Swisher Zt2460 Users Manual Microsoft 10277 REV 05 040

ZT2460 to the manual 34660513-ef1d-4c4f-972d-fd655d80d6c2

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1

OWNER’S MANUAL

ZT2460

ZT2460

ZT2460

24 HP – 60” CUT

1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093

PHONE 660-747-8183 FAX 660-747-8650

Manufacturing quality lawn care equipment since 1945

Made In The

USA

CELEBRATING 60 YEARS OF INNOVATION

1945 - 2005

10277 Rev 05-010

STARTING SERIAL # L505-040001

2

LIMITED WARRANTY

The manufacturer’s warranty to the original consumer purchaser is: This product is free

from defects in materials and workmanship for a period of two (2) years from the date of

purchase by the original consumer purchaser. We will repair or replace, at our discretion,

parts found to be defective due to materials or workmanship. This warranty is subject to the

following limitations and exclusions:

In the event you have a claim under this warranty, you must return the product to an

authorized service dealer. All transportation charges, damage, or loss incurred during

transportation of parts submitted for replacement or repair under this warranty shall be borne

by the purchaser. Should you have any questions concerning this warranty, please contact

us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the

name of the authorized Swisher dealer from whom you purchased the mower will be needed

before any warranty claim can be processed.

THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME

PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not

allow the limitation of consequential damages or limitations on how long an implied warranty

may last, so the above limitations or exclusions may not apply to you. This warranty gives

you specific legal rights and you may have other rights, which vary from state-to-state. This is

a limited warranty as defined by the Magnuson-Moss Act of 1975.

1) Engine Warranty All engines utilized on our products have a separate warranty

extended to them by the individual engine manufacturer. Any

engine service difficulty is the responsibility of the engine

manufacturer and in no way is Swisher Mower Co., Inc. or its

agents responsible for the engine warranty. The Briggs &

Stratton Engine Service Hot-Line is 1-800-233-3723. The

Tecumseh Engine Service Hot-Line is 1-800-558-5402.

2) Commercial Use This product is not intended for commercial use and

carries no commercial warranty.

3) Limitation This warranty applies only to products which have been

properly assembled, adjusted, and operated in accordance

with the instructions contained within this manual. This

warranty does not apply to any product of Swisher Mower

Co., Inc., that has been subject to alteration, misuse, abuse,

improper assembly or installation, shipping damage, or to

normal wear of the product.

4) Exclusions Excluded from this warranty are normal wear, normal

adjustments, and normal maintenance.

3

CONTENTS

LIMITED WARRANTY……….

2

OPERATION………………..……

…

16

INTRODUCTION………………

4 Features……………………… 16

General………………………… 4 Starting………………………. 19

Before Operating………………… 4 Grass Height of Cut…………. 19

Uncrating & Assembly………. 5 Controls………...……..……… 20

SYMBOLS & DECALS……….

6

SERVICE & ADJUSTMENTS..

21

SAFETY INSTRUCTIONS….

8 Adjusting Deck Height……. 21

General use and safety rules… 8 Deck Level………………… 21

Slope Operation……………… 10 Deck Belt Replacement…. 22

Children Safety……………… 10 Hydro Belt Replacement…. 23

SPECIFICATIONS…………..

11 Seat Adjustment………….. 24

CUSTOMER

Parking Brakes…………… 25

RESPONSIABLITY…………

12

WIRING SCHEMATIC………

26

Operator Presence………. 12

PARTS BREAKDOWN………

27

Tires………………………….. 12

TROUBLESHOOTING……….

34

Blade Maintenance………… 13

MOWER IDENTIFICATION….

37

Battery………………………… 13

REPLACEMENT PARTS……

38

V-belts………………………. 14

MAINTENCE LOG……………

39

Engine………………………. 14

SWISHER HISTORY………..

40

Overall Unit Care………….... 14

Transporting Safety………… 14

Maintenance……….………… 15

4

INTRODUCTION

Introduction

Congratulations

Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest

efficiency and rapid mowing of large areas. Conveniently located controls and dual

commercial grade hydrostatic transmissions regulated by steering levers, contribute to the

machine’s performance.

This manual is a valuable document. Following the instructions for use, service,

maintenance, etc. can greatly increase the life-span of your machine .

General

In this operator’s manual, left and right, backward and forward are used in relation to the normal

operators position.

Read Before Operating

This machine is constructed only for mowing grass on lawns and other free and even ground

without obstacles. This machine is not intended for commercial use. The manufacturer’s

directions concerning operation, maintenance, and repairs must be carefully followed.

This machine must only be operated, maintained, and repaired by persons that are familiar

with the machine’s special characteristics and who are well versed in safety instructions.

Accident prevention regulations, other general safety regulations, occupational safety rules,

and traffic regulations must be followed without fail.

Unauthorized modifications to the design of the machine may absolve the manufacturer

from liability for any resulting personal injury or property damage.

¾Read engine manufacturer’s

operating and maintenance

instructions.

¾Read and observe all safety

instructions on your mower and in the

manual

¾Check engine oil.

¾Check fuel caps to sure that they

are in place.

¾Set control handles outward – setting parking

brake

¾Be sure mower blades are turned off –

PTO switch pushed down.

¾Know how to stop the engine – Turn key to

off

¾Know how to stop the unit – Return control

handles to neutral

NOTE:

If you have never used a Zero Turn mower before, refer to

the Operation Controls section of this manual before

attempting to operate one for the first time.

5

INTRODUCTION

Uncrating & Assembly

¾Dispose of top and side panels of the crate.

¾Remove loose parts and packing material

¾Cut any banding or strapping that may be holding the mower to the crate.

¾Disengage spark plug wire and place where it cannot make a connection.

¾Raise the mower deck to its highest position..

