 5 5 A TORQUE 10 FT/LBS 2 3 4 A 18 86398790 Spare Parts List iVac 24 ATV 4 A Brush Deck & Lift Mounting REF 1 2 3 4 5 6 7 8 9 PART NO. QTY 86277130 86259420 86010670 86270830 86228990 86341310 86276680 86010630 86005810 10 6 10 10 6 2 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES SCREW 5/16-18X1.00 CARRIAGE SS WASHER, THRUST .51ID X 1 ODBRO WASHER 5/16 FLAT SS NUT 5/16-18 HEX NYLOCK SS BEARING,FLNGD,.314ID X.502OD BRKT, BRUSH DECK PIVOT SCR, 1/4-20 X 1.5 HHMS SS WASHER 1/4 ID X 5/8 OD SS NUT 1/4-20 HEX NYLOCK SS 86398790 Spare Parts List iVac 24 ATV 19 Brush Deck - Side Broom 11 4 12 8 9 17 2 A 14 18 15 16 3 10 13 7 6 A TORQUE 10 FT/LBS 1 5 20 86398790 Spare Parts List iVac 24 ATV Brush Deck - Side Broom REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY 86342160 86341960 86341070 86341060 86008650 86328040 86322470 86279140 86279070 86277130 86275470 86274700 86270990 86270830 86259410 86228990 86177090 86010670 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 2 DESCRIPTION SERIAL NO. FROM NOTES BRUSH, 9.5 IN, NYLON, BLACK PLATE, WEIGHT BRACKET, SIDE BROOM MOUNT BRACKET, SIDE BROOM PIVOT COTTER, 1/4 RING PIN, CLEVIS, 1/4 X 2.0 L MOTOR, 36VDC, 90 DEG, 1/16 HP WASHER,M6 SPLIT LOCK ZINC PLTD WASHER, M6 FLAT SCR, 5/16-18X1.00 CARRIAGE SS SCR, 10-32 X 5/8 PPHMS SS SCR, M6 X 1 X 16 HHCS PLT NUT, 10-32 HEX NYLOCK SS NUT, 5/16-18 HEX NYLOCK SS WASHER THRUST.51 ID X1ODX.063 BEARING FLG .314IDX.502OD CLAMP, CABLE 1/2I.D. 1/4BLT WASHER, 5/16 X 3/4 SS 86398790 Spare Parts List iVac 24 ATV 21 Console 2 9 8 1 10 18 14 19 5 6 11 16 15 9 13 4 3 7 17 12 22 86398790 Spare Parts List iVac 24 ATV Console REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. QTY 86346600 86005810 86346090 86355250 86349280 86238460 86341700 86340740 86010630 86340650 86327830 86327680 86273740 86239720 86279520 86276330 86274520 86228790 86326200 2 2 1 1 4 4 1 1 2 1 1 1 2 1 2 1 2 1 1 DESCRIPTION SERIAL NO. FROM NOTES SPACER, .320ODX.257IDX.505L NY NUT 1/4-20 HEX NYLOCK SS GASKET,.85X.85X.125 THICK CONSOLE, TRIM, CV 60/2 SCREW, 1/4-20 X 1 PHPNHMS SS BLK ZNPLT HOOK, STRAP BRACKET, SWITCH, NO BAG PLATE, BAG INLET RETAINER WASHER 1/4 ID X 5/8 OD SS INLET, VAC BAG GASKET,.188X.31X41.0 SWITCH, INTERLOCK SCR, 1/4-20 X 1.5 HHCS SS HORN, 108DB MINATURE W/RING WASHER, 1/4 ID FLAT BLK SCR, 1/4-20 X 1.25 CARRIAGE BZ SCR, #10 X 3/8 PH HI-LO PLT BEARING FLANGE .88ODX.75IDX.75 GASKET, VACUUM INTAKE 86398790 Spare Parts List iVac 24 ATV 23 Console Mounting-From Serial Number (3*) 24 86398790 Spare Parts List iVac 24 ATV Console Mounting-From Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY 86326340 86228990 86264940 86326320 86327680 86270860 86277110 86328860 86384990 86385000 86371720 86385030 86276780 86010670 86345690 86319090 86402180 86385010 1 2 6 1 1 1 1 1 1 1 2 1 6 6 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES PIN, CLEVIS 5/16 X 4.0, PLTD BEARING,FLNGD,.314ID X.502OD CABLE TIE, 11.38" UL/CSA BRACKET, HINGE UPPER SWITCH, INTERLOCK NUT, 10-24 U-TYPE SPEED SCR, 10-24 X 3/4 PPHMS SS NUT, 5/16 PUSH-LOCK, PLTD WLDMNT, LWR HNG GASKET, LWR, HNG KNOB, CARPET CLAMP, YLW PLATE, ACCESS, BRAKE SCR, 5/16-18 X 3/4 SS WASHER, 5/16 X 3/4 SS FUSE, 3A - 3AG FAST-ACTING FUSE HOLDER, PANEL MNT GASKET, .125 X .375 X .65 GASKET, ACCESS PNL 86398790 Spare Parts List iVac 24 ATV 25 Console Mounting-Prior to Serial Number (3*) 15 16 11 12 10 3 4 17 14 2 5 1 13 6 7 8 26 86398790 Spare Parts List iVac 