Temco Tool Dv5200Mb Users Manual 78674 DV5200MBN

2015-02-03

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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

Direct Vent Zero Clearance
Gas Fireplace Heater
Model: DV5200MB

FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
your neighbor’s phone. Follow the gas
suppliers instructions.
• If you cannot reach your gas supplier
call the fire department.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual. For
assistance or additional information,
consult a qualified installer, service
agency or the gas supplier.

Homeowner’s Installation and
Operating Manual
78674
DV5200
cover
6/05 djt

U.S. Patents: 5,669,374; 5,562,088; 6,138,667;
Can. Patent: 2,139,684

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
78674 5/08 Rev. 10

Temco DV5200 Series

Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Temco Fireplace Products fireplace.
While we have written these instructions as accurately and thoroughly as possible, they may not cover every system, variation or
contingency. Also, questions of interpretation may arise. For more information, solutions to particular problems or clarifications,
contact your local distributor or the manufacturer. See the unit rating plate for whom to contact.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions
may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
General Information, Cautions, Warnings ............................................................. 3
Requirements for the Commonwealth of Massachusetts ...................................... 4
Fireplace Dimensions ............................................................................................ 5
Locating the Fireplace ........................................................................................... 6
Framing & Finishing .............................................................................................. 6
Clearance to Combustibles ................................................................................... 7
Combustible Sidewall Clearance .......................................................................... 7
Mantels .................................................................................................................. 7
Surround Material .................................................................................................. 7
Gas Specifications................................................................................................. 8
Gas Inlet and Manifold Pressures ......................................................................... 8
Gas Line Installation .............................................................................................. 8
General Venting Information
General Venting .................................................................................................... 9
General Venting Information - Termination Location ........................................... 10
Termination Clearances .......................................................................................11
Sidewall (General)Venting Information ................................................................ 12
Flex Venting......................................................................................................... 12
Sidewall (Horizontal) Venting .............................................................................. 13
Flex Vent Offsets ................................................................................................. 13
Flex Vent Through the Roof (Vertical) Applications ............................................. 15
VSK7MH Vertical Flex Vent Kit Installation ......................................................... 15
TDV Series Direct Vent System Installation ........................................................ 16
Sidewall (Horizontal) Venting, General ............................................................... 16
Through the Roof (Vertical) Venting .................................................................... 17
Elbows & Offsets - General ................................................................................ 17
Sidewall (Horizontal) Venting Information ........................................................... 17
Venting Components ........................................................................................... 19
Operating Instructions
Glass Door Removal Procedure ......................................................................... 20
Glass Cleaning .................................................................................................... 20
Louvre Installation ............................................................................................... 20
Optional Extended Face Panel Kit Installation .................................................... 21
Log Installation .................................................................................................... 21
Thermostatic Fan Kit - Optional........................................................................... 22
Electrical Services ............................................................................................... 22
Speed Control Switch .......................................................................................... 22
Millivolt System.................................................................................................... 22
Burner ON/OFF ................................................................................................... 23
Managing Heat Output ........................................................................................ 23
Fan Operation ..................................................................................................... 23
Flame Characteristics.......................................................................................... 23
Lighting & Operating Instructions ........................................................................ 24
Troubleshooting ................................................................................................... 25
Fuel Conversion .................................................................................................. 29
Maintenance
Unit Adjustment ................................................................................................... 32
Maintenance ........................................................................................................ 32
Replacement Parts ........................................................................................................ 34
Servicing.............................................................................................................. 35
Warranty .......................................................................................................................... 36
Installation and Startup Checklist ................................................................................. 37
Warranty Registration ................................................................................................... 39

2

78674

Temco DV5200 Series

Installation & Operating Instructions
A manufactured (mobile) home OEM installation must
conform with the Manufactured Home Construction and
Safety Standard, Title 24CFR, Part 3280, or, when such
a standard is not applicable, the Standard for Manufactured HOme Installations, ANSI/NCSBCS A225.1, or
Standard for Gas Equipped Recreational Vehicles and
Mobile Housing, CSA Z240.4.
This gas appliance must be installed by a qualified
installer in accordance with local building codes or, in
the absence of local codes, with the current CSA B149.1
Installation Code (in Canada) or the current National Fuel
Gas Code Z223.1/NFPA 54 when installed in the United
States.
This appliance, when installed, must be elecrically connected and grounded in accordance with local codes
or, in the absence of local codes, with the current CSA
C22.1 Canadian Electrical Code: ANSI NFPA 70-1987
when installed in the United States.
FOR SAFE INSTALLATION AND OPERATION PLEASE
NOTE THE FOLLOWING:
1 . This appliance gives off high temperatures and should be
located out of high traffic areas and away from furniture and
draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature, children should be carefully supervised when in the same
room as your appliance.

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���������������

4. Under no circumstances should this appliance be modified.
Parts removed for servicing should be replaced prior to
operating this appliance again.
5. Installation and any repairs to this appliance must be
performed by a qualified installer, service agency or gas
supplier. A professional service person should be contacted
to inspect this appliance annually.
6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make
sure the gas valve and pilot light are turned off before you
attempt to clean this appliance.
7. The venting system (chimney) of this appliance should be
checked at least once a year and if needed your venting
system should be cleaned.
8. Keep the area around your appliance clear of combustible
materials, gasoline and other flammable vapor and liquids.
This appliance should not be used as a drying rack for clothing, nor should Christmas stocking or decorations be hung
in the area of it.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this appliance.

78674

10. For safe operation, the glass door must be closed.
11. Do not use this heater if any part has been under water.
Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any
gas control which has been under water.
12. Do not operate appliance unless completely installed as per
installation instructions.
13. This appliance may be used in a bedroom installation. Install
in accordance with local building codes and regulations.
14. Never use your appliance as a cooking device.

WARNING: Check with your electronics manufacturer before installing a television or other electronic
device above this fireplace.

DV5200
Certified To
ANSI Z21.88-2005 / CSA 2.33-2005 / UL 307B
Vented Gas Fireplace Heater
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace ON.
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine. It
is not unusual for your gas fireplace to give off some
odor the first time it is burned. This is due to the
manufacturing process.
Please ensure that your room is well ventilated
-open all windows.
It is recommended that you burn your fireplace for at
least four (4) hours the first time you use it. If the optional fan kit has been installed, place the fan switch
in the “OFF” position during this time.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must
be installed in accordance with the manufacturer’s
instructions and the Manufactured Home Construction And Safety Standard, Title 24 CFR, Part
3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
3

Temco DV5200 Series

Installation & Operating Instructions
Requirements for the Commonwealth of
Massachusetts
All gas fitting and installation of this heater shall only be
done by a licensed gas fitter or licensed plumber.
For all side wall horizontally vented gas fueled
equipment installed in every dwelling, building or
structure used in whole or in part for residential
purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent
termination is less than seven (7) feet above finished
grade in the area of the venting, including but not limited
to decks and porches, the following requirements shall
be satisfied:

Inspection
The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the
inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of
248 CMR 5.08(2)(a)1 through 4.

Exemptions
The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled

Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber
or gas fitter shall observe that a hard wired carbon
monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure
served by the side wall horizontally vented gas fueled
equipment. It shall be the responsibility of the property
owner to secure the services of qualified licensed
professionals for the installation of hard wired carbon
monoxide detectors.
In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an
attic, the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next
adjacent floor level.
In the event that the requirements of this subdivision
can not be met at the time of completion of installation,
the owner shall have a period of thirty (30) days
to comply with the above requirements; provided,
however, that during said thirty (30) day period, a
battery operated carbon monoxide detector with an
alarm shall be installed.

Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in
accordance with the above provisions shall comply with
NFPA 720 and ANSI/UL 2034 listed and IAS certified.

•

MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a
venting system design or venting system components
with the equipment, the instructions provided by the
manufacturer for installation of the equipment and the
venting system shall include:

• Detailed instructions for the installation of the venting
•

4

system design or the venting system components;
and
A complete parts list for the venting system design or
venting system.

Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does
not provide the parts for venting the flue gases, but
identifies “special venting systems”, the following
requirements shall be satisfied by the manufacturer:

• The referenced “special venting system” instructions

Signage
A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at
a minimum height of eight (8) feet above grade directly
in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2)
inch in size, “GAS VENT DIRECTLY BELOW, KEEP
CLEAR OF ALL OBSTRUCTIONS”.

“Equipment Not Required To Be Vented” in the most
current edition of NFPA 54 as adopted by the Board;
and
Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.

•

shall be included with the appliance or equipment
installation instructions; and
The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instructions.

A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or
equipment at the completion of the installation.
78674

Temco DV5200 Series
Fireplace Dimensions
Min.
Rough
Opening
Depth

Q

4" (102 mm) Dia.
7" (178 mm) Dia.

C
L
J
Bottom Gas Line Access

T

I
O

m

)

S - Min. Rough Opening Width

1/
2"
P

Q

(1

3

m

Min.
Rough
Opening
Height

Gas Line
Access

NOTE: Flex pipe dimaeters are
4” for inner pipe and 7” for outer
pipe.

B
J Box
Access
N

D
R

C

E

F

K
H

M L

G
J Box
Access

Gas
Line
Access

N

K
L

M

A

Fig. 1 Fireplace specifications and framing dimensions.

Ref.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T

78674

DV5200MBN
35³⁄₄”
(908
mm)
76657
DV1000
33”
(838
mm)
DV1200
32³⁄₄”
(832
mm)
DV1400
specs
34¹⁄₂”
(876
mm)
12/3/03 djt
21³⁄₈”
(543 mm)
6¹⁄₄”
(159 mm)
33”
(838 mm)
34¹⁄₄”
(870 mm)
19¹⁄₄”
(489 mm)
13³⁄₈”
(340 mm)
1⁵⁄₈”
(16 mm)
5⁵⁄₈”
(143 mm)
5¹⁄₂”
(140 mm)
4¹⁄₂”
(114 mm)
3”
(76 mm)
73¹⁄₂” (1867 mm)
51³⁄₄” (1315 mm)
Framing Dimensions
34³⁄₄”
(883 mm)
36”
(914 mm)
19¹⁄₂”
(495 mm)

5

Temco DV5200 Series
Locating the Fireplace

Y

A

E

B

X

C

Y

D

X

B

F

X

T175

Vent System
TEMCO 4/7 Flex
TEMCO 4/7 Rigid
DuraVent 4/6-5/8 GS

1” (25 mm)
Minimum Air Space
Clearance to Combustible Materials

“X”
23¹⁄₂”
T175
(597 mm)
rough opening
depth24¹⁄₂”
(622vent
mm)
vertical
23¹⁄₂”
12/3/03
djt
(597 mm)

Island installation is possible as long as the horizontal portion of the
vent system does not exceed maximum recommended horizontal run
as outlined in the venting chart on Page 10. When you install your
fireplace as in position ‘B’, ‘D’ or ‘E’, (Fig. 1) a minimum of 1” (25mm)
clearance must be maintained from the perpendicular wall and the
front of the appliance.

Fig. 2 Minimum framing depths with vertical takeoff.
Firestop/Wall Sleeve
VEF (Vinyl Siding)
or BEF (Brick)
Extension flange

Combustible
Construction
Allowed

Vent Terminal

10���"
(273 mm)
Min.

Standoff

�����”
(781 mm)
35���”
(911 mm)
Ref. Flue
Outlet

T176

21���”
(546 mm)

41���”
(1054 mm)

2 x 4 or 2 x 6 Framing

Fig. 3 Minimum framing dimensions with horizontal venting.

