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2014-12-11

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Tata Indica - V2
Diesel / Diesel Turbo

(DL, DLE, DLS, DLG & DLX)

Owner's Manual & Service Book
Passenger Car Business Unit
Mumbai Pune
This owner's manual is advised to be kept in the vehicle at all time.

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CAR IDENTIFICATION AND RECORD
OWNER'S NAME
ADDRESS

Following items are provided
with your Tata Indica :

SELLING DEALER CODE

1. Owner's Manual & Service Book.

DATE OF DELIVERY

2. Battery Warranty Card.

DATE OF REGISTRATION
REGISTRATION NO.
CHASSIS NO.
ENGINE NO.
TRANSAXLE NO.
THE WARRANTY ON THIS CAR IS VALID ONLY IF THE DETAILS ARE FILLED, SIGNED AND STAMPED
BY THE SELLING DEALER.

3. First Aid Kit.
4. Advance Warning Triangle.
5. Jack and Handle.
6. Spare Headlamp bulbs - 2 Nos.
7. Spare Fuses - (Provided in fuse
box)
8. Tool Kit
a. Wheel Spanner
b. Screw Driver
c. Open end spanner (8-10)
d. Adjustable Plier

DEALER'S SIGNATURE
AND STAMP

9. Manufacturer's manual for Music
System (if fitted)

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Dear Indica customer,
We are privileged to have you choose the Tata Indica V2. The car comes backed by the trusted Tata brand
and is part of the stable of offerings from Tata Motors in the passenger car range.
We would want you to be acquainted with the details in this user's manual, which will enable you to derive
optimum performance from your Indica. We look forward to having you as a satisfied customer and hope to
have you retain us as your first choice for any of your motoring needs.
Yours sincerely
Rajiv Dube
Vice President (Commercial)
Passenger Car Business Unit
Tata Motors Limited
3

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•

Should any question or query exit regarding any aspect of your car, please contact the nearest TATA
MOTORS dealer, who will be pleased to assist wherever possible.

•

The recommended routine maintenance servicing along with any running repairs that may be required,
should be entrusted to TATA MOTORS dealership or to TATA Authorised Service Centres (TASCs) or TATA
Authorised Service Points (TASPs) to ensure that only latest methods and genuine TATA MOTORS
replacement parts are used for the continued reliability, safety and performance of the vehicle.

© Copyright 2004 TATA MOTORS
All rights reserved. The material in this manual may not be reproduced or copied, in whole or in part, in
any form without written permission from TATA MOTORS.
•

In the event of the vehicle being sold, please ensure that this manual is left in the vehicle for the reference
of the new owner.

This owner's manual & service book include information on the operation and maintenance of various
equipment installed on the different versions of Tata Indica V2 car. Please note that this manual applies all
equipment including options not installed on your car.
2

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INTRODUCTION

TAKING CARE OF THE ENVIRONMENT 8
We request you to spend a few minutes in going
through our environmental concern

WARRANTY

CONTENTS

INFORMATION AT A GLANCE

10
12

• Filling Station Information
• Car Dimensions
BEFORE DRIVING

•
•
•
•

Engine

• Clutch

• Transaxle

111

• Brakes

•
• Steering System • Electrical • Suspension
119

Location of Aggregate Numbers

•
• Fuel, Coolants & Lubricants
• Technical Specifications
• Service Schedule
• Car Record Sheet

55
CUSTOMER SUPPORT NETWORK 141

• Check List • Starting & Stopping
• Preparing to Drive • Fuel Economy
• Driving in adverse conditions
• Driving Diesel cars • Driving safety
MAINTENANCE & CAR CARE

EMERGENCY SERVICE TIPS

IMPORTANT INFORMATION
15

• Controls • Instrument Panel
• Heating, Ventilation & Air Conditioning
• Interiors and Accessories
STARTING & DRIVING THE CAR

• Engine Belt Tension •Engine Oil & Oil Filter
• Fuel Filter • Transaxle • Fuel Filling Cap
• Clutch & Brakes • Power Steering
• Battery • Catalytic Converter
• EGR System (Diesel Engine)
• Fuses & Relays • Wheels & Tyres

• Tata Motors Offices & Network
• Names & Address of Tata Motors Main Dealers
73

(MDs), Tata Motors Authorised Service Centres
(TASCs),Tata Motors Authorised Service Points
(TASPs)

Engine Compartment
Engine Compartment Lamp
Windshield Washer
Air Filter •Engine Cooling System

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1800 209 6688

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INTRODUCTION
Congratulations on acquiring the Tata Indica V2 and welcome
to the family of Tata Indica V2 owners.
This owner's manual has been prepared to acquaint you with
the operation and maintenance of your new Tata Indica V2
and to provide you with important safety information and tips
for effective driving. Please refer to it from time to time for
enjoyable, safe and troublefree driving pleasure.
This manual is an essential part of your car and should always
be kept in the car.
Regular servicing of your car ensures its road worthiness and
troublefree operation.
To assist you in maintaining your Tata Indica V2 we have a
network of dealers and Service Centres throughout the
country. The list is included in this manual for your
convenience.

Happy motoring

Tata Indica is a safe car designed for quality performance.
In order to maintain the level of performance and reliability,
it is important that only Tata Motors genuine accessories
are to be fitted. Any accessory without authorisation can
hamper the safety and performance of the car besides
depriving you of your warranty benefits.
Use of genuine parts, designed and manufactured to our
exacting standards, is the best way to maintain your Tata
Indica in peak operating condition. Please do not use
substitutes. They always prove costlier in the long run.
Failure to use genuine parts can invalidate warranty
claims.
The information and specifications given in this book are
valid as on the date of printing. Tata Motors reserves the
right to make changes in design and specifications and/
or to make additions to or improvements in this product
without obligation to install them on products previously
sold.
Indicates "CAUTION"
7

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ENVIRONMENTAL PROTECTION
Taking care of the Environment
Tata Motors is committed to producing cars using
environmental friendly technology. A number of features have
been incorporated in our passenger cars which are specifically
designed to ensure environmental compatibility throughout
the life cycle of the car. We would like to inform you that your
car meets statutory emission norms and is being regularly
validated at the manufacturing stages to keep up with the
stringent emission norms.
As a user you too can protect the environment by operating
your car in a proactive manner. A lot depends on your driving
style and the way you maintain your car. Listed below are few
tips that will help you do so.
WHILE DRIVING :

Avoid frequent and violent acceleration.
Do not carry any unnecessary weight on the vehicle as it
overloads the engine.

Avoid using devices requiring high power consumption
during slow traffic condition.

Monitor the car’s fuel consumption regularly. If it shows

a rising trend get the car immediately attended to at the
Company’s Authorised Service Centre.

Taking Care of the Environment
Switch off the engine during long stops at traffic jams or
signals. If you need to keep the engine running, avoid
unnecessarily revving or stopping and starting.

It is not necessary to rev up the engine before turning it
off as it unnecessarily burns the fuel.

Shift to higher gears as soon as it is possible. Use each

gear upto 2/3rd of it’s maximum engine speed. A chart
indicating gear shifting speeds is given in this book.

MAINTENANCE OF THE CAR :

Ensure that recommended maintenance is carried out

on the car regularly at the Tata Engineering Authorised
Service Outlets.

As soon as you notice any leakages of oil or fuel in the

car we recommend that you get it attended to
immediately.

Use only recommended brands and grades of lubricants
& coolants and clean/uncontaminated fuels.

Get your vehicle checked for emission periodically by our
authorised dealer and regularly renew the P.U.C.
Certificate.

Ensure that fuel filter, oil filter, breathers are periodically
checked and if required, replace the same using only
genuine recommended brands.

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ENVIRONMENTAL PROTECTION
Do not pour used oils or coolants into sewage drains, garden
soil or open streams. Dispose of the used filters and
batteries in compliance with the current legislation.

Do not allow any unauthorised person to tamper with the

Taking Care of the Environment
This Owner’s Manual & Service Book contains further information
on driving precautions and maintenance care leading to
environment protection. Please familiarise yourself with these
aspects before driving.

engine settings or to carry out modifications on the car.

Parts like brake liners and clutch disc should be vacuum
cleaned. Do not use compressed air for cleaning these
parts which may spread the dust in the atmosphere.

While carrying out the servicing or repairs of your car, you
should pay keen attention to some of the important engine
aggregates which greatly affect emission. These components
are :1.
2.
3.
4.
5.
6.
7.

Fuel injection pump, Injectors/Nozzles
Air intake & Exhaust system especially for leakages
Cylinder head for valve leakage
All filters such as air, oil & fuel filters (check
periodically)
Catalytic converter (if fitted)
E.G.R. system
Turbocharger and Intercooler

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WARRANTY
We WARRANT each Tata Indica car and
parts thereof manufactured by us to be
free from defect in material and
workmanship subject to the following
conditions 1.

This warranty shall be for 18 months
from the date of sale of the car
irrespective of the distance covered.
However, for the cars used for
commercial applications (used for
hire or reward viz those operating
with a yellow number plate), the
warranty shall be limited to 18
months or 50,000 kms, whichever
occurs earlier.

Our obligation under this warranty
shall be limited to repairing or
replacing, free of charge, such parts
of the car which, in our opinion, are
defective, on the car being brought
to us or to our dealers within the
warranty period. The parts so
repaired or replaced shall also be
warranted for quality and
workmanship but such warranty
shall be co-terminus with this original

Terms and Conditions

shall it apply if, in our opinion which
shall be final and binding, the car
is subjected to misuse, negligence,
improper
or
inadequate
maintenance or accident or
loading in excess of such carrying
capacity as certified by us, or such
services as prescribed in our
Owner's Manual and Service Book
are not carried out by the buyer
through our sales or service
establishments, our authorised
dealers, service centres or service
points.

warranty.
Any part which is found to be
defective and is replaced by us under
the warranty shall be our property.

As for such parts as tyres, batteries,
electrical equipment, fuel injection
equipment,etc.not manufactured
by us but supplied by other parties,
this warranty shall not apply, but
buyers of the car shall be entitled
to, so far as permissible by law, all
such rights as we may have against
such parties under their warranties
in respect of such parts.
This warranty shall not apply if the
car or any part thereof is repaired
or altered otherwise than in
accordance with our standard
repair procedure or by any person
other than from our sales or service
establishments, our authorised
dealers, service centres or service
points in any way so as, in our
judgement which shall be final and
binding, to affect its reliability, nor

This warranty shall not cover
normal wear and tear or any
inherent normal deterioration of
the car or any of its parts arising
from the actual use of the car or
any damage due to negligent or
improper operation or storage of
the car. This warranty shall not
apply to normal maintenance
services like oils & fluid changes,
head lamps focussing, fastener

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WARRANTY
retightening, wheel balancing, tyre
rotation, adjustment of valve
clearance, fuel timing, ignition
timing and consumables like bulbs,
fuel filters & oil filters, etc. This
warranty shall not apply to any
damage or deterioration caused by
environmental pollution or bird
droppings. This warranty shall not
apply to V-belts, hoses and gas
leaks in case of air conditioned
cars. Slight irregularities not
recognised as affecting the function
or quality of the vehicle or parts, such
as slight noise or vibration, defects
appearing only under particular or
irregular operations are items
considered characteristic of the
vehicle.

This warranty shall be null and void
if the car is subjected to abnormal
use such as rallying, racing or
participation in any other
competitive sport. This warranty
shall not apply to any repair or

Terms and Conditions
replacements as a result of accident
or collision.
8.

This warranty is expressly in lieu of
all warranties, whether by law or
otherwise, expressed or implied,
and all other obligations or
liabilities on our part and we
neither assume, nor authorise any
person to assume on our behalf,
any other liability arising from the
sale of the car or any agreement in
relation thereto.
The buyer shall have no other
rights except those set out above
and have, in particular, no right to
repudiate the sale, or any
agreement or to claim any
reduction in the purchase price of
the car, or to demand any damages
or compensation for losses,
incidental or indirect, or
inconvenience or consequential
damages, loss of car, or loss of time,
or otherwise, incurred or accrued.

10. Any claim arising from this
warranty shall be recognised only
if it is notified in writing to us or to
our authorised dealer without any
delay soon after such defects as
covered and ascertained under this
warranty.
11. This warranty shall stand
terminated if the car is transferred
or otherwise alienated by the buyer
without our prior written consent.
12. We reserve our rights to make any
change or modification in design
of the car or its parts or to introduce
any improvement therein or to
incorporate in the car any
additional part or accessory at any
time without incurring any
obligation to incorporate the same
in the cars previously sold.

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INFORMATION AT A GLANCE
ENGINE OIL UPTO DIPSTICK MAX.MARK ~ 4.0 Ltrs. (IDI)
5.5 Ltrs (TCIC)

Filling Station Information
FUEL TANK CAPACITY

37 Litres

* Premixed ready
to use Engine
Coolant = 6 Litres
Windshield Washer
reservoir = 3.5 Litres
for DLX, 1.5 Litres for
DL, DLE, DLS, DLG.
Brake fluid = 0.265 Litres

TRANSAXLE OIL

TYRE SIZE
3.3 Litres

165/65 R 13
165/65 R 14

TYRE PRESSURE
FRONT
REAR
30 psi.(2.1 bar)
28 psi (1.9 bar)

28 psi.(1.9 bar)
24 psi.(1.6 bar)

IMPORTANT : For diesel car fitted with catalytic converter use diesel with sulphur contents less than 0.25%.

For recommended oil grades and change intervals, refer lubricants chart and service schedule
12

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2400 mm

1400 mm

490 mm

1665 mm

785 mm

unladen

Dimensions

1485 mm

INFORMATION AT A GLANCE

1380 mm

3675 mm

13
Note : Co-driver's side rear view mirrors for Deluxe & DLG version only

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BEFORE DRIVING

•
•
•

CONTROLS

•

INTERIORS & ACCESSORIES
Rear View Mirrors
Sunvisors
Glove Box
Window Winding
Power Windows
Tray Cover with Coin Holder
Plug Socket
Rear Ashtray
Digital Clock
Roof Mounted Interior Lights

INSTRUMENT PANEL
HEATING, VENTILATION &
AIR CONDITIONING
Front Seat & Seat Adjustments
Head Rest
Rear Seat
Seat Belt Adjustment
Tailgate Opening
Fuel Flap Opening
Music System
Electrical Accessories Fitment
Load Area Lamp
Front Fog Lamps

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BEFORE DRIVING

Controls
CONTROLS

Digital Clock

Heating, Ventilation
& A.C. Controls

Instrument
Panel

Air Vent
Horn Pad

Coin Box

Accessory Switches
Power Window Switch
Pack

Plug
Socket
(if fitted)

Gear Shift
Lever
Parking Brake

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BEFORE DRIVING

Controls

Keys :
Your car comes with two identical keys.
With this key, you can operate - 1. Door Locks
2. Steering Lock cum ignition switch
3. Tail gate Lock 4. Glove box
It is advisable to keep one of the keys in a safe place for use in case of
an emergency.
Do not use a locally made key, but obtain a duplicate through
your Tata Motors dealer.
Do not leave the key inside the car.
Door Locks :
The front doors can be locked and unlocked from outside with the
key or from inside using the door lock lever. In your car, the driver's
door & co-driver's door have separate locking facilities. To lock from
inside turn the lever towards the inner hinged handle.
Where the central locking system is provided, if you lock/unlock the
driver door with the key, the remaining three doors get locked/
unlocked at a time. The tail gate door is not a part of the central locking
provision.
To open the door from outside use the swing handle. After unlocking
the door with the key, pull the swing handle upward. The swing handles
are provided on each door.
To open the door from inside pull the hinged handle outward.

To open
Outside swing handle
Lock

Unlock

Locking /
Unlocking
lever
To open

Hinged handle

Inside door handle

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BEFORE DRIVING
Childproof Lock :

Controls
On RHS Door

Both the rear doors of the car are provided with childproof locks. Push
the lock lever located on the vertical face near the rear lock downward
before closing the door. The door which has been locked can no longer
be opened from inside.
It can be opened only from the outside.
On LHS Door

Deactivate the childproof lock when not required.
Steering lock cum ignition switch :
The steering column lock cum ignition switch has the following four
positions and is operated with the key.
1. LOCK POSITION - The key can be inserted or taken out only in this
position. When the key is removed from the switch, the steering is
locked. To unlock the steering, insert the key and also turn it to the
'OFF' (Steering unlock) position.
2. 'OFF' POSITION - In this position, the steering lock opens and the
music system is powered.

