TRANE Air Handler (indoor Blower&evap) Manual L0905036

User Manual: TRANE TRANE Air Handler (indoor blower&evap) Manual TRANE Air Handler (indoor blower&evap) Owner's Manual, TRANE Air Handler (indoor blower&evap) installation guides

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18-GE02D2=4
Convertible Air Handlers
1=1/2- 5 Ton for R-410A
4TEP3F18A1000A
4TEP3F24A1000A
4TEP3F30A1000A

ALL

phases

of this

installation

IMPORTANT
-- This Document
information
pack upon completion

A. GENERAL

4TEP3F36A1000A
4TEP3F42A1000A
4TEP3F48A1000A

must

comply

is customer
of work.

with

4TEP3F48B1000B
4TEP3F63A1000A
4TEP3F63B1000B

NATIONAL,

property

and is to remain

AND LOCAL

with this unit.

CODES
Please

return

to service

Contents

iNFORMATiON

THIS iNFORMATiON iS FOR USE BY iNDiViDUALS
HAVING ADEQUATE BACKGROUNDS OF ELECTRICAL
AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO
REPAIR A CENTRAL AiR CONDiTiONiNG PRODUCT
MAY RESULT iN PERSONAL iNJURY AND/OR PROP=
ERTY DAMAGE. THE MANUFACTURER OR SELLER
CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THiS iNFORMATiON, NOR CAN iT ASSUME
ANY LiABiLiTY iN CONNECTION WiTH iTS USE.

To prevent shortening its service life, the air handler
should not be used during the finishing phases of
construction. The low return air temperaturescan lead
to the formation of condensate. Condensat_ ;i_;;;the
presence of chlorides
and fluorides from pai;!i _ish,
stains, adhesives, cleaning
......

creates
acorrosive

deterioration of the cabinet _;_ int_ _al _p

STATE

General information
installationLimitations&

These instructions
cover 811v_ i ;_ns in systems or provide for
Should
further _formation
e_
_ed o} particular
problems
ar_
_
:are_ _
sufficiently by this manual,
co
;t No lo ::_ distributor or the manufacturer
as
handler nameplate.
Thes_:_r Ha_lers
are shipped from the factory in the
upflow
horizontal right configuration
and are fully
convertible to downflow or horizontal left. Refer to
Section B beginning on page 3 for additional information.
iNSPECTiON
Check carefully for any shipping damage. This must be
reported to and claims made against the transportation
company immediately.
Check to be sure all major
components are in the unit. Any missing parts should
be reported to your supplier at once, and replaced with
authorized parts only.

...........

Unit Installation
Upflow
Downflow
Horizontal Left
Horizontal Right

Drain Piping
Eh
Control

.........Checkout

;_ents.

...........

Hook-up
Outline

-- Power Wiring
Wiring
Procedure
Diagrams
Drawings

Cardboard packing material must be removed from
inside the blower assembly before starting the unit.
Failure to do so may cause indoor blower motor failure.
INSTALLATION LIMITATIONS & RECOMMENDATIONS
The general
location of the air handler
is normally
selected
by the architect,
contractor
and/or home owner
for the most effective
application
and satisfaction.
These air handlers
are suitable
for installation
in a closet,
alcove or utility room with free, non-ducted,
air return,
using the area space as a return air plenum. With ducted
supply air, if the minimum
clearances
to combustible
materials
and service access are observed,
the above
installations
are suitable.

|nsta||er's

Guide

This area may also be used for other purposes, including
an electric hot water heater - but in no case shall a
fossil fuel device be installed
and/or operated
in the
same closet, alcove or utility room.

6. If supplementary heat is to be added, power supply
must be sufficient to carry the load. In addition,
minimum air flow settings, unit and duct clearances
to combustible material must be maintained as stated
on the air handler rating nameplate.

In addition, these air handlers are suitable for installation
in an attic, garage or crawl space with ducted supply and
return air.

