Swisher Zt2460 Users Manual Microsoft 10277 REV 05 040

ZT2460 to the manual 34660513-ef1d-4c4f-972d-fd655d80d6c2

2015-02-02

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ZT2460
ZT2460
24 HP – 60” CUT

CELEBRATING 60 YEARS OF INNOVATION
1945 - 2005
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650

Made In The

Manufacturing quality lawn care equipment since 1945

USA
1

OWNER’S
MANUAL
STARTING SERIAL # L505-040001
10277 Rev 05-010

LIMITED WARRANTY
The manufacturer’s warranty to the original consumer purchaser is: This product is free
from defects in materials and workmanship for a period of two (2) years from the date of
purchase by the original consumer purchaser. We will repair or replace, at our discretion,
parts found to be defective due to materials or workmanship. This warranty is subject to the
following limitations and exclusions:
1) Engine Warranty

2) Commercial Use

3) Limitation

4) Exclusions

All engines utilized on our products have a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher Mower Co., Inc. or its
agents responsible for the engine warranty. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723. The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
This product is not intended for commercial use and
carries no commercial warranty.
This warranty applies only to products which have been
properly assembled, adjusted, and operated in accordance
with the instructions contained within this manual. This
warranty does not apply to any product of Swisher Mower
Co., Inc., that has been subject to alteration, misuse, abuse,
improper assembly or installation, shipping damage, or to
normal wear of the product.
Excluded from this warranty are normal wear, normal
adjustments, and normal maintenance.

In the event you have a claim under this warranty, you must return the product to an
authorized service dealer. All transportation charges, damage, or loss incurred during
transportation of parts submitted for replacement or repair under this warranty shall be borne
by the purchaser. Should you have any questions concerning this warranty, please contact
us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the
name of the authorized Swisher dealer from whom you purchased the mower will be needed
before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
allow the limitation of consequential damages or limitations on how long an implied warranty
may last, so the above limitations or exclusions may not apply to you. This warranty gives
you specific legal rights and you may have other rights, which vary from state-to-state. This is
a limited warranty as defined by the Magnuson-Moss Act of 1975.
2

CONTENTS
LIMITED WARRANTY……….

INTRODUCTION………………

Features………………………

General…………………………

Starting……………………….

Before Operating…………………

Grass Height of Cut………….

Uncrating & Assembly……….

Controls………...……..………

SYMBOLS & DECALS……….

SERVICE & ADJUSTMENTS..

SAFETY INSTRUCTIONS….

Adjusting Deck Height…….

General use and safety rules…

Deck Level…………………

Slope Operation………………

Deck Belt Replacement….

Children Safety………………

Hydro Belt Replacement….

Seat Adjustment…………..

Parking Brakes……………

SPECIFICATIONS…………..
CUSTOMER
RESPONSIABLITY…………
Operator Presence……….
Tires…………………………..
Blade Maintenance…………
Battery…………………………
V-belts……………………….
Engine……………………….

OPERATION………………..……… 16

WIRING SCHEMATIC………

PARTS BREAKDOWN………

TROUBLESHOOTING……….

MOWER IDENTIFICATION….

REPLACEMENT PARTS……

MAINTENCE LOG……………

SWISHER HISTORY………..

12
12
13
13
14
14

Overall Unit Care…………....

Transporting Safety…………

Maintenance……….…………

INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest
efficiency and rapid mowing of large areas. Conveniently located controls and dual
commercial grade hydrostatic transmissions regulated by steering levers, contribute to the
machine’s performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine .

General
In this operator’s manual, left and right, backward and forward are used in relation to the normal
operators position.

NOTE:

Read Before Operating

If you have never used a Zero Turn mower before, refer to
the Operation Controls section of this manual before
attempting to operate one for the first time.

This machine is constructed only for mowing grass on lawns and other free and even ground
without obstacles. This machine is not intended for commercial use. The manufacturer’s
directions concerning operation, maintenance, and repairs must be carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar
with the machine’s special characteristics and who are well versed in safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules,
and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
¾ Read engine manufacturer’s
operating and maintenance
instructions.
¾ Read and observe all safety
instructions on your mower and in the
manual
¾ Check engine oil.
¾ Check fuel caps to sure that they
are in place.

¾Set control handles outward – setting parking
brake
¾ Be sure mower blades are turned off –
PTO switch pushed down.
¾ Know how to stop the engine – Turn key to
off
¾ Know how to stop the unit – Return control
handles to neutral

INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
9 Tire pressure gauge
9 Nail bar or claw hammer
9 Wire snips

To Remove The Mower From The Crate
¾ Dispose of top and side panels of the crate.
¾ Remove loose parts and packing material
¾ Cut any banding or strapping that may be holding the mower to the crate.
¾ Disengage spark plug wire and place where it cannot make a connection.
¾ Raise the mower deck to its highest position..
¾ Disengage the parking brakes by placing the handle controls in the upright position.
¾ Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
¾ Carefully push the mower off the crate to a safe and level area.
¾ Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level
and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL
¾ Check the battery. If the battery is put into service after the “month & year” of the date
on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1
hour, but no more than 2 hours at a rate of 6 to 10 amps.
¾ Attach battery cables to battery. Always attach the positive terminal first.
¾ Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
¾ Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT
THE REAR OF THE UNIT.
¾ Reconnect spark plug wire.
¾ Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE

SYMBOLS & DECALS

OD45- Warning Decal

Swisher Flag U.S.A.– OD39

Notice Do Not Alter Wiring Decal– OD74

Operator Must Be Seated Decal– OD73

No Step Decal – OD11

Flying Debris Decal – OD43

Triangle Danger Decal – OD55

SYMBOLS & DECALS cont.
Parking Brake Decal
Key/PTO Decal - 10273

Left - 10270

Parking Brake Decal
Hydro Release - 10280

Right - 10279
Throttle/Choke Decal - 10271

Danger/Warning Decal - 10276

Decals Not Shown
OD99128

60” Deck White Decal

10275

ZT2460 Decal Small

10281

Height Adjust Decal

10542

Replacement Parts Decal

10274

Z-Max Decal

OD99125

Medium Swisher Decal

SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in
this manual. When you see this symbol, carefully read the
message that follows and be alert to the possibility of
personal injury.

General Use
¾ Read all instructions in this operator’s manual
and on the machine before starting it. Ensure that
you understand them and then abide by them.
¾Learn how to use the machine and its controls
safely and learn how to stop quickly. Also learn to
recognize the safety decals.

NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.

¾ Only allow the machine to be used by adults
who are familiar with its use.
¾ Make sure nobody else is in the area of the
machine when you start the engine, engage the
drive, or run the machine.
¾Stop the machine if someone enters the work
area.
¾Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in the
blades and thrown out.
¾Do Not Use this machine without the
Discharge Chute in place.
¾ Stop the engine and disconnect the spark plug
before cleaning the discharge deck.
¾ Never take passengers. The machine is only
intended for use by one person.

SAFETY INSTRUCTIONS
General Use Continued
¾Always look around before and during reversing
maneuvers.
¾ Slow down before turning.

Remember
The operator is
responsible for
avoiding dangers or
accidents.

¾ Shut down the mower deck when not mowing.
¾ Be careful when rounding fixed objects, so that
the blades do not hit them.
¾ Only operate the machine in daylight or other
well-lit conditions.
¾ Keep the machine a safe distance from holes or
other irregularities in the ground.
¾ Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking other
drugs or medications that can affect your vision,
judgment, or coordination.
¾ Beware of traffic when working near or crossing
a road.
¾ Never leave the machine unsupervised with the
engine running. Always shut down the blades,
engage the parking brakes, stop the engine, and
remove the ignition key before leaving the machine.
¾ Never allow children or other persons not
trained in the use of the machine to use or service
it. Local laws may regulate the age of the user.

WARNING
When using the
machine, approved
personal protective
equipment shall be
used. Personal
protective
equipment cannot
eliminate the risk of
injury, but it will
reduce the degree of
injury if an accident
does occur. Ask
your retailer for help
in choosing the right
equipment.

¾ Make sure that you have first aid equipment close
at hand when using the machine.
¾ Never use the machine when barefoot. Always
wear protective shoes or boots.
¾ Always wear approved protective glasses or a full
visor when assembling or driving.
¾ Ear Protection is recommended
¾ Never wear loose clothing that can get caught in
moving parts.

SAFETY INSTRUCTIONS
Slope Operation
¾ Remove obstacles such as stones, tree branches, etc.
¾ Mow up and down, not side to side. Never drive the rider on
terrain that slopes more than 10 degrees.
¾ Avoid starting or stopping on a slope. If the tires begin to
slip, shut down the blades and drive slowly down the slope.
¾ Always drive evenly and slowly on slopes.
¾ Make no sudden changes in speed or direction.
¾ Avoid unnecessary turns on slopes, and if it proves
necessary, turn slowly and gradually downward, if possible.
¾ Watch for holes, ruts, or bumps. On uneven terrain, the
machine can tip more easily. Long grass can hide obstacles.

Remember
The operator is
responsible for
avoiding dangers or
accidents.

¾ Drive slowly and use small movements of the steering
controls.
¾ Do not mow wet grass. It is slippery, and the tires can loose
their grip, so that the machine slides.
¾ Do not try to stabilize the machine by putting a foot on the
ground.

Children
¾ Serious accidents may occur if you fail to be on guard for
children in the area of the machine. Children are often attracted
to the machine and mowing work. Never assume that children
will stay put where you last saw them.
¾ Keep children away from the mowing area and under close
supervision by another adult.
¾ Shut off the machine if children enter the work area.
¾ Never allow a child to ride with you.
¾ Never allow children to operate the machine.
¾ Be extra cautious near corners, bushes, trees, or other
objects that block your view.

SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE

DUAL 2.0 GAL TANKS
UNLEADED REGULAR

OIL TYPE (SPI-SF-SJ):

SEE ENGINE MANUAL

SPARK PLUG

SEE ENGINE MANUAL

GROUND SPEED

0 – 6 mph

TIRE SIZE

FRONT: 4.10x3.5-5 5/8
Bearing
REAR: 20 X 10 X 8

TIRE PRESSURE

FRONT: 50 psi Max
REAR: 22 psi Max

BATTERY

12V / Heavy Duty 275 CCA
Type U1L

HYDRO Bolt Torque

27 + - 3 ft. lbs

BLADE BOLT
TORQUE

35 ft. lbs

CUTTING HEIGHT

1.5” – 5”

CUTTING WIDTH

60” – 3 Mulching Blade
System

PARKING BRAKE

Automatic - On Steering
Handles

FRONT AXLE

Pivoting

SEAT

Deluxe 18” Back w/ Arm
Rest
6” Adjustable Slide

TRANSMISSION

Commercial Grade Eaton
Hydrostatic

DECK LIFT

Spring Assisted

UNIT
MEASUREMENTS

LENGTH:
WIDTH:

70”
60 ¼” “

Including Deck
WEIGHT:

680 lbs

CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your
mower does not function as described, repair the problem immediately.
¾ The engine should not start unless the parking brakes (handle controls) are
engaged (rotated outward), the PTO (Blade Engagement – See OPERATION
FEATURES section of this manual) switch is disengaged (pressed down), and
the operator is on the seat.
¾ When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
¾ When the engine is running and the PTO switch is engaged, any attempt by
the operator to leave the seat without first disengaging the PTO switch, should
shut off the engine.
¾ When the engine is running and the control levers are rotated in, any
attempt by the operator to leave the seat without rotating the control levers out,
should shut off the engine.
¾ The PTO switch should never engage without the operator on the seat.

Tires
¾ Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
¾ Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
¾ Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.

CUSTOMER RESPONSIBILITIES
Blade Maintenance

CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear heavy,
thick gloves when holding onto blade. Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.

¾ Safely raise front of mower. SEE WARNING

WARNING

¾ Hold or block blade from turning.
¾ Loosen blade nut and remove blade.
¾ Replace blade, (SEE SPECIFICATIONS).

Battery

WARNING

When it is necessary to raise
the mower for any repair or
service, use jackstands to
provide adequate support.
DO NOT rely on hydraulic or
mechanical jacks

The battery contains sulfuric acid
and electrolytes which are
poisonous and corrosive.
¾ The battery is a maintenance-free battery and the fluid level cannot be checked.
¾ Charge battery if needed.

To clean battery and terminals
¾ Remove terminal guard.
¾Disconnect the BLACK battery cable first, then the RED battery cable and remove
the battery.
¾ Rinse the battery with plain water and dry.
¾ Clean terminals and battery cable ends with wire brush until shiny.
¾ Coat terminals with grease or petroleum jelly
¾ Reinstall battery
¾ Reconnect the battery cables

CUSTOMER RESPONSIBILITIES
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if
necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt
part numbers and SERVICE section of this manual for instructions on how to replace the
belt.

Engine
REFER TO YOUR ENGINE OWNERS MANUAL

Overall Unit Care
¾ Reduce the risk of fire by removing grass, leaves, and other debris that may
have accumulated on the machine. Allow the machine time to cool before cleaning
or putting it in storage.
¾ Wash mower periodically. Clean above and below deck.
¾ Keep all electrical connections clean and tight.

Driving and Transport on Public Roads
¾Check applicable road traffic regulations before driving and transporting on public
roads.
¾If the machine is transported, you should always use approved fastening equipment
and ensure that the machine is well anchored.
¾The cutting deck should also be lowered to the lowest position and the steering levers
should be in the outward position, so that the parking brake is engaged.

CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each
Use
Check Brake
Operation
Check Tire
Pressure

8 Hours

Check Operator
Presence

Parking Brake

Check for Loose
Fasteners

25 Hours

50 Hours

100 Hours

Season

Before
Storage

Sharpen/Replace
Mower Blades

Check Battery

Clean Battery &
Terminals

Check Belts
Check Engine Oil

X
X

Change Engine Oil w/
filter
Change Engine Oil
w/o filter

X1,2
X1,2

Replace Oil Filter

Clean Air Filter

X1,2
X2

Inspect Muffler

Clean Engine Cooling
Fins

Replace Spark Plug

Replace Fuel Filter

X
X

1 – Change more often when operating under a heavy load or in high ambient temperatures
2 – Service more often when operating in dirty or dusty conditions
3 – Replace blades more often when mowing in sandy soil

OPERATION
FEATURES
9

6
12

Throttle Control – Used to control
Engine Speed

Hour Meter – Indicates hours of
operation

Choke Control – Used when starting a
cold engine

PTO Switch – Used to engage or
disengage the deck blades

Ignition Switch – Used to start or stop
the engine

Deck Lift Handle – Used to raise and
lower the cutting deck

Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system

Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit

Fuel Tanks – Dual 2.0 gal fuel tanks

10.

Seat Slide

11.

Battery

12.

Pivoting Front Axle

13.

Discharge Chute

SEE DETAILS PAGE

OPERATION
FEATURES

13
1.

