TRANE Air Conditioner/heat Pump(outside Unit) Manual L0903228

User Manual: TRANE TRANE Air conditioner/heat pump(outside unit) Manual TRANE Air conditioner/heat pump(outside unit) Owner's Manual, TRANE Air conditioner/heat pump(outside unit) installation guides

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2TTBO-IN-2

18-AC52D1-2

Condensing Un

2TTB0 & 23-[B2

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT -- This Document is customer property and is to remain with this unit. Please return to service information

pack upon completion of work.

These instructions do not cover all variations in

systems nor provide for every possible contingency to

be met in connection with installation. All phases of

this installation must comply with NATIONAL, STATE

AND LOCAL CODES. Should further information be

desired or should particular problems arise which are not

covered sufficiently for the purchaser's purposes, the matter

should be referred to your installing dealer or local distributor.

A. GENERAL

The following instructions cover 2TTB0 & 2TTB2; Condens-

ing Units.

NOTICE:

These outdoor units may be used with indoor units

equipped with Thermostatic Expansion Valve or Accutron rM

Flow Control Check Valve (E C.C. V) assembly for refrigerant

flow control only.

Check for transportation damage after unit is uncrated.

Report promptly, to the carrier, any damage found to the unit.

To determine the electrical power requirements of the unit,

refer to the nameplate of the unit. The electrical power

available must agree with that listed on the nameplate.

B. LOCATION &PREPARATION OFTHE UNIT

1. When removing unit from the pallet, notice the tabs on

the basepan. Remove tabs by cutting with a sharp tool as

shown in Figure 2 (see page 2).

2. The unit should be set on a level support pad at least as

large as the unit base pan, such as a concrete slab. If this

is not the application used please refer to application

bulletin "Trane APB2001-02".

3. The support pad must NOT be in direct contact with any

structure. Unit must be positioned a minimum of 12"

from any wall or surrounding shrubbery to insure

adequate airflow. Clearance must be provided in front of

control box (access panels) & any other side requiring

service access to meet National Electrical Code. Also,

the unit location must be far enough away from any

structure to prevent excess roof run-off water from

pouring directly on the unit. Do not locate unit(s) close to

bedroom(s).

4. The top discharge area must be unrestricted for at least

five (5) feet above the unit.

5 FT. ABOVE UNff=UNRESTRICTED

When the outdoor unit is mounted on a roof, be sure the

roof will support the unit's weight. Properly selected

isolation is recommended to prevent sound or vibration

transmission to the building structure.

The maximum length of refrigerant lines from outdoor to

indoor unit should NOT exceed sixty (60) feet.

If outdoor unit is mounted above the air handler, maxi-

mum lift should not exceed sixty (60) f_et (suction line).

If air handler is mounted above condensing unit, maxi-

mum lift should not exceed sixty (60) feet (liquid line).

NOTE:

Refer to "Refrigerant Piping Software" Pub. No. 32=3312=02.

8. Locate and install indoor coil or air handler in accor-

dance with instruction included with that unit.

|nsta||er's Guide

@BASEPAN TAB REMOVAL

C. ACCUTRON TM FLOW CONTROL VALVE

If the indoor unit System Refrigerant Flow control is an

Accutron TM orifice and check valve assembly, an orifice size

change may be necessary. See Figure 3.

The outdoor model determines the required orifice size.

Check the listed orifice size on nameplate of the selected

outdoor model. If the indoor unit is factory shipped with a

diffhrent orifice size, the orifice must be changed to obtain

system rated performance.

iMPORTANT:

The outdoor unit is shipped with the proper size orifice and a

stick-on orifice size label in an envelope attached to the outdoor

unit. Outdoor unit nameplate will have correct orifice size

specified as BAYFCCV---A for rated performance.

Provide a pull-thru hole of sufficient size to allow both

liquid and gas lines.

Be sure the tubing is of sufficient length.

Uncoil the tubing --- do not kink or dent.

Route the tubing making all required bends and

properly secure the tubing before making connections.

To prevent a noise within the building structure due to

vibration transmission from the refrigerant lines, the

following precautions should be taken:

a. When the refrigerant lines have to be fastened to floor

joists or other framing in a structure, use isolation

type hangers.

b. Isolation hangers should also be used -when refriger-

ant lines are run in stud spaces or enclosed ceilings.

c. Where the refrigerant lines run through a wall or sill,

they should be insulated and isolated.

d. Isolate the lines from all ductwork.

