Taylor Freezer 632 Users Manual
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2015-02-02
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OPERATOR’S MANUAL Model 632 Combo Freezer Original Operating Instructions 030049- M 3/00 (Original Publication) (Updated 9/2/14) Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number: E 2000 Carrier Commercial Refrigeration, Inc. 030049- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 2 2 3 3 Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Section 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Section 4 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Model 632 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Serve Door Assembly Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shake Door Assembly Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 9 10 11 Section 5 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Light - Mix low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mix Ref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermistor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Tube (Soft Serve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Tube (Shake) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustable Draw Handle (Soft Serve Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 13 13 13 13 13 13 14 14 14 Section 6 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Prior To Set- Up For Units With A Syrup Rail (Optional Feature) . . . . . . . . . . . . . Freezing Cylinder Assembly - Soft Serve Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . Freezing Cylinder Assembly - Shake Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15 19 21 Table of Contents Model 632 Table of Contents - Page 2 Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining Product From The Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24 24 24 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 25 25 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 26 26 27 Section 8 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Section 9 Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Section 10 Limited Warranty on Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Section 11 Limited Warranty on Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. E 2000 Carrier Commercial Refrigeration, Inc. (Original Publication) (Updated September, 2014) 030049- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072 Model 632 Table of Contents Section 1 To the Installer The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. This unit has many sharp edges that can cause severe injuries. Installer Safety Site Preparation In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions. Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or the equipment have been addressed. Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor® equipment. For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities. Only authorized Taylor service personnel should perform installation, maintenance, and repairs on Taylor equipment. Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs. Authorized service personnel must ensure that the proper protective equipment (PPE) is available and worn when required during installation and service. Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment. This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution. The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment. Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor. S S S S This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage. This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size. Note: All repairs must be performed by an authorized Taylor Service Technician. 131206 Model 632 1 To the Installer Air Cooled Units Electrical Connections DO NOT obstruct air intake and discharge openings: In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condensers. A deflector is provided to prevent recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor. Water Connections FOLLOW YOUR LOCAL ELECTRICAL CODES! (Water Cooled Units Only) An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 1/2” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both single- head and double- head units. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain. Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections. CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame. A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration. 110407 To the Installer 2 Model 632 Refrigerant S S S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion. Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards. If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard. Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately. Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder. Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department. Note: The following procedures must be performed by an authorized Taylor service technician. To correct the rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only. To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.) WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil. Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel. 130924 Model 632 3 To the Installer Section 2 To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 632, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. This Operator’s Manual should be read before operating or performing any maintenance on your equipment. Compressor Warranty Disclaimer Your Taylor freezer will NOT eventually compensate for and correct any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists. The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs. In the event you should require technical assistance, please contact your local authorized Taylor Distributor. Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor. Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice. Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is 131206 To the Operator 4 Model 632 Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense. DO NOT operate the freezer without reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury. This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self- serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance. This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame. S DO NOT operate the freezer unless it is properly grounded. S DO NOT operate the freezer with larger fuses than specified on the freezer data label. S All repairs must be performed by an authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs. S Cord Connected Units: Only Taylor authorized service technicians may install a plug on this unit. S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. S Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes. S Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion. If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard. DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock. Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service. 130924 Model 632 5 Safety Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned. DO NOT allow untrained personnel to operate this machine. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts. S Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit. This unit is designed to maintain product temperature under 41_F (5_C). Any product being added to this unit must be below 41_F (5_C). Failure to follow this instruction may result in health hazards and poor freezer performance. This unit has many sharp edges that can cause severe injuries. S S S DO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact. USE EXTREME CAUTION when removing the beater asssembly. The scraper blades are very sharp. CAUTION- SHARP EDGES: Two people are required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage. DO NOT obstruct air intake and discharge openings: The minimum required air space on all sides is 3” (76 mm). A deflector is provided to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine. For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F (40_C) at reduced capacities. DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit. NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor. This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. 130924 Safety 6 Model 632 Section 4 Operator Parts Identification Model 632 Exploded View 111101 Model 632 7 Operator Parts Identification Model 632 Parts Identification List ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 COVER-HOPPER 053809 11 SCREW-1/4-20X3/8 RHM-SS 011694 2 TUBE-FEED-SHAKE-5/16 HOLE 028967-7 12 TUBE A.-FEED-SS-5/32 HOLE X29429-2 CASTER 4” SWV 5/8 STEM W/BRAKE 034081 3 4 ORIFICE 022465-100 13 PANEL-SERVICE 024439 14 TRAY-DRIP 22-7/8L X 5-1/5W 014533 15 SHIELD-SPLASH 037041 16 PANEL-SIDE-LEFT 067578 17 BOLT-CARRIAGE 1/4-20X3/4 SS 012347 18 STUD-NOSE CONE 022822 19 KNOB-DRAW VALVE 013635 20 PAN-DRIP 11-5/8 LONG 027503 5 O-RING-3/8 OD X .070 WIDE 016137 6 O-RING-.643 OD X .077 WIDE 018572 7 PANEL-REAR 053782 8 PANEL-SIDE-RIGHT 067577 9 ADAPTOR A.-CASTER X18915 CASTER-SWV 5/8 STEM 4 IN WHEEL 018794 10 111101 Operator Parts Identification 8 Model 632 Soft Serve Door Assembly Exploded View Item Description Part No. Item Description Part No. 1 Seal- Drive Shaft 032560 9b Screw- Adjustment 033662 2 Shaft- Beater 032564 9c O- Ring (Adjustment Screw) 015872 3 Beater A.- 3.4 Qt. 1 Pin X31761 10 O- Ring 5/16 OD x .070 W 016272 4 O- Ring- 3/8 OD x .070 W 016137 11 Pin A.- Pivot X22820 5 Blade- Scraper- Plastic 035174 12 Nut- Stud 021508 6 Bearing- Front 050216 13 Valve A.- Draw X18303 7 Gasket- Door HT 4” Double 048926 14 O- Ring 7/8 OD x .103 W 014402 8 Door A.- 1 Spout X51531- 10 15 Cap- Design 1.010” ID - 6 Point 014218 9 Handle A.- Draw- Adj. X26996 16 Plug- Prime 028805 9a Draw Handle 044197 Model 632 9 Operator Parts Identification Shake Door Assembly Exploded View Item Description Part No. Item Part No. 1 Seal- Drive Shaft 032560 Gasket- Door 016672 2 Shaft- Beater 032790 8 Door Assembly X30272- SER 3 Beater A.- 7 Qt.- 1 Pin X46233 9 Valve A.- Draw X13624- SP 4 Clip- Scraper Blade - 8.75” 046238 10 O- Ring - 1- 1/16 OD 020571 5 Blade- Scraper- Plastic 046237 11 Decal- Lift Plate Front 015200 6 Bearing- Front 013116 12 Nut- Stud - General Usage 021508 Operator Parts Identification 7 Description 10 Model 632 Accessories Item Description Part No. 1 Brush- Rear Bearing 013071 2 Brush- Double Ended 013072 3 Brush- Draw Valve 014753 4 Brush- Mix Hopper 023316 5 Lubricant- Taylor 4 oz. 047518 6 Pail- 10 qt. 013163 7 Sanitizer - Kay 5 (125 Packets) 041082 140811 Model 632 11 Operator Parts Identification Section 5 Item Important: To the Operator Power Switch Description 1 Power Switch 2 Mix Low Indicator Light 3 Mix (Hopper Refrigeration) 4 Standby 5 Wash 6 Auto 7 Thermistor Control 8 Adjustable Draw Handle 9 Reset Button Important: To the Operator When placed in the ON position, the power switch allows SOFTECH control panel operation. Indicator Light - Mix low Located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. Always maintain at least 3” (76 mm) of mix in the hopper. If you neglect to add mix, a freeze- up may occur. This will cause eventual damage to the beater, blades, drive shaft, and freezer door. 12 Model 632 Mix Ref Wash When the WASH key is pressed, the light comes on. This indicates beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode. When the MIX REF key is pressed, the light comes on indicating the mix hopper refrigeration system is operating. MIX REF is controlled by the left side of the freezer as viewed from the operator end. The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first. Auto When the AUTO key is pressed, the light comes on. This indicates that the main refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the mix hopper. Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the key again. The light and mode of operation will shut off. Standby The Separate Hopper Refrigeration System (SHR) and the Cylinder Temperature Retention System (CTR) are standard features. The SHR incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below 40_(4.4_C) to assure bacteria control. The CTR works with the SHR to maintain a good quality product. During long “No Sale” periods, it is necessary to warm the product in the freezing cylinder to approximately 35_F to 40_F (1.7_C to 4.4_C) to prevent overbeating and product breakdown. Thermistor Control The thermistor control is used to vary the “cycle off” temperature for the shake side of the machine. The serving temperature of the shake can be adjusted colder by turning the knob to the right. To achieve a warmer temperature, turn the knob to the left. Reset Button To activate the SHR and CTR, press the STANDBY key. Remove the air orifice and place the air tube (end without the hole) into the mix inlet hole. The reset button is located in the service panel. The reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the AUTO key to cancel the cycle. Turn the power switch to the OFF position. Press the reset button firmly. When the STANDBY key is pressed, the light comes on, indicating the CTR (Cylinder Temperature Retention System) has been activated. In the STANDBY mode, the WASH and AUTO functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the hopper. Note: Do not use metal objects to press the reset button. Failure to follow this instruction may result in electrocution. Turn the power switch to the ON position. Press the WASH key and observe the freezer’s performance. Open the side access panel. Make sure the beater motor is turning the drive shaft in a clockwise direction (from the operator end) without binding. To resume normal operation, press the AUTO key. When the unit cycles off, the product in the freezing cylinder will be at serving viscosity. At this time, place the air tube (end with the hole) into the mix inlet hole and install the air orifice. Model 632 If the beater motor is turning properly, press the WASH key to cancel the cycle. Press the AUTO key to resume normal operation. 13 Important: To the Operator Air Tube (Soft Serve) Air Tube (Shake) The air tube serves two purposes. One end of the tube has a hole and the other end does not. After priming the machine, install the air tube. Install the air tube in the position that will allow for the hole marked “1” to be in the down position. This is the AUTO position, and will allow mix and air to travel to the freezing cylinder while product is being dispensed. Figure 2 During long “No Sale” periods, reverse the position of the air tube. Position the air tube to allow the hole marked “2” to be in the down position. This is the STANDBY position, and will prevent any mix from entering the freezing cylinder. Figure 1 1. 