¾Disengage the parking brakes by placing the handle controls in the upright position.

¾Open the transmission valves at the rear of the unit by pulling the release rods and

locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.

¾Carefully push the mower off the crate to a safe and level area.

¾Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level

and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL

¾Check the battery. If the battery is put into service after the “month & year” of the date

on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1

hour, but no more than 2 hours at a rate of 6 to 10 amps.

¾Attach battery cables to battery. Always attach the positive terminal first.

¾Install steering levers. Remove the bolts from the control arms on the mower. Align

the holes in the lever with the holes in the control arms and attach with the bolts provided.

Make sure both bolts on both handles are tight.

¾Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT

THE REAR OF THE UNIT.

¾Reconnect spark plug wire.

¾Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE

TOOLS REQUIRED:

92 - ½” Wrenches or ½” Socket with drive ratchet

9Tire pressure gauge

9Nail bar or claw hammer

9Wire snips

To Remove The Mower From The Crate

6

SYMBOLS & DECALS

Triangle Danger Decal – OD55

Swisher Flag U.S.A.– OD39 Notice Do Not Alter Wiring Decal– OD74

Operator Must Be Seated Decal– OD73

Flying Debris Decal – OD43 No Step Decal – OD11

OD45- Warning Decal

7

SYMBOLS & DECALS cont.

Decals Not Shown

OD99128 60” Deck White Decal

10275 ZT2460 Decal Small

10281 Height Adjust Decal

10542 Replacement Parts Decal

10274 Z-Max Decal

OD99125 Medium Swisher Decal

Hydro Release - 10280

Danger/Warning Decal - 10276

Throttle/Choke Decal - 10271

Parking Brake Decal

Right - 10279

Parking Brake Decal

Left - 10270 Key/PTO Decal - 10273

8

SAFETY INSTRUCTIONS

Safety Instructions

These instructions are for your safety. Read them carefully.

General Use

¾Read all instructions in this operator’s manual

and on the machine before starting it. Ensure that

you understand them and then abide by them.

¾Learn how to use the machine and its controls

safely and learn how to stop quickly. Also learn to

recognize the safety decals.

¾Only allow the machine to be used by adults

who are familiar with its use.

¾Make sure nobody else is in the area of the

machine when you start the engine, engage the

drive, or run the machine.

¾Stop the machine if someone enters the work

area.

¾Clear the area of objects such as stones, toys,

steel wire, etc. that may become caught in the

blades and thrown out.

¾Do Not Use this machine without the

Discharge Chute in place.

This Safety Alert Symbol indicates important messages in

this manual. When you see this symbol, carefully read the

message that follows and be alert to the possibility of

personal injury.

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of

this manual before attempting to

operate one for the first time.

¾Stop the engine and disconnect the spark plug

before cleaning the discharge deck.

¾Never take passengers. The machine is only

intended for use by one person.

9

¾Always look around before and during reversing

maneuvers.

¾Slow down before turning.

¾Shut down the mower deck when not mowing.

¾Be careful when rounding fixed objects, so that

the blades do not hit them.

¾Only operate the machine in daylight or other

well-lit conditions.

¾Keep the machine a safe distance from holes or

other irregularities in the ground.

¾Never use the machine if you are tired, if you

have consumed alcohol, or if you are taking other

drugs or medications that can affect your vision,

judgment, or coordination.

¾Beware of traffic when working near or crossing

a road.

SAFETY INSTRUCTIONS

General Use Continued Remember

The operator is

responsible for

avoiding dangers or

accidents.

¾Never leave the machine unsupervised with the

engine running. Always shut down the blades,

engage the parking brakes, stop the engine, and

remove the ignition key before leaving the machine.

¾Never allow children or other persons not

trained in the use of the machine to use or service

it. Local laws may regulate the age of the user.

¾Make sure that you have first aid equipment close

at hand when using the machine.

¾Never use the machine when barefoot. Always

wear protective shoes or boots.

¾Always wear approved protective glasses or a full

visor when assembling or driving.

¾Ear Protection is recommended

¾Never wear loose clothing that can get caught in

moving parts.

WARNING

When using the

machine, approved

personal protective

equipment shall be

used. Personal

protective

equipment cannot

eliminate the risk of

injury, but it will

reduce the degree of

injury if an accident

does occur. Ask

your retailer for help

in choosing the right

equipment.

10

SAFETY INSTRUCTIONS

Slope Operation

¾Remove obstacles such as stones, tree branches, etc.

¾Mow up and down, not side to side. Never drive the rider on

terrain that slopes more than 10 degrees.

¾Avoid starting or stopping on a slope. If the tires begin to

slip, shut down the blades and drive slowly down the slope.

¾Always drive evenly and slowly on slopes.

¾Make no sudden changes in speed or direction.

¾Avoid unnecessary turns on slopes, and if it proves

necessary, turn slowly and gradually downward, if possible.

¾Watch for holes, ruts, or bumps. On uneven terrain, the

machine can tip more easily. Long grass can hide obstacles.

¾Drive slowly and use small movements of the steering

controls.

¾Do not mow wet grass. It is slippery, and the tires can loose

their grip, so that the machine slides.

¾Do not try to stabilize the machine by putting a foot on the

ground.

¾Serious accidents may occur if you fail to be on guard for

children in the area of the machine. Children are often attracted

to the machine and mowing work. Never assume that children

will stay put where you last saw them.

¾Keep children away from the mowing area and under close

supervision by another adult.

¾Shut off the machine if children enter the work area.

¾Never allow a child to ride with you.

¾Never allow children to operate the machine.

¾Be extra cautious near corners, bushes, trees, or other

objects that block your view.

Children

Remember

The operator is

responsible for

avoiding dangers or

accidents.