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BEFORE DRIVING

Controls

3. 'IGN' POSITION - This is for switching 'ON' the power supply to the
following items :
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•

Blower & A/C (HVAC)
Engine cooling fan
Horn
Plug Socket
Power window (if fitted)
Accessories supply
Head lamps
Front fog lamps (if fitted)
Load Area Lamp
Music system (if fitted)
Digital clock
Engine ignition, fuel supply and glow plug
Turn signal lamps
Wash and wiper system
Reverse light
Instruments and gauges and tell tale warning lamps
Audio warning unit
Rear windshield demister control (if fitted)

4. 'START' POSITION - In this position, which is momentary, the switch
cranks the engine. When the switch is in this position momentarily,
the devices listed under "Accessories supply" above, are switched
'OFF'.
19

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BEFORE DRIVING
The following items are operated/powered without the key in the
ignition switch :
Hazard warning system, Stop lamps, Position lamps, Registration lamps,
Illumination of A.C. control panel, Odometer display (LCD) of
Instrument Panel, Roof lamp, Reading lamps, Engine lamp, Load Area
Lamp, Central door locking, Audio warning unit, Memory of digital clock
, Music System and Rear Windshield Demister.
The switch symbol lamps may come 'ON' without the key in the 'IGN'
position on ignition switch.
Note : When the key is returned from 'OFF' position to LOCK
position, the music system continues to be powered until the key is
removed from the switch. This also helps to remind the driver if the
key is inadvertantly left in the vehicle when aligting from the vehicle,
where this is provided.
I) Do not remove the key, while the car is in motion, as the
steering will get locked and the car cannot be steered.
II) While turning the key from `LOCK 'position to `OFF'
position slightly rotate steering wheel to relieve pressure
on steering spindle for easy operation of the key. Also
ensure the key is inserted fully before turning the key.
20

Controls

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BEFORE DRIVING

Controls
Combi-switch

WIPER STALK

LIGHT STALK
FLASH HIGH BEAM
SPRING RETURN
DIP BEAM
(NORMAL POSITION)

FLICK WIPE
SPRING RETURN
OFF

HIGH BEAM

FAST WIPE
LEFT TURN
(SIGNAL SELF CANCELLING)

SLOW WIPE
PUSH SWITCH
FOR WASH & WIPE
OFF

LANE CHANGE LEFT (SPRING RETURN)
OFF
OFF

OFF

INT. WIPE
MIN.

LANE CHANGE RIGHT (SPRING RETURN)
RIGHT TURN
(SIGNAL SELF CANCELLING)
LIGHTS CONTROL SWITCH

DELAY TIMING FOR
INTERMITTENT WIPE
MAX.

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BEFORE DRIVING

Controls

Wiper Control Combi-Switch Lever - Left

Lights Control Combi-Switch Lever - Right
G

Selector
C

Wiper Control Combi-switch Lever - Left

Lights Control Combi-switch Lever - Right

A.
B.
C.
D.
E.

A.
B.
C.
D.
E.
F.
G.
H.
I.

Wiper 'OFF' position
Slow Wipe
Fast Wipe
Intermittent wipe *
Pull up for windshield wipe
(Flick Wipe Spring Return)
F. Press side knob for wash
* Rotate selector to set delay timing for intermittent wipe

Head lamp 'OFF' position
Position lamp 'ON'
Position lamp & head lamp 'ON'
Push down the lever for high beam
Pull up the lever (spring return) for high beam flash
Lane change left (spring return)
Side Indicator - LH
Lane change right (spring return)
Side Indicator - RH

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BEFORE DRIVING

Controls

Accessory Switches : (if installed)
Accessory switches have been provided on the dash board
near the steering column on the right hand side.
1. Rear windshield demister (unlatched switch)
The switch is pushed and released to switch
'ON' and the knob returns to the normal
position.The function indicator lights up in amber
indicating that the demister heater is 'ON'. The function is
controlled through a timer and operates for 15 minutes
(approximately) and goes 'OFF' automatically at the end
of the duration. The heater can be switched 'OFF' anytime
by once again pushing and releasing the switch knob.
Note : Switching 'ON' and 'OFF' can be done only with key
in 'IGN' position. The demister heater remains 'ON' even
after removal of ignition switch key and goes 'OFF' at the
end of 15 minutes period.
2. Rear fog lights (Unlatched switch) provision
Push to switch 'ON' and push to switch 'OFF'.
Rear fog lights are operative only when the
head lights are switched 'ON' or front fog lamps
are switched 'ON'. The function indicator on the knob lights
up in amber when the lamps are 'ON'. Lamps 'ON' indication
is provided in Instrument panel also. Please contact any

Accessory
Switches

Authorised Service Outlet/ Dealer in case of fog lights
activation requirement.
3.

Rear windshield wiper (latched switch)
Push to switch 'ON' - Push to switch 'OFF'
The function indicator on the knob lights
up in green when the wiper function is

'ON'.
4.

Front fog lights - (Unlatched switch)
Push to switch 'ON' and push to switch
'OFF'. Front fog lights are operative only
when the position lamps are switched 'ON'.
The function indicator on the knob lights
up in green when the lamps are 'ON'. Lamps 'ON'
indicator is provided on instrument panel also. 23

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BEFORE DRIVING

Controls

Gearshift lever & Shifting pattern :
The gearshift lever is mounted on the central console between the
two front seats. The gearshift pattern is shown on the gear lever knob.
The reverse gear should be engaged only when the car is
stationary. Wait for 5 seconds after declutching to ensure
smooth engagement of the reverse gear.
Parking brake :
A mechanical parking brake acting only on the rear wheel is provided
on your car. The parking brake lever is located behind the gearshift
lever. To apply the parking brake, pull the lever up fully. The indicator
light
on the instrument panel will become `ON'. To release it,
pull the lever up slightly, press the release button and push the lever
down. The parking brake indicator
on the instrument panel will
go 'OFF' when the parking brake lever is fully released.
When parking on level ground, place the gear lever in the 'Neutral'
position. When parking on a downhill gradiant, place the gear lever in
'Reverse' position. When parking on uphill gradiant, place the gear lever
in the '1st' position

Release
Button

Apply the parking brake properly before leaving the car &
release it before moving. Use the parking brake for holding
the car on a gradient.
24

Parking Brake Lever

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BEFORE DRIVING

Instrument Panel

INSTRUMENT PANEL

Speedometer

Temprature Gauge

Set Knob

Indicators*

LCD

Engine RPM
Meter

Mode Selector Knob

Fuel Gauge

*Some indicators and Chrome ring may not be provided on certain clusters.

CMYK +ve No. 25

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BEFORE DRIVING

Instrument Panel

Turn Signal and Hazard Warning
I) Turn Signal :
Turn signal lamps can be operated only when the ignition supply
is 'ON and by using the turn indicator switch on the combiswitch.
The direction indicator
(LHS) and
(RHS) on the instrument
cluster flashes alongwith external indicator lights as selected.
II) Hazard Warning :
This can be operated without ignition 'ON'. Press the hazard
warning switch (red knob) on the centre of the dash board, all side
indicator lights and indicator
, LHS and RHS turn indicators
provided on cluster will flash simultaneously to warn the other road
users about any hazardous condition of the car. Depress the knob
again to switch 'OFF' the hazard function.
Note : If light does not blink or blinks rapidly, it is an indication of
problem in the blinker electrical system or the indicator bulb at
front or rear has fused. Get it rectified immediately.

Hazard Warning Switch

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BEFORE DRIVING

Indicators

Parking Brake Indicator cum Low Brake Fluid Warning Light
When the ignition key is turned to the 'IGN' position, the symbols light
up for the following :
i) when the parking brake is applied, and/or
ii) when the brake fluid level in the container is low.
Else the indication goes 'OFF' after few seconds.
If the lamp glows while engine is running, then check the parking
brake or brake fluid oil level.
Do not drive the car if this indicator remains 'ON'. Get the
problem attended to immediately at an Authorised Service
outlet.
High Beam Indicator :
Symbol lights up when the headlamp high beam is 'ON'.
Position Lamp Indicator :
Symbol lights up when the position lamps are switched 'ON'.
Illumination lamps for AC, HVAC or ventilation panel and switch
illumination lamps comes 'ON', when the position lamps are 'ON').
Position lamps can be used as parking lamps.
Instrument cluster illumination turns on with key in 'IGN' position and
position lamps 'ON'.
Note : Position lamps also remain 'ON' while head lamps are 'ON'.
27

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BEFORE DRIVING
Low Oil Pressure Indicator :
When the ignition key is turned to the 'IGN' position, symbol lights up
and goes off as soon as the required engine oil pressure is developed
after starting the engine.
If the low oil pressure indicator does not glow or remains 'ON'
with the 'IGN' on and engine is running, it indicates a fault in
the electrical circuit/lubrication system. Check & get the
problem attended to at an Authorised Service outlet.
Battery Charging Indicator :
Symbol lights up when the 'IGN' is turned 'ON' and should go 'OFF'
after the engine starts.
If it remains 'ON' while the engine is running, it indicates that
the battery is not being charged. Switch off all unnecessary
electrical equipment and get the problem attended to at an
Authorised Service outlet.

Indicators

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Indicators

Glow Plug Indicator
Symbol lights up when the 'IGN' is switched 'ON' and goes off after a
few moments automatically depending on the engine temperature,
indicating readiness to start the engine.
Do not start the engine until this light goes off. The duration of
'ON' time varies with engine block temperature and it glows for a
longer duration with a cold engine.
If this indicator blinks instead of glowing steadily, it indicates
that the temperature sensor connection to the glow plug
timer is either open or the sensor is faulty. In this condition,
the engine can be started, and the car can be driven. However,
the fault should be attended to at the earliest, at an Authorised
Service outlet, as it affects the engine starting performance
intially before the engine warms up.
Front Fog Lamp Indicator (Provision) :
This symbol lights up when the front fog lamps are switched 'ON'

Rear Fog Lamp Indicator (Provision) :
This symbol lights up when the rear fog lamps are switched 'ON'
29

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Gauges

Speedometer, Main Odometer and Tripmeter (on LCD) :
The speedometer indicates the car speed in km/hr. The odometer
records the total distance the car has been driven. The tripmeter can
be used to measure the distance travelled on each trip or between
fuel fillings.
Keep track of the odometer reading & follow the maintenance
schedule regularly for meeting service requirements.
Odometer, Tripmeter and Illumination intensity control on
instrument panel (LCD) :
The instrument panel has an LCD to display the following :
Main Odometer (Non- resettable) - Counts upto 999999 kms
Tripmeter A (Resettable)
- Counts upto 1999.9 kms
Tripmeter B (Resettable)
- Counts upto 1999.9 kms
Intensity level of instrument panel illumination - selection among
preset levels.
LCD has two line display.The first line displays the Odometer count.The
second line displays either of Tripmeter A, Tripmeter B, Intensity level
of panel illumination.
The selection and control of functions are done through 'MODE' and
'SET' push buttons (knobs) provided on either side of the LCD.
The 'MODE' knob is used to select one of Tripmeter A, Tripmeter B or
Intensity level of panel illumination. Switching among the above three
functions can be done by pressing the knob.
30

Display for Trip - A

Display for Trip - B

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BEFORE DRIVING
The 'SET' knob is used to control the chosen function. Pressing
the knob for a few seconds resets the chosen tripmeter and
varies the intensity level of instrument panel illumination.
The panel illumination intensity varies among preset levels as
follows :
=

Min

====

Max

Gauges

Intensity Level Indicator

This display returns to Tripmeter A after a few seconds of
intensity level selection, if left in this mode.
Note : Main odometer and tripmeter A indication will
remain on display even if the ignition key is removed.
Reduced contrast in display may occur at low and high
temperatures.
RPM meter :
The meter indicates engine speed in revolutions per minute
(rpm)
Change gears at appropriate engine rpm and car speed to get
optimum fuel economy.
The permitted engine rpm upper limit is the start of Red Zone
on the dial.

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Gauges / Audio Warning

Temperature gauge :
The gauges indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal. A visual
warning indication (Red coloured) comes 'ON' indicating that when
the coolant temperature is higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator
or due to any other defect. Take the car to the nearest Authorised
Service outlet for necessary attention.

Visual
Warning

Never remove the cap from the coolant reservoir when the
engine is hot. Do not restart the engine until the problem has
been duly attended.

Temperature Gauge

Fuel Gauge :
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
indication (Amber coloured) comes 'ON' indicating the fuel level is
low.
Visual
Warning
Fuel Gauge

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Audio Warning

Audio Warning Unit
Seat Belt Reminder (Beeper) : (If installed)
When the key is in the 'IGN' position and the driver's seat belt has not
been fastened, an audio warning comes 'ON'. Please fasten the seat
belt. The warning goes 'OFF' automatically after a few seconds, even if
the seat belt is not fastened.
'Key in' Warning Beeper : (if installed)
When the ignition is turned to 'OFF' position and the key is not
removed from the switch, an audio beep comes on if driver door is
open. The beeper will go "OFF' after a few seconds automatically if
warning is ignored or if the key is removed/door is closed.

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Audio Warning & Headlamp leveling switch

BEFORE DRIVING
'Key in' warning Beeper : (if installed)
When the ignition is turned to 'OFF' position and the key is not removed
from the switch, an audio beep comes on if driver door is open.The beeper
wiil go 'OFF' after a few seconds automatically if warning is ignored or if
the key is removed / door is closed.
Headlamp leveling switch : (if installed)
A motorised headlamp leveling arrangement with the setting knob at the
dash board is provided on the LH side of steering column.
As and when required, head lamp leveling, setting is done by rotating the
knob to select one of the 3 levels marked in the switch depending upon
the loading of the vehicle.
Sl.No.
1
2
3
4
5

Loading condition
One person in Driver seat
Driver+One passenger in front
Driver+One passenger in front+
All the seats at rear occupied
All the seats occupied
All the seats at rear occupied+
Luggage in boot space to achieve
permissible load on the rear axle**
Driver+Luggage in boot space to
achieve permissible load on the
corresponding axle**

Sw.position/
Marks assigned *
1

0
0

* Switch position / Marks assigned is for highest ULW.
* * If the maximum permissible laden mass is obtained before the
permissible load on the axle, the loading of the boot shall be
limited to the figure, which enables that mass to be reached.

CMYK +ve No. 31

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Audio Warning / Tail Lamps

Lamps 'ON' Reminder (if installed)
An audio warning (beeper) is provided to inform the driver that the
headlamps/position lamps are left 'ON'. This comes 'ON' when the
driver removes the key and opens the door. Switch 'OFF' the lamps,
before leaving the car. However the lamps can be kept 'ON' ignoring
the warning, if desired.
Tail Lamp : The tail lamp assembly incorporates the following1.
2.
3.
4.
5.

Stop cum position lamp
Position Lamp
Turn Indicator
Fog lamp provision on RH side. Reverse lamp on LH side.
Reflex reflector

1
2
3
4
5

High Mounted Stop Lamp

Registration Plate Lamps :
Two concealed lamps are provided for illumination of the rear
registration number plate.
High Mounted Stop Lamp :
High mounted stop lamp is provided at the rear and it glows whenever
service brake is applied.
Registration Plate Lamps

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Heating, Ventilation and Air Conditioning
Air Flow Pattern

Towards Windscreen (Defrost)

Side Air
Vents

Central
Air Vents

Towards
Foot Board

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BEFORE DRIVING

Heating, Ventilation & Air Conditioning

HEATING, VENTILATION & AIR CONDITIONING
(if installed)

A. Temperature Control Knob :
The air temperature in the car can be controlled by operating
the temperature control knob (A) at the left hand side of the
control panel. The temperature can be increased by rotating
the knob towards the red segment and decreased by rotating
it towards the blue segment.
B. Blower Speed Regulation Knob :
The ventilation system has a three/four speed blower. The
blower speeds can be regulated to any one of the following
speeds by operating the knob (B) at the centre of the control
panel.
LOW • MEDIUM • HIGH • VERY HIGH

H.V.A.C. CONTROLS

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C. Air Direction Control Knob :

Heating, Ventilation & Air conditioning
D

The air flow can be changed by turning the switch (C) to the
desired direction.
Towards face
Towards face and feet
Towards feet

Towards feet and windshield
(Recommended for clearing fogging on windshield)

A.C. CONTROLS

Air demist / defrost windshield
(Recommended for clearing heavy fog and snow)
D. A.C. ON/OFF Switch :
The A.C. can be switched 'ON' by pressing the switch (D) on
the A.C. control panel provided the blower is `ON' and the
engine is running. The indicator lamp will show that the A.C. is
`ON'.

