TRANE Air Conditioner/heat Pump(outside Unit) Manual L0904664

User Manual: TRANE TRANE Air conditioner/heat pump(outside unit) Manual TRANE Air conditioner/heat pump(outside unit) Owner's Manual, TRANE Air conditioner/heat pump(outside unit) installation guides

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18-AC50D1-3

Condensing

n

4TTX3; 4TTX4
ALL phases

of this installation

IMPORTANT
-- This Document
pack upon completion of work.

must

comply

is customer

with

NATIONAL,

property

and is to remain

These instructions
do not cover all variations
in
systems
nor provide
for every possible
contingency
to
be met in connection
with installation.
All phases
of
this installation
must comply
with NATIONAL,
STATE
AND LOCAL CODES.
Should further information
be
desired or should particular
problems arise which are not
covered sufficiently for the purchaser's
purposes, the matter
should be referred to your installing dealer or local distributor.

A. GENERAL
The following instructions
Units.

STATE

cover 4TTX3; 4TTX4 Condensing

NOTICE:
These outdoor units may be used with indoor units
equipped with Thermostatic Expansion Valve or
Accutron TM Flow Control Check Valve (F.C.C.V.) assembly
for refrigerant flow control only.

AND LOCAL

with this unit.

UNiT CONTAINS

CODES
Please

return

to service information

R-410A REFRIGERANT!

R-410A OPERATING
PRESSURE
EXCEEDS THE
LiMiT OF R-22. PROPER SERVICE EQUIPMENT
IS
REQUIRED.
FAILURE TO USE PROPER SERVICE
TOOLS MAY RESULT IN EQUIPMENT
DAMAGE OR
PERSONAL
INJURY.

SERVICE
USE ONLY R-410A REFRIGERANT
APPROVED
POE COMPRESSOR

AND
OiL.

5 FT. ABOVE UNIT=UNRESTRICTED

These units use R-410A refrigerant which operates at 50
to 70% higher pressures than R-22. Use only R-410A
approved service equipment. Refrigerant cylinders are
painted a "Rose" color to indicate the type of refrigerant
and may contain a "dip" tube to allow for charging of liquid
refrigerant into the system. All R-410A systems use a POE
oil that readily absorbs moisture from the atmosphere. To
limit this "hygroscopic"
action, the system should remain
sealed whenever possible. Never break a vacuum with air
and always change the driers when opening the system for
component replacement.
Check for transportation
damage after unit is uncrated.
Report promptly, to the carrier, any damage found to the unit.
To determine
the electrical power requirements
of the unit,
refer to the nameplate
of the unit. The electrical power
available must agree with that listed on the nameplate.

B. LOCATION & PREPARATION
OF THE UNiT
1. When removing unit from the pallet,
the basepan. Remove tabs by cutting
shown in Figure 2 (see page 2).

notice the tabs on
with a sharp tool as

2. The unit should be set on a level support pad at least as
large as the unit base pan, such as a concrete slab. If this
is not the application
used please refer to application
bulletin "XLi-APG**-EN" (* latest revision number).

|nsta||er's

Guide
The outdoor model determines
the required orifice size.
Check the listed orifice size on nameplate
of the selected
outdoor model. If the indoor unit is factory shipped with a
diffhrent orifice size, the orifice must be changed to obtain
system rated performance.

@

NOTE:
Attach R-410A CAUTION Label (located in documentation
package) to access panel of indoor section.

3. The support pad must NOT be in direct contact with any
structure.
Unit must be positioned a minimum of 12"
from any wall or surrounding
shrubbery to insure
adequate airflow. Clearance must be provided in front of
control box (access panels) & any other side requiring
service access to meet National Electrical Code. Also,
the unit location must be far enough away from any
structure
to prevent excess roof run-offwater
from
pouring directly on the unit. Do not locate unit(s) close
to bedroom(s).
4. The top discharge area must be unrestricted
five (5) feet above the unit.

for at least

IMPORTANT:
The outdoor unit is shipped with the proper size orifice and a
stick-on orifice size label in an envelope attached to the outdoor
unit. Outdoor unit nameplate will have correct orifice size
specified as BA YFCCV---A for rated performance.