24 ATV 9 Console Mounting-Prior to Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. QTY 86326340 86228990 86264940 86326320 86327680 86270860 86277110 86328860 86326330 86332760 86006800 86344610 86276780 86010670 86345690 86319090 86402180 1 2 6 1 1 1 1 1 1 1 2 1 6 6 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES PIN, CLEVIS 5/16 X 4.0, PLTD BEARING,FLNGD,.314ID X.502OD CABLE TIE, 11.38" UL/CSA BRACKET, HINGE UPPER SWITCH, INTERLOCK NUT, 10-24 U-TYPE SPEED SCR, 10-24 X 3/4 PPHMS SS NUT, 5/16 PUSH-LOCK, PLTD BRACKET, HINGE LOWER GASKET, STEERING SHAFT SCREW 10-32 X 1/2 PHTR PLT PLATE, COVER SCR, 5/16-18 X 3/4 SS WASHER, 5/16 X 3/4 SS FUSE, 3A - 3AG FAST-ACTING FUSE HOLDER, PANEL MNT GASKET, .125 X .375 X .65 86398790 Spare Parts List iVac 24 ATV 27 Control Panel 1 7 10 15 23 16 18 24 1 22 20 19 5 9 14 6 13 21 2 4 11 3 28 86398790 Spare Parts List iVac 24 ATV 12 17 8 Control Panel 1 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. QTY 86357790 86337210 86336110 86336100 86347250 86405530 86372280 86326390 86005710 86313900 86275260 86275550 86255910 86255900 86354860 86251360 86010630 86006850 86005810 86274570 86372190 86279020 86279450 86003410 86261210 1 5 1 3 1 1 1 2 2 3 4 2 1 4 4 2 4 1 4 4 1 1 3 2 2 DESCRIPTION PANEL, CONTROL, CS24 RE SPACER, .14ID X .25OD X .38, NYL RELAY, SPST-NO CLIP, RELAY PCBA, RELAY OMRON ll CONTROLLER, C2V CONTROLLER, CV24 RE CONN, 8MM PITCH, 10 POSN NUT, 1/4-20 HEX W/STAR RELAY, 5A, 24V, 4PDT SCR, 4-40 X 1/2 PPHMS SCREW 6-32 X 1.25 STANDOFF, 1/4-20 X 1.0 HEX INS STANDOFF, 6-32 X 5/8 HEX NYL STANDOFF, 6-32 X 1.25 HEX, NYLON RELAY, 36VDC, 100A WASHER, 1/4 X 5/8 FLAT SS SCR, 1/4-20 X 1.25 SSSCU NUT, 1/4-20 HEX NYLOCK SS SCR, 4-40 X 1/4 PPHMS PCB, IVAC, PIC WASHER #6 LOCK EXT STAR SS WASHER, #6 FLAT SAE PLTD DIODE ASM, 76075 X 76075 DIODE ASM, 76008 X 76008 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES From SN (3*) Prior to SN (3*) 29 Control Panel 2 30 86398790 Spare Parts List iVac 24 ATV Control Panel 2 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. QTY 86332510 86001260 86348640 86348960 53217380 86293930 86313950 86292590 86292780 86007170 86329570 86255900 86315470 86316160 86353680 86354870 86354560 86354810 86358430 86358440 63130140 2 1 1 1 1 1 1 1 1 1 4 4 1 2 1 1 1 1 2 2 1 DESCRIPTION SERIAL NO. FROM BOOT, SEAL PUSH BUTTON 11M BOOT, CB 3/8-32 UNS LED, BAG FULL INDICATOR LED, BATTERY INDICATOR HANDHOLD OPERATIONAL CONCEPT BODY, SWITCH, BUTTON SWITCH, SPDT 3 POSN MOM, ARROW SWITCH, E-STOP SWITCH, MICRO SWITCH KEY TWO POSITION SCR, 10-32 X 1.0 TORX SS BLK PLTD STANDOFF, 6-32 X 5/8 HEX NYL METER, HOUR ICD BREAKER, 18A, 250VAC, 32VDC BREAKER, 1.5A CARLING MAGNETIC SWITCH, ROTARY BEZEL, ROTARY SWITCH GASKET, ROTARY SWITCH SCR, M4X12 FHMS, ISO7046 SS NP O-RING, 4MM ID, 1.5MM THK, BUNA-N SPRING ELEMENT NOTES *** *** ***86348640 AND 86348960 ARE INCLUDED WITH CONTROL PANEL HARNESS. 86398790 Spare Parts List iVac 24 ATV 31 Decals 1 2 3 4 INSIDE THE HOUSING 5 7 INSIDE THE HOUSING 6 32 86398790 Spare Parts List iVac 24 ATV Decals REF 1 2 3 4 5 6 7 PART NO. QTY 86395650 86395660 86395400 86395670 86335710 86334860 86375080 1 1 1 1 1 2 1 DESCRIPTION LABEL, RIGHT, iVAC 24 ATV LABEL,LEFT, iVAC 24 ATV LABEL WINDSOR LOGO DOMED LABEL, CONTROL PANEL, CV24 LABEL, BATTERY WIRING LABEL, HEPA FILTRATION LABEL, MANUAL 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES (3*) 33 Drive Lower-From Serial Number(3*) 6 17 