Thermos 461320508 User Manual GAS GRILL Manuals And Guides L0907124

THERMOS Grill, Gas Manual L0907124 THERMOS Grill, Gas Owner's Manual, THERMOS Grill, Gas installation guides

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!HERMOso
MODEL

461320508

• PRODUCT

GUIDE

/_ CAUTION:

/_ WARNING:

Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.

Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.

INSTALLER/ASSEMBLIER:
Leave this manual with consumer.

CONSUMER:

CAUTION:
Some parts may contain sharp edges - especially as
noted in the manual! Wear protective gloves if
necessary.

Keep this manual for future reference.

461320508. 80016479.11-22-07

CALIFORNIA PROPOSITION65

if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday- Friday.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil.com or call
1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.

1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANS/ A 119.2/NFPA 1192,and CSAZ240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification wilt result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

iMPORTANT: Fill out the product record information below.
Model Number

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased

WARNING: Indicatesan potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUT,o.
For residential use only. Do not use for commercial
cooking.
2 • 461320508

CAUTION
CAUTION: Indicatesa potentially hazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.

For Your Safety ......................................

Grill Service Center ...................................

Product Record Information ............................

Installation Safety Precautions ..........................

Safety Symbols ......................................

Use and Care .....................................

4-11

Parts List ..........................................

Parts Diagram ......................................

Assembly .......................................

14-22

Troubleshooting ..................................

23-25

Warranty ..........................................

Registration Card ...................................

461320508 • 3

LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection

OPDHandWheel

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve.
• If you see, smell or hear gas escaping,
immediately get away from the LP
cylindedappliance and call your fire department.
• This could cause an intense fire with risk of
property damage, serious injury or death.

LP Cylinder Removal, Transport and Storage
• Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

• Adisconnected LP cylinder in LPCylinder
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
Safety
inside a vehicle which may become overheated
Cap
by the sun.
Retainer Strap
• Do not store an LP cylinder in an area where children play.
4 • 461320508

LP cylinder in upright position for vapor withdrawal
LP (Liquefied

Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder

Filling

• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder wilt vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP CylinderE×change

Connecting

• Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPB safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.

1. LP cylinder must be properly secured onto grill. (Refer to
assembly section.)

• Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.

4, Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.

Regulator to the LP Cylinder

2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.

• Leak test new and exchanged LP cylinders BEFORE
connecting to grill.

LP Cylinder

Leak Test
OPD Hand Wheel

For your safety
• Leak test must be repeated each time LP cylinder is exchanged
or refilled.

//-

Type 1 outlet with
thread on outside

• Do not smoke during leak test.
Safety Relief Valve
• Do not use an open flame to check for gas leaks.
* Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

/
Strap and Cap

• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below.

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

A Do not use household cleaning agents. Damage to gas
train components can result.

5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.

Nipple has to be centered
intothe LP cylinder valve.

If "growing" bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
461320508 * 5

Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
Hold coupling nut and regulator
as shownfor properconnection
to LP cylindervalve.

4. Brush soapy solution onto areas where bubbles are shown in
picture below:

,A,Never remove threaded
orifice at end of valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe personal injury, or death.
.

Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
, Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
, Do not use grill until leak-tested.
, If a leak is detected at any time, STOP and call the fire
department.
, If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
6 • 461320508

If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections, if leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-435-5194.
Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips
A Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAuT,oN
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.

• Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Ignitor Lighting
A Do not lean over grill while lighting.
1. Turn OFF gas burner control valves.
2 Turn ON gas source or tank
3. Open lid during lighting..
4. To ignite, turn the IGNITION BURNER knob to_
5. Push and hold ELECTRONIC IGNITOR button.

HIGH.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF,wait 5 minutes, and repeat lighting procedure.
7. Ignite remaining burners by turning to _, starting with the
burners closest to the IGNITION BURNER first.
if ignition still does not occur, follow match-lighting
instructions.
Lighting instructionscontinued on next page.
461320508 • 7

Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
Turn controls
in use.

and gas source or tank OFF when not

CAUTIo.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid. Turn on gas at LP cylinder.
2. Place lit match into match holder (hanging from cart side
panel), light burner on right or left side of grill.
3. Push in and turn far right or far left burner knob to HIGH. Be
sure burner lights and stays lit.
4. Light adjacent burners in sequence by pushing knobs in and
turning to HIGH.

LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

Turning Grill Off
• Turn all knobs to OFF position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check

3. Turn sidebumer knob to HIGH, push and hold ELECTRONIC
IGNITOR button.

, Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
,A. Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

4. If sideburner does NOT light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

Sideburner

ignitor Lighting

,& Do not lean over grill while lighting.
1. Top cover must be open when burner is operational.
2. To ignite SIDEBURNER, open sideburner cover.

