Toshiba 6F3B0253 Users Manual
2014-12-13
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6F3B0253 UM-TS01∗∗∗-E031 PROGRAMMABLE CONTROLLER PROSEC T1- 16S USER’S MANUAL − Basic Hardware and Function − TOSHIBA CORPORATION 6F3B0253 Important Information Misuse of this equipment can result in property damage or human injury. Because controlled system applications vary widely, you should satisfy yourself as to the acceptability of this equipment for your intended purpose. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment. No patent liability is assumed by Toshiba Corporation with respect to use of information, illustrations, circuits, equipment or examples of application in this publication. Toshiba Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligation shall be incurred other than as noted in this publication. This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means electrical, mechanical, photocopying, recording, or otherwise without obtaining prior written permission from Toshiba Corporation. © TOSHIBA Corporation 2001. All rights reserved IBM is a registered trademark of International Business Machines Corporation. MS-DOS and Windows are registered trademarks of Microsoft Corporation. Publication number: UM-TS01∗∗∗-E031 1st edition April 2001, 2nd edition November 2001 6F3B0253 CE Marking The Programmable Controller PROSEC T1-16S (hereafter called T1-16S) complies with the requirements of the EMC Directive 89/336/EEC and Low Voltage Directive 72/23/EEC under the condition of use according to the instructions described in this manual. The contents of the conformity are shown below. Application of Council Directive EMC : LVD : Manufacture’s Name : Address : 89/336/EEC (as amended by 91/263/EEC and 92/31/EEC) 72/23/EEC (as amended by 93/68/EEC) Toshiba Corporation, Fuchu Operations-Social Infrastructure Systems 1, Toshiba-Cho Fuchu-shi TOKYO 183-8511 Japan declares, that the product Product Name : Programmable Controller , T1-16S Model Number : TDR116S6S, TDR116S6C TDR116S3S, TDR116S3C conforms to the following Product Specifications: EMC Radiated Interference Mains Interference Radiated Susceptibility Conducted RFI Susceptibility Electrostatic Discharge Electrical Fast Transient : : : : : : EN 55011 Group 1 Class A EN 55011 Group 1 Class A ENV50140 ENV50141, IEC100-4-6. IEC1000-4-2 IEC1000-4-4 LVD : EN61131-2:1995 3.10 4. Dielectric Properties Mechanical Requirements Supplementary information : (1) Included Handy Programmer THP911A*S. (2) Included each type of associated input/output unit in a typical configuration. (3) Product must be installed in accordance with manufacturers instructions Basic Hardware and Function 1 6F3B0253 UL/c-UL Listing The Programmable Controller PROSEC T1-16S (hereafter called T1-16S) is UL/c-UL listed as shown below. UL and c-UL Listing File Number : Product Name : Product Covered : E95637 Programmable Controller , T1-16S Main Unit TDR116S6S, TDR116S6C, TDR116S3S, TDR116S3C I/O module TDI116M*S, TDD116M*S, TDO116M*S, TAD121M*S, TAD131M*S, TDA121M*S, TDA131M*S, TFR112M*S Peripherals TRM102**S, TCU111**S, THP911A*S UL and c-UL Listing For Use in Hazardous Locations File Number : Product Name : Product Covered : Locations Class : Important Notice : 2 T1-16S User’s Manual E184034 Programmable Controller , T1-16S Main Unit TDR116S6S, TDR116S6C Class I, Division 2, Groups A, B, C, D 1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS LOCATIONS ONLY. 2. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. 3. WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. 6F3B0253 Safety Precautions This manual is prepared for users of Toshiba’s Programmable Controller T1-16S. Read this manual thoroughly before using the T1-16S. Also, keep this manual and related manuals so that you can read them anytime while the T1-16S is in operation. General Information 1. The T1-16S has been designed and manufactured for use in an industrial environment. However, the T1-16S is not intended to be used for systems which may endanger human life. Consult Toshiba if you intend to use the T1-16S for a special application, such as transportation machines, medical apparatus, aviation and space systems, nuclear controls, submarine systems, etc. 2. The T1-16S has been manufactured under strict quality control. However, to keep safety of overall automated system, fail-safe systems should be considered outside the T1-16S. 3. In installation, wiring, operation and maintenance of the T1-16S, it is assumed that the users have general knowledge of industrial electric control systems. If this product is handled or operated improperly, electrical shock, fire or damage to this product could result. 4. This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment. Contact Toshiba if you have any questions about this manual. 5. Sample programs and circuits described in this manual are provided for explaining the operations and applications of the T1-16S. You should test completely if you use them as a part of your application system. Hazard Classifications In this manual, the following two hazard classifications are used to explain the safety precautions. ! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all the safety precautions described on this manual. Basic Hardware and Function 3 6F3B0253 Safety Precautions Installation: ! CAUTION 1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T116S and related equipment in the environment described in this manual. 2. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T1-16S and related equipment in accordance with the instructions described in this manual. 3. Turn off power before installing or removing any units, modules, racks, terminal blocks or battery. Failure to do so can cause electrical shock or damage to the T116S and related equipment. 4. Entering wire scraps or other foreign debris into to the T1-16S and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T1-16S and related equipment during installation and wiring. 5. Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauthorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for repairing. Wiring: ! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock. 2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed. 3. Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T1-16S to the system ground. 4. Applying excess power voltage to the T1-16S can cause explosion or fire. Apply power of the specified ratings described in the manual. 5. Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on wiring and grounding. 4 T1-16S User’s Manual 6F3B0253 Safety Precautions Operation: ! WARNING 1. Configure emergency stop and safety interlocking circuits outside the T1-16S. Otherwise, malfunction of the T1-16S can cause injury or serious accidents. ! CAUTION 2. Operate the T1-16S and the related modules with closing the terminal covers. Keep hands away from terminals while power on, to avoid the risk of electrical shock. 3. When you attempt to perform force outputs, RUN/HALT controls, etc. during operation, carefully check for safety. 4. Turn on power to the T1-16S before turning on power to the loads. Failure to do so may cause unexpected behavior of the loads. 5. Do not use any modules of the T1-16S for the purpose other than specified. This can cause electrical shock or injury. 6. Do not modify the T1-16S and related equipment in hardware nor software. This can cause fire, electrical shock or injury. 7. Configure the external circuit so that the external 24 Vdc power required for transistor output circuits and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T1-16S. 8. Install fuses appropriate to the load current in the external circuits for the outputs. Failure to do so can cause fire in case of load over-current. 9. Check for proper connections on wires, connectors and modules. Insufficient contact can cause malfunction or damage to the T1-16S and related equipment. Basic Hardware and Function 5 6F3B0253 Safety Precautions Maintenance: ! CAUTION 1. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment. 2. When you remove both input and output terminal blocks with wires for maintenance purpose, pay attention to prevent inserting them upside down. 3. Touch a grounded metal part to discharge the static electricity on your body before touching the equipment. 4. Otherwise, charged static electricity on your body can cause malfunction or failure. 5. Do not disassemble the T1-16S because there are hazardous voltage parts inside. 6. Perform daily checks, periodical checks and cleaning to maintain the system in normal condition and to prevent unnecessary troubles. 7. Check by referring “Troubleshooting” section of this manual when operating improperly. Contact Toshiba for repairing if the T1-16S or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing. 8. The contact reliability of the output relays will reduce if the switching exceeds the specified life. Replace the unit or module if exceeded. 9. The battery used in T1-16S may present a risk of fire of chemical burn if mistreated. Do not recharge, disassemble, heat above 100ºC (212ºF), or incinerate. 10.Replace battery with CR2032 only. Use of another battery may present a risk of fire or explosion. 11.Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire. 6 T1-16S User’s Manual 6F3B0253 Safety Precautions Safety Label The safety label as shown on the right is attached to the power terminal of the T1-16S. Remove the mount paper before wiring. Peel off the label from the mount paper and stick it near the power terminals where it can be readily seen. ! CAUTION Do not touch terminals while power on. Hazardous voltage can shock, burn or cause death. Do not touch terminals while power on. Read related manual thoroughly for safety. Stick this seal on unit or near unit. Take off this sheet before wiring. Contact Toshiba if the label is damaged. Basic Hardware and Function 7 6F3B0253 About This Manual About This Manual This manual has been prepared for first-time users of Toshiba’s Programmable Controller T1-16S to enable a full understanding of the configuration of the equipment, and to enable the user to obtain the maximum benefits of the equipment. This manual introduces the T1-16S, and explains the system configuration, specifications, installation and wiring for T1-16S’s basic hardware. This manual provides the information for designing T1-16S user program, such as the internal operation, memory configuration, I/O allocation and programming instructions. Information for maintenance and troubleshooting are also provided in this manual. The T1-16S’s computer link function and T1-16S’s multi-purpose communication functions are covered by the separate manual. Read the T1-16S User’s Manual Communication Function - for details. Inside This Manual This manual consists of 10 main sections and an appendix. Section 1 outlines the T1-16S configuration. To fully understand the T1-16S, it is important to read this section carefully. Sections 2, to 4 describe the hardware used in designing external circuits and panels. Sections 5 to 7 are mainly concerned with software. Section 8 explains the T1-16S’s special I/O functions. Sections 9 and 10 describe the maintenance procedure for the T1-16S, to ensure safe operation and long service life. Related Manuals The following related manuals are available for T1-16S. Besides this manual, read the following manuals for your better understanding. T1-16S User’s Manual - Basic Hardware and Function - (this manual) - I/O Modules - Communication Function T-Series Handy Programmer (HP911) Operation Manual T-Series Program Development System (T-PDS) User’s Manual 8 T1-16S User’s Manual UM-TS01∗∗∗-E031 UM-TS01∗∗∗-E034 UM-TS01∗∗∗-E033 UM-TS03∗∗∗-E025 UM-TS03∗∗∗-E045 6F3B0253 About This Manual Terminology The following is a list of abbreviations and acronyms used in this manual. µs ASCII AWG BCC CCW CPU CW EEPROM H I/O LED LSB ms MSB PWM RAM ROM Vac Vdc microsecond American Standard Code For Information Interchange American Wire Gage Block Check Code Counter-Clockwise Central Processing Unit Clockwise Electrically Erasable Programmable Read Only Memory hexadecimal (when it appears in front of an alphanumeric string) Input/Output Light Emitting Diode Least Significant Bit millisecond Most Significant Bit Pulse Width Modulation Random Access Memory Read Only Memory AC voltage DC voltage Basic Hardware and Function 9 6F3B0253 Contents Contents 10 Safety Precautions .................................................................................. 3 About This Manual .................................................................................. 8 1. System Configuration .................................................................... 13 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 1.5.3 1.6 1.7 1.8 1.9 Introducing the T1-16S ................................................................ Features .............................................................................................. System configuration .......................................................................... I/O expansion ...................................................................................... Components ........................................................................................ Basic unit ......................................................................................... I/O modules ...................................................................................... Options ............................................................................................ Programmer port function .................................................................. RS-485 port communication function ................................................. Real-time data link system ................................................................. Peripheral tools .................................................................................. 14 16 19 20 21 21 25 26 27 28 32 33 2. Specifications .................................................................................. 37 2.1 2.2 2.3 2.4 General specifications ........................................................................ Functional specifications .................................................................... I/O specifications ................................................................................ External dimensions ........................................................................... 38 40 42 46 3. I/O Application Precautions .......................................................... 47 3.1 3.2 Application precautions for input signals ............................................ Application precautions for output signals .......................................... 48 50 4. Installation and Wiring ................................................................... 53 4.1 4.2 4.3 4.4 4.5 4.6 Environmental conditions ................................................................... Installing the unit ................................................................................. Wiring terminals .................................................................................. Grounding ........................................................................................... Power supply wiring ............................................................................ I/O wiring ............................................................................................ 54 55 57 58 59 61 T1-16S User’s Manual 6F3B0253 Contents 5. Operating System Overview ......................................................... 63 5.1 5.2 5.3 Operation modes ................................................................................ About the built-in EEPROM ................................................................ Scanning ............................................................................................. 64 66 69 6. Programming Information 73 6.1 6.2 6.3 6.4 6.5 6.6 6.6.1 6.6.2 6.6.3 6.6.4 6.6.5 6.7 6.8 6.9 6.10 Devices and registers ......................................................................... 74 Index modification ............................................................................... 86 Real-time clock/calendar .................................................................... 88 I/O allocation ....................................................................................... 89 T1-16S memory mode setting.............................................................. 91 User program configuration ................................................................ 92 Main program .................................................................................. 94 Sub-program #1 .............................................................................. 95 Timer interrupt program .................................................................. 95 I/O interrupt programs ..................................................................... 96 Subroutines .................................................................................... 97 Programming language ...................................................................... 98 Program execution sequence ............................................................ 99 On-line debug support functions ........................................................ 100 Password protection ........................................................................... 103 7. Instructions ...................................................................................... 105 7.1 7.2 List of instructions .............................................................................. 106 Instruction specifications .................................................................... 116 8. Special I/O Functions 8.1 8.2 8.3 8.3.1 8.3.2 8.3.3 8.4 8.5 8.6 8.7 Special I/O function overview ............................................................. Variable input filter constant .............................................................. High speed counter ............................................................................ Single phase up-counter ................................................................. Single phase speed-counter ............................................................ Quadrature bi-pulse counter ............................................................ Interrupt input function ........................................................................ Analog setting function ....................................................................... Pulse output function .......................................................................... PWM output function .......................................................................... 9. Maintenance and Checks 9.1 9.2 9.3 9.4 9.5 Precautions during operation ............................................................. Daily checks ........................................................................................ Periodic checks ................................................................................... Maintenance parts ............................................................................... Battery ................................................................................................. ............................................................. .................................................................... 255 256 260 261 262 263 265 268 270 271 273 .............................................................. 275 276 277 278 279 280 Basic Hardware and Function 11 6F3B0253 Contents 10. Troubleshooting .............................................................................. 281 10.1 10.1.1 10.1.2 10.1.3 10.1.4 10.1.5 10.1.6 10.2 Troubleshooting procedure ................................................................ Power supply check ......................................................................... CPU check ....................................................................................... Program check ................................................................................. Input check ....................................................................................... Output check .................................................................................... Environmental problem .................................................................... Self-diagnostic items .......................................................................... 282 283 284 284 285 286 287 288 Appendix ......................................................................................................... 293 A.1 A.2 12 List of models and types ..................................................................... 294 Instruction index ................................................................................. 295 T1-16S User’s Manual 6F3B0253 Section 1 System Configuration 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 Introducing the T1-16S, 14 Features, 16 System configuration, 19 I/O expansion, 20 Components, 21 Computer link system, 27 T1-16S Communication function, 28 Real-time data link system, 32 Peripheral tools, 33 Basic Hardware and Function 13 6F3B0253 1. System Configuration 1.1 Introducing the T1-16S The T1-16 is compact, block style, high-performance programmable controller with a range of 16 to 144 input and output points. The figure below shows the T1 Series line-up. The T1 Series consists of the total 16 types. T1 Series T1 T1-16 T1-MDR16 T1-MAR16 T1-MDR16D T1-28 T1-MDR28 T1-MAR28 T1-MDR28D T1-MDR40 T1-MAR40 T1-MDR40D T1-40 T1S T1-16S T1-MDR16SS T1-MDR16SC T1-MDR16SSD T1-MDR16SCD T1-40S T1-MDR40S T1-MAR40S T1-MDR40SD I/O points: The T1 Series are available in five models, T1-16, T1-28, T1-40, T1-40S and T116S. Each model has the following I/O points. Input Output T1-16 8 points T1-16S 8 points (6 relay plus 2 slid-state) Expansion No Up to 8 I/O modules. Total up to 144 points. T1-28 14 points T1-40 24 points T1-40S 14 points 16 points (12 relay plus (14 relay plus 2 solid-state) 2 slid-state) No 2 option cards plus 1 expansion rack or unit. Total up to 382 points. The T1-16S can expand its I/O points by connecting I/O modules . Up to eight I/O modules can be connected. If eight 16-point I/O modules are connected to the T116S, it can control up to 144 points. 14 T1-16S User’s Manual 6F3B0253 1. System Configuration Memory capacity: Program memory capacity of the T1 is 2 k steps. And that of the T1S is 8 k steps. Whole the program and a part of data registers are stored in built-in EEPROM. T1-16S T1-16/28/40 T1-40S RAM (for execution) and EEPROM (for back-up) Memory 2 k steps 8 k steps Program (4 k mode or 8 k mode) capacity Data capacity Auxiliary relay: 1024 points Auxiliary relay: 4096 points Timer: 64 points Timer: 256 points Counter: 64 points Counter: 256 points Data register: 1024 words Data register: 4096 words Program and leading 512 Program and the user specified range of EEPROM words of Data register Data register (0 to 2048 words) back-up RAM back-up Capacitor: 6 hours or more Capacitor: 168 hours Capacitor: 1 hour or more or more (at 25°C) (at 77°F) Battery: 2 years or more Control functions: In addition to the basic relay ladder functions, the T1/T1S provides functions such as data operations, arithmetic operations, various functions, etc. Furthermore, its highspeed counter functions, pulse output functions and data communication functions allow its application to a wide scope of control systems. Language Number of instructions Subroutines Execution speed Real-time clock/calendar Communication T1-16/28/40 T1-40S T1-16S Ladder diagram with function block Basic: 17 types Basic: 21 types Basic: 21 types Function: 76 types Function: 99 types Function: 97 types 16 256 (nesting not allowed) (up to 3 levels of nesting) 1.4 µs/contact, 2.3 µs/coil, 4.2 µs/transfer, 6.5 µs/addition No Yes (year, month, day, week, hours, minutes, seconds) RS-232C RS-232C (programmer port), (programmer port) RS-485 (multi-purpose) Construction: The T1-16S is a compact, easy-handling block style programmable controller. The T1-16S has all of the features of a block style controller. In addition, the T1-16S has modular expandability. The T1-16S provides flexibility into the block style controller. Series compatibility: Programming instructions are upward compatible in the T-Series programmable controllers. The T1/T1S programs can be used for other models of the T-Series, T2, T2E, T2N, T3 and T3H. Peripheral tools can also be shared. Basic Hardware and Function 15 6F3B0253 1. System Configuration 1.2 Features I/O module support: The T1-16S has an interface for connecting the I/O modules. Up to eight modules can be connected to the T1-16S. By using the 16 points I/O module, the T1-16S can control up to 144 I/O points. Built-in high-speed counter: Two single-phase or one quadrature (2-phase) pulses can be counted. The acceptable pulse rate is up to 5 kHz. (DC input type only) Built-in analog setting adjusters: Two analog setting adjusters are provided on the T1-16S. This allows operators to adjust time or other control parameters easily using a screwdriver. High speed processing: Sophisticated machine control applications require high speed data manipulations. The T1-16S is designed to meet these requirements. • 1.4 µs per contact • 2.3 µs per coil • 4.2 µs per 16-bit transfer • 6.5 µs per 16-bit addition The T1-16S also supports interrupt input function (DC input type only). This allows immediate operation independent of program scan. High performance software: The T1-16S offers 21 basic ladder instructions and 97 function instructions. Subroutines, Interrupt functions, Indirect addressing, For/Next loops, Pre-derivative real PID, etc. are standard on the T1-16S. These functions allow the T1-16S to be applied to the most demanding control applications. Battery-less operation: The T1-16S has a standard built-in EEPROM, permitting operation without need of a battery. Also, the variable data can be written into and/or read from the EEPROM, providing completely maintenance-free back-up operation. This function is an important feature for OEMs, because it can eliminate the need for changing the battery every few years. (Optional battery is also available to back-up real-time clock and retentive data) 16 T1-16S User’s Manual 6F3B0253 1. System Configuration Pulse output / PWM output: One point of variable frequency pulses (max. 5 kHz) or variable duty pulses can be output. These functions can be used to drive a stepping motor or to simulate an analog output. (DC input type only) Built-in computer link function: The T1-16S’s RS-232C programmer port can accept the computer link protocol (data read/write). This results in easy connection to a higher level computer, an operator interface unit, etc. The parity setting of the programmer port can be selected either odd or none. The none parity mode is provided especially for telephone modem connection. Using modems, remote programming/monitoring is available. Real-time control data link network: By connecting the TOSLINE-F10 remote module (FR112M) to the T1 -16S, highspeed data link network can be established. In this network, upper T-series PLC model (T2/T2E/T2N or T3/T3H) works as master and up to 16 T1-16Ss can be connected as remote. Each T1-16S can exchange data with the master through 1 word input and 1 word output. The transmission speed can be selected either 750 kbps or 250 kbps. Sampling trace function: The sampling trace is the function to collect the user specified data every user specified timing (minimum every scan), and to display the collected data on the programmer screen in time chart and/or trend graph format. This function is useful for checking the input signals changing. Password protection: By registering your passwords, four levels of protection is available according to the security levels required for your application. Level 4: Reading/writing program and writing data are prohibited Level 3: Reading/writing program are prohibited Level 2: Writing program is prohibited Level 1: No protection (changing passwords is available only in this level) Two points of solid-state output: Each model of the T1-16S has two points of solid-state output (transistors for DC input type and triacs for AC input type). These solid-state outputs are suitable for frequent switching application. Basic Hardware and Function 17 6F3B0253 1. System Configuration DIN rail mounting: The T1-16S is equipped with brackets for mounting on a standard 35 mm DIN rail. The T1-16S can be mounted on a DIN rail as well as screw mounting. On-line program changes: When the T1-16S’s memory mode is set to 4 k steps mode, on-line (in RUN mode) program changes are available. Furthermore, program writing into the built-in EEPROM is also available in RUN mode. These functions are useful in program debugging stage. Real-time clock/calendar function: (Enhanced model only) The T1-16S has the real-time-clock/calendar function (year, month, day, day of the week, hours, minutes, seconds) that can be used for performing scheduled operations, data gathering with time stamps, etc. To back-up the real-time clock/calendar data, use of the optional battery is recommended. RS-485 multi-purpose communication port: (Enhanced model only) The T1-16S has an RS-485 multi-purpose communication port. Using this port, one of the following communication modes can be selected. • Computer link mode: T-series computer link protocol can be used in this mode. Up to 32 T1-16Ss can be connected to a master computer. By using this mode, MMI/SCADA system can be easily configured. • Data link mode: Two PLCs (any combination of T1S, T2E or T2N) can be directly linked together. This direct link is inexpensive, easily configured and requires no special programming. • Free ASCII mode: User defined ASCII messages can be transmitted and received through this port. A terminal, printer, bar-code reader, or other serial ASCII device can be directly connected. • Inverter connection mode: This mode is specially provided to communicate with Toshiba Inverters (ASDs) VF-A7/G7/S9 series. By using this function, the T1-16S can control and monitor the connected Inverters. 18 T1-16S User’s Manual 6F3B0253 1. System Configuration 1.3 System configuration The following figure shows the T1-16S system configuration. MMI/SCADA system Peripheral tool IBM-PC compatible personal computer Inverter IBM-PC compatible personal computer RS485 (Standard type only) T-PDS software T1-16S basic unit T1-16S Handy programmer HP911A RS232C I/O modules Computer link function MMI/SCADA system 8 modules max. Basic Hardware and Function 19 6F3B0253 1. System Configuration 1.4 I/O expansion The T1-16S provides I/O expandability by connecting the I/O modules. Up to eight I/O modules can be connected. Available I/O modules DI116M: DO116M: DD116M: RO108M: AD121M: AD131M: DA121M: DA131M: TC111M: FR112M: 16 points DC input 16 points DC output 8 points DC input + 8 points DC output 8 points relay output 1 channel analog input (0 to 5V or 0 to 20mA) 1 channel analog input (-10 to +10V) 1 channel analog output (0 to 20mA) 1 channel analog output (-10 to +10V) 1 channel thermocouple input (type K, J, E, or ±50mV) TOSLINE-F10 remote station T1-16S maximum configuration T1-16S main unit Up to 8 I/O modules NOTE 20 (1) The 5Vdc power to the I/O modules is supplied from the main unit. The main unit can supply maximum 1.5A of the 5Vdc power to the I/O modules. Check the current consumption of each I/O module used. Refer to section 2.1. (2) The connecting order of the I/O modules is not restricted except TOSLINEF10 remote station FR112M. When the FR112M is used, it must be the right end module. (3) If more than 8 I/O modules are connected, the T1-16S cannot operate normally. T1-16S User’s Manual 6F3B0253 1. System Configuration 1.5 Components 1.5.1 Basic unit The T1-16S is available in four types as shown in the following table. Type Link/ Calendar Power supply Input Output T1-MDR16SS 100-240 Vac, 8 points - 24 Vdc 6 points - relay, Yes (Enhanced model) 50/60 Hz 2 points - transistor T1-MDR16SC No (Standard model) T1-MDR16SSD 24 Vdc Yes (Enhanced model) T1-MDR16SCD No (Standard model) Link terminals (Enhanced model only) Operation status LEDs I/O status LEDs (Low side) Mounting hole Programmer port cover Battery holder cover Power supply and input/output terminals Expantion connector I/O status LEDs (High side) Basic Hardware and Function 21 6F3B0253 1. System Configuration ♦ Behind the programmer port cover Programmer port connector Analog setting adjusters (V0 and V1) PRG V0 V1 H/R Mode control switch (HALT / RUN) Battery holder Battery type: CR2032 (Optional) A tab for battery eject Power supply terminals: Connect the power cable and grounding wire. The terminal screw size is M3. See sections 4.4 and 4.5 for wiring. Input terminals: Connect input signal wires. The terminal screw size is M3. See section 2.4 for details. Output terminals: Connect output signal wires. The terminal screw size is M3. See section 2.4 for details. 22 T1-16S User’s Manual 6F3B0253 1. System Configuration I/O status LEDs: Indicates the ON/OFF status of each I/O signal. (color: red) SW54 setting I/O intending for an indication value 0 (default) Basic unit (L: X000-007, H: Y020-027) 1 I/O module slot 0 2 I/O module slot 1 3 I/O module slot 2 4 I/O module slot 3 5 I/O module slot 4 6 I/O module slot 5 7 I/O module slot 6 8 I/O module slot 7 9 TOSLINE-F10 (FR112M), Low 1 word 10 TOSLINE-F10 (FR112M), High 1 word Others Basic unit (L: X000-007, H: Y020-027) Note It indicates these at the time of only RUN mode. Operation status LEDs: Indicates the operation status of the T1-16S. FLT RUN PWR PWR (Power) (green) RUN (green) FLT (Fault) (red) Lit Not lit Lit Blinking Not lit Lit Blinking Not lit Internal 5 Vdc power is normal. Internal 5 Vdc power is not normal. RUN mode (in operation) HOLD mode HALT mode or ERROR mode ERROR mode Hardware error (programmer cannot be connected) Normal Mode control switch: Controls the operation modes of the T1-16S. H (HALT) R (RUN) When the switch is turned to H (HALT) side, the T1-16S stops program execution (HALT mode). In this position, RUN/HALT command from the programmer is disabled. When the switch is turned to R (RUN) side, the T1-16S starts program execution. This is the position during normal operation. In this position, RUN/HALT command from the programmer is also available. Basic Hardware and Function 23 6F3B0253 1. System Configuration Analog setting adjusters: Two analog setting adjusters are provided. The V0 value is stored in SW30 and the V1 value is stored in SW31. The converted value range is 0 to 1000. Refer to section 8.5 for details of the analog setting function. Programmer port connector: Used to connect the programmer cable. The interface is RS-232C. This port can also be used for the computer link function. Refer to section 1.6 for more information about the computer link function. Expansion connector: Used to connect the I/O module. RS-485 port (Enhanced model only): Used to connect a computer (SCADA system), operator interface unit, other T1-16S, or many kinds of serial ASCII devices including Toshiba’s Inverter through RS-485 interface. Refer to section 1.7 for more information about the T1-16S’s RS-485 multipurpose communication functions. Mounting holes: Used to fix the T1-16S on a mounting frame by screws. The mounting holes are provided at two opposite corners. T1 Use two M4 screws for mounting. See section 4.2 for installing the unit. DIN rail bracket: The DIN rail bracket is provided at the rear for mounting the T1-16S on a 35 mm DIN rail. See section 4.2 for installing the unit. 24 T1-16S User’s Manual 6F3B0253 1. System Configuration 1.5.2 I/O modules The T1-16S can connect up to eight I/O modules. The following 10 types of the I/O modules are available. For specification details of the I/O modules, refer to the separate manual “T1-16S User’s Manual − I/O Modules −“. Type DI116M DO116M DD116M RO108M AD121M AD131M DA121M DA131M TC111M FR112M Description 16 points input, 24Vdc – 5mA 16 points output, 24Vdc – 100mA 8 points input, 24Vdc - 5mA + 8 points output, 24Vdc – 100mA 8 points relay output, 24Vdc/240Vac - 1A 1 channel analog input, 0 to 5V / 0 to 20mA 1 channel analog input, ±10V 1 channel analog output, 0 to 20mA 1 channel analog output, ±10V 1 channel thermo-couple input TOSLINE-F10 remote station, 1 word input + 1 word output FR112M Expantion connector NOTE Power supply Supplied from the basic unit (5 Vdc) Other I/O modules Expantion connectors (1) If more than 8 I/O modules are connected, T1-16S cannot operate normally. (2) The TOSLINE-F10 remote station module (FR112M) must be connected at the right end. Tow or more FR112Ms cannot be used together. Basic Hardware and Function 25 6F3B0253 1. System Configuration 1.5.3 Options The following optional items are available. Item Cable for programming tool Programmer port connector Option card I/O connector Back-up battery 26 T1-16S User’s Manual Type Description CJ105 For T-PDS, 5 m length PT16S For RS-232C computer link, with 2 m cable PT15S PT15F CR2032 Cable side connector for Soldering type DI116M, DO116M, or DD116M Flat cable type For memory back up. (Available on the market.) 6F3B0253 1. System Configuration 1.6 Programmer port function The interface of the T1-16S’s programmer port is RS-232C. Normally this port is used to connect the programmer. However, this port can also be used for the computer link function. The computer link is a data communication function between computer or operator interface unit and the T1-16S. The data in the T1-16S can be read and written by creating simple communication program on the computer. The computer link protocol of the T1-16S is published in “T1-16S User’s Manual − Communication Function −”. Item Interface Transmission system Synchronization Transmission speed Transmission distance Framing Protocol Transmission delay option Specifications Conforms to RS-232C Half-duplex Start-stop system (asynchronous) 9600 bps (fixed) 15 m max. Start bit: 1 bit Data bits: 8 bits (fixed) Parity: Odd or none Stop bit: 1 bit (fixed) T-series computer link (ASCII) Programmer (binary) 0 to 300 ms By using the multi-drop adapter (CU111), multiple T1-16Ss can be connected on an RS-485 line. The T-series PLC programming software (T-PDS) can also be used in this configuration. Master Computer Operator Interface RS-232C RS-485 (1 km max.) Max. 32 T1-16Ss C U T1-16S C U T1-16S C U T1-16S T1-16S Basic Hardware and Function 27 6F3B0253 1. System Configuration 1.7 RS-485 port communication function The T1-16S enhanced model has an RS-485 multi-purpose communication port. This port can work independent of the programmer port. By using this communication port, one of the following four communication modes is available, computer link mode, data link mode, free ASCII mode, and Inverter connection mode. For details of these functions, refer to the separate manual “T1-16S User’s Manual − Communication Function −”. Item Interface Transmission system Synchronization Transmission code Transmission speed Transmission distance Framing Protocol Link configuration Computer Free ASCII Inverter link connection Conforms to RS-458 Half-duplex Start-stop system (asynchronous) ASCII/binary ASCII Binary 300, 600, 1200, 2400, 4800, 9600, or 19200 bps 1 km max. Start bit: 1 bit Data bits: 7 or 8 bits Parity: Odd, even, or none Stop bit: 1 or 2 bits T-series User Inverter VFcomputer defined A7/G7/S9 link (ASCII), ASCII binary protocol Programmer messages (binary) 1-to-N N/A 1-to-N NOTE T1-16S standard model does not have the RS-485 interface. 