2. After priming the machine, lubricate the o- rings on the air tube (the end with the hole) and place it into the mix inlet hole. Every time the draw handle is raised, new mix and air from the hopper will flow down into the freezing cylinder. This will keep the freezing cylinder properly loaded and will maintain overrun. Note: Be sure to place the air tubes in the correct position when returning the freezer to the AUTO position. Adjustable Draw Handle (Soft Serve Only) During long “No Sale” periods, remove the air orifice. Lubricate the o- rings on the air tube (the end without the hole), and place it into the mix inlet hole. This will prevent any mix from entering the freezing cylinder. These units feature an adjustable draw handle to provide the best portion control. The draw handle should be adjusted to provide a flow rate of 5 to 7- 1/2 oz. of product per 10 seconds. To INCREASE the flow rate, turn the screw COUNTERCLOCKWISE. Turn the screw CLOCKWISE to DECREASE the flow rate. During Sanitizing and Rinsing, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP. When drawing product, always place the restrictive bar on the bottom. The air orifice is used to meter a certain amount of air into the freezing cylinder. The air orifice maintains overrun and allows enough mix to enter the freezing cylinder after a draw. Important: To the Operator 14 Model 632 Section 6 Operating Procedures Freezing Cylinder Assembly - Soft Serve Side We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s cleaning. These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion. If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 25, “Disassembly”, and start there. Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). MAKE SURE CONTROL SWITCH IS IN THE “OFF” POSITION. Failure to do so may cause injury from hazardous moving parts, or electrocution. Step 1 Install the drive shaft. Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing. Prior To Set- Up For Units With A Syrup Rail (Optional Feature) Step 1 Remove the two stainless syrup jars with topping pumps from the syrup rail. Check the water level in the heated syrup topping well. Make sure the water is filled to the indicating mark on the bottom of the well. Step 2 Place the heater switch in the ON position. Note: This heating process will take approximately 2- 1/2 hours to reach temperature. The water level in the topping wells must be checked at least once daily. Step 3 Prepare a pail of approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sanitize the topping pumps by placing the entire pump assembly in the pail of sanitizing solution. Pump the solution through the assembly to thoroughly sanitize the pump. Figure 3 Step 4 Remove the two topping pumps. Fill each stainless syrup jar with topping. Replace the topping pumps in the syrup jars. 081117 Model 632 15 Operating Procedures Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Engage the hex end firmly into the drive coupling. Be sure the drive shaft fits into the drive coupling without binding. Figure 6 Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft. The beater should fit snugly, but not so tightly that the beater cannot be turned slightly to engage the drive shaft. If the beater slides in too easily with little or no resistance, there will not be enough force against the beater to hold the blades in place. If this is the case, contact your authorized Taylor service agent. Figure 4 Step 2 Take one of the scraper blades and slip it under the hook at the front of the beater. Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap. At the back end of the beater, slip the blade under the hook. Repeat this step for the second scraper blade. Step 3 Assemble the freezer door. Place the large rubber gasket into the groove on the back side of the freezer door. Slide the white plastic front bearing over the baffle rod onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door. DO NOT LUBRICATE THE GASKET OR THE FRONT BEARING. Figure 5 Holding the beater securely, slide the beater one third of the way into the freezing cylinder. Looking into the freezing cylinder, align the hole at the rear of the beater with the flats on the end of the drive shaft. Operating Procedures Figure 7 16 Model 632 Slide the two o- rings into the grooves on the prime plug. Apply an even coat of Taylor Lube to the o- rings and shaft. Step 5 Install the draw valve. Slide the two o- rings into the grooves on the draw valve, and lubricate. Figure 8 Figure 11 Insert the prime plug into the hole in the top of the freezer door, and push down. Lubricate the inside of the freezer door spout, top and bottom, and insert the draw valve from the bottom until the slot in the draw valve comes into view. Figure 9 Step 4 Install the freezer door. Insert the baffle rod through the opening in the beater and seat the door flush with the freezing cylinder. With the door seated on the freezer studs, install the handscrews. Tighten equally in a crisscross pattern to insure the door is snug. Step 6 Install the adjustable draw handle. Slide the o- ring into the groove on the pivot pin, and lubricate. Figure 10 Figure 13 Model 632 Figure 12 17 Operating Procedures Slide the fork over the bar in the slot of the draw valve. Secure with pivot pin. Figure 16 Slide the small o- ring into the groove of the air orifice. Do not lubricate the o- ring. Figure 14 Note: These units feature adjustable draw handles to provide the best portion control. The draw handles can be adjusted for different flow rates. See page 14 for more information on adjusting these handles. Step 7 Snap the design cap over the end of the door spout. Figure 17 Note: Make sure the hole in the air orifice is clean and is not clogged. If the hole in the air orifice should become clogged, use soap and hot water to clear the hole. Do not enlarge the hole in the air orifice. Install the air orifice into the hole in the top of the air tube (in the end without the small hole on the side). Figure 15 Step 8 Slide two o- rings on one end of the air tube. Slide two o- rings on the other end of the air tube. Operating Procedures Figure 18 18 Model 632 Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Engage the hex end firmly into the drive coupling. Be sure the drive shaft fits into the drive coupling without binding. Step 9 Lay the air tube (with the air orifice installed) in the bottom of the mix hopper for sanitizing. Note: The air tube for the shake side does not require o- rings or an air orifice. Freezing Cylinder Assembly Shake Side Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). MAKE SURE CONTROL SWITCH IS IN THE “OFF” POSITION. Failure to do so may cause injury from hazardous moving parts, or electrocution. Figure 20 Step 1 Install the drive shaft. Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing. Step 2 Install the beater assembly. First check the scraper blades for any nicks or signs of wear. If any nicks are present, replace the blade(s). Figure 21 Note: To prevent costly damage, the hole on the scraper blade must fit securely over the pin. Figure 19 Model 632 19 Operating Procedures If blades are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over the rear holding pin on the beater (knife edge to the outside). Holding the rear blade on the beater, slide the assembly into the freezing cylinder halfway, tail end first. Install the front scraper blade over the front holding pin. Slide the beater assembly completely into the freezing cylinder. Figure 24 Step 4 Install the freezer door. Place the freezer door gasket into the groove on the back of the freezer door. Slide the front bearing over the baffle rod so the flanged edge is against the door. DO NOT LUBRICATE THE GASKET OR BEARING. Figure 22 Step 3 Install the draw valve. Slide the two o- rings into the grooves on the draw valve and lubricate the bottom 1/2 of the valve. Figure 25 Insert the baffle rod through the beater in the freezing cylinder. With the door seated on the freezer studs, install the stud nuts. Tighten equally in a criss- cross pattern to insure the door is snug. Figure 23 Lubricate the inside of the freezer door spout, top and bottom, and insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve to the right when assembling the door to the freezer. Operating Procedures Figure 26 20 Model 632 Sanitizing Rotate the draw valve bracket to the left and center it into position by raising the draw arm and placing it into the slotted groove of the draw valve bracket. Step 1 Prepare a pail of approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Note: The draw valve bracket must be positioned with the notch to the left. Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder. Figure 27 Step 5 Lay the air tube in the bottom of the mix hopper. Figure 29 Step 6 Slide the rear drip pan(s) into the hole in the side panel. Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper. While cleaning the mix hopper, take particular care in brushing the mix level sensing probe on the rear wall of the hopper, the mix inlet hole, and the air tubes. Figure 28 Step 7 Install the drip tray and splash shield. Figure 30 081117 Model 632 21 Operating Procedures Step 7 When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door, open the draw handle. Draw off all the sanitizing solution. Step 4 Place the power switch in the ON position. Figure 31 Step 5 Press the WASH key. This will cause the sanitizing solution in the freezing cylinder to agitate. Allow it to agitate for five minutes. Figure 34 Step 8 Once the sanitizer stops flowing from the door spout, close the draw handle and press the WASH key, cancelling the beater motor operation. Note: You have just sanitized the freezer. Be sure your hands are sanitized before continuing these instructions. Step 9 Stand the air tube in the corner of the hopper. Figure 32 Step 6 Place an empty pail beneath the door spout. Raise the prime plug (soft serve side only). Figure 35 Repeat steps 1 through 9 for the shake side of the freezer. Figure 33 Operating Procedures 22 Model 632 Priming Step 1 With a pail beneath the door spout, open the draw handle. Be sure the prime plug is still in the UP position (soft serve side only). Pour two gallons (7.6 liters) of fresh mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, close the draw handle. Note: Use only fresh mix when priming the freezing cylinder. Figure 38 Step 5 Press the AUTO key. The AUTO light will come on indicating the main refrigeration system is operating. When the unit cycles off, the product will be at serving viscosity. Note: The MIX REF light will come on, indicating the mix refrigeration system is operating to maintain the mix in the mix hopper. Figure 36 Step 2 Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door, push down the prime plug (soft serve only). Figure 39 Step 6 Fill the hopper with mix. As the mix level comes in contact with the mix level sensing probe on the rear wall of the hopper, the MIX LOW light will shut off. Figure 37 Step 3 Lubricate the o- rings on the air tube on the end with the small hole on the side (soft serve only). Step 7 Place the mix hopper cover in position over the mix hopper. Step 4 Install the air tube (the end with the hole) with the air orifice installed into the mix inlet hole in the mix hopper (soft serve only). Model 632 Repeat steps 1 through 7 for the other side of the freezer. 23 Operating Procedures Closing Procedure Rinsing Step 1 Pour two gallons (7.6 liters) of cool clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix inlet hole and mix level sensing probe. To disassemble your unit, the following items will be needed: S S S S S Two cleaning pails Sanitized stainless steel rerun can with lid Necessary brushes (provided with freezer) Step 2 With a pail beneath the door spout, (raise the prime plug - soft serve only) and press the WASH key. Cleaner Single service towels Step 3 When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door (soft serve only), open the draw handle. Drain all the rinse water from the freezing cylinder, close the draw handle and press the WASH key cancelling the WASH mode. Draining Product From The Freezing Cylinder Repeat steps 1 through 3 for the shake side of the freezer. Step 1 Press the AUTO key, cancelling compressor and beater motor operation. Cleaning Step 1 Prepare a pail of approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Press the MIX REF key, cancelling the mix hopper refrigeration system. Step 2 Remove the hopper cover, hopper gasket and air tube. Take these parts to the sink for cleaning. Step 2 Push down the prime plug (soft serve only). Pour the cleaning solution into the mix hopper. Step 3 If local health codes permit the use of rerun, place a sanitized, NSF approved stainless steel rerun container beneath the door spout. Press the WASH key and open the draw handle. Drain the remaining product from the freezing cylinder and mix hopper. When the flow of product stops, press the WASH key and close the draw handle. Place the sanitized lid on the rerun container and place it in the walk- in cooler. (See page 5 for instructions regarding the proper use of rerun.) Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probe, and the mix inlet hole. Step 4 Press the WASH key. This will cause the cleaning solution in the freezing cylinder to agitate. Step 5 Place an empty pail beneath the door spout and raise the prime plug (soft serve only). Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Follow the instructions in the previous step, except drain the product into a pail and properly discard the mix. Step 6 When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door (soft serve only), open the draw handle. Draw off all of the solution. Repeat steps 1 through 3 for the other side of the freezer. Step 7 Once the cleaner stops flowing from the door spout, close the draw handle and press the WASH key cancelling the WASH mode. ALWAYS FOLLOW LOCAL HEALTH CODES. 140811 Operating Procedures 24 Model 632 Note: To remove o- rings, use a single service towel to grasp the o- ring. Apply pressure in an upward direction until the o- ring pops out of its groove. With the other hand, push the top of the o- ring forward and it will roll out of the groove and can be easily removed. If there is more than one o- ring to be removed, always remove the rear o- ring first. This will allow the o- ring to slide over the forward rings without falling into the open grooves. Repeat steps 1 through 7 for the other side of the freezer. Disassembly BE SURE THE POWER SWITCH IS IN THE OFF POSITION. MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL. Step 4 Remove the o- rings from the air tube and air orifice (soft serve only). Step 1 Remove the stud nuts, freezer door(s), beater(s), scraper blades, and drive shaft(s) from the freezing cylinder(s). Take these parts to the sink for cleaning. Step 5 Return to the freezer with a small amount of cleaning solution. Brush clean the rear shell bearing(s) at the back of the freezing cylinder(s) with the black bristle brush. Step 2 Remove the front drip tray and the splash shield. Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution (examples: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. If another approved cleaner is used, dilute it according to the label instructions. (IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.) Make sure all brushes provided with the freezer are available for brush cleaning. Figure 40 Step 6 Remove the rear drip pan(s) and take to the sink for cleaning. Step 2 Remove the seal(s) from the drive shaft(s). Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide. Step 3 From the freezer door(s) remove: S S S S S S S Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core(s) in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight. gasket(s) front bearing(s) pivot pin(s) adjustable draw handle(s) design cap(s) draw valve(s) prime plug Step 8 Wipe clean all exterior surfaces of the freezer. Remove all o- rings. 081117 Model 632 25 Operating Procedures Section 7 Important: Operator Checklist During Cleaning and Sanitizing prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the days operation. ALWAYS FOLLOW LOCAL HEALTH CODES. j 6. On a designated day of the week, run the mix as low as feasible and discard it after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations. j 7. Properly prepare the cleaning and sanitizing solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing. j 8. The temperature of the mix in the mix hopper and walk- in cooler should be below 40_F. (4.4_C.). CLEANING AND SANITIZING MUST BE PERFORMED DAILY. Regular Maintenance Checks Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. j 1. Replace scraper blades that are nicked or damaged. Before installing the beater assembly, be certain that scraper blades are properly attached to the helix or pins. Troubleshooting Bacterial Count j 2. Check the rear shell bearing for signs of wear (excessive mix leakage in rear drip pan) and be certain it is properly cleaned. j 1. Thoroughly clean and sanitize machine regularly, including complete disassembly and brush cleaning. j 3. Using a screwdriver and cloth towel, keep the rear shell bearing and the female drive socket clean and free of lubricant and mix deposits. j 2. Use all brushes supplied for thorough cleaning. The brushes are specially designed to reach all mix passageways. j 4. Dispose of o- rings and seals if they are worn, torn, or fit too loosely, and replace with new ones. j 3. Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder. j 5. Follow all lubricating procedures as outlined in “Assembly”. j 6. If your machine is air cooled, check the condensers for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule. j 4. Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush. j 5. IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day. DO NOT 081117 Important: Operator Checklist 26 Model 632 Winter Storage CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in electrocution. If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. j 7. If your machine is equipped with an auxiliary refrigeration system, check the auxiliary condenser for accumulation of dirt and lint. Dirty condensers will reduce the refrigeration capacity of the mix hopper. Condensers must be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Disconnect the freezer from the main power source to prevent possible electrical damage. On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system. CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in electrocution. Your local Taylor Distributor can perform this winter storage service for you. j 8. If your machine is water cooled, check the water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor. Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin. 081117 Model 632 27 Important: Operator Checklist Section 8 PROBLEM 1. 2. 3. No product is being dispensed with draw valve open and the machine in the AUTO mode. The product is too stiff. The product is too soft. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Freeze- up in mix inlet hole. a. Call service technician to adjust the mix hopper temperature. --- b. Beater motor out on reset. b. Reset the freezer. c. The beater is rotating counterclockwise from the operator end. c. Contact service technician to correct rotation to clockwise from operator end. --- d. The circuit breaker is off or the fuse is blown. d. Turn the breaker on, or replace the fuse. --- e. There is inadequate mix in the mix hopper. e. Fill the mix hopper with mix. 23 f. The air orifice is not installed (soft serve only). f. Install air orifice in air tube. 23 a. The viscosity needs adjustment. a. Contact service technician. --- b. The air orifice is not installed (soft serve only). b. Install air orifice in air tube. 23 a. Viscosity needs adjustment. a. Contact service technician. --- b. Not enough air space around unit. (Air cooled units) b. Allow for adequate air flow across the condenser. c. Worn scraper blades. c. Replace regularly. 30 d. Dirty condenser (A/C) d. Clean monthly. 26 e. Mix is out of date. e. Use only fresh mix. f. Loss of water. (W/C) f. Locate cause of water loss and correct. 13 2 --27 4. The mix in the mix hopper is too cold. a. The temperature is out of adjustment. a. Call service technician to adjust the mix hopper temperature. --- 5. The mix in the mix hopper is too warm. a. The temperature is out of adjustment. a. Call service technician to adjust the mix hopper temperature. --- b. The mix hopper cover is not in position. b. Place the cover in position. 23 c. The MIX REF light is not lit. c. Press the MIX REF key. 13 Troubleshooting Guide 28 Model 632 PROBLEM 6. 7. 8. 9. The drive shaft is stuck in the drive coupling. The freezing cylinder walls are scored. Excessive mix leakage into the rear drip pan. Excessive mix leakage from door spout. 10. No freezer operation after pressing the AUTO key. 11. Product is not feeding into the freezing cylinder. Model 632 PROBABLE CAUSE REMEDY PAGE REF. a. Rounded corners of drive shaft, coupling, or both. a. Call service technician to correct cause, and to replace the necessary components. Do not lubricate the hex end of the drive shaft. b. Mix and lubricant collected in the drive coupling. b. Brush clean the rear shell bearing area regularly. a. The beater assembly is bent. a. Call service technician to repair or replace the beater and to correct the cause of insufficient mix in the freezing cylinder. b. The front bearing is missing or worn on the freezer door. b. Install or replace the front bearing. 16 a. Missing or worn drive shaft seal on drive shaft. a. Install or replace regularly. 15 / 30 b. The rear shell bearing is worn. b. Call service technician to replace rear shell bearing. a. Missing or worn draw valve o- rings. a. Install or replace regularly. b. Inadequate lubrication of draw valve o- rings. b. Lubricate properly. 17 c. Wrong type of lubricant is being used (example: petroleum base lubricant). c. Use the proper lubricant (example: Taylor Lube). 