D. iNSTALLiNG

REFRIGERANT

If using existing refrigerant
are brazed, not soldered.
Condensing

units

LINES

lines make certain that all joints

have provisions

for braze connections.

Pressure taps are provided on the service valves of outdoor
unit for compressor suction and liquid pressures.

5. When the outdoor unit is mounted on a roof', be sure the
roof will support the unit's weight. Properly selected
isolation is recommended
to prevent sound or vibration
transmission
to the building structure.

The indoor end of the recommended
refrigerant
line sets may
be straight or with a 90 degree bend, depending upon situation requirements.
This should be thoroughly checked out
before ordering refrigerant
line sets.

6. The maximum length of refrigerant
lines from outdoor
indoor unit should NOT exceed sixty (60) feet.

The gas line must always

to

7. If outdoor unit is mounted above the air handler,
maximum lift should not exceed sixty (60) feet (suction
line). If air handler is mounted above condensing unit,
maximum lift should not exceed sixty (60) feet (liquid
line).
NOTE:
Refer to "Refrigerant Piping Software" Pub. No. 32-3312-0",
and "Refrigerant Piping Manual Pub. No. 32-3009=0* (the
position of the * denotes the latest revision no.)
8. Locate and install indoor coil or air handler in accordance with instruction
included with that unit.

In scroll compressor applications, dome temperatures may
be hot. Do not touch top of compressor, may cause minor
to severe burning.
The units are factory charged with the system charge
required when using fifteen (15) feet of connecting line. Unit
nameplate
charge is the same.
Final refrigerant
charge
adjustment
is necessary.
the Charging Charts in the outdoor unit Service Facts.
1. Determine
2. Consider

C. ACCUTRON

TM

FLOW CONTROL

VALVE

If the indoor unit System Refrigerant
Flow control is an
Accutron TM orifice and check valve assembly, an orifice size
change may be necessary.

®

BRAZE

TYPE INDOOR

END

SEALING
ACCUTRON

oo>

be insulated.

the most practical

Use

way to run the lines.

types of bends to be made and space limitations.

NOTE:
Large diameter tubing
has been shaped.

will be very difficult

to rebend once it

3. Determine
the best starting point for routing the
refrigerant
tubing -- INSIDE OR OUTSIDE THE
STRUCTURE.

CAP

TM

-" ADAP'E"
"xi'2)

\ FLQWCQN,.QL

4.

Provide a pull-thru hole of sufficient
liquid and gas lines.

5.

Be sure the tubing

6. Uncoil the tubing

is of sufficient

size to allow both

length.

-- do not ldnk or dent.

7. Route the tubing making all required bends and properly
secure the tubing before maMng connections.
8.

SSH

_

LIQUID
FIELD

© 2006 American Standard inc. All Rights Reserved

LINE
SUPPLIED

To prevent a noise within the building structure
due to
vibration transmission
from the refrigerant
lines, the
following precautions
should be taken:
a. When the refrigerant
lines have to be fastened to floor
joists or other framing in a structure,
use isolation
type hangers.
18-AC50D1-3

|nsta||er's

©

7. Use a Dry Nitrogen Purge and Brazing Alloy without flux
when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap
port, thru the tubing and out the other port while brazing.

LIQUID LINE SERVICE VALVE
ROLLED

CAP'_

SERVICE

VALVE

EDGE TO

CAPTIVATE

(_

UNIT SIDE OF

8. Braze using accepted

STEM

_

LIQUID LINE
CONNECTION

b. Isolation hangers should also be used when refrigerant
lines are run in stud spaces or enclosed ceilings.
c. Where the refrigerant
lines run through
they should be insulated and isolated.

a wall or sill,

d. Isolate the lines from all ductwork.

