Temco Tool Dv5200Mb Users Manual 78674 DV5200MBN
2015-02-03
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INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. Direct Vent Zero Clearance Gas Fireplace Heater Model: DV5200MB FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from your neighbor’s phone. Follow the gas suppliers instructions. • If you cannot reach your gas supplier call the fire department. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. Homeowner’s Installation and Operating Manual 78674 DV5200 cover 6/05 djt U.S. Patents: 5,669,374; 5,562,088; 6,138,667; Can. Patent: 2,139,684 INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. 78674 5/08 Rev. 10 Temco DV5200 Series Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Temco Fireplace Products fireplace. While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or contingency. Also, questions of interpretation may arise. For more information, solutions to particular problems or clarifications, contact your local distributor or the manufacturer. See the unit rating plate for whom to contact. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation & Operating Instructions General Information, Cautions, Warnings ............................................................. 3 Requirements for the Commonwealth of Massachusetts ...................................... 4 Fireplace Dimensions ............................................................................................ 5 Locating the Fireplace ........................................................................................... 6 Framing & Finishing .............................................................................................. 6 Clearance to Combustibles ................................................................................... 7 Combustible Sidewall Clearance .......................................................................... 7 Mantels .................................................................................................................. 7 Surround Material .................................................................................................. 7 Gas Specifications................................................................................................. 8 Gas Inlet and Manifold Pressures ......................................................................... 8 Gas Line Installation .............................................................................................. 8 General Venting Information General Venting .................................................................................................... 9 General Venting Information - Termination Location ........................................... 10 Termination Clearances .......................................................................................11 Sidewall (General)Venting Information ................................................................ 12 Flex Venting......................................................................................................... 12 Sidewall (Horizontal) Venting .............................................................................. 13 Flex Vent Offsets ................................................................................................. 13 Flex Vent Through the Roof (Vertical) Applications ............................................. 15 VSK7MH Vertical Flex Vent Kit Installation ......................................................... 15 TDV Series Direct Vent System Installation ........................................................ 16 Sidewall (Horizontal) Venting, General ............................................................... 16 Through the Roof (Vertical) Venting .................................................................... 17 Elbows & Offsets - General ................................................................................ 17 Sidewall (Horizontal) Venting Information ........................................................... 17 Venting Components ........................................................................................... 19 Operating Instructions Glass Door Removal Procedure ......................................................................... 20 Glass Cleaning .................................................................................................... 20 Louvre Installation ............................................................................................... 20 Optional Extended Face Panel Kit Installation .................................................... 21 Log Installation .................................................................................................... 21 Thermostatic Fan Kit - Optional........................................................................... 22 Electrical Services ............................................................................................... 22 Speed Control Switch .......................................................................................... 22 Millivolt System.................................................................................................... 22 Burner ON/OFF ................................................................................................... 23 Managing Heat Output ........................................................................................ 23 Fan Operation ..................................................................................................... 23 Flame Characteristics.......................................................................................... 23 Lighting & Operating Instructions ........................................................................ 24 Troubleshooting ................................................................................................... 25 Fuel Conversion .................................................................................................. 29 Maintenance Unit Adjustment ................................................................................................... 32 Maintenance ........................................................................................................ 32 Replacement Parts ........................................................................................................ 34 Servicing.............................................................................................................. 35 Warranty .......................................................................................................................... 36 Installation and Startup Checklist ................................................................................. 37 Warranty Registration ................................................................................................... 39 2 78674 Temco DV5200 Series Installation & Operating Instructions A manufactured (mobile) home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured HOme Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This gas appliance must be installed by a qualified installer in accordance with local building codes or, in the absence of local codes, with the current CSA B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1/NFPA 54 when installed in the United States. This appliance, when installed, must be elecrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code: ANSI NFPA 70-1987 when installed in the United States. FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING: 1 . This appliance gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies. 2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. 3. CAUTION: Due to high glass surface temperature, children should be carefully supervised when in the same room as your appliance. � ������� �������������� ������������ ������������������ ������������� �������������������� ��������������� 4. Under no circumstances should this appliance be modified. Parts removed for servicing should be replaced prior to operating this appliance again. 5. Installation and any repairs to this appliance must be performed by a qualified installer, service agency or gas supplier. A professional service person should be contacted to inspect this appliance annually. 6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this appliance. 7. The venting system (chimney) of this appliance should be checked at least once a year and if needed your venting system should be cleaned. 8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids. This appliance should not be used as a drying rack for clothing, nor should Christmas stocking or decorations be hung in the area of it. 9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance. 78674 10. For safe operation, the glass door must be closed. 11. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water. 12. Do not operate appliance unless completely installed as per installation instructions. 13. This appliance may be used in a bedroom installation. Install in accordance with local building codes and regulations. 14. Never use your appliance as a cooking device. WARNING: Check with your electronics manufacturer before installing a television or other electronic device above this fireplace. DV5200 Certified To ANSI Z21.88-2005 / CSA 2.33-2005 / UL 307B Vented Gas Fireplace Heater IMPORTANT: PLEASE READ THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the manufacturing process. Please ensure that your room is well ventilated -open all windows. It is recommended that you burn your fireplace for at least four (4) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time. This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction And Safety Standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH. This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 3 Temco DV5200 Series Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: • The equipment listed in Chapter 10 entitled Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontally vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and ANSI/UL 2034 listed and IAS certified. • MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting • 4 system design or the venting system components; and A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: • The referenced “special venting system” instructions Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”. “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. • shall be included with the appliance or equipment installation instructions; and The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. 