Taylor 8756 User Manual To The A465c5cc 0760 4631 9e32 492c994fc7dc
User Manual: Taylor 8756 to the manual
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OPERATOR'S MANUAL Model 8756 Single Stage Pump Soft Serve Freezer Original Operating Instructions 069071-M 11/15/10 (Original Publication) (Updated 8/14/14) Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E 2010 Carrier Commercial Refrigeration, Inc. 069071-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Air/Mix Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Section 5 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Indicator Lights - MIX LOW and MIX OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 MIX REF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Adjustable Draw Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Section 6 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Air/Mix Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Model 8756 Table of Contents Table of Contents - Page 2 Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 The Air/Mix Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Section 8 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Section 9 Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Section 10 Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Section 11 Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Section 12 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. E 2010 Carrier Commercial Refrigeration, Inc. (Original Publication) (Updated August, 2014) 069071-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Model 8756 Section 1 To the Installer The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. Site Preparation Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed. Installer Safety For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities. In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions. Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and servicing of Taylor equipment. S S S S This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution. Only authorized Taylor service personnel should perform installation and repairs on the equipment. Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs. Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service. Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment. This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken when moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage. Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor. This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size. The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment. Air Cooled Units DO NOT obstruct air intake and discharge openings: Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer and 12” (305 mm) on top to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor. Note: All repairs must be performed by an authorized Taylor Service Technician. This unit has many sharp edges that can cause severe injuries. 131220 Model 8756 1 To the Installer Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections. Water Connections (Water Cooled Units Only) An adequate cold water supply must be provided with a hand shut-off valve. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both single-head and double-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain. CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame. A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration. Electrical Connections In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. FOLLOW YOUR LOCAL ELECTRICAL CODES! To the Installer 2 S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. S Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Model 8756 S Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. Refrigerant If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard. However, any gas under pressure is potentially hazardous and must be handled with caution. In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion. Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards. Beater Rotation Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately. Beater rotation must be clockwise as viewed looking into the freezing cylinder. The following procedures must be performed by an authorized Taylor service technician. Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department. To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at freezer main terminal block only. WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil. To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.) Electrical connections are made directly to the terminal block provided in the main control box. 131220 Model 8756 3 To the Installer Section 2 To the Operator The unit you have purchased has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. as unsorted municipal waste. The user is responsible for returning the unit to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local disposal laws, please contact the municipal waste facility and/or local authorized Taylor distributor. Compressor Warranty Disclaimer The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs. This Operator's Manual should be read before operating or performing any maintenance on the unit. Your Taylor unit will NOT compensate for and/or correct any errors made during the set-up or filling operations. Thus, the initial assembly, set-up, and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the unit's operation, including assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that all understand their role in using and maintaining the unit. In the event you should require technical assistance, please contact your local authorized Taylor Distributor. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, Taylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor. Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non-Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual. From time-to-time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor's testing, that it would be accepted as a drop-in replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call Taylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question. If the crossed out wheeled bin symbol is affixed to this unit, it signifies that this unit is compliant with the EU Directives as well as other similar end of life legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice. 131220 To the Operator 4 Model 8756 Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built-in safety features to protect both operators and service technicians. S S Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves. S S S S IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses. S DO NOT operate the unit without reading this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death. S This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self-serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance. All repairs should be performed by an authorized Taylor service technician. The main power supplies to the unit must be disconnected prior to performing installation, repairs, or maintenance. DO NOT operate the unit unless it is properly grounded. DO NOT operate the unit with larger fuses than specified on the unit's data label. Cord Connected Units: Only Taylor authorized service technicians or licensed electricians may install a plug or replacement cord on these units. Units that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Stationary units which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard. Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service. 131220 Model 8756 5 Safety DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock. S DO NOT allow untrained personnel to operate this unit. S DO NOT operate the unit unless all service panels and access doors are restrained with screws. Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned. Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit. S This unit is designed to maintain product temperature under 41°F (5°C). Any product being added to this unit must be below 41°F (5°C). Failure to follow this instruction may result in health hazards and poor freezer performance. DO NOT remove any internal operating parts (including, but not limited to, freezer door, beater, or scraper blades), unless all control switches are in the OFF position. Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts. DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit. DO NOT obstruct air intake and discharge openings: This unit has many sharp edges that can cause severe injuries. S DO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact. S USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp. Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer and 12” (305 mm) on top to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor. For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The unit has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities. This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit. NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor. 131220 Safety 6 Model 8756 Notes: Model 8756 7 Safety Section 4 Operator Parts Identification Figure 1 Operator Parts Identification 8 Model 8756 8756 Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PANEL A.-FRONT X22879 16 COVER-MIX TANK 024590 2 STUD-NOSE CONE 068410 17 FUNNEL-MIX 036637 3 BOLT-CARRIAGE 012347 18 TRAY-DRIP 22-7/8 X 5-1/8 014533 4 PANEL A.-LOWER SIDE (R & L) X23956 19 SHIELD-SPLASH 23” LONG 022766 5 PANEL-UPPER SIDE LEFT 028599 20 COVER-LEFT MIX STORAGE 037138 6 HOOD 048526 21 COVER-RIGHT MIX STORAGE 037139 7 PANEL-UPPER REAR 022015 22 TRIM-CORNER-LEFT/RIGHT 022013 8 PANEL-LOWER REAR 023598 23 TRIM A.-SIDE LEFT/RIGHT X22424 9 PANEL-UPPER SIDE RIGHT 028600 24 TRIM A.-SHELF X24813 10 PAN-DRIP 17-1/4” LONG 027504 25 TRIM-FRONT-LEFT 024824-SP 11 CASTER-SWIVEL 3/4-10 3” WHL 021279 26 TRIM-FRONT-RIGHT 024825 12 GASKET-CABINET MIX DOOR 024629 27 TRIM-BOTTOM CABINET 024826 13 PROBE A.-MIX (2) X35981 28 STRIP-TOP TRIM 024827 14 BOOT-MIX COVER 037200 29 CASTER 3” SWIVEL (FRONT) 030307 15 TANK A.-MIX W/DECALS X38755 30 SCREW-6-32 X 3/8 SLOTTED 002201 15a* TANK (ONLY) 034928 Model 8756 *NOT SHOWN 9 Operator Parts Identification Beater Door Assembly Figure 2 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 HANDLE A.-DRAW ADJ X55096 7 BEATER A.-3.4QT-1 PIN X46231 1a HANDLE-ADJUSTABLE 028804 8 SHAFT-BEATER 032564 1b SCREW-ADJUSTMENT 055092 9 SEAL-DRIVE SHAFT 032560 1c O-RING-1/4 OD X .070W 50 015872 10 BLADE-SCRAPER-PLASTIC 046235 1d NUT-5/16-24 FINISHED HEX 029639-BLK 11 CLIP-SCRAPER·BLADE-7.00·IN 046236 2 ROD A.-PIVOT-SHORT X22388 12 O-RING-5/16 OD X .070W 016272 3 O-RING-3/8 OD X .070W 016137 13 ROD A.-PIVOT-LONG X22387 4 PLUG-PRIME 028805 14 DOOR A.-3 SPOUT X51532-12 5 GASKET-DOOR HT 4"-DOUBLE 048926 15 O-RING-7/8 OD X .103W 014402 6 KIT A.-BEATER-FRONT SHOES X50350 16 CAP-DESIGN-1.010"ID-6 POINT 014218 6a SHOE-FRONT HELIX-REAR 050346 17 VALVE A.-DRAW X18303 6b BEARING-FRONT-SHOE 050348 18 NUT-STUD-SHORT 034383 6c SHOE-FRONT HELIX-FRONT 050347 19 NUT-STUD-LONG 034382 Operator Parts Identification 10 Model 8756 Air/Mix Pump Assembly ITEM DESCRIPTION PART NO. 1 CAP-PUMP 021276-9 2 PIN-RETAINING 021276-8 *3 PUMP A.-SOFT SERVE COMPLETE X22345 3a CYLINDER A.-PUMP 022345-1 3b PIN-RETAINING 021276-8 3c PISTON 021276-2 3d RING-CHECK 2” OD x 1/2 020050 3e O-RING 2-1/8 OD x .139 W 020051 3f BODY A.-VALVE X22345-3 3g O-RING - 13/16 OD x .139 W 021278 3h ELBOW-INLET 90 DEGREE 022502-4 4 ORIFICE 023425-50 5 O-RING - 3/8 OD x .070 W 016137 6 LINE A.-FLARE 038299 7 LINE A.-PUMP PRESSUSRE X27139 8 DIAPHRAGM-PRESSURE SWITCH 020249 9 TUBE-VINYL 5/8 ID X 1/8 WALL 020945-18 COUNTERWEIGHT-SUCTION TUBE 020452 10 *INCLUDES ITEMS 3a-3h Figure 3 Model 8756 11 Operator Parts Identification Accessories Figure 4 ITEM DESCRIPTION PART NO. ITEM 1 BRUSH-MIX PUMP BODY 023316 7 2 BRUSH-PRESSURE SWITCH 027647 3 BRUSH SET-LVB 050103 4 BRUSH-FEED TUBE 021101 5 BRUSH-DOUBLE ENDED 013072 6 BRUSH-REAR BEARING 013071 DESCRIPTION PART NO. BRUSH-DRAW VALVE 013073 *8 SANITIZER-STERA SHEEN GREEN SEE NOTE 9 LUBRICANT-TAYLOR 4 OZ. 047518 10 KIT A.-TUNE UP X49463-2 11 PAIL-10 QT. 013163 *Note: A sample container of sanitizer is sent with the unit. For reorders, order Stera Sheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs). 140814 Operator Parts Identification 12 Model 8756 Section 5 Important: To the Operator Figure 5 ITEM 1 2 3 4 5 DESCRIPTION POWER SWITCH (TOGGLE) RESET SWITCH MIX REFRIGERATION CONTROL STANDBY KEY WASH KEY Model 8756 ITEM 6 7 8 9 13 DESCRIPTION AUTO KEY PUMP KEY MIX LOW INDICATOR MIX OUT INDICATOR Important: To the Operator Symbol Definitions Reset Button To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols. The reset button is located in the decorative plate above the SOFTECH controls. The reset protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, press the AUTO key to cancel the cycle. Turn the power switch to the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Press the WASH key and observe the freezer's performance. The beater motor should be turning the drive shaft in a clockwise (from operator end) direction without binding. = AUTO = ON = OFF = WASH If it is turning properly, press the WASH key to cancel the cycle. Press the AUTO key on both sides to resume normal operation. If the freezer shuts down again, contact a service technician. = PUMP MIX REF = MIX REF When the MIX REF key is pressed, the light comes on, indicating the mix cabinet refrigeration system is operating. There are two touch-tone panels, one for each freezing cylinder. The mix refrigeration system is controlled by the MIX REF key found on the left panel. By pressing the AUTO key on either side of the freezer, the MIX REF function is automatically turned on. The MIX REF function cannot be cancelled unless the AUTO or STANDBY mode is cancelled first. = STANDBY = MIX LOW = MIX OUT Power Switch When placed in the ON position, the power switch allows SOFTECH control panel operation. Standby Indicator Lights MIX LOW and MIX OUT During long “No Sale” periods it becomes necessary to warm the product in the freezing cylinder to approximately 35_ to 40_F (1.7_to 4.4_C) to prevent overbeating and product breakdown. When the STANDBY key is pressed, the light comes on, indicating the CTR (Cylinder Temperature Retention System) has been activated. In the STANDBY mode, the WASH, PUMP, and AUTO functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the cabinet. When the MIX LOW light begins to flash, the mix tank has a low supply of mix and should be refilled as soon as possible. When the MIX OUT light begins to flash, it indicates the mix tank has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. At this time, the STANDBY and AUTO modes are locked out and the freezer shuts down. To initiate the refrigeration system, add mix to the tank and press the AUTO key. The freezer will automatically begin operation. Important: To the Operator To resume normal operation, press the AUTO key. When the unit cycles off, the product in the freezing cylinder will be at serving viscosity. 