Throttle Control – Used to control
Engine Speed

Hour Meter – Indicates hours of
operation

Choke Control – Used when starting a
cold engine

PTO Switch – Used to engage or
disengage the deck blades

Ignition Switch – Used to start or stop
the engine

Deck Lift Handle – Used to raise and
lower the cutting deck

Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system

Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit

Fuel Tanks – Dual 2.0 gal fuel tanks

10.

Seat Slide

11.

Battery

12.

Pivoting Front Axle

13.

Discharge Chute

SEE DETAILS PAGE

OPERATION
FEATURES
Left Control Panel

Right Control Panel

3
1

Rear of Unit
1.

Throttle Control – Used to control
Engine Speed

Hour Meter – Indicates hours of
operation

Choke Control – Used when starting a
cold engine

PTO Switch – Used to engage or
disengage the deck blades

Ignition Switch – Used to start or stop
the engine

Deck Lift Handle – Used to raise and
lower the cutting deck

Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system

Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit

Fuel Tanks – Dual 2.0 gal fuel tanks

10.

Seat Slide

11.

Battery

12.

Pivoting Front Axle

13.

Discharge Chute

OPERATION
Starting
¾ Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position ( which sets the parking brakes). PTO must be in the disengage
position (pushed down).
¾ Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
¾ Close motion control levers ( move inward), releasing the Parking Brakes
¾ Be sure all people are clear of the area. Engage blades and set RPM to
maximum.

NOTE:

Grass Height & Cutting Suggestions

If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.

¾ Do not attempt to cut wet grass
¾ The average lawn should be cut to 2 ½” during the cool season and to over 3”
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
¾ As a rule , never cut more than 1/3 of the total grass blade length. Correct mowing
height can reduce weeds and lawn disease.
¾ For best performance, grass over 6 inches in height should be mowed twice. The
first cut should be set relatively high and the second set to the desired height.

OPERATION
Controls
¾ Be familiar with all controls, their functions and how to operate them before
starting the machine.
¾Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles

Neutral Position

90 Degree Right Turn

Slow Forward

90 Degree Left Turn

Fast Forward

Slow Reverse

NOTE:

360 Degree Right Turn

If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
360 Degree Right Turn

Note: The pressure required to operate the mower is very slight

SERVICE & ADJUSTMENTS
Adjusting The Cutting Height
¾ Push out on the Deck Lift Handle and raise or lower the deck to the desired
position.
¾ Position 1 is the lowest setting and Position 8 is the highest position
¾ The cutting range is from approximately 1 ½” to approximately 5”

Deck Leveling
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
¾ Lower the cutting deck down to the lowest position (position 1)
¾ Loosen the nuts on the top side of the deck hanger brackets (3 places) where the
lift cables attach to.
¾ With all three loose on top of the brackets the deck should now set on the ground
resting on the roller wheels.
¾ Tighten the nuts on the top of the lift brackets making sure that all three lift cables
are pulled tight.
¾ Lift deck using the deck lift handle to the desired position

SERVICE & ADJUSTMENTS
Deck Belt Routing & Replacement
Replacement

Removal

9Apply parking brake

9 Install new belt by placing it around
the deck pulleys. Refer to routing
diagram below.

9 Lower the deck to its lowest position

9 The belt will be loose at this time

9 Remove the belt covers

9 Tightly secure the belt tension back
to its original position

9 Disconnect spark plug wire

9 Disconnect tension idler
9 Roll the belt over the top of the deck pulleys
9 Remove belt

9 Reinstall the belt covers
9 Reconnect spark plug wire

Front of Unit

For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual

SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Replacement

Removal

9Apply parking brake

9 Install new belt by placing it around
the engine pulley and the hydro pulleys.
Refer to routing diagram below.

9Disconnect wiring from electric clutch

9 The belt will be loose at this time

9Remove clutch stop weldment (9973TK)

9 Tightly secure the belt tension back
to its original position

9 Disconnect spark plug wire

9 Remove the engine to deck belt

9 Reinstall the belt from the engine to
the deck

9Disconnect idler spring
9 Disconnect tension idler

9Reconnect wiring to the electric clutch

9 Remove belt from the engine pulley and from
the Hydro pulleys

9Reconnect spark plug wire

Idler Pulley

Engine Pulley

For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual

SERVICE & ADJUSTMENTS
Engine to Deck Belt
Removal
9 Apply parking brake
9 Lower the deck to its lowest position
9 Disconnect tension idler
9 Remove belt from the mower deck and the
electric clutch

Replacement
9 Install new belt by placing it around
the electric clutch and route it through
the idler and around the deck pulley.
Refer to routing diagram below.
9 The belt will be loose at this time
9 Tightly secure the belt tension back
to its original position

Seat Adjustment
9 The Swisher ZT2460 is equipped with a 6” range sliding seat.
9 Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this manual
9 Using your own weight, slide the seat to the desired position
9 Release the lever