Sideburner

Match Lighting

1. Open sideburner cover.
2. Place lit match near burner.
3. Turn sideburner knob to HIGH. Be sure burner lights and
stays lit.

8 • 461320508

• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

cAuTioN

Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill,
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
3. Remove screws and carryover tubes from rear of burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.

SP|DNR

ALERT!

If you notice that your grill is getting hard to light or thatthe
flame isn't as strong as it should be, take the time to check and
clean the venturi's.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
r,,_,,,,,

,_9

(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
SPIDERWEBS
CONTROL PANEL

INSIDE VENTURI

(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
Wire brush entire outer surface of burner to remove food
residue and dirt.

8.
In someareasof the country,spidersor small insectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sventuritube(s)obstructingthe flow of
gasto the burner.Thebacked-upgascan ignitein the venturibehind
thecontrolpanel.This is knownasa flashbackand it candamage
yourgrill and evencauseinjury.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfrom the grill and cleaned
beforeusewheneverthe grill hasbeen idlefor an extendedperiod.

Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
Correct
burner-to-valve

11. Carefully replace burners,
12. Attach burners to brackets on firebox.

engagement

13. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.

Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.

Firebox
burner
bracket

Electrode

461320508 • 9

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat. The heat from selected burners
circulates gently throughout the grill, cooking meat or poultry

Food Safety

without the touch of a direct flame. This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignite the fats and juices that drip during cooking.

Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.

Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures.

Cook: Cook meat and poultry thoroughly to kilt bacteria. Use a
thermometer to ensure proper internal food temperatures.

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.

Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am4:00 pm EST.
How To Tell If Meat is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.

1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.

• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.

2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.

10 • 461320508

CARE AND CLEANING

OF YOUR

STAINLESS

STEEL GRILL

Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that
many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel
particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or
wire wool scouring pad instead of a nylon scouring pad to clean your grill. In coastal areas, small rust pits may develop on
the surface of your grill that cannot be fully removed by a cleaner. Concentrate bleaches and other solutions containing
chlorine can also cause rust pits and should not be used.
Cooking creates smoke that may eventually coat and discolor the stainless steel surface. Grease fires will darken the
stainless steel surface, but will not affect the integrity of the steel. Periodic cleaning of the cooking surface and inside of the
grill helps decrease the risk of a fire. The methods below are suggestions for cleaning stainless steel surfaces. Choose a
cleaning method appropriate for your needs. It is recommended that you use a Char-Broil@grill cover to help prolong the life
and prevent discoloration of your grill.
Routine Care
After each use, let your grill cool and then wipe the grill with a soft, damp, soapy cloth and rinse with clean water. It is
important to remove any food particles or marinade from the stainless steel surface of your grill. Most marinades are highly
acidic and damage stainless steel. DO NOT USE STEEL OR WIRE WOOL. To clean, polish and protect your stainless steel
grill on a weekly basis use Char-Broil@Stainless Steel Grill Cleaner. For quick, convenient cleaning, use Char-Broil@
Stainless Steel Grill Wipes.
Stubborn Stains and Rust
Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor
conditions, or extreme cooking temperatures. For stubborn rust stains and grease stains, you can restoreyour grill with the
Char-Broil Stainless Steel Restoration Kit. It is available at major retailers or you can buy it online at www.charbroil.com or
www.grilllovers.com.For the latest new products and informationfor the care and cleaning of your stainless steel grill go to
www.charbroil.com.
* Always rub or wipe in the direction of the grain or polish lines in the stainless steel surface, not across them.
** Do not let stainless steel cleaners come in contact with painted or plastic surfaces as damage may occur.
ROUTINE CARE
Char-Broil® Stainless Steel
Grill Cleaner

ROUTINE CARE
Char-Broil@ Stainless Steel
Grill Wipes

STUBBORN
STAINS AND RUST
Char-Broil@ Stainless Restoration Kit

461320508.11

Description

Part #

Qty

Description

Part #

Firebox .........................

80012281

Axle Rod ........................

80009036

Tube Burner .....................

80012284

Wheels .........................

80009727

Electrode, Main Burner.............

80009029

Leg Extenders ...................

80000076

Carryover Tubes ..................

80009028

Front Panel ......................

80012289

Lid Assembly ....................

80012283

Grease Cup Clip ..................

80000271

Logo Plate ......................

80006249

Grease Cup .....................

80000270

Temperature Gauge w/Bezel ........

80009952

Tank Exclusion Wire ...............

80008616

Handle .........................

80009953

Sideburner Grate .................

80000638

Control Panel ....................

80016484

Sideburner Lid ...................

80009053

Electronic Ignition Module ..........

