9092625 Wrangler 2625 DB Illustrated Parts Book Manual Rev W 06 16

: Sweepscrub Wrangler 2625 Db Parts Manual Rev W 06-16 Wrangler_2625_DB_parts_manual_Rev_W_06-16 1261 file product_file

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PARTS LIST

WRANGLER 2625 DB

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WITH SIDEKICK CHEMICAL

METERING

WITHOUT SIDEKICK CHEMICAL

METERING

2



BRUSH GEAR MOTOR

ITEM PART NO. PART DESCRIPTION QTY.

2393001 COMPLETE MOTOR ASSEMBLY 1

101 3391221 NEGATIVE LEAD 1

102 3391201 1/4-20 X 7 3/4THRU BOLT 2

103 ——— #10-24 X 1/2 SELF TAP ROUND HEAD SLOTTED SCREW 2

104 2393251 ARMATURE ASSEMBLY - INCLUDES: 1

104A 5092041 TOP END BEARING 1

104B 3391191 ARMATURE VENT FAN 1

105 3391041 STATOR FRAME ASSEMBLY WITH MAGNETS 1

106 ——— #10-32 X 1/2 PAN HEAD SLOTTED SCREW, BRASS 4

107 ——— TOP END BRACKET WITH BRUSH BOARD ASSEMBLY - INCLUDES: 1

107A ——— TOP END BRACKET ONLY 1

107B 3391021 BRUSH BOARD ASSEMBLY - INCLUDES: 1

107B1 3391081 CARBON BRUSH 4

107B2 2797571 CARBON BRUSH SPRING 4

108 ——— STRAIN RELIEF 2

109 3391211 POSITIVE LEAD 1

110 3391181 GEAR BOX ASSEMBLY - INCLUDES: 1

110A 3391101 GEAR BOX - HOUSING ONLY 1

110B 3391121 GEAR SHAFT - INCLUDES: 1

110B1 2792681 1/4 X 1/4 X 1 MOTOR KEY 1

110C 3391171 SNAP RING 1

110D 3391161 OIL SEAL - SMALL 1

110E 3391151 END CAP 1

110F 3391141 “O” RING 1

110G 3391131 BOTTOM BEARING - LARGE 1

110H 3391111 TOP BEARING - SMALL 1

111 3391091 OIL SEAL - LARGE 1

112 2797591 1 13/32 I.D. X 1 7/8 O.D. 2 WAVE SPRING WASHER 1

113 3391131 BOTTOM END BEARING 1

3



SIDE SKIRT ASSEMBLY

ITEMPARTNO.DESCRIPTIONQTY.

20191203011/8X1/4RIVETBLIND‐DOMEHEAD‐PACKOF102

2027691921SPRINGCLIP,HOSE1

2032695421COLORLABELKIT‐RECOVERYTANKDRAIN 1

2042490153SKIRTMOUNTBRACKET 1

20591219503/8X15/8CLEVISPINWITHRETAINER‐PACKOF12

2062499019LEFTSKIRTASSEMBLY‐INCLUDES:1

206A9122496 RETAININGRING‐PACKOF82

206B2490311 AXLE‐BUMPERWHEEL 1

206C2790281 3"BUMPERWHEEL1

206D2490223 LEFTSKIRT 1

206E9120540 #10‐24X1/2FLATHEADPHILLIPSMACHINESCREW‐PACKOF106

206F9120410 #10‐24X1/2ROUNDHEADPHILLIPSMACHINESCREW‐PACKOF103

206G2490261 LEFTSKIRTSTRAP1

206H2490241 LEFTWIPER1

20791216405/16‐18X3/4HEXBOLT‐PACKOF54

20891215205/16SPLITLOCKWASHER‐PACKOF104

2092499029RIGHTSKIRTASSEMBLY‐INCLUDES:1

209A2490233 RIGHTSKIRT 1

209B2490251 RIGHTWIPER1

209C9120540 #10‐24X1/2FLATHEADPHILLIPSMACHINESCREW‐PACKOF105

209D2490271 RIGHTSKIRTSTRAP 1

209E9120410 #10‐24X1/2ROUNDHEADPHILLIPSMACHINESCREW‐PACKOF104

209F2490311 AXLE‐BUMPERWHEEL 1

209G9122496 RETAININGRING2

209H2790281 3"BUMPERWHEEL1

4



SOLUTION VALVE ASSEMBLY

ITEMPARTNO.DESCRIPTIONQTY

3012694581CHASSIS1

30287910703/8I.D.X1/2O.D.VINYLTUBING(20‐1/4”LONG)1.7’

30387910703/8I.D.X1/2O.D.VINYLTUBING(6‐1/8”LONG).5’

3047691371TEE,BARBED,3/8X3/8X1/23

30587911801/2I.D.X3/4O.D.VINYLTUBING(16‐1/2”LONG)1.4’

30687911801/2I.D.X3/4O.D.VINYLTUBING(1‐3/4”LONG).15’

3072693261ELBOW,BARBED,1/2X1/21

30887911801/2I.D.X3/4O.D.VINYLTUBING(11‐1/4”LONG).94’

30991211701/4‐20X1/2HEXHEADPHILLIPSMACHINESCREW‐PACKOF52

31091208801/4SPLITLOCKWASHER‐PACKOF102

3112397991SOLUTIONSOLENOIDVALVE1

3122495151ELBOW,90°,1/4M‐NPTX1/2BARB1

3133393551INLINECANISTERSTRAINER(INCLUDES)1

3393611STRAINERELEMENT1

3394559KIT,BOWLANDGASKET(INCLUDES)1

3393621 GASKET1

3392731 BOWL1

3149123140U‐BOLT,1/4‐20X1X13/4‐PACKOF12

3152495161FITTING,1/4M‐NPTX1/2BARB1

31687911801/2I.D.X3/4O.D.VINYLTUBING(11.5”LONG)11.5’