Eo o)

For air handlers not equipped with a factory installed
electric heater, a field installed heater is available from
American Standard inc. Only heaters built by American
Standard inc. are approved for use in the air handler.
These heaters have been designed and tested in accordance with UL standards to provide safe and reliable
operation. A list of approved heaters is provided on the
air handler rating nameplate. Heaters that are not
factory approved could cause damage and are not
covered under equipment warranty.

This equipment has been evaluated in accordance with the
Code of Federal Regulations, Chapter XX, Part 3280 or the
equivalent. "SUITABLE FOR MOBILE HOME USE."
For proper installation
considered:
!.

the following items must be

If adequate power is available and correct according
to nameplate specifications.

2. Insulate all ducts, particularly if unit is located
outside of the conditioned space.

NOTE:

3. To ensure maximum efficiency and system performance, the existing supply and return duct system
static pressures must not exceed the total available
static pressure of the air handler. ReferenceACCA
Manual D, Manual S and Manual RS along with the
air handler Product Data and Service Facts for
additional information.

ff air handier is used WITHOUT a supplementary
electric
heater, a sheetmeta] plate is required to cover the open
hole in the airflow system. See Figure 2. Also seal the
cabinet air tight where the wire enters.

7. If field installed electric heaters are applied, minimum air flow settings, unit and duct clearances to
combustibles must be maintained
as stated on the
air handler rating nameplate.

4. It is recommended that the outline drawing be
studied and dimensions properly noted and checked
against selected installation site. By noting in advance which knockouts are to be used, proper clearance allowances can be made for installation and
possible future service.

8. If the unit is installed without a return air duct,
applicable local codes may limit this air handler to
installation only in a single story residence and
within conditioned space.

5. When air handler with supplementary heater is to be
installed in the downflow position on combustible
flooring an accessory subbase (TAYBASE101 for
4TEP3F18-36A, TAYBASE 100 for 4TEP3F42A,
4TEP3F48-63B and TAYBASE102 on 4TEP3F48-63A)
must be used. See Figure 1.

©

9. If the outdoor unit is to be installed later, or by
others, then installation of the air handler must be
made to allow access for refrigerant lines, or attach
refrigerant lines to air handler when installing.

AiR HANDLER

JOISTS

_

l

SUBBASE

JOIST

HEADER_._

m

m

m
A

m

=..,,,,,.,_
I
APPROX,

JL
HEADER
JOISTS

_

3/4" FLANGES

ON FIELD

SUBBASE

JOIST F_"

FLOOR OPENING - SIZE
MODEL NO.

A

B

TAYBASE 100

23-3/4

14-13/16

TAYBASE 101

21-3/4

14-13/16

TAYBASE 102

26-3/4

14-13/16
MATERIAL.

© 2004 American Standard Inc. All Rights Reserved

2

18-GE02D2-4

|nstaller's

Replace this baffle with the factory supplied
narrow coil baffle using the screws removed
previously (See Figure 3).

@
IF AIRHANDLER

IS USED

WITHOUT

A FACTORY

FURNISHED

SUPPLEMENTARY HEATER, A PLATE IS REQUIRED TO COVER
THE OPEN HOLE IN THE AIR FLOW SYSTEM

_L I"

I'T

17"

Guide

C.

b]

Position unit on Pedestal or other suitable foundation. If Pedestal is not used, a frame strong enough
to support the total weight must be provided.
Provide a minimum height of 14 inches for proper
unrestricted airflow.

1/4" HOLES (4) _o

.±
ACCESSORY

d. If a return air duct is connected to the air handler,
it must be the same dimensions as shown in the
outline drawing.

