Technisonic TFM-138 VHF/FM TRANSCEIVER User Manual C WINDOWS Desktop 98RE229A 1TEST wpd

Technisonic Industries Limited VHF/FM TRANSCEIVER C WINDOWS Desktop 98RE229A 1TEST wpd

USER MANUAL 5 OF 5

VHF/FM AIRBORNE TRANSCEIVERMODEL TFM-138(s/n’s 1540 and up with F10-B Software)Installation and Operating InstructionsTil Document No.98RE229Rev. AIssue 1SEPTEMBER 2002Technisonic Industries Limited240 Traders Boulevard, Mississauga, Ontario L4Z 1W7Tel:(905)890-2113 Fax:(905)890-5338web site: www.til.ca
CAUTIONThis unit contains static sensitive devices. Wear a grounded wrist strap and/or conductive gloves whenhandling printed circuit boards.NOTE: This equipment has been tested and found to comply with the limits fora Class A digital device, pursuant to Part 15 of the FCC Rules. These limits aredesigned to provide reasonable protection against harmful interference whenthe equipment is operated in a commercial environment. This equipmentgenerates, uses, and can radiate radio frequency energy and, if not installedand used in accordance with the instruction manual, may cause harmfulinterference to radio communications. Operation of this equipment in aresidential area is likely to cause harmful interference in which case the userwill be required to correct the interference at his own expense.Warning:Changes or modifications not expressly approved by Technisonic Industries could voidthe user’s authority to operate the equipment.WARRANTY INFORMATIONThe Model TFM-138, VHF/FM Transceiver is under warranty for one year from date of purchase. Failed unitscaused by defective parts, or workmanship should be returned to:Technisonic Industries Limited240 Traders BoulevardMississauga, Amherst, NYOntario L4Z 1W7Tel: (905) 890-2113 Fax: (905) 890-5338 Tel:(716) 691-0669A Page
Summary of DO-160C Environmental Testing for Technisonic Model TFM-138, VHF TransceiverConditions Section Description of Conducted TestsTemperature and Altitude 4 Equipment tested to categories B2 and D1.Vibration 8 Equipment is tested without shock mountsto categories B, M and N.Magnetic Effect 15 Equipment is class Z.Power Input 16 Equipment tested to category B.Voltage Spike 17 Equipment tested to category B.RF Emission 21 Equipment tested to category Z.Installation Approval NotePresently no TSO standard exists for airborne FM transceivers. To make it easier for installation agenciesto provide their customers with an approved installation supported by an effective Airworthiness Approval,Technisonic has secured Supplemental Type Certificate (STC) Approvals (both US and Canadian) on itsAirborne FM products for many helicopters currently being delivered in the US and Canada as well as anumber of single engine fixed wing aircraft. The above referenced DO-160C test data is also on file andavailable from Technisonic to support approval requirements in airframes for which Technisonic does notpossess an STC.Approved aircraft types are listed in the attachments to the formal STC documents. These STC's are theexclusive property of Technisonic and require the written authority of Technisonic for their use. To assistFactory Authorized Technisonic Dealers in the certification process, we have placed copies of our Canadianand US STC's on our web site along with a letter of authorization for their use. These documents may bedownloaded and used as support for the technical submission to FAA or Transport Canada. Only factoryauthorized dealers/installers are permitted to download and make use of these documents on behalf of theircustomers (end users) in support of regulatory agency approval. Please refer to the Technisonic web sitewww.til.ca for the latest issue of available STC’s and letter of authorization for use.B page
TABLE OF CONTENTSParagraph Title PageSECTION 1 GENERAL DESCRIPTION1.1 Introduction ............................................................. 1-11.2 Description ............................................................. 1-11.3 Purpose of Equipment .................................................... 1-11.4 Model Variation .......................................................... 1-11.5 Technical Summary...................................................... 1-2SECTION 2 OPERATING INSTRUCTIONS2.1 Features ............................................................... 2-12.2 Operating Instructions .................................................... 2-12.3 Programming Instructions ................................................. 2-32.4 Scanning Function ....................................................... 2-42.5 Priority and Selective Memory Channel Scanning .............................. 2-52.6 Direct Frequency Entry Mode .............................................. 2-52.7 Receive Frequency Simplex Function ........................................ 2-52.8 Keyboard Lockout Function . . .............................................. 2-52.9 Variable Frequency Mode Function ......................................... 2-52.10 LED Display Variable Dimming Mode ........................................ 2-62.11 90 Second Transmitter Time Out Feature .................................... 2-62.12 Quick Guard Programming Feature ......................................... 2-62.13 Programming CTCSS Tones .............................................. 2-62.14 PC Memory/Programming Download Capability ............................... 2-7SECTION 3 INSTALLATION INSTRUCTIONS3.1 General ................................................................ 3-13.2 Equipment Packing Log................................................... 3-13.3 Transceiver Installation ................................................... 3-13.4 Installation Kit - Contents .................................................. 3-13.5 Antenna Installation ...................................................... 3-13.6 Installation - Pin Locations and Connections .................................. 3-13.7 Wiring Instructions ....................................................... 3-33.7.1 Main Power +28VDC ..................................................... 