Teledyne 200A Users Manual INSTRUCTION MANUAL, NITROGEN OXIDE ANALYZER

2015-02-03

• HIGHLIGHTS
• INSTRUCTION MANUAL MODEL 200A, 02246, Rev. G NITROGEN OXIDES ANALYZER
  • SAFETY MESSAGES
  • TABLE OF CONTENTS
  • LIST OF FIGURES
  • LIST OF TABLES
  • 1 HOW TO USE THIS MANUAL
  • 2 GETTING STARTED
    • 2.1 Unpacking
    • 2.2 Electrical and Pneumatic Connections
    • 2.3 Initial Operation
  • 3 SPECIFICATIONS, AGENCY APPROVALS, WARRANTY
    • 3.1 Specifications
    • 3.2 EPA Equivalency Designation
    • 3.3 Warranty
  • 4 THE M200A NOX ANALYZER
    • 4.1 Principle of Operation
    • 4.2 Operation Summary
      • 4.2.1 Sensor Module, Reaction Cell, Detector
      • 4.2.2 Pneumatic Sensor Board
      • 4.2.3 Computer Hardware and Software
      • 4.2.4 V/F Board
      • 4.2.5 Front Panel
        • 4.2.5.1 Keyboard
        • 4.2.5.2 Status LED's
        • 4.2.5.3 Power Switch
      • 4.2.6 Power Supply Module
      • 4.2.7 Pump, Valves, Pneumatic System
      • 4.2.8 Ozone Generator
      • 4.2.9 Molydbenum Converter
  • 5 SOFTWARE FEATURES
    • 5.1 Index To Front Panel Menus
      • 5.1.1 Sample Menu
      • 5.1.2 Set-Up Menu
    • 5.2 Sample Mode
      • 5.2.1 Test Functions
      • 5.2.2 CAL, CALS, CALZ, Calibration Functions
        • 5.2.2.1 CAL, CALS, CALZ
        • 5.2.2.2 Zero
        • 5.2.2.3 Span
        • 5.2.2.4 NO, NOx Cal Concentration
        • 5.2.2.5 Formula Values
        • 5.2.2.6 Automatic Converter Efficiency Compensation
    • 5.3 Set-Up Mode
      • 5.3.1 Configuration Information (CFG)
      • 5.3.2 Automatic Calibration (AutoCal)
      • 5.3.3 Data Acquisition System (DAS)
        • 5.3.3.1 Data Channels
      • 5.3.4 Range Menu
        • 5.3.4.1 Single Range
        • 5.3.4.2 Auto Range
        • 5.3.4.3 Independent Ranges
        • 5.3.4.4 Dilution Ratio
        • 5.3.4.5 Concentration Units
        • 5.3.4.6 Recorder Offset
      • 5.3.5 Password Enable
      • 5.3.6 Time of Day Clock
      • 5.3.7 Diagnostic Mode
      • 5.3.8 Communications Menu
      • 5.3.9 Variables Menu (VARS)
      • 5.3.10 M200A Operating Modes
    • 5.4 Status Output
    • 5.5 RS-232 Interface
      • 5.5.1 Setting Up the RS-232 Interface
      • 5.5.2 Command Summary
      • 5.5.3 TEST Commands and Messages
      • 5.5.4 WARNING Commands and Messages
      • 5.5.5 CALIBRATION Commands and Messages
      • 5.5.6 DIAGNOSTIC Commands and Messages
      • 5.5.7 DAS Commands and Message
      • 5.5.8 Internal Variables
  • 6 OPTIONAL HARDWARE AND SOFTWARE
    • 6.1 Rack Mount Options
    • 6.2 Zero/Span Valves
    • 6.3 Internal Zero/Span (IZS)
    • 6.4 Autocal - Setup of IZS and Zero/Span Valves
    • 6.5 Permeation Tube
    • 6.6 4-20 mA Current Loop Output
  • 7 CALIBRATION AND ZERO/SPAN CHECKS
    • 7.1 Manual Zero/Span Check or Cal With Zero/Span Gas in the Sample Port
    • 7.2 Manual Zero/Span Check or Calibration with Zero/Span Valves Option
    • 7.3 Manual Zero/Span Check with IZS Option
    • 7.4 Automatic Zero/Span Check
    • 7.5 Dynamic Zero/Span Calibration
    • 7.6 Calibrate on NO2 Permeation Tube
    • 7.7 Use of Zero/Span Valves or IZS with Remote Contact Closure
    • 7.8 EPA Protocol Calibration
      • 7.8.1 Calibration of Equipment
      • 7.8.2 Calibration Gas and Zero Air Sources
        • 7.8.2.1 Production Of Zero Air
        • 7.8.2.2 Selection of NO Span Gas Standards
        • 7.8.2.3 Use of NO2 Permeation Tubes As Standards
      • 7.8.3 Data Recording Device
      • 7.8.4 Gas Phase Titration (GPT) System
        • 7.8.4.1 GPT Principle of Operation
        • 7.8.4.2 GPT Calibrator Check Procedure
        • 7.8.4.3 Example GPT Calculation
      • 7.8.5 Dynamic Multipoint Calibration Procedure
        • 7.8.5.1 Zero Calibration Procedure