Framing and Finishing
1. Choose a fireplace location and frame in accordance
T176 specified on Page 4 of
with the fireplace dimensions
opening
this manual. When usingrough
a surround,
the fireplace
depth
horizontal
must be flush to the wall. Also, allowances must
be made for drywall, tile6/05
or anydjt
other facing used
around the unit.
6

LU584-T
Fig. 4 Locate gas fireplace.
Locating unit
A) Flat on wall
B) Cross Corner
C) As an Island
12/18/02 djt
D) As a room divider E) Flat on wall corner F) Exterior wall

2. When the appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring, the appliance shall be installed on a metal
or wood platform.
3. Pull out the nail tabs which are located on each side
of the fireplace. Move the fireplace into position and
secure to the floor with screws or nails through the
holes provided in the bottom flanges of the side casing. After checking unit for squareness, secure top of
fireplace to the framing with screws or nails using the
nailing tabs provided.
4. Cold climate installation recommendation: when
installing this fireplace against a non-insulated exterior wall or chase, it is recommended that the outer
walls be insulated to conform to applicable insulation
codes. Drywall should be installed around the unit to
prevent insulation from contacting the body.
Note: Never allow the vapor barrier to contact
the outer case of this fireplace or venting.
5. Drywall can be extended flush on the bottom, top
and to the outermost part of the sides of the fireplace.
6. If you are installing the top vent unit with a 90° elbow
installed, the minimum clearance to combustibles
directly above the 90° elbow is 2” (51 mm).
7. Noncombustible materials such as brick and tile
can be extended across the face of the fireplace. If
brass trim kit is going to be installed, brick and tile
will have to be installed flush with the front of this appliance.
78674

Temco DV5200 Series
Clearance to Combustibles
Top of unit to ceiling* ................................36” (914 mm)
Front of unit to combustibles ....................36” (914 mm)
Appliance
Top (from standoffs) ................................0” (0 mm)
Bottom .....................................................0” (0 mm)
Side (from standoffs) ................................0” (0 mm)
Back (from standoffs) ...............................0” (0 mm)
Top of Elbow ..........................................2” (51 mm)
* Ceiling height is the minimum height of the room ceiling in front of
the fireplace measured from the top front edge of the fireplace.

Combustible Sidewall Clearance
The perpendicular combustible sidewall or mantel support leg (surround) clearance is 1³⁄₄” (45 mm) from the
edge of the recessed door opening.

Mantels
The height that a combustible mantel is fitted above the
fireplace is dependent on the depth of the mantel.
For the correct mounting height and widths, refer to
Figure 5.
Noncombustible mantels and legs may be installed at
any height and width around the appliance. When using
paint or lacquer, it must be heat resistant to prevent
discoloration.

WARNING: Combustible objects must not be placed
on a noncombustible mantel unless the noncombustible
mantel meets the minimum height and width requirements for a combustible mantel.

Surround Material
When using materials around the face of the fireplace,
these materials must be suitable to withstand the temperatures which they will encounter. Also these materials must not extend out in front of the face of the unit, in
effect recessing the unit.
If the material used for surround is not flush with the
face of the unit, then the optional surround kits will not
fit properly.
It is recommended that any material used to surround
the face of the fireplace be noncombustible (i.e. ceramic tile, brick, natural stone, etc.). Combustible materials
such as drywall, are permissible.
Drywall

Drywall
Tile, Marble, etc.

Optional
Surround
Kits

W

X

Fireplace
Front

Fireplace
Front
Noncombustible Facing
Material Overlap of Front Face

V

Flush Face Installation
(Recommended when
installing optional trim
surround kits)

T178
Fig. 6 Surround material
options.
surround
material
12/3/03 djt
Combustible Material

Y

Z

Tile,
Marble,
etc.

T178

2 x 4 Stud
A

B

C

D

E

2 x 4 Header

Minimum Height from
Top Opening to Mantel

Standoff

Top of Louvre
Opening
Fireplace

T177

Combustible Material
Above Standoff

Mantel Chart
Ref.
V
W
X
Y
Z

Mantel Shelf
Mantel from Top
T177
or Breast Plate
Ref.
of
Louvre Opening
Temco DV Mantel
Depth Chart
12/3/03 djt
10” (254 mm)
A
12” (305 mm)
8” (203 mm)
B
10¹⁄₂” (267 mm)
6” (152 mm)
C
9” (229 mm)
4” (101 mm)
D
7¹⁄₂” (191 mm)
2” (51 mm)
E
5” (127 mm)

Fig. 5 Combustible mantel minimum installation.

78674

Optional Hearth

T179

Fig. 7 Gas fireplace installation.

Materials such as cultured marble or other synthetic
materials are not recommended as they may discolor,
warp or create odor as a result of exposure to the temperatures of the front ofT179
the fireplace.
firplace installation
12/3/03 djt

7

Temco DV5200 Series
Materials such as cultured marble or other synthetic
materials are not recommended as they may discolor,
warp or create odor as a result of exposure to the temperatures of the front of the fireplace.

Gas Specifications
Gas
Model
Fuel
Control
DV5200MBN Natural
Hi/Lo
DV5200MBP Propane Hi/Lo

Max.
Input
BTU/h
25,000
25,000

Min.
Input
BTU/h
17,000
17,500

Gas Inlet and Manifold Pressures
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure

Natural
4.5” w.c.
14.0” w.c.
3.5” w.c.

LP (Propane)
10.8” w.c.
14.0” w.c.
10.0” w.c.

Gas Line Installation
This gas appliance should be installed by a qualified installer in accordance with local building codes and with
current CSA-B149.1 installation codes for Gas Burning
Appliances and Equipment in Canada and the National
Fuel Gas Code ANSI Z223.1/NFPA 54 in the U.S.A.*
1. The gas pipeline can be brought in through the bottom or the right or the left side of the appliance. A
hole is provided at all locations to allow for the gas
pipe installation and testing of any gas connection.
2. The gas control inlet is 3/8” NPT. Typical installation
layout for rigid pipe is shown on Page 8.
NOTE: All models are equipped with a flex tube
with a shut off valve having a 1/2” NPT inlet. The
flex line with shut off is shipped in the control valve compartment. Using two wrenches,
tighten the flexible tube at the shut off valve and
at the gas control.
3. When using a flex connector,* use only approved
fittings. When a union is installed, provide easy
access in it’s placement for servicing. Refer to gas
specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for
the installation, a condensation trap is needed. In
Canada see CSA - B149.1 for code details. See the
National Fuel Gas Code ANSI Z223.1/NFPA 54 in
the USA.

8

5. For natural gas, a minimum of 3/8” iron pipe with
a gas supply pressure of 4.5” w.c. (from the gas
meter). Consult with local gas utility and ANSI223.1/
NFPA 54 if any questions arise concerning pipe
sizes.
6. Turn the gas supply to ‘ON’ and check for leaks. DO
NOT USE OPEN FLAME FOR THIS PURPOSE.
Use an approved leak testing solution.
7. The appliance and its appliance main gas valve
must be disconnected from the gas supply piping
system during any pressure testing of that system at
test pressures in excess of 1/2psig (3.5 KPa).
8. The appliance must be isolated from the gas supply piping system by closing its equipment shut off
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2psig (3.5KPa).
NOTE: The gas line connection may be made of 3/8”
minimum rigid pipe, 3/8” minimum copper pipe or an approved flex connector. Since some municipalities have
additional local codes, it is always best to consult your
local authorities and the current CSA-B149.1 installation code in Canada or National Fuel Gas Code ANSI
Z223.1/NFPA 54 in the U.S.A.
*Adhere to the following installation requirements in the State of Massachusetts:
• The installer must be a licensed plumber or gas fitter.
• Flex connectors must be Massachusetts approved, cannot
exceed 36” (914 mm) in length, must be a minimum 1/2” dia., and
may not penetrate a wall.
1/2” Gas Supply
1/2” NPT x 1/2” Flare Shut-off Valve
1/2” Flex Line
(from valve)

FP297a

Fig. 8 Typical gas supply installation.

WARNING: When purging
the gas line, the glass
FP297A
front must be removed.INSTA VENT FREE
UVHB26 GAS SUPPLY
7/1/98

IMPORTANT: Always check for gas leaks with a
soap and water solution. Do not use open flame
for leak testing.

78674

Temco DV5200 Series

General Venting
When locating the vent termination, the minimum vent
clearances must be observed. (Page 9, Fig. 10)
NOTE: Local codes may require different clearances.
It is recommended that the termination not be located
within 24” (305 mm) of garden sheds, fences, decks,
utility buildings or other obstructions.
Do not locate termination cap where excessive snow or
ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental
blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
This appliance has a “special vent system”. Check
with local codes or in the absence of same, with CSA
B149.1 installation codes in Canada, or the current
National Fuel Gas Code ANSI Z223.1/NFPA 54 in the
USA, regarding special vent termination clearances.

78674

These fireplaces are certified for use with four types of
venting systems
1. Temco 4” x 7” dia. flex vent.
2. Temco TDV series 4” x 7” dia. rigid vent.
3. Simpson Dura-Vent GS series 4” x 6⁵⁄₈” dia. vent.
Review general venting information in this manual, and
information packed with the venting prior to starting the
installation of the fireplace.
• Termination shall not be recessed into a wall or siding.
• Horizontal sections must maintain a minimum 1/4”
rise per linear foot of horizontal run.
• Combustible clearances from any horizontal vent
pipe area must be 2” (51 mm) from top of vent, and
1” (25 mm) from sides and bottom.
• Clearance to combustibles from vertical pipe surface
is 1” (25 mm).

9

Temco DV5200 Series
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
V

D

H

A

V

N

N

E

L

V

B

V
F

C

B

Fixed
Closed

Ope

V

V VENT TERMINATION

B

V

rab

Operable

le

B

CFM145a

G

B

V

V

Fixed
Closed

J

G
X

B

I

A

X AIR SUPPLY INLET

M

C = Clearance to permanently closed window
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal
distance of 2 feet (610mm) from the center
line of the terminal
E = Clearance to unventilated soffit
F = Clearance to outside corner
G = Clearance to inside corner (see next page)
H = Clearance to each inside of center line
extended above meter/regulator assembly

K

X

G

A

V

AREA WHERE TERMINAL IS NOT PERMITTED

Canadian Installations1
A = Clearance above grade, veranda, porch,
deck, or balcony
B = Clearance to window or door that may be
opened

V

V

CFM145a
12” (30
cm)
DV Termin Location
5/01/01 Rev. 12/05/01
6” (15stacm) for appliances

US Installations2
12” (30 cm)

12” (305 mm) recommended to
prevent window condensation

6” (15 cm) for appliances
< 10,000 Btuh (3kW), 9”
(23 cm) for appliances > 10,000
Btuh (3kW) and < 50,000 Btuh
(15kW), 12” (30 cm) for
appliances > 50,000 Btuh (15kW)
12” (305 mm) recommended to
prevent window condensation

18” (457 mm)

18” (457 mm)

12” (305 mm)
see next page
see next page
3’ (91 cm) within a height of 15’ (4.6 m)
above the meter/regulator assembly

12” (305 mm)
see next page
see next page
3’ (91 cm) within a height of 15’
(4.6 m) above the meter/regulator
assy
3’ (91 cm)
6” (15 cm) for appliances
< 10,000 Btuh (3kW), 9”
(23 cm) for appliances > 10,000
Btuh (3kW) and < 50,000 Btuh
(15kW), 12” (30 cm) for
appliances > 50,000 Btuh (15kW)
3’ (91 cm) above if within 10’
(3 m) horizontally
7’ (2.13 m)†

< 10,000 Btuh (3kW), 12” (30 cm)
for appliances > 10,000 Btuh (3kW) and
< 100,000 Btuh (30kW), 36” (91 cm)
for appliances > 100,000 Btuh (30kW)

I = Clearance to service regulator vent outlet
J = Clearance to nonmechanical air supply inlet
to building or the combustion air inlet to any
other appliances

3’ (91 cm)
6” (15 cm) for appliances < 10,000
Btuh (3kW), 12” (30 cm) for
appliances > 10,000 Btuh (3kW) and <
100,000 Btuh (30kW), 36” (91 cm)
for appliances > 100,000 Btuh (30kW)

K = Clearance to a mechanical air supply inlet

6’ (1.83 m)

L = Clearance above paved sidewalk or paved 7’ (2.13 m)†
driveway located on public property
M = Clearance under veranda, porch, deck or
12” (30 cm)‡
12” (30 cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610 mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (457 mm).