Indicator

A.C. ON / OFF Switch

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Heating, Ventilation & Air conditioning

E. Air Circulation Switch :
• In HVAC version to put air circulation mode in recirculation,
press switch 'E'. The indicator lamp will show air circulation
is in recirculation.
To put vehicle in Fresh mode release switch 'E'. Indicator
lamp will be 'OFF'.
• In A.C. version, air circulation mode can be selected by
rotating knob 'E'.
Fresh

Indicator

Air Recirculation
Knob

Recirculation

•

In recirculation mode, air inside the vehicle is circulated
again and again. In Fresh mode, air is taken from
atmosphere and circulated in the vehicle.
Recirculation mode can be used
• While driving in dusty condition
• To avoid traffic pollution
• To get quick cooling/heating as required.
Whenever discomfort is felt switch air circulation mode to
fresh.
Notice : The A.C. can be switched `ON' only if the blower is
'ON' and engine is running. When A.C. is switched 'ON'
engine idling RPM increases marginally, to adjust to the A.C.
compressor load.When desired temperature is achieved A.C.
trips 'OFF' automatically.
38

Notice : The A.C. compressor gets switched 'OFF'
automatically when engine gets overheated. The A.C. is
automatically switched 'ON' when the engine cools down.
Normal Cooling :
A.C.

- ON

Knob 'B'

- desired speed position

Knob 'C' - towards face
Switch 'E' - suitably as explained
Quick Cooling :
If your car is left in the sun with window closed, inside
temperature increases.

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To achieve quick cooling effect, open the windows briefly while
you operate the air conditioner, with air circulation switch is
in Fresh mode, fan at higher speed and air direction towards
'FACE'. All vents to be opened completely.
Once temperature inside has come down sufficiently, close
the windows and change air circulation suitably to fresh/
recirculation.
Demisting :
In rainy season or in areas of high humidity, mist formation
inside windshield glass is observed. To clear mist dehumidified
air is passed on the windshield glass.
The position of control knobs should be adjusted as follows :
A.C.

- ON

Knob 'B'

- desired speed position

Heating, Ventilation & Air conditioning
Defrosting :
(For vehicles fitted with HVAC unit)
In low temperature areas, to clear frost formation outside the
windshield glass, this setting is used.
First start the engine and accelerate to warm up.
Knob 'A'
- Maximum hot position
Knob 'B'

- Very High

Knob 'C'

- towards windshield

Switch 'E'

- Fresh air mode condition

Once the windscreen has become clear, move the fan switch
to desired speed.
Notice : Electric heater coil is provided for demisting of tail
gate glass for deluxe versions.

Knob 'C' - towards windshield

Normal Heating :
( For vehicles fitted with HVAC )

Knob 'A' (for vehicles fitted with HVAC) - at suitable
temperature

Knob 'A'

Air circulation - at suitable position
Notice : When mist gets cleared switch the knob "C' position
to Face mode.
In high humidity areas, if cold air continues to flow over
windshield, it may cause sudden fogging on outside surface
of windshield.

- Suitable temperature position

Knob 'B'

- Suitable blower speed

Knob 'C'

- towards face & feet

A.C.

- OFF

Air Circulation- Fresh switch

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Quick Heating :
All settings as explained above except air circulation switch
to recirculation.
Once vehicle is heated switch back to fresh mode.

Heating, Ventilation & Air conditioning

Close
Open

Ventilator :
The air flow can be adjusted continuously with the rotary
control knob at the vents on the dash board. The air vents can
be adjusted upward and downward. This is common for HVAC,
AC and ventilation.
Notice : Refrigerant charged in the air conditioning circuit
has been identified on the label over front body member.
Use only refrigerant as given in the label for topping up or
recharge, i.e. do not charge R12 (CFC) in the vehicle earlier
charged with R134a (Non CFC) or vice versa.
Notice : Fresh air is taken from the grill opening provided
at base of windshield glass outside the vehicle. Keep these
openings clear and free from fallen leaves etc.
40

Air flow Direction Control
Knob

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BEFORE DRIVING

Interiors and Accessories

REAR VIEW MIRRORS
Exterior Mirrors : Driverside only (alternate) Both sides (if fitted)
The rear view mirror is fitted on the door from the outside and can be
adjusted by the lever provided inside the door. In some versions the
mirrors are provided on both the doors.
Inner Rear View Mirror :
Antiglare mirror
Plain mirror (Alternate)
If an antiglare mirror has been fitted inside the cab. Provision has been
made for two positions :
1. Antiglare position
2. Normal position
Use antiglare position only when necessary, as it reduces rear view
clarity.
Normal Mirror (if fitted)
In some versions, a normal mirror has been fitted inside the cab.
Sunvisors :
Two adjustable sunvisors are provided inside the cab above the
windshield to prevent sun glare.
Lower the sunvisors to protect the eyes from bright sunlight. The
sunvisor also moves sideways towards the door.
A vanity mirror has been provided on the back of the co-driver's
sunvisor.

ANTIGLARE MIRROR
(Only on deluxe version)

Vanity Mirror

Operating
Knob

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BEFORE DRIVING
When not in use keep the sunvisors in their stowed position
otherwise they may block the driver's vision.

Interiors and Accessories
Cup Holders

Glove Box :
The glove box is located on the dash board in front of the co-driver's
seat. The glove box can be locked with the ignition key.
Cup holders are provided on the inner face of glove box flap.
Do not use the cup holder while the car is in motion.
Glove Box

Window Winding :
Manually Operated Window Winding :
Window winding in the standard version is manually operated. Rotate
the handle on the door pad to raise or lower the window glass.
Window Winding Lever

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Interiors and Accessories

Power Windows : (if installed)
All the window glasses can be operated by means of switches, provided
on the floor console near the gear shift lever for all the four windows.
In some version, power windows are provided only on front doors.
These can be operated only when the key is in the 'IGN' position.
Press to raise the glass

Push type
Lock/Unlock
Switch

Press to lower the glass

In the same switch, safety locking arrangement has also been provided
using the push type switch at centre. This switch has two positions ;
LOCK
- when the switch is in depressed condition
UNLOCK - when the switch is in pressed condition
In the lock position, the rear window switches become inoperative.
However the rear windows can be operated by the switches on the
console. Illumination on rear window switches goes 'OFF' in locked
position. Press down the lock button to unlock.

Window Winding Switch
On floor Console

Individual window winding switches have been provided only on the
rear doors.
While raising the glass take care to avoid fingers/hands getting
trapped between the glass and the frame.

Window Winding Switch On Rear Door

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Interiors and Accessories

Tray Cover with coin holder :
Tray cover is provided on centre cluster for the occupants of front seat.
Inside tray cover coin holder is provided to place all types of coins.
To open tray cover, first push it gently at the middle and then pull out
slowly.
Do not pull tray cover directly. It will damage inside locking
mechanism.

Tray cover with coin holder (Box)

Plug Socket :
A plug socket is provided on the floor console behind the gear shift
lever . This can be used for connecting loads (upto 10A maximum)
like mobile charger . To use this socket, remove the cap first.
Always keep this socket coverd with the cap when not
in use.

Plug Socket

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Interiors and Accessories

Rear Ash Tray : (if fitted)
Ash trays are provided on both rear doors for the occupants at the
rear.
To open the rear ash tray press the lid, it will rotate outward.
To remove the ashtray open fully and press down to disengage the
top piot pin.
To refit the as tray, locate the bottom piot pin and push the top piot
pin in to place.
Do not forget to extinguish the cigarette butts, before putting
them in the ash tray.
Do not put paper or other flammable material in the ash trays.

Rear Ash tray

Digital Clock :
A digital clock is provided in the middle of the dash board. It displays
the time when the steering lock cum ignition switch is in 'IGN' position.
Three push knobs 'H', 'M' and 'Z' are provided for setting the time
and for resetting the display to zero - 'H' for hours setting, 'M' for minute
setting and 'Z' for accurate setting of the clock.
H

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Interiors and Accessories

Roof Mounted Interior Light & Reading Lamps :
Interior roof lighting and reading lamps with inbuilt switches are
provided on the roof near the rear view mirror.
The switch for the reading lamps, has 3 positions LEFT SIDE

OFF

READING LAMP

RIGHT SIDE
READING LAMP

Delayed Turn Off (for deluxe model)

Reading Lamps

This switch has 3 positions OFF

DOOR ON
Door Switch

ON - The lamp will come 'ON' as long as switch is in this position.
DOOR - In this position the lamp comes on when either of the
front and rear doors are opened. When the door is closed, the
lamp will not go 'OFF' immediately, but remains 'ON' for few
seconds. This helps settling in the seat and inserting the key in
the Ignition switch.
When the key is turned to the 'IGN' position, the lamp goes 'OFF'
immediately, before the delay period.
OFF - In this position the lamp will not comes 'ON' at all.
46

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BEFORE DRIVING

Interiors and Accessories

Front Seats and Seat Adjustments :
Front Seats : Both the driver and co-driver seats are of bucket type to
provide maximum riding comfort.
Moving the seats forward and backward :
To adjust the seat position, lift the lever under the seat cushion front,
then move the seat to the desired position and release the lever.
Make sure the seat is locked in position.
Adjusting the angle of the seat back :

Lever for sliding (Forward/Backward)

To adjust the angle of the seat back, a lever has been provided on the
sides of the front seats. By lifting the lever, you can adjust the angle of
the backrest.
Do not adjust the seat when the car is in motion.
Always adjust the seat back to an upright position and sit well
back in the seat.

Lever for adjusting the seat back
rest

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Interiors and Accessories

Head-rest : (Adjustable on the front seat & fixed on the rear seat)
Head-rests are designed to help reduce the risk of neck injuries in case
of accidents. For best protection, adjust the top of the headrest, so
that it is in level with one's ears. To adjust the head-rest pull /push it to
the desired position until it clicks. The head-rest can be adjusted up to
64 mm in steps of 16 mm.

Release
Button

If headrest is required to be removed (for cleaning fabric etc.) pull the
headrest fully up, then push notch button with a thin punch while
pulling the headrest up. To install proceed in reverse.
Avoid driving the car with the head-rest removed as it is a
safety item. Do not attempt to adjust the head-rest while
driving the car.
Rear Seat : (Split 60 : 40)
A cushion bench 60 : 40 split seat has been provided for the rear
passengers. Any one of the split seat back can be folded by releasing
the latch, on both the 'C' pillars simultaneously. For making more
luggage space, the folded rear seat can be somersaulted further. Before
summersaulting ensure that the front seats are at 3/4 the full travel
towards rear.
For fixing the seat back upright, just push back the seat in position. It
will get locked by itself.
48

Seat Release Latch on 'C' pillar

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BEFORE DRIVING

Interiors and Accessories

SOMERSAULT POSITION

Lugguage space before summersault
operation

Lugguage space after summersault
operation
49

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BEFORE DRIVING

Interiors and Accessories

Seat Belt
Seat belts have been provided on the front seats (with micro swtich
on driver's side for the deluxe model)
Always wear seat belts, while driving.
Seat belt adjustment :
1. Pull the tongue across your body and insert it into the buckle.
2. Check and ensure that the belt is not twisted.
3. Position the lap portion of the belt as low as possible across your
hip bone.
4. Pull up the shoulder part of the belt to remove the slack.
5. Make sure that the belt goes over your collar bone and across the
chest.
6. To unlatch the belt, press the red button on the buckle. Guide the
belt to the pillar as it retracts.
7. Each belt should be used by one occupant only (such as front LH/
RH, Rear outboard passenger LH/RH & Rear lap belt-location as per
sketch). The belt must not be put round a child, seated on
passenger's lap.
8. When the belt has been use in a serious accident or shows signs of
severe fraying or of having been cut, replace the belt kit.
9. The belt must not be altered or modified during use.
50

Front seat seat-belts arrangement

Rear seat seat-belts arrangement
viewed from rear

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Interiors and Accessories

10. The belts are meant (intended) for adult occupants only.
11. The belts if required should be repaired, by authorised personnel
only.
12. The belts should not be disassembled, if required, authorised
personnel only should carry out disassembly and assembly.
Do not wear your seat belt over hard or breakable objects in
pockets or on your clothing. If an accident occurs, objects such
as glasses, pens, etc. under the seat belt can cause injury.
Tailgate opening :
A tailgate opening lever is provided on the floor between the driver's
seat and door.
Pull the lever up to unlock the tailgate.
Lift the tail gate by hand using the recess in the centre, near the bumper.
The two telescopic balancers will open the door automatically.
To close and lock the tailgate push it down.
The tailgate can also be opened with the key.
While tailgate opening the parcel shelf also gets lifted up by the lifting
cords and parcel shelf closes back while closing the tailgate.

Fuel flap
opening lever

Tailgate
opening
lever

Ensure proper closing of parcel shelf while closing the tailgate.

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Fuel flap opening :
The fuel flap is located on the left rear side of the car. The fuel flap can be
opened by pulling the opening lever located near the tailgate opening
lever and can be locked by simply closing the flap.

Interiors and Accessories

Antenna

Music System :
A provision has been made for fitment of music system.
An internal antenna comes fitted on the front windshield glass on the
inner side near the rear view mirror. Provision for the installation of speakers
is made on the dash board on both the sides and on each of the front
doors.
If the music system is originally provided in your vehicle, please refer
manufacturer's manual for operation of the music system.
Electrical Accessory fitment :
Provision has been made in your car wiring to fit the following electrical
accessories :
1. Engine Compartment Lamp
2. Front Fog lamp
3. Additional Horn (on LH side)
4. Reversing buzzer
5. Music System
6. Speakers
7. Immobilizer for vehicle security
For details of fitment please contact our nearest authorised service outlet.
52

Provision for Music System

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Interiors and Accessories

Load Area Lamp (if installed)
A lamp is fitted in the luggage compartment to illuminate the luggage
area, when required. To operate this lamp, a simple ON/OFF switch is
provided along with this lamp. For the lamp to come 'ON' with the
opening of tailgate, the switch should be in 'ON' position.

OFF

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Load Area Lamp

Front Fog Lamps (if installed)
The Front fog lamps are provided with halogen lamps of H3 type to
provide adequate light in the vehicle front. This enables to drive the
vehicle during rains, fog, etc.

Fog Lamp

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STARTING AND DRIVING THE CAR

•
•
•
•
•
•
•

CHECK LIST
STARTING & STOPPING
PREPARING TO DRIVE
FUEL ECONOMY
DRIVING IN ADVERSE CONDITIONS
DRIVING DIESEL CARS
DRIVING SAFETY

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STARTING & DRIVING

Opening & Closing the Bonnet

OPENING & CLOSING THE BONNET
Opening :
1. Ensure that the car is in neutral gear with the parking brake applied.
2. Pull the bonnet release lever located under the right hand corner
of the dash board. The bonnet will pop up slightly.
3. Raise the bonnet slightly and with your finger lift the secondary
lock lever located under the bonnet centre.
4. Lift the bonnet up. Pull the bonnet stay rod from its clip and insert
the free end into the slot in the bonnet, slide stay rod outward to
secure.
Closing :
1. To close the bonnet disengage the stay rod & clamp it properly.
2. Lower the bonnet and drop it from a short height to shut.
Ensure that the bonnet is properly locked before driving.
Do not press the bonnet onto the bonnet lock.
Do not leave the engine running in a closed garage.

Bonnet
release
lever

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STARTING & DRIVING

Check List

Check

Adjust

Ensure

1. Tyre pressure

1. Front seat

1. Bonnet is fully closed

2. Coolant level

2. Rear view mirrors

2. All doors are properly closed

3. Engine oil level

3. Seat belts are fastened

4. Brake fluid level

4. All switches & lamps are

5. Water in windshield washer reservoir
6. Power steering oil level (if installed)
7. Battery electrolyte level
8. Fuel level

working
5. Gear shift lever is
in neutral position
6. Parking brake is released

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STARTING & DRIVING
Fuel Level :
Check fuel level on the gauge in the instrument panel. If the
pointer is in the red zone and/or visual low fuel level warning
indicator (Amber colour LED) glows, please ensure fuel filling at
the earliest. Avoid driving with fuel at minimum level.
Engine Oil Level :
1. Open the bonnet. Pull out the dipstick and wipe it with a clean
cloth or a paper napkin.
2. Insert it again to its original position.

