8 634 781 0 Chariot IVacuum Windsor 34 Rider Sweeper Service Parts Manual

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iVacuum 34™

Operating Instructions (ENG)

MODELS:

CV34
1.012-565.0
CV34X
1.012-579.0

Read these instructions before using the machine.
86347810-AL
12/03/15

Machine Data/Overview

OVERVIEW
The Chariot® iVacuum 34™ is a battery powered, stand-on, wide area vacuum intended for commercial use. The
Chariot® iVacuum 34™ brushes and vacuums debris from the floor and stores it in the debris tray and vacuum
bags.

Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654

2

86347810 Chariot iVacuum 34

Table of Contents
Machine Data/Overview . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4

Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . 5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . . 7

Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 8
How This machine Works . . . . . . . . . . . . . . . . . . . . 10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Deck Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pre-run Machine Inspection . . . . . . . . . . . . . . . . . . 17
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 17
Normal Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . . 18
To Begin Vacuuming. . . . . . . . . . . . . . . . . . . . . . . . 18
To Stop Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . 19
Changing Vacuum Bag . . . . . . . . . . . . . . . . . . . . . . 19

Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking Battery Specific Gravity. . . . . . . . . . . . . . 23
Charging Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 23
Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 24
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Brush Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Brush Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Replace Brush Motor . . . . . . . . . . . . . . . . . . . . . 27
Brush Motor Carbon Brush Replacement . . . . . . . . 27
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Vacuum Motor Carbon Brush Replacement . . . . . . 29
To Remove Vacuum Motor . . . . . . . . . . . . . . . . . . . 29
Electric Parking Brake Engagement . . . . . . . . . . . . 31
Drive Motor Carbon Brush Replacement . . . . . . . . 32
Brake Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pushing Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Machine Tie-downs. . . . . . . . . . . . . . . . . . . . . . . . . 33
Preparation for Loading/Unloading Trailer . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Propel Circuit Board Troubleshooting . . . . . . . . . . . 35

Parts
Brush Deck - Debris Tray . . . . . . . . . . . . . . . . . . . 38
Brush Deck Drive . . . . . . . . . . . . . . . . . . . . . . . . . 40
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Brush Deck Linkage . . . . . . . . . . . . . . . . . . . . . . . 44
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 46
Brush Deck Linkage Mounting . . . . . . . . . . . . . . . 48
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control Panel Housing . . . . . . . . . . . . . . . . . . . . . 56
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Frame-lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Pedal Platform Mounting. . . . . . . . . . . . . . . . . . . . 68
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Side Broom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Wheel-Front Drive-Gear . . . . . . . . . . . . . . . . . . . . 78
Wheel-Front Drive Brake . . . . . . . . . . . . . . . . . . . 80
Wheel-Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Wiring-Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Wiring-Components . . . . . . . . . . . . . . . . . . . . . . . 86
Wiring-Control Panel . . . . . . . . . . . . . . . . . . . . . . . 88
Wiring-Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . 90
Wiring-Main Harness . . . . . . . . . . . . . . . . . . . . . . 92
Wiring-Pedal Platform . . . . . . . . . . . . . . . . . . . . . . 94
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . . 97
Back-Up Alarm-Option . . . . . . . . . . . . . . . . . . . . . 98
Battery Cart-Option . . . . . . . . . . . . . . . . . . . . . . . 100
Seat-Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Warning Light-Option . . . . . . . . . . . . . . . . . . . . . 106
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 108

86347810 Chariot iVacuum 34

3

How to Use This Manual
The SAFETY section contains important information
regarding hazard or unsafe practices of the machine.
Levels of hazards are identified that could

This manual contains the following sections:
•
•
•
•
•

HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST

result in product or personal injury, or severe injury
resulting in death.

The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Model:

The OPERATIONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•
•
•
•
•
•

Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:

Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the machine
model and machine serial number are important. Refer
to the MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine are
located below the battery compartment of the machine.

Service Schedule
Batteries
Brush Deck
Circuit Protection
Vacuum Motor
Drive Motor & Brake

The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
REF - column refers to the reference number on the
parts illustration.
PART NO. - column lists the part number for the part.
PRV NO. - reference number.
QTY - column lists the quantity of the part used in that
area of the machine.
DESCRIPTION - column is a brief description of the
part.
SERIAL NO. FROM - If this column has an (*) and a
Reference number, see the SERIAL NUMBERS page
in the back of your manual. If column has two asterisk
(**), call manufacturer for serial number. The serial
number indicates the first machine the part number is
applicable to. The main illustration shows the most
current design of the machine. When a boxed illustration is shown, it displays the older design.
NOTES - column for information not noted by the other
columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts

4

86347810 Chariot iVacuum 34

Safety

IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to
an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices
for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labels are legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other
brushes may affect its safety.
Do not use on surfaces having a gradient of over 10% (6 degrees).

SAVE THESE INSTRUCTIONS

86347810 Chariot iVacuum 34

5

Safety
The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery
compartment open during charging. Keep sparks and flames away from the batteries. Do not smoke
around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.

Never allow metal to lie across battery tops.

6

86347810 Chariot iVacuum 34

Safety
Safety Label Location
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.

86244310
PRV NO. 500956
CAUTION LABEL

86252520
PRV NO. 80885
BATTERY
CAUTION

86243830 (2)
PRV NO. 500663

86347810 Chariot iVacuum 34

7

Operations
Technical Specifications
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Brush Motor
Side Broom Motor
Bag Capacity (HEPA)
Hopper Capacity
Brushes
Side Broom
Brush Speed
Side Broom Speed
Vacuum Motor
Maximum flow rate of vacuum motor
Suction of vacuum motor with new HEPA bag.
Vacuum bag full shut off
Maximim suction of vacuum motor
Weight (GVW) Gross Weight Batteries
Weight Empty Without Batteries
Tires
Foundation Pressure
Maximum Speed
Frame Construction
Brake
Minimum Aisle
Maximum Rated Climb And Descent Angle
Sound Pressure level at operator’s ear (IEC 60704-1)
Sound Power (IEC 60704-1)
Vibration Hands (ISO 5349)
Vibration Feet (ISO 5349)

8

DIMENSION/CAPACITY
1548 W
36 Volts DC
43 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)
0.75 HP (560 W)
0.5 HP (373 W)
0.06 HP ( 47W)
1019 in³ (16.7 L)
54.9in³ (0.93 Liters)
Two 28 in. (71 cm) by 4 in. (10 cm) diameter
13 in (33 cm)
1125 RPM
90 RPM
0.75 HP (560 W)
200 cfm (95 liters per second)
4.8 inches of water (1.19 kPa)
14-16 inches of water (3.5-4.0 kPa)
23-26 inches of water (5.7-6.5 kPa)
1035 lbs (470 kg)
467 lbs (212 kg)
10 in. (254mm) Solid Gray non-marking
79 psi (544 kPa)
3.5 miles/hour (5.7 Km/hour)
Powder coated steel
Electrical parking brake, sets automatically whenever
operator steps off platform or engages emergency stop.
U-Turn Width 61 in. (1550 mm)
10.0 degrees
69.7 dBA Uncertainty 3.0 dBA
84.3 dBA Uncertainty 3.0 dBA
1.32 m/sec² Uncertainty 0.5 m/sec²
0.52 m/sec² Uncertainty 0.5 m/sec²

86347810 Chariot iVacuum 34

Operations

ITEM

MEASURE

Height

50.6 inches (1285 mm)

Length

52.5 inches (1330 mm)

Width without deck

26.5 inches (670 mm)

Width of deck

32.0 inches (813 mm)

Width with side broom

34.5 inches (876 mm)

LENGTH

WIDTH

HEIGHT

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.

86347810 Chariot iVacuum 34

9

Operations
How This machine Works
The Chariot® iVacuum 34™ is a battery powered, selfpropelled, vacuum intended for commercial use. The
appliance vacuums debris and dirt from the floor and
collects it in a hopper, pdebris tray and disposable bag.
The machine's primary systems are the brush system,
vacuum system, and operator control system.
The function of the brush system is to brush the floor.
The brush system consists of two cylindrical type
brushes, motor, brush deck, and controls.
The front brush turns clockwise when viewed from the
right side of the machine. The rear brush turns counterclockwise. Both brushes work to agitate the floor
and to route the debris up into the brush deck.

The function of the operator control system is to control
the direction and speed of the machine. The directional
control system consists of the direction control switch,
throttle pedal, speed control switch, drive reset switch,
emergency stop/brake switch, steering wheel, propel
controller and drive wheel. The directional control
switch signals forward or reverse direction. The
controller interprets signals from the throttle pedal to
command the drive wheel to propel or slow the
machine. The drive reset switch is to make sure the
operator is on platform before machine will propel. The
steering wheel points the drive wheel in the direction
desired by the operator. The parking brake automatically engages when the operator steps off the platform.
The emergency stop/brake can be used to hold the
machine on slopes.

The function of the vacuum system is to vacuum fine
dirt and debris into the vacuum bag, and large debris
into the debris tray. The recovery system consists of
the vacuum deck, debris tray, vacuum motor, cloth
vacuum bag and paper vacuum bag. The vacuum deck
captures the dirt off the floor as the machine moves
forward. The vacuum motor provides suction to draw
the fine dirt into the vacuum bag, and the debris tray
stores large debris. The vacuum bag stores the fine
dirt.

10

86347810 Chariot iVacuum 34

Operations

9

3

1

7

12

4

5
6

8
11

10

13
2

Components

8. Deck Lift

1. Bag Access Lid

9. Paper Bag

2. Brush Deck

10. Pedal Platform

3. Cloth Bag

11. Rear Cover

4. Control Panel-Drive

12. Cover

5. Control Panel-Vacuum

13. Side Broom

6. Control Housing
7. Cover Lid

86347810 Chariot iVacuum 34

11

Operations
Drive Controls

9
2

7
1

5

2

3

3

6

10

1

8

4

12

86347810 Chariot iVacuum 34

Operations
1. Key Switch

6. Drive Reset Button

2. Emergency Stop/Brake Switch

7. Horn Button

3. Directional Control Switch

8. Steering Wheel

4. Throttle Pedal

9. Battery Discharge Indicator

5. Speed Control Switch

10. Hour Meter

1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and
cause the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL SWITCH
Controls the direction of travel of the vehicle. The position of the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
4.

THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the
machine to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.

86347810 Chariot iVacuum 34

13

Operations

5. SPEED CONTROL SWITCH
Controls the maximum speed of the machine. Speed 1 is intended for vacuuming. Speeds 2 and 3 are recommended for transport only, not vacuuming.
To increase speed, press the top of the switch.
To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is
moving or not.
6. DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is
turned on, and each time an operator steps on to the platform, the Drive Reset Switch must be pushed before
machine will propel.
7. HORN BUTTON
The horn is activated by pressing the horn button.
8. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.

14

86347810 Chariot iVacuum 34

Operations
9. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars
flashing near the left side indicate the batteries should be recharged. Further operation of the machine could
damage the machine or the batteries. Bars flashing near left side also indicate that machine has been left unattended with key on for more that 15 minutes. Turn key off then on to reset.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It
will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of
operation the meter will give the correct charge level.
10. HOUR METER
Records the number of hours the machine has been in operation. This information is useful in determining
when to service the machine.

86347810 Chariot iVacuum 34

15

Operations

Brush Lift Lever

Deck Controls
Brush Lift Lever
Raises and lowers the brush deck, side broom and turns the vacuum motor on and off.
To lower brush deck and start vacuum motor and brushes, lift the lever from its raised position.
To raise brush deck and stop vacuum motor and brushes, lift the lever from its lowered position.

16

86347810 Chariot iVacuum 34

Operations
Pre-run Machine Inspection

Emergency Stop Procedures

Do a pre-run inspection to find possible problems that
could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid
missing steps.

1. Release the throttle pedal by lifting right foot.

NOTE: See maintenance section for pre-run machine
inspection checklist items.
STARTING MACHINE

2. Turn machine power off with key switch by turning
key switch counterclockwise.
3. If an electrical problem is suspected, push in
emergency stop button. This will also engage the
parking brake and cause the machine to stop
immediately.

NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
1. Stand on the operator platform. Throttle pedal must
be in neutral position.
2. Turn the machine power on by turning key switch
clockwise to the "ON" position.
3. Check the position of the Directional Control
Switch to make sure the machine will travel in the
direction intended.
4. Press the Drive Reset Switch.
5. Press lightly on the throttle pedal with right foot.

86347810 Chariot iVacuum 34

17

Operations
Normal Vacuuming

To Begin Vacuuming

Plan the vacuuming pattern in advance. The longest
track is around the perimeter of the area to be cleaned.
For efficient operation, the runs should be the longest
possible without turning or stopping.
In order to achieve the best possible results, the area
which is to be cleaned should be picked up before
vacuuming. Large debris, strings and wire must be
removed to prevent being caught in brushes.
If machine is allowed to stand in neutral with the
vacuum deck down for more than 2 seconds, the brush
motor stops. If either forward or reverse travel is
selected, the brush motor will continue once movement
of machine begins. Overlap the brush path and avoid
transporting over previously cleaned areas.

When operating the machine around people, pay
close attention for unexpected movement. Use
extra caution around children.
1. Stand on the operator platform. Throttle pedal must
be in neutral position.
2. Turn machine power on.
3. Check position of Directional Control Switch to
ensure that machine is set to travel in direction
intended.
4. Press the Drive Reset Switch.
5. Lower the Brush Deck.
6. Drive machine forward to begin vacuuming.

Recommended Path

18

7. Adjust the speed of the machine as necessary.

86347810 Chariot iVacuum 34

Operations
To Stop Vacuuming

6. Remove cloth bag lip from nozzle.

1. Raise the brush deck, which turns off brushes and
vacuum.

7. Remove cloth band and paper bag together from
vacuum box.

2. Allow the throttle pedal to return to neutral.

8. Remove paper bag from cloth bag and dispose of
properly.

3. Turn machine power off.
FOR SAFETY: Before leaving or servicing machine:
stop on level surface, turn off machine and remove key.
FOR SAFETY: When using machine, go slow on
inclines.

Changing Vacuum Bag
A convenient bag storage is built into the lid.

9. Clean vacuum box and remove any debris from
inside screen.
10. Shake cloth bag to remove any extra debris.
11. Place cloth bag back into vacuum box and push
the rubber collar over the nozzle.
12. Retrieve a new clean paper bag from the storage
compartment in the cover lid.

1. Park machine on level area.
2. Turn the machine power off.

EXTRA BAG
STORAGE

3. Open cover lid and vacuum box lid.
4. Unzip cloth bag.
5. Remove paper bag lip from nozzle.
PAPER BAG

CLOTH BAG

13. Place a new paper bag into the cloth bag and push
the rubber collar over the nozzle.
14. Close all lids and covers.

86347810 Chariot iVacuum 34

19

Maintenance
Service Schedule

MAINTENANCE
Check water level of batteries after
charging; add distilled water if necessary
Check that the vacuum box lid seal tightly
Visually check for damaged or worn tires.
Check vacuum hose connections.
Check hoses for debris buildup.
Check pedal(s), brake and steering for
proper operation
Check vacuum bag fullness and change if
necessary.
Clean brushes and check wear.
Remove bearing cap from end of brush.
Clean bearing and cap.
Empty debris tray
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer. (Wet
cell only)
Check battery connections are tight.
Clean battery cases and compartment.
Clean and check drive tension chain for
wear and tension.
Check parking brake.
Clean chains, cables and pulleys for
brush deck lift.
Check all motors for carbon brush wear.
Check motor commutators.
Check steering chain tensioner.

BEFORE
AFTER EACH
EACH WORK
WORK
PERIOD
PERIOD

50 HRS

100 HRS

200 HRS

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

NOTE: A Vacuum hose cleaning brush is included with your vacuum. If debris is caught in the vacuum hose, use
brush to clear the vacuum hose. Remove vacuum bag and clear hose of debris with the brush. It may be
necessary to clear the hose at vacuum shoe connection. Disconnect vacuum hose and clear hose. Check
vacuum shoe for debris also.

20

86347810 Chariot iVacuum 34

Maintenance

1

2

3

4

6
5

Batteries

4. Batteries

1. Rear Cover Retainer Knob

5. Battery Tray

2. Rear Cover

6. Battery Tray Latch

3. Battery Connector-Machine

86347810 Chariot iVacuum 34

21

Maintenance
Batteries (Wet Cell Only)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.

When servicing machine, avoid contact with
battery acid.

The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries, as
they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell before
and after charging the batteries. Never add acid to the
batteries, use distilled water. Do not allow water level
to fall below the battery plates. Portions of plates
exposed to air will be destroyed. Do not overfill. Keep
plugs firmly in place at all times.

Wear eye protection and protective clothing when
working with batteries.

Charge batteries in a well ventilated area.

Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.

22

86347810 Chariot iVacuum 34

Maintenance
Checking Battery Specific Gravity

Charging Batteries

Use a hydrometer to check the battery specific gravity.
When servicing machine, avoid contact with
battery acid.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.

Wear eye protection and protective clothing when
working with batteries.

NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.

Charge batteries in a well ventilated area.
Use a 36 volt, 20 amp maximum output DC charger
which will automatically shut off when the batteries are
fully charged.
1. Empty recovery tank.

SPECIFIC GRAVITY @
80° F (27°C)

BATTERY CONDITION

1.265

100% CHARGED

1.225

75% CHARGED

1.190

50% CHARGED

1.155

25% CHARGED

1.120

DISCHARGED

2. Stop the machine in a clean, well ventilated area
next to the charger.
3. Turn "OFF" machine.

NOTE: If the readings are taken when the battery
electrolyte is any temperature other than 80°F (27°C),
the reading must be temperature corrected.
To find the corrected specific gravity reading when the
temperature of the battery electrolyte is other than 80°F
(27°): Add (+) to the specific gravity reading 0.004 (4
points), for each 10°F (6°C) above 80° (27°C).
Subtract (-) from the specific reading 0.004 (4 points),
for each 10°F (6°C) below 80°F (27°C).

FOR SAFETY: Before leaving or servicing
machine; stop on level surface, turn off machine
and remove key.
4. 3.Remove rear cover, unplug batteries from
machine, unlatch battery tray and pull out to
expose batteries.

Batteries emit hydrogen gas. Explosion or fire can
result. Keep sparks and open flame away. Keep
covers open when charging.
5. Check the electrolyte level in each battery cell.
Before charging, add just enough distilled water to
cover the plates. After charging is complete, add
just enough distilled water to bring up the level to
the indicator ring. If the water level is too high
before charging, normal expansion rate of the electrolyte may cause an overflow resulting in a loss of
battery acid balance and damage the machine.
NOTE: Battery Charger must be approved to
60335-2-29 standard.

86347810 Chariot iVacuum 34

23

Maintenance
5. Replace the battery caps, and leave them in place
while charging.
6. Unplug the battery connector from the machine.
SAFTEY: When charging, connect the charger to the
batteries before connecting the charger to the AC
wall outlet. Never connect the charger to the AC wall
outlet first. Hazardous sparks may result.

Changing Batteries
Stop the machine in a clean area next to the charger.
Turn off machine.
SAFETY: Before leaving or servicing the machine;
stop on level surface, turn off machine and remove
key.
1. Remove the rear cover.

7. Plug the charger connector into the battery
connector. Connect the charger AC plug to a wall
outlet. The charger gauge should indicate that the
batteries are charging.

2. Disconnect battery pack from machine.
3. Unlatch battery tray from machine and pull out to
expose batteries.

8. When the batteries are fully charged, disconnect
the charger from the AC wall outlet, then disconnect the charger from the batteries.

4. Use the proper size open end wrench to disconnect main ground wire first and secure cable
terminal away from batteries.

9. Connect the batteries to the machine connector.

5. Disconnect main positive lead and secure cable
terminals away from batteries.

10. Check the electrolyte level. It should be up to the
indicator ring. If necessary, add distilled water.
11. Install the rear cover.

6. Loosen both terminals on each jumper cable and
remove one at a time.
7. Prepare a suitable site to place the batteries.
8. Attach suitable battery lifting device and lift
batteries from the machine.

Batteries are a potential environmental hazard.
Consult your battery supplier for safe disposal
methods.

RED

+

BLK

-

RED

+

BLK

-

RED

+

BLK

-

REAR OF MACHINE

24

86347810 Chariot iVacuum 34

Maintenance

5
1

4
2

3

Brush Deck
1. Brush Deck Lift Cable
2. Brush Door
3. Brush Motor
4. Side Broom
5. Side Broom Lift Cable

86347810 Chariot iVacuum 34

25

Maintenance
Brush Deck

Debris Tray Removal

The dual cylindrical head is designed to agitate the
carpet while vacuuming. The first scrubbing brush
turns in a clockwise rotation when viewed from the right
of operator's side of machine. The first brush scrubs
dirt and debris between the brushes. The second
brush, turns in a counter clockwise rotation, picks up
debris and throws it into the debris tray.

1. Release the debris tray spring clip.

NOTE: The brushes should wear evenly side to side.
Brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlert™
bristles.

2. Secure with debris tray spring clip.

2. Slide the debris tray away from machine.

Debris Tray Installation
1. Slide the debris tray into the debris tray mount
notch.

Brush Removal
The brushes are removed from the right side of the
machine.
1. Release door spring clips and rotate the brush door
up.
2. Slide the brushes out the side opening.

SPRING CLIP

Brush Installation
1. Slide brush through door opening and onto drive
shaft. Make sure it is fully seated and is driven by
the deck system.
2. Rotate the brushes until the indicator lines on the
ends are vertical.
3. Rotate the brush door down and secure with spring
clips.

Bearing Cleaning
1. Remove bearing cap from end of brush.
2. Clean cap and bearings.

SPRING CLIP

VERTICAL INDICATOR LINE

26

SPRING CLIP

86347810 Chariot iVacuum 34

Maintenance
Brush Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.

1. Scribe alignment mark on motor barrel to motor
cap. Remove two bolts.
2. Remove end cap from motor.
NOTE: Motors contain two wave washers in cap. Do
not lose these.

To Replace Brush Motor
3. With the scrub deck in the lowered position,
disconnect brush motor wiring connector from
harness.
4. Remove the drive housing
5. Remove six (6) motor mount screws.
6. Remove motor with attached coupler, leaving front
motor mounting bracket still attached to deck.
7. Remove coupler from old motor for reuse.
8. Inspect spider coupler for wear replace as needed.
9. Reverse process to reassemble with new motor.

3. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.
4. Retract spring and install new brush. Install
connector screw and lead.
5. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
6. Carefully place end cap onto bearing on motor
shaft.
NOTE: Use care to assure wave washer alignment.
7. With end cap in partially installed position, release
all brushes to contact position with motor commutator.
NOTE: Failure to insure all brushes are released will
result in motor failure.
8. Reset end cap and realign with scribe marks on
motor barrel. Reinstall the two attach bolts from
cap into base.
9. Maintain alignment between motor barrel base and
cap.

86347810 Chariot iVacuum 34

27

Maintenance

CIRCUIT BREAKERS

Circuit Breakers
Circuit breakers interrupt the flow of power in the event
of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a
circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
22 Amp. Protects the brush motor.

30 Amp. Protects the propel motor.

3 Amp. Protects the machine controls.

3 Amp. Protects the side broom.

22 Amp. Protects the vacuum motor.

28

86347810 Chariot iVacuum 34

Maintenance
To Remove Vacuum Motor
Disconnect batteries before working on machine. Only
qualified personnel should work inside machine.
Always wear eye protection and protective clothing
when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.

1. Remove rear cover.
2. Remove two screws from top of control panel and
four screws from side of control panel housing.
3. Slide control housing back from tank to expose
main cover bolts.

1. Remove rear cover from machine.

4. Remove four bolts in front of console from cover,
and 2 bolts from the bottom front of main cover,
and two inside, next to batteries.