15 a. Unit is unplugged. a. Plug into wall receptacle. --- b. The circuit breaker is off or the fuse is blown. b. Turn the breaker on, or replace the fuse. --- c. The beater motor is out on reset. c. Reset the freezer. 13 a. Inadequate level of mix in the mix hopper. a. Fill the mix hopper with mix. 23 b. The mix inlet hole is frozen up. b. The mix hopper temperature needs adjustment. Call service technician. --- c. The air tube is installed incorrectly. c. Install the air tube in the mix inlet hole, using the end with the small hole in the side. 23 d. The air orifice is not installed (soft serve). d. Install the air orifice in the air tube. 23 29 --- 25 --- --17 / 30 Troubleshooting Guide Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY White Bristle Brush, 3” x 7” Inspect & Replace if Necessary Minimum White Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum Double- Ended Brush Inspect & Replace if Necessary Minimum Drive Shaft Seal X *Scraper Blade (Soft Serve) X Freezer Door Gasket X Front Bearing X Draw Valve O- Ring X Pivot Pin O- Ring X Prime Plug O- Ring X Air Tube O- Ring X Air Orifice O- Ring X *Shake scraper blade replacement is every four months. Parts Replacement Schedule 30 Model 632 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Product Soft Serve Frozen Yogurt Shakes Smoothies Frozen Beverage Batch Desserts Part Limited Warranty Period Insulated shell assembly Five (5) years Refrigeration compressor (except service valve) Five (5) years Beater motors Two (2) years Beater drive gear Two (2) years Printed circuit boards and Softech controls beginning with serial number H8024200 Two (2) years Parts not otherwise listed in this table or excluded below One (1) year LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used. 3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit. 5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers. 131206 Model 632 31 Limited Warranty on Equipment 3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration. 9. Any Product purchased over the Internet. 10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 11. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty. 13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, U.S.A. Limited Warranty on Equipment 32 Model 632 Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document. Limited Warranty Period Part’s Warranty Class Code or Part Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months Class 512 Parts Twelve (12) months Class 000 Parts No warranty Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years LIMITED WARRANTY CONDITIONS 1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service. 2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency. 3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation. 4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual. 5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit. 6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment. 7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 1, 2 Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment. 131206 Model 632 33 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud. 4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly. 6. External hoses, electrical power supplies, and machine grounding. 7. Parts not supplied or designated by Taylor, or damages resulting from their use. 8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies. 10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration. 11. Any Part purchased over the Internet. 12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service. 13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever. 14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty. 15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant. 16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. Limited Warranty on Parts 34 Model 632 LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER. LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies. Taylor Company a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072, U.S.A. Model 632 35 Limited Warranty on Parts TAYLOR CO. MIX LOW 7 OFF OFF ON ON MIX OUT DIP SWITCH UP = OFF 8 OFF ON OFF ON DRAW SOFTECH CONTROL SET POINT MIX SWITCH INTERVAL TIME 16 14 11 5 STANDBY MIN MAX SHK PUMP MIX LOW WASH SHAKE TEMP. S.S.VISCOSITY MIX MIN MAX MIX 1 AUTO MIN STANDBY MAX MIX OUT BRL PROBE FAN MIX 2 42002 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL PUMP MFG DATE YELLOW BROWN GREEN MIX LOW 1-COMP 5 2-COMP 10 DIP SWITCH UP = OFF 7 8 OFF OFF ON ON OFF ON OFF ON TAYLOR CO. MIX OUT DRAW SET POINT MIX SWITCH INTERVAL TIME 16 14 11 5 STANDBY MIN MAX R RED/BLACK ORANGE SOFTECH CONTROL SHK PUMP 42002 MIX LOW MIX OUT MIX 1 WASH AUTO S.S.VISCOSITY MIN MIX MAX MIN BRL PROBE STANDBY MAX 3 6 1 4 T1 CP L3 CP T3 L1 SHAKE TEMP. MFG DATE BLACK T2 L2 USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLUE BLUE BLACK T4 OR YELLOW INTERNAL J9 OR BLACK INTERNAL T1 OR BLUE INTERNAL T8 OR RED INTERNAL 5 1 A 4 2 T1 L1 L3 CP FIG. 4 USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLACK T2 L2 T3 CP BLUE BLUE ORANGE BLACK INTERNAL 5 2 BLACK T5 T4 T7 T1 T8 4 3 2 1 T1 T3 CP L1 L3 CP BLACK T2 L2 USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLUE BLUE BLACK BEATER MOTOR CONTACTOR COMP YELLOW INTERNAL RED INTERNAL ORANGE INTERNAL WHITE J12 OR PURPLE INTERNAL STEPS: 1) DISCONNECT WIRE T7 FROM TERMINAL 3 2) SPLICE BLUE WIRE AS SHOWN LEESON BEATER MOTOR WIRING (SEE FIG. 4) BEATER MOTOR CONTACTOR WHITE BTR. MTR. BEATER MOTOR CONTACTOR GE/RBC BEATER MOTOR WIRING BLU/WHT NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2 BLACK BLACK BLACK BLACK BLUE INTERNAL MAGNETEK BEATER MOTOR WIRING COM BTR PUMPFAN MIX STEPS: 1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5 2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6 36880-2 RUN CAPACITOR BLEED RESISTOR BLACK RED/BLACK STBY TEMP. BLACK BLUE K SCHEMATIC WIRING DIAGRAM - CSR START CAPACITOR AC WHITE FIG. 3 NOTE: 2. RED WIRE ON RIBBON CABLES MUST BE CONNECTED TO PIN 1 AT EACH END. 1. STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. GROUND FRAME SECURELY WHITE B BLACK GND GRN/YEL BLUE SEE FIG. # 5 B C BTR BLACK NC 1 BLACK BLACK BLACK BLACK RIGHT SIDE DRAW SWITCH 4 S A2 BROWN BROWN 14 BL BROWN NO 2 BLACK EQUIPMENT GROUND 13 A1 2 T3 4 RELAY L3 BLACK 5 T2 6 COMP T1 L2 1 A2 GRN/YEL WHITE BLACK BLACK COMP L1 5 A1 ALTERNATE NUMBER LOCATION 14 BLUE PURPLE 13 BLACK BLACK T2 LINE CP L2 BLUE BTR. RELAY INTERNAL OVERLOAD WHITE(120 VOLTS) BLACK(230 VOLTS) WHITE C RIGHT POWER/RELAY BOARD B CP START CAP. B BLUE/WHITE GREEN/YELLOW L1 L2 ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A START AND RUN CAPACITOR (CSR) WITH A RELAY. RUN CAP. WHITE T1 1 2 RELAY 95 BLU/WHT M L1 4 5 FAN RELAY (AIR COOLED ONLY) COMPRESSOR TERMINAL COVER 96 BEATER MOTOR OVERLOAD SWITCH BLACK BLACK BLACK BLACK POWER SWITCH 4PDT AUTO SHAKE TEMP FINE ADJ LINE R S HIGH PRESS. CUTOUT BLK ORANGE RED/BLACK STBY TEMP. C MIX REF. SYSTEM (DANFOSS TL3G COMPR.) (ALSO SEE FIG.2) BROWN WHITE M FAN BLK SPINNER (SEE FIG. 1) MIX HOPPER TEMP. BLACK GRN/YEL RED/BLACK BLACK 240K WHT WHT ORANGE WHITE WHITE START CAP BLACK M CORD GRN/YEL CABINET FAN (WATER COOLED ONLY) BLACK BLACK WHITE BLACK CORD CORD (BLUE/WHITE SYRUP ONLY) M BLACK/WHITE CONDENSER BLOWER 3 4 (AIR COOLED ONLY) WHITE BLACK A B A 10 14 11 13 WHITE START RELAY WHT WHITE SEE FIG. # 5 COM BTR PUMPFAN MIX NC T3 BLK BLACK (SEE FIG. 3) K DRAW SWITCH C 14 A2 BLK/WHT T2 AC BLU/WHT 13 A1 GRN/YEL GND L3 WHT BTR L2 