11 1 25 34 13 26 14 21 C 22 30 30 19 2 25 B 28 29 7 D 27 23 20 A 30 32 10 15 12 3 33 5 31 24 18 17 16 8 9 18 23 A B C D 34 4 29 15 TORQUE 50 IN/LBS TORQUE 19 IN/LBS TORQUE 3.5 IN/LBS TORQUE 15 FT/LBS 31 86398790 Spare Parts List iVac 24 ATV 27 D Drive Lower-From Serial Number(3*) REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 86411170 86409960 86409950 86409940 86405910 86384110 86405390 86405380 86405370 86405360 86405350 86405330 86405320 86405310 86394170 86369170 86326710 86321670 86276070 86274700 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 2 2 4 1 21 86274620 1 22 23 24 25 26 27 28 29 30 31 32 33 34 86273750 86270830 86219640 86172820 86137330 86136640 86010810 86010670 86010630 86008610 86005810 86001030 86405540 4 4 1 8 8 2 1 4 6 4 1 2 1 DESCRIPTION MOTOR, C2 TRACTION MOTOR SPROCKET, ANSI 40 13T SPROCKET, ANSI 40 13T IDLER SPROCKET, ANSI 40 20T SHOULDER BOLT, 1/2 X 1.5 SS NUT, M6-1, HEX, SERFLG, DIN6923 BRACKET, C2 HOUSING BRACE AXLE, DRIVE WHEEL SPACER, C2 WHEEL SHAFT CHAIN, ANSI#40 X 20.5" W/MASTER SPACER, C2 MTR MNT HOUSING SPACER, C2 DRIVE TENSIONER BRACKET, C2 DRIVE TENSIONER HOUSING, C2 AXLE WASHER, M8 FNDR SS DIN 9021 WHEEL, 8.00 X 2.00, GRAY X-GRV KEY, 5 X 5 X 16MM CS GR1045 WASHER, .748 SS SCR, 5/16-18 X 3/4 CARRIAGE SS SCREW, M6 X 1 X 16 HHCS ZNPLT SCREW, 1/4-20 X 1.25 HHMS STL GR5 ZNPLT SCREW, 1/4-20 X .625 HHCS SS NP NUT, 5/16-18 HEX NYLOCK SS KEY, 1/4 X 1/4 X 1.5 LCSTL GR1018 SCREW, M5 X 20PHMS SS ISO7045 WASHER, M5 SHPRF STL ZNPLT SCREW, M8-1.25 X 20 HHMS ZNPLT WASHER, 1/4 FNDR SS WASHER, 5/16 FLT SS WASHER, 1/4 SS FLANGE, BEARING PRESSED STEEL NUT, 1/4-20 HEX NYLOCK SS BEARING, 3/4 SPH BALL SPACER, SHAFT, C2 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM (4*) NOTES 35 Drive Lower-Prior to Serial Number (3*) 28 27 11 26 5 E 16 18 NOTE: TERMINAL HARDWARE INSTALLED, 2 LOCATIONS 6 7 10 17 A 8 29 24 14 34 30 33 5 4 21 B 29 23 B 32 D 31 15 C 17 3 19 12 12 * * 36 A B C D E TORQUE 15/18 FT/LBS TORQUE 120 IN/LBS TORQUE 15 FT/LBS TORQUE 100 IN/LBS TORQUE 100 IN/OZ 19 13 9 20 25 1 10 2 17 A 22 AFTER B 86398790 Spare Parts List iVac 24 ATV Drive Lower-Prior to Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO. QTY 86326710 86321670 86319810 86319670 86364010 86378440 98408960 86342280 86342320 86319620 86369170 86279630 86288500 86010670 86008610 86272550 86276070 86134850 86136640 86372230 86270830 86219640 86332380 86001030 86008660 86232780 86319650 86002830 86264920 86362040 86362140 86348490 86362130 86362150 86333870 86271240 1 2 1 6 1 1 1 1 1 1 3 4 4 4 3 4 2 3 2 4 1 3 2 3 1 1 2 2 3 2 2 2 1 1 DESCRIPTION KEY, 5 X 5 X 16 WASHER, WHEEL SPACER AXLE, DRIVE WHEEL SLEEVE, BEARING MOTOR, TRACTION KIT, BRUSHES, DRIVE MOTOR BRAKE REPLACEMENT SMALL STAND ON SPROCKET, DRIVE 11T CHAIN, ISO 08B, 12.7MM PITCH FRAME, LOWER DRIVE WHEEL, 8.00 X 2.00, GRAY X-GRV WASHER, .344IDX1.130ODX.09T PLT NUT, M4-.7 HEX STL CL8 ZNPLT WASHER, 5/16 X 3/4 SS FLANGE, BEARING PRESSED STEEL PIN, CLEVIS, 5/16 X 1.00 PLTD SCR, 5/16-18 X 3/4 CARRIAGE SS WASHER, SPRNG LK, M4, DIN127B, SST SCR, M8 X 20 HHMS WASHER, EXT TOOTH STAR NUT, 5/16-18 HEX NYLOCK SS KEY, 1/4 SQ. X 1.5 ROLLER, 1.1 OD BEARING, BALL 3/4 BORE SPHERED COTTER 5/16" RING CHAIN MASTER LINK 12.7MM SPROCKET, DRIVE, 14T CABLE TIE .375 X 24.7 CABLE TIE, 7" UL/CSA TAPE CLOSED CELL 1/8 X 3/4 X 2 1/2 PSA SCREW, M6 X 12MM, HEX FLANGE, PLTD NUT, WELD 5/16-18 X .38, TAB BASE, STL SCREW, 5/16 X 1.50, SHCS, SS, FT