7000160

Tank Retainer Screw ..............

80006484

Valve/Hose/Regulator..............

80015870

Button, F/El Module...............

7000161

Bezels ..........................

80011742

Product Guide (English) ............

80016479

Control Knobs....................

80011755

Product Guide (French) ............

80016480

Match Holder w/Chain .............

80004320

Hardware Pack ...................

80008565

Heat Tent .......................

80008530

Cooking Grate ...................

80008531

Swing Away .....................

80011875

Left Side Shelf ...................

80012287

Sideburner, W/Electrode ...........

#8-32 X 0.38" (3/8") Machine Screws

Wheel Bushing

8mm FlatWasher

12 #1/4-20x1/2" Machine Screws
4

#1/4-20x1-1/2" Machine Screws

80015858

Lock Washers, 7MM

Left Fascia ......................

80016485

Lock Washers, 5MM

Right Side Shelf ..................

80012285

Flat Washers, 7MM

Right Fascia .....................

80012286

Right Cart Frame .................

80011804

Left Cart Frame ..................

80011803

Bottom Shelf .....................

80009035

12 1/4-20 Flange Nuts
8

Fiber Washers

10 #8x3/8" Self-Tap Screws
1

Hitch Pins

Sideburner Clip

Wing Nut, Metal

Certified Grill PartsAnd Accessories@,Char-Broil and Design@,Char-Broil (Gas Grill Briquettes)@,Char-Diamonds@,Cooking Zone and Design@,Diamond Flame@,Executive Chef@,Faststart_, Flare Fighter@, FlavorMaste@,Gas Grill
Silouette and Design@,H20 Smoke@, Lava Flame@,MasterFlame@,MasterFlame Precision Cooking System@,PowerSpark@,Quantum@,VIP@,PredsionFlame and Design@,Sierra@,and TruFlame@are registered Trademarks of the W.C.
Bradley Company. Thermos@is a registered trademark ofthe Thermos Company and its affiliates.
Artisan Collection by Char-Broil__,C3 and Designr_',Char-Broiland DesignT_',Flame Designn_, FlavorTentsTM, Grill 2 Gor_ , Grillin' Stick r_,Keeper of the Flamen_, Keepersof the Flamen_, Natural Gripn_, Outdoor Cooking Collection and
Designn_, Patio Bistror_ , PrecisionFlameT_, Pro-Checkr_', QuickSet Grills and DesignrM, SmokerTents , The Big EasyT_, The Minute GrillT_, The Edger_', The Tuscan Collectionn_, and The Urban GrillT_are Trademarks of the W.C. Bradley
Company. Universal Grill Partsand Designr_' isa trademark ofthe Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240;4,747,391; 4,747,391; 4,8t7,583; 4,924,846; 4,989,579; 5,003,960;5,076,256; 5,076,257; 5,090,398;5,109,834; 5,224,676;5,277,106; 5,421,3t9; 5,44t ,226;
5,452,707;5,458,309; 5,566,606; 5,566,606;5,579,755; 5,582,094;5,613,486; 5,649,475; 5,706,797;5,7tl,663; 5,765,543;5,931,149; 5,996,573;6,095,132; 6,135,104; 6,173,644B1;6,279,566; 6,397,731; 6,4t8,923; 6,439,222; 6,523,46t;
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,9t0; D405,643; D405,643; D406,OO5;D406,oog; I}413,043; D413,22g; D413,22g; D4t4,982; D415,388; D416,164;
D4t6,44t; D4t6,441; D4t7,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; I}443,354; D447,384; D447,385; I}447,909; D448,610; D448,614; D448,6t5;
D448,6t6; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424.Other Patents Pending.Assembly instructions @2006.
TM

12 * 461320508

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AA

L ................

CC ..........

461320508,

into rightand left leg assemblies(B).
Placelegsas shown(A). Left leg assemblyhaslarge holeson ends of legs. Hooktankexclusionwire

TankExclusionWire

RightLegAssembly

Match

Left LegAssembly

14 • 461320508

[

20x1-1/2"screws and 1/4-20flange nuts.
Placebottomshelfwith cut out hole for LP cylindernextto legswith axle holes.Attachto rightand left leg assemblieswith 1/4-

1/4-20
Flange Nut
Qty. 4

1/4-20x1-1/2"
MachineScrew
Qty. 4

BottomShelf

461320508, 15

Standcart upright.
Attachfront panelto cart with#8x3/8" screws.
FrontPanel

\\\

#8x3/8"
Self-Tap Screw
Qty. 6

Back of cart

[

Turnassemblyupsidedown.
Insertaxlerod intowheel,wheelbusing,legsand otherwheelbushingand wheel.Attachwith a washerand hitchpin.
Pushlegextendersintoright legs.
Leg Extenders

1" HitchPin
Qty. 1

WheelSpacer
/

AxleRod

Wheel
Bushing
Qty. 2

8ram Flat Washer
Qty. 1

"Cone" side ofwheel against leg

16 • 461320508

J
Wheel
Hitch
Pin

[

Standcart upright.
This step requirestwo peopleto lift and positiongrill headonto cart.
Carefullylowerthe grill headontothe cart.Make surethe regulatorhoseis hangingoutsidethecart.Attachwith 1/4-20x1/2"
screws, 7ramlock washers and 7ramflat washers.