BL A NO A/B BLUE (SEE FIG. 4) T1 BROWN NO BROWN BLACK COMP. RELAY BLACK PURPLE A/B WHT BLACK C0M WHITE BLACK BLUE L1 DOOR INTERLOCK SWITCH FIG. 5 BLK LOAD BTR. MTR. CK A/B A/B LINE LEFT POWER/RELAY BOARD GRN/YEL A WIRE #11 OF RIBBON CABLE A BEATER MOTOR OVERLOAD SWITCH BLUE FIG. 2 A HIGH PRESS. CUTOUT A2 FIG. 1 BLACK M BLACK 14 A1 BL K (MODEL TL3G W/HST) START WINDING LINE FILTER BLACK 13 SPINNER MOTOR WIRING WHITE BLACK T2 WINDING PROTECTOR (INTERNAL) 13 LINE WHITE CP AC COMPRESSOR WIRING 14 START CAPACITOR (047703) 95 BLK/WHT L2 BL MAIN WINDING 12 11 96 CP L2 10 BLK L2 BLK BTR. RELAY OL L1 BLK/WHT OL START RELAY (047702-27) BLACK WHITE L2 T1 LEFT SIDE L1 L1 L1 L1 L2 COMP. RELAY (SEE FIG. 3) WHT BRN BLK FAN MIX 2 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL PUMP 8-INTERVAL 632 049443-27 11/25/13 K BLACK BTR. K MTR. AC BL A2 B B BLACK HIGH PRESS. CUTOUT BLACK SEE FIG. #3 95 BLUE/WHITE 96 BEATER MOTOR OVERLOAD SWITCH WHITE 10 14 11 13 COMP COM BTR PUMPFAN MIX ORANGE FIG. 1 C0M DOOR INTERLOCK SWITCH FIG. 3 WHT A/B SHK PUMP MIX 1 SOFTECH CONTROL SET POINT MIX LOW BROWN GREEN STANDBY MIX WASH 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL BLACK STBY TEMP. SEE FIG. #3 B NC NO WHITE BLACK PURPLE BROWN SHK PUMP MIX 1 SOFTECH CONTROL SET POINT MIX LOW MIX OUT WASH AUTO BRL PROBE FAN MIX 2 STANDBY MIX PUMP 8-INTERVAL 8-INTERVAL 8 OFF ON OFF ON DRAW 42002 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL SWITCH INTERVAL 7 OFF OFF ON ON MIX OUT TAYLOR CO. DIP SWITCH UP = OFF PUMP AUTO MIX LOW B BLACK YELLOW FAN MIX 2 MIX OUT 42002 DIP SWITCH UP = OFF DRAW SWITCH C BRL PROBE AUTO SHAKE TEMP FINE ADJ STBY TEMP. WHITE A WHITE DRAW BROWN BLACK MIX HOPPER TEMP. BLACK WHITE BLACK WHITE MIX OUT SEE FIG. #3 A 240K DRAW SWITCH BLACK C NC NO BROWN BLACK PURPLE MIX LOW TAYLOR CO. TIME 16 14 11 5 SHAKE TEMP. S.S.VISCOSITY SWITCH INTERVAL MIX STANDBY MFG DATE MIN LINE A/B A/B FIG. 2 (MODEL TL3G W/HST) WHITE MAIN WINDING L2 LINE FILTER SPINNER MOTOR WIRING BLACK M WHITE COMPRESSOR WIRING WINDING PROTECTOR (INTERNAL) 12 14 13 11 10 L1 BLACK BLACK BLACK BLK START WINDING START CAPACITOR (047703) START RELAY (047702-27) LINE NO WHITE WIRE #11 OF RIBBON CABLE CONDENSER BLOWER (AIR COOLED ONLY) A/B RED/BLACK GRN/YEL BLACK CORD M WHITE FAN RELAY (AIR COOLED ONLY) LOAD 2. RED WIRE ON RIBBON CABLES MUST BE CONNECTED TO PIN 1 AT EACH END. GROUND FRAME SECURELY 1. STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. COMPRESSOR AND BEATER MOTOR PROTECTED 14 AC WHITE T3 13 A1 WHITE WHITE BTR BROWN L3 BLACK BLACK BL UNDER PRIMARY SINGLE PHASING CONDITIONS BLACK BLACK BLACK WHITE GRN/YEL GND LEFT POWER/RELAY BOARD A SEE FIG. #3 A BLACK BLACK HIGH PRESS. CUTOUT GRN/YEL BEATER MOTOR OVERLOAD SWITCH 96 L2 B T2 OL BLACK 4 T1 L2 START CAP CABINET FAN (WATER COOLED ONLY) BLACK CORD BLACK (BLUE/WHITE SYRUP ONLY) A L1 WHITE RED/BLACK MIX REF. SYSTEM (DANFOSS TL3G COMPR.) SEE FIG. #2 BROWN WHITE M FAN START RELAY 3 A2 BLUE/WHITE ORANGE BLACK 14 ORANGE OL BLACK/WHITE SPINNER (SEE FIG.1) COM BTR PUMPFAN MIX BLACK/WHITE T3 13 A1 BTR. RELAY M L1 95 BLACK/WHITE WHITE M BLACK BLACK BLUE/WHITE ORANGE BLACK L3 BL AC K BLACK COMP K AC BL RED/BLACK RED/BLACK BLACK T2 BLACK BLACK A2 T1 L2 GND A1 COMP. RELAY L1 GRN/YEL 14 K BLACK COMP K AC BL BTR T3 13 AC WHITE A1 L3 BL GRN/YEL A2 T2 L2 WHITE T3 14 T1 RIGHT POWER/RELAY BOARD K BLACK BTR. K MTR. AC BL BLACK BLACK BLACK AC GRN/YEL L3 13 COMP. RELAY L1 BL T2 WHITE BLACK/WHITE T1 L2 WHITE BLACK BLACK BLACK BTR. RELAY L1 BLUE L2 BLACK BLACK BLACK BLACK WHITE BLACK GREEN/YELLOW BLACK BLACK L1 L2 L3 POWER SWITCH 4PDT L1 BLACK L1 L2 L3 NOTE: RIGHT SIDE LEFT SIDE MAX MIN MAX MIN MAX 7 OFF OFF ON ON 8 OFF ON OFF ON TIME 16 14 11 5 SHAKE TEMP. S.S.VISCOSITY MIX STANDBY MFG DATE MIN MAX MIN MAX MIN MAX 632 049443-33 11/25/13 LINE LOAD MIX LOW 7 OFF OFF ON ON 8 OFF ON OFF ON TAYLOR CO. MIX OUT DIP SWITCH UP = OFF SWITCH INTERVAL TIME 16 14 11 5 DRAW MIX MIN SET POINT STANDBY SHAKE TEMP. S.S.VISCOSITY MAX MIN SOFTECH CONTROL SHK PUMP MIX LOW MIX 1 WASH MIX MAX MIN BRL PROBE AUTO MAX 42002 MIX OUT FAN MIX 2 YELLOW GREEN 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL PUMP 8-INTERVAL STANDBY MFG DATE BROWN TAYLOR CO. MIX LOW 7 OFF OFF ON ON 8 OFF ON OFF ON MIX OUT DIP SWITCH UP = OFF SWITCH INTERVAL TIME 16 14 11 5 DRAW SET POINT MIX STANDBY SHAKE TEMP. S.S.VISCOSITY MIN MAX BLACK FAN RELAY (AIR COOLED ONLY) WHITE SOFTECH CONTROL SHK PUMP 42002 MIX LOW MIX OUT MIX 1 WASH AUTO MIN MIX MAX MIN BRL PROBE MAX A/B A/B WHT NO BLUE/WHITE C0M BLACK BLACK A2 ORANGE WHITE STANDBY MFG DATE UNDER PRIMARY SINGLE PHASING CONDITIONS COMPRESSOR AND BEATER MOTOR PROTECTED GRN/YEL DOOR INTERLOCK SWITCH FIG. 4 BLK GRN/YEL BLACK WHT CORD WIRE #11 OF RIBBON CABLE A2 A/B A/B RED/BLACK GREEN/YELLOW STRIPE BL AC K BLACK COMP CK A BL STBY TEMP. WHITE 14 GRN/YEL WHITE BLACK BLACK BLACK GRN/YEL CONTROL ENCLOSURE(S) NOTE: 2. RED WIRE ON RIBBON CABLES MUST BE CONNECTED TO PIN 1 AT EACH END. 1. STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. GROUND FRAME SECURELY BLUE B BLACK GRN/YEL SEE FIG. #4 BLACK BLACK BLACK GREEN/YELLOW RIGHT SIDE B COMP 13 BLACK BLACK 14 T3 WHITE BLACK 13 K BLACK BTR. K MTR. AC BL T2 L3 DRAW SWITCH C T3 T1 L2 NC T2 L3 AC NO L2 BL GND A1 T1 BTR WHITE BLACK BLACK BLACK GRN/YEL CONTROL ENCLOSURE(S) L1 L2 L3 BROWN B BLUE/WHITE BTR. RELAY L1 BLACK SEE FIG. #4 WHITE L1 A1 PURPLE 95 BLUE/WHITE BLACK/WHITE GRN/YEL BLACK BLACK BLACK POWER SWITCH 4PDT RIGHT POWER/RELAY BOARD B 96 BEATER MOTOR OVERLOAD SWITCH BLACK ORANGE HIGH PRESS. CUTOUT M AUTO SHAKE TEMP FINE ADJ FAN BLACK RED/BLACK STBY TEMP. BLACK WHITE MIX HOPPER TEMP. GRN/YEL RED/BLACK BLACK WHITE WHITE WHITE ORANGE WHITE WHITE WHITE GRN/YEL GREEN/YELLOW STRIPE SPINNER (SEE FIG.1) 240K FIG. 3 GRN/YEL WHITE SEE FIG. #4 COM BTR PUMPFAN MIX A A GE MOTOR SCHEMATIC CONDENSER BLOWER (AIR COOLED ONLY) SEE FIG 3 BRN 10 14 11 13 BRN M CAP (ALSO SEE FIG.2) DRAW SWITCH BLACK M C MIX REF. SYSTEM (DANFOSS TL3G COMPR.) NC CABINET FAN (WATER COOLED ONLY) BLACK CORD RED (BLUE/WHITE SYRUP ONLY) NO START RELAY GRN/YEL AC BROWN WHITE BLACK BLACK BLACK GRN/YEL BL BLACK GRN/YEL 2 BLACK BLACK BLACK COMP. RELAY 2C BROWN WHT COM GRN/YEL A2 K BLACK COMP K AC BL PURPLE 3 A1 START GND 14 1 BTR 13 4 B T3 THERMAL O.L. 4 L3 5 3 A T2 6 BLACK/WHITE L2 BLK 60 HZ M T1 RED 50 HZ 50/60 HZ BLACK L1 EXTRA MAIN BLACK 208/240 BROWN BLACK FIG. 2 A2 WHITE K BLACK BTR. K MTR. AC BL (MODEL TL3G W/HST) A LEFT POWER/RELAY BOARD SEE FIG.4 AC COMPRESSOR WIRING WINDING PROTECTOR (INTERNAL) A A1 MAIN WINDING START WINDING 14 BL FIG. 1 L2 14 13 START CAPACITOR (047703) 13 SPINNER MOTOR WIRING LINE FILTER 12 11 T3 M 10 L3 BLACK L1 WHITE T2 WHITE BLACK BEATER MOTOR OVERLOAD SWITCH 95 BLACK/WHITE L2 LINE BLACK 96 BLACK WHITE OL BLACK BLACK L2 BLACK HIGH PRESS. CUTOUT BTR. RELAY MAIN T1 GRN/YEL L2 L1 L1 BLACK/WHITE OL START RELAY (047702-27) LEFT SIDE L1 L1 L2 L3 COMP. RELAY GRN/YEL START CAP COM BTR PUMPFAN MIX RED/BLACK ORANGE BROWN BLACK WHITE FAN MIX 2 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL PUMP 8-INTERVAL 632 049443-35 11/25/13 LINE LINE FILTER LOAD A/B 7 OFF OFF ON ON MIX LOW MIX OUT DIP SWITCH 8 TIME OFF ON OFF 11 ON 5 DRAW SET POINT MIX MIN MAX MIX LOW STANDBY WASH S.S.VISCOSITY SHAKE TEMP. MIX MIN MAX STBY TEMP. SHK PUMP SOFTECH CONTROL MIX 1 AUTO 16 14 MIN MAX BRL PROBE FAN TAYLOR CO. 42002 MIX OUT MIX2 UP = OFF 2-COMP 10 1-COMP 5 PUMP 4-BTR 10 5-FAN 