TOHNICHI MFG FFM96MCU FM Transmitter User Manual
TOHNICHI MFG. CO., LTD FM Transmitter
User Manual
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| Mirror Download [FCC.gov] | |
| Document ID | 762236 |
| Application ID | nU9Rr/qLNheEJ8kfdNZQdQ== |
| Document Description | User Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 17.65kB (220593 bits) |
| Date Submitted | 2007-02-26 00:00:00 |
| Date Available | 2007-02-26 00:00:00 |
| Creation Date | 2007-01-19 12:38:00 |
| Producing Software | Acrobat Distiller 5.0.5 (Windows) |
| Document Lastmod | 2007-01-22 09:17:35 |
| Document Title | User Manual |
FM REMOTE SIGNAL TORQUE WRENCH FM96MCU OPERATION MANUAL Precaution 1. Place the Unit apart form the metallic structure. 2. Do not place the receiver and the transmitter where the antenna contacts with metal or electric wire. 3. Do not cut or curl the antenna or the receiver. 4. Do not use the Unit where the electromagnetic noise takes place by welding machines, electrical discharge machines, PC, etc. 5. If there are any questions, place contact Tohnichi sales office or Tohnichi authorized distributor. FCC Regulatory Compliance Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Caution: Any changes or modifications not expressly approved by the party responsible for product compliance could void the user's authority to operate the equipment. Canada Regulatory Compliance Statement This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numériqué de la classe B est conformé à la norme NMB-003 du Canada. For Customers in Canada This device complies with RSS 210 of Industry Canada (IC). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device. L’ utilisation de ce dispositif est autorisée seulement aux conditions suivantes : (1) il ne doit pas produire de brouillage et (2) l’ utilisateur du dispositif doit étre prêt à accepter tout brouillage radioélectrique reçu, même si ce brouillage est susceptible de compromettre le fonctionnement du dispositif..１. Outline ２. Features ３. Construction ...................................................................................... 3 ４. Specifications ..................................................................................... 4 ５. Transmitter-appearance and components ６. Receiver-appearance and components ７. Precaution ................................................................................................ 3 .............................................................................................. 3 Power supply -２ Placing the receiver -３ Connection with other apparatus Operation ......................................... 6 .......................................................................................... 7 -１ ８. .............................................................................. 7 ................................................................... 7 .......................................... 7 ........................................................................................... 8 -１ Precaution -２ Replacing battery for transmitter -３ Setting the Time to avoid Double Counting -４ Battery Check -５ Changing channel ９. .................................. 5 ................................................................................... 8 .......................................... 8 .................................. 8 ............................................................................. 9 ...................................................................... 9 Connection to CNA-4mk2 ......................................................... 10 １０. Applicable Frequency １１. Setting the Channel of the Transmitter １２. Setting the Channel of the Receiver １３. Receiver Board １４. FM Board Replacement Procedure １５. Optional Unit １６. Troubleshooting .................................................................... 11 .................................... 12 .......................................... 13 ................................................................................ 14 ..................................................... 15 .................................................................................. 17 .............................................................................. 18 1. Outline The FM Remote Signal Torque Wrench integrates a wireless signal generator that counts down the number of bolts or nuts after tightened. The signal transmitter can be installed onto TOHNICHI torque wrenches, such as Models QSP, CSP, PQL, PCL, SP, RSP, etc. It is easy to set the required channel on customer side. 96 channels are available for the Receiver and 16 channels for the Transmitter. The receiver can be connected to the CNA-4mk2 Count Checker to provide complete tightening assurance system to eliminate missed tightening. 