SCREW, M6 X 30MM, HEX FLANGE, PLTD LEVER, DRIVE ENGAGEMENT NUT, 1/4 PAL STL ZNPLT SERIAL NO. FROM NOTES (*1) (*1) FOR INSTALLATION OF 8.636-401.0 WITH BRAKE HARNESS AND LOWER HARNESS, ORDER KIT 8.636-900.0 FOR CCL TRACTION MOTOR, USE 86331990 BRUSH SET. FOR LINIX TRACTION MOTOR, USE 86378410 BRUSH SET. BOTH SETS INCLUDED IN KIT. 86398790 Spare Parts List iVac 24 ATV 37 Slew/Steering-From Serial Number (3*) 20 20 12 19 7 B 27 18 4 26 8 22 3 9 C 20 23 5 23 24 30 29 11 21 31 6 1 25 13 15 10 2 8 14 17 16 A TORQUE 78 LBS/IN B TORQUE 50 IN/LBS C TORQUE 6.5 IN/LBS 21 28 A 38 86398790 Spare Parts List iVac 24 ATV Slew/Steering-From Serial Number (3*) REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 86410140 86409640 86409570 86409560 86409550 86409520 86408820 86408640 1 1 1 1 1 4 1 2 9 86408580 1 10 11 12 13 14 15 16 17 18 19 86405590 86405570 86405560 86405510 86405490 86405480 86405470 86405460 86405340 86363870 1 1 1 4 1 1 1 1 1 1 20 86007030 6 21 22 23 24 25 26 86010630 86326710 86279190 86278990 86278940 86278850 10 1 2 3 2 1 27 86275390 4 28 29 30 86273850 86270990 86270850 5 1 3 31 86006610 1 SPROCKET, ANSI 40 14T CLIP, .50 SHAFT SIDE RETAIN BRACKET, C2 CHAIN TENSION BRACKET, C2 CHAIN MOUNT PLATE, C2 CHAIN RING NUT, 1/4-20 X 1.5 CPL SS PLATE, C2 CHAIN GUARD BUSHING,.503X1.25X.470 FLG'D' SCREW, 10-32 X 1 TPNHMS SS BLK ZNPLT ASM, C2 STEERING BRACKET BRACKET, CONNECTORS SHAFT, STEERING SPROCKET SPACER, .25ID X .43OD X.83LG BEARING, C2 STEERING PLATE, C2 INNER RACE TOP MOUNT, BEARING, LOWER PLATE, C2 OUTER RACE CHAIN, ANSI#40 X 21" W/2 MASTER CLAMP, 5/8" OD CUSHIONED SCREW, 1/4-20 X .625 PHTRHMS STL NP WASHER, 1/4 SS KEY, 5 X 5 X 16MM CS GR1045 WASHER, 10 FLT STL ZNPLT WASHER, 8 FLT WASHER, 1/4 STL ZNPLT WASHER, .506 X .94 X .06 NYL SCREW, 1/4-20 X 1.625 SCHCS STL ZNPLT SCREW, 1/4-20 X 2 HHCS SS NUT, 10-32 HEX NYLOCK SS NUT, 8-32 HEX NYLOCK SS SCREW, 1/4-20 X .25 SCHSET KCP BLKOX SERIAL NO. FROM 86398790 Spare Parts List iVac 24 ATV NOTES 39 Drive Chain-Prior to Serial Number (3*) 34 33 19 37 32 38 26 18 36 11 9 1 29 A 35 25 15 24 A 30 A 6 8 31 2 4 20 16 23 7 22 3 13 28 21 5 17 A TORQUE 78 IN-LBS 10 14 40 12 4 29 27 86398790 Spare Parts List iVac 24 ATV Drive Chain-Prior to Serial Number (3*) REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 86005710 86005810 86006800 86010630 86010670 86010780 86014440 86224270 86259430 86270830 86271370 86271930 86273100 86273100 86279510 86276070 86275190 86319560 86319590 86319600 86319610 86319680 86319740 86322030 86322040 86322050 86322060 86327110 86328050 86329350 86330720 86329340 86363870 86274760 86368600 86279420 86278940 86232780 3 3 2 7 4 1 1 1 1 4 2 1 3 4 1 4 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 2 1 - NUT, 1/4-20 HEX W/STAR NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 1/2 PHTR PLT WASHER, 1/4 X 5/8 FLAT SS WASHER, 5/16 X 3/4 SS WASHER, 1/4 SPLIT BEARING, DRIVE SLEEVE, CHAIN TENSIONER WASHER, 12.5 ID X 26 OD X 2T FLAT NUT, 5/16-18 HEX NYLOCK SS NUT, 1/4-20 HEX FLG NUT, 3/8-16 HEX NYLOCK SS SCR, 1/4-20X2-1/4 HXHD CAP SCR, 1/4-20 X 1.75 HHCS SCR, 3/8-16 X 1.25 HHCS SS SCR, 5/16-18 X 3/4 CARRIAGE SS WASHER, 3/8 X 1 FLAT NP CHAIN, ISO O8B, 12.7MM PITCH SHAFT, STEERING SPROCKET BRACKET, DRIVE MOUNT BRACKET, BEARING CLAMP PLATE, LOWER CLAMP PLATE, UPPER CLAMP SPACER PLATE, CHAIN RING SPROCKET, STEERING, 14T COLLAR, 12MM ID BRACKET, CONNECTORS WASHER, SHOULDER.48ID X 1.25OD NUT, 1/4-20 X 