28 T1-16S User’s Manual Data link Binary 19200 bps (fixed) Special Special 1-to-1 6F3B0253 1. System Configuration Computer link mode T-series computer link protocol can be used in this mode. A maximum of 32 T1-16Ss can be connected to a master computer. By using this mode, all the T1-16S’s data can be accessed by a master computer. The T-series PLC programming software (T-PDS) can also be used in this configuration. Master Computer RS-485 (1 km max.) T1-16S T1-16S T1-16S Max. 32 T1-16Ss T1-16S Data link mode Two PLCs (any combination of T1-16S, T2E or T2N) can be directly linked together. This direct link is inexpensive, easily configured and requires no special programming. Data registers D0000 to D0031 are used for the data transfer. T1S T1-16S T1 RS-485 (1 km max.) Station No. 1 Station No. 2 D0000 D0000 D0015 D0016 D0015 D0016 D0031 D0031 Basic Hardware and Function 29 6F3B0253 1. System Configuration Free ASCII mode The free ASCII mode is used to connect between the T1-16S and various serial ASCII devices, such as a micro computer, bar code reader, printer, display, etc. By using this mode, the T1-16S can work as a communication master. Therefore, the T1-16S can communicate with other PLCs using the computer link protocol. T1-16S RS-485 (1 km max.) • Bar-code reader • ID system • Weigh scale • Power meter • Printer • Others 30 T1-16S User’s Manual 6F3B0253 1. System Configuration Free ASCII mode The T1-16S's Inverter connection mode is a special function to monitor/control the Toshiba Inverters (ASDs) VF-A7/G7/S9 through the RS-485 line. Using this mode, the T1-16S can perform the following functions for the Inverters connected on the RS-485 line without any special communication program. • Monitoring − Operating frequency and Terminal status • Control − Run/Stop/Jog, Forward/Reverse, Frequency reference, etc. • Parameter read/write • Broadcast command T1-16S RS-485 (1 km max.) RS485 adapter 888 888 888 VF-A7 VF-A7 VF-S9 888 VF-S9 888 VF-S9 888 VF-S9 (Max. 64 Inverters) Basic Hardware and Function 31 6F3B0253 1. System Configuration 1.8 Real-time data link system TOSLINE-F10 TOSLINE-F10 is a high speed data transmission system suited for small points I/O distribution system. By inserting the TOSLINE-F10 remote module (FR112M), the T1-16S can work as a remote station of the TOSLINE-F10 network. On this network, the T1-16S sends 1 word data to the master station and receives 1 word data from the master station. Item TOSLINE-F10 system specifications High speed mode Long distance mode Bus (terminated at both ends) 500 m max. (total) 1 km max. (total) Topology Transmission distance (without repeater) Transmission speed Scan transmission capacity Scan cycle Error checking NOTE 750 kbps 250 kbps 512 points (32 words) max. 7 ms/32 words CRC check 12 ms/32 words (1) Refer to the separate “T1 User’s Manual − Option Card and I/O Module −“ for details of the TOSLINE-F10 remote card (FR112). (2) Refer to the separate TOSLINE-F10 User’s Manual for details of overall TOSLINE-F10 system. Typical data link configuration The figure below shows the typical data link configuration. Master computer T2E (master) TOSLINE-F10 T1-16S T1-16S T1-16S T2E (remote) RI/O RI/O RI/O: remote I/O Operator interface units 32 T1-16S User’s Manual 6F3B0253 1. System Configuration 1.9 Peripheral tools The following peripheral tools are available for the T1-16S. T-Series Program Development System (T-PDS) The T-Series Program Development System (T-PDS) is a software which runs on any IBM-PC compatible personal computers such as Toshiba’s Notebook computers. The same T-PDS software supports on-line/off-line programming, debugging and program documentation for all the T-Series programmable controllers T1/T1S, T2/T2E/T2N, T3/T3H and S2T. • User-friendly program editor includes cut & paste, address search & replace, program block move/copy, etc. • Group programming − part program development by multiple designers and merging them into a complete program − enhance the software productivity. • Powerful monitoring, I/O force and data set functions fully support your program debugging. • Documentation of programs with commentary makes your maintenance work easy. • Remote monitoring/programming via modem (radio/phone) is possible. The table below shows the T-PDS versions that support the T1-16S. Type T-PDS for Windows T-PDS for MS-DOS Part number TMW33E1SS TMM33I1SS Versions available for T1-16/28/40 T1-40S/T1-16S *1) Ver 1.0 or later Ver 1.2 or later *1) Ver 1.61 or later Ver 2.1 or later *1) The T1-16S can be used with these versions. However, in this case, there are the following functional limitations. • The program size setting is only available as 2 k. It is set to 4 k mode in the T1-16S. • Some of the added instructions (MAVE, DFL, HTOA, ATOH) may not be edited/monitored. (depending on the version) NOTE The connection cable for the T1-16S is different from that for upper T-Series PLCs. These cables are supplied separately. Connection cable for T1-16S ... Type: CJ105, 5 m length Connection cable for T2/T3 …. Type: CJ905, 5 m length Basic Hardware and Function 33 6F3B0253 1. System Configuration T-Series Handy Programmer (HP911A) The HP911A is a hand-held programmer, that can be used to program the T1-16S using ladder diagram. Its portability makes it ideal for maintenance use at remote locations. The HP911A has the following features. • The HP911A supports ladder diagram programming of T-Series programmable controllers T1-16S, T2/T2E/T2N and T3. • Built-in EEPROM allows program copy between T-Series controllers. • Two display modes are available, - Normal: 5 lines and 12 columns - Zoom: Full device description • On-line data set and I/O force are useful for system checking. • Backlit LCD display allows operation in dim light. There are two types of the Handy Programmer (HP911) depending on the cable included with. Type HP911A HP911 Part number THP911A∗S THP911∗∗S Cable included with Versions available for T1-16S 2 m cable for T1-16S Ver 1.1 or later 2 m cable for the upper Ver 1.1 or later T-series PLCs The T1-16S can be used with the HP911(A). However, there are the following functional limitations. • The program size setting is only available as 2 k. It is set to 4 k mode in the T116S. • Some of the added instructions (MAVE, DFL, HTOA, ATOH) cannot be edited/monitored. NOTE 34 A 2 m connection cable for the T1-16S (Type: CJ102) is supplied with the HP911A. The cable for the T2/T3 is available separately. (Type: CJ902, 2 m length) T1-16S User’s Manual 6F3B0253 1. System Configuration Program Storage Module (RM102) The program storage module (RM102) is an external memory for storing the T1-16S program. By using the RM102, program saving from the T1-16S to the RM102, and program loading from the RM102 to the T1-16S can be done without need of a programmer. Because the RM102 has an EEPROM, maintenance-free program storage and quick saving/loading are available. Multi-drop adapter (CU111) The T1-16S’s RS-232C programmer port supports the computer link function. When two or more T1-16Ss are connected with a master computer, the multi-drop adapter (CU111) can be used. (One-to-N configuration) The CU111 is an RS-232C/RS-485 converter specially designed for the T1-16S’s programmer port. Basic Hardware and Function 35 6F3B0253 36 T1-16S User’s Manual 6F3B0253 Section 2 Specifications 2.1 2.2 2.3 2.4 General specifications, 38 Functional specifications, 40 I/O specifications, 42 External dimensions, 46 Basic Hardware and Function 37 6F3B0253 2. Specifications DC Power type AC Power type 2.1 General specifications Item Power supply voltage Power consumption Inrush current Output 24Vdc rating (24Vdc, ±10%) (Note) 5Vdc T1-16S 100 to 240Vac (+10/-15%), 50/60 Hz 45VA or less 50A or less (at 240Vac, cold start) 0.2A (for external devices and/or for input signals) Power supply voltage 24Vdc (+20/-15%) Power consumption 18W or less Inrush current 25A or less (at 24Vdc) 5Vdc output rating (Note) 1.5A (for I/O module) Retentive power interruption Insulation resistance Withstand voltage Ambient temperature Ambient humidity Noise immunity Vibration immunity Shock immunity Approximate weight 10ms or less 10MΩ or more (between power terminals and ground terminal) 1500Vac - 1 minute 0 to 55°C (operation), -20 to 75°C (storage) 5 to 95%RH, no condensation 1000Vp-p/1µs, Conform to EMC Directive 89/336/EEC 2 9.8m/s (1g) (for 30 minutes per axis, on 3 mutually perpendicular axes) 2 98m/s (10g) (3 shocks per axis, on 3 mutually perpendicular axes) 500g (1) 24Vdc service power output is not provided on the DC power supply type. (2) The maximum output current of the 5Vdc is 1.5A. However there is the following restrictions, depending on the conditions. • When HP911 is used: → Redused by 0.2A • When RS-485 port is used: → Reduced by 0.1A • When 24Vdc service power is used: → Refer to the right chart. 38 T1-16S User’s Manual 5Vdc maximum load current NOTE 1.5A (for I/O module) (A) 1.5 1.0 0.1 0.2 (A) 24Vdc service power 6F3B0253 2. Specifications NOTE (3) The 5Vdc current consumption of each I/O modules is described below. Check that the total 5Vdc current consumption is within the limit. Model Specifications DI116M DO116M DD116M 16points, 24Vdc-5mA input. 16points, 24Vdc-100mA output. 8points, 24Vdc-5mA input. 8points, 24Vdc-100mA output. 8 points, 24Vdc/240Vac – 1A relay output 1ch. 12bit analog input. (0 to 20mA, 0 to 5V) 1ch. 12bit analog input. (±10V) 1ch. 12bit analog output. (0 to 20mA, 0 to 5V) 1ch. 12bit analog output. (±10V) 1ch. 12bit thermo couple input. TOSLINE-F10 remote station. RO108M AD121M AD131M DA121M DA131M TC111M FR112M 5Vdc consumer current 50mA 50mA 50mA 260mA 260mA 260mA 350mA 240mA 400mA 100mA Basic Hardware and Function 39 6F3B0253 2. Specifications 2.2 Functional specifications Item Control method Scan system I/O update T1-16S Stored program, cyclic scan system Floating scan or constant scan (10 – 200ms, 10ms units) Batch I/O refresh (direct I/O instruction available at basic unit ’s I/O) Program memory (Note) RAM and EEPROM (no back-up battery required) Program capacity 8K steps (4K or 8K mode) Programming language Ladder diagram with function block Instructions Basic: 21 Function: 97 Execution speed 1.4µs/contact, 2.3µs/coil, 4.2µs/16-bit transfer, 6.5µs/16-bit addition Program types 1 main program 1 sub-program (initial program) 1 timer interrupt (interval: 5 to 1000ms, 5ms units) 4 I/O interrupt (high-speed counter and interrupt input) 256 subroutines (up to 3 levels of nesting) User data I/O register 512 points/ 32 words (X/XW, Y/YW) Auxiliary relay 4096 points/ 256 words (R/RW) Special relay 1024 points/ 64 words (S/SW) Timer 256 points (T./T) 64 at 0.01s, 192 at 0.1s Counter 256 points (C./C) Data register 4096 words (D) Index register 3 words (I, J, K) Memory Capacitor 1 hour (at 25°C) back-up Battery (option) Max. 2 years. Min. 6 months. (Note) NOTE (1) The user program stored in the EEPROM is transferred to the RAM when power is turned on. Therefore, if the program is modified, it is necessary to issue the EEPROM Write command from the programming tool. Otherwise, the modified program is over-written by original EEPROM contents at the next initial load timing. (2) The data of RAM and calendar IC are backed up by built-in capacitor and optional battery. (3) When the optional battery is used, replace the battery periodically with referring to the table below. Operation time per day 40 T1-16S User’s Manual Over 8 hours Under 8 hours Annual average air temperature Under 30°C (86°F) Over 30°C (86°F) 2 years 1 year 1 year 6 months 6F3B0253 2. Specifications Functional specifications (cont’d) Item I/O capacity T1-16S 16 points (basic) +128 points (I/O modules) I/O type Input 24Vdc input (8 points) Output Relay (6 points) + transistor (2 points) I/O terminal block Fixed Real-time clock Yes, ±60 s/month at 25°C /calendar (Enhanced model only) Special I/O functions • High speed counter, 2 single or 1 quadrature (Note) • Interrupt input, 2 points • Adjustable analog register, 2 points • Pulse output, CW+CCW or pulse+direction • PWM output Communications • 1 port RS-232C (programmer port) interface - for Programmer or Computer link connection • 1 port RS-485 (Enhanced model only) - Programmer - Computer link - Data link - Free ASCII • TOSLINE-F10 remote (by I/O module) Debug support • Sampling trace, 8 devices and 3 register - 256 times function • On-line programming • On-line EEPROM write NOTE (1) High-speed counter, interrupt input, pulse output and PWM output are available in the DC input types. (2) High-speed counter and interrupt input cannot be used simultaneously. (3) Pulse output and PWM output cannot be used simultaneously. Basic Hardware and Function 41 6F3B0253 2. Specifications 2.3 I/O specifications • Input specifications Item Input type Number of input points Rated input voltage Rated input current Min. ON voltage Max. OFF voltage ON delay time OFF delay time Input signal display External connection Withstand voltage Specifications DC input, current source/sink 8 points (8 points/common) 24Vdc, +10/-15 % 7mA (at 24Vdc) 15Vdc 5Vdc *1 0 to 15ms *1 0 to 15ms LED display for all points, lit at ON, internal logic side Removable terminal block, M3 1500Vac, 1 minute (between internal and external circuits) Internal circuit LED 7 Internal circuit 0 C *1: User can change the input ON/OFF delay time of the DC input. The setting range is 0 to 15ms. (Default value = 10ms) Refer to section 8.2. 42 T1-16S User’s Manual 6F3B0253 2. Specifications • Input signal connections T1-16S DC IN L − C 1 3 5 7 Vin 21 23 25 27 N NC + 0 2 4 6 C 20 22 24 26 C Service power 24Vdc 24Vdc 24Vdc input NOTE The 24Vdc service power output is not provided on the DC power supply type. Basic Hardware and Function 43 6F3B0253 2. Specifications • Output specifications Item Specifications Relay output Transistor output Output type Relay contact, normally open Transistor output, current sink Number of output points 6 points 2 points (6 pts/common) (2 points/common) Rated load voltage 240Vac/24Vdc (max.) 24Vdc Range of load voltage Max. 264Vac/125Vdc 20.0 - 28.0Vdc Maximum load current 2A/point (resistive), 0.5A/point (resistive) 4A/common ON resistance 50mΩ or less − (initial value) Voltage drop at ON 0.5V or less − Leakage current at OFF None 0.1mA or less Minimum load 5Vdc, 10mA − (50mW) ON delay time 10ms or less 0.1ms or less OFF delay time 10ms or less 0.1ms or less Input signal display LED display for all points, lit at ON, internal logic side External connection Removable terminal block, M3 Withstand voltage 1500Vac, 1 minute (between internal and external circuits) Internal circuit LED Ry 22 27 C Internal circuit Internal circuit LED Vin 20 21 C *1: The switching life of the relay output is as follows. 20 million times or more (mechanical) 100 thousand times or more (electrical, at maximum rated voltage and current) 44 T1-16S User’s Manual 6F3B0253 2. Specifications • Output signal connections T1-16S DC OUT L RELAY OUT − C 1 3 5 7 Vin 21 23 25 27 N NC + 0 2 4 6 C 20 22 24 26 C Service power 24Vdc PS 24Vdc + Transister output 240Vac/24Vdc (max.) PS Relay output Basic Hardware and Function 45 6F3B0253 2. Specifications 2.4 External dimensions ♦ T1-16S [mm] ♦ I/O module [mm] 46 T1-16S User’s Manual 6F3B0253 Section 3 I/O Application Precautions 3.1 3.2 Application precautions for input signals, 48 Application precautions for output signals, 50 Basic Hardware and Function 47 6F3B0253 3. I/O Application Precautions 3.1 Application precautions for input signals ! WARNING Configure emergency stop and safety interlocking circuits outside the T1-16S. Otherwise, malfunction of the T1-16S can cause injury or serious accidents. (1) Minimum ON/OFF time of the input signal The following conditions guarantee correct reading of the ON/OFF state of the input signal: Input ON time: ON delay time + the time for one scan Input OFF time: OFF delay time + the time for one scan The ON and OFF times of the input signals must be longer than these intervals. (2) Increasing the contact current The reliability of some contacts cannot be guaranteed by the specified input current. In this case, install an external bleeder resistor to increase the contact current. Bleeder resistor I V I1 R I2 T1 input circuit R= V I − I1 Wattage > V2 ×3 R (3) Connecting transistor output device An example of connecting a transistor output device to T1-16S’s input circuit is shown below. • For NPN open collector • For PNP open collector C C 48 T1-16S User’s Manual T1 input circuit T1 input circuit 6F3B0253 3. I/O Application Precautions (4) Countermeasures against leakage current When a switch with an LED or sensor is used, the input sometimes cannot recognize that the switch is off due to the current leakage. In this case, install a bleeder resistor to reduce input impedance. LE Bleeder resistor C T1 input circuit Select a bleeder resistor according to the following criteria: (a) The voltage between the input terminals must be lower than the OFF voltage when the sensor is switched off. (b) The current must be within the allowable range when the sensor is switched on. (c) Calculate the wattage of the bleeder resistor by multiplying the current when the sensor is switched on times three. Basic Hardware and Function 49 6F3B0253 3. I/O Application Precautions 3.2 Application precautions for output signals ! WARNING Configure emergency stop and safety interlocking circuits outside the T1-16S. Otherwise, malfunction of the T1-16S can cause injury or serious accidents ! CAUTION 1. Turn on power to the T1-16S before turning on power to the loads. Failure to do so may cause unexpected behavior of the loads. 2. Configure the external circuit so that the external 24Vdc power required for the transistor output circuits and power to the loads are switched on/off simultaneously. Also, turn off power to the loads before turning off power to the T1-16S. 3. Install fuses appropriate to the load current in the external circuits for the outputs. Failure to do so can cause fire in case of load over-current. (1) 2 points of solid-state output The leading 2 points of output (Y020 and Y021) are solid-state outputs, transistors on the DC input types. These solid-state outputs are suited for frequent switching applications. Note that the specifications of the solid-state outputs and other outputs (relays) are different. (2) Switching life of output relays Expected relay life is more than 100,000 electrical cycles at rated maximum voltage and current, and more than 20 million mechanical cycles. The expected contact life (electrical cycles) is shown on the table below. Load voltage AC 110Vac, load COSφ = 1 110Vac, COSφ = 0.7 220Vac, COSφ = 1 220Vac, COSφ = 0.7 50 T1-16S User’s Manual Load Expected life current (thousand) 2A 340 1A 720 0.5A 1,600 2A 150 1A 320 0.5A 700 2A 220 1A 500 0.5A 1,100 2A 100 1A 210 0.5A 460 Load voltage DC 24Vdc, load L/R = 0 ms 24Vdc, L/R = 15 ms 48Vdc, L/R = 0 ms 48Vdc, L/R = 15 ms 110Vdc, L/R = 0 ms 110Vdc, L/R = 15 ms Load Expected life current (thousand) 2A 280 1A 600 0.5A 1,300 2A 60 1A 150 0.5A 350 1A 200 0.5A 420 0.5A 130 0.2A 420 0.5A 200 0.2A 550 0.2A 150 0.1A 350 6F3B0253 3. I/O Application Precautions (3) Over-current protection The output circuit of the T1-16S does not contain protective fuses. Fuses rated for the output should be provided by the user. Load T1 output Load PS Fuse appropriate to the common current (4) Output surge protection Where an inductive load is connected to the output, a relatively high energy transient voltage will be generated when the relay turns OFF. To prevent the problems caused by this surge, install a surge absorber in parallel to the inductive load. T1 output circuit Load Surge absorber PS Surge absorber: • Flywheel diode (for DC output) Inverse withstand voltage: At least three times that of the power supply Forward current: Larger than the load current • Varistor (for AC output) The voltage rating is 1.2 times the maximum (peak) voltage of the power supply • CR snubber (for DC or AC output) R: 0.5 to 1Ω per volt coil voltage C: 0.5 to 1µF per ampere of coil current (non-polarity capacitor) Basic Hardware and Function 51 6F3B0253 52 T1-16S User’s Manual 6F3B0253 Section 4 Installation and Wiring 4.1 4.2 4.3 4.4 4.5 4.6 Environmental conditions, 54 Installing the unit, 55 Wiring terminals, 57 Grounding, 58 Power supply wiring, 59 I/O wiring, 61 Basic Hardware and Function 53 6F3B0253 4. Installation and Wiring 4.1 Environmental conditions ! CAUTION Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the T1-16S and related equipment in the environment described in this section. Do not install the T1-16S in the following locations: • • • • • • • • Where the ambient temperature drops below 0°C or exceeds 55°C. Where the relative humidity drops below 20% or exceeds 90%. Where there is condensation due to sudden temperature changes. In locations subject to vibration that exceeds tolerance. In locations subject to shock that exceeds tolerance. Where there are corrosive or flammable gases. In locations subject to dust, machining debris or other particles. In locations exposed to direct sunlight. Observe the following precautions when installing enclosures in which the T1-16S will be installed: • Provide the maximum possible distance from high-voltage or high-power panels. This distance must be at least 200mm. • If installing the enclosures in the vicinity of high-frequency equipment, be sure to correctly ground the enclosures. • When sharing the channel base with other panels, check for leakage current from the other panels or equipment. 54 T1-16S User’s Manual 6F3B0253 4. Installation and Wiring 4.2 Installing the unit ! CAUTION 1. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the T1-16S and related equipment in accordance with the instructions described in this section. 2. Turn off power before installing or removing any units, modules, racks or terminal blocks. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment. 3. Entering wire scraps or other foreign debris into to the T1-16S and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the T1 and related equipment during installation and wiring. NOTE The T1-16S basic unit and the I/O module come equipped with a bracket at the rear for mounting on a 35mm DIN rail. Installation precautions: • Because the T1-16S is not dust-proof, install it in a dust-proof enclosure. • Do not install the unit directly above equipment that generates a large amount of heat, such as a heater, transformer, or large-capacity resistor. • Do not install the unit within 200mm of high-voltage or high-power cables. • Allow at least 70mm on all sides of the unit for ventilation. • For safely during maintenance and operation, install the unit as far as possible from high-voltage or power equipment. Alternatively, keep the unit separate using a metal plate or similar separator. • If high-frequency equipment is installed in the enclosure together with the T1-16S, special attention is required for grounding. See section 4.4. • Be sure to install the unit vertically with keeping the power terminals downside. Do not install the unit horizontally or upside-down for safety reason. • Use M4 size screws to mount the T1-16S. (Recommended torque: 1.47N⋅m = 15Kgf⋅cm) Upward Mount the T1-16S on a vertical panel. All other mounting positions are not acceptable. Basic Hardware and Function 55 6F3B0253 4. Installation and Wiring Dimensions for screw mounting: 56 T1-16S User’s Manual 6F3B0253 4. Installation and Wiring 4.3 Wiring terminals ! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock. 2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed. 3. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment. The terminal screw size of the T1-16S is M3. Use crimp-style terminals of 7mm width or less useable for M3. The terminal block is not removable (fixed). NOTE For input and output signal connections, refer to sections 2.4 and 3. T1-MDR16SS .... AC power supply model T1-MDR16SSD.. DC power supply model RS-485 (Enhanced model only) RS-485 (Enhanced model only) TXA RXA RXB TXB TRM SG TXA RXA RXB TXB TRM SG MDR16SS MDR16SSD DC IN − L C N NC + NOTE 1 3 5 7 0 2 4 6 DC OUT Vin C RELAY OUT DC IN 21 23 25 27 20 22 24 26 C + NC C - NC NC 0 1 3 5 7 2 4 6 DC OUT Vin C RELAY OUT 21 23 25 27 20 22 24 26 C (1) NC stands for ”no connect”. Do not use the NC terminals for wire relaying or branching. (2) For the connections of the RS-485 communication port (the upper terminal block), refer to the separate manual “T1-16S User’s Manual Communication Function -. The applicable wire size is 0.3mm 2 (22 AWG) to 1.25mm2 (16 AWG). The table below shows the recommended wire size. Type of signal Power Grounding I/O signals Recommended wire size 1.25mm (16 AWG) 1.25mm2 (16 AWG) 0.3mm2 (22 AWG) to 0.75mm2 (18 AWG) 2 Basic Hardware and Function 57 6F3B0253 4. Installation and Wiring 4.4 Grounding ! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock. 2. Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the T1-16S to the system ground. The optimum method for grounding electronic equipment is to ground it separately from other high-power systems, and to ground more than one units of electronic equipment with a single-point ground. Although the T1-16S has noise immunity to be used in industrial operating conditions, grounding is important for safety and reliability. Check the grounding against the following criteria. 1. The T1-16S must not become a path for a ground current. A high-frequency current is particularly harmful. 2. Equalize the ground potentials when the expansion rack or unit is connected. Ground the T1-16S and the expansion rack or unit at a single point. 3. Do not connect the ground of the T1-16S to that of high-power systems. 4. Do not use a ground that has unstable impedance, such as painted screws, or ground subject to vibration. The grounding marked terminal (see below) is provided on the T1-16S basic unit for grounding purpose. In case of the expansion rack is connected to the T1-16S, the rack mounting screw is used for this purpose. T1-16S Mounting panel System ground • 1.25mm2 (16 AWG) wire should be used to connect the T1-16S and the expansion rack/unit with the enclosure grounding bus bar. • 100Ω or less to ground is required. 58 T1-16S User’s Manual 6F3B0253 4. Installation and Wiring 4.5 Power supply wiring ! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock. 2. Applying excess power voltage to the T1-16S can cause explosion or fire. Apply power of the specified ratings described below. Wire the power source to the T1-16S power supply terminals. T1-16S Line filter Insulation transformer Power source • Power conditions: Rated voltage Frequency Power consumption Retentive power interruption AC power supply type DC power supply type 100 to 240Vac, +10/-15% 24Vdc, +20/-15% 50/60Hz, ±5% 45VA or less 18W or less Continuous operation for less than 10ms • 1.25mm2 (16 AWG) twisted-pair cable should be used for the power cable. • The power cable should be separated from other cables. Basic Hardware and Function 59 6F3B0253 4. Installation and Wiring Connections of the power supply terminals are shown below. • AC power supply type 100-240Vac ∼ L N 100 to 240Vac Grounding • DC power supply type 24 Vdc + - + 24Vdc Grounding 60 T1-16S User’s Manual 6F3B0253 4. Installation and Wiring 4.6 I/O wiring ! CAUTION 1. Turn off power before wiring to minimize the risk of electrical shock. 2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed. 3. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1-16S and related equipment. • Refer to sections 2.4 and 3 for instructions on how to properly wire the I/O terminals. • 0.75mm2 (18 AWG) to 0.3mm2 (22 AWG) wires are recommended for I/O signals. • Separate the I/O signal cables from high-power cables by at least 200mm. • If expansion rack or unit is used, separate the expansion cable from the power and I/O signal cables by or unit at least 50mm. • It is recommended to separate the input signal cables from output signal cables. T1-16S Input signal 200mm or more Output signal High-power cable Basic Hardware and Function 61 6F3B0253 62 T1-16S User’s Manual 6F3B0253 Section 5 Operating System Overview 5.1 5.2 5.3 Operation modes, 64 About the built-in EEPROM, 66 Scanning, 69 Basic Hardware and Function 63 6F3B0253 5. Operating System Overview 5.1 Operation modes The T1-16S has three basic operation modes, the RUN mode, the HALT mode and the ERROR mode. The T1-16S also has the HOLD and RUN-F modes mainly for system checking. RUN: The RUN mode is a normal control-operation mode. In this mode, the T1-16S reads external signals, executes the user program stored in the RAM, and outputs signals to the external devices according to the user program. It is in the RUN mode that the T1-16S performs scans the user program logic, which is the basic operation of a PLC. Program changes and EEPROM write are possible while the T1-16S is in the RUN mode. Refer to section 6.9. HALT: The HALT mode is a programming mode. In this mode, user program execution is stopped and all outputs are switched off. Program loading into the T1-16S is possible only in the HALT mode. For the standard T1, program changes and EEPROM write are possible only when the T1 is in the HALT mode. ERROR: The ERROR mode is a shutdown mode as a result of self-diagnosis. The T1-16S enters the ERROR mode if internal trouble is detected by selfdiagnosis. In this mode, program execution is stopped and all outputs are switched off. The cause of the shutdown can be confirmed by connecting the programming tool. To exit from the ERROR mode, execute the Error Reset command from the programming tool, or cycle power off and then on again. 64 HOLD: The HOLD mode is provided mainly for checking the external I/O signals. In this mode, user program execution is stopped, with input and output updating is executed. It is therefore possible to suspend program execution while holding the output state. Moreover, a desired output state can be established by setting any data by using the programming tool. RUN-F: The RUN-F mode is a forced RUN mode provided for program checking. This mode is effective when using the expansion I/Os. Deferent from the normal RUN mode, the RUN-F mode allows operation even if the registered I/O modules are not actually mounted. T1-16S User’s Manual 6F3B0253 5. Operating System Overview The operation modes are switched by the mode control switch provided on the T1-16S and the mode control commands issued from the programming tool. The mode transition conditions are shown below. (Power ON) n o RUN t s p HOLD p q r p t s RUN-F HALT u ERROR n o p q r s t u Mode control switch is in R (RUN) side. Mode control switch is in H (HALT) side. Mode control switch is turned to H (HALT) side, or HALT command is issued from the programming tool. Mode control switch is turned to R (RUN) side, or RUN command is issued from the programming tool. Force RUN (RUN-F) command is issued from the programming tool. HOLD command is issued from the programming tool. HOLD Cancel command is issued from the programming tool. Error Reset command is issued from the programming tool. (dotted line) Error is detected by self-diagnosis. NOTE The commands from the programming tool are available when the mode control switch is in R (RUN) side. Basic Hardware and Function 65 6F3B0253 5. Operating System Overview 5.2 About the built-in EEPROM The T1-16S is equipped with a built-in EEPROM and a RAM as standard features. The user program is stored in the EEPROM so that the user program can be maintained without the need of a battery. A part of the Data register can also be stored in the EEPROM. The table below shows the contents stored in the built-in EEPROM. User program User data Setting information T1-16S Entire program (8 k steps) and System information User specified number of Data register starting with address 0. It is set by SW55. D0000 - Dnnnn (up to 2048 words) SW36 - SW38: Programmer port settings SW55: Number of Data register to be saved in the EEPROM SW56 - SW57: RS-485 port settings Sampling trace setting information The user program and the data stored in the EEPROM are transferred to the RAM when power is turned on. Subsequent program execution is done based on the RAM contents. Program editing is also performed on the RAM contents. Therefore, if the program is modified, it is necessary to issue the EEPROM Write command from the programming tool. Otherwise, the modified program is overwritten by original EEPROM contents when the power is turned off and on again. 66 T1-16S User’s Manual 6F3B0253 5. Operating System Overview EEPROM RAM User program (8 k steps) and System info User program (8 k steps) and System info Data register (0 to 2048 words, user setting) Other data c d Data register (D0000 to Dnnnn, user setting) Other data The rest of Data register and other registers c d Executed when power is turned on (it is called initial load) or EEPROM Read command is issued from the programming tool. The EEPROM Read is possible only in the HALT mode. Executed when EEPROM Write command is issued from the programming tool. It is possible in either HALT or RUN mode. (See Note) Basic Hardware and Function 67 6F3B0253 5. Operating System Overview Special register SW55 is used to specify the number of Data registers to be stored in the EEPROM. The allowable setting value is 0 to 2048. The table below shows the correspondence between the SW55 value and Data registers saved in the EEPROM. SW55 setting value 0 1 2 3 : 2047 2048 Others Range of Data registers saved in EEPROM None D0000 only D0000 to D0001 D0000 to D0002 : D0000 to D2046 D0000 to D2047 D0000 to D2047 Remarks Default value Regarded as 2048 When the EEPROM Write command is executed, the T1-16S checks the value of SW55 and saves the Data registers into the EEPROM depending on the SW55 value. The value of SW55 itself is also saved in the EEPROM. At the initial load or the EEPROM Read command is executed, the T1-16S checks the value for SW55 in the EEPROM and transfers the corresponding number of data to the Data registers of the RAM. NOTE 68 (1) The EEPROM has the life limit for writing. It is 100,000 times. Pay attention not to exceed the limit. If the number of execution of EEPROM Write command exceeds 100,000 times, EEPROM alarm flag (S007) comes ON. (2) Even in RUN mode, the EEPROM Write command can be executed. However, in this case, only the user program is written into the EEPROM. (D register data and setting information are not saved.) (3) The data in the EEPROM can also be read or written by using the program instruction (FUN236 XFER instruction). (4) When the EEPROM writing is executed by the XFER instruction in the user program, T1-16S does not update the internal EEPROM write counts. Therefore the EEPROM alarm flag (S007) will not correspond to this operation. Pay attention to the life limit of the EEPROM. T1-16S User’s Manual 6F3B0253 5. Operating System Overview 5.3 Scanning The flowchart below shows the basic internal operations performed by the T1-16S from the time power is turned on through program execution. As the diagram shows, executing a program consists of continuous scanning operations. One scan is a cycle starting with the self-diagnosis and ending with the completion of peripheral support. Power ON Hardware check Power-up Initialization (approx. 1 s) Initial load Register/device initialization Self-diagnosis Mode control HALT mode RUN mode Register/device At the first scan initialization Scan Program check At the first scan Scan cycle I/O update Timer update User program execution Peripheral support Basic Hardware and Function 69 6F3B0253 5. Operating System Overview Hardware check: Performs checking and initialization of the system ROM, the system RAM and the peripheral LSIs. Initial load: Transfers the user program and user data from the EEPROM to the RAM. (Refer to section 5.2) Register/device initialization: Initializes registers and devices as shown below. Register/device External input (X/XW) External output (Y/YW) Auxiliary device/register (R/RW) Special device/register (S/SW) Timer device/register (T./T) Counter device/register (C./C) Data register (D) Index register (I, J, K) NOTE 70 Initialization Forced inputs are retained. Others are cleared to 0. Forced coil devices are retained. Others are cleared to 0. User specified retentive registers and forced coil devices are retained. Others are cleared to 0. Special setting data are retained. Others are cleared to 0. User specified retentive registers are retained. Others are cleared to 0. User specified retentive registers are retained. Others are cleared to 0. User specified retentive registers are retained. Others are cleared to 0. Cleared to 0. (1) When the data stored in the EEPROM (Data registers) are used, these registers should be specified as retentive. Otherwise, these data are transferred from EEPROM to RAM, but then cleared to 0 at the initialization. (2) The data in the retentive registers are stored in RAM and backed up by built-in capacitor and by the optional battery if used. The back-up period is 1 hours or more at 25 °C. If optional battery (CR2032) is used, the back-up period is 1 year or more at 25 °C. The T1-16S checks the validity of the retentive data at the power-up initialization, and if they are not valid, sets the special device (S00F) to ON. Therefore, check the status of S00F in the user program and initialize the retentive registers if S00F is ON. (3) The retentive registers can be set by the programming tool for RW, T, C and D registers. The registers from address 0 to the designated address for each type are set as retentive registers. Refer to the separate manual for the programming tool for setting the retentive registers. (4) The input force and the forced coil are functions for program debugging. For details, refer to section 6.7. T1-16S User’s Manual 6F3B0253 5. Operating System Overview Self-diagnosis: Checks the proper operation of the T1-16S itself. If an error has detected and cannot be recovered by re-tries, the T1-16S moves into ERROR mode. For the self-diagnosis items, refer to section 10.2. Mode control: Checks the mode control switch status and the mode control request commands from the programming tool. The scan mode − floating scan or fixed-time scan − is also controlled hear. NOTE The floating scan: When one scan is finished, immediately starts the next scan. The scan time is shortest, but may vary depending on the program execution status. Scan time Scan time Scan time The fixed-time scan: The scan operation is started every user-specified time. The time setting range is 10 to 200 ms (10 ms units). If an actual scan needs longer time than the setting time, it works as the floating scan. Scan time (50 ms fixed) (idling) Scan time (50 ms fixed) (idling) Program check: At the beginning of the RUN mode, the user program is compiled and its validity is checked. I/O update: Reads the external input signals into the external input devices/registers (X/XW), and sends the data of the external output devices/registers (Y/YW) to the external output circuits. Then the outputs (relays, etc.) changes the states and latches until the next I/O update timing. The states of the forced input devices are not updated by this operation. Timer update: Updates the timer registers which are activated in the user program, and the timing devices (S040 to S047). Basic Hardware and Function 71 6F3B0253 5. Operating System Overview User program execution: Executes the programmed instructions from the beginning to the END instruction. This is the essential function of the T1-16S. In this section, only the main program execution is mentioned. For other program types, such as timer interrupt, etc., refer to section 6.5. Peripheral support: Supports the communications with the programming tool or external devices connected by the computer link function. The time for this operation is limited within approx. 