2 3-BTR 5 7-INTERVAL 8-INTERVAL 6-STBY DIS STANDBY MFG DATE GREEN YELLOW SWITCH INTERVAL OFF OFF ON 7 ON MIX LOW MIX OUT DIP SWITCH UP = OFF SWITCH INTERVAL OFF ON 16 14 OFF ON 8 TIME 11 5 WHITE BROWN DRAW SHK PUMP MIX S.S.VISCOSITY MIN MAX MIN BLACK TAYLOR CO. 42002 SET POINT SOFTECH CONTROL MIX LOW MIX OUT STANDBY WASH AUTO MIX MAX MIN ORANGE BLACK CORD RED/BLACK MIX 1 BRL MAX FAN MFG DATE 1 A 4 2 T1 T3 CP L3 CP L1 USE T3 AND L3 WHEN CP CONTACTS ARE NOT AVAILABLE BLACK T2 L2 BLUE BLUE BLACK START CAP T4 OR YELLOW INTERNAL J9 OR BLACK INTERNAL 5 BLACK INTERNAL YELLOW INTERNAL RED INTERNAL ORANGE INTERNAL BLUE INTERNAL 5 2 3 6 1 4 BLACK BLUE T2 CP GRN/YEL FIG. 4 L2 CP L1 BEATER MOTOR CONTACTOR T1 BLUE BLACK T5 T4 T7 T1 T8 4 3 2 1 BLACK BLUE BLUE BLACK CP T2 L2 CP L1 BEATER MOTOR CONTACTOR T1 LEESON BEATER MOTOR WIRING WHITE STEPS: 1) DISCONNECT WIRE T7 FROM TERMINAL 3 2) SPLICE BLUE WIRE AS SHOWN BLUE/WHITE T1 OR BLUE INTERNAL T8 OR RED INTERNAL MAGNETEK BEATER MOTOR WIRING STEPS: 1) REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5 2) MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING) FROM TERMINAL #5 TO TERMINAL #1. NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6 ORANGE BEATER MOTOR CONTACTOR BLACK J12 OR PURPLE INTERNAL GE/RBC BEATER MOTOR WIRING BLACK WHITE RED/BLACK GREEN/YELLOW STRIPE /Y N EL GRN/YEL CONTROL ENCLOSURE(S) CONTROL ENCLOSURE(S) NOTE: 2. RED WIRE ON RIBBON CABLES MUST BE CONNECTED TO PIN 1 AT EACH END. 1. STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID STATE COMPONENTS. GROUND FRAME SECURELY WHITE NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2 BLACK BLACK BLUE STBY TEMP. GRN/YEL G R BLACK BLACK GREEN/YELLOW FIG. 3 BLACK K 2 RED/BLACK AC 4 A1 6 GND 14 BLACK 1 BTR 13 36880-2 T3 5 WHITE RUN CAPACITOR T2 L3 ALTERNATE NUMBER LOCATION R BL T1 BLEED RESISTOR BLACK FAN BLUE COMP L2 SCHEMATIC WIRING DIAGRAM - CSR PUMP START CAPACITOR K L1 B BLACK BLACK BLACK GREEN/YELLOW GRN/YEL RIGHT SIDE SEE FIG. #5 B C BTR NO AC NC T1 DRAW SWITCH WHITE BLACK BLACK GRN/YEL WHITE BROWN COM BROWN A2 1 A1 BTR. MTR. 4 BLACK 14 EQUIPMENT GROUND BTR. BLACK T2 13 S L2 BROWN RELAY 2 BLUE BLUE CP RELAY BLUE/WHITE CP 5 WHITE RIGHT POWER/RELAY BOARD B OVERLOAD SWITCH SEE FIG. #5 WHITE T1 BLACK BLUE/WHITE L1 INTERNAL OVERLOAD WHITE(120 VOLTS) BLACK(230 VOLTS) WHITE C ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY TO HOOK UP A COMPRESSOR USING A START AND RUN CAPACITOR (CSR) WITH A RELAY. 95 GRN/YEL 1 B 96 BEATER MOTOR M START CAP. GRN/YEL CUTOUT BLACK ORANGE HIGH PRESS. GRN/YEL ORANGE 4 2 FAN BLACK RED/BLACK RELAY RUN CAP. FAN RELAY (AIR COOLED ONLY) SEE FIG 3 COMPRESSOR TERMINAL COVER SPINNER SEE FIG. #1 5 R S WHITE WHITE BLACK POWER SWITCH 4PDT N LINE LINE C GREEN/YELLOW STRIPE MIX TEMP. BLACK/WHITE (SEE FIG. 3) GRN/YEL BLACK BLACK BLACK L1 PURPLE BLACK MIX HOPPER WHITE WHITE AUTO SHAKE TEMP FINE ADJ WHITE CONDENSER BLOWER (AIR COOLED ONLY) SEE FIG 3 BLACK WHT COMP WHITE CABINET FAN (WATER COOLED ONLY) GE MOTOR SCHEMATIC FIG. #6 13 WHITE WHITE 14 11 240K M 10 A M BRN START RELAY CAP MIX REF. SYSTEM (DANFOSS TL3G COMPR.) (ALSO SEE FIG.2) SEE FIG. #5 A RED 2 BROWN 2C A2 BRN GRN/YEL WHT COM BLACK NC 3 BLACK CORD START A1 1 GND 14 4 B 13 THERMAL O.L. 4 T2 BLK 60 HZ BTR BL DRAW SWITCH C BLACK 3 A COMP. RELAY BROWN NO BLACK BROWN BTR. MTR. BLACK PURPLE BLACK 50/60 HZ BLACK/WHITE FAN T3 5 PUMP L3 EXTRA MAIN B 208/240 WHITE L2 6 LEFT POWER/RELAY BOARD BLACK BLACK (SEE FIG. 4) L1 RED 50 HZ M FIG. 2 BTR DOOR INTERLOCK SWITCH FIG. 5 WINDING PROTECTOR (INTERNAL) (MODEL TL3G W/HST) BLACK COMPRESSOR WIRING COM A/B A K WHT SEE FIG. #5 WHITE BLUE C LA NO START WINDING A BLACK/WHITE K C0M 13 95 BEATER MOTOR OVERLOAD SWITCH 96 A2 AC BLK 14 HIGH PRESS. CUTOUT BLACK A1 BLACK A/B 12 11 BLACK CP A/B 10 BLACK/WHITE BL MAIN WINDING L2 L1 START CAPACITOR (047703) T1 WIRE #11 OF RIBBON CABLE M BLACK 14 FIG. 1 BLACK BLACK 13 SPINNER MOTOR WIRING WHITE BLACK BLACK OL LINE OL START RELAY (047702-27) BTR. RELAY MAIN T2 GREEN/YELLOW L2 L2 LEFT SIDE L1 CP L2 L1 N L1 L1 COMP. RELAY (SEE FIG. 3) COMP A2 (SEE FIG. 4) GRN/YEL GRN/YEL MIX BROWN WHITE BLACK PROBE MIX2 1-COMP 5 2-COMP 10 5-FAN 2 4-BTR 10 3-BTR 5 PUMP 6-STBY DIS 7-INTERVAL 8-INTERVAL SHAKE TEMP. STANDBY 632 049443-40 11/25/13 LEFT SIDE GND LEFT POWER/RELAY BOARD GRN/YEL WHITE BLACK BLACK BLACK T2 L3 T3 13 14 A1 A2 BL AC K BLACK BTR. MTR. K AC L B GRN/YEL 3 4 A B BLACK BLACK COM BTR PUMPFAN MIX GRN/YEL ORANGE RED/BLACK GRN/YEL BLACK CORD RED BLACK CORD WHT M GROUND FRAME SECURELY B SEE FIG. #4 B BEATER MOTOR OVERLOAD SWITCH HIGH PRESS. CUTOUT WHITE COMP BLACK CABINET FAN (WATER COOLED ONLY) COMPRESSOR AND BEATER MOTOR PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS 14 13 11 START CAP GRN/YEL OL 10 START RELAY BLACK GRN/YEL WHITE M FAN GRN/YEL BROWN BLACK WHITE 96 WHITE MIX REF. SYSTEM (DANFOSS TL3G COMPR.) (ALSO SEE FIG.2) BROWN BLUE/WHITE 95 BLUE/WHITE BTR A SEE FIG. #4 A GREEN/YELLOW STRIPE BEATER MOTOR OVERLOAD SWITCH 96 BLACK HIGH PRESS. CUTOUT T1 L2 L2 L2 BLACK L1 BLACK BLACK WHITE BLACK BLACK A2 ORANGE OL BLACK/WHITE GRN/YEL ORANGE RED/BLACK BLACK/WHITE A1 SPINNER SEE FIG. #1 COM BTR PUMPFAN MIX M 14 RED/BLACK M L1 95 BLACK/WHITE WHITE T3 13 COMP BTR. RELAY GRN/YEL ORANGE L3 GREEN/YELLOW STRIPE A2 RED/BLACK BLACK BLACK WHITE L COMP GRN/YEL WHITE A1 E 14 R N /Y T3 13 T2 GND A2 L3 T1 L2 BTR A1 BLACK BTR. K MTR. AC BL T2 L1 RIGHT POWER/RELAY BOARD 14 L2 COMP. RELAY WHITE T3 13 T1 BLACK BLACK BLACK L3 K L1 BLUE/WHITE T2 COMP. RELAY AC BLACK/WHITE L2 BL WHITE WHITE T1 GREEN/YELLOW WHITE BLUE G GRN/YEL BTR. RELAY L1 BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK WHITE POWER SWITCH 4PDT BLACK GREEN/YELLOW GRN/YEL WHITE BLACK BLACK L1 L2 L3 N L1 BLACK GREEN/YELLOW CONTROL ENCLOSURE(S) CONTROL ENCLOSURE(S) RIGHT SIDE L1 L2 L3 N CONDENSER BLOWER (AIR COOLED ONLY) WHITE SEE FIG 3 2C 2 4 BRN SHK PUMP MIX 1 SOFTECH CONTROL SET POINT MIX LOW MIX LOW GREEN BLACK WHITE SHK PUMP DRAW MIX 1 SOFTECH CONTROL SET POINT TAYLOR CO. STBY TEMP. SEE FIG. #4 NC BROWN B MIX OUT BROWN MIX OUT B BLACK YELLOW NO C FAN MIX 2 PURPLE AUTO SHAKE TEMP FINE ADJ WHITE BRL PROBE DRAW SWITCH MIX HOPPER TEMP. STBY TEMP. WHITE WHITE DRAW BLACK BLACK WHITE 240K BROWN A NC A SEE FIG. #4 DRAW SWITCH BLACK C BLACK NO A/B NO A/B DOOR INTERLOCK SWITCH FIG. 4 A/B BLK C0M WHT A/B WIRE #11 OF RIBBON CABLE FIG. 1 SPINNER MOTOR WIRING LINE FILTER LINE WHITE BLACK LINE MIX OUT TAYLOR CO. 42002 BROWN BLACK BLACK BRN CAP WHT COM PURPLE MAIN WINDING L2 L1 M BLACK BLACK BLACK MIX LOW LOAD FIG. 3 1 50/60 HZ THERMAL O.L. 5 EXTRA MAIN 6 RED 50 HZ 208/240 (MODEL TL3G W/HST) WHITE FIG. 2 COMPRESSOR WIRING WINDING PROTECTOR (INTERNAL) 12 14 13 11 10 BLK 60 HZ START WINDING START RELAY (047702-27) MAIN START CAPACITOR (047703) START 3 GE MOTOR SCHEMATIC FAN RELAY (AIR COOLED ONLY) MIX LOW BRL PROBE FAN MIX 2 MIX OUT 42002 DIP SWITCH UP = OFF MIX STANDBY WASH DIP SWITCH UP = OFF PUMP AUTO 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SWITCH INTERVAL 7 8 TIME 16 OFF OFF OFF 14 ON ON OFF 11 ON ON 5 MIX STANDBY WASH AUTO PUMP 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SHAKE TEMP. S.S.VISCOSITY MIX STANDBY MFG DATE MIN MAX MIN MAX MIN MAX SWITCH INTERVAL 7 8 TIME OFF 16 OFF OFF 14 ON 11 ON OFF ON ON 5 SHAKE TEMP. S.S.VISCOSITY MIX STANDBY MFG DATE MIN MAX MIN MAX MIN MAX 632 049443-58 11/25/13
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