3-33.7.2 Main Ground ............................................................ 3-33.7.3 PTT (Ground Keying) ..................................................... 3-33.7.4 Front Panel Back Lighting . . . .............................................. 3-53.7.5 Audio Outputs (600 and 4 Ohms) ........................................... 3-53.7.6 Audio Output Ground ..................................................... 3-53.7.7 Mic Signal Input ......................................................... 3-53.7.8 Memory Up/Memory Down ................................................ 3-53.7.9 Data Input .............................................................. 3-53.8 Internal Programming Enable/Disable Jumper ................................ 3-53.9 Transmitter Power Adjustments ............................................ 3-73.10 Transmitter Microphone Level Adjustment .................................... 3-73.11 Transmitter Sidetone Level Adjustment ...................................... 3-73.12 Main and Guard Squelch Adjustment ........................................ 3-93.13 Transmitter Deviation Adjustment ........................................... 3-93.14 Guard Receiver Audio Limit Feature ......................................... 3-9i
INSTALLATION INSTRUCTIONS - APPENDIXPost Installation EMI Test.................................................. A-1LIST OF TABLES Table No. Title Page3-1 15-Pin D Connections .................................................... 3-3LIST OF ILLUSTRATIONSFigure No. Title Page2-1 Operator's Switches and Controls - TFM-138 ................................. 2-22-2 TFM-138 Transceiver PC Download Cable - Wiring Diagram ..................... 2-83-1 Outline Drawing for TFM-138 Transceiver .................................... 3-23-2 Wiring Connections for TFM-138 Transceiver ................................. 3-43-3 Interal Enable/Disable Jumper and TX High/Low Power Adjust Locations ........... 3-63-4 Microphone and Sidetone Level, Main and Guard Squelch Adjustment Access ...... 3-83-5 Deviation Adjustment Potentiometer Location ................................ 3-10ii
TFM-138SOFTWARE CHANGE NOTEThis document covers operation of the Technisonic TFM-138, s/n 1540 and onwards which have beendelivered from the factory with version F10-B software capable of wide/narrow band operation. For TFM-138’swith s/n 1539 or less, TiL Document 95RE177 should be referred to.This document does not cover the operation of older version TFM-138’s with s/n 1539 or less.iii
1-1SECTION 1GENERAL DESCRIPTION1.1 INTRODUCTIONThis publication provides operating and installation information on the TFM-138 (with version F10-Bsoftware), Transceiver manufactured by Technisonic Industries Ltd. The version F10-B software isfactory installed in TFM-138's with s/n F1540 and onwards. The unit offers an extended frequencyrange with selectable channel spacing and is intended for use (in the U.S.) only by governmentagencies or contractors thereto, who have obtained licensing for operation in the 138-150 MHz portionof the band. If the TFM-138 transceiver is used in CANADA, operation is restricted to the followingsub bands: 138-144, 148-148.99, 149.005-150.005 and 150.05-174 MHz.1.2 DESCRIPTIONThe TFM-138, Transceiver is a frequency agile, fully synthesized airborne transceiver capable ofoperating in the 138.000 MHz to 174.000 MHz frequency range in 2.5 kHz increments with either 25kHz or 12.5 kHz channel spacing. The Transceiver can operate without restriction on any splitfrequency pair in the band and also incorporates a two channel synthesized guard receiver.The TFM-138 Transceiver provides 100 operator accessible memory positions, each of which iscapable of storing a transmit frequency, receive frequency, transmit frequency CTCSS tone, receivefrequency CTCSS tone, an alphanumeric identifier for each channel and (in the TFM-138 s/n 1540and up only) wideband (25 kHz) or narrowband (12.5 kHz) channel spacing assignment.Operating frequency and other related data are presented on a 48 character, two line LED matrixdisplay. Data entry and function control are performed via a 12 button keypad. Preset channels mayalso be scrolled and scanned through keypad function activation. Data may also be entered via a PCcomputer with the provided software and optional PIB-100 programming interface box or via an oldercomputer and PC Up/download cable, P/N 943165-4.1.3 PURPOSE OF EQUIPMENTThe TFM-138, VHF/FM Transceiver is designed to provide secondary airborne communications tofacilitate operations which are typically performed in a low altitude environment. The transmittersection of this unit has a minimum of 8 watts and does not exceed 10 watts output power, which maybe reduced by a front panel switch to 1 watt, in order to reduce interference to land based systems.1.4 MODEL VARIATIONThere are four variations of the Model TFM-138 Transceiver. All units offer identical featuresand performance except for the following differences:TFM-138, P/N 921012-1 GREEN display and 28 Volt back lighting.TFM-138, P/N 921012-1 (5V) GREEN display and 5 Volt back lighting.TFM-138, P/N 921012-2 RED display and 28 Volt back lighting.TFM-138, P/N 921012-2 (5V) RED display and 5 Volt back lighting.Both P/N's 921012-1 and 921012-2 are always provided with 28 Volt back lighting unless aspecific request is made for 5 Volt AC operation.
1-21.5 TECHNICAL CHARACTERISTICSSpecification CharacteristicGENERALModel Designation: TFM-138, s/n 1540 and upFrequency Range: 138.000 to 174.000 MHzTuning Increments: 2.5 kHzOperating Mode: F3E simplex or semi-duplexChannel Spacing: 25 or 12.5 kHz Physical Dimensions (including heatsink): Approx. 8.0" X 3.0" X 5.75"Weight: Approx. 3.1 Lbs (1.4 Kg)Mounting: Panel Mount via Dzus fastnersOperating Temperature Range: -45EC to +70ECPower Requirement:Voltage: 28.0 Vdc, ± 15%Current: Receive - 0.7 A Max.1 Watt Transmit - 1.3 A Max.8-10 Watt Transmit - 2.0 A Max.Frequency Selection: 100 memories programmed with:a) Tx Frequency/Rx Frequencyb) Tx/Rx CTCSS tonec) 9 character alpha numeric titleGuard Receiver: 2 channels programmed with:a) Tx Frequency/Rx Frequencyb) Tx CTCSS tone c) 9 character alpha numeric titleCTCSS squelch/encoder: All CTCSS tones availableDPL digital squelch/encoder: (Not available in TFM-138)DTMF encoder: All standard DTMF tonesAudio Output: 0.5 Watts into 600 ohmsSpeaker Output: 2.5 Watts min. into 4 ohmsBack Lighting: 28 Volts (standard) or 5 Volts (specify)Display Colour: Green (standard) orRed (specify)DPL is a trademark of Motorola Corporation
