TRANE Package Units(both Units Combined) Manual L0904648

User Manual: TRANE TRANE Package Units(both units combined) Manual TRANE Package Units(both units combined) Owner's Manual, TRANE Package Units(both units combined) installation guides

Open the PDF directly: View PDF .
Page Count: 24

I STALLATIO

OPERATION

NTE CE

ALL phases of this installation must comply with

NATIONAL, STATE AND LOCAL CODES

YCZ-|OIVI-1G

18-EB21 D4-8

Library Service Literature

Product Section Unitary

r°duct_..............................................................................................................................................................Packaged Gas/E!ect[!c

Model YCZ

Literature Type Installation, Operation, Maintenance

Sequence 1G

Date May 2004

File No. SV-UN-RT-YCZ-IOM-1G 5/04

Supercedes New

Model"

YCZ036Fl/3MOB, 4MOA

YCZ050FI/3HOA, 4HOA

YCZ060FI/3MOB, 4MOA

BAYLIFT002A

LIFTING LUG KIT

Single Package Two Stage

Gas/Electric 16 SEER

Convertible 3, 4, 5Ton

IMPORTANT-- This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work.

All phases of this installation must comply with the NATIONAL, STATE &LOCAL CODES. In the absence of local codes, the installa-

tion must conform with National Electric Code -- ANSI/NFPA 70 or "LATEST REVISION."

Since Trane has a policy of continuous product and product data improvement,

it reserves the right to change design and specification without notice.

GENERAL INFORMATION

IMPORTANT: Read this entire manual before

beginning installation procedures.

kWARNING: BOD,LY,NJURYCANRESU'TFROM

HIGHVOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS,

AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE

INHERENT HAZARDS DURING INSTALLATION AND SERVICING,

THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE

MAIN GAS VALVE MUST BE TURNED OFF. IF OPERATING CHECKS

MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE

TECHNICIANS RESPONSIBILTY TO RECOGNIZE THESE HAZARDS

AND PROCEED SAFELY.

Read this manual carefully before attempting to install, operate,

or perform maintenance on this unit. Installation and mainte-

nance should be performed by qualified service technicians

only.

As shipped from the factory, this unit is for use with natural gas

only, and is listed by Underwriters Laboratory.

Model YCY-F heating/cooling units are designed for outdoor

mounting with a vertical condenser discharge. They can be

located either at ground level or on a roof, in accordance with

local codes or National Fuel Gas Code (ANSI-Z223.1A) Latest

Revision. Since these units are designed exclusively for outdoor

operation, additional flue venting systems are not required.

Each unit contains an operating charge of Refrigerant-22 as

shipped.

INSPECTION

1. Checkfor damage after the unit is unloaded. Report promptly,

to the carrier, any damage found to the unit. Do not drop the

unit.

iMPORTANT: The use of "spreader bars" is required

when hoisting the unit (to prevent damage to sides and

top).

2. Check the unit's nameplate to determine if the unit is correct

for the intended application. The power supply must be

adequate for both the unit and all accessories.

3. Check to be sure the refrigerant charge has been retained

during shipment. Access to 1/4" flare pressure taps may be

gained by removing the furnace compartment access panel.

IMPORTANT: DO NOT CONNECT GAS PIPING TO THE UNIT

UNTIL A LINE PRESSURE TEST HAS BEEN COMPLETED.

DAMAGE TO THE GAS VALVE MAY RESULT IN AN UNSAFE

CONDITION. THIS UNIT SHOULD NEVER BE EXPOSED TO

GAS LINE PRESSURE IN EXCESS OF 14 INCHES WATER

COLUMN. (1/2 PSIG)

IMPORTANT: RECONNECT ALL GROUNDING DEVICES.

ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING

ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING

WIRES, SCREWS, STRAPS, CLIPS NUTS OR WASHERS

USED TO COMPLETE A PATH TO GROUND ARE REMOVED

FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGI-

NAL POSITION AND PROPERLY FASTENED.

IMPORTANT: ALL POWER LEGS MAY NOT BE BROKEN BY

CONTACTORS. SEE WIRING DIAGRAM ON UNIT CONTROL

BOX COVER.

THIS UNIT, AS SHIPPED FROM THE FACTORY, IS DE-

SIGNED FOR NATURAL GAS ONLY.

BEFORE STARTING THE COMPRESSOR, THE CRANKCASE

HEATER SHOULD BE ENERGIZED FOR EIGHT HOURS

The following warning complies with State of California law, Proposition 65.

,&WARNING: NazardousGasses

Exposure to fuel substances or by-products of incomplete

fuel combustion is believed by the state of California to

cause cancer, birth defects, or other reproductive harm.

This product must be gas piped by a Licensed Plumber or I

Gas Fitter in the Commonwealth of Massachusetts. I

NOTICE

Warnings and Cautions appear at appropriate locations throughout this manual.

Read these carefully.

_WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

_CAUTION" Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe practices

and where property-damage-only accidents could occur.

Page 2

TYPICAL ROOFTOP iNSTALLATiON WiTH FULL PERIMETER CURBS

(YCZ036,050,060F Models)

~FIELD SUPPLIED

SUPPORTS

AT EACH END

OF CURB

FIELD SUPPLIED

CANT STRIP

FIELD SUPPLIED

RIGIDINSULATION

SUPPLY AIR _ RETURN AIR

DUCT _ DUCT

ROOFMOUNTING

CURB

TYPICAL ROOFTOP iNSTALLATiON WiTH BAYCURB030A,038A

(YCZ036,050,060F Models)

SEE NOTE1

ROOF iNSULATION I

FIELD SUPPLIED

RIGID INSULATION

NOTES:

1. The YCZ036F models extend out past this end of the

curb ONLY.

2. TheYCZ050F, YCZ060F models extend past both the

end and the side of the curb as illustrated.

SUPPLY AIR

DUCT

RETURN AiR

DUCT

SEE NOTE 2

ROOF MOUNTING

CURB

FIELD SUPPLIED

SUPPORTS

AT EACH END

OFCURB

CANT STRIP

Page 3

DiMENSiONAL DATA

MODEL

CORNER WEIGHT

(LBS)

NET

UNIT

WEIGHT A B C D E F G H J K L M N P

(LBS)

W1 W2 W3 W4

11-1!-

YCZO36F 161 106 104 157 528 64 36 29-3!16 18-9!16 11-1!16 6-9!16 17 18-1!2 25-1!2 17-1!2 10 3 8-3/4

YCZO50F 172 121 137 196 626 24 26-1!2

85-1!8 45 33-3/8 21-1!16 15-1!16 4-15!1_ 9-1!8 21-15!16 20

YCZO60F 195 129 132 199 656 22-3/4 25-1/2

14 3-1/2 8-5/16

Page 4

DiMENSiONAL DATA

©YCZ036,050,060F OUTLINE = FRONT

CONTROL BOX

ACCESS PANE

152 MM

/40 MM

GAS

ACCESS

FlU

(FIE[D NSTA I ED)

7COMBUST I ON

B/OWR ACC[ SS

25 MM [1"} DIA. K.O

FOR 15 MM [1/2] NPT

OAS CONNECTION

066 Y952

_CONDENS R CO L

&GUARD

RECOMMENDED SERVICE

CLEARANCE

BACK * 6.0"

LEFT SIDE 30.0"

RIGHT SIDE 24.0"

FRONT 42.0"

18" WITH FRESH AIR ACCESSORY

30" WITH ECONOMIZER

CLEARANCE TO

COMBUSTIBLE MATERIAL

BOTTOM 0.0"

BACK 1.0"

LEFT SIDE 6.0"

RIGHT SIDE 6.0"

FRONT SIDE 12.0"

TOP 36.0"

MODEL A B C D

YCZ036F-M 64 36 29-3/16 27-1/2

YCZ050F-H 65-1!8 45 33-3!8 27-15!16

YCZ060F-M

Page 5

NOTE

SUPPLY OPENING

1. REMOVE SCREW NEAREST TO THE

OPENINGAND PULLTHE PANEL FIRMLY

TOWARD THE OUTSIDE OF THE UNIT TO

DISENGAGE THE BACK ATTACHMENT.

RETURN OPENING

2. REMOVE RIGHT HAND SCREW AND

MOVE PANEL TO THE RIGHT OR RE-

MOVE BOTH SCREWS.