31787911801/2I.D.X3/4O.D.VINYLTUBING(3”LONG).3’

31891212501/4‐20X3/4HEXBOLT‐PACKOF101

31991208801/4SPLITLOCKWASHER‐PACKOF101

32091209309/32I.D.X5/8O.D.X.051/.080THICKSAEFLATWASHER(1/4)‐PACKOF101

3212791281BUSHINGSPACER1

3222693041SOLUTIONVALVELEVER1

3232690283SOLUTIONVALVELEVER1

3242391181GRIP‐VALVELEVER1

32591208801/4SPLITLOCKWASHER‐PACKOF102

3262397961SOLUTIONVALVE1

3279123140U‐BOLT,1/4‐20X1X13/4‐PACKOF11

3282495151ELBOW,90°,1/4M‐NPTX1/2BARB2

32991208801/4SPLITLOCKWASHER‐PACKOF104

3302693011SOLUTIONVALVEBRACKET1

33187911801/2I.D.X3/4O.D.VINYLTUBING(13‐1/4”LONG)(SIDEKICKONLY)1.1’

3323394281FITTING,3/8FPTX1/2HOSEBARB(SIDEKICKONLY)2

3333394251FLOWSENSORWITHCONNECTOR(SIDEKICKONLY)INCLUDES:1

3394291 CONNECTOR,FEMALE‐SIDEKICKSENSOR1

3394311 TERMINAL,FEMALEFOR33942913

33487911801/2I.D.X3/4O.D.VINYLTUBING(4‐3/4”LONG)(SIDEKICKONLY).40’

3359590161FITTING,TEE1/2HOSEBARBX1/4MPT(SIDEKICKONLY)1

33687911801/2I.D.X3/4O.D.VINYLTUBING(2‐3/4”LONG)(SIDEKICKONLY).23’

3379590221FITTING,JACO1/4NPTX1/4ODTUBE(SIDEKICKONLY)1

33887911801/2I.D.X3/4O.D.VINYLTUBING(2‐1/2”LONG)(SIDEKICKONLY).21’

339279585190°ELBOW,BRASS,1/4M‐NPTX1/4F‐NPT1

34087910703/8I.D.X1/2O.D.VINYLTUBING(13‐1/2”LONG)1.1’

  

  

5



SOLUTION VALVE ASSEMBLY

6



BRUSH MOTOR ASSEMBLY

ITEMPARTNO.DESCRIPTION

Q

TY

4012499049GEARMOTOR‐3

/

4HP‐24VOLTDCASSEMBLY‐ INCLUDES: 2

401A2391901 CHARGERPLUG‐RED24VOLT 2

401B4490721 CONTACTPINS‐ANDERSON 4

401C2393001 GEARMOTOR‐3

/

4HP‐ 24VOLTDC 2

401D2792681 1

/

4SQUAREX1LONGKEY‐ STEEL 2

4022490173BRUSHMOTORMOUNT 1

40391222203

/

8‐16X3

/

4HEXBOLT‐ PACKOF5 8

4042792499LEFTBRUSHDRIVEPLATEASSEMBLY‐ INCLUDES: 1

404A2790211 BRUSHPLATELATCH1

404B9121090 1

/

4‐20X1

/

2TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF51

404C2791281 BUSHINGSPACER1

404D9122120 3

/

8I.D.X5

/

8O.D.X.031THICK1WAVESPRINGWASHER

(

3

/

8

)

‐PACKOF51

404E2790202 BRUSHDRIVEPLATE1

40591214003

/

8I.D.X7

/

8O.D.X.064

/

.104THICKWROUGHTWASHER

(

5

/

16

)

‐PACKOF102

40691215205

/

16SPLITLOCKWASHER‐ PACKOF10 2

40791216805

/

16‐18X1HEXBOLT‐PACKOF5 2

408269449113"PADDRIVER‐SEEACCESSORYPAGEFORTYPESOFBRUSHES 2

4095990731SPRINGCLIPPADHOLDERSET‐ INCLUDES: 2

409A9120506 #8X5

/

8PANHEADSHEETMETALSCREW‐ PACKOF5 3

41091216805

/

16‐18X1HEXBOLT‐PACKOF5 2

41191215205

/

16SPLITLOCKWASHER‐ PACKOF10 2

41291214003

/

8I.D.X7

/

8O.D.X.064

/

.104THICKWROUGHTWASHER

(

5

/

16

)

‐PACKOF102

4132792489RIGHTBRUSHDRIVEPLATEASSEMBLY‐ INCLUDES: 1

413A2790211 BRUSHPLATELATCH1

413B9121090 1

/

4‐20X1

/

2TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF51

413C2791281 BUSHINGSPACER1

413D9122120 3

/

8I.D.X5

/

8O.D.X.031THICK1WAVESPRINGWASHER

(

3

/

8

)

‐PACKOF51

413E2790202 BRUSHDRIVEPLATE1

41491225611

/

2X11

/

4CLEVISPIN‐ PACKOF1 2

415912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

‐PACKOF5 2

4162391461BUSHINGSPACER2

417912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

‐PACKOF5 2

41891224201

/

2SPLITLOCKWASHER‐ PACKOF5 2

41991225301

/

2‐13X1HEXBOLT‐PACKOF1 2

42091225501

/

2‐13X11

/

2HEXBOLT‐ PACKOF1 1

42191224201

/

2SPLITLOCKWASHER‐ PACKOF5 1

422912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

‐PACKOF5 1

4232790751BUSHINGSPACER1

4244492791PIVOTBUSHING1

4252490211BRUSHLIFTARM‐REAR 1

4262490201BRUSHLIFTBAR 1

4272490181BRUSHLIFTARM–FRONT 1

4282790751BUSHINGSPACER4

429912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

–PACKOF5 4

43091224201

/

2SPLITLOCKWASHER–PACKOF5 4

43191225501

/

2‐13X11

/

2HEXBOLT–PACKOF1 4

4322790751BUSHINGSPACER2

4332490191BRUSHLIFTARMGUIDE 1

4346491860ROUNDBEADCHAIN

(

6”LONG

)