78674 Temco DV5200 Series Fireplace Dimensions Min. Rough Opening Depth Q 4" (102 mm) Dia. 7" (178 mm) Dia. C L J Bottom Gas Line Access T I O m ) S - Min. Rough Opening Width 1/ 2" P Q (1 3 m Min. Rough Opening Height Gas Line Access NOTE: Flex pipe dimaeters are 4” for inner pipe and 7” for outer pipe. B J Box Access N D R C E F K H M L G J Box Access Gas Line Access N K L M A Fig. 1 Fireplace specifications and framing dimensions. Ref. A B C D E F G H I J K L M N O P Q R S T 78674 DV5200MBN 35³⁄₄” (908 mm) 76657 DV1000 33” (838 mm) DV1200 32³⁄₄” (832 mm) DV1400 specs 34¹⁄₂” (876 mm) 12/3/03 djt 21³⁄₈” (543 mm) 6¹⁄₄” (159 mm) 33” (838 mm) 34¹⁄₄” (870 mm) 19¹⁄₄” (489 mm) 13³⁄₈” (340 mm) 1⁵⁄₈” (16 mm) 5⁵⁄₈” (143 mm) 5¹⁄₂” (140 mm) 4¹⁄₂” (114 mm) 3” (76 mm) 73¹⁄₂” (1867 mm) 51³⁄₄” (1315 mm) Framing Dimensions 34³⁄₄” (883 mm) 36” (914 mm) 19¹⁄₂” (495 mm) 5 Temco DV5200 Series Locating the Fireplace Y A E B X C Y D X B F X T175 Vent System TEMCO 4/7 Flex TEMCO 4/7 Rigid DuraVent 4/6-5/8 GS 1” (25 mm) Minimum Air Space Clearance to Combustible Materials “X” 23¹⁄₂” T175 (597 mm) rough opening depth24¹⁄₂” (622vent mm) vertical 23¹⁄₂” 12/3/03 djt (597 mm) Island installation is possible as long as the horizontal portion of the vent system does not exceed maximum recommended horizontal run as outlined in the venting chart on Page 10. When you install your fireplace as in position ‘B’, ‘D’ or ‘E’, (Fig. 1) a minimum of 1” (25mm) clearance must be maintained from the perpendicular wall and the front of the appliance. Fig. 2 Minimum framing depths with vertical takeoff. Firestop/Wall Sleeve VEF (Vinyl Siding) or BEF (Brick) Extension flange Combustible Construction Allowed Vent Terminal 10���" (273 mm) Min. Standoff �����” (781 mm) 35���” (911 mm) Ref. Flue Outlet T176 21���” (546 mm) 41���” (1054 mm) 2 x 4 or 2 x 6 Framing Fig. 3 Minimum framing dimensions with horizontal venting. Framing and Finishing 1. Choose a fireplace location and frame in accordance T176 specified on Page 4 of with the fireplace dimensions opening this manual. When usingrough a surround, the fireplace depth horizontal must be flush to the wall. Also, allowances must be made for drywall, tile6/05 or anydjt other facing used around the unit. 6 LU584-T Fig. 4 Locate gas fireplace. Locating unit A) Flat on wall B) Cross Corner C) As an Island 12/18/02 djt D) As a room divider E) Flat on wall corner F) Exterior wall 2. When the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood platform. 3. Pull out the nail tabs which are located on each side of the fireplace. Move the fireplace into position and secure to the floor with screws or nails through the holes provided in the bottom flanges of the side casing. After checking unit for squareness, secure top of fireplace to the framing with screws or nails using the nailing tabs provided. 4. Cold climate installation recommendation: when installing this fireplace against a non-insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall should be installed around the unit to prevent insulation from contacting the body. Note: Never allow the vapor barrier to contact the outer case of this fireplace or venting. 5. Drywall can be extended flush on the bottom, top and to the outermost part of the sides of the fireplace. 6. If you are installing the top vent unit with a 90° elbow installed, the minimum clearance to combustibles directly above the 90° elbow is 2” (51 mm). 7. Noncombustible materials such as brick and tile can be extended across the face of the fireplace. If brass trim kit is going to be installed, brick and tile will have to be installed flush with the front of this appliance. 78674 Temco DV5200 Series Clearance to Combustibles Top of unit to ceiling* ................................36” (914 mm) Front of unit to combustibles ....................36” (914 mm) Appliance Top (from standoffs) ................................0” (0 mm) Bottom .....................................................0” (0 mm) Side (from standoffs) ................................0” (0 mm) Back (from standoffs) ...............................0” (0 mm) Top of Elbow ..........................................2” (51 mm) * Ceiling height is the minimum height of the room ceiling in front of the fireplace measured from the top front edge of the fireplace. Combustible Sidewall Clearance The perpendicular combustible sidewall or mantel support leg (surround) clearance is 1³⁄₄” (45 mm) from the edge of the recessed door opening. Mantels The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. For the correct mounting height and widths, refer to Figure 5. Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer, it must be heat resistant to prevent discoloration. WARNING: Combustible objects must not be placed on a noncombustible mantel unless the noncombustible mantel meets the minimum height and width requirements for a combustible mantel. Surround Material When using materials around the face of the fireplace, these materials must be suitable to withstand the temperatures which they will encounter. Also these materials must not extend out in front of the face of the unit, in effect recessing the unit. If the material used for surround is not flush with the face of the unit, then the optional surround kits will not fit properly. It is recommended that any material used to surround the face of the fireplace be noncombustible (i.e. ceramic tile, brick, natural stone, etc.). Combustible materials such as drywall, are permissible. Drywall Drywall Tile, Marble, etc. Optional Surround Kits W X Fireplace Front Fireplace Front Noncombustible Facing Material Overlap of Front Face V Flush Face Installation (Recommended when installing optional trim surround kits) T178 Fig. 6 Surround material options. surround material 12/3/03 djt Combustible Material Y Z Tile, Marble, etc. T178 2 x 4 Stud A B C D E 2 x 4 Header Minimum Height from Top Opening to Mantel Standoff Top of Louvre Opening Fireplace T177 Combustible Material Above Standoff Mantel Chart Ref. V W X Y Z Mantel Shelf Mantel from Top T177 or Breast Plate Ref. of Louvre Opening Temco DV Mantel Depth Chart 12/3/03 djt 10” (254 mm) A 12” (305 mm) 8” (203 mm) B 10¹⁄₂” (267 mm) 6” (152 mm) C 9” (229 mm) 4” (101 mm) D 7¹⁄₂” (191 mm) 2” (51 mm) E 5” (127 mm) Fig. 5 Combustible mantel minimum installation. 78674 Optional Hearth T179 Fig. 7 Gas fireplace installation. Materials such as cultured marble or other synthetic materials are not recommended as they may discolor, warp or create odor as a result of exposure to the temperatures of the front ofT179 the fireplace. firplace installation 12/3/03 djt 7 Temco DV5200 Series Materials such as cultured marble or other synthetic materials are not recommended as they may discolor, warp or create odor as a result of exposure to the temperatures of the front of the fireplace. Gas Specifications Gas Model Fuel Control DV5200MBN Natural Hi/Lo DV5200MBP Propane Hi/Lo Max. Input BTU/h 25,000 25,000 Min. Input BTU/h 17,000 17,500 Gas Inlet and Manifold Pressures Minimum Inlet Pressure Maximum Inlet Pressure Manifold Pressure Natural 4.5” w.c. 14.0” w.c. 3.5” w.c. LP (Propane) 10.8” w.c. 14.0” w.c. 10.0” w.c. Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 installation codes for Gas Burning Appliances and Equipment in Canada and the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the U.S.A.* 1. The gas pipeline can be brought in through the bottom or the right or the left side of the appliance. A hole is provided at all locations to allow for the gas pipe installation and testing of any gas connection. 2. The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown on Page 8. NOTE: All models are equipped with a flex tube with a shut off valve having a 1/2” NPT inlet. The flex line with shut off is shipped in the control valve compartment. Using two wrenches, tighten the flexible tube at the shut off valve and at the gas control. 3. When using a flex connector,* use only approved fittings. When a union is installed, provide easy access in it’s placement for servicing. Refer to gas specification for pressure details and ratings. 4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. In Canada see CSA - B149.1 for code details. See the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the USA. 8 5. For natural gas, a minimum of 3/8” iron pipe with a gas supply pressure of 4.5” w.c. (from the gas meter). Consult with local gas utility and ANSI223.1/ NFPA 54 if any questions arise concerning pipe sizes. 6. Turn the gas supply to ‘ON’ and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution. 7. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psig (3.5 KPa). 8. The appliance must be isolated from the gas supply piping system by closing its equipment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2psig (3.5KPa). NOTE: The gas line connection may be made of 3/8” minimum rigid pipe, 3/8” minimum copper pipe or an approved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CSA-B149.1 installation code in Canada or National Fuel Gas Code ANSI Z223.1/NFPA 54 in the U.S.A. *Adhere to the following installation requirements in the State of Massachusetts: • The installer must be a licensed plumber or gas fitter. • Flex connectors must be Massachusetts approved, cannot exceed 36” (914 mm) in length, must be a minimum 1/2” dia., and may not penetrate a wall. 1/2” Gas Supply 1/2” NPT x 1/2” Flare Shut-off Valve 1/2” Flex Line (from valve) FP297a Fig. 8 Typical gas supply installation. WARNING: When purging the gas line, the glass FP297A front must be removed.INSTA VENT FREE UVHB26 GAS SUPPLY 7/1/98 IMPORTANT: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing. 78674 Temco DV5200 Series General Venting When locating the vent termination, the minimum vent clearances must be observed. (Page 9, Fig. 10) NOTE: Local codes may require different clearances. It is recommended that the termination not be located within 24” (305 mm) of garden sheds, fences, decks, utility buildings or other obstructions. Do not locate termination cap where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. This appliance has a “special vent system”. Check with local codes or in the absence of same, with CSA B149.1 installation codes in Canada, or the current National Fuel Gas Code ANSI Z223.1/NFPA 54 in the USA, regarding special vent termination clearances. 78674 These fireplaces are certified for use with four types of venting systems 1. Temco 4” x 7” dia. flex vent. 2. Temco TDV series 4” x 7” dia. rigid vent. 3. Simpson Dura-Vent GS series 4” x 6⁵⁄₈” dia. vent. Review general venting information in this manual, and information packed with the venting prior to starting the installation of the fireplace. • Termination shall not be recessed into a wall or siding. • Horizontal sections must maintain a minimum 1/4” rise per linear foot of horizontal run. • Combustible clearances from any horizontal vent pipe area must be 2” (51 mm) from top of vent, and 1” (25 mm) from sides and bottom. • Clearance to combustibles from vertical pipe surface is 1” (25 mm). 