SERVICE & ADJUSTMENTS
Parking Brakes
9 The Swisher ZT2460 is equipped with an Automatic Parking
Brake system on each control handle.
9 When the control handles are in the out most position the
parking brakes are on.
9 Adjustment for the system is located on the ends of the brake
cable at the hydro pan & frame
9 Raise the rear wheel off the ground.
9 Disengage the hydro to be adjusted with the hydro release
handle at the rear of the unit
9Adjust so that the brake is not on when the handles are in the
operator position. The wheel should turn freely.
9 The wheel should not turn when the handle is move to the
engaged or outward position.
9 To tighten the brake, turn the adjustment nuts towards the end
of the cable.
9 Recheck adjustment with control handle
9 Lower unit back to the ground
9Reengage the hydro at the rear of the unit

WARNING
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks

WIRING HARNESS

Item #
Description
Part #
1
24HP B&S Engine
N/A
2
Frame Pan
9999TK
3
Lift Support Plate (right)
9937TK
4
Lift Support Plate (left)
9936TK
5
1/3-13 X 2 GR5 Bolt
NB509
6
2 1/2 Cable Pulley
10211
7
1 1/2 Cable Pulley
5542
8
1/2-13 Nut
NB213Z
9
1/2-13 Nyloc Nut
NB281
10
Lock Plate
9922TK
11
5/16-18 X 3/4 Serrated Flg Bolt
NB596
12
5/16-18 Jam Nut
NB173
13 5/16-18 X 1 1/4 Serrated Flange Bolt NB253
14
Rear Deck Lift Cable
9947
15
Linkage Tab
9958TK
16
Deck Lift Weldment
9933TK
17
5/16-18 Nyloc Nut
NB181

Item #
Description
Part #
18
Front Deck Lift Cable
9948
19
Height Adjust Handle
9952TK
20
Height Adjust Handle Grip
7826
21
Front Handle Cover
9941TK
22
5/16-18 X 2 1/2 GR5 Bolt
NB138
23
5/16-18 X 3 GR2 Bolt
NB563
24
5/16 SAE Washer
NB275
25
Deck Lift Handle Spring
10535
26
5/16-18 Serrated Flange Nut
NB170
27 5/16-18 X 1 1/2 Serrated Flange Bolt NB252
28
Solenoid Bracket Painted
9913TK

PARTS BREAKDOWN

22
15
25

18
16

27
28
1312 14 17

2
10

26
4

9
11

Item #
Description
Part #
PARTS
1
24 HP B&S Engine
N/A
2
5/16-18 Serrated Flange Nut
NB170
1
3
Spacer Engine Pulley
BB105SL
4
Motor Pulley 3.25"
3753
5
1/4 X 1/2 Key Stock
4258
6
Engine Pulley Spacer Short .687
689S
7
Electric Clutch
3813
8
Washer Belleville Engine Pulley
699
9
7/16-20 X 3.25 HCF GR5 ZP
NB705
10 5/16-18 X 1 1/4 Serrated Flange Bolt NB253
11
Oil Drain Valve
AS122 10
12
Oil Drain Valve Cap
AS123

BREAKDOWN

12
11

Not Shown

Description
Solenoid Assembly
Wiring Harness

Part #
9043
10264

5
4
6
7

8
9

ENGINE ASSEMBLY

Item #
13
14
15
16
17
18
19

Description
Fuel Tank
Cap
Grommet
Fuel Shut Off Valve
Fuel Line Clamp
1/4" Fuel Line
Check Valve 1/4"

Part #
AS100
6102NC
AS119
AS120
6FLC
AS140
10265

GAS TANK ASSEMBLY
28
18

PARTS BREAKDOWN

1
2

17
6
7

8 9 11 12
13
24
14

30
35

30
31

28
34

15
23

25
5
21

19
18
20
26
27

34
29

38
31

32
I te m #

De scription

Pa rt #

1
2
3
4
5
6
7
8
9
10

1/ 4- 20 X 3/ 4 Carriage Bolt
1 1/ 2" Block Pulley
1/ 4- 20 Serrated Flg Nut
Sping Assist Bracket
5/ 16- 18 X 3/ 4 Serrated Flange Bolt
Pulley Mount Tab
1/ 2- 13 X 2 GR5 Bolt
Cable Pulley
1/ 3- 13 GR2 Nut
1/ 2- 13 Nyloc Nut

10547
10728
NB524
9926TK
NB596
9963TK
NB509
5542
NB213Z
NB281

5/ 16- 18 Serrated Flange Nut

NB170

1/ 4- 20 X 1 1/ 2 GR2 Bolt

NB162

Tension Bracket

9918TK

5/ 16- 18 X 3 1/ 2 center of eye eye bolt

NB315

15
16
17
18

5/ 16- 18 Nyloc Nut

NB181

Belt to Deck Idler Bracket

9957TK

1/ 2- 13 Nyloc Nut

NB281

Idler Spacer

6040

Item #
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

Description
Idler Bushing
Idler Bracket Painted
Idler Pulley OD-2.16", ID-3/8"
3/8-16 X 1 1/2 HCC GR5 ZP
Clutch Rod Spring T60
1/4-20 Flange Nut
5/16 Nylon Bushing
3/8-16 2-Way Lock Nut
3/8-16 Nyloc Nut
Lower Belt Idler Arm
1/2-13 X 3 HCC GR5 Bolt ZP
3/8-16 X 2 HTC GR2 ZP
3/8 SAE Washer
3/8-16 2-Way Lock Nut
Idler Pulley OD-2.75", ID-3/8"
3/8-16 HNC GR2 ZP
1/2-13 Nut GR2 ZP
5/16-18 X 1 HCC GR5 ZP
5/16-18 Serrated Flng Nut
Idler Pulley V OD-3.54", ID-3/8"
Clutch Rod Spring T60