VALVE OPERATION

BRASS LIQUID LiNE SERVICE VALVE
The Brass Liquid Line Service Valve is factory shipped in the
seated position to hold factory charge. The pressure tap
service port (when depressed) opens only to the field brazing
side of the valve when the valve is in the seated position.
The liquid line valve is not a back seating valve (see
WARNING below).

BRASS GAS LINE SERVICE VALVE
The Brass Gas Line Service Valve is shipped in the
position to hold the fhctory refrigerant
charge. The
tap service port (when depressed) opens only to the
brazing side when the valve is in the closed position.
Line Service Valve is full open with a 1/4 turn. See

2. Before brazing, remove plugs from external eopper stub
tubes. Clean internal and external surfaces of stub
tubes prior to brazing.
minimizing

4. Insulate

gas line and its fittings.

the entire

the use of sharp

NOTE:
Since the outdoor unit has a refrigerant
liquid line valves must remain closed.

90 ° bends.

2. Attach appropriate
hoses from manifold
and liquid line pressure taps.

Attach

center

hose of manifold

4. Evacuate until the micron
350 microns.

gauges

gauge reads

NOTICE:
Precautions should be taken to avoid heat damage to
basepan during brazing. It is recommended to keep the
flame directly off of the baeepan.
18-AC50D1-3

no higher

pump.
than

7. With vacuum pump and micron gauge blanked off; open
valve on R-410A cylinder and charge refrigerant lines and
indoor coil with vapor to tank pressure of R-410A supply.

GAS LINE SERVICE VALVE

OFVALVE

UNIT SIDE

/

_STEM

PRESSURETAPPORT

/
GAS LINE CONNECTION

tap

to vacuum

6. If vacuum gauge does not rise above 500 microns in
one (1) minute, the evacuation should be complete.

FORFULLOPEN

6. Precautions
should be taken to avoid heat damage
to the pressure
tap valve core during
brazing.
It is
recommended
that the pressure
tap port valve
core be removed
and a wet rag wrapped
around
the valve body.

enters pressure

gauge to gas

5. Close offvalve to vacuum pump and observe the micron
gauge. If gauge pressure rises above 500 microns in one (1)
minute., then evacuation is incomplete, or system has a leak.

@

liquid line to come in direct

NOTICE:
Use care to make sure that no moisture
port, while wet rag is being used.

charge, the gas and

1. Upon completion of leak check, evacuate the refrigerant
lines and indoor coil before opening the gas and liquid
line valves.

3.

closed
pressure
field
The Gas
Figure 5.

BRAZING REFRIGERANT LINES
1. Remove lower access cover to access service valves.

3. Cut and fit tubing,

After the brazing operation of refrigerant
lines to both the
outdoor and indoor unit is completed, the field brazed
connections must be checked for leaks. Pressurize
through
the service valve ports, the indoor unit and field refrigerant
lines with dry nitrogen to 350-400 psi. Use soap bubbles or
other leak-checking
methods to see that all field joints are
leak-free! If not, release
pressure;
then repair!
SYSTEM EVACUATION

NOTE:
Unnecessary switching of hoses can be avoided and
complete evacuation of all lines leading to sealed system
can be accomplished
with manifold center hose and
connecting branch hose to a cylinder of R-410A and
vacuum pump.

Extreme caution should be exercised when opening the
Liquid Line Service Valve. Turn valve stem counterclockwise only until the stem contacts the rolled edge. (See
Figure 4) No torque is required.

5. Do NOT allow uninsulated
contact with bare gas line.

techniques.

IMPORTANT:
Replace pressure tap port valve core before attaching hoses for
evacuation.

PORT

E. SERVICE

good brazing

LEAK CHECK

f
"_._.._

Guide

|nsta||er's

Guide

NOTE:
DO NOT VENT REFRIGERANT

INTO THE ATMOSPHERE.

8. Close valve on R-410A supply cylinder. Close valves on
manifold gauge set and remove refrigerant
charging
hoses from liquid and gas pressure tap ports.
NOTE:
A 3/16" Allen wrench is required to open liquid line service
valve. A I/4" Open End or Adjustable wrench is required
to open gas line valve. A 3/4" Open End wrench is required
to take off the valve stem cap.