2. Features This Remote Signal Type torque wrench sends the tightening completion signal to the Receiver far from the wrench through FM-wave. Tone frequency of FM-wave can be easily set. This feature reduces the number of the Remote Signal torque wrenches for spare and a few torque wrenches enable the more tightening control applications. 3. Construction Receiver R-FM96D Antenna 1 Set 1 Set Transmitter Torque Wrench+F-FM96MCU (Battery Incorporated) 1 Set Instruction manual 1 Set 4. Specification Table 1 Model Frequency Band FM96MCU Specification Transmitter Receiver F-FM96MCU R-FM96D 41MHz Band (41.025~41.300MHz、25kHz Space、12 Types) Wave Type FM (F3E) Radio Frequency A series: 6 Channels Selection Radio Frequency (Fixed) 1ch Channel Change B series: 6 Channels Selection Tone Frequency (by DIP Switch) Tone Frequency 16 Channels Selection Channel ／Unit A, B series: 6 Channels Selection 16ch 96ch Total Channel 192ch Identification Signal Dual Tone System No-Voltage Contact Output(1a) Signal Output DC30V 1A, AC125V 0.3A Power DC1.5V R3 (Alkaline Battery) AC100∼115V±10% Antenna Wire 1/4λwhip Operating Temperature 0~40℃ Range LED Lamp Check Function Dimension Operating Check Lamp Power, Receiving Lamp Battery Check Terminal Transmitting 18.2×36×68(H×W×D) 51×150×210(H×W×D) Note 1 : A series frequency of the Receiver is not compatible with B series frequency of the Receiver. Note 2 : Refer to the bale 3, 4 & 5 for the combination for radio frequency and tone frequency. 5. Transmitter-appearance and components OPERATION CHECK MODEL NAME BATTERY CHECK TERMINAL TRANSMITTER-RECEIVER CHECK SWITCH CHANNEL PLATE Tone Frequency Setting Switch Battery 6. Receiver-appearance and components ANTENNA CONNECTOR ＰＯＷＥＲ POWER LAMP ＳＩ ＧＮＡＬ RECEIVER LAMP ｍｏｄｅｌ Ｒ−ＦＭ９６Ｄ ＯＵＴＰＵＴ ＣＨ Ａ １ −１ SERIAL No. CHANNEL PLATE POWER SWITCH ＰＯＷＥＲ GNDTERMINAL POWER CABLE ＧＮＤ ＡＣ１００Ｖ 7. Precaution 1 Power Supply Use 100∼115VAC±10％(50/60Hz)power source for the Receiver. Use the constant-voltage transformer where the power supply is not constant. Always use LR03 Alkaline battery for the Transmitter. 2. Placing FM Receiver Avoid placing the antenna near the steel columns or other metal pipes, which will affect the receiving condition. Press the Transmission check Button, then confirm that operation check LED for Transmission turns on and the “SIGNAL” lamp for Receiver turns on. 3. Connection with Other Apparatus. Verify that both the Receiver and the equipment are turned off. Connect the equipment to the output terminal of the Receiver with a two-core shielded wire. (Connect a separate shielded wire to the GND terminal.) First, turn on the Receiver, and then the equipment. 8. Operation 1. Precaution Handle the torque wrench with care. Read the Operation Manual before operation. 2. Replacing Battery for Transmitter Loosen two screws of top cover and remove the Transmitter. Remove the empty Battery, and insert a new one. Always use an R3 Alkaline Battery. Install the Transmitter, and tighten the screws. Tightening torque T=270cN･m） ※ Stud, which comes from wrench, should not be between plate spring and the Battery case when installing the Transmitter. OK Stud NG Stud is between plate spring and Battery case 3. Setting the Time to Avoid Double Counting The Timer is set to 1 second when delivered. To change the time setting, turn the variable resistance (VR2) on the Receiver board. (Refer to 13. Circuit Diagram for the Receiver in page 14.) The time can be set between 0.2 sec. and 2.2 sec. as shown below. 0.2sec VR2 2.2sec TIMER 4. Battery Check Set the switch of the Battery Checker FM-BCY (Option) to BC side. Insert the plug of the Battery Checker to the battery terminal of the Transmitter. The battery should be serviceable if within “OK” range. If the indicator shows the yellow range, replace the battery. If the indicator shows “NG”, replace the battery. Refer to 8-2 Replacing the Transmitter Battery when replace the battery. 5. Channel Setting Turn off the receiver. To change the current channel, change the position of the dip switches on the board of the Transmitter and the Receiver. (Refer to the Table 3∼5.) Channel indication is as follows. Transmitter：F-FM96MCUA1-16 Channel number of tone frequency (1∼16ch) Channel number of radio frequency (A1toA6 or B1toB6) Receiver：R-FM96DA1-16 Channel number of tone frequency Channel number of radio frequency (1∼16ch) (A1toA6 or B1toB6) Ex. 1：Change of the Transmitter Channel (only tone frequency) (1) Remove the Transmitter cover. (2) Change the position of the DIP switches, referring to the Table 3. (3) Put the transmitter back. Ex. 2：Change of the Receiver Channel (1) Remove the front cover. (2) Change the position of the DIP switches located upper part of the Transmitter for the radio frequency, referring to the table4. (6 DIP switches) (3) Change the position of the DIP switch SW 2 located lower part of the Transmitter for the tone