Tanaka Tbc 230 Users Manual
TBC-230 to the manual 7214c00d-b0a0-86f4-21de-cc7c35f59931
2015-02-02
: Tanaka Tanaka-Tbc-230-Users-Manual-449211 tanaka-tbc-230-users-manual-449211 tanaka pdf
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Illlustra lustr ated Par anua ar ts M Man all Model Number: TBC-230 GRASS TRIMMER P/N 31496 Rev 000 Date 6-12-08 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM 1-1 1-2 1-6 1-7 1-9 1-11 1-12 1-13 1-14 1-16 1-16 1-17 1-18 PART NUMBER 15701570900 0181166021 0010713091 99461050184 0170631A200 04100601210 0300007090 03901620200 03706500200 0460713081 0460713580 99962081225 06810100200 DESCRIPTION CAP,SPARK PLUG,ASSEMBLY PLUG,SPARK CYLINDER SET BOLT,HEX,5X18,S GASKET,CYLINDER RING,PISTON SET,PISTON CIRCLIP,PISTON PIN PIN,PISTON CRANKSHAFT CRANKSHAFT BEARING,NEEDLE,F-810 KEY,WOODRUFF,3X13X4.5 1-40 1-46 1-50 1-56 1-58 1782054620 99463040154 1672054691 56020517200 1780136M800 CORD B BOLT,HEX,4X15,PS COIL,IGNITION CAP,RUBBER CORD,STOP www.tanakapowerequipment.com QTY 1 1 1 2 1 1 1 2 1 1 1 1 1 COMMENTS Includes gasket Includes piston rings & circlips ~B063250 B063251~ ~B063250 1 2 1 1 2 Page 1 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 CRANKCASE, FLYWHEEL, PULLEY • FIGURE 2 DESCRIPTION ITEM PART NUMBER 2-19 2-19 2-19 2-19 2-22 2-31 2-31 2-32 2-33 2-34 2-36 2-51 2-51 2-52 2-54 33000200210 33000200220 33000200230 33000200240 7980304520 0720712090 0720712092 99966122240 99961600115 0900641020 99461050184 1552055080 1552055081 99201080011 99101080011 QTY V V V V 1 1 1 2 2 1 3 1 1 1 1 SHIM,12.2X19X.10 SHIM,12.2X19X.15 SHIM,12.2X19X.20 SHIM,12.2X19X.30 PULLEY,STARTER CRANKCASE ASSY CRANKCASE ASSY SEAL,OIL,#12227 BEARING,BALL,#6001 C3 GASKET,CRANKCASE BOLT,HEX,5X18,S ROTOR,MAGNETO ROTOR,MAGNETO WASHER,8 NUT,8 www.tanakapowerequipment.com Page 2 COMMENTS Shims are "as needed" to obtain correct side clearance Includes bearings, seals and gasket ~A293600 Includes bearings, seals and gasket A293601~ ~B063250 B063251~ custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 FUEL SYSTEM • FIGURE 3 ITEM 3-40 3-41 3-42 3-47 3-55 3-56 3-58 3-59 3-60 3-61 3-62 3-62 3-63 3-64 3-65 3-67 3-68 3-78 3-79 PART NUMBER 4030631A20 4040099F90 4020602K21 99464050224 99414050601 99201050011 5600712020 2230700090 68000731201 6750404280 5910712021 5910717F20 5950300290 65900801200 4550713990 99463050164 99463050205 70003005080 53432710200 DESCRIPTION GASKET,INLET MANIFOLD SET,CARB INSULATOR GASKET,CARBURETOR BOLT,HEX,5X22,WS SCREW,5X60 WASHER,5 CAP, SWIVEL SHIELD,TUBE CLIP 6.3 FILTER,FUEL TANK,FUEL TANK,FUEL,EVAPO CAP,TANK (BLACK/RED) COLLAR CARBURETOR SET BOLT,HEX,5X16,PS BOLT,HEX,5X20PS PIPE,FUEL 3X5X80 GROMMET,FUEL PIPE www.tanakapowerequipment.com QTY COMMENTS 1 1 1 2 2 2 1 1 1 1 1 Before S/N ~D003100 1 After S/N D003101~ 1 3 1 2 1 1 1 Page 3 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 Units after S/N B205033 (built in spark plug cover) www.tanakapowerequipment.com Page 4 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 CLUTCH, MUFFLER & ENGINE COVER • FIGURE 4 ITEM 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-16 4-17 4-24 4-30 4-31 4-32 4-33 4-34 4-35 4-36 4-38 4-39 4-45 4-63 4-70 4-71 4-77 4-78 4-79 4-80 PART NUMBER 7380716220 3800641020 99201040061 99073045124 99051050503 99201050061 7040713990 99210040062 7370700020 1330654020 