1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwell ings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the
listing agency.

10

Fig. 9 Vent termination clearances.

78674

Temco DV5200 Series
Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner

Recessed Location

Outside Corner

A=
Combustible
6"(152mm)
Noncombustible
2"(50mm)

A
V

B=
Combustible
6"(152mm)
Noncombustible
2"(50mm)

V

D

C

E

C

V

B

Balcony with perpendicular side wall

Balcony with no side wall

C = Maximum depth of 48"
(1219mm) for recessed
location.

H

G

V

V
Combustible &
Noncombustible

G=
Combustible &
Noncombustible
12"(305mm)

D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)

J

E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)

H = 24"(610mm)
J = 20"(508mm)

584-15

Fig. 10 Termination clearances.

NOTE: Use only venting systems and components
as certified with the appliance. Use of uncertified vent
systems or components will void the warranty and may
compromise the operation of the fireplace, its systems,
and components as certified with the appliance.

0

3'

5'

10'

15'

32'
30'

25'

Top of Vent
Combustibles
NOT Allowed in
Shaded Area

2" (51mm)

15'

4” Dia. Flue
10'

7” Dia. Intake
Vent
1" (25mm)

1"
(25mm)

Fig. 11 Vent clearances.

46"
5'
(1168mm)
T181

33¹⁄₂"
(851mm)
0

*

* Min. Refer to Chart on Page 6

A vent guard should be
used whenever the termination is lower than the specified minimum or as per local
codes
T180

Fig. 12 Venting graph.

78674

T181
vent clearances
12/3/03 djt

T180
DV vent graph
12/3/03 djt

11

Temco DV5200 Series
Vent Opening for Combustible Wall
9³⁄₄”
(248 mm)

MIL

5⁷⁄₈”
(149 mm)

10³⁄₄”
(273 mm)

L-P
AC

4⁷⁄₈”
(124 mm)

AC
L-P

MIL

Framing Detail

Fireplace Hearth

Opening for Noncombustible Wall

NOTE: Apply sealant “Mill-Pac” to inner pipe and “Mill-Pac” or high
temperature silicone sealant to outer pipe. Sealant should be applied at every joint in the vent system including at the fireplace and
T182
at the vent terminal.
T182

Rnd.

8” Dia.
(203 mm)
Min.

sealant

Fig. 13 Apply sealant at every
in vent system.
12/3/03 joint
djt
Lowest Discharge Opening

Vent Cap

Fireplace Hearth

VO584-100

Fig. 15 Locate vent opening on wall.

Gas Vent

12

H

" (3 B
Min 05 m
imu m)
m

x
12

2' (
Min 610 m
imu m)
m

Roof Pitch X/12

VO584-100
Vent Opening
2/99 djt

A
10’ (3 m)
Maximum

H (Min.) - Minimum height
from roof to lowest discharge
opening

If length "B" is increased,
length "A" must be decreased
by a corresponding amount
T183

Roof Pitch
Flat to 6/12
6/12 to 7/12
Over 7/12 to 8/12
Over 8/12 to 16/12
Over 16/12 to 21/12

H (Min.)
12” (305 mm)
15” (381 mm)
18” (457 mm)
24” (610 mm)
36” (914 mm)

T183
Fig. 14 Vertical termination location.
typical straight up
installation Information
Sidewall (General) Venting
12/3/03 djt

m
imu m)
"
Min 46 m
33 m)
3
" (1 imum) 38 m
3
5 ax m (8
M 8.5
'(
28

T184

Fig. 16 Horizontal vent run.

Flex Venting
•

Figures 15 and 16 show examples of horizontal termination arrangements using two 90° elbows (Rigid Vent).

•

NOTE:

•

1. A maximum of two 90° elbows are permitted.
2. A minimum of 10’ (3 m) vertical from base of unit is
required if two 90° elbows are used.
3. Minimum distance between elbows is 2’ (610 mm).
4. Determine the permitted range of horizontal termination arrangement by using chart above and
deducting 3’ (914 mm) from the maximum horizontal
distance for the second 90° elbow.
12

A vent guard should be used
whenever the termination is
lower than the specified minimum or as per local codes.

•

Flex vent shall use the spacer springs as included
T184
every foot to ensure sidewall
properventing
vent operation.
12/3/03
djt
The 4” x 7” flex system may be used for all sidewall
applications and vertical venting up to 35’ (10.7 m).
Flex shall be properly supported so there are no
sags in the system. Supports must be used at least
every 24” (610 mm) on horizontal section and every
36” (914 mm) on vertical. Wire or metal stripping
may be used to support the venting.
For 4” x 7” flex, the 7” flex has an outside diameter
of 7¹⁄₂” (191 mm) and if installed in a chase the inside diameter of the chase should be 9¹⁄₂” (241 mm)
minimum.
78674

Temco DV5200 Series
•

Lengths of co-axial flex may be joined together using
a flex connector kit (GFPVCK) only, maximum 1 kit
per installation.
An extension collar is included with side wall cap kits to
simplify the connection of the flex pipe to the fireplace.
Refer to Page 13, Figure 22.
ATTENTION: Spacer springs must be installed when
installing flexible venting systems.
Wrap spacer spring around flex flue pipe and overlap
spring ends approximately 2” (610 mm). Tie one end
over the other like a shoelace tie, then reverse direction of spring ends. Lift up hooped spring and slide both
spring ends underneath hooped spring. Spring spacers
should be spaced at approximately 12” (305 mm) intervals for the length of pipe system. Once the springs are
placed around the flue pipe, slide the flue section with
spacer springs into the outer flex pipe.

Spacer
Springs

HFTK (Trapezoid Termination Cap)
The vent starter kit contains the following:
• Horizontal termination
• Wall thimble
• Extension collar
NOTE: HIGH WIND AREAS All termination caps are
tested and certified for wind conditions up to 40 mph
(64 k/h).
◆

A Vinyl Extension Frame Kit No. VEF is required for all
installations where vinyl siding is used with the HFTK
Kit or HSQ47 Horizontal Vent Termination. If a Vinyl
Extension Frame Kit No. VEF is used, measure to outside surface of wall without siding and add 2 additional
inches (51mm) to the venting length.
A brick extension kit No. BEF is available to extend the
horizontal vent terminal HSQ47 or HFTK kit terminal
beyond the brick surface. If the BEF extension is used,
measure to the outside surface of the framed wall and
add 4 additional inches to the venting length.
Firestop/Wall Sleeve
(included with HFTK)
GFP74FV3
(3’ (914 mm) Flex
Pipe 4” x 7” Dia.)

Exterior Wall
VEF (or BEF) Vinyl
(or Brick) Extension
Flange
HFTK Vent
Termination Kit

Vent Clamp
(Included
with HFTK)
Flex Outer Vent
Flex Flue

T185

B

Fig. 17 Wrap spacer spring around flex flue pipe, overlapping
ends.

CAUTION: Care must be taken when tightening clamps so the flex does not tear at
T185
clamp location.
spacer springs
12/3/03 djt

Sidewall (Horizontal) Venting
For side wall (Horizontal) venting, this appliance is approved for use with a 7” x 4” flexible venting system with
spacers.
Clearance to combustible material from the pipe is 1”
(25 mm). Sides and bottom, 2” clearance from the top.
NOTE: O.D. of pipe is 7¹⁄₂” (191 mm).
Horizontal Vent Kits
CDV-HSK (Round Termination Cap)
The vent starter kit contains the following:
• Horizontal termination
• Wall thimble
• 36” of 7” x 4” flex with spacers and clamps.
• Extension collar
◆

78674

A

T176a

NOTE: Typical terminal height “B” is 60” (1.5 m) for model
DV5200 with dimension “A” up to 36” (914 mm). Please
refer to minimum framing dimensions with horizontal venting
chart on Page 5.
Fig. 18 Typical direct vent gas fireplace with horizontal venting.

T176a
horizontal
Flex Vent
Offsetsventing
mins
Each installation assumes the use of (1) 45° (bend)
12/4/03 djt
starting off top of unit.

To determine the amount or length of flex vent you need
for a given installation, add the total offset dimension to
the total rise needed. Then add 1 ft. (305 mm) for every
45° bend and/or 2’ (610 mm) for each 90° bend.

13

Temco DV5200 Series
No more than (4) 90° and (2) 45° offsets are to be used
per installation. Vent terminal cap location should be in
accordance with the Venting Graph chart and the Vertical Termination Location information.

9¹⁄₂
"

(24

1m
m)

1. Measure the total wall thickness. Determine whether
or not the thimble extension is needed. If the combustible wall depth is over 5” (127 mm), the extension should be used. (Fig. 19)
2. Assemble wall thimble with thimble extension flange
to top. Mate thimble to wall plate with the four tabs
provided. Bend tabs over to secure. (Fig. 19)
10¹⁄₂"
(267mm)

Telescope Extension

T187

Fig. 20 Install wall thimble with firestop on interior wall.
Inside
Wall

Exterior Wall

Wall
shield

Terminal
Cap
Assembly

T187
Flange
at
wall thimble
Top
12/5/03 djt

2" (51mm)

T186

Fig. 19 The telescope extension must be used if wall thickness is over 5” (127 mm).

3. Install the wall thimble assembly through the framed
opening so the firestopT186
plate is on the interior wall.
Telescope
extension
(Fig. 20) Telescope section
should
extend all the way
12/4/03 djt
through wall.
4. Step 1: Apply Mill-Pac to 4” flue inner pipe on cap.
Step 2: Connect 4” flex flue to flue on cap with
band clamp.
Step 3: Apply silicone sealant to 7” outer pipe on
cap.
Step 4: Slide 7” outer flex over inlet and secure with
band clamp.
5. Secure vent cap terminal to exterior wall with screw
type fasteners as needed. (Fig. 21)
6. Connect corrugated side of the extension collar (7”
dia.) into the 7” dia. flex pipe. (Fig. 22) Place a small
bead of silicone around the collar approximately 1/4”
from the leading edge of the corrugation. Insert the
collar firmly into the flex pipe and secure with the
provided (7” dia.) band clamp.
7. Place a small mill-pac bead around the top edge of
the fireplace flue collar. Then, attach the flex tube
over the flue collar with a 4” dia. band clamp.
14

1" (25mm)

Band Clamp

Flex
Duct

Thimble Extension
T188

Fig. 21 Secure vent cap terminal to exterior wall.
7” (178 mm)
Band Collar
4” (102 mm)
Band Clamp
and Flex Flue

T188
vent cap terminal
12/5/03 djt

7”
(178 mm)
Flex Vent
Extension Collar
T189

Fig. 22 Insert collar into flex pipe and secure with band clamp.
ATTENTION: Spacer springs must be installed when installing flexible venting system.