2 ms in the floating scan mode, and within allowable idling time in the fixedtime scan mode. If the special relay S158 is set to ON, the peripheral support priority mode is selected. In the peripheral support priority mode, the peripheral support time is not limited. As the result, the communication response is improved although the scan time becomes long at the time. 72 T1-16S User’s Manual 6F3B0253 Section 6 Programming Information 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 Devices and registers, 74 Index modification, 86 Real-time clock/calendar, 88 I/O allocation, 89 T1-16S memory mode setting, 91 User program configuration, 92 Programming language, 98 Program execution sequence, 99 On-line debug support functions, 100 Password protection, 103 Basic Hardware and Function 73 6F3B0253 6. Programming Information 6.1 Devices and registers The T1-16S program consists of bit-based instructions that handle ON/OFF information, such as contact and coil instructions, and register-based (16-bit) instructions, such as those for data transfer and arithmetic operations. Devices are used to store the ON/OFF information of contacts and coils, and registers are used to store 16-bit data. Devices are divided into six types: X Y R S T. C. External input devices External output devices Auxiliary relay devices Special devices Timer devices Counter devices Registers are divided into eight types: XW YW RW SW T C D I, J, K External input registers External output registers Auxiliary relay registers Special registers Timer registers Counter registers Data registers Index registers Device and register numbers X devices share the same memory area as XW registers. Device X004, for example, represents the number 4 bit in the XW00 register. Bit position / Number (MSB) F E D C B A 9 8 7 6 5 4 XW00 (LSB) 3 2 1 0 1 X004 Thus, "X004 is ON" means that bit number 4 of XW00 is 1. Y, R, and S devices work in a similar manner. 74 T1-16S User’s Manual 6F3B0253 6. Programming Information Addressing devices A device number of X, Y, R and S devices consist of a register number and bit position as follows. X 00 4 Represents bit position 0 to F in the register. Decimal number representing the register containing the corresponding device. Represents the type of device. (X, Y, R, or S) As for the timer (T.) and the counter (C.) devices, a device number is expressed as follows. T. 12 Corresponding register number. (decimal number) Represents the type of device. (T. or C.) Dot (.) is used to identify as device. Addressing registers A register number except the index registers is expressed as follows. XW 01 Register number. (decimal number) Represents the type of register. (XW, YW, RW, SW, T, C or D) The index registers (I, J and K) do not have the number. J I, J, or K Basic Hardware and Function 75 6F3B0253 6. Programming Information Available address range Device/register Symbol External input device External output device External input register External output register Auxiliary relay device Auxiliary relay register Special device Special register Timer device Timer register Counter device Counter register Data register Index register X Y XW YW R RW S SW T. T C. C D I J K NOTE T1-16S Number of points Address range X000 - X31F Total 512 points Y020 - Y31F XW00 - XW31 Total 32 words YW02 - YW31 4096 points R000 - R255F 256 words RW000 - RW255 1024 points S000 - S63F 64 words SW00 - SW63 256 points T.000 - T.255 256 words T000 - T255 256 points C.000 - C.255 256 words C000 - C255 4096 words D0000 - D4095 1 word I (no address) 1 word J (no address) 1 word K (no address) (1) 1 word = 16 bits (2) The available data range in each register is -32768 to 32767 (H8000 to H7FFF) except for the timer and the counter registers. The data range of the timer register is 0 to 32767. That of the counter register is 0 to 65535. (3) Double-word (32 bits) data is available in two consecutive registers. In this case, lower address register stores the lower 16 bits data. (MSB) F -------------0 F ------------ 0 (LSB) D0101 D0100 Upper 16bits Lower 16bits In this manual, a double-word register is expressed by using ‘⋅’. For example, D0101⋅D0100. 76 T1-16S User’s Manual 6F3B0253 6. Programming Information External input devices (X) These devices (X) indicate the ON/OFF states of external input signals through the input circuits. External input devices can be used many times in a program. External output devices (Y) The external output devices (Y) store the ON/OFF signals that drive the external devices through the output circuits. They can be used for coils in a program. External input registers (XW) These (XW) are 16-bit registers for storing values, which are received from the input circuits. External output registers (YW) These 16-bit registers (YW) are used for storing values, which are sent to the output circuits. Auxiliary relay devices and registers (R/RW) The auxiliary relay devices (R) are used to store intermediate results of sequences. The auxiliary relay registers (RW) are used to store temporary results of function instructions. The data in R/RW cannot be output directly to the output circuits. It is necessary to move the data to Y/YW. It is possible to make these registers retentive so that they retain data in the event of a power failure. See section 5.3. Timer devices and registers (T./T) The timer registers (T) are used for storing the elapsed time of timer instructions, the on-delay (TON), off-delay (TOF) and single-shot (SS) timers. 0.01 s base timers and 0.1 s base timers are provided. Time base 0.01 s 0.1 s T1-16S T000 to T063 T064 to T255 The timer devices (T.) work as the output of the timer instructions. It is possible to specify the T registers as retentive to retain their data in the event of a power failure. See section 5.3. Basic Hardware and Function 77 6F3B0253 6. Programming Information Counter devices and registers (C./C) The counter registers (C) are used for storing the count value of the counter (CNT) and the up-down counter (U/D) instructions. The counter devices (C.) work as the output of the counter instructions. It is possible to specify the C registers as retentive to retain their data in the event of a power failure. See section 5.3. Data registers (D) Functionally the data registers (D) are the same as auxiliary relay registers (RW) except that the D registers cannot be used as devices. A part of the data registers are saved in the built-in EEPROM as fixed data and transferred into the RAM at the initial load. The range of the data registers saved in the EEPROM can be specified by SW55. See section 5.2. It is possible to specify the D registers as retentive to retain their data in the event of a power failure. See section 5.3. Index registers (I, J, and K) These index registers are used for indirect addressing for a register. For example, if the value of I is 100 in the following register expression, it designates D0100. For details, refer to section 6.2. I D0000 78 T1-16S User’s Manual D0100 if I=100 6F3B0253 6. Programming Information Special devices and registers (S/SW) The special devices (S) and special registers (SW) are used for special purposes. See list below. Device/ register S000 S001 S002 S003 S004 S005 S006 S007 S008 S009 S00A S00B S00C S00D S00E S00F NOTE Name T1/T1S operation mode CPU error (down) I/O error (down) Program error (down) EEPROM alarm (alarm) Fixed-time scan time-over (alarm) − Clock/calendar error (alarm) − − TL-F10 error (alarm) − Retentive data invalid (alarm) Function 0: Initialization 4: HOLD mode 1: HALT mode 6: ERROR mode 2: RUN mode 3: RUN-F mode ON at error state (related to SW01) ON at error state (related to SW02) ON at error state (related to SW03) ON when EEPROM write exceeds 100,000 times ON when actual scan time is longer than the setting time as fixed-time scan Reserved ON when clock/calendar data is illegal Reserved Reserved ON when TOSLINE-F10 transmission error occurs Reserved ON when retentive data in RAM are invalid (1) These devices are set by the T1-16S operating system. These devices are read only for user. (2) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program. (3) Devices marked as (alarm) are set in the normal operation mode. These devices can be used in the user program. Basic Hardware and Function 79 6F3B0253 6. Programming Information Device/ register S010 S011 S012 S013 S014 S015 S016 S017 S018 S019 S01A S01B S01C S01D S01E S01F S020 S021 S022 S023 S024 S025 S026 S027 S028 S029 S02A S02B S02C S02D S02E S02F NOTE 80 Name System ROM error (down) System RAM error (down) Program memory error (down) EEPROM error (down) − − − − − − − − − − − Watchdog timer error (down) − I/O mismatch (down) − − − − − − − − − − − − − − Function ON at error state ON at error state ON at error state ON at error state Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved ON at error state Reserved ON at error state Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved (1) These devices are set by the T1-16S operating system. These devices are read only for user. (2) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program. T1-16S User’s Manual 6F3B0253 6. Programming Information Device/ register S030 S031 S032 S033 S034 S035 S036 S037 S038 S039 S03A S03B S03C S03D S03E S03F S040 S041 S042 S043 S044 S045 S046 S047 S048 S049 S04A S04B S04C S04D S04E S04F NOTE Name Program error Scan time over (down) − − − − − − − − − − − − − − Timing relay 0.1 s Timing relay 0.2 s Timing relay 0.4 s Timing relay 0.8 s Timing relay 1.0 s Timing relay 2.0 s Timing relay 4.0 s Timing relay 8.0 s − − − − − − Always OFF Always ON Function ON at error state (related to SW06) ON when the scan time exceeds 200 ms Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved OFF 0.05 s / ON 0.05 s (0.1 s interval) OFF 0.1 s / ON 0.1 s (0.2 s interval) OFF 0.2 s / ON 0.2 s (0.4 s interval) All OFF at the OFF 0.4 s / ON 0.4 s (0.8 s interval) beginning of OFF 0.5 s / ON 0.5 s (1.0 s interval) RUN mode OFF 1.0 s / ON 1.0 s (2.0 s interval) OFF 2.0 s / ON 2.0 s (4.0 s interval) OFF 4.0 s / ON 4.0 s (8.0 s interval) Reserved Reserved Reserved Reserved Reserved Reserved Always OFF Always ON (1) These devices are set by the T1-16S operating system. These devices are read only for user. (2) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program. Basic Hardware and Function 81 6F3B0253 6. Programming Information Device/ register S050 S051 S052 S053 S054 S055 S056 S057 S058 S059 S05A S05B S05C S05D S05E S05F S060 S061 S062 S063 S064 S065 S066 S067 S068 S069 S06A S06B S06C S06D S06E S06F NOTE 82 Name Function CF (carry flag) Used for instructions which manipulate carry ERF (instruction error flag) ON when instruction execution error is occurred (related to alarm flags of SW06) Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Reserved − Illegal instruction (down) ON when illegal instruction is detected Reserved − Reserved − Reserved − Boundary error (alarm) ON when illegal address is designated by indirect addressing (operation continued) Reserved − Reserved − Reserved − Division error (alarm) ON when error occurs in division instruction (operation continued) BCD data error (alarm) ON when BCD data error has detected in BCD operation instructions (operation continued) Table operation error ON when table size error has detected in table (alarm) operation instructions (operation continued) (T1S only) Encode error (alarm) ON when error occurs in encode instruction (operation continued) Reserved − Reserved − Reserved − Reserved − (1) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program. (2) CF, ERF and devices marked as (alarm) can be reset by the user program. T1-16S User’s Manual 6F3B0253 6. Programming Information Device/ register SW07 Clock/calendar (Year) SW08 SW09 SW10 SW11 SW12 SW13 Clock/calendar Clock/calendar Clock/calendar Clock/calendar Clock/calendar Clock/calendar SW14 SW15 SW16 − Peripheral support priority Mode of special input functions Input filter constant Preset values for high speed counter SW17 SW18 SW19 SW20 SW21 SW22 SW23 SW24 Name (Month) (Day) (Hour) (Minute) (Second) (Week) Function Lower 2 digits of the calendar year (01, 02, ... ) Month (01, 02, ... 12) They are stored in Day (01, 02, ... 31) the lower 8 bits by Hour (00, 01, ... 59) BCD code Minute (00, 01, ... 59) Second (00, 01, ... 59) Day of the week (Sun = 00, Mon = 01, ... Sat = 06) Reserved Bit 8 (S158) is used to select peripheral support priority Used to select the special input functions Used to set the input filter constant Used to set the preset values for high speed counters SW29 SW30 SW31 SW32 SW33 SW34 SW35 SW36 Count values for high speed counter High speed counter control flags − Mode of special output functions Special output control flags Special output frequency setting PWM output duty setting Analog setting value 1 Analog setting value 2 − − TL-F10 send data TL-F10 receive data PRG port station address SW37 PRG port parity SW38 PRG port response delay NOTE (1) These devices are set by the T1-16S operating system. These devices are read only for user. (2) Devices marked as (down) are set in the ERROR mode. Therefore these devices cannot be used in the user program. SW25 SW26 SW27 SW28 Present count values of the high speed counters are stored Control flags for the high speed counters Reserved Used to select the special output functions Control flags for the pulse/PWM output Output frequency setting for the pulse/PWM output Pulse duty setting for the PWM output Input value of the analog setting adjuster V0 Input value of the analog setting adjuster V1 Reserved Reserved TOSLINE-F10 transmission data (send to master) TOSLINE-F10 transmission data (receive from master) Used to set the programmer port station address (1 to 32) Used to set the programmer port parity (0=none, 1=odd) Used to set the programmer port response delay time (0 to 30: 0 to 300ms) Basic Hardware and Function 83 6F3B0253 6. Programming Information Device/ register S390 S391 S392 S393 S394 S395 S396 S397 S398 S399 S39A S39B S39C S39D S39E S39F S400 S401 Name Timer interrupt execution status I/O interrupt #1 execution status I/O interrupt #2 execution status I/O interrupt #3 execution status I/O interrupt #4 execution status − − − − − − − − − − − − HOLD device S402 S403 S404 S405 S406 S407 S408 S409 S40A S40B S40C S40D S40E S40F 84 T1-16S User’s Manual − − − − − − − − − − − − − − Function ON during execution ON during execution ON during execution ON during execution ON during execution Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved ON during HOLD mode (setting by user program is also available) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 6F3B0253 6. Programming Information Device/ register SW41 SW42 SW43 SW44 SW45 SW46 SW47 SW48 SW49 SW50 SW51 SW52 SW53 SW54 SW55 SW56 SW57 SW58 SW59 SW60 SW61 SW62 SW63 NOTE Name Function Sub-program #1 execution status − − − − − − − − − − − − Basic unit I/O LED display mode Bit 0 (S410) is ON during the sub-program #1 is executed Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Used to display the selected I/O module status (0 = Basic unit, 1 to 8 = I/O module slot 0 to 7, 9 and 10 = TOSLINE-F10) Number of EEPROM write Used to set the number of data registers to be saved in data the EEPROM (0 to 2048, initial value is 2048) RS-485 port operation Used to set the RS-485 port operation mode mode (0 = Computer link, 1 = Data link, 2 = Free ASCII, 3 = Inverter connection) RS-485 port response Used to set the RS-485 port response delay time delay (0 to 30: 0 to 300ms) RS-485 port Free ASCII Used for the RS-485 port Free ASCII function flags Reserved − Reserved − Reserved − Reserved − Reserved − (1) For details of SW54, refer to section 1.5.1. (2) For details of SW55, refer to section 5.2. (3) For details of SW56 through SW58, refer to the Communication function manual. Basic Hardware and Function 85 6F3B0253 6. Programming Information 6.2 Index modification When registers are used as operands of instructions, the method of directly designating the register address as shown in Example 1) below is called ‘direct addressing’. As opposed to this, the method of indirectly designating the register by combination with the contents of the index register (I, J, or K) as shown in Example 2) below is called ‘indirect addressing’. In particular, in this case, since the address is modified using an index register, this is called ‘index modification’. Example 1) [ RW10 MOV D1000 ] Data transfer instruction Transfer data of RW10 to D1000 Example 2) I J [ RW10 MOV D0000 ] Data transfer instruction (with index modification) Transfer data of RW(10 + I) to D(0000 + J) (If I = 3 and J = 200, the data of RW13 is transferred to D0200) There are 3 types of index register, I, J and K. Each type processes 16-bit integers (-32768 to 32767). There are no particular differences in function between these 3 types of index register. There is no special instruction for substituting values in these index registers. These are designated as destination of data transfer instructions, etc. [ 00064 MOV I ] (substitutes 64 in index register I) [ D0035 MOV J ] (substitutes the data of D0035 in index register J) [ RW20 + 00030 → K ] (substitutes the result of addition in index register K) NOTE (1) The index modification is available for RW, T, C and D registers. (2) If index registers are used as a double-length register, only the combinations J×I and K×J are allowed. 86 T1-16S User’s Manual 6F3B0253 6. Programming Information The followings are examples of index modifications. I RW10 When I = 0, it designates RW10. When I = 1, it designates RW11. When I = -1, it designates RW09. When I = 10, it designates RW20. When I = -10, it designates RW00. J D0201⋅D0200 When J = 0, it designates D0201⋅D0200. When J = 1, it designates D0202⋅D0201. When J = 2, it designates D0203⋅D0202. When J = -1, it designates D0200⋅D0199. When J = -2, it designates D0199⋅D0198. ! CAUTION Be careful that the registers do not exceed the address range by the index modification. The address range is not checked by the T1-16S. NOTE Substitutions of values into index registers and index modifications can be used any times in a program. Normally, the program will be easier to see if a value substitution into an index register is positioned immediately before the index modification. Basic Hardware and Function 87 6F3B0253 6. Programming Information 6.3 Real-time clock/calendar (Enhanced model only) The T1-16S enhanced model is equipped with the real-time clock/calendar for year, month, day, day of the week, hour, minute, and second. These data are stored in the special registers SW07 to SW13 by 2-digit BCD format as follows. Register SW07 SW08 SW09 SW10 SW11 SW12 SW13 Function Year Month Day Hour Minute Second Week Data 1999 = H0099, 2000 = H0000, 2001 = H0001, 2002 = H0002 ... Jan. = H0001, Feb. = H0002, Mar. = H0003, ... Dec. = H0012 1st = H0001, 2nd = H0002, 3rd = H0003, ... 31st = H0031 H0000, H0001, H0002, ... H0022, H0023 H0000, H0001, H0002, ... H0058, H0059 H0000, H0001, H0002, ... H0058, H0059 Sun. = H0000, Mon. = H0001, Tue. = H0002, ... Sat. = H0006 Program example: In the following circuit, output Y030 turns ON for 1 minute at every Sunday 6 pm. (H0018) Clock/calendar back up: The clock/calendar continues updating even while the power to the T1-16S is off by built-in capacitor and by the optional battery (CR2032) if used. Its buck-up period is as follows. Environment temperature Under 30 °C (86 °F) Over 30 °C (86 °F) Expected value Capacitor Battery 2 hours 2 year 1 hours 1 year Guarantee value Capacitor Battery 1 hours 1 year 30 minutes 6 months As shown in the table, it is recommended to use the optional battery when the realtime clock/calendar function is used. In the T1-16S, the validity of the clock/calendar is checked. If the data is not valid by excess power off period, special relay S00A is set to ON. Therefore, when the clock/calendar is used, it is recommended to check the status of S00A in the user program. Setting the clock/calendar: To set the clock/calendar data, the following 2 ways are available. In both cases, the week data is automatically calculated. (1) Setting the clock/calendar data on the system information screen of the programming tool. (2) Using the Calendar Set instruction (CLND) in the user program. 88 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.4 I/O allocation The external input signals are allocated to the external input devices/registers (X/XW). The external output signals are allocated to the external output devices/registers (Y/YW). The register numbers of the external input and output registers are consecutive. Thus one register number can be assigned for either input or output. As for the T1-16S basic unit, I/O allocation is fixed as follows. T1-16S X000 --- X007 Inputs: 8 points (X000 - X007) Outputs: 8 points (Y020 - Y027) Y020---- Y027 Any operations for the I/O allocation are not required if only the T1 -16S basic unit is used. However, if the I/O modules are used with the T1-16S, the I/O allocation operation is necessary. Refer to the separate manual "T1-16S User's Manual - I/O Modules -". Basic Hardware and Function 89 6F3B0253 6. Programming Information Internally, the T1-16S has information called ‘I/O allocation table’ in its memory. This I/O allocation table shows the correspondence between I/O hardware and software, i.e. register/device. The contents of the I/O allocation table are as follows. Unit 0 1 Slot PU 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 I/O type X+Y 4W PU slot must be blank Slot 0 is for basic unit (XW00, XW01, YW02 and YW03 are assigned internally) Slots 1 to 7 of unit 0 are not used (must be blank) These slots are for I/O modules The T1-16S operating system automatically sets the I/O type ‘X+Y 4W’ on the slot 0 at unit 0 position when the memory clear is executed for the T1-16S. When the T1-16S program is developed in off-line, the above I/O allocation table should be set before programming. For this operation (called manual I/O allocation), refer to the programming tool manual. NOTE (1) Unit base address setting function is not supported by the T1-16S. Do not use this function with the T1-16S. It will causes malfunction. (2) When the TOSLINE-F10 station module FR112M is used, allocate it at the end of the I/O modules. 90 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.5 T1-16S memory mode setting The program capacity of the T1-16S is 8 k steps. However, user can set the T1-16S’s program capacity to 4 k steps. It is called the T1-16S’s memory mode. That is, the T1-16S has two memory modes, 8 k mode and 4 k mode. In the 4 k mode, on-line program changes become available, although the program capacity is limited to 4 k steps. Refer to section 6.9 for the on-line debug support functions. To set the T1-16S’s memory mode, write 4 k or 8 k on the Program Size Setting of the System Parameters using the programming tool. Then execute the EEPROM write command. Basic Hardware and Function 91 6F3B0253 6. Programming Information 6.6 User program configuration A group of instructions for achieving the PLC-based control system is called ‘user program’. The T1-16S has 8 k steps capacity for storing the user program. A ‘step’ is the minimum unit, which composes an instruction. Number of steps required for one instruction is depending on the type of instruction. Refer to section 7.1. The figure below shows the T1-16S’s memory configuration. RAM System information 4 k or 8 k steps User program Back-up area by EEPROM Data registers mentioned in section 5.2 Other registers/ devices NOTE For conditions of transfer between RAM and EEPROM, see section 5.2. 92 T1-16S User’s Manual 6F3B0253 6. Programming Information System information System information is the area which stores execution control parameters. The following contents are included in the system information. (1) (2) (3) (4) (5) (6) (7) Machine parameters (hardware type, memory type) User program information (program ID, system comments, number of steps used) Passwords Retentive register area information T1S program memory mode, 4 k steps or 8 k steps Execution control parameters (scan mode, timer interrupt interval) Station number setting for programmer port (T1), or RS-485 port communication parameters (Enhanced model) (8) I/O allocation table (9) Input force table The system information is stored in the built-in EEPROM. Therefore, when this information is modified, the EEPROM write operation is necessary. Otherwise, these are over-written by original EEPROM contents at the next initial load timing. User program The T1-16S has a capacity of 8 k steps of the user program. The user program is stored by each program types as shown in the following diagram, and is managed by units called blocks in each program types. User program configuration (Program types) Program type internal configuration (Blocks) Main program Block 1 Sub-program #1 Block 2 Timer interrupt I/O interrupt #1 I/O interrupt #2 I/O interrupt #3 I/O interrupt #4 Block 10 Block N (N = max. 256) Block 1 Subroutine Basic Hardware and Function 93 6F3B0253 6. Programming Information In the user program, the main program is the core. The scan operation explained in section 5.3 is for the main program. The operation of other program types are explained in the following sections. The following 8 program types are supported by the T1-16S. (1) (2) (3) (4) (5) (6) (7) (8) Main program Sub-program #1 Timer interrupt program I/O interrupt program #1 I/O interrupt program #2 I/O interrupt program #3 I/O interrupt program #4 Subroutine The blocks are just separators of the program, and have no effect on the program execution. However, by dividing the user program into some blocks, the program becomes easy to understand. The block numbers need not be consecutive. In each program type and block, there is no limit of program capacity. The only limit is the total capacity. 6.6.1 Main program The main program is the core of the user program. It is executed once in each scan. 1 scan time Mode I/O Timer Main program Mode I/O Timer Main program Time In the above figure, Mode means the mode control operation I/O means the I/O update processing Timer means the timer up date processing Main program means the main program execution the self-diagnostic check and peripheral support are omitted in this figure. The end of the main program is recognized by the END instruction. Although instructions may be present after the END instruction, these portions will not be executed. 94 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.6.2 Sub-program #1 If the sub-program #1 is programmed, it is executed once at the beginning of the first scan (before main program execution). Therefore, the sub-program #1 can be used to set the initial value into the registers. The sub-program #1 is called the initial program. The figure below shows the first scan operation. RUN mode transition 2nd scan 1st scan I/O Timer Sub#1 Main program Mode I/O Timer Main program Time The end of the sub-program #1 is recognized by the END instruction. 6.6.3 Timer interrupt program The timer interrupt is the highest priority task. It is executed cyclically with a user specified interval, with suspending other operation. The interrupt interval is set in the system information. (5 to 1000 ms, 5 ms units) 1 scan 1 scan 1 scan 1 scan Scan Timer interrupt Timer interrupt interval Timer interrupt interval Time The end of the timer interrupt is recognized by the IRET instruction. Basic Hardware and Function 95 6F3B0253 6. Programming Information 6.6.4 I/O interrupt programs The I/O interrupt program is also the highest priority task. It is executed immediately when the interrupt factor is generated, with suspending other operation. The following 4 types I/O interrupt programs are supported in the T1/T1S. (1) I/O interrupt #1 The I/O interrupt #1 is used with the high speed counter function. When the count value reaches the preset value, etc., the I/O interrupt #1 is activated immediately with suspending other operation. The end of the I/O interrupt #1 is recognized by the IRET instruction. For detailed information, refer to section 8.3. (2) I/O interrupt #2 The I/O interrupt #2 is also used with the high speed counter function. Refer to section 8.3 for details. (3) I/O interrupt #3 The I/O interrupt #3 is used with the interrupt input function. When the state of the interrupt input is changed from OFF to ON (or ON to OFF), the I/O interrupt #3 is activated immediately with suspending other operation. The end of the I/O interrupt #3 is also recognized by the IRET instruction. For detailed information, refer to section 8.4. (4) I/O interrupt #4 The I/O interrupt #4 is also used with the interrupt input function. Refer to section 8.4 for details. If an interrupt factor is generated while other interrupt program is executing (including the timer interrupt), the interrupt factor is held. Then it will be activated after finishing the other interrupt program execution. If two or more interrupt factors are generated at the same time, the priority is as follows. Timer > I/O #1 > I/O #2 > I/O #3 > I/O #4 96 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.6.5 Subroutines In the program type ‘Subroutine’, The following number of subroutines can be programmed. The T1-16S supports up to 256 subroutines. The subroutine is not a independent program. It is called from other program types (main program, sub-program, interrupt program) and from other subroutines. One subroutine is started with the SUBR instruction, and ended by the RET instruction. It is necessary to assign a subroutine number to the SUBR instruction. The available subroutine numbers are 0 to 255. [ SUBR (000) ] Subroutine number The RET instruction has no subroutine number. The instruction that calls a registered subroutine is the CALL instruction. The CALL instruction has the subroutine number to be called. [ CALL N.000 ] Subroutine number Main program Execution flow Subroutine [ SUBR (000) ] [ CALL N.000 ] [ RET ] NOTE (1) Multiple subroutines can be programmed in a block. However, one subroutine in one block is recommended. (2) From the inside of a subroutine, other subroutines can be called (nesting). Its allowable level is up to 3 levels. Basic Hardware and Function 97 6F3B0253 6. Programming Information 6.7 Programming language The programming language of the T1-16S is ‘ladder diagram’. Ladder diagram is a language, which composes program using relay symbols as a base in an image similar to a hard-wired relay sequence. In the T1/T1S, in order to achieve an efficient data-processing program, ladder diagram which are combinations of relay symbols and function blocks are used. The ladder diagram program is constructed by units called ‘rung’. A rung is defined as one network which is connected each other. Rung number Rung 1 2 3 The rung numbers are a series of numbers (decimal number) starting from 1, and cannot be skipped. There is no limit to the number of rungs. The size of any one rung is limited to 11 lines × 12 columns. A example of a ladder diagram program is shown below. When X005 is ON or the data of D0100 is greater than 200, Y027 comes ON. Y027 stays ON even if X005 is OFF and the data of D0100 is 200 or less. Y027 will come OFF when X006 comes ON. 98 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.8 Program execution sequence The instructions execution sequence is shown below. (1) They are executed in the sequence from block 1 through the final block, which contains the END instruction (or IRET in an interrupt program). (2) They are executed in the sequence from rung 1 through the final rung in a block (or the END instruction). (3) They are executed according to the following rules in any one rung. ? When there is no vertical connection, they are executed from left to right. @ When there is an OR 1 2 3 1 2 4 connection, the OR logic portion is executed first. 4 6 7 3 5 A When there is a branch, they 1 2 are executed in the order from the upper line to the lower line. B A combination of @ and A 1 3 3 4 5 6 4 5 6 8 above. 2 7 The instructions execution sequence in which function instructions are included also follows the above rules. However, for program execution control instructions, such as jumps (JCS), loops (FOR-NEXT), subroutines (CALL-SUBR-RET), it will depend the specifications of each instruction. Basic Hardware and Function 99 6F3B0253 6. Programming Information 6.9 On-line debug support functions The following on-line (during RUN) functions are supported in the T1-16S for effective program debugging. On-line function Force function Sampling trace function Changing timer /counter preset value Changing constant operand of function instruction Changing device directly Program changing in edit mode EEPROM write command 4 k mode Yes Yes Yes 8 k mode Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes NOTE Refer to section 6.5 for 4 k/8 k mode. Force function Two types of force functions are available, input force and coil force. The input force is used to disable the external input signals. When an external input device is designated as forced input, the ON/OFF state of the device can be changed manually by using the data setting function of the programming tool, regardless of the corresponding external signal state. The input force designation is available for the external input devices (X). The coil force is used to disable the coil instruction. When a coil instruction on the program is designated as forced coil, the ON/OFF state of the coil device can be changed manually by using the data setting function of the programming tool, regardless of the coil circuit execution status. On the programming tool, the forced input and forced coil are expressed as follows. Forced input Forced coil NOTE 100 X005 x005 Normal Forced Y023 Y023 Normal Forced If EEPROM write operation is executed with remaining the force designation, the force designation is also saved into the built-in EEPROM. Because the force function is debugging function, release all force designation before executing the EEPROM write operation. The force batch release command is available when the T1-16S is in HALT mode. T1-16S User’s Manual 6F3B0253 6. Programming Information Sampling trace function The sampling trace function collects the status of specified devices or register at every specified sampling timing. The collected data can be displayed on the programmer (T-PDS) screen in the format of timing chart (for devices) or trend graph (for register). The minimum sampling timing is the T1-16S’s scan cycle. This function is useful for program debugging and troubleshooting. Sampling target Sampling capacity T1-16S Devices (up to 8) and Registers (up to 3) 256 times The collected data is stored in the T1-16S internal buffer. The buffer works as a ring buffer, and latest collected data can be displayed. The sampling start/stop condition (arm condition) and the collection timing (trigger condition) can be specified by status changing of devices. For detailed key operations for arm/trigger conditions setting on the T-PDS, refer to the manual for T-PDS. T-PDS screen example of device timing chart NOTE (1) On the T-PDS, select ‘3 registers + 8 devices’ as the sampling type. (2) As the arm and trigger conditions, register values cannot be used. (3) The After times setting is not effective for the T1-16S. Basic Hardware and Function 101 6F3B0253 6. Programming Information Timer/counter preset value (constant data) changing The preset value (constant data) of timer or counter instruction can be changed in online (during RUN) by using the programming tool. Function instruction constant operand changing The constant operand of function instruction can be changed in on-line (during RUN) by using the programming tool. Device changing The device of contact or coil instruction can be changed in on-line (during RUN) by using the programming tool. On-line program changing When the T1S’s memory mode is 4 k mode, the program can be changed using normal edit mode. (rung by rung) In the on-line program changing, it is not allowed to change the number or order of the following instructions. END, MCS, MCR, JCS, JCR, FOR, NEXT, CALL, SUBR, RET, IRET NOTE The above on-line functions are performed on the RAM memory. Therefore, when program has been changed, execute the EEPROM write operation before turning off power. Otherwise, program stored in the EEPROM will be overwritten. On-line EEPROM write The EEPROM write is possible in on-line (during RUN) as well as in HALT mode. In the on-line EEPROM write, user data is not written into the EEPROM. During this operation, the T1-16S’s scan time becomes longer. However, as it has the time limit per scan, the T1-16S’s control operation is not stopped. 