9 Temco DV5200 Series General Venting Information - Termination Location INSIDE CORNER DETAIL V D H A V N N E L V B V F C B Fixed Closed Ope V V VENT TERMINATION B V rab Operable le B CFM145a G B V V Fixed Closed J G X B I A X AIR SUPPLY INLET M C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (610mm) from the center line of the terminal E = Clearance to unventilated soffit F = Clearance to outside corner G = Clearance to inside corner (see next page) H = Clearance to each inside of center line extended above meter/regulator assembly K X G A V AREA WHERE TERMINAL IS NOT PERMITTED Canadian Installations1 A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened V V CFM145a 12” (30 cm) DV Termin Location 5/01/01 Rev. 12/05/01 6” (15stacm) for appliances US Installations2 12” (30 cm) 12” (305 mm) recommended to prevent window condensation 6” (15 cm) for appliances < 10,000 Btuh (3kW), 9” (23 cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW) 12” (305 mm) recommended to prevent window condensation 18” (457 mm) 18” (457 mm) 12” (305 mm) see next page see next page 3’ (91 cm) within a height of 15’ (4.6 m) above the meter/regulator assembly 12” (305 mm) see next page see next page 3’ (91 cm) within a height of 15’ (4.6 m) above the meter/regulator assy 3’ (91 cm) 6” (15 cm) for appliances < 10,000 Btuh (3kW), 9” (23 cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 12” (30 cm) for appliances > 50,000 Btuh (15kW) 3’ (91 cm) above if within 10’ (3 m) horizontally 7’ (2.13 m)† < 10,000 Btuh (3kW), 12” (30 cm) for appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36” (91 cm) for appliances > 100,000 Btuh (30kW) I = Clearance to service regulator vent outlet J = Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliances 3’ (91 cm) 6” (15 cm) for appliances < 10,000 Btuh (3kW), 12” (30 cm) for appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36” (91 cm) for appliances > 100,000 Btuh (30kW) K = Clearance to a mechanical air supply inlet 6’ (1.83 m) L = Clearance above paved sidewalk or paved 7’ (2.13 m)† driveway located on public property M = Clearance under veranda, porch, deck or 12” (30 cm)‡ 12” (30 cm)‡ balcony N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18” (457 mm). 1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwell ings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances. 2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency. 10 Fig. 9 Vent termination clearances. 78674 Temco DV5200 Series Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner A= Combustible 6"(152mm) Noncombustible 2"(50mm) A V B= Combustible 6"(152mm) Noncombustible 2"(50mm) V D C E C V B Balcony with perpendicular side wall Balcony with no side wall C = Maximum depth of 48" (1219mm) for recessed location. H G V V Combustible & Noncombustible G= Combustible & Noncombustible 12"(305mm) D = Minimum width for back wall of a recessed location. Combustible 38"(965mm) Noncombustible 24"(610mm) J E = Clearance from corner in recessed location. Combustible 6"(152mm) Noncombustible 2"(50mm) H = 24"(610mm) J = 20"(508mm) 584-15 Fig. 10 Termination clearances. NOTE: Use only venting systems and components as certified with the appliance. Use of uncertified vent systems or components will void the warranty and may compromise the operation of the fireplace, its systems, and components as certified with the appliance. 0 3' 5' 10' 15' 32' 30' 25' Top of Vent Combustibles NOT Allowed in Shaded Area 2" (51mm) 15' 4” Dia. Flue 10' 7” Dia. Intake Vent 1" (25mm) 1" (25mm) Fig. 11 Vent clearances. 46" 5' (1168mm) T181 33¹⁄₂" (851mm) 0 * * Min. Refer to Chart on Page 6 A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes T180 Fig. 12 Venting graph. 78674 T181 vent clearances 12/3/03 djt T180 DV vent graph 12/3/03 djt 11 Temco DV5200 Series Vent Opening for Combustible Wall 9³⁄₄” (248 mm) MIL 5⁷⁄₈” (149 mm) 10³⁄₄” (273 mm) L-P AC 4⁷⁄₈” (124 mm) AC L-P MIL Framing Detail Fireplace Hearth Opening for Noncombustible Wall NOTE: Apply sealant “Mill-Pac” to inner pipe and “Mill-Pac” or high temperature silicone sealant to outer pipe. Sealant should be applied at every joint in the vent system including at the fireplace and T182 at the vent terminal. T182 Rnd. 8” Dia. (203 mm) Min. sealant Fig. 13 Apply sealant at every in vent system. 12/3/03 joint djt Lowest Discharge Opening Vent Cap Fireplace Hearth VO584-100 Fig. 15 Locate vent opening on wall. Gas Vent 12 H " (3 B Min 05 m imu m) m x 12 2' ( Min 610 m imu m) m Roof Pitch X/12 VO584-100 Vent Opening 2/99 djt A 10’ (3 m) Maximum H (Min.) - Minimum height from roof to lowest discharge opening If length "B" is increased, length "A" must be decreased by a corresponding amount T183 Roof Pitch Flat to 6/12 6/12 to 7/12 Over 7/12 to 8/12 Over 8/12 to 16/12 Over 16/12 to 21/12 H (Min.) 12” (305 mm) 15” (381 mm) 18” (457 mm) 24” (610 mm) 36” (914 mm) T183 Fig. 14 Vertical termination location. typical straight up installation Information Sidewall (General) Venting 12/3/03 djt m imu m) " Min 46 m 33 m) 3 " (1 imum) 38 m 3 5 ax m (8 M 8.5 '( 28 T184 Fig. 16 Horizontal vent run. Flex Venting • Figures 15 and 16 show examples of horizontal termination arrangements using two 90° elbows (Rigid Vent). • NOTE: • 1. A maximum of two 90° elbows are permitted. 2. A minimum of 10’ (3 m) vertical from base of unit is required if two 90° elbows are used. 3. Minimum distance between elbows is 2’ (610 mm). 4. Determine the permitted range of horizontal termination arrangement by using chart above and deducting 3’ (914 mm) from the maximum horizontal distance for the second 90° elbow. 12 A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes. • Flex vent shall use the spacer springs as included T184 every foot to ensure sidewall properventing vent operation. 12/3/03 djt The 4” x 7” flex system may be used for all sidewall applications and vertical venting up to 35’ (10.7 m). Flex shall be properly supported so there are no sags in the system. Supports must be used at least every 24” (610 mm) on horizontal section and every 36” (914 mm) on vertical. Wire or metal stripping may be used to support the venting. For 4” x 7” flex, the 7” flex has an outside diameter of 7¹⁄₂” (191 mm) and if installed in a chase the inside diameter of the chase should be 9¹⁄₂” (241 mm) minimum. 78674 Temco DV5200 Series • Lengths of co-axial flex may be joined together using a flex connector kit (GFPVCK) only, maximum 1 kit per installation. An extension collar is included with side wall cap kits to simplify the connection of the flex pipe to the fireplace. Refer to Page 13, Figure 22. ATTENTION: Spacer springs must be installed when installing flexible venting systems. Wrap spacer spring around flex flue pipe and overlap spring ends approximately 2” (610 mm). Tie one end over the other like a shoelace tie, then reverse direction of spring ends. Lift up hooped spring and slide both spring ends underneath hooped spring. Spring spacers should be spaced at approximately 12” (305 mm) intervals for the length of pipe system. Once the springs are placed around the flue pipe, slide the flue section with spacer springs into the outer flex pipe. Spacer Springs HFTK (Trapezoid Termination Cap) The vent starter kit contains the following: • Horizontal termination • Wall thimble • Extension collar NOTE: HIGH WIND AREAS All termination caps are tested and certified for wind conditions up to 40 mph (64 k/h). ◆ A Vinyl Extension Frame Kit No. VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination. If a Vinyl Extension Frame Kit No. VEF is used, measure to outside surface of wall without siding and add 2 additional inches (51mm) to the venting length. A brick extension kit No. BEF is available to extend the horizontal vent terminal HSQ47 or HFTK kit terminal beyond the brick surface. If the BEF extension is used, measure to the outside surface of the framed wall and add 4 additional inches to the venting length. Firestop/Wall Sleeve (included with HFTK) GFP74FV3 (3’ (914 mm) Flex Pipe 4” x 7” Dia.) Exterior Wall VEF (or BEF) Vinyl (or Brick) Extension Flange HFTK Vent Termination Kit Vent Clamp (Included with HFTK) Flex Outer Vent Flex Flue T185 B Fig. 17 Wrap spacer spring around flex flue pipe, overlapping ends. CAUTION: Care must be taken when tightening clamps so the flex does not tear at T185 clamp location. spacer springs 12/3/03 djt Sidewall (Horizontal) Venting For side wall (Horizontal) venting, this appliance is approved for use with a 7” x 4” flexible venting system with spacers. Clearance to combustible material from the pipe is 1” (25 mm). Sides and bottom, 2” clearance from the top. NOTE: O.D. of pipe is 7¹⁄₂” (191 mm). Horizontal Vent Kits CDV-HSK (Round Termination Cap) The vent starter kit contains the following: • Horizontal termination • Wall thimble • 36” of 7” x 4” flex with spacers and clamps. • Extension collar ◆ 78674 A T176a NOTE: Typical terminal height “B” is 60” (1.5 m) for model DV5200 with dimension “A” up to 36” (914 mm). Please refer to minimum framing dimensions with horizontal venting chart on Page 5. Fig. 18 Typical direct vent gas fireplace with horizontal venting. T176a horizontal Flex Vent Offsetsventing mins Each installation assumes the use of (1) 45° (bend) 12/4/03 djt starting off top of unit. To determine the amount or length of flex vent you need for a given installation, add the total offset dimension to the total rise needed. Then add 1 ft. (305 mm) for every 45° bend and/or 2’ (610 mm) for each 90° bend. 13 Temco DV5200 Series No more than (4) 90° and (2) 45° offsets are to be used per installation. Vent terminal cap location should be in accordance with the Venting Graph chart and the Vertical Termination Location information. 9¹⁄₂ " (24 1m m) 1. Measure the total wall thickness. Determine whether or not the thimble extension is needed. If the combustible wall depth is over 5” (127 mm), the extension should be used. (Fig. 19) 2. Assemble wall thimble with thimble extension flange to top. Mate thimble to wall plate with the four tabs provided. Bend tabs over to secure. (Fig. 19) 10¹⁄₂" (267mm) Telescope Extension T187 Fig. 20 Install wall thimble with firestop on interior wall. Inside Wall Exterior Wall Wall shield Terminal Cap Assembly T187 Flange at wall thimble Top 12/5/03 djt 2" (51mm) T186 Fig. 19 The telescope extension must be used if wall thickness is over 5” (127 mm). 3. Install the wall thimble assembly through the framed opening so the firestopT186 plate is on the interior wall. Telescope extension (Fig. 20) Telescope section should extend all the way 12/4/03 djt through wall. 4. Step 1: Apply Mill-Pac to 4” flue inner pipe on cap. Step 2: Connect 4” flex flue to flue on cap with band clamp. Step 3: Apply silicone sealant to 7” outer pipe on cap. Step 4: Slide 7” outer flex over inlet and secure with band clamp. 5. Secure vent cap terminal to exterior wall with screw type fasteners as needed. (Fig. 21) 6. Connect corrugated side of the extension collar (7” dia.) into the 7” dia. flex pipe. (Fig. 22) Place a small bead of silicone around the collar approximately 1/4” from the leading edge of the corrugation. Insert the collar firmly into the flex pipe and secure with the provided (7” dia.) band clamp. 7. Place a small mill-pac bead around the top edge of the fireplace flue collar. Then, attach the flex tube over the flue collar with a 4” dia. band clamp. 14 1" (25mm) Band Clamp Flex Duct Thimble Extension T188 Fig. 21 Secure vent cap terminal to exterior wall. 7” (178 mm) Band Collar 4” (102 mm) Band Clamp and Flex Flue T188 vent cap terminal 12/5/03 djt 7” (178 mm) Flex Vent Extension Collar T189 Fig. 22 Insert collar into flex pipe and secure with band clamp. ATTENTION: Spacer springs must be installed when installing flexible venting system. T189 extension collar into flex vent 12/5/03 djt 78674 Temco DV5200 Series 8. To finish connections, place a small bead of silicone to the outside of the fireplace inlet flange. Then, slide the extension collar over the inlet flange and secure with the three (3) screws provided. NOTE: We recommend driving in two (2) sheet metal screws at 180° adjacent to the gear clamp at each joint. Roof 6' (1.8m) Maximum Flex Vent Through the Roof (Vertical) Applications All models are approved for: 1. Vertical venting up to 35’ (10.7 m) with 7” x 4” flex. 2. Multiple bends allowed. See section on General Venting. 