T189
extension collar
into flex vent
12/5/03 djt

78674

Temco DV5200 Series
8. To finish connections, place a small bead of silicone
to the outside of the fireplace inlet flange. Then, slide
the extension collar over the inlet flange and secure
with the three (3) screws provided.
NOTE: We recommend driving in two (2) sheet metal
screws at 180° adjacent to the gear clamp at each joint.

Roof

6' (1.8m)
Maximum

Flex Vent Through the Roof
(Vertical) Applications
All models are approved for:
1. Vertical venting up to 35’ (10.7 m) with 7” x 4” flex.
2. Multiple bends allowed. See section on General
Venting.
3. With each vertical installation, a VSK7MH-2 kit may
be used.

7” (178 mm) Dia.

T190

Firestop

35' (10.7m)
Maximum

Joists

Room Above
Ceiling Level

Ceiling Joist

Attic Insulation
Shield

T191

Fig. 23 Firestop at ceiling level.
Attic Above Ceiling
(Uninsulated)

Attic Above Ceiling
(Insulated)

Fig. 25 Typical through-the-roof installation.

The VSK7MH-2 Kit contains:
• Vertical Termination Cap and Storm Collar
• 4”/7” dia. x 24” Rigid Pipe (unitized)
• 7” dia. Roof T191
Support Components
thru the roof
• 10’ Length of 4” x 7” Aluminum Flex Vent w/Clamps
installation
• Adjustable Firestop
Thimble Assembly
12/5/03 djt
• 0/12-5/12 Flashing with Storm Collar
• Tube High Temp Sealant
• 7” dia. Inlet Ext. Collar
• Firestop
• Hardware Pack
T190
• Instruction

Firestop

Attic Insulation
Shield

ceiling install
12/5/03 djt VSK7MH-2

Vertical Flex
Vent Kit Installation

T190

Fig. 24 Attic insulation shield.

T190
ceiling install
12/5/03 djt

78674

1. Locate the fireplace.
2. Mark ceiling above unit where flex will come through.
*-REFER TO VERTICAL TERMINATION LOCATION
CHART
3. Ceiling opening should be a minimum of 9¹⁄₂” x 9¹⁄₂”
(241 x 241 mm) and framed to that size.
4. Mark opening in roof and cut a hole minimum 9¹⁄₂” x
9¹⁄₂” (241 x 241 mm) and frame to that size.
5. Place fireplace in proper location and secure to the
floor.
6. Install the firestop thimble assembly at the ceiling
level.
15

Temco DV5200 Series
7. If an attic space (insulated or not) is located above
the ceiling, the firestop should be installed to the
underside of the ceiling. The firestop maintains the
proper air-space clearance from the vent to insulation and building materials. An attic insulation shield
(AS7-8) may be used above the firestop to keep attic
insulation spaced away from the vent system.
8. Rigid pipe section included with vertical termination
must be used in conjunction with the roof support so
that the termination is secure in winds. All vent kit
components can be assembled on the ground first,
then lift complete assembly onto the roof and feed
flex vent down thru the roof opening and firestop
thimble assembly. Then trim off unneeded flex at unit
and make the connection at the fireplace flue and inlet collars. Make sure vent cap will be in accordance
with the vertical termination location chart. Install the
roof flashing below the shingles across the top half,
and above the shingles on the lower half.
9. Install storm collar and caulk around the pipe.

VT47 Vertical
Vent Cap

4” (102 mm) Dia.

7” (178 mm) Dia.
Vent Pipe Assembly
(VSK7MH-S)
(VSK7)
Vent System Roof
Support / Clamp
Assembly

Band Clamp
4” (102 mm) Dia. Flex Flue

TDV Series Direct Vent System Installation
•

•
•

•
•

•
•

The TDV series vent system is specifically approved
only for Temco Direct-Vent fireplace models with a 4”
(102 mm) diameter flue and a 7” (178 mm) diameter
inlet vent system. The use of uncertified venting will
void warranties and may compromise the operation
and safety of the appliance.
Termination shall not be recessed into a wall or siding.
The vent system shall be properly supported so
there are no sags in the system. Supports must be
used at least every 3’ (914mm) on horizontal section
and every 6’ (1.8m) on vertical.
Horizontal sections must maintain a minimum 1/4”
rise per linear foot of horizontal run.
Combustible clearances from any horizontal vent
pipe area must be 2” (51mm) from top of vent, and
1” (25mm) from sides and bottom.
Clearance to combustibles from vertical pipe surface
is 1” (25mm).
Prior to securing each vent component, make sure
the sections are pushed together firmly to maintain
vent integrity.

Sidewall (Horizontal) Venting, General
When locating the vent termination, the minimum vent
clearances must be observed.
NOTE: Local codes may require different clearances.
It is recommended that the temination not be located
within 24” (610 mm) of garden sheds, fences, decks,
utility buildings or other obstructions.

Band Clamp
7” (178 mm) Dia.
Flex Vent

Vent Cap

8: (203 mm)
Dia. Pipe
Must Extend
Through Roof
Flashing

Storm Collar

Roof Flashing
Roof
Exterior

Roof Support
Assembly
7” (178 mm) Dia.
Flex Vent
1" (25mm)
Minimum

Clearance to Combustibles

T192

Fig. 26 Through the roof installation.

NOTE: If offset is required, the upper 45° bend (elbow)
must be supported with an offset support. Support flex
every 3’ (914 mm) when vertical venting.
T192
vertical cap
12/5/03 djt

Review the “vent termination” section in the appliance
installation instructions.
16

78674

Temco DV5200 Series
Do not locate vent terminal where excessive snow or
ice build up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental
blockage of venting system. When using snow blowers,
make sure snow is not directed towards vent termination area.
The TDV series is considered a “special vent system”.
Check with local codes or in the absence of same, with
CSA B149.1 installation codes regarding special vent
termination clearances.
NOTE: Flexible and rigid vent system components are
not interchangable unless otherwise specified in the
venting instructions.
NOTE: Additional venting information regarding clearances, terminal locations, and safety information is
contained in the installation and operationg instructions
packaged with the appliance.

IMPORTANT: Do not mix vent system components with components for other vent systems.
NOTE: Use only venting systems and components
as certified with the appliance. Use of uncertified vent
systems or components will void the warranty and may
compromise the operation of the fireplace, its systems,
and components as certified with the appliance. Use
of uncertified vent systems or components will void the
warranty and may compromise the operation of the
fireplace.

Through the Roof (Vertical) Venting
When the venting penetrates a roof, the system must
be insalled in accordance with the current CSA B149.1
installation code (in Canada) or the current National
Fuel Gas Code, ANSI Z223.1/NFPA 54 (in U.S.A.).
SEE CHART FOR VERTICAL TERMINATION LOCATION.

Elbows & Offsets - General

3³⁄₈" (86mm)

8"
(203mm)

7⁷⁄₈"
(200mm)

Each installation assures the use of one 45° elbow horizontal or vertical (off top of unit).

Sidewall (Horizontal) Venting Information
9¹⁄₈"
(232mm)

TDV45S 45°
Elbow

90° Elbow

T193

Vent Offset @ 45°
T193
offset and rise elbows
12/5/03 djt

B

45°

A

Installed
Vent Pipe True Length
“A”
Component
Gain
Rise
T194
TDV6
4” vent offset
2¹¹⁄₁₆”
(102 mm)12/5/03(68
djt mm)
TDV12
10”
7¹⁄₁₆”
(254 mm)
(179 mm)
TDV18
16”
11⁵⁄₁₆”
(406 mm)
(287 mm)
TDV36
34”
24¹⁄₁₆”
(864 mm)
(611 mm)
TDV48
46”
32¹⁄₂”
(1168 mm)
(826 mm)

T194

“B”
Run
2¹¹⁄₁₆”
(68 mm)
7¹⁄₁₆”
(179 mm)
11⁵⁄₁₆”
(287 mm)
24¹⁄₁₆”
(611 mm)
32¹⁄₂”
(826 mm)

1. Make sure fireplace location and termination location
are consistent with requirements for terminations
and vent runs.
2. Secure unit to the floor.
3. Locate vent opening in wall. Maintain 2” (51 mm)
clearance to top of vent from combustibles. Install
wall thimble per instructions supplied with Horizontal
Vent Kit. Refer to Pages 12 & 13, Figures 19 and 20
for wall thimble installation.
4. Attach vent components beginning with a TDV45S
elbow. Apply high temperature sealant to the outside leading edge of the fireplace flue pipe, then
install the TDV45S starter elbow and secure it to the
fireplace with the three (3) screws (provided) through
the outer pipe flange and into the fireplace 7” (178 mm)
dia. starter flange.
Screw Location
Apply Sealant
to Flue Pipe

Horizontal
Take Off
Illustrated

T196

Fig. 27 Apply high temperature sealant to outside of the flue
pipe.

78674

17

T196

Temco DV5200 Series
5. Align the flue and inlet pipes of each vent section
to the mating component, then slide the sections
together. Before a joint in the system is secured,
push the vent components together using moderate
force to ensure joint overlap of approximately 1¹⁄₂”
(38 mm).
6. Secure vent components with a minimum of three (3)
screws at each joint (pipe joint to pipe, joint sealants
are not required). Never use screws in vent systems
longer than 1” (25 mm).
7. Vent sections and elbows may be rotated 360° prior
to securement to obtain the desired direction of vent
run, and provide flexibility.
8. Make sure all horizontal sections have no sags and
maintain a minimum 1/4” (6mm) rise per linear foot.
9. Using the high temperature sealant provided, apply
a small bead of sealant to both the flue and inlet pipe
extensions on the vent terminal (cap) and install the
horizontal vent terminal to side of building with four
(4) screws provided.
10. If the last section of vent pipe does not allow the
vent terminal to seat against the outside wall, it will
be necessary to replace the last vent section with a
shorter vent section. In addition, you may also measure the distance between the wall and back flanges
of the terminal base plate. Next, trim off the terminal
flue and inlet pipes to the dimension measured and
reinstall the vent terminal.

ATTENTION: Vent terminal flue and inlet pipes must
overlap last vent section a minimum of 1” (25 mm).
If the horizontal termination is located in an accessible
area below 7” (178 mm), an HTG guard is to be installed over terminal.
A Vinyl Extension Frame Kit No. VEF is required for all
installations where vinyl siding is used with the HFTK
Kit or HSQ47 Horizontal Vent Termination. If a Vinyl Extension Frame Kit No. VEF is used, measure to outside
surface of wall without siding and add an additional 2”
(51 mm) to the venting length.
The flue pipe and inlet pipe of the vent terminal may be
cut back equal amounts as illustrated by Dimension “A”.
Inlet Pipe
Wall Thimble

HSQ47
Vent
Terminal

A

A

A

Cut Lines

Push vent terminal in as
far as vent system will
allow. Use Dimension “A”
as the dimensin needed
to trim off the terminal flue
and inlet pipe.

Exterior Wall

T197
short vent terminal
12/8/03 djt

T197

Fig. 28 Cut the terminal flue and inlet pipes to shorten the
vent section.