1-31.5 TECHNICAL CHARACTERISTICS (continued)MAIN RECEIVERSensitivity at 12 dB SINAD Better than 0.35 µVAdjacent Channel Selectivity -70 dB (25 or 12.5 kHz)Spurious Attenuation -90 dBThird Order Intermodulation -70 dBImage Attenuation -80 dBFM Acceptance ± 6 kHzHum and Noise Better than 50 dBAudio Distortion less than 5%Antenna Conducted Emission less than -70 dBmGUARD RECEIVERAll specifications identical to main receiverTRANSMITTERRF Power Output 1 watt or 10 wattsOutput Impedance 50 ohmsMaximum Deviation ±5 kHz (25 kHz mode)(In narrowband mode) ±2.5 kHz(12.5kHz mode)Spurious Attenuation -90 dB below carrier levelFrequency Stability ± 0.0005%Microphone Circuit Carbon or equivalentSidetone Output 0.5W (max) into 600Ω Harmonic Attenuation -65 dB below carrier levelFM Hum And Noise -40 dBAudio Input 50 mV at 2.5 kHz into 200 Ω input circuit for ±3.5kHz deviation, adjst. Audio Distortion Less than 5%
2-1SECTION 2OPERATING INSTRUCTIONS2.1 OPERATING FEATURESThe equipment has several important operating features which provide maximum flexibility,performance and versatility. These features are outlined below. New features provided in TFM-138 units of s/n 1540 and up with F10-B software are indicated by an “*”.1. 100 memory positions* which can each be programmed with a transmit and receivefrequency with 25 or 12.5 kHz channel spacing*, Tx/Rx CTCSS tones and a 9-characteralphanumeric title. 2. 2 guard channels which can each be programmed with a Rx frequency with 25 or 12.5kHz channel spacing*, CTCSS Tx tone and a 9-character alphanumeric title.3. Scanning of preprogrammed memories with selective memory scanning*. 4. Priority scan of memory channel 1, if desired.5. Direct frequency entry mode.6. Receive frequency simplex function.7. Switchable RF output power between 1 watt and 8-10 watts.8. Lockout of keyboard to prevent inadvertent entries.9. Variable frequency mode to manually scan up and down in 2.5 kHz steps.10. LED display variable dimming mode.11. Selectable 90 second Tx time out feature.12. Quick download* of any of the 100 memory positions to the guard memories. 13. PC Memory download capability. (Does not upload memories from the transceiver).2.2 OPERATING INSTRUCTIONS (See Figure 2-1)1. Switch power on by turning the main volume clockwise. The last programmedfrequencies will be displayed. The transceiver is now in normal operating mode.2. Adjust the audio level by adjusting the main and guard volume knobs.3. Pressing the squelch defeat button will open both receivers to confirm they work.4. The top display line will indicate which memory is selected followed by a "+" if the memoryposition is in the scan list, an alphanumeric message, and the frequency of the mainreceiver. A small "n" before the frequency indicates 12.5 kHz narrowband channelspacing is in effect on this memory position. In the receive mode, the frequency isfollowed by an "RT" if a RX CTCSS tone is programmed, or an "RX" if no Receive tone isprogrammed. Similarly, in the transmit mode either a "TT" or "TX" is shown after thefrequency. The bottom line indicates similar information about the guard receiver.
2-2FIGURE 2-1 Operator's Switches and Controls - TFM-138, (F10-B software)
2-35. Only TX CTCSS tones may be programmed for the guard receiver. At the beginning ofeach line, an LED indicates open squelch. 6. Set the MN/GD switch to main or guard transmit frequency.7. Set the G1/G2 switch to the desired guard channel.8. Set the HI/LO switch to the desired RF output power.9. Select the desired memory by using the M.UP and M.DN buttons, or the RCL button and a three digit number followed by ENTER.10. To transmit DTMF tones, use the keyboard keys while holding the PTT button on themicrophone. The keyboard returns to its normal function when the PTT is released.The display always shows the status of both receivers and the transmitter. The light at the left ofthe top and bottom line indicates which receiver is receiving. The display also indicates whichmemory channel is in use and which guard channel is in use.A "TX" (no TX CTCSS toneprogrammed) or "TT" (TX CTCSS tone programmed) on the right sideof the display indicates whether the guard or main channel is active when transmitting. Thetransmit frequency is also shown. In the receive mode the display shows “RX”beside the receivefrequency if no RX CTCSS tone is programmed and “RT” if a CTCSS tone is programmed.When the transceiver is in either of the operating frequency or CTCSS tone programming modesand you must respond to a call, click the microphone PTT once (the radio will not transmit duringthis click). This will cause the transceiver to revert back to the normal operating mode andcommunications with the caller can proceed in the usual fashion.2.3 PROGRAMMING INSTRUCTIONSTo program one of the 100 memory channels in the TFM-138:1. Press the FUNC key. The display will show the function prompt.2. Press the PROG key. The display will show the current receive frequency with aflashing curser on the second digit (The first digit is always a one <1>).3. Type in the desired receive frequency. If you type in a frequency which is not a 2.5 kHzstep, the nearest valid frequency will be automatically selected.4. The curser will return to the second digit. You can now retype the frequency if you made an error or press ENTER to continue.5. The transmit frequency will be displayed with the curser on the seconddigit. Follow the same method as in step 3 and 4.6. The channel spacing increment of either 25.0 or 12.5 kHz is now displayed. Use the M.UP and M.DN keys to select the desired channel spacing for the memory position, then press ENTER.