.5’

4359120510#10‐24X1

/

2TRUSSHEADPHILLIPSMACHINESCREW–PACKOF101

4366491871ENDCOUPLINGROUNDBEADCHAIN 1

4379120330#10EXTERNALSTARLOCKWASHER–PACKOF10 1

43891203121

/

8X1HUMPEDCOTTERPIN–PACKOF5 2

439912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

–PACKOF5 2

7



BRUSH MOTOR ASSEMBLY

8



TRANSAXLE AND FRAME ASSEMBLY

ITEMPARTNO.DESCRIPTION

Q

TY

5019120090#6‐32X7

/

8PANHEADPHILLIPSMACHINESCREW‐ PACKOF104

5022391901CHARGERPLUG‐RED‐ 24VOLTS 2

5032790751BUSHINGSPACER4

504912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

‐PACKOF5 4

50591224201

/

2SPLITLOCKWASHER‐ PACKOF5 4

50691225501

/

2‐13X11

/

2HEXBOLT‐ PACKOF1 4

5072694581CHASSIS 1

5082691771PIN

,

SKIRTLATCH2

5092490651SKIRTLATCH 2

51091209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKSAEFLATWASHER

(

1

/

4

)

‐PACKOF102

51191208801

/

4SPLITLOCKWASHER‐ PACKOF10 2

51291212501

/

4‐20X3

/

4HEXBOLT‐ PACKOF10 2

5132695729TRANSAXLE235

/

8KIT‐ INCLUDES: 1

513A2695721TRANSAXLE

,

ALLOYAXLES‐ INCLUDES: 1

513A1 ‐‐‐‐‐‐ MOTOR‐INCLUDES: 1

2693181 BRUSHKIT

(

SETOF4

)

1

513A2 ‐‐‐‐‐‐ RUBBERGROMMET 2

513A32690581 1

/

4SPADEMALETERMINAL10‐12AWGYELLOW 2

513A59120826 3

/

16S

Q

UAREX11

/

4LONGKEY‐ STEEL‐ PACKOF1 2

513B91231053

/

4IDX11

/

4ODWASHERPACKOF5 2

513C2692941AXLESLEEVE2

513D2692971TRANSAXLEFLAPBRACKET 2

513E2692961TRANSAXLEFLAP1

513F2692951TRANSAXLEBRACKET 2

513G2693291930‐AAGREASE1.75OZ.

(

NOTSHOWN

)

1

513H2693131W26TRANSAXLEKITINSTRUCTION 1

513I91208801

/

4SPLITLOCKWASHERPACKOF10 8

513J91209309

/

32IDX5

/

8ODFLATWASHERPACKOF10 8

513K91211701

/

4‐20X1

/

2HEXBOLT‐ PACKOF10 4

513L91212501

/

4‐20X3

/

4HEXBOLT‐ PACKOF10 4

513M91219807

/

16I.D.X1O.D.X.075

/

.080THICKSAEFLATWASHER

(

3

/

8

)

‐ PACKOF102

513N91221003

/

8SPLITLOCKWASHER‐ PACKOF10 2

513P91222203

/

8‐16X3

/

4HEXBOLTPACKOF5 2

5142396351DRIVEWHEEL‐8”X2” 2

5156492061RED4INCHCASTER1

515A4490391REDCASTER‐WHEELONLY 1

51691219807

/

16I.D.X1O.D.X.075

/

.080THICKSAEFLATWASHER

(

3

/

8

)

‐ PACKOF104

51791221003

/

8SPLITLOCKWASHER‐ PACKOF10 4

51891222603

/

8‐16X1HEXBOLT‐PACKOF2 4

51991215005

/

16X1

/

2SOCKETHEADSHOULDERBOLT

(

1

/

4‐20

)

‐ PACKOF1 2

5202490751SQUEEGEELIFT1

5212490741SQUEEGEEMOUNTBRACKET 1

5224492791PIVOTBUSHING1

5232790751BUSHINGSPACER1

524912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKSAEFLATWASHER

(

1

/

2

)

‐PACKOF5 1

52591224201

/

2SPLITLOCKWASHER‐ PACKOF5 1

52691225501

/

2‐13X11

/

2HEXBOLT‐ PACKOF1 1

5279120020#6‐32HEXNUTWITHSTARLOCKWASHER–PACKOF10 4

 

 

 

 

 

 

 

 

 

 

9



TRANSAXLE AND FRAME ASSEMBLY

10



RECOVERY TANK ASSEMBLY

ITEMPARTNO.DESCRIPTIONQTY

6012690889RECOVERYTANKLIDANDGASKETASSEMBLY‐ INCLUDES: 1

601A2690881RECOVERYTANKLIDASSEMBLY‐ INCLUDES: 1

601A12690911 CLEARTANKLID1

601A22690931 LIDRETAININGCHAIN 1

601A32690921 LIDMOUNTINGRING 1

601B2690891RINGGASKET1

6022694601RECOVERYTANK 1

6034894081HOSECLAMP‐1.593”TO1.812”DIAMETER 1

6042391541FLOATSCREENASSEMBLY 1

6054495441NYLONHOSECLAMP119/16”TO21/2”DIAMETER 1

6062696201DRAINHOSE,RECOVERYTANK 1

60791209901/4‐20X3/8TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF52

6082690961RECOVERYTANKHOLDINGSTRAP 1

6099120360#10‐24HEXNUTWITHSTARLOCKWASHER‐ PACKOF10 2

6102695991VACUUMCOVERGASKET‐ VACUUMMOTOR 1

61191209309/32I.D.X5/8O.D.X.051/.080THICKFLATWASHER(1/4)‐PACKOF106

61291208801/4SPLITLOCKWASHER‐ PACKOF10 6

61391210601/4‐20X11/4HEXBOLT‐ PACKOF5 6

6142490321TOPVACBOX 1

6159120480#10‐24X13/4ROUNDHEAD PHILLIPSMACHINESCREW‐ PACKOF51

6169120790#10X5/8PANHEADPHILLIPSSHEETMETALSCREW‐ PACKOF105

6172696001VACUUMCOVERGASKET‐ RECOVERYTANK 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

