Toro 74366 (310000001 310999999) User Manual LAWN MOWER Manuals And Guides 1010543L

User Manual: Toro 74366 (310000001-310999999) 74366 (310000001-310999999) TORO LAWN MOWER - Manuals and Guides View the owners manual for your TORO LAWN MOWER #74366310000001310999999. Home:Lawn & Garden Parts:Toro Parts:Toro LAWN MOWER Manual

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Form No.

Count

3365-925

Rev A

on it.

mmmm

TimeCutter_

Z4235 Riding Mower

Model No. 74365--Serial

No. 310000001

and Up

Model No. 74366--Serial

No. 310000001

and Up

Model No. 74376--Serial

No. 310000001

and Up

G007083

To register your product or download

an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.

Original Instructions

(EN)

This machine is a ride-on, rotary-blade
lawnmower
intended to be used by homeowners
in residential
applications.
It is primarily designed for cutting grass

Whenever you need service, genuine Toro parts, or
additiomfl information, contact an Authorized Service
Dealer or Toro Customer Service and have the model

on well-maintained
lawns. It is not designed for cutting
brush, mowing grass and other growth alongside
highways, or for agricultural
uses.

and serial numbers of your product read> Figure 1
identifies the location of the model and serial numbers

This product complies with all relevant European
directives, for details please see the separate product
specific Declaration of Conformit 7 (DOC) sheet.

on the product.
provided.

Write the numbers in the space

CALIFORNIA
Proposition
65 Warning
The engine
exhaust
from this product
contains
chemicals
known
to the State
California
to cause cancer,
or other reproductive

birth defects,
harm.
G005052

Important: This engine is not equipped with a
spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate
the engine on any forest-covered,
brush-covered,
or
grass-covered
land. Other states or federal areas
may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
The enclosed
Engine
Owner's
ManuM is supplied
for information
regarding
the US Environmental
Protection
Agency
(EPA) and the California
Emission
Control
Regulation
of emission
systems,
maintenance,
and warranty.
Replacements
may be
ordered
through
the engine manufacturer.

For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the
engine manufacturer in accordance with SAE J1940.
As configured to meet safeb, emission, and operating
requirements, the actual engine horsepower on this class
of lawn mower will be significantly lower.

Figure 1
Under the seat
1.

Model and serial number plate

Write the product model and serial numbers in the space
below:

Model No.

Serial No.

This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.

Figure 2

Introduction
Read this information carefully to learn how to operate
and maintain your product properly and to avoid injury
and product damage. You are responsible for operating
the product properly and safel>

Safety alert symbol.

This manual uses two other words to highlight
information. Important
calls attention to special
mechanical information and Note emphasizes general
information worthy of special attention.

You may contact Toro directly at v_,w,vToro.com for
product and accessory information, help finding a
dealer, or to register your product.
© 2010--The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Contents
Introduction .................................................................
Safety ...........................................................................
Safe Operating Practices .......................................
Toro Riding Mower Safety ....................................
Slope Indicator .....................................................
Safety and Instructional Decals .............................
Product Overview. .....................................................
Controls .............................................................

2
4
4
6
7
8
12
13

Operation ...................................................................
Think Safety First ...............................................
Recommended Gasoline .....................................
Chec_ng the Engine Oil Level ............................
Starting and Stopping the Engine ........................
Operating the Blades ..........................................
Stopping the Engine ...........................................
The Safety Interlock System ................................
Driving Forward or Backward .............................
Stopping the Machine .........................................
Adjusting the Height of Cut ................................
Positioning the Seat ............................................
Adjusting the Motion Control Levers ..................
Pushing the Machine by Hand .............................
Grass Deflector ..................................................
Operating Tips ...................................................
Maintenance ...............................................................

14
14
14
16
16
17
18
18
19
20
20
20
20
21
22
22
24

Recommended Maintenance Schedule(s) ................
Premaintenance Procedures ....................................
Raising the Seat ..................................................
Accessing the Battery .........................................
Lubrication .............................................................
Greasing the Bearings .........................................
Engine Maintenance ...............................................
Servicing the Air Cleaner ....................................
Servicing the Engine Oil .....................................
Servicing the Spark Plug .....................................
Cleaning the Cooling System ...............................
Fuel System Maintenance .......................................
Replacing the Fuel Filter .....................................
Electrical System Maintenance ................................
Charging the Battery ...........................................
Servicing the Fuses .............................................
Drive System Maintenance .....................................
Chec_ng the Tire Pressure .................................
Mower Maintenance ...............................................
Servicing the Cutting Blades ...............................
Leveling the Mower Deck ...................................
Removing the Mower .........................................
Mower Belt Maintenance ....................................
Installing the Mower ...........................................
Replacing the Grass Deflector .............................
Cleaning .................................................................

24
25
25
25
25
25
26
26
27
29
30
30
30
31
31
32
33
33
34
34
36
38
39
39
39
40

Washing the Underside of the Mower ..................
Storage .......................................................................
Cleaning and Storage ..........................................
Troubleshooting .........................................................
Schematics .................................................................

40
41
41
43
45

Safety
This

machine

meets

or exceeds

the

Never leave a running machine unattended. Always
turn off blades, set paring brake, stop engine, and
remove key before dismounting.

•

Turn off blades when not mowing. Stop the engine
and wait for all parts to come to a complete stop
before cleaning the machine, removing the grass
catcher or unclogging the discharge chute.

•

Operate the machine only in daylight or good
artificial light.

•

Do not operate the machine while under the
influence of alcohol or drugs.

•

Watch for traffic when operating near or crossing
roadways.

•

Use extra care when loading or unloading
machine into a trailer or truck.

B71.1-2003

specifications
of the American
National
Standards
Institute,
in effect at the time of production.
However,
improper
use or maintenance
by the
operator
or owner can result in injury. To reduce
the potential
for injury, comply
with these safety
instructions
and always pay attention
to the
safety alert symbol, which means
CAUTION,
WARNING,
or DANGER-"personal
safety
instruction."
Failure
to comply with the instruction
may result in personal
injury or death.

Safe Operating Practices
The following instructions
B71.1-2003.

•

are from ANSI standard

This product is capable of amputating hands and
feet and throwing objects. Always follow all safety
instructions to avoid serious injury or death.

Always wear eye protection
mower.

•

Read, understand, and follow all instructions in
the operator's manual and on the machine before
starting.
Do not place hands or feet near rotating parts or
under the machine. Keep dear of the discharge
opening at all times.

•

Allow only responsible adults who are familiar with
the instructions to operate the machine.

•

Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade.

•

Be sure the area is clear of other people before
mowing. Stop the machine if awone enters the area.

•

Never carry passengers.

•

Do not mow in reverse unless absolutely necessar>
Always look down and behind before and while
bac_ng up.

•

Be aware of the mower discharge direction and do
not point it at awone. Avoid discharging material
against a wall or obstruction. Material m W ricochet
back toward the operator. Stop the blade(s) when
crossing gravel surfaces.
Do not operate the machine without deflector,
discharge cover or entire grass collection system in
place and wor_ng.
Be alert, slow down and use caution when maMng
turns. Look behind and to the side before changing
directions.

when operating

the

•

Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others from
serious injur>

•

Always follow the recommendations
weights or counterweights.

•

Lightning can cause severe injury or death. If
lightning is seen or thunder is heard in the area, do
not operate the machine; seek shelter.

General Operation
•

the

for wheel

Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
Do not mow slopes greater than 15 degrees.
Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could
overturn the machine.
•

Choose a low ground speed so you will not have to
stop while operating on a slope.

•

Do not mow slopes when grass is wet. Slippery
conditions reduce traction and could cause sliding
and loss of control.

•

Always keep the wheel motors engaged when going
down slopes.

•

Reduce speed and use extreme caution on slopes.

•

Do not make sudden turns or rapid speed changes.

Removeor markobstaclessuchasrocks,treelimbs,
etc. from the movdngarea.Tall grasscanhide
obstacles.
Avoidsuddenstartswhenmovdnguphillbecause
the mowermaytip backwards.
Be aware that loss of traction may occur going
downhill.
Weight transfer to the front wheels may
cause drive wheels to slip and cause loss of brak:ing
and steering.

Ahvays avoid sudden starting or stopping on a
slope. If tires lose traction, disengage the blades and
proceed slovdy off the slope.
Use extreme care with grass catchers or other
attachments.
These can change the stabiliD- of the
machine and cause loss of control.