2-47. The alpha-numeric title is now displayed. Use the M.UP and M.DN keys to scroll throughthe alphabet, numbers and symbols. When the desired character is displayed,pressENTER to advance to the next character.8. Keep repeating step six until the last space is set. The display will show SCAN or LOCKOUT to enable this memory position as part of the scan list or lock it out of the scanlist. Use the M.UP and M.DN keys to toggle between these functions (for details seeparagraph 2.5). Once the desired condition has been selected, press ENTER. TheTFM-138 display will now show a "+" beside the memory channel number if scan is enabled.9. The display will now show the current memory number. Type in the 3-digit number of thememory you want to save to (if different from displayed one) and press ENTER.1 or 2 digitmemory numbers must be entered as 3-digits with zeroes preceding them.10. You now have the option to program the guard frequencies by pressing FUNC or pressENTER to return to normal operating mode.11. If you pressed FUNC to program the guards, guard"1" transmit frequency will be displayed with the flashing curser on the second digit. Enter the frequencies for guard"1"receive/transmit and guard"2" receive/transmit as in step 3 and 4.12. The alphanumeric labels for guard"1" and guard"2" are entered the same as in step 7 and8. When the last character is entered, the radio returns to normal operating mode. If theguard is to be programmed for 12.5 kHz narrowband operation, use the QUICK GUARDPROGRAMMING FEATURE described in paragraph 2.12. A memory position must beprogrammed to the 12.5 kHz mode then the contents can be quickly downloaded to GD1or GD2 memory positions.Programming of memory is disabled when the internal entry disable jumper is set. Alternativelyany transceiver can be programmed by an IBM PC or compatible computer. See section 2.14 PCMemory/Programming Download Capability.2.4 SCANNING FUNCTION (5 second talkback delay)1. To start scanning of the memory channels, press FUNC then SCAN.The radio will scan through all the preset memory positions (see next paragraph for priority andselective scan features) and will lock on to the first active channel in the scan sequence. It willremain on the channel until it becomes inactive. Scanning will resume again after five seconds ofinactivity. To exit the scan mode, press the SCAN key. This will cause the radio to revert back tothe normal operating mode. Therefore if while scanning, you hear a call for you:1. Respond to the call within 5 seconds. When scanning is interrupted by an incoming signal, the channel will remain open for five seconds before resumingscanning.2. During communications the five second timer is reset from the last Rx or Tx signal experienced.The radio resumes scanning once the Rx or Tx activity has ceased for more than five seconds.The SCAN key must be pressed to exit the scan mode.
2-52.5 PRIORITY AND SELECTIVE MEMORY CHANNEL SCANNINGThe priority memory channel is always memory position number 1. The priority memory channelis scanned every other step (ie. 121314151...) to ensure that no incoming messages are missed. The priority channel can be locked out, which will result in the normal scanning of the othermemory positions.Selective memory scanning allows the user to select which of the 100 memory channels are to bescanned or locked out when the scan function is invoked. To use this feature, follow thePROGRAMMING INSTRUCTIONS found in paragraph 2.3. Once the screen displays SCAN orLOCKOUT, use the M.UP or M.DN keys to toggle to the desired condition and press ENTER. Innormal operating mode the display of the TFM-138 will later show a "+" beside the memorychannel number if scan is enabled.2.6 DIRECT FREQUENCY ENTRY MODEThis mode is designed to facilitate quick frequency selection during emergency and other operational conditions requiring direct operating frequency selection. This operating mode is disabled along with the programming mode when the internal disable jumper is set.1. When the transceiver is in the normal operating mode, press FUNC and the desired operating frequency ie/ 153.275.Please note in the above operation, after FUNC and "1" are entered, the LED display will showmemory channel "000" and then the remaining digits in the desired frequency are shown as theyare entered. No alphanumeric message can be entered in this mode. Operation on the newfrequency occurs in both transmit and receive (simplex only) modes. If RX or TX CTCSS tonesare required they must be programmed on.2.7 RECEIVE FREQUENCY SIMPLEX FUNCTIONThe receive frequency simplex function allows you to quickly change the transmit frequency, whenoperating on a split pair (repeater/semi-duplex mode), to the receive frequency to allow directcommunications. ie/ If you are transmitting on 152.000 MHz and receiving 152.555 MHz,press FUNC then UP to transmit on 152.555 MHz. To return to the split pair condition, you mustrecall the memory channel again. This is quickly done by pressing M.UP for one step up, thenback down one step with the M.DN key.2.8 KEYBOARD LOCKOUT FUNCTION The keyboard can be locked out so that accidental pressing of keys does not change frequency,etc., unknowingly to the operator. To lock the keyboard, press FUNC then LOCK. This will disableall keyboard functions (except keyboard unlock) in the receive mode. The DTMF function duringtransmit will not be affected. To unlock the keyboard, press and hold the LOCK key for twoseconds until the display indicates "UNLOCK".2.9 VARIABLE FREQUENCY MODE FUNCTIONTo enter variable frequency mode, press RCL, 0,0,0, then ENTER. The memory channel that youwere just in will still be valid but now you can manually adjust the frequency with the M.UP, M.DN,UP and DN keys. The UP and DN keys will make the frequency count up or down in steps of 2.5kHz. The M.UP and M.DN keys will make the frequency count up or down in steps of 1 MHz. Youcan not change the label. The frequency in this mode can not be stored in memory. To exit thismode, recall one of the 100 memory channels (ie. RCL,0,0,1). Variable frequency mode isdisabled when the internal entry disable jumper is set.