 



 

 

11



RECOVERY TANK ASSEMBLY

12



SOLUTION TANK ASSEMBLY

ITEMPARTNO.DESCRIPTIONQTY

7012695421COLORLABELKIT‐BATTERYHOOKUP 1

7022490361FRONTCOVERBRACKET 1

7037691249FILTERASSEMBLY‐SOLUTIONTANK‐ INCLUDES: 1

703A4891311FILTERBAGSCREEN1

703B7691231FILTERBAGFRAME1

7042490351FRONTCOVER 1

7052490341FRONTCOVERRETAINER 1

7069120550#10‐24X5

/

8FLATHEADPHILLIPSMACHINESCREW‐ PACKOF103

70791209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐PACKOF102

70891208801

/

4SPLITLOCKWASHER‐ PACKOF10 2

70991211701

/

4‐20X1

/

2HEXBOLT‐ PACKOF10 2

7102698311BATTERYTRAY1

7112694591SOLUTIONTANK 1

7123390661TUBINGCONTROLVALVE 1

7132490601FITTINGELL‐3

/

8BARBX1

/

4MNPT 1

7148791070VINYLHOSE‐3

/

8I.D.X1

/

2”O.D.X43.5"LONG 3.6’

7152690971HOSECLIP1

71691209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐PACKOF101

71791208801

/

4SPLITLOCKWASHER‐ PACKOF10 1

71891212501

/

4‐20X3

/

4HEXBOLT‐ PACKOF10 1

71926919611

/

2HOSEBARB90DEGREEX3

/

8MPTPLASTIC 1

72087911801

/

2”I.D.X3

/

4”O.D.VINYLTUBING

(

11.5”LONG

)

1

7222392141HOSECLAMP‐11

/

16"TO11

/

4"DIAMETER 1

7232691731SOLUTIONTANKDRAINFITTING 1

7248791030VINYLHOSE‐3

/

4I.D.X1”O.D.X21"LONG 1.8’

7252690811SOLUTIONDRAINHOSEGAUGE 1

726239177190DEGREEHOSEBARB3

/

4I.D.X1

/

2NPT 1

7272692761GASKET‐VACTUBE 1

7282490371RECOVERYTANKHINGE 1

72991208801

/

4SPLITLOCKWASHER‐ PACKOF10 11

73091211701

/

4‐20X1

/

2HEXBOLT‐ PACKOF10 11

7312391581SPRING‐TUBEADAPTOR 1

7329120360#10‐24HEXNUTWITHSTARLOCKWASHER‐ PACKOF10 1

7332690851TUBEADAPTOR1

7342690861GASKET‐TUBEADAPTOR 1

7359120320#10SPLITLOCKWASHER‐ PACKOF10 1

7369120380#10‐24X3

/

8ROUNDHEADPHILLIPSMACHINESCREW‐ PACKOF101

7373393991OBCWARNINGLABEL1

7389590281FITTING

,

BULKHEAD

(

SIDEKICKONLY

)

1

7399590271CAP

,

BOTTLEWITHHOLE

(

SIDEKICKONLY

)

1

7409590171BOTTLE

,

F‐STYLE

(

OPTIONAL

,

SIDEKICKONLY

)

7413394211INSERT

,

BOTTLEHOLDER

(

SIDEKICKONLY

)

1

7423394221GASKET

,

BOTTLEHOLDER

(

SIDEKICKONLY

)

1

7436793651CLAMP

,

CORD

(

SIDEKICKONLY

)

1

7449120810SCREW

,

SHEETMETAL#10X1

/

2‐ PACKOF10 1

9590321TUBING

,

1

/

4”ODNYLON

(

SIDEKICKONLY

)

20FT 1

7452694791SOLUTIONTANK

,

SIDEKICK

(

SIDEKICKONLY

)

1

7469590291BOTTLESTRAINER

(

SIDEKICKONLY

)

1

7479120792#10X2”PHILLIPSPANHEADSHEETMETALSCREW‐ PACKOF5 2

74895903211

/

4ODNYLONTUBING‐ CUTTOLENGTHASREQ’D

(

SIDEKICKONLY

)

1

7492694941LABELSIDELOGO2

7502694931LABELNSSLOGO1

7512694921LABELNSSLOGOOVAL 2

75264964611

/

4NPTPLASTICNUT1



 

13



SOLUTION TANK ASSEMBLY

14



LIFT LEVER ASSEMBLY

ITEMPARTNO.DESCRIPTION

Q

TY

80191222603

/

8‐16X1HEXBOLT‐ PACKOF2 1

80291221003

/

8SPLITLOCKWASHER‐ PACKOF10 1

80391219807

/

16I.D.X1O.D.X.075

/

.080THICKFLATWASHER

(

3

/

8

)

‐PACKOF22

80423919513

/

16X1CLEVISPIN‐PACKOF1 2

8052490661PIVOTSTUD2

8062691041FILTERMUFFLER1

80791212101

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 6

80891208801

/

4SPLITLOCKWASHER‐ PACKOF10 6

80991220203

/

8X3

/

8SOCKETHEADSHOULDERBOLT‐ PACKOF1 2

81091209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐PACKOF26

81191203123

/

8X1HUMPEDCOTTERPIN‐ PACKOF5 2

81291226751

/

2‐13HEXSLOTTEDNUT‐ PACKOF1 2

813912245017

/

32I.D.X11

/

16O.D.X.074

/

.121THICKFLATWASHER

(

1

/

2

)