11

SPECIFICATIONS

FRONT: 4.10x3.5-5 5/8

Bearing

REAR: 20 X 10 X 8

TIRE SIZE

27 + - 3 ft. lbsHYDRO Bolt Torque

Pivoting FRONT AXLE

Spring AssistedDECK LIFT

Deluxe 18” Back w/ Arm

Rest

6” Adjustable Slide

SEAT

Commercial Grade Eaton

Hydrostatic

TRANSMISSION

Automatic - On Steering

Handles

PARKING BRAKE

1.5” – 5”CUTTING HEIGHT

60” – 3 Mulching Blade

System

CUTTING WIDTH

LENGTH: 70”

WIDTH: 60 ¼” “

Including Deck

WEIGHT: 680 lbs

UNIT

MEASUREMENTS

35 ft. lbsBLADE BOLT

TORQUE

12V / Heavy Duty 275 CCA

Type U1L

BATTERY

FRONT: 50 psi Max

REAR: 22 psi Max

TIRE PRESSURE

0 – 6 mphGROUND SPEED

SEE ENGINE MANUALSPARK PLUG

SEE ENGINE MANUALOIL TYPE (SPI-SF-SJ):

DUAL 2.0 GAL TANKS

UNLEADED REGULAR

GASOLINE CAPACITY

AND TYPE

12

CUSTOMER RESPONSIBILITIES

Operator Presence System

Be sure the operator presence and interlock systems are working properly. If your

mower does not function as described, repair the problem immediately.

¾The engine should not start unless the parking brakes (handle controls) are

engaged (rotated outward), the PTO (Blade Engagement – See OPERATION

FEATURES section of this manual) switch is disengaged (pressed down), and

the operator is on the seat.

¾When the engine is running, any attempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

¾When the engine is running and the PTO switch is engaged, any attempt by

the operator to leave the seat without first disengaging the PTO switch, should

shut off the engine.

¾When the engine is running and the control levers are rotated in, any

attempt by the operator to leave the seat without rotating the control levers out,

should shut off the engine.

¾The PTO switch should never engage without the operator on the seat.

Tires

¾Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)

¾Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

¾Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

13

CUSTOMER RESPONSIBILITIES

Blade Maintenance

Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear heavy,

thick gloves when holding onto blade. Avoid the sharp edge of the blade.

For best results, mower blades must be kept sharp. Replace bent or damage blades.

¾Safely raise front of mower. SEE WARNING

¾Hold or block blade from turning.

¾Loosen blade nut and remove blade.

¾Replace blade, (SEE SPECIFICATIONS).

WARNING

When it is necessary to raise

the mower for any repair or

service, use jackstands to

provide adequate support.

DO NOT rely on hydraulic or

mechanical jacks

Battery

The battery contains sulfuric acid

and electrolytes which are

poisonous and corrosive.

¾The battery is a maintenance-free battery and the fluid level cannot be checked.

¾Charge battery if needed.

WARNING

To clean battery and terminals

¾Remove terminal guard.

¾Disconnect the BLACK battery cable first, then the RED battery cable and remove

the battery.

¾Rinse the battery with plain water and dry.

¾Clean terminals and battery cable ends with wire brush until shiny.

¾Coat terminals with grease or petroleum jelly

¾Reinstall battery

¾Reconnect the battery cables

CAUTION

14

CUSTOMER RESPONSIBILITIES

V-Belts

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt

part numbers and SERVICE section of this manual for instructions on how to replace the

belt.

Engine

REFER TO YOUR ENGINE OWNERS MANUAL

Overall Unit Care

¾Reduce the risk of fire by removing grass, leaves, and other debris that may

have accumulated on the machine. Allow the machine time to cool before cleaning

or putting it in storage.

¾Wash mower periodically. Clean above and below deck.

¾Keep all electrical connections clean and tight.

Driving and Transport on Public Roads

¾Check applicable road traffic regulations before driving and transporting on public

roads.

¾If the machine is transported, you should always use approved fastening equipment

and ensure that the machine is well anchored.

¾The cutting deck should also be lowered to the lowest position and the steering levers

should be in the outward position, so that the parking brake is engaged.

15

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

X1,2

Replace Oil Filter

X

Check Operator

Presence

XX

Replace Spark Plug

X2

Clean Engine Cooling

Fins

X

Inspect Muffler

X2

Clean Air Filter

X

Replace Fuel Filter

X1,2

Change Engine Oil

w/o filter

X1,2

Change Engine Oil w/

filter

XX

Check Engine Oil

X

Check Belts

XX

Clean Battery &

Terminals

XX

Check Battery

X3

Sharpen/Replace

Mower Blades

XXX

Check for Loose

Fasteners

x

Parking Brake

XX

XX

Before

Each

Use

Before

Storage

8 Hours 25 Hours 50 Hours 100 Hours Season

Check Brake

Operation

Check Tire

Pressure

1 – Change more often when operating under a heavy load or in high ambient temperatures