Grill Head
7mm Flat Washer
Qty. 4

7ram LockWasher
Qty. 4

1/4-20x1/2"
Machine Screw
Qty. 4

461320508 • 17

Hooksidewallof shelf oversupportbracketson sideof firebox(A).
Insidefirebox insertfiberwashersand 1/4-20x1/2"screws as shown(B).
Attachshelfwith flangenuts on eachside. (C).
1/4-20
FlangeNut
Qty. 4

Fiber Washer
Qty. 4

RightSide Shelf
/'

\
//

Back of cart

•

Attachfasciato fireboxwith #8x3/8"self-tapscrews.

!"
#8x3/8"
Self-Tap Screw
Qty. 2

18 * 461320508

Fascia,RightSideShelf

1/4-20x1/2"
MachineScrew
Qty. 4

[
[
[

Hooksidewallof sideburnershelfoversupportbracketson sideof firebox(A).
Insidefirebox insertfiberwashersand 1/4-20x1/2"screws as shown(B).
Attachsideburnershelfwith flange nuts on eachside(C).
Attachfasciato fireboxwith #8x3/8" self-tap screws (D).

Fiber Washer
Qty. 4

1/4-20
Flange Nut
Qty. 4

SideburnerShelf

1/4-20x1/2"
Machine Screw
Qty. 4

T
#8×3/8"
Self-TapScrews
Qty. 2

Back of cart

Left Fascia

D
461320508, 19

[

Attachsideburnerbezeland valvewith screws(A).
Placesidebumerinto shelf(B). Makesurevalve is insidesidebumertube.Attachsidebumerwith wingnut (C). Hook burnerclip to
sideburnertubeand aroundmanifold.Attachsideburnerignitorwire(D)
Presscontrol knobsontovalvestems (E).
Placegrateontosideburnershelf (F).

#8-32×3/8"
MachineScrew

Wing Nut
Qty. 1

Qty. 1

,6.

SideburnerBezel

Sidebumer

SideburnerValve

Correctlyassembledburner-to-valveengagement

BurnerClip
SidebumerIgnitorWire

ControlKnobs
/
j/

I=
SidebumerGrate

20 • 461320508

Placeheattentsover burnersby insertingtabs intoslots in front of firebox.Opposite
endsof heattentsrest on pins in back of firebox.
Pin

[
[

Placecookinggratesontograterests.
Placeswing awayontofireboxas shown.
Removepushbuttonon ignitormodule.PlaceAAA batteryintoelectronicignitionwith the negative(--) sidefacingoutward.Push
buttonontoignitormoduleand turnright 1/4turnto lock in place.

Backof button

Turn 1/4

Correctposition

SwingAway
/,

CookingGrate

461320508* 21

Hanggreasecup clip from bottomof fireboxand placegreasecup intogreaseclip.

GreaseCup
GreaseCup

!I 1"rio.

Failureto install greasecup clip and cup
will cause hot greaseto drip from bottom
of grill with risk of fire or property damage.

[

LP tank is soldseparately.Use onlywith an OPD(over-fillprotectiondevice)equippedLP tank.Fill and leakcheckbeforeattaching
to grill and regulator.
PlaceLP tank into hole in bottomshelfwith tank collaropeningfacingto side as shown.Fingertightentank thumbscrewto hold LP
tank securelyin place.

See Use and Caresection to correctly LeakTest and
performthe Burner Flame Check.

CAUTION
• Failureto installtank correctly may allow gas hose to
be damagedin operation,resultinginthe riskof fire.

LP Tank

TankThumbscrew

22 • 461320508

EMERGENCIES;

if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Gasleakingfrom
cracked/cut/burned
hose.

• Damagedhose.

• Turnoff gasat LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.
If burned,
discontinueuseof productuntila plumberhas investigatedcause
and correctionsare made.

Gasleakingfrom LP
cylinder.

• MechanicalDilu_ due to rustingor
mishandling.

• ReplaceLP cylinder.

Gasleakingfrom LP
cylindervalve.

• Failureof cylindervalve from
mishandlingor mechanicalfailure.