Do not try to stabilize the machine by putting your
foot on the ground.
Do not mow near drop-offs, ditches, steep banks
or water. Wheels dropping over edges can cause
rollovers, which may result in serious injur B death
or drowning.
Use a walk behind mower and/or a hand trimmer
near drop-offs, ditches, steep banks or water.

Towing
A hitch -kit is available for this machine and can be
obtained by contacting an Authorized Toro Dealer.
Do not tow without first installing this manufacturer
approved hitch. The follovdng guidelines apply when
towing with the approved hitch -kit installed.
•

•

•
•

On slopes, the weight of the towed equipment
cause loss of traction and loss of control.

•

Travel slowly and allow extra distance to stop.

Keep children out of the mowing area and under
the watchful care of another responsible
adult, not

Safe Handling of Gasoline:
To avoid personal injury or property damage, use extra
care when handling gasoline and other fuels. They are
flammable and the vapors are explosive.
•

Extinguish all cigarettes, cigars, pipes and other
sources of ignition.

•

Use only an approved container.

•

Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before
refueling.
Never refuel the machine indoors.

•

Never store the machine or fuel container inside
where there is an open flame, such as near a water
heater or furnace.

the operator.

Be alert and turn the machine off if children enter
the area.

Never fill containers inside a vehicle or on a truck or
trailer vdth a plastic liner. Ahvays place containers on
the ground away from your vehicle before filling.

Before and while bac "tdng or changing direction, look
behind, down, and side-to-side
for small children.

Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, then refuel such equipment vdth a portable
container, rather than from a gasoline dispenser
nozzle.

Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere vdth
safe machine operation.
Children who have been given rides in the past may
suddenly appear in the movdng area for another ride
and be run over or backed over by the mower.
Never allow children to operate the machine.
Use extra care when approaching blind corners,
shrubs, trees, the end of a fence or other objects that
may obscure vision.

may

Service

Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activi_: Never assume that
children vdll remain where you last saw them.

Tow only vdth a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
Follow the manufacturer's recommendation
for
weight limits for towed equipment and towing on
slopes.
Never allow children or others in or on towed
equipment.

• Keep the nozzle in contact vdth the rim of the fuel
tank or container opening at all times until the fueling
is complete. Do not use a nozzle lock-open device.
•

If fuel is spilled on clothing, change clothing
immediatel3:

•

Never overfill the fuel tank. Replace gas cap and
tighten secure1>

General

•

Service:

Never operate a machine inside a closed area. Engine
exhaust contains carbon monoxide, which is an
odorless, deadly poison that can _ll you.

•

Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good
condition.

•

Never tamper with safeff devices. Check their
proper operation regularly.

•

Keep the machine free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage fuel
soaked debris. Allow the machine to cool before
storing.

•

Stop and inspect the equipment if you strike an
object. Repair, if necessar B before restarting.

•

Never make aW adjustments
engine running.

•

Grass catcher components are subject to wear,
damage and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace vdth
manufacturers' recommended parts, when necessar>

•

Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.

•

Check for proper brake operation
and service as required.

•

Maintain or replace safety and instruction
neces sary.

•

Use only genuine Toro replacement parts to ensure
that original standards are maintained.

or repairs with the

frequentl> Adjust
decals as

Toro Riding Mower Safety
The follovdng list contains safe_ _information specific to
Toro products or other safe_ Tinformation that you must
know that is not included in the ANSI standards.
•

Stop the engine, disconnect spark plug wire(s) and
remove key before performing any service, repairs,
maintenance or adjustments.

•

Keep hands, feet, hair, and loose clothing away from
attachment discharge area, underside of mower and
aW moving parts while engine is running.

•

Do not touch equipment or attachment parts which
may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.

•

Battery acid is poisonous and can cause burns. Avoid
contact with s_n, eyes, and clothing. Protect your
face, eyes, and clothing when wor_ng with a batter>

Battery gases can explode. Keep cigarettes, sparks
and flames away from batter>
Use only Toro approved attachments. Warranty may
be voided if used vdth unapproved attachments.
If loading the machine onto a trailer or truck, use a
single, full-vddth ramp onl> The ramp angle should
not exceed 15 degrees.
Note: Determine the left and right sides of the
machine from the normal operating position.

Slope Indicator
t

llll\
II i l\
I I if\\
llll

llll

\
I
l

\
I

\
l

l
l

\
l

\
\

I
I

1
1

\
\

\
l

\
\

I
0

G011841

Figure 3
This page may be copied for personal use.
1.

2.
3.

The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope
of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line
to match the recommended slope.
Align this edge with a vertical surface, a tree, building, fence pole, etc.
Example of how to compare slope with folded edge.

Safety and Instructional
Decals
Safety decals and instructions are easily visible to the operator and are located near any area of
potential danger. Replace any decal that is damaged or lost.

114-1606
1.

Entanglement

hazard, belt--keep

all guards in place.

93-7009
1.
2.

Warning--don't operate the mower with the deflector up or
removed; keep the deflector in place.
Cutting/dismemberment
hazard of hand or foot, mower
blade--stay away from moving parts.

99-3943
1.

Manufacturer's
1.

Engine

Mark

Indicates the blade is identified as a part from the original
machine manufacturer.

106-8717
1.
2.
3.
4.

Read the instructions before servicing or performing
maintenance.
Check tire pressure every 25 operating hours.
Grease every 25 operating hours.
Engine

106-8743
1.

105-7015
For Models with 42 Inch Decks

Height of cut

0
0

112-9750

110-6691
1.
2.

Thrown object hazard--keep bystanders a safe distance
from the machine.
Thrown object hazard, mower--do not operate without the
deflector, discharge cover, or grass collection system in
place.
Cutting/dismemberment
of hand or foot--stay away from
moving parts.

1.
2.
3.

4.
5.

Parking position
Fast
Stow

Neutral
Reverse

0
0
0

N(¢)

0
112-9751
1.
2.
3.

4.
5.

Parking position
Fast
Stow

Neutral
Reverse

112-9802
1.

112-9840

Height-of-cut
1.

Read the Operator's
Manual.

Height of cut

Remove the ignition key
and read the instructions
before servicing or
performing maintenance.

115-2501
1.

Fast

Continuous
setting
Stow
Choke

3.
4.

variable

Power take-off (PTO),
Blade control switch on
some models
Blade control switch--Off

Blade control switch--On

114-8531
1.

Bypass lever position for
operating the machine

Bypass lever position for
pushing the machine

114-8532
1.

Bypass lever position for
operating the machine

Bypass lever position for
pushing the machine

Ell

0
Battery

Some

or all of these symbols

Explosion hazard

No fire, open flame, or
smoking,

Caustic liquid/chemical
burn hazard
Wear eye protection

Read the Operator's
Manual.

Symbols

10.

are on your battery
Keep bystandersa safe
distance from the battery.
Wear eye protection;
explosive gases can
cause blindness and other
injuries
Battery acid can cause
blindness or severe burns.
Flush eyes immediately
with water and get medical
help fast.
Contains lead; do not
discard.

115-2469
1.
2.
3.
4.
5.
6.
7.

Warning--read the Operator's Manual
Warning--read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake)
position, remove the ignition key and disconnect the spark plug wire.
Cutting/dismemberment
hazard, mower blade; entanglement hazard, belt--do not open or remove safety shields while engine is
running.
Tipping hazard--do not mow slopes greater than 15 degrees, avoid sudden and sharp turns while on slopes.
Loss of traction/controI hazard, slopes--loss of traction/controI on a slope, disengage the blade control switch (PTO), proceed
off the slope slowly.
Crushing/dismemberment
hazard of bystanders, reversing; crushing/dismemberment
hazard of bystanders--do
not carry
passengers, look behind and down when reversing.
Thrown object hazard--keep bystanders a safe distance from the machine, pick up debris before operating, keep deflector in place.

117-7221
1.

Fuel

Full

Half

Empty

Half

Empty

117-7222
1.

Fuel

Full

Product Overview
5

3
2
1

9
11

10
G007291

Figure
1.

Footrest

2.
3.

Height of cut lever
Fuel gauge

4.
5.

Control panel
Motion control levers

7.
8.

Operator seat

Rear drive wheel

10.
11.

Washout fitting
Mower deck

Anti-scalp roller
Front caster wheel

G013760

Figure
1.

Motion control levers

Height of cut lever

3.
4.

5
5.