Part #
6037
9944TK
B27
NB107
682S
NB524
NB198
NB280
NB182
3691TK
NB131
NB231
NB272
NB280
7509
NB212
NB213Z
NB501
NB170
3622
682S

PARTS BREAKDOWN
5
12

24
23

25
4

5
7

2
16

3
2

9
7

2
12

9
16
7

6
14
6
12

Item #
Description
Part #
1
60 ZT Deck weldment - painted 9901 TK
2
5/16-18 x 3/4 Serr flange bolt
NB596
3
Belt Cover - painted
6025TK
4
3/8 SAE washer
NB272
5
3/8-16 nyloc nut
NB182
6
Anti-scalp roller 3/8 ID
AS001
7
5/16-18 serrated flange nut
NB101
8
Deck Hanger - painted
9938TK
9
5/16-18 serrated flange nut
NB170
10
Chute mount-painted
6030TK
11
5/16-18 x 8 1/2 HCC GR2 ZP
NB136
12
5/16-18 nyloc nut
NB181
13
Torsion spring- bent leg
9100
14
Discharge Chute Weldment-painted 9902TK
15
3/8-16 x 5 1/2 GR5 ZP
NB575
16
3/8-16 nyloc nut
NB182
17
Idler Bushing
6037
18
3/8-16 x 2 1/4 HTC GR5 ZP
NB693
19
Idler Arm -painted
6141TK
20
Idler Spacer
6040
21
3/8-16 x 1 1/2 HCC GR5 ZP
NB107
22
Idler Pulley OD 3.25, ID 3/8
B527

PARTS BREAKDOWN

1
2

5
14
15
6
17

Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Description
3/4-16 Nut
Belleville Washer
Pulley 4 1/2"
Spacer
3/4 ID X 1 1/4 OD 18 GA Washer
Center Blade Driver
Outer Blade Driver
3/4 ID X 1 3/4 OD Flat Washer
Blade Mount Plate
3/8-24 Two Way Lock Nut
Blade
3/8-24 X 1 1/2 Bolt
Belleville Washer
Blade Bearing
7" Blade Driver Shaft
5" Blade Driver Shaft
Blade Driver Housing

Part #
NB175
AS155
B4104TK
6065PM
NB179
10541
10540
B98W
9008
NB216
3293
NB167
NB607
B98
9075
9077
10539

14
1
5

8
10

2
3
5

14
13
12

Center Driver

16
7
17

14
8

5
9

10
11

Outside Driver

PARTS BREAKDOWN

16
2 17
24
26
27
25

Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15
16
17
18
19
20
21
22

8
25
32
29 31 33
28
1
30

3
15

22
10

11
14 12

18
21
14
19

5 20

Description
Part # Item #
23
Hydro Pan Weldment
9935TK
24
Eaton Hydro w/ Resv & Tank
10268
25
Eaton Hydro w/ Resv & Tank & Ext 10269
26
Tire & Wheel 20 x 10 x 8
3756
27
Wheel Hub Assembly
9920
28
3/8-16x 3/4 serr flange rolok serr 10545
29
1.5 x .761 x .098 x .134 Belv washer AS155
30
5/64 x 3/4 cotter pin
NB519
31
Wheel Hub Lug Nut 1/2-20
2203LN
32
Parking Brake Cable Assembly
9976
33
1/4-20 x3/4 GR5 ZP
NB250
Clutch cable clevis T44ch
9023MOD
1/4-20 nylok nut
NB180
Shift linkage- Painted
9919TK
Hydro linkage Right Weldment
9929
Hydro linkage Left Weldment
9928
1/4-28 x 3/4 GR5 ZP
NB620
1/4 SAE Washer
NB274
5/16 SAE Washer
NB275
1/8 x 2 Cotter Pin
NB633
Latch Pin Bushing
78392
Ball Linkage right (silver)
NB263

Description

Part #

Battery

Clutch stop weldment - painted
5/16-18 x3/4 serr flange bolt
5/16-18 serrated flange nut
Rear Stabilizer-Painted
Hydro release handle
Spring for Idler Arm
Hydro release plate - Painted
5/16-18x1 Rolock screw
5/16 sae washer
5/16-7/10 x .006 waste water

9973TK
NB596
NB170
9946TK
9923
BRS6
9924TK
10543
NB275
10544

NOT SHOWN
Battery Hold Down
1/4-20 X 1 1/2 atc gr2 zp
1/4-20 Nylok nut
1/4 SAE Washer
1/4-20 kep nut