7/8 HEX COUPLING SS CHAIN TENSIONER PLATE, CHAIN GUARD CLAMP, 5/8” OD CUSHIONED SCR,1/4-20 X 1/2 HHCS WASHER, 2.5OD X 1.25ID X .125THK, DELRIN WASHER .75IDX1.25ODX.125THK NY WASHER 1/4 ID X 1-1/4 OD PLT CHAIN MASTERLINK 12.7MM 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES 41 Drive Mounting-From Serial Number(3*) 5 9 8 11 10 3 4 1 7 6 2 11 12 42 86398790 Spare Parts List iVac 24 ATV Drive Mounting-From Serial Number(3*) REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. QTY 86344620 86319730 86405410 86010670 86276690 86276070 86270830 86344630 86277650 86271870 86010630 86065810 1 1 1 6 8 2 6 1 2 2 3 3 DESCRIPTION SERIAL NO. FROM NOTES BRACKET, LINKAGE MOUNT BRACKET, LINKAGE MOUNT, LEFT BRACKET, C2 LOWER SUPPORT WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS BLOCK, MOTOR LIFTER SCR, 1/4-20 X 1.25 PPHMS SS NUT, 1/4-20 HEX NYLOCK THIN SS WASHER, 1/4 X 5/8 FLAT SS NUT, 1/4-20 HEX NYLOCK SS 86398790 Spare Parts List iVac 24 ATV 43 Drive Mounting-Prior to Serial Number (3*) 5 9 8 11 10 1 3 4 6 7 2 4 7 44 86398790 Spare Parts List iVac 24 ATV Drive Mounting-Prior to Serial Number (3*) REF 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY 86344620 86319730 86331630 86010670 86276690 86276070 86270830 86344630 86277650 86271870 86010630 1 1 1 12 8 2 12 1 2 2 2 DESCRIPTION SERIAL NO. FROM NOTES BRACKET, LINKAGE MOUNT BRACKET, LINKAGE MOUNT, LEFT BRACKET, ROLLER GUIDE WASHER, 5/16 X 3/4 SS SCR, 5/16-18 X 1.75 CARR SS SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS BLOCK, MOTOR LIFTER SCR, 1/4-20 X 1.25 PPHMS SS NUT, 1/4-20 HEX NYLOCK THIN SS WASHER, 1/4 X 5/8 FLAT SS 86398790 Spare Parts List iVac 24 ATV 45 Frame & Rear Wheels 1 3 2 12 11 10 8 9 5 4 6 7 12 11 13 BOTTOM OF FRAME 46 86398790 Spare Parts List iVac 24 ATV Frame & Rear Wheels REF PART NO. QTY DESCRIPTION 1 2 86326260 86326250 1 1 BRACKET, FRAME LEFT BRACKET, FRAME RIGHT 3 86355230 1 ASM FRAME, CV60/2 BLK 4 5 6 7 8 9 10 11 12 13 86326220 86318030 86369160 86223470 86279510 86340950 86355680 86173330 86327510 86256130 2 1 2 2 2 2 1 3 3 1 SPACER, FLG .887ID X 1.055D X .345LG AXLE, 20MM X 562 MM WHEEL, 6.00X1.58, GRY W/BEARINGS RING, 20MM EXTERNAL SNAP WASHER 3/8 FLAT SCR, 3/8 X 1.5, LAG, PLTD HOUSING, ACCESSORY, CV 60/2 WASHER, M5, FLAT, ISO7093, SS SCR, KA50 X 16, WN1412 A2 SS STRAP, STATIC, .2T X 1W X 3L 86398790 Spare Parts List iVac 24 ATV SERIALNO. FROM NOTES INCLUDES ITEM 8 & 9 47 Main Cover 13 23 12 9 4 27 8 18 .75" 15 11 22 28 1 24 5 20 14 A 24 3 19 7 A 21 29 6 10 25 16 2A 2B A TORQUE 100 IN-OZ 26 17 14 48 86398790 Spare Parts List iVac 24 ATV Main Cover REF PART NO. QTY 1 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 86002400 86376910 86399470 86345730 86345360 86345200 86345120 86346000 86341570 86340780 86340310 86259410 86010630 86005810 86275180 86006750 86273980 86006760 86340950 86270310 86259400 86002380 86228990 86173140 86010670 86010650 86279630 86277480 86352410 86352420 1 1 1 1 1 1 1 2 2 2 1 1 2 2 3 1 2 3 1 2 1 1 1 2 2 2 5 4 1 1 DESCRIPTION CLAMP, 2.00 WORM GEAR X .312 COVER, TRIM, NC, GRY COVER, TRIM, OBC, CV24 HOSE, Ø1.5", ACCESSORY BRACKET, ROLLER BRACKET, BRACE BRACKET, HOSE SUPPORT SPRING, EXT, 1.0 OD X 8.5L BRACKET, SPRING MOUNT ROLLER, HOSE HOSE, Ø2" W/ 90° CUFF WASHER THRUST.51 ID X1ODX.063 WASHER, 1/4 X 5/8 FLAT SS NUT, 1/4-20 HEX NYLOCK SS SCR, 5/16-18 X 1/2 HHCS GR5 SCR, 5/16-18 X 1.00 HHCS GR5 SCR, 10-32 X 3/4 PPHMS SS SCR, 5/16-18 X 3/4 HHCS