3. With each vertical installation, a VSK7MH-2 kit may be used. 7” (178 mm) Dia. T190 Firestop 35' (10.7m) Maximum Joists Room Above Ceiling Level Ceiling Joist Attic Insulation Shield T191 Fig. 23 Firestop at ceiling level. Attic Above Ceiling (Uninsulated) Attic Above Ceiling (Insulated) Fig. 25 Typical through-the-roof installation. The VSK7MH-2 Kit contains: • Vertical Termination Cap and Storm Collar • 4”/7” dia. x 24” Rigid Pipe (unitized) • 7” dia. Roof T191 Support Components thru the roof • 10’ Length of 4” x 7” Aluminum Flex Vent w/Clamps installation • Adjustable Firestop Thimble Assembly 12/5/03 djt • 0/12-5/12 Flashing with Storm Collar • Tube High Temp Sealant • 7” dia. Inlet Ext. Collar • Firestop • Hardware Pack T190 • Instruction Firestop Attic Insulation Shield ceiling install 12/5/03 djt VSK7MH-2 Vertical Flex Vent Kit Installation T190 Fig. 24 Attic insulation shield. T190 ceiling install 12/5/03 djt 78674 1. Locate the fireplace. 2. Mark ceiling above unit where flex will come through. *-REFER TO VERTICAL TERMINATION LOCATION CHART 3. Ceiling opening should be a minimum of 9¹⁄₂” x 9¹⁄₂” (241 x 241 mm) and framed to that size. 4. Mark opening in roof and cut a hole minimum 9¹⁄₂” x 9¹⁄₂” (241 x 241 mm) and frame to that size. 5. Place fireplace in proper location and secure to the floor. 6. Install the firestop thimble assembly at the ceiling level. 15 Temco DV5200 Series 7. If an attic space (insulated or not) is located above the ceiling, the firestop should be installed to the underside of the ceiling. The firestop maintains the proper air-space clearance from the vent to insulation and building materials. An attic insulation shield (AS7-8) may be used above the firestop to keep attic insulation spaced away from the vent system. 8. Rigid pipe section included with vertical termination must be used in conjunction with the roof support so that the termination is secure in winds. All vent kit components can be assembled on the ground first, then lift complete assembly onto the roof and feed flex vent down thru the roof opening and firestop thimble assembly. Then trim off unneeded flex at unit and make the connection at the fireplace flue and inlet collars. Make sure vent cap will be in accordance with the vertical termination location chart. Install the roof flashing below the shingles across the top half, and above the shingles on the lower half. 9. Install storm collar and caulk around the pipe. VT47 Vertical Vent Cap 4” (102 mm) Dia. 7” (178 mm) Dia. Vent Pipe Assembly (VSK7MH-S) (VSK7) Vent System Roof Support / Clamp Assembly Band Clamp 4” (102 mm) Dia. Flex Flue TDV Series Direct Vent System Installation • • • • • • • The TDV series vent system is specifically approved only for Temco Direct-Vent fireplace models with a 4” (102 mm) diameter flue and a 7” (178 mm) diameter inlet vent system. The use of uncertified venting will void warranties and may compromise the operation and safety of the appliance. Termination shall not be recessed into a wall or siding. The vent system shall be properly supported so there are no sags in the system. Supports must be used at least every 3’ (914mm) on horizontal section and every 6’ (1.8m) on vertical. Horizontal sections must maintain a minimum 1/4” rise per linear foot of horizontal run. Combustible clearances from any horizontal vent pipe area must be 2” (51mm) from top of vent, and 1” (25mm) from sides and bottom. Clearance to combustibles from vertical pipe surface is 1” (25mm). Prior to securing each vent component, make sure the sections are pushed together firmly to maintain vent integrity. Sidewall (Horizontal) Venting, General When locating the vent termination, the minimum vent clearances must be observed. NOTE: Local codes may require different clearances. It is recommended that the temination not be located within 24” (610 mm) of garden sheds, fences, decks, utility buildings or other obstructions. Band Clamp 7” (178 mm) Dia. Flex Vent Vent Cap 8: (203 mm) Dia. Pipe Must Extend Through Roof Flashing Storm Collar Roof Flashing Roof Exterior Roof Support Assembly 7” (178 mm) Dia. Flex Vent 1" (25mm) Minimum Clearance to Combustibles T192 Fig. 26 Through the roof installation. NOTE: If offset is required, the upper 45° bend (elbow) must be supported with an offset support. Support flex every 3’ (914 mm) when vertical venting. T192 vertical cap 12/5/03 djt Review the “vent termination” section in the appliance installation instructions. 16 78674 Temco DV5200 Series Do not locate vent terminal where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. The TDV series is considered a “special vent system”. Check with local codes or in the absence of same, with CSA B149.1 installation codes regarding special vent termination clearances. NOTE: Flexible and rigid vent system components are not interchangable unless otherwise specified in the venting instructions. NOTE: Additional venting information regarding clearances, terminal locations, and safety information is contained in the installation and operationg instructions packaged with the appliance. IMPORTANT: Do not mix vent system components with components for other vent systems. NOTE: Use only venting systems and components as certified with the appliance. Use of uncertified vent systems or components will void the warranty and may compromise the operation of the fireplace, its systems, and components as certified with the appliance. Use of uncertified vent systems or components will void the warranty and may compromise the operation of the fireplace. Through the Roof (Vertical) Venting When the venting penetrates a roof, the system must be insalled in accordance with the current CSA B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in U.S.A.). SEE CHART FOR VERTICAL TERMINATION LOCATION. Elbows & Offsets - General 3³⁄₈" (86mm) 8" (203mm) 7⁷⁄₈" (200mm) Each installation assures the use of one 45° elbow horizontal or vertical (off top of unit). Sidewall (Horizontal) Venting Information 9¹⁄₈" (232mm) TDV45S 45° Elbow 90° Elbow T193 Vent Offset @ 45° T193 offset and rise elbows 12/5/03 djt B 45° A Installed Vent Pipe True Length “A” Component Gain Rise T194 TDV6 4” vent offset 2¹¹⁄₁₆” (102 mm)12/5/03(68 djt mm) TDV12 10” 7¹⁄₁₆” (254 mm) (179 mm) TDV18 16” 11⁵⁄₁₆” (406 mm) (287 mm) TDV36 34” 24¹⁄₁₆” (864 mm) (611 mm) TDV48 46” 32¹⁄₂” (1168 mm) (826 mm) T194 “B” Run 2¹¹⁄₁₆” (68 mm) 7¹⁄₁₆” (179 mm) 11⁵⁄₁₆” (287 mm) 24¹⁄₁₆” (611 mm) 32¹⁄₂” (826 mm) 1. Make sure fireplace location and termination location are consistent with requirements for terminations and vent runs. 2. Secure unit to the floor. 3. Locate vent opening in wall. Maintain 2” (51 mm) clearance to top of vent from combustibles. Install wall thimble per instructions supplied with Horizontal Vent Kit. Refer to Pages 12 & 13, Figures 19 and 20 for wall thimble installation. 4. Attach vent components beginning with a TDV45S elbow. Apply high temperature sealant to the outside leading edge of the fireplace flue pipe, then install the TDV45S starter elbow and secure it to the fireplace with the three (3) screws (provided) through the outer pipe flange and into the fireplace 7” (178 mm) dia. starter flange. Screw Location Apply Sealant to Flue Pipe Horizontal Take Off Illustrated T196 Fig. 27 Apply high temperature sealant to outside of the flue pipe. 78674 17 T196 Temco DV5200 Series 5. Align the flue and inlet pipes of each vent section to the mating component, then slide the sections together. Before a joint in the system is secured, push the vent components together using moderate force to ensure joint overlap of approximately 1¹⁄₂” (38 mm). 6. Secure vent components with a minimum of three (3) screws at each joint (pipe joint to pipe, joint sealants are not required). Never use screws in vent systems longer than 1” (25 mm). 7. Vent sections and elbows may be rotated 360° prior to securement to obtain the desired direction of vent run, and provide flexibility. 8. Make sure all horizontal sections have no sags and maintain a minimum 1/4” (6mm) rise per linear foot. 9. Using the high temperature sealant provided, apply a small bead of sealant to both the flue and inlet pipe extensions on the vent terminal (cap) and install the horizontal vent terminal to side of building with four (4) screws provided. 10. If the last section of vent pipe does not allow the vent terminal to seat against the outside wall, it will be necessary to replace the last vent section with a shorter vent section. In addition, you may also measure the distance between the wall and back flanges of the terminal base plate. Next, trim off the terminal flue and inlet pipes to the dimension measured and reinstall the vent terminal. ATTENTION: Vent terminal flue and inlet pipes must overlap last vent section a minimum of 1” (25 mm). If the horizontal termination is located in an accessible area below 7” (178 mm), an HTG guard is to be installed over terminal. A Vinyl Extension Frame Kit No. VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination. If a Vinyl Extension Frame Kit No. VEF is used, measure to outside surface of wall without siding and add an additional 2” (51 mm) to the venting length. The flue pipe and inlet pipe of the vent terminal may be cut back equal amounts as illustrated by Dimension “A”. Inlet Pipe Wall Thimble HSQ47 Vent Terminal A A A Cut Lines Push vent terminal in as far as vent system will allow. Use Dimension “A” as the dimensin needed to trim off the terminal flue and inlet pipe. Exterior Wall T197 short vent terminal 12/8/03 djt T197 Fig. 28 Cut the terminal flue and inlet pipes to shorten the vent section. 18 78674 Temco DV5200 Series Flexible Venting Individual System Components A Vent Kit GFP74FV3 GFP74FV10 GFP74FV20 GFP74FV30 A 3’ (914 mm) 10’ (3 m) 20’ (6 m) 30’ (9 m) HFTK Horizontal Flex Terminal Kit (76478) RF7612 Roof Flashing (6/12 to 12/12) (Used with 7” dia. pipe system only) (76049) AS7-8 Attic Insulation Shield (76093) HTG Horizontal Terminal Guard Kit (75783) SC7 Storm Collar (Used with 7” dia. pipe system only) (760505) RF705 Roof Flashing (0/12 to 5/12) (Used with 7” dia. pipe system only) (76048) VEF Vinyl Extension Frame Kit (For use with HFTK) GFP7FS Firestop Spacer T199 Temco Flex Vent Termination Kits Available Square Horizontal Cap (uses 7/4 Flex) T199 Round Hor. Term. Cap (High Wind) Flex vent components (Includes 7/4 Flex x 3 ft. long) 12/9/03 Round Hor. Term. Cap (uses 7/4 Flex) Vertical Vent Kit (Includes 7/4 flex x 10 ft. long, Firestop Thimble Assy) Vertical Vent Kit (uses 7/4 Flex) HFTK CDV-HSK RN47 VSK7MH-2 VSK7 TDV Series Direct-Vent System Installation TDV45S Elbow TDV90 Elbow HSQ47 Horizontal Vent terminal (Includes Wall thiumble) (75915) AS7-8 Attic Insulation Shield (76093) SC7 Storm Collar (76050) TDV48 TDV36 TDV18 TDV12 TDV5 TDV1218 Adjustable Vent RF705 Roof Flashing 0/12 to 5/12 (76048) VT47 Vertical Vent Terminal (75909) FS7 Firestop Spacer (7604) VEF Vinyl Extension Frame for use with HSQ47 HTG Horizontal Terminal Guard Kit (75783) RF7612 Roof Flashing (6/12 to 12/12) (76049) T204 NOTE: Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting instructions. 