Gas tank cap
Engine

Deflector

Controls

Blade Control Switch (Power Take-Off)

Become familiar vdth all of the controls in Figure 4,
Figure 5, and Figure 6 before you start the engine and
operate the machine.

The blade control switch, represented by a power
take-off (PTO) symbol, engages and disengages power
to the mower blades (Figure 6).

Motion Control
Position

The motion control levers are speed sensitive controls of
independent wheel motors. Moving a lever forward or
backward turns the wheel on the same side forward or in
reverse; wheel speed is proportional to the amount the
lever is moved. Move the control levers outward from
the center to the park position and exit the machine
(Figure 16). Always position the motion control levers
into the park position when you stop the machine or
leave it unattended.

G00518t

Figure 6
Control Panel
1.
2.

Ignition switch
Throttle control

3.
4.

Levers and Park

Fuel Gauge

Choke control
Blade control switch
(power take-off)

The fuel window located below the operator position
can be used to veri_; the level of gasoline in the tank
(Figure 7).

Ignition Switch
The ignition switch has three positions, Off, Run and
Start. The key will turn to Start and move back to
Run upon release. Turning the key to the Off position
will stop the engine; however, always remove the key
when leaving the machine to prevent someone from
accidentally starting the engine (Figure 6).

Throttle

Control

The throttle controls the engine speed and it has a
continuous variable setting from Slow to Fast (Figure 6).

G007078

Figure
1.

Choke Control
Pull up on the Choke control until it stops to choke the
engine (Figure 6). Push down on the Choke control for
normal engine operation

Throttle/Choke

Fuel gauge window

Height-of-Cut

Lever

The height of cut lever allows the operator to lower
and raise the deck from the seated position. When the
lever is moved up, toward the operator the deck is raised
from the ground and when moved down, away from the
operator it is lowered toward the ground. Only adjust the
height of cut while machine is not moving (Figure 19).

Control

The throttle and choke is combined into one control
lever. The throttle controls the engine speed and it has a
continuous variable setting from Slow to Fast. Engage
the choke by moving the lever past the Fast setting until
it stops (Figure 6).

Operation

Note:
Determine
the left and right sides of the
machine from the normal operating position.

Think Safety First
Please carefully read all of the safe b- instructions
and
decals in the safety section. Knowing this information
could help you, your famil3; pets or bystanders
avoid
injur3=

G0005t3

Mowing
on wet grass or steep
sliding and loss of control.
Wheels

dropping

which may
drowning.

over

result

A loss of traction
To avoid

edges

in serious

slopes

1.
2.

can cause
injury,

rollovers,

death

is a loss of steering

loss of control

control.

and possibility

near drop-offs

or near water.

•

Do not mow

slopes

than

•

Reduce

and

use

extreme

Safe Zone-use the TimeCutter here
Use walk behind mower and/or hand trimmer near drop-offs
and water.
Water

Recommended

Use UNLEADED
Regular Gasoline suitable for
automotive use (87 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is not
available.

15 degrees.
caution

slopes.

Important:

•

When
lower

mowing
to higher

slopes, gradually
work
areas on the incline.

•

Avoid

sudden

•

Turn up, into an incline
when changing
directions
on slopes.
Turning
down the
reduces
traction.

turns

or rapid

speed

change
the handling
of the machine.
Use

extra caution
machine.

when

attachments

slope

with

Never

use

methanol,

gasoline

containing
methanol,
or gasohol
containing
more
than 10 percent
ethanol
because
the fuel system
could be damaged.
Do not mix oil with gasoline.

from

changes.

Attachments
characteristics

using

Gasoline

of rollover:

Do not mow

greater

•

speed

Figure 8

can cause

the

Gasoline

In certain
conditions,
gasoline
is extremely
flammable
and highly explosive.
A fire or explosion
from gasoline
can burn you and others and can
damage
property.
•

•

Fill the fuel tank

outdoors,

when the engine
that spills.

is cold.

Never

in an open
Wipe

fill the fuel tank inside

Long-term
injury and

area,

up any gasoline
an enclosed

This empty
to expand.

Never smoke when
away from an open
fumes

may

space

in the tank

be ignited

prolonged

•

Keep

face

Keep

to vapors

can cause

breathing

away

from

serious

of vapors.

nozzle

and

gas tank

opening.

gas away

from

eyes

Use a fuel stabilizer/conditioner
provide

and skin.

Store gasoline
in an approved
container
and
keep it out of the reach of children.
Never buy
more than a 30-day supply of gasoline.

the following

benefits:

Keeps gasoline flesh during storage of 30 days or
less. For longer storage it is recommended
that the
fuel tank be drained.

•

Cleans

•

Eliminates gum-like varnish buildup
system, which causes hard starting.

the engine

Add the correct

exhaust
system
condition.

in the machine

•
stay

by a spark.

Do not operate
without
entire
in place and in proper
working

Avoid

if swallowed.

Using Stabilizer/Conditioner

allows

handling
gasoline,
and
flame or where gasoline

•

trailer.

or fatal

exposure
illness.

conditioner

Do not fill the fuel tank completely
full. Add
gasoline
to the fuel tank until the body of the
tank is full but fuel does not fill the neck of
the tank.
gasoline

is harmful

while it runs.

amount

in the fuel

of gas stabilizer/conditioner

to the gas.
Note:

A fuel stabilizer/conditioner

is most

effective

when mixed with fresh gasoline. To minimize the
chance of varnish deposits in the fuel system, use fuel
stabilizer at all times.

In certain
conditions
during
fueling,
static
electricity
can be released
causing
a spark which
can ignite the gasoline
vapors.
A fire or explosion
from gasoline
can burn you and others and can
damage
property.

Gasoline/Alcohol

blends

Always place gasoline
containers
on the ground
away from your vehicle before filling.

Gasohol
(up to 10 percent ethJ alcohol, 90 percent
unleaded gasoline by volume) is approved for fuel use
by the engine manufacturer.
Other gasoline/alcohol
blends, such as E85, are not approved.

Do not fill gasoline
containers
inside a vehicle
or on a truck or trailer bed because
interior

Gasoline/Ether

carpets
or plastic
truck bed liners may insulate
the container
and slow the loss of any static
charge.

Methyl Tertiary
gasoline blends
by volume) are
manufacturer.
approved.

When practical,
remove
gas-powered
equipment
from the truck or trailer and refuel
the equipment
with its wheels on the ground.

blends

Bu@ Ether (MTBE) and unleaded
(up to a maximum of 15 percent MTBE
approved
for fuel use by the engine
Other gasoline/ether
blends are not

If this is not possible,
equipment
on a truck

then refuel such
or trailer from a portable

Fuel Gauge

container,
nozzle.

from

Use the fuel window below the operator to veri_- the
level of gasoline before filling the tank (Figure 9).

rather

than

a gasoline

dispenser

If a gasoline
dispenser
nozzle must be used,
keep the nozzle in contact
with the rim of the
fuel tank or container
opening
at all times until
fueling
is complete.

Checking the Engine Oil Level
Before you start the engine and use the machine, check
the oil level in the engine crankcase; refer to Chec_ng
the Oil Level in the Engine Maintenance section.

Starting and Stopping the
Engine
Starting the Engine
1. Sit down on the seat and move the motion controls
ouhvard to the park position.

Figure 9
1.

2. Disengage the blades by moving the blade control
switch to Off (Figure 11)

Fuel gauge window

Filling the Fuel Tank
1. Shut the engine off and set the motion controls to
the park position. Raise the seat so the gas tank is
visible while fueling.
2. Clean around the fuel tank cap and remove the cap.
,

Add unleaded regular gasoline until the body of the
tank is full but fuel does not fill the neck of the

G005182

tank (Figure 10). This space in the neck of the tank
allows gasoline to expand. Do not fill the fuel tank
completely full.

Figure 11
1. Control panel

4. Install the fuel tank cap securel> Wipe up any
gasoline that may have spilled.

Blade control switch--Off
position

Pull up on the Choke control before starting a cold
engine (Figure 12).
Note: A warm or hot engine may not require
cho_ng.

G005302

Figure 10
1.
2.

Gas tank body
Gas tank neck

3.
4.

Fill to here, approximately
Gas tank opening

6
2

G005183

2 /
G005184

Figure
1.
2.
3.
4.

,d_.m5
J

Figure
Control panel

2.
3.

Throttle
Fast

5.
6.