2-62.10 LED DISPLAY VARIABLE DIMMING MODE 1. With the transceiver in normal operating mode press the UP or DN keys to increase ordecrease the intensity of the LED display.2. Once maximum intensity of the display is acheived, the UP key no longer functions. Conversely once minimum intensity is reached, the DN key ceases to function.2.11 90 SECOND TRANSMITTER TIME OUT FEATUREA selectable 90 second transmitter time out feature is provided to prevent accidental continuous transmission in the event of a faulty PTT switch. With this feature enabled the transceiver will stop transmitting after the PTT is engaged continuously for 90 seconds. The timeris reset by releasing then re-engaging the PTT switch.Press the FUNC then the M.UP key. Use the M.UP and M.DN keys to select 90 SEC, which enables the feature, or NONE which disables it.2.12 QUICK GUARD PROGRAMMING FEATURE A quick download of any of the 100 memory positions to either of the guard memory positions canbe accomplished. Select the memory position whose contents you desire to download to a guardmemory. Select either GD1 or GD2 memory channel as desired. Press FUNC then 7. The guardmemory channel will now contain all the same information as the selected memory position.2.13 PROGRAMMING CTCSS TONESNOTE: The TFM-138 supports only CTCSS tone functions. DPL code functions are not supported.CTCSS tones (PL tones) can be assigned to each memory channel. The guard receiver squelchwill operate only on carrier detection, but guard 1 and 2 transmit tones can be programmed. Toprogram a CTCSS tone to a memory channel:1. Use the M.UP and M.DN keys to select the memory channel that you want to assign a CTCSS tone.2. Press the FUNC key then the TONE key. The display will show "RX TONE:" and the current tone number, as well as the tone frequency in Hz.3. Use the M.UP and M.DN keys to select the tone number you require. The following is a list of the available CTCSS tones: Number Tone Number Tone Number Tone 01 67.0 26 162.2 51 177.3* 02 71.9 27 167.9 52 183.5* 03 74.4 28 173.8 53 189.9* 04 77.0 29 179.9 54 196.6* 05 79.7 30 186.2 55 199.5*
2-72.13 PROGRAMMING CTCSS TONES/DPL CODES - continued 06 82.5 31 192.8 56 206.5* 07 85.4 32 203.5 57 210.7* 08 88.5 33 33.0* 58 218.1* 09 91.5 34 35.4* 59 225.7* 10 94.8 35 36.6* 60 229.1* 11 97.4 36 37.9* 61 233.6* 12 100.0 37 39.6* 62 241.8* 13 103.5 38 44.4* 63 250.3* 14 107.2 39 47.5* 64 No Tone 15 110.9 40 49.2* (carrier squelch only) 16 114.8 41 51.2* (The tones marked with * are 17 118.8 42 53.0* nonstandard tones). 18 123.0 43 54.9* 19 127.3 44 56.8* 20 131.8 45 58.8* 21 136.5 46 63.0* 22 141.3 47 69.4* 23 146.2 48 159.8* 24 151.4 49 165.5* 25 156.7 50 171.3* 4. Press ENTER. "TX TONE" appears on the display. Repeat step 3.5. Press ENTER. "G1 TONE" appears on the display. Repeat step 3.6. Press ENTER. "G2 TONE" appears on the display. Repeat step 3 and press ENTER.CTCSS tone programming of the TFM-138 is now complete.2.14 PC MEMORY PROGRAMMING UP/DOWNLOAD CAPABILITYThe Technisonic Data Programmer (Multi-TDP) Windows based software is supplied on a CDwith the TFM-138 transceiver or is available for download from our web site www.til.ca. Thissoftware will allow anyone with a standard personal computer (PC) and the PIB-100programming box to send or retrieve data from a connected TFM-138 transceiver for editing,sorting and sharing with other Technisonic transceivers.The Multi-TDP programmers are 32 bit Windows applications that will work under Windows95, Windows 98, Windows NT 4.0 and Windows 2000. Documentation for each of therespective programmers is available from the pull down "Help" menu at the top of theprogrammer display. To use the Windows based program with the TFM-138, a PIB-100programming interface box, P/N 001108-1must be purchased from Technisonic or other re-seller. The CD supplied with the transceiver also contains a DOS based download program that canbe used with the TFM-138 and no interface box. However changes in operating systems and PC hardware that have occurred since the release of our DOS compatible software, prevent itfrom working with most modern computers. Computers with 486
2-8processors or some early Pentium type processors of 200 MHz or less running MS DOSseem to work the best. Please check the “Programmer downloads” link on our web sitewww.til.ca for further information regarding PC programming information for users of singleband transceivers like the TFM-138.Please note that the TFM-138 and not the TFM-138B must be selected in the Multi-TDPsoftware package. See paragraph 2.14.4, item 8 below.The user instructions for the Windows based Multi-TDP software and then the DOS basedsoftware follow below:2.14.1 Windows Program Requirements:1. PC compatible computer running Windows 95/98/NT/2000/ME. CD ROM drive and anavailable serial port.2. Bench power supply of 28 volts DC.3. PIB-100 Programming Interface Box (p/n 001108-1) - use cables that are provided withthe PIB-100 programming interface box. Do not use cable p/n 943165-4 which is for usewith the DOS program only.2.14.2 Windows Program Installation:1. Insert the CD into the drive.2. Open the CD with windows explorer.3. Open the MultiTDP directory and double click the MultiTDP_Install.exe file.4. Follow on screen instructions.2.14.3 Connections:1. Follow the connection instructions supplied with the PIB-100. 2. Do not turn on the 28 volt power supply until all connections have been made.2.14.4 Running the Windows Program:1. On the computer, click the Start menu button.2. Select Programs from the Start menu.1. Select Technisonic from the Programs menu.2. Select MultiTDP.3. The program will start. The MultiTDP program is used for almost all of Technisonic’stransceivers, therefore it has to be set up specifically for your TFM-138.4. Pull down the File menu and click Select Radio.5. Click the TFM-30/138/138B/403 line.6. The display will configure itself for the PIB-100. Click the dot beneath TFM-138.
2-97. Pull down the Com Port menu and select the com port that you have connected the PIB-100.8. The software is now ready to use. To get a full instruction manual, pull down the Helpmenu and select Documentation in PDF format.2.14.5 Helpful Hints:When uploading or downloading, a message box will appear asking you to press FUNC and then7 on the radio. Press these keys before clicking the OK button in the message box.2.14.6 DOS Program Requirements:1. PC compatible computer with:C200 MHz or lessC486 or early Pentium one processorCPrinter port (LPT1)CCD drive - If not, you can copy the software on another computer to afloppy disk.CColour monitor is preferred as some of the text is colour coded.2. Bench power supply of 28 volts DC.3. PC Download cable (p/n 943165-4) see figure 2-2.2.14.7 DOS Program Installation:1. Insert the CD into the drive.2. Create a directory on your hard drive called \TIL.3. Copy everything from the \PCDLN directory on the CD to the \TIL directory on the harddrive.2.14.8 Connections:1. Connect the PC download cable (p/n 943165-4) to the radio. 2. Connect the other end of the cable to the printer port on the computer3. Connect the red and black leads to the power supply.2.14.9 Running the DOS Program:1. Turn on the 28 volt power supply.2. Turn on the radio. The channels on the radio may start scrolling - this is normal.3. Change to the \TIL directory and type PCDLN and enter. The radio should stop scrolling.Do not use older DOS software (\PCDL) for TFM-138’s that have F10 firmware (s/n 1539and less that have 25 memories). It is not compatible with DOS download software forTFM-138’s with F10B firmware. Your frequency information will become corrupted as it isdownloaded to a TFM-138 with F10B firmware. Similarly do not use DOS downloadsoftware designed for the TFM-138B which includes /PCDLB and /PCDLB2. It is notcompatible with the F10B firmware in the TFM-138.