78674 19 T204 Temco DV5200 Series Operating Instructions Only glass approved by CFM Corporation should be used on this fireplace. • • • • • • The use of any non-approved replacement glass will void all product warranties. Care must be taken to avoid breakage of the glass. Do not operate appliance with glass front removed, cracked or broken. Replacement glass (complete with gasket) is available through your Temco dealer and should only be installed by a licensed qualified service person. Do not remove the glass door when unit is hot to the touch. NOTE: Inspect the door gasket. The braided door seal gasket has a small overlap area near corner of the top black extrusion. Identify this area and install the door with this area at the top. Glass Door Removal Procedure 1. Remove upper and lower louvre assemblies and set aside. Refer to louvre installation instructions. 2. Using gloves, carefully unlatch the latches (3) along the bottom edge of the glass door. Then as the top latches are unlatched, continue to place gentle pressure to the glass door to reduce the chances of the door being dropped accidentally. 3. Once all latches have been secured, pull the door (4) outward from the face of the fire chamber. 4. Take care during handling and cleaning of the glass door so that it is not dropped or accidentally broken. 5. Cleaning of the glass should only be done when the glass door is cool. Refer to Glass Cleaning section. 6. To reinstall glass door, carefully center the door onto the face of the fireplace (left to right), second, shift the door assembly upwards slightly, then secure door with the throw-over latches above and below the firechamber. By shifting the door upwards before latching, the upper door latches will be less visible once the upper louvre is installed. 7. Reinstall the upper and lower louvre assemblies. Refer to louvre installation. household cleansers and warm water. After that, the glass should be cleaned two or three times a season depending on the amount that the fireplace is used. To remove, simply unlatch the top and bottom door latches and carefully pull door forward. Use of gloves recommended. Do not clean when the glass is hot. Do not strike or abuse glass. Do not place glass door on edge after removal. Louvre Installation The fireplace is shipped without the louvre assemblies installed. Various styles and finishes are available as options. Contact your nearest Temco dealer/distributor for information on the Louvre Kits available. 1. To install the upper louvre assembly, the second louvre blade from the top on each louvre assembly will hook onto the top tabs of the louvre brackets. (Fig. 29) 2. Once the second louvre blade has engaged the top tab of the end brackets, swing the bottom of the louvre assembly inward so the louvre hangs flush with the fireplace face. 3. To install the bottom louvre assembly, hook the top louvre blade ends over the top hang tabs located at the left and right ends of the panel opening. Glass Cleaning It will be necessary to clean the glass periodically. During start-up, condensation - which is normal - forms on the inside of the glass and causes dust, lint, etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. In some geographic areas, a white film may be deposited on the glass due to combustion of some of the constituents of natural gas. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive common 20 T201 Fig. 29 Hook second louvre blade onto top tabs of louvre brackets. T201 Louvre install 12/10/03 78674 Temco DV5200 Series Top Face Panel Side Panel T202 Fig. 30 Louvre in place. T202 Optional Extended Face Panel Kit Louvre in place Installation 12/10/03 djt Screws (Provided) Model 36SB 1. Place side panel as shown in Figure 31. 2. Install screws at tab locations to install side extension panels. NOTE: If pilot holes are not provided in the fireplace, mark and drill 3/32” diameter pilot holes using the slotted tabs in the side extension panels as a guide. Fireplace Side Panel FP1825 Screw (Provided) Fig. 31 Place side panel and secure with three (3) screws. 3. Place top surround panel over the side surround extension panels. Center left to right, then secure with three (3) screws provided. Screw pilot holes are located at the inside top opening of the fireplace directly above the top. (Fig. 32) ������ ��������������� ����� 78674 FP1826 Side Panel Fig. 32 Place top panel over side panels and secure with three (3) screws. Log Installation Attention: Glass door should be ������ removed when installing logset and prior to lighting the��������� unit. ����� 1. Remove glass door (Refer to “Glass Door Removal Procedure”) 2. Remove logs from carton and inspect. 3. Rear log should be installed onto rear log supports. Match up slots on rear of log with the vertical log bracket tabs. 4. The front log should be placed on the center log supports, slots aligned with tabs, and log placed rearward. 5. Top twigs can then be placed in their designated positions provided with pins on back logs, and grooves on the center log. (Fig. 33) 6. Unpack steel wool and cut off a 1” x 3” (25 x 76 mm) strip. Save the remainder of the steel wool for future use. Carefully stretch the strip out the full length of the burner’s ported area and then place it on the ember tray allowing the steel wool to hang over the burner. Place the rock wool loosely on top of the steel wool and top edge of the ember retainer along entire length of ported area of front burner. Use individual pieces of rock wool about the size of quarter. Rock wool should be fluffed up and not compressed. Rock wool must be held up by ember retainer tray. Do not allow embers to fall on burner and cover burner ports. 7. Ember tray ends beyond burner port area and area in front of grate may be covered with lava rock to suit individual appearance preferences. 21 Temco DV5200 Series Electrical Services All fan kits are equipped with a 120V, 60Hz blower, less than 12 amps. NOTE: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part 1 or with the National Electrical Code, ANSI/NFPA 70 (latest addition) and/or in accordance with local codes. Speed Control Switch TL131 Fig. 33 Correct log placement for the DV52MBN. 8. Purge lines and test pilot operation. 9. Replace glass door. The door must be installed before operating the fireplace. (Refer to Page 20) 10. Flame should not impinge (touch) on logs. ����� WARNING: Do not place rock wool, lava rock ����������� or any other materials on the burner. Use only ���� with this fireplace. certified material supplied Using non-certified materials will void the warranty. The embers supplied with your fireplace are made from a high grade rock wool and should be handled carefully. Wash your hands immediately after touching to avoid irritation. The embers must be placed correctly in order to function properly. 1. The blower combination on/off switch and electronic speed control is supplied loose to allow mounting in a conveniently located wall mounted electrical box. 2. Wire speed control into black (hot) side of 120V, 60Hz line as shown in blower wiring diagram. CAUTION: Should this fan require servicing, the power supply must be disconnected. Temperature Sensor Speed Control Switch M Fan Black 120 Volt White Green G T173 Fig. 35 Fan wiring diagram. Millivolt System CAUTION: At installation and/or after any T173 blower wiring service work or repairs glass door must be 11/14/03 djt removed before proceeding to lighting instructions. Bracket CAUTION: At installation and/or after any service work or repairs glass door must be removed before proceeding to lighting instructions. Wall Switch (not supplied) Log Support Slot Thermopile Pilot Ignitor Pilot Screw OT PIL TL132 OF F (Kit # GDVTFK) ����� ��������������������� ���� 22 A OUT Manifold Pressure Supply Pressure THTP E IN TP OFF LO Fig. 34 DV5200 log placement side view. Thermostatic Fan Kit TH HI OF F P I LOT ON To Piezo Thermocouple FP387 Fig. 36 Pilot and valve wiring. FP387 SIT Valve and pilot 78674 Temco DV5200 Series Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size 14 ga. 16 ga. 18 ga. 20 ga. 22 ga. Max. Length 50’ (15.2 m) 32’ (9.8 m) 20’ (6 m) 15’ (4.6 m) 10’ (3 m) NOTE: Some Models are supplied with 15’ (4.6 m) of double wire for use with a wall switch. CAUTION: Do not wire 120V power to millivolt switches or thermostats. Burner On/Off Control All models may be used with an optional wall switch that turns the main burner on or off. Optional millivolt thermostats (GFPMT) and remote control may be substituted for the wall switch (For installation of these options, detail instructions are provided with optional kits). CAUTION: If the remote receiver is located in the gas control area (under the firebox), clearance should be below the firebox at least 2” (51 mm) to avoid high temperatures (receiver should not be exposed to temperatures exceeding 130°F). Fan Operation The fan operates automatically - turn the knob on the speed control to adjust to the desired speed. The fan will turn on as the fireplace comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames. Compare them to Figure 38. If the flame patterns appear abnormal, contact a qualified service provider for service and adjustment. Pilot Burner Adjustment 1. Adjust pilot screw to provide proper sized flame. 2. Leak test. 3/8” - 1/2” (10 - 13 mm) Managing Heat Output The heat output from the appliance may be controlled by adjusting the main gas valve. Reference lighting instructions on Page 24 and chart on Page 33 showing inputs at all the settings. F584-703 Fig. 38 Correct flame appearance. The main gas valve may be adjusted anywhere between high and low to give the desired combination of flame aesthetics and heat output. Turn knob counterclockwise to decrease flame Turn knob clockwise to increase flame H LO I Fig. 37 Flame adjustment knob. T155 PS24 hi/lo knob 11/10/03 djt 78674 F584-703 Honeywell & PSE pilot flames 23 Temco DV5200 Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Before Lighting • A. Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. B. Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a service technician. Force or attempted repair may result in a fire or explosion. C. Do not use this appliance if any part has been under water. Immediately call a qualified technician to inspect the appliance and to replace any part of the control system which has been under water. Lighting Instructions 1. Stop! Read the safety information above. 2. Turn off all electrical power to the appliance. 3. Open the access door located at the bottom of the appliance to expose the controls. 4. If the control knob is not already in the “OFF” position, then push in the gas control knob slightly and turn clockwise to “OFF”. NOTE: The knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not use force. 5. Wait five (5) minutes to clear out any gas. If you smell gas, STOP! Follow “B” in safety information above. If you do not smell gas, then go on to the next step. 6. Push in the control knob slightly and turn it counterclockwise to the “PILOT” position. 