Continuous variable
setting
Stow
Choke control

Operating the Blades

Important:

Do not engage
the starter for more
than 10 seconds
at a time. If the engine fails
to start, allow a 60 second
cool-down
period
between
attempts.
Failure
to follow these
can

damage

Run
Start
Choke control

After the engine starts, push down on the Choke
control (Figure 13). If the engine stalls or hesitates,
pull up on the Choke control and let the engine run
for a few seconds• Then push down on the Choke
control• Repeat this as required•

Turn the ignition key to Start to energize the starter•
When the engine starts, release the key (Figure 13).

instructions

5.
6.
7.

Control panel
Ignition key--run position
Ignition key--start position
Off

the starter

The blade control switch, represented by a power
take-off (PTO) symbol, engages and disengages power
to the mower blades• This switch controls power to aW
attachments that draw power from the engine, including
the mower deck and cutting blades•

motor.

Engaging
Important:
parked
occur.
,

the Blades

Do not
in tall grass.

engage
the blades when
Belt or clutch damage
can

Release pressure on the motion control levers and
place the machine in neutral.

2. Move the throttle to the Fast position.
Note: Always engage the blades with the throttle
in the Fast position.
,

Pull up on the blade control switch to move it to
the On position and engage the blades (Figure 14)•

The Safety Interlock System
switches
are disconnected
or
If safety interlock
damaged
the machine
could operate
unexpectedly
causing
personal
injury.

G005185

•

Do not tamper

•

Check

with the interlock

the operation

switches.

of the interlock

daily and replace
any damaged
operating
the machine.

switches

before

Figure 14

Understanding the Safety Interlock
System

2. Blade control switch--On

1. Control panel

position

Disengaging
Push down

the Blades

on the blade control

the Off position

The safety interlock system is designed to prevent the
engine from starting unless:

and disengage

switch to move it to
the blades

(Figure

•

The blades are disengaged.

•

The motion control levers are in the park position.

15).
The safety interlock system also is designed to stop
the engine when the control levers are out of the park
position and you rise from the seat when the blades
are engaged.

Testing the Safety Interlock System
Test the safety interlock system before you use the
machine each time. If the safety system does not
operate as described belov_, have an Authorized
Service
G005182

Dealer

Figure 15
1.

Control panel

Blade control switch--Off
,

Stopping the Engine
1.

Disengage
the blades by moving
svdtch to Off (Figure 11).

Move

the throttle

throttle

(Figure

Turn the igaition

the blade

lever to between

control
,

Fast and half

12).
key to Off (Figure

13) and remove

the ke?=
,

repair

the safety system immediatel3=

While sitting on the seat, with the control levers in
park position, and move the blade control switch
to On. Try starting the engine; the engine should
not crank.
While sitting on the seat, move the blade control
svdtch to Off. Move either motion control lever
to the center, unlocked position. Try starting the
engine; the engine should not crank. Repeat vdth
the other motion control lever.
While sitting on the seat, move the blade control
switch to Off, and lock the motion control levers in
the park position. Start the engine. While the engine
is running, engage the blade control svdtch, and rise
slightly from the seat; the engine should stop.
While sitting on the seat, move the blade control
switch to Off, and lock the motion control levers
in the park position. Start the engine. While the
engine is running, move the motion control levers
to the center, unlocked position, engage the blade
control switch, and rise slightly from the seat; the
engine should stop.

Driving Forward or Backward
The throttle control regulates the engine speed as
measured
in rpm (revolutions
per minute).
Place
the throttle control in the Fast position for best
performance.
position.

Always

operate

in the fu_ throttle

The machine
can spin very rapidly. The operator
may lose control of the machine
and cause personal
injury or damage
to the machine.
•

Use

caution

when

•

Slow the machine
turns.

making
down

turns.
before

making

sharp

Figure 17

To go straight, apply equal pressure to both motion
control levers (Figure 16).
To turn, release pressure on the motion control lever
toward the direction you want to turn (Figure 16).

The farther you move the motion control levers in
either direction, the faster the machine vdll move in
that direction.
1

To stop, pull the motion control levers to neutral.

Backward
,

Move the levers to the center, unlocked position.
To go backward, slowly pull the motion control
levers rearward (Figure 18).

4
G004532

Figure
1.
2.

Park (brake) position
Center unlock position

16
3.
4.

II, I

Forward
Backward

Forward
1. Move the levers to the center, unlocked position.
G008953

2. To go forward, slowly push the motion control
levers forward (Figure 16).

Figure 18

To go straight, apply equal pressure to both motion
control levers (Figure 18).

To turn, release the pressure on the motion control

lever toward the direction you want to turn.

Raise the seat and loosen the adjustment
enough that seat can move (Figure 20).

knob just

To stop, push the motion control levers to neutral.

Stopping the Machine

To stop the machine, move the motion control levers to
neutral and outward to the park position, disengage the
blade control switch, ensure the throttle is in the fast
position, and turn the ignition key to off. Remember
remove the key from the ignition switch.

Children
or bystanders
may be injured
move or attempt
to operate
the mower
unattended.

if they
while it is

G005061

Figure 20
Always remove
the ignition
key and move the
motion
control levers outward
to the park position
when leaving
the machine
unattended,
even if just
for a few minutes.

Adjustment knob

2. Move the seat to the desired position and tighten
the knob.

Adjusting the Height of Cut
Adjusting the Motion Control
Levers

1. Raise the height-of-cut lever to the transport
position, cutting height position 4.5 (also the
4-1/2 inch [115 mm]) (Figure 19).

Adjusting

the Height

The motion control levers can be adjusted higher or
lower for maximum operator comfort.
1. Remove the 2 bolts holding the control lever to the
control arm shaft (Figure 21).
7
8

1.
2.
3.
4.

Secure

Height-of-cut lever
4.5 inch (115 mm),
Transport position
4 inch (102 mm)
3.5 inch (89 mm)

5.
6.

3 inch (76 mm)
2.5 inch (64 mm)

7.
8.

2 inch (51 mm)
1.5 inch (38 mm)

To adjust the height of cut, pull inward and up on
the lever and move it to the desired position.

Positioning the Seat
The seat can move

Move

forward

and backward.

seat where you have the best control
and are most comfortable.

Position

the

of the machine

the control

lever to the next set of holes.

the lever with the 2 bolts

(Figure 21).

Move the bypass levers rearward and then down
to lock them in place as shown in Figure 22 to
disengage the wheel motors. Repeat this on each
side of the machine.

5. Move the motion control levers inward to the
neutral position.
The machine is now able to be pushed t)37hand.

2
G005062

Figure
1.
2.

Control arm shaft
Control lever

Repeat
lever.

the adjustment

21
3.
4.

Slotted, upper hole
Bolt

for the opposite

control

G007086

Figure 22

Adjusting

Right side shown

the Tilt

The motion control levers can be tilted fore or aft for
maximum operator comfort.
1. Loosen the upper bolt holding the control lever to
the control arm shaft.
,

Loosen the lower bolt just enough to pivot the
control lever fore or aft (Figure 21). Tighten both
bolts to secure the control in the new position.
Repeat the adjustment
lever.

for the opposite

Lever position for pushing
the machine

Lever position for
operating the machine

Move the bypass levers upward and push them forward,
to the middle of the horizontal slot (Figure 22) to
engage the wheel motors.

control

Important: Always push the machine by hand.
Never tow the machine because damage may
Occur.

To Push the Machine
1. Park the machine on a level surface and disengage
the blade control switch.

Bypass lever location

To Operate the Machine

Pushing the Machine by Hand

Move the motion control levers outward to park
position, stop the engine, remove the ke5 and wait
for all moving parts to stop before leaving the
operating position.
Locate the bypass levers at the rear of the machine,
on the left and right side of the frame.

Grass Deflector

Mowing Direction

The mower has a hinged grass deflector that disperses
clippings to the side and down toward the turf.

Alternate mowing direction to keep the grass standing
straight. This also helps disperse clippings which
enhances decomposition and fertilization.