9. The liquid line shut-offvalve can now be opened. Remove
shut-off valve cap. Fully insert hex wrench into the stem
and backout counte.rclockwise until valve stem just touches
rolled edge (approximately five [5] turns) observing
WARNING statement on page 3. See Figure 4.
10. Replace liquid service pressure tap port cap and valve
stem cap. These caps MUST BE REPLACED to
prevent leaks. Replace valve stem cap and pressure tap
cap finger tight, then tighten an additional 1/6 turn.
11. The gas valve can now be opened. Open the gas valve
by removing the shut-off valve cap and turning the valve
stein 1/4 turn counterclockwise,
using 1/4" Open End or
Adjustable wrench. See Figure 5.
12. The gas valve is now open for refrigerant
flow. Replace
valve stem cap to prevent leaks. Again, these caps
MUST BE REPLACED
to prevent leaks. Replace valve
stem cap and pressure tap cap finger tight, then tighten
an additional 1/6 turn. See Figure 5.
If refrigerant
lines are longer than 15 feet and/or a
difihrent size than recommended,
it will be necessary to
adjust system refrigerant
charge upon completion of
installation.
See unit Service Facts.

F. ELECTRICAL

of equipment

2. Power supply must agree with equipment

4. Ground

a separate
the outdoor

disconnect

START UP

H. OPERATIONAL
AND
CHECKOUT PROCEDURES
Final phases of this installation
are the unit Operational
and
Checkout Procedures which are found in this instruction
(see
page 8). To obtain proper performance,
all units must be
operated and charge adjustments
made in accordance with
procedures found in the Service Facts.

I. ELECTRIC

HEATERS

Electric heaters, if used, are to be installed in the air handling device according to the instructions
accompanying
the
air handler and the heaters.

J. START CONTROL
Some models have quick start components which are factory
installed. For models that do not have factory installed start
components,
provisions are made for a field installed start kit
accessory. When adding an accessory, follow the instructions
provided with the kit.

THERMOSTAT

An outdoor thermostat
TAYSTAT250A may be field installed.
For data, see wiring diagram attached to unit and instruction
sheet packaged with outdoor thermostat.

When installing or servicing this equipment, ALWAYS
exercise basic safety precautions to avoid the possibility
of electric shock.

3. Install

G. COMPRESSOR

After all electrical wiring is complete, SET THE THERMOSTAT SYSTEM SWITCH IN THE OFF POSITION SO
COMPRESSOR
WILL NOT RUN, and apply power by
closing the system main disconnect switch. This will activate
the compressor sump heat (where used). Do not change the
Thermostat
System Switch until power has been applied for
one (1) hour. Following this procedure -will prevent potential
compressor overload trip at the initial start-up.

K. OUTDOOR

CONNECTIONS

1. Power -wiring and grounding
with local codes.

7. Table i defines maximum total length of low voltage
wiring from outdoor unit, to indoor unit, and to thermostat.
8. Mount the indoor thermostat
in accordance with instruction included with the thermostat.
Wire per appropriate
hook-up diagram (included in these instructions).

must

comply

SHIELD

M. TROUBLESHOOTING

nameplate.

switch at the outdoor

L. XL SEACOAST

All units are shipped with a black Seacoast Shield attached
to the access panel. Removal of the shield will potentially
shorten the life of the joints in the outdoor coil.

unit.

TROUBLESHOOTING CHART -- WHAT TO CHECK

unit per local code requirements.

