Toshiba G7 Operation Manual 51546 009 BOOK
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G7 Adjustable Speed Drive Operation Manual Document Number: 51546-009 Date: March, 2005 Introduction Congratulations on the purchase of the new G7 True Torque Control2 Adjustable Speed Drive (ASD). The G7 True Torque Control2 Adjustable Speed Drive is a solid-state AC drive that features True Torque Control2. TIC’s Vector Control Algorithm enables the motor to develop high starting torque and provide compensation for motor slip, which results in smooth, quick starts and highly efficient operation. The G7 uses digitally-controlled pulse width modulation. The programmable functions may be accessed via the easy-to-use menu or via the Direct Access Numbers (see page 59). This feature, combined with Toshiba’s high-performance software, delivers unparalleled motor control and reliability. The G7 is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the G7 has an easy-to-read 240 x 64 pixel graphical LCD screen. The EOI provides easy access to the many monitoring and programming features of the G7. The motor control software is menu-driven, which allows for easy access to the motor control parameters and quick changes when required. To maximize the abilities of your new G7, a working familiarity with this manual will be required. This manual has been prepared for the G7 ASD installer, user, and maintenance personnel. This manual may also be used as a reference guide or for training. With this in mind, use this manual to develop a system familiarity before attempting to install or operate the device. Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types, nor may it provide for every possible contingency concerning the installation, operation, or maintenance of this equipment. Should additional information be required contact your Toshiba representative. The contents of this manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty. Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL/CUL listing or other safety certifications. Unauthorized modifications may also result in a safety hazard or equipment damage. Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for direct, indirect, special, or consequential damage or injury that may result from the misuse of this equipment. Contacting Toshiba’s Customer Support Center Toshiba’s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information. The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number is US (800) 231-1412/Fax (713) 466-8773 — Canada (800) 527-1204. You may also contact Toshiba by writing to: Toshiba International Corporation 13131 West Little York Road Houston, Texas 77041-9990 Attn: ASD Product Manager. For further information on Toshiba’s products and services, please visit our website at www.tic.toshiba.com (right click and select Open Weblink in Browser). TOSHIBA INTERNATIONAL CORPORATION G7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date. Complete the following information and retain for your records. Model Number: ______________________________________________________________________ Serial Number:______________________________________________________________________ Project Number (if applicable):__________________________________________________________ Date of Installation: __________________________________________________________________ Inspected By:______________________________________________________________________ Name of Application:_________________________________________________________________ About This Manual This manual was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the G7 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer. At Toshiba we’re continuously searching for better ways to meet the constantly changing needs of our customers. Email your comments, questions, or concerns about this publication to Technical-Publications-Dept@TIC.TOSHIBA.COM. Manual’s Purpose and Scope This manual provides information on how to safely install, operate, maintain, and dispose of your G7 True Torque Control2 Adjustable Speed Drive. The information provided in this manual is applicable to the G7 True Torque Control2 Adjustable Speed Drive only. This operation manual provides information on the various features and functions of this powerful costsaving device, including • Installation, • System operation, • Configuration and menu options, and • Mechanical and electrical specifications. Included is a section on general safety instructions that describe the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, performing maintenance, or disposing of this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent. Because of our commitment to continuous improvement, Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication. Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual. TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation. © Copyright 2005 Toshiba International Corporation. All rights reserved. Printed in the U.S.A. Table of Contents CE Compliance Requirements ............................................................................................. 10 EMC Installation Guidelines ............................................................................................ 10 Motor Characteristics ........................................................................................................... 13 Motor Autotuning ............................................................................................................. 13 Pulse Width Modulation Operation .................................................................................. 13 Low Speed Operation ....................................................................................................... 13 Overload Protection Adjustment ...................................................................................... 13 Operation Above 60 Hz .................................................................................................... 14 Power Factor Correction .................................................................................................. 14 Light Load Conditions ..................................................................................................... 14 Motor/Load Combinations ............................................................................................... 14 Load-produced Negative Torque ...................................................................................... 15 Motor Braking .................................................................................................................. 15 ASD Characteristics .............................................................................................................. 16 Over-current Protection .................................................................................................... 16 ASD Capacity ................................................................................................................... 16 Using Vector Control ........................................................................................................ 16 Local/Remote Operation .................................................................................................. 16 Installation and Connections ................................................................................................ 17 Installation Notes .............................................................................................................. 17 Mounting the ASD ........................................................................................................... 18 Connecting the ASD ......................................................................................................... 19 I/O and Control ................................................................................................................. 22 G7 ASD Control ............................................................................................................... 26 Typical Connection Diagram ........................................................................................... 30 Command Mode and Frequency Mode Control ................................................................. 31 Command Control (F003) ................................................................................................ 31 Frequency Control (F004) ................................................................................................ 32 Override Operation ........................................................................................................... 34 Electronic Operator Interface .............................................................................................. 36 EOI Features ..................................................................................................................... 36 EOI Operation .................................................................................................................. 37 System Operation .................................................................................................................. 38 Initial Setup ...................................................................................................................... 38 Operation (Local) ............................................................................................................. 38 Default Setting Changes ................................................................................................... 39 Startup Wizard Requirements ............................................................................................. 40 System Configuration and Menu Options ........................................................................... 43 Root Menus ...................................................................................................................... 43 Direct Access Parameter Information ................................................................................. 59 Direct Access Parameters/Numbers ................................................................................. 59 G7 ASD Operation Manual i Alarms, Trips, and Troubleshooting .................................................................................. 173 Alarms and Trips ............................................................................................................ 173 Alarms ............................................................................................................................ 174 User Notification Codes ................................................................................................. 176 Trips/Faults ..................................................................................................................... 176 Enclosure Dimensions and Conduit Plate Information ................................................... 182 Enclosure Dimensions/Weight ....................................................................................... 182 Conduit Plate Information .............................................................................................. 187 Conduit Extender Box (option) ...................................................................................... 189 EOI Remote Mounting ........................................................................................................ 190 Current/Voltage Specifications ........................................................................................... 193 Cable/Terminal Specifications ............................................................................................ 195 Dynamic Braking Resistor Wire/Cable Specifications .................................................. 198 Link Reactor Information .................................................................................................. 199 G7 Optional Devices ............................................................................................................ 200 G7 ASD Spare Parts Listing ............................................................................................... 201 ii G7 ASD Operation Manual General Safety Information DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual. Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark. Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING and CAUTION are used in this manual they will be followed by important safety information that must be carefully adhered to. The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that, if not avoided, will result in death or serious injury to personnel. DANGER The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, could result in death or serious injury to personnel. WARNING The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous situation exists which, if not avoided, may result in minor or moderate injury. CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists which, if not avoided, may result in equipment and property damage. CAUTION G7 ASD Operation Manual 1 Special Symbols To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or death. Electrical Hazard Symbol A symbol which indicates a hazard of injury from electrical shock or burn. It is comprised of an equilateral triangle enclosing a lightning bolt. Explosion Hazard Symbol A symbol which indicates a hazard of injury from exploding parts. It is comprised of an equilateral triangle enclosing an explosion image. Equipment Warning Labels DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have read and understood all of the product labels and user directions that are contained in this manual. Shown below are examples of safety labels that may be found attached to the equipment. DO NOT remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your Toshiba sales representative for additional labels. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed. Figure 1. Examples of labels that may be found on the equipment. ! DANGER DO NOT REMOVE, DESTROY, OR COVER THIS LABEL. READ THE INSTRUCTION MANUAL CAREFULLY BEFORE ENTERING THIS COMPARTMENT. ! READ THE INSTRUCTION MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT. HAZARDOUS VOLTAGE Can Cause Severe Injury, Death, Explosion, Fire, Or Property Damage. HAZARDOUS VOLTAGE Behind These Panels. Contact With Energized Main Bus Will Cause Severe Injury, Death, Fire, Explosion, Or Property Damage. Turn Off And Lockout Primary And Control Circuit Power Before Opening These Panels. Qualified Operators Only. ! CAUTION Excessive Loading of Operating Shaft Can Prevent Contactor From Closing Properly Resulting In Major Damage. Do Not Use Contactor Shaft To Drive Accessories Such As Mechanical Interlocks Which Require More Than 5 Kgf-cm Of Torque To Operate. 2 DANGER DO NOT REMOVE, DESTROY, OR COVER THIS LABEL. Only Qualified Personnel Should Be Permitted To Operarate or Service This Equipment. Disconnect And Lockout Primary And Control Circuit Power Before Servicing. Keep All Panels And Covers Securely In Place. Never Defeat, Modify, Or Bypass Safety Interlocks. Foreign Voltage May Be Present At Interface Terminals. Isolate Before Performing Service Or Repairs. Unauthorized Modifications To This Equipment Will Void The Warranty. ! DANGER DO NOT OPEN THIS DOOR WHILE THE UNIT IS RUNNING. THIS DOOR IS INTERLOCKED WITH ASD OPERATION. HAZARDOUS VOLTAGE MAY BE PRESENT. Capacitors Are Charged. Wait At Least 5 Minutes Before Entry. Check For Charged Voltage To Dissipate To A Safe Level Before Opening The Equipment. G7 ASD Operation Manual Qualified Personnel Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements). Qualified Personnel shall: • Have carefully read the entire operation manual. • Be familiar with the construction and function of the ASD, the equipment being driven, and the hazards involved. • Able to recognize and properly address hazards associated with the application of motor-driven equipment. • Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices. • Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices. • Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. Equipment Inspection • Upon receipt of the equipment inspect the packaging and equipment for shipping damage. • Carefully unpack the equipment and check for parts that were damaged during shipping, missing parts, or concealed damage. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify your Toshiba sales representative. • DO NOT install or energize equipment that has been damaged. Damaged equipment may fail during operation resulting in equipment damage or personal injury. • Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications. • Modification of this equipment is dangerous and must not be performed except by factory trained representatives. When modifications are required contact your Toshiba sales representative. • Inspections may be required before and after moving installed equipment. • Keep the equipment in an upright position. • Contact your Toshiba sales representative to report discrepancies or for assistance if required. G7 ASD Operation Manual 3 Handling and Storage • Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting assistance, and using a forklift if required. • Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt. • Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles. • The storage temperature range of the G7 ASD is 14° to 104° F (-10 to 40° C). • Do not store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.). • Store in an upright position. Disposal Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical components and packaging in your area. Installation Precautions Location and Ambient Requirements 4 • The Toshiba ASD is intended for permanent installations only. • Installation should conform to the 2002 National Electrical Code — Article 110 (NEC) (Requirements For Electrical Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards. • Select a mounting location that is easily accessible, has adequate personnel working space, and adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to 2002 NEC Article 110-13). • A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system. • Do Not mount the ASD in a location that would produce catastrophic results if it were to fall from its mounting location (equipment damage or injury). • Do Not mount the ASD in a location that would allow it to be exposed to flammable chemicals or gases, water, solvents, or other fluids. • Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles, explosive/ corrosive mists or gases, or sources of electrical noise are present. • The installation location shall not be exposed to direct sunlight. • Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to the section titled Installation and Connections on pg. 17 for further information on ventilation requirements. • The ambient operating temperature range of the G7 ASD is 14° to 104° F (-10 to 40° C). • See the section titled Installation and Connections on pg. 17 for additional information on installing the drive. G7 ASD Operation Manual Mounting Requirements • Only Qualified Personnel should install this equipment. • Install the unit in a secure and upright position in a well-ventilated area. • A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system at the place where maintenance operations are to be performed. • As a minimum, the installation of the equipment should conform to the NEC Article 110 Requirements For Electrical Installations, OSHA, as well as any other applicable national, regional, or industry codes and standards. • Installation practices should conform to the latest revision of NFPA 70E Electrical Safety Requirements for Employee Workplaces. • It is the responsibility of the person installing the ASD or the electrical maintenance personnel to ensure that the unit is installed into an enclosure that will protect personnel against electric shock. Conductor Routing and Grounding WARNING • Use separate metal conduits for routing the input power, output power, and control circuits and each shall have its own ground cable. • A separate ground cable should be run inside the conduit with the input power, output power, and and control circuits. • DO NOT connect control terminal strip return marked CC to earth ground. • Always ground the unit to prevent electrical shock and to help reduce electrical noise. • It is the responsibility of the person installing the ASD or the electrical maintenance personnel to provide proper grounding and branch circuit protection in accordance with the 2002 NEC and any applicable local codes. The Metal Of Conduit Is Not An Acceptable Ground. Power Connections DANGER Contact W it h Ener gize d Wir ing Will C ause Se ver e Injur y O r De ath. • Turn off, lockout, and tagout all power sources before proceeding to connect the power wiring to the equipment. • After ensuring that all power sources are turned off and isolated in accordance with established lockout/tagout procedures, connect three-phase power source wiring of the correct voltage to the correct input terminals and connect the output terminals to a motor of the correct voltage and type for the application (refer to NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16. • If multiple conductors that are smaller than the recommended sizes are used in parallel for the input or output power, each branch of the parallel set shall have its own conduit and not share its conduit with other parallel sets (i.e., place U1, V1, and W1 in one conduit and U2, V2, and W2 in another) (refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be G7 ASD Operation Manual 5 referenced if three or more power conductors are run in the same conduit (refer to 2002 NEC Article 310 adjustment factors on page 70-142). • Ensure that the 3-phase input power is Not connected to the output of the ASD. This will damage the ASD and may cause injury to personnel. • Do not install the ASD if it is damaged or if it is missing any component(s). • Do Not connect resistors across terminals PA – PC or PO – PC. This may cause a fire. • Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode (if applicable). • Turn the power on only after attaching and/or securing the front cover. Protection • Ensure that primary protection exists for the input wiring to the equipment. This protection must be able to interrupt the available fault current from the power line. The equipment may or may not be equipped with an input disconnect (option). • All cable entry openings must be sealed to reduce the risk of entry by vermin and to allow for maximum cooling efficiency. • Follow all warnings and precautions and do not exceed equipment ratings. • If using multiple motors provide separate overload protection for each motor and use V/f control. • External dynamic braking resistors must be thermally protected. • It is the responsibility of the person installing the ASD or the electrical maintenance personnel to setup the Emergency Off braking system of the ASD. The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency. A supplemental braking system may also be engaged in the event of an emergency. For further information on braking systems, see DC Injection Braking Start Frequency on pg. 105 and Dynamic Braking Enable on pg. 112. Note: • 6 A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Follow all warnings and precautions and do not exceed equipment ratings. G7 ASD Operation Manual System Integration Precautions The following precautions are provided as general guidelines for the setup of the ASD within the system. • The Toshiba ASD is a general-purpose product. It is a system component only and the system design should take this into consideration. Please contact your Toshiba sales representative for application-specific information or for training support. • The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend on observing certain precautions and performing proper system integration. • A detailed system analysis and job safety analysis should be performed by the systems designer and/or systems integrator before the installation of the ASD component. Contact your Toshiba sales representative for options availability and for application-specific system integration information if required. Personnel Protection • Installation, operation, and maintenance shall be performed by Qualified Personnel Only. • A thorough understanding of the ASD will be required before the installation, operation, or maintenance of the ASD. WARNING • Rotating machinery and live conductors can be hazardous and shall not come into contact with humans. Personnel should be protected from all rotating machinery and electrical hazards at all times. • Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be inspected (and tested where possible) at installation and periodically after installation for potential hazardous conditions. • Do not allow personnel near rotating machinery. Warning signs to this effect shall be posted at or near the machinery. • Do not allow personnel near electrical conductors. Human contact with electrical conductors can be fatal. Warning signs to this effect shall be posted at or near the hazard. • Personal protection equipment shall be provided and used to protect employees from any hazards inherent to system operation. • Follow all warnings and precautions and do not exceed equipment ratings. System Setup Requirements • When using the ASD as an integral part of a larger system, it is the responsibility of the ASD installer or maintenance personnel to ensure that there is a fail-safe in place, i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure. • System safety features should be employed and designed into the integrated system in a manner such that system operation, even in the event of system failure, will not cause harm or result in personnel injury or system damage (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.). • The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly. A familiarity with the Auto-restart settings are a requirement to use this product. G7 ASD Operation Manual 7 • Improperly designed or improperly installed system interlocks may render the motor unable to start or stop on command. • The failure of external or ancillary components may cause intermittent system operation, i.e., the system may start the motor without warning. • There may be thermal or physical properties, or ancillary devices integrated into the overall system that may allow for the ASD to start the motor without warning. Signs at the equipment installation must be posted to this effect. • If a secondary magnetic contactor (MC) is used between the ASD and the load, it should be interlocked to halt the ASD before the secondary contact opens. If the output contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the ASD output terminals (U, V, W). • Power factor improvement capacitors or surge absorbers must not be installed on the output of the ASD. • Use of the built-in system protective features is highly recommended (i.e., E-Off, Overload Protection, etc.). • The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction. • Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel. • Follow all warnings and precautions and do not exceed equipment ratings. Operational and Maintenance Precautions WARNING 8 • Turn off, lockout, and tagout the main power, the control power, and instrumentation connections before inspecting or servicing the drive, or opening the door of the enclosure. • Turn off, lockout, and tagout the main power, the control power, and instrumentation connections before proceeding to disconnect or connect the power wiring to the equipment. • The capacitors of the ASD maintain a residual charge for a period of time after turning the ASD off. The required time for each ASD typeform is indicated with a cabinet label and a Charge LED. Wait for at least the minimum time indicated on the enclosure-mounted label and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off. • Turn the power on only after attaching (or closing) the front cover and Do Not remove the front cover of the ASD when the power is on. • Do Not attempt to disassemble, modify, or repair the ASD. Call your Toshiba sales representative for repair information. • Do not place any objects inside of the ASD. • If the ASD should emit smoke or an unusual odor or sound, turn the power off immediately. • The heat sink and other components may become extremely hot to the touch. Allow the unit to cool before coming in contact with these items. • Remove power from the ASD during extended periods of non-use. • The system should be inspected periodically for damaged or improperly functioning parts, cleanliness, and to ensure that the connectors are tightened securely. G7 ASD Operation Manual • Ensure that the Run functions (F, R, Preset Speed, etc.) of the ASD are off before performing a Reset. The post-reset settings may allow the ASD to start unexpectedly. • Retry or Reset settings may allow the motor to start unexpectedly. Warnings to this effect should be clearly posted near the ASD and motor. • In the event of a power failure, the motor may restart after power is restored. • Follow all warnings and precautions and do not exceed equipment ratings. DO NOT install, operate, perform maintenance, or dispose of this equipment until you have read and understood all of the product warnings and user directions. Failure to do so may result in equipment damage, operator injury, or loss of life. Service Life Information Part Name Service Life Large Capacity Electrolytic Capacitor 5 Years Cooling Fan 26,000 Hours CN Connectors 100 Connects/Disconnects On-board Relays 500,000 Actuations G7 ASD Operation Manual Remarks When not used for long periods, charge semi-annually. 9 CE Compliance Requirements In addition to the local and regional safety requirements, this section describes additional criteria that must be met to qualify for European Conformity (CE) certification. All relevant apparatus placed on the European market is required to comply to the European Community directive on electromagnetic compatibility (EMC). The following instructions provide a means of compliance for the 7-series of ASDs. A Technical Construction File (TFC) indicates the rationale used to declare compliance and is on file at Toshiba International Corporation, Houston, Texas U.S.A. EMC Installation Guidelines All systems placed on the European market are required to comply with the European Community directive regarding electromagnet compatibility (EMC). Toshiba ensures that all systems deployed in the European market have been screened and are in 100% compliance with the following standards: • Radiated Interference: EN 55011 Group 1 Class A • Mains Interference: EN 55011 Group 1 Class A • Radiated Susceptibility: IEC 801-3 1984 • Conducted RFI Susceptibility: prEN55101-4 (prIEC801-6) Doc 90/30270 • Electrostatic Discharge: IEC801-2 1991 • Electrical Fast Transient: IEC 801-4 1988 • Surge: IEC1000-4-5 1995 2 KV line-to-line, 4 KV line-to-earth • Voltage Interruption: IEC 1000-4-11 General EMC Guidelines for Consideration • Input filters of the appropriate rating shall be used. • Proper grounding is a requirement. • Grounds shall be kept to the minimum length to accomplish the connection. • Grounds shall have low RF impedance. • A central ground shall employed in a complex system. • Paint or corrosion can hamper good grounding; remove as required. • Keep control and power cabling separated. Minimize exposed (unscreened) cable. • Use 3600 screened connections where possible. CE Compliant Installation Guidelines ASDs should be installed in accordance with the following guidelines. 10 1. Filtering — An input filter shall be used with the ASD. A Schaffner FN258 series input filter of the appropriate rating shall be mounted next to the ASD. 2. Mechanical — The ASD and the associated equipment shall be mounted on a flat metallic backplane. A minimum space of 5 cm (2 inches) shall be between the ASD and the filter to allow for ventilation. The filter output cable is to be connected from the bottom of the filter to the ASD power input and is to be the minimum length required for a connection. See Table 1 on page 11 for filter selection assistance. G7 ASD Operation Manual Units received as an Open Chassis shall not be placed into operation until being placed into an approved enclosure that will protect personnel against electrical shock. Opening and closing of enclosures or barriers should be possible only with the use of a key or a tool. 3. Cabling — The power, filter, and motor cables shall be of the appropriate current rating. The cables shall be connected in accordance with the guidelines of the manufacturer and the applicable local and national agencies. A 4-core screened cable (such as RS 379-384) is to be used for the power and earth connections to minimize RF emissions. Control cabling must be screened using P/N RS 367-347 or a similar component. 4. Grounding — The mains (input) ground shall be connected at the ground terminal provided on the filter. The filter and motor shall be grounded at the ground terminals provided in the ASD. 5. Screening — The mains (input) screen is to be connected to the metallic back-plane at the filter; remove any finish coating as required. The screen over the filter output cables, the motor cable screen, and the control wire screens must be connected to the ASD case using glands or conduit connectors. The motor cable screen shall be connected to the motor case. When using a braking resistor, the cabling between the resistor and ASD shall also be screened. This screen shall connect to both the ASD enclosure and the resistor enclosure. 6. Where residual-current-operated protective device (RCD) is used for protection in case of direct or indirect contact, only RCD of type B is allowed on the supply side of this Electronic Equipment (EE). Otherwise, another protective measure shall be applied, such as separation of the EE from the environment by double or feinforced insulation, or isolation of the EE and the supply system by a transformer. See the G7 Filter Selection below for the recommended input filters for a given typeform. Table 1. G7 Filter Selection Table 230V VT130G7U2010B VT130G7U4110B FN258-7 VT130G7U2015B VT130G7U2025B VT130G7U4220B FN258-16 VT130G7U2035B VT130G7U4270B FN258-42 FN258-55 VT130G7U4330B VT130G7U2055B VT130G7U2080B FN258-30 VT130G7U4160B VT130G7U4400B FN258-30 VT130G7U4500B FN258-75 FN258-100 VT130G7U2110B FN258-42 VT130G7U4600B VT130G7U2160B FN258-75 VT130G7U4750B FN258-130 VT130G7U410KB FN258-180 VT130G7U2220B FN258-100 VT130G7U2270B VT130G7U2330B G7 ASD Operation Manual VT130G7U412KB FN258-130 VT130G7U415KB FS5236-300 11 G7 Filter Selection Table 460V VT130G7U420KB VT130G7U4015B VT130G7U4025B FN258-7 VT130G7U430KB 600V VT130G7U4035B VT130G7U4055B VT130G7U4080B VT130G7U4110B VT130G7U4160B VT130G7U4220B VT130G7U4270B VT130G7U4330B VT130G7U4400B VT130G7U4500B VT130G7U4600B VT130G7U6015B FN258-16 FN258-30 FN258-42 FN258-55 FN258-75 FN258-100 VT130G7U6055B VT130G7U6080B VT130G7U6160B VT130G7U6220B VT130G7U6500B FN258-55 FN258-75 VT130G7U6600B FS5236-300 VT130G7U420KB VT130G7U6750B VT130G7U610KB FS5236-500 VT130G7U615KB VT130G7U4015B VT130G7U620KB FN258-7 VT130G7U4035B FN258-100 FN258-130 VT130G7U612KB VT130G7U430KB VT130G7U4080B FN258-42 VT130G7U6330B FN258-180 VT130G7U4055B FN258-30 VT130G7U6270B VT130G7U410KB VT130G7U4025B FN258-16 VT130G7U6110B VT130G7U6400B VT130G7U425KB FN258-7 VT130G7U6035B FN258-130 VT130G7U412KB 12 VT130G7U6025B VT130G7U4750B VT130G7U415KB FS5236-500 VT130G7U425KB FS5236-180 FS5236-300 VT130G7U625KB VT130G7U630KB FS5236-500 FN258-16 G7 ASD Operation Manual Motor Characteristics Listed below are some variable speed AC motor control concepts with which the user of the G7 Adjustable Speed Drive should become familiar. Motor Autotuning Motor production methods may cause minor differences in the motor operation. The negative effects of these differences may be minimized by using the Autotune feature of the G7 ASD. Autotuning is a function of the G7 that measures several parameters of the connected motor and places these readings in a stored table. The software uses the information in the table to help optimize the response of the ASD to application-specific load and operational requirements. The Autotuning function may be enabled for automatic tuning, configured manually at F400, or disabled. The measured parameters include the rotor resistance, the stator resistance, the required excitation inductance, rotational inertia values, and leakage inductance values. The G7 ASD is also equipped with a factory-loaded table of motor parameters that fit several different types of motors. To use this function, disable Autotune and select a motor type at F413. Pulse Width Modulation Operation The G7 ASD uses a sinusoidal Pulse Width Modulation (PWM) control system. The output current waveform generated by the ASD approaches that of a perfect sine wave; however, the output waveform is slightly distorted. For this reason, the motor may produce more heat, noise, and vibration when operated by an ASD, rather than directly from commercial power. Low Speed Operation Operating a general-purpose motor at lower speeds may cause a decrease in the cooling ability of the motor. Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds. When the motor is to be operated at low speed (less than 50% of full speed) and at the rated torque continuously, a Toshiba VF motor (designed for use in conjunction with an ASD) is recommended. When the ASD is used with a VF motor, the VF Motor overload protection setting must be enabled (see Program ⇒ Protection Parameters ⇒ Overload ⇒ V/f Motor Enable/Disable). Overload Protection Adjustment The G7 ASD software monitors the output current of the system and determines when an overload condition occurs. The overload current level is a percentage of the rating of the motor. This function protects the motor from overload. The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the factory. This setting will have to be adjusted to match the rating of the motor with which the ASD is to be used. To change the overload reference level, see Electronic Thermal Protection #1 on pg. 154. G7 ASD Operation Manual 13 Operation Above 60 Hz A motor produces more noise and vibration when it is operated at frequencies above 60 Hz. Also, when operating a motor above 60 Hz, the rated limit of the motor or its bearings may be exceeded; this may void the motor warranty. Contact the motor manufacturer for additional information before operating the motor above 60 Hz. Power Factor Correction DO NOT connect a power factor correction capacitor or surge absorber to the output of the ASD. If the ASD is used with a motor that is equipped with a capacitor for power factor correction, remove the capacitor from the motor. Connecting either of these devices to the output of the ASD may cause the ASD to malfunction and trip, or the output device may cause an over-current condition resulting in damage to the device or the ASD. Light Load Conditions When a motor is operated under a continuous light load (i.e., at a load of less than 50% of its rated capacity) or it drives a load which produces a very small amount of inertia, it may become unstable and produce abnormal vibration or trips because of an over-current condition. In such a case, the carrier frequency may be lowered to compensate for this undesirable condition (see Program ⇒ Special Control Parameters ⇒ Carrier Frequency). Note: For proper operation, the carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5-Point Setting modes. Motor/Load Combinations When the ASD is used in combination with one of the following motors or loads, it may result in unstable operation. • A motor with a rated capacity that exceeds the motor capacity recommended for the ASD. • An explosion-proof motor. When using the ASD with an explosion-proof motor or other special motor types, lower the carrier frequency to stabilize the operation. DO NOT set the carrier frequency below 2.2 kHz if operating the system in the vector control mode. Note: • 14 For proper operation, the carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5-Point Setting modes. If the motor that is coupled to a load that has a large backlash or a reciprocating load, use one of the following procedures to stabilize its operation. • Adjust the S-pattern acceleration/deceleration setting, • If in the Vector control mode, adjust the response time, or • Switch to the Constant Torque control mode. G7 ASD Operation Manual Load-produced Negative Torque When the ASD is used with a load that produces negative torque (an overhauling load), the over-voltage or over-current protective functions of the ASD may cause nuisance tripping. To minimize the undesirable effects of negative torque the dynamic braking system may be used. The dynamic braking system converts the regenerated energy into heat that is dissipated using a braking resistor. The braking resistor must be suitably matched to the load. Dynamic braking is also effective in reducing the DC bus voltage during a momentary over-voltage condition. CAUTION If under extreme conditions the dynamic braking system or a component of this system were to fail, the dynamic braking resistor may experience an extended over-current condition. The DBR circuit was designed to dissipate excessive amounts of heat and if the extended over-current condition were allowed to exceed the circuit parameters, this condition could result in a fire hazard. To combat this condition, the 3-phase input may be connected using contactors that are configured to open in the event of an extended DBR over-current condition or an internal circuit failure. Using a thermal sensor and/or overload protection as the 3-phase input contactor drive signal, the contactors will open and remove the 3-phase input power in the event of an extended DBR over-current or system over-voltage condition. Motor Braking The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an immediate stop is required, a braking system should be used. The two most common types of motor braking systems used with the G7 ASD are DC Injection Braking and Dynamic Braking. For further information on braking systems, see DC Injection Braking on pg. 105 and Dynamic Braking Enable on pg. 112. G7 ASD Operation Manual 15 ASD Characteristics Over-current Protection Each G7 ASD model was designed for a specified operating power range. The ASD will incur a trip if the design specifications are exceeded. However, the ASD may be operated at 110% of the specified output-current range continuously or at 150% for a limited amount of time as indicated in the section titled Current/Voltage Specifications on pg. 193. Also, the Overcurrent Stall Level may be adjusted to help with nuisance over-current trips (see F601). When using the ASD for an application that controls a motor which is rated significantly less than the maximum current rating of the ASD, the over-current limit (Thermal Overload Protection) setting will have to be changed to match the application. For further information on this parameter, see Electronic Thermal Protection #1 on pg. 154. ASD Capacity The G7 ASD must not be used with a motor that has a significantly larger capacity, even if the motor is operated under a small load. An ASD being used in this way will be susceptible to a high-output peak current which may result in nuisance tripping. Do not apply a level of input voltage to an ASD that is beyond that which the ASD is rated. The input voltage may be stepped down when required with the use of a step-down transformer or some other type of voltage-reduction system. Using Vector Control Using Vector Control enables the system to produce very high torque over the entire operating range even at extremely low speeds. Vector Control may be used with or without feedback. However, using feedback increases the speed accuracy for applications requiring precise speed control. Enabling the Automatic Energy Savings further increases the efficiency of the G7 ASD while maintaining its robust performance. Vector Control is not capable of operating multiple motors connected in parallel. See F015 on pg. 64 for further information on using Vector Control. Local/Remote Operation While running in the Local mode at a non-zero speed, if the RJ45 connector is removed from the EOI and then reinserted, the ASD remains in the Local mode even though the Local LED is off (press Run to illuminate the Local LED). The ASD output remains at the frequency of the Frequency Command field at the time of the disconnect so long as the connector is disconnected. Once reinserted, the reference frequency that was loaded into the EEPROM (not RAM) before the disconnect will be the frequency to which the ASD output will return. To prevent this condition, before disconnecting the RJ45 connector ensure that the ASD is off. 16 G7 ASD Operation Manual Installation and Connections The G7 True Torque Control2 Adjustable Speed Drive may be set up initially by performing a few simple configuration settings. To operate properly, the ASD must be securely mounted and connected to a power source (3-phase AC input at the L1/R, L2/S, and L3/T terminals). The control terminals of the ASD may be used by connecting the terminals of the Control Terminal Strip to the proper sensors or signal input sources (see the section titled I/O and Control on pg. 22). Note: The optional ASD-Multicom boards may be used to expand the I/O functionality of the ASD. See the section titled G7 Optional Devices on pg. 200 for further information on the available options. The output terminals of the ASD (T1/U, T2/V, and T3/W) must be connected to the motor that is to be controlled (see Figure 18 on pg. 30). As a minimum, the installation of the ASD shall conform to Article 110 of the 2002 NEC, the Occupational Safety and Health Administration requirements, and to any other local and regional industry codes and standards. Upon initial system powerup, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the G7 True Torque Control2 Adjustable Speed Drive. See the section titled Initial Setup on pg. 38 for additional information on the Startup Wizard. Installation Notes When a brake-equipped motor is connected to the ASD, it is possible that the brake may not release at startup because of insufficient voltage. To avoid this, Do Not connect the brake or the brake contactor to the output of the ASD. If an output contactor is used for bypass operation, it must be interlocked such that commercial power is never applied to the output terminals of the ASD (T1/U, T2/V, or T3/W). If a secondary magnetic contactor (MC) is used between the output of the ASD and the motor, it should be interlocked such that the ST – CC connection is disconnected before the output contactor is opened. Do Not open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating. Note: Re-application of power via a secondary contact while the ASD is on or while the motor is still turning may cause ASD damage. On some devices the ST-to-CC connection is further enhanced by the operation of the MS1 AUX relay circuit. The MS1 AUX relay circuit is normally open and closes the ST-to-CC connection (via ST1) only after normal system power is available. The MS1 AUX relay circuit prohibits the ST-to-CC connection in the event that the MS1 contactor fails to close during start up or if MS1 opens while the ASD is running. For the 230 volt ASD this feature is available on the 30 HP system, on the 460 volt ASD this feature is available on the 75 HP and above systems, and on the 600 volt ASD it is available on the 60 HP and above systems. Figure 2. ST activation using the MS1 AUX circuit configuration. G7 ASD Operation Manual 17 The ASD input voltage should remain within 10% of the specified input voltage range. Input voltages approaching the upper or lower limit settings may require that the overvoltage and undervoltage stall protection level parameters, F626 and F629, be adjusted. Voltages outside of the permissible tolerance should be avoided. The frequency of the input power should be ±2 Hz of the specified input frequency. Do not use an ASD with a motor that has a power rating that is higher than the rated output of the ASD. The ASD is designed to operate NEMA B motors. Consult with your sales representative before using the ASD for special applications such as with an explosion-proof motor or applications with a piston load. Do Not apply commercial power to the output terminals T1/U, T2/V, or T3/W. Disconnect the ASD from the motor before megging or applying a bypass voltage to the motor. Interface problems may occur when an ASD is used in conjunction with some types of process controllers. Signal isolation may be required to prevent controller and/or ASD malfunction (contact your Toshiba sales representative or the process controller manufacturer for additional information about compatibility and signal isolation). Use caution when setting the output frequency. Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and/or the driven equipment. All G7 ASDs are equipped with internal DC bus fuses. However, not all G7 ASDs are equipped with internal primary power input fuses (HP dependent). When connecting two or more drives that have no internal fuse to the same power line as shown in Figure 3, it will be necessary to select a circuitbreaking configuration that will ensure that if a short circuit occurs in ASD 1, only MCCB2 trips, not MCCB1. If it is not feasible to use this configuration, insert a fuse between MCCB2 and ASD 1. Figure 3. Circuit breaker configuration. Mounting the ASD CAUTION Install the unit securely in a well ventilated area that is out of direct sunlight using the mounting holes on the rear of the ASD. The ambient temperature rating for the G7 ASD is from 14 to 104° F (-10 to 40° C). The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat. If installing the ASD in a cabinet, ensure that there is adequate ventilation. Do Not operate the ASD with the enclosure door open. 18 G7 ASD Operation Manual When installing multiple ASDs, ensure that there is a clearance space of at least 8 inches (20 cm) from the top and the bottom of adjacent units. There should be at least 2 inches (5 cm) on either side of adjacent units. For the models below 50 HP the top and bottom clearance specifications may be reduced to 4 inches (10 cm). This space ensures that adequate ventilation is provided (see the section titled Enclosure Dimensions and Conduit Plate Information on pg. 182 for additional information on mounting space requirements). Note: Ensure that the ventilation openings are not obstructed. ASDs produce high-frequency noise — steps must be taken during installation to avoid the negative effects of noise. Listed below are some examples of measures that will help to combat noise problems. • Separate the input and output power conductors of the main circuit. Do not install the input and output wires in the same duct or in parallel with each other, and do not bind them together. • Do not install the input or output power conductors of the main circuit and the wires of the control circuit in the same duct or in parallel with each other, and do not bind them together. • Use shielded wires or twisted wires for the control circuits. • Ensure that the grounding terminals (G/E) of the ASD are securely connected to ground. • Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD. • Install noise filters as required. Connecting the ASD DANGER Refer to the section titled Installation Precautions on pg. 4 and the section titled Lead Length Specifications on pg. 21 before attempting to connect the ASD and the motor to electrical power. System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed to be grounded in accordance with Article 250 of the 2002 NEC or Section 10/Part One of the Canadian Electrical Code (CEC). The grounding conductor shall be sized in accordance with Article 250-122 of the NEC or Part OneTable 6 of the CEC. Note: The metal of conduit is not an acceptable ground. The input, output, and control lines of the system shall be run in separate metal conduits and each shall have its own ground conductor. Power Connections DANGER L1/R, L2/S, and L3/T are the 3-phase input supply terminals for the ASD. The ASD may be operated from a single-phase supply. When operating using a single-phase supply, use the L1 and L3 terminals. T1/U, T2/V, and T3/W are the output terminals of the ASD that connect to the motor. G7 ASD Operation Manual 19 An inductor may be connected across terminals PA and PO to provide additional filtering. When not used, a jumper is connected across these terminals (see Figure 18 on pg. 30). Connect the input and output power lines of the ASD as shown in Figure 4. Note: In the event that the motor rotates in the wrong direction when powered up, reverse any two of the three ASD output power leads connected to the motor. Figure 4. ASD/Motor connection diagram. Connect the 3-phase input power to the input terminals of the ASD at L1/R, L2/S, and L3/T. Connect the output of the ASD to the motor from terminals T1/U, T2/V, and T3/W. The input and output conductors and terminal lugs used shall be in accordance with the requirements listed in the section titled Cable/Terminal Specifications on pg. 195. If multiple conductors are used in parallel for the input or output power and it is necessary to use separate conduits, each parallel set shall have its own conduit and not share its conduit with other parallel sets (i.e., place U1, V1, and W1 in one conduit and U2, V2, and W2 in another) (refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be referenced if three or more power conductors are run in the same conduit (refer to 2002 NEC Article 310 adjustment factors). Note: National and local codes should be referenced when running more than three conductors in the same conduit. Install a molded case circuit breaker (MCCB) or fuse between the 3-phase power source and the ASD in accordance with the fault current setting of the ASD and 2002 NEC Article 430. CAUTION For 600 volt ASDs, the 15 HP or less ASDs (P/N VT130G7U6015B – 6160B) require a class-J fuse rated at 600 Volts/30 A. A phase-shifting transformer (or other means) must be supplied by the user when configured for 12pulse operation. External fuses are required on the ASDs listed below when configured for 12-pulse operation. VT130G7U2600B(DR) VT130G7U2750B(DR) VT130G7U412KB(DR) VT130G7U415KB(DR) VT130G7U610KB(DR) VT130G7U612KB(DR) VT130G7U615KB(DR) Use either the Ferraz Shawmut Semiconductor fuse (P/N A70QS200) and fuse block P234C, or the Toshiba ASD-FUSEKIT-12P. The Toshiba kit includes the required fuses and the mounting hardware for the fuses. 20 G7 ASD Operation Manual Lead Length Specifications Adhere to the NEC and any local codes during the installation of ASD/Motor systems. Excessive lead lengths may adversely effect the performance of the motor. Special cables are not required. Lead lengths from the ASD to the motor in excess of those listed in Table 2 may require filters to be added to the output of the ASD. Table 2 lists the suggested maximum lead lengths for the listed motor voltages. Table 2. Model 230 Volt 460 Volt 600 Volt Note: PWM Carrier Frequency NEMA MG-1-1998 Section IV Part 31 Compliant Motors2 All 1000 feet < 5 kHz 600 feet ≥ 5 kHz 300 feet < 5 kHz 200 feet ≥ 5 kHz 100 feet Contact Toshiba for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor. For proper operation, the carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5-Point Setting modes. Startup and Test Perform the following checks before turning on the unit: • L1/R, L2/S, and L3/T are connected to the 3-phase input power. • T1/U, T2/V, and T3/W are connected to the motor. • The 3-phase input voltage is within the specified tolerance. • There are no shorts and all grounds are secured. G7 ASD Operation Manual 21 I/O and Control The ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions. The Control Terminal Strip PCB (P/N 48570) supports discrete and analog I/O functions and is shown in Figure 6 on pg. 25. Table 3 lists the names, the default settings, and the descriptions of the input and output terminals of the Control Terminal Strip PCB. Note: To use the input control lines of the Control Terminal Strip the Command Mode setting must be set to Use Control Terminal Strip (Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip). Figure 18 on pg. 30 shows the basic connection diagram for the G7 system. Table 3. Control Terminal Strip default assignment terminal names and functions. Default Term. Setting ST RES F R S1 S2 S3 S4 RR RX II VI P24 PP OUT1 OUT2 FP AM FM FLC FLB FLA CC Input/Output Default Function (also see Terminal Descriptions on pg. 23) Circuit Config. Standby (jumper to CC to operate the unit) — Multifunctional programmable discrete input (see Installation Notes on pg. 17 for further information on this terminal). Discrete Input Reset — Multifunctional programmable discrete input. Discrete Input Forward — Multifunctional programmable discrete input. Discrete Input Reverse — Multifunctional programmable discrete input. Discrete Input Preset Speed 1 — Multifunctional programmable discrete input. Discrete Input Preset Speed 2 — Multifunctional programmable discrete input. Discrete Input Preset Speed 3 — Multifunctional programmable discrete input. Discrete Input Emergency Off — Multifunctional programmable discrete input. RR — Multifunction programmable analog input Analog Input (0.0 to 10 volt input — 0 to 80 Hz output). Reference CC. RX — Multifunctional programmable analog input Analog Input (-10 to +10 VDC input — -80 to +80 Hz output). Reference CC. II — Multifunctional programmable analog input (4 [0] to 20 mADC Analog Input input — 0 to 80 Hz output) (see Figure 6 on pg. 25 for the location of the II terminal). Reference CC. VI — Multifunctional programmable analog input Analog Input (0 to 10 VDC input — 0 to 80 Hz output). Reference CC. DC Output 24 VDC @ 50 mA output. DC Output PP — 10.0 VDC voltage source for the external potentiometer. Discrete Output Low Frequency — Multifunctional programmable discrete output. Discrete Output Reach Frequency — Multifunctional programmable discrete output. Frequency Pulse — an output pulse train that has a frequency which is Output based on the output frequency of the ASD. Output Produces an output current that is proportional to the magnitude of the function assigned to this terminal (see Table 7 on page 61). Output Discrete Input Output Output Output — Fault relay (common). Fault relay (N.C.). Fault relay (N.O.). Control common (Do Not connect to Earth Gnd). Figure 8 on pg. 29. Figure 9 on pg. 29. Figure 10 on pg. 29. Figure 11 on pg. 29. Figure 12 on pg. 29. Figure 13 on pg. 29. Figure 14 on pg. 29. Figure 15 on pg. 29. Figure 16 on pg. 29 Figure 17 on pg. 29. Discrete Input Terminals ⇒ Connect to CC to activate. Analog Input Terminals reference CC. 22 G7 ASD Operation Manual Terminal Descriptions Note: The programmable terminal assignments may be accessed and changed from their default settings as mapped on pg. 47 or via the Direct Access method: Program ⇒ Direct Access ⇒ applicable parameter number. See the section titled Program Mode on pg. 47 for the applicable Direct Access parameter numbers. For further information on terminal assignments and default setting changes, see the section titled Output Terminal Functions on pg. 49 and CHANGED FROM DEFAULT on pg. 47. ST — The default setting for this terminal is ST. The function of this input as ST is a Standby mode controller (system is in Standby when on). As the default setting, this terminal must be connected to CC for normal operation. If not connected to CC, Off is displayed on the LCD screen. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F113). RES — The default setting for this terminal is RES. The function of this input as RES is a system Reset. A momentary connection to CC resets the ASD and any fault indications from the display. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F114). Reset is effective when faulted only. F — The default setting for this terminal is F. The function of this input as F is Forward Run. A connection to CC runs the motor in the Forward direction when it is on. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F111). R — The default setting for this terminal is R. The function of this input as R is Reverse Run. A connection to CC runs the motor in the Reverse direction when it is on. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F112). S1 — The default setting for this terminal is S1. The function of this input as S1 is to run the motor at Preset Speed #1 (see Preset Speed #1 on pg. 66) when it is on. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F115). S2 — The default setting for this terminal is S2. The function of this input as S2 is to run the motor at Preset Speed #2 (see Preset Speed #2 on pg. 66) when it is on. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F116). S3 — The default setting for this terminal is S3. The function of this input as S3 is to run the motor at Preset Speed #3 (see Preset Speed #3 on pg. 67) when it is on. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F117). S4 — The default setting for this terminal is Emergency Off (normally closed). The function of this input as Emergency Off is to remove power from the output of the ASD and may apply a supplemental braking system using the method selected at F603. This input terminal may be programmed to any 1 of the 68 possible functions that are listed in Table 8 on page 76 (see F118). RR — The default function assigned to this terminal is to carry out the Frequency Mode #1 setting. The RR terminal accepts a 0 – 10 VDC input signal that controls the function assigned to this terminal. This input terminal may be programmed to control the speed or torque of the motor. It may also be used to regulate (limit) the speed or torque of the motor. The gain and bias of this terminal may be adjusted for application-specific suitability (see F210 – F213). RX — The RX terminal accepts a ±10 VDC input signal that controls the function assigned to this terminal. This input terminal may be programmed to control the speed, torque, or direction of the motor. It may also be used to regulate (limit) the speed or torque of the motor. The gain and bias of this terminal may be adjusted for application-specific suitability (see F216 – F219). G7 ASD Operation Manual 23 II — The function of the II input is to receive a 4 – 20 mA input signal that controls a 0 – 80 Hz output. This input terminal may be programmed to control the speed or torque of the motor and may not be used when using the VI input. Also, the gain and bias of this terminal may be adjusted (see F201 – F204). VI — The function of the VI input terminal is to receive a 0 – 10 VDC input signal that controls a 0 – 80 Hz output. This input terminal may be programmed to control the speed or torque of the motor and may not be used when using the II input. Also, the gain and bias of this terminal may be adjusted (see F201 – F204). P24 — +24 VDC @ 50 mA power supply for customer use. PP — The function of output PP is to provide a 10 VDC output that may be divided using a potentiometer. The tapped voltage is applied to the RR input to provide manual control of the RR programmed function. OUT1 — The default setting for this output terminal is the Output Low Speed indicator. This output terminal may be programmed to provide an indication that 1 of 60 possible events has taken place. This function may be used to signal external equipment or to activate the brake (see F130). The OUT1 contact is rated at 2A/250 VAC. OUT2 — The default setting for this output terminal is the ACC/DEC Complete indicator. This output terminal may be programmed to provide an indication that 1 of 60 possible events has taken place. This function may be used to signal external equipment or to activate the brake (see F131). The OUT2 contact is rated at 2A/250 VAC. FP — The default function of this output terminal is to output a series of pulses at a rate that is a function of the output frequency of the ASD. As the output frequency of the ASD goes up so does the FP output pulse rate. This terminal may be programmed to provide output pulses at a rate that is a function of the output frequency or the magnitude of any 1 of the 31 the functions listed in Table 7 on pg. 61 (see F676). AM — This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 7 on page 61. For further information on this terminal see F670 on pg. 163. FM — This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 7 on page 61. For further information on this terminal see F005 on pg. 60. FLC — FLC is the middle leg of a single-pole double-throw (relay) switch. This FLC contact of the relay is switched between FLB and FLA. This contact may be programmed to switch between FLB and FLA as a function of any 1 of the 60 conditions listed in Table 9 on page 81 (see F132 and Figure 5 on pg. 24). FLB — One of two contacts that, under user-defined conditions, connect to FLC (see Figure 5 on pg. 24). FLA — One of two contacts that, under user-defined conditions, connect to FLC (see Figure 5 on pg. 24). Note: The FLA and FLC contacts are rated at 2A/250 VAC. The FLB contact is rated at 1A/ 250 VAC. CC — Control common (Do Not connect to Earth Gnd). Figure 5. FLA, FLB, and FLC switching contacts shown in the de-energized state. Note: The relay is shown in the Faulted or de-energized condition. During normal system operation the relay connection is FLC-to-FLA. 24 G7 ASD Operation Manual Figure 6. Control Terminal Strip PCB. TB1 0–1 mA { { CN7A SW1 4–20 mA 0–1 mA SW2 4–20 mA SW1 and SW2 may be switched to change the fullscale reading of the AM and FM output terminals. See F670 and F005 for further information on the AM and FM terminal adjustments. II Terminals The input and output terminals of the Control Terminal Strip. For further information on these terminals see pg. 22. P24 RES G7 ASD Operation Manual RR F R S1 S2 S3 S4 C OUT1 A C OUT2 A 25 G7 ASD Control The Control PCB (P/N 56000) serves as the primary control source for the G7 ASD and receives input from the Control Terminal Strip PCB (see Figure 6 on pg. 25), an Option Card, RS232/RS485 Communications, or the EOI. The Control PCB has been enhanced to support two new functions: Multiple Protocol Communications and the ability to communicate in either half- or full-duplex modes. Using the optional multiple-protocol communications interface; the ASD-NANOCOM, the Control PCB may be configured for the type of communications protocol being received and respond appropriately to the sending device. The ASD-NANOCOM connects to the J4 and J5 connectors (see Figure 7). A jumper PCB (P/N 55365) is required at the J4 connector if not using the ASDNANOCOM. The ASD-NANOCOM must be setup to support the desired communications protocol via Program ⇒ Communication Setting Parameters ⇒ Communication Settings. Consult the ASD-NANOCOM User’s Manual (P/N 10572-1.000-000) for a complete listing of the setup requirements. Half or Full duplex communications is available when using RS232/RS485 communications. The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half- or full-duplex operation. If no jumpers are used the system will operate in the full duplex mode. For more information on the G7 ASD communication requirements, please visit WWW.TIC.TOSHIBA.COM to acquire a copy of the 7-Series Communications User Manual and WWW.ICCDESIGNS.COM to acquire a copy of the ASD-NANOCOM User Manual. Contact your Toshiba representative if more information is required on the ASD-NANOCOM. Figure 7. Control Board of the G7 ASD (P/N 56000). CN8 CN2 EOI connection and Common Serial (TTL) I/O (CNU2). RS232/RS485 signal I/O (CN3). CNU3 RS232/RS485 signal I/O (CNU1). CNU4 JP1 jumpers - Half-/Full-Duplex selection. 26 25-pin D-type connector. Connects to the Control Terminal Strip PCB (CN7). ASD-NANOCOM. G7 ASD Operation Manual CNU1/1A and CNU2/2A Pinout Pin # CNU1 Pinout (Controller PCB) CNU1A Pinout (EOI) Pin # CNU2 Pinout (Controller PCB) CNU2A Pinout (EOI) 1 P24 P24 1 P24 P24 2 Gnd Gnd 2 Gnd Gnd 3 Tx (-) RXA 3 Rx Tx 4 Rx (+) TXA 4 Gnd Gnd 5 Rx (-) TXB 5 Tx Rx 6 Tx (+) RXB 6 Gnd Gnd 7 RS232/RS485 CNU3 Pin-7 7 Open Open 8 Gnd Gnd 8 Gnd Gnd Note: For normal operation, connect CNU1 to CNU1A or CNU2 to CNU2A. DO NOT connect both. If both are connected, the TTL and RS232/RS485 signals will be transferred simultaneously to and from the EOI and the control board resulting in a Communications Lost error message or erratic ASD operation. Note: Connecting CNU1 to CNU2A will result in a continuous splash screen display. Connect CNU1 to CNU1A and continue normally. Connecting CNU2 to CNU1A will result in a continuous splash screen display. Connect CNU2 to CNU2A and continue normally. Note: See the 7-Series Communications Manual (P/N 53840) for further information on the G7 communications protocol and system configuration requirements. CN3 Pinout‘ CN3 is used for RS232/RS485 serial communications. G7 ASD Operation Manual Pin Number CNU3 Pinout (Controller PCB) 1 RS232/RS485 Signal + 2 RS232/RS485 Signal - 3 RS232/RS485 Signal Gnd 4 Shield 27 CN7 Pinout Listed below is the pinout of the CN7 connector. The CN7 connector is the 25-pin D-type connector of the Control Board (see Figure 7). Table 4. CN7 pinout assignments. Listed are the default settings for programmable terminals. Pin Number CN7 PInout Pin Number CN7 PInout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 *OUT1 22 P24 10 *OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F — — Note: * Open collector outputs. 28 G7 ASD Operation Manual I/O Circuit Configurations Figure 8. Discrete input. Figure 9 RR input. Figure 10. RX input. Figure 11. VI/II input. Figure 12. P24 Output. Figure 13. PP Output. Figure 14. OUT1/OUT2 Output. Figure 15. FP Output. Figure 16. AM/FM Output. G7 ASD Operation Manual Figure 17. Fault Relay (during fault). 29 Typical Connection Diagram Figure 18. G7 typical connection diagram. Note: 30 When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The AM, FM, VI, and II analog terminals are referenced to CC. Note: See alternative ST-to-CC activation configuration on pg. 17. G7 ASD Operation Manual Command Mode and Frequency Mode Control Command control includes instructions such as Stop, Run, Jog, etc. The source of the Command signal must be established for normal operation. Frequency commands control the output speed of the ASD. The source of the frequency (speed) control signal must be established for normal operation. The source of the command control and speed control may be either internal or external. Once the source signal is selected for either function, the system may be configured to use the selected signal all of the time or switch under user-defined conditions. Command and Frequency control may be carried out using any one of several control methods (signal sources) or combinations thereof. In the event that multiple control commands are received, the signal sources are assigned priority levels. The primary control method for Command and Frequency control uses the settings of F003 and F004, respectively. Command Control (F003) The Command Mode selection of F003 establishes the primary source of the command input for the ASD. However, the Override feature may supersede the F003 setting as indicated in Table 5. Table 5 shows the hierarchy of the control sources managed by the Override function. The level of the control item on the hierarchy is listed from left to right, most to least, respectively. As indicated in the table, the Override setting may supersede the F003 setting. Placing the EOI in the Local mode selects either the RS232/RS485 or the Common Serial (TTL) as the Command Mode control source. Once in the Local mode, the LCD Port Connection setting determines if the RS232/RS485 or the Common Serial (TTL) will be used for Command control. Local mode operation may be superseded by other Communications Override settings. Example: With the EOI set to Local and the LCD Port Connection set to Common Serial (TTL), setting the Communication Card or RS232/RS485 control to Override will supersede the Common Serial (TTL) setting. The remaining control sources may be placed into the override mode using communications. The source of the Command control signal may be selected by: • The F003 setting, • Placing an item from the list below in the Override mode via communications, or • Placing the EOI in the Local mode (places only the RS232/RS485 or the Common Serial [TTL] in the Override mode). Possible Command signal source selections include the following: • Use Control Terminal Strip (default), • Use LED Keypad Option, • Use Common Serial (TTL), • Use RS232/RS485, G7 ASD Operation Manual 31 • Use Communication Card, or • F003 setting (is used if no signal sources are in the Override mode). Note: The Control Terminal Strip is placed in the Override mode by assigning a discrete terminal to Command Control Terminal Strip Priority and connecting the terminal to CC. Once activated (Run command required), the Control Terminal Strip settings will be used for Override Command control (F, R, Preset Speeds, etc.). Frequency Control (F004) The Frequency Mode #1 (or the Frequency Mode #2) setting establishes the user-selected source of the frequency-control input for the ASD. The signal source selected here is used for speed control unless the Reference Priority Selection parameter is configured to automatically switch this setting (see F200) or if the Override feature is enabled (via communications or via the Local mode operation). Table 5 shows the hierarchy of the control sources managed by the Override function. The level of the control item on the hierarchy is listed from left to right, most to least, respectively. As indicated in the table, the Override setting may supersede the selection at F004. Placing the EOI in the Local mode selects either the RS232/RS485 or the Common Serial (TTL) as the Frequency Mode #1 control source. Once in the Local mode, the LCD Port Connection setting determines if the RS232/RS485 or the Common Serial (TTL) will be used for Frequency Mode #1 control. Local mode operation may be superseded by other Communications Override settings. Example: With the EOI set to Local and the LCD Port Connection set to Common Serial (TTL), setting the Communication Card or RS232/RS485 control to Override will supersede the Common Serial (TTL) setting. The remaining control sources may be placed into the override mode using communications. The source of the Frequency control signal may be selected by: • The F004 setting, • Placing an item from the list below in the Override mode via communications, or • Placing the EOI in the Local mode (places only the RS232/RS485 or Common Serial in the Override mode). Possible Frequency control source selections include the following: • Communication Card, • RS232/RS485, • Common Serial (TTL), • LED Keypad, • Control Terminal Strip (default setting), or • F004 setting (used if no other items are in the Override mode). Note: 32 The Control Terminal Strip is placed in the Override mode by assigning a discrete terminal to VI/II Terminal Priority and connecting the terminal to CC. Once the discrete terminal is activated, VI/II is used as the Control Terminal Strip Override control item. G7 ASD Operation Manual Command and Frequency Control Selections The user may select only one Command source and only one source for Frequency control. The default settings for Command and Frequency control are Use Control Terminal Strip and Use RR, respectively. The G7 ASD has a command register for each item listed as a Command or Frequency source. The registers store the Override setting for each control source. The registers are continuously scanned to determine if any of the listed items are in the Override mode. For each scan cycle, the command registers of the control sources are scanned for the Override setting in the order that they are listed in Table 5. The first item of the Command section and the first item of the Frequency section detected as being in the Override mode will be used for Command and Frequency control, respectively. If no items are detected as being in the Override mode, the settings of F003 and F004 will be used for Command and Frequency control, respectively. Any or all of the Command and Frequency control input sources may be placed in the Override mode. Placing the G7 ASD in the Local mode (Local/Remote LED on) via the EOI places the RS232/RS485 or the Common Serial (TTL) control selections in the Override mode for Command and Frequency input (see the section titled Override Operation below for the proper setting). The Local/Remote control Override feature for Command and Frequency (or either) may be enabled/disabled at Program ⇒ ΕΟΙ Option Setups ⇒ Local-Remote Key (enabled with check in box). Communications may be used to place the remaining Command and eligible Frequency control input sources in the Override mode. Once placed in the Override mode this setting is valid until it is cancelled, the power supply is turned off, or the unit is reset. G7 ASD Operation Manual 33 Override Operation The command registers of the listed signal sources are scanned in the order that they are listed in Table 5 to determine which input sources are in the Override mode. During each register scan cycle, the first item detected as having the Override function turned on is the selection that is used for Command or Frequency control input. The Override control setting supersedes the setting of the Command mode setting (F003) and the Frequency mode setting (F004). However, the F003 and F004 settings will be used in the event that the register scan returns the condition that none of the listed items have the Override feature turned on (see Table 5). Command and Frequency-Control Override Hierarchy Table 5 lists the input conditions and the resulting output control source selections for Command and Frequency control Override operation. The G7 ASD reads the command registers of the listed control items from the left to the right. In the table the number 1 indicates that the Override feature is turned on for that control input source; X = Don’t are; and 0 = Override Off. The first item to be read that has the Override feature turned on will be used for Command or Frequency control. Table 5. Command and Frequency control hierarchy. 