14 Model 8756 Wash Adjustable Draw Handle When the WASH key is pressed, the light comes on, indicating beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode. This unit features an adjustable draw handle to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7-1/2 oz. of product by weight per 10 seconds. To increase the flow rate, turn the screw counterclockwise. To decrease the flow rate, turn the screw clockwise. Auto When the AUTO key is pressed, the light comes on, indicating the main refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the cabinet and the PUMP function is locked in to allow air/mix pump operation as required. In addition, for purposes of sanitizing and rinsing, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the top. When drawing product, always have the restrictive bar on the bottom. Pump IMPORTANT! When dispensing product, pull only one draw handle at a time. When the PUMP key is pressed, the light comes on indicating the air/mix pump will operate as required. Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the key again and the light and mode of operation will shut off. Model 8756 15 Important: To the Operator Section 6 Operating Procedures The Model 8756 has two freezing cylinders. The size of each freezing cylinder is 3.4 quarts (3.2 liters). Mix is stored in the lower front refrigerated compartment and is pumped up to the freezing cylinder by an air/mix pump. Duplicate the following procedures, where they apply, for the second freezing cylinder. We begin our instructions at the point where we enter the store in the morning and find the parts laid out to air dry from the previous night's brush cleaning. If you are disassembling the machine for the first time, or need information to get to this starting point in our instructions, turn to page 32, “Disassembly” and start there. Figure 6 Note: For ease of cleaning, the seal may be turned inside out. Be sure to position the seal correctly during assembly. Assembly MAKE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. Failure to follow this instruction may result in electrocution or injury to fingers or hands from hazardous moving parts. Step 1 Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with1/4” more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing. Operating Procedures Figure 7 16 Model 8756 Step 2 Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the gear box coupling. Be sure the drive shaft fits into the drive coupling without binding. Step 4 Holding the rear blade on the beater, slide it into the freezing cylinder half way. Install the front scraper blade over the front holding pin. Figure 10 Figure 8 Step 5 Install the beater shoes. Slide the beater assembly the rest of the way into the freezing cylinder. Step 3 Check the scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades. If the blades are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over the rear holding pin on the beater. Figure 11 Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder. Figure 9 Note: The hole on the scraper blade must fit securely over the pin to prevent costly damage. Model 8756 Repeat these steps for the other side of the freezer. 17 Operating Procedures Step 6 Place the large rubber gaskets in the grooves on the back side of the freezer door. Figure 14 Step 9 Insert the prime plugs into the holes at the top of the freezer door and push down. Figure 12 Step 7 Slide the white plastic front bearings over the baffle rods. Make certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the gaskets or the front bearings. Figure 15 Step 10 Insert the baffle rods through the beaters in the freezing cylinders. Figure 13 Step 8 Slide the o-rings into the grooves on the prime plugs. Apply an even coat of lubricant to the o-rings and the shafts. Operating Procedures Figure 16 18 Model 8756 Step 11 With the door seated on the freezer studs, install the short handscrews on the bottom and the long handscrews on the top. Tighten the handscrews equally in a criss-cross pattern until the door is snug. Step 13 Lubricate the inside of the freezer door spouts, top and bottom. Insert the draw valves from the bottom of the door until the slot in the draw valves comes into view. Figure 17 Figure 19 Step 12 Slide the two o-rings into the grooves on the draw valves. Lubricate the o-rings. Step 14 Slide the o-rings into the grooves on the pivot pins. Lubricate the o-rings. Figure 18 Model 8756 Figure 20 19 Operating Procedures Step 15 Slide the fork of each draw handle into the slot of the draw valves, starting from the right. Slide the long pivot pin through the right and middle draw handles. Secure the left draw handle with the short pivot pin. Step 17 Slide the rear drip pan into the hole in the side panel. Figure 21 Note: This unit features adjustable draw handles to provide the best portion control, giving a better consistency quality to your product and controlling costs. The draw handles can be adjusted for different flow rates. See page 15 for more information on adjusting these handles. Figure 23 Step 18 Install the front drip tray and the splash shield beneath the door spouts. Step 16 Snap the design caps over the bottom of each door spout. Figure 22 Operating Procedures Figure 24 20 Model 8756 Step 2 Slide the small o-ring into the groove in the air orifice. DO NOT lubricate this o-ring. Air/Mix Pump Assembly This Model 8756 uses a single-stage pump. The purpose of the pump is to transfer specific amounts of air and mix to the freezing cylinder. Step 1 Assemble the piston by sliding the check band and the o-ring into the grooves on the piston. Do not lubricate the check band or o-ring. Figure 27 Step 3 Check the small hole in the air orifice to insure that it is not clogged. Place the air orifice into the top of the piston. Figure 25 Note: A concave shaped check band indicates an incorrect assembly. Turn the check band inside out to correctly expose the flat surface. Figure 28 Step 4 Lightly lubricate the inside of the pump body, top and bottom. Figure 26 Model 8756 Figure 29 21 Operating Procedures Step 5 Insert the piston, air orifice end first, into the pump body and push upward. Step 6 Slide the two check bands and the two o-rings into the grooves on the liquid valve body. Do not lubricate the check bands or o-rings. Figure 32 Figure 30 Step 7 Insert the liquid valve body by aligning the steel button at the base of the liquid valve body with the cut-out groove at the bottom of the pump body. Note: The drive hole in the piston must be visible through the hole in the pump body. Figure 31 Operating Procedures Figure 33 22 Model 8756 Step 8 Slide the o-ring into the groove on the mix inlet fitting and lubricate the o-ring. Step 10 Secure the pump parts in position by sliding the keeper pin through the holes located at the bottom of the pump body. Figure 36 Figure 34 Step 11 Assemble the flare line and suction line. Attach the suction line to the barbed end of the mix inlet fitting and allow the weighted end to hang freely. Step 9 Insert the mix inlet fitting into the hole in the base of the liquid valve body. Attach one end of the flare line to the threaded fitting on the lower side of the pump body. Allow the other end to hang freely. Figure 35 Model 8756 Figure 37 23 Operating Procedures Step 12 To secure the air/mix pump, place the pump collar over the pump body. (The cross holes of the pump collar will be on top.) Figure 40 Step 14 Place the diaphragm into its groove in the pressure switch cap. Figure 38 Align the drive hole in the piston to the ball crank of the motor reducer. At the same time, align the locating pin on the face plate. Slide the pump collar upward into the grooves on the side of the face plate and secure the air/mix pump in place by slipping the keeper pin through the cross holes of the pump collar. Note: Alignment of the air/mix pump is extremely important. Severe and costly damage may occur if it is not properly aligned. Figure 41 Step 15 Screw the cap securely onto the housing. Figure 39 Figure 42 Step 13 Lubricate both sides of the pressure switch diaphragm. Operating Procedures Repeat these steps for the other side of the freezer. 