E. SERVICE VALVE OPERATION

BRASS LIQUID AND GAS LINE SERVICE VALVES

The Brass Liquid and Gas Line Service Valves are factory

shipped in the seated position to hold factory charge. The

pressure tap service port (when depressed) opens only to the

field brazing side of the valve when the valve is in the seated

position. The liquid line valve is not a back seating valve

(see WARNING below).

D. INSTALLING REFRIGERANT LINES

if using existing refrigerant lines make certain that all joints

are brazed, not soldered.

Condensing units have provisions for braze connections.

Pressure taps are provided on the service valves of outdoor

unit for compressor suction and liquid pressures.

The indoor end of the recommended refrigerant line sets may

be straight or with a 90 degree bend, depending upon

situation requirements° This should be thoroughly checked

out before ordering refrigerant line sets.

The gas line must always be insulated.

In scroll compressor applications, dome temperatures may

be hot. Do not touch top of compressor, may cause minor

to severe burning.

The units are factory charged with the system charge

required when using fifteen (15) feet of connecting line. Unit

nameplate charge is the same.

Final refrigerant charge adjustment is necessary. Use

the Charging Charts in the outdoor unit Service Facts.

1. Determine the most practical way to run the lines.

2. Consider types of bends to be made and space limitations.

NOTE:

Large diameter tubing will be very difficult to rebend once #

has been shaped.

3. Determine the best starting point for routing the refriger-

ant tubing- -INSIDE OR OUTSIDE THE STRUCTURE.

Extreme caution should be exercised when opening the

Liquid Line Service Valve. Turn valve stem counterclock=

wise only until the stem contacts the rolled edge. (See

Figure 4) No torque is required.

BRASS GAS LiNE BALL SERVICE VALVE

The Brass Gas Line Ball Service Valve is shipped in the

closed position to hold the factory refrigerant charge. The

pressure tap service port (when depressed) opens only to the

field brazing side when the valve is in the closed position. The

Gas Line Ball Service Valve is full open with a 1/4 turn. See

Figure 5.

BRAZING REFRIGERANT LINES

1. Remove lower access cover to access service valves.

2. Before brazing, remove plugs from external copper stub

tubes. Clean internal and external surfaces of stub

tubes prior to brazing.

®BRAZE TYPE iNDOOR END

SEALING CAP

ACOUTRON TM

C%v"°L

AS SHIP_PE i __L

FIELD SUPPLIED

_LIQUID LINE

|nsta||er's Guide

©LIQUID LINE SERVICE VALVE

ROLLED EDGE TO

CAPTIVATE STEM

CAP'_ _,..a...__-_./

sdv"gs,oEoF .EX.EADgEM

SERVICE _ _ /

PORT -- /

LIQUID LINE

CONNECTION

GAS LiNE SERVICE VALVE

CAP-_=--

UNIT SIDE OF

SERVICE VALVE

ROLLED EDGE TO

CAPTIVATE STEM

_HEX HEADED

VALVE SYSTEM

SERVICE

PORT /

GAS LINE

CONNECTION

3. Cut and fit tubing, minimizing the use of sharp 90 ° bends.

4. Insulate the entire gas line and its fittings.

5. Do NOT allow uninsulated liquid line to come in direct

contact with bare gas line.

6. Precautions should be taken to avoid heat damage

to the pressure tap valve core during brazing. It

is recommended that the pressure tap port valve

core be removed and a wet rag wrapped around

the valve body.

NOTICE:

Use care to make sure that no moisture enters pressure tap

port, while wet rag is being used.

NOTICE:

Precautions should be taken to avoid heat damage to

basepan during brazing. It is recommended to keep the

flame directly off of the basepan.

7. Use a Dry Nitrogen Purge and Brazing Alloy without flux

when brazing the field line to the copper factory connec-

tion. Flow dry nitrogen into either valve pressure tap

port, thru the tubing and out the other port while brazing.

8. Braze using accepted good brazing techniques.

LEAK CHECK

IMPORTANT:

Replace pressure tap port valve core before attaching hoses for

evacuation.

After the brazing operation of refrigerant lines to both the

outdoor and indoor unit is completed, the field brazed

connections must be checked for leaks. Pressurize through

the service valve ports, the indoor unit and field refrigerant

lines with dry nitrogen to 350-400 psi. Use soap bubbles or

other leak-checking methods to see that all field joints are

leak-free! If not, release pressure; then repair!

SYSTEM EVACUATION

NOTE:

Since the outdoor unit has a refrigerant charge, the gas and

liquid line valves must remain closed.