102 T1-16S User’s Manual 6F3B0253 6. Programming Information 6.10 Password protection The T1-16S has the password function to protect the user program and data from unauthorized operations. There are four levels of protection. Accordingly, three levels of passwords can be registered to control the protection levels. These passwords are stored in the built-in EEPROM. Therefore, if you entered, changed or cleared the passwords, the EEPROM write operation is necessary. The outline of the protection levels are shown below. For details, refer to the manual for the programming tool. Protection level 4 (disabled functions) • Writing register/device data • Writing system information • I/O allocation Protection level 3 (disabled functions) • Reading program • Program write into EEPROM Strict Protection level 2 (disabled functions) • Clear memory • Writing/loading program • T1/T1S operation mode changes (by programming tool) • Setting/changing passwords Protection level 1 (disabled functions) • None (all functions are available) When the level 1, 2 and 3 passwords are registered, the T1-16S will be started as protection level 4. In this state, for example, entering the level 2 password changes the protection level to 2. NOTE When you use the password function, do not forget the level 1 password. Otherwise, you cannot change/release the registered passwords. Basic Hardware and Function 103 6F3B0253 104 T1-16S User’s Manual 6F3B0253 Section 7 Instructions 7.1 7.2 List of instructions, 106 Instruction specifications, 116 Basic Hardware and Function 105 6F3B0253 7. Instructions 7.1 List of instructions The T1-16S has 21 types of basic ladder instructions and 97 types of function instructions as listed below. The specifications of each instruction will be described in detail later. The tables listing these instructions are provided as a quick reference. (Note: In the following table, italic character means operand, i.e. register, device or constant value.) Basic ladder instructions FUN No. Name Expression − NO contact A − NC contact A − Transitional contact (rising) − Transitional contact (falling) − Coil A − Forced coil A − Inverter − Invert coil I A I A P − Positive pulse contact − Negative pulse A N − Positive pulse coil A P − Negative pulse coil A N contact − ON delay timer − OFF delay timer − Single shot timer 106 T1-16S User’s Manual −[ A TON B ]− −[ A TOF B ]− −[ A SS B ]− Function NO (normally open) contact of device A. NC (normally closed) contact of device A. Turns ON output for 1 scan when input changes from OFF to ON. Turns ON output for 1 scan when input changes from ON to OFF. Relay coil of device A. Forced coil of device A. State of device A is retained regardless of the input state. Inverts the input state. Stores the inverse state of input into device A. Turns ON output for 1 scan when input is ON and device A changes from OFF to ON. Turns ON output for 1 scan when input is ON and device A changes from ON to OFF. Turns ON device A for 1 scan when input changes from OFF to ON. Turns ON device A for 1 scan when input changes from ON to OFF. Turns ON output when the time specified by A has elapsed after the input came ON. B is a timer register. Turns OFF output when the time specified by A has elapsed after the input came OFF. B is a timer register. Turns ON output for the time specified by A when the input comes ON. B is a timer register. Steps Speed (µs) Page 1 1.4 - 3.3 117 1 1.4 - 3.3 118 1 3.0 119 1 3.0 120 1 2.3 121 1 2.3 122 1 1 1.4 - 3.3 123 2.3 124 1 125 1 126 1 127 1 128 2 12.6 129 2 12.8 130 2 13.0 131 6F3B0253 7. Instructions Basic ladder instructions (continued) FUN No. Name Expression − Counter C E CNT A B Q − Master control set −−[ MCS ]− − Master control reset −−[ MCR ]− − Jump control set − Jump control reset −−[ JCS ]− −−[ JCR ]− − End −−[ END ]− Steps Speed (µs) Page 2 22.6 132 1 1 3.75 (in a pair) 2.75 (in a pair) Indicates end of main program or sub-program. 1 1.4 Function Steps Transfers data of A to B. Transfers double-word data of A+1⋅A to B+1⋅B. Transfers bit-inverted data of A to B. Exchanges data of A with B. Transfers data of A to n registers starting with B. Transfers data of n registers starting with A to n registers starting with B. Transfers bit-inverted data of n registers starting with A to n registers starting with B. Transfers data from the register specified by B in the table, size n starting with A, to C. Transfers data from A to the register specified by B in the table, size n starting with C. 3 Speed (µs) 4.2 3 7.2 137 3 4.6 138 3 6.5 139 Function Counts the number of cycles the count input (C) comes ON while the enable input (E) is ON, and turns ON output (Q) when the count reaches to the value specified by A. B is a counter register. Turns OFF power rail between MCS and MCR when MCS input is OFF. Jumps from JCS to JCR when JCS input is ON. 1 1 133 134 135 Data transfer instructions FUN Name No. 018 Data transfer 019 Double-word data transfer 020 Invert transfer Expression −[ A MOV B ]− −[ A+1⋅A DMOV B+1⋅B ]− −[ A NOT B ]− 022 Data exchange −[ A XCHG B ]− 024 Table initialize −[ A TINZ (n) B ]− 025 Table transfer −[ A TMOV (n) B ]− 026 Table invert transfer −[ A TNOT (n) B ]− 090 Multiplexer −[ A MPX (n) B → C ]− 091 Demultiplexer −[ A DPX (n) B → C ]− Page 136 3 140 3 141 3 142 5 70.6 176 5 71.5 177 Basic Hardware and Function 107 6F3B0253 7. Instructions Arithmetic operations FUN Name No. 027 Addition 028 Subtraction 029 Multiplication 030 Division 031 Double-word addition 032 Double-word subtraction 035 Addition with carry 036 Subtraction with carry 039 Unsigned multiplication 040 Unsigned division 041 Unsigned double/single division 043 Increment 044 Decrement 108 Expression −[ A + B → C ]− Function Adds data of A and B, and stores the result in C. −[ A - B → C ]− Subtracts data of B from A, and stores the result in C. −[ A ∗ B → C+1⋅C ]− Multiplies data of A and B, and stores the result in double-length register C+1⋅C. −[ A / B → C ]− Divides data of A by B, and stores the quotient in C and the reminder in C+1. −[ A+1⋅A D+ B+1⋅B → C+1⋅C ]− Adds data of A+1⋅A and B+1⋅B, and stores the result in C+1⋅C. −[ A+1⋅A D- B+1⋅B → C+1⋅C ]− Subtracts data of B+1⋅B from A+1⋅A, and stores the result in C+1⋅C. −[ A +C B → C ]− Adds data of A, B and the carry, and stores the result in C. The carry flag changes according to the result. −[ A -C B → C ]− Subtracts data of B and the carry from A, and stores the result in C. The carry flag changes according to the result. −[ A U∗ B → C+1⋅C ]− Multiplies data of A and B, and stores the result in double-length register C+1⋅C. (Unsigned integer operation) −[ A U/ B → C ]− Divides data of A by B, and stores the quotient in C and the reminder in C+1. (Unsigned integer operation) −[ A+1⋅A DIV B → C ]− Divides data of A+1⋅A by B, and stores the quotient in C and the reminder in C+1. (Unsigned integer operation) −[ +1 A ]− Increments data of A by 1. −[ -1 A ]− Decrements data of A by 1. T1-16S User’s Manual Steps Speed (µs) Page 4 6.5 143 4 6.5 144 4 8.8 145 4 9.7 146 4 11.6 147 4 11.7 148 4 9.7 149 4 9.7 150 4 151 4 152 4 15.3 153 2 2 4.6 4.6 154 155 6F3B0253 7. Instructions Logical operations FUN Name No. 048 AND −[ A AND B → C ]− 050 OR −[ A OR B → C ]− 052 Exclusive OR −[ A EOR B → C ]− 064 Bit test −[ A TEST B ]− Expression Function Finds logical AND of A and B, and stores it in C. Finds logical OR of A and B, and stores it in C. Finds logical exclusive OR of A and B, and stores it in C. Turns ON output if logical AND of A and B is not 0. Steps Speed (µs) Page 4 5.7 156 4 5.7 157 4 5.7 158 3 5.0 163 Steps Speed (µs) Page 2 6.8 164 2 6.8 165 4 10.2 166 4 10.2 167 3 65.9 76.2 168 3 69.0 79.3 170 Shift operations FUN No. Name 068 1 bit shift right 069 1 bit shift left 070 n bit shift right 071 n bit shift left 074 Shift register 075 Bi-directional shift register Expression −[ SHR1 A ]− −[ SHL1 A ]− −[ A SHR n → B ]− −[ A SHL n → B ]− D S E D S E L SR (n) A DSR (n) A Q Q Function Shifts data of A 1 bit to the right (LSB direction). The carry flag changes according to the result. Shifts data of A 1 bit to the left (MSB direction). The carry flag changes according to the result. Shifts data of A n bits to the right (LSB direction) and stores the result in B. The carry flag changes according to the result. Shifts data of A n bits to the left (MSB direction) and stores the result in B. The carry flag changes according to the result. When shift input (S) comes ON, shifts the data of specified shift register 1 bit to the left, and stores data input (D) state into A. This operation is enabled while enable input (E) is ON. The carry flag changes according to the result. Shift register: n devices starting with device A. When shift input (S) comes ON, shifts the data of specified shift register 1 bit to the left or to the right depending on direction input (L). This operation is enabled while enable input (E) is ON. The carry flag changes according to the result. Shift register: n devices starting with device A. Direction: Left when L is ON, right when L is OFF Basic Hardware and Function 109 6F3B0253 7. Instructions Rotate operations FUN Name No. 078 1 bit rotate right 079 1 bit rotate left 080 n bit rotate right 081 n bit rotate left Expression −[ RTR1 A ]− −[ RTL1 A ]− −[ A RTR n → B ]− −[ A RTL n → B ]− Function Rotates data of A 1 bit to the right (LSB direction). The carry flag changes according to the result. Rotates data of A 1 bit to the left (MSB direction). The carry flag changes according to the result. Rotates data of A n bits to the right (LSB direction) and stores the result in B. The carry flag changes according to the result. Rotates data of A n bits to the left (MSB direction) and stores the result in B. The carry flag changes according to the result. Steps Speed (µs) Page 2 6.8 172 2 6.8 173 4 10.2 174 4 10.2 175 Compare instructions FUN Name No. 096 Greater than 097 Greater than or equal 098 Equal 099 Not equal 100 Less than 101 Less than or equal 102 Double-word greater than 103 Double-word greater than or equal 104 Double-word equal 105 Double-word not equal 106 Double-word less than 107 Double-word less than or equal 110 Expression −[ A > B ]− −[ A >= B ]− −[ A = B ]− −[ A <> B ]− −[ A < B ]− −[ A <= B ]− −[ A+1⋅A D> B+1⋅B ]− −[ A+1⋅A D>= B+1⋅B ]− −[ A+1⋅A D= B+1⋅B ]− −[ A+1⋅A D<> B+1⋅B ]− −[ A+1⋅A D< B+1⋅B ]− −[ A+1⋅A D<= B+1⋅B ]− T1-16S User’s Manual Turns ON output if A > B. Turns ON output if A ≥ B. 3 Speed (µs) 6.1 3 5.3 179 A = B. A ≠ B. A < B. A ≤ B. 3 3 3 5.0 5.0 6.1 180 181 182 3 5.3 183 3 6.1 184 3 5.3 185 3 5.0 186 3 5.0 187 3 6.1 188 3 5.3 189 Function Turns ON output Turns ON output Turns ON output Turns ON output Turns ON output if A+1⋅A > B+1⋅B. Turns ON output if A+1⋅A ≥ B+1⋅B. Turns ON output if A+1⋅A = B+1⋅B. Turns ON output if A+1⋅A ≠ B+1⋅B. Turns ON output if A+1⋅A < B+1⋅B. Turns ON output if A+1⋅A ≤ B+1⋅B. if if if if Steps Page 178 6F3B0253 7. Instructions Compare instructions (continued) FUN Name No. 108 Unsigned greater than 109 Unsigned greater than or equal 110 Unsigned equal 111 Unsigned not equal 112 Unsigned less than 113 Unsigned less than or equal Expression −[ A U> B ]− −[ A U>= B ]− −[ A U= B ]− −[ A U<> B ]− −[ A U< B ]− −[ A U<= B ]− Function Turns ON output if A > B. (Unsigned integer compare) Turns ON output if A ≥ B. (Unsigned integer compare) Turns ON output if A = B. (Unsigned integer compare) Turns ON output if A ≠ B. (Unsigned integer compare) Turns ON output if A < B. (Unsigned integer compare) Turns ON output if A ≤ B. (Unsigned integer compare) Steps Speed (µs) Page 3 190 3 191 3 192 3 193 3 194 3 195 Special data processing FUN Name Expression No. 114 Device/register −[ SET A ]− set 115 Device/register −[ RST A ]− reset 118 Set carry 119 Reset carry 120 Encode 121 Decode −[ SETC ]− −[ RSTC ]− −[ A ENC (n) B ]− −[ A DEC (n) B ]− 122 Bit count −[ A BC B ]− 147 Flip-flop S R 149 Up-down counter U C E F/F A U/D A Q Q Function If A is a device: Sets device A to ON. If A is a register: Stores HFFFF in register A. If A is a device: Resets device A to OFF. If A is a register: Stores 0 in register A. Sets the carry flag to ON. Resets the carry flag to OFF. Finds the uppermost ON bit position in the bit file of size 2n bits starting with register A, and stores it in B. In the bit file of size 2n bits starting with register B, sets ON the bit position indicated by lower n bits of A, and resets OFF all other bits. Counts the number of ON bits of A and stores it in B. Sets ON device A when set input (S) is ON, and resets OFF device A when reset input (R) is ON. (Reset takes priority) While enable input (E) is ON, counts up or down the number of cycles the count input (C) comes ON, depending on the up/down select input (U). Up when U is ON, down when U is OFF. Steps Speed (µs) Page 2 4.2 196 2 4.2 197 1 1 4.2 4.2 198 199 4 57.0 141.4 200 4 69.5 99.1 201 3 202 2 26.7 215 2 30.1 216 Basic Hardware and Function 111 6F3B0253 7. Instructions Program control instructions FUN Name Expression No. 128 Subroutine call −[ CALL N. n ]− −−[ RET ]− 129 Subroutine return −[ FOR n ]− 132 FOR 133 NEXT −[ NEXT ]− 137 Subroutine entry 140 Enable interrupt 141 Disable interrupt 142 Interrupt return −[ SUBR (n) ]−− −[ EI ]− −[ DI ]− −−[ IRET ]− −[ WDT n ]− 143 Watchdog timer reset 144 Step sequence −[ STIZ (n) A ]− initialize 145 Step sequence −[ STIN A ]− input 146 Step sequence −[ STOT A ]− output Function Steps Calls the subroutine number n. Indicates the end of a subroutine. When the input of FOR is ON, executes the segment from FOR to NEXT the number of times specified by n. Indicates the start of the subroutine number n. Enables execution of interrupt program. Disables execution of interrupt program. Indicates the end of an interrupt program. Extends the scan time over detection time. These Resets OFF the n devices stating with configure a series A, and sets ON A. Turns ON output if of step input is ON and A is sequence ON. When input is ON, resets OFF the devices of STIN on the same rung, and sets ON A. 2 1 2 1 2 1 Speed (µs) 21.0 (in a pair) 22.0 (in a pair) Page 203 204 205 206 included 207 in CALL 208 1 27.6 (in a pair) 1 1.4 210 2 16.1 211 3 59.9 65.0 212 2 27.0 213 2 27.0 119.0 214 Steps Speed (µs) Page 209 RAS FUN Name No. 154 Set calendar 155 Calendar operation 112 Expression −[ A CLND ]− −[ A CLDS B ]− T1-16S User’s Manual Function Sets 6 registers data starting with A into clock/calendar. Calculates difference between present date & time and past date & time stored in 6 registers starting with A, and stores the result in 6 registers starting with B. 2 217 3 218 6F3B0253 7. Instructions Functions FUN Name No. 056 Moving average 061 Digital filter 156 Pre-derivative real PID 160 Upper limit 161 Lower limit 162 Maximum value Expression Steps Speed (µs) Page −[ A MAVE (n) B → C ]− Calculates the average value −[ A DFL B → C ]− −[ A PID3 B → C ]− −[ A UL B → C ]− −[ A LL B → C ]− −[ A MAX (n) B ]− 163 Minimum value −[ A MIN (n) B ]− 164 Average value −[ A AVE (n) B ]− 165 Function generator Function −[ A FG (n) B → C ]− of latest n scan values of A, and stores the result in C. Filters the value of A by filter constant specified by B, and stores the result in C. Performs PID control. (prederivative real PID algorithm) Process value (PV): A Set value (SV): A+1 PID parameters: B and after Manipulation value (MV): C Upper limits the value of A by B, and stores the result in C. Lower limits the value of A by B, and stores the result in C. Finds the maximum value of n registers data starting with A, and stores the value in C and the pointer in C+1. Finds the minimum value of n registers data starting with A, and stores the value in C and the pointer in C+1. Calculates the average value of n registers data starting with A, and stores the result in C. Finds f(x) for given x=A, and stores it in C. The function f(x) is defined by parameters stored in a table 2×n registers starting with B. 5 159 4 160 4 85.0 428.0 219 4 224 4 225 4 226 4 227 4 228 5 77.7 142.1 229 Basic Hardware and Function 113 6F3B0253 7. Instructions Conversion instructions FUN Name No. 062 Hex to ASCII conversion 063 ASCII to Hex conversion Expression −[ A HTOA (n) B ]− −[ A ATOH (n) B ]− 180 Absolute value −[ A ABS B ]− 114 182 2’s complement −[ A NEG B ]− 183 Double-word 2’s complement 185 7-segment decode −[ A+1⋅A DNEG B+1⋅B ]− 186 ASCII conversion −[ A ASC B ]− −[ A 7SEG B ]− 188 Binary conversion −[ A BIN B ]− 190 BCD conversion −[ A BCD B ]− T1-16S User’s Manual Function Converts the hexadecimal data of n words stating with A into ASCII characters, and stores them in nx2 registers starting with B. Converts the ASCII characters stored in n registers stating with A into hexadecimal data, and stores them in n/2 registers starting with B. Stores the absolute value of A in B. Stores the 2’s complement value of A in B. Stores the 2’s complement value of A+1⋅A in B+1⋅B. Steps Speed (µs) Page 4 161 4 162 3 5.0 231 3 4.6 232 3 4.6 233 43.9 234 29.8 49.6 236 65.5 237 55.6 238 Converts lower 4 bits of A into 7-segment code, and 3 stores it in B. Converts the alphanumerics (max. 16 characters) of A into ASCII codes, and stores 3 - 10 them in registers starting with B. Converts the BCD data in A into binary data, and stores it 3 in B. Converts the binary data in A into BCD data, and stores it 3 in B. 6F3B0253 7. Instructions Special I/O instructions FUN Name No. 235 Direct I/O Expression −[ I/O (n) A ]− 236 Expanded data −[ A XFER B → C ]− transfer Function Performs the immediate block I/O transfer of n registers starting with A. Writes data into the built-in EEPROM, or reads data from the EEPROM. The transfer source and destination are indirectly designated by A and C. The transfer register size is designated by B. Steps Speed Available Page (µs) 3 20.7 + 21.3 × n √ *1 257 4 54.0 1w read 7130 16w write √ 259 *1: Direct I/O instruction is effective only for the basic unit inputs/outputs. *2: The expanded data transfer (XFER) instruction supports some special functions. It also supports the communication function. The execution speed shown in the above table is for the EEPROM read/write function. When the Inverter connection mode is selected, the execution speed of this instruction is typically 150 µs (max. 500 µs). NOTE The index modification is available for some instructions. The values in the execution speed column show the execution time without index modification. If index modification is used, approx. 20 µs is added per one indexed operand. Basic Hardware and Function 115 6F3B0253 7. Instructions 7.2 Instruction specifications The following pages in this section describe the detailed specifications of each instruction. On each page, the following items are explained. Expression Shows the operands required for the instruction as italic characters. Function Explains the functions of the instruction with referring the operands shown on the Expression box. Execution condition Shows the execution condition of the instruction and the instruction output status. Operand Shows available register, device or constant value for each operand. For constant operand, available value range is described. If the constant column is just marked (√), it means normal value range (-32768 to 32767 in 16-bit integer or -2147483648 to 2147483647 in 32-bit integer) is available. Whether index modification for a register operand is usable or not is also shown for each operand. Example Explains the operation of the instruction by using a typical example. Note Explains supplementary information, limitations, etc. for the instruction. 116 T1-16S User’s Manual 6F3B0253 7. Instructions NO contact Expression A Input Output Function NO (normally open) contact of device A. When the input is ON and the device A is ON, the output is turned ON. Execution condition Input OFF ON Operation Regardless of the state of device A When device A is OFF When device A is ON Output OFF OFF ON Operand Name A Device X √ Y √ Device R S T. √ √ √ Register C. XW YW RW SW T C D √ Constant Index I J K Example Coil Y022 comes ON when the devices X000 and R001 are both ON. X000 R001 Y022 Basic Hardware and Function 117 6F3B0253 7. Instructions NC contact Expression A Input Output Function NC (normally closed) contact of device A. When the input is ON and the device A is OFF, the output is turned ON. Execution condition Input OFF ON Operation Regardless of the state of device A When device A is OFF When device A is ON Output OFF ON OFF Operand Name A Device X √ Y √ Device R S T. √ √ √ Register C. XW YW RW SW T C D √ Constant Index I Example Coil Y022 comes ON when the devices X000 and R001 are both OFF. X000 R001 Y022 118 T1-16S User’s Manual J K 6F3B0253 7. Instructions Transitional contact (Rising edge) Expression Input Output Function When the input at last scan is OFF and the input at this scan is ON, the output is turned ON. This instruction is used to detect the input changing from OFF to ON. Execution condition Input OFF ON Operation Regardless of the input state at last scan When the input state at last scan is OFF When the input state at last scan is ON Output OFF ON OFF Operand No operand is required. Example Coil Y022 comes ON for only 1 scan when the device X000 comes ON. X000 Y022 1 scan time 1 scan time Note • In case of T1, the maximum usable number in a program is 512. ( • In case of T1S, the maximum usable number in a program is 2048. ( total) P N (P) (N) and total) Basic Hardware and Function 119 6F3B0253 7. Instructions Transitional contact (Falling edge) Expression Input Output Function When the input at last scan is ON and the input at this scan is OFF, the output is turned ON. This instruction is used to detect the input changing from ON to OFF. Execution condition Input OFF ON Operation When the input state at last scan is OFF When the input state at last scan is ON Regardless of the input state at last scan Output OFF ON OFF Operand No operand is required. Example Coil Y022 comes ON for only 1 scan when the device X000 comes OFF. X000 Y022 1 scan time 1 scan time Note • In case of T1, the maximum usable number in a program is 512. ( • In case of T1S, the maximum usable number in a program is 2048. ( total) P N (P) (N) 120 T1-16S User’s Manual and total) 6F3B0253 7. Instructions Coil ( ) Expression Input A ( ) Function Relay coil of device A. When the input is ON, the device A is set to ON. Execution condition Input OFF ON Operation Sets device A to OFF Sets device A to ON Output − − Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K Example Coil Y025 comes ON when the devices X000 is ON. X000 Y025 Basic Hardware and Function 121 6F3B0253 7. Instructions Forced coil Expression A Input Function Regardless of the input sate the state of device A is retained. Execution condition Input OFF ON Operation Output − − No operation No operation Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K Example Device Y025 retains the preceding state regardless of the devices X000 state. X000 Y025 Set force Reset force Set force Reset force Note • The forced coil is a debugging function. The state of a forced coil device can be set ON or OFF by the programming tool. 122 T1-16S User’s Manual 6F3B0253 7. Instructions I Inverter Expression Input I Output Function When the input is OFF, the output is turned ON, and when the input is ON, the output is turned OFF. This instruction inverts the link state. Execution condition Input OFF ON Operation Inverts the input state Inverts the input state Output ON OFF Operand No operand is required. Example Y022 comes ON when X000 is OFF, and Y022 comes OFF when X000 is ON. X000 Y022 Basic Hardware and Function 123 6F3B0253 7. Instructions Invert coil (I) Expression Input A (I) Function When the input is OFF, the device A is set to ON, and when the input is ON, the device A is set to OFF. This instruction inverts the input state and store it in the device A. Execution condition Input OFF ON Operation Sets device A to ON Sets device A to OFF Output − − Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K Example Y025 comes ON when X000 is OFF, and Y025 comes OFF when X000 is ON. X000 Y025 124 T1-16S User’s Manual 6F3B0253 7. Instructions Positive pulse contact P Expression A Input P Output Function When the input is ON and the device A is changed from OFF to ON (OFF at last scan and ON at this scan), the output is turned ON. This instruction is used to detect the device changing from OFF to ON. Execution condition Input OFF ON Operation Regardless of the state of device A State of device A is OFF State of device A is ON A is OFF at last scan A is ON at last scan Output OFF OFF ON OFF Operand Name A Device X √ Y √ Device R S T. √ √ √ Register C. XW YW RW SW T C D √ Constant Index I J K Example R100 comes ON for only 1 scan when X000 is ON and X003 changes to ON. X000 X003 R100 1 scan time 1 scan time Note • The maximum usable number in a program is 2048. ( total) P N (P) (N) Basic Hardware and Function 125 6F3B0253 7. Instructions Negative pulse contact N Expression A Input N Output Function When the input is ON and the device A is changed from ON to OFF (ON at last scan and OFF at this scan), the output is turned ON. This instruction is used to detect the device changing from ON to OFF. Execution condition Input OFF ON Operation Regardless of the state of device A State of device A is OFF A is OFF at last scan A is ON at last scan State of device A is ON Output OFF OFF ON OFF Operand Name A Device X √ Y √ Device R S T. √ √ √ Register C. XW YW RW SW T C D √ Constant Index I J K Example R100 comes ON for only 1 scan when X000 is ON and X003 changes to OFF. X000 X003 R100 1 scan time 1 scan time Note • The maximum usable number in a program is 2048. ( total) P N (P) (N) 126 T1-16S User’s Manual 6F3B0253 7. Instructions Positive pulse coil (P) Expression Input A (P) Function When the input is changed form OFF to ON, the device A is set to ON for 1 scan time. This instruction is used to detect the input changing from OFF to ON. Execution condition Input OFF ON Operation Sets device A to OFF When the input at last scan is OFF, sets A to ON When the input at last scan is ON, sets A to OFF Output − − − Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K Example R101 comes ON for only 1 scan when X000 is changed from OFF to ON. X000 R100 1 scan time 1 scan time Note • The maximum usable number in a program is 2048. ( total) P N (P) (N) Basic Hardware and Function 127 6F3B0253 7. Instructions Negative pulse coil (N) Expression Input A (N) Function When the input is changed form ON to OFF, the device A is set to ON for 1 scan time. This instruction is used to detect the input changing from ON to OFF. Execution condition Input OFF ON Operation When the input at last scan is OFF, sets A to OFF When the input at last scan is ON, sets A to ON Sets device A to OFF Output − − − Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I Example R101 comes ON for only 1 scan when X000 is changed from ON to OFF. X000 R100 1 scan time 1 scan time Note • The maximum usable number in a program is 2048. ( total) P N (P) (N) 128 T1-16S User’s Manual J K 6F3B0253 7. Instructions TON ON delay timer Expression Input [ A TON B ] Output Function When the input is changed from OFF to ON, timer updating for the timer register B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came ON, the output and the timer device corresponding to B is turned ON. (Timer updating is stopped) When the input is changed from ON to OFF, B is cleared to 0, and the output and the timer device are turned OFF. The available data range for operand A is 0 to 32767. Execution condition Input OFF ON Operation No operation (timer is not updating) Elapsed time < preset time (timer is updating) Elapsed time ≥ preset time (timer is not updating) Output OFF OFF ON Operand Name X Y Device R S T. A Preset time B Elapsed time Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ 0 - 32767 Example Y021 (and the timer device T.000) is turned ON 2 seconds after X000 came ON. X000 Note Preset value T000 T.000 Y021 Preset time (2s) Less than preset time • Time is set in 10 ms units for; T1: T000 to T031 (0 to 327.67 s) T1S: T000 to T063 (0 to 327.67 s) • Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s) • Multiple timer instructions (TON, TOF or SS) with the same timer register are not allowed. Basic Hardware and Function 129 6F3B0253 7. Instructions TOF OFF delay timer Expression Input [ A TOF B ] Output Function When the input is changed from OFF to ON, the output and the timer device corresponding to the timer register B are set to ON. When the input is changed from ON to OFF, timer updating for B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came OFF, the output and the timer device are turned OFF. (Timer updating is stopped) The available data range for operand A is 0 to 32767. Execution condition Input OFF ON Operation Elapsed time < preset time (timer is updating) Elapsed time ≥ preset time (timer is not updating) No operation (timer is not updating) Output ON OFF ON Operand Name X Y Device R S T. A Preset time B Elapsed time Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ 0 - 32767 Example Y021 (and the timer device T.002) is turned OFF 1 second after X000 came OFF. X000 Note Preset value T002 T.002 Y021 Preset time (1 s) 130 T1-16S User’s Manual • Time is set in 10 ms units for; T1: T000 to T031 (0 to 327.67 s) T1S: T000 to T063 (0 to 327.67 s) • Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s) • Multiple timer instructions (TON, TOF or SS) with the same timer register are not Less than preset time allowed. 6F3B0253 7. Instructions SS Single shot timer Expression Input [ A SS B ] Output Function When the input is changed from OFF to ON, the output and the timer device corresponding to the timer register B are set to ON, and timer updating for B is started. The elapsed time is stored in B. When the specified time by A has elapsed after the input came ON, the output and the timer device are turned OFF. (Timer updating is stopped) The available data range for operand A is 0 to 32767. Execution condition Input OFF ON Operation Elapsed time < preset time (timer is updating) Elapsed time ≥ preset time (timer is not updating) Elapsed time < preset time (timer is updating) Elapsed time ≥ preset time (timer is not updating) Output ON OFF ON OFF Operand Name X Y Device R S T. A Preset time B Elapsed time Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ 0 - 32767 Example Y021 (and the timer device T.003) is turned OFF 1 second after X000 came ON. X000 Note Preset value T003 T.003 Y021 Preset time (1 s) Preset time (1 s) • Time is set in 10 ms units for; T1: T000 to T031 (0 to 327.67 s) T1S: T000 to T063 (0 to 327.67 s) • Time is set in 100 ms units for; T1: T032 to T063 (0 to 3276.7 s) T1S: T064 to T255 (0 to 3276.7 s) • Multiple timer instructions (TON, TOF or SS) with the same timer register are not allowed. Basic Hardware and Function 131 6F3B0253 7. Instructions CNT Counter Expression Count input C CNT Enable input E A B Q Output Function While the enable input is ON, this instruction counts the number of the count input changes from OFF to ON. The count value is stored in the counter register B. When the count value reaches the set value A, the output and the counter device corresponding to B are turned ON. When the enable input comes OFF, B is cleared to 0 and the output and the counter device are turned OFF. The available data range for operand A is 0 to 65535. Execution condition Enable Operation input OFF No operation (B is cleared to 0) ON Count value (B) < set value (A) Count value (B) ≥ set value (A) Output OFF OFF ON Operand Name X Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ A Set value B Count value Constant Index I √ J √ K √ 0 - 65535 Example Note X001 X002 C010 5 3 4 1 2 C.010 Y021 132 T1-16S User’s Manual 1 2 3 • No transitional contact is required for the count input. The count input rising edge is detected by this instruction. • For the count input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON = S04F, etc.) just before the input. Refer to Note of Shift register FUN 074. • Multiple counter instructions (CNT) with 6F3B0253 7. Instructions MCS MCR Master control set / reset Expression Input [ MCS ] [ MCR ] Function When the MCS input is ON, ordinary operation is performed. When the MCS input is OFF, the state of left power rail between MCS and MCR is turned OFF. Execution condition MCS input OFF ON Operation Output Sets OFF the left power rail until MCR Ordinary operation − − Operand No operand is required. Example When X000 is OFF, Y021 and Y022 are turned OFF regardless of the states of X001 and X002. Equivalent circuit X000 Note X001 Y021 X002 Y022 • MCS and MCR must be used as a pair. • Nesting is not allowed. Basic Hardware and Function 133 6F3B0253 7. Instructions JCS JCR Jump control set / reset Expression Input [ JCS ] [ JCR ] Function When the JCS input is ON, instructions between JCS and JCR are skipped (not executed). When the JCS input is OFF, ordinary operation is performed. Execution condition JCS input OFF ON Operation Output Ordinary operation Skips until JCR Operand No operand is required. Example When X000 is ON, the rung 2 circuit is skipped, therefore Y021 is not changed its state regardless of the X001 state. When X000 is OFF, Y021 is controlled by the X001 state. Note • JCS and JCR must be used as a pair. • Nesting is not allowed. 134 T1-16S User’s Manual 6F3B0253 7. Instructions END End Expression [ END ] Function Indicates the end of main program or sub-program. Instructions after the END instruction are not executed. At least one END instruction is necessary in a program. Execution condition Input Operation Output Operand No operand is required. Example Note • For debugging purpose, 2 or more END instructions can be written in a program. • Instructions after END instruction are not executed. Those steps are, however, counted as used steps. Basic Hardware and Function 135 6F3B0253 7. Instructions FUN 018 MOV Data transfer Expression Input −[ A MOV B ]− Output Function When the input is ON, the data of A is stored in B. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X Y Device R S T. A Source B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ √ √ Example 1 (constant to register) When R010 is ON, a constant data (12345) is stored in D0100 and the output is turned ON. Example 2 (register to register) When X005 is ON, the data of SW30 is stored in RW45 and the output is turned ON. If SW30 is 500, the data 500 is stored in RW45. Example 3 (index modification) When R050 is changed from OFF to ON, the data of RW08 is stored in the index register I and the data of D(0000+I) is stored in YW10. If RW08 is 300, the data of D0300 is stored in YW10. 136 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 019 DMOV Double-word data transfer Expression Input −[ A+1⋅A MOV B+1⋅B ]− Output Function When the input is ON, the double-word (32-bit) data of A+1⋅A is stored in double-word register B+1⋅B. The data range is -2147483648 to 2147483647. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X A Source B Destination Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ √ √ Example When R011 is ON, a double-word data of D0101⋅D0100 is stored in RW17⋅RW16 and the output is turned ON. If D0101⋅D0100 is 1234567, the data 1234567 is stored in RW17⋅RW16. Basic Hardware and Function 137 6F3B0253 7. Instructions FUN 020 NOT Invert transfer Expression Input −[ A NOT B ]− Output Function When the input is ON, the bit-inverted data of A is stored in B. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Device R S T. Y A Source B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ Example When R010 is ON, the bit-inverted data of RW30 is stored in D0200 and the output is turned ON. If RW30 is H4321, the bit-inverted data (HBCDE) is stored in D0200. F RW30 E D C B A 9 8 7 6 5 4 3 2 1 0 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 4 3 2 1 Bit-invert F D0200 E D C B A 8 7 6 5 4 3 2 1 0 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 B 138 9 T1-16S User’s Manual C D E √ √ 6F3B0253 7. Instructions FUN 022 XCHG Data exchange Expression Input −[ A XCHG B ]− Output Function When the input is ON, the data of A and the data of B is exchanged. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X A Operation data B Operation data Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ √ Example When R005 is ON, the data of RW23 and D0100 is exchanged. If the original data of RW23 is 23456 and that of D0100 is 291, the operation result is as follows. RW23 23456 RW23 291 D0100 291 D0100 23456 Before operation After operation Basic Hardware and Function 139 6F3B0253 7. Instructions FUN 024 TINZ Table initialize Expression Input −[ A TINZ (n) B ]− Output Function When the input is ON, the data of A is stored in n registers starting with B. The allowable range of the table size n is 1 to 1024 words. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source n Table size B Start of destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ 1 - 1024 √ Example When R010 is ON, a constant data (0) is stored in 100 registers starting with D0200 (D0200 to D0299) and the output is turned ON. Constant 140 0 T1-16S User’s Manual D0200 D0201 D0202 0 0 0 D0299 0 100 registers 6F3B0253 7. Instructions FUN 025 TMOV Table transfer Expression Input −[ A TMOV (n) B ]− Output Function When the input is ON, the data of n registers starting with A are transferred to n registers starting with B in a block. The allowable range of the table size n is 1 to 1024 words. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X A Start of source n Table size B Start of destination Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K 1 - 1024 √ √ √ √ √ √ Example When R010 is ON, the data of D0500 to D0509 (10 registers) are block transferred to D1000 to D1009, and the output is turned ON. D0500 D0501 D0502 1111 2222 3333 D0509 12345 Block transfer D1000 D1001 D1002 1111 2222 3333 D1009 12345 10 registers Note • The source and destination tables can be overlapped. Basic Hardware and Function 141 6F3B0253 7. Instructions FUN 026 TNOT Table invert transfer Expression Input −[ A TNOT (n) B ]− Output Function When the input is ON, the data of n registers starting with A are bit-inverted and transferred to n registers starting with B in a block. The allowable range of the table size n is 1 to 1024 words. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Start of source n Table size B Start of destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K 1 - 1024 √ √ √ √ √ √ Example When R010 is ON, the data of D0600 to D0604 (5 registers) are bit-inverted and transferred to D0865 to D0869, and the output is turned ON. D0600 D0601 D0602 D0603 D0604 H00FF H0000 H1234 H5555 H89AB Bit-invert and transfer D0865 D0866 D0867 D0868 D0869 Note • The source and destination tables can be overlapped. 142 T1-16S User’s Manual HFF00 HFFFF HEDCB HAAAA H7654 5 registers 6F3B0253 7. Instructions FUN 027 + Addition Expression Input −[ A + B → C ]− Output Function When the input is ON, the data of A and the data of B are added, and the result is stored in C. If the result is greater than 32767, the upper limit value 32767 is stored in C, and the output is turned ON. If the result is smaller than -32768, the lower limit value -32768 is stored in C, and the output is turned ON. Execution condition Input OFF ON Operation No execution Execution (normal) Execution (overflow or underflow occurred) Output OFF OFF ON Operand Name X Y Device R S T. A Augend B Addend C Sum C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R005 is ON, the data of D0100 and the constant data 1000 is added, and the result is stored in D0110. If the data of D0100 is 12345, the result 13345 is stored in D0110, and R010 is turned OFF. D0100 12345 + Constant D0110 13345 R010 is OFF 1000 If the data of D0100 is 32700, the result exceeds the limit value, therefore 32767 is stored in D0110, and R010 is turned ON. D0100 32700 Overflow + Constant D0110 32767 R010 is ON 1000 Basic Hardware and Function 143 6F3B0253 7. Instructions − FUN 028 Subtraction Expression Input −[ A − B → C ]− Output Function When the input is ON, the data of B is subtracted from the data of A, and the result is stored in C. If the result is greater than 32767, the upper limit value 32767 is stored in C, and the output is turned ON. If the result is smaller than -32768, the lower limit value -32768 is stored in C, and the output is turned ON. Execution condition Input OFF ON Operation No execution Execution (normal) Execution (overflow or underflow occurred) Output OFF OFF ON Operand Name X Y Device R S T. A Minuend B Subtrahend C Difference C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R005 is ON, the constant data 2500 is subtracted from the data of D0200, and the result is stored in RW50. If the data of D0200 is 15000, the result 12500 is stored in RW50, and R010 is turned OFF. D0200 Constant 15000 − RW50 12500 R010 is OFF 2500 If the data of D0200 is -31000, the result is smaller than the limit value, therefore -32768 is stored in RW50, and R010 is turned ON. D0100 Constant 144 -31000 2500 T1-16S User’s Manual − Underflow RW50 -32768 R010 is ON 6F3B0253 7. Instructions FUN 029 ∗ Multiplication Expression Input −[ A ∗ B → C+1⋅C ]− Output Function When the input is ON, the data of A is multiplied by the data of B, and the result is stored in double-length register C+1⋅C. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Multiplicand B Multiplier C Product C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ Example When R005 is ON, the data of D0050 is multiplied by the data of RW05, and the result is stored in double-length register D0101⋅D0100 (upper 16-bit in D0101 and lower 16-bit in D0100). If the data of D0050 is 1500 and the data of RW05 is 20, the result 30000 is stored in D0101⋅D0100. D0050 1500 RW05 20 × D0101⋅D0100 D0101 D0100 30000 H0000 H7530 (upper 16-bit) (lower 16-bit) Basic Hardware and Function 145 6F3B0253 7. Instructions FUN 030 / Division Expression Input −[ A / B → C ]− Output Function When the input is ON, the data of A is divided by the data of B, and the quotient is stored in C and the remainder in C+1. Execution condition Input OFF ON Operation No execution Normal execution (B ≠ 0) No execution (B = 0) Output OFF ON OFF ERF − − Set Operand Name X Y Device R S T. A Dividend B Divisor C Quotient C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R005 is ON, the data of RW22 is divided by the constant data 325, and the quotient is stored in RW27 and the remainder is stored in RW28. If the data of RW22 is 2894, the quotient 8 is stored in RW27 and the remainder 294 is stored in RW28. RW22 Constant 2894 325 ÷ RW27 RW28 8 294 (quotient) (remainder) Note • If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON. The ERF (S051) can be reset to OFF by user program, e.g. [ RST S051 ]. • If the index register K is used as operand C, the remainder is ignored. • If operand A is -32768 and operand B is -1, the data -32768 is stored in C and 0 is stored in C+1. 146 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 031 D+ Double-word addition Expression Input −[ A+1⋅A D+ B+1⋅B → C+1⋅C ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are added, and the result is stored in C+1⋅C. The data range is -2147483648 to 2147483647. If the result is greater than 2147483647, the upper limit value 2147483647 is stored in C+1⋅C, and the output is turned ON. If the result is smaller than -2147483648, the lower limit value -2147483648 is stored in C+1⋅C, and the output is turned ON. Execution condition Input OFF ON Operation No execution Execution (normal) Execution (overflow or underflow occurred) Output OFF OFF ON Operand Name X Y Device R S T. A Augend B Addend C Sum C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I J K √ √ Example When R005 is ON, the data of D0011⋅D0010 and the constant data 100000 is added, and the result is stored in D0101⋅D0100. If the data of D0011⋅D0010 is 300000, the result 400000 is stored in D0101⋅D0100, and R010 is turned OFF. (No overflow/underflow) D0011⋅D0010 300000 Constant 100000 + D0101⋅D0100 400000 R010 is OFF Basic Hardware and Function 147 6F3B0253 7. Instructions FUN 032 Double-word subtraction D− Expression Input −[ A+1⋅A D− B+1⋅B → C+1⋅C ]− Output Function When the input is ON, the double-word data of B+1⋅B is subtracted from A+1⋅A, and the result is stored in C+1⋅C. The data range is -2147483648 to 2147483647. If the result is greater than 2147483647, the upper limit value 2147483647 is stored in C+1⋅C, and the output is turned ON. If the result is smaller than -2147483648, the lower limit value -2147483648 is stored in C+1⋅C, and the output is turned ON. Execution condition Input OFF ON Operation No execution Execution (normal) Execution (overflow or underflow occurred) Output OFF OFF ON Operand Name X Y Device R S T. A Minuend B Subtrahend C Difference C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I J K √ √ Example When R005 is ON, the double-word data of RW25⋅RW24 is subtracted from the double-word data of D0101⋅D0100, and the result is stored in D0103⋅D0102. If the data of D0101⋅D0100 is 1580000 and the data of RW25⋅RW24 is 80000, the result 1500000 is stored in D0103⋅D0102, and R010 is turned OFF. (No overflow/underflow) D0101⋅D0100 RW25⋅RW24 148 1580000 80000 T1-16S User’s Manual − D0103⋅D0102 1500000 R010 is OFF 6F3B0253 7. Instructions FUN 035 +C Addition with carry Expression Input −[ A +C B → C ]− Output Function When the input is ON, the data of A, B and the carry flag (CF = S050) are added, and the result is stored in C. If carry is occurred in the operation, the carry flag is set to ON. If the result is greater than 32767 or smaller than -32768, the output is turned ON. This instruction is used to perform unsigned addition or double-length addition. Execution condition Input OFF ON Operation No execution Execution Normal Overflow / underflow No carry Carry occurred No carry Carry occurred Output OFF OFF OFF ON ON CF − Reset Set Reset Set Operand Name X Y Device R S T. A Augend B Addend C Sum C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R013 is ON, the data of double-length registers D0101⋅D0100 and RW21⋅RW20 are added, and the result is stored in D0201⋅D0200. The RSTC is a instruction to reset the carry flag before starting the calculation. If the data of D0101⋅D0100 is 12345678 and RW21⋅RW20 is 54322, the result 12400000 is stored in D0201⋅D0200. D0101⋅D0100 12345678 + RW21⋅RW20 D0201⋅D0200 12400000 54322 Basic Hardware and Function 149 6F3B0253 7. Instructions FUN 036 Subtraction with carry -C Expression Input −[ A -C B → C ]− Output Function When the input is ON, the data of B and the carry flag (CF = S050) are subtracted from A, and the result is stored in C. If borrow is occurred in the operation, the carry flag is set to ON. If the result is greater than 32767 or smaller than -32768, the output is turned ON. This instruction is used to perform unsigned subtraction or double-length subtraction. Execution condition Input OFF ON Operation No execution Execution Normal Overflow / underflow No borrow Borrow occurred No borrow Borrow occurred Output OFF OFF OFF ON ON CF − Reset Set Reset Set Operand Name X Y Device R S T. A Minuend B Subtrahend C Difference C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R013 is ON, the data of double-length register RW23⋅RW22 is subtracted from the data of D0201⋅D0200, and the result is stored in D0211⋅D0210. The RSTC is a instruction to reset the carry flag before starting the calculation. If the data of D0201⋅D0200 is 12345678 and RW23⋅RW22 is 12340000, the result 5678 is stored in D0211⋅D0210. D0201⋅D0200 12345678 RW23⋅RW22 150 12340000 T1-16S User’s Manual D0211⋅D0210 5678 6F3B0253 7. Instructions FUN 039 Unsigned multiplication U∗ Expression Input −[ A U∗ B → C+1⋅C ]− Output Function When the input is ON, the unsigned data of A and B are multiplied, and the result is stored in double-length register C+1⋅C. The data range of A and B is 0 to 65535 (unsigned 16-bit data) Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Multiplicand B Multiplier C Product C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ Example When R010 is ON, the data of D0050 is multiplied by the data of RW05, and the result is stored in double-length register D0101⋅D0100 (upper 16-bit in D0101 and lower 16-bit in D0100). If the data of D0050 is 52500 and the data of RW05 is 30, the result 1575000 is stored in D0101⋅D0100. D0050 RW05 52500 × D0101⋅D0100 1575000 30 Note • This instruction handles the register data as unsigned integer. Basic Hardware and Function 151 6F3B0253 7. Instructions FUN 040 U/ Unsigned division Expression Input −[ A U/ B → C ]− Output Function When the input is ON, the unsigned data of A is divided by the unsigned data of B, and the quotient is stored in C and the remainder in C+1. The data range of A and B is 0 to 65535 (unsigned 16-bit data) Execution condition Input OFF ON Operation No execution Normal execution (B ≠ 0) No execution (B = 0) Output OFF ON OFF ERF − − Set Operand Name X Y Device R S T. A Dividend B Divisor C Quotient C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ Example When R010 is ON, the data of D0030 is divided by the constant data 300, and the quotient is stored in D0050 and the remainder is stored in D0051. If the data of D0030 is 54321, the quotient 181 is stored in D0050 and the remainder 21 is stored in D0051. D0030 Constant 54321 300 ÷ RW27 RW28 181 21 (quotient) (remainder) Note • If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON. The ERF (S051) can be reset to OFF by user program, e.g. −[ RST S051 ]−. • If the index register K is used as operand C, the remainder is ignored. • This instruction handles the register data as unsigned integer. 152 T1-16S User’s Manual √ √ √ 6F3B0253 7. Instructions FUN 041 DIV Unsigned double/single division Expression Input −[ A+1⋅A DIV B → C ]− Output Function When the input is ON, the double-word data of A+1⋅A is divided by the data of B, and the quotient is stored in C and the remainder in C+1. The data range of A+1⋅A is 0 to 4294967295, and the data range of B and C is 0 to 65535. If the quotient is greater than 65535 (overflow), the limit value 65535 is stored in C, 0 is stored in C+1, and the instruction error flag (ERF = S051) is set to ON. Execution condition Input OFF ON Operation No execution Normal execution (B ≠ 0) Overflow (B ≠ 0) No execution (B = 0) Output OFF ON ON OFF ERF − − Set Set Operand Name X Y Device R S T. A Dividend B Divisor C Quotient C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I J K √ √ Example When R010 is ON, the double-word data of D0201⋅D0200 is divided by the constant data 4000, and the quotient is stored in D1000 and the remainder is stored in D1001. If the data of D0201⋅D0200 is 332257, the quotient 83 is stored in D1000 and the remainder 257 is stored in D1001. D0201⋅D0200 Constant 332257 4000 ÷ D1000 D1001 83 257 (quotient) (remainder) Note • If divisor (operand B) is 0, ERF (instruction error flag = S051) is set to ON. The ERF (S051) can be reset to OFF by user program, e.g. −[ RST S051 ]−. • This instruction handles the register data as unsigned integer. Basic Hardware and Function 153 6F3B0253 7. Instructions FUN 043 +1 Increment Expression Input −[ +1 A ]− Output Function When the input is ON, the data of A is increased by 1 and stored in A. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Operation data Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ √ Example At the rising edge of X004 changes from OFF to ON, the data of D0050 is increased by 1 and stored in D0050. If the data of D0050 is 750 before the execution, it will be 751 after the execution. D0050 750 +1 D0050 751 Note • There is no limit value for this instruction. When the data of operand A is 32767 before the execution, it will be -32768 after the execution. 154 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 045 Decrement -1 Expression Input −[ -1 A ]− Output Function When the input is ON, the data of A is decreased by 1 and stored in A. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y A Operation data Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ √ Example At the rising edge of X005 changes from OFF to ON, the data of D0050 is decreased by 1 and stored in D0050. If the data of D0050 is 1022 before the execution, it will be 1021 after the execution. D0050 1022 -1 D0050 1021 Note • There is no limit value for this instruction. When the data of operand A is -32768 before the execution, it will be 32767 after the execution. Basic Hardware and Function 155 6F3B0253 7. Instructions FUN 048 AND AND Expression Input −[ A AND B → C ]− Output Function When the input is ON, this instruction finds logical AND of A and B, and stores the result in C. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B Source C AND C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ Example When R012 is ON, logical AND operation is executed for the data of RW12 and the constant data HFF00, and the result is stored in D0030. If the data of RW12 is H3456, the result H3400 is stored in D0030. F RW12 E D C B A 9 8 7 6 5 4 3 2 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 3 4 5 6 AND Constant 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 F D0030 0 0 0 0 1 1 0 1 0 0 0 0 0 0 0 0 0 0 3 156 F T1-16S User’s Manual 4 0 0 √ √ √ 6F3B0253 7. Instructions FUN 050 OR OR Expression Input −[ A OR B → C ]− Output Function When the input is ON, this instruction finds logical OR of A and B, and stores the result in C. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B source C OR C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R012 is ON, logical OR operation is executed for the data of RW13 and RW20, and the result is stored in D0031. If the data of RW13 is H5678 and RW20 is H4321, the result H5779 is stored in D0031. F RW13 E D C B A 9 8 7 6 5 4 3 2 1 0 0 1 0 1 0 1 1 0 0 1 1 1 1 0 0 0 5 6 7 8 OR RW20 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 4 D0031 3 2 1 0 1 0 1 0 1 1 1 0 1 1 1 1 0 0 1 5 7 7 9 Basic Hardware and Function 157 6F3B0253 7. Instructions FUN 052 EOR Exclusive OR Expression Input −[ A EOR B → C ]− Output Function When the input is ON, this instruction finds exclusive OR ofA and B, and stores the result in C. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B source C Exclusive OR C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R012 is ON, exclusive OR operation is executed for the data of D1000 and D0300, and the result is stored in D1000. If the data of D1000 is H5678 and D0300 is H4321, the result H1559 is stored in D1000. F D1000 E D C B 5 D0300 8 7 6 5 4 3 2 1 0 6 7 Exclusive OR 8 3 2 1 0 0 0 1 0 1 0 1 0 1 0 1 1 0 0 1 1 158 9 0 1 0 0 0 0 1 1 0 0 1 0 0 0 0 1 4 D1000 A 0 1 0 1 0 1 1 0 0 1 1 1 1 0 0 0 T1-16S User’s Manual 5 5 9 6F3B0253 7. Instructions FUN 056 MAVE Moving average Expression Input −[ A MAVE (n) B → C ]− Output Function When the input is ON, this instruction calculates the average value of the latest n scan’s register A data, and stores it in C. The allowable range of n is 1 to 64. This instruction is useful for filtering the analog input signal. The latest n scan’s data of A are stored in n registers starting with B, and C+1 are used as pointer. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X A n B C Y Device R S T. Input data Data size Start of table Output data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ √ √ K √ √ 1 - 64 Example The latest 5 scan’s data of XW04 is stored in D0900 to D0904 (5 registers), and the average value of them is calculated and stored in D0010. D0011 is used as internal work data. 1st scan 2nd scan 3rd scan 4th scan 5th scan 6th scan 7th scan 8th scan XW04 1000 1005 1009 1012 1007 1004 998 994 D0010 200 401 603 805 1006 1007 1006 1003 = (1000) / 5 = (1000 + 1005) / 5 = (1000 + 1005 + 1009) / 5 = (1000 + 1005 + 1009 + 1012) / 5 = (1000 + 1005 + 1009 + 1012 + 1007) / 5 = (1005 + 1009 + 1012 + 1007 + 1004) / 5 = (1009 + 1012 + 1007 + 1004 + 998) / 5 = (1012 + 1007 + 1004 + 998 + 994) / 5 Basic Hardware and Function 159 6F3B0253 7. Instructions FUN 061 DFL Digital Filter Expression Input −[ A DFL B → C ]− Output Function When the input is ON, this instruction calculates the following formula to perform digital filtering for input data A by filter constant by B, and stores the result in C. yn = (1 − FL) × xn + FL × yn − 1 Here; xn is input data specified by A FL is filter constant, 1/10000 of data specified by B (data range: 0 to 9999) yn is output data to be stored in C yn-1 is output data at last scan This instruction is useful for filtering the analog input signal. C+1 is used for internal work data. Execution condition Input OFF ON Operation No execution Execution (FL is limited within the range of 0 to 9999) Output OFF ON Operand Name X Y Device R S T. A Input data B Filter constant C Output data C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ J √ K √ Example The filtered data of XW04 is stored in D0110. (D0111 is used for internal work data) When D0100 value is small XW04 D0110 D0110 Time 160 T1-16S User’s Manual When D0100 value is large XW04 Time √ 6F3B0253 7. Instructions FUN 062 HTOA Hex to ASCII conversion Expression Input −[ A HTOA (n) B ]− Output Function When the input is ON, the hexadecimal data of n registers starting with A is converted into ASCII characters and stored in B and after. The uppermost digit of source A is stored in lower byte of destination B, and followed in this order. The allowable range of n is 1 to 32. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source n Data size B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ 1 - 32 √ Example When R010 is ON, 4 words data of D0100 to D0103 are converted into ASCII characters, and stored in 8 words registers starting with D0200. F D0100 D0101 D0102 D0103 0 H0123 H4567 H89AB HCDEF F Converted D0220 D0221 D0222 D0223 D0224 D0225 D0226 D0227 8 7 “1” (H31) “3” (H33) “5” (H35) “7” (H37) “9” (H39) “B” (H42) “D” (H44) “F” (H46) 0 “0” (H30) “2” (H32) “4” (H34) “6” (H36) “8” (H38) “A” (H41) “C” (H43) “E” (H45) Note • If index register (I, J or K) is used for the operand A, only n = 1 is allowed. Otherwise, boundary error will occur. Basic Hardware and Function 161 6F3B0253 7. Instructions FUN 063 ATOH ASCII to Hex conversion Expression Input −[ A ATOH (n) B ]− Output Function When the input is ON, the ASCII characters stored in n registers starting with A is converted into hexadecimal data and stored in B and after. The lower byte of source A is stored as uppermost digit of destination B, and followed in this order. The allowable ASCII character in the source table is “0” (H30) to “9” (H39) and “A” (H41) to “F” (H46). The allowable range of n is 1 to 64. Execution condition Input OFF ON Operation No execution Normal execution Conversion data error (no execution) Output OFF ON OFF ERF − − Set Operand Name X Y Device R S T. A Source n Data size B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ 1 - 64 √ Example When R011 is ON, the ASCII characters stored in 8 words of D0300 to D0307 are converted into hexadecimal data, and stored in 4 words registers starting with RW040. F D0300 D0301 D0302 D0303 D0304 D0305 D0306 D0307 8 7 “1” (H31) “3” (H33) “5” (H35) “7” (H37) “9” (H39) “B” (H42) “D” (H44) “F” (H46) 0 “0” (H30) “2” (H32) “4” (H34) “6” (H36) “8” (H38) “A” (H41) “C” (H43) “E” (H45) F Converted RW040 RW041 RW042 RW043 0 H0123 H4567 H89AB HCDEF Note • If index register (I, J or K) is used for the operand A, only n = 1 is allowed. • If n is odd number, lower 2 digits of the last converted data will not be fixed, Use even for n. 162 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 064 TEST Bit test Expression Input −[ A TEST B ]− Output Function When the input is ON, this instruction finds logical AND of A and B. Then if the result is not 0, sets the output to ON. Execution condition Input OFF ON Operation Output OFF ON OFF No execution Execution When the result is not 0 When the result is 0 Operand Name X Y Device R S T. A Source B Test data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ √ √ √ Example Logical AND operation is executed for the data of RW07 and the constant data H0FFF, and if the result is not 0, R00A is turned ON. (R00A is turned ON when any device from R070 to R07B is ON.) If the data of RW07 is H4008, R00A is turned ON. F RW07 E D C B A 9 8 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 4 0 0 8 AND Constant 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 0 F F F Result is not 0 Result 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 R00A comes ON Basic Hardware and Function 163 6F3B0253 7. Instructions FUN 068 SHR1 1 bit shift right Expression Input −[ SHR1 A ]− Output Function When the input is ON, the data of register A is shifted 1 bit to the right (LSB direction). 0 is stored in the left most bit (MSB). The pushed out bit state is stored in the carry flag (CF = S050). After the operation, if the right most bit (LSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When LSB = 1 When LSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Y Device R S T. A Operation data Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ Example When X007 is changed from OFF to ON, the data of RW15 is shifted 1 bit to the right. The figure below shows an operation example. (MSB) F RW15 RW15 (Result) (LSB) E D C B 9 8 7 6 5 4 3 2 1 0 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 0 164 A T1-16S User’s Manual CF 0 R001 is turned ON √ 6F3B0253 7. Instructions FUN 069 SHL1 1 bit shift left Expression Input −[ SHL1 A ]− Output Function When the input is ON, the data of register A is shifted 1 bit to the left (MSB direction). 0 is stored in the right most bit (LSB). The pushed out bit state is stored in the carry flag (CF = S050). After the operation, if the left most bit (MSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When MSB = 1 When MSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Device R S T. Y A Operation data Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ √ Example When X008 is changed from OFF to ON, the data of RW15 is shifted 1 bit to the left. The figure below shows an operation example. (MSB) F CF 1 (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 1 1 1 0 0 1 1 1 0 0 1 1 1 0 1 0 RW15 1 1 0 0 1 1 1 0 0 1 1 1 0 1 0 0 RW15 (Result) R002 is turned ON 0 Basic Hardware and Function 165 6F3B0253 7. Instructions FUN 070 SHR n bit shift right Expression Input −[ A SHR n → B ]− Output Function When the input is ON, the data of register A is shifted n bits to the right (LSB direction) including the carry flag (CF = S050), and stored in B. 0 is stored in upper n bits. After the operation, if the right most bit (LSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When LSB = 1 When LSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Y Device R S T. A Source n Shift bits B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 16 √ √ Example When X007 is changed from OFF to ON, the data of RW18 is shifted 5 bits to the right and the result is stored in RW20. The figure below shows an operation example. (MSB) F (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 RW18 0 1 0 0 0 0 1 0 1 0 0 1 1 0 1 0 RW20 (Result) 0 0 0 0 0 0 1 0 0 0 0 1 0 1 0 0 0 166 T1-16S User’s Manual CF 1 R001 is turned OFF 6F3B0253 7. Instructions FUN 071 SHL n bit shift left Expression Input −[ A SHL n → B ]− Output Function When the input is ON, the data of register A is shifted n bits to the left (MSB direction) including the carry flag (CF = S050), and stored in B. 0 is stored in lower n bits. After the operation, if the left most bit (MSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When MSB = 1 When MSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Device R S T. Y A Source n Shift bits B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 16 √ √ Example When X008 is changed from OFF to ON, the data of RW18 is shifted 3 bits to the left and the result is stored in RW20. The figure below shows an operation example. (MSB) F CF 1 (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 1 0 1 0 0 1 1 1 0 0 1 1 1 0 1 0 RW18 0 0 1 1 1 0 0 1 1 1 0 1 0 0 0 0 RW20 (Result) R002 is turned OFF 0 Basic Hardware and Function 167 6F3B0253 7. Instructions FUN 074 SR Shift register Expression Data input − D SR Q − Output Shift input − S (n) A Enable input − E Function While the enable input is ON, this instruction shifts the data of the bit table, size n starting with A, 1 bit to the left (upper address direction) when the shift input is ON. The state of the data input is stored in A. The pushed out bit state is stored in the carry flag (CF = S050). When the enable input is OFF, all bits in the table and the carry flag are reset to OFF. Execution condition Enable Operation input OFF Resets all bits in the bit table ON When the shift input is ON When the shift input is OFF Shift execution No execution Output CF OFF Last bit state Reset Set or reset − Operand Name X A Leading device n Device size Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K 1 - 64 Example 32 devices starting with R100 (R100 to R11F) is specified as a shift register. When R010 is OFF, the data of the shift register is reset to 0. (R100 to R11F are reset to OFF) The carry flag (CF = S050) is also reset to OFF. While R010 is ON, the data of the shift register is shifted 1 bit to the upper address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the leading bit (R100). The output (R011) indicates the state of the last bit (R11F). 168 T1-16S User’s Manual 6F3B0253 7. Instructions The figure below shows an operation example. (When X009 is changed from OFF to ON) CF 1 R11F R11E R11D R11C 1 0 0 0 0 1 R103 R102 R101 R100 1 0 0 1 1 0 1 1 0 X008 0 Shift result R011 is turned OFF Note • When the shift input is ON, the shift operation is performed every scan. Use a transitional contact for the shift input to detect the state changing. • For the data input and the shift input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON special device = S04F, etc.) just before the input. ( ) D S SR (n) Not allowed Q A E Dummy contact ( ) D S E SR (n) Q Allowed A Basic Hardware and Function 169 6F3B0253 7. Instructions FUN 075 DSR Bi-directional shift register Expression Data input Shift input Enable input Direction input − D DSR Q − Output − S (n) −E −L A Function While the enable input (E) is ON, this instruction shifts the data of the bit table, size n starting with A, 1 bit when the shift input (S) is ON. The shift direction is determined by the state of the direction input (L). When L is OFF, the direction is right (lower address direction). When L is ON, the direction is left (upper address direction). The state of the data input (D) is stored in the highest bit if right shift, and stored in the lowest bit A if left shift. The pushed out bit state is stored in the carry flag (CF = S050). When the enable input (E) is OFF, all bits in the table and the carry flag are reset to OFF. Execution condition Enable Operation input OFF Resets all bits in the bit table ON S = ON L = ON Shift left execution L = OFF Shift right execution S = OFF No execution Output CF OFF Reset Highest bit state Set or reset Lowest bit state Set or reset Highest bit state − Operand Name X A Leading device n Device size Y √ Device R S T. √ √ Example 170 T1-16S User’s Manual Register C. XW YW RW SW T C D Constant Index I J K 1 - 64 6F3B0253 7. Instructions 9 devices starting with R200 (R200 to R208) is specified as a shift register. When R010 is OFF, the data of the shift register is reset to 0. (R200 to R208 are reset to OFF) The carry flag (CF = S050) is also reset to OFF. While R010 is ON the following operation is enabled. • When X00A is ON (shift left), the data of the shift register is shifted 1 bit to the upper address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the leading bit (R200). The output (R012) indicates the state of the highest bit (R208). • When X00A is OFF (shift right), the data of the shift register is shifted 1 bit to the lower address direction when X009 is changed from OFF to ON. At the same time, the state of X008 is stored in the highest bit (R208). The output (R012) indicates the state of the lowest bit (R200). The figure below shows an operation example. (When X00A is ON and X009 is changed from OFF to ON) CF 1 R208 R207 R206 R205 R204 R203 R202 R201 R200 X008 1 0 0 1 1 0 0 1 1 0 0 0 1 1 0 0 1 1 0 Shift result R012 is turned OFF (When X00A is OFF and X009 is changed from OFF to ON) X008 1 Shift result R208 R207 R206 R205 R204 R203 R202 R201 R200 0 0 1 1 0 0 1 1 0 1 0 0 1 1 0 0 1 1 CF 0 R012 is turned ON Note • When the shift input is ON, the shift operation is performed every scan. Use a transitional contact for the shift input to detect the state changing. • For the data input, the shift input and the enable input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON special device = S04F, etc.) just before the input. Refer to Note of Shift register FUN 074. Basic Hardware and Function 171 6F3B0253 7. Instructions FUN 078 RTR1 1 bit rotate right Expression Input −[ RTR1 A ]− Output Function When the input is ON, the data of register A is rotated 1 bit to the right (LSB direction). The pushed out bit state is stored in the left most bit (MSB) and in the carry flag (CF = S050). After the operation, if the right most bit (LSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When LSB = 1 When LSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Y Device R S T. A Operation data Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ Example When X007 is changed from OFF to ON, the data of RW15 is rotated 1 bit to the right. The figure below shows an operation example. (MSB) F (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 RW15 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 0 RW15 (Result) 0 0 1 0 0 0 0 1 0 1 0 0 0 1 0 1 CF 0 R001 is turned ON 172 T1-16S User’s Manual √ 6F3B0253 7. Instructions FUN 079 RTL1 1 bit rotate left Expression Input −[ RTL1 A ]− Output Function When the input is ON, the data of register A is rotated 1 bit to the left (MSB direction). The pushed out bit state is stored in the right most bit (LSB) and in the carry flag (CF = S050). After the operation, if the left most bit (MSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When MSB = 1 When MSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Device R S T. Y A Operation data Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ √ Example When X008 is changed from OFF to ON, the data of RW15 is rotated 1 bit to the left. The figure below shows an operation example. (MSB) F CF 1 (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 1 1 1 0 0 1 1 1 0 0 1 1 1 0 1 0 RW15 1 1 0 0 1 1 1 0 0 1 1 1 0 1 0 1 RW15 (Result) R002 is turned ON Basic Hardware and Function 173 6F3B0253 7. Instructions FUN 080 RTR n bit rotate right Expression Input −[ A RTR n → B ]− Output Function When the input is ON, the data of register A is rotated n bits to the right (LSB direction), and stored in B. After the operation, if the right most bit (LSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When LSB = 1 When LSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Y Device R S T. A Source n Shift bits B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 16 √ √ Example When X007 is changed from OFF to ON, the data of RW18 is rotated 5 bits to the right and the result is stored in RW20. The figure below shows an operation example. ∗ (MSB) F (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 RW18 0 1 0 0 0 0 1 0 1 0 0 1 1 0 1 0 RW20 (Result) 1 1 0 1 0 0 1 0 0 0 0 1 0 1 0 0 ∗ 174 T1-16S User’s Manual CF 1 R001 is turned OFF 6F3B0253 7. Instructions FUN 081 RTL n bit rotate left Expression Input −[ A RTL n → B ]− Output Function When the input is ON, the data of register A is rotated n bits to the left (MSB direction), and stored in B. After the operation, if the left most bit (MSB) is ON, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution When MSB = 1 When MSB = 0 Output OFF ON OFF CF − Set or reset Set or reset Operand Name X Device R S T. Y A Source n Shift bits B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 16 √ √ Example When X008 is changed from OFF to ON, the data of RW18 is rotated 3 bits to the left and the result is stored in RW20. The figure below shows an operation example. ∗ (MSB) F CF 1 (LSB) E D C B A 9 8 7 6 5 4 3 2 1 0 1 0 1 0 0 1 1 1 0 0 1 1 1 0 1 0 RW18 0 0 1 1 1 0 0 1 1 1 0 1 0 1 0 1 RW20 (Result) R002 is turned OFF ∗ Basic Hardware and Function 175 6F3B0253 7. Instructions FUN 090 MPX Multiplexer Expression Input −[ A MPX (n) B → C ]− Output Function When the input is ON, the data of the register which is designated by B in the table, size n starting with A, is transferred to C. Execution condition Input OFF ON Operation No execution Normal execution Pointer over (no execution) Output OFF OFF ON Operand Name X A n B C Device R S T. Y Start of table Table size Pointer Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ 1 - 64 0 - 63 Example When R010 is ON, the register data which is designated by RW30 is read from the table D0500 to D0509 (10 registers size), and stored in D0005. If the data of RW30 is 7, D0507 data is transferred to D0005. Source table D0500 D0501 D0507 D0508 D0509 12345 Pointer 0 1 Destination D0005 12345 7 8 9 Note • If the pointer data designates outside the table (10 or more in the above example), the transfer is not executed and the output comes ON. • The table must be within the effective range of the register address. 176 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 091 DPX Demultiplexer Expression Input −[ A DPX (n) B → C ]− Output Function When the input is ON, the data of A is transferred to the register which is designated by B in the table, size n starting with C. Execution condition Input OFF ON Operation No execution Normal execution Pointer over (no execution) Output OFF OFF ON Operand Name X A n B C Source Table size Pointer Start of table Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 64 0 - 63 Example When R011 is ON, the data of XW04 is transferred to the register which is designated by RW30 in the table D0500 to D0509 (10 registers size). If the data of RW30 is 8, XW04 data is transferred to D0508. Source XW04 3210 Destination table D0500 D0501 D0507 D0508 D0509 3210 Pointer 0 1 7 8 9 Note • If the pointer data designates outside the table (10 or more in the above example), the transfer is not executed and the output comes ON. • The table must be within the effective range of the register address. Basic Hardware and Function 177 6F3B0253 7. Instructions FUN 096 > Greater than Expression Input −[ A > B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is greater than B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A>B A≤B Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data 2500, and if the data of D0125 is greater than 2500, R020 is turned ON. If the data of D0125 is 3000, the comparison result is true. Consequently, R020 is turned ON. D0125 3000 > Constant 2500 R020 is ON If the data of D0125 is -100, the comparison result is false. Consequently, R020 is turned OFF. D0125 -100 ≤ Constant 2500 Note • This instruction deals with the data as signed integer (-32768 to 32767). 178 T1-16S User’s Manual R020 is OFF 6F3B0253 7. Instructions FUN 097 >= Greater than or equal Expression Input −[ A >= B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is greater than or equal to B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A≥B A Not equal Expression Input −[ A <> B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is not equal to B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A≠B A=B Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data 0, and if the data of D0125 is not 0, R020 is turned ON. If the data of D0125 is 10, the comparison result is true. Consequently, R020 is turned ON. D0125 10 ≠ Constant 0 R020 is ON If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF. D0125 0 = Constant 0 R020 is OFF Note • This instruction deals with the data as signed integer (-32768 to 32767). Basic Hardware and Function 181 6F3B0253 7. Instructions FUN 100 < Less than Expression Input −[ A < B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is less than B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF AB Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data -100, and if the data of D0125 is less than or equal to -100, R020 is turned ON. If the data of D0125 is -150, the comparison result is true. Consequently, R020 is turned ON. D0125 -150 < Constant -100 R020 is ON If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF. D0125 0 ≥ Constant -100 R020 is OFF Note • This instruction deals with the data as signed integer (-32768 to 32767). Basic Hardware and Function 183 6F3B0253 7. Instructions FUN 102 Double-word greater than D> Expression Input −[ A+1⋅A D> B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is greater than B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A > B+1⋅B A+1⋅A ≤ B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ Example When R010 is ON, the data of D0101⋅D0100 is compared with the constant data 200000, and if the data of D0101⋅D0100 is greater than 200000, R014 is turned ON. If the data of D0101⋅D0100 is 250000, the comparison result is true. Consequently, R014 is turned ON. D0101⋅D0100 250000 > Constant 200000 R014 is ON If the data of D0101⋅D0100 is -100, the comparison result is false. Consequently, R014 is turned OFF. D0101⋅D0100 -100 ≤ Constant 200000 R014 is OFF Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). 184 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 103 Double-word greater than or equal D>= Expression Input −[ A+1⋅A D>= B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is greater than or equal to B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A ≥ B+1⋅B A+1⋅A < B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ √ Example When R010 is ON, the double-word data of D0101⋅D0100 is compared with the double-word data of D0251⋅D0250, and if the data of D0101⋅D0100 is greater than or equal to the data of D0251⋅D0250, R014 is turned ON. If the data of D0101⋅D0100 is 250000 and D0251⋅D0250 is 200000, R014 is turned ON. D0101⋅D0100 250000 ≥ D0251⋅D0250 200000 R014 is ON If the data of D0101⋅D0100 is -100 and D0251⋅D0250 is 0, R014 is turned OFF. D0101⋅D0100 -100 < D0251⋅D0250 0 R014 is OFF Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). Basic Hardware and Function 185 6F3B0253 7. Instructions FUN 104 Double-word equal D= Expression Input −[ A+1⋅A D= B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is equal to B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A = B+1⋅B A+1⋅A ≠ B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ √ Example When R010 is ON, the double-word data of D0101⋅D0100 is compared with the double-word data of D0251⋅D0250, and if the data of D0101⋅D0100 is equal to the data of D0251⋅D0250, R014 is turned ON. If the data of D0101⋅D0100 is 250000 and D0251⋅D0250 is 250000, R014 is turned ON. D0101⋅D0100 250000 = D0251⋅D0250 250000 R014 is ON If the data of D0101⋅D0100 is -100 and D0251⋅D0250 is 0, R014 is turned OFF. D0101⋅D0100 -100 ≠ D0251⋅D0250 0 R014 is OFF Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). 186 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 105 Double-word not equal D<> Expression Input −[ A+1⋅A D<> B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is not equal to B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A ≠ B+1⋅B A+1⋅A = B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ √ Example When R010 is ON, the double-word data of D0101⋅D0100 is compared with the double-word data of D0251⋅D0250, and if the data of D0101⋅D0100 is not equal to the data of D0251⋅D0250, R014 is turned ON. If the data of D0101⋅D0100 is 250000 and D0251⋅D0250 is 200000, R014 is turned ON. D0101⋅D0100 250000 ≠ D0251⋅D0250 250000 R014 is ON If the data of D0101⋅D0100 is -100 and D0251⋅D0250 is -100, R014 is turned OFF. D0101⋅D0100 -100 = D0251⋅D0250 -100 R014 is OFF Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). Basic Hardware and Function 187 6F3B0253 7. Instructions FUN 106 Double-word less than D< Expression Input −[ A+1⋅A D< B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is less than B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A < B+1⋅B A+1⋅A ≥ B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ Example When R010 is ON, the data of D0101⋅D0100 is compared with the constant data 427780, and if the data of D0101⋅D0100 is less than 427780, R014 is turned ON. If the data of D0101⋅D0100 is 250000, R014 is turned ON. D0101⋅D0100 250000 < Constant 427780 R014 is ON If the data of D0101⋅D0100 is 430000, R014 is turned OFF. D0101⋅D0100 430000 ≥ Constant 427780 R014 is OFF Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). 