24 Model 8756 Step 5 Attach the quick disconnect fitting of the pressure line to the other fitting on the mix inlet tube, just above the flare line. Allow the other end to hang free. Sanitizing Step 1 Prepare a pail of approved 100 PPM sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Step 2 Place the pail of sanitizing solution inside the mix cabinet. Step 3 Brush clean the mix inlet tube with the long brush and the sanitizing solution. Figure 45 Step 6 Insert the free end of the suction line and the pressure line into the pail of sanitizing solution. Figure 43 Step 4 Connect the free end of the flare line to the threaded fitting on the mix inlet tube. Figure 46 Step 7 Place the power switch in the ON position. Figure 44 Model 8756 25 Operating Procedures Step 8 Press the PUMP key. A light will illuminate, indicating that the air/mix pump is operating. This action will cause the sanitizing solution to be pumped through the air/mix pump and out through the pressure line. After approximately 15 seconds, press the PUMP key. The light will extinguish and the pump will stop operation. Step 10 Place an empty pail beneath the door spout. Raise the prime plug. Figure 49 Step 11 Press the WASH and PUMP keys. The indicator lights will illuminate, indicating pump and beater motor operation. Figure 47 Step 9 Drain the pressure line. Connect the free end of the pressure line to the pressure switch. Figure 48 Operating Procedures Figure 50 26 Model 8756 Step 12 When a steady stream of sanitizing solution is flowing from the prime plug hole in the bottom of the freezer door, press the PUMP key. This will de-activate pump operation. Push down the prime plug and allow the beater to agitate for 5 minutes. Step 14 When the sanitizer stops flowing from the door spout, close the draw valve. Press the WASH and PUMP keys to stop operation. Figure 51 Figure 53 Step 13 After 5 minutes, open the prime plug. Press the PUMP key. Open the draw valve and draw off the remaining sanitizer. Momentarily open the center draw handle to sanitize the center door spout. Step 15 Disconnect the pressure line from the pressure switch. Drain the sanitizer. Reconnect the pressure line to the pressure switch. Repeat these steps for the second freezing cylinder. Step 16 Prepare a sink with an approved sanitizing solution (examples: Stera SheenR or Kay-5R). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Step 17 Take the following parts to the sink and sanitize: mix tanks, mix tank covers, mix probes, mix storage covers, and funnels. Figure 52 Model 8756 27 Operating Procedures Step 4 Install the funnel. Fill the mix tank with fresh mix. Priming Step 1 Place the mix tank and the cover in the mix cabinet. Step 2 Insert the prongs of the mix probe inside the mix tank. Connect the mix probe in the socket receptacle. Figure 56 Step 5 Remove the funnel and install the mix storage cover. Close the mix cabinet door. Step 6 Place an empty pail beneath the door spout and open the draw valve. With the prime plug still in the UP position, press the PUMP key. This will allow the mix to be pumped through the freezing cylinder and force out any remaining sanitizer. When full strength mix is flowing from the door spout, close the draw valve. Figure 54 Step 3 Place the free end of the suction line into the mix tank. Figure 55 Operating Procedures Figure 57 28 Model 8756 Step 7 When a steady stream of mix is flowing from the prime plug hole in the bottom of the freezer door, press the PUMP key to stop operation. Figure 60 Repeat these steps for the other side of the freezer. Figure 58 Step 8 Once the stream of mix stops flowing from the prime plug hole, push down the prime plug. Rinse the prime plug hole area with water. Remove the pail and discard the mix and sanitizer. When the unit cycles off, the product will be at the correct viscosity. Note: Keep the mix cabinet door closed except when filling the mix tank and during cleaning and sanitizing procedures. Leaving the door open while the mix refrigeration system is active may cause the evaporator to ice up and impair the mix cabinet refrigeration. Closing Procedure Figure 59 To disassemble the Model 8756, the following items will be needed: Step 9 Press the AUTO key. The MIX REF indicator will illuminate to indicate the mix refrigeration system is operating. The AUTO indicator will illuminate to indicate that the main refrigeration system is operating. The PUMP indicator will illuminate to indicate that the air/mix pump will operate whenever mix is needed in the freezing cylinder. Model 8756 S S S S 29 Two cleaning and sanitizing pails Necessary brushes (provided with freezer) Cleaner Single service towels Operating Procedures Draining Product From the Freezing Cylinder Rinsing Step 1 Fill the empty pail in the mix cabinet with two gallons (7.6 liters) of cool, clean water. Place the free end of the suction line in the pail of water. Step 1 Press the AUTO and MIX REF keys to cancel freezer operation. Step 2 Disconnect the pressure line from the pressure switch and place it in the pail of water. Step 2 Open the mix cabinet door and remove the mix storage cover, the mix tank cover, the mix tank, and the mix probe. Step 3 Press the PUMP key. This action will cause the rinse water to be pumped through the air/mix pump and out through the pressure line. After approximately 15 seconds, press the PUMP key to stop operation. Step 3 If local health codes permit the use of rerun, empty the mix from the mix tank into a sanitized, NSF approved stainless steel rerun container. Place a sanitized lid on the rerun container and place it in the walk-in cooler. Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Step 4 Place the suction line in an empty pail in the mix cabinet. Repeat these steps for the second freezing cylinder. Figure 61 Step 4 Drain and connect the free end of the pressure line to the pressure switch. ALWAYS FOLLOW LOCAL HEALTH CODES. Operating Procedures 30 Model 8756 Step 5 Place an empty pail beneath the door spout. Raise the prime plug and press the WASH and PUMP keys. Cleaning Step 1 Prepare a pail of approved 100 PPM cleaning solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Step 2 Place the pail of cleaning solution inside the mix cabinet and insert the suction line. Figure 62 Step 6 When a steady stream of rinse water is flowing from the prime plug hole in the bottom of the freezer door, open the draw valve and drain all the rinse water. Step 7 Once the rinse water stops flowing from the door spout, close the draw valve and press the WASH and PUMP keys to stop operation. Figure 64 Step 3 Disconnect the pressure line from the pressure switch and place it in the pail of cleaning solution. Step 4 Press the PUMP key. This action will cause the cleaning solution to be pumped through the air/mix pump and out through the pressure line. After approximately 15 seconds, press the PUMP key to stop operation. Figure 63 Step 8 Disconnect the pressure line from the pressure switch. Drain the water and then reconnect. Step 9 Repeat this procedure using clean warm water, until the water being discharged is clear. Figure 65 Step 5 Drain and connect the free end of the pressure line to the pressure switch. Repeat these steps for the second freezing cylinder. Model 8756 31 Operating Procedures Step 6 Place an empty pail beneath the door spout. Raise the prime plug and press the WASH and PUMP keys. Step 9 Place the power switch in the OFF position before disassembling the machine. Figure 68 Figure 66 Disassembly Step 7 When a steady stream of solution is