‐PACKOF52

8142691643SQUEEGEELIFTHANDLE 1

8152690981HANDLEGRIP1

8162499059VACMOTORASSEMBLY‐ INCLUDES: 1

816A2490561GASKET‐VACMOTOR 1

816B23955713STAGEVACMOTOR‐ 24VOLT‐ INCLUDES: 1

816B12397571 CARBONBRUSH2

816C5490161FULLYINSULATEDFEMALETERMINAL14‐16AWG 2

8172694261LIFTCABLE‐SQUEEGEE 1

8182490691SPACER‐VACMOUNTING 3

81991209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐PACKOF103

82091208801

/

4SPLITLOCKWASHER‐ PACKOF10 3

82191211501

/

4‐20X21

/

4ROUNDHEADPHILLIPSMACHINESCREW‐PACKOF23

8222699443CONTROLPANELMOUNTINGBRACKET1

823912139011

/

32I.D.X11

/

16O.D.X.051

/

.080THICKFLATWASHER

(

5

/

16

)

‐PACKOF102

82491215205

/

16SPLITLOCKWASHER‐ PACKOF10 2

82591216405

/

16‐18X3

/

4HEXBOLT‐ PACKOF5 2

82691219807

/

16I.D.X1O.D.X.075

/

.080THICKFLATWASHER

(

3

/

8

)

‐PACKOF23

82791221003

/

8SPLITLOCKWASHER‐ PACKOF10 1

82891223003

/

8‐16X11

/

4HEXBOLT‐ PACKOF2 1

8292699079COMPLETEBRUSHLIFTRODASSEMBLY‐ INCLUDES: 1

829A91220103

/

8‐24HEXNUT‐PACKOF5 1

829B2691801BRUSHLIFTROD‐MEDIUM 1

829C91220003

/

8‐16HEXNUT‐PACKOF10 1

829D2691821SPRINGHOUSING‐BRUSHLIFT 1

829E91221403

/

8‐16HEXNUTWITHNY‐LOKINSERT‐ PACKOF10 1

829F2691841BRUSHPRESSURESPRING 1

829G2691831RETAINER‐SPRINGHOUSING 1

829H2691811BRUSHLIFTROD‐SHORT 1

829I91220103

/

8‐24HEXNUT‐PACK OF5 1

829J44905313

/

8RODEND2

8302691373BRUSHLIFTHANDLE1

8312690981LIFTHANDLEGRIP1

8322392561CIRCLECOTTER‐#CC‐7 2

8332695803VACMOTORANDLIFTARMMOUNT 1

8349120090#6‐32X7

/

8PANHEADPHILLIPS‐ PACKOF10 2

8359120130#6EXTERNALSTARLOCKWASHER‐ PACKOF10 2

8362699471WIREASSEMBLY:ANDERSONTOSOLENOID

/

STANDOFF 1

 

 

 

 

 

 

 

 

15



LIFT LEVER ASSEMBLY

16



ITEM PARTNO. DESCRIPTION

Q

TY.

9014890781PUSHBUTTONSWITCH BOOT 1

9022690691MASTERSWITCH1

9033393521ACTUATOR

,

EMERGENCYSTOP‐ OPTIONAL 1

9047691301EMERGENCYSTOPBLOCK‐ OPTIONAL 1

9052490481LIGHT‐INDICATOR‐GREEN

,

24VOLT

,

WITHCLIP1

9062693491LABEL

,

ON

/

OFF1

9072693461W26THROTTLEHSNG

,

SIDEK 1

2693881W26THROTTLEHSNGSIDEKALDI‐OPTIONAL 1

9080693141RUBBERSWITCHBOOT 2

90991219751

/

2"INTERNALSTARLOCKWASHER –PACKOF10 2

9109122465.516I.D.X.813O.D.X.027

/

.030THICKFLATWASHER‐ PACKOF22

9114890851CABLECLAMP1

91291210901

/

4‐20X1

/

2TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF54

9132694043CONTROLPLATE1

9144491101TOGGLESWITCH‐MOTOR 1

9152792041TOGGLESWITCH‐VACUUM 1

9162694361BATTERYMETER

/

LEFTCONTROLPANELLABEL KIT 1

9172691941DRIVENGEAR‐POTENTIOMETER‐ INCLUDES: 1

9189120170#8‐32X3

/

16SETSCREW‐ KNURLPOINT‐ STEEL‐ PACKOF5 2

9192692751POTENTIOMETERBRACKET‐ 1.5” 1

9209120270#8‐32X7

/

8ROUNDHEADPHILLIPSMACHINESCREW‐ PACKOF102

9219120200#8SPLITLOCKWASHER‐ PACKOF10 2

9223392901HANDLEGRIP2

92391214003

/

8I.D.X7

/

8O.D.X.064

/

.104THICKWROUGHTWASHER

(

5

/

16

)