2. Remove batteries from machine.

5. Remove main cover.

3. Remove 4 bolts holding access cover in place and
remove cover.

6. Remove four bolts from vacuum motor and disconnect plug.

4. Pull top clips from vacuum motor top brush
retainers.

7. Reverse steps to assemble

Vacuum Motor Carbon Brush Replacement

5. Remove and inspect brushes.
6. Replace both if either is less than 3/8" (9.5 mm)
long.
7. Reverse steps to assemble.

86347810 Chariot iVacuum 34

29

Maintenance

2

1

Drive Motor & Brake
1. Drive motor
2. Parking brake

30

86347810 Chariot iVacuum 34

Maintenance
Electric Parking Brake Engagement

To disengage brake:

SAFETY: Before leaving or servicing machine, stop
on a level surface, turn off machine and remove key.
Electric Brake Engagement
This machine is equipped with an electric parking
brake.
The brake automatically engages and keeps the
machine from moving whenever the operator steps off
the platform or when emergency stop is engaged.
The brake has a mechanical over-ride that can be
engaged so machine can be pushed or towed (slowly).
When the mechanical over-ride is engaged the
machine cannot be driven.
To engage brake:

1. Mechanical over-ride disengaged
2. Machine can be driven.
3. Push lever firmly in direction of arrow.

1. Mechanical over-ride engaged.
2. Machine can be pushed or towed (slowly).
Push lever firmly in direction of arrow
NOTE: There is an intermediate stop. Make sure
lever is fully in the down position.

86347810 Chariot iVacuum 34

31

Maintenance
Drive Motor Carbon Brush Replacement

Do not use a pressure washer to clean around the
motors. Use tap pressure only.
SAFETY: Before leaving or servicing machine, stop
on a level surface, turn off machine and remove key.
1. Disconnect batteries from machine.
2. Disconnect the electrical connection to the traction
motor.

7. Install new brush and reinstall connecting screw
and lead.
8. When all new brushes are installed. Place all in
retracted position, held into brush holder by spring
tension.
9. Carefully replace brush cap.
Reinstalling:
10. When replacing the hex hub, use a small pin or
screw to help align the holes.

Brake Removal

11. Drive the pin into the hub and make sure it is flush
to the hex surface. The brake will not fit on the hub
if the roll pin is protruding from the hub.

(Must be done to access carbon brushes)

12. Replace the hub and use Lock-Tite on the screws.

3. Remove 4 mounting screws and remove brake.
4. Drive roll pin out of the hex hub enough to allow
hex hub to slide off shaft. It is recommended that
the roll pin be left partially in the hex hub.

ROLL PIN

HEX HUB
SMALL PIN OR SCREW

5. Remove brush cap.
6. Release brush from spring tension. Remove screw
connecting brush wire lead to brush holder. Clean
brush holder to insure free movement.

32

86347810 Chariot iVacuum 34

Maintenance
Pushing Machine

Preparation for Loading/Unloading Trailer

The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.

Before loading or unloading machine from trailer, brush
head must be in the up position before loading.

NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.

NOTE: When transporting the machine on a trailer or
in a truck, in addition to using tie-downs, be sure to
set the parking brake, and block the tires to prevent
the machine from rolling

Machine Tie-downs
There are two tie points located at front and each side
of foot box frame and two at the front side of frame.
Tie-down devices must be of the proper type and
strength. The combined strength of all tie-downs must
be strong enough to lift two times the weight of the
machine. Tie-downs must be positioned to prevent the
machine from moving forward, backward, or either side
to side. Use all four corners of the machine with the tiedowns running out opposite directions. Tie-downs must
be attached to the transporting vehicle securely.

TIE DOWN POINTS

86347810 Chariot iVacuum 34

33

Maintenance
Troubleshooting
PROBLEM
No power to machine

Little or no propel

CAUSE
Battery disconnected
Emergency shut-off activated
Faulty key switch
Low battery charge
Machine turned on with pedal not in
neutral position
Tripped circuit breaker
Controller overheated

Faulty drive reset circuit or switch
Faulty platform circuit or switch
Brake over-ride engaged
Faulty brake circuit or over-ride switch
Faulty speed control circuit or switch

Check wires, connections and switch

Faulty forward/reverse switch

Replace Switch

Circuit breaker tripped

Reset

Full bag or clog in system (bag full light
on)

Replace bag, check for and remove debris

Debris caught in system

Remove debris

Low battery charge

Charge batteries

Bag full light on

Replace bag or remove clog

Circuit breaker(s) tripped
Low battery charge
Fault brush circuit or motor

Reset circuit breaker(s)
Charge battery
Check wires, connections and motor

Faulty throttle circuit or potentiometer

Reverse speed only
Vacuum and brush do
not turn on

Poor vacuums
performance
Brush motors do no run,
or run slowly

34

Allow pedal to return to neutral. Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from
controller to motor
Check wires and connections from throttle
to controller and potentiometer resistance
Check wires, connection and switch
Check wires, connections and switch
Disengage brake over-ride
Check wires, connections and switch

Loose motor connection

Machine does not
change speeds
Forward speed only

SOLUTION
Check all battery cable connections
Reset
Replace switch
Charge batteries

86347810 Chariot iVacuum 34

Maintenance
Propel Circuit Board Troubleshooting
Curtis 1228 LED DIAGNOSTICS
During normal operation, with no faults present, the status LED is steadily on.
If the controller detects a fault, the status LED provides two types of information.
First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault. Slow-flash faults are
self-clearing; as soon as the fault is corrected, the vehicle will operate normally. Fast-flash faults ("." in Table 2) are
considered to be more serious in nature and require that the key switch be cycled to resume operation after the fault
is corrected.
After the severity indication has been active for 10 seconds, the status LED flashes a 2-digit fault identification code
continuously until the fault is corrected. For example, code "1,4"-low battery voltage-appears as: one LED flash,
followed by a pause, then 4 LED flashes, and then repeats.
LED
CODE

PROGRAMMER LCD DISPLAY

EXPLANATION

POSSIBLE CAUSE
1. Temperature >92°C or < -25°C.
2. Excessive load on vehicle.

1,1

over-/under-temperature
cutback

THERMAL CUTBACK

3. Operation in extreme environments.
4. Electromagnetic brake not
releasing.
1. Throttle input wire open or
shorted.

1,2

1,3

THROTTLE FAULT 1

throttle fault

SPD LIMIT POT FAULT

speed limit pot fault

2. Throttle pot defective.
3. Wrong throttle type selected
1. Speed limit pot wire(s) broken
or shorted.
2. Broken speed limit pot.
1. Battery voltage <17 volts.

1,4

LOW BATTERY VOLTAGE

battery voltage too low

1,5

OVERVOLTAGE

battery voltage too high

2,1

MAIN OFF FAULT

main contactor driver Off fault

2,3

MAIN CONT FLTS

main contactor fault

2,4

MAIN ON FAULT

main contactor driver On fault

86347810 Chariot iVacuum 34

2. Bad connection at battery or
controller.
1. Battery voltage >36 volts.
2. Vehicle operating with charger
attached.
3. Intermittent battery connection.
1. Main contactor driver failed
open.
1. Main contactor welded or stuck
open.
2. Main contactor driver fault.
3. Brake coil resistance too high.
1. Main contactor driver failed
closed.

35

Maintenance

LED
CODE

PROGRAMMER LCD DISPLAY

EXPLANATION

POSSIBLE CAUSE
1. Misadjusted throttle.

3,1

PROC/WIRING FAULT

HPD fault present for >10 sec.

3,2

BRAKE ON FAULT

brake On fault

2. Broken throttle pot or throttle
mechanism.
1. Electromagnetic brake driver
shorted.
2. Electromagnetic brake coil
open.
1. Low battery voltage.

3,3

PRECHARGE FAULT

precharge fault

3,4

BRAKE OFF FAULT

brake Off fault

3,5

HPD

HPD (High Pedal Disable) fault

4,1

CURRENT SENSE FAULT

current sense fault

2. KSI and throttle turned on at
same time.
1. Electromagnetic brake driver
open.
2. Electromagnetic brake coil
shorted.
1. Improper sequence of throttle
and KSI,
push, or inhibit inputs.
2. Misadjusted throttle pot.
1. Short in motor or in motor
wiring.
2. Controller failure.
1. Motor voltage does not correspond to throttle request.

4,2

HW FAILSAFE

motor voltage fault (hardware)

2. Short in motor or in motor
wiring.

4,3

EEPROM FAULT

EEPROM fault

3. Controller failure.
1. EEPROM failure or fault.
1. EEPROM failure or fault.

4,4

POWER SECTION FAULT

power section fault

2. Short in motor or in motor
wiring.
3. Controller failure.

36

86347810 Chariot iVacuum 34

Parts

86347810 Chariot iVacuum

Brush Deck - Debris Tray

2

11

9

5

1

9
10

7
8
9
4

3
NOTE : EXPOSED RAIL
ORIENTATION

6

38

86347810 Chariot iVacuum 34

Brush Deck - Debris Tray

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11

86408760
86343160
86342400
86350590
86342130
86342120
86340570
86327510
86173350
86024750
86014990

1
2
2
1
1
1
2
2
6
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

CLIP, DEBRIS TRAY SPRING
SCR, M5X40, SHCS, ISO4762, SS
GASKET, DEBRIS TRAY, END
ASM, DEBRIS TRAY INLET
MOUNT, DEBRIS TRAY, 28”
TRAY, DEBRIS, 28”
GASKET, DEBRIS TRAY, 28”
SCR, KA50X16, PT OHS, WN1412, A2 SS
WASHER, M5, FL, ISO7089, SST
NUT, M5 HEX NYLOCK, SS
SCR, M5X20, SHCS, ISO4762, SS

86347810 Chariot iVacuum 34

39

Brush Deck Drive

19 11

10

17

4
9
5
9
8
11

1

7

16

10
9

3

12

5

18

14
17

11

13
15

2

6

40

86347810 Chariot iVacuum 34

Brush Deck Drive

REF

PART NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

86343870
86343860
86343850
86343840
86343830
86339570
86224660
86224170
86223780
86223520
86223490
86215870
86173350
86349790
86014990
86012790
86172950
86349800
86349320

1
1
2
1
2
1
1
2
8
3
3
1
3
1
4
2
3
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

HOUSING ASM, BRUSH DRIVE
BELT, TWIN 5MM GT2, 15W, 130T
PULLEY, 32T 5MM GT, 15W
PULLEY, 18T 5MM GT, 15W
PULLEY ASM, 22T 5MM GT, 15W
COVER, DRIVE HOUSING
SPRING, TENSIONER
SHAFT, 6.2 MM BRUSH DRIVE
SCR,M4X8,ISO4029,CP,BLK
RING, 28MM INT SNAP PHOSPHATE
RING, 10MM EXTERNAL SNAP
BRKT, TENSIONER ARM
WASHER, M5, FL, ISO7089, SST
PLATE, SUPPORT
SCR, M5X20, SHCS, ISO4762, SS
SHAFT ASM, BRUSH DRIVE
SCR, M5X12, SHCS, ISO4762, SS
SPACER, 15.9OD X 5.3ID X 11L
PLATE, BRUSH GUIDE

86347810 Chariot iVacuum 34

41

Brush Deck

17 21
6
20
9

18
26
19
2

18

31
18

26

26
4

1

18
26

30

23
29

12 11

27
8

15

5

28

14

32 16

13
10

A TORQUE 64 IN/LBS
22
3

24

33

29
25

7

42

86347810 Chariot iVacuum 34

23 A

Brush Deck

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

86005740
86346070
86344860
86172960
86343190
86010630
86340590
86348830
86348850
86340580
86340490
86340480
86339980
86339790
86374900
86339590
86339580
86277130
86273750
86270830
86234600
86222130
86173340
86172950
86014990
86012830
86373070
86010670
86345990
86277470
86173350
86343160
86351440
86354280
86354080