GR5 SCR, 3/8 X 1.5, LAG, PLTD EYEBOLT, 1/4-20 X 1.5 WASHER THRUST.51 ID X 1 ODBRO CLAMP, 2.25 WORM GEAR BEARING FLG .314IDX.502OD SCR,KA40X16,PT OVAL,WN1412,PL WASHER, 5/16 X 3/4 SS WASHER, #10 X 9/16 FLAT WASHER, .344IDX1.13ODX.09T PLT SCREW 5/16-18X1/2 PTHMS SS PLATE, SPRING EXTENSION PLATE, SPRING EXTENSION, LEFT 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES CV24 CVC24 49 On Board Charger 50 86398790 Spare Parts List iVac 24 ATV On Board Charger REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86345140 86340780 86340950 86372000 86276960 86273980 86259410 86228990 86173140 86010670 86005810 86010630 86344430 86373320 86264940 86006750 86348290 86198450 86359740 86198470 86264930 1 2 1 1 3 1 2 2 4 2 3 3 1 1 2 2 1 2 2 2 3 DESCRIPTION SERIAL NO. FROM NOTES BRACKET, CHARGER ROLLER, HOSE SCR, 3/8 X 1.5, LAG, PLTD CHARGER, DELTA Q, ASM, 36V SCREW, 1/4-20 X 1 CARRIAGE SS SCREW, 10-32 X .75 PHPNHMS SS WASHER, THRUST .51 ID X1ODX.063 BEARING FLG .314IDX.502OD SCR,KA40X16,PT OVAL,WN1412,PL WASHER, 5/16 X 3/4 SS NUT, 1/4-20 HEX NYLOCK SS WASHER, 1/4 ID X 5/8 OD SS GROMMET, CHARGE PLUG CORD ASM, 16/3 SJTX12FT IEC CABLE TIE, 11.38" UL/CSA SCREW 5/16-18 X 1"HHCSGR5PLT NP SCR, 10-32 X 3 PPHMS SS CLAMP, 5/16 DIA NYLON SCR, 10-32 X 5/16 HWHTR CLAMP, 9/16 DIA NYLON CABLE TIE, 3.5" UL/CSA 86398790 Spare Parts List iVac 24 ATV 51 Pedal Platform 6 8 2 5 2 1 7 11 2 10 4 9 3 2 52 86398790 Spare Parts List iVac 24 ATV Pedal Platform REF 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY 86007110 86172980 86264930 86326150 86326140 86334240 86334690 86334230 86311560 86254970 86173330 1 9 1 1 1 1 1 1 1 3 8 DESCRIPTION SERIAL NO. FROM NOTES SWITCH, 25A SPST 125-250V SNAP SCR, KA50X10, PT OHS, WN1412, PLTD CABLE TIE, 3.5" UL/CS BRKT, LINEAR POT PIN, DOWEL .25 X 2.75, STEEL PEDAL, HEEL, BLK PEDAL, ACCELERATOR, YEL PLATFORM, OPERATOR, BLK POTENTIOMETER ASM, LINEAR SPRING, COMP 18MM OD X 83 X 2 WASHER, M5, FLAT, ISO7093, SS 86398790 Spare Parts List iVac 24 ATV 53 Pedal Platform Mounting 54 86398790 Spare Parts List iVac 24 ATV Pedal Platform Mounting REF 1 2 3 4 PART NO. QTY 86327510 86198440 86327910 86173330 9 15 4 4 DESCRIPTION SERIAL NO. FROM NOTES SCR, KA50 X 16, WN1412 A2 SS CLAMP, 1/4 PLASTIC CABLE SCR, KA50X25, PT OHS, WN1412, PLTD WASHER, M5, FLAT, ISO7093, SS 86398790 Spare Parts List iVac 24 ATV 55 Steering 2 6 1 4 3 5 56 86398790 Spare Parts List iVac 24 ATV Steering REF 1 2 3 4 5 6 PART NO. QTY 86259610 86271610 86279420 86228790 86378370 86234810 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES WHEEL STEERING 40 SPLINE HUB NUT 5/8-18 HEX NYLOCK THN WASHER,.75IDX1.25ODX.125THK NY BEARING FLANGE .88ODX.75IDX.75 ASM, SHAFT, STEERING, CHARIOT 2 COVER, STEERING WHEEL 86398790 Spare Parts List iVac 24 ATV 57 Vacuum 16 14 17 15 18 19 25 See maintenance section for motor mounting detail. 12 6 11 20 10 9 13 8 7 6 6 21 5 22 23 4 24 3 12 1 2 58 86398790 Spare Parts List iVac 24 ATV Vacuum REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. QTY 86345290 86345280 86345270 86345610 86340760 86237440 86275890 86010630 86340710 86173330 86014530 86002380 86344760 86005810 86327500 86344740 86197590 86281680 86233090 86257160 86346530 86012210 86273850 86326200 86340660 86345190 86177050 1 1 1 1 1 1 3 9 1 2 2 2 1 5 3 1 1 1 1 1 1 1 3 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES FILTER, Ø6X9, HEPA/CARBON FILTER, Ø6X9, SPUNBOND/CARBON FILTER, Ø6X9, SPUNBOND