‐PACKOF10 2

92491227101

/

2‐20X13

/

4HEXBOLT‐ PACKOF1 2

92591224201

/

2SPLITLOCKWASHER‐ PACKOF5 2

9262691891HANDLEBARSPACER2

9272391941BALLJOINT2

9282691931DRIVEGEAR‐HANDLE‐ INCLUDES: 1

928A9120170#8‐32X3

/

16SETSCREW‐ KNURLPOINT‐ STEEL‐ PACKOF5 2

9292695691TORSIONSPRINGDRIVERWR26 1

9309120260#8‐32X3

/

4ROUNDHEADSCREW‐ PACKOF10 1

9319120200#8SPLITLOCKWASHER‐ PACKOF10 1

9326496091SPRINGTORSION.81ID.067WIRE 1

9336496081BEARINGPLAINSLEEVE.5X.75X.75LENGTH 1

9343393841WASHER

,

AN1

/

2X.053‐.073 1

9352695681HANDLEBAR1

9362691871HANDLEGRIPBASE2

9373393891COLLAR

,

SHAFT1

/

2"1

93891210901

/

4‐20X1

/

2TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF52

9392694131POTENTIOMETER1

9402491251TORSIONSPRINGSTOP 1

94191210901

/

4‐20X1

/

2TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF52

9422694361BATTERYMETER

/

LEFTCONTROLPANELLABEL KIT1

9432693991FITTING

,

BULKHEAD

,

1

/

4HOSEBARBX1

/

4NSPTSIDEKICKONLY1

9441392371BATTERYMETERWITHLOWVOLTAGE RELAY 1

9459590231LABEL

,

SIDEKICKREADY 1

9465392401WARNING‐FIRELABEL 1

9472693871LABEL

,

WATERCONTROL 1

9489590101KIT

,

SIDEKICKCHEMICALDISPENSOR‐ OPTIONAL 1

9590211REPLACEMENTCONTROLBOARD 1

9590121REPLACEMENTPUMPTOPHOUSING 1

9590131REPLACEMENTPUMPBOTTOMHOUSING 1

9590311REPLACEMENTROLLERSPRING 1

9499590189KIT

,

CONTROLCOVER‐SIDEKICK‐ OPTIONAL

;

INCLUDES: 1

3394261COVER

,

DILUTIONCONTROL 1

9590191SCREW

,

TAMPERPROOF

,

#6 X 1

/

2 2

9590201TOOL

,

TAMPERPROOFSCREW 1

 

 

17



OPERATOR CONTROL PANEL

ITEM PARTNO. DESCRIPTION

Q

TY.

9509590151S

Q

UEEZETUBEWITHFITTINGS‐REPLACEMENT 1

9519590141COVER

,

SQUEEZETUBE

,

REPLACEMENT 1

952959033190°ELBOW

,

1

/

4”COMPRESSIONTUBE 2

9539997560VELCROLOOP

(

1

/

2”LONGEACH

)

SIDEKICKONLY 2

9549997550VELCROHOOK

(

1

/

2”LONGEACH

)

SIDEKICKONLY 2

18



ITEMPARTNO.DESCRIPTIONQTY.

100191209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐ PACKOF105

100291208801

/

4SPLITLOCKWASHER‐ PACKOF10 5

100391212501

/

4‐20X3

/

4HEXBOLT‐ PACKOF10 5

10042694031COVERSTANDOFF‐CURTIS 2

1005239136130AMPCIRCUITBREAKER 1

1006249089115AMPCIRCUITBREAKER 1

100791212101

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 4

100891208801

/

4SPLITLOCKWASHER‐ PACKOF10 4

10092792241SILICONRECTIFIER2

10102391351SOLENOID‐24VOLT2

101191212101

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 1

101291209701

/

4EXTERNALSTARLOCKWASHER‐ PACKOF10 1

10134490561INSULATEDSTANDOFF 1

10142491293REARCOVERPANEL‐OBC 1

101591209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐ PACKOF106

101691208801

/

4SPLITLOCKWASHER‐ PACKOF10 6

101791211701

/

4‐20X1

/

2HEXBOLT‐ PACKOF10 6

101891212101

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 1

101991208801

/

4SPLITLOCKWASHER‐ PACKOF10 1

102091212101

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 4

102191209701

/

4EXTERNALSTARLOCKWASHER‐ PACKOF10 3

102391208801

/

4SPLITLOCKWASHER‐ PACKOF10 1

10242695841BRACKET

,

MTG

,

DPCHARGER 2

10254890851CABLECLAMP1

10262695851ONBOARDCHARGER24VOLT25AMP‐ INCLUDES: 1

2695861 CORDWRAP1

10276495701120VOLTONBOARDCHARGERCORD 1

10276495711240VOLTONBOARDCHARGERCORD WITHSHUKOPLUG 1

10270396271240VOLTONBOARDCHARGERCORDWITHTYPEIPLUG

(

CHINA

)

1

102891214003

/

8I.D.X7

/

8O.D.X.064

/

.104THICKWROUGHTWASHER

(

5

/

16

)

‐PACKOF10 4

10296496451FAST‐ACTINGFUSE2AMP 1

10304990321FUSEHOLDERWITHNUTANDWASHER 1

10312695421LABELKIT‐REARCOVERPANEL 1

10327692511KEYSWITCHANDKEY‐ OPTIONAL‐ INCLUDES: 1

1032A7692521REPLACEMENTKEY1

10332490821SPEEDCONTROL‐CURTIS‐ 24VOLT 1

10342694021SPEEDCONTROLCOVER‐ CURTIS 1

10359120190#8‐32HEXNUTWITHSTARLOCKWASHER‐ PACKOF10 2

103691210001

/

4‐20X5

/

8TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF51

103791209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐ PACKOF101

103891210001

/

4‐20X5

/

8TRUSSHEADPHILLIPSMACHINESCREW‐ PACKOF51

103991209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐ PACKOF101

10404896141STRAP‐ TANKSUPPORT 1

104191209309

/

32I.D.X5

/

8O.D.X.051

/

.080THICKFLATWASHER

(

1

/

4

)

‐ PACKOF101

104291209001

/

4‐20HEXNUTWITHNY‐LOKINSERT‐ PACKOF10 1

10432693351LABEL

,

WIRINGDIAGRAMW26‐OBC‐DP 1

2695411LABEL

,

WIRINGDIAGRAM‐SIDEKICKONLY‐OPTIONAL

(

NOTSHOWN

)

1

104491219903

/

8‐16HEXJAMNUT‐ PACKOF10 2

104591221003

/

8SPLITLOCKWASHER‐ PACKOF10 2

104691219807

/

16I.D.X1O.D.X.075

/

.080THICKFLATWASHER

(

3

/

8

)

‐ PACKOF22

10472692691CONTROLPANEL1

104891223533

/

8‐16X3SETSCREW‐ PACKOF1 2

10492397361HOURMETER‐INCLUDESTHECLIP 1

1050239347135AMP CIRCUITBREAKER 2

10513393591STRAINERLOCATIONLABEL 1

10529120810#10X1

/

2PANHEADSHEETMETALSCREW ‐PACKOF10 6

10533394561LABEL

,

MAXINCLINE1

10543394731LABEL

,

MAXCLIMBINGINCLINE 1

19



REAR COVER PANEL ASSEMBLY

20



SQUEEGEE ASSEMBLY

ITEM PARTNO.DESCRIPTION

Q

TY.