1. Upon completion of leak check, evacuate the refrigerant

lines and indoor coil before opening the gas and liquid

line valves.

2. Attach appropriate hoses from manifold gauge to gas

and liquid line pressure taps.

NOTE:

Unnecessary switching of hoses can be avoided and

complete evacuation of all lines leading to sealed system

can be accomplished with manifold center hose and

connecting branch hose to a cylinder of HCFC=22 and

vacuum pump.

3. Attach center hose of manifold gauges to vacuum pump.

4. Evacuate until the micron gauge reads no higher than

350 microns.

Close off valve to vacuum pump and observe the micron

gauge. If gauge pressure rises above 500 microns in one (1)

minute., then evacuation is incomplete, or system has a leak.

If vacuum gauge does not rise above 500 microns in one

(1) minute, the evacuation should be complete.

With vacuum pump and micron gauge blanked off; open

valve on HCFC-22 cylinder and charge refrigerant lines

and indoor coil with vapor to tank pressure of HCFC-22

supply.

NOTE:

DO NOT VENT REFRIGERANT INTO THE ATMOSPHERE.

8. Close valve on HCFC-22 supply cylinder. Close valves

on manifold gauge set and remove refrigerant charging

hoses from liquid and gas pressure tap ports.

GAS LiNE BALL SERVICE VALVE

CAP

114 TURN ONLY

COUNTERCLOCKWISE

FOR FULL OPEN

UNIT SIDE

OF VALVE

PRESSURE TAP PORT

GAS LINE CONNECTION

CAP _

18-AC52D1-2 3

|nsta||er's Guide

NOTE:

A 3/16" Allen wrench is required to open liquid line service

valve. A 1/4" Open End or Adjustable wrench is required

to open gas line valve. A 3/4" Open End wrench is required

to take off the valve stem cap.

9. The liquid line shut-offvalve can now be opened. Remove

shut-off valve cap. Fully insert hex wrench into the stem

and backout counte.rclockwise until valve stem just touches

rolled edge (approximately five [5] turns) observing

WARNING statement on page 2. See Figure 4.

10. Replace liquid service pressure tap port cap and valve

stem cap. These caps MIJST BE REPLACED to

prevent leaks. Replace valve stem cap and pressure tap

cap finger tight, then tighten an additional 116turn.

11. The gas valve can now be opened. For a ball type gas

valve, open the gas valve by removing the shut-off'valve

cap and turning the valve stem 1/4 turn counterclock-

wise, using 1/4" Open End or Adjustable wrench. See

Figure 5. For brass gas line service valve opening, follow

9 and 10 above. See Figure 4.

12. The gas valve is now open for refrigerant flow. Replace

valve stein cap to prevent leaks. Again, these caps

MUST BE REPLACED to prevent leaks. Replace valve

stem cap and pressure tap cap finger tight, then tighten

an additional 116turn. See Figure 5.

If refrigerant lines are longer than 15 feet and/or a

diffhrent size than recommended, it will be necessary to

adjust system refrigerant charge upon completion of

installation. See unit Service Facts.

F. ELECTRICAL CONNECTIONS

When installing or servicing this equipment, ALWAYS

exercise basic safety precautions to avoid the possibility of

electric shock.

1. Power -wiring and grounding of equipment must comply

with local codes.

2. Power supply must agree with equipment nameplate.

3. Install a separate disconnect switch at the outdoor unit.

4. Ground the outdoor unit per local code requirements.

5. Provide flexible electrical conduit whenever vibration

transmission may create a noise problem within the

structure.

6. The use of color coded low voltage wire is recommended

to simplify connections between the outdoor unit, the

thermostat and the indoor unit.

Table 1-- NEC Class II Control Wiring

24 VOLTS

WIRE SIZE MAX. WIRE LENGTH

18 AWG 150 FT

16 AWG 225 FT.

14 AWG 300 FT.

7. Table 1 defines maximum total length of low voltage

wiring from outdoor unit, to indoor unit, and to thermostat.

8. Mount the indoor thermostat in accordance with instruc-

tion included with the thermostat. Wire per appropriate

hook-up diagram (included in these instructions).

G. COMPRESSOR START UP

After all electrieal wiring is complete, SET THE THERMO-

STAT SYSTEM SWITCH IN THE OFF POSITION SO

COMPRESSOR WILL NOT RUN, and apply power by closing

the system main disconnect switch. This will activate the

compressor sump heat (where used). Do not change the

Thermostat System Switch until power has been applied for

one (1) hour. Following this procedure will prevent potential

compressor overload trip at the initial start-up.