2 – Service more often when operating in dirty or dusty conditions

3 – Replace blades more often when mowing in sandy soil

16

OPERATION

FEATURES

1. Throttle Control – Used to control

Engine Speed

2. Hour Meter – Indicates hours of

operation

3. Choke Control – Used when starting a

cold engine

4. PTO Switch – Used to engage or

disengage the deck blades

5. Ignition Switch – Used to start or stop

the engine

6. Deck Lift Handle – Used to raise and

lower the cutting deck

7. Control Levers / Parking Brake – Sets the

speed of the mower in both the forward and

reverse directions and also turns the mower /

Engages and disengages the Automatic

Parking Brake system

8. Hydro Bypass – Engages transmissions for

normal operation and disengages

transmissions for pushing or pulling the unit

9. Fuel Tanks – Dual 2.0 gal fuel tanks

10. Seat Slide

11. Battery

12. Pivoting Front Axle

13. Discharge Chute

7

9

10

6

SEE DETAILS PAGE

12

17

OPERATION

FEATURES

1. Throttle Control – Used to control

Engine Speed

2. Hour Meter – Indicates hours of

operation

3. Choke Control – Used when starting a

cold engine

4. PTO Switch – Used to engage or

disengage the deck blades

5. Ignition Switch – Used to start or stop

the engine

6. Deck Lift Handle – Used to raise and

lower the cutting deck

7. Control Levers / Parking Brake – Sets the

speed of the mower in both the forward and

reverse directions and also turns the mower /

Engages and disengages the Automatic

Parking Brake system

8. Hydro Bypass – Engages transmissions for

normal operation and disengages

transmissions for pushing or pulling the unit

9. Fuel Tanks – Dual 2.0 gal fuel tanks

10. Seat Slide

11. Battery

12. Pivoting Front Axle

13. Discharge Chute

SEE DETAILS PAGE

9

13

7

18

OPERATION

FEATURES

1. Throttle Control – Used to control

Engine Speed

2. Hour Meter – Indicates hours of

operation

3. Choke Control – Used when starting a

cold engine

4. PTO Switch – Used to engage or

disengage the deck blades

5. Ignition Switch – Used to start or stop

the engine

6. Deck Lift Handle – Used to raise and

lower the cutting deck

7. Control Levers / Parking Brake – Sets the

speed of the mower in both the forward and

reverse directions and also turns the mower /

Engages and disengages the Automatic

Parking Brake system

8. Hydro Bypass – Engages transmissions for

normal operation and disengages

transmissions for pushing or pulling the unit

9. Fuel Tanks – Dual 2.0 gal fuel tanks

10. Seat Slide

11. Battery

12. Pivoting Front Axle

13. Discharge Chute

Left Control Panel Right Control Panel

Rear of Unit

12

34

5

6

8

11

19

OPERATION

Starting

¾Operator must be sitting in the seat. Control handles must be in the neutral

(outward) position ( which sets the parking brakes). PTO must be in the disengage

position (pushed down).

¾Set choke (if needed), turn key and release as soon as engine starts. Adjust

throttle to half and shut choke off.

¾Close motion control levers ( move inward), releasing the Parking Brakes

¾Be sure all people are clear of the area. Engage blades and set RPM to

maximum.

Grass Height & Cutting Suggestions

¾Do not attempt to cut wet grass

¾The average lawn should be cut to 2 ½” during the cool season and to over 3”

during the hot months. For healthier and better looking lawns, mow often and after

moderate growth.

¾As a rule , never cut more than 1/3 of the total grass blade length. Correct mowing

height can reduce weeds and lawn disease.

¾For best performance, grass over 6 inches in height should be mowed twice. The

first cut should be set relatively high and the second set to the desired height.

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of

this manual before attempting to

operate one for the first time.

20

Controls

¾Be familiar with all controls, their functions and how to operate them before

starting the machine.

¾Motion control levers on each side of the console control the direction of

movement. SEE FIGURE BELOW

Note: The pressure required to operate the mower is very slight

Control Handles

Neutral Position Slow Forward Fast Forward

OPERATION

90 Degree Right Turn 90 Degree Left Turn Slow Reverse

360 Degree Right Turn 360 Degree Right Turn

NOTE:

If you have never used a Zero

Turn mower before, refer to the

Operation Controls section of

this manual before attempting to

operate one for the first time.

21

SERVICE & ADJUSTMENTS

¾Push out on the Deck Lift Handle and raise or lower the deck to the desired

position.

¾Position 1 is the lowest setting and Position 8 is the highest position

¾The cutting range is from approximately 1 ½” to approximately 5”

Adjusting The Cutting Height

TOOLS REQUIRED:

92 - ½” Wrenches or ½” Socket with drive ratchet

¾Lower the cutting deck down to the lowest position (position 1)

¾Loosen the nuts on the top side of the deck hanger brackets (3 places) where the

lift cables attach to.

¾With all three loose on top of the brackets the deck should now set on the ground

resting on the roller wheels.

¾Tighten the nuts on the top of the lift brackets making sure that all three lift cables

are pulled tight.

¾Lift deck using the deck lift handle to the desired position

Deck Leveling

22

SERVICE & ADJUSTMENTS

Deck Belt Routing & Replacement

9Disconnect spark plug wire

9Apply parking brake

9Lower the deck to its lowest position

9Remove the belt covers

9Disconnect tension idler

9Roll the belt over the top of the deck pulleys

9Remove belt

Removal

9Install new belt by placing it around

the deck pulleys. Refer to routing

diagram below.

9The belt will be loose at this time

9Tightly secure the belt tension back

to its original position

9Reinstall the belt covers

9Reconnect spark plug wire

Replacement

Front of Unit

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

23

Hydro Belt Routing & Replacement

9Disconnect spark plug wire

9Apply parking brake

9Disconnect wiring from electric clutch

9Remove clutch stop weldment (9973TK)

9Remove the engine to deck belt

9Disconnect idler spring

9Disconnect tension idler

9Remove belt from the engine pulley and from

the Hydro pulleys

Removal

9Install new belt by placing it around

the engine pulley and the hydro pulleys.

Refer to routing diagram below.

9The belt will be loose at this time

9Tightly secure the belt tension back

to its original position

9Reinstall the belt from the engine to

the deck

9Reconnect wiring to the electric clutch

9Reconnect spark plug wire

Replacement

SERVICE & ADJUSTMENTS

Engine Pulley

Idler Pulley

For replacement belt part number refer to Replacement Parts

Quick Reference Chart in this manual

24

SERVICE & ADJUSTMENTS

Seat Adjustment

Engine to Deck Belt

9Apply parking brake

9Lower the deck to its lowest position

9Disconnect tension idler

9Remove belt from the mower deck and the

electric clutch

Removal

9Install new belt by placing it around

the electric clutch and route it through

the idler and around the deck pulley.