flowing from the prime plug hole in the bottom of the freezer door, open the draw valve and draw off the remaining cleaning solution. MAKE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. Failure to follow this instruction may result in electrocution or injury to fingers or hands from hazardous moving parts. Step 8 Once the solution stops flowing from the door spout, close the draw valve and press the WASH and PUMP keys to stop operation. Step 1 Remove the handscrews, freezer door, beaters, shoes, scraper blades and the drive shafts from the freezing cylinders. Take these parts to the sink for cleaning. Step 2 Remove the air/mix pump. Unscrew the flare line from the mix inlet tube. Disengage the pressure line from the pressure switch and the mix inlet tube. Pull the retaining pin out of the pump collar and slide the collar down. Tilt the air/mix pump away from the machine and take the entire assembly to the sink for further disassembly and brush cleaning. Step 3 Remove the pressure switch cap from the mix cabinet. Remove the diaphragm from the cap. Repeat Steps 3 and 4 for the other side of the freezer. Figure 67 Repeat these steps for the other side of the freezer. Operating Procedures Step 4 Remove the front drip tray and the splash shield. 32 Model 8756 Step 6 Return to the freezer with a small amount of cleaning solution. Use the black bristle brush to brush clean the rear shell bearings at the back of the freezing cylinders. Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution (examples: Kay-5R or Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. If an approved cleaner other than Kay-5r or Sterar-Sheen is used, dilute it according to the label instructions. IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage and too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning. Step 2 Remove the seals from the drive shafts. Figure 69 Step 3 Remove the scraper blade clips from the scraper blades. Step 7 Using the long, flexible brush and cleaning solution, clean the mix inlet tubes located in the mix cabinet. Thoroughly clean the tubes all the way up to the freezing cylinder. This area needs special attention because bacteria and milkstone can build up here. Step 4 From the freezer doors, remove the gaskets, front bearings, pivot pins, draw handles, draw valves, prime plugs, and design caps. Remove all o-rings. Step 8 Remove the rear drip pan from the side panel and take it to the sink for cleaning. Note: To remove the o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward. It will roll out of the groove and can be easily removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves. Note: If the rear drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide. Step 9 Thoroughly brush clean all disassembled parts in the cleaning solution. Make sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve cores in the freezer door. Step 5 Remove the flare lines, the suction lines, the retaining pins and the mix inlet fittings from the pump cylinders. Remove the liquid valve bodies from the pump cylinders. Step 10 Place the parts on a clean, dry surface to air dry overnight. Step 11 Wipe clean all exterior surfaces of the freezer and the mix cabinet. Remove the pistons from the pump cylinders. Remove all o-rings and check bands. Model 8756 33 Operating Procedures Section 7 Important: Operator Checklist j 5. Properly prepare the cleaning and sanitizing solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing. Sanitize the freezing cylinder for 5 minutes. During Cleaning and Sanitizing ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations. j 6. The temperature of the mix in the mix cabinet and the walk-in cooler should be below 38_F (3.3_C). Regular Maintenance Checks CLEANING AND SANITIZING MUST BE PERFORMED DAILY. j 1. Replace scraper blades that are bent, damaged or worn. Troubleshooting Bacterial Count j 2. Before installing the beater, be certain that the scraper blades are properly attached over the pins and the beater assembly is straight. j 1. Thoroughly clean and sanitize the machine regularly, including complete disassembly and brush cleaning. j 3. Check the rear shell bearing for signs of wear (excessive mix leakage in the rear drip pan) and be certain it is properly cleaned. j 2. Use all brushes supplied for thorough cleaning. The brushes are specially designed to reach all mix passageways. j 4. Using a screwdriver and cloth towel, keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits. j 3. Use the long white bristle brush to clean the mix feed tube which extends from the mix reservoir to the rear of the freezing cylinder. j 5. Dispose of o-rings and seals if they are worn, torn, or fit too loosely, and replace with new ones. j 4. Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the brush. Important: Operator Checklist j 6. Follow all lubricating procedures as outlined in “Assembly”. 34 Model 8756 j 7. If your machine is air cooled, check the condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum the filters on a monthly schedule. The Air/Mix Pump j 1. Dispose of the o-rings, the check bands and the pressure switch diaphragm if they are worn, torn or fit too loosely. Replace them with new ones. j 2. Follow lubricating procedures carefully. Never lubricate check bands. j 8. Your machine is equipped with an auxiliary refrigeration system. Check the auxiliary condenser for accumulation of dirt and lint. Dirty condensers will reduce the refrigeration capacity of the mix cabinet. Condensers must be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. j 3. Handle plastic pump parts with care to avoid nicks and cracks. j 4. Be sure the pressure line is securely attached to the pressure switch. j 5. Clean, sanitize, and lubricate the pressure switch diaphragm daily. j 9. On water cooled units, check the water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Model 8756 j 6. Be sure the air/mix pump is properly aligned with the face plate of the motor reducer or severe and costly damage may occur. 35 Important: Operator Checklist Section 8 PROBLEM 1. No product is being dispensed. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Low on mix. The MIX OUT light is on. a. Add mix to the mix tank and press the AUTO key. 28 b. The power switch is in the OFF position. b. Place the power switch in the ON position and press the AUTO key. --- c. The beater motor is out on reset. c. Reset the freezer. d. Insufficient mix in the freezing cylinder. d. Refer to problem #2. --- e. Restriction in the door spout. e. Disassemble and clean the freezer. Never put objects or fingers in the door spout. --- f. Machine is unplugged. f. Plug machine into the wall receptacle. --- g. Circuit breaker is off or the fuse is blown. g. Turn the breaker on or replace the fuse. --- h. The mix probe was not installed properly or was damaged. h. Check the mix probe installation. i. The beater assembly is rotating counterclockwise. 2. Insufficient mix in the freezing cylinder. Troubleshooting Guide 13 28 i. Contact a service technician to correct the rotation to clockwise. --- a. Suction line is not fully submerged in the mix. a. Arrange the suction line so the weighted end is fully submerged. 28 b. Improper seal of suction line to the mix inlet fitting. b. Remove the suction line from the mix inlet fitting. Place under hot running water, allow tubing to swell, then cool. Connect suction line to barbed fitting. Eventual replacement will be necessary. --- c. Worn or defective check bands or o-rings in air/mix pump assembly. c. Replace regularly. Never lubricate check bands. 