BAY99X123

_-- 3/8"
From Dwg. 21 B140413

!0. Make sure there are provisions for installing
sate drain lines.

conden-

!1. If side, front or rear return is required, air handler
must be elevated or placed on a plenum (TAYPLNM100
or 101). Connecting return duct directly to the side,
front or rear of the cabinet is not approved.
12. Route refrigerant and condensate drain lines away
from air handler so they do not interfere with access
panels and filters.
13. When external accessories are used, the additional
height and width requirements must be considered
the overall space needed.

in

e. Pedestal and unit should be isolated from the
foundation using a suitable isolating material.
DOWNFLOW
a. For maximum
efficiency,
the horizontal drip
tray should be removed. Tray removal requires
that the coil be removed by sliding the coil out on
the coil channel supports. The tray is detached
by removing the two screws at the drain pan and
the two screws holding the two brackets at the
top of the coil.
b. Remove the factory installed baffle assembly
from the apex of the coil by removing the 5/16"
hex head screws.
Replace this baffle with the factory
narrow
coil baffle using the screws
previously
(See Figure 3).

14. These units are not approved for outdoor installation.
15. These units are approved
tion only.

for draw-through

applica-

B. UNIT INSTALLATION
UPFLOW
a. For maximum
efficiency,
the horizontal drip
tray should be removed. Tray removal requires
that the coil be removed by sliding the coil out on
the coil channel supports. The tray is detached
by removing the two screws at the drain pan and
the two screws holding the two brackets at the
top of the coil.

supplied
removed

NOTE:
INSTALLATION
OF THE DOWNFLOW BAFFLE KIT
INCLUDED WITH UNIT IS REQUIRED ON
DOWNFLOW APPLICATIONS.
SEE FIGURE 4.

©

DOWNFLOW BAFFLE KiT
DISCARD

HORIZONTAL

SCREWSTO
REMOVE

b. Remove the factory installed baffle assembly
from the apex of the coil by removing the 5/16"
hex head screws.

®

FOR MAXIMUM EFFICIENCY ON
HORIZONTAL LEFT,
UPFLOW AND DOWNFLOW
Remove
and
Discard

7/8"GASKET-

Replace
with
Narrow
Baffle

1/2" GASKET
INSIDE SURFACE
OF BAFFLE

SECT. X-X
(TYP. BOTH SIDES)

ATER
.......
oh%
DIVERTER
\
_,/"-BoO
"_
o%0
. ,.AFF
WITH 7-.J,_%o/f 15TON ONLY/

_CREWS TO
REMOVE COIL

oo
ooo
ooo
ooo

BLOW-OFF
WATER
BAFFLES
ATTACH

2SCREWS

......

o°°

EACH SIDE

I

_

"

"_

/
_LL

18-GE02D2-4

_\%o_'_,
J

o

'-_-"-'
WITH SEALANT

3

|nsta||er's

Guide

c. Detach the coil from the drain pan by removing
4 screws as shown in Figure 4.

f. Cage

nuts are not provided
for horizontal
left
suspension.
However, if the unit is suspended,
it
must be supported
from the bottom near both ends
as well as the middle to prevent sagging. The
service access must remain unobstructed.

d. Remove the front triangular baffle from the coil
and install the 1/2" wide gasket provided per
Figure 4. Trim the gasket length to fit the baffle.
Reinstall the bane to coil, with gasket material
compressed against the coil.
e. Install the water blow-offbaffles provided on each
side of the coil with the flange at the top as shown
in Figure 4. The bottom of the baffle is to be as
close to the bottom of the coil as possible.
f. Install the 7/8" wide gasket in each side of the
drain pan as shown in Figure 4 (sect. X-X).

g. It is always recommended that an auxiliary drain
pan be installed under a horizontal air handler
(See Condensate Piping) to prevent possible
damage to ceilings.
h. Isolate the auxiliary drain pan from the unit or
from the structure.

h. The unit is then placed with the blower side down
and the coil is replaced on the coil channel supports
with the drain connections at the bottom. The unit
is now in downflow position with front access.