Fuel & Engine Oil Level
3. Pull out the dipstick again and observe the oil level on the
dipstick.
4. Top up oil if the oil level is below the mid point of min. and
max. marks.
Note : Oil level should not exceed the max. mark. Always
check the oil level when the car is on level ground and the
engine is cold.
Check the engine oil level if low oil pressure warning
comes 'ON' while driving.

Dip Stick

Amber
Colour LED

Fuel Guage
Oil Filter
BS-III engine

Dip Stick (Diesel Engine)

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STARTING & DRIVING

Engine Coolant & Brake Fluid Level

Engine Coolant Level :
The coolant level is visible through the translucent reservoir. It should be
between max. & min. marks. If it seems less, add premixed coolant into
the auxiliary tank upto the max. mark. Put the cap back properly.
Never remove the filler cap when the engine is hot.
In case of an emergency, normal water can be used, but the system
should be flushed & filled with proper coolant mixture at the earliest.

Max

Min

Brake Fluid Level :
The level of the brake fluid must be between the min. & max. marks on
the side of the brake fluid container. If the level falls below the min.
mark, add recommended brake fluid. (Refer chapter - Fuels, coolants &
lubricants)
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Service outlet.

Ma
x.
Min

1. Do not allow brake fluid to make contact with the skin or
eyes.
2. Do not allow brake fluid to splash or spill on the paint
surface as it will damage the paint. In case of spillage, wipe
it off immediately.
59

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STARTING & DRIVING

Starting & Stopping

STARTING THE ENGINE
Before starting the engine :
•
•

Apply the parking brake fully.
Ensure that the gear lever is in neutral position.

Starting the Engine :
•
•
•
•
•

•

Insert the key into the switch and turn it to 'IGN' position.
The glow plug indicator light on the instrument panel will glow.
Wait till the glow plug indicator light goes off.
Press the clutch pedal fully and crank the engine. If the engine does not start, turn
the key to 'OFF' position & try again after 30 sec.
After starting the engine, keep the engine in idling for atleast 30 sec. Do not
accelerate the engine immediately after starting to avoid damage to
turbocharger(in case of Indica Turbo)
After starting the engine, ensure the "CHECK ENGINE" lamp is "OFF", This is a
normal phenomenon of "CHECK ENGINE" lamp (only in Indica Turbo & BS-III)
NOTICE
Do not crank the engine for more than 10 sec continuously. If the engine does
not start, wait for 30 sec. before cranking it again. Release the key immediately
after starting the engine, otherwise the starter motor fly wheel ring gear may
get damaged.

Parking Brake

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STARTING & DRIVING
Stopping the Engine :
• Let the car come to a stop and engine to idle.
• Before switching 'OFF' the engine , run the engine 'idle' for at least
20 sec. and then switch 'OFF'. This allow the engine oil to lubricate
the turbocharger till its speed is fully reduced and will allow the unit
to cool down (Only on Indica Turbo).
• This precaution will ensure satisfactory life and performance from
the turbocharger.(Only on Indica Turbo).
• Turn the key to 'OFF' position.

Starting & Stopping
Do not leave the key inside the car.
Do not leave children unsupervised in the car.
When parking on level ground, place the gear
lever in the 'Neutral' position. When parking
on a downhill gradiant, place the gear lever in
'Reverse' position. When parking on uphill
gradiant, place the gear lever in the '1st'
position.

Parking :
• Park the car in a safe place. Switch on the indicator signal before
turning to park.
• Apply the parking brake.
• Ensure that all window glasses are closed and all lamps are turned
'OFF'.
• At night, put on the parking lights if required.
• Remove the key from the ignition switch.
• Place wheel chocks at the wheels if parked on a slope.

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STARTING & DRIVING
Preparing to Drive :
The following checks and adjustments should be carried out
before you start driving the car.
• Ensure that the windshield, all mirrors, windows and outside
lights are clean. Check & adjust rear view mirrors.
• Ensure that the windshield washer reservoir is full.
• Ensure that the bonnet is properly closed.
Do not put excessive pressure on top of bonnet to
avoid damage.
•
•
•
•
•
•
•
•

Release the parking brake.
Check that any items that you may be carrying
inside, are fully secured.
Check & adjust seat.
Ensure that all doors are locked properly.
Fasten seat belt properly.
Ensure that all gauges and indicator lights are
working.
Check for blind areas being unobstructed in front
and rear of the car.
Before driving off check in the rear view mirror,
for oncoming traffic. Switch on side indicator
signal when getting into main stream of traffic.

Preparing To Drive
Running-in instructions :
During running-in period i.e. first 1000 km. follow the runningin instructions given below :
A. 1. After starting the engine do not rev it up.
Warm up gradually at idling speed.
2. Avoid sudden acceleration and full throttle.
3. It is always preferred not to rev up a cold engine lest
engine bearings get affected.
B. Recommended car speeds during running-in period for
diesel and petrol versions :
Gear
Speed (kmph)
1st
20
2nd
40
3rd
60
4th
80
5th
90

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STARTING & DRIVING

Preparing To Drive

Gear Shifting :
All forward gears being synchronised, provide for easy and effortless
gear shifting. Always remember to press the clutch pedal fully while
shifting the gears and also to release the clutch pedal gently.
Avoid sudden clutching i.e. abrupt release of depressed clutch pedal.
Do not shift into reverse gear when the car is moving forward or when
the engine is not at idling r.p.m. A 5 second pause after declutching
will ensure smooth engagement of the reverse gear. Change gears at
appropriate gear change speeds.
Note : There is an interlock provided between fifth and reverse gear
to prevent accidental shift from 5th gear to reverse gear. (Shifting
from reverse gear to 5th gear is possible)

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STARTING & DRIVING

Preparing to Drive

Gear Shifting
Appropriate gear change speeds for good pick-up
Speed (kmph)
Upshift
1st to 2nd
2nd to 3rd
3rd to 4th
4th to 5th

Speed (kmph)
Downshift

30
50
75
105

2nd to 1st
3rd to 2nd
4th to 3rd
5th to 4th

20
35
50
75

Recommended maximum speed, during normal operation.
Gear
1
2
3
4
5

Speed (kmph)
35
65
95
130
140

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STARTING & DRIVING
INSTRUCTIONS TO IMPROVE FUEL ECONOMY :
Your car's fuel economy is mainly dependent on your style of
driving.
To operate your car as economically as possible, use the
following driving suggestions.
Avoid Excessive Idling :
Stop the engine and start it again, if you have to wait for more
than a minute while you are stopped.
Avoid fast starts & unnecessary stops :
Start off slowly from traffic lights or stop signs to prevent
increased fuel consumption and shortening of engine life.
Avoid unnecessary deceleration (stopping or slowing down)
and then acceleration which uses more fuel.
Always maintain clean air-cleaner :
The amount of air supplied will reduce due to clogged aircleaner, resulting in waste of fuel due to incomplete
combustion.
Avoid incorrect tyre pressures :

Fuel Economy
Always have the engine tuned correctly through
recommended maintenance at an Authorised Service
outlet.
Proper Driving Practices :
Keep a safe distance from other vehicles to avoid braking
suddenly.
Do not rest your foot on the clutch pedal. It does not allow full
engine power to be transmitted to the vehicle and reduces
clutch life.
Fuel economy speeds :

Gear
1st
2nd
3rd
4th
5th

Diesel
Speed (kmph)
15
25
40
60
65

Under-inflated tyres result in increased running resistance of
the tyres, leading to wastage of fuel.
65

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STARTING & DRIVING
Driving Through Water :

• Never venture to drive through water when it flows above
the stone guard or above the tyre centre line.

• The engine may get seriously damaged if attempts are made
to cross through deep water.

• If at all the situation demands that you have to drive through
water even at great risk then,

• Keep the engine in fast idling and 'crawl' in low gear.
• After driving through water apply the brakes several times
to dry the liners and to regain original braking.

• Check the engine and transaxle for any water ingress.
Do not attempt to start the engine if the car gets flooded
due to water.

• Tow the car to a safe place.
• Take the car to the nearest Authorised Service outlet to
check for entry of water in the engine.

• Lubricants in the engine and transaxle need to be changed
in case of water entry.

Driving In Adverse Conditions

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STARTING & DRIVING

Driving In Adverse Conditions

Driving on a Rainy Day :

• Check wiper blades for proper functioning.
• Check brakes, steering and windows.
• Check tyres for wear and tyre pressure. Worn out tyres are
unsafe on wet roads.

• Avoid harsh braking and sharp turns. It may cause loss of
steering control and lead to the car skidding.

• For slowing down, shift to lower gears and apply brakes
gently.

• Keep lights on if visibility is poor.
• Use heater and demister if required to clear off mist on the
windshield.
Night Driving :

• Dip the head lamp for oncoming traffic during night driving.
• Maintain a speed such that you can stop within illuminated
•
•
•

distance of the head lamps.
Use head lamp main/dip beam to alert other users on turns/
cross roads, etc.
Use side indicators to indicate lane change or turning.
Put on the hazard warning switch in case of hazardous
parking or if your car is disabled to warn passing traffic.
67

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STARTING & DRIVING

Driving In Adverse Conditions

Towing the Vehicle :

• For towing a car, the best way is to use a wrecker.
• Alternatively use a rigid tow bar.
• Avoid using a flexible cable or rope as your car may crash into
the car towing your car when it stops suddenly.

• Switch ‘ON’ the hazard warning signals of both the cars to
warn other road users.

• Where possible, keep the engine idling so that power steering
assistance and brake vacuum are available.

• Limit the speed to 20-30 kmph.
• In case of brake failure, use the parking brake to control the

Towing hook front

car.
DRIVING DIESEL & PETROL CARS :
The combustion systems of the petrol engine & diesel engine are
totally different. While the former makes use of the spark ignition,
the latter uses compression ignition type. Due to the difference
in compression ratios, cylinder pressure and combustion cycle the
performance characteristics of both the engines differ greatly, even
if the final power out put is the same.
Therefore, if the diesel car is driven in the same fashion as the petrol
car the response of the car will be entirely different for equal
capacity engines.
Towing hook rear

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Driving Safety

DRIVING SAFETY

Mobile phones

CAR SAFETY CHECKS

Seat-Belt

Avoid using mobile phones while
driving. This could divert your attention
from the road and result in an accident.

Windshield/wiper/windshield
washer

Fatigue 'Rest Revive Survive'

Headlights

Do not attempt driving when you feel
tired or sleepy. Long distance driving
can tire you very much and fatigue can
dull your reflexes and judgment. Take a
break and get refreshed at intervals.

Keep headlight lenses clean. Check for
operation of headlamp in both high/
low beam conditions. Check for correct
focusing of headlamps. Use only
recommended type of bulbs. Do not use
the high beam unless it is inevitable. Its
dazzle may glare the driver of the
oncoming car thus causing an accident.

Seat-belts are life saving equipment and
their use reduces the chance of injury
and severity of injury in case of an
accident. It is strongly recommended
that all the car occupants should always
wear the seat-belt, while car is in motion.
Influence of Alcohol
Avoid driving under the influence of
alcohol or drugs. Alcohol and drugs will
severely impair your control on the
vehicle and increase the risk of injury to
yourself and others.

Always keep windshield glass clean to
avoid any distraction in visibility. Ensure
proper working of wipers and condition
of wiper blade. Ensure that windshield
washer reservoir is full. Do not operate
wiper alone when the windshield glass
is dry, which would damage the
windshield.

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STARTING & DRIVING
Side indicators / Hazard warning
Ensure that all side indicators/hazard
warning lights are always in working
condition and they are used when
required.
Horn
Ensure the horn is working properly. Horn
provides safety to other road users by
alerting your presence.

Driving Safety
when subjected to extreme conditions,
such as high speed, high load and high
outside temperature. Do not use worn
or bald tyres on the front wheels.

there is a breakdown and the vehicle is
parked at the side of road, then the
triangle is to be kept as per instructions
given below :

First Aid Kit :

Remove advance warning triangle from
case and assemble.

First aid kit is provided in your car. This
is for use in case of minor injuries. It is
to be regularly checked for any
disintegration and should be updated
regularly.

Place the triangle on the road behind
the vehicle when it stranded on the road.
The triangle must be at least 50 meters
behind the vehicle in the same lane of
traffic.

Brakes
Increase the distance to 150 meters on
a highway or if a bad/hill top obscures
the view.

Ensure brakes are in working condition.
Check brake fluid level in reservoir. Do
not drive the car when brake warning
lamp is 'ON'.
Tyres
Advance Warning Triangle :
Check the condition of tyres for any
abnormalities. Maintain correct tyre
pressure, it is very important particularly
70

There is an advance warning triangle
provided along with your vehicle. In case

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MAINTENANCE & CAR CARE

•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•

Engine Compartment
Engine Compartment Lamp
Windshield Washer
Air Filter
Engine Cooling System
Engine Oil & Oil Filter
Engine Belt Tension
Fuel Filter
Transaxle Oil
Fuel Filling Cap
Clutch & Brakes
Power Steering
Battery
Catalytic Converter
EGR System
Starting with Jump Leads
Wheels & Tyres
Electricals
Car Care

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MAINTENANCE POINTS

Engine Compartment
Engine Compartment

Engine Compartment Lamp

Engine Oil Filling Cap

Brake Fluid Container

Fuse Box & Relay (if fitted)

Auxiliary Tank

Windshield
Washer Filling
Cap
Air Filter

Power Steering Fluid Container
(if fitted)

Dip Stick

Battery

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MAINTENANCE POINTS — Engine Compartment
475 IDI (TCIC) Diesel Engine (BS-III)
Brake Fluid Container
(Behinf Intercooler)
Intercooler
Auxiliary Tank

Engine Oil Filling
Cap

Windshield
Washer Filling
Cap

Battery
Air Filter

Air Filter
Service
Indicator

Power Steering
Fluid Container
(if fitted)

Dip Stick

Fuse Box & Relay

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MAINTENANCE & CAR CARE

Engine Compartment Lamp & Windshield Washer

ENGINE COMPARTMENT LAMP : (if fitted)
Engine compartment lamp is provided to illuminate the engine
compartment.
A push - pull type switch is provided to operate the lamp.

Push-Pull Switch

Do not forget to switch 'OFF' the engine compartment lamp
before closing the bonnet.
A provision has been made for installation of engine compartment
lamp in standard version.
Windshield Washer :
Windshield washer fluid container is located behind the front right
hand side panel and its filler neck is provided near auxiliary tank in the
engine compartment.

BS - II

BS - III

Do not add detergent or any solvent in the windshield washing
water.

Windshield Washer
Filler Cap (Turbo)
Turbo

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MAINTENANCE & CAR CARE

Air Filter

AIR FILTER :
The air filter element should be periodically cleaned. Replace the air
filter element with a new one, if necessary.
Always use a genuine air filter element.
The air filter is located on the LH side of the engine compartment.
Replacement of Air Filter Element :
a) Remove the cover of the air filter, by loosening the clips.
b) Remove the air filter element.
c) Clean it gently by tapping. Clean air filter cover and air ducting.
d) Check the element for puncture or pin holes by holding against a
bright light source.
e) If found to be OK, reinstall the filter element. Fit the cover and plug
on the clips.

Air Filter (Diesel)

Service
Indicator

a) When a car is driven under dusty conditions, frequent
replacement of the air-cleaner element is necessitated.
b) Clogged air-cleaners lead to greater intake resistance and
result in increased fuel consumption. Using low pressure
compressed air, blow off dust on the air cleaner element. If
the air cleaner element appears to be choked, replace it
with a new one.
76

Air Filter (Diesel Turbo)

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MAINTENANCE & CAR CARE

Engine Cooling System

ENGINE COOLING SYSTEM :
If engine overheating occurs, there could be a fault in the cooling
system which may be due to :
1. Insufficient coolant in the cooling system or dirt/scales having
accumulated inside the cooling water passages especially in the
radiator core.
2. Choking or damage of radiator passages.
3. Defective thermostat.

BS II

BS III

4. Non operation of electrically operated fan. (40 Amp. fuse blown)
Engine Coolant Container

5. Coolant leakage.
6.
7.
8.
9.

Auxiliary tank cap not sealing properly.
A.C. condenser fan not working.
Excessive refrigerant charging in the A.C. system.
Improper bleeding of the cooling system.

