TROYBILT Generator Manual L0607338

User Manual: TROYBILT TROYBILT Generator Manual TROYBILT Generator Owner's Manual, TROYBILT Generator installation guides

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0

r®

m

m

ual / Manual dei Operario

Operator's
Portable

Generator/Generador
Model / Modelo 030245

Ii_i_WARNING
Before

using this
Safety

product,

_i]!i ADVERTENC|A

read this manual

Rules and Operating

and follow

all

Troy-Bilt®

trademark

ofTroy-Bilt,

& STRATTON

Printed in USA

lea este manual
e Instrucciones

y siga todas

las

de Uso.

M-F 8-5 CT

LLC and is used under

license to Briggs & Stratton

LLC y se usa abajo licencia a Bri_s

POWER

JEFFERSON,WISCONSIN,
2

el producto,

Preguntas?

- 1-888-611-6708

es una marca registrada de Troy-Bilt,

BRIGGS

de utilizar

Reglas de Seguridad
Questions?

is a registered

Antes

Instructions.

Helpline
Troy-Bilt®

Port_til

PRODUCTS

& Stratton

GROUP,

Power

Products.

Power Products.

LLC

U.S.A.
Manual No. 198375GS

Revision B (06/21/2006)

Safety Rules

SAVE THESE

iNSTRUCTiONS

TABLE OF CONTENTS

SAFETY RULES

Section I - Safety Rules ..........................
Section 2 - Features and Controls ...................

2-4
5

Section 3 - Assembly ............................
Section 4 - Operation ..........................
Section 5 - Maintenance ..........................

6-7
8-I I
12

Section 6 - Storage ..............................
Section 7 - Troubleshooting ........................
Warranty ......................................

13
14
15

EQUIPMENT
DESCRiPTiON

The generator is an engine-driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible
electrical
lighting, appliances, tools and motor loads.The generator's
revolving field is driven at about 3,600 rpm by a singlecylinder engine.
DO NOT exceed

wattage/amperage
Generator".
Every

effort

this

manual

the

right

and this
The

been

made

is accurate

has

and

to change,

alter

document

Emission

or

Control

for standards

Protection

Agency

and

information

System
set
the

that

The engine exhaust from this product contains
chemicals Imown to the State of California
to cause
[cancer, b rth defects, or other reproduct ve harm.

Symbols

and

Meanings

prior

in

the

Operator's

product

Manual

Electrical

Shock

notice.
is

Environmental

California
refer

could
to

we reserve

for this generator
by the

in

wA..i.G

Hazard

information

improve

without

avoided,

Overload

However,

otherwise

at any time

warranted

For warranty
Manual.

to ensure
current.

The safety alert symbol (_)
is used with a signal word
(DANGER, CAUTION,WARNING),
a pictorial and/or a
safety message to alert you to hazards. DANGER
indicates
a hazard which, if not avoided, will result in death or serious

[

the generator's

capacity. See "Don't

his is
the to safety
alert personal
symbol. injury
It is used
to
alert
you
potential
hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.

injury. WARNING
indicates a hazard which, ff not
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result
minor or moderate
injury. CAUTION,
when used
without
the alert symbol, indicates a situation that
result in equipment
damage. Follow safety messages
avoid or reduce the risk of injury or death.

1!_i_!] familiar
Read thiswith
manual
become
your carefully
generator. and[(now
its
applications,
its limitations
and any hazards
involved.

CAUTION!

_k

to the

Air Resources
Engine

Board.

Explosion

Fire

Toxic Fumes

Kickback

Flying Objects

Operator's

Copyright © 2006 Brigs & Stratton Power Products
Group, LLC. All rights reserved.
No part of this material
may be reproduced
or transmitted
in any form by any
means without the express written permission of Brigs &
Stratton Power Products Group, LLC.