18

78674

Temco DV5200 Series
Flexible Venting Individual System Components

A

Vent Kit
GFP74FV3
GFP74FV10
GFP74FV20
GFP74FV30

A
3’ (914 mm)
10’ (3 m)
20’ (6 m)
30’ (9 m)

HFTK
Horizontal Flex
Terminal Kit
(76478)

RF7612
Roof Flashing
(6/12 to 12/12)
(Used with 7” dia.
pipe system only)
(76049)

AS7-8
Attic Insulation
Shield (76093)

HTG
Horizontal Terminal
Guard Kit
(75783)

SC7
Storm Collar
(Used with 7” dia.
pipe system only)
(760505)

RF705
Roof Flashing
(0/12 to 5/12)
(Used with 7” dia. pipe
system only)
(76048)

VEF
Vinyl Extension
Frame Kit
(For use with HFTK)

GFP7FS
Firestop Spacer

T199

Temco Flex Vent Termination Kits Available
Square Horizontal Cap (uses 7/4
Flex)
T199
Round Hor. Term. Cap (High Wind)
Flex vent components
(Includes 7/4 Flex x 3 ft. long)
12/9/03
Round Hor. Term. Cap (uses 7/4 Flex)
Vertical Vent Kit
(Includes 7/4 flex x 10 ft. long, Firestop Thimble Assy)
Vertical Vent Kit (uses 7/4 Flex)

HFTK
CDV-HSK
RN47
VSK7MH-2
VSK7

TDV Series Direct-Vent System Installation

TDV45S
Elbow

TDV90
Elbow

HSQ47
Horizontal Vent terminal
(Includes Wall thiumble)
(75915)

AS7-8
Attic Insulation Shield
(76093)

SC7
Storm Collar
(76050)

TDV48 TDV36

TDV18

TDV12

TDV5

TDV1218
Adjustable
Vent

RF705
Roof Flashing
0/12 to 5/12
(76048)

VT47
Vertical Vent
Terminal
(75909)

FS7
Firestop Spacer
(7604)

VEF Vinyl
Extension
Frame for
use with
HSQ47

HTG
Horizontal
Terminal
Guard Kit
(75783)
RF7612
Roof Flashing
(6/12 to
12/12)
(76049)
T204

NOTE: Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting
instructions.
78674

19

T204

Temco DV5200 Series

Operating Instructions
Only glass approved by CFM Corporation
should be used on this fireplace.

•
•
•

•
•

•
The use of any non-approved replacement glass will void all product warranties.
Care must be taken to avoid breakage of the glass.
Do not operate appliance with glass front removed, cracked or broken.
Replacement glass (complete with gasket) is
available through your Temco dealer and should
only be installed by a licensed qualified service
person.
Do not remove the glass door when unit is hot to
the touch.
NOTE: Inspect the door gasket. The braided door
seal gasket has a small overlap area near corner of
the top black extrusion. Identify this area and install
the door with this area at the top.

Glass Door Removal Procedure
1. Remove upper and lower louvre assemblies and set
aside. Refer to louvre installation instructions.
2. Using gloves, carefully unlatch the latches (3) along
the bottom edge of the glass door. Then as the top
latches are unlatched, continue to place gentle pressure to the glass door to reduce the chances of the
door being dropped accidentally.
3. Once all latches have been secured, pull the door
(4) outward from the face of the fire chamber.
4. Take care during handling and cleaning of the glass
door so that it is not dropped or accidentally broken.
5. Cleaning of the glass should only be done when the
glass door is cool. Refer to Glass Cleaning section.
6. To reinstall glass door, carefully center the door
onto the face of the fireplace (left to right), second, shift the door assembly upwards slightly, then
secure door with the throw-over latches above and
below the firechamber. By shifting the door upwards
before latching, the upper door latches will be less
visible once the upper louvre is installed.
7. Reinstall the upper and lower louvre assemblies.
Refer to louvre installation.

household cleansers and warm water. After that, the
glass should be cleaned two or three times a season
depending on the amount that the fireplace is used.
To remove, simply unlatch the top and bottom door
latches and carefully pull door forward. Use of gloves
recommended.
Do not clean when the glass is hot.
Do not strike or abuse glass.
Do not place glass door on edge after
removal.

Louvre Installation
The fireplace is shipped without the louvre assemblies
installed. Various styles and finishes are available as
options. Contact your nearest Temco dealer/distributor
for information on the Louvre Kits available.
1. To install the upper louvre assembly, the second louvre blade from the top on each louvre assembly will
hook onto the top tabs of the louvre brackets. (Fig.
29)
2. Once the second louvre blade has engaged the top
tab of the end brackets, swing the bottom of the louvre assembly inward so the louvre hangs flush with
the fireplace face.
3. To install the bottom louvre assembly, hook the top
louvre blade ends over the top hang tabs located at
the left and right ends of the panel opening.

Glass Cleaning
It will be necessary to clean the glass periodically. During start-up, condensation - which is normal - forms on
the inside of the glass and causes dust, lint, etc. to cling
to the glass surface. Also, initial paint curing can deposit a slight film on the glass. In some geographic areas, a white film may be deposited on the glass due to
combustion of some of the constituents of natural gas.
It is therefore recommended that initially the glass be
cleaned two or three times with non-abrasive common
20

T201

Fig. 29 Hook second louvre blade onto top tabs of louvre
brackets.

T201
Louvre install
12/10/03

78674

Temco DV5200 Series

Top Face
Panel

Side Panel
T202

Fig. 30 Louvre in place.
T202
Optional Extended
Face Panel Kit
Louvre in place
Installation
12/10/03 djt

Screws
(Provided)

Model 36SB
1. Place side panel as shown in Figure 31.
2. Install screws at tab locations to install side extension panels. NOTE: If pilot holes are not provided
in the fireplace, mark and drill 3/32” diameter pilot
holes using the slotted tabs in the side extension
panels as a guide.
Fireplace
Side
Panel

FP1825

Screw (Provided)

Fig. 31 Place side panel and secure with three (3) screws.

3. Place top surround panel over the side surround
extension panels. Center left to right, then secure
with three (3) screws provided. Screw pilot holes
are located at the inside top opening of the fireplace
directly above the
top. (Fig. 32)
������

���������������
�����

78674

FP1826

Side Panel

Fig. 32 Place top panel over side panels and secure with
three (3) screws.

Log Installation
Attention: Glass door should be ������
removed when installing logset and prior to lighting the���������
unit.
�����
1. Remove glass door (Refer to “Glass Door Removal
Procedure”)
2. Remove logs from carton and inspect.
3. Rear log should be installed onto rear log supports.
Match up slots on rear of log with the vertical log
bracket tabs.
4. The front log should be placed on the center log supports, slots aligned with tabs, and log placed rearward.
5. Top twigs can then be placed in their designated positions provided with pins on back logs, and grooves
on the center log. (Fig. 33)
6. Unpack steel wool and cut off a 1” x 3” (25 x 76 mm)
strip. Save the remainder of the steel wool for future
use. Carefully stretch the strip out the full length of
the burner’s ported area and then place it on the
ember tray allowing the steel wool to hang over the
burner. Place the rock wool loosely on top of the
steel wool and top edge of the ember retainer along
entire length of ported area of front burner. Use individual pieces of rock wool about the size of quarter.
Rock wool should be fluffed up and not compressed.
Rock wool must be held up by ember retainer tray.
Do not allow embers to fall on burner and cover
burner ports.
7. Ember tray ends beyond burner port area and area
in front of grate may be covered with lava rock to suit
individual appearance preferences.
21

Temco DV5200 Series
Electrical Services
All fan kits are equipped with a 120V, 60Hz blower, less
than 12 amps.
NOTE: All electric connections are to be made in accordance with CSA Standard C22.1 - Canadian Electrical Code part 1 or with the National Electrical Code,
ANSI/NFPA 70 (latest addition) and/or in accordance
with local codes.

Speed Control Switch

TL131

Fig. 33 Correct log placement for the DV52MBN.

8. Purge lines and test pilot operation.
9. Replace glass door. The door must be installed before operating the fireplace. (Refer to Page 20)
10. Flame should not impinge
(touch) on logs.
�����
WARNING: Do not place rock wool, lava rock
�����������
or any other materials on the burner. Use only
���� with this fireplace.
certified material supplied
Using non-certified materials will void the warranty.
The embers supplied with your fireplace are
made from a high grade rock wool and should
be handled carefully. Wash your hands immediately after touching to avoid irritation. The
embers must be placed correctly in order to
function properly.

1. The blower combination on/off switch and electronic
speed control is supplied loose to allow mounting in
a conveniently located wall mounted electrical box.
2. Wire speed control into black (hot) side of 120V,
60Hz line as shown in blower wiring diagram.
CAUTION: Should this fan require servicing, the power supply must be disconnected.
Temperature
Sensor

Speed Control
Switch

M

Fan

Black

120
Volt

White
Green

G

T173

Fig. 35 Fan wiring diagram.

Millivolt System
CAUTION: At installation
and/or after any
T173
blower wiring
service work or repairs
glass door must be
11/14/03 djt
removed before proceeding to lighting instructions.

Bracket

CAUTION: At installation and/or after any
service work or repairs glass door must be
removed before proceeding to lighting instructions.
Wall Switch
(not supplied)

Log
Support
Slot

Thermopile
Pilot
Ignitor

Pilot Screw
OT
PIL

TL132

OF F

(Kit # GDVTFK)

�����
���������������������
����

22

A

OUT
Manifold Pressure
Supply Pressure

THTP

E

IN

TP

OFF

LO

Fig. 34 DV5200 log placement side view.

Thermostatic Fan Kit

TH

HI

OF F

P I LOT

ON

To Piezo
Thermocouple
FP387

Fig. 36 Pilot and valve wiring.
FP387
SIT Valve and pilot

78674

Temco DV5200 Series
Recommended Maximum Lead Length
(Double Wire)
When Using Wall Switch or Thermostat
Wire Size
14 ga.
16 ga.
18 ga.
20 ga.
22 ga.

Max. Length
50’ (15.2 m)
32’ (9.8 m)
20’ (6 m)
15’ (4.6 m)
10’ (3 m)

NOTE: Some Models are supplied with 15’ (4.6 m) of
double wire for use with a wall switch.
CAUTION: Do not wire 120V power to millivolt
switches or thermostats.

Burner On/Off Control
All models may be used with an optional wall switch
that turns the main burner on or off. Optional millivolt
thermostats (GFPMT) and remote control may be substituted for the wall switch (For installation of these options, detail instructions are provided with optional kits).
CAUTION: If the remote receiver is located in the gas
control area (under the firebox), clearance should be
below the firebox at least 2” (51 mm) to avoid high temperatures (receiver should not be exposed to temperatures exceeding 130°F).

Fan Operation
The fan operates automatically - turn the knob on the
speed control to adjust to the desired speed. The fan
will turn on as the fireplace comes up to operating temperature. After the unit has been turned off and the unit
cooled to below a useful heat output range the fan will
shut off automatically.

Flame Characteristics
It is important to periodically perform a visual check of
the pilot and burner flames. Compare them to Figure
38.
If the flame patterns appear abnormal, contact a qualified service provider for service and adjustment.
Pilot Burner Adjustment
1. Adjust pilot screw to provide proper sized flame.
2. Leak test.

3/8” - 1/2”
(10 - 13 mm)

Managing Heat Output
The heat output from the appliance may be controlled
by adjusting the main gas valve. Reference lighting
instructions on Page 24 and chart on Page 33 showing
inputs at all the settings.

F584-703

Fig. 38 Correct flame appearance.

The main gas valve may be adjusted anywhere between high and low to give the desired combination of
flame aesthetics and heat output.