SCR, 3/8-16X1/2, THUMB ROSETTE MOUNT, POST FILTER GASKET, 4.06 X 2.50 X .38 SCR, 1/4-20 X 5/8 HHCS5 (PLTD) WASHER 1/4 ID X 5/8 OD SS BRACKET, VAC MOUNT WASHER, M5, FLAT, ISO7093, SS SCR, KA50X16, PT, WN1412, PLT CLAMP, 2.25" WORM GEAR HOSE, Ø2.0 VAC X 5.5 NUT 1/4-20 HEX NYLOCK SS MOUNT, VIBRATION HOSE,Ø1.5 BLK PVC VAC X 7 HOSEBARB, 1/8MPT X 3/8 90D HOSE 3/8ID NYLOBRD X 2" CLAMP, 1/4 ID HOSE SWITCH VACUUM 15" H20 NC/NO NUT, 1/8 IPS BRASS VAC MOTOR, 36VDC 2ST TD SCR, 1/4-20 X 2 HHCS SS GASKET, VACUUM INTAKE INTAKE, VAC MOTOR BRACKET, VAC MOTOR CLAMP, HOSE #20 86398790 Spare Parts List iVac 24 ATV 59 Vacuum Diverter Valve SEE MAINTENANCE SECTION FOR REMOVAL INSTRUCTIONS 8 18 14 4 11 12 3 17 1 16 15 10 7 A 5 6 9 2 13 10 A TORQUE 100 IN-OZ 60 86398790 Spare Parts List iVac 24 ATV Vacuum Diverter Valve REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86345660 86344930 86344750 86340750 86340700 86370820 86002380 86264940 86279450 86279100 86278990 86276220 86348980 86273980 86272190 86264930 86172940 86010650 1 1 1 1 1 1 1 1 2 2 2 2 1 3 2 1 2 3 SOLENOID, 24VDC, 198 OZ FORCE PLATE, FLAP LEVER HOSE, Ø2.0 VAC X 25 PLATE, SOLENOID LINK, SOLENOID DIVERTER VALVE HOUSING ASM CLAMP, 2.25 WORM GEAR CABLE TIE, 11.38" UL/CSA WASHER, #6 X .40 FLAT WASHER, #4 INT STAR WASHER, #8 X 3/8 FLAT SCR, 8-32 X 3/8" HHCS SS SCR, 4-40 X 3/8 PPHMS PLT SCR, 10-32 X 3/4 PPHMS SS PIN, ROLL 1/8" X 5/8" L CABLE TIE, 3.5IN. UL/CSA SCR,KA40X10,OHCS,WN1412,PL WASHER, #10 X 9/16 FLAT SERIAL NO. FROM 86398790 Spare Parts List iVac 24 ATV NOTES 61 Vacuum Accessories 2 1 3 6 5 62 4 86398790 Spare Parts List iVac 24 ATV Vacuum Accessories REF 1 2 3 4 5 6 PART NO. QTY 86344870 69034030 86000090 86355330 86349130 69069540 1 1 2 1 3 1 DESCRIPTION BRUSH, DUST NOZZLE, AKW TUBE, 20” EXTENSION COVER, CONSOLE SCR, 10-32 X 3/4 PHOVALMS SS BLK ZINC COMBINATION NOZLE DN32 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES OPTIONAL 63 Accessory Hose - Optional 1 2 3 64 86398790 Spare Parts List iVac 24 ATV Accessory Hose - Optional REF 1 2 3 - PART NO. QTY 86349210 86350200 86006870 98409580 1 1 5 - DESCRIPTION HOSE, ASM, 1 1/2, 20 ACCESSORY BRACKET, HOSE SUPPORT SCREW #10B X 1/2 PHSM BLK KIT, 20' ACCESSORY HOSE 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES COMPLETE 65 Wand Bracket - Optional 1 2 66 86398790 Spare Parts List iVac 24 ATV Wand Bracket - Optional REF 1 2 - PART NO. QTY 86345300 86006870 98409570 1 2 - DESCRIPTION BRACKET, WAND SUPPORT SCREW, #10B X 1/2 PHSM BLK KIT, WAND BRKT 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES COMPLETE 67 Wiring Battery 1A 1B 2A 2B 3 4 5 MAIN WIRING HARNESS 6 68 86398790 Spare Parts List iVac 24 ATV Wiring Battery REF 1A 1B 2A 2B 3 4 5 6 - PART NO. QTY 86329720 86334280 86329710 86334270 86228400 86328630 86270920 86279450 86274710 86271910 86006560 2 2 1 1 3 3 2 2 2 6 6 DESCRIPTION BATT, CBL, ASM, JUMPER CBL, 6GA 5/16" RING 15" BATT,CBL,ASM,W/ANDERSON CBL, BATT RING W/ANDERSON BATTERY, 12V, 130AH BATTERY, 12V 114A/H AGM SP NUT, 6-32 HEX NYLOCK SS WASHER, #6 FLAT SAE PLTD SCR, 6-32 X 1.0 PPHMS NUT, 5/16-18 FLEXLOCK SCREW 5/16-18 X 1 HHCS SS NP 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN 69 Wiring Diagram 1 14A or 14B 70 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 1 REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 86372240 86353960 86344450 86353970 86333120 86333130 86333140 86333150 86333160 86333170 86344500 86372250 86344470 