99463040154 2570712420 35902103200 2900641080 3420641020 3480654020 35700601200 99464050184 99205080030 99072045204 99464050304 19805015800 20210200201 0110641020 75104200201 7340099K90 99434040081 7320099F90 DESCRIPTION PROTECTOR,MUFFLER SCREW,COVER WASHER,4 SCREW,TAPPING,4.5X12 BOLT,HEX,5X50 WASHER,5 MUFFLER SET WASHER,SPRING 4 GASKET,MUFFLER SHIELD,HEAT BOLT,HEX,4X15,PS COVER,PLUG WASHER,CLUTCH,B SHOE,CLUTCH SPRING,CLUTCH PLATE,CLUTCH BOLT,STEP,CLUTCH BOLT,HEX,5X18,WS WASHER,8 SCREW,TAPPING,4.5X20 BOLT,HEX,5X30,WS CLAMP,CORD GROMMET,SECONDARY CORD COVER,COLLAR GASKET,MUFFLER PIPE,EXHAUST SCREW,4X8/S SET,SPARK ARRESTER www.tanakapowerequipment.com Page 5 QTY 1 1 1 1 2 2 1 1 1 1 4 1 2 2 1 2 2 2 2 1 1 1 1 1 2 1 2 1 COMMENTS With built in spark plug cover S/N ~B205033 S/N ~B205033 S/N ~B205033 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 RECOIL STARTER • FIGURE 5 24 748744 9 1 Consider ordering the 748744, S-Start Kit if you are replacing the starter assy. It decreases the pulleffort by 60%. They are dependable and easy to install. ITEM 5-0 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-24 PART NUMBER 7620304590 7720304580 7740304520 7790304520 7770304520 8390304520 7710304520 7830304520 7850304520 3153334020 99463040154 DESCRIPTION STARTER ASS'Y BODY,STARTER PULLEY,ST ARTER SPRING,RECOIL ARM,SW ING SCREW ,SET STAY,PULLEY ROPE,STARTER HANDLE,STARTER NUT, SPECIAL 5MM HEX, HOLE BOLT 4X15/PS www.tanakapowerequipment.com QTY COMMENTS 1 7560712000 Optional S-Start Kit 1 1 1 1 1 1 1 1 1 4 NOT INCLUDED WITH ASSEMBLY Page 6 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 AIR CLEANER • FIGURE 6 ITEM 6-0 6-1 6-2 6-3 6-4 6-6 6-7 6-8 PART NUMBER 4100714290 4520007090 4210007020 3800637C200 4230007081 5280714320 99204080030 6573252A20 DESCRIPTION CLEANER,ASS'Y SET,CLEANER COVER ELEMENT,CLEANER BOLT,CLEANER COVER BODY,CLEANER PLATE,CHOKE WASHER,8 COLLAR 8 www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 Page 7 COMMENTS custsvc@nikko-tanaka-usa.com TBC-230 PARTS INFORMATION CARBURETOR • FIGURE 7 0 ITEM 7-0 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-15 7-20 7-201 PART NUMBER 4550713990 5752515380 4422515180 4762515120 44725108200 ~~~ ~~~ ~~~ ~~~ 5992000W38 55025100200 48925100200 53925120200 54825140200 5482515120 57825007200 DESCRIPTION CARBURETOR SET BODY,PUMP PUMP,PRIMING COVER,DIAPHRAGM BULB,PRIMING DIAPHRAGM,METERING GASKET,DIAPHRAGM DIAPHRAGM,PUMP GASKET,PUMP JET,MAIN #38 O-RING RING,STOP SWIVEL SCREW,THROTTLE SET SCREW,SET SCREEN,INLET www.tanakapowerequipment.com QTY COMMENTS 1 Includes gasket 1 1 1 1 1 1 ~ Contained in Carb Repair Kit #650.25140.900 1 (Not available individually) 1 1 1 1 1 2 4 1 Page 8 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 FAN CASE • FIGURE 8 ITEM 8-1 8-3 8-5 8-6 8-8 8-11 8-15 8-26 8-27 8-28 PART NUMBER 2890706080 99350012002 5990712021 99051050163 99461050254 1120712480 3600099620 99201050061 3243735020 3610099020 DESCRIPTION SHAFT,CLUTCH RING,STOP,C-12 EX CUSHION,ANTI-VIBE BOLT,HEX,5X16 BOLT,HEX HOLE,5X25S CASE,FAN,(ORANGE) PIPE HOLDER,TPE WASHER,5 WASHER,GEAR CASE FITTING,METAL www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 1 Page 9 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 DRIVE SHAFT, HANDLE • FIGURE 9 1 ITEM 9-1 9-2 9-3 9-4 9-5 9-7 9-9 9-25 9-41 9-42 9-43 9-44 9-45 9-46 