2-104. Follow the menus to edit channels, print channel list, up or download as desired.5. The data file is continuously updated as each change is made, so you don’t have to savethe file at any time. To have multiple data files, you will have to copy the data file toanother name and then copy it back when needed. There always has to be a data filecalled “DATA" or the program will not work. 2.14.10 Helpful Hints:* Be sure to never plug in the radio while the power supply is on or damage may occur toyour printer port.CYou can only use LPT1 as the printer port. Make sure it is enabled in the BIOS.CThe program works best on older, slower computers but has worked on some new PCsrunning DOS. A good way to try this out is to make a DOS bootable floppy with thesoftware on it running the software from the A: drive.
2-11TFM-138 Upload/Download Programming Cable For DOS ProgramP/N 943165-4 - Wiring DiagramFIGURE 2-2 TFM-138 Transceiver PC Download Cable - wiring diagram(for DOS program only)
3-1SECTION 3INSTALLATION INSTRUCTIONS3.1 GENERALThis section contains information and instructions for the correct installation of the TFM-138,VHF/FM Transceiver.Make certain that the correct frequencies are preprogrammed in accordance with the equipment user's valid FCC operator's license, prior to installation.3.2 EQUIPMENT PACKING LOGUnpack the equipment and check for any damage that may have occurred during transit. Savethe original shipping container for returns due to damage or warranty claims. Check that eachitem on the packing slip has been shipped in the container. Verify that the equipment display andbacklighting configuration are the same as those ordered.3.3 TRANSCEIVER INSTALLATION The TFM-138 Transceiver is designed to be Dzus mounted and should be installed in conjunction with a IN-150 installation kit. See Figure 3-1 for an outline drawing of the unit withdimensions to facilitate the installation. 3.4 INSTALLATION KIT - CONTENTSThe IN-150 installation kit consists of: 1. One 15 pin Cannon D mating connector (female) complete with crimp pins and hood.2. One BNC antenna mating RF connector (male) and hood.3.5 ANTENNA INSTALLATION Antenna, P/N ATM-150 may be obtained from Technisonic Industries Limited or a suitable equivalent may be utilized with the TFM-138 Series transceivers. The antenna should be mounted on the bottom of the aircraft whenever possible. Consult with instructions provided withthe antenna. Connect RF cable from antenna to the back of the TFM-138 Series unit by utilizingthe BNC mating connector provided in the installation kit.3.6 INSTALLATION - PIN LOCATIONS AND CONNECTIONSThe pin numbers and locations for the 15 pin Cannon D located on the rear of the TFM-138 transceiver are shown below. Pin connections are in provided in TABLE 3-1.Transceiver mounted view of 15 pin connector
3-2FIGURE 3-1 Outline Drawing for Model TFM-138 Transceiver
3-33.6INSTALLATION - PIN LOCATIONS AND CONNECTIONS (continued) TFM-138 Transceiver 15-Pin D ConnectionsPin # Description1 600 Ohm Output2 Data Output3 Panel Lighting (28VDC or 5VAC) 4 Memory UP/PC Download Input5 Memory Down/PC Download Input6 Mic Signal Input7 Main Power +28VDC8 Main Ground9 4 ohm Speaker Output10 4 ohm/600 ohm Output Ground11 Data Input12 PC Download Input13 PTT (Ground Keying)14 Main Power +28VDC15 Main GroundTABLE 3-13.7 WIRING INSTRUCTIONSFigure 3-2 shows all required connections and recommended wire sizes for the TFM-138 Transceiver.3.7.1 Main Power +28VDCThe main power +28VDC (±15%) is connected to pins 7 and 14 of the transceiver. Both pinsshould be connected. 3.7.2 Main GroundGround connections for the transceiver are made on pins 8 and 15. Both pins should be connected.3.7.3 PTT (Ground Keying)The PTT line is connected to pin 13 and should be floating when the transceiver is in receivemode, and grounded during transmit mode.
3-4 Figure 3-2 Wiring Connections for TFM-138 Transceiver
3-53.7.4 Front Panel Back LightingFront panel back lighting connection should be made on pin 3 of the transceiver. The opposite endof this lead should be connected to the panel lighting system of the aircraft. Before connecting,verify the required panel lighting voltage (28 VDC or 5VAC) on the transceiver configuration controllabel.3.7.5 Audio Outputs (600 ohms and 4 0hms)The audio output from pin 9 can be used to drive a 4 ohm speaker up to 2.5 watts. Audio outputfrom pin 1 is 600 ohms, 0.5 watts maximum.3.7.6 Audio Output Ground Pin 10 is the ground for both the 4 ohm and 600 ohm audio output signals on pins 9 and 1. 3.7.7 Mic Signal InputThe microphone input signal is to be provided on pin 6, utilizing shielded wire with the shieldgrounded to pin 10.3.7.8 Memory Up/Memory DownRemote scrolling through the 100 memory positions can be achieved by providing a ground topins 4 (up) and 5 (down) through a momentary contact cyclic switch.3.7.9 Data InputData communications equipment requiring direct access to the modulator and discriminator can beconnected via pins 2 and 11. Data cannot be transmitted in CANADA unless equipment is approvedfor use with the TFM-138 unit by the communications regulatory authority.3.8 INTERNAL ENABLE/DISABLE JUMPERThe programming and direct frequency entry modes can be disabled by removing the internal enable/disable jumper. Removal of this jumper will prevent operation on any frequenciesother than those programmed in the 100 memory positions and two guard receiver memorypositions.The transceiver is always shipped with this jumper in the entry enable position. To place the jumper in the disable position:1. Remove and retain the seven (7) No. 4-40 screws securing the bottom cover of the transceiver to its chassis.2. Remove and retain the four (4) No. 4-40 screws securing the guard receiver PCB module in the chassis tray. Remove the guard receiver module from the chassis tray.3. Remove and retain the two (2) screws securing the fuse board. Remove and retain the five(5) screws securing the chassis tray to the main chassis. Remove the chassis tray.4. You should now have access to the Microprocessor Control Unit (MCU) PCB Module (SeeFigure 3-3). Remove the enable/disable jumper from pins 3 and 4 of J15.5. Reverse steps 1 through 3 and secure all screws to re-assemble the transceiver.