H. OPERATIONAL AND CHECKOUT

PROCEDURES

Final phases of this installation are the unit Operational and

Checkout Procedures which are found in this instruction (see

page 8). To obtain proper performance, all units must be

operated and charge adjustments made in accordance with

procedures found in the Service Facts.

I. ELECTRIC HEATERS

Electric heaters, if used, are to be installed in the air han-

dling device according to the instructions accompanying the

air handler and the heaters.

J. START CONTROL

Some models have quick start components which are factory

installed. For models that do not have factory installed start

components, provisions are made for a field installed start kit

accessory. When adding an accessory, follow the instructions

provided with the kit.

K. OUTDOOR THERMOSTAT

An outdoor thermostat TAYSTAT250B may be field installed.

For data, see wiring diagram attached to unit and instruction

sheet packaged with outdoor thermostat.

L. SEACOAST SHIELD

BAYSEAC001 (Seacoast Kit) is available for application on

units installed -within one mile of salt water, including

seacoasts and inland waterways.

M. TROUBLESHOOTING

TROUBLESHOOTING CHART -- WHAT TO CHECK

SYSTEMFAULTS

Compressor&OD FanDoNotStart

P-PrimaryCauses S-SecondaryCauses

4 18-AC52D 1-2

|nstal|er's Guide

TYPICAL FIELD HOOK=UP DIAGRAMS

'STAT A FRANDL R

_- ..... R

_ .... G

_i ....w2

.... W3

PRINTEDFROMB152901P02

AIR CONDIT

...... y

ODT

ONER

'STAT

NOTE

ISFAGE

2-STAGE

FURNACE

AIR CONDITIONER

..... y

J_ ...... B

PRINTED FROM B152903 P02

-kW2 present only on 2 stage

thermostatand furnace

Notes:

1. Be sure power supply agrees with equipment nameplate.

2. Power wiring and grounding of equipment must comply with local codes.

3. Low voltage wiring to be No. 18 AWG minimum conductor.

4. ODT-B must be set lower than ODT-A.

5. If outdoor thermostats (ODT) are not used, connect Wl to W2 and W3.

LEGEND

..... FACTORY WIRING

_ FIELD WIRING

18-AC52D1-2 5

|nsta||er's Guide

SE /i¢ P_ F ..........................

'J I(}IRiC:',L ,'_ iF IOIRA

¢or4PONENT CL EAR,NOES

2TTB0 & 2TTB2 OUTLINE DRAWING

Note: All dimensions are in IVllVl(Inches).

UNIT SiiOULB, BE PLACED SO ROOF

RUN OfF WAI_R DOES NOT POUR 9iRECYL¥ ON UNi_,

AND $_()[J[D iiE £r [EAS_ 305 (12} F_ON WAIL £ND

Ati SURROUNDING SIiRUBBERY ON tWO SIDES

OTii_ TWO SIDES UNREStRiCteD

.................... i

Ei{{]iRICAi

P,_NE{

222 (?/8) DiA ii01 E

[OW VOklAGE

28 6 (I i18) DiA K O

22 2 (i/8} D[A iiO[E iN ¢ONIROL

_OX BOTTOM FOR _{ECTRICA_

POWER SUPPLY

OUiD ,{ SE:_7 CE _i,I rE,

¢C,!iNi¢]iON WlIN i,4 ¸¸ SA_ M

Ft,:,RE PRESSURE _,? F IJlI_G

MODELS BASE FIG.

2TTBOO30A 2 2

2TTBOO36A 2 2

2TTBOO42A 2 2

2TTBOO48A 2 2

2TTBOO60A 3 1

2TTB2018A 2 2

2TTB2024A 2 2

2TTB2030A 2 2

2TTB2036A 2 2

2TTB2042A 3 2

2TTB2048A 3 1

2TTB2060A 3 1

651 (25-5/8)

730 (28-3/4)

832 (32-3/4)

651 (25-5/8)

730 (28-3/4)

832 (32-3/4)

933 (36-3/4)

F{ I

FIG. 1

'_6AS [iNE /4 IURN BAiL S_RVJOE VAiVE, '=D"

i O FEMALE BRAZED ¢ONNi[C[ION Wi[ii 1/4 SA[

FLA_E II_ESSURE £ fill k_:

B C

724 (28-1/2) 651 (25-5/8)

724 (28-1/2) 651(25-5/8)

829 (32-5/8) 756 (29-3/4)