2
2
1
2
2
6
2
2
2
1
2
2
1
1
1
1
1
10
6
12
1
1
6
7
6
1
2
12
3
2
6
2
1
7
7

DESCRIPTION
NUT 5/16-18 SERRATED FLG
COUPLER, 2 JAW, 35MM
PLATE, COUNTERBALANCE
SCR,SET,M6X8,SH,ISO4029,SS
GASKET, 1/16THKX3/8WX2.17L
WASHER, 1/4 X 5/8 FLAT SS
BRUSH, VACUUM , 4"OD, 28"L
BRUSH, VACUUM, 4" OD, 28"L, SF
BRUSH, VACUUM 4" OD, 28"L, HF
GASKET, .063 X .375 X 27.5
BRKT, MOTOR MOUNT
SPRING, DOOR CLIP
CAP, BRUSH DOOR HINGE, REAR
PIN, DOWEL, 6 X 106, SS
EXTRUSION, DUAL 4" BRUSH, 28”
CAP, BRUSH DOOR HINGE, FRONT
DOOR, BRUSH RELEASE
SCR, 5/16-18X1.00 CARRIAGE SS
SCR, 1/4-20 X 5/8 HHCS SS
NUT, 5/16-18 HEX NYLOCK SS
COUPLER, SPIDER
MOTOR, 36VDC
WASHER, SPLIT LOCK, 1/4, SS
SCR, M5X12, SHCS, ISO4762, SS
SCR, M5X20, SHCS, ISO4762, SS
SHAFT ASM, DRIVE 24”
ASM, BRUSH END, NON-DRIVE
WASHER, 5/16 X 3/4 SS
PLATE, WEIGHT, BRUSH DECK
SCR, 5/16-18 X 1.5 CARRIAGE SS
WASHER, M5, FLAT, ISO7089, SS
SCR, M5X40, SHCS, ISO4762, SS
BRKT, SHAFT COVER
NIPPLE, GUARD ATV
ROD, GUARD ATV

SERIAL NO.
FROM

NOTES

SOFT FLOOR
HARD FLOOR

(5*)

(3*)

(1*)
(2*)
(2*)

* See Serial Number Page

86347810 Chariot iVacuum 34

43

Brush Deck Linkage

4
11
14
13

9

3
5

9

11

13
13

13

9

9 14

11

10

8

10

11

12

11
8

2
1

7

7
13
9

6

11

44

11

86347810 Chariot iVacuum 34

Brush Deck Linkage

REF PART NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14

86228980
86254330
86345970
86345960
86345950
86392000
86228990
86345920
86010670
86259400
86277130
86276690
86270830
86259420

1
2
1
1
1
1
3
2
12
2
15
1
12
3

DESCRIPTION
BEARING FLANGED .377 ID X .502 OD X 1 LG
SPACER,.504 ID X .690 OD X .25
BRKT, LINKAGE MOUNT SUPPORT
BRACKET, LINKAGE MOUNT, LEFT
BRACKET, LINKAGE MOUNT, RIGHT
BRKT, DECK LIFT, CV34
BEARING FLG .314IDX.502OD
ARM, BRUSH DECK LIFT
WASHER, 5/16 X 3/4 SS
WASHER, THRUST .51 ID X 1 ODBRO
SCR, 5/16-18X1.00 CARRIAGE SS
SCR, 5/16-18 X 1.75 CARR SS
NUT, 5/16-18 HEX NYLOCK SS
WASHER, THRUST.51 ID X 1 ODBRO

SERIAL NO.
FROM

NOTES

(6*)

* See Serial Number Page

86347810 Chariot iVacuum 34

45

Brush Deck Mounting

1
2
3

1
2

4

7
5

6

46

86347810 Chariot iVacuum 34

Brush Deck Mounting

REF PART NO. QTY
1
2
3
4
5
6
7

86270830
86010670
86259420
86341310
86277130
86228990
86277130

6
6
2
2
2
2
4

DESCRIPTION

SERIAL NO.
FROM

NOTES

NUT 5/16-18 HEX NYLOCK SS
WASHER 5/16 FLAT SS
WASHER, THRUST .51ID X 1 ODBRO
BRKT, BRUSH DECK PIVOT
SCREW 5/16-18X1.00 CARRIAGE SS
BEARING,FLNGD,.314ID X.502OD
SCR, 5/16-18 X 1.00”

86347810 Chariot iVacuum 34

47

Brush Deck Linkage Mounting

8
5
2
4
7
3
3

9

1

7

4

6

11

12
7
10

4

SEE BRUSH DECK LIFT

13

48

86347810 Chariot iVacuum 34

Brush Deck Linkage Mounting

REF
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO. QTY
86348720
86345980
86276070
86270830
86270330
86270310
86010670
86005680
86277130
86271840
86346000
86345930
86278240

1
1
4
8
2
2
8
2
4
1
2
1
1

DESCRIPTION
BRACKET, CABLE MOUNT
BRACKET, SIDE PANEL SPRNG MNT
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
FLATWASHER, 1/4
EYEBOLT, 1/4-20 X 1.5
WASHER, 5/16 X 3/4 SS
NUT, 1/4-20 HEX NYLOCK
SCR, 5/16-18X1.00 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK THIN SS
SPRING, EXT, 1.0 OD X 8.5L
BRKT, BRUSH DECK SPRING MNT
SHOULDER BOLT, 3/8 OD X 5/8 LDL

SERIAL NO.
FROM

NOTES

(6*)

(6*)

* See Serial Number Page

86347810 Chariot iVacuum 34

49

Brush Deck Lift

1

28

26

2
10

25

5

20
24
14
6

4

13

3 7

8

17

9

23

10
9

11
12
22

13
14
9
11
13
11

14

17

14
15
16
13

27

21

29

18

14
9

19

50

9

86347810 Chariot iVacuum 34

Brush Deck Lift

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NO. QTY
86238350
86076610
86257170
86250240
86009560
86271660
86007020
86392010
86270830
86231760
86223370
86073600
86231150
86010670
86083500
86083490
86276760
86066130
86091820
86271840
86274720
86083440
86277460
86259420
86276010
86279450
86254280
86277130
86279630

1
1
1
1
1
2
1
1
8
1
4
1
5
6
1
1
4
1
1
2
1
1
1
2
2
2
1
1
1

DESCRIPTION
GRIP, 3/16 X 1.00 BLUE
HANDLE, SQUEEGEE LIFT
SWITCH, DPDT, SNAP ACTION
PLUNGER, SWITCH, OVERTRAVEL
PIN, CLEVIS 1/4 X .63 PLTD
NUT, 4-40 HEX NYLOCK
SCR, 5/16-18 X 1.25 HHCS SS NP
CABLE, 3/32 X 38 SS, THM X CLV
NUT, 5/16-18 HEX NYLOCK SS
CABLE ASM, SQUEEGEE TC
PULLEY, PLASTIC 3.0 DIA.
BRKT, PULLEY RETAINER, SINGLE
BUSHING FLANGE, .314 ID X.502 OD
WASHER, 5/16 FLAT SS
PLATE, PULLEY RETAINER, CORNER
PLATE, PULLEY MOUNT, CORNER
SCR, 5/16-18 X 1.25 BSHCS SS
ASM, HANDLE RETAINER
BRKT, SIDE CHANNEL R
NUT, 5/16-18 HEX NYLOCK THIN SS
SCREW 5/16-18 X 1.50 HHCS SS
PLATE, PULLEY MOUNTING, CENTER
SCR, 5/16-18 X 5/8 BSHCS SS
WASHER, THRUST .51 ID X 1 OD BRO
SCR, 4-40 X 1.0 PPHMS
WASHER, #6 FLAT SAE PLTD
SPACER, 1.00 OD X .32 ID X .375
SCR, 5/16-18 X 1.00 CARRIAGE SS
WASHER, 5/16 X 1.13 X .09 FLT

SERIAL NO.
FROM

NOTES

(6*)

* See Serial Number Page

86347810 Chariot iVacuum 34

51

Bumper

1
2

6
8

10 7
9
7 10

3

6
11

5

4

52

86347810 Chariot iVacuum 34

1

Bumper

REF
1
2
3
4
5
6
7
8
9
10
11

PART NO. QTY
86276890
86007070
86063230
86063240
86071020
86270830
86010670
86070730
86197040
86279130
86251750

6
2
1
1
1
4
4
2
4
4
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 5/16-18X3/4 PTHMS SS
SCR, 5/16-18 X 1.00 PPHMS SS
BUMPER, LEFT
BUMPER, RIGHT
BRKT, FRONT BUMPER
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRKT, BUMPER MOUNT, SIDE
NUT, 5/16-18 HEX ACORN PLTD
WASHER, 5/16 SPLIT LOCK PLTD
RISER, BUMPER

86347810 Chariot iVacuum 34

53

Control Panel

1
4

3
2

5

6
14
7
8

13

20

6

26

9

10

30

19

18

11

21

16
12

34

15
16

17

13

23

24
22
33 31

28
23
25
31

30

27
2

29

54

86347810 Chariot iVacuum 34

24

Control Panel

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

PART NO. QTY
86273980
86223740
86273820
86277480
86008760
86005810
86070720
86271840
86006370
86010670
86279130
86271120
86005700
86027740
86008900
86002010
86005560
86007180
86007190
86007130
86257280
86078180
86251410
86255900
86005530
86257110
86279300
86001910
86229770
86257140
86002000
86250210
86230080
86246630

2
6
2
3
1
8
1
3
3
6
6
6
5
1
1
4
1
1
1
1
1
1
3
10
1
1
2
1
1
1
2
1
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

SCR, 10-32 X 3/4 PPHMS SS
SCR, 1/4-20 X .59 PPHMS SSC
SCR, 1/4-20 X 1.25 HHCS SS
SCR, 5/16-18 X 1/2 PTHMS SS
CONN, 175 DCA GRY W/O TERMS
NUT, 1/4-20 HEX NYLOCK SS
BRKT, BATT CONN BASIC
NUT, 5/16-18 HEX NYLOCK THIN SS
RELAY, 36VDC 100 AMP HVY DUTY
WASHER, 5/16 FLAT SS
WASHER, 5/16 SPLIT LOCK PLTD
NUT, 5/16-18 BRASS
NUT, 10-32 W/STAR WASHER PLTD
CONTROLLER, GEAR BASIC
BOOT, SEAL-PUSH BUTTON 7/16-28
BOOT, 3/8 CIRCUIT BREAKER
METER, 36V LED BATTERY
SWITCH, EMERGENCY STOP
SWITCH KEY DPST
SWITCH, DPDT 2-POSITION ROCKER
SWITCH, PUSH BUTTON
PANEL, VACUUM
RELAY, 15A 36V MINI
STANDOFF, 6-32 X 5/8 HEX NYL
METER, 12-48 VDC LED HOUR
SWITCH, 4P3T FIXED POS ROCKER
WASHER, #6 LOCK
BREAKER, 30A 50VDC CIRCUIT
BLOCK, SHUNT MOUNT
SWITCH ASM, SEALED PB RND GRN
BREAKER, 3 AMP 1681-090-300
PLUG, DOME .375
BREAKER, 22A 250VAC, 50VDC
LIGHT, INDICATOR, RED

86347810 Chariot iVacuum 34

55

Control Panel Housing

2
3

3
1

6

5

11
10
4
7
9
8

56

86347810 Chariot iVacuum 34

Control Panel Housing

REF
1
2
3
4
5
6
7
8
9
10
11

PART NO. QTY
86005810
86290540
86277480
86070710
86237900
86062220
86070700
86279750
86089650
86277420
86010630

4
6
6
1
3
1
1
4
4
4
4

DESCRIPTION

SERIAL NO.
FROM

NOTES:

NUT, 1/4-20 HEX NYLOCK SS
SCR, 10-32 X 1/2 TORX SS BLK NP
SCR, 5/16-18 X1/2 PTHMS SS
BRKT, LEFT CONSOLE MOUNT
GASKET, .125T X .25W X 23L
CONSOLE, BURNISHER
BRKT, RIGHT CONSOLE MOUNT
WASHER, RET, PUSHNUT, 5/16 BOLT
TUBE, 5/8 OD X .357 ID X 1.57
SCR, 5/16-18 X 2.5 PTHMS SS
WASHER, 1/4 ID X 5/8 OD SS

86347810 Chariot iVacuum 34

57

Decal

4
5
6

3

7

1
2

7

58

86347810 Chariot iVacuum 34

Decal

REF
1
2
3
4
5
6
7

PART NO. QTY
86004970
86346620
86244360
86244190
86243990
86346610
86334860

1
1
1
1
1
1
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

LABEL, WINDSOR LOGO DOMED
LABEL, CHAR, IVAC 34, RIGHT
LABEL, PANEL R VAC
LABEL, PANEL BASIC LEFT
LABEL, COVER PANEL
LABEL, CHAR, IVAC 34 LEFT
LABEL, HEPA FILTRATION