1 2 3 Communication Card RS232/ RS485 Common Serial 1 0 0 0 0 0 X 1 0 0 0 0 X X 1 0 0 0 4 Panel (LED Keypad) X X X 1 0 0 5 Control Terminal (Binary/BCD Input) X X X X 1 0 6 Priority Level F003/F004 Command/ Frequency Mode X X X X X F003/F004 Setting Communication Card RS232/RS485 Common Serial Panel (LED Keypad) Control Terminal F003/F004 Setting Command Control Selections The following is a listing and description of the Command Mode (F003) selections (Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode). Settings: Use Control Terminal Strip Allows for Command control input via the 25-pin terminal strip on the Control Terminal Strip PCB. Use LED Keypad Option The LED Keypad is unavailable at the time of this release. Use Common (TTL) Set the LCD Port Connection to Common Serial (TTL) to use this feature. Use RS232/RS485 Set the LCD Port Connection to RS232/RS485 to use this feature. Use Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the G7 ASD (Communication Card connector). 34 G7 ASD Operation Manual Frequency Control Selections The following is a listing and description of the Frequency Mode (F003) selections (Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1). Settings: Use VI/II 0 to 10-volt DC analog input connected to VI or a 4 – 20 mA (or 0 to 1 mA) DC current connected to II (cannot use both simultaneously). Use RR 0 to 10-volt DC analog input connected to RR. Use RX -10 to +10-volt DC analog input connected to RX. Use Option Card RX2 -10 to +10-volt DC analog input connected to RX2. Use LED Keypad Option The LED Keypad is unavailable at the time of this release. Use Binary/BCD Input Allows for discrete terminal input to control the ASD output. Use Common Serial (TTL) To use the EOI for control requires that the LCD Port Connection be set to Common Serial (TTL) to use this feature. Use RS232/RS485 To use the EOI for control requires that the LCD Port Connection be set to RS232/RS485 to use this feature. Use Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the G7 ASD (Option Card connector). Use Motorized Pot Simulation A discrete terminal may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned terminal to CC. See Table 8 on page 76 for further information on this feature. Use Pulse Input Option Configures the system to receive pulse input. See PG Speed Reference Setpoint on pg. 103 for further information on this feature. G7 ASD Operation Manual 35 Electronic Operator Interface The G7 Electronic Operator Interface (EOI) is comprised of an LCD display, two LEDs, a rotary encoder, and eight keys. These items are described below and their locations are provided in Figure 19 on pg. 37. The EOI can be mounted remotely from the ASD as described in the section titled EOI Remote Mounting on pg. 190. The dimensional requirements for remote mounting may also be found in this section. Using a screw length that exceeds the specified dimensions may cause deformation of the outer surface of the bezel as shown in Figure 31 on pg. 192 and should be avoided. The interface can operate up to distances of 15 feet from the ASD via the Common Serial (TTL) Port. For distances beyond 15 feet, the RS232/RS485 port is recommended. EOI Features LCD Display — Displays configuration information, performance data (e.g., motor frequency, bus voltage, torque, etc.), and diagnostic information. Local|Remote Key — Toggles the system to and from the Local and Remote modes. The LED is on when the system is in the Local Command mode. The Local mode allows the Command and Frequency control functions to be carried out via the EOI. The Remote mode enables the Command and Frequency control functions to be carried out via the Control Terminal Strip, LED Keypad, RS232/RS485, Communication Card, or Pulse Input. The selection may be made via Program ⇒ Fundamental Parameters ⇒ Standard Mode Settings ⇒ Command Mode. Note: The LED Keypad is under development and is unavailable at the time of the release of this manual. The availability of the Local mode of operation (Command and Frequency control) may be disabled via Program ⇒ EOI Option Setups ⇒ Local/Remote Key. The availability of the Local mode of operation may be reinstated by changing this setting or performing a Reset (see F007). Enter Key — Selects a menu item to be changed or accepts and records the changed data of the selected field (same as pressing the Rotary Encoder). Esc Key — Returns to the previous level of the menu tree, toggles between the Panel and the Frequency Command screens, or cancels changes made to a field if pressed while still in the reverse video mode (dark background/light text). The 3 functions are menu-specific. Run Key — Issues the Run command while in the Local mode. Run Key Status LED — Illuminates green while stopped or red while running. Stop Key — Issues the Off command (decelerates to Stop at the programmed rate) if pressed once while in the Local mode or initiates an Emergency Off (terminates the ASD output and applies the brake if so configured) if pressed twice quickly from the Local or Remote modes. Up Key — Increases the value of the selected parameter or scrolls up the menu listing (continues during press-and-hold). Down Key — Decreases the value of the selected parameter or scrolls down the menu listing (continues during press-and-hold). 36 G7 ASD Operation Manual Rotary Encoder — Functions as the Up key, the Down key, and the Enter key. Turn the Rotary Encoder either clockwise or counterclockwise to perform the Up or Down key functions. Press the Rotary Encoder to perform the Enter function. Simultaneously pressing and turning the Rotary Encoder performs a user-defined function (see Program ⇒ EOI Option Setup ⇒ Preferences ⇒ Encoder Action). MON/PRG (Monitor/Program) — Provides a means to access the three root menus. Pressing the MON/ PRG key repeatedly loops the system through the three root menus (see Figure 21 on pg. 43). While looping through the root menus, the Program menu will display the last menu screen or sub-menu item being accessed at the time that the MON/PRG key was pressed. Figure 19. The G7 Electronic Operator Interface. LCD Display Enter Key Local/Remote Key (LED) Monitor/Program Key Run Key (LED) Up/Down Arrow Keys Rotary Encoder Esc Key Stop|Reset Key EOI Operation The EOI is the primary input/output device for the user. The EOI may be used to monitor system functions, input data into the system, or perform diagnostics. Note: The Up/Down arrow keys and the Enter key may be used to perform the functions of the Rotary Encoder. The Rotary Encoder will be used in this explanation and throughout this manual for the Up, Down, and Enter key functions. The software used with the G7 is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI. To change a parameter setting, go to the Program mode by pressing the MON/PRG key until the Program menu is displayed. Turn the Rotary Encoder until the desired parameter group is within the cursor block. Press the Rotary Encoder (repeat if there is a submenu). The selection will take on the reverse video format (dark background/light text). Turn the Rotary Encoder to change the value of the parameter. Press the Esc key while the display is in the reverse video mode to exit the menu without saving the change or press the Rotary Encoder to accept the new setting. Repeated Esc key entries takes the menu back one level each time the Esc key is pressed until the root level is reached. After reaching the root level, continued Esc entries will toggle the system to and from the Frequency Command screen and the Panel menu. Note: Panel menu changes entered here will affect EOI-controlled ASD operation only. LED Keypad-controlled functions will not be affected. LED Keypad-controlled operation settings may be viewed or changed at F008. See the section titled Panel Menu on pg. 44 for further information on Panel Menu operations. G7 ASD Operation Manual 37 System Operation Initial Setup Upon initial system powerup, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the input power settings and the output parameters of the G7 ASD. The ASD may also be setup by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information on pg. 59). The Startup Wizard may also be selected and run from the Program menu after the initial startup if required. The Startup Wizard querys the user for the following information: 1. Run now? (if selected continue on to step #2)/Run next time at power up? (if selected go to Program Mode)/Manually configure? (if selected go to Finish ⇒ Program Mode). 2. The Voltage and Frequency rating of the motor. 3. The Upper Limit frequency. 4. The Lower Limit frequency. 5. Adjust Accel/Decel times automatically? (if Yes, continue from step #8). 6. The Acceleration time. 7. The Deceleration Time. 8. The Volts/Hertz setting. 9. The motor Current rating. 10. The Command source. 11. The Frequency Reference source. See the section titled Startup Wizard Requirements on pg. 40 for additional information on the Startup Wizard. Operation (Local) Note: See F003 for information on Remote operation. To turn the motor on, perform the following: 1. 2. 3. 4. Note: 5. 38 Press the MON/PRG key until the Frequency Command screen is displayed. Press the Local|Remote key to enter the Local mode (green Local LED illuminates). Turn the Rotary Encoder clockwise until the Frequency Command value is at the desired setting. Press the Run key and the motor runs at the Frequency Command value. Frequency Command Screen The speed of the motor may be changed while the motor is running by using the Rotary Encoder to change the Frequency Command value. Press the Stop|Reset key to stop the motor. G7 ASD Operation Manual Default Setting Changes To change a default parameter setting, go to the root of the Program menu and turn the Rotary Encoder until the desired parameter group is within the cursor block and press the Rotary Encoder (repeat if there is a submenu). Press the Rotary Encoder to select the default setting to be changed and the selection takes on the reverse video format (dark background, light text). Turn the Rotary Encoder to change the value of the parameter. Press the ESC key before accepting the change to exit the menu without saving the change or press the Rotary Encoder to accept the new setting. For a complete listing of the Program mode menu options, see the section titled Program Mode on pg. 47. Menu items are listed and mapped for convenience. The Direct Access Numbers are listed where applicable. The default settings may also be changed by entering the Parameter Number of the setting to be changed at the Direct Access menu (Program ⇒ Direct Access ⇒ Applicable Parameter Number). A listing of the Direct Access Numbers and a description of the associated parameter may be found in the section titled Direct Access Parameter Information on pg. 59. A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen (Program ⇒ Changed From Default). Note: Parameter F201 was changed to create the example shown in Figure 20. The Changed From Default feature allows the user to view (or change) the parameters that are different from the default or the post-reset settings. Once the Changed From Default screen is displayed, the system automatically scrolls through all of the system parameters and halts once reaching a changed parameter. The Rotary Encoder may be clicked once clockwise to continue scrolling forward or clicked once counterclockwise to begin scrolling in reverse. With each click of the Rotary Encoder from a stop, the system scrolls through all of the parameters and stops at the next parameter that has been changed. Pressing the Rotary Encoder while a changed parameter is displayed accesses the settings of the changed parameter for viewing or changing. Pressing ESC while the system is performing a Changed From Default search terminates the search. Pressing ESC when done searching (or halted at a changed parameter) returns the system to the Program menu. Figure 20. Changed From Default screen. G7 ASD Operation Manual 39 Startup Wizard Requirements The Startup Wizard queries the user for information on the input and output signal parameters of the ASD. The ASD may also be setup by directly accessing each of the control settings via the Program menu or the Direct Access Numbers (see the section titled Direct Access Parameter Information on pg. 59). Upon initial system powerup, the Startup Wizard starts automatically. It may also be run from the Program menu after startup if required. The user is queried to either (1) run the Startup Wizard (Run Now), (2) run the Startup Wizard at the next power up, or (3) perform a manual setting of user-selected parameters. If selection (2) is chosen, the system returns to the Program menu and defaults to the Startup Wizard on the next power up. If selection (3) is chosen, click the subsequent Finish box and the system returns to the Frequency Command screen. If selection (1) (Run Now) is selected, the Startup Wizard will start and assist the user with the configuration of the G7 True Torque Control2 Adjustable Speed Drive using the following user-input screens. Voltage and Frequency Rating of the Motor Motors are designed and manufactured for a specific voltage and frequency range. The voltage and frequency specifications for a given motor may be found on the nameplate of the motor. Upper Limit Frequency This parameter sets the highest frequency that the G7 will accept as a frequency command or frequency setpoint. The G7 may output frequencies higher than the Upper Limit Frequency (but, lower than the Maximum Frequency) when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback). Lower Limit Frequency This parameter sets the lowest frequency that the G7 will accept as a frequency command or frequency setpoint. The G7 will output frequencies lower than the Lower Limit Frequency when accelerating to the lower limit or decelerating to a stop. Frequencies below the Lower Limit may be output when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback). 40 G7 ASD Operation Manual Adjust Accel/Decel Automatically? When enabled, the G7 adjusts the acceleration and deceleration rates according to the applied load. The acceleration and deceleration times range from 12.5% to 800% of the programmed values for the active acceleration time [e.g., Acceleration Time #1 (F009) and Deceleration Time #1 (F010)]. The motor and the load must be connected prior to selecting Automatic Accel/Decel. If Automatic Accel/Decel is not enabled, the Acceleration screen will appear followed by the Deceleration screen as shown below. Acceleration Time Deceleration Time Volts per Hertz Setting This function establishes the relationship between the output frequency and the output voltage. Settings: Constant Torque Variable Torque Automatic Torque Boost Sensorless Vector Control (Speed) Automatic Torque Boost + Automatic Energy Savings Sensorless Vector Control (Speed) + Automatic Energy Savings V/f 5-point Setting (Opens 5-point Setting Screen) Sensorless Vector Control (Speed/Torque Switching) PG Feedback Vector Control (Speed/Torque Switching) PG Feedback Vector Control (Speed/Position Switching) Motor Current Rating This parameter allows the user to input the full-load amperage (FLA) of the motor. This value is used by the ASD to determine the Thermal Overload protection setting for the motor and may be found on the nameplate of the motor. G7 ASD Operation Manual 41 Command Source This selection allows the user to establish the source of the Run commands (e.g., F, R, Stop, etc.). Settings: Use Control Terminal Strip Use LED Keypad Option Use Common Serial (TTL) — (Use for LCD EOI Operation) Use RS232/RS485 Use Communication Card Frequency Reference Source This selection allows the user to establish the source of the Frequency (speed) command. Settings: Use VI/II Use RR Use RX Use Option Card RX2 Use LED Keypad Option Use Binary/BCD Input Use Common Serial (TTL) — (Use for LCD EOI Operation) Use RS232/RS485 Use Communication Card Use Motorized Pot Simulation Use Pulse Input Option Wizard: Finish This screen is the final screen of the Startup Wizard. The basic parameters of the ASD have been set. Click Finish to return to the Program mode. Additional application-specific programming may be required. 42 G7 ASD Operation Manual System Configuration and Menu Options Root Menus The MON/PRG key accesses the three primary modes of the G7: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the MON/PRG key to loop through to the other two modes (see Figure 21). While in the Frequency Command mode, pressing the ESC key toggles the menu to and from the Panel menu and the Frequency Command mode. Note: Panel menu changes made when accessing the Panel menu using the method shown in Figure 21 is effective for Local LCD EOI control Only. Figure 21. Root menu mapping. Frequency Command Mode Frequency Setting While operating in the Local mode (Local LED is illuminated on the front panel), the running frequency of the motor may be set from the Frequency Command screen. Using the Rotary Encoder, enter the Frequency Command value and then press the Run key. The motor will run at the Frequency Command speed and may be changed while running. Scrolling Monitor The Output Current and the ASD Load values are displayed (default setting) below the Frequency Command parameter of the Frequency Command screen. Other user-selected parameters may be displayed on this screen for quick-access monitoring while running. These parameters may be accessed and enabled for display by placing a check in the box next to the item listed at Program ⇒ Monitor Setup ⇒ Scrolling Monitor Select. If no parameters are enabled for display, No Items is displayed. When more than two items are selected for display the items are scrolled automatically. The display time for each selected item may be set from 1 to 60 seconds. The parameters that may be displayed on the Scrolling Monitor are listed in the section titled Monitor Mode on pg. 45. G7 ASD Operation Manual 43 Panel Menu The Panel menu may be accessed in either of two ways: while operating using the LED Keypad Option the Panel menu may be accessed via F008 or if operating in the Local mode using the LCD EOI, press ESC from the Frequency Command screen. The control settings of the Panel menu are effective for LED keypad control only if accessed via Direct Access method F008 and are effective for the LCD EOI control only if accessed via the Frequency Command screen. Changes made to either of the Panel menus are not carried over to the other Panel menu. Using either method provides quick access to the following Panel menu parameters: Direction — Forward or Reverse (see F008 for further information on this setting). Stop Pattern — The Decel Stop or Coast Stop settings determines the method used to stop the motor when using the Stop|Reset key of the EOI. The Decel Stop setting enables the Dynamic Braking system setup at F304 or the DC Injection Braking system setup at F250, F251, and F252. The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load. Note: The Stop Pattern setting has no effect on the Emergency Off settings of F603. V/f Group — 1 of 4 V/f profiles may be selected and run. Each V/f profile is comprised of 4 user settings: Base Frequency, Base Frequency Voltage, Manual Torque Boost, and Electronic Thermal Protection. Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg. 59. Accel/Decel Group — 1 of 4 Accel/Decel profiles may be selected and run. Each of the Accel/Decel profiles is comprised of 3 user settings: Acceleration, Deceleration, and Pattern. Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg. 59 (or see F009). Feedback in Panel Mode — This feature enables or disables the PID feedback function. Torque Limit Group — This parameter is used to select 1 of 4 preset positive torque limits to apply to the active motor (of a multiple motor configuration). The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. 44 G7 ASD Operation Manual Monitor Mode The Monitor mode allows the user to monitor motor performance variables, control settings, and configuration data during motor operation. There are 46 items that may be monitored from this mode. The items are listed and described below. Note: The Monitor mode is a read-only mode. The settings cannot be changed from the Monitor mode. For information on how to change the values, see the section titled Default Setting Changes on pg. 39. Running Frequency — Displays the G7 Output Frequency. Frequency Reference — Displays the Frequency Setpoint. Output Current — Displays the Output Current as a percentage of the rated capacity of the G7. Bus Voltage — Displays the Bus Voltage as a percentage of the rated capacity of the G7. Output Voltage — Displays the Output Voltage as a percentage of the rated capacity of the G7. Input Signal Status — Displays the status of the discrete input lines of the Control Terminal Strip. Out1 Out2 FL — Displays the status of the discrete output lines of the Control Terminal Strip. Timer — Displays the Cumulative Run Time in hours. Postcomp Frequency — Displays the Output Frequency after the application of the slip compensation correction value. Feedback (inst.) — Provides a status of the Real Time Feedback in Hz. Feedback (1 second) — Provides a status of the 1-Second Averaging feedback in Hz. Torque — Displays the Output Torque as a percentage of the rated capacity of the G7. Torque Reference — Displays the Torque Reference as a percentage. Torque Current — Displays the current being used to produce torque. Excitation Current — Displays the current required to produce the excitation field. PID Value — Displays the PID feedback value in Hz (Proportional-Integral-Derivative). Motor Overload — Displays the Motor Overload value as a percentage of the rated capacity of the motor. ASD Overload — Displays the ASD Overload as a percentage of the rated capacity of the G7. DBR Overload — Displays the DBR Overload value as a percentage of the Dynamic Braking Resistor capacity. Motor Load — Displays the Motor Load in real time as a percentage of the rated capacity of the motor. ASD Load — Displays the ASD Load as a percentage of the rated capacity of the G7. DBR Load — Displays the DBR Load as a percentage of the Dynamic Braking Resistor capacity. Input Power — Displays the Input Power in Kilowatts (Kw). Output Power — Displays the Output Power in Kilowatts (Kw). Peak Current — Displays the Peak Current since the last start was initiated. The current is displayed as a percentage of the rated capacity of the G7. Peak Voltage — Displays the Peak Voltage since the last start was initiated. The voltage is displayed as a percentage of the rated capacity of the G7. PG Speed — Displays the PG Speed. Direction — Displays the Direction command (forward/reverse). G7 ASD Operation Manual 45 PG Position — Displays the Pulse Generator Position. RR — Displays the RR input value as a percentage of the full range of the RR value (potentiometer input). *VI/II — Displays the VI/II input setting as a percentage of the full range of the VI/II value. Note: * The VI/II input represents two analog inputs (and terminals). The VI input terminal is used for a 0 – 10 VDC analog signal and the II input terminal is used for current loop applications, such as with a 4-20 mA signal. Either may be used as a frequency or torque command source; however, the two cannot function simultaneously. Throughout this manual they will be listed as VI/II. RX — Displays the RX input setting as a percentage of the full range of the RX value (-10 to +10 VDC input). RX2 — Displays the RX2 input setting as a percentage of the full range of the RX2 value. Note: The RX2 function is available on the ASD-Multicom option board only. FM — Displays the output frequency value as a percentage of the full range of the FM value. AM — Displays the output current as a percentage of the full range of the AM value. Option Type — Displays the type form number of the installed ASD-Multicom option board. Option Term A — TBD. Option Term B — TBD. Option Term O — TBD. Option Term P — TBD. Max. Output — TBD. Pattern Select — Active Group Number and Speed Number separated by a period (e.g., 2.3). Repeats Left — Number of remaining Speed cycles in the active Group. Pattern — Active Speed Number of the Group. Pattern Time Left — Time remaining in the active Speed. Fault Status — Displays the current fault or No Fault. 46 G7 ASD Operation Manual Program Mode Table 6 lists the menu items of the Program mode and maps the flow of the menu selections. The Parameter Numbers for the listed functions are provided where applicable. The functions listed may be accessed (and changed) as mapped below or via the Direct Access method: Program ⇒ Direct Access ⇒ Applicable Parameter Number. Table 6. Program mode mapping. Program Menu Navigation Primary Menu FUNDAMENTAL PARAMETERS Sub Menu Frequency Setting Standard Mode Selection Accel/Decel #1 Settings Motor Set #1 Parameter Name Parameter Number Maximum Frequency F011 Upper Limit F012 Lower Limit F013 V/f Pattern F015 Command Mode F003 Frequency Mode #1 F004 Frequency Mode #2 F207 Reference Priority Selection F200 Mode #1/#2 Switching Frequency F208 Accel #1 F009 Decel #1 F010 Accel/Decel Pattern F502 Automatic Accel/Decel Enable/Disable F000 #1 Base Frequency F014 #1 Max Output Voltage F306 #1 Torque Boost F016 #1 Electronic Thermal Protection Level F600 STARTUP WIZARD (See the section titled Startup Wizard Requirements on pg. 40.) N/A CHANGED FROM DEFAULT (See the section titled Default Setting Changes on pg. 39.) N/A DIRECT ACCESS (See the section titled Direct Access Parameter Information on pg. 59.) N/A EOI OPTION SETUPS Contrast (adjustment) Local/Remote Key Realtime Clock Setup Preferences Alarm Popups G7 ASD Operation Manual Darker (highlight Darker and press Enter) N/A Lighter (highlight Lighter and press Enter) N/A Command N/A Frequency N/A Date and time setting (requires RTC option) N/A Double Click Speed N/A Arrow Speed N/A Encoder Speed N/A Encoder Action N/A Overheat Alarm N/A Undervoltage Alarm N/A 47 Program Menu Navigation Primary Menu Sub Menu EOI OPTION SETUPS Alarm Popups Lockout Review Startup Screen UTILITY PARAMETERS Versions (read only) Display Units Parameter Name Parameter Number Over-current Alarm N/A ASD Overload Alarm N/A Motor Overload Alarm N/A Timer N/A Overtorque Alarm N/A DBR Resistor Alarm N/A Lockout Reset N/A Lockout Monitor N/A Lockout Run/Stop N/A Lockout Parameter Access N/A Lockout Parameter Write N/A Lockout Frequency Change N/A Lockout Options N/A Lockout Local/Remote N/A Password (Enable/Enter) N/A (displays the Startup screen) N/A Typeform N/A CPU Version N/A CPU Revision N/A EEPROM #1 Version N/A EEPROM #2 Version N/A EOI Version N/A User-defined Units Enable/Disable N/A User-defined Units N/A Hz Per User-defined Unit F702 Frequency Display Resolution F703 Units for Voltage and Current F701 None Auto Setup for 50 Hz Auto Setup for 60 Hz Restore Factory Defaults Clear Trip Type Reset Clear Run Timer New Base Drive Board F007 Save User Parameters Restore User Parameters Reload EOI Flash Reset EOI Memory Comm. Stops During Reset 48 G7 ASD Operation Manual Program Menu Navigation Primary Menu Sub Menu TERMINAL SELECTION PARAMETERS Input Terminal Function Output Terminal Functions Analog Input Functions Reach Settings FP Terminal Settings Input Special Functions Line Power Switching G7 ASD Operation Manual Parameter Name Parameter Number F F111 R F112 ST F113 RES F114 S1 F115 S2 F116 S3 F117 S4 F118 S5 F119 S6 F120 S7 F121 12 F122 13 F123 14 F124 15 F125 16 F126 ON F110 Out 1 F130 Out 2 F131 FL F132 4 F133 5 F134 6 F135 7 F136 Acc/Dec Base Frequency Adjustment F650 Upper-limit Frequency Adjustment F651 Acceleration Time Adjustment F652 Deceleration Time Adjustment F653 Torque Boost Adjustment F654 Low Speed Signal Output Frequency F100 Speed Reach Setting Frequency F101 FP Terminal Meter Selection F676 FP Terminal Meter Adjustment F677 ST Signal Selection F103 F/R Priority Selection (w/both on) F105 Input Terminal Priority F106 Extended Terminal Function F107 (Commercial Power Switching) On Trip Enable/Disable F354 49 Program Menu Navigation Primary Menu Sub Menu TERMINAL SELECTION PARAMETERS Line Power Switching Input Terminal Delays Output Terminal Delays FREQUENCY SETTING PARAMETERS Analog Filter Speed Ref. Setpoint Jog Settings Preset Speeds 50 Parameter Name Parameter Number Switching-Frequency Setting and Enable/ Disable F355 ASD-Output Switching Wait-Time F356 Commercial Input-Power Wait-Time F357 Commercial-Power Switching-Frequency Hold-Time F358 F F140 R F141 ST F142 RES F143 S1-S4 F144 S5-S16 F145 Out1 On Delay F150 Out1 Off Delay F160 Out2 On Delay F151 Out2 Off Delay F161 FL On Delay F152 FL Off Delay F162 Out4 On Delay F153 Out4 Off Delay F163 Out5 On Delay F154 Out5 Off Delay F164 Out6 On Delay F155 Out6 Off Delay F165 Out7 On Delay F156 Out7 Off Delay F166 Analog Input Filter Selection F209 VI/II F201 RR F210 RX F216 RX2 F222 BIN F228 PG F234 Jog Run Frequency F260 Jog Stop Control F261 Jog Window Enable/Disable N/A #1 Frequency & Characteristics F018 #2 Frequency & Characteristics F019 #3 Frequency & Characteristics F020 #4 Frequency & Characteristics F021 G7 ASD Operation Manual Program Menu Navigation Primary Menu Sub Menu FREQUENCY SETTING PARAMETERS Preset Speeds #5 Frequency & Characteristics F022 #6 Frequency & Characteristics F023 #7 Frequency & Characteristics F024 #8 Frequency & Characteristics F287 #9 Frequency & Characteristics F288 #10 Frequency & Characteristics F289 #11 Frequency & Characteristics F290 #12 Frequency & Characteristics F291 #13 Frequency & Characteristics F292 #14 Frequency & Characteristics F293 #15 Frequency & Characteristics F294 Use Preset Speed Enable/Disable F380 Fwd/Rev Disable Disable Forward Run/Disable Reverse Run F311 Motorized Pot Setting Disposition at Power Down F108 Minimum Frequency N/A Maximum Frequency N/A Dynamic Braking Enable/Disable & Configuration F304 Over-current Stall Level F601 Over-voltage Stall Enable/Disable F305 Over-voltage Stall Level Configuration N/A Over-voltage Stall Level (Fast) F625 Continuing Stall Period (During Positive Torque/Speed) F452 Stall Prevention During Regeneration F454 Start Frequency F250 DC Braking Current F251 DC Braking Time F252 Motor Shaft Fixing Control F253 Motor Shaft Stationary Control Enable/Disable F254 Emergency Off Mode Configuration F603 DC Injection Braking Time F604 Emergency Off Activation of the FL Output Enable/Disable N/A Number of Retries F303 Restart Conditions F301 Scan Rate F312 Lock-on Rate F313 Search Method F314 Search Inertia F315 Dynamic Braking Stall DC (Injection) Braking Emergency Off Settings Retry/Restart Configuration G7 ASD Operation Manual Parameter Number Preset Speed Mode Motorized Pot Settings PROTECTION PARAMETERS Parameter Name 51 Program Menu Navigation Primary Menu PROTECTION PARAMETERS Sub Menu F302 Ridethrough Time F310 Undervoltage Stall Level F629 Undervoltage Trip Enable/Disable F627 Undervoltage Detection Time F628 OL Reduction Starting Frequency F606 Motor 150% OL Time Limit F607 Soft Stall Enable/Disable F017 Motor Overload Trip Enable/Disable N/A V/f Motor Enable/Disable N/A Trip Settings Trip Save at Power Down Enable/Disable F602 Cooling Fan Control Cooling Fan Control Mode F620 Cumulative Run Timer Cumulative Run Timer Alarm Setting F621 Phase Loss Output Phase Loss Detection Enable/Disable F605 Low Current Settings Low Current Trip/Alarm Configuration F610 Abnormal Speed Detection Filter Time F622 Overspeed Detection Frequency Range F623 Speed Drop Detection Frequency Range F624 Short-Circuit-Pulse Run Command F613 Short-Circuit-Pulse Run Duration F614 Overtorque Trip Enable/Disable F615 Overtorque Trip/Alarm Level During Power Operation F616 Overtorque Trip/Alarm Level During Regeneration F617 Overtorque Detection Time F618 Braking Trouble Internal Timer F630 Release After Run Timer F632 Supply Voltage Compensation Enable/Disable F307 Undervoltage/ Ridethrough Abnormal Speed Settings Short Circuit Detect Pulse Overtorque Settings Brake Fault Timer Base Frequency Voltage Soft Start Set Points Set Points Torque Control 52 Parameter Number Ridethrough Mode Overload TORQUE SETTING PARAMETERS Parameter Name Output Voltage Limitation Enable/Disable Suppression of Inrush-Current Timing F609 Interlock with ST VI/II F205 RR F214 RX F220 RX2 F226 BIN F232 Torque Command Selection F420 Torque Command Filter F421 Synchronized Torque Bias Input Selection F422 G7 ASD Operation Manual Program Menu Navigation Primary Menu TORQUE SETTING PARAMETERS Sub Menu Torque Control Torque Limit Settings Manual Torque Limit Settings Torque Speed Limiting FEEDBACK PARAMETERS Feedback Settings PG Settings G7 ASD Operation Manual Parameter Name Parameter Number Tension Torque Bias Input Selection F423 Load Sharing Gain Input Selection F424 Positive Torque Limit #1Selection F440 Negative Torque Limit #1Selection F442 Manual Settings F441 Torque Limit Mode F450 Torque Limit Mode (speed dependent) F451 #1 Positive/Negative Torque Limit Settings F441 #2 Positive/Negative Torque Limit Settings F444 #3 Positive/Negative Torque Limit Settings F446 #4 Positive/Negative Torque Limit Settings F448 Torque Command Mode Selection F429 Forward Speed Limit Selection F425 Forward Speed Limit Level F426 Reverse Speed Limit Selection F427 Reverse Speed Limit Level F428 Speed Limit Torque Reference Selection F430 Speed Limit Torque Level F431 Speed Limit Torque Band F432 Speed Limit Torque Recovery Time F433 Input Selection F360 Proportional (P) Gain F362 Integral (I) Gain F363 Differential (D) Gain F366 Delay Filter F361 Deviation Limits F364 Position Difference Limit F631 Number of PG Input Pulses F367 PG Input Phases F368 PG Disconnection Detection Selection F369 Electronic Gear Setting F370 Position Loop Gain F371 Positioning Completion Range F372 Frequency Limit at Position F373 Current Control Proportional Gain F374 Current Control Integral Gain F375 Speed Loop Proportional Gain F376 Speed Loop Integral Gain F377 Motor Counter Data Selection F378 Speed Loop Parameter Ratio F379 53 Program Menu Navigation Primary Menu Sub Menu FEEDBACK PARAMETERS Drooping Control Override Control PATTERN RUN Pattern Run CONTROL PARAMETERS Speeds Preset Speeds Preset Speed Mode COMMUNICATION SETTING PARAMETERS Communication Settings 54 Parameter Name Parameter Number Drooping Gain 100% F320 Speed at Drooping Gain 0% F321 Speed at Drooping Gain 100% F322 Drooping Insensitive Torque Band F323 Drooping Output Filter F324 Drooping Reference F327 Load Inertia (Acc/Dec Torque) F325 Load