CONVERTING HORIZONTAL TO DOWNFLOW

HEATER EXCHANGER

TUBES

SHEET METAL HORIZONTAL RETURN

SCREWS AIR COVER

HORIZONTAL SUPPLY

AIR COVER

REQUIRED CLEARANCE FOR UNIT INSTALLATION

AND ROOF PENETRATION HOLE SiZE REQUIRED

SERVICE

CLEARANCE

LINES

SERVICE

CLEARANCE

LINES

SIDE RAIL /

WOOD NAILER _

SERVICE CLEARANCE & PENETRATION DIMENSIONS

MODEL NO. A B C D E F

YCZ036F 30" 30" "12" 30" 44" 25"

YCZ050F 42" 30" "12" 36" 50" 25"

YCZ060F

* 18" WITH FRESH AIR ACCESSORY

* 30" WITH ECONOMIZER

Page 6

LOCATIONS AND RECOMMENDATIONS

HORIZONTAL AIRFLOW APPLiCATiON

1. These units are design certified for outdoor installations. These

units may be installed directly on wood flooring or on Class A,

Class B, or Class C roof covering material. The discharge air

from the condenser fans must be unrestricted for a minimum of

3 feet above the unit.

NOTE: The unit is shipped for horizontal installation.

The Air Inlet Hood in the combustion blower access panel must

have adequate clearance around the air opening into the

combustion area. See Outline Drawing, Figure 3.

Examine all flue product-carrying areas of the furnace, its vent

system, and the main burner for safe operation. A periodic

inspection of the furnace should be made by a qualified service

agency at the start of each heating season.

Replacement parts tistfor this Gas/ElectricAir Conditioner, may be

obtained by contacting your local manufacturer representative.

NOTE: If any internal accessories are to be added to the unit,

install them at the shop if at all practical.

2. Location of the unit must allow service clearance around it.

Clearance of the unit must be given careful consideration. See

Figures 2, 3, and 4.

IMPORTANT: Air outlet duct must have 1" clearance to

combustible material downstream from the unit.

3. Check the handling facilities to ensure the safety of personnel

and the unit(s).

4 CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID

PERSONAL INJURIES AND/OR DAMAGE TO EQUIPMENT

5. The unit must be mounted level for proper drainage of water

through the holes in the base pan.

6. The unit must not be exposed to direct roof water runoff.

7. Flexible duct connectors must be of a flame retardant material.

All duct work outside of the structure must be insulated and

weatherproofed in accordance with local codes.

8. Holes through exterior walls must be sealed in accordance with

local codes.

9. All fabricated outdoor ducts should be as short as possible.

CLEARANCES

1. The recommended clearances for single-unit installations are

illustrated in Figure 4. These minimum requirements are not

only an important consideration when determining unit place-

ment, but they are also essential to ensure adequate service-

ability, maximum capacity, and peak operating efficiency.

2. Any reduction of the unit clearances indicated in these illustra-

tions may result in condenser coil starvation or the recirculation

of warm condenser air. Actual clearances which appear to be

inadequate should be reviewed with a local engineer.

3. See the unit's nameplate for the absolute minimum clearance

between the unit and any combustible surface(s).

IMPORTANT:

1. Remove the Flue and Air Inlet Hood with gasket from the return

air section of the unit.

The screws that attach the flue and air inlet hood will be installed

in their proper location at the factory. Therefore, they must be

removed and then used to attach the flue and the air inlet hood.

2, Remove the packaging material from the components and

secure the Flue and Air Inlet Hood with the gasket to the unit with

sheet metal screws as illustrated in Figure 5. See "Firing Rate

Selection" section for additional information.

NOTE: Outdoor air or other requirements during heating

operation that result m supply air temperatures below 80

degrees F or return air temperatures below 50 degrees F may

cause flue gas condensate to form and is to be avoided.

DOWNFLOW APPLICATION -= CURB MOUNTING

1. The Roof Mounting Curb, (field assembled

BAYCURBO30,O38,033,034A), or a field fabricated curb must

be in place before the unit is hoisted to the roof top.

2, The Roof Mounting Curb (frame) must be installed on aflat,

level section of the roof (maximum of 1/4" per foot pitch)

and provide alevel mounting surface for the unit. In

addition, be sure to provide sufficient height above the roof

to prevent water from entering the unit.

NOTE: This unit was shipped for horizontal installation. Con-

vert to downflow per instructions:

Remove covers from the downflow supply and return air open-

ings and place them over the horizontal supply return air

openings (painted side out) and secure with sheet metal screws.

See Figure 6.

3, Be sure the mounting curb spans structural members (trusses)

of the roof, thereby providing sufficient support for the weight of

the unit, the curb, the duct(s), and any factory or field installed

accessories. See Figures 1, 7, 8, 9, 10, and 11.

4. Be sure the hole in the structure for the ducts is large enough to

accommodate the fabricated ducts and the insulation surround-

ing them. See Figure 4.

Note: If any internal accessories are to be added to the unit,

install them at the shop if at all practical.

5, These units are design certified for outdoor installation. These

units may be installed directly on wood flooring or on Class A,

Class B, or Class C roof covering material. The discharge air

from the condenser fans must be unrestricted for a minimum of

3 feet above the unit.

The air inlet hood in the combustion blower access panel must

have adequate clearance around air openings into the combus-

tion area. See Outline Drawing, Figure 3.

continued on next page

Page 7

LOCATIONS AND RECOMMENDATIONS

continued from page 7

Examine all flue product-carrying areas of the furnace, its vent

system, and the main burner for safe operation. A periodic

inspection of the furnace should be made at the start of each

heating season.

Replacement parts list for this Gas/Electric Air Conditioner may

be obtained by contacting your local manufacturer representa-

tive.

6. Location dthe unit must allow for service clearance around it.

Clearance of the unit must be given careful consideration. See

Figure 4.

7. IMPORTANT: The air outlet duct must have one (1) inch

clearance to combustible material downstream from the

unit.

8. Exhaust vents or other sources of contaminated air should not

be near the unit's air inlet, if outside air is to be introduced as

makeup air or a ventilation feature is to be used,

9. Check the handling facilities to ensure the safety of personnel

and the unit(s).

10. Caution must be taken at all times to avoid personal

injuries and/or damage to the equipment.

11. The unit must be mounted level for proper drainage of water

through the holes in the base pan.

12. The unit must not be exposed to direct roof water runoff.

13. Flexible duct connectors must be of a flame retardant material.

All duct work outside of the structure must be insulated and

weatherproofed in accordance with local codes.

14. Roof flashing must be installed to seal the roof curb cavity and

must conform to local building codes.

15. Access and service clearances for the unit must be given careful

consideration when locating the duct entrance openings. Fig-

ure 4 provides unit dimensions.

16. All fabricated outdoor ducts should be as short as possible.

CLEARANCES

1, The recommended clearances for single-unit installations are

illustrated in Figure 4. These minimum requirements are not

only an important consideration when determining unit place-

ment, but they are also essential to ensure adequate service-

ability, maximum capacity, and peak operating efficiency.

2, Any reduction of the unit clearances indicated in these illustra-

tions may result in condenser coil starvation or the recirculation

of warm condenser air. Actual clearances which appear to be

inadequate should be reviewed with a local sales engineer.

IMPORTANT:

1. Remove the Flue and Air Inlet Hood with the gasket from the

return air section of the unit.

The screws that attach the flue and air inlet hood will be installed

in their proper location at the factory. Therefore, they must be

removed and then used to attach the flue and air inlet hood.

2. Remove the packaging material from the components and

secure the Flue and Air Inlet Hood with the gasket to the unit with

sheet metal screws as illustrated in Figure 16 on page 14.

NOTE: Outdoor air or other requirements during heating

operation that result in supply air temperatures below 80

degrees F or return air temperatures below 50 degrees F may

cause flue gas condensate to form and is to be avoided.

INSTALLATION

UNIT SUPPORT

If the unit is to be roof mounted, check the appropriate building

codes for weight distribution requirements. Refer to the applicable

roof curb mounting instruction. Check the unit's nameplate for

supply voltage required. Determine if adequate electrical power is

available. The furnace may be installed on Class A, B, or C roofing

material.

LOCATION AND CLEARANCES

Installation dthe unit should conform to local building codes or, in

the absence of local codes, to the National Fuel Gas Code,

ANSlZ223.1, Latest Revision, and the National Electrical Code.

Canadian installations must conform to CSA and local codes.

Select a location that will permit adequate combustion and ventila-

tion air in accordance with Section 5.3, Air For Combustion and

Ventilation, of the National Fuel Gas Code, ANSlZ223.1, Latest

Revision, or applicable provisions of the local building code.