Turn knob
counterclockwise
to decrease flame

Turn knob clockwise
to increase flame
H

LO

I

Fig. 37 Flame adjustment knob.
T155
PS24
hi/lo knob
11/10/03 djt

78674

F584-703
Honeywell
& PSE
pilot flames

23

Temco DV5200 Series

Lighting and Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Before Lighting

•

A. Smell all around the appliance area for gas. Be
sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire
department.
B. Use only your hand to push or turn the gas control
knob. Never use tools. If the knob will not push in
or turn by hand, do not try to repair it. Call a service
technician. Force or attempted repair may result in
a fire or explosion.
C. Do not use this appliance if any part has been under water. Immediately call a qualified technician to
inspect the appliance and to replace any part of the
control system which has been under water.

Lighting Instructions
1. Stop! Read the safety information above.
2. Turn off all electrical power to the appliance.
3. Open the access door located at the bottom of the
appliance to expose the controls.
4. If the control knob is not already in the “OFF” position, then push in the gas control knob slightly and
turn clockwise
to “OFF”. NOTE: The knob
cannot be turned from “PILOT” to “OFF” unless
the knob is pushed in slightly. Do not use force.
5. Wait five (5) minutes to clear out any gas. If you
smell gas, STOP! Follow “B” in safety information
above. If you do not smell gas, then go on to the
next step.
6. Push in the control knob slightly and turn it counterclockwise
to the “PILOT” position.
7. Push in the control knob all the way and hold it.
With the other hand, push in the red indicator button until you hear a click. Now observe closely the
pilot burner located on the rear right hand side of
the main burner. If a flame has appeared, ten continue to depress the control knob for 20 seconds. If
the flame did not appear, then continue to depress

the red indicator button every 5 seconds until a
flame is established. NOTE: If after 30 seconds a
flame has not yet been established, then turn the
control knob back to the “OFF” position and repeat
Steps 7 and 8.
8. Once the pilot flame has been established, hold
the control knob in the depressed position approximately 20 seconds before releasing. If the flame
goes out, repeat Steps 7 and 8.
9. Now turn the control knob to the “ON” position.
The burner will not light unless the wall switch,
thermostat, or remote control is turned on or, in the
case of a thermostat, there is a call for heat.
10. Close the access door and turn all electric power
back to the appliance.

Turn Off the Appliance
1. Turn off all electrical power to the appliance if
service is to be performed.
2. Open the control access door.

24

3. Push in the gas control knob slightly and turn clockwise
to the “OFF” position. DO NOT FORCE!
4. Close the control access door.

������
��������������
����

78674

Temco DV5200 Series

Troubleshooting
SIT Millivolt Valve
NOTE: Before troubleshooting the gas control system, be sure external shut off is in the “ON” position.
WARNING: Before doing any gas control service work, remove glass front!

Table 1
Valve Type
NOVA MV Plus

Main Operator
Minimum Voltage 145mV
Coil Resistance
2.25Ω ± 0.5Ω

Safety Magnet
Hold-in Current
Less than 285mA
Drop-out Current
Greater than 125mA
Coil Resistance
0.108Ω ± 0.003Ω

Problem
Unit fails to operate

Possible Cause
Batteries weak in remote unit

Pilot will not light.

Air in gas lines.
Defective spill switch

Solution
Replace batteries in both receiver and hand held
control
Bleed all air from gas lines.
Check for continuity across spill switch leads. Replace spill switch if excessive resistance is present,
or if circuit is electrically open.
With the main burner functioning, adjust the inlet
pressure regulator to supply gas to the appliance
within the design parameters of the appliance manufacturer. (Typically 7”NG, 11”LPG).
Replace piezo wire if insulation is cracked or the tip
is corroded.
Verify that the spark gap between the pilot and the
electrode is correct.
Replace piezo wire if insulation is damaged, or the
wire is broken or corroded.
Allow thermocouple to cool until the mv drops below
the hold-in requirements of the safety magnet, (30
seconds or less). Re-light pilot.
With the main burner functioning, adjust the inlet
pressure regulator to supply gas to the appliance
within design parameters of the appliance manufac
turer. (Typically 7”NG, 11”LPG)
After the pilot has been lit for approximately three
minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit volt
age should be between 500mv and 750mv. Tune
the pilot adjustment screw until the mv reading
falls within these parameters. (Counter-clockwise
increases mv reading, clockwise decreases).
Make certain that the thermocouple and thermogenerator are fully inserted and tightened into their
receptacles in the pilot head. The thermocouple
should be threaded into the valve hand-tight, plus
1/4 turn with wrench.

System Checks

Wrong inlet pressure.

Defective spark electrode.

Defective piezo wire.
Safety interlock function
engaged.
Pilot will not hold.

Wrong inlet pressure.

Pilot adjustment screw not
properly adjusted.

Thermocouple or
thermo-generator not
properly inserted into the pilot
housing

78674

25

Temco DV5200 Series
System Checks (continued)
Problem

Possible Cause

Solution

Pilot will not hold

Thermocouple or
thermo-generator has film
build-up on tip.
Electrical resistance too high.

With the thermocouple and thermo-generator tips
cool, clean the upper 3/8” with a very fine emery
cloth.
Using a very fine emery cloth, clean thermo-generator and thermocouple connections at valve. Tighten
thermocouple into valve hand-tight, plus 1/4 turn
with a wrench.
Verify that thermocouple is not kinked or damaged.
Check open circuit voltage of thermocouple. Voltage
should be between 18mv and 28mv. If voltage is
less than 14mv, replace thermocouple.
After the pilot has been lit for approximately three
minutes, and only the thermo-generator wire connected to the main operator head, measure the voltage across TPTH and TP. This open circuit voltage
should be between 500mv and 750mv. Tune the
pilot adjustment screw until the mv reading falls
within these parameters. (Counter-clockwise
increases mv reading, clockwise decreases)
Verify operation of safety magnet in the following
manner.
(A) Depress and hold pilot button.
(B) Verify open-circuit thermocouple voltage as described in previous step.
(C) Reconnect thermocouple to valve.
(D) Measure the Millivoltage between the solder
button on the base of the safety magnet, and the
valve body. If the mv reading is above 6mv for
vented appliances, or 8.5 mv for un-vented
appliances, and the safety magnet does not hold,
replace the valve.
(E) If closed circuit mv reading is the same as the
open circuit reading, the coil is electrically open.
Replace the valve.
Verify operation of safety magnet in the following
manner.
(A) Remove all wires from the terminals of the main
operator.
(B) Measure the electrical voltage between the terminals TPTH and TP. If the voltage is above 110mV
and the safety magnet does not hold, replace the
valve.
Replace orifice with a new orifice of the exact size
and type.
Replace the orifice with a new orifice supplied
specifically for the appliance and gas type in
question.
With the main burner functioning, adjust the inlet
pressure regulator to supply gas to the appliance
within the design parameters of the appliance manufacturer. (Typically 7”NG, 11”LPG).

continued...

Defective thermocouple.
(mv Plus systems)
Defective thermo-generator.
(Millivolt system)

Defective safety magnet.
(mv Plus systems)

Defective Safety Magnet
(Millivolt system)

Pilot orifice blocked.
Pilot drops out.

Wrong pilot orifice.

No gas to main burner

Low gas pressure to appliance.

26

78674

Temco DV5200 Series
System Checks (continued)
Problem

Thermostat/wall switch
will not cycle main
burner.

Possible Cause
Pilot not lit.
Control knob not in ON
position.
Thermostat not in ON position.
Thermo-generator output
voltage not within design
parameters.

Defective thermostat or
thermostat wiring

Thermostat/wall switch
will not cycle mian
burner.

Defective wall switch.

Excessive wire resistance.
Valve wired wrong.

78674

Solution
Light pilot and wait for thermo-generator to heat up
sufficiently to power the main operator. If pilot fails
to light, or hold, refer to above sections.
Rotate OFF/PILOT/ON control knob to the ON position.
Turn thermostat ON, and adjust temperature control
to call for heat.
After the pilot has been lit for approximately three
minutes, and only the thermo-generator wire connected to the main operator head, measure the
voltage acrossTPTH and TP. This open circuit voltage should be between 500mv and 750mv. Tune the
pilot adjustment screw until the mv reding falls within these parameters. (Counterclockwise increases
mv reading, clockwise decreases) If unable to meet
minimum requirements, repalce thermo-generator.
(A) With the pilot adjusted properly, ( After the pilot
has been lit for approximately three minutes, and
only the thermo-generator wire connected to the
main operator head, measure the voltage across
TPTH and TP. This open circuit voltage should be
between 500mv and 750mv. Tune the pilot adjustment screw until the mv reading falls within these
parameters. Counterclockwise increases mv reading, clockwise decreases), place a jumper wire between TPTH and TH. Take a mv reading across the
TPTH and TP terminals on the valve. This closed
circuit voltage should not fall below 300mv. Record
reading.
(B) Remove jumper wire form the TPTH and TH
connections, and reconnect the thermostat wires to
the same terminals. Take the closed circuit voltage
as described in the previous step. If the mv reading
drops below 150mvm, excessive resistance exists
in the thermostat circuit, and must be isolated and
eliminated.
Repeat the above troubleshooting items covered
under “Defective thermostat or thermostat wiring”,
except substitute the words “wall switch” where the
word “thermostat” appears in the instructions.
Make certain that all mv connections are made using wire of the proper size. (Reference Page 23).
Thermo-generator leads must be connected to the
TPTH and TP connections of the main operator.
Thermostat wires must be connected to the TPTH ,
and TH terminals of the valve.

27

Temco DV5200 Series
System Checks (continued)
Problem
Main burner lights in
the PILOT position.

Possible Cause
Main operator coil defective.

Debris on seat of main valve.
Main seat blown out as a
result of exposing LPG gas
valve to unregulated line
pressure in excess of 15 PSI.

28

Solution
Verify electrical resistance of main operator coil in
the following manner.
(A) Remove all wires from operator head.
With an Ohm meter, measure electrical resistance
between TP and TH terminals. If the resistance
does not fall within specification, replace valve.
(See table 1).
Replace valve.
Replace valve.

78674

Temco DV5200 Series
Fuel Conversion
WARNING: This Hi/Lo conversion kit must ONLY be
applied as part of a conversion kit supplied by the
appliance manufacturer for the specific appliance
and type of gas being converted.
The conversion shall be carried out in accordance
with the requirements of the provincial authorities having jurisdiction and in accordance with the
requirements of the CSA B149.2 installation code
(Canada) and with the requirements of the National Fuel Gas Code ANSI Z223.1/NFPA 54 (United
States).
WARNING: This conversion kit shall be installed
by a qualified service agency in accordance with
the manufacturer’s instructions and all applicable
codes and requirements of the authority having
jurisdiction. If the information in this instruction is
not followed exactly, a fire, explosion or production
of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualified
service agency is responsible for the proper installation of this kit. The installation is not proper and
complete until the operation of the converted appliance is checked as specified in the manufacturer’s
instructions supplied with the kit.
Installer Notice: Using an ink pen, fill out the required information on the conversion label. Remove
the backing from the label and stick the label in a
visible position on the bottom of the fireplace close
to the gas valve.
Installer Notice: These instructions must be left
with the appliance.
Instructions for converting your fireplace from Natural
gas to Propane/LP gas.
All fireplaces are shipped from the factory equipped to
operate on Natural gas. To convert the fireplace to operate on Propane/LP gas, follow the instructions below.
Please see the appropriate parts list for your model for
parts included with the fireplace.
Check the items in the kit with the parts list. Notify the
supplier of any items that are missing before installing
the conversion kit.