        • 7.8.5.2 NO/NOx Calibration Procedure
        • 7.8.5.3 GPT - NO2 Calibration Procedure
      • 7.8.6 Moly Converter Efficiency
        • 7.8.6.1 Automatic Moly Converter Efficiency Compensation
      • 7.8.7 Calibration Frequency
      • 7.8.8 Other Quality Assurance Procedures
      • 7.8.9 Summary of Quality Assurance Checks
      • 7.8.10 ZERO and SPAN Checks
        • 7.8.10.1 Zero/Span Check Procedures
        • 7.8.10.2 Precision Check
        • 7.8.10.3 Precision Check Procedure
      • 7.8.11 Recommended Standards for Establishing Traceability
      • 7.8.12 Certification Procedures of Working Standards
        • 7.8.12.1 NO Working Standard Traced to NIST NO Standard
        • 7.8.12.2 Other Methods of Establishing Traceability
    • 7.9 Calibration of Independent Ranges or Autoranging
      • 7.9.1 Zero Calibration with AutoRange or Independent Range
      • 7.9.2 Span Calibration with AutoRange or Independent Range
    • 7.10 Calibration Quality
    • 7.11 References
  • 8 MAINTENANCE
    • 8.1 Maintenance Schedule
    • 8.2 Replacing the Sample Particulate Filter
    • 8.3 Replacing the Ozone Scrubber Charcoal
    • 8.4 Replacing the Permeation
    • 8.5 Replacing the IZS Zero Air Scrubber
    • 8.6 Replacing the Molybdenum Converter
    • 8.7 Cleaning the Reaction Cell
    • 8.8 Pneumatic Line Inspection
    • 8.9 Leak Check Procedure
    • 8.10 Light Leak Check Procedure
    • 8.11 Prom Replacement Procedure
  • 9 TROUBLESHOOTING, ADJUSTMENTS
    • 9.1 Operation Verification-M200A Diagnostic Techniques
      • 9.1.1 Fault Diagnosis with TEST Variables
      • 9.1.2 Fault Diagnosis with WARNING Messages
      • 9.1.3 Fault Diagnosis Using DIAGNOSTIC Mode
        • 9.1.3.1 Signal I/O Diagnostic
        • 9.1.3.2 Electric Test
        • 9.1.3.3 Optic Test
        • 9.1.3.4 Ozone Gen Power
        • 9.1.3.5 Analog Out Step Test
        • 9.1.3.6 DAC Calibration
        • 9.1.3.7 RS-232 Port Test
      • 9.1.4 M200A Internal Variables
      • 9.1.5 Test Channel Analog Output
      • 9.1.6 Factory Calibration Procedure
    • 9.2 Performance Problems
      • 9.2.1 AC Power Check
      • 9.2.2 Flow Check
      • 9.2.3 No Response to Sample
      • 9.2.4 Negative Output
      • 9.2.5 Excessive Noise
      • 9.2.6 Unstable Span
      • 9.2.7 Unstable Zero
      • 9.2.8 Inability to Span
      • 9.2.9 Inability to Zero
      • 9.2.10 Non-Linear Response
      • 9.2.11 Slow Response
      • 9.2.12 Analog Output Doesn't Agree with Display Concentration
    • 9.3 Subsystem Troubleshooting and Adjustments
      • 9.3.1 Computer, Display, Keyboard
        • 9.3.1.1 Front Panel Display
        • 9.3.1.2 Single Board Computer
        • 9.3.1.3 Front Panel Keyboard
        • 9.3.1.4 Front Panel Status Indicators
      • 9.3.2 RS-232 Communications
        • 9.3.2.1 RS-232 Connection
        • 9.3.2.2 RS-232 Diagnostic
      • 9.3.3 Voltage/Frequency (V/F) Board
        • 9.3.3.1 ADC/DAC Calibration Procedure
        • 9.3.3.2 Changing Output Voltage Ranges
      • 9.3.4 Status/Temp Board
        • 9.3.4.1 Temperature Amplifier Section
        • 9.3.4.2 Display Brownout
        • 9.3.4.3 Status Output Lines, External Contact Closures
        • 9.3.4.4 4-20 mA Current Output
      • 9.3.5 Power Supply Module
      • 9.3.6 Ozone Generator
        • 9.3.6.1 PermaPure Drier
      • 9.3.7 Flow/Pressure Sensor
      • 9.3.8 NOx Sensor Module
        • 9.3.8.1 PMT
        • 9.3.8.2 Reaction Cell Temp
        • 9.3.8.3 Preamp Board
        • 9.3.8.4 PMT Cooler
        • 9.3.8.5 High Voltage P.S.
      • 9.3.9 Z/S Valves & IZS Permeation Tube Oven
      • 9.3.10 Pneumatic System
        • 9.3.10.1 Leak Check
        • 9.3.10.2 Pump
  • 10 M200A SPARE PARTS LIST