HORIZONTAL RIGHT
a. For maximum
e_iciency
and Customer ease of
filter maintenance, it is recommended that a
properly sized remote filter grille be installed for
horizontal applications. Airflow should not exceed
the face velocity of the filter being used. The
factory installed filter should then be removed from the unit.

HORIZONTAL LEFT
a. For maximum
efficiency
and Customer ease of
filter maintenance, it is recommended that a
properly sized remote filter and grille be installed
for horizontal applications. Airflow should not
exceed the face velocity of the filter being used.
The factory installed filter should then be
removed from the unit.
b. To convert the unit to horizontal left, front access,
slide the coil out on the coil channel supports and
rotate the complete coil 180 degrees.
c. Remove the factory installed bane assembly from
the apex of the coil by removing the 5/16" hex head
screws. Replace this baffle with the factory supplied narrow coil bane using the screws removed
previously (See Figure 3).
d. The coil is then inserted back into the cabinet on
the opposite side coil channel supports. The unit is
now horizontal left with front access.
e. Openings
where
field wiring
enters
the
cabinet
must be completely
sealed.
Location
power entry is shown on the Outline Drawing.

4

must be supported as
carefully to prevent
isolators (purchased
the unit.

g. Place the 2 water diverter baffles (5 ton model
only) underneath
the coil on the inside edge of
the drain pan, Figure 4. Fill the bend in the
baffle which fits the inner edge of the drain pan
with RTV type adhesive/sealant
before installing
the baffle.

i. When air handler with supplementary heater is to
be installed in the downflow position on combustible flooring an accessory subbase (TAYBASE101
for 4TEP3F18-36A, TAYBASE100 for 4TEP3F42A,
4TEP3F48-63B and TAYBASE102 on 4TEP3F4863A) must be used. See Figure 1.

iiiiiiiiiiii

If the unit is not suspended it
mentioned above and isolated
sound transmission. Vibration
locally) must be placed under

of

i. Connect the auxiliary drain pan to a separate drain
line (no trap is needed in this line) or route outside
the structure to a conspicuous location in accordance with national and local codes.

b. Unit is shipped from the factory in the upflow or
horizontal right configuration. Unit conversion is
not required.
c. The unit is designed for suspension using 1/4" 20 threaded rods. Other means of suspension are
allowed as long as the unit is supported from both
ends as well as the middle to prevent sagging and
service access is not obstructed.
d.

If the unit is not suspended it must be isolated
carefully to prevent sound transmission. Vibration
isolators (purchased locally) must be placed under
the unit.

e. It is always recommended that an auxiliary drain
pan be installed under a horizontal air handler
(See Condensate Drain Piping) to prevent possible
damage to ceilings.
f. Isolate the auxiliary drain pan from the unit or
from the structure.
g. Connect the auxiliary drain line to a separate drain
line (no trap is needed in this line) and terminate
according to local codes.
h. If a return duct is connected to the Air Handler, it
must be the same dimensions as the return opening shown in the outline drawings.

18-G E02D2-4

|nsta||er's
C. DUCT CONNECTIONS
The supply and return air ducts should be connected
the unit with flame retardant
duct connectors.

to

@

BRAZE

Guide

SHIELD

Convertible duct flanges are provided on the discharge
opening to provide a "flush fit" for 3/4" or 1-1/2" duct board
applications. See the Outline drawing on page 9 for sizes
of the duct connections. After the duct is secured, seal
around the supply duct to prevent air leakage.

///-

NOTE:
If the convertible
duct flanges are not used, they must be
removed and discarded for proper airflow.

D. REFRIGERANT

PiPiNG

IMPORTANT:
Refrigerant piping must be routed to maintain service access
to blower compartment and provide easy removal of filter
access panel and filter.
i. Refrigerant

connections

are made

outside

2. Installation
of refrigerant
lines is covered in the
installation
instructions
packaged with the outdoor
unit. Evacuation,
leak testing and brazing procedures
are included in those instructions.
Read those instructions before starting
installation
of refrigerant
lines.
TO EVAPORATOR

SECTION

NOTE:
A brazing shield is provided in the information
pack
accompanying
this unit. This shield fits over the refrigerant fittings while brazing. Wet the shield before brazing.
See Figure 5.
IMPORTANT:
Do not unseal refrigerant tubing until ready to cut and fit
refrigerant lines.