Torque Filter F326 Adding Input Selection F660 Multiplying Input Selection F661 LED Option Override Multiplication Gain F729 Pattern Run Mode Enable/Disable and Restart Configuration F520 Pattern #1 Speeds F530 Pattern #2 Speeds F540 Pattern #3 Speeds F550 Pattern #4 Speeds F560 #1 Frequency & Characteristics F018 #2 Frequency & Characteristics F019 #3 Frequency & Characteristics F020 #4 Frequency & Characteristics F021 #5 Frequency & Characteristics F022 #6 Frequency & Characteristics F023 #7 Frequency & Characteristics F024 #8 Frequency & Characteristics F287 #9 Frequency & Characteristics F288 #10 Frequency & Characteristics F289 #11 Frequency & Characteristics F290 #12 Frequency & Characteristics F291 #13 Frequency & Characteristics F292 #14 Frequency & Characteristics F293 #15 Frequency & Characteristics F294 Use Preset Speed Enable/Disable F380 ASD Number F802 Logic (TTL) Baud Rate F800 RS232/RS485 Baud Rate F820 Parity F801 RS232/RS485 Communication Time Out Time F803 Logic (TTL) Communication Time Out Action F804 RS232/RS485 Communication Time Out Action N/A G7 ASD Operation Manual Program Menu Navigation Primary Menu Sub Menu COMMUNICATION SETTING PARAMETERS Communication Settings Communication Reference Adjust S20 Settings Scan Receive Settings Scan Transmit Settings Communication Error Optional Parameters G7 ASD Operation Manual Parameter Name Parameter Number Communication Interval (logic) F805 RS232/RS485 Wire Count F821 RS232/RS485 Response Time F825 TTL Master Output Selection F806 RS232/RS485 Master Output Selection F826 LCD Port Connection Type N/A Frequency Point Selection F810 Receive Address F860 Transmit Address F861 Speed Reference Station F862 Speed Reference Address F863 Torque Reference Station F865 Torque Reference Address F866 Fault Detect Station Number F868 Station Mode F869 S20 Reset F899 Error Mode F850 Error Detect Time F851 #1 Scan Receive F831 #2 Scan Receive F832 #3 Scan Receive F833 #4 Scan Receive F834 #5 Scan Receive F835 #6 Scan Receive F836 #1 Scan Transmit F841 #2 Scan Transmit F842 #3 Scan Transmit F843 #4 Scan Transmit F844 #5 Scan Transmit F845 #6 Scan Transmit F846 Command Request Disposition on Error F830 Optional Parameter #1 F890 Optional Parameter #2 F891 Optional Parameter #3 F892 Optional Parameter #4 F893 Optional Parameter #5 F894 55 Program Menu Navigation Primary Menu METER TERMINAL ADJUSTMENT PARAMETERS Sub Menu FM AM Analog1 Analog2 MOTOR PARAMETERS Vector Motor Model Motor Settings Motor Set #1 Motor Set #2 Motor Set #3 Motor Set #4 MONITOR SETUP Trip History Trip Monitor from ASD 56 Parameter Name Parameter Number FM Terminal Assignment F005 FM Terminal Adjustment F006 AM Terminal Assignment F670 AM Terminal Adjustment F671 Analog 1 Terminal Assignment F672 Analog 1 Terminal Adjustment F673 Analog 2 Terminal Assignment F674 Analog 2 Terminal Adjustment F675 AutoTune Enable/Disable and Reset Config. F400 AutoTune Enable/Disable of Motor Constant 3 F414 Slip Frequency Gain F401 Motor Constant 1 (primary resistance) F402 Motor Constant 2 (secondary resistance) F403 Motor Constant 3 (exciting inductance) F404 Motor Constant 4 (load inertia) F405 Motor Constant 5 (leakage inductance) F410 Number of Motor Poles F411 Motor Capacity (kW) F412 Motor Type F413 #1 Base Frequency F014 #1 Max Output Voltage F306 #1 Torque Boost F016 #1 Electronic Thermal Protection Level F600 #2 Base Frequency F170 #2 Max Output Voltage F171 #2 Torque Boost F172 #2 Electronic Thermal Protection Level F173 #3 Base Frequency F174 #3 Max Output Voltage F175 #3 Torque Boost F176 #3 Electronic Thermal Protection Level F177 #4 Base Frequency F178 #4 Max Output Voltage F179 #4 Torque Boost F180 #4 Electronic Thermal Protection Level F181 Trip History Records N/A Most Recent N/A Second Most Recent N/A Third Most Recent N/A G7 ASD Operation Manual Program Menu Navigation Primary Menu MONITOR SETUP SPECIAL CONTROL PARAMETERS Sub Menu Parameter Number Trip Monitor from ASD Fourth Most Recent N/A Scrolling Monitor Select Scrolling Monitor Select N/A Start Frequency F240 End Frequency F243 Run Frequency F241 Run Frequency Hysteresis F242 Jump Frequency Bandwidth Settings F271 Jump Frequency Processing Selection F276 PWM Carrier Frequency Setting F300 Accel/Decel/Pattern #1 Configuration F009 Accel/Decel/Pattern #2 Configuration F500 Accel/Decel/Pattern #3 Configuration F510 Accel/Decel/Pattern #4 Configuration F514 S-Pattern Lower Limit Adjustment F506 S-Pattern Upper Limit Adjustment F507 Accel/Decel Time Lower Limit F508 Accel/Decel Switching Frequency #1 F505 Accel/Decel Switching Frequency #2 F513 Accel/Decel Switching Frequency #3 F517 Display Resolution F704 High-Speed Operation at Light Load F330 Light-load High-speed Operation Switching Lower Limit Frequency F331 Light-load High-speed Operation Load Waiting Time F332 Light-load High-speed Operation Load Detection Time F333 Light-load High-speed Operation Heavy Load Detection Time F334 Switching Load Torque During Forward Run F335 Heavy Load Torque During Acceleration in the Forward Direction F336 Heavy Load Torque During Deceleration in the Forward Direction F337 Switching Load Torque During Reverse Run F338 Heavy Load Torque During Acceleration in the Reverse Direction F339 Heavy Load Torque During Deceleration in the Reverse Direction F340 Frequency for Automatic High-speed Operation at Light Load F341 Not available at the time of this release. N/A Frequency Control Jump Frequencies Carrier Frequency Accel/Decel #1 – #4 Settings Accel/Decel Special Crane/Hoist Load Backlash Setup G7 ASD Operation Manual Parameter Name 57 Program Menu Navigation Primary Menu Sub Menu SPECIAL CONTROL PARAMETERS V/f Five Point Setting Low Output Disable Function Earth Fault Special Parameters 58 Parameter Name Parameter Number #1 Frequency Setting F190 #1 Voltage Setting F191 #2 Frequency Setting F192 #2 Voltage Setting F193 #3 Frequency Setting F194 #3 Voltage Setting F195 #4 Frequency Setting F196 #4 Voltage Setting F197 #5 Frequency Setting F198 #5 Voltage Setting F199 LOD Control and Stopping Method F731 LOD Start Level F732 LOD Start Time F733 LOD Setpoint Boost F734 LOD Boost Time F735 LOD Feedback Level F736 LOD Restart Delay Time F737 Earth Fault Alarm Level F640 Earth Fault Alarm Time F641 Earth Fault Trip Level F642 Earth Fault Trip Time F643 V/f Adjustment Coefficient F183 0 Hz Dead Band Frequency Setting Signal F244 0 Hz Command Stop Function F255 Over Exciting Cooperation F481 Stall Cooperation Gain at Field Weakening Zone F485 Exciting Starting Rate N/A Compensation Coefficient for Iron Loss F487 Voltage Compensation Coefficient for Dead Time N/A Dead Time Compensation Enable/Disable F489 Dead Time Compensation Bias F490 Switching Frequency Between Current and Voltage F491 Optional Analog Terminal Mark N/A Current Differential Gain F454 Exciting Strengthening Coefficient F480 Enable/Disable User Parameter Initialization During Typeform Initialization F709 % Current Vector Control F482 % Voltage Vector Control F483 % Constant Vector Control F484 G7 ASD Operation Manual F000 F003 Direct Access Parameter Information The G7 ASD has the ability to allow the user direct access to the motor control functions. The functions listed below have an associated Parameter Number which accesses its setting. There are two ways in which the motor-control parameters may be accessed for modification: Program ⇒ applicable menu path or Program ⇒ Direct Access ⇒ applicable parameter number. Both methods access the parameter via the Program mode. Once accessed, the parameter may be viewed or changed. The Program mode allows the user to develop an application-specific motor control profile. Motor control functions may be set to accommodate specific power and timing requirements for a given application. The configurable parameters of the Program mode that have user-accessible Parameter Numbers are listed and described below. Note: The setup procedures included within this section may require a Reset before performing the procedure. Application-specific settings may then be performed. The pre-Reset conditions may be saved (see F007). Direct Access Parameters/Numbers Automatic Accel/Decel #1 Direct Access Number — F000 Program ⇒ Fundamental Parameters ⇒ Accel/Decel #1 Settings Parameter Type — Check Box This parameter Enables/Disables the ability of the ASD to adjust the acceleration and deceleration rates in accordance with the applied load automatically. Factory Default — Disabled Changeable During Run — No The adjusted acceleration and deceleration times range from 12.5% to 800% of the programmed values for Acceleration Time #1 (F009) and Deceleration Time #1 (F010). Settings: Disabled Enabled (box checked) Note: The motor and the load must be connected prior to selecting Automatic Accel/Decel. Command Mode Selection Direct Access Number — F003 Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode Parameter Type — Selection List The Command Mode Selection establishes the source of the command input for the ASD. Command inputs include Run, Stop, Forward, etc. The Override feature may supersede the Command Mode Selection setting (see Command Mode and Frequency Mode Control on pg. 31). Factory Default — Use Control Terminal Strip Changeable During Run — No Settings: Use Control Terminal Strip Use LED Keypad Option Use Common Serial (TTL) Use RS232/RS485 Use Communication Card G7 ASD Operation Manual 59 F004 F006 Frequency Mode #1 Direct Access Number — F004 Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1 Parameter Type — Selection List The Frequency Mode #1 setting establishes the source of the frequency-control input for the ASD. The Override feature may supersede the Frequency Mode #1 setting (see Command Mode and Frequency Mode Control on pg. 31). Note: Factory Default — Use RR Changeable During Run — No Only Bolded items from the Settings list below may be placed in the Override mode. See the section titled Command Mode and Frequency Mode Control on pg. 31 for further information on the Override feature. Settings: Use VI/II Use RR Use RX Use Option Card RX2 Use LED Keypad Option Use Binary/BCD Input Use Common Serial (TTL) Use RS232/RS485 Use Communication Card Use Motorized Pot. Simulation Use Pulse Input Option FM Terminal Assignment Direct Access Number — F005 Program ⇒ Meter Terminal Adjustment Parameters ⇒ FM Parameter Type — Selection List Factory Default — Output Frequency This setting determines the output function of the FM analog output terminal. The FM output terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 7 on pg. 61. Note: Changeable During Run — Yes To read voltage at this terminal a 100 – 500Ω resistor is required and it must be connected from FM (+) to FM (-). The voltage is read across the 100 – 500Ω resistor. Current may be read by connecting an ammeter from FM (+) to FM (-). The FM analog output has a maximum resolution of 1/1024. The FM Terminal Adjustment (F006) must be used to calibrate the output signal for a proper response. SW-2 may be switched to allow for the full-range output to be either 0 – 1 mA or 4 – 20 mA when providing an output current, or either 0 – 1 or 1 – 7.5 volts when providing an output voltage at this terminal. FM Terminal Adjustment Direct Access Number — F006 Program ⇒ Meter Terminal Adjustment Parameters ⇒ FM Parameter Type — Numerical Factory Default — 512 This function is used to calibrate the FM analog output terminal. To calibrate the FM analog output, connect a meter (current or voltage) as described at F005. With the drive running at a known frequency, adjust this parameter (F006) until the running frequency produces the desired DC level output at the FM terminal. 60 Changeable During Run — Yes Minimum — 0 Maximum — 1280 G7 ASD Operation Manual The magnitude of the AM/FM output signal at full-scale is selection-specific and may be adjusted (see F671 and F006) to fit application-specific requirements. Table 7 shows the default full-scale output setting of the AM/FM terminal for each selection. The column on the right side of Table 7 shows the actual AM/FM output for an EOI display of 100% (default setting). Table 7. Output terminal selections for the AM, FM, FP, and Analog 1&2 terminals. Function Output Frequency (FM and FP default setting) Frequency Reference AM/FM Output Value at 100% EOI-Displayed Output Maximum Frequency Output Current (AM default setting) DC Bus Voltage 150% Output Voltage (Analog 1 default setting) Post-compensation Frequency (Analog 2 default setting) Speed Feedback (realtime) Maximum Frequency Speed Feedback (1 sec filter) Torque Torque Command Internal Torque Base 150% Torque Current Excitation Current PID Feedback Value Motor Overload Ratio Maximum Frequency Motor Overload Trip Point Setting ASD Overload Ratio ASD Overload Trip Point Setting PBR (DBR) Overload Ratio DBR Overload Trip Point Setting PBR (DBR) Load Ratio Input Power Output Power Peak Output Current Peak DC Bus Voltage PG Counter Position Pulse Maximum DBR Duty Cycle 1.73 * input voltage * ASD rated current 150% 32767 Encoder Pulses RR Input VI/II Input RX Input RX2 Input FM Output (used for factory testing only) 100% AM Output (used for factory testing only) Meter Adjust Value Analog Output Load Torque G7 ASD Operation Manual 150% 61 F007 F008 Type Reset Reset Direct Access Number — F007 Program ⇒ Utility Parameters ⇒ Type Reset Parameter Type — Selection List Factory Default — None This feature assists the user when performing fault analysis or by allowing a quick system setup change when required. Performing a Type Reset results in one of the following user-selected post-reset configurations. Changeable During Run — No Settings: None Auto Setup for 50 Hz Auto Setup for 60 Hz Restore Factory Defaults Clear Trip Clear Run Timer New Base Drive Board *Save User Parameters Restore User Parameters Reload EOI Flash Reset EOI Memory Note: *User settings that are stored in the memory of the EOI are not saved via the Save User Parameters selection. The unsaved functions include the EOI Option Setups, (Utility Parameters ⇒) Display Units, and (Monitor Setup ⇒) Scrolling Monitor Select. Direction (of motor rotation) Direct Access Number — F008 No path available (Direct Access Only) Parameter Type — Selection List Factory Default — Forward While operating using the LED Keypad Option this parameter sets the direction of motor rotation. This setting may be changed during operation. This setting will not override parameter F311 (Forward/Reverse Disable). Changeable During Run — Yes If either direction is disabled via parameter F311, the disabled direction will not be recognized if commanded by the LED Keypad. If both directions are disabled via parameter F311, the direction command from the LED Keypad will determine the direction of the motor rotation. Settings: Forward Reverse Note: 62 If using the LCD EOI, press ESC from the Frequency Command screen to access the Motor Direction parameter. G7 ASD Operation Manual F009 F012 Accel #1 Time Direct Access Number — F009 Program ⇒ Fundamental Parameters ⇒ Accel/Decel #1 Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter specifies the time in seconds for the drive to go from 0.0 Hz to the Maximum Frequency for the #1 Acceleration profile. The accel/decel pattern may be set using F502. The minimum accel/decel time may be set using F508. Note: An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds Acceleration The acceleration rate of a motor is determined by several factors: applied power, applied load, and the physical properties of the motor (winding parameters, motor size, etc.). The ASD will control the first of these factors: input power. The settings of the ASD control the frequency and amplitude of the applied voltage to the motor. Under most operating conditions, as the output frequency of the drive goes up so does the output voltage (linear acceleration). The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased (starting) torque. Decel #1 Time Direct Access Number — F010 Program ⇒ Fundamental Parameters ⇒ Accel/Decel #1 Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0.0 Hz for the #1 Deceleration profile. The accel/ decel pattern may be set using F502. When operating with the Automatic Accel/Decel enabled (F000) the minimum accel/decel time may be set using F508. Note: Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. Maximum Frequency Direct Access Number — F011 Program ⇒ Fundamental Parameters ⇒ Frequency Settings Parameter Type — Numerical Factory Default — 80.0 This setting determines the absolute maximum frequency that the ASD can output. This setting is also referred to as FH. Accel/decel times are calculated based on the Maximum Frequency setting. Changeable During Run — No Minimum — 30.0 Maximum — 299.0 Note: This setting may not be lower than the Upper Limit setting (F012). Units — Hz Upper Limit Frequency Direct Access Number — F012 Program ⇒ Fundamental Parameters ⇒ Frequency Settings Parameter Type — Numerical Factory Default — 80.0 This parameter sets the highest frequency that the ASD will accept as a frequency command or frequency setpoint. The ASD may output frequencies higher than the Upper Limit Frequency (but, lower than the Maximum Frequency) when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback). Note: Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz This setting may not be higher than the Maximum Frequency (F011) setting. G7 ASD Operation Manual 63 F013 F015 Lower Limit Frequency Direct Access Number — F013 Program ⇒ Fundamental Parameters ⇒ Frequency Settings Parameter Type — Numerical Factory Default — 0.0 This parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint. The ASD will output frequencies lower than the Lower Limit Frequency when accelerating to the lower limit or decelerating to a stop. Frequencies below the Lower Limit may also be output when operating in the PID Control mode, Torque Control mode, or the Vector Control modes (sensorless or feedback). Changeable During Run — Yes Minimum — 0.0 Maximum — Upper Limit (F012) Units — Hz Motor #1 Base Frequency Direct Access Number — F014 Program ⇒ Fundamental Parameters ⇒ Motor Set #1 Parameter Type — Numerical Factory Default — 60.0 The Base Frequency setting determines the frequency at which the output voltage of the ASD reaches its maximum setting. The maximum voltage setting cannot be more that the input voltage (see Maximum Output Voltage at F306). There are four Base Frequency profile settings: #1 – #4. Note: For proper motor operation, the Base Frequency is normally set for the name-plated frequency of the motor. Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz V/f Pattern Direct Access Number — F015 Program ⇒ Fundamental Parameters ⇒ Frequency Settings Parameter Type — Selection List Factory Default — Constant Torque This function establishes the relationship between the output frequency and the output voltage. Changeable During Run — No Settings: Constant Torque Variable Torque Automatic Torque Boost Sensorless Vector Control (speed) Auto Torque Boost with Automatic Energy Savings Sensorless Vector Control (speed) with Automatic Energy Savings V/f 5-Point Setting (opens 5-point setting screen) Sensorless Vector Control (speed/torque switching) PG Feedback Vector Control (speed/torque switching) PG Feedback Vector Control (speed/position switching) Note: For proper operation, the carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5-Point Setting modes. The Automatic Torque Boost and the Sensorless Vector Control selections use the motor tuning parameters of the drive to properly configure the ASD for the motor being used. If Load Reactors or Long Lead Filters are used, or if the capacity of the ASD is greater than the motor, manual tuning of the motor parameters may be required for optimum performance. 64 G7 ASD Operation Manual F016 F017 Motor #1 Torque Boost Direct Access Number — F016 Program ⇒ Fundamental Parameters ⇒ Motor Set #1 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #1 Torque Boost function is used to increase the low frequency torque for high-inertia loads by increasing the output voltage at frequencies below ½ of the #1 Base Frequency (F014) setting. The value programmed as a boost percentage establishes an output voltage vs. output frequency relationship to be used to start the motor or to provide smoother operation. Note: Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — % Setting an excessive Torque Boost level may cause nuisance tripping and mechanical stress to loads. Soft Stall Direct Access Number — F017 Program ⇒ Protection Parameters ⇒ Overload Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the Soft Stall function. When enabled, the Soft Stall function reduces the output frequency of the ASD when the current requirements of the motor exceed the Electronic Thermal Protection #1 setting (F600); thus, reducing the output current. Changeable During Run — No If the current drops below the motor overload protection level setting within a specified time, the output of the ASD will accelerate to the programmed frequency setpoint. If not, a trip will be incurred. The Soft Stall feature is available when the (Program ⇒ Protection Parameters ⇒ Overload ⇒) Motor Overload Trip Enable/Disable parameter is enabled only. Soft Stall is highly effective in preventing motor overload trips when used on fans, blowers, pumps, and other centrifugal loads which require less torque at lower frequencies. Note: The Soft Stall setting may affect acceleration times and patterns. Settings: Disabled Enabled (box checked) G7 ASD Operation Manual 65 F018 F019 Preset Speed #1 Direct Access Number — F018 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 1 Parameter Type — Numerical Up to 15 output frequency values that fall within the Lower Limit and the Upper Limit range may be programmed into the drive and output as a Preset Speed. This parameter assigns an output frequency to binary number 0001 and is identified as Preset Speed #1. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed. Factory Default — 0.0 Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Perform the following setup to allow the system to receive Preset Speed control input at the S1 – S4 terminals: 1. Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Use Control Terminal Strip. 2. Program ⇒ Terminal Selection Parameters ⇒ Input Terminals ⇒ S1 (set to Preset Speed Command 1; LSB of 4-bit count). Repeat for S2 – S4 (MSB of 4-bit count) as Preset Speed Command 2 – 4, respectively (all Normally Open). Note: The default setting of S4 is EOff, but this terminal may be reassigned as the MSB. 3. Program ⇒ Frequency Setting Parameters ⇒ Preset Speeds ⇒ 1 (press Enter twice and set an output frequency as Preset Speed #1; repeat for Preset Speeds 2 – 15 as required). 4. Program ⇒ Frequency Setting Parameters ⇒ Preset Speed Mode ⇒ Use Speed Modes (Enable/Disable). When Enabled, the direction, accel/decel, and torque settings of the Preset Speed being run are used. When Disabled, only the speed setting of the Preset Speed being run is used. 5. Place the system in the Remote mode (Local|Remote LED Off). 6. Provide a Run command (connect F and/or R to CC). Preset 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S4 MSB 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 S3 S2 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 S1 LSB 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Output F018 F019 F020 F021 F022 F023 F024 F287 F288 F289 F290 F291 F292 F293 F294 Note: 1 = Terminal connected to CC. Connect S1 to CC to run Preset Speed #1 (S1 to CC = 0001 binary). With S1 – S4 configured to output Preset Speeds (F115 – F118), 0001 – 1111 may be applied to S1 – S4 of the Control Terminal Strip to run the associated Preset Speed. If bidirectional operation is required, F and R must be connected to CC, and Use Speed Modes must be enabled at F380. With S1 being the least significant bit of a binary count, the S1 – S4 settings will produce the programmed speed settings as indicated below. Preset Speeds are also used in the Pattern Run mode. Preset Speed #2 Direct Access Number — F019 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 2 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0010 and is identified as Preset Speed #2. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz 66 G7 ASD Operation Manual F020 F100 Preset Speed #3 Direct Access Number — F020 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 3 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0011 and is identified as Preset Speed #3. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #4 Direct Access Number — F021 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 4 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0100 and is identified as Preset Speed #4. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #5 Direct Access Number — F022 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 5 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0101 and is identified as Preset Speed #5. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #6 Direct Access Number — F023 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 6 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0110 and is identified as Preset Speed #6. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #7 Direct Access Number — F024 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 7 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 0111 and is identified as Preset Speed #7. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Low Speed Signal Output Frequency Direct Access Number — F100 Program ⇒ Terminal Selection Parameters ⇒ Reach Settings Parameter Type — Numerical Factory Default — 0.0 The Low Speed Signal Output Frequency parameter sets a frequency threshold that activates the assigned output terminal so long as the ASD output is at or above this setting (see Table 9 on pg. 81 for the available output assignments). Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual 67 F101 F102 Speed Reach Frequency Direct Access Number — F101 Program ⇒ Terminal Selection Parameters ⇒ Reach Settings Parameter Type — Numerical Factory Default — 0.0 The Speed Reach Frequency sets a frequency threshold that, when reached or is within the bandwidth specified by parameter F102, will provide a signal at an output terminal that can close an appropriately configured output contact (see Table 9 on pg. 81 for the available output assignments). Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz Speed Reach Frequency Tolerance Direct Access Number — F102 Program ⇒ Terminal Selection Parameters ⇒ Reach Settings Parameter Type — Numerical Factory Default — 2.5 This parameter sets the bandwidth of the Speed Reach Frequency (F101) setting. Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz 68 G7 ASD Operation Manual F103 F105 ST Signal Selection Direct Access Number — F103 Program ⇒ Terminal Selection Parameters ⇒ Input Special Functions Parameter Type — Selection List Factory Default — ST – CC Required This parameter is used to set the operation of the Standby (ST) control terminal or any terminal configured as the ST terminal. Changeable During Run — No Settings: ST-to-CC Required ST-to-CC Not Required Interlock with F/R Terminal The setting ST-to-CC Required enables the ASD for operation so long as the control terminal ST is connected to CC via a jumper, contact, or other means. The ST-to-CC Not Required setting allows the ASD to operate without the ST-to-CC connection. The control terminal ST may be configured for other functions. The Interlock with F/R Terminal setting configures the F (Forward) and R (Reverse) control terminals for the secondary function of Standby. Closing a set of contacts to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or R. Opening the F and R contact will disable the ASD and the motor will coast to a stop. The control terminal ST may be configured for other functions. R/F Priority Selection Direct Access Number — F105 Program ⇒ Terminal Selection Parameters ⇒ Input Special Functions Parameter Type — Selection List Factory Default — Reverse The R/F Priority Selection determines the operation of the ASD if both the R and F control terminals are activated. Changeable During Run — No Settings: Reverse Suspend The waveforms below depict the motor response for all combinations of the F and R terminal settings if the Reverse option is chosen. The Suspend setting will decelerate the motor to a stop regardless of the rotation direction when both the F and R control terminals are activated. G7 ASD Operation Manual 69 F106 F107 Input Terminal Priority Direct Access Number — F106 Program ⇒ Terminal Selection Parameters ⇒ Input Special Functions Parameter Type — Check Box Factory Default — Disabled This parameter is used to allow the Jog and DC Injection Braking input signals to control the ASD when received via the Control Terminal Strip even though the system is in the Local mode. Changeable During Run — No With this parameter enabled, a Jog command or a DC Injection Braking command received from the Control Terminal Strip will receive priority over commands from the EOI. See F260 for further information on using the Jog function. See F250 – F252 for further information on DC Injection Braking. Settings: Enabled (Box checked) Disabled Extended Terminal Function Direct Access Number — F107 Program ⇒ Terminal Selection Parameters ⇒ Input Special Functions Parameter Type — Selection List Factory Default — None The Extended Terminal Function is used with the optional ASD-Multicom card only. This parameter defines the format of the binary or BCD data when using the option card. Changeable During Run — No Settings: None 12-Bit Binary 16-Bit Binary 3-Digit BCD 4-Digit BCD Reverse 12-Bit Binary Reverse 16-Bit Binary Reverse 3-Digit BCD Reverse 4-Digit BCD Selections using 16-bit binary or 4-digit BCD will require the configuration of terminals S1-S4 on the Control Terminal Strip as binary bits 0 – 3 (F115 – F118). The Frequency Mode #1 Selection (F004) must be set to Use Binary/ BCD Input. For proper scaling of the binary or BCD input, parameters F228 – F231 must be configured [BIN Reference Point #1, BIN Reference #1 (frequency), Bin Reference Point #2, and BIN Reference #2 (frequency)]. 70 G7 ASD Operation Manual F108 F112 Motorized Pot Frequency at Power Down Direct Access Number — F108 Program ⇒ Frequency Setting Parameters ⇒ Motorized Pot Settings Parameter Type — Selection List Factory Default — Erase When the Frequency Mode #1 Selection (F004) setting is set to Use MOP Function Simulation, this parameter determines the outcome of the Frequency Mode #1 setting at powerdown or stop. Changeable During Run — No Settings: Erase Store If Erase is selected, the ASD will not store the frequency setpoint and establishes a setpoint of 0.0 Hz when restarted. If Store is selected, the ASD will maintain the current frequency setpoint in memory while stopped, during fault conditions, or when power is removed. This setpoint will be used as the initial frequency setpoint when the ASD is restarted. A control terminal configured as MOP Frequency Clear will establish a frequency setpoint of 0.0 Hz regardless of the Motorized Pot Frequency at Power Down setting. ON Input Terminal Assignment Direct Access Number — F110 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ ON Parameter Type — Selection List This parameter selects the functionality of the virtual input terminal ON. As a virtual terminal, the ON control terminal exists only in memory and is considered to always be in its True (or connected to CC) state. Factory Default — Unassigned Changeable During Run — No It is often practical to assign this terminal to a function that the user desires to be maintained regardless of external conditions or operations. This parameter sets the programmable ON terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. F Input Terminal Assignment Direct Access Number — F111 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ F Parameter Type — Selection List This parameter selects the functionality of the F input terminal. Factory Default — Forward Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable F terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. R Input Terminal Assignment Direct Access Number — F112 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ R Parameter Type — Selection List This parameter selects the functionality of the R input terminal. Factory Default — Reverse Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable R terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. G7 ASD Operation Manual 71 F113 F117 ST Input Terminal Assignment Direct Access Number — F113 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ ST Parameter Type — Selection List This parameter selects the functionality of the ST input terminal. Factory Default — Standby Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable ST terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. RES Input Terminal Assignment Direct Access Number — F114 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ RES Parameter Type — Selection List This parameter selects the functionality of the RES input terminal. Factory Default — Reset Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable RES terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. S1 Input Terminal Assignment Direct Access Number — F115 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S1 Parameter Type — Selection List This parameter selects the functionality of the S1 input terminal. Factory Default — Preset Speed Cmd #1 Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S1 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. S2 Input Terminal Assignment Direct Access Number — F116 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S2 Parameter Type — Selection List This parameter selects the functionality of the S2 input terminal. Factory Default — Preset Speed Cmd #2 Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S2 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. S3 Input Terminal Assignment Direct Access Number — F117 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S3 Parameter Type — Selection List This parameter selects the functionality of the S3 input terminal. Factory Default — Preset Speed Cmd #3 Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S3 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. 72 G7 ASD Operation Manual F118 F120 S4 Input Terminal Assignment Direct Access Number — F118 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S4 Parameter Type — Selection List This parameter selects the functionality of the S4 input terminal. Factory Default — Emergency Off Changeable During Run — No In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S4 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. S5 Input Terminal Assignment Direct Access Number — F119 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S5 Parameter Type — Selection List This parameter selects the functionality of the S5 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The S5 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the S5 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S5 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. S6 Input Terminal Assignment Direct Access Number — F120 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S6 Parameter Type — Selection List This parameter selects the functionality of the S6 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The S6 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the S6 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S6 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. G7 ASD Operation Manual 73 F121 F123 S7 Input Terminal Assignment Direct Access Number — F121 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ S7 Parameter Type — Selection List This parameter selects the functionality of the S7 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The S7 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the S7 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable S7 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. Input Terminal 12 Assignment Direct Access Number — F122 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ 12 Parameter Type — Selection List This parameter selects the functionality of the #12 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The #12 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the #12 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #12 to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. Input Terminal 13 Assignment Direct Access Number — F123 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ 13 Parameter Type — Selection List This parameter selects the functionality of the #13 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The #13 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the #13 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #13 to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. 