9-47 9-48 9-49 PART NUMBER 3433836020 3413836081 3473836090 99101050041 5003845120 99416050302 8853845191 8703845190 8803845120 8323845120 1623845120 9253845120 1563845180 99011050301 99101050011 1640701701 5093845320 DESCRIPTION SHAFT,DRIVE PIPE,DRIVE SHAFT BUSHING NUT,5 HANDLE,FRONT SCREW,5x30,WS WIRE,THROTTLE ASSY LEVER,THROTTLE ASSY LEVER,THROTTLE SPRING,RETURN SWITCH,STOP DECAL,STOP SWITCH SWITCH,STOP SCREW,5X30 NUT,5 TUBE,PROTECTION,7x170 GRIP,SHAFT www.tanakapowerequipment.com QTY COMMENTS 1 1 5 3 1 3 1 Includes swivel cap 1 1 1 1 1 1 3 3 1 1 Page 10 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 From S/N A314251 ~ B138800 Prior to S/N A314250 and After S/N B138801 www.tanakapowerequipment.com Page 11 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 GEAR CASE & SAFETY GUARD • FIGURE 10 ITEM 10-0 10-1 10-2 10-4 10-5 10-6 10-9 10-11 10-12 10-13 10-15 10-16 10-17 10-18 10-26 10-27 10-28 10-29 10-32 10-34 10-35 10-36 10-38 10-45 10-50 10-51 10-52 10-53 10-54 10-55 10-56 10-57 10-58 10-59 PART NUMBER 4413782090 3003845190 99461050254 99351024002 99350009002 99961609002 3003836021 99416050121 3163815020 99961626000 3043845120 99961600003 99351026002 3103836020 99053060203 99210060062 4423741720 4413782080 7973782020 99101040011 3013836000 99201040011 99414040121 3033836020 99053060303 99210060062 99201060061 4423845120 4413845120 4453825320 99011050151 7973782020 99201050011 99174050010 DESCRIPTION SAFETY GUARD KIT CASE,GEAR ASSY BOLT,HEX HOLE,5X25S RING,STOP,C-24,IN RING,STOP,C9 BEARING,BALL,#609Z CASE,GEAR SCREW,5X12/PS BOLT,FITTING,M8 BEARING,BALL,#626 SHAFT,GEAR BEARING,BALL,#6000D RING,STOP,IN,C-26 HOLDER,CUTTER BOLT,HEX,6X20 WASHER,S,6 BRACKET,SAFETY GUARD GUARD,SAFETY LIMITER,LINE NUT 4 GEAR & PINION SET WASHER 4 SCREW,4x12S COVER,GEAR CASE SCREW,6X30 WASHER,S,6 WASHER,6 BRACKET,GUARD SAFETY GUARD GUARD HOLDER SCREW,5X15 BLADE WASHER,5 NUT-U,5 www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 2 1 2 2 2 1 1 1 1 1 1 1 Page 12 COMMENTS Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 Prior to S/N A314250 and After S/N B138801 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 From S/N A314251 ~ S/N B138800 custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 CUTTING HEAD & TOOLS • FIGURE 11 ITEM 11-0 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-30 11-31 PART NUMBER 746451 3563383E20 7863383020 3153383020 7933383020 7873383020 7893383020 7883383020 81320000200 8292000080 DESCRIPTION HEAD,SEMI-AUTO,5" ADAPTER,746451,8x1.25 LHF BODY,CUTTING NUT,SPECIAL SPRING,REEL REEL CAP,BODY EYELET WRENCH,HEX,4 SPANNER,COMBI,13X19 www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 2 1 1 Page 13 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION TBC-230 DECALS • FIGURE 12 4 ITEM 12-1 12-3 12-4 12-10 12-18 12-26 PART NUMBER 9060713420 9290713720 92337400200 9193782020 9233728620 9233738F20 DESCRIPTION DECAL,TBC-230 DECAL,TBC-230 DECAL,LEVEL DECAL,CAUTION A DECAL,LEVEL DECAL,LEVEL www.tanakapowerequipment.com QTY 1 1 1 1 1 1 Page 14 COMMENTS custsvc@nikko-tanaka-usa.com PARTS INFORMATION 748503 BLADE KIT 18 WARNING! Read the owners manual and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. Never attempt to mount a steel blade to a machine that is not specifically designed for that purpose. Never attempt to mount a steel blade