86347810 Chariot iVacuum 34

59

Frame-lower

14
16
17
15

12

13
1
11

3
2
4
3
3

3

8
9

5

10

9

3
9

6
21
3

7
12

18
19

60

20

86347810 Chariot iVacuum 34

Frame-Lower

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NO. QTY
86092510
86088760
86270830
86071430
86071120
86010670
86064300
86070740
86276070
86091420
86088750
86079320
86071130
86070750
86070760
86279130
86197040
86079290
86010630
86271870
86276950

1
1
18
1
1
4
2
1
16
1
1
2
1
1
1
4
4
2
4
4
4

DESCRIPTION

SERIAL NO.
FROM

NOTES

FRAME, MAIN ASM
TRAY, SLIDE, RIGHT
NUT, 5/16-18 HEX NYLOCK SS
BRKT, BRACE, RGT FRONT
BRKT, TIP BRACE, RIGHT, REAR
WASHER, 5/16 FLAT SS
PAD, TIPPING BAR
BRKT, LINKAGE, RIGHT
SCR, 5/16-18 X 3/4 CARRIAGE SS
AXLE, REAR WELDMENT
TRAY, SLIDE, LEFT
PLATE, PAD RETAINER
BRKT, TIP BRACE, LEFT, REAR
BRKT, LINKAGE, LEFT
BRKT, BRACE, LEFT FRONT
WASHER, 5/16 SPLIT LOCK PLTD
NUT, 5/16-18 HEX ACORN PLTD
PLATE, REAR COVER ADJ.
WASHER, 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
SCR, 1/4-20 X 3/4 CARRIAGE SS

86347810 Chariot iVacuum 34

61

Frame-Upper

1
2
3

2
3
2

4
4

5
7
2

2

3

2
4
3
6
8

4

4

2
3

62

86347810 Chariot iVacuum 34

Frame-Upper

REF
1
2
3
4
5
6
7
8

PART NO. QTY
86071360
86270830
86010670
86276070
86078620
86091820
86073500
86277460

1
13
12
12
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES

BRKT, HORIZ ELECT, BURNISHER
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
SCR, 5/16 X 3/4 CARRIAGE SS
BRKT, VERTICAL SUPPORT
BRKT, SIDE CHANNEL R
BRKT, SIDE CHANNEL L
SCR, 5/16-18 X 5/8 BSHCS SS

86347810 Chariot iVacuum 34

63

Hood

1

6

3
2

7

5

13

12
7

16

4
5
11
10
8

9
14

15
11

64

86347810 Chariot iVacuum 34

Hood

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO. QTY
86293630
86076720
86273830
86226370
86005810
86076710
86010630
86006840
86032920
86279630
86006760
86273820
86250250
86254280
86279630
86273780

1
1
3
2
2
1
5
3
1
4
6
2
2
2
2
2

DESCRIPTION

SERIAL NO.
FROM

NOTES

LID, VACUUM
HINGE, LID
SCR, 1/4-20 X 1/2 HHCS SS NP
BUSH, BRZ FLG .25 X .38 X .38
NUT, 1/4-20 HEX NYLOCK SS
HINGE, TANK
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1 FHCS PLTD
TANK, VACUUM BODY COVER
WASHER, .344 ID X 1.13 OD X .09 T PLT
SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL
SCR, 1/4-20 X 1.25 HHCS SS
PLUSNUT, 1/4-20 FLATHEAD
SPACER, 1.00 OD X .32 ID X .375
WASHER, .344 ID X 1.13 OD X .09 T PLT
SCR, 1/4-20 X 3/4 HHCS SS NP

86347810 Chariot iVacuum 34

65

Pedal Platform

21

18

8

16
19
9

17
25

2
1
22
15

30

6

14

3
4

24

10

22
5

29
15

12

26
28
13
11
23

27

20
7

66

86347810 Chariot iVacuum 34

11

Pedal Platform

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO. QTY
86233170
86264920
86222510
86221850
86136310
86312820
86288720
86272040
86223260
86223580
86274340
86278060
86277360
86277370
86277380
86277390
86312770
86007110
86224750
86279140
86279720
86279730
86224360
86224350
86333280
86222780
86222810
86254970
86137300
86250280

2
1
1
1
1
1
1
2
1
1
7
2
1
1
4
2
1
1
1
6
2
4
1
1
2
1
1
1
2
1

DESCRIPTION

SERIAL
NO.FROM

NOTES

CLAMP, 3/8 NYLON UL/CSA
CABLE TIE, .19 X 7 UL/CSA
PEDAL, THROTTLE
LINK, THROTTLE
NUT, M5 HEX
BRACKET, POT, SPEED
NUT, M6 NYLOCK PLATED
NUT, M3.5 X 2.8 HEX
PLUNGER, PLATFORM SWITCH
ROD, PIVOT, 8.5MM X 77
SCR, M6 X 16 PH
SET SCR, M4 X 4MM NP
SCR, M6 X 10 PH
SCR, M5 X 30 SHCS
SCR, M4.8 X 16 PHTF
SCR, M3.5 X 38 PH
PLATFORM
SWITCH, 25A SPST 125-250V SNAP
SPRING, COMP, .48OD X .91L
WASHER,M6 SPLIT LOCK DIN127B
WASHER, M4 INT STAR
WASHER, M5 INT STAR
SPACER 12.7MMOD X 2.78W X 6L
SPACER, 8MM X 16LG
BUSHING, 8MM X 10 LG SS
PLATE, PIVOT
PLATE, COVER
SPRING, COMP 18MM OD X 83 X 2
WASHER, M5 SPLIT LOCK PLTD
POTENTIOMETER 5K OHMS

NOTE: Complete platform assembly is available, Part No. 86028310.

86347810 Chariot iVacuum 34

67

Pedal Platform Mounting

2
3

17
16
6

18
6
14

12

5

15
13

7
5

1

4
11

8
8

5

68

8

9

10

86347810 Chariot iVacuum 34

Pedal Platform Mounting

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO. QTY
86279630
86274690
86264920
86231070
86010670
86259430
86010770
86270830
86256470
86276980
86256130
86064480
86008680
86007780
86278850
86259440
86271190
86248920

1
2
3
2
5
4
2
5
2
1
1
1
1
1
2
2
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

WASHER, .344ID X 1.13 OD X .09T PLT
SCR, 5/16-18 X 1.5 HHCS GR5PLT
CABLE TIE, 7" UL/CSA
BUMPER, 1 X 1.375 RUBBER
WASHER, 5/16 FLAT SS
M12 FLAT WASHER
WASHER, 7/16ID X1D.08 FLT SS
NUT, 5/16-18 HEX NYLOCK SS
STUB AXLE, M12-1.75 X 45MM
SCR, 5/16 X 2 HHCS SS
STRAP, STATIC, .2T X 1W X 3L
PLATE, SWITCH BASE
COTTER, 1/2" RING
SPRING, COMP .60D X2.0L X .045W
WASHER, .506 ID X .94D X .064 NYL
WASHER, M12 SPRING LOCK
NUT, M12 X 1.75 HEX DIN934 PLT
PIN, CLEVIS 1/2 X 2.25

86347810 Chariot iVacuum 34

69

Rear Cover

17

4

5

2

6

2

8 7

3
9
10
11

1
2

12
10
11
13
16
15

70

18
14

86347810 Chariot iVacuum 34

Rear Cover

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NO. QTY
86324760
86324640
86248280
86010630
86005810
86324650
86010780
86271940
86276780
86279130
86010670
86006560
86066940
86005860
86228980
86275870
86324340
86324320

1
1
1
2
2
1
2
2
3
5
5
2
1
2
2
2
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PLATE, COVER LATCH
HANDLE, CAM LATCH
PAD FLAT LEANING
WASHER 1/4 ID X 5/8 OD SS
NUT 1/4-20 HEX NYLOCK SS
PAWL, HANDLE
WASHER 1/4 SPLIT LOCK PLTD
NUT, 1/4-20 ACORN SS
SCR, 5/16-18 X 3/4 HHCS SS
WASHER 5/16 SPLIT LOCK PLTD
WASHER 5/16 FLAT SS
SCREW 5/16-18 X 1 HHCS SS NP
BAR, COVER
NUT 1/4-20 X 12MM HEX BARREL
BEARING FLANGED .377IDX.505OD
SCR, 1/4-20 X 1.5" PPHMS SS
BRKT, REAR COVER LATCH
COVER REAR DELUXE

86347810 Chariot iVacuum 34

71

Side Broom

21

1

20
22

2

4

3

2

5

SIDE BROOM ASM.

6
7
8
9
13
1

10

24 23
11
14
8

19
15

2

18

16
2
12

8

1

17
14

72

86347810 Chariot iVacuum 34

Side Broom

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO. QTY
86006560
86271840
86062570
86274350
86068350
86259410
86277130
86228840
86088500
86323530
86274700
86226830
86322470
86332020
86271870
86094090
86010630
86230600
86273740
86273810
86073530
86270830
86276070
86279140
86279070

7
9
1
4
1
1
2
3
1
1
2
1
1
4
1
3
1
1
3
1
2
2
2
2

DESCRIPTION

SERIAL NO.
FROM

NOTES:

SCR, 5/16-18 X 1 HHCS SS
NUT, 5/16 -18 HEX NYLOCK THIN SS
COVER, SIDE BROOM
SCR, 10-24 X 1/2 PHTC -FBRACKET, MOUNT, SIDE BRUSH
WASHER, THRUST .51 ID X 1 OD X .063
SCR, 5/16-18 X 1.00 CARRIAGE SS
BEARING, FLANGED .314 ID X .502 OD
BRACKET, SWIVEL, SIDE BRUSH
ARM, MOUNTING, SIDE BRUSH
SCR, M6 X 1 X 16MM HHCS PLT
SPRING, EXT .68D X 3.00 L X .098W
MOTOR, 36VDC, 90 DEG. 1/16 HP
BRUSH SET FOR CIM MOTOR 8.632-247.0
NUT, 1/4-20 HEX NYLOCK THIN SS
SHAFT, COLLAR ASSEMBLY PLATE
WASHER, 1/4 ID X 5/8 OD SS
BRUSH, 13", NYLON BLACK, SIDE
SCR, 1/4-20 X 1.5 HHCS SS
SCR, 1/4-20 X 1 HHCS SS
BRKT, SIDE BROOM, CABLE MNT
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X ¾ CARRIAGE SS
WASHER, M6 SPLIT LOCK DIN127B
WASHER, M6 FLAT

86347810 Chariot iVacuum 34

73

Steering

1
2
3

4

5

6

8

7

28

9
10
11
12
13

27
26
25

14

15

24

14
19

29
23
20
22
19

21
18

16
17
7

74

86347810 Chariot iVacuum 34

Steering

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
-

PART NO. QTY
86271610
86234810
86259610
86224050
86228790
86091740
86270830
86005610
86219600
86272900
86224060
86219650
86228670
86276070
86224800
86010670
86135970
86275190
86008610
86001030
86224320
86224810
86005630
86002750
86278940
86010780
86274330
86279130
86253200
86232780

1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
2
1
1
2
1
1
1
1
1
2
1
1
2
1
-

DESCRIPTION

SERIAL NO.
FROM

NOTES:

NUT, 5/8-16 HEX NYLOCK THN
COVER, STEERING WHEEL
WHEEL, STEERING 40 SPLINE HUB
SHAFT, UPPER STEERING
BEARING, FLANGE .88ODX.75IDX.75
BRKT, UPPER STEERING
NUT, 5/16-18 HEX NYLOCK SS
NUT, 7/8 DIA PUSHLOCK
JOINT, UNIVERSAL FEMALE
RING, 3/4" KLIP
SHAFT, LOWER STEERING
KEY, 5MM SQ X 39MM L
BEARING, 3/4" BORE FLANGED
SCR, 5/16-18 X 3/4 CARRIAGE SS
SPROCKET, STEERING SHAFT
WASHER, 5/16 FLAT SS
KEY, 3/16 SQ X 5/8 LONG
SCR, 3/8-16 X 1.25 HHCS SS
FLANGE, BEARING PRESS STEEL
BEARING, BALL 3/4 BORE SPHERED
SPACER, .63 OD X .385ID X .64L
SPROCKET, DRIVE WHEEL STEERING
NUT, 3/8-16 HEX NYLOCK THIN SS
CHAIN, ISO 08B, 12.7MM PITCH
WASHER, 1/4 ID X 1-1/4OD PLT
WASHER, 1/4 SPLIT LOCK PLTD
SCR, M6 X 20HHMS PLTD
WASHER, 5/16 SPLIT LOCK PLTD
SET SCR, M6 X 25 NP
CHAIN, MASTERLINK 12.7MM

86347810 Chariot iVacuum 34

75

Vacuum

32

3
31

5

1
2

4
6

33
1
9

30 34

10

8

14
22

24
29

27

26

29

13

10

12

38

7
40

41

39

11

15
28

42

13

25

16
13

19

17
20

26
29

13

22

21

23

TO VAC NOZZLE

76

18

35

1

36

37

86347810 Chariot iVacuum 34

Vacuum

REF

PART NO.