7. Push in the control knob all the way and hold it. With the other hand, push in the red indicator button until you hear a click. Now observe closely the pilot burner located on the rear right hand side of the main burner. If a flame has appeared, ten continue to depress the control knob for 20 seconds. If the flame did not appear, then continue to depress the red indicator button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established, then turn the control knob back to the “OFF” position and repeat Steps 7 and 8. 8. Once the pilot flame has been established, hold the control knob in the depressed position approximately 20 seconds before releasing. If the flame goes out, repeat Steps 7 and 8. 9. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch, thermostat, or remote control is turned on or, in the case of a thermostat, there is a call for heat. 10. Close the access door and turn all electric power back to the appliance. Turn Off the Appliance 1. Turn off all electrical power to the appliance if service is to be performed. 2. Open the control access door. 24 3. Push in the gas control knob slightly and turn clockwise to the “OFF” position. DO NOT FORCE! 4. Close the control access door. ������ �������������� ���� 78674 Temco DV5200 Series Troubleshooting SIT Millivolt Valve NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position. WARNING: Before doing any gas control service work, remove glass front! Table 1 Valve Type NOVA MV Plus Main Operator Minimum Voltage 145mV Coil Resistance 2.25Ω ± 0.5Ω Safety Magnet Hold-in Current Less than 285mA Drop-out Current Greater than 125mA Coil Resistance 0.108Ω ± 0.003Ω Problem Unit fails to operate Possible Cause Batteries weak in remote unit Pilot will not light. Air in gas lines. Defective spill switch Solution Replace batteries in both receiver and hand held control Bleed all air from gas lines. Check for continuity across spill switch leads. Replace spill switch if excessive resistance is present, or if circuit is electrically open. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within the design parameters of the appliance manufacturer. (Typically 7”NG, 11”LPG). Replace piezo wire if insulation is cracked or the tip is corroded. Verify that the spark gap between the pilot and the electrode is correct. Replace piezo wire if insulation is damaged, or the wire is broken or corroded. Allow thermocouple to cool until the mv drops below the hold-in requirements of the safety magnet, (30 seconds or less). Re-light pilot. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within design parameters of the appliance manufac turer. (Typically 7”NG, 11”LPG) After the pilot has been lit for approximately three minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit volt age should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these parameters. (Counter-clockwise increases mv reading, clockwise decreases). Make certain that the thermocouple and thermogenerator are fully inserted and tightened into their receptacles in the pilot head. The thermocouple should be threaded into the valve hand-tight, plus 1/4 turn with wrench. System Checks Wrong inlet pressure. Defective spark electrode. Defective piezo wire. Safety interlock function engaged. Pilot will not hold. Wrong inlet pressure. Pilot adjustment screw not properly adjusted. Thermocouple or thermo-generator not properly inserted into the pilot housing 78674 25 Temco DV5200 Series System Checks (continued) Problem Possible Cause Solution Pilot will not hold Thermocouple or thermo-generator has film build-up on tip. Electrical resistance too high. With the thermocouple and thermo-generator tips cool, clean the upper 3/8” with a very fine emery cloth. Using a very fine emery cloth, clean thermo-generator and thermocouple connections at valve. Tighten thermocouple into valve hand-tight, plus 1/4 turn with a wrench. Verify that thermocouple is not kinked or damaged. Check open circuit voltage of thermocouple. Voltage should be between 18mv and 28mv. If voltage is less than 14mv, replace thermocouple. After the pilot has been lit for approximately three minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these parameters. (Counter-clockwise increases mv reading, clockwise decreases) Verify operation of safety magnet in the following manner. (A) Depress and hold pilot button. (B) Verify open-circuit thermocouple voltage as described in previous step. (C) Reconnect thermocouple to valve. (D) Measure the Millivoltage between the solder button on the base of the safety magnet, and the valve body. If the mv reading is above 6mv for vented appliances, or 8.5 mv for un-vented appliances, and the safety magnet does not hold, replace the valve. (E) If closed circuit mv reading is the same as the open circuit reading, the coil is electrically open. Replace the valve. Verify operation of safety magnet in the following manner. (A) Remove all wires from the terminals of the main operator. (B) Measure the electrical voltage between the terminals TPTH and TP. If the voltage is above 110mV and the safety magnet does not hold, replace the valve. Replace orifice with a new orifice of the exact size and type. Replace the orifice with a new orifice supplied specifically for the appliance and gas type in question. With the main burner functioning, adjust the inlet pressure regulator to supply gas to the appliance within the design parameters of the appliance manufacturer. (Typically 7”NG, 11”LPG). continued... Defective thermocouple. (mv Plus systems) Defective thermo-generator. (Millivolt system) Defective safety magnet. (mv Plus systems) Defective Safety Magnet (Millivolt system) Pilot orifice blocked. Pilot drops out. Wrong pilot orifice. No gas to main burner Low gas pressure to appliance. 26 78674 Temco DV5200 Series System Checks (continued) Problem Thermostat/wall switch will not cycle main burner. Possible Cause Pilot not lit. Control knob not in ON position. Thermostat not in ON position. Thermo-generator output voltage not within design parameters. Defective thermostat or thermostat wiring Thermostat/wall switch will not cycle mian burner. Defective wall switch. Excessive wire resistance. Valve wired wrong. 78674 Solution Light pilot and wait for thermo-generator to heat up sufficiently to power the main operator. If pilot fails to light, or hold, refer to above sections. Rotate OFF/PILOT/ON control knob to the ON position. Turn thermostat ON, and adjust temperature control to call for heat. After the pilot has been lit for approximately three minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage acrossTPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reding falls within these parameters. (Counterclockwise increases mv reading, clockwise decreases) If unable to meet minimum requirements, repalce thermo-generator. (A) With the pilot adjusted properly, ( After the pilot has been lit for approximately three minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these parameters. Counterclockwise increases mv reading, clockwise decreases), place a jumper wire between TPTH and TH. Take a mv reading across the TPTH and TP terminals on the valve. This closed circuit voltage should not fall below 300mv. Record reading. (B) Remove jumper wire form the TPTH and TH connections, and reconnect the thermostat wires to the same terminals. Take the closed circuit voltage as described in the previous step. If the mv reading drops below 150mvm, excessive resistance exists in the thermostat circuit, and must be isolated and eliminated. Repeat the above troubleshooting items covered under “Defective thermostat or thermostat wiring”, except substitute the words “wall switch” where the word “thermostat” appears in the instructions. Make certain that all mv connections are made using wire of the proper size. (Reference Page 23). Thermo-generator leads must be connected to the TPTH and TP connections of the main operator. Thermostat wires must be connected to the TPTH , and TH terminals of the valve. 27 Temco DV5200 Series System Checks (continued) Problem Main burner lights in the PILOT position. Possible Cause Main operator coil defective. Debris on seat of main valve. Main seat blown out as a result of exposing LPG gas valve to unregulated line pressure in excess of 15 PSI. 28 Solution Verify electrical resistance of main operator coil in the following manner. (A) Remove all wires from operator head. With an Ohm meter, measure electrical resistance between TP and TH terminals. If the resistance does not fall within specification, replace valve. (See table 1). Replace valve. Replace valve. 78674 Temco DV5200 Series Fuel Conversion WARNING: This Hi/Lo conversion kit must ONLY be applied as part of a conversion kit supplied by the appliance manufacturer for the specific appliance and type of gas being converted. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149.2 installation code (Canada) and with the requirements of the National Fuel Gas Code ANSI Z223.1/NFPA 54 (United States). WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in this instruction is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit. Installer Notice: Using an ink pen, fill out the required information on the conversion label. Remove the backing from the label and stick the label in a visible position on the bottom of the fireplace close to the gas valve. Installer Notice: These instructions must be left with the appliance. Instructions for converting your fireplace from Natural gas to Propane/LP gas. All fireplaces are shipped from the factory equipped to operate on Natural gas. To convert the fireplace to operate on Propane/LP gas, follow the instructions below. Please see the appropriate parts list for your model for parts included with the fireplace. Check the items in the kit with the parts list. Notify the supplier of any items that are missing before installing the conversion kit. Conversion Parts Inluded with Fireplace Description Orifice 1.45 mm (Main Burner)-LP Label, Conversion Pilot, Orifice - LP Conversion Pressure Regulator Assy - LP Label SIT Valve 78674 1. Turn off the gas supply. 2. Turn off the electrical supply to the appliance if so equipped. To Replace Burner Orifice 1. Remove lava rock to expose screws and remove grate assembly. 2. Use screwdriver and bend holding tabs down and forward. (Fig. 39 & 40) 1/8” When Gas Tight Burner Orifice Holding Tabs T205 Fig. 39 Bend holding tabs down and forward. T205 Dv burner fuel conversion 1/8/04 djt Bend Down Tabs Remove Burner Orifice T206 Fig. 40 Move burner tube to replace orifice. 