Mow at Correct Intervals
Without

the

grass

deflector,

discharge

complete
grass catcher
assembly
place, you and others are exposed
and thrown
debris.
Contact
blade(s)
and thrown
debris
death.

cover,

mounted
to blade

Normally, mow every four days. But remember,
grass grows at different rates at different times. So
to maintain the same cutting height, which is a good
practice, mow more often in early spring. As the grass
growth rate slows in mid summer, mow less frequently.
If you cannot mow for an extended period, first mow
at a high cutting height; then mow again two days later
at a lower height setting.

in
contact

with rotating
mower
will cause injury or

Never remove
the grass deflector
from the
mower because
the grass deflector
routes
material
down toward the turf.
If the
grass deflector
immediately.

is ever damaged,

Never

hands

put your

or feet under

Never try to clear discharge
area
blades unless you move the blade
to Off and rotate the ignition
key
remove the key and pull the wire

replace

Cutting Speed
To improve cut qualit3; use a slower ground speed.

the mower.

Avoid Cutting Too Low

or mower
control
switch
to Off. Also
off the spark

If the cutting width of the mower is wider than the
mower you previously used, raise the cutting height to
ensure that uneven turf is not cut too short.

plug(s).

Long Grass

Operating Tips

If the grass is ever allowed to grow slightly longer than
normal, or if it contains a high degree of moisture, raise
the cutting height higher than usual and cut the grass at
this setting. Then cut the grass again using the lower,
normal setting.

Fast Throttle Setting
For best mowing and maximum air circulation, operate
the engine at the Fast position. Air is required to
thoroughly cut grass clippings, so do not set the
height-of-cut so low as to totally surround the mower
t)37uncut grass. Akvays try to have one side of the
mower free from uncut grass, which allows air to be
drawn into the mower.

When Stopping
If the machine's forward motion must be stopped while
mowing, a clump of grass clippings may drop onto your
lawn. To avoid this, move onto a previously cut area
with the blades engaged.

Cutting a Lawn for the First Time
Keep the Underside
Clean

Cut grass slightly longer than normal to ensure that the
cutting height of the mower does not scalp aW uneven
ground. However, the cutting height used in the past is
generally the best one to use. When cutting grass longer
than six inches tall, you may want to cut the lawn twice
to ensure an acceptable quali_ _of cut.

of the Mower

Clean clippings and dirt from the underside of the
mower after each use. If grass and dirt build up inside
the mower, cutting quality will eventually become
unsatisfactor 7

Cut 1/3 of the Grass Blade

Blade Maintenance

It is best to cut only about 1/3 of the grass blade.
Cutting more than that is not recommended unless
grass is sparse, or it is late fall when grass grows more
slowl>

Maintain a sharp blade throughout the cutting season
because a sharp blade cuts cleanly without tearing or
shredding the grass blades. Tearing and shredding turns
grass brown at the edges, which slows growth and
increases the chance of disease. Check the cutter blades

daily for sharpness, and for
down aW nicks and sharpen
a blade is damaged or worn,
a genuine Toro replacement

any wear or damage. File
the blades as necessar> If
replace it immediately with
blade.

Maintenance
Note:

Determine

the left and right sides of the machine

Recommended

Maintenance

Maintenance Service
Interval

Maintenance

After the first 8 hours

• Change the engine oil.

Before each use or daily

Every 25 hours

from the normal

•
•
•
•
•
•

operating

position.

Schedule(s)

Procedure

Check the safety interlock system.
Check the engine oil level.
Clean the air intake screen.
Check the cutting blades.
Inspect the grass deflector for damage
Clean the mower housing.

• Grease all lubrication points.
• Check tire pressure.
• Check the belts for wear/cracks.

Every 100 hours

•
•
•
•

Every 200 hours

• Replace the paper element. (more often in dusty, dirty conditions)
• Change the oil filter. (more often in dusty, dirty conditions)

Before storage

• Charge the battery and disconnect battery cables.
• Perform all maintenance procedures listed above before storage.
• Paint any chipped surfaces.

Important:

If you leave
you or other

Refer

to your

Service the paper element. (more often in dusty, dirty conditions)
Change the engine oil. (more often in dusty, dirty conditions)
Check the spark plug(s).
Replace the fuel filter.

engine

the key in the ignition

operator's

switch,

manual

someone

for additional

could

accidently

maintenance

start

procedures.

the engine

and

seriously

bystanders.

Remove
the key from the ignition
and disconnect
the wire from the spark plug before
maintenance.
Set the wire aside so that it does not accidentally
contact
the spark plug.

you do any

injure

Premaintenance
Procedures

Lubrication

Raising the Seat

Service

Interval:

Grease
Grease

Type:

Make sure the motion

park position

control

Greasing the Bearings
levers are locked

•

Serial plate

•

Service decal

•

Seat adjustment

•

Fuel filter

Fuses

•

Battery

all

in the

Lift the seat forward

The following components
the seat:

Every 25 hours--Grease
lubrication points.

can be accessed by raising

No. 2 General Purpose Lithium Base

1. Park the machine on a level surface and disengage
the blade control switch.
Move the motion control levers outward to the

park position, stop the engine, remove the key and
wait for all moving parts to stop before leaving the
operating position.

_ob

Clean the grease fittings (Figure 24 and Figure 25)
with a rag. Make sure to scrape any paint off of the
front of the fitting(s).

cables

Accessing the Battery
1. Raise the seat.
2. Remove the TORX :R:'head fasteners (T25) securing
the left cover to the frame as shown in Figure 23.

I
\
\

G005066

Figure
1.

Front caster tire

,----....
/""_

G00506!

Figure 23
1.

Left cover
Torx head fasteners (T25)

Battery

Figure 25
Located on the seat pan underside

3. Lift the plastic cover away from the machine. Retain
all fasteners.

Replace the cover and secure it to the frame using the
fasteners removed previousl):

Read the instructions
before servicing or
performing maintenance.
Check tire pressure every
25 operating hours.

Grease every 25 operating
hours.

Engine

Connect a grease gun to each fitting (Figure 24 and
Figure 25). Pump grease into the fittings until grease
begins to ooze out of the bearings.

Maintenance

Servicing the Air Cleaner

5. Wipe up any excess grease.

Note: Service the air cleaner more frequently (every
few hours) if operating conditions are extremely dusty
or sand>

Removing the Element
1. Park the machine on a level surface and disengage
the blade control (PTO).
2. Move the motion control levers to the brake position,
stop the engine, remove the ke5 and wait for all
moving parts to stop before leaving the operating
position.
3. Clean around the air cleaner cover to prevent dirt
from getting into the engine and causing damage.
Lift the cover and remove the hose damp securing
the air cleaner assembly to the engine (Figure 26).
4. Loosen the hose clamp and remove the paper
element (Figure 26).

G013761

Figure 26
1.

Cover

Paper element

3. Hose clamp

Cleaning the Element
Service

Interval:

Every

100 hours--Service

element. (more
conditions)

the paper

often in dust3; dirty

Every 200 hours/Yearly
(whichever
comes first)--Replace
the paper
element. (more often in dust3; dirty
conditions)

Lightly tap the element
dust and dirt.

Inspect
damage

the element
to the seal.

Important:

on a flat surface

to remove

for tears, an oily film, and

Never

clean

the paper

element

with

pressurized
air or liquids,
such as solvent,
gas,
or kerosene.
Replace
the paper element
if it is
damaged
or cannot be cleaned
thoroughly.

Make sure the engine is stopped, level, and is cool so
the oil has had time to drain into the sump.
To keep dirt, grass clippings, etc., out of the engine,
clean the area around the oil fill cap/dipstick before
removing it.
Stop the engine, remove the key and wait for all
moving parts to stop before leaving the operating
position (Figure 28).

Servicing the Engine Oil
Oil Type:
or SL)

Detergent

oil (API service SF, SG, Ski, SJ,
G012157

Crankcase Capacity: 1.9 qt (1.8 1), [when oil filter is
removed: 2.2 qt (2.1 1)]
Viscosity:

See the table belo\v
SAE Viscosity

Grades
_]

/ff

/ /

4
,,

°F
°C

-20

-30

-20

STARTING

I ,

-10

TEMPERATURE

RANGE

i1,

,_,

I11

60
10

ANTICIPATED

80
20

BEFORE

100
30

OIL

CHANGE

G010686

Figure 27

6
Note: Using multi grade oils (5W-20, 10W-30, and 10W
-40) will increase oil consumption. Check oil level more
frequently when using them.

Checking

the Engine Oil Level
//,

Service

Interval:

Before each use or daily
y_
i!

Note: Check the oil when the engine is cold.

iS
Contact
injury.

with hot surfaces

Keep

hands,

parts

away

feet,

face,

clothing
and

9 I

10
J

may cause personal
/-"

the muffler

'i>/

other

and

other body

G008792

Figure 28

hot surfaces.