PRV NO.

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
-

86273780
86197220
86086740
86237960
86075570
86272020
86240300
86200030
86087370
86005810
86229990
86277620
86233120
86088130
86247520
86290210
86068440
86236190
86247660
86002830
86240760
86068110
86276780
86270830
86010780
86235400
86010670
86006730
86075530
86279130
86062710
86227870
86314620
86215090
86224380
86238050
86240310
86238450
86251750
86009380
86198000
86281680
86233090
86257160
86316200

70015
87193
730397
35362
51460
57313
39718
41394
730398
57245
140927
70891
20019
73950
53818
54208
34456
54209
27196
81399
14028
70728
57023
87162
78600
87029
70259
27923
87083
29274
140915
140949
730336
36246
39719
36245
67602
81866
40067
39486
20016
72199
-

8
2
1
2
1
5
1
1
1
4
1
2
5
1
1
1
1
1
2
1
1
6
2
6
2
6
2
1
8
1
1
1
1
2
1
1
1
1
1
1
1
2
1
-

DESCRIPTION
SCR, 1/4-20 X 3/4 HHCS SS NP
WASHER, 1/4 X 1.5 FENDER PLTD
SCREEN, VAC INTAKE
GASKET, VACUUM BOX LID
COVER, VAC BOX
NUT, 3-32 HEX THIN NYLOCK SS
HOSE, GRY VAC, 2.5 X 36
HINGE, ACCESS PLATE SENSEI
SPACER, VAC BOX LID
NUT, 1/4-20 HEX NYLOCK SS
BOX, WAV VACUUM
SCR, 8-32 X 1/2 HHCS SS
CLAMP, 2.75" WORM GEAR
STRAP, CHUTE
VAC MOTOR, 36V 1ST TD
BRUSH SET MOTOR 53818
BRACKET, VAC MOTOR MOUNT
FITTING, 2 OD MALE X MALE PVC
MUFFLER, SOUND TUBE PLASTIC
CABLE, TIE, .375 X 24.7
HOSE, 2" VAC X 32”
BRACKET, VAC BOX MOUNT
SCR, 5/16-18 X 3/4 HHCS SS
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 1/4 SPLIT LOCK PLTD
EDGING, 16" GRIP X 5.50" LG
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 1.75 HHCS PLTD
COVER, VAC MOTOR
WASHER, 5/16 SPLIT LOCK PLTD
DEBRIS CHUTE, WAV
BAG, CLOTH VACUUM
BAG, HEPA (PACKAGE OF 5)
BAG, PAPER WIDE AREA VAC
SPACER, 1 OD X .391 ID X 1.063
GASKET, 4.25OD X 3.63ID X .25
HOSE, GRAY VAC, 2.25 X 10.0
GROMMET, 3.0 ID X 3.25 GROOVE
RISER, BUMPER
CUFF, 2" ID VAC-U-FLEX HOSE
HOSEBARB, 1/8MPT X 3/8 PLASTIC
HOSE, 3/8ID NYLOBRAID X 2”
CLAMP, 1/4 ID HOSE
SWITCH, VACUUM 15" H20 NC/NO
VACUUM LINT BRUSH

86347810 Chariot iVacuum 34

SERIAL NO.
FROM

NOTES:

OPTION

NOT SHOWN

77

Wheel-Front Drive-Gear

1
2

24

GEAR REPLACEMENT KIT

5

6
7
3

8

4

9
21
20
23
19
11

10A
10B

12
13
14
16
18

78

15

17

86347810 Chariot iVacuum 34

22

Wheel-Front Drive-Gear

REF

PART NO. QTY

DESCRIPTION

1
2
3
4
5
6
7
8
9

86275190
86010790
86002830
86006170
86223980
86219420
86223480
86224020
86317190

4
4
1
1
3
1
2
1
1

10A

86351970

1

10B
11
12
13
14
15
16
17
18
19
20
21

86259920
86224440
86222720
86225810
86279710
86136640
86222770
86279690
86277340
86223980
86318830
86222760

1
1
1
1
1
1
1
4
4
3
10
1

SCR, 3/8-16 X 1.25 HHCS SS
WASHER, 3/8 SPLIT LOCK PLTD
CABLE TIE, .375 X 24.7
PIN, ROLL 1/8" X 3/4"L
SEALED BALL BRNG, 25MM X 52MM
HUB STEERING
RING, 52MM INTERNAL SNAP
SHAFT ASM, DRIVE PIVOT
DRIVE MOTOR ASSEMBLY HELICAL
WHEEL 10X2.5 PLSTC HUB W/
KEYWY,GRY,NT
WHEEL, 10 X 2. 5 W/KEYWAY, GRY
SPACER, 25.51 ID X 45 OD X 39.1 L
PLATE, BEARING RETAINERX
WASHER, ANTI-ROTATION
WASHER, M8 (2THK X 26 OD)
SCR, M8-1.25 X 20 HHMS PLTD
PLATE, BEARING COVER
WASHER, M6 SPLIT LOCK BLK
SCR, M6 X 15 HHCS BLK
SEALED BALL BRNG, .25MM X 52MM
SCR, M10 X 30 SHCS
PLATE, DRIVE YOKE RH

22

86317200

1

GEAR BOX DRIVE UNIT HELICAL

23
24
-

86214990
86374290
86216210

1
1
-

AXLE, DRIVE
KIT, DRIVE GEAR
BRUSH SET MOTOR, 53810 86005510

86347810 Chariot iVacuum 34

SERIAL NO.
FROM

NOTES:

OPTION

WHEEL NOT
INCLUDED

79

Wheel-Front Drive Brake

1

2

3

15

14

10
11
13

12

4

16
7
8

6
5

9

80

86347810 Chariot iVacuum 34

Wheel-Front Brake

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NO. QTY
86010790
86275190
86006170
86005810
86318830
86233410
86005710
86273740
86008920
86257490
86006840
86010630
86273340
86001740
86264930
86320870

4
4
1
2
1
1
4
2
2
2
2
2
4
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

WASHER, 3/8 SPLIT LOCK PLTD
SCR, 3/8-16 X 1.25 HHCS SS
PIN, ROLL 1/8" X 3/4"L SS
NUT, 1/4-20 HEX NYLOCK SS
SCR, M10 X 30 SHCS
CLAMP, 3/4 DIA CUSHION .406DIA
NUT, 1/4-20 HEX W/STAR WASHER
SCR, 1/4-20 X 1.50 HHCS
BOOT, RUBBER TERM. ISOLATOR
TERMINAL MOUNT
SCR, 1/4-20 X 1 FHCS PLTD
WASHER, 1/4 ID X 5/8 OD SS
SCR, 8-32 X 3/8 SHCS SS
BRAKE, 36VDC W/CONNECTOR
CABLE TIE, 3.5" UL/CSA
SWITCH, 36V BRAKE

86347810 Chariot iVacuum 34

81

Wheel-Rear

1

2

82

86347810 Chariot iVacuum 34

Wheel-Rear

REF
1
2

PART NO. QTY
86322590
86008710

2
2

DESCRIPTION

SERIAL NO.
FROM

NOTES:

WHEEL, 10X2.5 W/BRNGS, GRY, NT
RING, ¾" EXT SNAP H-D

86347810 Chariot iVacuum 34

83

Wiring-Batteries

2

3
4

1
20A
20B

5
9
26

7
6

25
23

10

24

11

8
12
22

13
14
15
16

19
17
18

84

86347810 Chariot iVacuum 34

Wiring-Batteries

REF

PART NO. QTY

1A
1B
2
3
4
5s
6A
6B
7A
7B
8
9
10
11
12
13
14
15
16
17
18
19
20A
20B
21
22
23
24
25
26

86260200
86002510
86008920
86271910
86010670
86264960
86260610
86002570
86260230
86002580
86008760
86229700
86008300
86008410
86272810
86092910
86254990
86278150
86259910
86088790
86276070
86270830
86228410
86283410
86284090
86005810
86233360
86270890
86010650
86273980

2
2
6
6
6
2
1
1
1
1
1
3
1
1
1
1
1
8
8
2
4
4
3
3
1
8
1
1
1
1

DESCRIPTION
WIRE, 4X14.5BK 3/8 RING X 3/8 RING
CABLE ASM, BAT. JUMPER X 15”
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
CABLE TIE, .375 X 43”
WIRE, 4X25RD CTERM X 3/8RING
WIRE, 4X27 RD BCLAMP X CTERM
WIRE, 4X30 BK CTERM X 3/8RING
WIRE, 4X27 BK BCLAMP X CTERM
CONN, 175 DCA GRY W/O TERMS
BLOCK, 3.0 X 1.5 X 1.5
TRAY, BATTERY LINER
TRAY, BATTERY
RING, ½ EXT. SNAP H-D
LATCH ROD, BATTERY TRAY
SPRING, COMP, 63ODX3.5LX.047
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
TRAY, STANDARD STOP
SCR, 5/16-18 X ¾ CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
BATTERY, 12V, 205AH
BATTERY, 12V, 225AH
CHARGER, 36V, 20A, 115V, C175
NUT, ¼-20 HEX NYLOCK SS
CLAMP, CABLE KIT SY945
NUT, ACORN 10-32
WASHER, #10 X 9/16 OD
SCREW, 10-32 X ¾ PPHMS S

86347810 Chariot iVacuum 34

SERIAL NO.
FROM

NOTES:

NOT SHOWN

85

Wiring-Components

2
1
3 4
6

4
5
7

8
9
10

11
13
12

86

86347810 Chariot iVacuum 34

Wiring-Components

REF
1
2
3
4
5
6
7
8
9
10
11
12
13

PART NO. QTY
86010780
86273830
86255910
86005710
86010630
86006850
86008920
86238500
86276070
86239720
86233410
86270830
86010670

2
2
2
4
2
2
2
2
1
1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

WASHER, 1/4 SPLIT LOCK PLTD
SCR, 1/4-20 X 1/2 HHCS SS NP
STANDOFF, 1/4-20 X 1.0 HEX INS
NUT, 1/4-20 HEX W/STAR WASHER
WASHER, 1/4 ID X 5/8 OD SS
SET SCR, 1/4-20 1.25L
BOOT, RUBBER TERM. ISOLATOR
GROMMET, 1.703IDX2.5ODX.125GRV
SCR, 5/16-18 X 3/4 CARRIAGE SS
HORN, 108DB MINIATURE PIEZO
CLAMP, 3/4 DIA CUSHION .406DIA
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS

86347810 Chariot iVacuum 34

87

Wiring-Control Panel - From Serial Number (4*)
* SEE SERIAL NUMBER PAGE

62/BLK

49/RED

F G
2 BLK
1 WHT

BAG FULL

28/RED

16/RED

25A
17/RED

3A
15/RED

73/RED

54/RED

30A
74/RED

3A
53/RED

3/LT BLU

J

4

13/RED
70/LT BLU

41/YLW

40/YLW

43/GRN

71/ORG
69/BLK

39/RED

38/BLK
INTERRUPT RELAY

42/GRN

44/GRN

35A
12/RED

68/RED
67/WHT-GRN
59/WHT-GRN
68/RED

55/WHT-RED

23/ORG

E

61/RED

22/ORG

B C D

47/DK GRN

63/BLK

64/RED
32/WHT
65/WHT
66/WHT

BAG FULL RELAY
39/RED
85/GRN
57/WHT-RED
55/WHT-RED
36/BLK
37 BLK

K

8/BRN
9/BRN
63/BLK
84/BLK

6

79/BLK

25A/WHT-RED 30/WHT-GRN
57/WHT-RED 58/WHT-ORG
37/BLK
25/WHT-RED

56/RED

26/WHT-RED

50/RED

51/RED

46/DK BLU
45/GRY

33

33/BLK
4/RED

A

12/RED

18/RED
85/GRN

35/LT BLU

18/RED
70/LT BLU

1

86/WHT-YLW

75/BLK
74/RED

1/WHT
2/BLK

31/WHT-BLK
71/ORG
14/RED

11 BLK
19/BLK
87/BLK
75/BLK
81/BLK
29/BLK
76/BLK
24/BLK
60/BLK
69/BLK
62/BLK
83/BLK

64/RED
65/WHT
66/WHT

VAC
RELAY

BRUSH
RELAY

76/BLK

3
I

4

I

4

6/RED
72/RED
18/RED
52/RED

60/BLK
53/RED

MAIN
RELAY

H

2

STATUS LED

7

BLK

73/RED

5

WHT

4

L

DIAGRAM A

DIAGRAM B

45/GRY

35/LT BLU

78/RED

32/WHT

B

A

67/WHT-GRN
87/BLK
31/WHT-BLK

7

6

59/WHT-GRN
86/WHT-YLW
56/WHT-ORG
27/WHT-RED
21/BLK

12

1

23/ORG

11/BLK
16/RED

5/ORG

24/BLK

DIAGRAM I

DIAGRAM K

DIAGRAM J

DIAGRAM F
3

6/ORG

1

9/BRN
10/GRN

6

DIAGRAM L

46/DK BLU

29204

MAIN
RELAY

33

67619

7/BRN

29204

88

4

4/RED

79/BLK

8/BRN

29273

84/BLK

B

7/BRN

DIAGRAM H

DIAGRAM G

3/LT BLU

13/RED

A

20/BLK

48/RED

47/DK GRN
30/WHT-ORG
10/GRN
46/DK BLU
33/BLK

DIAGRAM E

DIAGRAM D

DIAGRAM C
28/RED

40/YLW

86347810 Chariot iVacuum 34

MAIN
RELAY

45/GRY
33/BLK

29204

82/RED
80/RED
79/BLK

4

3

83/BLK

6

1

81/BLK
78/RED

Wiring-Control Panel

REF
1
2
3
4
5
6
7

PART NO. QTY
86239230
86260540
86010860
86261210
86261250
86251490
86311210

1
1
1
4
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

HARNESS, CONTROL PANEL
WIRE, 4X13 RD C.TERM X 5/16RING
WIRE, 4X20 BL CTERM X5/16RING
DIODE ASM, 76008, 79008
DIODE ASM, FAST RECOVERY
RESISTOR ASM, 1/2 WATT 33 OHM
LIGHT ASM, INDICATOR, COD

86347810 Chariot iVacuum 34

89

Wiring-Drive Motor

RED

BLK

1 WHT

2 BLK

1

2 BLK
1 WHT

2 BLK

WHT

BLK

CONTROL PANEL
HARNESS

90

86347810 Chariot iVacuum 34

Wiring-Drive Motor

REF
1

PART NO. QTY
86239120

1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

HARNESS, CHARIOT PROPEL

86347810 Chariot iVacuum 34

91

Wiring-Main Harness

DIAGRAM A

24/BLK 12
16/RED

1

31/WHT-BLK
87/BLK
67/WHT-GRN
6

7

HEADLIGHT

DIAGRAM B

23/ORG
21/BLK
27/WHT-RED
58/WHT-ORG
86/WHT-YLW
60/WHT-GRN

DIAGRAM C

13/RED

B

20/BLK

A

A

HORN

11/BLK

BRAKE
B

DRIVE
MOTOR

28/RED

SIDE
BROOM

VAC
MOTOR

DIAGRAM D

1

84/BLK

7/BRN

1

BRUSH
MOTOR

2

4

3

32/WHT

8/BRN

3
DIAGRAM E
83/BLK
78/RED
81/BLK
1
3

6
4
80/RED
79/BLK
82/RED

FLASHING
LIGHT
DIAGRAM F
31A/WHT-BLK
87A/BLK

A

67A/WHT-GRN
4

6

B
C

3

1

F

D

60A/WHT-GRN
86A/WHT-YLW

E

58A/WHT-ORG

2
DIAGRAM G
LEVER
SWITCH
BACKUP
ALARM

60/WHT-GRN
86/WHT-YLW
31/WHT-BLK

G
LEVER
SWITCH

FLASHING
LIGHT

58/WHT-ORG
87/WHT-YLW
67/WHT-GRN

DENOTES OPTIONAL EQUIPMENT

92

86347810 Chariot iVacuum 34

Wiring-Main Harness

REF
1
2
3

PART NO. QTY
86239170
86239240
86348450

1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

HARNESS, BRAKE
HARNESS, LEVER SWITCH
HARNESS, CHARIOT I VAC, MAIN

86347810 Chariot iVacuum 34

93

Wiring-Pedal Platform

B
A

1

8 BLU

9 RED

DIAGRAM A

DIAGRAM B
ORG
BRN
GRN
GRN
BRN
ORG
LT BLU
RED

94

86347810 Chariot iVacuum 34

Wiring-Pedal Platform

REF
1

PART NO. QTY
86315100

1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

HARNESS, PEDAL

86347810 Chariot iVacuum 34

95

96
6/RED

BLK

CURTIS 1228 MOTOR CONTROLLER

1
49/RED

MAIN
RELAY
BRUSH
RELAY

35A/LT-BLU
72/RED
29215

29204

VACUUM
RELAY

29204

WHT

52A/RED

36V

86347810 Chariot iVacuum 34
67619

KEY
SWITCH
56/RED

RUN/RESET
RELAY

65/WHT

64/RED

66/WHT

18A/RED

60A/BLK
29204

77/RED

STATUS
LED

WHT

INDICATES OPTIONAL
EQUIPMENT

SPEED
SWITCH

40A/YLW

14A/RED
22/ORG

BATTERY
METER
30/GRN

43/GRN

44/GRN

87/BLK
220K

E-STOP

40/RED

42/GRN

100K

FORWARD/REV
SWITCH
79/BLK

200K

46/BLU

33A/BLK

RESET
SWITCH
45A/GRY

51A/RED
22/ORG

4/RED

HORN
SWITCH

40/BLK
77A/RED
59/RED

9A/BRN
6A/ORG

6 PIN
DEUTSCH

10A/GRN

72/BLK

73/RED

4 PIN
DEUTSCH

4A/RED

3A/LT-BLUE

79/BLK

82/BLK
78/RED

83/RED

81/BLK
81/RED

8/BRN

7/BRN

84/BLK

32/WHT

23/ORG

24/BLK

27/WHT-RED

60/WHT-GRN

86/WHT-YLW

31/WHT-BLK

58/WHT-ORG

87/BLK

67/WHT-GRN

21A/BLK

6 PIN
DEUTSCH

REAR
WARNING

41/BLK

58A/BLK

78A/RED

83A/BLK

82A/RED

80A/RED

81A/BLK

8/BRN

7A/BRN

84/BLK

32A/WHT

6 PIN
DEUTSCH

FRONT
WARNING
LIGHT

32/RED

27/RED

23A/ORG

24A/BLK

27A/WHT-RED

86A/WHT-YLW
59/WHT-GRN

31A/WHT-BLK

58A/WHT-ORG

87A/BLK

25A/RED

HEAD
LIGHT

33

3

8A/BRN
9/BRN

63A/BLK

84/BLK

26A/RED

21A/BLK

16/RED

67/WHT-GRN

FULL BAG
SWITCH

26/RED

69A/BLK
66A/WHT
64A/RED
65A/WHT

2

32/WHT

3/L
T-B
LU
E
54/RED

74/RED

53A/RED

73A/RED

19A/BLK

11/BLK

13/RED

20/BLK

28/RED

LIFT
LEVER
SWITCH

50/RED

82/RED

1

71A/ORG

70A/LT-BLU

55/WHT-RED

56A/RED

86310910
24/BLK
62/BLK
81/BLK
83/BLK

11/BLK

11A/BLK

13A/RED

12 PIN DEUTSCH

86/WHT-ORG

B+
69/BLK

29/BLK

12/RED

B19/BLK

57A/WHT

85A/GRN

LK

85/GRN

70/LT-BLU

75
/B

87
/B
LK

60/BLK

VACUUM
30A

31/WHT-BLK

M2
13/RED

16/RED

28/RED

20/BLK

71/ORG

M1

14/RED

15/RED
12A/RED

17A/RED

SIDE
BROOM
3A

74A/RED

17/RED

BRUSH
22A

75A/BLK

15A/RED

39/RED

2/BLK

1/WHT

20A/BLK

28A/RED

2A/BLK

2 PIN
PACKARD

82/RED

33/BLK

33K

5/ORG

10/GRN

1A/WHT

2 PIN
PACKARD

SIDE
BROOM

48A/RED

7/BRN

46/BLU

30/WHT-ORG

36/BLK

VACUUM
MOTOR

53/RED

9

BRUSH
MOTOR

73/RED

1
47/GRN

55A/WHT-RED

TRACTION

18/RED

2
78/RED

76/WHT-RED
57/WHT

58/WHT-ORG

57A/WHT

48/RED

68/RED
38/BLK

35/LT BLU

40/YLW

68A/RED
R

45/GRY

BLK

30A/WHT-ORG

59/WHT-GRN
67/WHT-GRN
37A/BLK

39A/RED

Wiring Diagram - From Serial Number (4*)
* SEE SERIAL NUMBER PAGE

BACK UP
ALARM
PLATFORM
SWITCH

4 PIN
DEUTSCH
FLASHER
UNIT
THROTTLE
POT

6 PIN
DEUTSCH

21/BLK

HEADLIGHT
SWITCH

29A/BLK
32/RED

Suggested Spare Parts

PART NO.
86001910
86002000
86002010
86232130
86004860
86251410
86007140
86007190
86001740
86002730
86332010
86332020
86332030

DESCRIPTION

SERIAL NO.
FROM

NOTES:

BREAKER, 30A 50VDC CIRCUIT
BREAKER, 3 AMP 1681-090-300
BOOT, 3/8 CIRCUIT BREAKER
CAP, 2.75 ID X 1.0 L BLACK VINYL
KEY, SWITCH
RELAY, 15A 36V MINI
SWITCH, SPST 2-POSITION ROCKER
SWITCH, DPST KEY
BRAKE, 36 VDC W/CONNECTOR
CHAIN, ISO 08B 12.7 MM PITCH
BRUSH SET FOR MOTOR 53275
BRUSH SET FOR CIM MOTOR 8.632-247.0
BRUSH SET FOR MOTOR 53276

86347810 Chariot iVacuum 34

97

Back-Up Alarm-Option

3

1

2
4

98

86347810 Chariot iVacuum 34

Back-Up Alarm-Option

REF
1
2
3
4

PART NO. QTY
86071140
86231500
86276780
86271840

1
1
1
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

BRKT, BACK UP ALARM
BUZZER, PIEZO 6-28VCD
SCR, 5/16-18 X 3/4 HHCS SS
NUT, 5/16-18 HEX NYLOCK THIN

86347810 Chariot iVacuum 34

99

Battery Cart-Option

27
26

28
3
30
5
24
3

8

9

29 25

2
6

1
2

15
3
4

3
23

3

22

5

10

5
3

3

6

9 8

7
13

12

5

3
14

20

11

21

19

16

15

18
17

100

31
3

86347810 Chariot iVacuum 34

3

Battery Cart-Option

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART NO. QTY
86006930
86254290
86270830
86077010
86010670
86228840
86259410
86259400
86254890
86068490
86231090
86083120
86076600
86004070
86276790
86276690
86199430
86078890
86277130
86274910
86232590
86001350
86011020
86271840
86008130
86274730
86070790
86087340
86070800
86271870
86276070