3. Move the burner to the left and off the burner orifice. (Fig. 40) 4. Using a suitable tool, T206 replace natural orifice #44 with Dv burner propane orifice 1.45 mm furnished with conversion tabs tool until gas tight. kit. Tighten orifice withbend suitable 1/8/04 djt (Fig. 39) 5. Move burner back to original position tight to orifice and bend tabs back up. 6. Set the air shutter opening for the corresponding gas used. (Fig. 41 and Chart on Page 33) 7. Replace grate assembly. Part Number PCOA070H37 77740 76263 7/16” (11 mm) T207 74655 -- Fig. 41 Air shutter settings for propane/LP gas. T207 air shutter setting 1/8/04 djt 29 Temco DV5200 Series WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. pilot bracket. (Fig. 43) The hood must sit squarely on the bracket for proper operation. Check to insure the hood is properly seated onto the pilot bracket. NG LPG Replace Pilot Orifice 1. The pilot hood is held in place by spring pressure. Remove the hood by pulling it directly up from the pilot bracket. (Fig. 42) 2. Insert a 3/32” (4 mm) Allen wrench into the hexagonal keyway of the injector and rotate it counterclockwise until it is free of the injector journal. (Fig. 42) T208 Fig. 43 Injectors. Convert Valve to LP T208 1. Using a Torx T20 bit or slotted screwdriver, remove conversion and discard the three (3) pressure regulator mountinjectors ing screws (A), pressure regulator tower (B) and diaphragm (C). (Fig. 44)1/8/04 djt Pilot Hood 2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely. (Fig. 44) 3. Install the enclosed installation label (F) to the valve body where it can easily be seen. 4. Apply gas to system and relight appliance according to manufacturer’s instructions. 5. With the main burner “ON”, test the new pressure regulator assembly for leaks using a soap solution. Allen Wrench Conversion Pilot A E B T207 Fig. 42 Remove pilot hood and orifice. Insert conversion orifice. N OT O D OFF OT N IL FP O 30 OF PIL 3. Verify the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. LPG injectors have a groove machined around their circumference near the top, while the NG injectors do not have a groove. (Fig. 43) Install the conversion orifice furnished with unit (Conversion Kit). 4. Insert the Allen wrench into the end of the injector. Insert the injector into injector journal, and rotate the injector clockwise until T207 a torque of 9 in/lbs. Is achieved. Replace the pilot hood by aligning the tab remove pilot hood n the base of the hood with the slot in the side of the djt pilot journal. Push the hood1/8/04 down, directly onto the C F FC1007/108 FC108 SITpressure regulator tower Fig. 44 Remove mounting screws, and diaphragmFC107 assebly, discard.regulator Replace regulator. SIT820 78674 conversion valve conversion 10/03 10/03 Temco DV5200 Series 6. Relight the main burner in both the HI and LO positions, and verify proper burner ignition and operation. 7. Check inlet and manifold pressures. Loosen screw in test port 1/2 turn to measure pressure. Tighten screw when measurement is complete. Pressure ranges are: LP (Propane) LP (Propane) 78674 Gas Supply Pressure (inches w.c.) Minimum Normal Maximum 10.8 11.0 14.0 Manifold Pressure (inches w.c.) Normal (Hi) Normal (Low) 10.0” 6.3” Manifold pressure can be measured by using a 5/16” I.D. hose in the right hand side of the valve and connecting a manometer. Two test gauge ports are accessible for test gauge connection: 1. Tap on the left side of the valve will give inlet supply pressure. 2. Tap on the right side of the valve will give manifold pressure. Min. Input Max. Input DV5200MBP 17,500 25,000 31 Temco DV5200 Series Maintenance Once installed, the unit should be operated at least three (3) times to ensure that all is in working order. NOTE: Manufacturing oils will smoke during initial firing of appliance. Open windows for ventilation. Unit Adjustment Before leaving, the installer should make the following checks: Btu Input/Gas Pressure The fireplace input is marked on the Rating Plate. The gas inlet pressure specified in Table 1 is the pressure where the field-installed gas line connects to the gas control. This is measured at the inlet test port on the gas valve in the appliance. Ensure that pressure is as shown in Table 1. The manifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure outlet test port located on the body of the gas valve. The pressure should be checked with the appliance burning on high (highest setting) and all other gas appliances turned on. One must then read the manometer and if pressures are not as specified in Table 1, then the inlet pressure must be adjusted. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5 KPa). Manifold pressure can be measured by using a 5/16” I.D. hose or tubing. Using a small blade screwdriver, back out the pressure screw for one full turn. Next, slip the tubing over the pressure tap extension to check the pressure with a manometer. Inlet and outlet pressure taps are located on the front (lower left side) of the valve body. 1. Tap on the left side of the valve will give inlet supply pressure. 2. Tap on the right side of the valve will give manifold pressure. Pressure ranges are as listed below: Table 1 Natural Gas LP (Propane) Natural Gas LP (Propane) 32 Gas Supply Pressure (inches w.c.) Minimum Normal Maximum 4.5” 7.0” 14.0” 10.8” 11.0” 14.0” Manifold Pressure (inches w.c.) Normal (HI) Normal (Low) 3.5” 1.6” 10.0” 6.3” High Altitude When installing this fireplace at an elevation between 0 and 2000 feet (0 - 610m) in the USA and 0 and 4500 feet (0 - 1370m) in Canada the input rating does not need to be reduced. When installing this fireplace at an elevation above 2,000 feet (in the United States), it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced four percent (4%) for each 1,000 feet above sea level, unless the heating value of the gas has been reduced, in which case this general rule will not apply. To identify the proper orifice size, check with the local gas utility. When installing this fireplace at an elevation above 4,500 feet (in Canada), check with local authorities. Consult your local gas utility for assistance in determining the proper orifice for your location. Main Burner/Pilot The pilot flame size is factory set. The pilot flame should be at least 1¹⁄₂” (38 mm) long. The flame should be impinging on the pilot generator. Pilot size can be adjusted through the pilot adjust screw. If the pilot flame is too small and can not be adjusted through the pilot adjust screw then there is the possibility of dirt in the pilot orifice in which case the pilot orifice should be cleaned or replaced. The main burner should be allowed to operate for 15 to 20 minutes before making any adjustment to the burner. The air shutter on the right front of the main burner should be adjusted so that there are no orange/red flames with dark sooty looking tips. A luminous yellow flame with blue base is what is acceptable. For burner air shutter settings see Air Shutter Settings chart. (Page 33) If there is too much primary air then the flame will be very blue with yellow tips and smaller flame height. If there is too little primary air then the flame will be yellow with orange/red tips on the back flames with dark sooty elongated tips. In this condition the glass and logs could show signs of soot accumulation within 10 to 20 minutes. Maintenance Motor and Blower for Fan Kit (optional) This motor has been factory oiled and under normal operating conditions should not require oiling. WARNING: Ensure the power is turned off to the fireplace before servicing. 78674 Temco DV5200 Series Cleaning This unit should be cleaned and serviced by a Qualified Gas Technician at least annually. More frequent cleaning may be necessary if pet hair accumulates, dust and lint are present, or if the unit is located in a high traffic area. A Qualified Agency is defined in the Gas Code. Cleaning should include burner tubes, orifice/injectors (refer to section B.3 National Fuel Gas Code), logs, ceramic base, and pilot assembly. It is recommended that the sediment trap in the gas line be emptied and cleaned at this time. (See Section 3.7.2 National Fuel Gas Code) Burner, Pilot, Firebox and Logs CAUTION: Before cleaning or moving logs or other parts of the unit, be sure to read the section on important safeguards. Cleaning should be done before the logs are used each year and after long periods of non-use. All cleaning should be carried out when the appliance is cold. Cleaning will be required under normal use. Dusting the front grate or the control knob panel may be required occasionally. Do not use any cleaning fluids to clean the logs or any other part of the appliance. If the flames show any unusual shapes or behavior, or if the burners fail to ignite properly, then the burner holes may require cleaning. If this occurs, contact your nearest dealer to get the appliance serviced. Alternatively, the appliance can be cleaned by removing all the logs. Handle the logs gently so as not to damage them. Always lift each log by holding it carefully at each end. After the logs are removed allowing access to the burner area, use a vacuum cleaner to carefully remove dust Model DV5200MBN DV5200MBP* and loose particles from the base, logs and from around the burners. Gloves are recommended to prevent the ceramic fibers that compose the logs from pricking your skin. If the skin is pricked, wash gently with soap and water. Use extreme caution in cleaning around the pilot. The pilot should not be moved or altered from the original factory setting (Pilot to burner preset location). The burner should be placed back into its original locked and secure position after cleaning and servicing(proper location of burners are critical). NOTE: All replacements and repairs should be performed by a qualified technician (contact your nearest dealer). After cleaning and/or repairs, follow instructions for positioning of logs as illustrated on Page 21. Glass It will be necessary to clean the glass periodically. During startup it is normal for condensation to form on the glass and cause dirt, lint, etc., to adhere to the inner surface of the glass. There also will be a film deposited on the glass during the initial use of the fireplace due to initial curing of the paint. It is recommended that the glass be cleaned with a non-abrasive household cleaner and warm water. Be sure to rinse and dry the glass well as not to leave any marks. It will be necessary to clean the glass up to 3 times a season depending on use of the fireplace. Louvres/Trim/Surround All gold, platinum, black anodized and painted surfaces should only be wiped off with a soft non-abrasive damp cloth (a mild dish soap can be used if necessary). DO NOT use brass or other metal polishes, glass cleaners or any abrasive cleaners as this will mark and damage brass or painted surfaces. Normal and High Direct Vent Units - Inputs - Orifice Size - Altitude BTU/Hr BTU/Hr Manifold Pressure Orifice 0 - 2000ft. Altitude in USA Min. Input Max. Input @ Max. Orifice 0-4500ft Altitude in Canada 17,000 25,000 3.5”w.c. #44 DMS 17,500 25,000 10.0” w.c. 1.45 mm Air Shutter Settings Opening Opening Model “A” (inches) “A” (mm) DV5200MBN 1/16” 1.6 mm DV5200MBP* 7/16” 11.0 mm Opening “A” NOTE: These are minimum settings. Air shutter openings may be increased to prevent flame sooting. * NOTE: Model number after field conversion. T203 Fig. 45 Air shutter opening. 78674 33 T203 Temco DV5200 Series 1c 1b 1 5200MB 2 4 3 5 1a 1d 8 13 9a,b 15 12 17 �� 7a,b 6a,b 17a 10b 17b 16 10a 17c CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DV5200MB Ref. 1. 1a. 1b. 1c. 1d. 2. 3. 4. 5. 6a. 6b. 7a. 7b. 8. 34 Description Log Set Log, Front Log, Back Log, Right Twig Log, Left Twig Rock Wool (Bag) Stainless Steel Wool (3” x 3” x 3”) Gasket Tape 5/8” Wide Burner Gas Valve SIT - LP Gas Valve SIT - Natural Burner Orifice - LP/Propane Burner Orifice - Natural Piezo ����� �������������� ���� DV5200MB 78369 76895 78016 75318 75319 76675 77661 75448 77440 76448 76449 PCOA070H37 PCOA070H06 65180 78674 Temco DV5200 Series DV5200MB (continued) Ref. 9a. 9b. 10a. 10b. 11a. 11b. 12. 