Refer to routing diagram below.

9The belt will be loose at this time

9Tightly secure the belt tension back

to its original position

Replacement

9The Swisher ZT2460 is equipped with a 6” range sliding seat.

9Release the tension on the seat adjustment lever by pushing

the yellow tip lever to the left. See features section in this manual

9Using your own weight, slide the seat to the desired position

9Release the lever

25

Parking Brakes

9The Swisher ZT2460 is equipped with an Automatic Parking

Brake system on each control handle.

9When the control handles are in the out most position the

parking brakes are on.

9Adjustment for the system is located on the ends of the brake

cable at the hydro pan & frame

9Raise the rear wheel off the ground.

9Disengage the hydro to be adjusted with the hydro release

handle at the rear of the unit

9Adjust so that the brake is not on when the handles are in the

operator position. The wheel should turn freely.

9The wheel should not turn when the handle is move to the

engaged or outward position.

9To tighten the brake, turn the adjustment nuts towards the end

of the cable.

9Recheck adjustment with control handle

9Lower unit back to the ground

9Reengage the hydro at the rear of the unit

SERVICE & ADJUSTMENTS

WARNING

When it is necessary to raise the mower for

any repair or service, use jackstands to

provide adequate support. DO NOT rely on

hydraulic or mechanical jacks

26

WIRING HARNESS

27

Item # Description Part #

1 24HP B&S Engine N/A

2 Frame Pan 9999TK

3 Lift Support Plate (right) 9937TK

4 Lift Support Plate (left) 9936TK

5 1/3-13 X 2 GR5 Bolt NB509

6 2 1/2 Cable Pulley 10211

7 1 1/2 Cable Pulley 5542

81/2-13 NutNB213Z

9 1/2-13 Nyloc Nut NB281

10 Lock Plate 9922TK

11 5/16-18 X 3/4 Serrated Flg Bolt NB596

12 5/16-18 Jam Nut NB173

13

5

/16-18 X 1 1/4 Serrated Flange Bol

t

NB253

14 Rear Deck Lift Cable 9947

15 Linkage Tab 9958TK

16 Deck Lift Weldment 9933TK

17 5/16-18 Nyloc Nut NB181

Item # Description Part #

18 Front Deck Lift Cable 9948

19 Height Adjust Handle 9952TK

20 Height Adjust Handle Grip 7826

21 Front Handle Cover 9941TK

22 5/16-18 X 2 1/2 GR5 Bolt NB138

23 5/16-18 X 3 GR2 Bolt NB563

24 5/16 SAE Washer NB275

25 Deck Lift Handle Spring 10535

26 5/16-18 Serrated Flange Nut NB170

27

5

/16-18 X 1 1/2 Serrated Flange Bol

t

NB252

28 Solenoid Bracket Painted 9913TK

1

2

16

19

20

21

23 24 22

25

14

15

18

3

27

28

8

10

1312 14 17

626 4

7

11

9

5

PARTS BREAKDOWN

28

Item # Description Part #

1 24 HP B&S Engine N/A

2 5/16-18 Serrated Flange Nut NB170

3 Spacer Engine Pulley BB105SL

4 Motor Pulley 3.25" 3753

5 1/4 X 1/2 Key Stock 4258

6 Engine Pulley Spacer Short .687 689S

7 Electric Clutch 3813

8 Washer Belleville Engine Pulley 699

9 7/16-20 X 3.25 HCF GR5 ZP NB705

10 5/16-18 X 1 1/4 Serrated Flange Bol

t

NB253

11 Oil Drain Valve AS122

12 Oil Drain Valve Cap AS123

Part #

9043

10264

Not Shown

Description

Solenoid Assembly

Wiring Harness

1

2

10

3

4

5

6

7

89

11

12

13

14

15

16

17

18

19

Item # Description Part #

13 Fuel Tank AS100

14 Cap 6102NC

15 Grommet AS119

16 Fuel Shut Off Valve AS120

17 Fuel Line Clamp 6FLC

18 1/4" Fuel Line AS140

19 Check Valve 1/4" 10265

ENGINE ASSEMBLY

GAS TANK ASSEMBLY

PARTS BREAKDOWN

29

1

2

3

45

6

789

10

1112

13

14

14

15 5

16

17

18

19

20

21

22

23

Item # Description Part #

19 Idler Bushing 6037

20 Idler Bracket Painted 9944TK

21 Idler Pulley OD-2.16", ID-3/8" B27

22 3/8-16 X 1 1/2 HCC GR5 ZP NB107

23 Clutch Rod Spring T60 682S

24 1/4-20 Flange Nut NB524

25 5/16 Nylon Bushing NB198

26 3/8-16 2-Way Lock Nut NB280

27 3/8-16 Nyloc Nut NB182

28 Lower Belt Idler Arm 3691TK

29 1/2-13 X 3 HCC GR5 Bolt ZP NB131

30 3/8-16 X 2 HTC GR2 ZP NB231

31 3/8 SAE Washer NB272

32 3/8-16 2-Way Lock Nut NB280

33 Idler Pulley OD-2.75", ID-3/8" 7509

34 3/8-16 HNC GR2 ZP NB212

35 1/2-13 Nut GR2 ZP NB213Z

36 5/16-18 X 1 HCC GR5 ZP NB501

37 5/16-18 Serrated Flng Nut NB170

38 Idler Pulley V OD-3.54", ID-3/8" 3622