O

Hot Surface

Section 1: Safety Rules

_WARNING
Using a generator
IN MINUTES.

indoors

WILL KILL YOU

Exhaust contains carbon monoxide,
a
poison gas you cannot see or smell.

WHEN

ADDING

Turn generator
removing
tank.

[]

OR DRAINING

FUEL

OFF and let it cool at least 2 minutes before

fuel cap. Loosen cap slowly to relieve pressure in

Fill or drain fuel tank outdoors.
DO NOT

overfill tank.Allow

space for fuel expansion.

If fuel spills, wait until it evaporates

NEVER use in the home ONLY use outdoors and
far from open windows,
or in partly enclosed
areas such as garages. doors, and vents.

before starting

engine.

Keep fuel away from sparks, open flames, pilot lights, heat, and
other

ignition sources.

DO NOT
VHEN

WARNING

light a cigarette

STARTING

or smoke.

EQUIPMENT

• Ensure spark plug, muffle_; fuel cap and air cleaner are in place.
.

DO NOT

WHEN

crank engine with spark plug removed.

OPERATING

EQUIPMENT

Do not tip engine or equipment

at angle which causes fuel to

spill.
Operate

generator

This generator

ONLY outdoors.

Keep exhaust gas from entering a confined area through
windows, doors, ventilation
intakes or other openings.

VHEN

TRANSPORTING

• Transport/repair
valve OFE
.

WARNING

Disconnect

spark plug wire.

or other

ignition
When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator fl'om electric utility.

source

This generator
33CFR-183

DO NOT

generator

allow unqualified

cords which are worn,

in the rain or wet weather:

persons or children

to operate

water

heaters,

WITH

FUEL

clothes

that have pilot light or other

they can ignite fuel vapors.

does not meet U. S. Coast Guard Regulation

and should not be used on marine applications.

Failure to use the appropriate

touch bare wires or receptacles.

DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
DO NOT

stoves,

appliances
because

OR EQUIPMENT

A{_WARNING

Use a ground fault circuit interrupter
(GFCI) in any damp or
highly conductive area, such as metal decking or steel work.

generator

FUEL

away from furnaces,

dryers

operate

OR REPAIRING

with fuel tank EMPTY or with fuel shutoff

WHEN
STORING
iN TANK
Store

DO NOT

or marine

EQUIPMENT

DO NOT operate generator
inside any building or enclosure
(even if doors or windows are open), including the generator
compartment
of a recreational
vehicle (RV).

DO NOT use generator with electrical
frayed, bare or otherwise damaged.

is not for use in mobile equipment

applications.

or

service generator

O

property

U. S. Coast Guard approved

could result in death or serious injury and/or
damage.

Section 1: Safety Rules

i

WARNING

CAUTION

DO NOT
correct
When starting engine, pull cord slowly until resistance
and then pull rapidly to avoid kickback.
NEVER start or stop engine with electrical
and turned on.

is felt

tamper with governed

rated frequency

speed. Generator

supplies

and voltage when running at governed

speed.
DO NOT

modify generator

in any way.

devices plugged in

CAUTION

WARNING
See "Don't

Overload

Generator".

Start generator and let engine stabilize before connecting
electrical loads.
Connect

electrical

loads in OFF position, then turn ON for

operation.
DO NOT
Allow

touch hot surfaces and avoid hot exhaust gases.

equipment

to cool before

Turn electrical

touching.

loads OFF and disconnect

fl'om generator

before stopping generator.

Keep at least 5 ft. (152 cm) clearance on all sides of generator

CAUTION

including overhead.
Code of Federal Regulation
Public Property
combustion

(CFR) Title 36 Parks, Forests, and

require equipment

powered

by an internal

engine to have a spark arrested, maintained

in

effective working order, complying to USDA Forest service
standard 5100-IC or later revision. In the State of California
spark attester

is required

Public resources

Use generator
a

under section 4442 of the California

code. Other

states may have similar laws.