13. 14. 15. 16. 17. 17a. 17b. 17c. 18. 19. 20. 21. Description Pilot, SIT - Natural Pilot, SIT - LP Pilot Orifice - Natural Pilot Orifice - LP Rep. Reg. Assembly - LP Hi/Lo 82979 (not shown) Rep. Reg. Assembly - Natural Hi/Lo 86354 (not shown) Thermocouple Thermopile (Pilot Generator) Glass Door Assembly Grate Assembly Door Switch Optional Extended Face Panels Top Surround Left Side Surround Right Side Surround Black Anodized Aluminum Grille Panels (Optional) (not shown) Gold Colored Anodized Aluminum Grille Panels (Optional) (not shown) Platinum Colored Anodized Aluminum Grille Panels (Optional) (not shown) Black Painted Steel Grille Panels (Standard) (not shown) Always include correct name, part number, valve manufacturer, model number and serial number of the appliance when ordering service parts. If you desire to communicate with the factory, write to Customer Service at: CFM Corporation 2695 Meadowvale Blvd. Mississauga, Ontario Canada L5N 8A3 78674 DV5200MB 76261 76335 76262 76263 74655 74654 PCOA075 PCOB021 78054 76485 75520 76114 (36SB) 76105 76107 76106 GBL5200 GPB5200 GPT5200 GST5200 Servicing Repair and replacement work should only be done by a qualified service person. Always shut off the gas supply and make sure the appliance is cool before beginning any service operation. Always check for gas leaks after servicing. 35 Temco DV5200 Series Limited Warranty TEMCO Fireplace Products Direct Vent Gas Fireplaces This warranty is limited to TEMCO Fireplace Products Direct Vent Gas Fireplaces (henceforth, Product) manufactured by CFM Corporation (henceforth, CFM). ONE YEAR WARRANTY CFM warrants all components of the Product to be free of defects in materials and workmanship for a period of one year from the date of installation, with the exception of the warranty on logs and ember base. If, by the sole determination of CFM, any component covered under this warranty is found to be defective, CFM will, at its option, repair or replace the defective component at no charge and will pay labor cost incurred as specified in the current CFM Labor Allowance Schedule, 71313. If CFM determines replacement or repair is not economically practical, CFM will, at its option, refund the purchase price of the Product. Date of installation and purchase price must be verified by acceptable proof of purchase. This warranty covers only parts and labor as provided above. In no case shall CFM be responsible for materials, components or construction which are not manufactured or supplied by CFM, or the labor necessary to install, repair or remove such materials, components or construction. NOTE: If allegedly defective components need to be returned by CFM in connection with the above warranties, frieght or postage charges must be prepaid. QUALIFICATIONS For the above warranties to apply: The Product must be installed by a qualified installer; strictly in accordance with CFM installation instructions, and in compliance with local codes and ordinances. The logs must be placed strictly in accordance with the arrangement described in the installation instructions. The Product must be operated and maintained according to the instructions furnished. Alteration of the Product in any way is prohibited and voids any and all warranties. Removal of the data plate alters the Product and voids the warranty. The installer must have completed the installation and Startup Checklist, a copy of which must be submitted along with proof of purchase, to obtain prior approval for warranty repair or replacement and to affect a warranty claim. The Checklist is found on Pages 20 and 21 of this manual. The limited warranty applies only to the original owner of the Product or the original owner of the dwelling in which the Product was installed. Use of any parts other than genuine factory provided replacement parts shall void this warranty. Limitations CFM is not responsible for any incidental or consequential damages caused by possible defects in the Product. The duration of any implied warranty with respect to the Product is limited to the duration of the foregoing warranties. CFM is not responsible for any warranty repair (material or labor) for defects created by improper field conversions. Some states and provinces do not allow exclusion of incidental or consequential damages or limits on the duration of implied warranties, so these limitations may not apply to you. Warranty Fulfillment Claims require specific agreement and consent from CFM Technical Services prior to performing any warranty repair or replacement. CFM reserves the right to investigate any and all warranty claims. The appliance must not be removed prior to such investigation other than on direction from CFM. Please provide the following information when communicating with CFM Technical Services, its Dealers or Distributors regarding service under this warranty. CFM reserves the right to decide on the method of settlement (if any). This limited warranty is given in lieu of any other expressed or implied warranty, and supersedes all other CFM Product warranties. Model Number: ____________________ Serial Number: _____________________ Date of Installation: ____/____/____ Purchased From: ___________________ 36 78674 Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Customer Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement. ❑ Read and understand installation instructions before attempting installation. Verify CORRECT FUEL TYPE ❑ Check carton model number. ❑ Check fireplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas). WARNING: Using the incorrect fuel can create a serious fire hazard and will void the warranties. Install in accordance with local and/or natonal codes and ordinances. Follow the TEMCO installation instructions. ❑ Supply service shutoff valve upstream of gas fireplace. ❑ Gas line size adequate for input rating (BTU’s per hour) of fireplace, per National Fuel Gas Code (NFPA54) in the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations. Make following checks: ❑ Gas line integrity at supply line connection. ❑ Glass front panel position. ❑ Correct gas pressure. Inlet Pressure __________(inches w.c.) Manifold Pressure __________(inchesw.c.) ❑ Piezo ignitor function (millivolt control models only). ❑ Pilot ignition. ❑ Main burner ignition. ❑ Proper flame pattern and color. ❑ Positioning of logs (in accordance with instructions). ❑ Clearances to combustibles (vent, framing, mantels, etc.). ❑ Vent system in compliance with instructions. All joints and connections sealed. ❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is specifically DSI equipped. ❑ Demonstrated proper operating procedure to homeowner. ❑ Explained the need for proper cleaning and maintenance. ❑ Check all fittings and connections for gas leaks, correct if necessary. Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____ Installer 78674 Phone Consumer Phone 37 Temco DV5200 Series TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES INSTALLATION AND STARTUP CHECKLIST Installer’s Copy NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer. A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior written approval of warranty repair or replacement. ❑ Read and understand installation instructions before installing. Verify CORRECT FUEL TYPE ❑ Check carton model number. ❑ Check fireplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas). WARNING: Using the incorrect fuel can create a serious fire hazard and will void the warranties. Install in accordance with local and/or national codes and ordinances. Follow the TEMCO installation instructions. ❑ Supply service shutoff valve upstream of gas fireplace. ❑ Gas line size adequate for input rating (BTU’s per hour) of fireplace, per National Fuel Gas Code (NFPA54) in the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations. Make following checks: ❑ Gas line integrity at supply line connection. ❑ Glass front panel position. ❑ Correct gas pressure. Inlet Pressure __________(inches WC) Manifold Pressure __________(inchesWC) ❑ Piezo ignitor function (millivolt control models only). ❑ Pilot ignition. ❑ Main burner ignition. ❑ Proper flame pattern and color. ❑ Positioning of logs (in accordance with instructions). ❑ Clearances to combustibles (vent, framing, mantels, etc.). ❑ Vent system in compliance with instructions. All joints and connections sealed. ❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is specifically DSI equipped. ❑ Demonstrated proper operating procedure to homeowner. ❑ Explained the need for proper cleaning and maintenance. ❑ Check all fittings and connections for gas leaks, correct if necessary. Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____ Installer 38 Phone Consumer Phone 78674 Temco DV5200 Series Customer Copy Model # ______________________________________ Serial # ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation instructions. I have completed the proper installation and startup checklist. Installer’s Signature Print Installer’s Name Purchaser _____________________________________ WARRANTY REGISTRATION Please answer the following questions (Check Box): 1. Type of Home Single Family Duplex Apt. Mobile Home Cabin/Vacation 2. Installed in(Room) Living Family Great Rec Bedroom Other 3. Other Choices Considered Vented Decorative Gas Log/Fireplace Woodburning Fireplace Gas Insert Woodburning Insert Direct-Vent Gas Fireplace/Logs 4. Why did you choose Direct Vent? (Rank in order of importance: 1-6) ___ Appearance ___ Location Flexibility ___ Builder Decided ___ Other Address ______________________________________ _____________________________________________ Phone ________________________________________ Retailer _______________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Date of Purchase _______________________________ Please cut along dotted line To register your warranty, please provide the information indicated on this form and mail it to: CFM Corporation Attn: Warranty Registration 2695 Meadowvale Blvd. Mississauga, Ontario Canada L5N 8A3 Model # ______________________________________ Serial # ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions. I have completed the proper installation and startup checklist. Installer’s Signature Purchaser _____________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Retailer _______________________________________ Address ______________________________________ _____________________________________________ Phone ________________________________________ Date of Purchase _______________________________ 78674 Print Installer’s Name WARRANTY REGISTRATION Please answer the following questions (Check Box): 1. Type of Home Single Family Duplex Apt. Mobile Home Cabin/Vacation 2. Installed in(Room) Living Family Great Rec Bedroom Other 3. Other Choices Considered Vented Decorative Gas Log/Fireplace Woodburning Fireplace Gas Insert Woodburning Insert Direct-Vent Gas Fireplace/Logs 4. Why did you choose Vent-free? (Rank in order of importance: 1-6) ___ Appearance ___ Location Flexibility ___ Builder Decided ___ Other 39 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com
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