11012490751SQUEEGEELIFT 1

11022490591SQUEEGEEPIVOTSPACER 1

11032391941BALLJOINT1

11041090981SWITCHGUARDSPACER 1

110591226601

/

2‐13X3HEXBOLTWITHNYLONPATCH‐ PACKOF1 1

11063695581HEIGHTADJUSTINGSPRING 1

110791221403

/

8‐16HEXNUTWITHNY‐LOKINSERT‐ PACKOF5 1

11082490761SQUEEGEEMOUNTBRACKET 1

110991215205

/

16SPLITLOCKWASHER‐ PACKOF10 1

111091218405

/

16‐18X21

/

4FULLTHREADEDHEXBOLT‐ PACKOF1 1

11112692539SQUEEGEEASSEMBLY32"‐ INCLUDES 1

1111A2692523S

Q

UEEGEEOUTERCHANNEL32" 1

1111B2793009SQUEEGEEBLADE‐32”SET OF2 1

1111C2692533SQUEEGEEINNERCHANNEL32" 1

1111D91218805

/

16‐18X3

/

4SOCKETHEADCAPSCREW‐ PACKOF2 4

1111E91219205

/

16‐18X11

/

2SOCKETHEADCAPSCREW‐ PACKOF2 2

1111F91214505

/

16‐18HEXNUTWITHNY‐LOKINSERT‐ PACKOF5 2

1111G3096741ROLLERWHEEL2

1111H91217605

/

16‐18X13

/

4HEXBOLT‐ PACKOF5 2

1111I27902813"BUMPERWHEEL2

1111J912139011

/

32I.D.X11

/

16O.D.X.051

/

.080THICKSAEFLATWASHER

(

5

/

16

)

‐PACKOF10 2

1111K91214105

/

16EXTERNALSTARLOCKWASHER‐ PACKOF10 2

1111L91215605

/

16‐18X1

/

2HEXBOLT‐ PACKOF5 2

1111M3392971T‐KNOB‐S

Q

UEEGEE 2

11122690591SQUEEGEEVACHOSEWITHCUFFS 1

111391223403

/

8‐16X2HEXBOLT‐ PACKOF2 1

111413911713

/

8FLANGENYLINER2

111591214455

/

16‐18WINGNUTWITHNYLOK‐ PACKOF2 1

11161390156SQUEEGEEPIVOTROD 1

111791226701

/

2‐20HEXJAMNUT‐ PACKOF5 1

11182490741SQUEEGEEPIVOTBRACKET 1

21



CURVED SQUEEGEE ASSEMBLY



ITEMPARTNO.DESCRIPTION

Q

TY.

2492499CURVEDSQUEEGEEASSEMBLY‐ INCLUDES:1

12012492551 REARSECURINGSTRAP 1

12029121720 5

/

16‐18X11

/

4FULLTHREADEDHEXHEADBOLT‐ PACKOF22

12032492561 HOOKEDEND2

12042695541 REARBLADE 1

12052492511 CENTERWEDGE 2

12062492521 FRONTBLADE 1

12079121210 1

/

4‐20X5

/

8HEXBOLT‐ PACKOF10 4

12089120880 1

/

4SPLITLOCKWASHER‐ PACKOF10 4

12099121560 5

/

16‐18X1

/

2HEXBOLT‐ PACKOF5 2

12109121410 5

/

16EXTERNALSTARLOCKWASHER‐ PACKOF10 2

12119121390 11

/

32I.D.X11

/

16O.D.X.051

/

.080THICKSAEFLATWASHER

(

5

/

16

)

‐PACKOF10 2

12122790281 BUMPERWHEEL 2

12132492503 MAINHOUSING 1

12149121520 5

/

16SPLITLOCKWASHER‐ PACKOF10 2

12159121720 5

/

16‐18X11

/

4FULLTHREADEDHEXHEADBOLT‐ PACKOF22

12169120930 9

/

32I.D.X5

/

8O.D.X.051

/

.080THICKSAEFLATWASHER

(

1

/

4

)

‐PACKOF10 4

12179120070 #6‐32X3

/

8ROUNDHEADPHILLIPSMACHINESCREW‐ PACKOF102

12189120030 #6SPLITLOCKWASHER‐ PACKOF10 2

12192492581 S

Q

UEEGEELEVEL 1

12203392971 T‐KNOB‐SQUEEGEE 2

12219121450 5

/

16‐18HEXNUTWITHNY‐LOKINSERT‐ PACKOF5 2

12222492571 DOLLYWHEELMOUNTINGBRACKET 2

12239121390 11

/

32I.D.X11

/

16O.D.X.051

/

.080THICKSAEFLATWASHER

(

5

/

16

)

‐PACKOF10 2

12243096741 ROLLERWHEEL2

12259121390 11

/

32I.D.X11

/

16O.D.X.051

/

.080THICKSAEFLATWASHER

(

5

/

16

)

‐PACKOF10 2

12269121760 5

/

16‐18X13

/

4HEXBOLT‐ PACKOF2 2

12279121280 1

/

4‐20X11

/

2HEXBOLT‐ PACKOF5 2

12289120880 1

/

4SPLITLOCKWASHER‐ PACKOF10 2

12299120930 9

/

32I.D.X5

/

8O.D.X.051

/

.080THICKSAEFLATWASHER

(

1

/

4

)

‐PACKOF10 2

12302492541 CENTERHOLDDOWN 1

12312492591 CENTERHOLDDOWNSPACER 2

22



ELECTRICAL WIRING DIAGRAM

ITEMPARTNO. DESCRIPTION

Q

TY.