5. Provide flexible electrical conduit whenever vibration
transmission
may create a noise problem within the
structure.

SYSTEM
FAULTS

6. The use of color coded low voltage wire is recommended
to simplify connections between the outdoor unit, the
thermostat
and the indoor unit.
Table 1 -- NEC Class II Control

Wiring

24 VOLTS

WIRE SIZE

MAX. WIRE LENGTH

18 AWG

150 FT

16 AWG

225 FT.

14 AWG

300 FT.

Compressor
&OD FanDoNotStart
Compressor
WIllNotStartButOD FanRuns

P- PrimaryCauses S- Secondary
Causes

4

18-AC50 D 1-3

|nsta|ler's
TYPICAL

FIELD HOOK=UP DIAGRAMS
VARIABLE SPEED
AIR HANDLER

T'STAT

1 ' S1AF

A R tIANDL R

A

Guide

AIR CONDIr}ONER

CONDITIONER

_- ..... R
"_,'i'... y

...... y

_

....

G

ODT A

ODT

•.r
_i_ _-I

OP

leNA

t:)......B

N

R_40T

'

_[--B
PRINTED FROM B152g01 P02

PRINTED FROM B152908 P02
CONNECTIONS TO BE MADE FOR
OPERATION OF BLOWER WITH
NUMIDISTAT
IN COOLING

I-STAGE
OR
2-STAGE
FURNACE

T'STAT

E3

AIR CONDITIONER

.....

I 'S J',

y

V;R _ i : SP '_D
2 S AGE :UF!['£,C Ai_] (()N}

i _oi

i ION R

'

_,"....

NOTE

WP

PRINTED FROMB152903 P02

i NOTE,k l

PRINTED FROM B152907 P03
_rW2 present

"kW2presentonlyon2 stage
thermostat
andfurnace

thermostat

only on 2 stage
and furnace

Notes:

LEGEND

1. Be sure power supply agrees with equipment nameplate.
2. Power wiring and grounding of equipment must comply with local codes.
3. Low voltage wiring to be No. 18 AWG minimum conductor.
4. ODT-B must be set lower than ODT-A.

.....

FACTORY WIRING

5. If outdoor thermostats

_

FIELD WIRING

18-AC5OD1-3

(ODT)

are not used, connect W1 to W2 and W3.

5

|nsta||er's

Guide
4TTX3; 4TTX4 OUTLINE DRAWING
Note: All dimensions

S[RViCL PANEi

are in MM (Inches).

................

EIDCIFiiCAi AND REIRiOERANI
COMPONEN[CiBARANCES
PER PRDVAiilNG CODES

}NI J SOULO
B
PLAf;ED SO ROD
RU DEE _,A ER DOS
NOI POUR
i) REC [v O1'4 JNI
, AND SHO
D BE
AI AS
305 {2'
FRO_,_ _,Ail
#ND AI
SURROUN}I_6
S RUBBERY OK T_,O S DES
OHER
[WO $ D_S U RES RICED

LIQUID
LINE SERVICE
VAiV r,
"E"
ID
FEMALE
BRAZE CONB_CTiON
WiTii
i/4"
SA_ FLARE
P_{SSURE
rAP FITiiNOS

_\

GAS LINE i/4 FURN BALL SERVICE
VALVE,
"D" iD
FEMALE BRAZED
CONNECTION
WiiR I/4 ¸`SAE ELATE
P_ESS_RE
rAP EliiiN6

G
MODELS

BASE

A

D

E

F

J

K

4TTX3018A

3

1016

(40)

829 (32-5/8)

B

758 (29-3/4)

1/2

1/4

143 (5-5/8)

92 (3-5/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX3024A

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

5/8

5/18

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX303OA

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

3/4

5/18

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX3036A

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

3/4

3/8

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX3042A

3

1118

(44)

829 (32-5/8)

758 (29-3/4)

3/4

3/8

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX3048A

3

1219

(48)

829 (32-5/8)

758 (29-3/4)

7/8

3/8

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX3060A

4

946 (37-1/4)

870 (34-1/4)

7/8

3/8

152 (8)

98 (3-7/8)

219

(8-8/8)

86 (3-3/8)

730 (28--3/4)

4TTX4018B

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

1/2

1/4

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX4024B

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

5/8

5/18

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX4030B

3

1016

(40)

829 (32-5/8)

758 (29-3/4)

3/4

5/18

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX4038B

3

1118

(44)

829 (32-5/8)