BHOLD
NB162
NB180
NB274
NB203

Battery Cable 10" Red

BCSR

Battery Cable 10" Black

BCSR

Battery Cable Boot

BCBT

PARTS BREAKDOWN

22
23

6
24
33

19
25
5
5 17
5
13

34
37

11 12
29

28 26
27
10 99
15

52
45
54
46

4
57

38
2
1

56
55
47

44
50

48
43
49
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Description
Seat Base
Control Panel
Hour Meter
Throttle Control 35"
Handle Pivot
Handle Weldment
5/16-18 X 1 Serrated Flange GR5 Bolt
Tool Box
Neutral Bracket
Tapered Spring
Steering Linkage Control Arm
3/8-16 X 2 1/4 GR5 Bolt
3/8-16 GR2
3/8-16 Jam Nut
3/8 SAE Washer
3/8-16 2-Way Lock Nut
5/16-18X2 GR5 Bolt
5/16 SAE Washer
5/16-18 Nyloc Nut
Handle Weldment
Control Panel Right
Key Switch
PTO Switch
Tinnerman Clips 5/16-18 Heavy Duty
Side Plate
5/16-18 Serrated Flange Nut
Return to Neutral Switch
8-32 Kep Nut
Safety Switch Rocker Arm

Part #
9998TK
9991TK
3803
3788
9985TK
9932TK
10548
9956TK
9992TK
3609
9927
NB699
NB212
NB174
NB272
NB280
NB507
NB275
NB181
9930TK
9990TK
3623
3605
3669
9996TK
NB170
3695
NB201
9925TK

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

5/16-18 Nyloc Nut
5/16 SAE Washer
Spacer
1/2-13 GR2 Nut
8-32X 1/2 Phil Truss Screw
Control Panel Right
5/16-18 X 1 1/4 Serrated Flange Bolt
ZT Seat 18"
Seat Mount
Seat Bracket
Foot Plate
Pivot Plate Housing Weldment
Deck Stabilizer-Left
Deck Stabilizer-Right
Deck Stabilizing Bar
Pivot Axle Weldment-Painted
Blade Bearing
Textured Black Caster T50
Tire/Wheel Slick 4.10x3.5-5 5/8 Bearing
5/8-11 X 7 HCC GR5 ZP
5/8 ID X 1 OD 10 GA Washer
Wheel Spacer 1"
5/8-11 2 Way Lock Jam Nut
13/16 X 1 1/4 X 1/8 Washer
3/4-16 Jam Nylok Nut
5/16-18 X 1 Serrated Flange GR5 2P
Axle Washer-Painted
Spacer
5/16-18 Serrated Flng Nut
NOT SHOWN
Arm Rest Kit
Mat for Pan
Mat for Foot Plate
60" Choke Cable

NB181
NB275
B99S
NB213Z
NB197
9990TK
NB253
10570
9984TK
3807TK
9995TK
9954TK
9950TK
9949
9994TK
B98
665TK
3010
nb624
nb178
3395
nb595
nb195
nb122
10548
9915tk
B99S
NB170
10571
10729
105549
9914

TROUBLESHOOTING
PROBLEM

CAUSE

Engine Will
Not Start

Engine Hard
To Start

Out of fuel

Not Turn
Over

Engine
Clicks but
Will Not
Start

Fill fuel tank

Choked engine and attempt to restart

Wait several minutes before attempting to
restart.

Engine not “choked” properly

Engine flooded

Replace spark plug

Bad spark plug

Clean or replace air filter

Dirty air filter

Replace fuel filter

Dirty fuel filter

Water in fuel

Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter

Loose or damaged wiring

Check all wiring

Carburetor out of adjustment

See Engine Manual

10.

Engine valves out of adjustment

10.

Contact an authorized service center

11.

Extreme cold conditions

11.

See Engine Manual

Bad spark plug

Replace spark plug

Dirty air filter

Clean or replace air filter

Dirty fuel filter

Replace fuel filter

Weak or dead battery

Recharge or replace battery

Carburetor out of adjustment

See Engine Manual

Engine valves out of adjustment

Contact an authorized service center

Loose or damaged wiring

Check all wiring

Stale or dirty fuel

Drain fuel tank & refill with fresh gasoline

Engine Will

CORRECTION

Directional handles not in correct position

Place handles in the out most position

PTO engaged

Push PTO switch down

Weak or dead battery

Recharge or replace battery

Blown fuse

Replace fusel

Corroded battery terminals

Clean battery terminals – See battery
section of this manual

Loose or damaged wiring

Check all wiring

Faulty ignition switch

Check/replace ignition switch

Faulty solenoid

Check/replace solenoid

Faulty operator presence switch/switches

Contact an authorized service center

Weak or dead battery

Recharge or replace battery

Corroded battery terminals

Clean battery terminals – See battery
section of this manual

Loose or damaged wiring

Faulty solenoid

Check all wiring

Check/replace solenoid

TROUBLESHOOTING Continued
PROBLEM

Loss of
Power

Excessive
Vibration

Engine
backfires
when turning
engine OFF

CAUSE
1.