Operate
DO NOT

WARNING

only for intended

If you have questions
1-888-61 1-6708.
generator

DO NOT

to excessive moisture,

cooling slots.

devices overheat, turn them off and disconnect

them from generator.
Shut off generator if:
-electrical output
WHEN
ADJUSTING
GENERATOR

OR MAKING

REPAIRSTOYOUR

-equipment

WHENTESTING

FOR

ENGINE

SPARK

Use approved spark plug tester.
DO NOT

is lost;

sparks, smokes, or emits flames;

-unit vibrates excessively.

Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.

check for spark with spark plug removed.

O

dust, dirt,

vapors.

insert any objects through

If connected

use, ask dealer or call

only on level surfaces.

expose generator

or corrosive

uses.

about intended

Features and Controls

KNOWYOUR

GENERATOR

Read
this the
Operator's
andgenerator,
safety rules
before operating
your
Compare
illustrationsManual
with your
to familiarize
yourself with
the generator.
locations of various controls and
adjustments. Save this manual for future reference.
Spark Attester

Muffler
Rocker Switch

Fuel Tank

Recoil

Starter

Choke Lever

120Volt AC, 20 Amp
Duplex Receptacles

Air

Oil Fiii

Grounding

Double Pole Circuit

120/240 Volt AC,

Breaker (AC)

30 Amp Receptacle

120 Volt AC, 20 Amp, Duplex
Receptacles
-- Hay be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,
appliance, tool and motor loads.
120/240Volt
AC, 30 Amp Locking Receptacle -- May
be used to supply electrical power for the operation of
i 20 and/or 240VoltAC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.

Capacity

O

--

Grounding

Oil

recoil

engine

Starter
Switch
starter.

Spark

Attester

engine

noise

double

pole

receptacles

overload.

Consult

your

requirements

local agency
in your

having

area.

oil here.

--

Used to start

--

Set this switch

Set switch

--A
all the

of five (5) U.S. gallons.
--

for grounding

Fill --Add

(AC)

to protect

electrical

Fastener

jurisdiction

Rocker

DataTag
-- Provides model, revision and serial number of
generator. Please have these readily available when calling
for assistance.

Breaker

is provided
against

Choice

Used when starting a cold engine.

Circuit

Fuel Tank

Recoil

--

Pole
breaker

and generator

Air Cleaner -- Protects engine by filtering dust and debris
out of intake air.
Lever

Fastener

Double
circuit

Cleaner

to "Off"

Muffler

and is equipped

--

the engine.
to "On"
to switch

before

Exhaust muffler
with

a spark

using

off engine.
lowers

attester

screen.

Assembly

ASSEMBLY
Your

generator

Install

requires

some

use after it has been properly
recommended
oil and fuel.

assembly

and is ready

serviced

with

for

the

generator,

with

the assembly

please call the generator

1488-611-6708.
model, revision,
See "KnowYour

and serial number
Generator"

from

You will

the

I.

Set the carton

2.

Remove

at

need the following

3.

Open
top

4.

carton

13ram

wrench

• Socket

wrench

generator

the data tag available.

on a rigid fiat surface.
from

completely

on

to install

use.

these

with

a 13ram

socket

• Safety

glasses

for data tag location.

carton

except

by cutting

generaton

each

corner

from

carton

to install

wheel

to

Figure

I and

install

the

wheel

I.

Tip generator

2.

Slide axle through

3.

Place a wheel on each side as shown

4.

Place a washer
groove.

to bottom.

Leave

tools

for over-the-road

• Pliers

please have the

Generator

everything

intended

components:

Refer

_ack

kit is not

of your

helpline

If calling for assistance,

Kit

Wheel

•
If you have any problems

Wheel

NOTE:

both mounting

Axle

/

Leg _
Wheel
Hex Nut

O

in Figure

IA.

on axle and then place an e-ring in axle

FlatWasher

Support

as follows:

bracl
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