39

Clutch Rod Spring T60

682S

24 25

26

27

Item # Description Part #

1 1/ 4- 20 X 3/ 4 Carriage Bolt 10547

2 1 1/ 2" Block Pulley 10728

3 1/ 4- 20 Serrated Flg Nut NB524

4 Sping Assist Bracket 9926TK

5 5/ 16- 18 X 3/ 4 Serrated Flange Bolt NB596

6 Pulley Mount Tab 9963TK

7 1/ 2- 13 X 2 GR5 Bolt NB509

8 Cable Pulley 5542

9 1/ 3- 13 GR2 Nut NB213Z

10 1/ 2- 13 Nyloc Nut NB281

11 5/ 16- 18 Serrated Flange Nut NB170

12 1/ 4- 20 X 1 1/ 2 GR2 Bolt NB162

13 Tension Bracket 9918TK

14 5/ 16- 18 X 3 1/ 2 center of eye eye bolt NB315

15 5/ 16- 18 Nyloc Nut NB181

16 Belt to Deck Idler Bracket 9957TK

17 1/ 2- 13 Nyloc Nut NB281

18 Idler Spacer 6040

36

39

37

30

35

30

28 31

34

31 34

33 29

38

31

32

PARTS BREAKDOWN

30

Item # Description Part #

1 60 ZT Deck weldment - painted 9901 TK

2 5/16-18 x 3/4 Serr flange bolt NB596

3 Belt Cover - painted 6025TK

4 3/8 SAE washer NB272

5 3/8-16 nyloc nut NB182

6 Anti-scalp roller 3/8 ID AS001

7 5/16-18 serrated flange nut NB101

8 Deck Hanger - painted 9938TK

9 5/16-18 serrated flange nut NB170

10 Chute mount-painted 6030TK

11 5/16-18 x 8 1/2 HCC GR2 ZP NB136

12 5/16-18 nyloc nut NB181

13 Torsion spring- bent leg 9100

14 Discharge Chute Weldment-painted 9902TK

15 3/8-16 x 5 1/2 GR5 ZP NB575

16 3/8-16 nyloc nut NB182

17 Idler Bushing 6037

18 3/8-16 x 2 1/4 HTC GR5 ZP NB693

19 Idler Arm -painted 6141TK

20 Idler Spacer 6040

21 3/8-16 x 1 1/2 HCC GR5 ZP NB107

22 Idler Pulley OD 3.25, ID 3/8 B527

PARTS BREAKDOWN

12 26

28

25

22

24

23 4

19

18

16 17

20

289

21

6

7

6

12

12 7

2

14

12

13

6

11

15

16

2

6

2

3

4

5

5

4

36

9

7

10

1

31

Item # Description Part #

1 3/4-16 Nut NB175

2 Belleville Washer AS155

3 Pulley 4 1/2" B4104TK

4 Spacer 6065PM

5 3/4 ID X 1 1/4 OD 18 GA Washer NB179

6Center Blade Driver 10541

7Outer Blade Driver 10540

8 3/4 ID X 1 3/4 OD Flat Washer B98W

9 Blade Mount Plate 9008

10 3/8-24 Two Way Lock Nut NB216

11 Blade 3293

12 3/8-24 X 1 1/2 Bolt NB167

13 Belleville Washer NB607

14 Blade Bearing B98

15 7" Blade Driver Shaft 9075

16 5" Blade Driver Shaft 9077

17 Blade Driver Housing 10539

PARTS BREAKDOWN

Center Driver

Outside Driver

12

34

5

14

15

17

14

6

85

10

9

11

13 12

12

35

14

16

17

14

7

8

5

10

9

11

13

12

32

Item # Description Part #

23 Battery

24

Clutch stop weldment - painted 9973TK

25

5/16-18 x3/4 serr flange bolt NB596

26

5/16-18 serrated flange nut NB170

27

Rear Stabilizer-Painted 9946TK

28

Hydro release handle 9923

29

Spring for Idler Arm BRS6

30

Hydro release plate - Painted 9924TK

31

5/16-18x1 Rolock screw 10543

32

5/16 sae washer NB275

33

5/16-7/10 x .006 waste water 10544

NOT SHOWN

Battery Hold Down BHOLD

1/4-20 X 1 1/2 atc gr2 zp NB162

1/4-20 Nylok nut NB180

1/4 SAE Washer NB274

1/4-20 kep nut NB203

Battery Cable 10" Red BCSR

Battery Cable 10" Black BCSR

Battery Cable Boot BCBT

Item # Description Part #

1

Hydro Pan Weldment 9935TK

2

Eaton Hydro w/ Resv & Tank 10268

3

Eaton Hydro w/ Resv & Tank & Ext 10269

4

Tire & Wheel 20 x 10 x 8 3756

5

Wheel Hub Assembly 9920

6

3/8-16x 3/4 serr flange rolok serr 10545

7

1.5 x .761 x .098 x .134 Belv washer AS155

8

5/64 x 3/4 cotter pin NB519

9

Wheel Hub Lug Nut 1/2-20 2203LN

10

Parking Brake Cable Assembly 9976

11

1/4-20 x3/4 GR5 ZP NB250

12

Clutch cable clevis T44ch

9

023MO

D

13

1/4-20 nylok nut NB180

14

Shift linkage- Painted 9919TK

15 Hydro linkage Right Weldment 9929

16 Hydro linkage Left Weldment 9928

17 1/4-28 x 3/4 GR5 ZP NB620

18 1/4 SAE Washer NB274

19 5/16 SAE Washer NB275

20 1/8 x 2 Cotter Pin NB633

21 Latch Pin Bushing 78392

22 Ball Linkage right (silver) NB263

1

217

16

3

15 22

18

21

14

19

820

5

141112

13

10

4

96

25

32

3331

29

30

28

26

27

25

26

24

23 PARTS BREAKDOWN

33

1

2

3

4

6

23

21

40 41

42

43

39

38

37

8

10 9

24

22

25

5

5

5

11

9

27

29 28

36

20

12

34

33

26

17

19

13

15

44

45

46

47

48

49

50

51

52 53

54

55

56

57

Item # Description Part #