724 (28-1/2) 651 (25-5/8)

724 (28-1/2) 651(25-5/8)

829 (32-5/8) 756 (29-3/4)

I { SSUR( TF I T[ #(

H J K

181 (7-1/8) 44 (1-3/4) 457 (18)

210 (8-1/4) 57 (2-1/4) 457 (18)

210 (8-1/4) 79 (3-1/8) 508 (20)

181 (7-1/8) 44 (1-3/4) 457 (18)

210 (8-1/4) 57 (2-1/4) 457 (18)

210 (8-1/4) 79 (3-1/8) 508 (20)

From Dwg. 21 D153074 Rev. 5

D E F G

3/4 5/16 127 (5) 57 (2 1/4)

7/8 3/8 127 (5) 57 (2-1/4)

7/8 3/8 137 (5-3/8) 65 (2-5/8)

1-1/8 3/8 137 (5-3/8) 65 (2-5/8)

1-1/8 3/8 143 (5-5/8) 92 (3-5/8)

5/8 1/4 127 (5) 57 (2-1/4)

3/4 5/16 137 (5-3/8) 65 (2-5/8)

7/8 3/8 137 (5-3/8) 65 (2-5/8)

7/8 3/8 137 (5-3/8) 86 (3-3/8)

1-1/8 3/8 143 (5-5/8) 92 (3-5/8)

6 18-AC52D 1-2

|nstal|er's Guide

MOUNTING HOLE LOCATION

Note: All dimensions are in IVllVl(Inches).

265 (10.43) _ 1

523 (20.58)

3_7 ( 2,49)

2O5 (8.0Y)

517 (20,34)

BASE 2

I 294 I 56) ! 171 (6.74)

688 (2709)

NOTE: For model base size,

see table on page 6.

599 (23 58)

BASE 3

From Dwg. 21 D152637 Rev. 1

18-AC52D1-2 7

|nsta||er's Guide

CHECKOUT PROCEDURE

After installation has been completed, it is recommended that the entire system be checked against the following list:

1. Refrigerant Line, Leak checked .................................. [

2. Suction Lines and Fittings properly insulated ........... [

3. Have all Refrigerant Lines been secured and

isolated properly? ........................................................ [

4. Have passages through masonry been sealed?

If mortar is used, prevent mortar from coining

into direct contact with copper tubing ........................ [

5. Verify tightness of all electrical connects ................... [

6. Observe outdoor fan during on cycle for clearance

and smooth operation ................................................. [

]

8. Supply registers and return grilles open and

unobstructed ............................................................... [ ]

9. Return air filter installed ............................................ [ ]

10. Thermostat thermometer is accurate. Check

against a reliable thermometer. Adjust per

instructions with thermostat ...................................... [ ]

11. Is correct speed tap being used?

(Indoor blower motor) ................................................. [ ]

12. Operate complete system in each mode to

insure safe operation ................................................... [ ]

7. Indoor coil drain line drains freely. Pour water

into drain pan .............................................................. [

CHECKOUT PROCEDUREWITH MAiN P(

Step

No. TO CHECK

1 Sump Heat

2 Indoor Fan Operation

3 Cooling Operation

4 CheckingPerformance

& Charge

5 Heating@

Off

iNDOORTHERMOSTAT

SWITCH SETTING

@ @ FanSwitch

CoN Heat Auto On

X X

x x

Ix Ix

)WER DISCONNECTS CLOSED (ON)

indoor

Blower

Runs

COMPONENTOPERATION

Outdoor

Fan Compressor

Runs

Furnace

Heat

Comes On

x x

x x x

I x I x x

USECHARTSATTACHEDTOO.D. UNiT D,

Ix!xl ! x I I Ix Ix

@Comp.

Sump

Heater

Informowner on howto operatesystemandwhat to expectof it. At the sametime deliverOwner'sUseand CareBooklet.

@Also set thermostat dial to call for cooling or heating as necessary.

@ Check only necessary if heating unit is used for indoor section and wiring has been disturbed during installation of cooling equipment.

@When applicable.

Trane

A business of

American Standard Companies

www.trane.com

Literature Order Number 2TTBO-IN-2 RI.

File Number SV-UN-S/S-2TTBO-IN-2 2/03

Supersedes New

Stocking Location PI Louisville & Webb/Mason-Houston

Trane has a policy of continuous product and product data improvement and it reserves the right to change

design and specifications without notice.

TRANE Air Conditioner/heat Pump(outside Unit) Manual L0903228

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