758 (29-3/4)

3/4

3/8

143 (5-5/8)

92 (3-8/8)

210

(8-1/4)

79 (3-1/8)

692 (27-1/4)

4TTX4042B

4

1165 (48-7/8)

946 (37-1/4)

870 (34-1/4)

3/4

3/8

152 (8)

98 (3-7/8)

219

(8-8/8)

86 (3-3/8)

730 (28-3/4)

4TTX4048B

4

1267 (49-7/8)

946 (37-1/4)

870 (34-1/4)

7/8

3/8

152 (8)

98 (3-7/8)

219

(8-8/8)

86 (3-3/8)

730 (28-3/4)

4TTX4080C

4

1267 (49-7/8)

946 (37-1/4)

870 (34-1/4)

7/8

3/8

152 (8)

98 (3-7/8)

219

(8-8/8)

86 (3-3/8)

730 (28-3/4)

1064 (41-7/8)

C

G

H

From Dwg. 21D152635

6

Rev. 3

18-AC5 0D 1-3

|nsta||er's
MOUNTING

Guide

HOLE LOCATION

Note: All dimensions are in IVllVl(Inches).

i7i

(6

i/,)

C9

319)

72_ (869

...........................................
482 (1899}

......................................

!39'9 (2}%)

BASE 3

;'1;'

5'99 (73

NOTE: For model base size,
see table on page 6.

'2

(28

24)

58)

( 26 64 )

BASE 4
18-AC50D1-3

7

|nstaller's

Guide
CHECKOUTPROCEDURE

After installation
1. Refrigerant
2. Suction

has been completed,
Line, Leak checked

Lines and Fittings

it is recommended

that the entire system

..................................

properly

insulated

...........

3. Have all Refrigerant
Lines been secured and
isolated properly? ........................................................

[

]

[

]

[

4. Have passages through masonry been sealed?
If mortar is used, prevent mortar from coining
into direct contact with copper tubing ........................

[

5. Verify tightness

[

of all electrical

connects

...................

6. Observe outdoor fan during on cycle for clearance
and smooth operation ..................................................

[

7. Indoor coil drain line drains freely. Pour water
into drain pan ..............................................................

[

CHECKOUT

PROCEDURE

]
]

be checked against

8. Supply registers and return grilles open and
unobstructed
................................................................

[

]

9. Return

[

]

10. Thermostat
thermometer
is accurate. Check
against a reliable thermometer.
Adjust per
instructions
with thermostat
......................................

air filter installed

[

]

11. Is correct speed tap being used?
(Indoor blower motor) ..................................................

[

]

12. Operate complete system in each mode to
insure safe operation ...................................................

[

]

1

TO CHECK

@
Cool

Off

2

IndoorFan Operation

3

CoolingOperation

4

CheckingPerformance
& Charge

CLOSED (ON)

COMPONENTOPERATION
indoor
Blower
Runs

Fan Switch
Auto
On

@
Heat

X

Sump Heat

............................................

WITH MAiN P( )WER DISCONNECTS

iNDOORTHERMOSTAT
SWITCHSETTING
Step
No.

the following list:

Outdoor
Fan
Runs

Compressor
Runs

@ Comp.
Sump
Heater

X

X

x
x

I

x

x

x

ix

Ixlx!

Furnace
Heat
Comes On

X

x

I

x

I

x

x

X

x

x

X

USECHARTSATTACHEDTO O.D. UNIT

Ix

!

I

5

Heating@

6

Informowner on howto operatesystem andwhat to expectof it. At the sametime deliverOwner'sUseand Care Booklet.

!

X

@ Also set thermostat dial to call for cooling or heating as necessary.
@ Check only necessary if heating unit is used for indoor section and wiring has been disturbed during installation of cooling equipment,
@ When applicable.

1r'JMNE
Trane
A business

of

American Standard Companies
www.trane.com

,0
°0°,

210/248UAC

Trane has a policy of continuous product and product data improvement
design and specifications without notice.

and it reserves the right to change

P.I.

10/06



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