1 Seat Base 9998TK

2 Control Panel 9991TK

3 Hour Meter 3803

4 Throttle Control 35" 3788

5 Handle Pivot 9985TK

6 Handle Weldment 9932TK

7 5/16-18 X 1 Serrated Flange GR5 Bolt 10548

8 Tool Box 9956TK

9 Neutral Bracket 9992TK

10 Tapered Spring 3609

11 Steering Linkage Control Arm 9927

12 3/8-16 X 2 1/4 GR5 Bolt NB699

13 3/8-16 GR2 NB212

14 3/8-16 Jam Nut NB174

15 3/8 SAE Washer NB272

16 3/8-16 2-Way Lock Nut NB280

17 5/16-18X2 GR5 Bolt NB507

18 5/16 SAE Washer NB275

19 5/16-18 Nyloc Nut NB181

20 Handle Weldment 9930TK

21 Control Panel Right 9990TK

22 Key Switch 3623

23 PTO Switch 3605

24 Tinnerman Clips 5/16-18 Heavy Duty 3669

25 Side Plate 9996TK

26 5/16-18 Serrated Flange Nut NB170

27 Return to Neutral Switch 3695

28 8-32 Kep Nut NB201

29 Safety Switch Rocker Arm 9925TK

30 5/16-18 Nyloc Nut NB181

31 5/16 SAE Washer NB275

32 Spacer B99S

33 1/2-13 GR2 Nut NB213Z

34 8-32X 1/2 Phil Truss Screw NB197

35 Control Panel Right 9990TK

36 5/16-18 X 1 1/4 Serrated Flange Bolt NB253

37 ZT Seat 18" 10570

38 Seat Mount 9984TK

39 Seat Bracket 3807TK

40 Foot Plate 9995TK

41 Pivot Plate Housing Weldment 9954TK

42 Deck Stabilizer-Left 9950TK

Deck Stabilizer-Right

43 Deck Stabilizing Bar 9949

44 Pivot Axle Weldment-Painted 9994TK

45 Blade Bearing B98

46 Textured Black Caster T50 665TK

47 Tire/Wheel Slick 4.10x3.5-5 5/8 Bearing 3010

48 5/8-11 X 7 HCC GR5 ZP nb624

49 5/8 ID X 1 OD 10 GA Washer nb178

50 Wheel Spacer 1" 3395

51 5/8-11 2 Way Lock Jam Nut nb595

52 13/16 X 1 1/4 X 1/8 Washer nb195

53 3/4-16 Jam Nylok Nut nb122

54 5/16-18 X 1 Serrated Flange GR5 2P 10548

55 Axle Washer-Painted 9915tk

56 Spacer B99S

57 5/16-18 Serrated Flng Nut NB170

NOT SHOWN

Arm Rest Kit 10571

Mat for Pan 10729

Mat for Foot Plate 105549

60" Choke Cable 9914

PARTS BREAKDOWN

34

TROUBLESHOOTING

PROBLEM CAUSE CORRECTION

Engine Will

Not Start

1. Out of fuel

2. Engine not “choked” properly

3. Engine flooded

4. Bad spark plug

5. Dirty air filter

6. Dirty fuel filter

7. Water in fuel

8. Loose or damaged wiring

9. Carburetor out of adjustment

10. Engine valves out of adjustment

11. Extreme cold conditions

1. Fill fuel tank

2. Choked engine and attempt to restart

3. Wait several minutes before attempting to

restart.

4. Replace spark plug

5. Clean or replace air filter

6. Replace fuel filter

7. Drain fuel tank & carburetor, refill tank

with fresh gas and replace fuel filter

8. Check all wiring

9. See Engine Manual

10. Contact an authorized service center

11. See Engine Manual

Engine Hard

To Start

1. Bad spark plug

2. Dirty air filter

3. Dirty fuel filter

4. Weak or dead battery

5. Carburetor out of adjustment

6. Engine valves out of adjustment

7. Loose or damaged wiring

8. Stale or dirty fuel

1. Replace spark plug

2. Clean or replace air filter

3. Replace fuel filter

4. Recharge or replace battery

5. See Engine Manual

6. Contact an authorized service center

7. Check all wiring

8. Drain fuel tank & refill with fresh gasoline

Engine Will

Not Turn

Over

1. Directional handles not in correct position

2. PTO engaged

3. Weak or dead battery

4. Blown fuse

5. Corroded battery terminals

6. Loose or damaged wiring

7. Faulty ignition switch

8. Faulty solenoid

9. Faulty operator presence switch/switches

1. Place handles in the out most position

2. Push PTO switch down

3. Recharge or replace battery

4. Replace fusel

5. Clean battery terminals – See battery

section of this manual

6. Check all wiring

7. Check/replace ignition switch

8. Check/replace solenoid

9. Contact an authorized service center

Engine

Clicks but

Will Not

Start

1. Weak or dead battery

2. Corroded battery terminals

3. Loose or damaged wiring

4. Faulty solenoid

1. Recharge or replace battery

2. Clean battery terminals – See battery

section of this manual

3. Check all wiring

4. Check/replace solenoid

35

TROUBLESHOOTING Continued

PROBLEM CAUSE CORRECTION

Loss of

Power

1. Cutting too much grass/ too fast

2. “Choke” position

3. Buildup of grass, leaves and trash under

deck.