3-6Microprocessor Control Unit (MCU) PCB ModuleNotes: R23 is High Power AdjustmentR24 is Low Power AdjustmentJ15 Jumper between pins 3 and 4 for Entry EnableRemove for Entry DisableFIGURE 3-3 Internal Enable/Disable Jumper and Transmit High/Low Power Adjust Locations
3-73.9 TRANSMITTER POWER ADJUSTMENTS The transmitter power is adjusted to a maximum of 10 watts in high power mode and 1 watt in low power mode over the transceiver operating bandwidth at the factory. If transmitter RFpower re-adjustment is required, perform as follows:1. Remove bottom cover as described in the previous paragraph (3.8). Access to the two adjustment potentiometers on the Microprocessor Control Unit (MCU) PCB Module isprovided by two access holes located at the back of the chassis tray.2. Connect an RF through-line wattmeter to the antenna connector. Set the operating frequency to 156.000 MHz and key the transmitter.3. In low power mode, set the low power adjustment potentiometer R24 to produce 1.0 wattof RF output power (See Figure 3-3).4. In high power mode, set high power adjustment potentiometer R23 to produce 9.5 watts of RF output power.5. Verify that the RF output power is between 8 and 10 watts on 138.000 MHz, 156.000 MHzand 174.000 MHz.6. Replace bottom cover as described in the previous paragraph (3.8).3.10 TRANSMITTER MICROPHONE LEVEL ADJUSTMENT1. Set the transceiver operating frequency to 156.000 MHz and connect an appropriate testreceiver to the RF output connector. Ensure that the output of the transceiver is terminated into a proper dummy load.2. Key the transmitter and input a -10 dBm (0.25 VRMS), 1 kHz audio signal into the microphone input.3. Adjust the microphone level potentiometer (R8 on MCU module) through the access hole located on the right side of the chassis (see Figure 3-4) to produce a 3.5 kHzdeviation.4. Verify that the deviation is at least 3 kHz on the following frequencies: 138.000 MHz,156.000 MHz and 174.000 MHz.3.11 TRANSMITTER SIDETONE LEVEL ADJUSTMENT1. Set the transceiver operating frequency to 156.000 MHz and connect an appropriate testreceiver to the RF output connector. Ensure that the output of the transceiver is terminatedinto a proper dummy load.2. Key the transmitter and input a -10 dBm (0.25 VRMS), 1 kHz audio signal into the microphone input.3. Adjust the sidetone level potentiometer (R37 on MCU module) through the access hole located on the left side of the chassis (see Figure 3-4) to produce a +3.0 dBm (1.0VRMS) 600 ohm audio output.
3-8FIGURE 3-4 Microphone and Sidetone Level, Main and Guard Squelch Adjustment Access Holes
3-93.12 MAIN AND GUARD SQUELCH ADJUSTMENTThe squelch on both the main and guard receivers is factory set to open at approximately 1.0microvolt. This adjustment can be made or altered to suit local conditions as follows:1. Set the main receiver of the transceiver to 156.000 MHz. Connect a signal generator to theantenna input of the transceiver.2. Set the signal generator to produce a ±3 kHz deviation with a 1 kHz tone on 156.000 MHz. Set the signal generator RF level to 1.0 uV . The squelch indicator LED is on and signal isheard. Set the generator to 0.6uV. The squelch indicator should go off and no signal heard.3. If not, re-adjust main receiver squelch potentiometer, R3 through the access hole located on the bottom of the transceiver chassis (see Figure 3-4).4. Repeat the above procedure to adjust the guard receiver squelch setting using guardreceiver squelch adjustment potentiometer, R4 (see Figure 3-4). 3.13 TRANSMITTER DEVIATION ADJUSTMENT1. Remove and retain the eight (8) No. 4-40 screws securing the top cover of the transceiver to its chassis. You should now have access to the Main Rx/Tx Module.2. Set the transceiver operating frequency to 156.000 MHz and connect an appropriate testreceiver to the RF output connector. Ensure that the output of the transceiver is terminated into a proper dummy load.3. Key the transmitter and input a +10 dBm (2.5 VRMS), 1 kHz audio signal into the microphone input.4. Adjust the wideband deviation limit potentimeter, R30 on the main Rx/Tx module (see Figure 3-5) to produce a ±4.45 kHz deviation. Adjust the narrowband deviation limitpotentiometer, R76 on the main Rx/Tx module to produce a ±2.2 kHz deviation.5. Verify that the deviation does not exceed ±5 kHz for wideband and ±2.5 kHz for narrowband on the following frequencies: 138.000 MHz, 162.000 MHz and 174.000 MHz. Re-adjust R30 or R76 as required, if the deviation exceeds ±5 kHz or ±2.5 kHz,respectively.6. Place top cover on transceiver chassis and secure all eight (8) screws.3.14 GUARD RECEIVER AUDIO LIMIT FEATUREUpon special request, 1 mW of guard receiver audio bleed with the guard volume control in the fullyCCW (OFF) position, can be provided. This feature can be disconnected as follows:1. Remove and retain the seven (7) No. 4-40 screws securing the bottom cover of thetransceiver to its chassis.2. Find the jumper located at the bottom of the front panel is connected between the CCW position of the guard audio potentiometer (R2) and ground. Remove this jumper.3. Replace the bottom cover of the transceiver and secure with the seven (7) screws removed in step 1.
