8 639 537 0 Operator Manual Chariot 3 IScrub 26 Windsor Sp Rider Scrubber Service Parts
2016-12-29
: Sweepscrub Windsor-Chariot-3-Iscrub-26-Sp-Rider-Scrubber-Service-Parts-Manual windsor-chariot-3-iscrub-26-sp-rider-scrubber-service-parts-manual 1791 file product_file
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Page Count: 57
- Chariot 3 iScrub 26
- Safety
- Operations
- Drive Controls
- 1. Key Switch
- 2. Emergency Stop/Brake Switch
- 3. Directional Control / Drive Reset Switch
- 4. Throttle Pedal
- 5. Horn Button
- 6. Steering Wheel
- 7. Speed Control
- 8. Battery Discharge Indicator
- 9. Hour Meter
- 1. KEY SWITCH
- Operations
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Operations
- Operations
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Operations
- 1. The operator should be on the pedal platform. The throttle pedal must be in the neutral position.
- 2. Turn the machine power on by turning key switch clockwise to the "ON" position.
- 3. Press the Drive Reset Directional Control Switch to reset and set the intended direction for travel.
- 4. Press lightly on the throttle pedal with right foot.
- 1. Push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately.
- 1. Turn the machine power off.
- 2. Remove solution cover.
- 3. Fill the solution tank with clean water, leaving enough room for the required amount of detergent. The solution tank capacity filled to fill inlet is 25 gallons (95 liters). The water must not be hotter than 140° F (60°C) to prevent damage to th...
- 4. Measure the chemical into the solution tank. The solution cover is also a 2 oz. (60 ml) measuring cup. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into...
- 5. Replace solution tank cover.
- 1. Fill chemical container and place into console recess. Attach lid.
- 2. Open rear cover and turn chemical selection knob to chemical manufacturers recommended dilution.
- 3. Press and hold prime button for 30 seconds or until chemical has filled line to scrub deck.
- Operations
- Operations
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Operations
- 1. Stand on the operator platform. Throttle pedal must be in neutral position.
- 2. Turn machine power on.
- 3. Press the Drive Reset / Directional Control Switch, selecting the desired travel direction.
- 4. Position the function control knob to the desired operation. The scrub deck and squeegee will lower, and the vacuum will turn on.
- 5. Drive machine forward to begin scrubbing. The scrub brush motors will run and solution will flow when the throttle is depressed.
- 1. Rotate the function knob to either transport position. The brush motors will stop and the scrub deck will rise to the park position. After 10 seconds the squeegee will raise, and 10 seconds later the vacuum motor will turn off. This delay is to cl...
- 2. Allow the throttle pedal to return to neutral.
- 3. Turn machine power off.
- 1. Park the machine next to a floor drain. Drain hoses are at the front of the machine.
- 2. Turn the machine power off.
- 1. Open the recovery tank lid. Pull the recovery drain hose from the mounting bracket. Open cap, then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force.
- 2. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
- 3. Clean debris bin.
- 4. Clean off the float shut-off system and inspect for free movement of float.
- 5. Replace the drain hose cap and secure drain hose.
- 6. If machine is to be stored, leave the recovery tank lid propped open.
- 1. Remove the recovery tank lid.
- 2. Pull the solution drain hose from its mounting pocket. Unscrew the cap, then lower hose in direction of drain.
- 3. Remove the solution tank cap.
- 4. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F (60°C) to clean tank. Damage may occur.
- 5. If machine is to be stored, leave solution cap off.
- 1. Remove chemical container from machine and store unused chemical. Flush chemical container with water.
- 2. Fill chemical container partway with clean water. Press and hold prime button for 1 minute.
- 3. Empty chemical container. press and hold prime button for 30 seconds to purge chemical lines.
- 1. CHEMICAL METERING SYSTEM SELECTION DIAL (OPTIONAL)
- 2. CHEMICAL METERING SYSTEM PRIME BUTTON (OPTIONAL)
- Operations
- Operations
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Squeegee Disk
- Squeegee - Cylindrical
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- 1. Rear Cover Latch
- 2. Rear Cover
- 3. Battery Connector-Machine
- 4. Battery Connector-Battery
- 5. Batteries
- 6. Battery Tray Liner
- 7. Battery Tray
- 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.
- 2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.
- 3. Wipe off the top of the batteries at least once a week.
- 4. Test battery condition with a hydrometer at least once a week.
- 5. Ensure that all connections are tight and all corrosion removed.
- 6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.
- Maintenance
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Checking Battery Specific Gravity
- Charging Batteries
- 1. Stop the machine in a clean, well ventilated area next to the charger.
- 2. Turn “OFF” machine.
- 3. Open rear cover, unplug batteries from machine, unlatch battery tray and pull out to expose batteries.
- 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is ...
- 5. Replace the battery caps, and leave them in place while charging.
- FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.
- 6. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
- 7. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.
- 8. Connect the batteries to the machine connector.
- 9. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.
- 10. Close the rear cover.
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.