Important:
Do not overfill the crankcase
with oil
because
damage
to the engine may result.
Do not
run engine with oil below
engine
may be damaged.
1.

the low mark

because

the

Changing

the Engine Oil

Service Interval:

Park the machine on a level surface, disengage the
blade control switch, stop the engine, engage paring
brake, and remove the ke>

After the first 8 hours--Change
engine oil.

the

Every 100 hours--Change
oil. (more often in dusb.
conditions)
Note:
1.

Dispose

of the used oil at a recycling

Slowly pour approximately 80% of the specified oil
into the filler tube and slowly add the additional oil
to bring it to the Full mark (Figure 30).

the engine
dirty

center.

Start the engine and let it run five minutes.
warms the oil so it drains better.

This

Park the machine so that the drain side is slightly
lower than the opposite side to assure the oil drains
completel>
Disengage the PTO, move the motion control levers
to the neutral locked position and set the parking
brake.
Stop the engine, remove the ke), and wait for all
moving parts to stop before leaving the operating
position (Figure 29).

=L->','_2_ a
G012157

G008796

Figure 30

Changing
Service

the Engine Oil Filter

Interval:

Every 200 hours--Change
the oil
filter• (more often in dust?, dirty
conditions)

Note: Change the engine oil filter more frequently
when operating conditions are extremely dust T or sand?_

S
J

1. Drain the oil from the engine; refer to Changing the
Engine Oil.
2. Change the engine oil filter (Figure 31).

G01215_

Figure 29

Removing

the Spark Plug

1. Disengage the PTO, move the motion control levers
to the neutral locked position and set the paring
brake.
G012157
,

Stop the engine, remove the ke), and wait for all
moving parts to stop before leaving the operating
position.

6....

G008791

Figure 32

Note: Due to the deep recess around the spark
plug, blowing out the cavity with compressed air
is usually the most effective method for cleaning.
The spark plug is most accessible when the blower
housing is removed for cleaning.
G008748

Figure 31

Checking the Spark Plug
Important:

Note: Ensure the oil filter gasket touches the engine
and then an extra 3/4 turn is completed.
,

replace
coating,

Fill the crankcase with the proper type of new oil;
refer to Changing the Oil.

clean

the spark plug(s)
worn electrodes,

the spark

plug(s).

Always

when it has: a black
an oily film, or cracks.

If you see light brown or gray on the insulator, the
engine is operating properl3: A black coating on the
insulator usually means the air cleaner is dirt>

Servicing the Spark Plug
Service Interval: Every 100 hours--Check
plug(s).

Never

Set the gap to 0.030 inches

(0.76 ram).

the spark

Make sure the air gap between the center and side
electrodes is correct before installing the spark plug.
Use a spark plug wrench for removing and installing
the spark plug(s) and a gapping tool/feeler gauge to
check and adjust the air gap. Install a new spark plug(s)
if necessar>

G008794

Figure 33

Type: NGK BPR4ES (or equivalent)
Air Gap: 0.030 inch (0.76 ram)

Installing
Tighten

Fuel System
Maintenance

the Spark Plug

the spark plug(s)

to 16 ff-lb (22 N-m).

In certain
conditions,
gasoline
is extremely
flammable
and highly explosive.
A fire or explosion
from gasoline
can burn you and others
and can
damage
property.

•

Perform any fuel related maintenance
when the
engine is cold. Do this outdoors in an open area.
Wipe up any gasoline that spills.

•

Never smoke when draining
gasoline,
and
away from an open flame or where a spark
ignite the gasoline
fumes.

16 ft-lb

stay
may

G010687

Replacing the Fuel Filter

Figure 34

Service

Stop the engine, remove the ke), and wait for al1
moving parts to stop before leaving the operating
position.

Move the motion control levers outward to the
park position, stop the engine, remove the key and
wait for al1moving parts to stop before leaving the
operating position.
Raise the seat and locate
the fuel tank below The
t)etween

Remove the air intake screen, air cleaner cover, and
fan housing.
debris

the fuel

Park the machine on a level surface and disengage
the blade control svdtch.

Disengage the blade control svdtch and move the
control levers to the neutral locked position and
apply the parking brake.

Clean

100 hours--Replace

lille.

Clean the air intake screen from grass and debris before
each use.

Every
filter•

Never install a dirt3/filter if it is removed from the fuel

Cleaning the Cooling System

Interval:

and grass from the parts•

Install the air intake screen, air cleaner cover, and
fan housing.

the fuel line coming from
fuel filter is in the fuel line

the tank and engine.

Electrical System
Maintenance

CALIFORNIA
Proposition
65 Warning
Battery
accessories
chemicals

posts,
contain
known

terminals,
and related
lead and lead compounds,
to the State of California

to cause cancer
and reproductive
Wash hands
after handling.

G005071

harm.

2
Figure
1.
2.
3.

Fuel line from tank
Hose clamp
Filter

Charging the Battery

35
4.
5.
6.

Fuel line to engine
Flow direction arrow
Fuel tank

Squeeze the ends of the hose clamps together
slide them away from the filter (Figure 35).
Remove

Removing

and

the Battery

Battery
terminals
or metal tools could short against
metal machine
components
causing
sparks.
Sparks
can cause the battery
gasses to explode,
resulting
in personal
injury.

the filter from the fuel lines.

6. Install a new filter vdth the flow direction arrow
coming from the fuel tank and pointing to the
engine. Move the hose clamps close to the filter
(Figure 35) to secure it in place•

•

When removing
allow the battery
parts

•

of the machine.

Do not

allow

the battery
machine.
,

or installing
the battery,
do not
terminals
to touch any metal

metal

terminals

tools
and

to short
metal

between
parts

of the

Park the machine on a level surface and disengage
the blade control svdtch.
Move the motion control levers outward to the
park position, stop the engine, remove the key and
wait for aH moving parts to stop before leaving the
operating position.

Remove the left side console to access the battery:
Refer the Accessing the Battery procedure in the
Premaintenance Procedures for instructions.
Disconnect the negative (black) ground cable from
the battery post (Figure 36)• Retain all fasteners.

4
2

Incorrect
battery
cable routing
could damage
the machine
and cables causing
sparks.
Sparks
can cause the battery
gasses
to explode,
resulting
in personal
injury.
•

Always
battery
positive

•

Always connect
the positive
(red) battery
cable before connecting
the negative
(black)
cable.

3
1

disconnect
the negative
(black)
cable before disconnecting
the
(red) cable.
G000538

Figure 37
1.
2.

5. Slide the rubber cover up the positive (red) cable.
Disconnect the positive (red) cable from the battery
post (Figure 36). Retain all fasteners.

3.
4.

Red (+) charger lead
Black (-) charger lead

Note: Do not run the machine with the battery
disconnected, electrical damage may occur.

6. Remove the battery hold-down (Figure 36) and lift
the battery from the battery tray.

Positive battery post
Negative battery post

Installing

the Battery

1. Position the battery in the tray with the terminal
posts toward the operating position (Figure 36).
2. Install the positive (red) battery cable to the positive
(+) battery terminal using the fasteners removed
previously.
3. Install the negative battery cable to the negative
(-) battery terminal using the fasteners removed
previousl)_

4. Slide the red terminal boot onto the positive (red)
battery post.
5. Secure the battery with the hold-down
6.
G005072

Figure
1.
2.
3.
4.

Battery
Positive battery post
Bolt, washer, and nut
Terminal boot

Charging
Service

36
5.
6.
7.

Negative battery post
Wing nut, washer, and bolt
Battery hold-down

Install the left side console. Refer to the Accessing
the Battery procedure in Premaintenance
Procedures
for instructions.

Servicing the Fuses
The electrical system is protected by fuses. It requires
no maintenance; however, if a fuse blows, check the
component/circuit
for a malfunction or short.

the Battery

Interval:

(Figure 36).

Fuse:

Before storage--Charge
the battery
and disconnect battery cables.

1. Remove the battery from the chassis; refer to
Removing the Batter>

Main FI-30 amp, blade-type

Charge Circuit F2-25 amp, blade-type

1. Remove the four screws securing the control panel
to the machine. Retain all fasteners

2. Charge the battery for a minimum of I hour at 6 to
10 amps. Do not overcharge the batter>

3. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the
charger leads from the battery posts (Figure 37).