frequency, referring to the table 5. (4 DIP switches) (4) Put the front cover back. 9. Connecting to CNA-4mk2 The CNA-4mk2 Count Checker can be used together with the Receiver, using a two-core shielded wire, which is connected between the output terminals of the Receiver and the “WRENCH No.” and “COM” terminals. (Connect separate shielded wire to the GND terminals。) ｍｏｄｅ ｌ ＰＯＷＥＲ ＣＮＡ−４ｍｋ２ ＳＩ ＧＮＡＬ ＯＫ ／ ＮＧ ＣＯＵＮＴ ＳＥＴ ＵＰ ＳＥＴ ｍｏｄｅｌ ＲＥＳＥＴ Ｒ−ＦＭ９６Ｄ ＯＵＴＰＵＴ Ｃ Ｈ Ａ １ −１ GND ＯＫ ＮＧ Separate shielded wire 10 ＳＥＬＥＣＴ １ ＷＯＲＫ Ｎｏ． ２ ３ ４ ＷＲＥＮＣＨ Ｎｏ． １ ２ ３ ４ ＷＲＥＮＣＨ Ｎｏ． ＣＯＭ １ ２ ３ ４ １ ２ ３ ＳＥＬ ＲＳＴ ＣＯＭ４ １ ２ ＥＮＤ GND 10. Frequency list Table 2 Applicable frequency CHANNEL FREQUENCY (MHz) A1 41.025 A2 41.050 A3 41.075 A4 41.100 A5 41.125 A6 41.150 B1 41.175 B2 41.200 B3 41.225 B4 41.150 B5 41.275 B6 41.300 11 11. Setting Channel of the Transmitter NOTE : OFF position unless stated. Table 3 CH DS-1 ON DS-2 DS-7 ON ON ON ON ON ON ON ON ON ON ON 10 DS-8 ON ON 12 DS-6 ON 11 DS-5 ON DS-4 ON DS-3 Tone Frequency Setting ON ON ON ON ON ON ON 13 ON 14 ON 15 ON 16 ON 12 ON ON ON ON 12. Setting Channel of the Receiver NOTE : OFF position unless stated. Table 4 CH SW1-1 ON SW1-2 Radio Frequency Setting SW1-3 SW1-4 SW1-5 SW1-6 ON ON ON ON ON Table 5 Tone Frequency Setting CH SW2-1 SW2-2 SW2-3 ON ON ON ON ON ON ON ON ON ON ON ON ON SW2-4 ON ON ON ON ON ON ON 10 ON 11 ON ON ON 12 ON 13 ON 14 ON ON 15 16 ON ON ON 13 ON 13. Receiver Board ON Antenna SW1 OFF Connector Radio Frequency Setting DIP SW Power supply connector VR2 Timer Setting VR Tone frequency Setting SW OFF ON SW2 OUTPUT Terminal 14 14. FM Board Replacement Procedure Preparation 1. RTD500CN 2. Hexagon Bit, size 3mm 3. F-FM96MCU, FM transmitter 5. R-FM96D, FM receiver Loosen two bots and remove the outer cover. Note : Covered bolt will not leave from cover. Remove antenna connector. Antenna Connector Pull Lift up Set Antenna Connector. Insert the antenna connector, as open side must face to torque wrench body. Insert Open side 15 Set to Outer Case 4 Set Antenna Connector Set AAA battery in the cell, and fit the outer cover with two screws. Tightening Torque : 270cN.m Note : FM stud must be located as below drawing shown. Stud OK NG Stud is wrongly stayed between plate spring and Battery case Check of Operation Check to make sure that the Light Emitting Diode turns on when the toggle is depressed and it makes a “click “sound, then perform the following tests. A. Twist the torque wrench right and left in a no load state to make sure the LED does not light up. B. Twist the torque wrench right and left in the state in which the goggle is the LED should remain ON. LED Final Check Perform test to check whether or not the receiver unit, R-FM96D receives the FM transmission when a bolt is tightened and wrench clicks. 16 15. Optional Unit 1. FM-ANT, whip antenna Antenna, directly connected to the receiver 2. FM-CNT, connector Connector, in order to use the antenna away from the receiver. Ex. Where the separate antenna is required due to bad receiving condition. 3. FM-MBX, magnet for fixing the antenna Magnet, in order to fix the antenna away from the receiver. 4. FM-COD, antenna extension wire 5. FM-BCY, battery checker Checker, in order to check the battery and the condition of FM-wave transmission. Ex.1 Turn the FM-BCY switch to BC side and insert the plug of the FM-BCY into the check terminal of the transmitter to check the battery condition. Ex.2 Turn the FM-BCY switch to RC side, insert the plug of the FM-BCY into the check terminal of the transmitter and press the transmission check bottom. If the FM-Wave is transmitted, the red lamp on the FM-BCY lights. 17 16. Trouble Shooting Phenomenon Possible Cause Check Point Not Receiving Wrong channel setting on Dip Switch on receiver transmitter or receiver and transmission Low battery of the Check by battery Action Correct the channel Replace battery if NG transmission checker Battery installed in a wrong Check the polarity of the Set the battery in the right position battery position horizontally in the Battery misplaced in the Check case position Noise Check the the battery receiving condition case. Keep away the transmitter and the receiver from the noise source. Short Loose or Transmission transmitter distance connector. disconnected antenna and Check the antenna and Plug the antenna firmly. connectors. Replace the antenna if disconnected. Insulation failure of the transmitter antenna and connector. Failure of receiver placing Any steel columns or Remove the receiver or use metal pipes near the FM-COD and FM-MBX receiver? Noise Check condition the receiving Keep away the transmitter and the receiver from the noise source. Please check a transceiver state periodically. If there are any questions, please contact a Tohnichi authorized distributor or Tohnichi office. 18
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