188 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 107 Double-word less than or equal D<= Expression Input −[ A+1⋅A D<= B+1⋅B ]− Output Function When the input is ON, the double-word data of A+1⋅A and B+1⋅B are compared, and if A+1⋅A is less than or equal to B+1⋅B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A+1⋅A ≤ B+1⋅B A+1⋅A > B+1⋅B Operand Name X Y Device R S T. A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ Example When R010 is ON, the data of D0101⋅D0100 is compared with the constant data 0, and if the data of D0101⋅D0100 is less than or equal to 0, R014 is turned ON. If the data of D0101⋅D0100 is -1, R014 is turned ON. D0101⋅D0100 -1 ≤ Constant 0 R014 is ON 0 R014 is OFF If the data of D0101⋅D0100 is 10000, R014 is turned OFF. D0101⋅D0100 10000 > Constant Note • This instruction deals with the data as double-word integer (-2147483648 to 2147483647). Basic Hardware and Function 189 6F3B0253 7. Instructions FUN 108 Unsigned greater than U> Expression Input −[ A U> B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is greater than B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A>B A≤B Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data 40000, and if the data of D0125 is greater than 40000, R020 is turned ON. If the data of D0125 is 52000, the comparison result is true. Consequently, R020 is turned ON. D0125 52000 > Constant 40000 R020 is ON If the data of D0125 is 21000, the comparison result is false. Consequently, R020 is turned OFF. D0125 21000 ≤ Constant 40000 Note • This instruction deals with the data as unsigned integer (0 to 65535). 190 T1-16S User’s Manual R020 is OFF 6F3B0253 7. Instructions FUN 109 Unsigned greater than or equal U>= Expression Input −[ A >= B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is greater than or equal to B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A≥B A Expression Input −[ A U<> B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is not equal to B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF A≠B A=B Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data 0, and if the data of D0125 is not 0, R020 is turned ON. If the data of D0125 is 41000, the comparison result is true. Consequently, R020 is turned ON. D0125 41000 ≠ Constant 0 R020 is ON If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF. D0125 0 = Constant 0 R020 is OFF Note • This instruction deals with the data as unsigned integer (0 to 65535). Basic Hardware and Function 193 6F3B0253 7. Instructions FUN 112 Unsigned less than U< Expression Input −[ A U< B ]− Output Function When the input is ON, the data of A and the data of B are compared, and if A is less than B, the output is turned ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON OFF AB Operand Name X Device R S T. Y A Compared data B Reference data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ √ √ √ Example When R00C is ON, the data of D0125 is compared with the constant data 35000, and if the data of D0125 is less than or equal to 35000, R020 is turned ON. If the data of D0125 is 35000, the comparison result is true. Consequently, R020 is turned ON. D0125 35000 ≤ Constant 35000 R020 is ON If the data of D0125 is 0, the comparison result is false. Consequently, R020 is turned OFF. D0125 38000 > Constant 35000 R020 is OFF Note • This instruction deals with the data as unsigned integer (0 to 65535). Basic Hardware and Function 195 6F3B0253 7. Instructions FUN 114 SET Device/register set Expression Input −[ SET A ]− Output Function When the input is ON, the device A is set to ON if A is a device, or the data HFFFF is stored in the register A if A is a register. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X A Device or register Y √ Device R S T. √ √ Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ Example 1 (device set) When R010 is ON, R025 is set to ON. The state of R025 is remained even if R010 comes OFF. Example 2 (register set) When R010 is ON, the data HFFFF is stored in RW20. (R200 to R20F are set to ON) The state of RW20 is remained even if R010 comes OFF. 196 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 115 RST Device/register reset Expression Input −[ RST A ]− Output Function When the input is ON, the device A is reset to OFF ifA is a device, or the data 0 is stored in the register A if A is a register. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X A Device or register Y √ Device R S T. √ √ Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I √ J √ K √ Example 1 (device reset) When R011 is ON, R005 is reset to OFF. The state of R025 is remained even if R011 comes OFF. Example 2 (register reset) When R011 is ON, the data 0 is stored in RW20. (R200 to R20F are reset to OFF) The state of RW20 is remained even if R011 comes OFF. Basic Hardware and Function 197 6F3B0253 7. Instructions FUN 118 SETC Set carry Expression Input −[ SETC ]− Output Function When the input is ON, the carry flag (CF = S050) is set to ON. Execution condition Input OFF ON Operation No execution Execution Output OFF ON CF − Set Operand No operand is required. Example When R011 is changed from OFF to ON, the carry flag S050 is set to ON. 198 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 119 RSTC Reset carry Expression Input −[ RSTC ]− Output Function When the input is ON, the carry flag (CF = S050) is reset to OFF. Execution condition Input OFF ON Operation No execution Execution Output OFF ON CF − Reset Operand No operand is required. Example When R010 is changed from OFF to ON, the carry flag S050 is reset to OFF. Basic Hardware and Function 199 6F3B0253 7. Instructions FUN 120 ENC Encode Expression Input −[ A ENC (n) B ]− Output Function When the input is ON, this instruction finds the bit position of the most significant ON bit in the bit table, size 2n bits starting with 0 bit (LSB) of A, and stores it in B. Execution condition Input OFF ON Operation Output OFF ON OFF No execution Normal execution There is no ON bit (no execution) ERF − − Set Operand Name X Y Device R S T. A Start of table n Table size B Encode result Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K √ √ √ 1-8 √ √ √ √ √ √ Example 25 (=32) bits starting with 0 bit of RW05 (R050 to R06F) are defined as the bit table. When R010 is ON, the most significant ON (1) bit position in the bit table is searched, and the position is stored in D0010. The following figure shows an operation example. RW06 RW05 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 3 2 1 0 0 0 0 0 0 1 0 0 1 0 0 1 1 0 0 0 0 1 1 1 0 1 0 0 0 1 0 D0010 26 Note • If there is no ON bit in the bit table, the instruction error flag (ERF = S051) is set to ON. 200 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 121 DEC Decode Expression Input −[ A DEC (n) B ]− Output Function When the input is ON, this instruction sets the bit position which is designated by lower n bits of A to ON in the bit table, size 2 n bits starting with 0 bit (LSB) of B, and resets all other bits to OFF. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Decode source n Table size B Start of table Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I √ J √ K √ 1-8 √ √ √ √ √ √ Example 25 (=32) bits starting with 0 bit of RW05 (R050 to R06F) are defined as the bit table. When R011 is ON, the bit position designated by lower 5 bits of D0011 in the bit table is set to ON, and all other bits in the table are reset to OFF. The following figure shows an operation example. F E D C B A 9 8 7 6 5 4 D0011 3 2 1 0 1 1 0 0 0 Ignored H18 (=24) Sets ON 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 3 2 1 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RW06 RW05 Basic Hardware and Function 201 6F3B0253 7. Instructions FUN 122 BC Bit count Expression Input −[ A BC B ]− Output Function When the input is ON, this instruction counts the number of ON (1) bits of A, and stores the result in B. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B Count data Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ Example When R020 is ON, the number of ON (1) bits of the register RW032 is counted, and the result is stored in D0102. The following figure shows an operation example. F E D C B A 9 8 7 6 5 4 3 2 1 0 RW032 0 0 1 0 0 1 1 1 0 1 0 1 1 0 0 0 Counts the number of ON (1) bits = 7 F E D C B A 9 8 7 6 5 4 D0102 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 The result data (7) is stored in binary 202 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 128 CALL Subroutine call Expression Input −[ CALL N. n ]− Output Function When the input is ON, this instruction calls the subroutine number n. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X Y Device R S T. Register C. XW YW RW SW T C D Constant Index I J K √ (Note) n Subroutine number Example When X007 is ON, the subroutine number 8 is called. When the program execution is returned from the subroutine, the output is turned ON. Main program | | [ CALL N.008 ] Subroutine [ SUBR (008)] [ RET ] Note • The possible subroutine number is 0 to 15 (T1) or 0 to 255 (T1S). • Refer to the SUBR instruction (FUN 137). • In case of T1, nesting of subroutines is not allowed. That is, the CALL instruction cannot be used in a subroutine. • In case of T1S, nesting of subroutines is possible. (up to 3 levels) • The CALL instruction can be used in an interrupt program. However, it is not allowed that the same subroutine is called from an interrupt program and from main program. Basic Hardware and Function 203 6F3B0253 7. Instructions FUN 129 RET Subroutine return Expression −−[ RET ]− Function This instruction indicates the end of a subroutine. When program execution is reached this instruction, it is returned to the original CALL instruction. Execution condition Input - Operation Execution Output - Operand No operand is required. Example Main program | | [ CALL N.008 ] Subroutine [ SUBR (008)] [ RET ] Note • Refer to the SUBR instruction (FUN 137). • The RET instruction can be programmed only in the program type ‘Subroutine’. • The RET instruction must be connected directly to the left power rail. 204 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 132 FOR FOR (FOR-NEXT loop) Expression Input −[ FOR n ]− Output Function When the input is ON, the program segment between FOR and NEXT is executed n times repeatedly in a scan. When the input is OFF, the repetition is not performed. (the segment is executed once) Execution condition Input OFF ON Operation No repetition Repetition Output OFF ON Operand Name X Y n Repetition times Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I √ J √ K √ 1 - 32767 Example This segment is executed 30 times repeatedly in a scan. When R005 is ON, the program segment between FOR and NEXT is executed 30 times in a scan. R005 | | [ FOR 30 ] Executed 30 times in a scan when R005 is ON. [ NEXT ] Basic Hardware and Function 205 6F3B0253 7. Instructions FUN 133 NEXT NEXT (FOR-NEXT loop) Expression Input −[ NEXT ]− Output Function This instruction configures a FOR-NEXT loop. If the input is OFF, The repetition is forcibly broken. and the program execution is moved to the next instruction. Execution condition Input OFF ON Operation Forcibly breaks the repetition Repetition Output OFF ON Operand No operand is required. Example When R005 is ON, the program segment between FOR and NEXT is executed 30 times in a scan. In the above example, the rung 3 is executed 30 times. As a result, the data of D0000 to D0029 are transferred to D0500 to D0529. (Block transfer) Note • The FOR instruction must be used with a corresponding NEXT instruction one by one. • Nesting of the FOR-NEXT loop is not allowed. That is, the FOR instruction cannot be used in a FOR-NEXT loop. • The FOR and NEXT instructions cannot be programmed on the same rung. • The following connection is not allowed. || [ FOR n ] || 206 T1-16S User’s Manual || [ NEXT ] || 6F3B0253 7. Instructions FUN 137 SUBR Subroutine entry Expression −[ SUBR (n) ]−− Function This instruction indicates the begging of a subroutine. Execution condition Input - Operation Output - Execution Operand Name X Y Device R S T. Register C. XW YW RW SW T C D Constant Index I J K √ (Note) n Subroutine number Example The begging of the subroutine number 8 is indicated. Main program | | [ CALL N.008 ] Subroutine [ SUBR (008)] [ RET ] Note • • • • The possible subroutine number is 0 to 15 (T1) or 0 to 255 (T1S). Refer to the CALL instruction (FUN 128) and the RET instruction (FUN 129). The SUBR instruction can be programmed only in the program type ‘Subroutine’. Nesting of subroutine is not allowed. That is, the CALL instruction cannot be used in a subroutine. • No other instruction cannot be placed on the rung of the SUBR instruction. Basic Hardware and Function 207 6F3B0253 7. Instructions FUN 140 EI Enable interrupt Expression Input −[ EI ]− Output Function When the input is ON, this instruction enables the execution of user designated interrupt operation, i.e. timer interrupt program and I/O interrupt programs. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand No operand is required. Example In the above example, the DI instruction disables the interrupt. Then the EI instruction enables the interrupt again. As a result, the rung 2 instructions can be executed without interruption between each instructions. Note • Refer to the DI instruction (FUN 141). • If an interrupt factor is occurred during the interrupt disabled state, the interrupt is kept waiting and it will be executed just after the EI instruction is executed. • The EI instruction can be used only in the main program. 208 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 141 DI Disable interrupt Expression Input −[ DI ]− Output Function When the input is ON, this instruction disables the execution of user designated interrupt operation, i.e. timer interrupt program and I/O interrupt programs. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand No operand is required. Example In the above example, the interrupt is disabled when R000 is ON, and it is enabled when R000 is OFF. Note • Refer to the EI instruction (FUN 140). • If an interrupt factor is occurred during the interrupt disabled state, the interrupt is kept waiting and it will be executed just after the EI instruction is executed. • The DI instruction can be used only in the main program. Basic Hardware and Function 209 6F3B0253 7. Instructions FUN 142 IRET Interrupt return Expression −−[ IRET ]− Function This instruction indicates the end of an interrupt program. When program execution reaches this instruction, it returns to the original location of the main program (or subroutine). Execution condition Input - Operation Execution Output - Operand No operand is required. Example An interrupt program (Timer interrupt, I/O interrupt #1, #2, #3 or #4) Note • The IRET instruction can be used only in an interrupt program. • There is no specific instruction which indicates the beginning of the interrupt program. 210 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 143 WDT Watchdog timer reset Expression Input −[ WDT n ]− Output Function When the input is ON, this instruction extend the scan time over detection time by 200 ms. Normally, T1/T1S detects the scan time-over if a scan is not finished within 200 ms. This instruction can be used to extend the detection time. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. Register C. XW YW RW SW T C D Constant Index I J K n Extend time 1 - 100 Example When R020 is ON, the scan time detection time is extended by 200 ms. The operand n has no effect on the extended time. It is fixed as 200 ms. Normal detection point 0 50 100 150 200 250 Extended point 300 (ms) Extended by 200 ms Scan WDT instruction execution Note • As for the upper T-series PLCs, the operand n specifies the extended time. However in the T1/T1S, it is fixed as 200 ms regardless of the operand n. Basic Hardware and Function 211 6F3B0253 7. Instructions FUN 144 STIZ Step sequence initialize Expression Input −[ STIZ (n) A ]− Output Function When the input is ON, n devices starting with A are reset to OFF, and A is set to ON. This instruction is used to initialize a series of step sequence. The step sequence is useful to describe a sequential operation. Execution condition Input OFF ON Operation No execution Execution at the rising edge of the input Output OFF ON Operand Name X Y n Size of step sequence A Start device Device R S T. Register C. XW YW RW SW T C D Constant Index I J K 1 - 64 √ Example When R020 is changed from OFF to ON, R400 is set to ON and subsequent 9 devices (R401 to R409) are reset to OFF. This instruction initializes a series of step sequence, 10 devices starting with R400. R409 R408 R407 R406 R405 R404 R403 R402 R401 R400 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON 10 devices starting with R400 Note • The STIZ instruction is used together with STIN (FUN 145) and STOT (FUN 146) instructions to configure the step sequence. • The STIZ instruction is executed only when the input is changed from OFF to ON. 212 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 145 STIN Step sequence input Expression Input −[ STIN A ]− Output Function When the input is ON and the device A is ON, the output is set to ON. Execution condition Input OFF ON Operation No execution When A is ON When A is OFF Output OFF ON OFF Operand Name X A Step device Y Device R S T. √ Register C. XW YW RW SW T C D Constant Index I J K Example The following sequential operation is performed. When R020 is changed from OFF to ON, R400 is set to ON and subsequent 9 devices (R401 to R409) are reset to OFF. When X004 comes ON, R400 is reset to OFF and R401 is set to ON. When both X005 and R022 are ON, R401 is reset to OFF and R402 is set to ON. R020 X004 X005 R022 R400 R401 R402 Basic Hardware and Function 213 6F3B0253 7. Instructions FUN 146 STOT Step sequence output Expression Input −[ STOT A ]− Function When the input is ON, the device A is set to ON and the devices of STIN instructions on the same rung are reset to OFF. Execution condition Input OFF ON Operation Output - No execution Execution Operand Name X A Step device Y Device R S T. √ Register C. XW YW RW SW T C D Constant Index I J K Example See example on STIN (FUN 145) instruction. Note • The STIZ, STIN and STOT instructions are used together to configure the step sequence. • Two or more STOT instructions can be placed on one rung to perform simultaneous sequences. • Two or more STIN instructions can be placed on one rung in parallel or in series to perform loop or convergence of sequences. (Max. 11 STIN instructions on one rung) • To perform the conditional branch (sequence selection), separate the rungs as follows. This limitation is applied to T1 version 1.00 only. [ STIN A ] || [ STOT B ] [ STIN A ] || [ STOT B ] || [ STOT C ] [ STIN A ] || [ STOT C ] Not allowed 214 T1-16S User’s Manual Available 6F3B0253 7. Instructions FUN 147 F/F Flip-flop Expression −S Set input Reset input − R F/F Q − Output A Function When the set input is ON, the device A is set to ON. When the reset input is ON, the device A is reset to OFF. When both the set and reset inputs are OFF, the device A remains the state. If both the set and reset inputs are ON, the device A is reset to OFF. The state of the output is the same as the device A. Execution condition Set input OFF Reset input OFF ON OFF ON ON Operation No execution (A remains previous state) Resets A to OFF Sets A to ON Resets A to OFF Output Same as A Operand Name X A Device Y √ Device R S T. √ √ Register C. XW YW RW SW T C D Constant Index I J K Example When X003 is ON, R10E is set to ON. When X004 is ON, R10E is reset to OFF. If both are ON, R10E is reset to OFF. An example timing diagram is shown below. X003 X004 R10E Note • For the set input, direct linking to a connecting point is not allowed. In this case, insert a dummy contact (always ON = S04F, etc.) just before the input. Refer to Note of Shift register FUN 074. Basic Hardware and Function 215 6F3B0253 7. Instructions FUN 149 U/D Up-down counter Expression Direction input − U U/D Count input −C Enable input −E A Q − Output Function While the enable input is ON, this instruction counts the number of the count input changes from OFF to ON. The count direction (up count or down count) is selected by the state of the direction input. The count value is stored in the counter register A. The count value range is 0 to 65535. • Up count when the direction input is ON • Down count when the direction input is OFF When the enable input is OFF, the counter register A is cleared to 0. Execution condition Enable Operation input OFF No operation (A is cleared to 0) ON Count value is not limit value (0 or 65535) Count value is limit value and count input is ON Output OFF OFF ON Operand Name X Y Device R S T. Register C. XW YW RW SW T C D √ A Count value Constant Index I J K Example Note X005 X006 R010 C005 3 1 2 2 1 C.005 216 T1-16S User’s Manual 1 2 3 • The transitional contact is required for the count input. Otherwise, counting is executed every scan during X005 is ON in this example. • For the direction input and the count input, direct linking to a connecting point is not allowed. Refer to Note of Shift register FUN 074. 6F3B0253 7. Instructions FUN 154 CLND Set calendar Expression Input −[ A CLND ]− Output Function When the input is ON, the built-in clock/calendar is set to the date and time specified by 6 registers starting with A. If an invalid data is contained in the registers, the operation is not executed and the output is turned ON. Execution condition Input OFF ON Operation No operation Execution (data is valid)) No execution (data is not valid) Output OFF OFF ON Operand Name X Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ A Start of table Constant Index I J K Example When R020 is ON, the clock/calendar is set according to the data of D0050 to D0055, and the output is OFF (R0031 is OFF). If D0050 to D0055 contains invalid data, the setting operation is not executed and the output is turned ON (R0031 comes ON). F D0050 D0051 D0052 D0053 D0054 D0055 8 7 H00 H00 H00 H00 H00 H00 0 Year Month Day Hour Minute Second Allowable data range (2-digit BCD) H00 to H99 (1990 - 2089) H01 to H12 H01 to H31 H00 to H23 H00 to H59 H00 to H59 Calendar LSI Note • The day of the week is automatically. Basic Hardware and Function 217 6F3B0253 7. Instructions FUN 155 CLDS Calendar operation Expression Input −[ A CLDS B ]− Output Function When the input is ON, this instruction subtracts the date and time stored in 6 registers starting with A from the current date and time, and stores the result in 6 registers starting with B. If an invalid data is contained in the registers, the operation is not executed and the output is turned ON. Execution condition Input OFF ON Operation No operation Execution (data is valid)) No execution (data is not valid) Output OFF OFF ON Operand Name X Y Device R S T. A Subtrahend B Result Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K Example When R020 is ON, the date and time data recorded in D0050 to D0055 are subtracted from the current date and time of clock/calendar, and the result is stored in D0100 to D0105. In normal operation, the output is OFF (R0035 is OFF). If D0050 to D0055 contains invalid data, the operation is not executed and the output is turned ON (R0035 comes ON). Current date & time H0098 H0001 H0015 H0017 H0000 H0000 F minus D0050 D0051 D0052 D0053 D0054 D0055 0 H0097 H0010 H0010 H0015 H0030 H0000 F D0100 D0101 D0102 D0103 D0104 D0105 0 H0000 H0003 H0007 H0001 H0030 H0000 Note • Future date and time cannot be used as subtrahend A. • In the calculation result, it means that 1 year is 365 days and 1 month is 30 days. 218 T1-16S User’s Manual (Year) (Month) (Day) (Hour) (Minute) (Second) 6F3B0253 7. Instructions FUN 156 PID3 Pre-derivative real PID Expression Input −[ A PID3 B → C ]− Output Function Performs PID (Proportional, Integral, Derivative) control which is a fundamental method of feedback control. (Pre-derivative real PID algorithm) This PID3 instruction has the following features. • For derivative action, incomplete derivative is used to suppress interference of high-frequency noise and to expand the stable application range, • Controllability and stability are enhanced in case of limit operation for MV, by using digital PID algorithm succeeding to benefits of analog PID. • Auto, cascade and manual modes are supported in this instruction. • Digital filter is available for PV. • Direct / reverse operation is selectable. Execution condition Input OFF ON Operation Initialization Execute PID every setting interval Output OFF ON when execution Operand Name X Y Device R S T. A Top of input data B Top of parameter C Top of output data A A+1 A+2 A+3 A+4 A+5 Input data Process input value A-mode set value C-mode set value M-mode MV input MV tracking input Mode setting PVC ASV CSV MMV TMV MODE A-mode: Auto mode C-mode: Cascade mode M-mode: Manual mode B B+1 B+2 B+3 B+4 B+5 B+6 B+7 B+8 B+9 B+10 B+11 B+12 C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Control parameter KP Proportional gain TI Integral time TD Derivative time GP Dead-band ISV A-mode initial SV FT Input filter constant ASV differential limit DSV MMV differential limit DMMV STS Initial status MH MV upper limit ML MV lower limit DMV MV differential limit n Control interval setting Constant Index D √ √ √ C C+1 C+2 C+3 C+4 C+5 C+6 C+7 C+8 C+9 I J K Output data Manipulation value Last error Last derivative value Last PV Last SV Integral remainder Derivative remainder Internal MV Internal counter Control interval Basic Hardware and Function MV en-1 Dn-1 PVn-1 SVn-1 Ir Dr MVn C ∆t 219 6F3B0253 7. Instructions Control block diagram Integral control Integral 1 TI⋅s Auto mode ASV DSV ∆In MVn Proportional Differential SVn CSV + Gap en ∆Pn 1 + + KP ∆MVn MVS H/L DMV MVCn MV - - Derivative Cascade mode PVn MMV ∆Dn TD⋅s 1+η⋅TD⋅s DMMV Differential limit (η = 0.1) PVC 1 1+T⋅s Digtal filter Manual mode MVS: Velocity → Position MVn = MVn-1 ± ∆MVn H/L: Upper / lower limit DMV: Differential limit Integral action control: When MV is limited (H/L, DMV) and the integral value has same sign as limit over, integral action is stopped. Velocity → Position conversion: In Direct mode, MV increases when PV is increased. In Reverse mode, MV decreases when PV is increased. Gap (dead-band) operation: Error e SV - PV GP (%) GP (%) Algorithm Digital filter: PVn = (1 − FT ) ⋅ PVC + FT ⋅ PVn − 1 Here, 220 0.000 ≤ FT ≤ 0.999 T1-16S User’s Manual → MVn = MVn-1 - ∆Mv n → MVn = MVn-1 + ∆MVn 6F3B0253 7. Instructions PID algorithm: ∆MVn = KP ⋅ ( ∆Pn + ∆In + ∆Dn) MVn = MVn − 1 ± ∆MVn Here, ∆Pn = en − en − 1 en = SVn − PVn ∆In = en ⋅ ∆t + Ir TI (If GP ≠ 0, Gap is applied) (If TI = 0, then ∆In = 0) TD ⋅ (PVn − 1 − PVn ) − ∆t ⋅ Dn − 1 + Dr ∆t + η ⋅ TD Dn = Dn − 1 + ∆Dn η = 0.1 (Fixed) ∆Dn = Parameter details A A+1 A+2 A+3 A+4 A+5 Process input value PVC (0.00 to 100.00 %) Auto mode set value ASV (0.00 to 100.00 %) Cascade mode set value CSV (0.00 to 100.00 %) Manual mode MV MMV (-25.00 to 125.00 %) MV tracking input TMV (-25.00 to 125.00 %) Mode setting MODE F C 8 4 Data range: Data range: Data range: Data range: Data range: 0 to 10000 0 to 10000 0 to 10000 -2500 to 12500 -2500 to 12500 0 Operation mode 00 : Manual mode 01 : Auto mode 10 : Cascade mode 11 : (Reserve) Tracking designation 0 : No 1 : Yes B B+1 B+2 B+3 B+4 B+5 B+6 B+7 Proportional gain KP (0.00 to 327.67) Integral time TI (0.000 to 32.767 min., ∆In=0 if TI =0) Derivative time T D (0.000 to 32.767 min.) Gap (dead-band) GP (0.00 to 10.00 %) Auto mode initial set value ISV (0.00 to 100.00 %) Input filter constant FT (0.000 to 0.999) ASV differential limit DSV (0.00 to 100.00 %/∆t) MMV differential limit DMMV (0.00 to 100.00 %/∆t) Data range: Data range: Data range: Data range: Data range: Data range: Data range: Data range: 0 to 32767 0 to 32767 0 to 32767 0 to 1000 0 to 10000 0 to 999 0 to 10000 0 to 10000 Basic Hardware and Function 221 6F3B0253 7. Instructions B+8 Initial status STS F C 8 4 0 Initial operation mode 00 : Manual mode 01 : Auto mode 10 : Cascade mode 11 : (Reserve) Direct / reverse selection 0 : Direct 1 : Reverse B+9 B+10 B+11 B+12 MV upper limit MH (-25.00 to 125.00 %) Data range: -2500 to 12500 MV lower limit ML (-25.00 to 125.00 %) Data range: -2500 to 12500 MV differential limit DMV (0.00 to 100.00 %/∆t) Data range: 0 to 10000 Control interval setting n (1 to 32767 times) Data range: 1 to 32767 Executes PID every n scan. Therefore, control interval ∆t = n × constant scan interval (It is treated as n = 1 when n ≤ 0) C C+1 : C+9 Manipulation value MV (-25.00 to 125.00 %) Data range: -2500 to 12500 Internal work area Operation 1. When the instruction input is OFF: Initializes the PID3 instruction. Operation mode is set as specified by B+8. Auto mode SV is set as specified by B+4. Manual mode MV is set as current MV. Internal calculation data is initialized. MV remains unchanged. A+5 bit 0, 1 ← B+8 bit 0, 1 ASV ← ISV MMV ← MV 2. When the instruction input is ON: Executes PID calculation every n scan which is specified by B+12. The following operation modes are available according to the setting of A+5. • Auto mode This is a normal PID control mode with ASV as set value. Set value differential limit DSV, manipulation value upper/lower limit MH/ML and differential limit DMV are effective. Bump-less changing from auto mode to manual mode is available. (Manual mode manipulation value MMV is over-written by current MV automatically. MMV ← MV) 222 T1-16S User’s Manual 6F3B0253 7. Instructions • Manual mode In this mode, the manipulation value MV can be directly controlled by the input value of MMV. MV differential limit for manual mode DMMV is effective. MH/ML and DMV are not effective. When mode is changed from manual to auto or cascade, the operation is started from the current MV. • Cascade mode This is a mode for PID cascade connection. PID is executed with CSV as set value. Different from the auto mode, set value differential limit is not effective. Manipulation value upper/lower limit MH/ML and differential limit DMV are effective. Bump-less changing from cascade mode to manual mode is available. (Manual mode manipulation value MMV is over-written by current MV automatically. MMV ← MV) And, bump-less changing from cascade mode to auto mode is available. (Auto mode set value ASV is over-written by current CSV automatically. ASV ← CSV) • MV tracking This function is available in auto and cascade modes. When the tracking designation ( A+5 bit 2) is ON, tracking input TMV is directly output as MV. Manipulation value upper/lower limit MH/ML is effective, but differential limit DMV is not effective. When the tracking designation is changed to OFF, the operation is started from the current MV. Note • PID3 instruction is only usable on the main-program. • PID3 instruction must be used under the constant scan mode. The constant scan interval can be selected in the range of 10 to 200 ms, 10 ms increments. • The data handled by the PID3 instruction are % units. Therefore, process input value PVC, manipulation value MV, etc., should be converted to % units (scaling), before and/or after the PID3 instruction. For this purpose, the function generator instruction (FUN165 FG) is convenient. Basic Hardware and Function 223 6F3B0253 7. Instructions FUN 160 UL Upper limit Expression Input −[ A UL B → C ]− Output Function When the input is ON, the following operation is executed. (Upper limit for A by B) If A ≤ B, then C = A. If A > B, then C = B. Execution condition Input OFF ON Operation No operation Execution: not limited (A ≤ B) Execution: limited (A > B) Output OFF OFF ON Operand Name X Y Device R S T. A Operation data B Upper limit C Destination C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R030 is ON, the upper limit operation is executed for the data of RW018 by the data of D1200, and the result is stored in RW021. C (RW021) Upper limit B (D1200) A (RW018) When RW018 is 3000 and D1200 is 4000, 3000 is stored in RW021 and R0040 is OFF. When RW018 is 4500 and D1200 is 4000, the limit value 4000 is stored in RW021 and R0040 is ON. Note • This instruction deals with the data as signed integer (-32768 to 32767). 224 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 161 LL Lower limit Expression Input −[ A LL B → C ]− Output Function When the input is ON, the following operation is executed. (Lower limit for A by B) If A ≥ B, then C = A. If A < B, then C = B. Execution condition Input OFF ON Operation No operation Execution: not limited (A ≥ B) Execution: limited (A < B) Output OFF OFF ON Operand Name X Y Device R S T. A Operation data B Lower limit C Destination C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I √ √ √ J √ √ √ K √ √ √ √ √ √ √ √ Example When R031 is ON, the lower limit operation is executed for the data of RW019 by the data of D1220, and the result is stored in RW022. C (RW022) A (RW019) Lower limit B (D1220) When RW019 is -1000 and D1220 is -1800, -1000 is stored in RW022 and R0041 is OFF. When RW019 is 800 and D1220 is 1200, the limit value 1200 is stored in RW022 and R0041 is ON. Note • This instruction deals with the data as signed integer (-32768 to 32767). Basic Hardware and Function 225 6F3B0253 7. Instructions FUN 162 MAX Maximum value Expression Input −[ A MAX (n) B ]− Output Function When the input is ON, this instruction searches for the maximum value from the table of sizen words starting with A, and stores the maximum value in B and the pointer indicating the position of the maximum value in B+1. The allowable range of the table size n is 1 to 64. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Start of table n Table size B Result Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K 1 - 64 √ √ √ √ √ √ √ √ √ Example When R010 is ON, the maximum value is found from the register table D0200 to D0209 (10 words), and the maximum value is stored in D0500 and the pointer is stored in D0501. D0200 D0201 D0202 D0203 D0204 D0205 D0206 D0207 D0208 D0209 100 10000 -1000 10 0 200 -300 20000 -30 20 Pointer 0 1 2 3 4 5 6 7 8 9 D0500 D0501 20000 7 (Maximum value) (Pointer) Note • This instruction deals with the data as signed integer (-32768 to 32767). • If there are two or more maximum value in the table, the lowest pointer is stored. • If Index register K is used as operand B, the pointer data is discarded. 226 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 163 MIN Minimum value Expression Input −[ A MIN (n) B ]− Output Function When the input is ON, this instruction searches for the minimum value from the table of sizen words starting with A, and stores the minimum value in B and the pointer indicating the position of the minimum value in B+1. The allowable range of the table size n is 1 to 64. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Start of table n Table size B Result Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K 1 - 64 √ √ √ √ √ √ √ √ √ Example When R011 is ON, the minimum value is found from the register table D0200 to D0209 (10 words), and the minimum value is stored in D0510 and the pointer is stored in D0511. D0200 D0201 D0202 D0203 D0204 D0205 D0206 D0207 D0208 D0209 100 10000 -1000 10 0 200 -300 20000 -30 20 Pointer 0 1 2 3 4 5 6 7 8 9 D0510 D0511 -1000 2 (Minimum value) (Pointer) Note • This instruction deals with the data as signed integer (-32768 to 32767). • If there are two or more minimum value in the table, the lowest pointer is stored. • If Index register K is used as operand B, the pointer data is discarded. Basic Hardware and Function 227 6F3B0253 7. Instructions FUN 164 AVE Average value Expression Input −[ A AVE (n) B ]− Output Function When the input is ON, this instruction calculates the average value of the data stored in the n registers starting with A, and stores the average value in B. The allowable range of the table size n is 1 to 64. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Start of table n Table size B Result Register C. XW YW RW SW T C D √ √ √ √ √ √ √ Constant Index I J K 1 - 64 √ √ √ √ √ √ √ √ √ Example When R012 is ON, the average value of the data stored in the register table D0200 to D0209 (10 words), and the average value is stored in D0520. D0200 D0201 D0202 D0203 D0204 D0205 D0206 D0207 D0208 D0209 228 100 10000 -1000 10 0 200 -300 20000 -30 20 T1-16S User’s Manual D0520 2900 (Average value) 6F3B0253 7. Instructions FUN 165 FG Function generator Expression Input −[ A FG (n) B → C ]− Output Function When the input is ON, this instruction finds the function value f(x) for A as x, and stores it in C. The function f(x) is defined by the parameters stored in 2 × n registers starting with B. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X A Input value x n Parameter size B Start of parameters C Function value f(x) Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ √ 1 - 32 Example When R010 is ON, the FG instruction finds the function value f(x) for x = XW004, and stores the result in D0100. The function f(x) is defined by 2 × 4 = 8 parameters stored in D0600 to D0607. In this example, these parameters are set at the first scan. Basic Hardware and Function 229 6F3B0253 7. Instructions Parameter table 4 registers for x parameters and subsequent 4 registers for corresponding f(x) parameters y D0600 D0601 D0602 D0603 D0604 D0605 D0606 D0607 -2000 -100 100 2000 -1800 -300 300 1800 y = f(x) x1 x2 x3 x4 y1 y2 y3 y4 300 -2000 (x4,y4) 1800 (x3,y3) -100 (x2,y2) 100 -300 2000 x -1800 (x1,y1) The FG instruction interpolators f(x) value for x based on the n parameters of (xi,yi). For example, if XW04 is 1500 (x = 1500), the result 1405 (f(x) = 1405) is stored in D0100. y 1800 1405 300 -2000 -100 100 -300 2000 1500 x -1800 Note • The order of the x parameters should be x1 ≤ x2 ≤ ... ≤ xi ≤ ... ≤ xn. In the above example, the data of D0600 to D0603 should be D0600 ≤ D0601 ≤ D0602 ≤ D0603. • If x is smaller than x1, y1 is given as f(x). In this example, D0604 data (-1800) is stored in D0100 if XW04 is smaller than D0600 (-2000). • If x is greater than xn, yn is given as f(x). In this example, D0607 data (1800) is stored in D0100 if XW04 is greater than D0603 (2000). • The valid data range is -32768 to 32767. 230 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 180 ABS Absolute value Expression Input −[ A ABS B ]− Output Function When the input is ON, this instruction finds the absolute value of operand A, and stores it in B. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ Example When X006 is ON, the absolute value of RW38 is stored in D0121. For example, if RW38 is -12000, the absolute value 12000 is stored in D0121. D0121 32767 12000 -32767 -12000 0 32767 RW38 Note • The data range of A is -32768 to 32767. If the data of A is -32768, 32767 is stored in B. Basic Hardware and Function 231 6F3B0253 7. Instructions FUN 182 NEG 2’s complement Expression Input −[ A NEG B ]− Output Function When the input is ON, this instruction finds the 2’s complement value of A, and stores it in B. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ A Source B Destination Constant Index I √ √ J √ √ K √ √ √ Example When X007 is ON, the 2’s complement value (sign inverted data) of RW39 is stored in D0122. For example, if RW38 is 4660, the 2’s complement value -4660 is stored in D0122. 2’s complement data is calculated as follows. F RW39 E D C B A 9 8 7 6 5 4 3 2 1 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 (4660) Bit inverse 1 1 1 0 1 1 0 1 1 1 0 0 1 0 1 1 (-4661) +1 D0122 1 1 1 0 1 1 0 1 1 1 0 0 1 1 0 0 (-4660) Note • The data range of A is -32768 to 32767. If the data of A is -32768, the same data -32768 is stored in B. 232 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 183 DNEG Double-word 2’s complement Expression Input −[ A+1⋅A DNEG B+1⋅B ]− Output Function When the input is ON, this instruction finds the 2’s complement value of double-word data A+1⋅A, and stores it in B+1⋅B. Execution condition Input OFF ON Operation No execution Execution Output OFF ON Operand Name X A Source B Destination Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ Example When X007 is ON, the 2’s complement value (sign inverted data) of double-word register RW41⋅RW40 is stored in double-word register D0151⋅D0150. For example, if RW41⋅RW40 is -1234567890, the 2’s complement value 1234567890 is stored in D0151⋅D0150. Note • The data range of A+1⋅A is -2147483648 to 2147483647. If the data of A+1⋅A is -2147483648, the same data -2147483648 is stored in B+1⋅B. Basic Hardware and Function 233 6F3B0253 7. Instructions FUN 185 7SEG 7 segment decode Expression Input −[ A 7SEG B ]− Output Function When the input is ON, this instruction converts the lower 4 bits data of A into the 7 segment code, and stores it in B. The 7 segment code is normally used for a numeric display LED. Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Source B Destination Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ √ J √ √ K √ √ √ Example When X000 is ON, the lower 4 bits data of RW15 is converted into the 7 segment code, and the result is stored in lower 8 bits of RW10. 0 is stored in upper 8 bits of RW10. For example, if RW15 is H0009, the corresponding 7 segment code H006F is stored in RW10. F RW15 E D C B A 9 8 7 Upper 12 bits are ignored RW10 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 (H0009) 7 segment decode 0 0 0 0 0 0 0 0 0 1 1 0 1 1 1 1 (H006F) 0 is stored in upper 8 bits The 7 segment code conversion table is shown on the next page. 234 T1-16S User’s Manual 6F3B0253 7. Instructions Operand A (lower 4 bits) Hex Binary 0 0000 1 0001 2 0010 3 0011 4 0100 5 0101 6 0110 7 0111 8 1000 9 1001 A 1010 B 1011 C 1100 D 1101 E 1110 F 1111 7 segment LED composition B0 B5 B6 B4 B1 B2 B3 Operand B (lower 8 bits) B7 B6 B5 B4 B3 B2 B1 B0 0 0 1 1 1 1 1 1 0 0 0 0 0 1 1 0 0 1 0 1 1 0 1 1 0 1 0 0 1 1 1 1 0 1 1 0 0 1 1 0 0 1 1 0 1 1 0 1 0 1 1 1 1 1 0 1 0 0 1 0 0 1 1 1 0 1 1 1 1 1 1 1 0 1 1 0 1 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1 1 1 0 0 0 0 1 1 1 0 0 1 0 1 0 1 1 1 1 0 0 1 1 1 1 0 0 1 0 1 1 1 0 0 0 1 Display Basic Hardware and Function 235 6F3B0253 7. Instructions FUN 186 ASC ASCII conversion Expression Input −[ A ASC B ]− Output Function When the input is ON, this instruction converts the alphanumeric characters into the ASCII codes, and stores them in the register table starting with B. (16 characters maximum) Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X Y Device R S T. A Characters B Start of destination Register C. XW YW RW SW T C D √ √ √ √ √ √ Constant Index I J K √ Example When R030 is ON, the characters ‘ABCDEFGHIJKLMN’ is converted into the ASCII codes, and the result is stored in 8 registers starting with lower 8 bits (byte) of D0200 (D0200 to D0207). High F D0200 D0201 D0202 D0203 D0204 D0205 D0206 D0207 H42 (B) H44 (D) H46 (F) H48 (H) H4A (J) H4C (L) H4E (N) Low 8 7 0 H41 (A) H43 (C) H45 (E) H47 (G) H49 (I) H4B (K) H4D (M) Previous data is remained Note • Only the number of bytes converted are stored. The rest are not changed. In the above example, 14 characters are converted into 14 bytes of ASCII code, and these ASCII codes are stored in 7 registers (D0200 to D0206). The data of D0207 remains unchanged. 236 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 188 BIN Binary conversion Expression Input −[ A BIN B ]− Output Function When the input is ON, this instruction converts the 4 digits of BCD data of A into binary, and stores in B. If any digit of A contains non-BCD code (other than H0 through H9), the conversion is not executed and the instruction error flag (ERF = S051) is set to ON. Execution condition Input OFF ON Operation Output OFF ON OFF No execution Normal execution BCD data error ERF − − Set Operand Name X A Source (BCD) Y Device R S T. Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ B Destination (Binary) √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ H0000 H9999 Example When R017 is ON, the BCD data of RW28 is converted into binary data, and the result is stored in D0127. For example, if RW28 is H1234, the binary data 1234 is stored in D0127. RW28 H1234 BCD to Binary D0127 1234 Note • If any digit of operand A contains non-BCD data, e.g. H13A6, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON. Basic Hardware and Function 237 6F3B0253 7. Instructions FUN 190 BCD BCD conversion Expression Input −[ A BCD B ]− Output Function When the input is ON, this instruction converts the binary data of A into BCD, and stores in B. If the data of A is not in the range of 0 to 9999, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON. Execution condition Input OFF ON Operation Output OFF ON OFF No execution Normal execution Binary data error ERF − − Set Operand Name X Y Device R S T. A Source (Binary) B Destination (BCD) Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I √ J √ K √ √ √ √ 0 - 9999 Example When R019 is ON, the data of D0211 is converted into 4-digit BCD, and the result is stored in RW22. For example, if D0211 is 5432, the BCD data H5432 is stored in RW22. D0211 5432 Binary to BCD RW22 H5432 Note • If the data of A is smaller than 0 or greater than 9999, the conversion is not executed and the instruction error flag (ERF = S051) is set to ON. 238 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 235 I/O Direct I/O Expression Input −[ I/O (n) A ]− Output Function When the input is ON, this instruction immediately updates the external input (XW) and output (YW) registers which are in the range of n registers starting with A. • For XW register ... reads the data from corresponding input circuit • For YW register ... writes the data into corresponding output circuit Execution condition Input OFF ON Operation Output OFF ON No execution Execution Operand Name X n Register size A Start of registers Y Device R S T. Register C. XW YW RW SW T C D Constant Index I J K 1 - 32 √ √ Example When R010 is ON, the 4 registers starting with XW00 (XW00 to YW03) are updated immediately. XW00 XW01 YW02 YW03 Input circuit Output circuit Basic Hardware and Function 239 6F3B0253 7. Instructions Note • In the T1-16S, the following register/device range is only effective for this Direct I/O instruction. Input on basic unit X000 - X007 Output on basic unit Y020 - Y027 I/O module Not effective • The Direct I/O instruction can be programmed in the main program and in the interrupt program. If this instruction is programmed in both, the instruction in the main program should be executed in interrupt disable state. Refer to EI (FUN 140) and DI (FUN 141) instructions. 240 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 236 XFER Expanded data transfer Expression Input −[ A XFER B → C ]− Output Function When the input is ON, data block transfer is performed between the source which is indirectly designated by A and A+1 and the destination which is indirectly designated by C and C+1. The transfer size (number of words) is designated by B. The transfer size is 1 to 256 words. (except for writing into EEPROM) Data transfer between the following objects are available. • CPU register (RW or D) ↔ EEPROM (D register) • CPU register (RW or D) ↔ T1S RS-485 port (T1S only) Execution condition Input OFF ON Operation No execution Normal execution When error is occurred (see Note) Output OFF ON ON ERF − − Set Operand Name X Y Device R S T. A Source parameter B Transfer size C Destination parameter Register C. XW YW RW SW T C D √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Constant Index I J K √ √ Parameters A A+1 Source parameter Type Leading address Register type RW register (RAM) D register (RAM) D register (EEPROM) T1S RS-485 port B B+1 B+2 Transfer size and status Transfer size Status flag for RS-485 port (max. 2 words) C C+1 Type code H0003 H0004 H0020 Leading address 0 to 255 0 to 4095 0 to 2047 H0030 0 (fixed) Destination parameter Type Leading address Transfer size 1 to 256 1 to 256 1 to 32 (if destination) 1 to 256 (if source) 1 to 256 Basic Hardware and Function 241 6F3B0253 7. Instructions CPU register ↔ built-in EEPROM In the EEPROM, the D registers are divided into pages as follows. T1-16S D0000 Page 1 (32 words) D0031 D0032 Page 2 (32 words) D0063 D2016 • Writing data into the EEPROM is available within one page at a time. (max. 32 words) • For data reading from the EEPROM, there is no need to consider the pages. Page 64 (32 words) D2047 Example When R020 is changed from OFF to ON, 10 words of RAM data (D0700 to D0709) are written into the EEPROM (D0016 to D0025). D1000 (H0004) and D1001 (700) indicate the leading register of the source table (D0700 in RAM). D1002 (10) indicates the transfer size (10 words = 10 registers). D1003 (H0020 = 32) and D1004 (16) indicate the leading register of the destination table (D0016 in EEPROM). Note • The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program. (1) When the number of words transferred exceeds limit. (2) When the source/destination table of transfer is out of the valid range. (3) When the transfer combination is invalid. • The EEPROM has a life limit for data writing into an address. It is 100,000 times. Pay attention not to exceed the limit. (EEPROM alarm flag = S007 is not updated by this instruction) • Once data writing into the EEPROM is executed, EEPROM access (read/write) is prohibited for the duration of 10 ms. Therefore, minimum 10 ms interval is necessary for data writing. • The XFER instruction can be programmed in the main program and in the interrupt program. If this instruction is programmed in both, the instruction in the main program should be executed in interrupt disable state. Refer to EI (FUN 140) and DI (FUN 141) instructions. 242 T1-16S User’s Manual 6F3B0253 7. Instructions CPU register ↔ T1S RS-485 portWhen the instruction input is ON, one set of message (from start character to the trailing code) which is received by the RS-485 port is read from the receive buffer, and stored in the CPU registers. The transfer size is fixed to 256 words. The execution status and the message length (in bytes) are stored in the status flag. The instruction input must be kept ON until the receiving operation is complete. Example D0000 D0001 Source designation H0030 00000 D0002 D0003 D0004 Transfer size 00256 (fixed) Execution status Message length T1S RS-485 port D0005 D0006 Destination designation H0004 00100 D0100 (CPU register) When R0000 is ON, one set of received message is read and stored in D0100 and after. Execution status: H0000 ... Normal complete H0001 ... Communication error (parity error, framing error) H0002 ... Message length over (more than 512 bytes) H0003 ... Receive buffer over flow H0004 ... Receive time-out (from start character to the trailing code) Baudrate 300, 600, 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps Time-out setting 30 seconds 15 seconds 7 seconds 3 seconds 1.5 seconds Message length: 0 .............. No receive message 1 to 512 ... Message length in bytes Note • The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program. (1) The leading address for the RS-485 port designation is other than 0. (2) Transfer size is other than 256. (3) Mode setting of the RS-485 port is not the free ASCII mode. (4) This instruction is programmed in the sub-program #1. Basic Hardware and Function 243 6F3B0253 7. Instructions When the instruction input is ON, one set of message which is stored in the source table (from start character to the trailing code) is transmitted through the RS-485 port. The execution status is stored in the status flag. The instruction input must be kept ON until the transmitting operation is complete. Example D0010 D0011 Source designation H00 H04 00500 D0012 D0013 Transfer size 00012 Execution status D0500 (CPU register) D0015 D0016 Destination designation H00 H30 00000 T1S RS-485 port When R0001 is ON, one set of message (ended by the trailing code) stored in the range of D0500 to D0511 (12 words) is transmitted through the RS-485 port. Execution status: H0000 ... Normal complete H0001 ... During transmitting the message H0002 ... Communication busy H0003 ... During the reset operation H0004 ... Send time-out (from start character to the trailing code) H0005 ... Send message length error (no trailing code in the source table) Baudrate 300, 600, 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps Time-out setting 30 seconds 15 seconds 7 seconds 3 seconds 1.5 seconds Note • The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program. (1) The leading address for the RS-485 port designation is other than 0. (2) Transfer size is out of the range of 1 to 256. (3) Mode setting of the RS-485 port is not the free ASCII mode. (4) This instruction is programmed in the sub-program #1. 244 T1-16S User’s Manual 6F3B0253 7. Instructions FUN 236 XFER Expanded data transfer (Inverter connection mode) Expression Input −[ A XFER B → C ]− Output Function This function is provided to control Toshiba Inverters VF-A7/G7/S9 connected on the RS-485 line. When the RS-485 port operation mode is set to the Inverter mode (SW56 = 3), the T1-16S can perform the following functions for up to 63 Inverters. (1) Cyclically scans the Inverters and sends/receives the following data to/from each Inverter. • Send to Inverter: Frequency reference write and Operation command write (Run, Stop, etc.) • Receive from Inverter: Operating frequency monitor and Output terminal status monitor (2) Cyclically scans the Inverters and receives the following data from each Inverter. • Receive from Inverter: Operating frequency monitor and Output terminal status monitor (3) Sends a specified Read command to a specified Inverter and stores the response data. (4) Sends a specified Write command with the command data to a specified Inverter. (5) Sends a specified Write command with the command data to all the connected inverters as broadcast. Execution condition Input OFF ON Operation No execution Normal execution When error is occurred (see Note) Output OFF ON ON ERF − − Set Operand Name X Y Device R S T. A Data table B Inverter No. C RS-485 port C. XW YW RW √ √ √ √ √ √ √ √ SW √ √ √ Register T C √ √ √ √ √ √ Constant Index D √ √ √ I J K Parameters A A+1 Data table designation Register type code Leading address B B+1 B+2 B+3 B+4 B+5 B+6 B+7 Parameter and status Inverter number Operation mode Execution status Communication error code Inverter communication status map (each bit shows each Inverter status) C C+1 RS-485 port designation Fixed to H0030 Fixed to 0 Data table designation (A, A+1): Register RW register D register Type code (A) H0003 H0004 Leading address (A+1) 0 to 255 0 to 4095 Basic Hardware and Function 245 6F3B0253 7. Instructions Operation mode designation (B+1): B+1 0 1 2 3 4 Operation mode Data exchange mode (Mode 0) Monitor mode (Mode 1) Read command mode (Mode 2) Write command mode (Mode 3) Broadcast mode (Mode 4) Description Cyclically scans the connected Inverters (Control & Monitor) (Inverter command: P+FA01&FA00 and R+FD00&FE07) Cyclically scans the connected Inverters (Monitor only) (Inverter command: R+FD00&FE07) Sends a read command to a specified Inverter (Inverter command: R+ User designation) Sends a write command to a specified Inverter (Inverter command: P+ User designation) Sends a write command to all the connected Inverters as broadcast (Inverter command: P+ User designation) Inverter number (B): For the operation mode 0 and 1: It specifies the maximum Inverter number. For example, if it is 5, the T1-16S scans from #0 through #5 Inverters and repeats. Setting range is 0 to 63. For the operation mode 2 and 3: It specifies the target Inverter number for sending commands. Setting range is 0 to 63. For the operation mode 4: This setting is ignored. The broadcast address (HFF) is used as Inverter number. Execution status (B+2): F E D C B A 9 8 7 6 5 4 3 2 1 0 B+2 Shows the scan count. (0 → 1 → 2 → ... → 32767 → 0 → 1 ... ) Comes 1 when the RS-485 port is busy. (No execution) Communication error code (B+3): The communication error code responded from the Inverter is shown here. If 2 or more Inverters are error, the smallest Inverter number's error is stored. Refer to Inverter's manual for the error code. B+3 0 Meaning No error (Normal) Response time-out (No answer) Inverter error response (Refer to Inverter's manual) Others Inverter communication status map (B+4 to B+7): This 4-word table shows the communication status map of each Inverter. (1: Normal / 0: Error or No answer) B+4 B+5 B+6 B+7 246 F E D C B A 9 8 7 6 5 4 3 2 1 0 15 31 47 63 14 30 46 62 13 29 45 61 12 28 44 60 11 27 43 59 10 26 42 58 9 25 41 57 8 24 40 56 7 23 39 55 6 22 38 54 5 21 37 53 4 20 36 52 3 19 35 51 2 18 34 50 1 17 33 49 0 16 32 48 T1-16S User’s Manual 6F3B0253 7. Instructions < Data exchange mode (Mode 0) > When the instruction input comes ON with the operand B+1 is 0, the Data exchange mode (mode 0) is selected. In this mode, the T1-16S sends the following commands to the Inverters starting from #0 through the Inverter number specified by the operand B, and repeats. Scan #0 #0 #1 #1 : #n #n Frequency reference write (FA01) Operation command write (FA00) Frequency reference write (FA01) Operation command write (FA00) #0 #0 #1 #1 : #n #n Operating frequency monitor (FD00) Output terminal status monitor (FE07) Operating frequency monitor (FD00) Output terminal status monitor (FE07) Frequency reference write (FA01) Operation command write (FA00) Operating frequency monitor (FD00) Output terminal status monitor (FE07) The maximum Inverter number #n is specified by the operand B. The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. The command data table is specified by the operand A and A+1. When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter currently communicating. Example D1000 D1001 Data table designation 4 2000 RW200 RW201 RW202 RW203 RW204 RW205 RW206 RW207 Parameter & status 5 0 (mode 0) Execution status Comm error code D1010 D1011 RS-485 port H0030 (fixed) 0 (fixed) Inverter comms status map When the data for each operand are set as above, the following operation condition is specified. • RW200=5 ⇒ The max Inverter number is 5. Therefore T1-16S scans from #0 through #5 Inverters. • D1000=4 & D1001=2000 ⇒ D2000 is specified as the data table starting address. Basic Hardware and Function 247 6F3B0253 7. Instructions Data table: Register D2000 D2001 D2002 D2003 D2004 D2005 D2006 D2007 #0 #0 #0 #0 #1 #1 #1 #1 Data contents Operating frequency Output terminal status Frequency reference Operation command Operating frequency Output terminal status Frequency reference Operation command Signal direction ← Read ← Read → Write → Write ← Read ← Read → Write → Write D2020 D2021 D2022 D2023 #5 #5 #5 #5 Operating frequency Output terminal status Frequency reference Operation command ← Read ← Read → Write → Write • The data format for the operating frequency and the frequency reference registers are 0.01 Hz units. For example, if it is 60 Hz, the corresponding register data is 6000. • For the data format of the output terminal status register, refer to the Monitor mode (mode 1). • The bit assignment of the operation command register is as follows. For details, refer to your Inverter manual. F E D C B A 9 8 7 6 5 4 3 2 1 0 Programmed speed selection 0000 = None 0001 = Speed 1 0010 = Speed 2 : 1111 = Speed 15 PI operation (0 = Normal / 1 = Off) DC braking (0 = Off / 1 = On) Jog operation (0 = off / 1 = On) F/R selection (0 = Forward / 1 = Reverse) Run/Stop (0 = Stop / 1 = Run) Free run (0 = Normal / 1 = Free run) Emergency stop (0 = Normal / 1 = EMS) Reset command (0 = Normal / 1 = Reset) Frequency enable (0 = Disable / 1 = Enable) Command enable (0 = Disable / 1 = Enable) Example operation: To operate the #0 Inverter at 30 Hz forward rotation, write the value 3000 in D2002 and HC400 in D2003. (HC400 = Bits F, E, A are 1, and others are 0) The current operating frequency and the output terminal status of the #0 Inverter are stored in D2000 and D2001 respectively. 248 T1-16S User’s Manual 6F3B0253 7. Instructions < Monitor mode (Mode 1) > When the instruction input comes ON with the operand B+1 is 1, the Monitor mode (mode 1) is selected. In this mode, the T1-16S sends the following Read commands to the Inverters starting from #0 through the Inverter number specified by the operand B, and repeats. Scan #0 #0 #1 #1 : #n #n Operating frequency monitor (FD00) Output terminal status monitor (FE07) Operating frequency monitor (FD00) Output terminal status monitor (FE07) Operating frequency monitor (FD00) Output terminal status monitor (FE07) The maximum Inverter number #n is specified by the operand B. The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. The monitor data table is specified by the operand A and A+1. When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter currently communicating. Example D1000 D1001 Data table designation 3 100 RW200 RW201 RW202 RW203 RW204 RW205 RW206 RW207 Parameter & status 19 1 (mode 1) Execution status Comm error code D1010 D1011 RS-485 port H0030 (fixed) 0 (fixed) Inverter comms status map When the data for each operand are set as above, the following operation condition is specified. • RW200=19 ⇒ The max Inverter number is 19. Therefore T1-16S scans from #0 through #19 Inverters. • D1000=3 & D1001=100 ⇒ RW100 is specified as the data table starting address. Basic Hardware and Function 249 6F3B0253 7. Instructions Data table: Register RW100 RW101 RW102 RW103 RW104 RW105 RW106 RW107 Data contents #0 Operating frequency #0 Output terminal status No use No use #1 Operating frequency #1 Output terminal status No use No use Signal direction ← Read ← Read ← Read ← Read ← Read ← Read RW176 #19 Operating frequency RW177 #19 Output terminal status RW178 No use RW179 No use • The data format for the operating frequency register is 0.01 Hz units. For example, if it is 60 Hz, the corresponding register data is 6000. • The bit assignment of the output terminal status register is as follows. For details, refer to your Inverter manual. F E D C B A 9 8 7 6 5 4 3 2 1 0 OUT1 (f130) OUT2 (f131) FL (f132) R1 (f133) R2 (f134) OUT3 (f135) OUT4 (f136) ALM0 ALM1 ALM2 ALM3 Example operation: The current operating frequency and the output terminal status of the #0 Inverter are stored in RW100 and RW101 respectively. If the #0 Inverter is operating at 55 Hz, the data 5500 is stored in RW100. If the OUT2 terminal of the #0 Inverter is ON, the bit 1 of RW101 (R1011) becomes 1. 250 T1-16S User’s Manual 6F3B0253 7. Instructions < Read command mode (Mode 2) > When the instruction input comes ON with the operand B+1 is 2, the Read command mode (mode 2) is selected. In this mode, the T1-16S sends the user specified Read command to the Inverter specified by the operand B, and repeats. Repeat Sends the specified command to #n Inverter Receives the response and stores the data into the register The target Inverter number #n is specified by the operand B. The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. The command setting register and the response data storing register is indirectly specified by the operand A and A+1. When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter. Example D1000 D1001 Data table designation 4 3000 RW200 RW201 RW202 RW203 RW204 RW205 RW206 RW207 Parameter & status 3 2 (mode 2) Execution status Comm error code D1010 D1011 RS-485 port H0030 (fixed) 0 (fixed) Inverter comms status map When the data for each operand are set as above, the following operation condition is specified. • RW200=3 ⇒ The target Inverter number is 3. Therefore T1-16S communicates with #3 Inverter. • D1000=4 & D1001=3000 ⇒ D3000 is specified as the command setting register and D3001 is specified as the response data storing register. Data table: Register Data contents D3000 Command code D3001 Response data Signal direction ← Read Example operation: For example, to read the output current from the #3 Inverter, set the command code HFE03 into D3000. Then the response data is stored in D3001. If the response data is 1915, it means 19.15 %. For the command code and the data format of the response, refer to your Inverter manual. Basic Hardware and Function 251 6F3B0253 7. Instructions < Write command mode (Mode 3) > When the instruction input comes ON with the operand B+1 is 3, the Write command mode (mode 3) is selected. In this mode, the T1-16S sends the user specified Write command to the Inverter specified by the operand B, and repeats. Repeat Sends the specified command with command data to #n Inverter Checks the acknowledge The target Inverter number #n is specified by the operand B. The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. The command code and the command data setting registers are indirectly specified by the operand A and A+1. When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter. Example D1000 D1001 Data table designation 4 3010 RW200 RW201 RW202 RW203 RW204 RW205 RW206 RW207 Parameter & status 5 3 (mode 3) Execution status Comm error code D1010 D1011 RS-485 port H0030 (fixed) 0 (fixed) Inverter comms status map When the data for each operand are set as above, the following operation condition is specified. • RW200=5 ⇒ The target Inverter number is 5. Therefore T1-16S communicates with #5 Inverter. • D1000=4 & D1001=3010 ⇒ D3010 is specified as the command code setting register and D3011 is specified as the command data setting register. Data table: Register Data contents D3010 Command code D3011 Command data Signal direction → Write Example operation: For example, to write the acceleration time parameter (10 seconds) to the #5 Inverter, set the command code H0009 into D3010 and the value 100 into D3011. For the command code and the command data format, refer to your Inverter manual. 252 T1-16S User’s Manual 6F3B0253 7. Instructions < Broadcast mode (Mode 4) > When the instruction input comes ON with the operand B+1 is 4, the Broadcast mode (mode 4) is selected. In this mode, the T1-16S sends the user specified Write command to all the Inverters as broadcast. This mode is useful to send Run/Stop command to all the Inverter at the same time. Repeat Sends the specified command with command data to all Inverters (broadcast) Checks the acknowledge from #0 Inverter The Inverter number specified by the operand B is ignored. The scan execution status and the Inverter communication status are stored in the operand B+2 to B+7. (only #0 Inverter responds) The command code and the command data setting registers are indirectly specified by the operand A and A+1. When the instruction input is reset to OFF, the operation is stopped after receiving the response from the Inverter. Example D1000 D1001 Data table designation 4 3020 RW200 RW201 RW202 RW203 RW204 RW205 RW206 RW207 Parameter & status (any 0 to 63) 4 (mode 4) Execution status Comm error code D1010 D1011 RS-485 port H0030 (fixed) 0 (fixed) Inverter comms status map When the data for each operand are set as above, the following operation condition is specified. • D1000=4 & D1001=3020 ⇒ D3020 is specified as the command code setting register and D3021 is specified as the command data setting register. Data table: Register Data contents D3020 Command code D3021 Command data Signal direction → Write Example operation: For example, to send the Run forward command to all the Inverters, set the command code HFA00 into D3020 and the value HC400 into D3021. For the command code and the command data format, refer to your Inverter manual. Basic Hardware and Function 253 6F3B0253 7. Instructions < Note > (1) The XFER instruction is not executed as error in the following cases. In these cases, the instruction error flag (ERF = S051) is set to ON. If the ERF is set to ON once, it remains ON until resetting to OFF by user program. • The RS-485 port designation is other than H0030 and 0. • The Inverter number designation is other than 0 to 63. • Operation mode setting for RS-485 port is other than the Inverter connection mode. (2) This XFER instruction must be programmed in the Main program. (3) During the instruction input is ON, the data contents in the data table specified by A can be changed. However, parameters specified by B cannot be changed. (4) In the Data exchange mode (mode 0) and the Monitor mode (mode 1), the T1-16S scans from #0 to the specified number. Therefore the Inverter number should be consecutive starting with 0. If an Inverter is disconnected from the network, the T1-16S checks its existence periodically. When you turn off power to an Inverter for maintenance purpose and turn on again, it is recommended to reset the instruction input to re-configure the network. 254 T1-16S User’s Manual 6F3B0253 Section 8 Special I/O Functions 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Special I/O function overview, 256 Variable input filter constant, 260 High speed counter, 261 Interrupt input function, 268 Analog setting function, 270 Pulse output function, 271 PWM output function, 273 Basic Hardware and Function 255 6F3B0253 8. Special I/O Functions 8.1 Special I/O function overview The T1-16S supports the special I/O functions as listed below. Function name Variable input filter constant Function summary Input filter constant (ON/OFF delay time) can be set by user program. The setting range is 0 to 15ms (1ms units). Default value is 10ms. This function is applied for X000 to X007 (8 points as a block). High Single phase Counts the number of pulses of single phase pulse speed up-counter train. 2 channels of pulse input are available. The counter countable pulse rate is up to 5KHz for each channel. Channel 1 … X000 count input, X002 reset input Channel 2 … X001 count input, X003 reset input Single phase Counts the number of pulses in a specified sampling speedtime. The sampling time setting is 10 to 1000ms counter (10ms units). 2 channels of pulse input are available. The countable pulse rate is up to 5KHz for each channel. Channel 1 … X000 count input Channel 2 … X001 count input Quadrature Counts the 2-phase pulses whose phases are shifted bi-pulse 90° each other. Counts up when phase A precedes, counter and counts down when phase B precedes. The countable pulse rate is up to 5KHz. Phase A … X000 Phase B … X001 Reset …… X002 Interrupt input function Immediately activates the corresponding I/O interrupt program when the interrupt input is changed from OFF to ON (or ON to OFF). 2 points of interrupt input are available. X002 … Interrupt 1 (I/O interrupt program #3) X003 … Interrupt 2 (I/O interrupt program #4) Analog setting The value of the analog setting adjuster is converted function into digital value (0 to 1000) and stored in the SW register. 2 adjusters are provided on the T1-16S. V0 … SW30 V1 … SW31 Pulse output function Variable frequency pulse train can be output. The available pulse rate is 50 to 5000Hz (1Hz units). Y020 … CW or Pulse (PLS) Y021 … CCW or Direction (DIR) PWM output function Variable duty cycle pulse train can be output. The available ON duty setting is 0 to 100% (1% units). Y020 … PWM output 256 T1-16S User’s Manual Remarks SW16 setting is necessary to use this function. (Note) Only one among these 4 functions can be selected. SW16 is used to select the function. (Note) No function selection is required. Either one between these 2 functions can be used. SW26 is used to select the function. (Note) 6F3B0253 8. Special I/O Functions Mode setting for the special I/O functions These functions, except the analog setting function, are selected by setting data into SW16 and SW26 by user program. These registers work as mode setting registers for the special I/O functions. The data setting for these registers, i.e. mode setting for the special I/O functions, is effective only at the first scan. Note) In the explanation below, HSC and INT mean the high speed counter and the interrupt input functions respectively. F E D C B A 9 8 7 6 5 4 3 2 1 0 SW16 0 0 0 0 0 Bit 0 < HSC and INT master flag > 0: No use 1: Use Bit 1 < HSC / INT selection > 0: INT 1: HSC Bits 2 and 3 < INT No.1 mode > 00: No use (Reserve) 01: Rising (OFF to ON) 10: Falling (ON to OFF) 11: No use (Reserve) Bits 6 and 7 < INT No.2 mode > 00: No use (Reserve) 01: Rising (OFF to ON) 10: Falling (ON to OFF) 11: No use (Reserve) Bits A and B < HSC mode > 00: Single phase up-counter 01: Single phase speed-counter 10: Quadrature bi-pulse counter 11: No use (Reserve) Bits C and D < Enable flag for HSC / INT > 00: CH2 - disable, CH1 - disable 01: CH2 - disable, CH1 - enable 10: CH2 - enable, CH1 - disable 11: CH2 - enable, CH1 - enable Bit F < Variable input filter constant > 0: No use (fixed to 10ms) 1: Use Basic Hardware and Function 257 6F3B0253 8. Special I/O Functions Note) In the explanation below, P-OUT means the pulse output function. F E D C B A 9 8 7 6 5 4 3 2 1 0 SW26 0 0 0 0 0 0 0 0 0 0 Bit 0 < P-OUT and PWM master flag > 0: No use 1: Use Bit 1 < P-OUT / PWM selection > 0: PWM 1: P-OUT Bit 2 < PLS mode > 0: CW/CCW 1: Pulse/Direction (PLS/DIR) P-OUT / PWM operation error flag (These are not user setting items) Bit D < PWM pulse width error > 0: Normal 1: Error Bit E < PWM ON duty setting error > 0: Normal 1: Error Bit F < Frequency setting error > 0: Normal 1: Error 258 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions The table below summarizes the mode setting data of each function. In the table, ‘−’ means do not care. SW16 Variable input filter constant F E D C B A 9 8 7 6 5 4 3 2 1 0 1 0 − − − − 0 0 − − 0 0 − − − − Use SW16 High speed counter F E D C B A 9 8 7 6 5 4 3 2 1 0 Single phase up-counter Channel 1 only Channel 2 only Both channels Single phase Channel 1 only speed-counter Channel 2 only Both channels Quadrature bi-pulse counter − − − − − − − 0 0 0 0 0 0 0 0 1 1 0 1 1 0 1 0 1 1 0 1 0 0 0 0 0 0 0 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SW16 Interrupt input function F E D C B A 9 8 7 6 5 4 3 2 1 0 Interrupt 1 only Rising (OFF to ON) Falling (ON to OFF) Interrupt 2 only Rising (OFF to ON) Falling (ON to OFF) Both interrupts No.1 = Rising, No.2 = Rising 1 and 2 No.1 = Rising, No.2 = Falling No.1 = Falling, No.2 = Rising No.1 = Falling, No.2 = Falling Pulse output function − − − − − − − − 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 1 0 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 1 1 1 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 SW26 F E D C B A 9 8 7 6 5 4 3 2 1 0 CW/CCW method Pulse/Direction (PLS/DIR) method PWM output function − − − 0 0 0 0 0 0 0 0 0 0 0 1 1 − − − 0 0 0 0 0 0 0 0 0 0 1 1 1 SW26 F E D C B A 9 8 7 6 5 4 3 2 1 0 − − − 0 0 0 0 0 0 0 0 0 0 0 0 1 Use For example, the following programs can be used to select the quadrature bi-pulse counter. or (H0803) Basic Hardware and Function 259 6F3B0253 8. Special I/O Functions 8.2 Variable input filter constant Function The input filter constant (ON/OFF delay time) of the leading 8 points X000 to X007 can be specified by user program within the range of 0 to 15ms. The default is 10ms. The setting value is recognized at the first scan. Therefore, it cannot be changed after the second scan. Related registers SW16 Function selection. Refer to section 8.1. SW17 Input filter constant value F E D C B A 9 8 7 6 5 4 3 2 1 0 No use (set to 0) Setting value 0 to 15 Operation Input signal T T Internal logic Scan cycle X device T: Input filter constant (0 to 15ms) Sample program This program sets the input filter constant to 3ms. 260 T1-16S User’s Manual T T 6F3B0253 8. Special I/O Functions 8.3 High speed counter 8.3.1 Single phase up-counter Function When the count input is changed from OFF to ON, the count value is increased by 1. When the count value reaches the set value, the count value is reset to 0, and I/O interrupt program is activated (if the interrupt enable flag is ON). The count value is reset to 0 when the reset input comes ON. This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The set value is set internally at the timing of the soft-gate changing from OFF to ON. When the soft-gate is OFF, the count value can be changed by writing the data into the set value register and setting the count preset flag to ON. The count value range is H0000 to HFFFF (16-bit data). Hardware condition Count input (X000 and X001) ON/OFF pulse width: 100µs or more (max. 5KHz) Reset input (X002 and X003) ON/OFF duration: 2ms or more Related registers SW16: Function selection. Refer to section 8.1. Function Count input Reset input Set value Count value Soft-gate Interrupt enable Count preset Register/device Channel 1 Channel 2 X000 X001 X002 X003 SW18 SW20 SW22 SW23 S240 S248 S241 S249 S243 S24B Remarks (Note) Data range: H0000 to HFFFF Operation is enabled when ON Interrupt is enabled when ON Used to preset the counter value Note) When both channels are used, X000 to X003 cannot be used as normal input devices. However, if either one channel is used, these inputs for unused channel can be used as normal input devices. Interrupt assignment Channel 1 … I/O interrupt program #1 Channel 2 … I/O interrupt program #2 Basic Hardware and Function 261 6F3B0253 8. Special I/O Functions Operation Count input Reset input Soft-gate Set value Count value Interrupt Sample program (H1003) In this example, 4099 (H1003) is set in SW16. As a result, the single phase upcounter (channel 1 only) is selected. When R010 comes ON, the data 2000 is written into the set value register (SW18). While R010 is ON, the soft-gate (S240) and the interrupt enable flag (S241) are set to ON to enable the counter operation. The counter works as a ring counter with the set value 2000. The count value is stored in SW22. When R010 is OFF and R011 comes ON, the count value is preset to the data of D0100. 262 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions 8.3.2 Single phase speed-counter Function This function counts the number of changes of the count input from OFF to ON during the every specified sampling time. The count value in a sampling time is stored in the hold value register. This counter operation is enabled while the soft-gate is ON. When the soft-gate is OFF, the hold value is cleared to 0. The setting range of the sampling time is 10 to 1000ms (10ms units). The count value range is H0000 to HFFFF (16-bit). Hardware condition Count input (X000 and X001) ON/OFF pulse width: 100µs or more (max. 5KHz) Related registers SW16: Function selection. Refer to section 8.1. Function Count input Sampling time Hold value Soft-gate Register/device Channel 1 Channel 2 X000 X001 SW18 SW20 SW22 SW23 S240 S248 Remarks (Note 2) Data range: 1 to 100 (Note 1) Data range: H0000 to HFFFF Operation is enabled when ON Note 1) The setting data range of the sampling time is 1 to 100. (10ms multiplier) Note 2) When both channels are used, X000 and X001 cannot be used as normal input devices. However, if either one channel is used, the input for unused channel can be used as normal input devices. Interrupt assignment No interrupt function. Basic Hardware and Function 263 6F3B0253 8. Special I/O Functions Operation Count input Sampling time ∆T ∆T a b ∆T ∆T ∆T ∆T Soft-gate Internal count value e c d e c a b d Hold value Sample program (H1403) In this example, 5123 (H1403) is set in SW16. As a result, the single phase speedcounter (channel 1 only) is selected. The sampling time is set as 100ms, because 10 is written in SW18. While R010 is ON, the soft-gate (S240) is set to ON, and the speed-counter works. The hold value is stored in SW22. 