86333180 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HARNESS, BAG PRESENT HARNESS, CV24 OPERATOR PLATFORM HARNESS, MAIN ACTUATOR HARNESS, CV24 MAIN POT AND BRAKE HARNESS, CS20 MAIN CHARGER HARNESS, CS20 MAIN TRACTION HARNESS, CS20 MAIN VACUUM HARNESS, CS20 MAIN BRUSH HARNESS, CS20 MAIN POWER HARNESS, CS20 MAIN HORN HARNESS, SIDE BROOM/BRUSH HARNESS, VAC SOLENOID HARNESS, VAC SWITCH JUMPER, CHARGER INHIBIT 14B 86332680 1 HARNESS, CHARGER JUMPER 15 16 - 86412060 86362990 86412050 86365410 1 1 1 1 HARNESS, LOWER, BRAKE HARNESS, LOWER BRAKE HARNESS, LOWER, TRACTION HARNESS, LOWER TRACTION 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES OPTION-ON BOARD CHARGER From SN (3*) Prior to SN (3*) From SN (3*) Prior to SN (3*) 71 Wiring Diagram 2 REF 1 2 3 72 PART NO. QTY 86357910 86352310 86354380 1 1 1 DESCRIPTION HARNESS, PANEL 24” VAC HARNESS I-DRIVE GRD HARNESS, ROTARY SWITCH 86398790 Spare Parts List iVac 24 ATV SERIAL NO. FROM NOTES: Wiring Diagram 2 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 73 Wiring Diagram 3 74 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 3 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 75 Wiring Diagram 4 76 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 4 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 77 Wiring Diagram 5 THROTTLE LOW REFERENZ i-DRIVE i 36-70 36VDC/ 70A THROTTLE HIGH REFERENZ 78 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 5 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 79 i-DRIVE i 36-70 36VDC/ 70A Wiring Diagram 6 80 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 6 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 81 Wiring Diagram 7 82 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 7 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 83 i-DRIVE i 36-70 36VDC/ 70A i-DRIVE i 36-70 36VDC/ 70A S3 H1/H2 Wiring Diagram 8 84 86398790 Spare Parts List iVac 24 ATV Wiring Diagram 8 REF A1 A2 A3 F1 F2 F3 F4 G1-G3 H1 H2 H3 H4 H5 K1 K2 K3 K4 K5 K6 M1 M2 M3 M4 M5 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S-UP-SDOWN P1 V1-V2-V3-V4-V5-V6-V7-V8-V9 V-UP & V-DOWN X3 X12 X6/X7/X8/X11/X15 X9/X10/X13/X14 X16 X17 Y1 Y2 DESCRIPTION DRIVE CONTROL RELAY BOARD SOL/VAC CONTROL CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL FUSE-SIDE BROOM BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. LED RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAYS VACUUM MOTOR RELAYS ACTUATOR RELAYS MAIN BRUSH MOTOR VACUUM MOTOR TRACTION MOTOR LINEAR ACTUATOR MOTOR BRUSH/SQUEEGEE SIDE BROOM EMERGENCY SWITCH KEYSWITCH MICROSWITCH-PLATFORM BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER BAG PRESENT FULL BAG SWITCH MICROSWITCH HOURS METER DIODE DIODE-MOTOR M4 TERMINAL BLOCK TERMINAL BLOCK DEUTSCH CONNECTOR PACKARD CONNECTOR FASTON TERMINAL RING TERMINAL BRAKE ELECTOVALVE WATER 86398790 Spare Parts List iVac 24 ATV 85 Hose Diagram 8.634-474.0 VACUUM MOTOR 8.634-476.0 (5 1/2") POST FILTER 8.634-475.0 (25") VACUUM BAG VALVE 8.634-573.0 MAIN COVER 8.634-031.0 BRUSH DECK 86 86398790 Spare Parts List iVac 24 ATV Notes 86398790 Spare Parts List iVac 24 ATV 87 Serial Numbers REF. NO. 1 2 3 4 88 MODEL: SERIAL # 10125760001095, 10125770001746 10125760001043, 10125770001674 10125760001305, 10125770006421 RESERVED 86398790 Spare Parts List iVac 24 ATV 86398790 Spare Parts List iVac 24 ATV 89
Source Exif Data:
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