Prevention of Rust Formation :

Max
.

To prevent rust formation use the branded premixed engine coolant
in the radiator.

Min

This is sufficient to operate the car upto -400C.
Turbo

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MAINTENANCE & CAR CARE

Engine Cooling System

Bleeding procedure for Cooling System :
(For new filling or during reconditioning after complete draining)
a) Fill coolant from the auxiliary tank (Branded premixed engine
coolant) after ensuring all hoses are secured and leak proof.
b) During filling, keep the bleeding screw on the hose from cylinder
head to radiator loose.
c) During coolant filling ensure that the air in the system is removed
from this bleeding screw and only then tighten the screw, using a
screw driver.
d) Start the engine and slowly raise the engine speed and wait for
the temperature to reach 85oC-90oC to allow the thermostat to
open up. Engine running at idling speed, open the bleeding screw
which is fitted on the hose between the cylinder head and radiator,
by using a screwdriver to allow any trapped air in the system to
escape. Tighten the bleeding screw and top up with coolant to max.
level.

Engine

Bleeding Screw
Radiator

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MAINTENANCE & CAR CARE

Engine Cooling System

Replacing Engine Coolant :
The cooling system should be completely drained and refilled with new coolant at
the specified intervals.
1. Touch the engine and radiator only after ensuring that they are cold.
2. Remove the auxiliary tank cap.
3. Loosen the drain plug at the bottom of the radiator.
4. Remove the auxiliary tank from its holder, drain the coolant and refit it.
5. Flush the radiator by using reverse flow i.e. radiator drain plug to auxiliary tank
with clean water and close the drain plugs.
6. Pour the premixed ready to use engine coolant into the radiator until it is full.
7. Fill the auxiliary tank upto the 'MAX' mark and fit the cap.
8. Ensure that there is no leakage in the system.
9. Bleed the system as per procedure given in this book.

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MAINTENANCE & CAR CARE
Changing of Engine Oil and Oil Filter :
Change the oil and oil filter cartridge at specified intervals (Engine oil
and oil filter cartridge may be changed earlier if the car is operating in
sandy/dusty conditions). Changing of oil and oil filter requires access
from underneath the body. The car should be raised on a hoist at a
service station or should be parked on a service pit.
1. Run the engine until it reaches normal operating temperature. Then
shut it off.
2. Open the bonnet and remove the engine oil filler cap. Remove the
drain plug of the oil sump from the bottom of the engine. Drain
the oil into an appropriate container.Take proper care as the engine
oil will be hot.
3. Remove the oil filter with the help of a special wrench. Destroy the
filter to avoid reusage of the same.
4. Smear a little fresh engine oil on the rubber gasket of the new
engine oil filter. Hand tighten the engine oil filter and give a further
three fourth turn with the special tool.
Do not over tighten engine oil filter as this may damage oil
filter and oil may leak out.
5. Before filling in fresh oil in the engine, clean the drain plug and
threads on the sump. Apply Maxifix sealant on the threads.
6. Refit the drain plug using a new sealing washer.
Tighten the drain plug to 3.5 mkg. torque.
80

Engine Oil & Oil Filter

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MAINTENANCE & CAR CARE
7. Fill recommended quantity of fresh engine oil in the crank case
and secure the oil filler cap in its place.

Engine Oil & Oil Filter
Oil Filler Cap
Dip Stick

8. Start the engine and run for a few minutes. Do not heat up the
engine. The engine oil pressure lamp should go ‘OFF’. after starting
the engine.
9. Check for engine oil leakages, rectify if any.
10. Stop the engine and recheck the engine oil level after a few minutes.
If necessary add oil to bring the level to the upper mark on the dip
stick.
Oil Filter

Note : Use of reclaimed oil is not recommended.

Drain Plug
DIESEL ENGINE

Dip Stick

Oil Filter
DIESEL ENGINE (Turbo)

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MAINTENANCE & CAR CARE
Belt Tension :
Check the condition of belts on the engine. Examine the edges of the
belt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb midway
between the pulleys for the alternator belt, power steering pump belt
and A.C. compressor belt. If the belt tension is not proper i.e. it gets
deflected more than specified, get it attended to at the nearest
Authorised Service outlet.

Engine Belt Tension

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Fuel Filter

Fuel System Maintenance
The fuel filters are located behind the radiator.
For draining the fuel filters, place the car on a pit or two pole hoists,
loosen drain plugs by 1-2 turn and drain out water and other sediments
at every 5000 kms or earlier depending on operating conditions to
ensure that no water is allowed to enter the fuel system.
Changing Fuel Filter Element :
Unscrew the drain plug and drain the fuel from the fuel filter bowls.
Remove the fuel filter with top cover from the mounting bracket.
Unscrew the fuel filter bowl mounting bolt and remove the bowl with
element.
Clean the bowl and replace the fuel filter element at specified intervals

On Diesel Car

Drain Plug
Fuel filter mounted
on Transaxle
(On Diesel Turbo Car)

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MAINTENANCE & CAR CARE

Transaxle

Transaxle Oil :
Checking of Oil Level :
1. Clean the oil level plug and the surrounding area.
2. Remove the oil level plug and check whether oil is dripping out. The
oil level must not be below the filler plug.
Add oil to bring it to the required level.
3. Tighten the oil level plug to 3 - 4 mkg. torque.
Changing Oil in Transaxle :
1. Let the engine idle for about 5 min. in neutral gear, so that the Transaxle
is warmed up.

Reverse Light
Switch

Oil Filler / Level Plug

2. Clean the oil level plug, drain plug and surrounding area.
3. Place a container under the transaxle to collect the oil.
4. Remove the oil level plug.
5. Remove the drain plug and let the oil drain out fully.
6. Refit the drain plug with a new sealing washer. Tighten the oil drain
plug and fill new recommended oil through the oil level plug.
Tighten both the oil drain plug and oil level plug (with new sealing
washer) to 3 - 4 mkg. torque.
84

Drain Plug

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Fuel Filling Cap

FUEL FILLING CAP :
The fuel filler cap is located on the left rear side of the car. The fuel filler
lid can be unlocked by pulling the opening lever located on the outboard side of the driver's seat and locked by simply closing the lid.
Remove the fuel filler cap slowly. The fuel may be under
pressure & may spray out, causing injury if the cap is opened
suddenly.
The fuel cap for the petrol version is of the non vented type
while in the diesel version it is vented. They should not be
interchanged during replacement.
•
•

Sticker
DIESEL ONLY

To remove the fuel filler cap turn the cap anti-clockwise. Turn the
cap slowly to allow any residual pressure to escape.
To install turn the cap clockwise till a click sound is heard.

Diesel

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MAINTENANCE & CAR CARE
CLUTCH :
The Tata Indica is provided with a 190 mm dia single plate dry friction
diaphragm type, pre-loaded release bearing clutch which is
mechanically actuated by a cable connecting the clutch pedal & the
clutch release lever.
There is no free play in the system and hence no clutch pedal free play
adjustment is required although the clutch pedal height from the floor
has to be adjusted as clutch lining wears. The clutch pedal height from
the floor keeps on increasing as the clutch lining wears.
However, ensure that clutch pedal has free movement when lifted
upward.
Do not ride the clutch. It will cause premature clutch wear.
Do not release the clutch suddenly.
BRAKES :
Dual circuit, diagonal split hydraulic brakes through tandem master
cylinder have been provided. The front brakes are disc brakes with
floating type calipers while the rear brakes are drum brakes with
automatic adjustment.
No adjustments are required for front & rear brakes.
The parking brake is a mechanical lever type, console mounted, cable
operated, acting on rear wheels.
To operate, pull up.
To release pull up, press the button, lower handle then release the
button & handle.
Pressure reducing valves are provided on both circuits for the rear
brakes to avoid locking of wheels & skidding of the car.
86

Clutch & Brakes

X
Parking Brake
Adjustment Screw

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MAINTENANCE & CAR CARE

Clutch & Brakes

NOTE : Vacuum Assistance : The hydraulic brake system of Tata Indica is
assisted by a vacuum booster which reduced the effort of driver during
braking. In the unlikely event of disruption in supply of vacuum to the
booster (e.g. stoppage of engine, or failure of vacuum hose) this
assistance will still be available but only for one or two brake applications
to bring the vehicle to a stop. Beyond this, vacuum assistance will not be
felt by the driver and brakes will appear to be hard/ineffective. In order
to stop the vehicle effectively the driver will have to apply a much
higher force on the brake pedal (roughly 5 times the normal effort)
Never drive the vehicle in engine switched "OFF" condition.
BLEEDING PROCEDURE FOR BRAKE SYSTEM :
1. Clean all dirt from around reservoir filler cap.
2. Fill reservoir with fresh brake fluid to lower edge of filler neck.
3. Attach bleed tube to left front caliper bleed screw and dip the other
end in jar of fresh brake fluid.
4. Start engine and open the bleed screw by 1/2 to 3/4 of turn.
5. Depress foot pedal slowly and fully. After tightening the bleed screw,
allow it to return slowly.
6. Wait for 3-4 seconds before next stroke.
7. Repeat until bubbles stop emanating from bleed tube.
8. Close bleed screw immediately after the last downward stroke of
pedal and hold pedal.

Bleeding Nipple

Front wheel

Rear wheel

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9. Tighten bleed screw and remove tube.
10. Replace dust cap on bleed screw.
11. Repeat same procedure on rear right, front right and then rear left.
12. If bleeding continues without success it means air is being drawn in
past the bleed screw threads.
13. Close bleed screw at the end of each downward stroke of pedal.
14. Allow pedal to return fully and slowly.
15. Tighten bleed screw finally after last downward stroke of pedal .
16. Replace the dust cap on the bleed screw.
17. Apply brake pedal hard and check for any leaks.

Clutch & Brakes

3
Front

2
Rear

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Clutch & Brakes

Brake and clutch pedal adjustment :
1. Ensure that clutch pedal height is the same as the brake pedal
height.
2. Connect the front end of the clutch cable to the clutch release lever
and adjust the cable by setting the nut by hand so as to get clutch
pedal height same as brake pedal height, and cable is tight.
3. Due to wear of the clutch disc, the pedal lever will lift up. Readjust
the pedal height again, using clutch cable.
Note : Brake pedal height adjustment is required only in case of
component removal, etc. Adjustment is not required during normal
maintenance.

Clutch Adjustment Nut

4. Adjust brake light switch, gap of 3 mm to be maintained as shown
in the fig. after loosening the lock nut on the switch. Tighten the
nut after adjustment. This should be done with brake pedal in
complete released condition.
Do not apply tightening force over the switch body/terminal
block as it may damage the switch. Electrical supply for brake
lights is 'ON' without ignition switch. Under normal condition
the switch shall be 'OFF' and the lights are not glowing.
Any improper adjustment may result in either brake grabbing
unneccessarily or spongy brakes.

3 mm

Brake Light Switch
Lock Nut

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Power Steering

Brake Fluid :

Brake Fluid Container

Check the level of brake fluid in the brake fluid container.
It should be between the Min. and Max. marks.
If not, then add brake fluid. Clean the area surrounding the cap before
opening the cap. Always use fresh brake fluid and tighten the cap fully,
otherwise moisture from the atmosphere will be absorbed by the brake
fluid, making it unserviceable.
In case of spongy or hard pedal or low brake efficiency, please contact
the nearest Authorised Service outlet and get the defect rectified.
POWER STEERING (if installed)
Power steering is fitted for lighter steering effort and easy
manoeuverability, during driving and also help absorb the road shocks.
The system consists of steering gear box, hydraulic pump and hydraulic
tank. Pump drive is through the poly ‘V’ belt from the engine. Power
assistance is available during normal operating conditions. In case of
failure in the hydraulic system, the steering can be operated
mechanically with increased steering effort for bringing the car to an
Authorised Service outlet.
Drive slowly as vacuum assistance for brake would not be available.

BS II

Brake Fluid Container

Report any external leakage to the nearest Authorised Service
outlet.
Turbo

BS III
Power Steering Fluid Container

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Procedure for Oil Filling and Bleeding of Power Steering
(Ensure that the Power Steering fluid reservoir is clean before starting
any work)
1. Fill the reservoir till it is nearly full, when the system is newly installed
otherwise fill up to 'Max' mark on reservoir. Crank the engine for 10
seconds without allowing it to start (if possible). If engine does start,
shut the engine immediately.
Check & refill the reservoir. Repeat at least three times, each time
checking & refilling the reservoir.
2. Check for any leakage in the system and if noticed take corrective
action.
3. Start the engine & steer the car from full left to full right turn 3-4
times.
4. Add fluid if necessary to maintain the level upto 'Max' mark on
reservoir.

Power Steering

MAX
MIN

Do not force the wheel in lock position either to the extreme
left or right. The power steering pump may get damaged. Hold
it gently.
Power Steering Fluid Container

5. When the engine is at steady speed, check for bubbles or foaming
in the oil. If present it indicates that air is getting sucked into the
system. Check the suction line/fittings and correct if necessary.

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MAINTENANCE & CAR CARE
6. Once the system is bled properly and free from foaming, there
should not be any appreciable change in the oil level in the
reservoir, when the engine is started or stopped repeatedly.
7. Now the car is ready to be driven.
Final oil level should be upto 'Max' mark of reservoir.
Do not allow fluid level to drop significantly or run out of the
reservoir during the above operation. This may induce air into
the system.
Severe damage could occur to the power steering pump due
to dry running (Running without sufficient oil and due to
severe cavitation on account of air entry due to low oil level).
This could lead to loss of power assistance, damage and failure
of the power steering system.
Do not start the engine without oil in the power steering
system. This will result in serious damage to the pump. In case
of an emergency, disconnect the pump drive belt and then
start the engine or drive slowly as vacuum assistance for brake
would not be available.
Always use recommended oil from sealed containers. Any
contaminated oil poured in the system will result in damage
to the pump and gear box.
Avoid mixing of different brands of oils.
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Power Steering

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BATTERY :
Check the battery for proper electrolyte level and corrosion on
the terminals.
During normal operation the battery generates gas
which is explosive in nature, a spark or open flame can
cause the battery to explode causing very serious
injuries.
Keep all sparks & open flames and smoking materials
away from the battery.
Getting electrolyte in your eyes or on the skin can cause
severe burns. Wear protective clothing and a face shield
or have a skilled technician to do the battery
maintenance.
The battery contains sulphuric acid (electrolyte) which
is poisonous and highly corrosive in nature.
1. Check the battery for electrolyte level against the marking
on the battery outer case.
2. Check the battery terminals for corrosion (a white or yellowish
powder). To remove it, cover the terminals with a solution of
baking soda. It will bubble up and turn brown.
When this stops wash it off with plain water. Dry off the
battery with a cloth or paper towel.
Coat the terminal with petroleum jelly to prevent future
corrosion.

Battery
Use a proper wrench to loosen and remove cables from the
terminals. Always disconnect the negative (-ve) cable first
and reconnect it last.
Clean the battery terminals with a terminal cleaning tool or wire
brush.
Reconnect and tighten the cables, coat the terminals with
petroleum jelly.
If you need to connect the battery to a charger, disconnect both
cables to prevent damage to the vehicle’s electrical system.
Note : Charging the battery with the cables connected can
seriously damage your vehicle's electrical/electronic
equipment.
Detach the battery cables before connecting the battery to a
charger.
Swallowing electrolyte can cause fatal injury if immediate
action is not taken.
Do not reverse the battery connection on the vehicle as
it may damage the vehicle electricals.
Note : -ve terminal is connected to the body/cab.
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Catalytic Converter : (if fitted)
To reduce exhaust pollution, the vehicle is fitted with Diesel Oxidation
Catalytic Converter. The two way Catalytic Converter has coating of
precious metals which enables conversion of pollutants.
Care of the catalytic Converter
The catalytic Converter does not require any special maintenance
however, following precaution should be taken for the effective
functioning of the converter and to avoid damage to the Converter.

• It is mandatory to use Diesel fuel with sulphur content less than
0.25%. Use of any other diesel fuel can increase the pollutants.

• Avoid parking the vehicle over inflammable materials, such as dry
leaves, grass etc., as the exhaust system is hot enough to initiate
"FIRE".
Turbocharger
Your car is fitted with a turbocharger. Turbocharger is an efficient
supercharging device used in our engine. It makes use of thermal energy
of engine exhaust gases to run a turbine which in turn drives a
compressor to force air under pressure into the inlet manifold.