264 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions 8.3.3 Quadrature bi-pulse counter Function This function counts up or down the quadrature bi-pulse (2-phase pulses whose phases are shifted 90° each other). Counts up when phase A precedes, and counts down when phase B precedes. Both rising and falling edges of each phase are counted. Consequently, 4 times count value against the pulse frequency is obtained. Phase A Phase B Up count Down count When the count value reaches the comparison value 1 (or 2), the I/O interrupt program #1 (or #2) is activated (if the interrupt enable flag for each is ON). This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The count value is also reset to 0 when the reset input comes ON. When the soft-gate is OFF, the count value can be changed by writing the data into the comparison value 1 (or 2) register and setting the count preset flag 1 (or 2) to ON. The comparison value 1 and 2 can be changed even when the soft-gate is ON. The count value range is -2147483648 to 2147483647 (32-bit data). Hardware condition Phase A and phase B (X000 and X001) ON/OFF pulse width: 100µs or more (max. 5KHz) Reset input (X002) ON/OFF duration: 2ms or more Related registers SW16: Function selection. Refer to section 8.1. Function Phase A Phase B Reset input Comparison value 1 Comparison value 2 Count value Soft-gate Interrupt enable 1 Count preset 1 Interrupt enable 2 Count preset 2 Register/device X000 X001 X002 SW19⋅SW18 SW21⋅SW20 SW23⋅SW22 S240 S241 S243 S249 S24B Remarks Data range: -2147483648 to 2147483647 Operation is enabled when ON Interrupt 1 is enabled when ON Used to preset the count value Interrupt 2 is enabled when ON Used to preset the count value Basic Hardware and Function 265 6F3B0253 8. Special I/O Functions Interrupt assignment Comparison value 1 … I/O interrupt program #1 Comparison value 2 … I/O interrupt program #2 Operation Up count Down count Reset input Soft-gate 2147483647 Comparison value 1 Count value Comparison value 2 -2147483648 Interrupt 1 266 T1-16S User’s Manual 1 1 2 6F3B0253 8. Special I/O Functions Sample program (H0803) In this example, 2051 (H0803) is set in SW16. As a result, the quadrature bi-pulse counter is selected. When R010 comes ON, the data 150000 is set into the comparison value 1 register (SW19⋅SW18), and 200000 is set into the comparison value 2 register (SW21 ⋅SW20). While R010 is ON, the soft-gate (S240), the interrupt enable flag 1 (S241) and the interrupt enable flag 2 (S249) are set to ON to enable the counter operation. The count value is stored in SW23⋅SW22. When R010 is OFF and R011 comes ON, the count value is preset to the data of D0101⋅D0100. Basic Hardware and Function 267 6F3B0253 8. Special I/O Functions 8.4 Interrupt input function Function When the signal state of the interrupt input is changed from OFF to ON (or ON to OFF), the corresponding I/O interrupt program is activated immediately. Up to 2 interrupt inputs can be used. The interrupt generation condition can be selected either rising edge (OFF to ON) or falling edge (ON to OFF) for each input. The I/O interrupt program #3 is corresponding to the interrupt input 1, and the I/O interrupt program #4 is corresponding to the interrupt input 2. Hardware condition Interrupt input (X002 and X003) ON/OFF pulse width: 100µs or more Related registers SW16: Function selection. Refer to section 8.1. Interrupt input 1 Interrupt input 2 X002 X003 Interrupt assignment Interrupt input 1 … I/O interrupt program #3 Interrupt input 2 … I/O interrupt program #4 Operation Interrupt input 1 Interrupt input 2 Interrupt 3 4 3 4 The above operation example is the case of rising edge setting for both inputs. 268 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions Sample program Main program (H3045) I/O interrupt program #3 Interrupt program A I/O interrupt program #4 Interrupt program B In this example, 12357 (H3045) is set in SW16. As a result, the interrupt input function (2 points, rising for both) is selected. When X002 is changed from OFF to ON, the interrupt program A is executed. When X003 is changed from OFF to ON, the interrupt program B is executed. NOTE Even if the Direct I/O instruction is used in the interrupt program, the corresponding input state (X002 or X003) cannot be confirmed. Because the interrupt is generated before internal updating of the input states. Basic Hardware and Function 269 6F3B0253 8. Special I/O Functions 8.5 Analog setting function Function The value of the analog setting adjuster is converted into a digital value (0 to 1000) and stored in the SW register. 2 adjusters are provided. (V0 and V1) The SW register data can be used as timer presets or any parameters for function instructions. Related registers Function Adjuster V0 Adjuster V1 Register SW30 SW31 Remarks Data range: 0 to 1000 Operation Decrease Increase Decrease Increase V0 V1 SW30 (0 to 1000) SW31 (0 to 1000) Sample program The above example is a simple flicker circuit of Y020. In this example, the ON/OFF interval of Y020 can be controlled by the adjuster V0. 270 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions 8.6 Pulse output function Function This function is used to output a variable frequency pulse train. The controllable pulse frequency is 50 to 5000 Hz (1 Hz units). The output mode can be selected either CW/CCW or Pulse/Direction (PLS/DIR). In the CW/CCW mode, CW pulse is output when the frequency setting is positive (50 to 5000), and CCW pulse is output when it is negative (-50 to -5000). In the PLS/DIR mode, DIR is OFF when the frequency setting is positive (50 to 5000), and DIR is ON when it is negative (-50 to -5000). < CW/CCW mode > CW CCW < PLS/DIR mode > PLS DIR In the both modes, pulse output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the pulse frequency can be changed by changing the frequency setting value. However, the pulse direction (the sign of the frequency setting) cannot be changed when the pulse enable flag is ON. This function can be used to control the speed of a stepping motor, etc. Related registers SW26: Function selection. Refer to section 8.1. Function CW/CCW PLS/DIR CW pulse PLS CCW pulse DIR Pulse enable flag Frequency setting register Frequency setting error flag Register/ device Y020 Y021 S270 SW28 S26F Remarks Output is enabled when ON Data range: -5000 to -50, 50 to 5000 ON at error (reset OFF automatically) Note) The allowable value range of the frequency setting (SW28) is -5000 to -50 and 50 to 5000. If the value is out of this range or the sign is changed while the pulse enable flag (S270) is ON, the frequency setting error flag (S26F) comes ON. (Pulse output operation is continued with previous frequency setting) Basic Hardware and Function 271 6F3B0253 8. Special I/O Functions Operation Pulse enable Frequency setting 100 + 1000 300 -100 -1000 -300 1KHz Frequency 100Hz 300Hz Pulse output 100Hz - 300Hz 1KHz Sample program In this example, 3 (H0003) is set in SW26. As a result, the CW/CCW mode pulse output function is selected. When R000 is ON, the pulse output is started with the frequency designated by D0100. If an invalid frequency is designated, the frequency setting error flag (S26F) comes ON and the pulse enable flag (S270) is turned OFF. Then the pulse output is stopped. 272 T1-16S User’s Manual 6F3B0253 8. Special I/O Functions 8.7 PWM output function Function This function is used to output a variable duty cycle pulse train. The controllable duty cycle is 0 to 100 % (1 % units). ON duty 50% 70% 60% T T T PWM T = Pulse cycle The PWM output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the duty cycle (ON duty) can be changed by changing the duty setting value (0 to 100). The frequency setting is available in the range of 50 to 5000 Hz (1 Hz units) before turning ON the pulse enable flag. The frequency changing is not allowed while the pulse enable is ON. Note that the minimum ON/OFF pulse duration is 100 µs. Therefore, the controllable ON duty range is limited depending on the frequency setting as follows. If the ON duty setting value is not available (within 0 to 100), the pulse width error flag comes ON. (PWM output operation is continued but the duty cycle is not guaranteed) Frequency 50 - 100 Hz 200 Hz 1000 Hz 5000 Hz Cycle time 20 - 10 ms 5 ms 1 ms 200 µs Available ON duty 0 to 100 % 0, 2 to 98, 100 % 0, 10 to 90, 100 % 0, 50, 100 % Related registers SW26: Function selection. Refer to section 8.1. Function PWM pulse Pulse enable flag Frequency setting register ON duty setting register Pulse width error flag ON duty setting error flag Frequency setting error flag Register/ device Y020 S270 SW28 SW29 S26D S26E S26F Remarks Output is enabled when ON Data range: 50 to 5000 Data range: 0 to 100 ON at error (reset OFF automatically) ON at error (reset OFF automatically) ON at error (reset OFF automatically) Note) If the setting value of SW28 or SW29 is out of the allowable range, the frequency setting error flag (S26F) or the ON duty setting error flag (S26E) comes ON. (PWM output operation is continued with previous ON duty setting) Basic Hardware and Function 273 6F3B0253 8. Special I/O Functions Operation Pulse enable ON duty setting 10 20 30 70% ON duty PWM output 70 10% 20% 60 60% 70 70% 30% Sample program In this example, 1 (H0001) is set in SW26 and 100 is set in SW28. As a result, 100 Hz PWM output function is selected. When R005 is ON, the PWM output is started with the duty cycle designated by D0200. If an invalid ON duty is designated, the ON duty setting error flag (S26E) comes ON and the pulse enable flag (S270) is turned OFF. Then the PWM output is stopped. 274 T1-16S User’s Manual 6F3B0253 Section 9 Maintenance and Checks 9.1 9.2 9.3 9.4 9.5 Precautions during operation, 276 Daily checks, 277 Periodic checks, 278 Maintenance parts, 279 Battery, 280 Basic Hardware and Function 275 6F3B0253 9. Maintenance and Checks 9.1 Precautions during operation When the T1-16S is in operation, you should pay attention to the following items. (1) The programmer cable can be plugged or unplugged while the T1-16S is in operation. When you try to do it, do not touch the connector pins. This may cause malfunction of the T1-16S owing to static electricity. (2) Do not plug nor unplug the expansion cable during power on. This can cause damage to the equipment. Furthermore, to avoid malfunction of the T1-16S owing to static electricity, do not touch the cable ends. (3) Do not touch any terminals while the T1-16S is in operation, even if the terminals are not live parts. This may cause malfunction of the T1-16S owing to static electricity. (4) Do not touch the expansion connector pins while the T1-16S is in operation. This may cause malfunction of the T1-16S owing to static electricity. Fix the expansion connector cover if the expansion connector is not used. (5) Turn off power when a battery installs and removes. 276 T1-16S User’s Manual 6F3B0253 9. Maintenance and Checks 9.2 Daily checks ! CAUTION 1. Pay special attention during the maintenance work to minimize the risk of electrical shock. 2. Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. To maintain the system and to prevent troubles, check the following items on daily basis. Item Status LEDs Mode control switch Input LEDs Output LEDs Check Lit when internal 5V is normal. Lit when operating normally. FLT (fault) Not lit when operating normally. Check that the mode control switch is in R (RUN) side. Normal operation is performed when this switch is in R (RUN) side. Lit when the corresponding input is ON. PWR (power) RUN Lit when the output is ON and the corresponding load should operate. Corrective measures If the LEDs are not normal, see 10. Troubleshooting. Turn this switch to R (RUN) side. • Check that the input terminal screw is not loose. • Check that the input terminal block is not loose. • Check that the input voltage is within the specified range. • Check that the output terminal screw is not loose. • Check that the output terminal block is not loose. • Check that the output voltage is within the specified range. Basic Hardware and Function 277 6F3B0253 9. Maintenance and Checks 9.3 Periodic checks ! CAUTION 1. Pay special attention during the maintenance work to minimize the risk of electrical shock. 2. Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Check the T1-16S based on the following items every six months. Also perform checks when the operating environment is changed. Item Power supply Installation condition Input/output 278 T1-16S User’s Manual Check Measure the power voltage at the T116S’s power terminals. Check that the terminal screw is not loose. Check that the power cable is not damaged. Check that the unit is installed securely. Check that the I/O module is inserted securely. (if any) Check that the expansion rack/unit is installed securely. (if any) Check that the expansion cable is connected securely and the cable is not damaged. (if any) Check that the I/O module on the expansion rack is inserted securely. (if any) Measure the input/output voltage at the T1-16S’s terminals. Check the input status LEDs. Check the output status LEDs. Check that the terminal block is installed securely. Check that the terminal screw is not loose and the terminal has a sufficient distance to the next terminal. Check that the each I/O wire is not damaged. Criteria 85 - 132/170 - 264Vac (AC PS) 20.4 - 28.8Vdc (DC PS) Not loose Not damaged Not loose, no play Not loose, no play Not loose, no play Not loose, not damaged Not loose, no play The voltage must be within the specified range. The LED must light normally. The LED must light normally. Not loose, no play Not loose, not contacting the next terminal Not damaged 6F3B0253 9. Maintenance and Checks (Periodic checks - continued) Item Environment Check Check that the temperature, humidity, vibration, dust, etc. are within the specified range. Programming tool Check that the functions of the programming tool are normal. Check that the connector and cable are not damaged. User program Check that the T1-16S program and the master program (saved on a floppy disk, etc.) are the same. Criteria Must be within the range of general specification. Monitoring and other operations are available. Not damaged No compare error 9.4 Maintenance parts To recover from trouble quickly, it is recommended to keep the following spare parts. Item T1-16S basic unit Quantity 1 Programming tool Master program Expansion rack or unit (if any) I/O module (if any) Fuse for I/O module (if any) Battery (CR2032) 1 As required 1 Remarks Prepare at least one to minimize the down-time of the controlled system. Useful for the troubleshooting procedure. Saved on a floppy disk, etc. One of each type used One of each type used 1 These spare parts should not be stored in high temperature and/or humidity locations. Basic Hardware and Function 279 6F3B0253 9. Maintenance and Checks 9.5 Battery (1) Install + side Insert the battery by an angle of 45°. (Turn + side into an upside.) (1) Push the battery horizontal direction. (2) Push from upside and lock. (2) Eject Push the center of the tab by a finger or a pen. Then the battery will be unlocked. Remove the battery. NOTE 1. Turn off power when installing or removing the battery for safety. 2. The battery type is CR2032. Do not use other types of battery. Use of another battery may present a risk of fire or explosion. 3. Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire. 280 T1-16S User’s Manual 6F3B0253 Section 10 Troubleshooting 10.1 Troubleshooting procedure, 282 10.2 Self-diagnostic items, 288 Basic Hardware and Function 281 6F3B0253 10. Troubleshooting 10.1 Troubleshooting procedure ! CAUTION 1. Pay special attention during the troubleshooting to minimize the risk of electrical shock. 2. Turn off power immediately if the T1-16S or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. 3. Turn off power before removing or replacing units, modules, terminal blocks or wires. Failure to do so can cause electrical shock or damage to the T1 and related equipment. 4. Contact Toshiba for repairing if the T1-16S or related equipment is failed. Toshiba will not guarantee proper operation nor safety for unauthorized repairing. If a trouble occurs, determine whether the cause lies in the mechanical side or in the control system (PLC) side. A problem may cause a secondary problem, therefore, try to determine the cause of trouble by considering the whole system. If the problem is found in the T1-16S, check the following points: PWR (power) LED Not lit Follow the procedure in 10.1.1 Power supply check Not lit Follow the procedure in 10.1.2 CPU check Not normal Follow the procedure in 10.1.3 Program check Not normal Follow the procedure in 10.1.4 Input check Not normal Follow the procedure in 10.1.5 Output check Lit RUN LED Lit User program Normal operation Input operation Normal operation Output operation Also refer to section 10.1.6 for environmental problem. 282 T1-16S User’s Manual 6F3B0253 10. Troubleshooting 10.1.1 Power supply check If the PWR (power) LED is not lit after power on, check the following points. Check the power connection Connection terminals are correct. The terminal screws are not loose. The terminal block is installed securely. Correct Check the power voltage at the T1-16S’s terminal 85 to 132/170 to 264Vac (50/60 Hz) or 20.4 to 28.8Vdc (DC power) Normal Remove the programmer port connector If the PWR LED becomes normal, the internal 5Vdc can be shorted in the external connections of this port. Still unlit Remove the 24Vdc service power terminals if it is used If the PWR LED becomes normal, the 24Vdc service power can be over load. Still unlit Remove the I/O modules. If the PWR LED is still unlit, the T1-16S basic unit may be faulty. Replace the unit. Lit Confirm the internal 5Vdc current consumption if I/O module is used. The 5Vdc capacity for I/O modules is max. 1.5A. (Refer to section 2.1.) Within the limit Insert the removed option modules one by one to pinpoint the faulty card. Replace the faulty I/O module. Basic Hardware and Function 283 6F3B0253 10. Troubleshooting 10.1.2 CPU check If the PWR (power) LED is lit but the RUN LED is not lit, check the following points. Check the position of the mode control switch If it is not in R (RUN) position, turn the switch to R (RUN) position. Check the FLT (fault) LED If the FLT LED is lit or blinking, the T1-16S is in the ERROR mode. Confirm the error message by connecting the tool. Refer to section 10.2. programming Is the RUN LED blinking ? whether the not used. Connect the programming tool, and check the T1-16S’s status If it is blinking, the T1-16S is in the HOLD mode. Check your program HOLD device (S401) is If the T1-16S stays in HALT mode even when the mode control switch is changed, the switch may be faulty. If the communication between the T1-16S and the programming tool is not possible, the T1-16S may be faulty. 10.1.3 Program check Check the user program based on the following points if it is running but the operation does not work as intended. (1) Whether duplicated coils are not programmed. (2) Whether a coil device and a destination of a function instruction are not overlapping. (3) Whether the ON/OFF duration of an external input signal is not shorter than the T1-16S’s scan time. (4) Whether a register/device, which is used in the main program, is not operated erroneously in the interrupt program. NOTE 284 When you write/modify the program, it is necessary to execute the EEPROM write operation before turning off power to the T1. Otherwise the old program stored in the built-in EEPROM will be over-written, and your program modification will disappear. T1-16S User’s Manual 6F3B0253 10. Troubleshooting 10.1.4 Input check If the program is running but the external input signal is not read normally, check the following points: Is the input status LED changed ON/OFF according to the corresponding input device operation ? Yes Connect the programming tool, and monitor the corresponding X device state in RUN mode If not, check the input voltage at the T1-16S’s input terminals. If the voltage is not normal, check the input device and the cable. If the voltage is normal, the T1-16S’s input circuit may be faulty. If the monitored X device state is identical to the state of the input status LED, the cause may lie in the user program or in the environment. Not normal Check whether the X device is forced or not If it is forced, release the force designation then execute the EEPROM write operation. Not forced Check whether the I/O allocation table is identical to the actual I/O configuration If identical, the T1-16S’s internal circuit or the input circuit may be faulty. Not identical Execute the automatic I/O allocation, and check whether the I/O allocation table is now identical to the actual I/O configuration If it becomes identical, execute the EEPROM write operation. Still not identical Is the allocation mismatch for a specific I/O module? If so, the card, module or expansion unit may be faulty. For expansion unit, check the expansion cable also. Basic Hardware and Function 285 6F3B0253 10. Troubleshooting 10.1.5 Output check If the output status monitored on the programming tool is normal but the external output device (load) is not operated normally, check the following points: No Is the output status LED changed ON/OFF according to the program execution ? Yes Check the voltage between the output terminal and its common terminal. It should be 0V when the output is ON, and it should be the circuit voltage when the output is OFF. If it is the circuit voltage at the output is ON, or if it is 0V at the output is OFF with the load ON, the T1-16S’s output circuit may be faulty. If it is 0V and the load is also OFF, check the output power and the output cable connections. Normal Check the voltage at the load Check whether the I/O allocation table is identical to the actual I/O configuration If it is not normal, check the output cable connections. If it is normal, check the specification of the load, also check environmental factors. If identical, the T1-16S’s internal circuit or the output circuit may be faulty. Not identical Execute the automatic I/O allocation, and check whether the I/O allocation table is now identical to the actual I/O configuration If it becomes identical, execute the EEPROM write operation. Still not identical Is the allocation mismatch for a specific I/O module? 286 T1-16S User’s Manual If so, the card, module or expansion unit may be faulty. For expansion unit, check the expansion cable also. 6F3B0253 10. Troubleshooting 10.1.6 Environmental problem If the following improper operations occur in the controlled system, check possible environmental factors. (1) If an improper operation occurs synchronously with the operation of I/O devices: The noise generated at ON/OFF of the output device (load) may be the cause of the problem. Take necessary measures mentioned in section 3. (2) If an improper operation occurs synchronously with the operation of surrounding equipment or high-frequency equipment: The noise induced in I/O signal lines may be the cause of the problem. The surge voltage, voltage fluctuations, or differences of grounding potentials may cause the problem, depending on the power supply system or the grounding system. Check the operation in accordance with the precautions in section 4. For some cases, isolation from the ground may lead to the stable operation. (3) If an improper operation occurs synchronously with the operation of machinery: The vibration of the equipment may cause the problem. Check that the installation status of the units and take necessary measures. (4) If a similar failure is repeated after the unit is replaced: Check that no metal debris or water drops has been entered into the unit/module. Apart from the above points, consider climatic conditions. If the ambient temperature is beyond the specified range, stable operation of the system is not guaranteed. Basic Hardware and Function 287 6F3B0253 10. Troubleshooting 10.2 Self-diagnostic items If an error is detected by the self-diagnostic check of the T1-16S CPU, the error messages and the related information shown on the following pages will be recorded in the T1-16S’s event history table. If the error is severe and continuation of operation is not possible, the T1-16S turns OFF all outputs and stops the operation (ERROR mode). The latest 15 error messages are stored in the event history table. This event history table can be displayed on the programming tool. (Power ON/OFF is also registered) If the T1-16S has entered into ERROR mode, connect the programming tool to the T116S to confirm the error message in the event history table. This information is important to recover from a trouble. For the key operations on the programming tool to display the event history table, refer to the separate manual for the programming tool. (An example of the event history) < Event History> 1. 2. 3. 4. 5. 6. Date Time 98-02-21 98-02-21 98-02-21 98-01-15 98-01-14 98-01-14 16:48:01 15:55:26 12:03:34 09:27:12 19:11:43 10:39:11 Event I/O no answer System power on System power off System power on System power off No END/IRET error Count 3 1 1 1 1 3 Info 1 Info 2 #00-04 M-001 H0024 Info 3 Mode RUN Down INIT. RUN INIT. HALT HALT Down In the event history table, No.1 message indicates the latest event recorded. Each column shows the following information. Date: The date when the error has detected (Enhanced model only) Time: The time when the error has detected (Enhanced model only) Event: Error message Count: Number of times the error has detected by retry action Info n: Related information to the error detected Mode: T1-16S’s operation mode in which the error has detected (INIT. means the power-up initialization) Down: Shows the T1-16S has entered into ERROR mode by the error detected If the T1-16S is in the ERROR mode, operations to correct the program are not accepted. In this case, execute the Error reset operation by the programming tool to return the HALT mode before starting the correction operation. 288 T1-16S User’s Manual 6F3B0253 10. Troubleshooting Error message and related information Event Info 1 Info 2 Info 3 Batt voltage drop Boundary error Program Address type in the block No. block Clock-calendar error Duplicate entry No. Program Address type in the block No. block EEPROM BCC error Illegal BCC EEPROM warning Number of excess writing I/O bus error Unit No. I/O mismatch Unit No. - Register slot No. No. I/O no answer Unit No. - Register slot No. No. I/O parity error Unit No. - Register slot No. No. Illegal I/O reg Unit No. - Register slot No. No. Data Special Meaning and countermeasures device S00F In the power-up initialization, data invalidity of RAM (back-up area) has been detected. If retentive registers are used, these validity are not guaranteed. (No error down) FUN No. The register of index modification is other than RW, T, C and D. (Error down) S064 The register designated by index modification has exceeded the allowable range. That is, out of RW, T, C and D. (No error down) Check the value of the index register. S00A The data of built-in calendar LSI is illegal. (No error down) Set the date and time. (Enhanced model only) Entry No. Multiple SUBR instructions which have the same subroutine number are programmed. (Error down) Check the program. S004 BCC error has been detected in the user S013 program of the EEPROM. (Error down) Reload the program and execute EEPROM write operation again. S007 The number of times of writing into EEPROM has exceeded the life (100,000 times). (No error down) Replace the unit because the data reliability of the EEPROM will decrease. S005 An abnormality has been detected in I/O S020 bus checking. (Error down) Check the expansion cable connection and I/O module mounting status. S005 The I/O allocation information and the S021 actual I/O configuration are not identical. (Error down) Check the I/O allocation and the I/O module mounting status. S005 No response from the T2 I/O module has S022 been received. (Error down) Check the I/O allocation, the expansion cable connection and the T2 I/O module mounting status. S005 I/O bus parity error has been detected in S023 data read/write for T2 I/O modules. (Error down) Check the expansion cable connection and the T2 I/O module mounting status. S005 The allocated I/O register address exceeds S021 the limit, 32 words. (Error down) Check the I/O allocation. Basic Hardware and Function 289 6F3B0253 10. Troubleshooting Error message and related information Event Info 1 Info 2 Info 3 Illegal inst Program Address type in the block No. block Illegal sys intrpt Invalid Fun inst Invalid program Loop nesting error Memory full No END/IRET error No RET error No sub-r entry 290 Special Meaning and countermeasures device S006 An illegal instruction has been detected in S030 the program. (Error down) S060 Reload the program and execute EEPROM write operation again. Interrupt Interrupt Unregistered interrupt has occurred. (No address 1 address 2 error down) If the error occurs frequently, replace the unit. Program Address Fun No. A function instruction which is not supported type in the by the T1-16S is programmed. (Error down) block No. block Correct the program. Program A basic ladder instruction which is not type supported by the T1-16S is programmed. block No. (Error down) Correct the program. SUBR instruction is not programmed before RET instruction. (Error down) Correct the program. An abnormality is detected in the program management information. (Error down) Reload the program and execute EEPROM write operation again. Program Address A FOR-NEXT loop is programmed inside type in the other FOR-NEXT loop. (Error down) block No. block Correct the program. The program exceeds the executable memory capacity. (Error down) Reduce the program steps. Program Address The END instruction is not programmed in type in the the main program or in the sub-program. block No. block (Error down) Correct the program. The IRET instruction is not programmed in the interrupt program. (Error down) Correct the program. Program Address Sub-r No. The RET instruction is not programmed in type in the the subroutine program. (Error down) block No. block Correct the program. Program Address Sub-r No. The subroutine corresponding to CALL type in the instruction is not programmed. (Error down) block No. block Correct the program. T1-16S User’s Manual 6F3B0253 10. Troubleshooting Error message and related information Event Info 1 Info 2 Info 3 Operand error Program Address type in the block No. block Special device Pair inst error Program Address type in the block No. block Peripheral LSI err Error code S004 S016 Program BCC error Illegal BCC S006 S030 RAM check error Error address Scan time over Scan time Error data Test data S004 S012 S006 S031 Meaning and countermeasures A register/device which is not supported by the T1-16S is programmed. (Error down) Correct the program. The timer or counter register is duplicated in the program. (Error down) Correct the program. The subroutine number programmed with CALL or SUBR instruction is out of the range. (Error down) 0 to 255 Correct the program. Index modification is programmed for instructions in which the index modification is not allowed. (Error down) Correct the program. The combination is illegal for MCS-MCR, JCS-JCR or FOR-NEXT instructions. (Error down) Correct the program. A MCS-MCR is programmed inside other MCS-MCR segment. (Error down ) Correct the program. A JCS-JCR is programmed inside other JCS-JCR segment. (Error down ) Correct the program. CPU hardware error has been detected in the power-up initialization. (Error down and programming tool cannot be connected) Replace the unit if the error remains after power OFF and ON again. BCC error has been detected in the user program in the RAM. (Error down) If the error remains after power OFF and ON again, reload the program and execute EEPROM write operation. In the power-up initialization, an error has detected by RAM read/write checking. (Error down) Replace the unit if the error remains after power OFF and ON again. The scan time has exceeded 200 ms. (Error down) Correct the program to reduce the scan time or use WDT instruction to extend the check time. Basic Hardware and Function 291 6F3B0253 10. Troubleshooting Error message and related information Event Info 1 Info 2 Info 3 Sys RAM check err Error Error data Test data address Sys ROM BCC error System power off System power on Sub-r nesting err WD timer error 292 Special Meaning and countermeasures device S004 In the power-up initialization, an error has S011 detected by system RAM read/write checking. (Error down and programming tool cannot be connected) Replace the unit if the error remains after power OFF and ON again. Illegal S004 BCC error has been detected in the system BCC S010 program in the ROM. (Error down and programming tool cannot be connected) Replace the unit if the error remains after power OFF and ON again. Power OFF (no error) Power ON (no error) Program Address Sub-r No. The nesting of subroutines exceeds 3 type in the levels. block No. block (Error down) Correct the program. Address 1 Address 2 S004 The watchdog timer error has occurred. S01F (Error down) If the error occurs frequently, replace the unit. T1-16S User’s Manual 6F3B0253 Appendix A.1 A.2 List of models and types, 294 Instruction index, 295 Basic Hardware and Function 293 6F3B0253 Appendix A.1 List of models and types • Basic unit Model T1-16S Power supply 100 – 240Vac 24Vdc Input type 24Vdc RTC/RS-485 Yes No Yes No Type code T1-MDR16SS T1-MDR16SC T1-MDR16SSD T1-MDR16SCD Part number TDR116S6S TDR116S6C TDR116S3S TDR116S3C Type code DI116M DO116M DD116M RO108M AD121M AD131M DA121M DA131M TC111M FR112M Part number TDI116M∗S TDO116M∗S TDD116M∗S TRO108M∗S TAD121M∗S TAD131M∗S TDA121M∗S TDA131M∗S TTC111M∗S TFR112M∗S Type code HP911A T-PDS Windows RM102 CU111 Part number THP911A∗S TMW33E2SS TRM102∗∗S TCU111∗∗S Type code CJ105 CJ102 PT16S Part number TCJ105∗CS TCJ102∗CS TPT16S∗AS PT15S TPT15S∗AS PT15F TPT15F∗AS • I/O module Description 16 points 24Vdc input 16 points 24Vdc output 8 points 24Vdc input and 8 points 24Vdc output 8 points relay output 1 channel analog input, 0 – 5V/0 - 20mA 1 channel analog input, ±10V 1 channel analog output, 0 – 20mA 1 channel analog output, ±10V 1 channel thermo couple input, K/E/J TOSLINE-F10 remote station • Peripherals Description Handy programmer (with 2 m cable for T1/T1S) T-PDS software (Windows version) Program storage module Multi-drop adapter for computer link • Cable and others Description T-PDS cable for T1/T1S, 5m length HP911A cable for T1/T1S, 2m length (spare parts) RS-232C connector for computer link (with 2 m cable) I/O module I/O connector for DI116M/DO116M/DD116M, soldering type I/O module I/O connector for DI116M/DO116M/DD116M, flat cable type 294 T1-16S User’s Manual 6F3B0253 Appendix A.2 Instruction index • Instruction name 1 bit rotate left 1 bit rotate right 1 bit shift left 1 bit shift right 2’s complement 7-segment decode Absolute value Addition Addition with carry AND ASCII conversion ASCII to Hex conversion Average value BCD conversion Bi-directional shift register Binary conversion Bit count Bit test Calendar operation Coil Counter Data exchange Data transfer Decode Decrement Demultiplexer Device/register reset Device/register set Digital filter Direct I/O Disable interrupt Division Double-word 2’s complement Double-word addition Double-word data transfer Double-word equal Double-word greater than Double-word greater than or equal Double-word less than Double-word less than or equal Double-word not equal Double-word subtraction Enable interrupt Encode End Equal 173 172 165 164 232 234 231 143 149 156 236 162 228 238 170 237 202 163 218 121 132 139 136 201 155 177 197 196 160 239 209 146 233 147 137 286 284 285 288 289 287 148 208 200 135 180 Exclusive OR Expanded data transfer Flip-flop FOR Forced coil Function generator Greater than Greater than or equal Hex to ASCII conversion Increment Interrupt return Invert coil Invert transfer Inverter Jump control reset Jump control set Less than Less than or equal Lower limit Master control reset Master control set Maximum value Minimum value Moving average Multiplexer Multiplication n bit rotate left n bit rotate right n bit shift left n bit shift right NC contact Negative pulse coil Negative pulse contact NEXT NO contact Not equal OFF delay timer ON delay timer OR Positive pulse coil Positive pulse contact Pre-derivative real PID Reset carry Set calendar Set carry Shift register Basic Hardware and Function 158 241 215 205 122 229 178 179 161 154 210 124 138 123 134 134 182 183 225 133 133 226 227 159 176 145 175 174 167 166 118 128 126 206 117 181 130 129 157 127 125 219 199 217 198 168 295 6F3B0253 Appendix Single shot timer Special module data read Special module data write Step sequence initialize Step sequence input Step sequence output Subroutine call Subroutine entry Subroutine return Subtraction Subtraction with carry Table initialize Table invert transfer Table transfer Transitional contact (falling) Transitional contact (rising) Unsigned division Unsigned double/single division Unsigned equal Unsigned greater than Unsigned greater than or equal Unsigned less than Unsigned less than or equal Unsigned multiplication Unsigned not equal Up-down counter Upper limit Watchdog timer reset 296 T1-16S User’s Manual 131 245 247 212 213 214 203 207 204 144 150 140 142 141 120 119 152 153 192 190 191 194 195 151 193 216 224 211 6F3B0253 Appendix • Instruction symbol ∗ + +1 +C -1 -C / < <= <> = > >= 7SEG ABS AND ASC ATOH AVE BC BCD BIN CALL CLDN CLDS CNT D+ DD< D<= D<> D= D> D>= DEC DFL DI DIV DMOV DNEG DPX DSR EI ENC END EOR F/F 145 143 154 149 144 155 150 146 182 183 181 180 178 179 234 231 156 236 162 228 202 238 237 203 217 218 132 147 148 188 189 187 186 184 185 201 160 209 153 137 233 177 170 208 200 135 158 215 FG FOR HTOA I/O IRET JCR JCS LL MAVE MAX MCR MCS MIN MOV MPX NEG NEXT NOT OR PID3 READ RET RST RSTC RTL RTL1 RTR RTR1 SET SETC SHL SHL1 SHR SHR1 SR SS STIN STIZ STOT SUBR TEST TINZ TMOV TNOT TOF TON U∗ U/ 229 205 161 239 210 134 134 225 159 226 133 133 227 136 176 232 206 138 157 219 245 204 197 199 175 173 174 172 196 198 167 165 166 164 168 131 213 212 214 207 163 140 141 142 130 129 151 152 U/D U< U<= U<> U= U> U>= UL WDT WRITE XCHG XFER 216 194 195 193 192 190 191 224 211 247 139 241 Basic Hardware and Function 297 6F3B0253 298 T1-16S User’s Manual TOSHIBA CORPORATION Industrial Equipment Department 1-1, Shibaura 1-chome, Minato-ku Tokyo 105-8001, JAPAN Tel: 03-3457-4900 Fax: 03-5444-9268
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