Page 8

PLACING AND RIGGING

1. Before preparing the unit for lifting, check the outline drawing for

center of gravity for lifting safety. Because dplacement of

internal components, the unit's weight may be unevenly distrib-

uted. Approximate unit weights are given in Figure 2, page 3.

NOTE. Accessory BA YLIFTOO2AA, a kit of four (4) lifting lugs, is ]

required for rigging the unit for hoisting. See Figure 7, insert B. l

2, Insert the four lifting lugs in the openings provided in the drip lip

on the perimeter of the unit. See Figure 7, insert B. Atap or jerk

to the lug will overcome the interference that arises due to the

nipple on the lug.

3, Before hoisting the unit, be sure that the proper method of

rigging is used, with straps or slings and spreader bars for

protection during lifting. Always test-lift the unit to determine the

exact unit balance and stability before hoisting it to the installa-

tion location.

iNSTALLATiON

IMPORTANT: Do not lift the unit without test lifting for

balance and rigging. Do not lift the unit in windy conditions

or above personnel. Do not lift the unit by attaching a

clJvus, hooks, pins, or bolts to the unit casing, casing

hardware, corner lugs, angles, tabs, or flanges. Failure to

observe these warnings may result in equipment damage.

4. When the curb and air ducts have been properly installed, the

unit is ready to be hoisted to the roof and set in position.

IMPORTANT: "Spreader Bars" must be used when hoist-

ing the unit.

5 IMPORTANT: The unit must be lowered into position. The

P.V.C. rubber tape on the curb flange permits the unit to be

repositJoned if required without destroying the P.V.C. rub-

ber seals affixed to the mounting curb.

PLACING THE UNiT ON A MOUNTING CURB

1. The unit is designed with a perimeter drip lip that is lower that

the unit base bar, see Figure 7, inset A.

2. Position the unit drip lip down over and in contact with the

outside corner of the curb, as illustrated in Figure 8, insert A.

Continue to lower the unit on top of the curb, with the unit drip

lip astraddle and in contact with both the end and side rail of the

curb. The unit should now rest on top of the curb.

3. Take the two (2) hold-down brackets shipped with the curb and

secure the unit to the curb with hold-down brackets as illustrated

in Figure 8, insert A.

SPREADER BARS

OUTDOOR COIL

END OF UNIT

iIBn

DRIP_ BA_L_OO, A

DIMPLE LIFTING LUGS

NOTE:

THE INNER PERIMETER OF THE DRIP LIP ON ALL UNITS

SHOULD BE FLUSH WITH THE OUTER PERIMETER OF THE

CURB ON THE TWO SIDES SHOWN HERE SEE FIGURE 2 FOR

THE LOCATION OF THE UNIT OVERHANG ON THE YCZO36-O60F

MODELS

BASE OF UNIT DRIP LIP ON

REST ON TOP OF PERIMETER OF UNIT

CURB RAILS

CURB CORNER

FLANGE OF

CURB

EXISTING

SHEET METAL

I SCREW

HOLD-DOWN

BRACKET WITH

CURB

Page 9

INSTALLATION

ROOFTOP -- UNITS

For roof top applications using a field fabricated frame and ducts,

use the following procedure:

1. The frame must be located and secured by bolting or welding to

the roof. Flashing is required.

2. The hole in the roof must be prepared in advance of installing

the unit.

3. Secure the ducts to the roof.

4. Place the unit on the frame or roof curb. Refer to Figures 9 or

10.

5. Secure the unit to the frame or roof curb.

6. Insulate any ductwork outside of the structure with at least two

(2) inches of insulation and then weatherproof. There must be

a weatherproof seal where the duct enters the structure.

7. Complete the installation according to the instructions in the

following sections of this manual.

®TYPICAL ROOFTOP APPLICATION WITH FRAME

(YCZO36,050,O60F) -,

, \

®TYPICAL ROOFTOP APPLICATION WITH FRAME

(YCZ036,060F MODELS)

_/ INLET HOOD

Page 10

DUCT

ROOF FLASHING

_< SUPPLY AIR

IRON

FRAME

INSTALLATION

GROUND LEVEL -= HORIZONTAL UNITS 2. Attach the supply and return air ducts to the unit•

For ground level installations, the unit should be positioned on a pad

the size of the unit or larger• The unit must be level on the pad. The

pad must not come in contact with the structure (See Figure 11.) Be

sure the outdoor portion of the supply and return air ducts are as

short as possible•

Proceed with the installation as follows:

3. Insulate any ductwork outside of the structure with at least 2

inches of insulation and weatherproof• There must be a weather-

proof seal where the duct enters the structure•

4. Complete the installation according to the instructions in the

following sections of this manual•

1. Place the unit on the pad and the five (5) rubber isolators

provided•

®TYPICAL GROUND LEVEL APPLICATION

(YCZ036,050,060F MODELS)

SUPPLY

RETURN AIR DUCT

DUCT

SIDING /_"_1_

OUTDOOR AIR

DISCHARGE

OUTDOOR AIR

INTAKE

EXTERIOR

WALL i- :'.

INSULATE

WEATHERPROOF FLEXIBLE DUCT ISOLATORS

OR RAIN SHIELD CONNECTORS (1 PER CORNER

AND 1UNDER

UNIT CONTROL BOX)

HOOD

SUPPORTPAD

FOUNDATION

CONDENSATE DRAIN PiPiNG

A 3/4-inch female NPT condensate drain connection is provided on

the evaporator access panel end of the unit. See Figure 4. Provide

a trap and fill it with water before starting the unit to avoid air from

being drawn through• Follow local codes and standard piping

practices when running the drain line. Pitch the line downward away

from the unit. Avoid long horizontal runs. See Figure 12.

NOTE: Do not use reducing fittings in the drain lines• The

condensate drain must be:

• Made of 3/4" pipe size.

• Pitched 1/4" per foot to provide free drainage to convenient drain

system•

•Trapped•

• Must not be connected to closed drain system•

(_ TYPICAL CONDENSATE DRAIN PiPiNG

3/4" PVC OR COPPER

Page 11

DUCTWORK

ATTACHING DOWNFLOW DUCTWORKTO ROOF CURB

Supply and return air flanges are provided on the roof curb for easy

duct installation. All ductwork must be run and attached to the curb

before the unit is set into place.

Follow these guidelines for ductwork construction:

Connections to the unit should be made with three-inch canvas

connectors to minimize noise and vibration transmission.

Elbows with turning vanes or splitters are recommended to mini-

mize air noise and resistance.

The first elbow in the ductwork leaving the unit should be no closer

than two feet from the unit, to minimize noise and resistance.

AIR PROOF

THIS SEAM _T BASE

FIELBDUCT.ql\

JJ 'UNIT DUCT

FLANGE

_I_ /AIR PROOF

UN,TBASE

" FIELD DUCT

AIR PROOF

_ THIS SEAM

FIELDDucTJL _TBASE

a UNIT DUCT FLANGE

UNIT

FLANGE

UNIT BASE

NOT RECOMMENDED

SEAM

WITH BUTYL OR

SILICONE

FIELD DUCT

ATTACHING HORIZONTAL DUCTWORK TO UNIT

All conditioned air ductwork should be insulated to minimize heating

and cooling duct losses. Use a minimum of two (2) inches of

insulation with a vapor barrier. The outside ductwork must be

weatherproofed between the unit and the building.

When attaching ductwork to a horizontal unit, provide a flexible

watertight connection to prevent noise transmission from the unit to

the ducts. The flexible connection must be indoors and made out of

heavy canvas.

NOTE: Do not draw the canvas taut between the solid ducts, i

WEATHERPROOF

UNIT THIS SEAM

FLANGE FIELD DUCT

DOWNFLOW

The following warning complies with State of California law, Proposition 65.

kWARNING: This product contains

fiberglass wool insulation! Fiberglass dust and ceramic

UNIT EXTERIOR

UNIT DUCT FLANGE

WEATHERPROOF

THIS SEAM

FIELD DUCT

UNIT EXTERIOR

/]I - WEATHERPROOF

/_ THIS SEAM

UNIT DUCT

FLANGE FIELD DUCT

HORIZONTAL

•Wash clothes separately from other clothing: rinse

washer thoroughly.

fibers are believed by the State of California to cause

cancer through inhalation. Glasswool fibers may also

cause respiratory, skin, or eye irritation.

PRECAUTIONARY MEASURES

• Avoid breathing fiberglass dust.