4. Dirty air filter

5. Low oil level/dirty oil

6. Faulty spark plug

7. Dirty fuel filter

8. Stale or dirty fuel

9. Water in fuel

10. Spark plug wire loose

11. Dirty engine air screen/fins

12. Dirty/clogged muffler

13. Loose or damaged wiring

14. Carburetor out of adjustment

15. Engine valves out of adjustment

16. Loose drive belt

1. Set in High Cut (position 8)/reduce speed

2. Push choke control in

3. Clean underside of mower deck

4. Clean or replace air filter

5. Check oil level/change oil

6. Clean and re-gap or change plug

7. Replace fuel filter

8. Drain fuel tank & refill tank with fresh gas

9. Drain fuel tank & carburetor, refill tank

with fresh gas and replace fuel filter

10. Connect and tighten spark plug wire

11. Clean engine air screen/fins

12. Clean/replace muffler

13. Check all wiring

14. See Engine Manual

15. Contact an authorized service center

16. Adjust idler/replace belt

Excessive

Vibration

1. Worn, bent or loose blade

2. Bent blade driver

3. Loose/damage part or parts

4. Faulty blade driver assembly

1. Replace blade. Tighten blade bolt.

2. Replace blade driver

3. Tighten loose part or parts. Replace

damaged parts.

4. Replace blade driver assembly

Engine

backfires

when turning

engine OFF

1. Engine throttle control not set at “SLOW”

position for 30 seconds before stopping

engine.

1. Move throttle control to “SLOW” position

and allow to idle for 30 seconds before

stopping engine

Unit Does

not

Travel in a

straight line

1. Incorrect tire pressure 1. Check tire pressure (See

Specifications)

36

TROUBLESHOOTING Continued

PROBLEM CAUSE CORRECTION

Poor cut -

uneven

1. Worn, bent or loose blade

2. Mower deck not level

3. Buildup of grass, leaves and trash under

deck.

4. Bent deck

5. Faulty Blade driver assembly

1. Replace blade. Tighten blade bolt

2. Level deck. See section in this manual

3. Clean underside of mower deck

4. Replace deck

5. Replace blade driver assembly

Battery will

not charge

1. Bad battery

2. Poor cable connections

3. Faulty solenoid

1. Replace battery

2. Check/clean all connections. See section

in this manual

3. Replace solenoid

Loss of drive 1. Bypass linkages in the bypass position

2. Hydro belt worn, damaged, or broken

3. Idler spring loose or broken

1. Make sure that the bypass linkages are in

the drive or engaged position. Located at

the rear of the machine. Refer to decal

on the rear of the unit.

2. Replace Hydro belt.

3. Replace Idler spring

37

Each mower has its own model number. Each

engine has its own model number. The model

number for the mower will be found under the

seat. The model number for the engine will be

found on the top of the blower fan housing.

All mower parts listed herein may be ordered

directly from Swisher Mower & Machine Co. Inc.

or your nearest Swisher dealer.

All engine parts may be ordered from the

nearest dealer of the engine supplied with your

mower.

WHEN ORDERING PARTS, PLEASE HAVE THE

FOLLOWING INORMATION AVAILABLE:

•Date Purchased ____________________

•Purchased From____________________

•PRODUCT – ZT2460

•SERIAL NUMBER - _______________

•MODEL NUMBER - _______________

•ENGINE MODEL NUMBER - _______________

TYPE - _______________

•PART NUMBER WITH PAINT CODE__________________

*PART DESCRIPTION______________________________

Swisherinc.com

TELEPHONE - 1-800-222-8183

FAX - 1-660-747-8650

SWISHER MOWER & MACHINE CO. INC.

1602 CORPORATE DRIVE

P.O. BOX 67

WARRENSBURG, MO 64093

Mower Identification

Use only Swisher replacement parts.

The replacement of any part on this

unit with anything other than Swisher

authorized replacement part may

adversely affect the performance,

durability and safety of this unit and

may void the warranty. Swisher

disclaims liability for any claims or

damages, whether warranty, property

damage, personal injury or death

arising out of the use of unauthorized

replacement parts.

Unauthorized Replacement Parts

Cust.serv@swisherinc.com

38

Replacement Parts

Quick Reference

Blade Driver Assembly

(outside)

10540

Blade Driver Assembly

(center)

10541

83” Engine to Deck Belt10263

20.5 Mulching Blade3293

122” Deck Belt5058

20 x 10 x 8 Rear Tire3756

47” Hydro Belt6046

Fuse 10 AmpAS069

Front Deck Lift Cable9948

Rear Deck Lift Cable9947

Swisher Part # Part Description

CAUTION

Use extreme care when working on machinery.

Before performing any maintenance, turn off engine, allow the unit to cool & remove

the key. Disconnect spark plug wire.

Set Parking Brake by placing the control handles in the neutral or outward position.

Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all common

safety practices with tools.

39

Maintenance Log

Notes

Date Oil

Changed

Date

Changed

Belts

Date Blades

Sharpen or

Changed

40

SWISHER HISTORY

Back before electricity came to rural Missouri Max Swisher was producing lawn mowers

from his mother’s chicken house. Max never liked to mow grass. He installed a

gearbox on his family’s lawn mower creating a self-propelled unit. By tying one end of a

rope to the mower and the other end to a tree in the center of the yard the mower circled

the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed

relaxing under a shade tree while his invention did all the work.

Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.

Neighbors noticed his new invention and began asking him to make more. Today, 60

years later, Swisher Mower and Machine Company, Inc. is still producing innovative

lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the

shade” time.

Swisher products have been featured nationally on television programs such as Regis

and Kathie Lee and seen in publications like ATV Magazine, Country Journal, Popular

Mechanics Magazine and others. In January 2000 Popular Mechanics Magazine named

Max’s zero turning radius riding mower one of the 20th century’s top household

inventions.

Swisher offers value and function in its products to meet your grounds maintenance

needs. CELEBRATING 60 YEARS OF INNOVATION

1945 - 2005