3-10Main Receiver/Transmitter PCB ModuleNotes: R30 is for 5.0 kHz (wideband) Deviation AdjustmentR76 is for 2.5 kHz (narrowband) Deviaton AdjustmentFIGURE 3-5 Deviation Adjustment Potentiometer Location
A-1APPENDIX TO “INSTALLATION INSTRUCTIONS”POST INSTALLATION EMI TESTPURPOSEThe purpose of this test is to identify any interference that the TFM-138, TFM-138A or TFM-138B may cause with existing aircraft systems. For simplicity all TFM-138 model variations will bereferred as TFM-138 series transceivers in this document.TEST CONDITIONSThe TFM-138 series transceiver should be installed and function tested. The antenna VSWR shouldbe checked. A forward/reverse power check with a in-line wattmeter should show no more than10% reflected power. For the following tests, insure that the power switch is in the high position.METHODOLOGYMost of the EMI tests can be accomplished on the ground. In some cases flight testing is requiredor is easier. If the aircraft is approved for IFR operations, then it is mandatory that interferencebetween the TFM-138 series Airborne FM and the approach aids be checked in flight.The GPS should be operational and navigating with at least the minimum compliment of satellites. The VHF comm should be set to the frequencies indicated with the squelch open. VOR/ILS/GSreceivers should be set to the frequencies indicated and selected for display If possible, set up aVOR/ILS ramp test set on the frequencies indicated and adjust the output until the flags are out ofview. The transponder and encoder should be monitored with ramp test equipment. If possible setthe ADF to a nearby navigation station.Modulate the TFM-138 series transmitter on the indicated frequencies for at least 20 seconds.Observe the GPS for any degradation in satellite status or availability or flags. Listen for any noiseor detected audio signals on the VHF comm(s). Listen for any noise or detected audio signals onthe VOR/LOC receiver audio; look for any moment of flags or needles on the VOR/LOC/GSnavigation display(s).List the power plant, fuel and other electric instruments in the chart provided and note anyanomalies that occur while transmitting. Assess the results.If the aircraft is equipped with an autopilot or a stability augmentation system, then test fly theaircraft and verify that operation of the TFM-138 series transceiver does not have adverse effectson these systems. After checking for gross effects at a safe altitude, fly an approach with each ofthe different navigation systems coupled to the autopilot (ILS, GPS ETC.) and look for anyanomalies.RESULTSIf the installed system passes all of the applicable EMI tests, then no further action is required. Ifinterference is observed then the interference must be assessed against the appropriate standardsof airworthiness for the system in question. For example it is permissible for a VFR certified GPSto lose navigation capability while the TFM-138 series unit is transmitting, providing that it recoversproperly and promptly, but it is not permissible for an IFR Approach certified GPS to affected in thesame way. A complete discussion of all the standards of airworthiness to be applied in assessingEMI effects is beyond the scope of this document.
A-2PROCEDUREA. Operate the TFM-138 series transmitter on the following frequencies for at least 20 seconds. Observe the GPS for any degradation in satellite status or availability or flags.FREQUENCIES GPS #1 GPS #2TFM 138 PASS FAIL PASS FAIL143.180 MHZ143.1825 MHZ157.5000 MHZ157.5425 MHZNOTES:
A-3B. Determine if the image frequency for the VHF Comm falls within the range of the TFM-138series unit. If so, select a set of frequencies that will cause the TFM-138 series unit to beset as close as possible to the image frequency. Any one of the many possible sets willsuffice. Record those values in the spaces provided in the following chart. Modulate theTFM-138 series transmitter on the following frequencies for at least 20 seconds. Listen forany noise or detected audio signals on the VHF comm.Example - Bendix/King KY 196A:The first IF frequency is 11.4 MHZ. The L.O. is above the received frequency (high sideinjection), therefore the image frequency is 22.8 MHZ above the selected frequency. Set theKY 196A to 120.000 MHZ and the TFM-138 series Transceiver to 142.8000 MHZ.FREQUENCIES RESULTSVHF #1 TFM-138 series PASS FAIL135.975 138.0000121.150 157.5000131.250 157.5000Image:FREQUENCIES RESULTSVHF #2 TFM-138 series PASS FAIL135.975 138.0000121.150 157.5000131.250 157.5000Image:NOTES:
A-4C. Determine if the image frequency for the VOR/ILS Nav falls within the range of the TFM-138series unit. If so, select a two sets of frequencies that will cause the TFM-138 seriestransceiver to be set as close as possible to the image frequency. Chose one set in thelocalizer frequency range, and one in the VOR frequency range. Record those values in thespaces provided in the following chart. Modulate the TFM-138 series transmitter on thefollowing frequencies for at least 20 seconds. Listen for any noise or detected audiosignals on the receiver audio; look for any moment of flags or needles on the navigationdisplay.FREQUENCIES RESULTSVOR/ILS #1 TFM-138 series PASS FAIL108.000 162.0000108.100 162.1500Image:Image:FREQUENCIES RESULTSVOR/ILS #2 TFM-138 series PASS FAIL108.000 162.0000108.100 162.1500Image:Image:NOTES:
A-5D. Modulate the TFM-138 series transmitter on the following frequencies for at least 20seconds. Look for any moment of flags or needles on the navigation display.FREQUENCIES RESULTSG/S #1 TFM-138 series PASS FAIL334.7 (108.1) 167.3500FREQUENCIES RESULTSG/S #1 TFM-138 series PASS FAIL334.7 (108.1) 167.3500NOTES:
A-6NOTE:For the following tests, select a frequency at the top, middle and bottom of the range of the TFM -138 series transceiver. Frequency #1 ______________ Frequency #2 ______________Frequency #3 ______________E. At a safe altitude engage the autopilot or stability augmentation system. Modulate the TFM-138 series transmitter on the above frequencies for at least 20 seconds. Observe any effecton the autopilot or stability augmentation system.Observations:F. Perform a coupled ILS approach to the aircraft's certified limits. Modulate the TFM-138series transmitter on the above frequencies for at least 20 seconds. Observe any effect onthe autopilot. Repeat for each different system such as ILS #2, GPS, FMS ETC.Observations:
A-7G. List the power plant, fuel and other electric instruments in the chart provided and note any anomalies that occur whiletransmitting. Assess the results. STEP SYSTEM PASS FAIL NOTES1 Xponder & Encoder2 ADF 1 & 23VG4 Compass5 Directional Gyro6 Oil Pressure7 Fuel Pressure8 Oil Temp9Amps10 Bus Voltage
STEP SYSTEM PASS FAIL NOTESA-811 Fuel %12 Ng13 TOT14 Torque %15 Annunciators16 Digital Clock
STEP SYSTEM PASS FAIL NOTESA-9
STEP SYSTEM PASS FAIL NOTESA-10
STEP SYSTEM PASS FAIL NOTESA-11NOTES:

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