Catalytic Converter

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EGR System

EGR System (if installed) :
To reduce exhaust pollution from your car, the engine is provided with
exhaust gas recirculation (EGR) system.
The engine is fitted with EGR pipe, vacuum tubes, EGR
electropneumatic switch, EGR switch on FIP throttle lever and
associated electical circuitary. With this, controlled amount of exhaust
gas is mixed with intake air of the engine, in part load and part speed
conditions. This helps in reducing harmful pollutants.
In addition to EGR System your car is also fitted with diesel oxydation
catalytic convertor to reduce exhaust pollution.

EGR Switch
on throttle
Electropneumatic
EGR Switch

Vacuum
Tube

Vacuum
Pump

Vacuum
Tube

EGR Valve

Intake
Manifold

Use diesel fuel with sulphur content less than 0.25%. Use of
any other diesel fuel can increase the pollutants.

EGR Pipe

Exhaust
Manifold

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Starting the Engine with Jump Leads :
The engine of a car with a discharged battery may be started by
transferring electrical power from a battery in another car.
This may be dangerous as any deviation from the following instructions
could lead to personal injury resulting from any battery explosion, as
well as damage to the electrical systems in both cars.
Do not allow battery electrolyte to come in contact with eyes,
skin, fabrics or painted surfaces. The fluid contains sulphuric
acid which can cause injury and severe damage. Wear rubber
gloves, to avoid risk of contact.

• To lessen the risk of injury, wear eye protection when working near
any battery.

• Make sure that the battery providing the jump start has the same voltage

•
•
•
•
•
96

as the battery in your car (12 V). Its capacity must be approximately the
same as the original battery capacity.The voltage and capacity are given
on the batteries.
Do not disconnect the discharged battery from the car.
Switch off all unnecessary electrical loads.
Do not lean over the battery during jump starting.
Do not allow the terminals of one lead to touch those of the other
lead.
Apply the hand brake. Keep the gearshift lever in neutral.

Starting With Jump Leads

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MAINTENANCE & CAR CARE
Connect leads in the order as shown in the sketch :
• Do not connect the lead to the negative terminal of the discharged
battery.
• The connection of the -ve lead point should be as far away from
the discharged battery as possible and close to the starter motor
on engine/transaxle.
• Route the leads so that they cannot get caught by the rotating
parts in the engine compartment.
• The engine of the car providing the jump start can be allowed to
run during starting.
Attempts to start the engine of the car with the discharged battery
should be made at intervals of one minute and should not last more
than 15 seconds. After starting, allow both engines to idle for
approximately 3 minutes with the leads still connected.

Wheels & Tyres
Discharged battery

Body Earthing

Another Car Battery
(Jump Start battery)

WHEELS & TYRES :
Always use only the recommended size of wheel rims & tyres. Use of
non-recommended rims and tyres may have an adverse effect on car
safety and furthermore could infringe on car regulations.
Wheel Change :
When changing wheels, use the jack provided with the car. The jack
with handle is located on tailgate inner sill.
• Park the car on a safe level ground. Engage 1st gear and also apply
the parking brake. Place wheel chocks behind the rear wheels and
in front of the front wheels.

Location of Jack & Handle

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MAINTENANCE & CAR CARE
•

Loosen the wheel pins of the wheel to be changed slightly. Keep
the spare wheel to be fitted nearby.

•

Jack up the car by placing the jack at the appropriate location.

•

Remove the wheel pins, the wheel rim cover and the wheel.

•

Fit the new wheel, wheel rim cover and tighten the wheel pins.

•

Lower the jack and tighten the wheel pins to 8 mkg. torque.

Wheels & Tyres

Note : The jack should never be supported on any of the body sheet
metal components. This can cause damage to the body.
Do not apply oil on the wheel pins. Wipe off the oil if present.
•

The jack should be placed below the body sill behind the front
wheel tyre for front wheel changing and before the rear wheel tyre
for rear wheel changing. Please refer to the sticker (Jack location)
fixed on the jack.
Do not work under the jacked up car without proper support.

Jacking Points

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Wheels & Tyres

Wheel Alignment :
Correct wheel alignment helps to ensure uniform tyre wear.You should
get your car’s wheel alignment checked regularly as per
recommendation.
In case uneven tyre wear is observed, the vehicle’s wheel alignment
should be checked as soon as possible.
Wheel Balancing :
Wheels are balanced at the factory. They may need to be rebalanced
at some time.
The wheels should be checked for balance if a tyre or tube is repaired.
Whenever a tyre or wheel rim is changed, the tyre needs to be balanced.
1. Permissible imbalance for tyre with rim = 125 gm. cm. (max.)
2. Total balance weight should be within 80 gm on each side.
3. Relocate the tyre on the wheel rim if the weight required to balance
is more than 80 gm.
4. Balance weights are available from 5 gm to 80 gm, in steps of 5 gm.
5. Do not use more than one balance weight on one side.

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Tyres :
Check for inflation and condition of your car tyres periodically.
Inflation :
Check the pressure in the tyres when they are cold.
Refer to the tyre information label fitted on the driver side doorpost for
correct cold tyre pressure.
Recommended Tyre Pressures : (with cold tyres)
Front/Rear
30 PSI (2.1 bar) / 28 PSI (1.9 bar) -165/65 R 13
Front/Rear
28 PSI (1.9 bar) / 24 PSI (1.6 bar) - 165/65 R 14
You should have your own tyre pressure gauge and use it at all times.
This makes it easier for you to tell if pressure loss is caused by a tyre
problem and not by variation between gauges.
Keeping the tyres properly inflated gives you the best combination of
riding comfort, handling and tyre life.
Over inflation of tyres makes the car ride bumpy and harsh. Tyres are
more prone to uneven wear and damage from road hazards.
Under inflated tyres reduce your comfort in car handling and are prone
to failures due to high temperature. They also cause uneven wear and
more fuel consumption.
Inspection :
Every time you check inflation pressure, you should also
examine tyres for leakage, damage, foreign objects & wear.
100

Wheels & Tyres

✔
1

1. Correct Tyre Pressure
2. Underinflation
3. Overinflation
1. Uniform Tyre Wear
2. Excessive Side Tread Wear
3. Excessive Centre Tread Wear

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Wheels & Tyres

You should look for :
Tyre Rotation

• Bumps or bulges in the tread or the side of the tyre. Replace
•
•

the tyre if you find either of these conditions.
Cuts, splits or cracks in the side of the tyre. Replace the tyre
if you notice this on the fabric or cord.
Excessive tread wear or non uniform tyre wear.

Front

Tyre Rotation :
To help increase tyre life and distribute wear more evenly you should
have tyres rotated at specified intervals or earlier depending on the
operation of car and tyre wear pattern.
The illustration shows how to rotate tyres when a normal spare wheel is
included in tyre rotation.
Spare Wheel :
It is located in the luggage compartment.
• To take out the spare wheel, first fold in and lift up the floor cover.
• Unscrew and remove retaining bolt, at the centre.
• Lift and take out the spare wheel.
Repairing a Tyre/Tube :
Mark the tyre position suitably (if original colour dot mark is not visible)
with respect to valve stem hole to ensure that the tyre is refitted in the
original location on the wheel rim.
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Ensure that balancing weights are not disturbed during removal of tyres.
Check the balance weight prior to the removal of the tyre. If found
loose, mark its location on the rim & refit properly.
Balance the wheel after every dismantling and assembly of tyre on
the wheel rim.
While fitting wheels on the car ensure that wheel pins are free from
dust, scratches, dirt, dents, etc.
Ensure the tube being replaced has the correct valve.
Do not apply any oil on the wheel pins. Wipe off the oil if
present.
For replacement of the decorative wheel cover, remove only 3 wheel
pins. The 4th wheel pin, where the hole on the cover is larger need not
be removed to remove the cover.

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Wheels & Tyres

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Fuses & Relays :
The electrical circuits in your car have fuses to protect the wiring from
accidental short circuit or sustained overload. Fuses and relays are
located at 3 locations in your car as shown in the sketch.
Circuit connected through fuses and relays and the amperage of the
fuse is printed on the fuse box covers.
Checking and replacing fuses :
If any electrical unit in your car has stopped functioning, the fuses
should be checked first.
• Turn the ignition key to 'LOCK' position.
• Remove the fuse box cover, locate the fuse for the function.
• Remove the fuse & look for the fuse element inside the fuse. If it is
damaged replace it with a fuse of same rating and type. Push the
fuse firmly into the holder.
• Check that all other fuses are firmly in position and fix the cover
back in position. Spare fuses are provided in the fuse box in the
cabin.
If the replaced fuse of the correct rating burns out in short time, there
is probably a serious electrical problem in your car. Get the car attended
to at the nearest our Authorised Service outlet.
If any of the function relays is found defective, replace it by a genuine
relay.
Never use a fuse of higher rating than specified.
Always ensure that spare fuses are replenished.

Electricals
LOCATION OF FUSE BOX & RELAYS

1. Engine compartment (if fitted).
2. Cabin compartment under dashboard.
3. Cabin compartment under driver's seat
(if installed).

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Electricals

Head Lamps :
The head lamps are provided with halogen lamps of H4 type with
double filament for providing straight ahead illumination of the road
for long distance or a dip beam which illuminates the road immediately
ahead for short distance visibility. Use dip beam to avoid inconvenience
/ blinding the drivers of oncoming vehicles.
The head lamps must be properly aligned in order to obtain maximum
road illumination and reduced glare for oncoming traffic. It is
recommended to check alignment of head lamp beams periodically.
Focusing of Head Lamps & Front Fog Lamps :
Provision is made for focusing of headlamps and front fog lamps. This
should be done at the authorised service outlets.

104

Head Lamp

Fog Lamp

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Head Lamp Bulb Replacement :
• Switch 'OFF' the head lamps & ensure that the bulb is not hot.
• Open the bonnet and remove the lamp connector from the head
lamp bulb.
• Remove rubber cap. Unlock the locking clip and take out the bulb
from the holder. This should be done carefully, otherwise it may
lead to breakage of the bulb holder / holding clip.
• Note the instructions on the bulb carton.
Replace the bulb with a new one of the same type with right
orientation in the holder.
• Lock the clip, fit the rubber cap and fix the connector.
• Switch 'ON' the head lamps and check the lighting.
Do not clean or touch the head lamp reflector as it will damage
the mirror finish of the surface.
The horizontal and vertical adjustment screws are located on the back
of the reflector.
Precise adjustment can be carried out only in the authorised workshops.
When replacing the head lamp bulb, handle it by gripping the cap.
Protect the glass from contact with your skin or hard object. If you
touch the glass, clean it with spirit and a clean cloth. After replacement
of the bulb in any emergency get the head lamp adjustment done at
an Authorised Service outlet at the earliest.
Halogen head lamp bulbs get very hot when illuminated. Oil,
perspiration or a scratch on the glass can cause the bulb to
break due to the heat.

Electricals

1. Head Lamp Adjustment Screw
2. Head Lamp Adjustment Screw
3. Side Indicator Bulb
4. Rubber Cap
5. Head Lamp Bulb

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Car Care

CAR CARE :
The car is subjected to many external influences such as climate,
road conditions, industrial pollution and proximity to the sea.
These conditions demand regular care of the car body. Dirt,
insects, bird droppings, oil, grease, fuel and stone chippings
should be removed as soon as possible.
Washing :
Do not wash the car in direct sunlight, wash in shade. Spray the
car thoroughly with a cold water jet (car on a washing pit or
hoist). Mix car shampoo in the wash water. No solvent (fuel,
thinners) need be used.
NOTICE
Avoid wiping of painted surface in dry condition as it may
leave scratches on the painted surface.
Use a soft bristle brush, sponge or soft cloth and rinse it
frequently while washing. When you have washed the whole
exterior, dry it with a chamois or soft cloth. After drying the car,
inspect it for chips and scratches that could allow corrosion to
start. Apply touch up paint where necessary.
Polishes :
Polishes and cleaners can restore shine to the painted surface
that has oxidised and become dull. They normally contain mild
106

Car on Washing Pit

abrasives and solvents that remove the top layer of the finish
coat. Polish your car if the finish does not regain its original
shine after using wax.
Cleaning of Carpets :
Vacuum clean the carpet regularly to remove dirt. Dirt will make
the carpet wear out faster. Periodically shampoo the carpet to
keep it looking new.
Use carpet cleaners (preferably foam type). Follow the
instructions that come with the cleaner, applying it with a
sponge or soft brush. Keep the carpeting as dry as possible by
not adding water to the foam.

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Cleaning of Windows, Front & Rear Glasses :
Clean the windows inside and outside with commercially
available glass cleaners.
This will remove the haze that builds up on the inside of
windows. Use a soft cloth or paper towels to clean all glass and
plastic surfaces.
Maintaining the car when not in extended use :
Park the car in covered, dry and if possible well-ventilated
premises.
Engage a gear.
Remove the cables from the battery terminals (first remove the
cable from the negative terminal).
Make sure the handbrake is not engaged.
Clean and protect the painted parts using protective wax.
Clean and protect the shiny metal parts using commercially
available special compounds.
Sprinkle talcum powder on the rubber windscreen wiper and
rear window wiper blades and lift them off the glass.
Slightly open the windows.
Cover the car with a cloth or perforated plastic sheet. Do not
use sheets of imperforated plastic as they do not allow moisture
on the car body to evaporate.

Car Care
Inflate the tyres to 0.5 bar above the normal specified pressure
and check it at regular intervals.
Check the battery charge every six weeks.
Do not drain the engine cooling system.
Wiper Care :
FOR CHATTERING & NOISY PROBLEMS

VIEW WITHOUT WIPER BLADE

Windshield
Glass

NOT OK

Wiper blade attack angle on windshield glass should be 900
i.e. perpendicular.
Remove wiper blade and root wiper arm on windshield glass
in the centre position. Check the gap between arm strip and
glass.
Adjust by twisting wiper arm as shown in the figure.

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MAINTENANCE & CAR CARE
FOLLOWING GUIDELINES WILL HELP YOU TO BETTER
PROTECT YOUR INDICA FROM CORROSION
PROPER CLEANING :
In order to protect your Indica from corrosion it is
recommended that you wash your Indica thoroughly and
frequently in case :
1. There is an heavy accumulation of dirt and mud especially
on the underbody.
2. It is driven in areas having high atmosphere pollution due
to smoke, soot, dust, iron dust & other chemical pollutants.
3. It is driven in coastal areas.
4. The underbody must be thoroughly pressure washed after
every three months.
In addition to regularly washing your Indica, the following
precautions need to be taken.
PERIODIC INSPECTION :
1. Regularly inspect your Indica for any damage in the paint
film such as deep scratches and immediately get them
repaired from an authorised service center, as these defects
tend to accelerate corrosion.
2. Inspect mud liners for damages.
3. Keep all drain holes clear from clogging.
108

Car Care
PROPER PARKING :
Always park your vehicle in shade to protect it from harsh
sunlight or in a well-ventilated garage so that there is no
dampness on any part of the vehicle.
WASHING YOUR INDICA :
Follow these tips while washing your Indica.
HAND WASH :
1. Always wash your Indica in shade and when the surface is
at room temperature.
2. Wash with mild car wash soap like "Car Shampoo" and use
a soft 100% cotton cloth to avoid scratches. Please take help
of your dealer to buy the right products.
3. Please be sure that you remove your wristwatch and wear
soft gloves to avoid scratches due to finger rings or nails.
4. To remove stubborn stains and contaminants like tar, use
turpentine or cleaners like "Stain Remover" which is safe
for painted surfaces. Again your dealer can help you in
selecting the right product.
5. Avoid substances like petrol, diesel, kerosene, benzene or
other solvents that cause damage to paint.
6. Dry your vehicle thoroughly to prevent any damp spots.
7. Rinse all surfaces thoroughly to prevent any traces of soap
and other cleaners as this may lead to the formation of
stains on the painted surface later.