Lift the control pane up to access the main wiring
harness and fuse block (Figure 38).
To replace a fuse, pull out on the fuse to remove it
(Figure 38).

Drive System
Maintenance
Checking the Tire Pressure
Service Interval:

Main-30 amp

Tire Pressures

2. Charge circuit-25 amp

Model
,

tire pressure.

Maintain the air pressure in the front and rear tires as
specified. Uneven tire pressure can cause uneven cut.
Check the pressure at the wflve stem (Figure 39). Check
the tires when they are cold to get the most accurate
pressure reading.

Figure 38
1.

Every 25 hours--Check

Return the control panel to its original position. Use
the four screws removed previously to secure the
panel to the machine.

Rear Tire

Front Tire (caster
wheels)

74365
74366

50 psi (344 kPa)
13 psi (90 kPa)

74376

45 psi (310 kPa)

G000554

Figure 39
1.

Valve stem

Mower

Maintenance

Servicing the Cutting Blades
4

Maintain sharp blades throughout the cutting season
because sharp blades cut cleanly without tearing or
shredding the grass blades. Tearing and shredding turns
grass brown at the edges, which slows growth and
increases the chance of disease.

G006530

Figure
1.
2.

Check the cutter blades daily for sharpness, and for any
wear or damage. File down any nicks and sharpen the
blades as necessar 7 If a blade is damaged or worn,
replace it immediately vdth a genuine Toro replacement
blade. For convenient sharpening and replacement, you
may want to keep extra blades on hand.

Cutting edge
Curved area

40
3.
4.

Wear/slot forming
Damage

Checking for Bent Blades
Note: The machine must be on a level surface for the
following procedure.
,

A worn or damaged
blade can break,
and a piece
of the blade could be thrown
into the operator's
or bystander's
area, resulting
in serious
personal
injury or death.

•

Inspect the blade periodically
damage.

•

Replace

a worn

or damaged

for wear or

Raise the mower deck to the highest height-of-cut
position; also considered the 'transport' position.
While wearing thicMy padded gloves or other
adequate hand protection slowly rotate blade to
be measure into a position that allows effective
measurement of the distance between the cutting
edge and the level surface the machine is on.

blade.

Before Inspecting or Servicing the
Blades
Park the machine on a level surface, disengage the blade
control svdtch, and move the motion control levers
outward to the park position. Stop the engine and
remove the ke>
Figure 41

Inspecting
Service

Interval:

the Blades
Before each use or daily--Check
cutting blades.

1.
2.

the

Inspect the cutting edges (Figure 40). If the edges
are not sharp or have nicks, remove and sharpen the
blades; refer to Sharpening the Blades.
Inspect the blades, especially the curved area
(Figure 40). If you notice any damage, wear, or
a slot forming in this area (item 3 in Figure 40),
immediately install a new blade.

Deck
Spindle housing

3. Blade

Measure from the tip of the blade to the flat surface
here.

G009680

Figure

Figure
1.
2.
3.

1.
2.
3.

Opposing blade edge, in position for measuring
Level surface
Second measured distance between blade and surface (B)

Blade, in position for measuring
Level surface
Measured distance between blade and surface (A)

A blade that is bent or damaged
apart and could seriously
injure
bystanders.

Rotate the same blade 180 degrees so that the
opposing cutting edge is now in the same position.

Figure

could break
or kill you or

•

Always replace
a new blade.

•

Never file or create sharp notches
edges or surfaces of blade.

If the difference between A and B is greater
than 1/8 inch (3ram) replace the blade with a
new blade. Refer to Removing the Blades and
Installing the Blades.

G009681

1.
2.
3.

Blade, side previously measured
Measurement position used previously
Opposing side of blade being moved into measurement
position

bent or damaged

blade with
in the

Note: If a bent blade is replaced with a new one
and the dimension obtained continues to exceed
1/8 inch (3ram), the blade spindle could be bent.
Contact an Authorized Toro Dealer for service.
B,

Measure from the tip of the blade to the fiat surface
here. The variance should be no more than 1/8 inch
(3ram).

If the variance is within constraints,
next blade..

Repeat this procedure

Removing

move to the

on each blade.

the Blades

The blades must be replaced if a solid object is hit,
if the blade is out of balance, or the blade is bent.
To ensure optimum performance and continued
safeU- conformance of the machine, use genuine Toro
replacement blades. Replacement blades made by other
manufacturers may result in non-conformance
with
safeUTstandards.
Hold the blade end using a rag or thickly-padded glove.
Remove the blade bolt, curved washer, blade stiffener,
and blade from the spindle shaft (Figure 45).

Leveling the Mower Deck
Check to ensure the mower deck is level any time you
install the mower or when you see an uneven cut on
your lawn.
5

The mower deck must be checked for bent blades

prior to leveling; any bent blades must be removed
and replaced. Refer to the Checking for Bent Blades
procedure before continuing.

G000551

Figure 45
1.
2.
3.

Sail area of blade
Blade
Curved washer

Sharpening

4.
5.

The mower deck must be leveled side-to-side first then
the front to rear slope can be adjusted.

Blade bolt
Blade stiffener

Requirements:

the Blades

1. Use a file to sharpen the cutting edge at both ends
of the blade (Figure 46). Maintain the original angle.
The blade retains its balance if the same amount of
material is removed from both cutting edges.

•

The machine must be on a level surface.

•

All four tire must be properly inflated. Refer to
Checking the Tire Pressure in the Drive System
Maintenance section.

Side-to-Side

Leveling

1. Park the machine on a level surface and disengage
the blade control svdtch.
,

G000552

Figure 46
1. Sharpen at original angle
,

Move the motion control levers outward to the
park position, stop the engine, remove the key and
wait for all moving parts to stop before leaving the
operating position.
Set the height-of-cut

lever to middle position.

4. Carefully rotate the blades so that they are all side to
side (Figure 48 and Figure 49).

Check the balance of the blade by putting it on a
blade balancer (Figure 47). If the blade stays in a
horizontal position, the blade is balanced and can be
used. If the blade is not balanced, file some metal off
the end of the sail area only (Figure 46). Repeat this
procedure until the blade is balanced.

G009682

2
G000553

Figure 47
1.

Blade

Installing

Balancer

the Blades

Figure 48
Mower Decks with 2 Blades

1. Install the blade onto the spindle shaft (Figure 45).

Important: The curved

part

of the blade

be pointing
upward
toward the
mower to ensure proper
cutting.

inside

1.
2.

must

of the

Install the blade stiffener, the curved washer (cupped
side toward the blade) and the blade bolt (Figure 45).

Torque

the blade bolt to 35-65 ft-lb (47-88 N-m).

Blades side to side
Sail area of blade

3.
4.

Outside cutting edges
Measure from the tip of the
blade to the flat surface
here

G005278

6
Figure 49
Mower Decks with 3 Blades
1.
2.

Blades side to side
Sail area of blade

Outside cutting edges
Measure from the tip of the
blade to the flat surface
here

2
5
G005074

Measure between the outside cutting edges and
the flat surface (Figure 48 and Figure 49). If both
measurements
are not within 3/16 inch (5 ram), an
adjustment

3.
4.

is required;

continue

Figure

with this procedure.

1.
2.
3.

Move to the left side of the machine. Loosen, but
do not remove, the rear loc_ng nut on the hanger

Hanger bracket
Rear locking nut
Side locking nut

bracket
codes.

Recycle pursuant to local

Important:
gasoline

Do not store

stabilizer/conditioned

over 30 days.

11. Remove

the spark plug(s)

and check its condition;

refer to Servicing the Spark Plug in the Engine
Maintenance
section. With the spark plug(s)
removed from the engine, pour two tablespoons
of
engine oil into the spark plug hole. Use the starter
to crank the engine and distribute the oil inside the
cylinder. Install the spark plug(s). Do not install the
wire on the spark plug(s).
12. Clean

any dirt and chaff from the top of the mower.

13. Scrape any heavy buildup of grass and dirt from the
underside of the mower, then wash the mower with
a garden

hose.

14. Check the condition of the drive and mower belts.
15. Check and tighten all bolts, nuts, and screws. Repair
or replace any part that is worn or damaged.
16. Paint all scratched or bare metal surfaces. Paint is
available from your Authorized

Service Dealer.

17. Store the machine in a clean, dry garage or storage
area. Remove the key from the ignition switch and
keep it in a memorable place. Cover the machine to
protect it and keep it dean.