•Turnoff LP cylindervalve.ReturnLP cylinderto gas supplier.

Gasleakingbetween
LP cylinderand
regulatorconnection.

• Improperinstallation,connectionnot
tight,failureof rubberseal.

• Turnoff LP cylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.See LP CylinderLeakTest
and ConnectingRegulatorto the LP Cylinder.

Firecomingthrough
controlpanel.

• Firein burnertube sectionof burnerdue
to blockage.

• Turnoff controlknobsand LP cylindervalve.Leavelid open to
allowflamesto die down.After fire is outand grill is cold,remove
burnerand inspectfor spidernestsor rust.See NaturalHazard
and Cleaningthe BurnerAssemblypages.

Greasefire or
continuousexcessive
flamesabovecooking
surface.

•Toomuchgreasebuildupin burnerarea.

•Turnoff control knobsand LP cylindervalve.Leavelid opento
allowflamesto die down.After cooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.

Troubleshooting

Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)

GASISSUES:
, Tryingto lightwrongburner.

• Seeinstructionson control paneland in Useand Caresection.

• Burnernot engagedwith controlvalve.

• Makesurevalvesare positionedinsideof burnertubes.

• Obstructionin burner.

• Ensureburnertubesare not obstructedwith spiderwebsor other
matter.See cleaningsectionof Useand Care.

• Nogas flow.

• MakesureLP cylinderis not empty.If LP cylinderis notempty,
referto "Suddendrop in gasflow."

•Vaporlock at couplingnutto LP cylinder.

•Turnoff knobsand disconnectcouplingnut fromLP cylinder.
Reconnectand retry.

• Couplingnut and LP cylindervalve not
fully connected.

•Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.

ELECTRICALISSUES:
• Electrodecrackedor broken;"sparksat
crack."

• Replaceelectrode(s).

Continuedon next
page.

• Electrodetip notin properposition.

MainBurners:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 1/8"to 1/4".Adjustif necessary.
Sideburner:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 1/8"to 3/16".Adjust if necessary.

• Wireand/orelectrodecoveredwith
cookingresidue.

• Cleanwire and/orelectrodewith rubbingalcoholand cleanswab.

• Wiresare looseor disconnected.

• Reconnectwires or replaceelectrode/wireassembly.

• Wiresare shorting(sparking)between
ignitorand electrode.

• Replaceignitorwire/electrodeassembly.

• Deadbattery.

• Replacewith a newAA-sizealkalinebattery.

461320508, 23

Troubleshooting (continued)

Burner(s) willnot light
using ignitor.
(See Electronic Ignition
Troubleshootingalso)

Burner(s)will not
matchlight.

ELECTRONICIGNITION:
° No spark, no ignitionnoise.

• SeeSectionI of ElectronicIgnitionSystem.

° No spark, some ignitionnoise.

• SeeSectionII of ElectronicIgnitionSystem.

° Sparks, but not at electrode or at full
strength.

• SeeSectionIII of ElectronicIgnitionSystem.

PIEZO PUSH-BUTTONANDROTARY:
° Push-button sticks at bottom.

• Replaceignitor.

° Rotary knob rotates without clicking.

, Replaceknob.

° Sparking between ignitorand electrode.

• Inspectwire insulationand properconnection.Replacewires if
insulationis broken.

• See "GAS ISSUES:"on previouspage.
• Matchwill not reach.

, Use long-stemmatch(fireplacematch).

• Impropermethodof match-lighting.

• See "Match-Lighting"sectionof Useand Care.

• Outof gas.

• Checkfor gas in LP cylinder.

• Excessflow valve tripped.

• Turnoff knobs,wait 30 secondsand lightgrill.If flamesare still low,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test.Turnon LP cylindervalve,wait
30 secondsand thenlightgrill.

• Vaporlockat couplingnut/LPcylinder
connection.

• Turnoff knobsand LP cylindervalve.Disconnectcouplingnut from
cylinder.Reconnectand retry.

• Highor gustingwinds.

• Turnfrontof grill to facewindor increaseflame height.

• Lowon LP gas.

• Refill LP cylinder.

• Excessflow valve tripped.

• Referto "Suddendrop in gasflow"above.

, Greasebuildup.

• Cleanburnersand insideof grill/firebox.

• Excessivefat in meat.

, Trimfat frommeat beforegrilling.

• Excessivecookingtemperature.

• Adjust(lower)temperatureaccordingly.

Persistentgreasefire.

• Greasetrappedby foodbuilduparound
burnersystem.

• Turnknobsto OFF.Turngasoff at LP cylinder.Leavelid in position
and let fire burnout.After grill cools,removeandcleanall parts.

Flashback...
(firein burnertube(s)).