12693281UPPERWIRINGHARNESS‐ OBC 1

22695771LOWERWIRINGHARNESS 1

32695761BRUSHMOTORWIREASSEMBLY 1

42699461WIREASSEMBLYANDERSONTOPOSITIVE

/

NEGATIVEBATTERY1

52695751POSITIVEBRUSHJUMPER 1

62490991WIREASSEMBLY‐HOURMETER 1

72699471WIREASSEMBLYANDERSONTOSOLENOID

/

STANDOFF 1

82695431WIREASSEMBLY‐WATERSOLENOID 1

9269585124VOLTONBOARDCHARGER 1

102792141WIRE6AWGX6”1

972391981BATTERYJUMPER3

/

8RING 3

—2397361HOURMETER1

—249089115AMPCIRCUITBREAKER 1

—2490961#6RINGTERMINAL18‐22AWG OPTIONALWITHKEYSWITCH 2

—2490991WIREASSEMBLYHOURMETER 1

—26905811

/

4MALESPADETERMINALFULLYINSULATED

,

12‐10 AWG 2

—2690691MASTERSWITCH1

—239136130AMPCIRCUITBREAKER 1

—2795739HOURMETERKIT

(

SERVICEOPTION

)

‐

—239347135ACIRCUITBREAKER 2

—2693901CABLE

,

SIDEKICKTOMACHINEINCLUDES: 1

—3394301 CONNECTOR

,

MALE‐SIDEKICKSENSOR 1

—3394321 TERMINAL

,

MALE‐FOR3394301 3

—2391351SOLENOID–24V2

—1392371BATTERYMETER1

—2391901BRUSHMOTORCONNECTOR–24V 6

—2393001GEARMOTOR–3

/

4HP–24VDC 2

—2499059VACMOTOR–ASSEMBLY 1

—2397991SOLUTIONSOLENOIDVALVE 1

—2490481LIGHT–INDICATOR–GREEN

,

24V

,

WITHCLIP 1

—2490821SPEEDCONTROL–CURTIS‐24V 1

—2695729TRANSAXLEKIT1

—2694131POTENTIOMETER1

—2792041VACTOGGLESWITCH 1

—2792241SILICONRECTIFIER2

—3393549E‐STOPKIT1

—4490561STANDOFF1

—4491101MOTORTOGGLESWITCH 1

—4990321FUSEHOLDER1

—54901613

/

4FEMALE

Q

UICKDISCONNECTTERMINAL

,

16‐14AWG 2

—6495701120VONBOARDCHARGERCORD 1

—6495711240VONBOARDCHARGERCORD 1

—0396271240VONBOARDCHARGERCORD–CHINA 1

—64964512AFUSE1

—2392091BRUSHMOTORCONNECTOR–24V

(

W

/

CONTACTTERMINALS

)

4

—2699481BATTERYCONNECTOR–24V 2



23



WIRINGSCHEMATIC

SIDEKICKCHEMICAL

DISPENSER

ELECTRICAL WIRING DIAGRAM



24



ACCESSORIES

PADDRIVERANDBRUSHES

269449113”POLYBACKTUFTPADDRIVER

269448113”POLYBACKSCRUBGRITBRUSH

269451113"BRUSH‐NYLON

269452113"BRUSH‐NYLOGRIT

OFFBOARDCHARGERADAPTER

2492011OFFBOARDCHARGERADAPTOR

(

24V

)

BURNISHINGFLOORPADS

7991341NSS13”UHSCLEANBUFFPAD

(

CASEOF5

)

7991351NSS13”LITEBLUESOFTFINNISHPAD

(

CASEOF5

)

SCRUBBINGFLOORPADS

7991321NSS13”GREENSCRUBPAD

(

CASEOF5

)

7991331NSS13”BLUESCRUBPAD

(

CASEOF5

)

7991301NSS13”BLACKSTRIPPAD

(

CASEOF5

)

7990011NSS13”GREENECOSTRIPPAD

(

CASEOF10

)

PADCUP

5990731SPRINGCLIPPADHOLDERSET‐ INCLUDES:

9120506 #8X5

/

8PANHEADSHEETMETALSCREW

(

3REQ’D

)

BATTERIES

33903616VOLTBATTERY‐235 AMP

/

HR‐ WET

33909516VOLTBATTERY‐235 AMP

/

HR‐ DRY

64919316VOLTBATTERY‐200AMP

/

HR‐ GEL

33909816VOLTBATTERY‐235 AMP

/

HR–AGM

2698441DUALPROCHARGERFANREFURBISHMENTKIT

2698421DUALPROCHARGERRINGTERMINALREFURBISHMENTKIT

2392179BRUSH

/

S

Q

UEEGEEKIT‐ INCLUDES:

22912115”CONNECTOR‐ALUMINUM

2290209STEELWAND‐1PIECE

2391231VACUUMHOSE‐7FOOT

309784914”BRUSH

/

SQUEEGEETOOL

LITERATURE

9091001HARDWARECATALOG

9091002HOSES

,

TOOLSANDACCESSORIESCATALOG

9092624OPERATORSMANUAL

DILUTIONCONTROL

2693479KIT

,

RETROFITFORW2625’SBUILTPRIORTO08

/

2009

2693899KIT

,

RETROFITFORW2625’SBUILTPRIORTO08

/

2009 W

/

ESTOP

2693959KIT

,

RETROFITFORW2625’SBUILTAFTER08

/

2009



(

WITHORWITHOUTESTOP

)



WRANGLER2625DBREVW05‐169092625

NSS ® Enterprises, Inc.

3115 Frenchmens Road

Toledo, Ohio 43607

PHONE (419) 531-2121

FAX (419) 531-3761

mailus@nss.com

www.nss.com