Cutting too much grass/ too fast

Set in High Cut (position 8)/reduce speed

“Choke” position

Push choke control in

Buildup of grass, leaves and trash under
deck.

Clean underside of mower deck

Clean or replace air filter

Check oil level/change oil

Clean and re-gap or change plug

Replace fuel filter

Dirty air filter

Low oil level/dirty oil

Faulty spark plug

Dirty fuel filter

Stale or dirty fuel

Water in fuel

10.

Drain fuel tank & refill tank with fresh gas

Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter

Spark plug wire loose

10.

Connect and tighten spark plug wire

11.

Dirty engine air screen/fins

11.

Clean engine air screen/fins

12.

Dirty/clogged muffler

12.

Clean/replace muffler

13.

Loose or damaged wiring

13.

Check all wiring

14.

Carburetor out of adjustment

14.

See Engine Manual

15.

Engine valves out of adjustment

15.

Contact an authorized service center

16.

Loose drive belt

16.

Adjust idler/replace belt

Worn, bent or loose blade

Replace blade. Tighten blade bolt.

Replace blade driver

Tighten loose part or parts. Replace
damaged parts.

Bent blade driver

Loose/damage part or parts

Faulty blade driver assembly

Replace blade driver assembly

Engine throttle control not set at “SLOW”
position for 30 seconds before stopping
engine.

Move throttle control to “SLOW” position
and allow to idle for 30 seconds before
stopping engine

Unit Does
not

CORRECTION

Incorrect tire pressure

Check tire pressure (See
Specifications)

Travel in a
straight line
35

TROUBLESHOOTING Continued
PROBLEM

Poor cut uneven

CAUSE
1.

Worn, bent or loose blade

Replace blade. Tighten blade bolt

Mower deck not level

Level deck. See section in this manual

Buildup of grass, leaves and trash under
deck.

Clean underside of mower deck

Bent deck

Faulty Blade driver assembly

Battery will
not charge

Loss of drive

CORRECTION

Replace deck

Replace blade driver assembly

Bad battery

Replace battery

Poor cable connections

Faulty solenoid

Check/clean all connections. See section
in this manual

Replace solenoid

Make sure that the bypass linkages are in
the drive or engaged position. Located at
the rear of the machine. Refer to decal
on the rear of the unit.

Replace Hydro belt.

Replace Idler spring

Bypass linkages in the bypass position

Hydro belt worn, damaged, or broken

Idler spring loose or broken

Mower Identification

Unauthorized Replacement Parts

Each mower has its own model number. Each
engine has its own model number. The model
number for the mower will be found under the
seat. The model number for the engine will be
found on the top of the blower fan housing.
All mower parts listed herein may be ordered
directly from Swisher Mower & Machine Co. Inc.
or your nearest Swisher dealer.
All engine parts may be ordered from the
nearest dealer of the engine supplied with your
mower.

Use only Swisher replacement parts.
The replacement of any part on this
unit with anything other than Swisher
authorized replacement part may
adversely affect the performance,
durability and safety of this unit and
may void the warranty. Swisher
disclaims liability for any claims or
damages, whether warranty, property
damage, personal injury or death
arising out of the use of unauthorized
replacement parts.

WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased ____________________
•Purchased From____________________
•PRODUCT – ZT2460
•SERIAL NUMBER - _______________
•MODEL NUMBER - _______________
•ENGINE MODEL NUMBER - _______________
TYPE - _______________
•PART NUMBER WITH PAINT CODE__________________
*PART DESCRIPTION______________________________
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093

Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650

37
Cust.serv@swisherinc.com

Replacement Parts
Quick Reference

Swisher Part #

Part Description

9947

Rear Deck Lift Cable

9948

Front Deck Lift Cable

AS069

Fuse 10 Amp

6046

47” Hydro Belt

3756

20 x 10 x 8 Rear Tire

5058

122” Deck Belt

3293

20.5 Mulching Blade

10263

83” Engine to Deck Belt

10540

Blade Driver Assembly
(outside)

10541

Blade Driver Assembly
(center)

CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove
the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all common
safety practices with tools.

Maintenance Log
Date Oil
Changed

Date
Changed
Belts

Date Blades
Sharpen or
Changed

Notes

SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers
from his mother’s chicken house. Max never liked to mow grass. He installed a
gearbox on his family’s lawn mower creating a self-propelled unit. By tying one end of a
rope to the mower and the other end to a tree in the center of the yard the mower circled
the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed
relaxing under a shade tree while his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more. Today, 60
years later, Swisher Mower and Machine Company, Inc. is still producing innovative
lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the
shade” time.
Swisher products have been featured nationally on television programs such as Regis
and Kathie Lee and seen in publications like ATV Magazine, Country Journal, Popular
Mechanics Magazine and others. In January 2000 Popular Mechanics Magazine named
Max’s zero turning radius riding mower one of the 20th century’s top household
inventions.
Swisher offers value and function in its products to meet your grounds maintenance
needs.
CELEBRATING 60 YEARS OF INNOVATION

1945 - 2005
40

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