Conversion Parts Inluded with Fireplace
Description
Orifice 1.45 mm (Main Burner)-LP
Label, Conversion
Pilot, Orifice - LP
Conversion Pressure
Regulator Assy - LP
Label SIT Valve
78674

1. Turn off the gas supply.
2. Turn off the electrical supply to the appliance if so
equipped.

To Replace Burner Orifice
1. Remove lava rock to expose screws and remove
grate assembly.
2. Use screwdriver and bend holding tabs down and
forward. (Fig. 39 & 40)

1/8” When Gas Tight

Burner
Orifice

Holding Tabs

T205

Fig. 39 Bend holding tabs down and forward.

T205
Dv burner
fuel conversion
1/8/04 djt
Bend Down Tabs

Remove Burner Orifice

T206

Fig. 40 Move burner tube to replace orifice.

3. Move the burner to the left and off the burner orifice.
(Fig. 40)
4. Using a suitable tool, T206
replace natural orifice #44 with
Dv burner
propane orifice 1.45 mm
furnished with conversion
tabs tool until gas tight.
kit. Tighten orifice withbend
suitable
1/8/04 djt
(Fig. 39)
5. Move burner back to original position tight to orifice
and bend tabs back up.
6. Set the air shutter opening for the corresponding
gas used. (Fig. 41 and Chart on Page 33)
7. Replace grate assembly.

Part Number
PCOA070H37
77740
76263

7/16” (11 mm)

T207

74655
--

Fig. 41 Air shutter settings for propane/LP gas.

T207
air shutter
setting
1/8/04 djt

29

Temco DV5200 Series
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this heater may
result in property damage or personal injury.

pilot bracket. (Fig. 43) The hood must sit squarely on
the bracket for proper operation. Check to insure the
hood is properly seated onto the pilot bracket.
NG

LPG

Replace Pilot Orifice
1. The pilot hood is held in place by spring pressure.
Remove the hood by pulling it directly up from the
pilot bracket. (Fig. 42)
2. Insert a 3/32” (4 mm) Allen wrench into the hexagonal keyway of the injector and rotate it counterclockwise until it is free of the injector journal. (Fig. 42)
T208

Fig. 43 Injectors.

Convert Valve to LP
T208
1. Using a Torx T20 bit or slotted screwdriver, remove
conversion
and discard the three (3) pressure regulator mountinjectors
ing screws (A), pressure
regulator tower (B) and
diaphragm (C). (Fig. 44)1/8/04 djt

Pilot Hood

2. Insure the rubber gasket (D) is properly positioned
and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied
with the kit. Tighten screws securely. (Fig. 44)
3. Install the enclosed installation label (F) to the valve
body where it can easily be seen.
4. Apply gas to system and relight appliance according
to manufacturer’s instructions.
5. With the main burner “ON”, test the new pressure
regulator assembly for leaks using a soap solution.

Allen
Wrench

Conversion
Pilot

A

E

B
T207

Fig. 42 Remove pilot hood and orifice. Insert conversion
orifice.

N

OT

O

D

OFF
OT

N

IL
FP

O

30

OF

PIL

3. Verify the new injector is proper for the application. The injector size is stamped on the side of the
injector near the top. LPG injectors have a groove
machined around their circumference near the top,
while the NG injectors do not have a groove. (Fig.
43) Install the conversion orifice furnished with unit
(Conversion Kit).
4. Insert the Allen wrench into the end of the injector.
Insert the injector into injector journal, and rotate
the injector clockwise until T207
a torque of 9 in/lbs. Is
achieved. Replace the pilot hood by aligning the tab
remove pilot hood
n the base of the hood with the slot in the side of the
djt
pilot journal. Push the hood1/8/04
down, directly
onto the

C

F

FC1007/108
FC108
SITpressure regulator tower
Fig. 44 Remove mounting screws,
and diaphragmFC107
assebly, discard.regulator
Replace regulator.
SIT820
78674
conversion
valve conversion
10/03
10/03

Temco DV5200 Series
6. Relight the main burner in both the HI and LO positions, and verify proper burner ignition and operation.
7. Check inlet and manifold pressures. Loosen screw
in test port 1/2 turn to measure pressure. Tighten
screw when measurement is complete.
Pressure ranges are:

LP (Propane)

LP (Propane)

78674

Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
10.8
11.0
14.0
Manifold Pressure (inches w.c.)
Normal (Hi) Normal (Low)
10.0”
6.3”

Manifold pressure can be measured by using a 5/16”
I.D. hose in the right hand side of the valve and connecting a manometer. Two test gauge ports are accessible for test gauge connection:
1. Tap on the left side of the valve will give inlet supply
pressure.
2. Tap on the right side of the valve will give manifold
pressure.
Min. Input
Max. Input
DV5200MBP
17,500
25,000

31

Temco DV5200 Series

Maintenance
Once installed, the unit should be operated at least
three (3) times to ensure that all is in working order.
NOTE: Manufacturing oils will smoke during initial firing
of appliance. Open windows for ventilation.
Unit Adjustment
Before leaving, the installer should make the following
checks:
Btu Input/Gas Pressure
The fireplace input is marked on the Rating Plate. The
gas inlet pressure specified in Table 1 is the pressure
where the field-installed gas line connects to the gas
control. This is measured at the inlet test port on the
gas valve in the appliance. Ensure that pressure is as
shown in Table 1.
The manifold pressure is controlled by a regulator
built into the gas control and should be checked at the
pressure outlet test port located on the body of the gas
valve.
The pressure should be checked with the appliance
burning on high (highest setting) and all other gas appliances turned on. One must then read the manometer
and if pressures are not as specified in Table 1, then the
inlet pressure must be adjusted.
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of the system at test pressures in
excess of 1/2 psig (3.5 KPa).
Manifold pressure can be measured by using a 5/16”
I.D. hose or tubing. Using a small blade screwdriver,
back out the pressure screw for one full turn. Next, slip
the tubing over the pressure tap extension to check
the pressure with a manometer. Inlet and outlet pressure taps are located on the front (lower left side) of the
valve body.
1. Tap on the left side of the valve will give inlet supply
pressure.
2. Tap on the right side of the valve will give manifold
pressure.
Pressure ranges are as listed below:
Table 1
Natural Gas
LP (Propane)
Natural Gas
LP (Propane)

32

Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
4.5”
7.0”
14.0”
10.8”
11.0”
14.0”
Manifold Pressure (inches w.c.)
Normal (HI) Normal (Low)
3.5”
1.6”
10.0”
6.3”

High Altitude
When installing this fireplace at an elevation between
0 and 2000 feet (0 - 610m) in the USA and 0 and 4500
feet (0 - 1370m) in Canada the input rating does not
need to be reduced.
When installing this fireplace at an elevation above
2,000 feet (in the United States), it may be necessary to
decrease the input rating by changing the existing burner orifice to a smaller size. Input should be reduced
four percent (4%) for each 1,000 feet above sea level,
unless the heating value of the gas has been reduced,
in which case this general rule will not apply. To identify
the proper orifice size, check with the local gas utility.
When installing this fireplace at an elevation above
4,500 feet (in Canada), check with local authorities.
Consult your local gas utility for assistance in determining the proper orifice for your location.
Main Burner/Pilot
The pilot flame size is factory set. The pilot flame
should be at least 1¹⁄₂” (38 mm) long. The flame should
be impinging on the pilot generator. Pilot size can be
adjusted through the pilot adjust screw. If the pilot flame
is too small and can not be adjusted through the pilot
adjust screw then there is the possibility of dirt in the
pilot orifice in which case the pilot orifice should be
cleaned or replaced.
The main burner should be allowed to operate for 15 to
20 minutes before making any adjustment to the burner.
The air shutter on the right front of the main burner
should be adjusted so that there are no orange/red
flames with dark sooty looking tips. A luminous yellow
flame with blue base is what is acceptable.
For burner air shutter settings see Air Shutter Settings
chart. (Page 33)
If there is too much primary air then the flame will be
very blue with yellow tips and smaller flame height.
If there is too little primary air then the flame will be yellow with orange/red tips on the back flames with dark
sooty elongated tips. In this condition the glass and logs
could show signs of soot accumulation within 10 to 20
minutes.

Maintenance
Motor and Blower for Fan Kit (optional)
This motor has been factory oiled and under normal
operating conditions should not require oiling.
WARNING: Ensure the power is turned off to
the fireplace before servicing.

78674

Temco DV5200 Series
Cleaning
This unit should be cleaned and serviced by a Qualified
Gas Technician at least annually. More frequent cleaning may be necessary if pet hair accumulates, dust and
lint are present, or if the unit is located in a high traffic
area. A Qualified Agency is defined in the Gas Code.
Cleaning should include burner tubes, orifice/injectors
(refer to section B.3 National Fuel Gas Code), logs,
ceramic base, and pilot assembly. It is recommended
that the sediment trap in the gas line be emptied and
cleaned at this time. (See Section 3.7.2 National Fuel
Gas Code)
Burner, Pilot, Firebox and Logs
CAUTION: Before cleaning or moving logs or
other parts of the unit, be sure to read the section on important safeguards.
Cleaning should be done before the logs are used each
year and after long periods of non-use. All cleaning
should be carried out when the appliance is cold.
Cleaning will be required under normal use. Dusting the
front grate or the control knob panel may be required
occasionally. Do not use any cleaning fluids to clean the
logs or any other part of the appliance.
If the flames show any unusual shapes or behavior, or if
the burners fail to ignite properly, then the burner holes
may require cleaning. If this occurs, contact your nearest dealer to get the appliance serviced.
Alternatively, the appliance can be cleaned by removing
all the logs. Handle the logs gently so as not to damage
them. Always lift each log by holding it carefully at each
end.
After the logs are removed allowing access to the burner area, use a vacuum cleaner to carefully remove dust

Model
DV5200MBN
DV5200MBP*

and loose particles from the base, logs and from around
the burners. Gloves are recommended to prevent the
ceramic fibers that compose the logs from pricking your
skin. If the skin is pricked, wash gently with soap and
water. Use extreme caution in cleaning around the pilot.
The pilot should not be moved or altered from the original factory setting (Pilot to burner preset location). The
burner should be placed back into its original locked
and secure position after cleaning and servicing(proper
location of burners are critical). NOTE: All replacements
and repairs should be performed by a qualified technician (contact your nearest dealer). After cleaning and/or
repairs, follow instructions for positioning of logs as
illustrated on Page 21.
Glass
It will be necessary to clean the glass periodically. During startup it is normal for condensation to form on the
glass and cause dirt, lint, etc., to adhere to the inner
surface of the glass. There also will be a film deposited
on the glass during the initial use of the fireplace due
to initial curing of the paint. It is recommended that
the glass be cleaned with a non-abrasive household
cleaner and warm water. Be sure to rinse and dry the
glass well as not to leave any marks. It will be necessary to clean the glass up to 3 times a season depending on use of the fireplace.
Louvres/Trim/Surround
All gold, platinum, black anodized and painted surfaces
should only be wiped off with a soft non-abrasive damp
cloth (a mild dish soap can be used if necessary).
DO NOT use brass or other metal polishes, glass cleaners or any abrasive cleaners as this will mark and damage brass or painted surfaces.

Normal and High
Direct Vent Units - Inputs - Orifice Size - Altitude
BTU/Hr
BTU/Hr
Manifold Pressure
Orifice 0 - 2000ft. Altitude in USA
Min. Input
Max. Input
@ Max.
Orifice 0-4500ft Altitude in Canada
17,000
25,000
3.5”w.c.
#44 DMS
17,500
25,000
10.0” w.c.
1.45 mm

Air Shutter Settings
Opening
Opening
Model
“A” (inches)
“A” (mm)
DV5200MBN
1/16”
1.6 mm
DV5200MBP*
7/16”
11.0 mm
Opening
“A”

NOTE: These are minimum settings. Air shutter openings may be increased to prevent flame sooting.
* NOTE: Model number after field conversion.