Troubleshooting
Problem
The engine overheats.

Possible

Cause

Action

1. The engine load is excessive.

1. Reduce ground speed.

2. The oil level in the crankcase is low.

2. Add oil to the crankcase.
3. Remove the obstruction from the
cooling fins and air passages.

3. The cooling fins and air passages
under the engine blower housing are
plugged.

The starter does not crank

Corrective

4. The air cleaner is dirty.

4. Clean or replace the air cleaner
element.

5. Dirt, water, or stale fuel is in fuel
system.

5. Contact an Authorized Service Dealer

1. The blade control switch is engaged.

2. The
park
3. The
4. The

2. Move the motion control levers outward
to the park position.
3. Sit on the seat.
4. Charge the battery.

motion control levers are not in the
position.

operator is not seated.
battery is dead.
5. The electrical connections are corroded
or loose.
6. A fuse is blown.

Move the blade control switch to
Disengaged.

7. A relay or switch is damaged.

5. Check the electrical connections for
good contact.
6. Replace the fuse.
7. Contact an Authorized Service Dealer.

The engine will not start, starts hard, or

1. The fuel tank is empty.

1. Fill the fuel tank.

fails to keep running.

2. The choke is not on.

2. Move the choke lever to On.
3. Clean or replace the air cleaner
element.
4. Install the wire(s) on the spark plug.

3. The air cleaner is dirty.
4. The spark plug wire(s) is loose or
disconnected.
5. The spark plug(s) is pitted, fouled, or
the gap is incorrect.
6. There is dirt in fuel filter.
7. Dirt, water, or stale fuel is in fuel
system.
8. There is incorrect fuel in the fuel tank.

The engine loses power.

9. The oil level in the crankcase is low.

8. Drain the tank and replace the fuel with
the proper type.
9. Add oil to the crankcase.

1. The engine load is excessive.

1. Reduce ground speed.

2. The air cleaner is dirty.
3. The oil level in the crankcase is low.
4. The cooling fins and air passages
under the engine blower housing are
plugged.

2. Clean the air cleaner element.

5. The spark plug(s) is pitted, fouled, or
the gap is incorrect.

5. Install a new, correctly gapped spark
plug(s).

6. The vent in the fuel cap is closed.
7. There is dirt in the fuel filter.

6. Open the vent in the fuel cap.
7. Replace the fuel filter.
8. Contact an Authorized Service Dealer.

8. Dirt, water, or stale fuel is in the fuel
system.
9. There is incorrect fuel in the fuel tank.

The machine does not drive.

5. Install a new, correctly gapped spark
plug(s).
6. Replace the fuel filter.
7. Contact an Authorized Service Dealer.

3. Add oil to the crankcase.
4. Remove the obstruction from the
cooling fins and air passages.

Drain the tank and replace the fuel with
the proper type.

1. The bypass valves are open

1. Close the tow valves.

2. The traction belts are worn, loose, or
broken.

2. Contact an Authorized Service Dealer.

3. The traction belts are off of the pulleys.
4. The transmission has failed.

3. Contact an Authorized Service Dealer.

4. Contact an Authorized Service Dealer.

Problem
There is abnormal vibration.

Uneven cutting height.

Possible

Cause

Action

1. The engine mounting bolts are loose.

1. Tighten the engine mounting bolts.

2. The engine pulley, idler pulley, or blade
pulley is loose.
3. The engine pulley is damaged.

2. Tighten the appropriate pulley.

4. The cutting blade(s) is/are bent or
unbalanced.

4. Install a new cutting blade(s).

5. A blade mounting bolt is loose.
6. A blade spindle is bent.

5. Tighten the blade mounting bolt.
6. Contact an Authorized Service Dealer.

1. The blade(s) is not sharp.

1. Sharpen the blade(s).

2. A cutting blade(s)is/are bent.
3. The mower is not level.

2. Install a new cutting blade(s).
3. Level the mower from side-to-side and
front-to-rear.

4. An anti-scalp wheel is not set correctly.

4. Adjust the anti-scalp wheel height.
5. Clean the underside of the mower.

5. The underside of the mower is dirty.
6. The tire pressure is incorrect.
7. A blade spindle is bent.
The blades do not rotate.

Corrective

3. Contact an Authorized Service Dealer.

6. Adjust the tire pressure.
7. Contact an Authorized Service Dealer.
Install a new drive belt.

1. The drive belt is worn, loose or broken.

2. The drive belt is off of the pulley.

2. Install the drive belt and check the
adjusting shafts and belt guides for the
correct position.
3.
Install a new mower belt.

3. The mower belt is worn, loose, or
broken.

Schematics

aalnan

ILl

,,-t

i°

>100183srl.-I
rn

(/1
z

°_:__

-_0_...._o

J_L

e,,-

_vn,

€._

Z
G009744

Electrical Diagram (Rev. A)

Notes:

The
A Three-Year

Toro Total

Coverage

Limited Warranty

Conditions and Products Covered under The Toro Total
Coverage Guarantee
The Toro® Company and its affiliate, Toro Warranty Company, pursuant to
an agreement between them, jointly promise to repair any Toro Product
used for residential purposes*, if defective in materials or workmanship
or if it stops functioning due to the failure of a component for the period
listed below.
This Warranty applies to all TimeCutter Z Mowers and their accessories.
This warranty covers the cost of parts and labor, but you must pay
transportation costs.

Warranty

TimeCutter Z Mowers
Attachments (for above units)
Batteries

3 years
3 years
1 year

Operational

•

Repairs or attempted repairs by anyone other than an Authorized
Toro Service Dealer

Gas-powered Toro Products used at more than one location, or used for
institutional or rental use, are warranted for 30 days against defects in
materials or workmanship, 90 days on engines. Components failing due to
normal wear are not covered by this warranty.

misuse, neglect, or accidents

Instructions for Obtaining Warranty

Contact any Authorized Toro Service Dealer to arrange service at their
dealership. To locate a dealer convenient to you, refer to the Yellow
Pages of your telephone directory (look under "Lawn Mowers") or
access our web site at www.Toro.com. You may also call the numbers
listed in item #3 to use the 24-hour Toro Dealer Iocator system.

Bring the product and your proof of purchase (sales receipt) to the
Service Dealer. The dealer will diagnose the problem and determine
if it is covered under warranty.

If for any reason you are dissatisfied with the Service Dealer's
analysis or with the assistance provided, contact us at:
Customer Care Department,
Toro Warranty Company

You must maintain your Toro Product by following the maintenance
procedures described in the Operator's Manual. Such routine
maintenance, whether performed by a dealer or by you, is at your expense.

Items and Conditions

Not Covered

There is no other express warranty except for special emission system
coverage and engine warranty coverage on some products. This express
warranty does not cover the following:
•

Cost of regular maintenance service or parts, such as filters, fuel,
lubricants, oil changes, spark plugs, air filters, blade sharpening/worn
blade on mowers, cable!linkage adjustments, or brake and clutch
adjustments

•

Any product or part which has been altered or misused and requires
replacement or repair due to accidents or lack of proper maintenance

•

Repairs necessary due to improper battery care, failure to use fresh
fuel (less than one month old), or failure to properly prepare the unit
prior to any period of non-use over one month

•

Pickup and delivery charges

Consumer Division

8111 Lyndale Avenue South
Bloomington,

Owner Responsibilities

Service

If you think that your Toro Product contains a defect in materials or
workmanship, follow this procedure:

Period

Limited Warranty for Commercial Use

Use)

•

The following time periods apply from the date of purchase:
Products

TimeCutter
Z Mowers

Guarantee

(Limited Warranty for Commercial

MN 55420-1196

Toll free at 866-216-6029

(U.S. customers

Toll free at 866-216-6030

(Canadian customers)

General Conditions
All repairs covered by these warranties must be performed by an
Authorized Toro Service Dealer using Toro approved replacement parts.
Repair by an Authorized Toro Service Dealer is your sole remedy under
this warranty.
Neither The Toro® Company nor Toro Warranty Company is liable for
indirect, incidental, or consequential
damages in connection
with the
use of the Toro Products covered by these warranties,
including any
cost or expense of providing substitute
equipment or service during
reasonable periods of malfunction
or non-use pending completion
of
repairs under these warranties.
Some states do not allow exclusions of incidental or consequential
damages, so the above exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.

Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location, or institutional or rental use, is considered
commercial use, and the commercial use warranty would apply.

374-0257

Rev A

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