E. CONDENSATE

sealing

caps from

indoor

coil field

2. Field supplied tubing should be cut square, round and
free of burrs at the connecting end. Clean the tubing
to prevent contaminants from entering the system.
3. Run refrigerant
unit coil.

tubing into the stub sockets of indoor

4. Braze and evacuate according to indoor and outdoor
installation instructions.
PAINTED AREAS OF UNIT MUST
DURING BRAZING.

BE SHIELDED

DRAIN PiPiNG

NOTE:
Make certain that the unit has been installed in a level
position to ensure proper draining.
The indoor blower is downstream of the evaporator coil
which creates a negative pressure at the condensate drain
connections during operation. The condensate drain
connections in front of the indoor coil are 3/4" NPT. The
lower connection is the primary drain. See Figure 6.
Two secondary drain connections are provided for the
different orientations (See Figure 6). The lower of the two
should be connected as a backup to prevent condensate
overflow by a blocked primary drain.
For proper drainage
should be followed:
!.

!. Remove the
connections.

i

the cabinet.

Note:
TXV bulb MUST be protected (wrapped with wet rag) or
removed, while brazing the tubing. Overheating
of the
sensing bulb will affect the functional characteristics
and performance
of the air handler.

BRAZING

i

of condensate,

the following steps

The primary drain line must be trapped with a minimum of 2" water seal as shown in Figures 7 & 8. Do
not use preformed 3/4" PVC running
traps.
The use of Field fabricated or manufactured
traps as
shown in Figures 7 & 8 is acceptable. The manufactured trap shown in Figure 7 allows for a float switch
option to be added.
Refer to the manufacturer's
for details.

data and instructions

2. The trap must be located within 4 feet of the air
handler drain outlet connection.
3. It is recommended that a clean-out tee or cross be
installed in the primary drain line for future
maintenance
(See Figures 7 & 8).
4. Do not use reducing fittings in the condensate
lines.

18-GE02D2-4

drain

5

|nsta||er's

Guide
5. Slope the drain
per foot.

®

6. Insulate
7. Provide
freeze-up

the primary

3/4

NPT Secondary

3/4" NPT
Primary drain
connection

MANUFACTURED

to prevent

the drain

sweating.
winter
system.

drain line
compound
or

It is always recommended that an auxiliary drain pan be
installed under a horizontally installed air handler.
Connect the auxiliary drain line to a separate drain line
(no trap is needed in this line) and terminate according to
local codes.
NOTE:
DO NOT use a torch or flame near the plastic
coupling.

TRAPS

of 1/4"

line to a closed drain

9. Use Teflon ® tape on the air handler
connections!
Do Not Use pipe joint
PVC/CPVC
cement!

drain connection

©

drain

a minimum

means for drainage
to prevent
of condensate
line.

8. Do not connect
i

lines downward

drain pan

NOTE:
DO NOT tighten the drain pipe excessively.
Support the
condensate piping and traps outside the unit to prevent
strain on the drain coupling.

2" MINIMUM
r
=

2" MINIMUM

F=

ELECTRICAL

m POWER WIRING

1. These Air Handlers are shipped from the factory
wired for 230 volts. The units may be wired for 208
volts. Follow instructions on unit wiring diagram
located on blower housing and in the Service Facts
document included with the unit.

EZT-105

(_

TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL
SHOCK OR CONTACT WITH MOVING PARTS, LOCK
UNIT DISCONNECT SWITCH IN OPEN POSITION
[BEFORE SERV C NG UN T.