without using all components of the blade attachment kit, including shoulder strap and barrier safety bar. ITEM 4 5 6 7 8 9 10 11 12 13 14 15 16 18 PART NUMBER 3113844020 99201060061 99101060041 5063730020 5203727720 99053060403 4423369921 44437609200 4413738020 4453738020 3133754720 3273718090 30060 746191 DESCRIPTION CAP,CUTTER HOLDER WASHER,6 NUT,6 BRACKET,HANDLE,A BARRIER BAR 24MM BOLT,HEX,6X40 BRACKET,SAFETY GUARD SPACER,BRACKET GUARD,SAFETY HOLDER,GUARD NUT,FIXING L.H. 8X1.25 PIN,COTTER 2X20 (10 PACK) KIT,BLADE GUARD STRAP,SHOULDER,PSS-175 www.tanakapowerequipment.com Page 1 QTY 1 4 2 1 1 2 1 2 1 1 1 1 1 1 COMMENTS Kit used on TBC-225, 230, 245PF, 2500, TBC-225S, TBC-255PF Includes mounting bracket/hardware custsvc@nikko-tanaka-usa.com TECHNICAL SERVICE BULLETIN NUMBER PI 3126 Date: December 2004 Model & Serial: TBC-230 / TBC-230B A211451 and later Reason: We have received field reports that some units may not idle properly or may not be adjustable to an acceptable idle RPM. In this situation the likely cause of this is the length of the throttle cable. A longer throttle cable, which allows for more idle speed adjustment is listed below and will correct this condition. In addition a swivel cap is included to assist with the retention of the new longer throttle wire. Comments: The new throttle wire inner length changes from the current 87.5mm to 91mm in the new wire. After connecting the throttle wire to the carburetor swivel install the swivel cap as shown in Fig. 1-6A. With the new throttle wire installed it will be necessary to check and adjust the idle RPM. Part Number Changes: Old Part # N/A N/A New Part # 885-38451-91 560-07120-20 885-38451-91 Description Throttle wire complete Swivel cap (#2) Throttle wire set Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 S･START KIT A --- TBC2501/D, TPH2501, TPS-2501, TPE2501 B --- TBC230/230B/230D C --- TBC290/290D/340/340D Order Number 748733 748744 748732 S-Start Parts Information REF. NUMBER 000 000 000 001 002 003 004 005 006,1 006,1 006,1 006 007 008,1 008,1 008,1 008 009 010 011 012 013 014 015 016 017 020 021 022 060 PART NUMBER 756-07075-00 756-07120-00 756-07027-00 762-07075-90 762-07085-90 762-07027-90 785-07085-20 772-07085-80 783-07085-20 780-07085-20 786-07085-20 778-07027-90 778-07085-90 778-07075-90 778-07085-91 328-07085-20 774-07075-20 774-07085-20 774-07027-20 774-07085-21 182-07085-20 990-72050-144 991-01080-011 994-64040-185 806-07027-20 806-07070-20 806-07120-20 990-73045-144 994-64040-125 798-07085-90 991-91050-001 915-07078-20 314-07070-20 DESCRIPTION S･START KIT (TBC2501) S･START KIT (TBC230) S･START KIT (TBC290) RECOIL STARTER BODY ASS'Y RECOIL STARTER BODY ASS'Y RECOIL STARTER BODY ASS'Y STARTER HANDLE RECOIL STARTER BODY COMP, RECOIL ROPE RECOIL SPRING SPRING PLATE RECOIL SPRING CASE ASS'Y RECOIL SPRING CASE ASS'Y RECOIL SPRING CASE ASS'Y SORING CASE ASS'Y STARTER BUSH STARTER PULLEY STARTER PULLEY STARTER PULLEY STARTER PULLEY SPECIAL WASHER 5.2X15 TAPPING SCREW 5X14 HEX. NUT 8 HEX. HOLE BOLT 4X18WS STARTER BASE STARTER BASE STARTER BASE TAPPING SCREW 4.5X14 HEX. HOLE BOLT 4X12WS STARTER PULLEY ASS'Y SQUARE NUT 5 STARTER MARK (S･START) SPECIAL BOLT A Q'TY B C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 3 1 1 1 1 3 4 1 1 1 3 1 1
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