T203

Fig. 45 Air shutter opening.

78674

33

T203

Temco DV5200 Series
1c

1b

1 5200MB

2

4
3

5
1a

1d

8

13
9a,b

15
12

17

��

7a,b
6a,b

17a

10b

17b

16

10a

17c

CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.

DV5200MB
Ref.
1.
1a.
1b.
1c.
1d.
2.
3.
4.
5.
6a.
6b.
7a.
7b.
8.

34

Description
Log Set
Log, Front
Log, Back
Log, Right Twig
Log, Left Twig
Rock Wool (Bag)
Stainless Steel Wool (3” x 3” x 3”)
Gasket Tape 5/8” Wide
Burner
Gas Valve SIT - LP
Gas Valve SIT - Natural
Burner Orifice - LP/Propane
Burner Orifice - Natural
Piezo

�����
��������������
����

DV5200MB
78369
76895
78016
75318
75319
76675
77661
75448
77440
76448
76449
PCOA070H37
PCOA070H06
65180
78674

Temco DV5200 Series

DV5200MB (continued)
Ref.
9a.
9b.
10a.
10b.
11a.
11b.
12.
13.
14.
15.
16.
17.
17a.
17b.
17c.
18.
19.
20.
21.

Description
Pilot, SIT - Natural
Pilot, SIT - LP
Pilot Orifice - Natural
Pilot Orifice - LP
Rep. Reg. Assembly - LP Hi/Lo 82979 (not shown)
Rep. Reg. Assembly - Natural Hi/Lo 86354 (not shown)
Thermocouple
Thermopile (Pilot Generator)
Glass Door Assembly
Grate Assembly
Door Switch
Optional Extended Face Panels
Top Surround
Left Side Surround
Right Side Surround
Black Anodized Aluminum Grille Panels (Optional) (not shown)
Gold Colored Anodized Aluminum Grille Panels (Optional) (not shown)
Platinum Colored Anodized Aluminum Grille Panels (Optional) (not shown)
Black Painted Steel Grille Panels (Standard) (not shown)

Always include correct name, part number, valve
manufacturer, model number and serial number of the
appliance when ordering service parts.
If you desire to communicate with the factory, write to
Customer Service at:
CFM Corporation
2695 Meadowvale Blvd.
Mississauga, Ontario
Canada L5N 8A3

78674

DV5200MB
76261
76335
76262
76263
74655
74654
PCOA075
PCOB021
78054
76485
75520
76114 (36SB)
76105
76107
76106
GBL5200
GPB5200
GPT5200
GST5200

Servicing
Repair and replacement work should only be done by a
qualified service person.
Always shut off the gas supply and make sure the appliance is cool before beginning any service operation.
Always check for gas leaks after servicing.

35

Temco DV5200 Series

Limited Warranty
TEMCO Fireplace Products Direct Vent Gas Fireplaces
This warranty is limited to TEMCO Fireplace Products
Direct Vent Gas Fireplaces (henceforth, Product) manufactured by CFM Corporation (henceforth, CFM).

ONE YEAR WARRANTY
CFM warrants all components of the Product to be free
of defects in materials and workmanship for a period of
one year from the date of installation, with the exception
of the warranty on logs and ember base. If, by the sole
determination of CFM, any component covered under
this warranty is found to be defective, CFM will, at its
option, repair or replace the defective component at
no charge and will pay labor cost incurred as specified
in the current CFM Labor Allowance Schedule, 71313.
If CFM determines replacement or repair is not economically practical, CFM will, at its option, refund the
purchase price of the Product. Date of installation and
purchase price must be verified by acceptable proof of
purchase.
This warranty covers only parts and labor as provided
above. In no case shall CFM be responsible for materials, components or construction which are not manufactured or supplied by CFM, or the labor necessary to
install, repair or remove such materials, components or
construction.
NOTE: If allegedly defective components need to be
returned by CFM in connection with the above warranties, frieght or postage charges must be prepaid.

QUALIFICATIONS
For the above warranties to apply:
The Product must be installed by a qualified installer; strictly in accordance with CFM installation
instructions, and in compliance with local codes
and ordinances. The logs must be placed strictly in accordance with the arrangement described in the installation instructions.
The Product must be operated and maintained according to the instructions furnished. Alteration of the
Product in any way is prohibited and voids any and
all warranties. Removal of the data plate alters the
Product and voids the warranty.
The installer must have completed the installation

and Startup Checklist, a copy of which must be
submitted along with proof of purchase, to obtain
prior approval for warranty repair or replacement
and to affect a warranty claim. The Checklist is
found on Pages 20 and 21 of this manual.
The limited warranty applies only to the original owner
of the Product or the original owner of the dwelling in
which the Product was installed. Use of any parts other
than genuine factory provided replacement parts shall
void this warranty.

Limitations
CFM is not responsible for any incidental or consequential damages caused by possible defects in the Product. The duration of any implied warranty with respect
to the Product is limited to the duration of the foregoing
warranties.
CFM is not responsible for any warranty repair (material
or labor) for defects created by improper field conversions.
Some states and provinces do not allow exclusion of
incidental or consequential damages or limits on the
duration of implied warranties, so these limitations may
not apply to you.

Warranty Fulfillment
Claims require specific agreement and consent
from CFM Technical Services prior to performing
any warranty repair or replacement. CFM reserves
the right to investigate any and all warranty claims.
The appliance must not be removed prior to such investigation other than on direction from CFM.
Please provide the following information when communicating with CFM Technical Services, its Dealers or
Distributors regarding service under this warranty.
CFM reserves the right to decide on the method of
settlement (if any). This limited warranty is given in lieu
of any other expressed or implied warranty, and supersedes all other CFM Product warranties.

Model Number: ____________________
Serial Number: _____________________
Date of Installation: ____/____/____
Purchased From: ___________________

36

78674

Temco DV5200 Series
TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES
INSTALLATION AND STARTUP CHECKLIST
Customer Copy
NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer.
A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior
written approval of warranty repair or replacement.
❑ Read and understand installation instructions before attempting installation.
Verify CORRECT FUEL TYPE
❑ Check carton model number.
❑ Check fireplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas).
WARNING: Using the incorrect fuel can create a serious fire hazard and will void the warranties. Install in
accordance with local and/or natonal codes and ordinances. Follow the TEMCO installation instructions.
❑ Supply service shutoff valve upstream of gas fireplace.
❑ Gas line size adequate for input rating (BTU’s per hour) of fireplace, per National Fuel Gas Code (NFPA54)
in the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations.
Make following checks:
❑ Gas line integrity at supply line connection.
❑ Glass front panel position.
❑ Correct gas pressure. Inlet Pressure __________(inches w.c.) Manifold Pressure __________(inchesw.c.)
❑ Piezo ignitor function (millivolt control models only).
❑ Pilot ignition.
❑ Main burner ignition.
❑ Proper flame pattern and color.
❑ Positioning of logs (in accordance with instructions).
❑ Clearances to combustibles (vent, framing, mantels, etc.).
❑ Vent system in compliance with instructions. All joints and connections sealed.
❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is
specifically DSI equipped.
❑ Demonstrated proper operating procedure to homeowner.
❑ Explained the need for proper cleaning and maintenance.
❑ Check all fittings and connections for gas leaks, correct if necessary.
Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____
Installer

78674

Phone

Consumer

Phone

37

Temco DV5200 Series
TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES
INSTALLATION AND STARTUP CHECKLIST
Installer’s Copy
NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer.
A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior
written approval of warranty repair or replacement.
❑ Read and understand installation instructions before installing.
Verify CORRECT FUEL TYPE
❑ Check carton model number.
❑ Check fireplace label. Models ending in N are for natural gas; those ending in P are for propane (LP gas).
WARNING: Using the incorrect fuel can create a serious fire hazard and will void the warranties. Install in
accordance with local and/or national codes and ordinances. Follow the TEMCO installation instructions.
❑ Supply service shutoff valve upstream of gas fireplace.
❑ Gas line size adequate for input rating (BTU’s per hour) of fireplace, per National Fuel Gas Code (NFPA54) in
the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations.
Make following checks:
❑ Gas line integrity at supply line connection.
❑ Glass front panel position.
❑ Correct gas pressure. Inlet Pressure __________(inches WC) Manifold Pressure __________(inchesWC)
❑ Piezo ignitor function (millivolt control models only).
❑ Pilot ignition.
❑ Main burner ignition.
❑ Proper flame pattern and color.
❑ Positioning of logs (in accordance with instructions).
❑ Clearances to combustibles (vent, framing, mantels, etc.).
❑ Vent system in compliance with instructions. All joints and connections sealed.
❑ Wall switch operation. Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is
specifically DSI equipped.
❑ Demonstrated proper operating procedure to homeowner.
❑ Explained the need for proper cleaning and maintenance.
❑ Check all fittings and connections for gas leaks, correct if necessary.
Please sign below that checklist has been completed and understood. DATE INSTALLED ____/____/____
Installer

38

Phone

Consumer

Phone

78674

Temco DV5200 Series
Customer Copy
Model # ______________________________________

Serial # ______________________________________

I certify that I have followed all codes and regulations and adhered to the TEMCO Fireplace Products installation
instructions. I have completed the proper installation and startup checklist.

Installer’s Signature

Print Installer’s Name

Purchaser _____________________________________

WARRANTY REGISTRATION
Please answer the following questions (Check Box):
1. Type of Home
Single Family
Duplex
Apt.
Mobile Home
Cabin/Vacation
2. Installed in(Room)
Living
Family
Great
Rec
Bedroom
Other
3. Other Choices Considered
Vented Decorative Gas Log/Fireplace
Woodburning Fireplace
Gas Insert
Woodburning Insert
Direct-Vent
Gas Fireplace/Logs
4. Why did you choose Direct Vent? (Rank in order of
importance: 1-6)
___ Appearance ___ Location Flexibility
___ Builder Decided ___ Other

Address ______________________________________
_____________________________________________
Phone ________________________________________
Retailer _______________________________________
Address ______________________________________
_____________________________________________
Phone ________________________________________
Date of Purchase _______________________________

Please cut along dotted line
To register your warranty, please provide the information indicated on this form and mail it to:
CFM Corporation
Attn: Warranty Registration
2695 Meadowvale Blvd.
Mississauga, Ontario Canada L5N 8A3
Model # ______________________________________

Serial # ______________________________________

I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions. I have
completed the proper installation and startup checklist.

Installer’s Signature
Purchaser _____________________________________
Address ______________________________________
_____________________________________________
Phone ________________________________________
Retailer _______________________________________
Address ______________________________________
_____________________________________________
Phone ________________________________________
Date of Purchase _______________________________

78674

Print Installer’s Name
WARRANTY REGISTRATION
Please answer the following questions (Check Box):
1. Type of Home
Single Family
Duplex
Apt.
Mobile Home
Cabin/Vacation
2. Installed in(Room)
Living
Family
Great
Rec
Bedroom
Other
3. Other Choices Considered
Vented Decorative Gas Log/Fireplace
Woodburning Fireplace
Gas Insert
Woodburning Insert
Direct-Vent
Gas Fireplace/Logs
4. Why did you choose Vent-free? (Rank in order of
importance: 1-6)
___ Appearance ___ Location Flexibility
___ Builder Decided ___ Other
39

CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
800-668-5323 • www.cfmcorp.com



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EXIF Metadata provided by EXIF.tools

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