21 / 41 36 Model 8756 PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 2. Insufficient mix in the freezing cylinder. (Cont'd.) d. Missing, defective, or no lubrication on the mix inlet fitting o-ring. d. Replace or evenly lubricate the o-ring on the mix inlet fitting. 23 / 41 e. The pump motor is not activated. e. Place power switch in OFF position. Push reset button on pump drive motor. Return power switch to ON position. Press the AUTO key. --- f. Pressure switch diaphragm installed incorrectly, or missing. f. Diaphragm must be correctly installed in the pressure switch cap. 24 g. The mix inlet tube is frozen or clogged. g. Use the long flexible brush and sanitizing solution to clear the restriction in the mix inlet tube. Contact a service technician to correct the cause of over-refrigeration in the mix cabinet. --- h. The mix pump ball crank is broken. h. Contact a service technician to replace the ball crank. --- i. Defective air/mix pump pressure switch. i. Contact a service technician to replace the pressure switch. --- 3. Product is too stiff. Model 8756 a. Insufficient mix in the freezing cylinder. a. Refer to problem #2. b. Improper priming procedures. b. Drain the freezing cylinder and reprime the machine. c. Out-of-date mix. c. Use fresh mix. d. Viscosity control is set too cold. d. Contact a service technician. 37 28 28/ 41 --- Troubleshooting Guide PROBLEM 4. Product is too soft. PROBABLE CAUSE REMEDY PAGE REF. a. Worn scraper blades. a. Replace scraper blades regularly. 41 b. Dirty condensers or air filters on air cooled units. b. Clean monthly. 35 c. Inadequate water supply on water cooled units. c. Check the water supply. Check water lines for leaks or kinks. 1/ 35 d. Inadequate air space around air cooled units. d. Allow adequate room for air flow across the condensers. Minimum of 3” (76 mm) clearance on all sides. Do not obstruct air discharge on top. 12” (305 mm) clearance on top of freezer. 1 e. Viscosity control is set too warm. e. Contact a service technician. a. Warm mix was placed in the tank. a. Mix added to the mix tank should be below 40_F (4.4_C). 34 b. The mix cabinet door was left open. b. The door must be kept closed. 28 c. The mix cabinet door gasket is not sealing. c. Repair or replace gasket. d. Dirty mix cabinet condenser or air filter. d. Clean monthly. e. The mix cabinet refrigeration system needs adjustment. e. Contact a service technician. --- 6. Mix in the mix cabinet is too cold. a. The mix cabinet refrigeration system needs adjustment. a. Contact a service technician. --- 7. Excessive mix leakage from the bottom of the door spout. a. Worn, missing or incorrect o-ring is on the draw valve. b. Check the o-rings. (Replace every 3 months.) 41 b. Improper lubrication on the draw valve o-rings. c. Lubricate properly. 19 5. Mix in the mix cabinet is too warm. Troubleshooting Guide 38 --- --35 Model 8756 PROBLEM 8. Excessive mix leakage into the rear drip pan. 9. The drive shaft is stuck in the gear box coupling. 10. Freezing cylinder walls are scored. 11. The air/mix pump does not operate. Model 8756 PROBABLE CAUSE REMEDY PAGE REF. a. Worn or missing drive shaft seal. a. Install or replace the seal. 16/ 41 b. Improper lubrication of the drive shaft. b. Lubricate properly. c. Worn rear shell bearing. c. Contact a service technician to replace the rear shell bearing. --- d. The gear box is out of alignment. d. Contact a service technician to align the gear box. --- a. Rounded corners on hex end of drive shaft or gear coupling. a. Replace damaged component. --- b. The gear box is out of alignment. b. Contact a service technician to align the gear box. --- a. Broken pins on beater assembly. a. Repair or replace the beater assembly. Be sure the scraper blades are properly seated on pins. 17 b. Missing front bearing. b. Install the front bearing on the back of the freezer door. 18 c. The beater assembly is bent. c. Repair or replace the beater assembly. Contact a service technician to correct the cause of insufficient mix in freezing cylinder. --- a. The pump motor is not activated. a. Place power switch in OFF position. Push reset button on pump drive motor. Place power switch in ON position. --- b. The pressure switch diaphragm was installed incorrectly or is missing. b. The diaphragm must be correctly installed in the pressure switch cap. 24 c. Defective air/mix pump pressure switch. c. Contact a service technician to replace the pressure switch. --- 39 16 Troubleshooting Guide PROBLEM REMEDY PAGE REF. a. The machine is unplugged. a. Plug the machine into the wall receptacle. --- b. The circuit breaker is off or the fuse is blown. b. Turn the breaker on or replace the fuse. --- c. Low on mix. The MIX OUT light is flashing. c. Add mix to the mix tank and press the AUTO key. 13 d. The mix probe is not installed properly or is damaged. d. Check the mix probe installation. 28 e. The beater motor is out on reset. e. Reset the freezer. 13 f. The power switch is in the OFF position. f. Place the power switch in the ON position. 25 g. The unit is off on high head pressure. g. Air cooled: clean the condenser. Water cooled: check the water supply. Contact a service technician. 35 13. Overrun is too low. a. The air orifice is plugged. a. Use a soap solution to clean the small hole in the air orifice. --- 14 Air is “popping” during the dispensing of product. a. Incorrect assembly of the air/mix pump. a. Assemble and lubricate the air/mix pump components according to instructions. 21 b. The mix suction line is losing its prime. b. The mix suction line is cracked or has a loose fit to the mix inlet fitting. Replace the mix suction line. --- 12. The machine will not operate in the AUTO mode. Troubleshooting Guide PROBABLE CAUSE 40 Model 8756 Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum Double Ended Brush Inspect & Replace if Necessary Minimum White Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum White Bristle Brush, 9/16” x 44” Inspect & Replace if Necessary Minimum White Bristle Brush, 3” x 7” Inspect & Replace if Necessary Minimum Small White Bristle Brush, 1/8” Inspect & Replace if Necessary Minimum Brush Set Inspect & Replace if Necessary Minimum Scraper Blades X Drive Shaft Seal X Freezer Door Gasket X Front Bearing X Beater Shoes X Draw Valve O-Rings X Prime Plug O-Rings X Air/Mix Pump O-Rings X Check Rings X Mix Inlet Fitting O-Ring X Pressure Switch Diaphragm X Design Cap X Model 8756 41 Parts Replacement Schedule Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Product Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts Part Limited Warranty Period Insulated shell assembly Five (5) years Refrigeration compressor (except service valve) Five (5) years Beater motors Two (2) years Beater drive gear Two (2) years Printed circuit boards and Softech controls beginning with serial number H8024200 Two (2) years Parts not otherwise listed in this table or excluded below One (1) year LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used. 3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit. 5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers. 131220 Limited Warranty on Equipment 42 Model 8756 3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration. 9. Any Product purchased over the Internet. 10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. 13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, USA Model 8756 43 Limited Warranty on Equipment Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re-manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Limited Warranty Period Part's Warranty Class Code or Part Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months Class 512 Parts Twelve (12) months Class 000 Parts No warranty Taylor Part #072454 (Motor-24VDC *C832/C842*) Four (4) years LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency. 3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation. 