• Burnerand/orburnertubesare blocked.

• Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use and Care.

Unableto fill LP
cylinder.

• Somedealershaveolderfill nozzles
withworn threads.

• Thewornnozzlesdon't haveenough"bite"to engagethevalve.Try
a secondLPdealer.

One burnerdoes not
lightfrom other
burner(s).

• Greasebuildupor food particlesin
end(s)of carryovertube(s).

• Cleancarry-overtube(s)with wire brush.

Suddendrop in gas
flow or low flame.

Flamesblowout.

Flare-up.

24 • 461320508

Troubleshooting - Electronic Ignition

SECTIONI
No sparksappearat
any electrodeswhen
ignitionbuttonis
pushed;no noisecan
be heard fromspark
module.

SECTIONII
No sparksappearat
any electrodeswhen
ignitionswitchis
pushed;noisecan be
heardfrom spark
module.

SECTIONill
Sparksare present
but notat all
electrodesand/ornot
at full strength

• Battery not installed
properly.

. Checkbatteryorientation.

• Installbattery(makesurethat "-" and "+"
connectorsare orientedcorrectly,with "-" end up
and "+"end down.)

• Deadbattery.

• Has batterybeen used
previously?

• Replacebatterywith newAAA-sizealkalinebattery.

• Buttonassemblynot
installedproperly.

Checkto insurethreadsare
properlyengaged.Button
shouldtravel up and down
withoutbinding.

• Unscrewbuttoncapassemblyand reinstall,making
surethreadsare alignedand engagedfully.

• Faultyspark module.

If no sparksare generated
with newbatteryand good
wire connections,moduleis
faulty.

• Replacespark moduleassembly.

• Outputlead
connectionsnot
connected.

• Are outputconnectionson
and tight?

• Removeand reconnectall outputconnectionsat
moduleand electrodes.

• Outputlead
connectionsnot
connected.

• Are outputconnectionson
and tight?

• Removeand reconnectall outputconnectionsat
moduleand electrodes.

• Arcingto grill away
from burner(s).

If possible,observegrill in
darklocation.Operate
ignitionsystemand look for
arcingbetweenoutputwires
and grill frame.

• If sparksare observedotherthanfrom burner(s),
wireinsulationmay be damaged.Replacewires.

• Weakbattery.

All sparkspresentbut weak
or at slow rate.

• Replacebatterywith a newAAA-sizealkaline
battery.

• Electrodesarewet.

Has moistureaccumulated
on electrodeand/orin burner
ports?

• Use papertowelto removemoisture.

• Electrodescrackedor
broken"sparksat
crack".

Inspectelectrodesfor
cracks.

• Replacecrackedor brokenelectrodes.