• Use a NIOSH approved dust/mist respirator.

• Avoid contact with the skin or eyes. Wear long-

sleeved, loose-fitting clothing, gloves, and eye

protection.

• Operations such as sawing, blowing, tear-out, and

spraying may generate fiber concentrations requiring

additional respiratory protection. Use the appropriate

NIOSH approved respirator in these situations.

FIRST AID MEASURES

Eye Contact - Flush eyes with water to remove dust.

If symptoms persist, seek medical

attention.

Skin Contact - Wash affected areas gently with soap

and warm water after handling.

Page 12

GAS PiPiNG iNSTALLATiON

IMPORTANT: Before making the gas pipe connection give

serious consideration to providing the required clearance nec=

essary to remove the access panels on the unit

(e.g., economizer and filter access panels).

NOTE: In the absence of local codes, the installation must_

conform with American National Standard--Z223. 1--National Fuel

Gas Code, Latest Revision.

The available gas supply must agree with the required gas supply

marked on the unit nameplate. Minimum permissible gas supply

pressure for purpose of input adjustment must be at least 5.0" W.

C. (inches Water Column) for natural gas and 11' W.C. for propane.

PIPE DELIVERY SCHEDULE (NATURAL GAS ONLY)

NOTE: The following procedure and tables below apply to

Natural Gas only.

1.Obtain from the gas company the heating value and specific

gravity of the gas delivered.

2.Determine the exact length of pipe needed.

3.Read the BTUH input nameplate on the furnace.

4.Use the multiplier opposite the specific gravity of the gas given in

Table 1 below and insert in the following formula:

TABLE 1

MULTIPIER

MULTIPIERS TO BE USED

WHEN THE SPECIFIC

GRAVITY OF THE GAS IS

OTHER THAN 0.60

SPECIFIC

GRAVITY

.50

.55

.60

.65

1.10

1.04

1.00

.962

CFH = Furnace Input in BTUH

Gas Heat Content in BTU/Cu. Ft. X Multiplier

This will give the factor for columns 2 through 6 in Table 2.

5.Using Table 2, select the pipe length nearest to yours.

&Follow this line vertically down to the exact CFH found in Step 4

above or the next highest value.

7.Read horizontally to the left of this column for the required pipe

size diameter.

TABLE 2

NATURAL GAS ONLY

TABLE OF CUBIC FEET PER HOUR OF GAS

FORVARIOUS PIPE SIZES AND LENGTHS

PIPE LENGTH OF PIPE (feet)

SIZE

(inch) 10 20 30 40 50 60 70

1/2 132 92 73 63 56 50 46

3/4 278 190 152 130 115 105 96

1 520 350 285 245 215 195 180

1-1/4 1050 730 590 520 440 400 370

THIS TABLE IS BASED QN PRESSURE DROP OF 0.3 INCH W.C. AND 0.6 SP.GR. GAS

NOTE: If this is an propane appfication, consult your propane |

suppfler for pipe sizes and defiveries. J

GAS PRESSURE SET-UP PRECAUTIONS

WARNING: NEVERUSEANOPENFLAME

TO TEST FOR GAS LEAKS: AN EXPLOSION COULD

OCCUR, CAUSING INJURY OR DEATH.

IMPORTANT: The furnace and its individual shut-off valve

must be disconnected from the gas supply piping system

during any pressure testing of that system at test pressures

exceeding 1/2 psig (3.48 kPa).

The furnace must be isolated from the gas supply piping system by

closing its individual manual shut-off valve during any pressure

testing of the gas supply piping system at test pressures less than

or equal to 1/2 psig (3.48 kPa).

GAS SUPPLY LINE PRESSURE (ALL FUELS)

Before connecting the unit to the gas supply line, be sure to

determine the gas pressure in the line.

If the gas supply pressure is excessive (above 13.8 inches water

column or 1/2 psig), install a pressure regulator either at the supply

source or in the branch circuit serving the unit. Once the regulator

is installed, set it to provide a maximum pressure of 13.8" W.C. to

the gas valve for natural gas with a minimum supply pressure of 5.0"

W.C. Maximum supply pressure of 13.8" W.C. to the gas valve for

propane with a minimum pressure of 11.0" W.C.

NOTE: Maximum pressure to the gas valve for natural gas

is 13.8" W.C. Minimum pressure is 5.0" W.C. Maximum

pressure to the gas valve for propane is 13.8"W.C. Minimum

pressure to the gas valve is 11.0" W.C.

If the supply line pressure is below the minimum supply pressure

indicated on the unit nameplate, contact the gas supply company.

Follow these steps to complete the installation of the unit gas piping.

See Figure 14.

1. Install a tapped, Style A (1/8-inch NPT tap) shut-offgas cock at

the end of the gas supply line near the unit. Be sure the tapped

gas cock is downstream of the pressure regulator, if used.

(_ DEALER INSTALLED

GROUND UNION

1!8" N.P.T.PLUGGED

ACCESS FOR TEST

GAUGE CONNECTION I

FROM _ Ir-6"--

GAIS S'-_PPLY

F'ELD SUPFLIE'_D D_ LEG _ UN,T_

GAS VALVE, MUST BE

INSTALLED BY DEALER

OUTSIDE UNIT.

TO MAIN

CONTROL

VALVE

Page 13

GAS PiPiNG iNSTALLATiON

i NOTE: The shut-off gas cock must be installed outside of |

the unit and should meet the specifications of all applicable 1national and local codes.

2.Install a ground union joint downstream of the shut-off cock.

This joint must also be installed outside of the unit,

3.Install a drip leg at least six (6) inches in depth next to the

union as shown in Figure 14. This drip leg is required to

collect any sediment that may be deposited in the line,

4.Before connecting the piping circuit to the unit, bleed the air

from the supply line. Then cap or plug the line and test the

pressure at the tapped shut-off cock. The pressure reading

should not exceed 13.8 inches water column.

5.Using an appropriate backup wrench on the gas valve inlet

boss, connect the gas piping to the unit. Check the

completed piping for leaks using a soap and water solution

or the equivalent.

6.After installation of the gas pipe in the unit, the pipe chase

opening should be closed with the fitter/barrier plug pro-

vided.

MANIFOLD PRESSURE

Check the manifold pressure at the unit gas valve. Do not

exceed the recommended pressure shown on the unit name-

plate.

®FLUE AND HOOD ILLUSTRATION

F[ i.i CLgT

(/ A.%KE J [LE }LC ]

TOP ACC LS P_,NE ,

JE -..

I N E H(}O} --,

}ET PRESSURE POST .....

BURNER & VALVE ILLUSTRATION

j OUT T PRISSURE POS1

S_F SCI:/IW: 3/32" HrX HrAD

SET SCREW: 51/32" HEX HEAD \ /

N/n

REGOLATORCOVER

15t STAG"

REGULATOR COVER

....... TOP ViEW //

MANUAl

"oN/o_" /

SWITCH

\\ \\

VIEW I_BI_ BETAIL::A::

_TE N_LOCK WHITE RODGERS 36G

CONNECTOR GAS VALVE WITH

MANUAL "ON/OFF"

SWITCH

BRASS

SPRING _

DETAIL_:At

WHITE RODGERS 36E

GAS VALVE WITH

MANUAL "ON/OFF"

SWITCH

Page 14

GAS PiPiNG INSTALLATION

INPUT CHECK AND ADJUSTMENT

1. Make sure all gas appliances are off except the furnace.

2. Clock the gas meter with the furnace operating (determine the

dial rating of the meter) for one revolution.

3. Match the "Sec" column in the gas flow (in cfh) Table 3 with the

time clocked.

4. Read the "Flow" column opposite the number of seconds

clocked.

5. Use the following factors if necessary.

For 1 Cu. Ft. Dial Gas Flow CFH =

Chart Flow Reading /2

For 1/2 Cu Ft. Dial Gas Ftow CFH =

Chart Flow Reading /4

For 5 Cu. Ft. Dial Gas Flow CFH =

10X Chart Flow Reading /4

6. Multiply the final figure by the heating value of the gas obtained

from the utility company and compare to the nameplate rating.

This must not exceed the nameplate rating.

7. Changes can be made by adjusting the manifold pressure.

a. Attach a manifold pressure gauge.

b. Remove the slot screw on top of the gas valve for 1st stage

manifold pressure adjustment. Remove slot screw on outlet

side for 2nd stage adjustment (See Figure 17).

c. Turn the adjustment nut in to increase the gas flow rate, and

out to decrease the gas flow rate using a 3/32" hex wrench.