FIELD FABRICATED

2. The selection of wire and fuse sizes should be made
according to the Minimum Branch Circuit Ampacity
and the Maximum Overcurrent Device listed on the
unit nameplate.

TRAP

3. Field wiring diagrams for electric heaters and unit
accessories are shipped with the accessory.
4. Wiring must conform to National and Local codes.
Ground unit per Local codes with good safety
procedures.

2" lVllN.
I
m

I

=,

I

2" Mid

,I
I
I
I

I

If an electric heater is not installed, connections are made
through the 7/8" knockout into the air handler junction
box to the two power leads and ground wire connections
which are located near the discharge of the blower.
NOTE:
ff air handler is used with or without a heater, the 7/8"
electrical entry hole as weft as any other cabinet penetrations must be sealed air ti hghL.

I

Close as possible
Trap must be within 4'
of air handler condensate
drain connection.

6

[
J

18-G E02D2-4

Installer's
G. CONTROL

WIRING

Guide

NOTE:

!. Connect wiring between indoor unit, outdoor unit and
thermostat.
The use of color-coded low-voltage
wires
is recommended.

Direct drive motors have bearings which are permanently lubricated and under normal use lubrication
is not
recommended.

2. A low voltage terminal board is provided for control
wiring, and is located on the left side of the cross
brace in the center of the unit.

H. CHECKOUT

3. Field wiring diagrams are provided which show the
low voltage wiring hook-up for a single speed
cooling only system (with supplementary
heaters) and
a heat pump system (with supplementary
heaters).
Plug in type electrical connectors
with supplementary heaters.

Cardboard
packing material must be removed from
inside the blower assembly
before starting the unit.
Failure to do so may cause indoor blower motor failure.

4TEP3F AIR HANDLER

[Z]

WITH HEAT PUMP

HEAT PUMP
O.D. SECTION
(SINGLE SPEED)

AIR HANDLER
_NOTE

in

are provided for use

When supplementary heaters are installed, inspect to insure
that all packaging material has been removed.

J

and installation
on page 12,

2, "Operational
Procedure"
for the system installation
can be found in the outdoor unit installer
guide and
will be compatible
with this Air Handler.

IMPORTANT:

T'STAT

PROCEDURE

!. Check the Air Handler
operation
accordance
with this instruction

5

[Z]

_--R

NOTES:
I.

[Z]

_--.y

WHEN FIELD-INSTALLED
HEATERS ARE
USED, DISCARD POWER LEADS WITH
POLARIZED PLUG I-PM AND CONNECT
I-PF TO MATING PLUG iN THE HEATER
CONTROL BOX AS SHOWN.

_--0

[Z]

[]
BR/X2
OR BK

%
i
i

J

ODT"

LOW VOLTAGE WIRING TO BE NO.
18 A.W.G.
MINIMUM CONDUCTORS.

I

___

3.

IF OUTDOORTHERMOSTAT(ODT) IS
NOT USED, CONNECTWl TO W2 TO W3
ON LVTB.

4.

CONNECT IN THIS MANNER IF
O.D. UNIT HAS "F" CONNECTION.

5.

SEE HEATER WIRING DIAGRAM FOR
HEATING ANTICIPATOR
SETTINGS.

i
ODT-2

INTER-COMPONENT

NOTE3

%

WIRING

-24 V.
FACTORY
= LINE v.jWIRING

%

24
LINEV V. )FIELD
WIRING

[]

BR(T
NOTE 4
SEE NOTE 2

IPF_:],,,,/PM-A

CONTROL BOX
SUPPL

HTR.