461320508. 25

Manufacturerwarrantsto the originalconsumer-purchaser
onlythat this productshallbe freefrom defectsin workmanshipand materialsafter
correctassemblyand undernormaland reasonablehomeuse for theperiodsindicatedbelowbeginningon the dateof purchase.
Themanufacturerreservestherightto requirethat defectivepartsbe returned,postageand or freight pre-paid,by the consumer,for reviewand
examination.
OneyearLIMITED
warranty
Uponconsumersupplyingproofof purchaseas providedherein,Manufacturerwill repairor replacethe parts listedbelowwhich are proven
defectiveduringthe applicablewarrantyperiod.Parts requiredto completesuch repairor replacementshallbe freeof chargeto youexceptfor
shippingcosts.The original consumer-purchaser will be responsible for all shipping charges of partsreplaced under the terms of this
limited warranty.
This limitedwarrantyis applicablein the UnitedStatesand Canadaonly,is onlyavailableto the originalownerof the productand is not
transferable.Manufacturerrequiresreasonableproofof yourdate of purchase.Therefore,youshouldretainyoursalesslip or invoiceand register
yournew productimmediately.Defectiveor missingpartssubjectto this limitedwarrantywill not be replacedwithoutregistrationand proofof
purchase.Registeronlineat _:/twww.charbroil.com or completeand returnvia mailthe ProductRegistrationCardlocatedon the last pageof the
Use & Caremanualincludedwith this productand retainyoursalesreceiptfor proofof purchase.
This limitedwarrantyappliesto the functionalityof the productONLYand doesnotcover cosmeticissuessuchas scratches,dents,corrosions
or discoloringby heat,abrasiveand chemicalcleanersor anytools usedin the assemblyor installationof the appliance,surfacerust,or the
discolorationof stainlesssteel surfaces.Thewarrantyforyour grill coversmanufacturingdefects.Surfacerust,corrosion,or powderpaintchipping
on metalpartsthat doesnot affectthe structuralintegrityof the productis not considereda defectin workmanshipor materialand is not coveredby
this warranty.
This limitedwarrantywill notreimburseyoufor the costof any inconvenience,food, personalinjuryor propertydamage.
If an original replacementpartis notavailable,a comparablereplacementpartwill be sent.You will be responsiblefor all shippingchargesof
partsreplacedunderthe termsof this limitedwarranty.
ITEMSMANUFACTURERWILL NOTPAY FOR:
1. Servicecalls to yourhome.
2. Repairswhenyourproductis usedfor otherthannormal,single-familyhouseholdor residentialuse.
3. Damageresultingfromaccident,alteration,misuse,abuse,fire, flood, actsof God,improperinstallation,installationnot in accordancewith
electricalor plumbingcodes,or useof productsnotapprovedbythe manufacturer.
4. Any foodloss due to productfailures.
5. Replacementpartsor repairlabor costsfor units operatedoutsidethe UnitedStatesor Canada.
6. Pickupand deliveryof yourproduct.
7. Repairsto partsor systemsresultingfrom unauthorizedmodificationsmadeto the product.
8. The removaland/orreinstallationof yourproduct.
9. Shippingcost,standardor expedited,forwarrantyand replacementparts.
DISCLAIMEROF IMPLIEDWARRANTIES;LIMITATIONOF REMEDIES
Repairor replacementof defectparts is yourexclusiveremedyunderthetermsof this limitedwarranty.Manufacturerwill not be responsiblefor
anyconsequentialor incidentaldamagesarisingfrom the breachof eitherthis limitedwarrantyor anyapplicablewarranty,or for failureor damage
resultingfrom actsof God,impropercareand maintenance,greasefire, accident,alteration,
replacementof partsby anyoneotherthanManufacturer,misuse,transportation,commercialuse, abuse,hostileenvironments(inclementweather,
actsof nature,animaltampering),improperinstallationor installationnotin accordancewith localcodesor printedmanufacturerinstructions.
THISLIMITEDWARRANTYISTHE SOLEEXPRESSWARRANTYGIVENBYTHE MANUFACTURER.
NO PRODUCTPERFORMANCE
SPECIFICATIONORDESCRIPTIONWHEREVERAPPEARINGISWARRANTEDBY MANUFACTURER
EXCEPTTOTHE EXTENTSETFORTH
IN THISLIMITEDWARRANTY.
ANY IMPLIEDWARRANTYPROTECTIONARISINGUNDERTHE LAWSOFANYSTATE,INCLUDINGIMPLIED
WARRANTYOFMERCHANTABILITY
OR FITNESSFORA PARTICULARPURPOSEOR USE,IS HEREBYLIMITEDIN DURATIONTOTHE
DURATIONOF THISLIMITEDWARRANTY.
Neither dealers nor the retail establishment selling this producthas any authority to make _ additional warranties or to promise
remediesin addition to or inconsistent with those stated above.
Manufacturer'smaximumliability,in anyevent,shallnotexceedthe documentedpurchasepriceof theproductpaid by theoriginalconsumer.
This warranty only applies to units purchasedfrom an authorized retailer and or re-seller.
NOTE:Somestatesdo notallowan exclusionor limitationof incidentalor consequentialdamages,so someof the abovelimitationsor
exclusionsmaynot applyto you.This limitedwarrantygivesyou specificlegalrightsas set for herein.Youmayalso haveotherrightswhichvary
fromstateto state.In the stateof Californiaonly,if refinishingor replacementof the productis notcommerciallypracticable,theretailersellingthis
productor the Manufacturerwill refundthe purchasepricepaid for the product,lessthe amountdirectlyattributableto use bythe originalconsumerpurchaserpriorto discoveryof the nonconformity.In addition,in thestateof Californiaonly,you may takethe productto the retailestablishment
sellingthis productin orderto obtainperformanceunderthis limitedwarranty.
If you wish to obtain performanceof any obligation under this limited warranty, you should write to:
Char-Broil Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumerreturnswill notbe acceptedunlessa validReturnAuthorizationis firstacquiredby calling1-800-435-5194and thenclearly marked
on the outsideof the packageand thepackageis shippedfreight/postagepre-paidto the addressabove.
26 • 461320508

Please registeryour productonlineat:

(if you register online, you do not need to send in this registration

card.)