- 1. Remove the rear cover.
- 2. Disconnect battery pack from machine.
- 3. Unlatch battery tray from machine and pull out to expose batteries.
- 4. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.
- 5. Disconnect main positive lead and secure cable terminals away from batteries.
- 6. Loosen both terminals on each jumper cable and remove one at a time.
- 7. Prepare a suitable site to place the batteries.
- Onboard Charger (Optional)
- 1. Remove upper control panel.
- 2. Peel back label on charger to access dip switches.
- 3. Change switches to correct battery type.
- 4. Replace charger label and install upper control panel.
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- To Remove Squeegee Assembly
- To Replace or Rotate Squeegee Blades - Disk
- 1. With the squeegee in the up position, turn key switch "OFF".
- 2. Remove the squeegee assembly from the machine.
- 3. Unscrew each of the four knobs until they are nearly removed from the squeegee assembly. Grasp the squeegee assembly and push on the knobs to remove the blade retention plate.
- 4. Remove blades from squeegee housing. Rotate the squeegee blade to a new edge position or replace as required. Each blade has four new edge positions.
- 5. Install the blades in the squeegee housing by hooking blades on retention features.
- 6. Install blade retention plate in squeegee housing and assemble knobs.
- To Replace or Rotate Squeegee Blades - Cylindrical
- 1. With the squeegee in the up position, turn key switch "OFF".
- 2. Remove end-cap from squeegee assembly.
- 3. Pull blades out of Squeegee.
- 4. Rotate or Replace squeegee blades and insert into squeegee assembly.
- 5. Replace end-cap on squeegee assembly.
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- 1. Turn machine power off.
- 2. Open access cover on deck shroud.
- 3. Locate release lever, press release lever towards front of machine to release brush pad. The pad will drop down when released. Lift deck shroud up and slide brush/pad assembly out.
- 4. Remove brush/pad from holder and replace with new brush/pad.
- 5. To reinstall, lift deck shroud upward as shown.
- 6. Check that release lever/plate is completely closed and pad/brush is securely attached.
- 1. Remove skirt from scrub deck.
- 2. Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.
- 3. Remove 4 brush motor mounting bolts located under scrub deck.
- 4. Lower scrub deck.
- 5. Remove brush motor.
- 6. Reverse steps to install.
- 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts.
- 2. Remove end cap from motor.
- 3. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.
- 4. Retract spring and install new brush. Install connector screw and lead.
- 5. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.
- 6. Carefully place end cap onto bearing on motor shaft.
- 7. With end cap in partially installed position, release all brushes to contact position with motor commutator.
- 8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.
- Maintenance
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- 1. Scrub Deck Skirt
- 2. Debris Hopper
- 3. Scrub Deck Lift Actuator
- 1. Turn machine function dial to transport mode, allowing deck to return to “up” position. Turn the machine power off.
- 2. On right and left sides of deck, turn both brush and skirt releases 1/4 turn counter-clockwise.
- 3. Swing deck skirts out. Remove brush end caps. Slide brushes out the sides of deck.
- 4. To reinstall, slide brushes into deck. Replace brush end caps. Lift end cap up and turn brush release 1/4 turn clockwise, locking brush in place. Swing deck skirt back to deck. Turn skirt release 1/4 turn clockwise, locking skirt into place.
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Actuator Scrub Deck Removal / Replacement
- Scrub Deck Actuator Adjustment
- 1. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.
- 2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.
- 3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.
- 4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.
- 5. At the bottomed out position, turn the barrel one full turn, then enough more to allow connection to lift linkage.
- 6. Connect actuator to lift linkage.
- 7. Check travel of actuator during operation.
- Circuit Protection
- Solution
- Solution Strainer
- Solenoid Valve
- Chemical Bottle (Optional)
- Flow Meter (Optional)
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Maintenance
- 1. Recovery Tank Float Shut-off
- 2. Vacuum Motor
- 3. Debris Bin
- 1. The float shut-off screen can be cleaned in or out of the machine.
- 2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.
- 3. To remove the float shut-off, tilt and pull the float screen assembly off the tank fitting barb.
- 4. To install, tilt and push the float screen assembly over the tank fitting barb.
- 1. Remove rear cover from machine.
- 2. Remove upper control panel.
- 3. Remove three screws on lower panel and hinge panel down.
- 4. Disconnect electrical connector from the vacuum motor.
- 5. From topside, remove one nut in front of vacuum motor.
- 6. From backside, support vacuum motor and remove two remaining nuts on vacuum housing.
- 7. Lower vacuum motor, remove front rubber isolator from stub. Pull vacuum motor and upper housing out of machine. Lower housing and hoses stay with machine.
- 8. Remove upper housing from vacuum motor by removing four screws.
- 9. Reverse steps to install. Make sure that gasket is on vacuum so that vacuum seals against tank.
- Maintenance
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- 86395370 Operator Manual - Chariot 3 iScrub 26
- Suggested Spare Parts - Disk
- Suggested Spare Parts - Cylindrical