4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit. 6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment. 7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 1, 2 Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment. 131220 Limited Warranty on Parts 44 Model 8756 LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud. 4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly. 6. External hoses, electrical power supplies, and machine grounding. 7. Parts not supplied or designated by Taylor, or damages resulting from their use. 8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration. 11. Any Part purchased over the Internet. 12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. Model 8756 45 Limited Warranty on Parts LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER'S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, USA Limited Warranty on Parts 46 Model 8756 Model 8756 47 013071 013072 013073 021101 023316 027647 050103 X34464 032444 BRUSH-REAR BRG 1“ D X 2” LONG X 14 BRUSH-DOUBLE ENDED BRUSH-DRAW VALVE 1" OD X 2" X 17" L BRUSH-FEED TUBE 9/16 OD BRUSH-MIX PUMP BODY-3" X 7" WHITE BRUSH-PRESSURE SWITCH BRUSH-SET CABLE A.-2 COND-24 IN-PUSH ON CABLE-RIBBON-POWER/RELAY-18 IN 013739 X22004 BRACKET A.-RESET BUTTON 013592 032624 BOOT-PRESSURE SWITCH +EYELET-RESET BUTTON X32326-SER +PIN-PIVOT X36641SER2 053481-27 MOTOR-FAN 208-230V 50/60 HZ BOARD-POWER-GEN 1 & 2 031314 BOOT-CAPACITOR-INSULATING BOARD-LOGIC-GEN 034749 X53725-27 BLOWER A.-STANDARD OUTPUT CAPACITOR-RUN 7.5UF/370V 039423 046236 +CLIP-SCRAPER BLADE 022849 046235 +BLADE-SCRAPER-PLASTIC BLOCK-TERMINAL X46231 BEATER A.-3.4QT-1 PIN-SUPPORT BELT-AX36 012864 +WASHER-BEARING LOCK 050348 028991 +NUT-BRASS BEARING BEARING-FRONT-SHOE 028992 031324 BEARING-REAR SHELL-NICKEL +GUIDE-DRIP SEAL 024259 PART NUMBER ADAPTOR-PUMP-CABINET DESCRIPTION 2 1 1 2 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 4 4 --> 4 4 2 2 2 2 2 2 QTY. 103 000 000 000 000 000 000 000 000 103 103 103 000 212 212 103 000 103 103 103 000 000 103 000 103 000 000 000 000 103 WARR. CLASS 208-230V 60HZ 3PH ORDER X50350 SHOE KIT REMARKS Section 12 Parts List + Available Separately Parts List + Available Separately Parts List 48 Model 8756 048627-27 COMPRESSOR AEA0415ZXD-AE580ET +RELAY-START-COMPRESSOR 012721 COUPLING-DRIVE 3/4 HEX X 1-7/8 2 037200 038145 +RELAY-START COMPRESSOR 052401-27 052197 +RELAY-START-COMPRESSOR +KIT-MOUNTING-COMPRESSOR 032424 031304 +CAPACITOR-START-216-259UF-250V DECAL-DEC-TAYLOR-TWIN-SS-CABINET 029439 +CAPACITOR-RUN- 35UF-370V 052397- 031790 +CAPACITOR-START - 161-193UF/250V COMPRESSOR CS18K6E-PFV (COPELAND) 012906 +CAPACITOR-RUN 20UF/440V COMPRESSOR L63A113BBC2 (BRISTOL-OLD) 048259-27 037139 COVER- MIX STORAGE-RIGHT +BOOT-MIX COVER 1 037138 COVER-MIX STORAGE-LEFT 1 * * * * * * * * * 1 1 024590 2 065956 COVER-MIX TANK 4 2 1 COVER-PUMP CONTROL 042511 029797 CONDENSER-AC-9X8 -2 ROW +SCREW-5/16-18 X 5/16 ALLEN SET 050104 2 1 016352-27 CONDENSER-AC-18LX14H-4ROW - NEW +TRANS.-CONT.-ANTICIPATOR 20 1 054703-03 1 065955 1 +RELAY-DPDT-24VAC-30A@277V X65954 +BRACKET-PUMP CIRCUIT MOUNT CONTROL A.-LOW VOLTAGE PUMP 1 2 2 1 048259-33 COMPRESSOR L63A113DBLA 050106-27 030307 CASTER-3" SWV 3/4-10 STM W/BRAKE 2 2 1 021279 CASTER-SWV-3/4-10 ST. 3IN WHEEL 3 QTY. 034749 021276-9 CAP-PUMP +CAPACITOR-RUN 7.5UF/370V 014218 PART NUMBER CAP-DESIGN-1.010"ID-6 POINT DESCRIPTION 000 000 103 103 103 512 103 103 103 512 000 103 103 103 000 000 103 103 103 103 103 103 103 103 103 512 512 103 103 103 000 WARR. CLASS 230-60-1 230-60-1 230-60-1 MAIN - 8752-J9066372/UP, 8756-J9013732/UP 230-60-1 - BRISTOL 230-60-1 - BRISTOL 8756-PRIOR TO J9013732 - 230-60-1 MAIN - 8752-PRIOR TO J9066372 MIX CABINET MAIN LOW VOLTAGE CONTROL PUMP LOW VOLTAGE CONTROL PUMP MIX CABINET 208-230V 60HZ 1PH & 208-230V 60HZ 3PH 208-230V 60HZ 3PH - 3 REMARKS + Available Separately Model 8756 49 Parts List 3 033662 029639-BLK +SCREW-ADJUSTMENT-STAINLESS 050346 050347 SHOE-FRONT HELIX *REAR* SHOE-FRONT HELIX *FRONT* 045865 065471 FITTING DOOR INTERLOCK 038417-DVD DVD-OPS TRAIN VIDEO X30939 048901 DRYER-FILTER FASTENER-CLIP 1/4-20 U TYPE 8 049346 EVAPORATOR-12L X 4H X 1-7/8T X24816 DRYER-CAP. TUBE 014402 X18303 016272 X22387 016272 X22388 016137 DOOR A.-INS.MIX +O-RING-7/8 OD X .103W +VALVE A.-DRAW +O-RING-5/16 OD X .070W +ROD A.-PIVOT +O-RING-5/16 OD X .070W +ROD A.-PIVOT +O-RING-3/8 OD X .070W 028805 050348 BEARING-FRONT-SHOE +PLUG-PRIME X50350 +KIT A.-BEATER-FRONT SHOES +NUT-5/16-24 18-8 SS JAM 3 015872 +O-RING-1/4 OD X .070 W 50 1 8 1 1 2 1 1 5 2 2 1 2 1 4 2 2 2 2 2 3 3 2 1 1 X55096 X51532-12 DOOR A.-3 SPOUT 1 1 048926 037807-33 DIAGRAM-WIRING +HANDLE A.-DRAW ADJUSTABLE 038374 DECAL-TROUBLESHOOT 2 1 +GASKET-DOOR-4" SHELL 038750 DECAL-MIX TANK-WRONG 021521 024735 DECAL-INST-CLN-CAB 1 QTY. DECAL-DOOR-3 SPOUT-TWIN TWIST 021521 PART NUMBER DECAL-DOOR-3 SPOUT-TWIN TWIST DESCRIPTION 103 000 103 000 000 000 103 000 103 000 103 000 103 000 103 000 000 000 000 000 000 000 103 000 000 103 000 000 000 000 000 WARR. CLASS PANELS MIX CABINET MAIN MIX CABINET DRAW VALVE PIVOT ROD LONG PIVOT ROD SHORT PRIME PLUG REMARKS + Available Separately Parts List 50 Model 8756 X49463-2 KIT A.-TUNE UP-3 SPOUT-CAB 014218 014402 016272 034698 CAP-DESIGN 1.010"ID-6 POINT O-RING-7/8 OD X .103W O-RING-5/16 OD X .070W SEAL-DRAW VALVE X56200-6 X62253-27 KIT A.-MOTOR-FAN KIT A.-BARREL *TWIN SS X50350 KIT A.-BEATER-FRONT SHOES 020249 048526 DIAPHRAGM-PRESSURE SWITCH 027581 HOOD X32521 HOLDER-FUSE 300 VOLT PANEL MOUNT 036023 020143 HINGE-SELF CLOSING DOOR +SUPPORT A.-HINGE X25736 HINGE A.-MOTOR +SHIM-DOOR 068529-27 HARNESS A.-TRANS/RELAY 020741 X28628 GUIDE A.-DRIP PAN 020323 028534-1 GUARD-FAN +SPACER-HINGE 021286-SER GEAR A.*REDUCER +PLATE-LOWER HINGE 048926 GASKET-DOOR HT 4"-DOUBLE X20315 024629 GASKET-CAB MIX DOOR +PIN A.-UPPER HINGE 027582 FUSE-15 AMP CARTRIDGE 032934 051272 FUSE-.063A-250V-5X20MM X20305 027582 FUSE-15 AMP CARTRIDGE +CAP-DOOR 036637 FUNNEL-MIX +BEARING A.-HINGE 013087 PART NUMBER FITTING-INLET DESCRIPTION 1 2 7 3 1 2 1 2 1 1 4 1 2 2 1 1 1 1 1 2 1 1 2 2 2 1 2 2 4 2 2 QTY. 000 103 000 103 103 103 103 000 103 103 000 000 103 103 103 103 212 000 000 000 103 000 103 103 WARR. CLASS MIX CABINET MIX CABINET REMARKS + Available Separately Model 8756 51 Parts List 021522-33 062253-27 MOTOR-1.5 HP MOTOR-FAN 95.3 CFM 2700 RPM 053481-27 03091327AS MOTOR-FAN 208-230V 50/60 HZ MOTOR-REDUCER 54 RPM-SS 028534-1 028752-M MAN-OPER 8752/8756/8757 +GUARD-FAN 047518 LUBRICANT-TAYLOR 4 OZ. 020940-16 TUBE-VINYL 3/16 ID X 1/16 038299 020021 LINE A.-FLARE 15" 030553 X27139 LINE A.-PUMP PRESSURE SOCKET-QD. 3/16 BARB 052632 LABEL-SWITCH-POWER-OFF/ON FERRULE-3/8 OD BRASS 051433 048260-WHT TOOL-O-RING REMOVAL-FREEZER 032749 020050 RING-CHECK 2 IN OD X 1/2 LABEL-WARNING-COVER 033215 RING-CHECK 1-1/4 OD X 3/8 LABEL-DOOR-WARNING-MOVING PARTS 022473 POPPET-RUBBER-BLACK 020090 016137 LABEL-CHECK MOTOR ROTATATION 020051 O-RING-3/8 OD X .070W 050346 SHOE-FRONT HELIX *REAR* O-RING-2-1/8 OD X .139W-#225 050347 SHOE-FRONT HELIX *FRONT* 018664 050348 BEARING-FRONT-SHOE 021278 X50350 KIT A.-BEATER-FRONT SHOES O-RING-1-3/8 OD X .103W-#123 032560 O-RING-13/16 OD X .139W 048926 SEAL-DRIVE SHAFT X56200-3 PART NUMBER GASKET-DOOR HT 4"-DOUBLE KIT A.-DRAW VALVE *TWIN SS* DESCRIPTION 2 1 2 2 2 1 1 2 2 4 4 2 1 7 1 1 1 4 2 2 4 6 2 2 2 2 2 2 2 2 1 QTY. 103 103 103 103 212 000 000 103 000 103 000 103 000 000 000 000 WARR. CLASS BLOWER ORDER X62253-27 KIT A.-MOTOR-FAN KIT A.-MOTOR 36 TUBES PER CASE R30314 TUBE-VINYL 3/16IDX5/16OD-100'R 208-230V 60HZ 3PH REMARKS 140814 Parts List + Available Separately 52 Model 8756 023425-50 ORIFICE 027504 X22879 X23956 023598 022015 028599 028600 PAN-DRIP 17-1/4"LONG PANEL A.