]

RED
FOR

/3

PH

I
f

TO POWER SUPPLY
PER LOCAL CODES &
AS DEFINED IN
FIELD WIRING TABLE

18-GE02D2-4

IlIP
|

H

|

H

TO POWER SUPPLY __
PER LOCAL CODES

From Dwg. 21 B801082 Rev. 1

7

|nsta||er's

Guide

4TEP3F AiR HANDLERS

WiTH SINGLE SPEED COOLING
COO

AIR

T 'STAT

HANDLER

UNIT, 1 STAGE HEAT

I NG

O,D, SECTION
(SINGLE SPEED)

I....................................................
_NOTE4

NO1ES:
I
..y

LOW VOI1AGE WiRiNG 10 BE NO.
18 AWG
MiNiMUM CONDUCTOR
WHEN FIELD-INSTALLED
HEATERS ARE
USED, DISCARD POWERLEADS W}TH
POLARIZED PLUG PN-A AND CONNECT
I-PF TO MATING PLUG }N THE HEATER
CONTROL BOX AS SHOWN

[]
3

IF OUTDOOR THERMOSTAT (ODT) }S
NOT USED, CONNECT Wl TO W2 TO WB
ON IVTB

4

SEE HEAIER WIRING DIAGRAM FOR
HEATING ANTiCiPATOR SETTING

[]

_E3

INTER-COMPONENT

WIRING

[]

SEE NOT_ 2
IW

P_ A

RED
FOR

From Dwg. 21B801083

4TEP3F AIR HANDLER

WITH SINGLE SPEED COOLING

UNIT, 2 STAGE HEAT

COOLING
O,D. SECTION
(SINGL
SPEED)

T'STAT
2-STAGE HEAT/
I-STAGE COOL

Rev. 1

IR HANDLER

_--NOTE 3

[]
_,
IPNV

"_-FIELD
ADDED
JUMPER

[]

[]

--y
NOTES:

[]

[]
[]

I.

LOW VOLTAGE WIRING TO BE NO.
18 A.W,G. MINIMUM CONDUCTOR.

[]

WHEN FIELD-INSTALLED HEATERS
ARE USED, DISCARD POWERLEADS
WITH POLARIZED PLUG PM-A AND
CONNECT I_PF TO MATING
PLUG IN THE HEATER
CONTROL BOX AS SHOWN,

[]
[]

[]

3. SEE HEATER WIRING DIAGRAM
FOR HEATING ANTICIPATOR
SETTING,

[]
SEE

NOTE

2

'"RF_pN.A

INTER-COMPONENT

......

WIRING

124 v
_FACTORY
LINEIv_WlRING
24 V
LiNE V

_Bo_SUPPL_
_ NTR

FoRREO3
PN

TO POWERSUPPLY
PER LOCALCODES &
ASDEFINEDIN
FIELDWIRINGTABLE

8

FIELD
WIRING

TO POWERSUPPLY
PER LOCALCODES

From Dwg. 21B801081

Rev. 1

18-G EO2D2-4

Installer's
OUTLINE

DRAWING

FOR 4TEP3F18-63A,

Guide

48-63B

AIRFLOW

CIRCUIT
BREAKER

114

7

T
K

TOP VIEW
114

_

s s7,,,d
FIG.I

FILTER
ACCESS
I 64_

VERTICAL UPFLOW
FIG.I
o

MODELNO.
4TEP3FI8,

24,

S0,

d

41EPSF42,41EP3F48,418P3F63B
4TFP3F48A

FIG.2
K

,

_9,22

& 36
12.02

2122

K
18.22

}102

2372

4TEP3FO63A

_j_

2022

K

2272

: OPENINGDISCHARQE_/I
'i
/

SIDE VIEW

i

O0

88 _

...................

I 00_

FIG.2
OPENING

C

I" FOR THE FIRST 3 FT
OF OUTLET DUC(
WHEN ELECTRIC HEALERS ARE HqS[AL/ED
EXCEPT MODELS BAYHTRI405,
1408, AND 1410
ARF APPROVED FO_ 0" PLENUM AND DUCT
CLFARAHCE IN [HE UPFLOW CONFIGUI_ATIO_
ONLY ON TWEP MODELS¸

oo }
BOTTOM VIEW

MODELNO.