PLEASE FILL OUT THISCARD AND RETURN IT WITHIN10 DAYS OF PURCHASE.FAILURETORETURN MAYAFFECTYOURWARRANTYCOVERAGE.FORWARRANTY
SERVICE PROOFOF PURCHASEWILL BE REQUIRED.PLEASE KEEPYOUR SALES RECEIPT.THISWARRANTY IS NON-TRANSFERABLE.
LLENE ESTA TARJETA Y DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA. SINO LA DEVUELVE,PUEDEVERSEAFECTADASU COBERTURADE GARANTIA.
PARA EL SERVlClO DEGARANTIA ES NECESARIOQUE PRESENTESUCOMPROBANTEDECOMPRA.CONSERVELA FACTURA.ESTA GARANTIA ESINTRANSFERIBLE.
VEUILLEZ COMPLETERCETTECARTE ET LA RETOURNERDANSLES 10 JOURSSUIVANTL'ACHAT. LA COUVERTUREDE VOTRE GARANTIEPOURRAITEN ETRE
AFFECTEESI VOUSNE LEFAITES PAS. POUROBTENIR LE SERVICESOUS GARANTIE,UNE PREUVED'ACHAT DOlTETRE PRESENTEE.VEUILLEZCONSERVER
VOTRE FACTURE.LA PRESENTEGARANTIEN'EST PAS TRANSFERABLE.

First Name/Nombre/Pr_nom

111

III

Initial/Inicial/Initiale Last NametApellido/Nomdefamille

III

Apt Number/N_de apart./N_d'appt.

Address (number and street)/Direcci6n (nOmeroy caile)/Adresse (numero et rue)

I I I I I I
City/CiudadNille

I II!!

State/Estado/Province

III

Zip Code/C6digozip/Codepostal

I I I

I I II

de correo electr6nico/Adresse_lectronique
2 IfE-mailAddress/DirecciOn
you voluntarily provide us with your email address, you give us permission to use your email address to send you offers that may interest you.
Si nos informa voluntariamente su direcci6n de correo electr6nico, nos da permiso para usarto a fin de enviarte ofertas que pueden interesarle.
Si vous choisissez de nous foumir votre adresse dectronique, vous nous donnez la permission de Itrtiliser pour vous faire part doffres speciales susceptibles
de vous intoresse_

I
(Example:yourname@ yourhost.corn)

3
4

(Ejemplo:sunombre@suhost.corn)

PhoneNumber/N_merotelefOnico/Num_rodet_l@hone

I I II

I I I I I ! I I I

(Exemple: votrenom@votrehOte.com)
6 Dateof Purchase/Fechadecompra/Datede I'achat

I I II

IMPORTANT!/ilMPORTANTEt/IMPORTANT!
WriteSerial Number and Model Number in spaces below.
Escriba en los espacios de abajo el n_mero de serie y el n_mero
de modelo.
Inscrivez le num6ro de s6rie et le num6ro de modele clansles
espaces ci-dessous.

I II

! I I I

7 StoreName/Nombrede la tienda/Nomdu magasin
II

III

III!!

8 PurchasePricetPrecio
de compra/Prixd'achat

$1 ! I I I .00
5 Your Gender/Sexo/Sexe :

1. [] Male/Masculino/Masculin

9 Which product are your registering?
&Qu_ producto est_ registrando?
Quel produit enregistrezwous?
1 [] Gas Grill/Parrilla a gas/Gril au gaz
2 [] Electric Grill/Parrilla electrica/Gril electrique
3 [] Smoker/Ahurnador/Furnoir
4 [] Charcoal Grill/Parfilla a carbon/Barbecue au charbon
5 [] Charcoal Srnoker/Ahurnadora carbon/Furnoir au charbon

2. [] Female/Femenino/Feminin

Mail to: / Envielo a:
Consumer Warranty Service
P. O. Box 1240
Columbus, GA 31902-1240

6 [] Outdoor Fireplace/Chimenea para exteriores/Foyer exterieur
7 [] Cooker/Fryer/Cocina/freidora / CuiseuriFriteuse
8 [] Other/Otro/Autre

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461320508. 27

Should you encounter a problem with our product
CALL US FIRST
Do not return this product to the store,

WE CAN HELP
GRILL SERVICE CENTER
1-800-435-5194
HOURS 8AM-6PM EST Mon-Fri
Please ensure your warranty

registration

is complete.

Grilling Safety Checklist

[]

Read and understandowners manual.

[]

Never overfill LP cylinder. Overfilled cylinders may cause freeze-up of
regulator.

[]

Check tubes for spider webs, Ensure valves are correctly installed in
burner tubes,

[]

Always ensure control knobs are in OFF position and regulator is
attached to tank BEFORE opening tank valve to avoid low flames,

[]

Perform leak test regularly.

Thank You for Your Purchase!

THERHOs,
Char-Broil,LLC • Columbus,GA31902° Printedin China

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Thermos 461320508 User Manual GAS GRILL Manuals And Guides L0907124

THERMOS Grill, Gas Manual L0907124 THERMOS Grill, Gas Owner's Manual, THERMOS Grill, Gas installation guides

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