2
4
33
1
7
3
1
4
3
1
1
1
2
2
4
7
2
8
16
1
2
2
2
2
2
2
2
2
2
2
1

DESCRIPTION

SERIAL NO.
FROM

NOTES:

SCR, 5/16-18 X 1.00 BSHCS SS
SPACER, 10D X .343ID, .5 LG
NUT, 5/16-18 HEX NYLOCK SS
HOUSING, BATTERY CART
WASHER, 5/16 FLAT SS
BEARING, FLANGED .314D X .502OD
WASHER, THRUST, .51 ID X 1 OD X .063
WASHER, THRUST .51 ID X 1 OD
SPRING, EXT, .50D X 4.0L
BRKT, TRAY CATCH
BUMPER, RUBBER 5/16" ID X 1.50
PLATE, BATTERY CART BACK
HANDLE, BATTERY CART
GRIP, POLISHER HANDLE
SCR, 5/16-18 X 1.75 HHCS SS
SCR, 5/16-18 X 1.75 CARR SS
CASTER SWIVEL 4" 250# CPCTY
PLATE, CASTER SPACER
SCR, 5/16-18 X 1.00 CARRIAGE SS
SCR, 5/16-18 X 1.25HHCS GR5PLT
CASTER, 4" HARD RUBBER RIGID
BUSHING, SPANNER .435 X 1.10
WHEEL, 3" DIA CUSHION RUBBER
NUT, 5/16-18 HEX NYLOCK THIN SS
SPACER, 3/8OD X .62W X .312L, AL
SCR, 1/4-20 X 3/4 SHCS PLTD
BRKT, BATTERY LOCK MOUNT
SPACER, LATCH GUIDE
BRKT, BATTERY TRAY LOCK
NUT, 1/4-20 HEX NYLOCK THIN SS
SCR, 5/16-18 X 3/4 CARRIAGE SS

86347810 Chariot iVacuum 34

101

Battery Cart-Option

1
2

4
5

3

7

7

5

6
10
3
6

17
3

8
9

10

11
12

13

14
15
6
10
10

3

3

16

102

86347810 Chariot iVacuum 34

Battery Cart-Option

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NO. QTY
86078330
86276070
86270830
86087800
86228840
86259410
86275760
86077140
86226830
86010670
86244280
86276060
86254280
86231150
86259400
86276690
86077530

1
2
12
2
4
6
4
2
2
10
1
4
12
4
8
16
2

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PEDAL, BATTERY CART
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
STIFFENER, PEDAL, BATTERY CART
BEARING, FLANGED .314ID X .502OD
WASHER, THRUST .51 ID X 1 OD X .063
SCR, 5/16-18 X 1 HHCS GR8 PLTD
LATCH, BATTERY CART
SPRING, EXT .68D X 3.00L X .098W
WASHER, 5/16 FLAT SS
LABEL, BATTERY CAR OPERATION
SCR, 5/16-18 X 2.5 CARR GR5
SPACER, 1.00 ODX .32ID X .375
BUSHING FLANGE, .314 X .502 OD
WASHER, THRUST .51 ID X 1 OD BRO
SCR, 5/16-18 X 1.75 CARR SS
LINKAGE, LATCH, BATT CART

86347810 Chariot iVacuum 34

103

Seat-Option

2

13

14

1
12
11

3
4
5
6

10
9
8
7
15

16

17
18
19

20
23
24

22

21

104

86347810 Chariot iVacuum 34

Seat-Option

REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NO. QTY
86248390
86082640
86276890
86279460
86270710
86271930
86278910
86070830
86070840
86277710
86008650
86246320
86272300
86251860
86279620
86276070
86277510
86009200
86254300
86094000
86276710
86093790
86010670
86270830

1
1
4
2
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
4
4

DESCRIPTION

SERIAL NO.
FROM

NOTES:

PAD, REAR REST
PLATE, SEAT COVER
SCR, 5/16-18 X 3/4 PTHMS SS
WASHER, 1/2 SPLIT LOCK PLTD
NUT, WING 3/8-16
NUT, 3/8-16 HEX NYLOCK SS
WASHER, 3/8 ID X 7/8 OD SS
BRKT, LEFT REAR SEAT
BRKT, RIGHT REAR SEAT
SCR, 3/8-16 X 2.75 HHCS SS
COTTER, 1/4" RING
LEVER, HANDLE LOCK
PIN, CLEVIS 3/16 X .88 PLTD
ROD, ARM HANDLE LOCK 4" LG
WASHER, .41D X 1.3OD NYLON
SCR, 5/16-18 X 3/4 CARRIAGE SS
SCR, 3/8-16 X 5.0 HHCS SS FT
KNOB, 3/8-16 4 PRONG ALUM
SPACER, SEAT LOCK
SEAT MOUNT POST
SCR, 5/16-18 X 2.0 CARRIAGE SS
RECEIVER ASSY, SEAT MOUNT
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS

86347810 Chariot iVacuum 34

105

Warning Light-Option

1
6
2
3
3
4

FRONT
5

7
3
1
2
6

106

REAR

86347810 Chariot iVacuum 34

Warning Light-Option

REF
1
2
3
4
5
6
7

PART NO. QTY
86270990
86010650
86276820
86071490
86270990
86246200
86071500

4
4
4
1
2
2
1

DESCRIPTION

SERIAL
NO.FROM

NOTES:

NUT, 10-32 HEX NYLOCK SS
WASHER, #10 X 9/16 OD
SCR, 10-32 X 1/2 PTHMS BLK NP
BRKT, UPPER WARNING LIGHT
NUT, 10-32 HEX NYLOCK SS
LED AMBER LIGHT, 12V
BRKT, LOWER WARNING LIGHT

86347810 Chariot iVacuum 34

107

Serial Numbers

REF.
NO.
1
2
3
4
5
6

108

MODEL: SERIAL #
10125650000020, 10125790000001
10125650000038, 10125790000001
10125650000259, 10125790000030
10125650000356, 10125790000057
10125650000379, 10125790000057
10125650000410, 10125790000062

86347810 Chariot iVacuum 34

Kärcher North America Machine Warranty
Effective on all products shipped AFTER January 1st, 2015
Limited Warranty
Kärcher North America warrants new machines against defects in material and workmanship under normal use and service to the original

purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to
the duration of this written warranty. Kärcher North America will not be liable for any other damages, including but not limited to indirect or
special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This
remedy shall be the exclusive remedy of the buyer. This warranty gives you specific legal rights and you may also have other rights which vary
from state-to-state. The warranty period is subject to the conditions stated below.

10 / 3 Warranty: 10 Years Polyethylene (PE) Housings, 3 Years Parts, and Service Labor
Subject to conditions outlined below, Kärcher North America warrants rotationally molded PE housings and parts on all of its machines to be
free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner.
Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to three (3) years
to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See
table below)
Service labor charges are covered for up to three (3) years from the date of purchase through authorized service provider. No travel
coverage for cord-electric models. See table below for each general product model warranty coverage.

Upright Vacuums:
Exceptions and Exclusions:
Normal wear items not limited to brushes, foot pedal, cords, clutches, filters, gaskets, hoses, and bearings will be warranted for manufacturing
defects for 90 days from the purchase date. All other items are 1 year parts and labor.
Product
Non- PE Parts
Service Labor
Belts (as long as the original user owns the product)
Lifetime
1 year
Versamatic®/Axcess/CV300/CV380 Vacuum Motor, Swivel Neck and Chassis
3 years
3 years
Brush Motor, and Bag Housing
5 years
5 years
Belts (as long as the original user owns the product)
Lifetime
1 year
Sensor®Xp/Sensor S/UPV12
Vacuum Motor and Chassis
2 years
2 years
Bag Housing
5 years
5 years

**All other parts 3 years except: Brush strip, cord, filter & gaskets.
Product
Sensor 2, CVU 30/1, 36/1, 46/1**

Non-PE Parts

Belts
Vacuum motor and chassis
Bag housing

Service Labor
Lifetime
3 years
5 years

1 year
3 years
5 years

All Other Products:
Product
Rider / Stand up Scrubbers, Extractors
Rider/ Stand-up Vacuum, Burnishers
Rider Sweepers
Walk Behind Scrubbers / Escalator Cleaner
Walk Behind Sweepers
Battery/ Burnishers/ Extractors
Extractors / Compass
Interim Cleaners
Wide Areas Vacuums
Auto Mop
Air Movers/ Canister/ Wet/Dry Vacuum
Microscrubbers
Trek Vac
Spotter Extractors
Broom/Steamer/SG2 C BP
Propane Burnishers / Strippers

PE Housing & Parts
10 years
10 years
10 years
10 years
10 years
10 years
10 years
10 years
10 years
10 years
10 years
3 years
1 year
1 year
1 year
-

Non- PE Parts
Service Labor
3 years or 2000 hours 3 years or 2000 hours
3 years or 2000 hours 3 years or 2000 hours
3 years
3 years
3 years or 2500 hours 3 years or 2500 hours
3 years
3 years
3 years
3 years
3 years
3 years
3 years
3 years
3 years
3 years
3 years
3 years
1 year
1 year
3 years
3 years
1 year
1year
1 year
1 year
1 year
1 year
2 years
1 year

Travel
6 Months
6 Months
6 Months
6 Months
6 Months
6 Months
-

Kärcher North America reserves the right to change its warranty policy without notice.
Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA
Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: Warrantyregistration@karcherna.com
86019540 REV R

Kärcher North America Machine Warranty
Effective on all products shipped AFTER January 1st, 2015
Product Exceptions & Exclusions
•
•
•
•
•
•
•

Mini Pro & BR 30/15 brush motors, one year coverage
Pump & pump motors one year coverage (excludes non-electric pumps which have three year coverage)
Electrical components, one year coverage
Tank bags carry a one year parts and service labor warranty.
Vacuum motors: Scrubbers/extractors/compass/wet & dry machines one year.
Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer.
Kawasaki® engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine
manufacturer and must be repaired at an authorized service center.

Normal wear items and accessories including, but not limited to, belts, brushes, carbon brushes, clutches, cords, filters, finishes, gaskets,
hoses, light bulbs, squeegees, bearings, actuating cables, tires, and propane tanks will be warranted for manufacturing defects for 90-days
from the purchase date.
The warranty commences on the purchase date by the original end user from an authorized agent, subject to proof of purchase. If proof of
purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Kärcher North America distributor. Parts
replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

90 Day Warranty Extension Available
Upon receipt of the Machine Registration, Kärcher North America will extend by 90 days, from the date of purchase, by the original end user, all
items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.

This Warranty Shall Not Apply To:
1.

Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive
chemicals or overloading of capacity).
2. Products that have experienced shipping or freight damage.
3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.
4. Excessive time for cleaning units in preparation for repair.
5. Any repairs resulting from poor initial service work or improper diagnosis.
6. Tune-up parts such as plugs, plug wires and condensers.
7. Any design alterations performed by an organization not authorized or specified by Kärcher North America.
8. Trojan and Discover batteries and Lester Electrical chargers are handled directly with the manufacturer.
9. High-pressure washing.
10. Electrical components exposed to moisture.
If difficulty develops during the warranty period, contact the authorized agent from whom the product was purchased. Kärcher North America
may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to Returns
department.

Use of Parts Not Approved By Kärcher North America Will Void All Warranties
To insure a valid vacuum warranty, optimal performances, and improved indoor air quality, use genuine Windsor Kärcher group/ Kärcher
Professional filters and bags.
A product sold before January 1st, 2015 shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Kärcher North America reserves the right to change its warranty policy without notice.
Kärcher North America • 1351 West Stanford Avenue • Englewood, CO 80110 USA
Tel 800-444-7654 • Financial Service 800-804-6804 • Fax 866-271-0520 • email: Warrantyregistration@karcherna.com
86019540 REV R



---

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