HIGH ALTITUDE INSTALLATION

Unit nameplate ratings are based on equipment operation from sea

level to 2000 feet elevation above sea level. If the unit installation

is from 2000 - 4500 feet elevation, it wilt be necessary to change

the burner orifices to the noted sizes, (ref. National Fuel Gas Code,

sec 8.1.2, Appendix F, Table F4).

GAS MAN. PRESS ORIFICE SIZE ORIFICE SIZE

TYPE (in. W.C. ) 0=2000 ft 2000 =4G00 ft

NATURAL 3.3 42* 43

PROPANE 10.0 54 55

FACTORY SHIPPED

TABLE 3

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

Sec. Flow Sec. Flow Sec. Flow Sec. Flow

8 900 29 248 50 144 82 88

9 800 30 240 51 141 84 86

10 720 31 232 52 138 86 84

11 655 32 225 53 136 88 82

12 600 33 218 54 133 90 80

13 555 34 212 55 131 92 78

14 514 35 206 56 129 94 76

15 480 36 200 57 126 96 75

16 450 37 195 58 124 98 73

17 424 38 189 59 122 100 72

18 400 39 185 60 120 104 69

19 379 40 180 62 116 108 67

20 360 41 176 64 112 112 64

21 343 42 172 66 109 116 62

22 327 43 167 68 106 120 60

23 313 44 164 70 103 124 58

24 300 45 160 72 100 128 56

25 288 46 157 74 97 132 54

26 277 47 153 76 95 136 53

27 267 48 150 78 92 140 51

28 257 49 147 80 90 144 50

®IMPUT ADJUSTMENT

LGAS VALVE ON/OFF

TOGGLE SWITCH

°@0

wh,,:::ogo

ADJUSTMENT

2rid Stage (Hi)

Manifold

Pressure

Adjustment

1st Stage (Lo)

Manifold

Pressure

Adjustment

Page 15

FILTER INSTALLATION

AIR FILTERS TABLE 4

Filters are to be used with the YCZ036,050,060F heating/cooling

units. The basic unit does not have filters in it. However, a filter

frame accessory is offered that wilt allow filters to be installed within

the unit.

Otherwise a filter rack must be installed by the installer in the duct

work,

Affix the filter label supplied with the unit adjacent to the filter area.

NOMINAL FILTER* FILTER

UNIT CFM Sq.Ft.- SIZE RESISTANCE

YCZ036F 1200 40.05

YCZ050F 1600 5.33 0.05

YCZ060F 2000 6.67 0.05

*Filters must be installed in the return air system. The above square

footages are based on 300 F.PM. face velocity. If permanent filters are

used, size per mfg. recommendation with clear resistance of 0.05" WC.

ELECTRICAL WIRING

ELECTRICAL CONNECTIONS

Electrical wiring and grounding must be installed in accordance with

local codes or, in the absence of local codes, with the National

Electrical Code ANSI/NFPA 70, Latest Revision.

ELECTRICAL POWER

It is important that proper electrical power be available for the unit.

Voltage variation should remain within the limits stamped on the unit

nameplate,

DISCONNECT SWITCH

Provide an approved weatherproof disconnect either on the side of

the unit or within close proximity and within sight of the unit.

OVER CURRENT PROTECTION

The branch circuit feeding the unit must be protected as shown on

the unit rating plate.

POWER WIRING

The power supply lines must be run in weathertight conduit to the

disconnect and into the bottom of the unit control box. Provide strain

relief for all conduit with suitable connectors.

Provide flexible conduit supports whenever vibration transmission

may cause a noise problem within the building structure.

Be sure all connections are made tight. See Figure 18.

NOTE: Unit must be grounded for ignitor to operate prop-

erly. Gas pipe to unit is not an adequate ground. Ground

the unit internally as provided. See wiring diagram for

location.

CONTROL WIRING (CLASS II)

Low voltage control wiring should not be run in conduit with power

wiring unless Class 1 wire of proper voltage rating is used. Route

the thermostat cable or equivalent single leads of No. 18 AWG

colored wire from the thermostat subbase terminals through the

rubber gromment on the unit. See Figures 3 and 4 for the control

entry location. Make connections as shown on the unit wiring

diagram and in Figure 18.

Do not short thermostat wires since this wilt damage the control

transformer.

Recommended wire sizes and lengths for installing the unit thermo-

stat are provided in Table 5. The total resistance of these low voltage

wires must not exceed one (1) ohm. Any resistance in excess of 1

ohm may cause the control to malfunction because of the excessive

voltage drop.

TABLE 5

THERMOSTAT WIRE SIZE AND MAXIMUM LENGTH

WIRE SIZE MAXIMUM LENTGH (Ft)

18 75

16 125

14 200

NOTES: For branch circuit wiring (mare power supply to unit

disconnect), wire size forthe length of run should be determined

using the circuit ampacity found on the unit nameplate and the

N.E.C.

For more than 3 conductors in a raceway or cable, see the

N.E.C. for derating the ampacity of each conductor.

GROUNDING: THE UNITMUST BE ELECTRICALLYGROUNDED

IN ACCORDANCE WITH LOCAL CODES OR THE NATIONAL

ELECTRIC CODE.

Page 16

THERMOSTAT HEAT ANTICIPATOR

The thermostat heat anticipators should be set to .4 amps on single

or two stage thermostats.

IMPORTANT: Upon completion of wiring check all electrical

connections, including factory wiring within the unit, make

sure all connections are tight. Replace and secure all electrical box

covers and access doors before leaving the unit or turning on the

power to the unit.

ELECTRICAL WIRING

After all electrical wiring is complete, set the thermostat system

switch in the OFF position so that the compressor will not run

and then apply power by closing the system main disconnect switch.

This wilt activate the compressor sump heat. Do not change the

Thermostat System Switch until power has been applied long

enough to evaporate any liquid R-22 in the compressor. It is

recommended that the sump heater be energized for eight (8) hours

prior to starting.

GROUND_

WIRE JL -y-

ROWER

L_, )TYPICAL 2 STAGE

HEAT THERMOSTAT

3PH

POWER

UNIT

NOTE I

YCZ-F FIELD WIRING DIAGRAM

PACKAGED GAS-ELECTRIC UNIT

I UNIT CONTROL BOX ""

IITHERMOSTAT CONNECT IONSI l

i____ 36(BL ) B I COMMON

Q ....... 47A(BK) G FAN

/F]_-...... 44A(YL) Y COMPRESSOR FIRST STAGE

'_ 41A[BR) Wl HEAT F_RST STAGE

Z_ 41C(BR) W2 I HEAT SECOND STAGE

_-----55A(RD) R I 24V

"_ 45A(YL) Y2 .. COMPRESSOR SECOND STAGEUNIT LOW VOLTAGE AREA

ECONOMIZER ACCESSORY

CONNECT IONS

TO ECONOMIZER

FACTORY PROVIDED

F_ELD INSTALLED

WIRES

IIII

_2!222222!2_ _

II I 1LI I36E_(BLI___ 56B(BL) e

I I I I--------

i _ f_ ,

IIL--.--I--44--ELYL)--_TC 44AIYL) YI

', ,TA,°K,

' tF"

I........ E(OR)

111 2:::::

ON,;LOWIII -,,c,oR,w2

TYPICAL 2-STAGE

THERMOSTAT

NOTES:

I. FUSED DISCONNECT SIZE, POWER WIRING AND GROUNDING

OF EQUIPMENT MUST COMPLY WITH CODES.

2. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT AND

HEATER NAMEPLATE.

3. LOW VOLTAGE WIRING TO BE 18 AWG MINIMUM CONDUCTOR,

4. SEE UNIT DIAGRAM FOR ELECTRICAL CONNECTION DETAILS.

5. THE THERMOSTAT ON THE GAS/ELECTRIC UNiT MUST PROVIDE

A 'G' SIGNAL IN THE COOLING MODE ONLY. DURING THE

HEATING MODE THE FAN WILL BE ENERGIZED BY THE SYSTEM,

6. FOR SINGLE STAGE THERMOSTATS JUMPER Wt AND W2 TOGETHER.

SECOND STAGE HEAT WILL BEGIN 10 MINUTES AFTER FIRST

STAGE.

INTER-COMPONENT WIRING

24V. } FACTORY

LINE V. WIRING

24V. _ F_ELDLINE V, WIRING

WIRE COLOR DESIGNATION

ABBR COLOR ABBR COLOR

BK BLACK PR PURPLE

BL BLUE RD RED

BR BROWN WH WHITE

GR GREEN YL YELLOW

OR ORANGEi

Page 17

START - UP

PRE-START QUICK CHECKLIST

Is the unit properly located and level with the proper clearance?