-FRONT PANEL A.-LOWER SIDE PANEL-LOWER REAR PANEL-UPPER REAR PANEL-UPPER SIDE LEFT PANEL-UPPER SIDE RIGHT 020051 021276-8 021276-2 PIN-RETAINING PISTON X22345 PUMP A.-SOFT SERVE *CABINET* O-RING-2-1/8 OD X .139W-#225 027822 PULLEY-2AK74-5/8 021278 016403 PULLEY-2AK22 X .625-.6265 022502-4 X36267 PROBE A.-THERMISTOR *SHORT* O-RING-13/16 OD X .139W X31602 PROBE A.-THERMISTOR ELBOW-INLET 90 DEG. X35981 PROBE A.-MIX-W/BALL CONNECTORS 022345-1 034878 PLUG-HOLE 1/2 X22345-3 029595 PLUG-DRIP TRAY HOLE CYLINDER A.-PUMP X32138 PLATE A.-DEC. BODY A.-VALVE 021276-8 PIN-RETAINING 013808 X22811 PAN A.-DRIP +WASHER-PLASTIC PIVOT 013163 PAIL-10 QT. 019330 034383 NUT-STUD *SHORT +O-RING-13/16 OD X .103W 034382 PART NUMBER NUT-STUD *LONG DESCRIPTION 2 2 6 2 2 2 2 2 2 2 1 2 2 1 1 1 2 4 1 1 1 1 2 1 1 1 2 2 2 2 2 QTY. 103 103 000 000 103 103 103 103 103 103 103 103 103 000 000 103 103 000 103 103 103 103 103 103 103 103 000 000 103 103 103 WARR. CLASS GEAR MIX CABINET BARREL MIX CABINET HINGED HINGED RIGHT & LEFT EXPANSION VALVE REMARKS + Available Separately Model 8756 53 Parts List 054703-03 042007-34 032607-27 050106-27 055492 010425 032564 RELAY-DPDT-24VAC-30A@277V RELAY-MTR START TI#4CR-2-645 RELAY-SPST-30 A-240V RELAY-START-COMPRESSOR SANITIZER-STERA SHEEN-GREEN SANITIZER-STERA SHEEN GREEN SHAFT-BEATER 048519 X49124 025707 023488 023487 032651 065409 X36615 SHROUD-CONDENSER *FRONT SHROUD A.-EVAPORATOR SPRING-COMP.970X.115X2.00 SPRING-RETURN RIGHT SPRING-RETURN LEFT SPRING-COMP.480X.047X1.00 SPRING-INTERLOCK DOOR SOCKET A.-PROBE*BALL&SOCK*60IN STRIP-TOP TRIM OVERLOAD-THERMAL-3P-4.0/6.5A STARTER-3 PHASE 4 TO 6.5 AMP 024827 067461-3J 066794-33J 037843 048518 SHROUD-CONDENSER *TOP 035813 048517 SHROUD-CONDENSER *REAR SCREW-5-40 X 1/4 SOCKET CAP SS 022766 SHIELD-SPLASH 23 INCH CLIP-BALL CONNECTOR 068410 X24347-SER STUD-NOSE CONE SHELL A.-INSULATED 032560 052111-03 +SEAL-DRIVE SHAFT 066795-33 021276-8 +PIN-RETAINING RELAY-DPDT 100UA TO 7A 1/8HP 021276-9 +CAP-PUMP RELAY-3 POLE-20A-208/240 50/60 020050 PART NUMBER RING-CHECK 2 IN OD X 1/2 DESCRIPTION 1 2 2 6 6 2 1 2 1 1 4 1 1 1 1 1 4 1 2 2 1 1 1 1 2 2 1 2 2 2 6 QTY. 103 103 103 000 000 103 000 103 103 103 103 103 103 103 103 103 103 512 000 103 000 000 103 103 103 103 103 103 103 103 000 WARR. CLASS 64 OZ. PER JAR 100/2OZ. PACKETS PER CASE REMARKS + Available Separately Parts List 54 Model 8756 032190 038484 023487 023488 X39269 E-RING 1/4 PIN-PIVOT-DRAW SWITCH SPRING-RETURN LEFT SPRING-RETURN RIGHT SWITCH A.-DRAW-TWIN TWIST 035793 030132-27 016352-27 014533 TRANS.-240V PR1/24V SEC 10 VA TRANS.-CONT.-ANTICIPATOR 20 TRAY-DRIP 22-7/8L X 5-1/8W 034928 TANK-MIX 9-GALLON TAPERED BOTTOM TOOL-LIQ.VALVE BODY EXTRACTING 038750 X38755 TANK A.-MIX W/DECALS DECAL-MIX TANK-WRONG SIDE OUT 037394 032260 SWITCH-PLUNGER-SPDT15A125-25 048230 032651 SPRING-COMP.480X.047X1.00 SWITCH-TOGGLE-DPDT*ON-NONE-ON 032634 PISTON-PRESSURE SWITCH SWITCH-PRESSURE 440 PSI-SOLDER 017998 O-RING-1/2ID X 5/8 OD 032260 020249 DIAPHRAGM-PRESSURE SWITCH 039252 032635 CAP-SWITCH-PRESSURE SWITCH-PLUNGER-SPDT15A125-250V 032633 BODY-PRESSURE SWITCH SWITCH-LEVER-SPDT-11A-125-277V 032653 X32660 ACTUATOR-LEAF TYPE SWITCH A.-PRESSURE 039252 X38252 BRACKET A.-SWITCH 039264 038650 ARM-SWITCH-DRAW-RIGHT SWITCH-LEVER-SPDT-11A-125-277V 038649 ARM-SWITCH-DRAW-LEFT BRACKET-DRAW SWITCH-TWIN TWIST X38921 PART NUMBER SWITCH A.-DRAW *TWIN TWIST DESCRIPTION 1 2 1 1 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 1 1 1 1 QTY. 103 103 103 000 103 000 103 103 103 103 103 103 103 103 000 103 103 103 000 103 103 103 103 103 103 103 000 103 103 103 103 WARR. CLASS LOW VOLTAGE CONTROL PUMP POWER REMARKS + Available Separately Model 8756 55 Parts List 024826 024824-SP 024825 022013 X23124 019330 032886 TRIM-BOTTOM MIX DOOR TRIM-FRONT LEFT TRIM-FRONT RIGHT TRIM-REAR CORNER TUBE A.-MIX INLET-SOFT SERVE +O-RING-13/16 OD X .103W +SEAL-INLET TUBE X49653 X18303 029406 044404 043232 047016 022665 046365 050900 VALVE A.-ACCESS - CABINET VALVE A.-DRAW VALVE-ACCESS 1/4 X 3/8 SOLDER VALVE-ACCESS 1/4FL X 1/4SOLDER VALVE-ACCESS 1/4FL X 3/8SOLDER VALVE-ACCESS-1/4 MFLX1/4 S-90 VALVE-EPR 1/4S VALVE-EXP-AUTO-1/4S X1/4 FPT +BOOT-EXPANSION VALVE X32663 R30314 TUBE-VINYL 3/16IDX5/16OD-100'R WIRE A.-PRESSURE*LONG* R30312 020945-18 TUBE-VINYL 5/8 ID X 1/8 WALL TUBE-VINYL 1/4 ID X 3/8 OD 020452 COUNTERWEIGHT-SUCTION TUBE X37293 X22424 TRIM A.-SIDE TUBE A.-SUCTION *18 INCH X24813 PART NUMBER TRIM A.-SHELF DESCRIPTION 2 2 2 1 2 2 1 1 3 1 3' 7' 2 2 2 2 2 2 2 1 1 1 2 1 QTY. 103 000 103 103 103 103 103 103 103 103 000 000 000 103 103 000 000 103 103 103 103 103 103 103 WARR. CLASS FOR X51985 PRESSURE SWITCH SUCTION LINE SUCTION LINE RIGHT & LEFT BELOW DRIP TRAY REMARKS WHT GRN/YEL GRN/YEL BRN MIX LEVEL PROBE BLK NC C BRN DRAW 8 1 A GRN/YEL SHK PUMP SET POINT A RED BLK MIX HOPPER TEMP BLK FAN MIX 2 BRN BLK/WHT SOFTECH CONTROL STANDBY TEMP MIX OUT PUMP BRL PROBE MIX LOW AUTO MIX 1 WASH STANDBY COLDER STANDBY MIX COLDER MEMBRANE SWITCHES SHK.TEMP/ VISCOSITY COLDER PANEL BLK LOGIC 5 N. O. DOOR INTERLOCK SWITCH LEFT BLU/WHT MIX MIX OUT NO DRAW SWITCH MIX LOW DIP SWITCH UP = OFF 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SWITCH INTERVAL 7 8 TIME 16 OFF OFF OFF 14 ON ON OFF 11 ON ON 5 4 PUR/WHT 9 BLK/WHT MIX CAB COMP. M WHT (SEE FIG. 2) BLK WHT WHT BLK CORD WHT MIX CAB.COND.FAN (WATER COOLED ONLY) M (SEE FIG. 1) COMPRESSOR PTC CRANKCASE HEATER BLK/WHT BLK PRESSURE SW. BLK BLK/WHT CONDENSOR BLOWER (AIR COOLED ONLY) BLK CORD BLK RED WHT 7 24VAC WHT BLK 4 2 3 BRN FUSE WHT BLU/WHT MIX LEVEL PROBE BLK BLU/WHT BLK S R NC H.P.SW C C BRN DRAW 4 BLK WHITE SHK PUMP B SET POINT B MIX LOW WASH MEMBRANE SWITCHES BLK STANDBY TEMP FAN MIX 2 BLK BLK 4 MIX PUMP RED L3 WHT 3 2 M (SEE FIG. 3) BLK 60 HZ RED 50 HZ BRN BRN WHT COM CAP ELECTRICAL ENCLOSURES FUSE WHT PUMP ROTATION AS VIEWED FROM FRONT BLK BLU OVLD. RESET SOFTECH CONTROL YEL 24VAC YEL L1 L2 COMPRESSOR PTC CRANKCASE HEATER BLK PUMP BRL PROBE MIX OUT MIX 1 AUTO STANDBY COLDER ORN RED M COMP RED PRESSURE SW. BLK MIX COLDER 8 SHK.TEMP/ VISCOSITY COLDER 6 PANEL STANDBY GRN/YEL LOGIC 7 WHT RIGHT 3 WHT BLK BLK BLK ORN RIGHT POWER/RELAY BOARD BROWN 2 MIX MIX OUT NO DRAW SWITCH MIX LOW DIP SWITCH UP = OFF 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SWITCH INTERVAL 7 8 TIME 16 OFF OFF OFF 14 ON ON OFF 11 ON ON 5 BLK WHT BLK BLK BLK BLU BLK M BEATER MTR. 1 2 3 4 PTC RELAY YEL BRN OVERLOAD (MOTOR PROTECTOR) RED 13 12 BRN/WHT BLK YEL ORN 8 FAN RELAY (AIR COOLED ONLY) FUSE 6 OVLD. RESET M PUMP ROTATION AS VIEWED FROM FRONT BLK BLU MIX PUMP RED YEL (SEE FIG. 3) BLK GRN/YEL STRIPE RED YEL WHT 3 L2 DR N L1 YEL BLK BLU 14 LEFT POWER/RELAY BOARD ORN WHT BLK/WHT BLK 4 BLK LINE WHT BLK WHT BLK/WHT BLK BLK BLK WHT BLK BLK RED 2 BLK YEL POWER SWITCH 4PDT FUSE M WHT BLK M COMP 3 2 4 RELAY WHT ALTERNATE WIRING DIAGRAM PRP BLK WHT EXTRA MAIN 208/240 6 5 50/60 HZ THERMAL O.L. 4 2 2C MAIN 240V FIG 1 RED 1 BLK START TEMP. INDICATOR TRANS. BLK 3 GE MOTOR SCHEMATIC BLK 12V DIGITAL TEMP. INDICATOR OPTION IN PHANTOM. TEMP. INDICATOR PROBE MIX CABINET TEMP. INDICATOR. BRN BLU/WHT M WHT MIX CAB. EVAP. FANS BLK H.P.SW. M BEATER MOTOR MOTOR CCW BLK ORN YEL BRN YEL ORN MIX FAN PUMP BTR COM B B BRN MIX REFRIGERATION COMPRESSOR FIG. 2 BLK BRN OVLD. BLK RED BLK WHT BLK BRN RED WHT L3 RED BRN L1 0L BEATER L2 GND BLU BLU MIX FAN BTR PUMP COM BLK BRN L1 0L BEATER L2 GND BLK BLK BLK BLK 40 WATT HEATER L2 LINE RED BLK BRN A A GRN/YEL CONDENSATION PAN HEATER OPTION IN PHANTOM L1 YEL BLK BLU BLK BLK BLK/WHT MIX PUMP FIG. 3 WHT BLK RED BLK GRN/YEL ELECTRICAL ENCLOSURES BLK WHT YEL BLK/WHT BLK/WHT BLK/WHT BLK BLK BLK RED GRN/YEL YEL BRN BLU/WHT BLU/WHT 8756 037807-33 11/12/13
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