74 G7 ASD Operation Manual F124 F126 Input Terminal 14 Assignment Direct Access Number — F124 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ 14 Parameter Type — Selection List This parameter selects the functionality of the #14 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The #14 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the #14 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #14 to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. Input Terminal 15 Assignment Direct Access Number — F125 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ 15 Parameter Type — Selection List This parameter selects the functionality of the #15 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The #15 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the #15 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #15 to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. Input Terminal 16 Assignment Direct Access Number — F126 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Assignment ⇒ 16 Parameter Type — Selection List This parameter selects the functionality of the #16 input terminal. Note: Factory Default — Unassigned Changeable During Run — No The #16 input terminal may be used without the ASD-Multicom option board. Without the ASD-Multicom option board the #16 terminal assignment information will be stored in volatile memory. The terminal assignment information will be lost if the system is powered down or reset. In addition, the input terminal must be specified as Normally Open or Normally Closed. This parameter sets the programmable terminal #16 to 1 of the 68 possible functions that are listed in Table 8 on pg. 76. G7 ASD Operation Manual 75 Table 8 . Discrete Input Terminal Assignment Selections and Descriptions. 0 — Unassigned — No operation. 1 — F — Enables Forward operation commands. 2 — R — Enables Reverse operation commands. 3 — ST — Enables the Forward and Reverse operation commands (maybe disabled at F103). 4 — RES — Resets the device and any incurred faults. 5 — S1 —Preset Speed Command 1 is used as the LSB of the 4-bit nibble that is used to select a Preset Speed. 6 — S2 — Preset Speed Command 2 is used as the second bit of the 4-bit nibble that is used to select a Preset Speed. 7 — S3 — Preset Speed Command 3 is used as the third bit of the 4-bit nibble that is used to select a Preset Speed. 8 — S4 — Preset Speed Command 4 is used as the MSB of the 4-bit nibble that is used to select a Preset Speed. 9 — Jog — Jog is the term used to describe turning on the motor for small increments of time and is used when precise positioning of motor-driven equipment is required. This terminal activates a Jog for the duration of activation. The Jog settings may be configured at F260 and F261. 10 — Emergency Off — Terminates the output signal from the drive and may apply a brake. The braking method may be selected at F603. 11 — DC Braking — The drive outputs a DC current that is injected into the windings of the motor to quickly brake the motor. 12 — Accel/Decel 1, 2 Switching — Acceleration and Deceleration control may be switched between the #1 profile to the #2 profile if using a multiple-accel/decel profile configuration. 13 — Accel/Decel 3, 4 Switching — Acceleration and Deceleration control may be switched between the #3 profile to the #4 profile if using a multiple-accel/decel profile configuration. 14 — Motor 1, 2 Switching — Motor control may be switched between the Motor #1 profile to the Motor #2 profile if using a multiple-motor profile configuration. 15 — Motor 3, 4 Switching — Motor control may be switched between the Motor #3 profile to the Motor #4 profile if using a multiple-motor profile configuration. 16 — Torque Limit 1, 2 Switching — Torque control may be switched between the Torque Limit #1 profile to the Torque Limit #2 profile if using a multiple-profile configuration. 17 — Torque Limit 3, 4 Switching — Torque control may be switched between the Torque Limit #3 profile to the Torque Limit #4 profile if using a multiple-profile configuration. 18 — PID Control Off — Connecting this terminal to CC turns off PID control. 19 — Pattern #1 — Connecting this terminal to CC initiates the Pattern #1 Pattern Run. 20 — Pattern #2 — Connecting this terminal to CC initiates the Pattern #2 Pattern Run. 21 — Pattern #3 — Connecting this terminal to CC initiates the Pattern #3 Pattern Run. 22 — Pattern #4 — Connecting this terminal to CC initiates the Pattern #4 Pattern Run. 23 — Pattern Continue — Continues with the last Pattern Run from its stopping point when connected to CC. 24 — Pattern Trigger — This function is used to sequentially initiate each Preset Speed of a Pattern Run with each connection to CC. 25 — Forced Jog Forward — This setting initiates a Forced Forward Jog when connected to CC. The Forced Forward Jog command provides a forward-run signal so long as this terminal is connected to CC (the status of the F and R terminals is ignored). Use F260 to set the Jog Frequency and use F261 to select the Jog Stop Method. 26 — Forced Jog Reverse — This setting initiates a Forced Reverse Jog when connected to CC. The Forced Reverse Jog command provides a reverse-run signal so long as this terminal is connected to CC (the status of the F and R terminals is ignored). Use F260 to set the Jog Frequency and use F261 to select the Jog Stop Method. 27 — Binary Bit 0 — Bit 0 – 7 may be set up as a speed/torque control register. Speed/torque settings may be applied to this group of terminals in binary form. The required number of input terminals should be set to the respective binary bit settings (0 – MSB). The Frequency Mode setting must be set to Use Binary/BCD input. The gain and bias of the binary input may be set from the following path: Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ BIN (see F228). 76 G7 ASD Operation Manual Table 8 (Continued). Discrete Input Terminal Assignment Selections and Descriptions. 28 — Binary Bit 1 — See selection 27 above. 29 — Binary Bit 2 — See selection 27 above. 30 — Binary Bit 3 — See selection 27 above. 31 — Binary Bit 4 — See selection 27 above. 32 — Binary Bit 5 — See selection 27 above. 33 — Binary Bit 6 — See selection 27 above. 34 — Binary Bit 7 — See selection 27 above. 35 — Forced Stop — Activating this terminal terminates the Run command regardless of the Command Mode setting and initiates the programmed stopping method. 36 — Stop Key Emulation — Activating this terminal terminates the Run command being received from communications devices and initiates the programmed stopping method. 37 — Reserved — No operation. 38 — Reserved — No operation. 39 — Reserved — No operation. 40 — Reserved — No operation. 41 — Reserved — No operation. 42 — Reserved — No operation. 43 — Binary Data Write — This terminal serves two functions: 1) While operating in the Use Binary/BCD input mode, each momentary connection of this terminal to CC transfers the speed/torque Binary Bit (0 – MSB) settings to the motor. 2) The Motorized Pot frequency command will be saved during power down or reset by setting F108 to Store and setting an input terminal to 43:binary Data Write. If the drive is running and the Binary Data Write terminal is active when an event occurs (Fault, Power off), the Motorized Pot frequency command will be restored upon powerup or reset. 44 — Motorized Pot Up (MOP) — Momentarily connecting this terminal to CC causes an increase in motor speed for the duration of the connection until the Upper Limit is reached. The Frequency Mode setting must be set to Motorized Pot. Simulation. The MOP acceleration rate is determined by the F500 setting. 45 — Motorized Pot Down (MOP) — Momentarily connecting this terminal to CC causes a decrease in motor speed for the duration of the connection until the Lower Limit is reached. The Frequency Mode setting must be set to Motorized Pot. Simulation. The MOP deceleration rate is determined by the F501 setting. 46 — Motorized Pot Clear — Connecting this terminal to CC clears the last Motorized Pot frequency settings (see F108 for further information on this setting). 47 — Momentary Push Run — When connected to CC this terminal setting starts the motor. 48 — Momentary Push Stop — When connected to CC this terminal setting stops the motor. 49 — Forward/Reverse — This setting operates in conjunction with another terminal being set to the Run/Stop (50) function. When configured to Run (Run/Stop to CC), the make or break of this connection to CC changes the direction of the motor. 50 — Run/Stop — This terminal enables the motor to run when connected to CC and disables the motor when the connection is broken. 51 — Line Power Bypass — This function operates in conjunction with the Line Power Switching frequency setting (F355). An enabled check box at Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching (At) and this input terminal setting enables this function. Once configured (including this terminal connection to CC), the frequency setting of Line Power Switching (Hz) establishes the speed at which the drive terminates its output and routes commercial power to the motor. G7 ASD Operation Manual 77 Table 8 (Continued). Discrete Input Terminal Assignment Selections and Descriptions. 52 — Frequency Priority — Connecting this terminal to CC allows for the frequency control to be switched from the frequency command source selected as Frequency Mode #1 to Frequency Mode #2. This function is enabled by setting the Reference Priority Selection to Frequency Source Priority Switching and is located at Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Reference Priority Selection ⇒ Frequency Source Priority Switching. 53 — VI/II Terminal Priority — Connecting this terminal to CC assigns command control to the VI/II Terminal and overrides all other Control Terminal Strip input so long as the Command Mode is set to Use Control Terminal Strip. 54 — Command Control Terminal Strip Priority — Connecting this terminal to CC overrides the FMOD setting and assigns speed control to the Control Terminal Strip. 55 — Parameter Editing Enabling (LED) — The LED Keypad system is unavailable at the time of this release. 56 — Control Switch (torque, position) — This function allows for a system change from speed to torque or position as a function of the V/f setting when connected to CC. 57 — Deviation Counter Clear — This function clears the Deviation Counter when operating in the Position Control mode. 58 — Position Control Forward Limit LS — Connecting this terminal to CC will immediately stop the drive and hold its position. If the connection remains the drive will time out and trip. This function is normally used for over-travel conditions. 59 — Position Control Reverse Limit LS — Connecting this terminal to CC will immediately stop the drive and hold its position. If the connection remains the drive will time out and trip. This function is normally used for over-travel conditions. 60 — Light-Load High-Speed Operation Enable — Activating this terminal sets the lower limit of an output frequency range in which the Light-load/High-speed function may be used (see F330). The Light-load/High-speed function accelerates the output frequency of the ASD to the speed setting established in F341 for the duration of the activation. 61 — Snap Stop Control Enable — TBD. 62 — Pre-excite Motor — Connecting this terminal to CC applies an excitation current to the motor (holds shaft stationary) for the duration of the connection. 63 — System Consistent Sequence (BC: braking command) — TBD. 64 — System Consistent Sequence (B: braking release) — Connecting this input terminal to CC initiates the brake release command. This setting requires that another discrete input terminal be set to 65 [System Consistent Sequence (BA: braking answer)] to complete the brake release command and to convey the status of the braking system to the user or to a dependent subsystem. Once the braking release function is initiated, the Trouble Internal Timer begins to count down (Trouble Internal Timer value is set at F630). Should the count-down timer expire before the brake releases or before the Braking Answer is returned, fault E-11will occur. Otherwise, the brake releases the motor and normal motor operations resume. The Braking Release function is primarily used at startup; but, may be used when the brake is applied while the motor is running. 65 — System Consistent Sequence (BA: braking answer) — This setting is required when the Braking Release (64) function is used. The function of this input terminal is to receive the returned the status of the braking system. The returned status is either Released or Not Released. If Released is returned within the time setting of F630, normal system function resumes. If Not Released is returned or if the F630 time setting times out before either signal is returned, then fault E-11 occurs. The returned signal may also be used to notify the user or control a dependent subsystem. 66 — System Consistent Sequence (BT: braking test) — TBD. 67 — Output Frequency Hold — TBD. 78 G7 ASD Operation Manual F130 F133 OUT1 Output Terminal Assignment Direct Access Number — F130 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ OUT1 Parameter Type — Selection List This parameter sets the functionality of the OUT1 (A & C) output terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — Low Changeable During Run — No The on and off delay times of the OUT1 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. OUT2 Output Terminal Assignment Direct Access Number — F131 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ OUT2 Parameter Type — Selection List This parameter sets the functionality of the OUT2 (A & C) output terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — RCH (Acc/Dec Complete) Changeable During Run — No The on and off delay times of the OUT2 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. FL Output Terminal Assignment Direct Access Number — F132 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ FL Parameter Type — Selection List This parameter sets the functionality of the FL output terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — Fault (All) Changeable During Run — No The on and off delay times of the FL terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. Output #4 Terminal Assignment Direct Access Number — F133 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ 4 Parameter Type — Selection List This parameter sets the functionality of the OUT4 terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — LL Changeable During Run — No The on and off delay times of the OUT4 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. G7 ASD Operation Manual 79 F134 F140 OUT5 Terminal Assignment Direct Access Number — F134 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ 5 Parameter Type — Selection List This parameter sets the functionality of the OUT5 terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — UL Changeable During Run — No The on and off delay times of the OUT5 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. OUT6 Terminal Assignment Direct Access Number — F135 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ 6 Parameter Type — Selection List This parameter sets the functionality of the OUT6 terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — RCH (Specified Speed) Changeable During Run — No The on and off delay times of the OUT6 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. OUT7 Terminal Assignment Direct Access Number — F136 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Assignment ⇒ 7 Parameter Type — Selection List This parameter sets the functionality of the OUT7 terminals to 1 of the 60 possible functions that are listed in Table 9 on pg. 81. Factory Default — Overcurrent Prealarm Changeable During Run — No The on and off delay times of the OUT7 terminals may be adjusted to provide more response time to the device that is connected to the output terminals. In addition, the output terminals must be specified as Normally Open or Normally Closed. F Input Terminal Delay Direct Access Number — F140 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ F Parameter Type — Numerical This parameter delays the response of the ASD to any change in the F terminal input by the programmed value. Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. 80 G7 ASD Operation Manual Table 9. Discrete Output Terminal Assignment Selections. Function Function 0 Lower Limit (LL) 31 Ready for Operation (including ST and RUN) 1 Upper Limit (UL) 32 Ready for Operation 2 Low (speed setting of F100) 33 POFF Alarm (poor control power supply) 3 RCH (Acc/Dec completion) 34 System Consistent Sequence (BR: brake release) 4 RCH (speed specified at F101) 35 In Alarm Status 5 Fault FL (all) 36 Forward Speed Limit (torque control) 6 Fault FL (except EF or OCL) 37 Reverse Speed Limit (torque control) 7 Overcurrent Pre-alarm 38 ASD Healthy Output 8 ASD Overload Pre-alarm 39 Abnormal Communication Alarm 2 (internal cause) 9 Motor Pre-alarm 40 Error Code Output 1 (6-bit error output) 10 Overheat Pre-alarm 41 Error Code Output 2 (6-bit error output) 11 Overvoltage Pre-alarm 42 Error Code Output 3 (6-bit error output) 12 DC Voltage Low Alarm 43 Error Code Output 4 (6-bit error output) 13 Low-current Alarm 44 Error Code Output 5 (6-bit error output) 14 Overtorque Alarm 45 Error Code Output 6 (6-bit error output) 15 Braking Resistor Overload Pre-alarm 46 Designated Data Output 1 (7-bit transmission output) 16 In Emergency Off 47 Designated Data Output 2 (7-bit transmission output) 17 Retrying 48 Designated Data Output 3 (7-bit transmission output) 18 Pattern Operation Switching Out 49 Designated Data Output 4 (7-bit transmission output) 19 PID Deviation Limit 50 Designated Data Output 5 (7-bit transmission output) 20 Start/Stop 51 Designated Data Output 6 (7-bit transmission output) 21 Serious Fault (OCA, OCL, EF, Lost Phase, Short Circuit, or Abnormal Output) 52 Designated Data Output 7 (7-bit transmission output) 22 Light Fault (OL, OC1, 2, 3, OP) 53 Light Load Detection Signal 23 Bypass Output #1 54 Heavy Load Detection Signal 24 Bypass Output #2 55 Positive Torque Limit 25 Fan On/Off 56 Negative Torque Limit 26 Jogging 57 External Rush Suppression Relay Output 27 Control Terminal Strip Operation Command Mode 58 Over Travel 28 Total-operation-hours Alarm 59 Positioning Completion 29 Abnormal Communication Alarm (external cause) 60 Earth Fault Alarm 30 Forward/Reverse Operation 61 Low Output Disable Alarm G7 ASD Operation Manual 81 F141 R Input Terminal Delay Direct Access Number — F141 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ R Parameter Type — Numerical This parameter delays the response of the drive to any change in the R terminal input by the programmed value (see waveforms at F140). Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. Maximum — 200.0 ST Input Terminal Delay Direct Access Number — F142 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ ST Parameter Type — Numerical This parameter delays the response of the drive to any change in the ST terminal input by the programmed value (see waveforms at F140). Units — mS Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. Maximum — 200.0 RES Input Terminal Delay Direct Access Number — F143 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ RES Parameter Type — Numerical This parameter delays the response of the drive to any change in the RES terminal input by the programmed value (see waveforms at F140). Units — mS Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. Maximum — 200.0 S1 – S4 Input Terminal Delay Direct Access Number — F144 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ S1 – S4 Parameter Type — Numerical This parameter delays the response of the drive to any change in the S1 – S4 terminal input by the programmed value (see waveforms at F140). Units — mS Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. Maximum — 200.0 S5 – S16 Input Terminal Delay Direct Access Number — F145 Program ⇒ Terminal Selection Parameters ⇒ Input Terminal Delays ⇒ S5 – S16 Parameter Type — Numerical This parameter delays the response of the drive to any change in the S5 – S16 terminal input by the programmed value (see waveforms at F140). The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter. 82 F145 Units — mS Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual F150 F154 OUT1 On Delay Direct Access Number — F150 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT1 Parameter Type — Numerical Once the condition is met to close the OUT1 (A & C) output terminals, this parameter delays the closing of the terminals by the programmed value. For example, if the OUT1 function is programmed as Overtorque Alarm, OUT1 will close 2.0 mS (the default value for OUT1 On Delay) after the overtorque condition occurs. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS The delay may be increased to prevent relay chatter. OUT2 On Delay Direct Access Number — F151 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT2 Parameter Type — Numerical This parameter delays the closing of the OUT2 (A & C) output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS FL On Delay Direct Access Number — F152 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ FL Parameter Type — Numerical This parameter delays the closing of the FL output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS OUT4 On Delay Direct Access Number — F153 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT4 Parameter Type — Numerical This parameter delays the closing of the OUT4 output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS OUT5 On Delay Direct Access Number — F154 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT5 Parameter Type — Numerical This parameter delays the closing of the OUT5 output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual 83 F155 F162 OUT6 On Delay Direct Access Number — F155 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT6 Parameter Type — Numerical This parameter delays the closing of the OUT6 output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS OUT7 On Delay Direct Access Number — F156 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT7 Parameter Type — Numerical This parameter delays the closing of the OUT7 output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS OUT1 Off Delay Direct Access Number — F160 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT1 Parameter Type — Numerical This parameter delays the opening of the OUT1 (A & C) output terminals by the programmed value. Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT1 to respond. Maximum — 200.0 OUT2 Off Delay Direct Access Number — F161 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT2 Parameter Type — Numerical This parameter delays the opening of the OUT2 (A & C) output terminals by the programmed value (see waveforms at F160). Units — mS Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT2 to respond. Maximum — 200.0 FL Off Delay Direct Access Number — F162 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ FL Parameter Type — Numerical This parameter delays the opening of the FL output terminals by the programmed value (see waveforms at F160). The delay may be increased to allow the devices that are connected to FL to respond. 84 Factory Default — 2.0 Units — mS Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual F163 F170 OUT4 Off Delay Direct Access Number — F163 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT4 Parameter Type — Numerical This parameter delays the opening of the OUT4 output terminals by the programmed value (see waveforms at F160). Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT4 to respond. Maximum — 200.0 OUT5 Off Delay Direct Access Number — F164 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT5 Parameter Type — Numerical This parameter delays the opening of the OUT5 output terminals by the programmed value (see waveforms at F160). Units — mS Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT5 to respond. Maximum — 200.0 OUT6 Off Delay Direct Access Number — F165 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT6 Parameter Type — Numerical This parameter delays the opening of the OUT6 output terminals by the programmed value (see waveforms at F160). Units — mS Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT6 to respond. Maximum — 200.0 OUT7 Off Delay Direct Access Number — F166 Program ⇒ Terminal Selection Parameters ⇒ Output Terminal Delays ⇒ OUT7 Parameter Type — Numerical This parameter delays the opening of the OUT7 output terminals by the programmed value (see waveforms at F160). Units — mS Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 The delay may be increased to allow the devices that are connected to OUT7 to respond. Maximum — 200.0 Motor #2 Base Frequency Direct Access Number — F170 Program ⇒ Motor Parameters ⇒ Motor Set #2 Parameter Type — Numerical Units — mS Factory Default — 60.0 The Motor #2 Base Frequency setting is the frequency at which the output voltage of the ASD reaches its maximum setting. The #2 Maximum Output Voltage is set at F171. This parameter is used only when the parameters for motor set #2 are configured and selected. Motor set #2 may be selected by a properly configured input terminal. Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz For proper motor operation, the Base Frequency should be set for the nameplated frequency of the motor. G7 ASD Operation Manual 85 F171 F174 Motor #2 Max Output Voltage Direct Access Number — F171 Program ⇒ Motor Parameters ⇒ Motor Set #2 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #2 Maximum Output Voltage is the Motor #2 output voltage at the Base Frequency (F170). Regardless of the programmed value, the output voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation setting (F307). Changeable During Run — Yes Minimum — 0.0 Maximum — 600.0 Units — Volts This parameter is used only when the parameters for motor set #2 are configured and selected. Motor set #2 may be selected by a properly configured input terminal. Motor #2 Torque Boost Direct Access Number — F172 Program ⇒ Motor Parameters ⇒ Motor Set #2 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #2 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below ½ of the #2 Base Frequency setting (F170). See parameter F016 (Motor #1 Torque Boost) for an explanation of torque boost. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — % This parameter is used only when the parameters for motor set #2 are configured and selected. Motor set #2 may be selected by a properly configured input terminal. Electronic Thermal Protection #2 Direct Access Number — F173 Program ⇒ Motor Parameters ⇒ Motor Set #2 Parameter Type — Numerical Factory Default — 100.0 The Motor #2 Electronic Thermal Protection parameter specifies the motor overload current level for motor set #2. This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor. The unit of measurement for this parameter may be set to Amps (V/A) or it may be set as a percentage of the ASD rating. The name-plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement (see F701 to change the display unit). Changeable During Run — Yes Minimum — 10.0 Maximum — 100.0 Units — % Electronic Thermal Protection settings (#1 – #4) will be displayed in Amps if the EOI display units are set to V/A rather than %. Motor #3 Base Frequency Direct Access Number — F174 Program ⇒ Motor Parameters ⇒ Motor Set #3 Parameter Type — Numerical Factory Default — 60.0 The Motor #3 Base Frequency setting is the frequency at which the output voltage of the ASD reaches its maximum setting. The Maximum Output Voltage is set at F175. This parameter is used only when the parameters for motor set #3 are configured and selected. Motor set #3 may be selected by a properly configured input terminal. Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz For proper motor operation, the Base Frequency should be set for the nameplated frequency of the motor. 86 G7 ASD Operation Manual F175 F178 Motor #3 Max Output Voltage Direct Access Number — F175 Program ⇒ Motor Parameters ⇒ Motor Set #3 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #3 Maximum Output Voltage is the Motor #3 output voltage at the Base Frequency (F174). Regardless of the programmed value, the output voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation setting (F307). Changeable During Run — Yes Minimum — 0.0 Maximum — 600.0 Units — Volts This parameter is used only when the parameters for motor set #3 are configured and selected. Motor set #3 may be selected by a properly configured input terminal. Motor #3 Torque Boost Direct Access Number — F176 Program ⇒ Motor Parameters ⇒ Motor Set #3 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #3 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below ½ of the #3 Base Frequency setting (F174). See parameter F016 (Motor #1 Torque Boost) for an explanation of torque boost. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — % This parameter is used only when the parameters for motor set #3 are configured and selected. Motor set #3 may be selected by a properly configured input terminal. Electronic Thermal Protection #3 Direct Access Number — F177 Program ⇒ Motor Parameters ⇒ Motor Set #3 Parameter Type — Numerical Factory Default — 100.0 The Motor #3 Electronic Thermal Protection parameter specifies the motor overload current level for motor set #3. This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor. The unit of measurement for this parameter may be set to Amps (V/A) or it may be set as a percentage of the ASD rating. The name-plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement (see F701 to change the display unit). Changeable During Run — Yes Minimum — 10.0 Maximum — 100.0 Units — % Electronic Thermal Protection settings (#1 – #4) will be displayed in Amps if the EOI display units are set to V/A rather than %. Motor #4 Base Frequency Direct Access Number — F178 Program ⇒ Motor Parameters ⇒ Motor Set #4 Parameter Type — Numerical Factory Default — 60.0 The Motor #4 Base Frequency setting is the frequency at which the output voltage of the ASD reaches its maximum setting. The Maximum Output Voltage is set at F179. This parameter is used only when the parameters for motor set #4 are configured and selected. Motor set #4 may be selected by a properly configured input terminal. Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz For proper motor operation, the Base Frequency should be set for the nameplated frequency of the motor. G7 ASD Operation Manual 87 F179 F183 Motor #4 Max Output Voltage Direct Access Number — F179 Program ⇒ Motor Parameters ⇒ Motor Set #4 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #3 Maximum Output Voltage is the Motor #4 output voltage at the Base Frequency (F178). Regardless of the programmed value, the output voltage cannot be higher than the input voltage. The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation setting (F307). Changeable During Run — Yes Minimum — 0.0 Maximum — 600.0 Units — Volts This parameter is used only when the parameters for motor set #4 are configured and selected. Motor set #4 may be selected by a properly configured input terminal. Motor #4 Torque Boost Direct Access Number — F180 Program ⇒ Motor Parameters ⇒ Motor Set #4 Parameter Type — Numerical Factory Default — (ASD-dependent) The Motor #4 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below ½ of the #4 Base Frequency setting (F178). See parameter F016 (Motor #1 Torque Boost) for an explanation of torque boost. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — % This parameter is used only when the parameters for motor set #4 are configured and selected. Motor set #4 may be selected by a properly configured input terminal. Electronic Thermal Protection #4 Direct Access Number — F181 Program ⇒ Motor Parameters ⇒ Motor Set #4 Parameter Type — Numerical Factory Default — 100.0 The Motor #4 Electronic Thermal Protection parameter specifies the motor overload current level for motor set #4. This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor. The unit of measurement for this parameter may be set to Amps (V/A) or it may be set as a percentage of the ASD rating. The name-plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement (see F701 to change the display unit). Changeable During Run — Yes Minimum — 10.0 Maximum — 100.0 Units — % Electronic Thermal Protection settings (#1 – #4) will be displayed in Amps if the EOI display units are set to V/A rather than %. V/f Adjustment Coefficient Direct Access Number — F183 Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ V/f Adjustment Coefficient Parameter Type — Numerical This parameter may be used in the Constant Torque or the Variable Torque modes only and should be adjusted gradually to improve the applicationspecific torque requirements. The Torque Boost setting (F016) may be adjusted to improve the low-frequency torque performance. Note: 88 Factory Default — 32 Changeable During Run — Yes Minimum — 0 Maximum — 255 The Torque Boost setting should be adjusted gradually before attempting performance corrections using this parameter. G7 ASD Operation Manual F190 F193 Custom V/f Five-Point Setting #1 Frequency Direct Access Number — F190 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five-Point Setting #1 Frequency setting establishes the frequency that is to be associated with the voltage setting of F191 (Custom V/f Five-Point Setting #1 Voltage). The V/f five-point settings define a custom volts per hertz relationship for the startup output of the ASD. Changeable During Run — No Minimum — 0.0 Maximum — 299 Units — Hz To enable this function, set the V/f Pattern (F015) selection to Custom V/f Curve. Custom V/f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters. Custom V/f Five-Point Setting #1 Voltage Direct Access Number — F191 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.00 The Custom V/f Five-Point Setting #1 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F190 (Custom V/f Five-Point Setting #1 Frequency). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — % Custom V/f Five-Point Setting #2 Frequency Direct Access Number — F192 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five Point Setting #2 Frequency sets the frequency to be associated with parameter F193 (Custom V/f Five Point Setting #2 Voltage). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 299 Units — Hz Custom V/f Five-Point Setting #2 Voltage Direct Access Number — F193 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five-Point Setting #2 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F192 (Custom V/f Five Point Setting #2 Frequency). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — % G7 ASD Operation Manual 89 F194 F199 Custom V/f Five-Point Setting #3 Frequency Direct Access Number — F194 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five Point Setting #3 Frequency sets the frequency to be associated with parameter F195 (Custom V/f Five Point Setting #3 Voltage). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 299 Units — Hz Custom V/f Five-Point Setting #3 Voltage Direct Access Number — F195 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five-Point Setting #3 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F194 (Custom V/f Five Point Setting #3 Frequency). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — % Custom V/f Five-Point Setting #4 Frequency Direct Access Number — F196 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five Point Setting #4 Frequency sets the frequency to be associated with parameter F197 (Custom V/f Five Point Setting #4 Voltage). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 299 Units — Hz Custom V/f Five-Point Setting #4 Voltage Direct Access Number — F197 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five-Point Setting #4 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F196 (Custom V/f Five Point Setting #4 Frequency). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — % Custom V/f Five-Point Setting #5 Frequency Direct Access Number — F198 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five Point Setting #5 Frequency sets the frequency to be associated with parameter F199 (Custom V/f Five Point Setting #5 Voltage). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 299 Units — Hz Custom V/f Five-Point Setting #5 Voltage Direct Access Number — F199 Program ⇒ Special Control Parameters ⇒ V/f Five-Point Setting Parameter Type — Numerical Factory Default — 0.0 The Custom V/f Five-Point Setting #5 Voltage establishes the percentage of the output voltage that is to be associated with the frequency setting of F198 (Custom V/f Five Point Setting #5 Frequency). See F190 for additional information on custom V/f curves. Changeable During Run — No Minimum — 0.0 Maximum — 100.0 Units — % 90 G7 ASD Operation Manual F200 F200 Reference Priority Selection Direct Access Number — F200 Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Reference Priority Selection Parameter Type — Selection List Either Frequency Mode #1 or Frequency Mode #2 may control the output frequency of the ASD. This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other. Factory Default — Frequency Source #1 Changeable During Run — Yes Settings: Frequency Source #1 Frequency Source #2 Frequency Source #1 Priority Frequency Source #2 Priority Frequency Source Priority Switching The Frequency Source #1 or #2 setting specifies the source of the input frequency command signal. These settings are performed in F004 and F207, respectively. If Frequency Source #1 is selected here, the ASD will follow the settings of F004. If Frequency Source #2 is selected here, the ASD will follow the settings of F207. The Frequency Source #1 Priority and Frequency Source #2 Priority selections are used in conjunction with the Mode #1/#2 Switching Frequency setting (F208). Parameter F208 establishes a threshold frequency that will be used as a reference when determining when to switch output control between the Frequency Mode #1 setting and the Frequency Mode #2 setting. If Frequency Source #1 Priority is selected here and the commanded frequency of Frequency Source #1exceeds the F208 setting, the Frequency Mode #1 setting has priority over the Frequency Mode #2 setting. If Frequency Source #2 Priority is selected here and the commanded frequency of Frequency Source #2 exceeds the F208 setting, the Frequency Mode #2 setting has priority over Frequency Mode #1 setting. Frequency Source Priority Switching allows for a preconfigured input terminal to activate Frequency Source #1 or Frequency Source #2. Any unused programmable discrete input terminals may be programmed as the Frequency Priority switching terminal. G7 ASD Operation Manual 91 F201 F202 VI/II Speed Reference Setpoint #1 (%) Direct Access Number — F201 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II Parameter Type — Numerical This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Note: See note on pg. 46 for further information on the VI/II terminal. Perform the following setup to allow the system to receive control input at the VI/II terminals: • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip. • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1 ⇒ Use VI/II. • Provide a Run command (F or R). Factory Default — 20.