See Figure 4.

Is the duct work correctly sized, run, taped, insulated, and

weatherproofed with proper unit arrangement? See Ductwork

Installation section.

•Is the gas piping correctly sized, run, trapped, and purged dair?

See Gas Piping section.

• Is the condensate line properly sized, run, trapped, and pitched?

• Isthe fitterofthe correct size and number? Is it clean and in place?

• Is the wiring properly sized and run according to the unit wiring

diagram?

• Are all the wiring connections, including those in the unit, tight?

• Has the unit been properly grounded and fused with the recom-

mended fuse size? See Wiring Data.

• Is the thermostat level, correctly wired, welt located, and set for

the proper heat anticipation?

• Have the air conditioning systems been checked at the service

ports for charge and leak tested if necessary?

• Does the condenser fan and indoor blower turn free without

rubbing, and are they tight on the shafts?

• Has the indoor blower speed been determined and the proper

speed been set? See the Unit Wiring Diagram.

• Has all work been done in accordance with applicable local and

national codes?

•Are all covers and access panels in place to prevent air loss and

safety hazards?

STARTING THE UNIT iN THE COOLING MODE

CAUTION: Before starting the system on the cooling cycle, turn the

thermostat switch to OFF and close the unit disconnect switch. This

procedure energizes the compressor crankcase heater, vaporizing

any liquid refrigerant in the crankcase. This is a precaution against

foaming at start-up which could damage the compressor bearings.

Allow the heater to operate a minimum of eight (8) hours.

NOTE: See the section on "Sequence of Operation" for a

description of the cooling operating sequence.

To start the unit in the cooling mode, set the thermostat system

switch to COOL and move the thermostat COOL indicator to a

setting below room temperature. The condenser (outdoor) fan

motor compressor and evaporator (indoor) fan motor will operate

automatically.

OPERATING PRESSURES

After the unit has operated in the cooling mode for a short period of

time, install pressure gauges on the gauge ports of the discharge

and suction line valves. Check the suction and discharge pressures

and compare them to the normal operating pressures provided in

the unit's SERWCE FACTS.

NOTE: Do not use the pressures from the unff's SERVICE FACTS

to determine the unit refrigerant charge. The correct charge is

shown on the unit nameplate. To charge the system accurately,

weigh in the charge according to the unit nameplate.

VOLTAGE

With the compressor operating, check the line voltage at the unit.

The voltage should be within the range shown on the unit name-

plate. If tow voltage is encountered, check the size and length of the

supply line from the main disconnect to the unit. The line may be

undersized for the length of the run.

COOLING SHUT DOWN

Place the system selector in the OFF position or reset thermostat at

a setting above room temperature.

Do not de-energize the main power disconnect except when unit is

to be serviced. Power is required to keep the heat pump compres-

sor warm and boil off refrigerant in the compressor.

HEATING CYCLE

NOTE: See Sequence of Heating Operation.

These units are equipped with a solid-state ignition control that

lights the burners each time the thermostat calls for heat. The

burners are extinguished during the OFF cycle.

The gas heating section of the unit can be started using the following

procedure:

1. Be sure the thermostat is at its lowest setting and the power to

the unit is off.

a. Turn the main shutoff valve on the gas supply line ON.

b. Turn or switch the manual valve on the combination gas

valve ON position.

Be sure the burner compartment access panel is in place.

a. Turn on the electrical power to the unit.

b. Turn the thermostat to the highest setting in the heating

cycle.

As the thermostat calls for heat, the system cycles as follows:

a. The combustion blower is energized.

b. The pressure switch is closed.

c. The gas valve opens and the ignitor lights the burner.

d. Cycle the thermostat on and off a few times to check out the

control system and burner operation characteristics.

With the burners operating, check the manifold pressure with a

manometer. Do not exceed recommended pressures.

Adjust the unit to obtain an air temperature rise with that

specified on the unit nameplate.

NOTE: For manifold pressures and orifice sizes for gas with

other BTU ratings, contact the local gas utility. Manifold

pressure should be 3.3 inches water column (+0.1). Input must

not exceed the value shown on the rating plate.

Set the heat anticipator of the thermostat to equal the amperage

draw of the gas valve, approximately 0.7.

Page 18

START - UP

8. Set the thermostat at the desired temperature setting and the

unit wilt function automatically.

STARTING THE UNIT IN THE GAS HEATING MODE

1. Check to make sure all grilles and registers are open and all unit

access doors are closed before start-up.

2. Purge the gas supply line of air by opening the union ahead of

the unit. When the odor of gas is detected, retighten the union

and wait five (5) minutes before proceeding.

3. Set the walt thermostat to its lowest position and place the fan

switch in the AUTO or ON position.

4. Open the main gas valve(s) and turn on the unit power supply.

5. Reset the heating temperature lever on the room thermostat at

the highest value above room temperature. The combustion

blower motor should energize. The main burners should light

within 20-25 seconds. Initial start may be delayed somewhat if

the unit has not been purged and air is trapped in the gas line.

NOTE: Blue smoke produced by the heat exchanger during the

initial burner firing is caused by a thin film of off on the surface

of the heat exchanger. This off will burn off quickly.

6. Cycle the thermostat OFF and ON a few times at a rate of not

more than once every thirty (30) seconds. Check both the

control operation and the burner operating conditions.

MANIFOLD PRESSURE

Connect a manometer to the pressure tap at the outlet side of

the unit's gas valve. Read the manifold pressure with the main

burners firing.

If the manifold pressure reading does not match the value

indicated on the unit nameplate, the unit pressure regulator

must be adjusted as follows:

a. Remove the cover screw on the gas regulator located on the

front side of the unit's gas valve.

b. Turn the adjusting screw clockwise to increase manifold

pressure or counterclockwise to decrease manifold pres-

sure.

3. Check the temperature rise during furnace operation to insure

that it falls within the range specified on the unit nameplate.

4. If the temperature rise noted is outside of the specified limits,

adjust the indoor air flow to cause the temperature rise dthe

heat exchanger to fall within the required range.

SEQUENCE OF OPERATION

Operation of the unit heating or cooling cycles is controlled by the

setting of the system switch on the room thermostat. Once the

system switch is placed either in the "HEAT" or "COOL" position, unit

operation is automatic. Afan switch on the thermostat also provides

for it continuous operation of the evaporator fan when desired. The

fan switch "ON" position provides continuous operation while the

"AUTO" position provides operation during the heating or cooling

cycles.

HEATING CYCLE

Thermostat call for heat ( 2-stage thermostat)

Call for 1st stage only:

(R) and (W1) thermostat contacts close signaling the control module

(IGN) to run its self-check routine. After the control has verified that

the pressure switch (PS) contacts are open, the limit switch (TCO)

contacts are closed, and the flame rollout (FL) switch is closed, the

induced draft blower (CBM) will be energized on high speed for

approximately 15 seconds.

After the induced draft blower (CBM) has come up to speed, the

control will verify that the pressure switch (PS) contacts are closed

and switch the induced draft blower to low speed for an additional

5 seconds of prepurge. The gas valve (GV) is energized in the first

stage to permit gas flow and the spark ignitor (IP) is energized. The

flame detector (FD) confirms that ignition has been achieved within

the 7 second trial period.

As the flame detector confirms that ignition has been achieved the

delay to indoor fan on period begins timing and after approximately

45 seconds, the indoor blower motor (IDM) will be energized at low

speed and will continue to run during the heating cycle.

Call for 2nd stage after 1st stage:

(R) and (W2) thermostat contacts close signaling a call for second

stage heat. The induced draft motor (CBM) is energized on high

speed and the gas valve on second stage. After approximately 30

seconds the control energizes the indoor blower on high speed.

2rid stage satisfied, 1st stage still called:

(R) and (W2) opens, the induced draft blower is reduced to low

speed the gas valve is reduced to first stage. After aprox. 30

seconds the indoor blower motor is reduced to low speed.

1st stage satisfied:

(R) and (Wl) opens, the gas valve (GV) will close. The induced draft

blower (CBM) will be de-energized after approximately 5 seconds

postpurge. The indoor btower motor (IDM)witt continue to run for the

fan off period (field setectabte 60 or 90 seconds [by jumpers]), then

wilt be de-energized by the control module.