A

B

C

D

E

4]EP3FSO

43

21.50

19.50

15.51

3.65

4fEP3F48A

57.90

4TEP3F63A

62.75

26

24

27.12

19.50

15.57

4TEP3FIS,4TEP3F24

45

4TEP3F42

51.75
4TEP3F63B

57.90

FLOW
CONTROL

23.50
23.50

21.50
21.50

18.33
30.47

LIO. LINE
BRAZE

H

5.1!

3.62

1.89

3/4

5/}6

5.90

8.02

3.21

1.48

11/8

5/8

I/2

I/4

3,65

5,77

3.62

1.89

5/8

5/16

TXV/NB
21.50

GAS LINE
BRAZE

G

43

4]EPSF36

4TEP3F48,

F

4.65
4.65

6.77
6.77

3.62
3,62

1.89

5/4

1,89

I-I/8

5/8

From Dwg. 21D8OO664 Rev.

18-GEO2D2-4

9

|nsta||er's

Guide

CAGE NUT MOUNTING

iNSTRUCTiON

FOR 4TEP3F AiR HANDLERS

1.50

H
B

A
19.50

* FOR 4TEP3F63B WITH
TWO PIECE CABINET ONLY.

_".50
Model No.

H

W

A

B

f

4TEP3F18A
4TE P3 F24A

1.00
21.00

43.00

21.50

17.00

39.00

4TEP3F36A

45.00

21.50

19.00

41.00

4TEP3F42A

51.75

23.50

23.80

47.75

4TEP3F48A

57.90

26.00

29.00

53.90

4TEP3F63A

62.75

26.00

31.20

58.75

4TEP3F48B

57.90

23.50

31.20

58.75

4TEP3F63B

57.90

23.50

31.20

58.75

W

4TEP3F30A

From Dwg. 21 B800400 Rev. 1

10

18-GE02D2-4

|nsta||er's

Guide

NOTES

18-GEO2D2-4

11

|nsta||er's

Guide
CHECKOUTPROCEDURES

After installation
checklist.

has been completed,

it is recommended

!. Make sure power is "OFF" at power
disconnect switch ...................................................

that the Air Handler
6.

[ ]

be checked against

the following

Make sure secondary drain pan is installed

.......... [

7. Check power supply for correct requirements
per unit nameplate ................................................

2. Check all field wiring for tight connections. See
that grounding of unit is in accord with code ........ [

]

3. Make sure unit suspension (if used) is secure
and that there are no tools or loose debris in,
around or on top of the unit ...................................

[

]

4. Check all duct outlets; they must be open
and unrestricted .....................................................

[

]

!0. Instruct owner, engineer (if possible) on proper

5. Check drain lines and be sure
all joints are tight ..................................................

[ ]

operating procedure and leave Use and Care
Manual with owner ................................................

]

[

]

[

]

9. Energize the system and carefully observe its
operation; make any necessary adjustment .......... [

]

8.

Check filters for proper size. Inform owner
of proper procedure for removal and
reinstallation
.........................................................

[

]

SUPPLEMENTARY
HEATERS CHECKOUT PROCEDURES,
iF USED DOES HEATER REQUIRE A SPECIAL CiRCUiT?
SEE "LiMiTATiONS AND RECOMMENDATIONS"
!. Be sure the disconnect switch is "OFF", and safety label (if any) is attached
2. Check on field wiring for tight connections
3. Check circuit protection

and grounding

for proper size per nameplate

...............................................

[

]

according to codes .............................................

[

]

[

]

[

]

specifications

...........................................................

4. Check control box panel -- in place and secured ...........................................................................................

NOTE:
OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM.

American Standard Inc.
6200 Troup Highway
Tyler, TX 75711
For more information contact
your loca! dealer(distributor)

8/04

Since the manufacturer has a policy of continuous product and product data improvement,
to change design and specifications without notice.

it reserves the right



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