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WAXING :
Waxing and polishing is recommended to maintain the gloss
and wet-look appearance of your paint finish.
1. Use a good quality polish and wax for your Indica.
2. Re-wax your Indica when the water does not slip off the
surface and collects over the surface in patches.
Further tips for the care of your new INDICA finish :
We recommend that you do not use an automatic car wash as
the stiff brushes or sponges could mar the finish and damage
the surface of your Indica. Wash the vehicle by hand with cool
and clean water using a soft cloth or sponge. Please do not use
soap but a car shampoo recommended by your dealer.
Please take the following precautions :
1. Always wash your car in shade, avoiding direct exposure to
sunlight during washing.
2. Dry wiping your Indica may lead to the formation of
scratches and hence always use a soft cloth and clean water
while wiping your Indica.
3. Always keep your Indica parked in a well ventilated shade.
Exposure to heat with entrapped moisture promotes
corrosion.

Car Care
4. Avoid driving on gravel roads, as the possibility of paint chip
off due to the impact of stones is high. If you are driving on
freshly tarred road, check immediately afterwards for any
stains & clean them.
5. External contamination in the form of sap or industrial fallout may mar or develop spots on a new finish. Hence avoid
parking your Indica near trees, which are known to drop
sap, or near factories, which give out heavy smoke.
6. The acid content in bird droppings may damage the newly
painted finish and hence any bird dropping must be
immediately washed off.
7. The paint finish is susceptible to damage in case petrol,
brake fluid, liquid from car battery, oil, antifreeze,
transmission fluid or windshield solvent spills onto the
painted surface. In case of such a spillage immediately rinse
the affected area with water. Avoid wiping the area far as
possible, however if wiping is required, ensure that you wipe
the area gently with soft cotton cloth.
8. Avoid using sharp objects to scrap off tar or mud from a
painted surface as it may develop scratches or may peel off
the paint.

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EMERGENCY SERVICE TIPS

•
•
•
•
•
•
•

ENGINE
CLUTCH
TRANSAXLE
BRAKES
STEERING SYSTEM
ELECTRICAL
SUSPENSION

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EMERGENCY SERVICE TIPS

Engine/Clutch

These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problems
should be attended to in an Authorised Service outlet by following the repair procedures given in the Workshop Manual.
SR. NO.

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION TO BE TAKEN

ENGINE (Diesel)
1.

Engine not cranking

Dead battery, loose or improper
battery/electrical connections

Engine cranks but does not start

Air in the fuel system

Engine overheats

Engine stop solenoid fuse blown
Coolant level low, coolant leakages

•
•
•
•
•
•
•

Hose collapsed/torn
Low engine oil level
Cap not sealing properly

•
•
•

A.C. condenser fan not working
Brakes binding
Electric fan not working
High delivery pressure in A.C.
refrigerant circuit
Radiator fins clogged
Radiator water passage clogged
Thermostat defective

•
•
•
•

112

Get battery checked and/or changed
Jump start using another battery
Clean & tighten connections
Get the air removed by bleeding
Check leakages & correct
Replace the fuse
Check and correct leakages
Top up coolant
Get the hose replaced
Add oil
Fit the auxiliary water tank cap
correctly
Get defect rectified
Get defect rectified
Get defect rectified
Get defect rectified

• Clean it
• Get it rectified
• Get it rectified

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EMERGENCY SERVICE TIPS
SR. NO.

Transaxle

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION TO BE TAKEN

Poor pickup

Does not accelerate

Belt squeal

Low engine oil pressure indicator
'ON' when engine is running even
though engine oil level is within
maximum/minimum marking
'Check Engine' lamp continue
to glow evenafter start

Accelerator cable loose
Air in the fuel system
Clogged fuel filter
Clogged air filter
Clutch slipping/out of adjustment
Brakes grabbing
Accelerator cable broken
Fuel filter choked
Loose belt
Belt glazed
Pressure transducer faulty,
and/or oil pump faulty

•
•
•
•
•
•
•
•
•
•
•

Some fault are detected by the
ECU control system

•

Get it adjusted correctly
Remove the air
Clean / Replace the element
Clean / Replace the element
Get it rectified
Get it rectified
Get cable replaced
Replace
Get belt tension adjusted
Get belt replaced
Do not run the engine extensively.
Take the car to the nearest
Authorised Service outlet & get
the fault rectified
Get the vehicle checked and
rectified at authorised service
outlets.

113

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EMERGENCY SERVICE TIPS
SR. NO.

Transaxle

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION TO BE TAKEN

Clutch slipping

Improper pedal travel
Rusted clutch cable
Oil on clutch disc

• Adjust pedal travel
• Replace cable
• Clean or replace disc at

Noisy clutch

Pressure plate & diaphragm
spring rattling

• Get car attended to by

Release bearing broken/worn out
Broken damper spring of clutch disc

• Replace
• Replace

Worn/damaged grooves on shifter
shaft
Worn shift fork or synchroniser sleeve
Weak or damaged detent springs
Worn bearings on input shaft or
layshaft
Worn dog teeth on sleeve and gear
Inadequate lubricant
Inadequate clutch pedal travel
Distorted or broken clutch disc

• Replace

CLUTCH

Authorised Service outlet
Authorised Service outlet

TRANSAXLE
1.

2.
114

Gears slipping out of mesh

Hard shifting

• Replace
• Replace
•
•
•
•
•

Replace
Replace sleeve and gear
Replenish
Adjust
Replace

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EMERGENCY SERVICE TIPS
SR. NO.

Brakes

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION TO BE TAKEN

Noise

Damaged clutch pressure plate
Worn synchrocones
Worn dog teeth on sleeve or gear
Distorted shift shaft/Linkages
Inadequate or insufficient lubricant
Damaged or worn bearing(s)
Damaged or worn gear(s)
Damaged or worn synchroniser
parts

•
•
•
•
•
•
•

Insufficient brake fluid
Air in the system
Pedal travel excessive due to
excessive shoe gap
Vacuum leakage
Brake oil (line) leaking
Oil on the drum/liners

• Get the brake fluid filled
• Get the air removed
• Rectify automatic adjuster

Worn brake lining
Defective/worn parts
Oil on the brake lining
One side shoe/pad worn
Loose brake anchor plate

•
•
•
•
•

Replace clutch cover/disc
Replace
Replace sleeve or gear
Replace
Replenish
Replace
Replace

• Replace

BRAKES
1.

Poor brakes

Brake pulling to one side

• Rectify the leakage
• Replace the leaking line
• Get the liners cleaned/
Replace seals if leaking
Get the liners replaced
Get them replaced
Clean the brake lining
Get the shoe/pad replaced
Tighten the bolts

115

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EMERGENCY SERVICE TIPS
SR. NO.

PROBLEM OBSERVED

Brake Squeal

Steering System
PROBABLE CAUSE

ACTION TO BE TAKEN

One side brake pipe clogged
Defective tandem master cylinder

• Get the brake line cleaned
• Rectify/Replace tandem master

Defective brake lining
Glazed lining
Loose rivets.
Wrong lining
Shoe return spring broken
Front pads rubbing on the disc

•
•
•
•
•
•

Wheel alignment disturbed
Rack & pinion need adjustment
Low tyre pressure
Grabbing of linkages
Grabbing of linkages
Steering gear disturbed
Rack & pinion attachment loose
Less fluid in the power
steering tank
Air in the system

•
•
•
•
•
•
•
•

Loose pump belt
Low tyre pressure

•
•

cylinder
Replace
Clean or replace lining
Install rivets properly
Install correct lining
Replace
Get it corrected

STEERING SYSTEM
1.

Hard steering (Mechanical)

Poor Returnability

3.
4.

Excessive play in steering
Hard steering
(For power steering)

116

•

Check & adjust
Check & replace if necessary
Adjust to correct value
Check & rectify
Check & rectify
Check & adjust
Get it tightened
Get the fluid topped up to the
correct level
Get the air removed by bleeding
the system
Get the belt correctly adjusted
Adjust to correct value

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EMERGENCY SERVICE TIPS
SR. NO.

PROBLEM OBSERVED

Electrical/Suspension
PROBABLE CAUSE

ACTION TO BE TAKEN

Battery terminal loose or
disconnected
Battery completely dead

• Check connections

Fuse blown
Loose/open connections

• Get the battery charged
• Get the alternator & charging

Fuse blown in the circuit
Loose connectors.

• Replace the fuse if blown
• Get the connection properly

Circuit relay/controllers loose in the base
Defective components

• Fix the relay firmly
• Get the defective components

ELECTRICAL
1.

Battery charge & engine oil
pressure lamp in cluster not
operating when key is in 'IGN'
position

• Get the battery properly
connected

circuit checked
2.

Non functioning electrical
accessories such as power
windows, head lamps, fuel &
temperature gauge, RPM meter,
wiper & washer unit and all
lamps etc.

tightened/Fixed

replaced at an Authorised
Service outlet

SUSPENSION
1.

Abnormal or excessive tyre wear

Tyre out of balance

• Check balance and/or adjust if

Steering geometry disturbed
Tyres not adequately inflated

• Adjust steering geometry
• Adjust tyre pressure

required

117

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EMERGENCY SERVICE TIPS
SR. NO.

3.
4.

118

PROBLEM OBSERVED

Abnormal noise from front end

Ride too soft / bumpy
Suspension bottoms

Suspension
PROBABLE CAUSE

ACTION TO BE TAKEN

Wobbly wheel or tyre
Defective tyre
Hub play not proper
Brake grabbing
Excessive braking
Worn, sticky or loose tie
rod ends, lower ball joints,
tie rod in side ball joints or
drive shaft joints
Warning noise for pad wear
Damaged struts or mounting
Worn suspension arm bushings
Loose wheel nuts
Loose suspension bolts or nuts
Broken or damaged wheel bearing
Poorly lubricated or worn strut
bearings
Excessive hub play
Loose caliper housing bolts
Faulty struts
Over loaded
Faulty struts

•
•
•
•
•
•

Replace wheel or tyre
Replace tyre
Adjust hub play
Check and rectify
Modify driving habit
Replace tie rod end, suspension
arm, tie rod or drive shaft joints

•
•
•
•
•
•
•

Replace pad
Repair mounting or replace struts
Replace
Tighten wheel nuts
Tighten suspension bolts or nuts
Replace
Lubricate or replace strut bearings

•
•
•
•
•

Adjust
Check & tighten
Replace strut
Check loading
Replace struts

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IMPORTANT INFORAMTION

•
•
•
•
•

AGGREGATE NUMBERS
FUEL, COOLANTS & LUBRICANTS
TECHNICAL SPECIFICATIONS
SERVICE SCHEDULE
CAR RECORD SHEET

119

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IMPORTANT INFORMATION

Aggregate Numbers
LOCATION OF AGGREGATE NUMBERS

Chassis Number

Chassis Number Plate

120

Engine Number

Transaxle Number

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IMPORTANT INFORMATION

Fuel, Coolants & Lubricants

Fuel :
High speed diesel conforming to IS 1460 or DIN 51601 or
equivalent is recommended to be used as fuel.
At very low temperatures fluidity of diesel may become
insufficient due to paraffin separation. It is therefore, necessary
to mix supplementary fuel with summer or winter grade diesel.
The supplementary fuel to be used is kerosene or aviation
turbine fuel.
Ratios for mixing of supplementary fuel and diesel are shown
in the table :
Ambient
temperature upto
Deg C.
upto 0
0 to -10
-10 to -15

Percentage
Summer
Suppl.
Grade diesel
fuel
100
0
70
30
50
50

Ambient
temperature upto
Deg C.

Percentage
Winter
Suppl.
Grade diesel
fuel

upto -15
-15 to -20
-20 and below

100
70
50

0
30
50

Care should be taken that diesel and supplementary fuel are
thoroughly mixed before filling.
Note : where catalytic converter is fitted, it is mandatory to use
Diesel fuel with sulphur contents less than 0.25%. Use of any
other diesel fuel can increase the pollutants.
Lubricants : (Diesel)
Engine Oil : Recommended grade of engine oil conforming
to API CF4+ specification and range of ambient temperature
at which these can be used are given in the table below.
Ambient temp.
in deg. C
-10 deg. & above
-20 deg. to 30 deg.
Below -10 deg.

Engine oil grade
SAE 15W/40 or SAE 15W/50
SAE 10W/30
SAE 5W/20 or SAE 5w/30

Transaxle : Use recommended brand of EP 80 gear oil.
Grease for axle bearings : Lithium base grease
Brake fluid : IS 8654/DOT 3
Power Steering : ATF Type A, Suffix A

121

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IMPORTANT INFORMATION
Coolants :
Presence of dirt in the coolant chokes up passages in the
radiator, cylinder head and cylinder block, thereby causing
insufficient cooling of engine.
To prevent rust formation and freezing of coolant inside the
passages of radiator, cylinder block and cylinder head, use
branded premixed coolant (ready to use).

122

Fuel, Coolants & Lubricants

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5.5 Ltrs

IMPORTANT INFORMATION

Co-branded Fuel, Coolants & Lubricants

PLEASE USE ONLY GENUINE ENGINE OILS, COOLANTS, LUBRICANTS, ANTI RUST & SOUND DEADENING
COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR
OPTIMUM PERFORMANCE OF YOUR TATA INDICA DIESEL...
ITEM
ENGINE OIL

COMPANY
CASTROL
HPCL
COOLANT
SUNSTAR
ANCHEMCO
HPCL
TRANSMISSION OIL
HPCL
CASTROL
STEERING OIL
HPCL
CASTROL
BRAKE FLUID
HPCL
CASTROL
HUB GREASE
CASTROL
ANTI RUST TREATMENT
DINITROL
& SOUND DEADENING
WUERTH
WIND SCREEN SEALANT
ANCHEMCO
METAL & PLASTIC ADHESIVE
ANCHEMCO
DIESEL ADDITIVE
IFTEX
* Add to Diesel as per the dosage recommended by M/s IFTEX.

BRAND
Castrol GTD 15 W/40
HP Milcy 15 W/40
Golden Cruiser 1400 M
Frostox SFD 12
HP Thanda Raja P
Gear Oil EP 80
Castrol Extreme Pressure 80 EP
HP ATF
Castrol Transpower TQ
Super Duty Brake Fluid DOT-3
Castrol Universal Brake Fluid DOT-3
Castrol Grease AP2
Dinitrol
Wuerth
Terostat 8590 Kit Form
Terostat 930
Iftex Clean System D

QTY
5.5 Litres TCIC
4.0 Litres ICI
6 Litres
3.3 Litres
1.2 Litres
0.270 Litres

—
—
—
310 ml Cartridge
250 ml pack*
123

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IMPORTANT INFORMATION
1.

124

ENGINE :

Technical Specifications
2.

Model

Tata 475 IDI (for BS-II)
Tata 475 IDI 03 NA (for BS-III)
Tata 475 IDT 15 TCIC

Type

Water cooled,
Indirect injection
Diesel Engine with Exhaust Gas
Recirculation system & oxydation
3.
catalyst (BS-II and BS-III) and
Turbocharger and intercooler.(TCIC)

No of cylinders

4 inline

Bore/Stroke

75 mm x 79.5 mm

Capacity

1405 cc

Max. engine output :

53.5 PS at 5000 rpm
68PS at 4500 rpm (Turbo)

Max. Torque

85 Nm at 2500 rpm
130 Nm at 2500 rpm (Turbo)

Compression ratio

Firing order

22 : 1
21:1 (Turbo)
1-3-4-2

CLUTCH
Type

Single plate dry
friction diaphragm type

Outside diameter
of clutch lining

190 mm
200 mm (Turbo)

Friction area

285 sq.cm.
289 sq.cm. (Turbo)

TRANSAXLE

Front wheel drive through
constant velocity joints.

Model

TA65-5
with overdrive

Type

Synchromesh
on all forward
gears. Sliding
mesh for
reverse gear.

No. of gears

5 Forward
1 Reverse

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IMPORTANT INFORMATION

Gear ratios

Final drive ratio
Gear Shift

REAR AXLE

SUSPENSION
Front

Rear

Antiroll bar

Technical Specifications

TURBO
3.64
3.64
1.95
1.95
1.27
1.13
0.88
0.78
0.64
0.636
3.58
3.58
4.4
4.4
Floor mounted with
International "H" pattern,
with Fifth and Reverse inline.
with interlock to prevent
accidental engagement from
5th to reverse
Non driven axle
Independently suspended

1st
2nd
3rd
4th
5th
Rev.

Independent, Lower
wishbone, McPherson Strut
type.
Independent, Semi-trailing
arm with coil spring
mounted on hydraulic shock
absorbers.
At front

STEERING
DL & DLE
with A/c Version

: 1) Manual Rack & Pinion
Steering Gear with
collapsible steering column

DLS, DLG , DLX &
Turbo Version

: 2) Hydraulic Power assisted
Rack & Pinion Steering
Gear with collapsible
steering column

Steering Wheel

: 380 mm dia

BRAKES
Service brakes

: Dual circuit, diagonal split
hydraulic brakes through
tandem master cylinder.