Thermostat satisfied:

(R) and (W1/W2) (jumpered) contacts open signaling the control

module to close the gas valve and de-energize the induced draft

blower after approximately 5 second postpurge. The I.D. blower

motor will continue to operate at the current speed for 60 or 90

seconds after the flames are extinguished.

SAFETY SEQUENCES

This product is equipped with safety devices to protect against

abnormal conditions.

The temperature limit switch (TCO) is located in the gas com-

partment on the vestibule panel above the burner assembly. This

automatic reset device protects against excessive leaving air tem-

perature. If this device opens, the gas valve is immediately closed

and will not permit operation until the limit switch closes.

Page 19

SEQUENCE OF OPERATION

The rollout switch (FS) is located in the gas compartment near the

inlet of the burners. This is a single use device designed to protect

against any form of flame rollout. If this device is opened the gas

valve is immediately de-energized and the control (IGN)will lockout

the system. The roltout switch (FS) must be replaced before

operation is allowed to continue.

The pressure switch (PS) is located in the upper right side of the gas

compartment. This automatic device assures adequate combustion

air pressure. If pressure against the induced draft blower outlet

becomes excessive, the pressure switch will react and shut off the

gas valve, until acceptable combustion pressure is again available.

If the control (IGN) does not sense flame within the first trial for

ignition period. The gas valve wilt be de-energized. The control

(IGN) will initiate a 60 seconds interpurge. Following the interpurge,

on the second trial the gas valve wilt be energized on second stage

(high heat input). If the flame is sensed within 10 seconds after the

second try and only a call for first stage exists, the gas valve will be

reduced to first stage. If the second try is not successful. The control

wilt start other 60 second interpurge. After the interpurge, a third

attempt will be tried. The gas valve wilt be energized on second

stage (high heat input). Ifthe flame is sensed within 10 seconds after

the third try and only a call for first stage exists, the gas valve wilt be

reduced to first stage. If the third try is not successful. The control

will lock out.

If loss of flame occurs during a heating cycle, the control (IGN) wilt

close the gas valve. The control will than recycle the ignition

sequence, then if ignition is not achieved, itwill shut off the gas valve

and lock out the system.

If control lock out occurs, the control (IGN) wilt retry a complete

ignition sequence in 1 hour.

The control (IGN) can be reset by removing power to the unit or by

turning the thermostat from "on" to "off" for approximately three

seconds, then back "on."

COOLING CYCLE

Thermostat call for cool (2-stage thermostat)

Call for 1st stage only:

With the room thermostat system switch in the "COOLING" position

and the fan switch in the "AUTO" position, the YI thermostat

contacts closes to the micro board, (the board will wait 3 seconds to

check ff the Y2 may also be calling) the micro will energize (CCI)

and the outdoor fan relay for towspeed and the G thermostat contact

to G-IGN and to G1 on the ICMC is energized. (The status light is

flashing and the Y1 light is on.)

The energized compressor contactor (CCI) completes the circuit to

the compressor (CPR1), If the compressor safety controls are

closed, the compressor (CPR1) will operate with the outdoor fan

motor (ODM) on tow speed. The indoor fan motor (IDM) will operate

on tow speed. The thermostat will continue to cycle the compressor

and fans to maintain the desired temperature.

With the thermostat fan switch in the "ON" position, the G thermostat

contact is closed to G1 on the ICMC board and the indoor fan motor

(IDM) will continue to run on low speed regardless of compressor

and condenser fan operation.

Page 20

Call for 2rid stage after 1st stage:

The Y2 thermostat contact closes to the control board. For 1 minute

both compressors are off, (all lights are flashing for 1 minute), than

the board will energize the (CC2) compressor contactor, and the

outdoor fan relay for high speed then the board (YCZ050 ON LY- will

energize the (CC1) and 1 second later the (CC2) compressor

contactors) and the indoor fan high to the Y on the ICMC board is

energized for indoor high speed fan operation. (The status light is

flashing and the Y1 and Y2 lights are on.)

2nd stage satisfied, 1st stage still called:(YCZ036,060F ONLY)

The Y2 thermostat contact opens to the control board. For 1 minute

both compressors are off, (the status and Yf light are flashing for I

minute), than the board will energize (CC1)tow compressor contactor,

and the outdoor fan retay for low speed and indoor fan for low speed.

(The status light is flashing and the Y1 light is on.)

2rid stage satisfied, 1st stage still called:( YCZ050 ONLY)

The Y2 thermostat contact opens to the control board. The board

wilt de-energize (CC2) second compressor contactor, and energize

the outdoor fan relay for low speed and indoor fan for low speed.

(The status light is flashh_g and the Y1 light is on.)

ICM FAN MOTOR ADJUSTMENTS

If the airflow needs to be increased or decreased, see the Indoor

Blower Performance Table below. Information on changing the dip

switch settings for speed control of the blower motor is in this table.

Blower speed changes are made on the ICM Fan Control mounted

in the control box. The ICM Fan Control controls the variable speed

motor.

There is a bank of 8 dip switches, (See Figure below), located at the

lower right side of the board. The dip switches work in pairs to select

the cooling/heat airflow (CFM/TON), and Fan off-delay options.

INDOOR BLOWER TIMING

The ICM Fan Control controls the variable speed indoor blower. The

FAN-OFF period is set on the ICM Fan Control board by dip switches

#5 and #6.

®CFMICM FAN CONTROL

SELECTION DIP

I_ LIGHT/! jjSWITCHES

012345678

CFM FAN

21C800796P0 I_

CNT03600

Y Y L0

o12345678

DIP SWITCHES (TYPICAL SETTINGS)

IGN LED DIAGNOSTIC INDICATOR

FLASHING SLOW NORMAL CALL FOR HEAT

CONTINUOUS ON NORMAL

CONTINUOUS OFF CHECK POWER /INTERNAL FAILURE

2 FLASHES SYSTEM LOCKOUT ( NO FLAME )

3 FLASHES PRESSURE SWITCH PROBLEM

4 FLASHES HIGH LIMIT (TCO) OPEN

5 FLASHES FLAME SENSED WITH GAS VALVE OFF

6 FLASHES FLAME ROLLOUT SWITCH (FL) OPEN

7 FLASHES W1 & W2 SWAPPED

CHECKOUT PROCEDURE

(_ TROUBLESHOOTING CHART

.................u:7..........................................................................................:....

Liquid Pressure Too high P S P S S

SP SS S

S PP SP

S SPS

P SS SP

P PS

SP PS SPS

Liquid Pressure Too Low

Suction Pressure Too High

Suction Pressure Too Low

Liquid Refrigerant floodback (TXV System)

Liquid Refrig. floodback (Cap. Tube System)

I. D. Coil Frosting

Compressor Runs Inadequate or No Cooling

ELECTRICAL

Compressor & O.D. fan Do Not Start P P S P P P

CompressorWill Not Start But O.D. Fan Runs P S P P P S

O.D. Fan Won't Start p p

Compressor Hums ButWill Not Start p P P P S S

Compressor Cycles on IOL p S P P P S P S P S S S S S

I.D. BIowerWon't Start P S S P P

P-PRIMARY CAUSES S-SECONDARY CAUSES X66,€590

Page 21

MAINTENANCE

ROUTINE MAINTENANCE BY OWNER

You can do some of the periodic maintenance functions for your

YCZ-F unit yourself; this includes replacing the disposable or

cleaning the permanent air filters, cleaning the unit cabinet,

cleaning the condenser coil, and conducting a general unit

inspection on a regular basis.

When the system is in constant operation. In new homes,

check the filters every week for the first four (4) weeks.

If you have disposable-type filters, replace them with new filters

of the same type and size. Do not attempt to clean disposable

filters.

Permanent-type filters can be cleaned by washing them with a

mild detergent and water. Make sure that the filters are thor-

oughly dry before reinstalling them in the unit (or duct system).

NOTE: It may be necessary to replace permanent filters

annually if washing fails to clean the filter or if the filter shows

signs of deterioration. Be sure to use the same type and size

as was originally installed.

CONDENSER COIL

Unfiltered air circulates through the unit's condenser coil and

can cause the coil's surface to become clogged with dust, dirt,

etc. To clean the coil, vertically (i.e., with the fins) stroke the coil

surface with a soft-bristled brush.

Be sure to keep all vegetation away from the condenser coil

area.