Front

: 231 mm dia disc brake

Rear

: 180 mm dia drum brake

Parking brake

: Lever type, Console mounted,
Cable operated mechanical
linkages acting on rear wheels

ABS : optional in Turbo version

125

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IMPORTANT INFORMATION
8.

WHEELS & TYRES
Tyres

12. PERFORMANCE
:

Wheel rims

No. of wheels

165/65 R13(BSII & BSIII)
165/65 R14 (Turbo)
4.50 J x 13 stylised steel rims
5 J X1A stylised steel rims (Turbo)
Front - 2
Rear - 2
Spare - 1

FUEL TANK
Capacity

10. BODY

37 litres

Semi-mono Volume, Mini size
5 door hatch-back, steel
monocoque body.

11. ELECTRICAL SYSTEM
System Voltage
Battery
Alternator

126

Technical Specifications

:
:
:

12 Volts -ve earth
12V, MF 50 Z
12V 75 Amps (BS-II)
90 Amps (BS-III & Turbo)

Max. speed at rated GVW

(kmph)
140(BS II & BS III)
160 (Turbo)

13. MAIN CHASSIS DIMENSIONS AS PER ISO:612 IN MM
(Nominal) TOLERANCES AS PER INTEREUROPE STVZO
Wheel base
: 2400
Track front
: 1400
Track rear
: 1380
Front Overhang
: 785
Rear Overhang
: 490
Overall length
: 3675
Max. Width :
Over body
: 1665
Over outer rear view mirrors
in open condition:
: 1915
Overall height - unladen
: 1485
Min. turning circle dia
: 9.8 m
Min. turning clearance circle dia
: 10.2 m
Ground clearance - unladen
: 166

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IMPORTANT INFORMATION

Technical Specifications

14. WEIGHT (kg) (TOLERANCE AS PER EEC 92/21)
DL

DLE

DLS/DLG

DLX

TURBO

980

995

1000

1005

1050

Gross Vehicle
Weight

1380

1395

1400

1405

1450

Payload

400

Complete car
kerb weight as
per ISO:1176
(with spare
wheel & tools)

15. PASSENGER CAPACITY

: 2 front + 3 rear

16. LUGGAGE SPACE
Net inside loading space

: 0.22 cubic metre
upto rear seat backrest
0.61 cubic metre
upto front seat backrest
when rear seat folded
127

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IMPORTANT INFORMATION

Service Schedule

Service Instructions
The Tata Indica has been manufactured to give you economical and
trouble free performance. To achieve this please follow the instructions
as stated.

Servicing of the car can be done at any

Your Car is entitled to four free services (labour only). The free
service coupons are attached to the sales invoice. Please present
these coupons to the servicing dealer while availing free services.
The free services should be availed of, at the following km. range within
18 months.

Service Centre (TASC) or Tata Motors

1st free service
2nd free service
3rd free service
4th free service

At 5000-5500 km.
At 10000-10500 km.
At 15000-15500 km.
At 20000-20500 km.

All services other than free services are chargeable.

Tata Motors Authorised Dealer
Workshop, Tata Motors Authorised
Authorised Service Point (TASP). The
details of their locations are given in
this manual.
Warranty claims can be settled by any
Tata Motors Authorised Dealer for all
failures, while all warranty claims
excluding the consideration on the
replacement of major aggregates, can
be settled by any TASC which is
authorised for handling warranty
claims. TASPs will not handle warranty
repairs.

128

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SR.
NO.

OPERATION

Wash and clean the car

Service Schedule

FREQUENCY
IN KM

5000-5500
10000-10500
15000-15500
20000-20500
25000-25500
30000-30500
35000-35500
40000-40500
45000-45500
50000-50500
55000-55500
60000-60500
65000-65500
70000-70500
75000-75500
80000-80500
85000-85500
90000-90500
95000-95500
100000-100500

IMPORTANT INFORMATION

At every service

x x x x x

x x x x x x x x

x x x x x x x

5000
x x x x x
40000
40000
10000
x
x
7500
10000
x
x
10000
x
20000
x
10000
x
x
100000
10000
x
x
Check if any problem noticed
10000
x
x
10000
x
x
10000
x
x
5000
x x x x x
10000
x
x
10000
x
x

x x x x x x x x
x
x
x
x
x
x

x x x x x x x
x
x
x
x
x
x

x
x

DIESEL ENGINE (475IDI)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5

Clean air filter
Replace air filter element
Change coolant (Change at 40,000 kms or two years whichever is earlier)
Change engine oil (Change at every 10,000 kms or 6 months whichever earlier)475IDI
(Change at every 7500 kms or 6 months whichever earlier.) 475IDITC
Change engine oil filter (Change at every 10,000 kms or 6 months whichever earlier)
Change fuel filter element (primary) Add TCIC
Change both fuel filter elements
Check timing belt, adjust tension if necessary, replace if defective
Replace timing belt
Check alternator belt tension, adjust if necessary
Check injector nozzles for opening pressure & spray pattern
Check / adjust engine idle speed, accelerator pedal and cable
Check exhaust system for noise, leakages or defects , rectify if necessary
Check / adjust AC compressor belt tension
Check exhaust smoke level and correct if necessary
Check engine mounting for looseness and damage to mounting
Check & tighten engine bolts
(cylinder head cover, oil sump, starter motor, alternator, fuel filter)
Drain water from fuel fiters
BRAKES
Check brake fluid level and leakage if any
Check brake pedal ( pedal to wall clearance) and brake operation
Replace brake fluid (Change at 40000 kms or two years whichever is earlier)
Check parking brakes and cable for play/ damage, adjust / replace if necessary
Check brake discs and pads for wear, replace if necessary

5000
10000
10000
40000
10000
10000

x x x x x

x
x

x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x x x x x x x x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x
x
x
x
x
x
x x x x x x x
x
x
x
x
x
x
x
x

x x x x x x x x

x x x x x x x

x
x

x
x
x
x
x

x
x

x
x
x
x
x

x
x
x
x

x
x
x
x
129

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SR.
NO.
6
7
8
1
2
3
4
5
1
2
3
4
5
6
7
8
1
2
3
4

130

OPERATION

Check brake drums and shoes wear, anchor plate mounting bracket
Check brake master cylinder, wheel cylinder, mounting bolts, caliper & PCRV for proper
operation / condition, repair if necessary
Check brake hoses and pipes for leakage / damage & replace if necessary
WHEELS & TYRES
Inspect wheel rims and tyres (tyre pressure and damage)
Rotate tyres
Check front wheel bearings for looseness/damage, tighten / replace if necessary
Check rear wheel bearings for looseness/damage, tighten / replace if necessary
Check free rotation of wheels
FRONT AND REAR SUSPENSION
Check suspension strut for oil leakage / damage, replace if necessary
Check suspension arms & steering knuckle supports for
looseness/damage , tighten if required
Check rear coil spring for damage, replace if necessary
Check shock absorbers for oil leakage / damage, replace if necessary
Tighten all bolts and nuts to specified torque
Check suspension front lower link, ball joints & rear semi trailing arms for looseness
of bolts tighten if necessary
Check suspension bushes and silencer hangers for damage, replace if necessary
Check wheel alignment
STEERING
Check steering wheel (play, looseness)
Check steering gear for looseness / leakages, pipelines, hoses
Check tie rods ends (looseness, damage, wear)
Replace power steering system oil and oil filter element

Service Schedule

FREQUENCY
IN KM

IMPORTANT INFORMATION

10000
30000

x
x

10000

x
x

x
x
x
x

x
x

Frequently
10000
30000
20000
15000

x
x

10000
10000

x
x

10000
10000
10000

x
x
x

10000
10000
15000

x
x

x
x
x

x
x

x
x
x

x
x

x
x
x

x
x

10000
10000
10000
80000

x
x
x

x
x
x
x

x
x
x

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SR.
NO.

OPERATION

Service Schedule

FREQUENCY
IN KM

IMPORTANT INFORMATION

ELECTRICAL
1

Check battery electrolyte (level, leakage & charging)

5000

x x x x x x x x

x x x x x x x

Check wiring harness. Relay, fuses connections & functioning of electrical equipment
(looseness, damage)
Check functioning of lights, signals, indicators, guages, window winders, horn
and central locking, etc.

10000

x x x x x

TRANSAXLE & CLUTCH
1

Check oil level and top up if necessary (First at 5000 to 5500 kms & every 10,000 kms thereafter)

10000

Change oil

20000

Check and tighten mounting bolts (First at 5000 to 5500 kms and every 10,000 kms thereafter)

10000

Inspection of drive shaft (C.V. joints) / boot damage

20000

Inspection of clutch pedal height and cable (First at 5000 to 5500 kms and every 10,000 kms
thereafter)

10000

Inspection of clutch slippage / drag and gear shifting (First at 5000 to 5500 kms and every
10,000 kms thereafter)

10000

x
x

A. C. System
1.

Clean the fins of condenser with pressurized air and then with water
(Ensure that the fins don't get damaged)

Check A.C. belt tension, A.C. leakages, blower speeds & functioning
of all control knobs

10000

Clean the fins of evaporator with pressurized air and then with water
(Ensure that the fins don't get damaged)

30000

EveryService

x x x x x
x

x x x x x x x x

x x x x x x x

Body
1

Check body and chassis for unusual noise

Frequently

131

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IMPORTANT INFORMATION

Date

132

Km. reading

Car Record Sheet

Fuel filled

Fuel consumption

Remarks / Complaints

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IMPORTANT INFORMATION

Date

Km. reading

Car Record Sheet

Fuel filled

Fuel consumption

Remarks / Complaints

133

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IMPORTANT INFORMATION
Recommended
Service

Date

Odometer Repair
reading Order
km.
No.

At km.

Record of Services Performed
Servicing
Dealer's
Signature &
Stamp

Recommended
Service
At km.

PDI Free Labour

50,000

5,000 *

55,000

10,000 *

60,000

15,000 *

65,000

20,000 *

70,000

25,000

75,000

30,000

80,000

35,000

85,000

40,000

90,000
95,000

45,000

134

* Labour free, material chargeable

Date

Odometer Repair
reading Order
km.
No.

Servicing
Dealer's
Signature &
Stamp

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IMPORTANT INFORMATION
Recommended
Service
At km.

Date

Odometer Repair
reading Order
km.
No.

Record of Services Performed
Servicing
Dealer's
Signature &
Stamp

Recommended
Service
At km.

1,00,000

1,50,000

1,05,000

1,55,000

1,10,000

1,60,000

1,15,000

1,65,000

1,20,000

1,70,000

1,25,000

1,75,000

1,30,000

1,80,000

Date

Odometer Repair
reading Order
km.
No.

Servicing
Dealer's
Signature &
Stamp

1,35,000
1,40,000
1,45,000

135

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Record of warranty repairs carried out

Date

136

Odometer
reading (km)

Repair
Order No.

Chassis No._____________________

Particulars of Repair

Servicing Dealer's Signature & Stamp

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Record of warranty repairs carried out

Date

Odometer
reading (km)

Repair
Order No.

Chassis No._____________________

Particulars of Repair

Servicing Dealer's Signature & Stamp

137

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ABBREVIATIONS
MD
Min
mkg
mm
Mtg

Main Dealer
Minimum
Meter per Kilogram
Millimeter
Mounting

Number

PCBU
PDI
PSI
PUC

Passenger Car Business Unit
Pre-delivery Inspection
Pounds per Square Inch
Pollution Under Control

RAW
RCSM
RH
RM
RPM

Rear Axle Weight
Regional Customer Support Manager
Right Hand
Regional Manager
Revolution Per Minute

Ignition

Sec
Sq.cm.

Seconds
Square Centimeter

Kg
Km
Km/h

Kilogram
Kilometer
Kilometer per hour

TASC
TASP

Tata Motors Authorised Service Centre
Tata Motors Authorised Service Point

Left Hand

Volts

Maximum

W
Wt

Watts
Weight

AC
ACC
Amp

Air Conditioning
Accessories
Ampere

Br
Brg

Branch
Bearing

cc
Cm

Cubic Centimeters
Centimeter

Dia

Diagonal

EGR

Exhaust Gas Recirculation

FAW
Fig
FIP

Front Axle Weight
Figure
Fuel Injection Pump

gm
GVW

Gram
Gross Vehicle Weight

IGN

Max
138

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ALPHABETICAL INDEX
A

Aggregate Numbering 120
Air Filter 76
Air Flow Pattern 35
Audio Warning 33

Digital Clock 45
Door Locks 17
Driving on a Rainy Day 67
Driving Safety 71
Driving Through Water 66

B
Battery 93
Battery Charging Indicator 28
Belt Tension 82
Bonnet Opening & Closing 56
Brake Fluid 90
Brake Fluid Level 59
Brake Pedal Adjustment 89
Brakes 86

C
Car Care 106
Car Record sheet 132
Catalytic Converter 94
Childproof Lock 18
Clutch 86
Clutch Pedal Adjustment 89
Co-branded Oils, Coolant & Lubricants 123
Combi-Switch 21
Controls 16
Coolants 122

E
EGR System 95
Electrical Accessory Fitment 52
Emergency Service Tips 112
Engine Compartment 74
Engine Compartment Lamp 75
Engine Coolant Level 59
Engine Cooling System 77
Engine Oil and Oil Filter Change 80
Engine Oil Level 58
Environment Protection 8

F
Filling Station Information 12
Front Fog Lamp 23
Front Fog Lamp Indicator 29
Front Fog Lamps 53
Front Seat 47
Front Seat Adjustments 47
Fuel Economy 65

Fuel Filling 85
Fuel Flap Opening 52
Fuel Gauge 32
Fuel Level 58
Fuels 121
Fuses 103

G
Gear Shifting and Shifting Pattern 24
Gear Shifting 63
Glove Box 42
Glow Plug Indicator 29

H
Hazard Warning 26
Headlamps 104
Head-rest 48
Heating, Ventilation & Air Conditioning 36
High Beam Indicator 27
High Mounted Stop Lamp 34

I
Ignition Switch 18
Instrument Panel 25

K
Keys 17

139

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ALPHABETICAL INDEX
T

Night Driving 67

Rear Seat 48
Rear Seat Somersault Position 49
Rear View Mirrors 41
Rear Windshield Demister 23
Rear Windshield Wiper 23
Record of Service Performed 134
Record of Warranty Repairs Carried Out 136
Register Plate Lamps 34
Relays 103
Roof Mounted Interior Lamp 46
RPM Meter 31
Running-In Instructions 62

Parking 61
Parking Brake Indicator 27
Plug Socket 44
Position Lamp Indicator 27
Power Steering 90
Power Windows (if fitted) 43
Preparing to Drive 62

Seat Belt 50
Seat-belt Adjustments 50
Service Instructions 128
Service Schedule 129
Spare Wheel 101
Speedometer 30
Starting the Engine 60
Starting the Engine With Jump Leads 96
Steering Lock 18
Stopping the Engine 61
Sunvisors 41

Vehicle Dimensions 13

L
Lamp 'ON' Reminder 34
Load Area Lamp 53
Low Brake Fluid Warning Light 27
Low Oil Pressure Indicator 28
Lubricants 121

M
Music System 52

R
Reading Lamps 46
Rear Ash Tray 45
Rear Fog Lamp (Provision) 23
Rear Fog Lamp Indicator 29

140

Tail Lamp 34
Tailgate Opening 51
Technical Specification 124
Temperature Gauge 32
Towing the Vehicle 68
Transaxle Oil Change 84
Tray Cover with Coin Holder 44
Turn Signal 26
Tyre Pressure 100
Tyre Rotation 101
Tyres 100

W
Warranty - Terms & Conditions 10
Wheel Alignment 99
Wheel Balancing 99
Wheel Change 97
Wheels & Tyres 97
Window Winding 42
Windshield Washer 75

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CUSTOMER SUPPORT NETWORK

•
•

Tata Motors Offices
Names & Addresses of Tata Motors
– Main Dealerships (MD)
– Tata Motors Authorised Service Centres (TASCs)
– Tata Motors Authorised Service Points (TASPs)

1800 209 6688

* This list is dated 31st August, 2004 and subject to amendments. Updated list will be available at dealerships and Regional offices

141

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