,&WARNING: TO PREVENT AN EXPLOSION

OR POSSIBLE INJURY, DEATH AND EQUIPMENT DAMAGE,

DO NOT STORE COMBUSTIBLE MATERIALS, GASOLINE

MAINTENANCE PERFORMED BY SERVICEMAN--

COOLING SEASON

To keep your unit operating safely and efficiently, the manufac-

turer recommends that a qualified serviceman check the entire

system at least once each year and any other time that you feel

one is needed. Your serviceman should examine these areas of

your DCX-F unit:

• filters (for cleaning or replacement)

• motors and drive system components

• economizer gaskets (for possible replacement)

• safety controls (for mechanical cleaning)

• electrical components and wiring (for possible replacement

and connection tightness)

• condensate drain (for cleaning)

• unit duct connections (to see that they are physically sound

and sealed to the unit casing)

• unit mounting support (for structural integrity)

• the unit (for obvious unit deterioration)

MAINTENANCE PERFORMED BY SERVICEMAN--

HEATING SEASON

Completethe unitinspectionsand serviceroutinesdescribed

below atthebeginningofeachheatingseason.

• Visually inspect the unit to ensure that the airflow required for

combustion and condenser coil is not obstructed from the

unit.

• Inspect the control panel wiring to verify that all electrical

connections are tight and that the wire insulation is intact.

• Check the operation of the gas ignition system as follows:

Turn off the gas supply with the unit operating to verify that the

gas valve closes and that a ignition cycle is initiated by the

unit.

• Visually inspect the inside of the burners and the burner ports

for deposit buildup and corrosion. Wipe and brush the inside

of the burner and the burner ports and then clean with a dry

cloth. If the deposit buildup or corrosion is excessive, replace

the burners.

FLUE CLEANING

Before each heating season, the flue should be inspected for

signs of flaking rust and soot deposits. Dirty flues should be

cleaned by qualified service personnel ONLY using the

following procedure:

1. Turn the room thermostat to the OFF position. Turn the main

power disconnect OFF. Turn the manual gas valve OFF.

2. Remove the flue cap, the lower access panel, and the upper

access panel.

3. Remove the combustion blower assembly from the fluebox.

Remove the flue box and the flue restrictors.

4. Remove all wires from the gas value while carefully noting

their location.

5. Disconnect the gas supply line from the valve.

6. Remove the manifold retaining screws and pull the burner-

manifold assembly from the heat exchanger.

7. Remove the inlet turbulators being careful not to break or

damage them.

8. Wipe the flue box and flue baffles clean with a clean, dry

cloth.

9. CAUTION: Never use combustible cleaning fluids on

any part of the furnace.

10. Replace all gaskets with new ones.

11. Replace all damaged or broken turbulators with new ones.

12. Reassemble the unit by reversing Steps 2 through 7 above.

Take care that all gaskets seat properly.

13. Check all wires for correct installation by referring to the

unit's electrical wiring diagram.

14. Leak test all gas line connections with a soap and water

solution or the equivalent.

15. Reinstall the top and bottom access panels and the flue

stack.

16. Visually inspect the unit to ensure that the airflow opening for

combustion is not obstructed.

17. Follow the start-up procedure above to place the unit back

in service.

,&WARNING: DO NOT OPERATE THE UNIT

WITHOUT THE EVAPORATOR FAN ACCESS PANEL IN

PLACE. REINSTALL THE ACCESS PANEL AFTER

PERFORMING ANY MAINTENANCE PROCEDURES ON THE

FAN. OPERATING THE UNIT WITHOUT THE ACCESS

PANEL PROPERLY INSTALLED MAY RESULT IN SEVERE

PERSONAL INJURY OR DEATH.

Page 22

LIMITED WARRANTY

COMBINATION GAS ELECTRIC AIR CONDITIONER

YCZ, YCY AN D YCX

Models Less Than 20 Tons for Residential Use*

(Parts Only)

This limited warranty is extended byAmerican Standard Inc., to the original purchaser and to any succeeding

)wner of the real property to which the Combination Gas Electric Air Conditioner is originally affixed, and

applies to products purchased and retained for use within the US.A. and Canada.

f any part of your Combination Gas Electric Air Conditioner fails because of a manufacturing defect within

_veyears from the date of the original purchase, Warrantor will fumish without charge the required

eplacement part. Any local transportation, related service labor, diagnosis calls, air filters, refrigerant and

elated items are not included.

n addition, if the sealed motor-compressor(s) fail(s) or the outdoor coiF should become defective, either or

_oth events occurring because of a manufacturing defect within the sixth through tenth year from the date of

_riginal purchase, Warrantor will fumish without charge the required replacement compressor and/or outdoor

:oil. Any local transportation, related service labor, diagnosis calls, refrigerant and related items are not

ncluded.

NOTE: If your Combination Gas Electric Air Conditioner is installed within one mile of salt water, including but

_ot limited to seacoasts and inland waterways, your outdoor coil warranty as stated above is limited to five

,ears from the date of original purchase.

n addition, ifthe steel heat exchanger fails because of a manufacturing defect within the sixth through

.wentieth year

•Tomthe date of original purchase, Warrantor will fumish without charge a replacement heat exchanger. Any

ocal transportation, related service labor and diagnosis calls are not included.

This limited warranty does not cover failure of your combination gas electric air conditioner if it is damaged

ivhile in your possession, damage caused by unreasonable use of the combination gas electric air

_onditioner and/or damage from failure to properly maintain the combination gas electric air conditioner as

_etforth in the Use and Care manual (see Proper Maintenance section).

This limited warranty applies to product installed on or after 10/1/2001 where product is manufactured after

1/1/2000. This limited warranty is not retroactive to any installations prior to 10/1/2001 or on product produced

_rior to 2000.

THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER

NARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS

DR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF

VlERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL

NARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

;ome states do not allow limitations on how long an implied limited warranty lasts or do not allow the

xclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not

apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which

zary from state to state.

_arts will be provided by our factory organization through an authorized service organization in your area

isted in the yellow pages. If you wish further help or information concerning this limited warranty, contact:

_,merican Standard Inc.

Troup Highway

Tyler, TX 75711-9010

_,ttention: Manager, After Sales Support

GW-631-1802

This limited warranty is for residential usage of this equipment and not applicable when this equipment is

Bed for a commercial application. A commercial use is any application where the end purchaser uses the

_roduct for other than personal, family or household purposes.

Page 23

LiMiTED WARRANTY

COMBiNATiON GAS ELECTRIC AiR CONDiTiONER

YCZ, YCY, YCX, YCC, YCD, YCH, YCP, YHC and YSC

Models Less Than 20 Tons for Commercial Use*

(Parts Only)

his warranty is extended byAmerican Standard Inc., to the original purchaser and to any succeeding owner of

the real property to which the Combination Gas Electric Air Conditioner is originally affixed, and applies to

products purchased and retained for use within the USA. and Canada. There is no warranty against

corrosion, erosion or deterioration.

If any part of your Combination Gas Electric Air Conditioner fails because of a manufacturing defect within one

year from the date of the original purchase, Warrantor will furnish without charge the required replacement

)art.

n addition, if the sealed motor-compressor fails because of a manufacturing defect within the second through

fifth year from the date of original purchase, Warrantor will fumish without charge the required replacement

compressor.

In addition, if the steel heat exchanger fails because of a manufacturing defect within the second through fifth

year from the date of original purchase, Warrantor will fumish without charge a replacement heat exchanger.

Warrantor's obligations and liabilities under this warranty are limited to fumishing F.O.B. Warrantor factory or

warehouse at Warrantor designated shipping point, freight allowed to Buyer's city, replacement parts for

Warrantor's products covered under this warranty. Warrantor shall not be obligated to pay for the cost of lost

refrigerant. No liability shall attach to Warrantor until products have been paid for and then liability shall be

limited solely to the purchase price of the equipment under warranty shown to be defective.

THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER

WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS

OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL

WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to

state.

American Standard Inc.

Troup Highway

Tyler, TX 75711-9010

Attention: Manager, After Sales Support

GW-6064800

* This warranty is for commercial usage of said equipment and not applicable when the equipment is used for

a residential application. Commercial use is any application where the end purchaser uses the product for

other than ersonal famit or household ur oses.

Trane

6200 Troup Highway

Tyler, TX 75707-9010

A business of AmericanStandard Companies

Page 24

Since Trane has a policy of continuous product and

product data improvement, it reserves the right to

change design and specification without notice.

Technical Literature -Printed in U.S.A.

TRANE Package Units(both Units Combined) Manual L0904648

Navigation menu

Versions of this User Manual:

Views

Navigation