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0% Units — % Frequency Settings Gain and Bias Settings When operating in the Speed Control mode, the settings that determine the gain and bias of the VI/II terminals are: • VI/II Speed Reference Setpoint #1 (frequency) (F202), • the VI/II input signal level that represents VI/II Speed Reference Setpoint #1 (frequency): F201, • VI/II Speed Reference Setpoint #2 (frequency) (F204), and • the VI/II input signal level that represents VI/II Speed Reference Setpoint #2 (frequency): F203. Torque Settings When operating in the Torque Control mode, the settings that determine the gain and bias of the VI/II terminals are: • Torque Reference Setpoint #1 (%) (F205), • the VI/II input signal level that represents the VI/II Torque Reference Setpoint #1 (%): F201, • Torque Reference Setpoint #2 (%) (F206), • the VI/II input signal level that represents Torque Reference Setpoint #2 (%): F203. Once set, as the VI/II input changes, the output frequency or the output torque of the drive will vary in accordance with the above settings. This parameter sets the VI/II input level that represents VI/II Speed Reference Setpoint #1 (torque or frequency). This value is entered as 0 – 100% of the VI/II input signal range. The input signal may be trimmed using F470 (Bias) and F471 (Gain). The default value for this parameter (F201) is 20%. The II input is commonly used for the 4 – 20 mA current loop signal where 4 mA equals 20% of a 20 mA signal. If the VI input is used (0 – 10 VDC input), parameter F201 may be changed to 0.0% (of the input signal). VI/II Speed Reference Setpoint #1 (frequency) Direct Access Number — F202 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II Parameter Type — Numerical This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Speed Control mode. See F201 for further information on this setting. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz This parameter sets VI/II Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F201. 92 G7 ASD Operation Manual F203 F206 VI/II Speed Reference Setpoint #2 (%) Direct Access Number — F203 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II Parameter Type — Numerical This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Speed Control or the Torque Control mode. See F201 for further information on this setting. Factory Default — 100.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — % This parameter sets the VI/II input level that represents Reference Setpoint #2 (torque or frequency). This value is entered as 0 – 100% of the VI/II input signal range. VI/II Speed Reference Setpoint #2 (frequency) Direct Access Number — F204 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II Parameter Type — Numerical This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Speed Control mode. See F201 for further information on this setting. Factory Default — 80.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz This parameter sets VI/II Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F203. VI/II Torque Reference Setpoint #1 (%) Direct Access Number — F205 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ VI/II Parameter Type — Numerical Factory Default — 0.0 This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given VI/II input level and motor load. Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units — % See F201 for further information on this setting. This parameter sets Torque Reference Setpoint #1 (%) and is the output torque value that is associated with the setting of F201. This value is entered as 0 to 250% of the rated torque. VI/II Torque Reference Setpoint #2 (%) Direct Access Number — F206 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ VI/II Parameter Type — Numerical Factory Default — 100.0 This parameter is used to set the gain and bias of the VI/II input terminals when either terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given VI/II input level and motor load. Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units — % See F201 for further information on this setting. This parameter sets Torque Reference Setpoint #2 (%) and is the output torque value that is associated with the setting of F203. This value is entered as 0 to 250% of the rated torque. G7 ASD Operation Manual 93 F207 F209 Frequency Mode #2 Direct Access Number — F207 Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection Parameter Type — Selection List Factory Default — VI/II This parameter selects the source of the frequency command signal to be used as Frequency Mode #2 in the event that Frequency Mode #1 is disabled or if Frequency Mode #2 is set up as the primary control parameter. See F004 and F200 for additional information on this setting. Changeable During Run — Yes Settings: Use VI/II Use RR Use RX Use Option Card RX2 Use LED Keypad Option Use Binary/BCD Input Use Common Serial (TTL) Use RS232/RS485 Use Communication Card Use Motorized Pot. Simulation Use Pulse Input Option Mode #1/#2 Switching Frequency Direct Access Number — F208 Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Mode #1/#2 Switching Frequency Parameter Type — Numerical This parameter sets the threshold frequency that will be used in F200 to determine if Frequency Source #1 or #2 will control the output of the ASD. See F200 for additional information on this setting. Factory Default — 1.0 Changeable During Run — Yes Minimum — 0.1 Maximum — Max. Freq. (F011) Units — Hz Analog Input Filter Direct Access Number — F209 Program ⇒ Frequency Setting Parameters ⇒ Analog Filter Parameter Type — Selection List Factory Default — None Analog filtering is applied after the analog reference signal is converted to a digital signal. The type of filtering used is Rolling Average over time. Changeable During Run — Yes Settings: None Small Medium Large The analog input signal is sampled and converted to a digital signal. With no filtering applied, the digital value from the conversion is scaled for use by the microprocessor of the ASD. If the filtering selection is Small, the ASD averages the last 5 sampled (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor. If the filtering selection is Medium, the ASD averages the last 20 sampled (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor. If the filtering selection is Large, the ASD averages the last 50 sampled (digital) values. The rolling average is updated (every 4 µS) and scaled for use by the microprocessor. False responses to electrical noise are eliminated with no loss in bandwidth because the value used by the drive is the average value of several samples. 94 G7 ASD Operation Manual F210 F211 RR Speed Reference Setpoint #1 (%) Direct Access Number — F210 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR Parameter Type — Numerical This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Perform the following setup to allow the system to receive control input at the RR terminal: • • • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip. Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1 ⇒ Use RR. Provide a Run command (F or R). Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — % Frequency Settings Gain and Bias Settings When operating in the Speed Control mode, the settings that determine the gain and bias of the RR terminal are: • • • • RR Speed Reference Setpoint #1 (frequency) (F211), the RR input signal level that represents RR Speed Reference Setpoint #1 (frequency): F210, RR Speed Reference Setpoint #2 (frequency) (F213), and the RR input signal level that represents RR Speed Reference Setpoint #2 (frequency): F212. Torque Settings When operating in the Torque Control mode, the settings that determine the gain and bias of the RR terminal are: • • • • Torque Reference Setpoint #1 (%) (F214), the RR input signal level that represents the RR Torque Reference Setpoint #1 (%): F210, Torque Reference Setpoint #2 (%) (F215), and the RR input signal level that represents the RR Torque Reference Setpoint #2 (%): F212. Once set, as the RR input voltage changes, the output frequency or the output torque of the drive will vary in accordance with the above settings. This parameter sets the RR input level that represents RR Speed Reference Setpoint #1 (torque or frequency). This value is entered as 0 – 100% of the 0 – 10 VDC RR input signal range. The input signal may be trimmed using F472 (Bias) and F473 (Gain). RR Speed Reference Setpoint #1 (frequency) Direct Access Number — F211 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR Parameter Type — Numerical This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F210 for further information on this setting. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — Hz This parameter sets the RR Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F210. G7 ASD Operation Manual 95 F212 F215 RR Speed Reference Setpoint #2 (%) Direct Access Number — F212 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR Parameter Type — Numerical This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. See F210 for further information on this setting. Factory Default — 100.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — % This parameter sets the RR input level that represents RR Reference Setpoint #2 (frequency) (torque or frequency). This value is entered as 0 – 100% of the 0 – 10 VDC RR input signal range. RR Speed Reference Setpoint #2 (frequency) Direct Access Number — F213 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR Parameter Type — Numerical This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F210 for further information on this setting. Factory Default — 80.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — Hz This parameter sets RR Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F212. RR Torque Reference Setpoint #1 (%) Direct Access Number — F214 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RR Parameter Type — Numerical Factory Default — 0.0 This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RR input level and motor load. Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units — % See F210 for further information on this setting. This parameter sets RR Torque Reference Setpoint #1 and is the output torque value that is associated with setting of F210. This value is entered as 0 – 250% of the rated torque. RR Torque Reference Setpoint #2 (%) Direct Access Number — F215 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RR Parameter Type — Numerical Factory Default — 100.0 This parameter is used to set the gain and bias of the RR input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RR input level and motor load. Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units — % See F210 for further information on this setting. This parameter sets RR Torque Reference Setpoint #2 and is the output torque value that is associated with setting of F212. This value is entered as 0 – 250% of the rated torque. 96 G7 ASD Operation Manual F216 F217 RX Speed Reference Setpoint #1 (%) Direct Access Number — F216 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Perform the following setup to allow the system to receive control input at the RX input terminal: • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip. • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1⇒ Use RX. • Provide a Run command (F or R). Factory Default — 0.0 Changeable During Run — Yes Minimum — -100.0 Maximum — 100.0 Units — % Frequency Settings Gain and Bias Settings When operating in the Speed Control mode, the settings that determine the direction, gain, and bias of the RX terminal are: • RX Speed Reference Setpoint #1 (frequency) (F217), • the RX input signal level that represents RX Speed Reference Setpoint #1 (frequency): F216, • RX Speed Reference Setpoint #2 (frequency) (F219), and • the RX input signal level that represents RX Speed Reference Setpoint #2 (frequency): F218. Torque Settings When operating in the Torque Control mode, the settings that determine the direction, gain, and bias of the RX terminal are: • RX Torque Reference Setpoint #1 (%) (F220), • the RX input signal level that represents the RX Torque Reference Setpoint #1 (%): F216, • RX Torque Reference Setpoint #2 (%) (F221), and • the RX input signal level that represents the RX Torque Reference Setpoint #2 (%): F218. Once set, as the RX input voltage changes, the directional information, the output frequency, or the output torque of the drive will vary in accordance with the above settings. This parameter sets the RX input level that represents RX Reference Setpoint #1 (direction/torque/frequency). This value is entered as -100 to +100% of the -10 to +10 VDC RX input signal range. The input signal may be trimmed using F474 (Bias) and F475 (Gain). RX Speed Reference Setpoint #1 (frequency) Direct Access Number — F217 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F216 for further information on this setting. Factory Default — 0.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets RX Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F216. G7 ASD Operation Manual 97 F218 F221 RX Speed Reference Setpoint #2 (%) Direct Access Number — F218 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. See F216 for further information on this setting. Factory Default — +100.0 Changeable During Run — Yes Minimum — -100.0 Maximum — +100.0 Units — % This parameter sets the RX input level that represents RX Reference Setpoint #2 (frequency) (direction/torque/frequency). The range of values for this parameter is -100 to +100% of the -10 to +10 VDC RX input signal range. RX Speed Reference Setpoint #2 (frequency) Direct Access Number — F219 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F216 for further information on this setting. Factory Default — +80.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets RX Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F218. RX Torque Reference Setpoint #1 (%) Direct Access Number — F220 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RX Parameter Type — Numerical Factory Default — 0.0 This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RX input level and motor load. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % See F216 for further information on this setting. This parameter sets RX Torque Reference Setpoint #1 (%) and is the output torque value that is associated with setting of F216. This value is entered as -250 to +250% of the rated torque. RX Torque Reference Setpoint #2 (%) Direct Access Number — F221 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RX Parameter Type — Numerical Factory Default — +100.0 This parameter is used to set the direction, gain, and bias of the RX input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RX input level and motor load. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % See F220 for further information on this setting. This parameter sets RX Torque Reference Setpoint #2 (%) and is the output torque value that is associated with setting of F218. This value is entered as -250 to +250% of the rated torque. 98 G7 ASD Operation Manual F222 F223 RX2 Speed Reference Setpoint #1 (%) Direct Access Number — F222 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Note: The RX2 input terminal may be used with the ASD-Multicom option board only. Factory Default — 0.0 Changeable During Run — Yes Minimum — -100.0 Maximum — 100.0 Units — % Frequency Settings Perform the following setup to allow the system to receive control input at the RX2 input terminal: • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip. • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1⇒ Use Option Card RX2. • Provide a Run command (F or R). Gain and Bias Settings When operating in the Speed Control mode, the settings that determine the direction, gain, and bias of the RX2 terminal are: • RX2 Speed Reference Setpoint #1 (frequency) (F223), • the RX2 input signal level that represents RX2 Speed Reference Setpoint #1 (frequency): F222, • RX2 Speed Reference Setpoint #2 (frequency) (F225), and • the RX2 input signal level that represents RX2 Speed Reference Setpoint #2 (frequency): F224. Torque Settings When operating in the Torque Control mode, the settings that determine the direction, gain, and bias of the RX2 terminal are: • RX2 Torque Reference Setpoint #1 (%) (F226), • the RX2 input signal level that represents the RX2 Torque Reference Setpoint #1 (%): F222, • RX2 Torque Reference Setpoint #2 (%) (F227), and • the RX2 input signal level that represents the RX2 Torque Reference Setpoint #2 (%): F224. Once set, as the RX2 input voltage changes, the directional information, the output frequency, or the output torque of the drive will vary in accordance with the above settings. This parameter sets the RX2 input level that represents RX2 Reference Setpoint #1 (frequency) (direction/torque/frequency). This value is entered as -100 to +100% of the -10 to +10 VDC RX2 input signal range. The input signal may be trimmed using F476 (Bias) and F477 (Gain). RX2 Speed Reference Setpoint #1 (frequency) Direct Access Number — F223 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F222 for further information on this setting. Factory Default — 0.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets RX2 Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F222. G7 ASD Operation Manual 99 F224 F227 RX2 Speed Reference Setpoint #2 (%) Direct Access Number — F224 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. See F222 for further information on this setting. Factory Default — +100.0 Changeable During Run — Yes Minimum — -100.0 Maximum — +100.0 Units — % This parameter sets the RX2 input level that represents RX2 Reference Setpoint #2 (frequency) (direction/torque/frequency). This value is entered as -100 to +100% of the -10 to +10 VDC RX2 input signal range. RX2 Speed Reference Setpoint #2 (frequency) Direct Access Number — F225 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control mode. See F222 for further information on this setting. Factory Default — +80.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets RX2 Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F224. RX2 Torque Reference Setpoint #1 (%) Direct Access Number — F226 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RX2 Parameter Type — Numerical Factory Default — 0.0 This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RX2 input level and motor load. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % See F222 for further information on this setting. This parameter sets RX2 Torque Reference Setpoint #1 (%) and is the output torque value that is associated with the setting of F222. This value is entered as -250 to +250% of the rated torque. RX2 Torque Reference Setpoint #2 (%) Direct Access Number — F227 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ RX2 Parameter Type — Numerical Factory Default — +100.0 This parameter is used to set the direction, gain, and bias of the RX2 input terminal when this terminal is used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given RX2 input level and motor load. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % See F222 for further information on this setting. This parameter sets RX2 Torque Reference Setpoint #2 (%) and is the output torque value that is associated with the setting of F224. This value is entered as -250 to +250% of the rated torque. 100 G7 ASD Operation Manual F228 F228 BIN Speed Reference Setpoint #1 (%) Direct Access Number — F228 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ BIN Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control or the Torque Control mode. Changeable During Run — Yes Factory Default — 0.0 Minimum — 0.0 Maximum — 100.0 Perform the following setup to allow the system to receive a binary control input: • • • • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip. Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1⇒ Use Binary/BCD Input. Program ⇒ Terminal Selection Parameters ⇒ Input Terminals; select and set the desired discrete input terminals to Binary Bit(s) 0 – 7 (or 0 – MSB). The binary terminal input word will control the direction, speed, or torque of the motor. Provide a Run command (F or R). Units — % Frequency Settings Direction/Gain/Bias Setting When operating in the Speed Control mode, the settings that determine the direction, gain, and bias of the BIN binary input terminals are: • • • • Note: Torque Settings BIN Speed Reference Setpoint #1 (frequency) (F229), the binary input value (% of 255D) that represents the BIN Speed Reference Setpoint #1 (frequency): F228, BIN Speed Reference Setpoint #2 (frequency) (F231), and the binary input value (% of 255D) that represents the BIN Speed Reference Setpoint #2 (frequency): F230. 255D is the decimal equivalent of the 8-bit BIN word with all input terminals set to one (255 decimal = 11111111 binary). When operating in the Torque Control mode, the settings that determine the direction, gain, and bias of the BIN binary input terminals are: • BIN Torque Reference Setpoint #1 (%) (F232), • the binary input value (% of 255D) that represents the BIN Torque Reference Setpoint #1: F228, • BIN Torque Reference Setpoint #2 (%) (F233), and • the binary input value (% of 255D) that represents the BIN Torque Reference Setpoint #2: F230. Once set, as the BIN input word changes, the directional information, the output frequency, or the output torque of the drive will vary in accordance with the above settings. This parameter sets BIN Reference Setpoint #1 (direction/torque/frequency) and is entered as 0 to 100% of the BIN binary input word 11111111 (255D). G7 ASD Operation Manual 101 F229 F232 BIN Speed Reference Setpoint #1 (frequency) Direct Access Number — F229 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ BIN Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control mode. See F228 for further information on this setting. Factory Default — 0.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets BIN Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F228. BIN Speed Reference Setpoint #2 (%) Direct Access Number — F230 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ BIN Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control or the Torque Control mode. See F228 for further information on this setting. Factory Default — 100.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Units — % This parameter sets BIN Reference Setpoint #2 (direction/torque/frequency) and is entered as 0 to 100% of the BIN binary input word 11111111 (255D). BIN Speed Reference Setpoint #2 (frequency) Direct Access Number — F231 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ BIN Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Speed Control mode. See F228 for further information on this setting. Factory Default — +80.0 Changeable During Run — Yes Minimum — -80.0 Maximum — +80.0 Units — Hz This parameter sets BIN Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F230. BIN Torque Reference Setpoint #1 (%) Direct Access Number — F232 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ BIN Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Torque Control mode. Factory Default — 0.0 This is accomplished by establishing an associated V/f output pattern for a given BIN binary input and motor load. See F228 for further information on this setting. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % This parameter sets BIN Torque Reference Setpoint #1 (%) and is entered as -250 to +250% of the rated torque. 102 G7 ASD Operation Manual F233 F234 BIN Torque Reference Setpoint #2 (%) Direct Access Number — F233 Program ⇒ Torque Setting Parameters ⇒ Setpoints ⇒ BIN Parameter Type — Numerical Factory Default — +100.0 This parameter is used to set the direction, gain, and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Torque Control mode. This is accomplished by establishing an associated V/f output pattern for a given BIN binary input and motor load. Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % See F232 for further information on this setting. This parameter sets BIN Torque Reference Setpoint #2 (%) and is entered as -250 to +250% of the rated torque. PG Speed Reference Setpoint #1 (%) Direct Access Number — F234 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ PG Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the PG input terminal when it is used as the Speed/Direction control input. The PG input signal is a pulse count originating from a shaft-mounted Encoder. Note: The PG input terminal may be used with the ASD-Multicom option board only. Factory Default — 0.0 Changeable During Run — Yes Minimum — -100.0 Maximum — +100.0 Units — % Frequency Settings Perform the following setup to allow the system to receive a binary control input: • • • Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ (any setting). Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Frequency Mode #1⇒ Use Pulse Input Option. Provide a Run command (F or R). The settings that determine the direction, gain, and bias of the PG input are: • • • • PG Speed Reference Setpoint #1 (frequency) (F235), the PG input pulse count that represents PG Speed Reference Setpoint #1 (frequency): F234, PG Speed Reference Setpoint #2 (frequency) (F237), and the PG input pulse count that represents PG Speed Reference Setpoint #2 (frequency): F236. Once set, as the PG input pulse count changes, the directional information or the output frequency of the drive will vary in accordance with the above settings. This parameter sets the PG input pulse count that represents Reference Setpoint #1 (frequency) (direction/speed). The range of values for this parameter is -100 to +100% of the PG input pulse count range. Note: Further application-specific PG settings may be performed from the following path: Program ⇒ Feedback Parameters ⇒ PG Settings. G7 ASD Operation Manual 103 F235 F241 PG Speed Reference Setpoint #1 (frequency) Direct Access Number — F235 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ PG Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the PG input terminal when it is used as the Speed/Direction-Control input. Factory Default — 0.0 Changeable During Run — Yes Minimum — -80.0 See F234 for further information on this setting. Maximum — +80.0 This parameter sets PG Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F234. Units — Hz PG Speed Reference Setpoint #2 (%) Direct Access Number — F236 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ PG Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the PG input terminal when it is used as the Speed/Direction-Control input. Factory Default — +100.0 Changeable During Run — Yes Minimum — -100.0 See F234 for further information on this setting. Maximum — +100.0 This parameter sets the PG input pulse count that represents Reference Setpoint #1 (direction/speed). The range of values for this parameter is -100 to +100% of the PG input pulse count range. Units — % PG Speed Reference Setpoint #2 (frequency) Direct Access Number — F237 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ PG Parameter Type — Numerical This parameter is used to set the direction, gain, and bias of the PG input terminal when it is used as the Speed/Direction-Control input. Factory Default — +80.0 Changeable During Run — Yes Minimum — -80.0 See F234 for further information on this setting. Maximum — +80.0 This parameter sets PG Speed Reference Setpoint #2 (frequency) and is the frequency that is associated with the setting of F236. Units — Hz Startup Frequency Direct Access Number — F240 Program ⇒ Special Control Parameters ⇒ Frequency Control Parameter Type — Numerical Factory Default — 0.10 The output of the drive will remain at 0.0 Hz until the programmed speed value exceeds this setting during startup. Once exceeded during startup, the output frequency of the drive will accelerate to the programmed setting. Changeable During Run — Yes Minimum — 0.0 Output frequencies below the Startup Frequency will not be output from the drive during startup. However, once reaching the Startup Frequency, speed values below the Startup Frequency may be output from the drive. Maximum — 10.0 Run Frequency Direct Access Number — F241 Program ⇒ Special Control Parameters ⇒ Frequency Control Parameter Type — Numerical Units — Hz Factory Default — 0.0 This parameter establishes a center frequency (Run Frequency) of a frequency band. Parameter F242 provides a plus-or-minus value for the Run Frequency; thus, establishing a frequency band. During acceleration, the drive will not output a signal to the motor until the lower level of the band is reached. Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz During deceleration, the drive will continue to output the programmed deceleration output signal to the motor until the lower level of the band is reached; at which time the output will go to 0.0 Hz. 104 G7 ASD Operation Manual F242 F251 Run Frequency Hysteresis Direct Access Number — F242 Program ⇒ Special Control Parameters ⇒ Frequency Control Parameter Type — Numerical Factory Default — 0.0 This parameter provides a plus-or-minus value for the Run Frequency setting (F241). Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — Hz End Frequency Direct Access Number — F243 Program ⇒ Special Control Parameters ⇒ Frequency Control Parameter Type — Numerical Factory Default — 0.0 This parameter sets the lowest frequency that the drive will recognize during deceleration before the drive goes to 0.0 Hz. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — Hz 0 Hz Dead Band Signal Direct Access Number — F244 Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ Dead Band of 0 Hz Frequency Parameter Type — Numerical This parameter sets an output frequency threshold that, until the commanded frequency surpasses this setting, the ASD will output 0 Hz to the motor. Note: This setting will override the Startup Frequency setting (F240) if this setting has a higher value. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 5.0 Units — Hz DC Injection Braking Start Frequency Direct Access Number — F250 Program ⇒ Protection Parameters ⇒ DC Braking Parameter Type — Numerical During deceleration this is the frequency at which DC Injection braking will start. Factory Default — 0.0 DC Injection Braking Minimum — 0.0 DC Injection Braking is a braking system used with three-phase motors. Unlike conventional brakes, there is no physical contact between the rotating shaft and a stationary brake pad or drum. When braking is required, the drive outputs a DC current that is applied to the windings of the motor to quickly brake the motor. The braking current stops when the time entered in F252 times out. Changeable During Run — Yes Maximum — 120.0 Units — Hz The intensity of the DC current used while braking determines how fast the motor will come to a stop and may be set at F251. The intensity setting is entered as a percentage of the full load current of the ASD. DC Injection Braking is also used to preheat the motor or to keep the rotor from spinning freely when the motor is off by providing a pulsating DC current into the motor at the Carrier Frequency. This feature may be enabled at F254. DC Injection Braking Current Direct Access Number — F251 Program ⇒ Protection Parameters ⇒ DC Braking Parameter Type — Numerical Factory Default — 50.00 This parameter sets the percentage of the rated current of the drive that will be used for DC Injection braking. A larger load will require a higher setting. Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % G7 ASD Operation Manual 105 F252 F255 DC Injection Braking Time Direct Access Number — F252 Program ⇒ Protection Parameters ⇒ DC Braking Parameter Type — Numerical Factory Default — 1.00 This parameter is used to set the on-time duration of the DC Injection Braking. Changeable During Run — Yes Minimum — 0.00 Maximum — 10.00 Units — Seconds Motor Shaft Fixing Control Direct Access Number — F253 Program ⇒ Protection Parameters ⇒ DC Braking Parameter Type — Check Box Factory Default — Disabled This parameter determines if DC Injection braking is to be used during a change in the direction of the motor. Changeable During Run — Yes Settings: Box checked (Enabled) Box not checked (Disabled) Motor Shaft Stationary Control Direct Access Number — F254 Program ⇒ Protection Parameters ⇒ DC Braking Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables a continuous DC injection at half of the amperage setting of F251 into a stopped motor. This feature is useful in preheating the motor or to keep the rotor from spinning freely. Changeable During Run — Yes Motor Shaft Stationary Control starts after the DC injection brake stops the motor and continues until ST – CC is opened, power is turned off, receiving an Emergency Off command, or this parameter is changed. Enabling this feature will also require a non-zero entry at F250. Settings: Box checked (Enabled) Box not checked (Disabled) 0 Hz Command Function Direct Access Number — F255 Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ Dead Band of 0 Hz Frequency Parameter Type — Selection List This parameter selects the go-to-zero method to be used by the ASD when the ASD is commanded to go to zero Hz. Factory Default — Standard (DC Injection Braking) Changeable During Run — No Settings: Standard (DC Injection Braking) 0 Hz Command 106 G7 ASD Operation Manual F260 F260 Jog Run Frequency Direct Access Number — F260 Program ⇒ Frequency Setting Parameters ⇒ Jog Settings Parameter Type — Numerical Factory Default — 0.00 This parameter sets the output frequency of the drive during a Jog. Jogging is the term used to describe turning the motor on for small increments of time and is used when precise positioning of motor-driven equipment is required. Enabling the Jog Window allows for the Manual Jog window to be among the screens accessed during repeated MON/PRG entries. This screen must be displayed when Jogging using the EOI. Changeable During Run — Yes Minimum — 0.00 Maximum — 20.00 Units — Hz The Jog function may be initiated from the EOI or remotely via the Control Terminal Strip or using Communications (for further information on using Communications for Jogging, see the Communications manual). To perform a Jog, set this parameter (F260) to the desired Jog frequency. Select a Jog Stop method (F261). Jog Using the EOI To initiate a Jog from the EOI perform the following: 1. Note: Place a check in the Enable Jog Window box (Program ⇒ Frequency Setting Parameters ⇒ Jog Settings ⇒ Enable Jog Window). The Jog Window must be displayed on the EOI to perform the Jog function using the EOI. 2. Press MON/PRG to access the Jog Window. 3. Using the Up/Down arrow keys of the EOI, select Reverse or Forward. 4. Place the system in the Local mode (Local/Remote LED is on). 5. Press and hold the Run key for the desired Jog duration. Jog Using the Control Terminal Strip To initiate a Jog from the Control Terminal Strip perform the following: 1. Assign a discrete input terminal to the Jog function (see Table 8 on pg. 76). 2. Assign a discrete input terminal to the F (Forward) function (and Reverse if required) (see Table 8 on pg. 76). 3. Provide a Forward and/or Reverse command from the Control Terminal Strip. 4. From the Jog Window, use the Up/Down arrow keys of the EOI to select Reverse or Forward (Program ⇒ Frequency Setting Parameters ⇒ Jog Settings ⇒ Enable Jog Window). Press MON/ PRG to access the Jog Window. 5. Place the system in the Remote mode (Local/Remote LED is off). 6. Connect the assigned Jog terminal (from step 1) to CC for the desired Jog duration. G7 ASD Operation Manual 107 F261 F273 Jog Stop Control Direct Access Number — F261 Program ⇒ Frequency Setting Parameters ⇒ Jog Settings Parameter Type — Selection List Factory Default — Deceleration Stop This parameter sets the stopping method used while operating in the Jog mode. Changeable During Run — Yes Settings: Deceleration Stop Coast Stop DC Injection Braking Stop Jump Frequency #1 Direct Access Number — F270 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 In conjunction with parameter F271, this parameter establishes a user-defined frequency range: the Jump Frequency and a plus-or-minus value. During acceleration, the output frequency of the drive will hold at the frequency of the lower level of the Jump Frequency range until the programmed acceleration ramp reaches the upper level of the Jump Frequency range. Then, the output frequency of the drive will accelerate to the upper level of the Jump Frequency range and continue upward as programmed. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz During deceleration, the output frequency of the drive will hold at the frequency of the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range. Then, the output frequency of the drive will decelerate to the lower level of the Jump Frequency range and continue downward as programmed. Once set up and enabled, it is on in all control modes. User-selected frequencies may be jumped to avoid the negative effects of mechanical resonance. Jump Frequency #1 Bandwidth Direct Access Number — F271 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 This parameter establishes a plus-or-minus value for Jump Frequency #1 (see F270). Changeable During Run — Yes Minimum — 0.00 Maximum — 30.00 Units — Hz Jump Frequency #2 Direct Access Number — F272 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 Same as Jump Frequency #1 (F270) and is used when multiple frequencies are to be jumped (see the plus-or-minus value setting at F273). When multiple jump frequencies overlap, the system will recognize the lowest and the highest frequencies as one jump range. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Jump Frequency #2 Bandwidth Direct Access Number — F273 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 This parameter establishes a plus-or-minus value for Jump Frequency #2 (F272). Changeable During Run — Yes Minimum — 0.00 Maximum — 30.0 Units — Hz 108 G7 ASD Operation Manual F274 F288 Jump Frequency #3 Direct Access Number — F274 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 Same as Jump Frequency #1 (F270) and is used when multiple frequencies are to be jumped (see the plus-or-minus value setting at F275). When multiple jump frequencies overlap, the system will recognize the lowest and the highest frequencies as one jump range. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Jump Frequency #3 Bandwidth Direct Access Number — F275 Program ⇒ Special Control Parameters ⇒ Jump Frequencies Parameter Type — Numerical Factory Default — 0.00 This parameter establishes a plus-or-minus value for Jump Frequency #3 (F274). Changeable During Run — Yes Minimum — 0.00 Maximum — 30.0 Units — Hz Jump Frequency Processing Direct Access Number — F276 Program ⇒ Special Control Parameters ⇒ Jump Frequencies ⇒ Jump Frequency Processing Parameter Type — Selection List This parameter determines if the output frequency of the ASD or the PID feedback signal will be used as a reference for determining the Jump Frequency range. Factory Default — Process Amount Changeable During Run — Yes See F270 for further information on the Jump Frequency settings. Settings: Process Amount (use PID feedback) Output Frequency Preset Speed #8 Direct Access Number — F287 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 8 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1000 and is identified as Preset Speed #8. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #9 Direct Access Number — F288 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 9 Parameter Type — Numerical Factory Default — 0.0 This parameter assigns an output frequency to binary number 1001 and is identified as Preset Speed #9. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz G7 ASD Operation Manual 109 F289 F294 Preset Speed #10 Direct Access Number — F289 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 10 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1010 and is identified as Preset Speed #10. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #11 Direct Access Number — F290 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 11 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1011 and is identified as Preset Speed #11. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #12 Direct Access Number — F291 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 12 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1100 and is identified as Preset Speed #12. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #13 Direct Access Number — F292 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 13 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1101 and is identified as Preset Speed #13. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #14 Direct Access Number — F293 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 14 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1110 and is identified as Preset Speed #14. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz Preset Speed #15 Direct Access Number — F294 Program ⇒ Pattern Run Control ⇒ Preset Speeds ⇒ 15 Parameter Type — Numerical Factory Default — 0.00 This parameter assigns an output frequency to binary number 1111 and is identified as Preset Speed #15. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see F018 for further information on this parameter). Changeable During Run — Yes Minimum — Lower Limit (F013) Maximum — Upper Limit (F012) Units — Hz 110 G7 ASD Operation Manual F300 F301 PWM Carrier Frequency Direct Access Number — F300 Program ⇒ Special Control Parameters ⇒ Carrier Frequency Parameter Type — Numerical Factory Default — 2.200 This parameter sets the frequency of the pulse width modulation signal applied to the motor. Changeable During Run — No Minimum — 0.500 Note: The carrier frequency must be 2.2 kHz or above except when operating in the Constant Torque, Variable Torque, or the 5Point Setting modes. Note: Maximum — (ASD-dependent) Units — kHz The maximum Carrier Frequency setting allowed is 5.0 kHz for the following ASDs: 230-volt ⇒ 75 HP – 150 HP. 460-volt ⇒ 150 HP – 350 HP. 600-volt ⇒ 150 HP – 300 HP. The maximum Carrier Frequency setting allowed for all other ASDs is 15 kHz. Setting the Carrier Frequency above the Derate Threshold frequency (as listed below) for a given ASD will reduce the capability of the ASD. Carrier-Frequency Derate Threshold Frequency Example Derate Threshold Frequency 2.2 kHz 5.0 kHz 6.0 kHz 8.0 kHz V T 1 3 0 G 7 U 2750B – 215KB 2500B 6160B 2010B – 2600B 2750B – 215KB 2600B 6400B 2400B 415KB – 435KB 4400B 6400B 4015B – 4330B 415KB – 435KB 412KB 4500B – 410KB 615KB – 635KB 410KB 4600B – 4750B 412KB 6015B – 6120B 610KB 6220B – 6330B 610KB 6220B – 6330B 612KB 6500B – 6750B 6500B – 6750B Break/Make ST Direct Access Number — F301 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the ability of the drive to start into a spinning motor when the ST – CC connection opens momentarily and is then closed (Break/Make ST) or after a power interruption (momentary power failure). This parameter also Enables/Disables F312 and F313. Changeable During Run — Yes Settings: Box checked (Enabled) Box not checked (Disabled) G7 ASD Operation Manual 111 F302 F304 Ridethrough Mode Direct Access Number — F302 Program ⇒ Protection Parameters ⇒ Undervoltage/Ridethrough Parameter Type — Selection List This parameter determines the motor-control response of the drive in the event of a momentary power outage. Factory Default — Off Changeable During Run — Yes Settings: Off Ridethrough Stop Number of Retries Direct Access Number — F303 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Numerical After a trip has occurred, this parameter sets the number of times that an automatic system restart is attempted for a qualified trip. Factory Default — 00 The trip conditions listed below will not initiate the automatic Retry/Restart function: • OCA1, 2, or 3 (Arm Short Ckt), • EPH1 (Input Phase Failure), • EPH0 (Output Phase Failure), • OCL (Startup Overcurrent), • EF1 or 2 (Ground Fault), • EMG (Emergency Off), • EEP1 (EEPROM Fault), • Err2 through Err9 (Main RAM/ROM Fault), or • E-10 (Sink/Source Error), • 13 (Speed Error), or • 17 (Key Error). Minimum — 00 Changeable During Run — Yes Maximum — 10 See the section titled General Safety Information on pg. 1 for further information on this setting. Dynamic Braking Enable Direct Access Number — F304 Program ⇒ Protection Parameters ⇒ Dynamic Braking Parameter Type — Selection List This parameter Enables/Disables the Dynamic Braking system. Factory Default — Disabled Settings: Changeable During Run — No Enabled with Overload Disabled Dynamic Braking Dynamic Braking uses the inertial energy of the load to produce a braking force or it may be used to reduce the bus voltage in an attempt to preclude an overvoltage trip during deceleration. The inertial energy of the load drives the rotor and induces a current into the stator of the motor. The induced stator current (energy) is dissipated through a resistive load. The resistive load is connected across terminals PA and PB (non-polarized). Using a low-value, high-wattage resistance as a load for the generated current, the resistive load dissipates the induced energy. The dissipated energy is the energy that would otherwise have caused the rotor to continue to rotate. Dynamic Braking helps to slow the load quickly; it cannot act as a holding brake. The Dynamic Braking function may be setup and enabled by connecting a braking resistor from terminal PA to PB of the drive and providing the proper information at F304, F308, and F309. For additional information on selecting the proper resistance value for a given application contact Toshiba’s Marketing Department. 112 G7 ASD Operation Manual F305 F309 Overvoltage Stall Direct Access Number — F305 Program ⇒ Protection Parameters ⇒ Stall Parameter Type — Selection List Factory Default — Enabled This parameter Enables/Disables the Overvoltage Stall function. When enabled, this function causes the drive to extend the decel time when the DC bus voltage increases due to transient voltage spikes, regeneration, supply voltage out of specification, etc. in an attempt to reduce the bus voltage. Changeable During Run — Yes Settings: Enabled Disabled Enabled (Forced Shorted Deceleration) Motor #1 Max Output Voltage Direct Access Number — F306 Program ⇒ Motor Parameters ⇒ Motor Set #1 Parameter Type — Numerical Factory Default — (ASD dependent) This parameter sets the maximum value of the output voltage of the drive. The Motor #1 Maximum Output Voltage is the Motor #1 output voltage at the Base Frequency (F014). Regardless of the programmed value, the output voltage cannot be higher than the input voltage. Changeable During Run — Yes Minimum — 0.0 Maximum — 600.0 The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation setting (F307). Units — Volts Supply Voltage Compensation Direct Access Number — F307 Program ⇒ Protection Parameters ⇒ Base Frequency Voltage Parameter Type — Check Box Factory Default — Enabled This parameter Enables/Disables the Voltage Compensation function. This function provides an output waveform adjustment that compensates for changes in the input voltage. Changeable During Run — No Settings: Box checked (Enabled) Box not checked (Disabled) Dynamic Braking Resistance Direct Access Number — F308 Program ⇒ Protection Parameters ⇒ Dynamic Braking Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter is used to input the resistive value of the Dynamic Braking Resistor. For additional information on selecting the proper resistance value for a given application contact Toshiba’s Marketing Department. Note: Using a resistor value that is too low may result in system damage. Changeable During Run — No Minimum — 1.0 Maximum — 1000.0 Units — Ω Dynamic Braking Resistance Capacity Direct Access Number — F309 Program ⇒ Protection Parameters ⇒ Dynamic Braking Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter is used to input the wattage of the Dynamic Braking Resistor. For additional information on selecting the proper resistor wattage value for a given application contact Toshiba’s Marketing Department. Changeable During Run — No Minimum — 0.01 Maximum — 600.0 Note: Using a resistor with a wattage rating that is too low may result in system damage. G7 ASD Operation Manual Units — kW 113 F310 F313 Ridethrough Time Direct Access Number — F310 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Numerical Factory Default — 2.00 In the event of a momentary power outage, this parameter determines the length of the Ridethrough time. During a Ridethrough, regenerative energy is used to maintain the control circuitry settings; it is not used to drive the motor. The Ridethrough will be maintained for the number of seconds set using this parameter. Note: Changeable During Run — Yes Minimum — 0.00 Maximum — 320.0 Units — Seconds The actual Ridethrough Time is load-dependent. Disable Forward Run/Disable Reverse Run Direct Access Number — F311 Program ⇒ Frequency Setting Parameters ⇒ Forward/Reverse Disable Parameter Type — Check Box This parameter Enables/Disables the Forward Run or Reverse Run mode. Factory Default — Disabled Changeable During Run — No If either direction is disabled (box checked), commands received for the disabled direction will not be recognized. If both directions are disabled (both boxes checked), the received direction command will determine the direction of the motor rotation. Settings: Disabled Enabled Scan Rate Direct Access Number — F312 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Numerical In the event of a momentary power outage, the output signal of the drive will cease. Upon restoration of power, the drive will output a low-level signal that will be used to determine the rotation speed of the rotor. Factory Default — (ASD-dependent) The low-level signal will start scanning the motor at FH and decrease until it reaches 0.0 Hz or it matches the signal produced by the turning rotor. Once the rate of rotation is determined, the drive will provide the normal output to engage the motor from its present speed. Changeable During Run — No Minimum — 0.50 Maximum — 2.50 This parameter determines the rate at which the scanning signal goes from FH to 0.0 Hz. See F301 for additional information on this parameter. Lock-on Rate Direct Access Number — F313 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Numerical After a momentary power outage, the ASD may have to startup into a spinning motor. The Lock On Rate is the difference between the time that the RPM of the motor is determined by the ASD and the time that the ASD outputs a drive signal to the motor. Factory Default — (ASD-dependent) Changeable During Run — No Minimum — 0.50 Maximum — 2.50 See F301 for additional information on this parameter. 114 G7 ASD Operation Manual F314 F320 Search Method Direct Access Number — F314 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Selection List In the event of a momentary power outage, this parameter may be used to set the starting point (frequency) of the scanning signal that is used to determine the rotor speed or this parameter may be used to select the method used to search for the speed of the rotor. See F301 and F312 for additional information on this parameter. Factory Default — Normal Changeable During Run — No Settings: Normal Start from 0.0 Hz Start from Running Frequency Option Board (ASD-SS) PG Search Inertia Direct Access Number — F315 Program ⇒ Protection Parameters ⇒ Retry/Restart Parameter Type — Selection List After a momentary power loss or the momentary loss of the ST-to-CC connection, this parameter sets the time for the commanded torque to reach its programmed setting during the automatic restart. This function is in effect so long as the Retry/Restart feature is enabled at F301. Factory Default — 1.0 Changeable During Run — No Units — Seconds Settings: 0.5 Sec. (fast) 1.0 Sec. (standard) 1.5 Sec. 2.0 Sec. 2.5 Sec. 3.0 Sec. 3.5 Sec. 4.0 Sec. 4.5 Sec. 5.0 Sec. (slow) Drooping Gain Direct Access Number — F320 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 0.00 This parameter sets the effective 100% output torque level while operating in the Drooping Control mode. This value is the upper torque limit of the motor being driven by a given ASD while operating in the Drooping Control mode. Drooping Drooping Control, also called Load Share, is used to share the load among two or more mechanically coupled motors. Unlike Stall, which reduces the output frequency in order to limit the load once the load reaches a preset level, Drooping can decrease or increase the V/f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors. Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % Because of variances in gearboxes, sheaves, belts, motors, and since the speed of the motor is constrained by the mechanical system, one motor may experience more load than its counterpart and may become overloaded. Drooping Control allows the overloaded motor to slow down, thus shedding load and encouraging a lightly-loaded motor to pick up the slack. The goal of Drooping Control is to have the same torque ratios for mechanically coupled motors. G7 ASD Operation Manual 115 F321 F326 Speed at Drooping Gain 0% Direct Access Number — F321 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 60.00 This parameter sets the motor speed when at the 0% output torque gain while operating in the Drooping Control mode. This function determines the lowest speed that Drooping will be in effect for motors that share the same load. Changeable During Run — Yes Minimum — 0.00 Maximum — 320.0 Units — Hz Speed at Drooping Gain 100% Direct Access Number — F322 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 60.00 This parameter sets the motor speed when at the 100% output torque gain while operating in the Drooping Control mode. This function determines the speed of the individual motors at the 100% Drooping Gain setting for motors that share the same load. Changeable During Run — Yes Minimum — 0.00 Maximum — 320.0 Units — Hz Drooping Insensitive Torque Range Direct Access Number — F323 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 10.00 This parameter defines a torque range in which the Drooping Control settings will be ignored and the programmed torque settings will be followed. Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % Drooping Output Filter Direct Access Number — F324 Program ⇒ Feedback Parameters ⇒ Drooping Control Parameter Type — Numerical Factory Default — 100.0 This parameter is used to set the rate of output change allowed when operating in the Drooping Control mode. Jerky operation may be decreased by increasing this setting. Changeable During Run — Yes Minimum — 0.1 Maximum — 200.0 Load Inertia (Acc/Dec Torque) Direct Access Number — F325 Program ⇒ Feedback Parameters ⇒ Drooping Control ⇒ Load Inertia Parameter Type — Numerical Factory Default — 1.0 This parameter is used for calculating accel/decel torque when compensating for load inertia while operating in the Drooping Control mode. Changeable During Run — Yes Minimum — 0.0 Maximum — 1000.0 Load Torque Filter (Acc/Dec Torque) Direct Access Number — F326 Program ⇒ Feedback Parameters ⇒ Drooping Control ⇒ Load Inertia Parameter Type — Numerical Factory Default — 200.0 This parameter is used to set the response sensitivity when calculating the accel/ decel torque. This setting applies to load inertia compensation while operating in the Drooping Control mode. This parameter should be gradually adjusted to provide smoother Drooping Control operation while operating with heavy loads. 116 Changeable During Run — Yes Minimum — 0.0 Maximum — 200.0 G7 ASD Operation Manual F327 F331 Drooping Reference Direct Access Number — F327 Program ⇒ Feedback Parameters ⇒ Drooping Control ⇒ Drooping Reference Parameter Type — Selection List This parameter sets the method to be used in determining the output torque while operating in the Drooping Control mode. Factory Default — Total torque calculated by the detection current Changeable During Run — Yes Settings: Total Torque Calculated by the Detection Current. Torque without Acc/Dec Torque Calculated by Detection Current. Total Torque Calculated by the Command Current. Torque without Acc/Dec Torque Calculated by the Command Current. Light-load High-speed Operation Selection Direct Access Number — F330 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Light-Load High-Speed Operation Parameter Type — Selection List This parameter enables the Light-Load High-Speed function by selecting an operating mode. The Light-Load High-Speed function accelerates the output frequency of the ASD from the programmed speed to the setting established in F341. Factory Default — Disabled Changeable During Run — No Minimum — 30.0 Maximum — Upper Limit (F012) Units — Hz This parameter may be disabled. If either of the other selections are made and configured, and after the criteria of F331 – F333 are met, the Light-Load High-Speed function is enabled and this parameter determines the operating mode of the Light-Load High-Speed function. Settings: Disabled Reserved Automatic Enable - Automatic Speed (F341) Automatic Enable - Preset Speed (Preset ID Bin is OR’ed w/1000Bin) Discrete Enable - Automatic Speed (F341) (see item 60 of Table 8 on pg. 76) Discrete Enable - Preset Speed (Preset IDBin is OR’ed w/1000Bin) (see item 60 of Table 8 on pg. 76) Light-Load High-Speed Operation Switching Lower-Limit Frequency Direct Access Number — F331 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Light-Load High-Speed Operation Switching Lower-Limit Frequency Factory Default — 40.00 Parameter Type — Numerical Changeable During Run — Yes Minimum — 30.0 This parameter sets an output frequency threshold that, once surpassed, allows the Light-load High-speed function to be used. Maximum — Upper Limit (F012) Units — Hz The Light-Load High-Speed function may be used if the frequency threshold (F331) and the following conditions are met: 1) Light-Load High-Speed Operation Enable is configured at F330. 2) The output torque is less than the setting established in F335 when reaching the frequency setting here. G7 ASD Operation Manual 117 F332 F336 Light-Load High-Speed Operation Load Wait Time Direct Access Number — F332 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Light-Load High-Speed Operation Load Wait-Time Parameter Type — Numerical After the time setting of F333 times out, this parameter determines the length of time that the Light-Load High-Speed criteria must be met until the LightLoad High-Speed function engages. Minimum — 0.0 Light-Load High-Speed Operation Load Detection Time Direct Access Number — F333 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Light-Load High-Speed Operation Load Detection Time Parameter Type — Yes This parameter determines the length of time that the load requirement must meet the Light-Load High-Speed criteria before the Light-Load High-Speed Enable (F330) is recognized. Minimum — 0.0 Factory Default — 1.0 Changeable During Run — Yes Maximum — 10.0 Units — Seconds Factory Default — 1.0 Changeable During Run — Numerical Maximum — 10.0 Units — Seconds Once recognized, the timer setting of F332 must expire to engage the LightLoad High-Speed function. Light-Load High-Speed Operation Heavy-Load Detection Time Direct Access Number — F334 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Light-Load High-Speed Operation HeavyLoad Detection Time Factory Default — 5.0 Parameter Type — Numerical Changeable During Run — Yes Minimum — 0.0 While operating in the Light-Load High-Speed mode, this parameter determines the length of time that a load exceeding the Light-Load HighSpeed operation criteria may exist before the Light-Load High-Speed mode is terminated and normal operation resumes. Maximum — 10.0 Switching Load Torque During Forward-Run Direct Access Number — F335 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Switching Load Torque During Forward Run Parameter Type — Numerical While running forward, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Units — Seconds Factory Default — 50 Changeable During Run — No Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. Heavy-Load Torque During Forward Acceleration Direct Access Number — F336 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Heavy-Load Torque During Forward Acceleration Parameter Type — Numerical During forward acceleration, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Factory Default — 150 Changeable During Run — Yes Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. 118 G7 ASD Operation Manual F337 F341 Heavy-Load Torque During Forward Deceleration Direct Access Number — F337 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Heavy-Load Torque During Forward Deceleration Parameter Type — Numerical During forward deceleration, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Factory Default — 100 Changeable During Run — Yes Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. Switching Load Torque During Reverse-Run Direct Access Number — F338 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Switching Load Torque During Reverse Run Parameter Type — Numerical While running in reverse, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Factory Default — 50 Changeable During Run — Yes Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. Heavy-Load Torque During Reverse Acceleration Direct Access Number — F339 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Heavy-Load Torque During Reverse Acceleration Parameter Type — Numerical During reverse acceleration, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Factory Default — 150 Changeable During Run — Yes Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. Heavy-Load Torque During Reverse Deceleration Direct Access Number — F340 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Heavy-Load Torque During Reverse Deceleration Parameter Type — Numerical During reverse deceleration, this parameter establishes the threshold torque level that is used to determine if the Light-Load High-Speed (F331) operation may engage or remain engaged if active. Minimum — 0 Factory Default — 100 Changeable During Run — Yes Maximum — 250 Units — % If the Light-Load High-Speed operation is terminated normal operation resumes. Frequency for Automatic High-Speed Operation at LightLoad Direct Access Number — F341 Program ⇒ Special Control Parameters ⇒ Crane/Hoist Settings ⇒ Express Speed Settings ⇒ Frequency for Automatic High-Speed Operation at Light-Load Factory Default — 80 Parameter Type — Numerical Changeable During Run — Yes Minimum — 0.00 This parameter establishes the speed that the ASD will ramp to when operating in the Light-Load High-Speed mode. G7 ASD Operation Manual Maximum — 80.00 Units — % 119 F354 F357 On-Trip Powerline Switching Direct Access Number — F354 Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the On Trip Powerline Switching feature. When enabled, the system is instructed to discontinue using the output of the drive and to switch to the commercial power in the event of a trip. Changeable During Run — No Settings: Disabled Enabled (box checked) At-Frequency Powerline Switching Direct Access Number — F355 Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching Parameter Type — Numerical Factory Default — 60.00 When enabled, this parameter sets the frequency at which the At Frequency Powerline Switching function engages. The At Frequency Powerline Switching function commands the system to discontinue using the output of the drive and to switch to commercial power once reaching the frequency set here. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz ASD-side Switching Wait Time Direct Access Number — F356 Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter determines the amount of time that the drive will wait before outputting a signal to the motor once the switch-to-drive-output criteria has been met. Changeable During Run — Yes Minimum — 0.01 Maximum — 10.00 Units — Seconds Commercial Power Wait Time Direct Access Number — F357 Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching Parameter Type — Numerical Factory Default — 0.62 This parameter determines the amount of time that the drive will wait before allowing commercial power to be applied to the motor once the switch-tocommercial-power criteria has been met. Changeable During Run — Yes Minimum — (ASD-dependent) Maximum — 10.00 Units — Seconds 120 G7 ASD Operation Manual F358 F363 Commercial Power Switching Freq. Hold Time Direct Access Number — F358 Program ⇒ Terminal Selection Parameters ⇒ Line Power Switching Parameter Type — Numerical Factory Default — 2.00 This parameter determines the amount of time that the connection to commercial power is maintained once the switch-to-drive-output criteria has been met. Changeable During Run — Yes Minimum — 0.10 Maximum — 10.00 Units — Seconds Feedback Source Direct Access Number — F360 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Selection List Factory Default — Control Disabled This parameter Enables/Disables PID feedback control. When enabled, this parameter determines the source of the motor-control feedback. Changeable During Run — Yes Settings: PID Control Disabled VI/II RR RX RX2 (option) Proportional-Integral-Derivative (PID) — A closed-loop control technique that seeks error minimization by reacting to three values: One that is proportional to the error, one that is representative of the error, and one that is representative of the rate of change of the error. Feedback Source Delay Filter Direct Access Number — F361 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 0 This parameter determines the delay in the ASD output response to the motorcontrol feedback signal (signal source is selected at F360). Changeable During Run — Yes Minimum — 0 Maximum — 255 Proportional (P) Gain Direct Access Number — F362 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 0.10 This parameter determines the degree that the Proportional function affects the output signal. The larger the value entered here, the quicker the drive responds to changes in feedback. Changeable During Run — Yes Minimum — 0.01 Maximum — 100.0 Integral (I) Gain Direct Access Number — F363 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 0.10 This parameter determines the degree that the Integral function affects the output signal. The smaller the value here, the more pronounced the effect of the integral function on the output signal. Changeable During Run — Yes Minimum — 0.01 Maximum — 100.0 G7 ASD Operation Manual 121 F364 F369 Upper Deviation Limits Direct Access Number — F364 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 50.00 This parameter determines the maximum amount that the feedback may increase the output signal. Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % Lower Deviation Limits Direct Access Number — F365 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 50.00 This parameter determines the maximum amount that the feedback may decrease the output signal. Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % Feedback Settings Differential (D) Gain Direct Access Number — F366 Program ⇒ Feedback Parameters ⇒ Feedback Settings Parameter Type — Numerical Factory Default — 0.00 This parameter determines the degree that the Differential function affects the output signal. The larger the value entered here, the more pronounced the affect of the differential function for a given feedback signal level. Changeable During Run — Yes Minimum — 0.0 Maximum — 2.55 Number of PG Input Pulses Direct Access Number — F367 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 500 This parameter is used to set the end-of-travel range when using an encoder on a motor-driven positioning system (e.g., hoist/crane, etc.). Changeable During Run — No Minimum — 1 Maximum — 9999 Units — Pulse Count PG Input Phases Direct Access Number — F368 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Selection List Factory Default — 2 This parameter determines the type of information that is supplied by the phase encoder. Changeable During Run — No Minimum — 1 Settings: 1 — Speed 2 — Speed and Direction Maximum — 2 Units — Phase Count PG Disconnect Detection Direct Access Number — F369 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the system’s monitoring of the PG connection status when using encoders with line driver outputs. Changeable During Run — No Settings: Disabled Enabled 122 G7 ASD Operation Manual F370 F374 Electronic Gear Setting Direct Access Number — F370 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 1000 This parameter sets the number of pulses per revolution when using a shaftmounted encoder and the PG Option Board for closed loop speed control. Changeable During Run — No Minimum — 100 Maximum — 4000 Position Loop Gain Direct Access Number — F371 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 4.00 This parameter provides a divisor for the pulse input when operating in the Pulse Control mode. Changeable During Run — Yes Minimum — 0.0 Maximum — 100.0 Position Completion Range Direct Access Number — F372 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 100 During a deceleration ramp, this parameter sets a speed range that must be attained before the Stop command may be executed. Changeable During Run — Yes Minimum — 1 Maximum — 4000 Frequency Limit at Position Direct Access Number — F373 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 800 While operating in the Position-Control mode and using PG feedback, this setting determines the maximum acceleration rate in Hz/second. Changeable During Run — Yes Minimum — 1 Maximum — 8001 Units — Hz/Second Current Control Proportional Gain Direct Access Number — F374 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the sensitivity of the drive when monitoring the output current to control speed. The larger the value entered here, the more sensitive the drive is to changes in the received feedback. Changeable During Run — No Minimum — 100.0 Maximum — 1000 G7 ASD Operation Manual 123 F375 F379 Current Control Integral Gain Direct Access Number — F375 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the degree and rate at which the output frequency will be allowed to change when prompted by changes in the output current. The larger the value entered here, the quicker/more the drive responds to changes in feedback. Changeable During Run — No Minimum — 100.0 Maximum — 1250 Speed Loop Proportional Gain Direct Access Number — F376 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the Proportional Gain (sensitivity) of the drive when monitoring the PG signal to control speed. The larger the value entered here, the more sensitive the drive is to changes in the received feedback and the quicker it responds. Changeable During Run — Yes Minimum — 3.2 Maximum — 1000 Speed Loop Integral Gain Direct Access Number — F377 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the response time of the Speed Loop Integral Gain. The smaller the value here, the more pronounced (quicker) the effect of the integral function. Changeable During Run — Yes Minimum — 10.0 Maximum — 200.0 Motor Counter Data Direct Access Number — F378 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Selection List Factory Default — Selection 0 This parameter sets the pulses-per-revolution displayed at the Monitor screen when using a shaft-mounted encoder for speed control. This setting is used for display purposes only and does not affect the speed control of the system. If zero is selected here then the setting at F370 (Electronic Gear Setting) determines the pulses-per-revolution to be displayed at the Monitor screen. Changeable During Run — No Minimum — Selection 0 Maximum — Selection 5 Settings: Selection 0 — F370 setting Selection 1 — 256 pulses/revolution Selection 2 — 512 pulses/revolution Selection 3 — 1024 pulses/revolution Selection 4 — 2048 pulses/revolution Selection 5 — 4096 pulses/revolution Speed Loop Parameter Ratio Direct Access Number — F379 Program ⇒ Feedback Parameters ⇒ PG Settings Parameter Type — Numerical Factory Default — 1.00 Contact Toshiba’s Marketing Department for information on this parameter. Changeable During Run — No Minimum — 0.01 Maximum — 10.00 124 G7 ASD Operation Manual F380 F385 Use Speed Mode Direct Access Number — F380 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speed Mode Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the Use Speed mode. When enabled, the system uses all of the parameter settings of the Preset Speed being run. Otherwise, only the frequency setting is used. Changeable During Run — No Settings: Disabled Enabled (box checked) Preset Speed Direction #1 Direct Access Number — F381 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #1 Preset Speed (F018). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #2 Direct Access Number — F382 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #2 Preset Speed (F019). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #3 Direct Access Number — F383 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #3 Preset Speed (F020). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #4 Direct Access Number — F384 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #4 Preset Speed (F021). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #5 Direct Access Number — F385 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #5 Preset Speed (F022). Changeable During Run — No Settings: Forward Reverse G7 ASD Operation Manual 125 F386 F391 Preset Speed Direction #6 Direct Access Number — F386 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #6 Preset Speed (F023). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #7 Direct Access Number — F387 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #7 Preset Speed (F024). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #8 Direct Access Number — F388 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #8 Preset Speed (F287). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #9 Direct Access Number — F389 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #9 Preset Speed (F288). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #10 Direct Access Number — F390 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #10 Preset Speed (F289). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #11 Direct Access Number — F391 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #11 Preset Speed (F290). Changeable During Run — No Settings: Forward Reverse 126 G7 ASD Operation Manual F392 F401 Preset Speed Direction #12 Direct Access Number — F392 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #12 Preset Speed (F291). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #13 Direct Access Number — F393 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #13 Preset Speed (F292). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #14 Direct Access Number — F394 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #14 Preset Speed (F293). Changeable During Run — No Settings: Forward Reverse Preset Speed Direction #15 Direct Access Number — F395 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Parameter Type — Selection List Factory Default — Forward Determines the forward/reverse setting for the #15 Preset Speed (F294). Changeable During Run — No Settings: Forward Reverse Vector Motor Model Autotune Command Direct Access Number — F400 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Selection List Factory Default — Autotune Disabled This parameter sets the Autotune command status. Changeable During Run — No Settings: Autotune Disabled Reset Motor Defaults Enable Autotune on Run Command Vector Motor Model Slip Frequency Gain Direct Access Number — F401 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Factory Default — 0.60 This parameter provides a degree of slip compensation for a given load. A higher setting here decreases the slip allowed for a given load/ASD output ratio. Changeable During Run — Yes Minimum — 0.00 Maximum — 2.55 G7 ASD Operation Manual 127 F402 F411 Motor Constant 1 (primary resistance) Direct Access Number — F402 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter is the measurement of the stator resistance and is considered a Motor Constant (unchanging). This value is used in conjunction with other constants to tune the motor. Changeable During Run — No Minimum — 0.0 To use Vector Control, Automatic Torque Boost, or Automatic Energysaving, the Motor Constant setting (motor tuning) is required. Maximum — 100,000 MΩ Motor Constant 2 (secondary resistance) Direct Access Number — F403 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Units — Ω Factory Default — (ASD-dependent) This parameter is the measurement of the rotor resistance and is considered a Motor Constant (unchanging). This value is used in conjunction with other constants to tune the motor. Changeable During Run — No Minimum — 0.00 This setting (motor tuning) is required to use the Vector Control, Automatic Torque Boost, or Automatic Energy-saving functions. Maximum — Open Motor Constant 3 (exciting inductance) Direct Access Number — F404 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Units — Ω Factory Default — (ASD-dependent) This parameter is used to input the excitation inductance for the motor. This value is used in conjunction with other constants to tune the motor. This setting (motor tuning) is required to use the Vector Control, Automatic Torque Boost, or Automatic Energy-saving functions. Changeable During Run — No Minimum — 0.00 Maximum — 6500.0 Units — µH Motor Constant 4 (load inertia) Direct Access Number — F405 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Factory Default — 1.0 This parameter is used to control the load inertia during speed changes. Acceleration and deceleration overshoot may be reduced by increasing this value. Changeable During Run — Yes Minimum — 0.0 This setting (motor tuning) is required to use the Vector Control, Automatic Torque Boost, or Automatic Energy-saving functions. Maximum — 100.0 Motor Constant 5 (leakage inductance) Direct Access Number — F410 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter provides slight increases in the output voltage of the drive at the high speed range. This setting (motor tuning) is required to use the Vector Control, Automatic Torque Boost, or Automatic Energy-saving functions. Changeable During Run — No Minimum — 0.00 Maximum — 650.0 Number of Poles of Motor Direct Access Number — F411 Program ⇒ Motor Parameters ⇒ Motor Settings Parameter Type — Numerical Factory Default — 4 This parameter identifies the number of motor poles. Changeable During Run — No Minimum — 2 Maximum — 16 128 G7 ASD Operation Manual F412 F421 Motor Capacity Direct Access Number — F412 Program ⇒ Motor Parameters ⇒ Motor Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter identifies the wattage rating of the motor. Changeable During Run — No Minimum — 0.10 Maximum — (ASD-dependent) Units — kW Motor Type Direct Access Number — F413 Program ⇒ Motor Parameters ⇒ Motor Settings Parameter Type — Selection List This parameter identifies the type of motor being used. Factory Default — Toshiba EQP III TEFC Settings: Changeable During Run — No Toshiba EQP III TEFC Toshiba EQP III ODP Toshiba EPACT TEFC Toshiba EPACT ODP Other Motor Motor Constant 3 Enable Direct Access Number — F414 Program ⇒ Motor Parameters ⇒ Vector Motor Model Parameter Type — Check Box Factory Default — Enable This parameter Enables/Disables tuning of Motor Constant 3 during an Autotune. Changeable During Run — No Settings: Disabled Enabled (box checked) Torque Command Direct Access Number — F420 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Selection List Factory Default — RX When operating in the Torque Control mode, this parameter allows the user to select the source of the torque command signal. Changeable During Run — Yes Settings: VI/II RR RX RX2 (option) LED Keypad Option Binary/BCD Input Common Serial (TTL) RS232/RS485 Communication Card Torque Command Filter Direct Access Number — F421 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Numerical Factory Default — 200.0 This parameter reduces the motor vibration caused by large-inertia loads. A small value will have a great effect while an increased value will have a lesser effect. Changeable During Run — Yes Minimum — 10.0 Maximum — 200.0 G7 ASD Operation Manual 129 F422 F424 Synchronized Torque Bias Input Direct Access Number — F422 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Selection list Factory Default — Disabled This parameter Enables/Disables the Synchronized Torque Bias input function. When enabled, this parameter identifies the source of the Synchronized Torque Bias input signal. Changeable During Run — Yes Settings: Disabled VI/II RR RX RX2 (option) LED Keypad Option Binary/BCD Input Common Serial (TTL) RS232/RS485 Communication Card Tension Torque Bias Input Direct Access Number — F423 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the Tension Torque Bias input function and identifies the source of the Tension Torque Bias input signal when enabled. Changeable During Run — Yes Settings: Disabled VI/II RR RX RX2 (option) LED Keypad Option Binary/BCD Input Common Serial (TTL) RS232/RS485 Communication Card Load Sharing Gain Input Direct Access Number — F424 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the Load Sharing Gain input function and is enabled by selecting a Load Sharing Gain input signal source. Changeable During Run — Yes Settings: Disabled VI/II RR RX RX2 (option) LED Keypad Option Binary/BCD Input Common Serial (TTL) RS232/RS485 Communication Card 130 G7 ASD Operation Manual F425 F428 Forward Speed Limit Input Direct Access Number — F425 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the Forward Speed Limit Input control function. When enabled and operating in the Torque Control mode, the forward speed limit is controlled by the terminal selected here. If Setting is selected, the value set at F426 is used as the Forward Speed Limit input. Changeable During Run — Yes Settings: Disabled VI/II RR RX RX2 (option) Setting Forward Speed Limit Level Direct Access Number — F426 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Numerical Factory Default — 80.0 This parameter provides a value to be used as the Forward Speed Limit setting if Setting is selected at F425. Changeable During Run — Yes Minimum — 0.00 Maximum — Upper Limit (F012) Units — Hz Reverse Speed Limit Input Direct Access Number — F427 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the Reverse Speed Limit Input control function. When enabled and operating in the Torque Control mode, the reverse speed limit is controlled by the terminal selected here. If Setting is selected, the value set at F428 is used as the Reverse Speed Limit input. Changeable During Run — Yes Settings: Disabled VI/II RR RX RX2 (option) Setting Reverse Speed Limit Level Direct Access Number — F428 Program ⇒ Torque Setting Parameters ⇒ Torque Control Parameter Type — Numerical Factory Default — 80.0 This parameter provides a value to be used as the Reverse Speed Limit setting if Setting is selected at F427. Changeable During Run — Yes Minimum — 0.00 Maximum — Upper Limit (F012) Units — Hz G7 ASD Operation Manual 131 F429 F433 Torque Command Mode Direct Access Number — F429 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Selection List Factory Default — Fixed Direction This parameter specifies whether the torque command function is to be used in one direction or both (F/R). Changeable During Run — No Settings: Fixed Direction F/R Permitted Speed Limit (torque) Reference Direct Access Number — F430 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Selection List Factory Default — None The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode. This parameter sets the input terminal that will be used to control the allowable speed variance. Changeable During Run — Yes Settings: None VI/II RR RX RX2 (option) Fixed Speed Limit Torque Level Direct Access Number — F431 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Numerical Factory Default — 0.00 The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode. This parameter sets the targeted speed. The plus-or-minus value (range) for this setting may be set at F432. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Speed Limit Torque Range Direct Access Number — F432 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Numerical Factory Default — 0.00 The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode. This parameter sets a plus-or-minus value (range) for the Speed Limit Torque Level (F431). Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Speed Limit Torque Recovery Direct Access Number — F433 Program ⇒ Torque Setting Parameters ⇒ Torque Speed Limiting Parameter Type — Numerical Factory Default — 0.20 The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode. This parameter sets the response time of the system to torque change requirements. Changeable During Run — No Minimum — 0.00 Maximum — 2.50 Units — Seconds 132 G7 ASD Operation Manual F440 F444 Power Running Torque Limit #1 Direct Access Number — F440 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings Parameter Type — Selection List Factory Default — Setting This parameter determines the source of the control signal for the positive torque limit setting. If Setting is selected, the value set at F441 is used as the Power Running Torque Limit #1 input. Changeable During Run — Yes Settings: VI/II RR RX RX2 (option) Setting Driving Torque Limit #1 Direct Access Number — F441 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter provides a value for the Power Running Torque Limit #1 setting if Setting is selected at F440. This value provides the positive torque upper limit for the #1 motor. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Regeneration Torque Limit #1 Direct Access Number — F442 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings Parameter Type — Selection List Factory Default — Setting This parameter determines the source of the Regenerative Torque Limit control signal. If Setting is selected, the value set at F443 is used for this parameter. Changeable During Run — Yes Settings: VI/II RR RX RX2 (option) Setting Regeneration Torque Limit Setting #1 Direct Access Number — F443 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings ⇒ Manual Settings Parameter Type — Numerical This parameter provides a value to be used as the Regeneration Torque Limit #1 if Setting is selected at F442. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Driving Torque Limit #2 Direct Access Number — F444 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the positive torque upper limit for the #2 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % G7 ASD Operation Manual 133 F445 F450 Regeneration Torque Limit #2 Direct Access Number — F445 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the negative torque upper limit for the #2 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Driving Torque Limit #3 Direct Access Number — F446 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the positive torque upper limit for the #3 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Regeneration Torque Limit #3 Direct Access Number — F447 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the negative torque upper limit for the #3 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Driving Torque Limit #4 Direct Access Number — F448 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the positive torque upper limit for the #4 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Regeneration Torque Limit #4 Direct Access Number — F449 Program ⇒ Torque Setting Parameters ⇒ Manual Torque Limit Settings Parameter Type — Numerical This parameter is used to set the negative torque upper limit for the #4 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. Factory Default — 250.0 Changeable During Run — Yes Minimum — 0.00 Maximum — 250.0 Units — % Torque Limit Mode Direct Access Number — F450 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings ⇒ Torque Limit Mode Parameter Type — Selection List Contact Toshiba’s Marketing Department for information on this parameter. Factory Default — Driving/Regen Changeable During Run — No Settings: Driving/Regen Positive/Negative 134 G7 ASD Operation Manual F451 F470 Torque Limit Mode (Speed Dependent) Direct Access Number — F451 Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings ⇒ Torque Limit Mode (Speed Dependent) Parameter Type — Selection List This parameter allows for either wide or very limited speed fluctuations while operating in the Torque Control mode. Factory Default — Standard Changeable During Run — Yes The ASD output follows the commanded speed when No Speed Cooperation is selected and has a very limited speed fluctuation range when Standard is selected. Settings: Standard No Speed Cooperation Continued Stall Until Trip During Power Operation Direct Access Number — F452 Program ⇒ Protection Parameters ⇒ Stall ⇒ Continuing Stall Period Parameter Type — Numerical Factory Default — 0.0 This parameter allows the user to extend the Overvoltage Stall (F305) and the Overcurrent Stall (F017) time settings. Changeable During Run — Yes Minimum — 0.0 Maximum — 1.00 Units — Seconds Stall Prevention During Regeneration Direct Access Number — F453 Program ⇒ Protection Parameters ⇒ Stall ⇒ Stall Prevention During Regeneration Parameter Type — Selection List This parameter Enables/Disables the Overvoltage Stall (F305) and the Overcurrent Stall (F017) function during regeneration only. Applicationspecific conditions may occur that warrant disabling the Stall function during regeneration. Factory Default — With Stall Prevention. Changeable During Run — Yes Settings: With Stall Prevention Without Stall Prevention Current Differential Gain Direct Access Number — F454 Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ Current Differential Gain Parameter Type — Numerical This parameter determines the degree that the current differential function affects the output signal. The larger the value entered here, the more pronounced the Current Differential Gain. Factory Default — 1.23 Changeable During Run — Yes Minimum — 0.00 Maximum — 327.6 VI/II Bias Adjust Direct Access Number — F470 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II ⇒ Bias Parameter Type — Numerical This parameter is used to fine-tune the bias of the VI/II input terminals. Factory Default — 100 Changeable During Run — Yes Minimum — 0.0 Note: See note on pg. 46 for further information on the VI/II terminal. Maximum — 255 This setting may be used to ensure that the zero level of the input source (pot, pressure transducer, flow meter, etc.) is also the zero level setting of the ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. G7 ASD Operation Manual 135 F471 F474 VI/II Gain Adjust Direct Access Number — F471 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ VI/II ⇒ Gain Parameter Type — Numerical This parameter is used to fine tune the gain of the VI/II input terminals. Factory Default — 50 Changeable During Run — Yes Minimum — 0.0 Note: See note on pg. 46 for further information on the VI/II terminal. Maximum — 255 This setting may be used to ensure that the 100% level of the input source (pot, pressure transducer, flow meter, etc.) is also the 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and either increasing or decreasing this setting to provide an output of 100% from the ASD. RR Bias Adjust Direct Access Number — F472 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR ⇒ Bias Parameter Type — Numerical This parameter is used to fine tune the bias of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 120 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the zero level of the input source (pot, pressure transducer, flow meter, etc.) is also the zero level setting of the ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. RR Gain Adjust Direct Access Number — F473 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RR ⇒ Gain Parameter Type — Numerical This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 61 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the 100% level of the input source (pot, pressure transducer, flow meter, etc.) is also the 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and either increasing or decreasing this setting to provide an output of 100% from the ASD. RX Bias Adjust Direct Access Number — F474 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX ⇒ Bias Parameter Type — Numerical This parameter is used to fine tune the bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 99 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the zero level of the input source (pot, pressure transducer, flow meter, etc.) is also the zero level setting of the ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. 136 G7 ASD Operation Manual F475 F480 RX Gain Adjust Direct Access Number — F475 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX ⇒ Gain Parameter Type — Numerical This parameter is used to fine tune the gain of the RX input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 141 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the 100% level of the input source (pot, pressure transducer, flow meter, etc.) is also the 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and either increasing or decreasing this setting to provide an output of 100% from the ASD. RX2 Bias Adjust Direct Access Number — F476 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 ⇒ Bias Parameter Type — Numerical This parameter is used to fine tune the bias of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 99 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the zero level of the input source (pot, pressure transducer, flow meter, etc.) is also the zero level setting of the ASD system. This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide a zero output from the ASD. RX2 Gain Adjust Direct Access Number — F477 Program ⇒ Frequency Setting Parameters ⇒ Speed Reference Setpoints ⇒ RX2 ⇒ Gain Parameter Type — Numerical This parameter is used to fine tune the gain of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode. Factory Default — 141 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 This setting may be used to ensure that the 100% level of the input source (pot, pressure transducer, flow meter, etc.) is also the 100% level setting of the ASD system. This is accomplished by setting the input source to 100% and either increasing or decreasing this setting to provide an output of 100% from the ASD. Exciting Strengthening Coefficient Direct Access Number — F480 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Exciting Strengthening Coefficient Parameter Type — Numerical This parameter determines the rate at which the excitation current is allowed to go from zero to saturation and is enabled at F481. Factory Default — 64 Changeable During Run — Yes Minimum — 0 Maximum — 255 G7 ASD Operation Manual 137 F481 F486 Over Exciting Cooperation Direct Access Number — F481 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ OverExciting Cooperation Parameter Type — Selection List This parameter determines the method used to control the rate that the excitation current is allowed to reach saturation. If Effective is selected, the preset Torque Control or Speed Control settings will determine the rate that the motor reaches excitation saturation. Factory Default — Effective Changeable During Run — Yes Settings: Effective Applied by F480 Current Vector Control Direct Access Number — F482 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Control Margin Modulation ⇒ % Current Vector Control Parameter Type — Numerical This parameter establishes the control margin of modulation when operating in the Current Vector Control mode. Factory Default — 90.0 Changeable During Run — Yes Minimum — 80.0 Maximum — 300.0 Units — % Voltage Vector Control Direct Access Number — F483 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Control Margin Modulation ⇒ % Voltage Vector Control Parameter Type — Numerical This parameter establishes the control margin of modulation when operating in the Voltage Vector Control mode. Factory Default — 105.0 Changeable During Run — Yes Minimum — 80.0 Maximum — 300.0 Units — % Constant Vector Control Direct Access Number — F484 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Control Margin Modulation ⇒ % Voltage Vector Control Parameter Type — Numerical This parameter establishes the control margin of modulation when operating in the Constant Vector Control mode. Factory Default — 105.0 Changeable During Run — Yes Minimum — 80.0 Maximum — 300.0 Units — % Stall Cooperation Gain at Field Weakening Zone Direct Access Number — F485 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Stall Cooperation Gain at Field Weakening Zone Parameter Type — Numerical This parameter determines the degree that the Stall function is effective while operating the motor in the field weakening zone. Factory Default — 128 Changeable During Run — Yes Minimum — 0 Maximum — 255 Excitation Starting Rate Direct Access Number — F486 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Excitation Starting Rate Parameter Type — Numerical This parameter establishes the rate of increase in the excitation current from a zero output of the ASD. Factory Default — 163.8 Changeable During Run — Yes Minimum — 1.64 Maximum — 327.6 138 G7 ASD Operation Manual F487 F491 Compensation Coefficient for Iron Loss Direct Access Number — F487 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Compensation Coefficient for Iron Loss Parameter Type — Numerical This parameter compensates for losses in the rotor-to-stator coupling of the excitation and torque current energy. Factory Default — 105.0 Changeable During Run — Yes Minimum — 0 Maximum — 255 Voltage Compensation Coefficient for Dead Time Direct Access Number — F488 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Voltage Compensation Coefficient for Dead Time Parameter Type — Numerical This parameter adjusts the degree of voltage compensation during dead time by increasing or decreasing the on-time of the programmed PWM just prior to the start of the dead time. Factory Default — 163.8 Changeable During Run — Yes Minimum — 1.64 Maximum — 327.6 Dead Time Compensation (Enable) Direct Access Number — F489 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Dead Time Compensation Parameter Type — Selection List This parameter Enables/Disables the Dead Time Compensation function. The Dead Time Compensation feature provides a smoothing of the on-off IGBT signal that feeds the Gate Driver board during the off portion of the on-off cycle. Factory Default — Enabled Changeable During Run — Yes Settings: Enabled Disabled Dead-time Compensation Bias Direct Access Number — F490 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Deadtime Compensation Bias Parameter Type — Numerical This parameter sets a bias for the Dead-time Compensation function. The Dead-time Compensation feature provides a smoothing of the on-off IGBT signal that feeds the Gate Driver board. Factory Default — 0.000 Changeable During Run — Yes Minimum — -32.768 Maximum — 32.767 Switching Frequency of Current/Voltage Control Direct Access Number — F491 Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ Switching Frequency between Current and Voltage Control Parameter Type — Numerical This parameter sets the threshold frequency at which ASD control is switched between Current-control and Voltage -control. Factory Default — 40.00 Changeable During Run — Yes Minimum — 10.00 Maximum — 60.00 Units — Hz G7 ASD Operation Manual 139 F500 F501 Accel #2 Time Direct Access Number — F500 Program ⇒ Special Control Parameters ⇒ #1 – #4 Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter specifies the time in seconds for the drive to go from 0.0 Hz to the Maximum Frequency for the #2 Acceleration profile. The accel/decel pattern may be set using F502. The minimum accel/decel time may be set using F508. This setting is also used to determine the acceleration rate of the Motorized Pot function. Note: Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. Decel #2 Time Direct Access Number — F501 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Numerical This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0.0 Hz for the #2 Deceleration profile. The accel/ decel pattern may be set using F502. The minimum accel/decel time may be set using F508. This setting is also used to determine the deceleration rate of the Motorized Pot function. Note: 140 Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. G7 ASD Operation Manual F502 F502 Accel/Decel Pattern #1 Direct Access Number — F502 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Selection List This parameter enables a user-selected preprogrammed output profile that controls the acceleration and deceleration pattern for the #1 Accel/Decel parameter. Factory Default — Linear Changeable During Run — Yes Settings: Linear S-Pattern 1 S-Pattern 2 The figures below provide a profile of the available accel/decel patterns. Linear acceleration and deceleration is the default pattern and is used on most applications. S-pattern 1 is used for applications that require quick acceleration and deceleration. This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration. S-pattern 2 acceleration and deceleration decreases the rate of change above the base frequency. G7 ASD Operation Manual 141 F503 F507 Accel/Decel Pattern #2 Direct Access Number — F503 Program ⇒ Special Control Parameters ⇒ 1 – #4 Settings Parameter Type — Selection List Factory Default — Linear This parameter enables a user-selected preprogrammed output profile that controls the acceleration and deceleration pattern for the #2 Accel/Decel parameter. Changeable During Run — Yes Settings: Linear S-Pattern 1 S-Pattern 2 Acc/Dec Group Direct Access Number — F504 No path available (Direct Access Only) Parameter Type — Selection List Factory Default — 1 While operating using the LED Keypad Option this parameter selects the accel/decel profile to be used during a multiple-accel/decel profile configuration. The accel/decel setting for selections 1 – 4 may be found at F009, F500, F510, and F514, respectively. Changeable During Run — Yes Settings: Group 1 Group 2 Group 3 Group 4 Note: If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. Acc/Dec Switching Frequency #1 Direct Access Number — F505 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 0.00 This parameter sets the frequency at which the acceleration control is switched from the Accel #1 profile to the Accel #2 profile during a multiple-acceleration profile configuration. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz S-Pattern Lower Limit Adjustment Direct Access Number — F506 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 25.00 Sets the lower limit of S-pattern 1 and 2. Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % S-Pattern Upper Limit Adjustment Direct Access Number — F507 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 25.00 Sets the upper limit frequency of S-pattern 1 and 2. Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % 142 G7 ASD Operation Manual F508 F513 Accel/Decel Lower Limit Time Direct Access Number — F508 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 0.10 This parameter sets the lower limit of the Accel/Decel time. Changeable During Run — Yes Minimum — 0.01 Maximum — 10.00 Units — Seconds Accel #3 Time Direct Access Number — F510 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Numerical This parameter specifies the time in seconds for the drive to go from 0.0 Hz to the Maximum Frequency for the #3 Acceleration profile. The accel/decel pattern may be set using F502. The minimum accel/decel time may be set using F508. Note: Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. Decel #3 Time Direct Access Number — F511 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Numerical This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0.0 Hz for the #3 Deceleration profile. The accel/decel pattern may be set using F502. The minimum accel/decel time may be set using F508. Note: Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the deceleration time. Accel/Decel Pattern #3 Direct Access Number — F512 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Selection List This parameter enables a user-selected preprogrammed output profile that controls the acceleration and deceleration pattern for the #3 Accel/Decel parameter. Factory Default — Linear Changeable During Run — Yes Settings: Linear S-Pattern 1 S-Pattern 2 Accel/Decel Switching Frequency #2 Direct Access Number — F513 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 0.00 This parameter sets the frequency at which the acceleration control is switched from the Accel #2 profile to the Accel #3 profile during a multiple-acceleration profile configuration. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual 143 F514 F517 Accel #4 Time Direct Access Number — F514 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Numerical This parameter specifies the time in seconds for the drive to go from 0.0 Hz to the Maximum Frequency for the #4 Acceleration profile. The accel/decel pattern may be set using F502. The minimum accel/decel time may be set using F508. Note: Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the acceleration time. Decel #4 Time Direct Access Number — F515 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Numerical This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0.0 Hz for the #4 Deceleration profile. The accel/ decel pattern may be set using F502. The minimum accel/decel time may be set using F508. Note: Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Automatic Accel/Decel and Stall settings may lengthen the deceleration time. Accel/Decel Pattern #4 Direct Access Number — F516 Program ⇒ Special Control Parameters ⇒ Accel/Decel #1 – #4 Settings Parameter Type — Selection List This parameter enables a user-selected preprogrammed output profile that controls the acceleration and deceleration pattern for the #4 Accel/Decel parameter. Factory Default — Linear Changeable During Run — Yes Settings: Linear S-Pattern 1 S-Pattern 2 Accel/Decel Switching Frequency #3 Direct Access Number — F517 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 0.00 This parameter sets the frequency at which the acceleration control is switched from the Accel #3 profile to the Accel #4 profile during a multiple-acceleration profile configuration. Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz 144 G7 ASD Operation Manual F520 F521 Pattern Run Direct Access Number — F520 Program ⇒ Pattern Run Control Parameters ⇒ Pattern Run Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the Pattern Run mode. When enabled, this feature allows up to 15 Preset Speeds to be run sequentially for a userdetermined duration and number of times. Changeable During Run — No Settings: Disabled Enabled (box checked) Pattern Run Description User-defined Preset Speeds are labeled 1 – 15 (see F018). The ID number of any one of the fifteen frequencies (1 – 15) may be entered into the Speed # field of the Pattern Run screen and run for the number of times entered into the Repeat field (see F530). The execution of grouped Preset Speeds in this manner is called a Pattern Run. Skip may be selected to ignore a Speed # field. Pattern Run Setup 1. Configure an unused discrete input terminal for Pattern #1 (2, 3, or 4). This terminal will initiate the selected Pattern Run. The input terminal settings may be configured via Program ⇒ Terminal Selection Parameters ⇒ Input Terminals (see Table 8 on pg. 76 for available input terminal settings). 2. Enable the Pattern Run mode of operation via Program ⇒ Pattern Run Control Parameters ⇒ Pattern Run ⇒ Enable/Disable (check box). 3. Configure the Preset Speeds that are to be used as the Group Speed set of frequencies via Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds (e.g., Preset Speed #1 on pg. 66). 4. Configure the Group Speeds by associating the Preset Speeds that are to be enabled and grouped (from step 3) as Group Speed 1 (2, 3, or 4) via Program ⇒ Pattern Run Control Parameters ⇒ Speeds. Set the Repeat field to the number of times that the selected group is to be run. Set unused speed settings to Skip. 5. From the Remote mode (Local|Remote light is off), initiate a Run command (e.g., F and/or R terminal On). 6. Connect the input terminal that was configured in step 1 to CC and the Pattern Run will start and continue as programmed. Open the connection to stop the Pattern Run before its conclusion. See F018 on pg. 66 for further information on this parameter. Pattern Run Mode Restart Command Direct Access Number — F521 Program ⇒ Pattern Run Control Parameters ⇒ Pattern Run Parameter Type — Selection List Factory Default — Disabled This parameter sets the start condition of subsequent Pattern Runs after the initial Pattern Run has been terminated or has completed its programming. Changeable During Run — No Settings: Reset Continue G7 ASD Operation Manual 145 F530 F537 Group #1 Speed Repeat Factor Direct Access Number — F530 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Numerical Factory Default — 1 This parameter sets the number of times that the pattern defined in Group #1 will be run. Changeable During Run — No Minimum — 1 Maximum — Infinite Group #1 Speed #1 (Pattern Run) Direct Access Number — F531 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 1 Up to four groups of Preset Speeds may be setup and run from this screen. The Preset Speed numbers (1 – 15) may be entered into the Speed # field to be run for the number of times entered into the Repeat field (0 – 254) or forever by selecting Infinite. Running multiple Preset Speeds as a group is called a Pattern Run. Changeable During Run — No This parameter allows the user to run the Preset Speeds 1 – 15 as a group and is identified as Group #1. Skip may be selected to ignore a Preset Speed entry. See F520 for further information on this setting. Group #1 Speed #2 Direct Access Number — F532 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Same as #1 Group Speed #1 (see F531). Factory Default — 2 Changeable During Run — No Group #1 Speed #3 Direct Access Number — F533 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 3 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #1 Speed #4 Direct Access Number — F534 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 4 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #1 Speed #5 Direct Access Number — F535 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 5 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #1 Speed #6 Direct Access Number — F536 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 6 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #1 Speed #7 Direct Access Number — F537 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 7 Same as #1 Group Speed #1 (see F531). 146 Changeable During Run — No G7 ASD Operation Manual F538 F548 Group #1 Speed #8 Direct Access Number — F538 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 8 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed Repeat Factor Direct Access Number — F540 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 1 This parameter sets the number of times that the enabled preset speeds of Group #2 will be run; 0 – 254 or Infinite. Changeable During Run — No Group #2 Speed #1 Direct Access Number — F541 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 9 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #2 Direct Access Number — F542 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 10 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #3 Direct Access Number — F543 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 11 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #4 Direct Access Number — F544 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 12 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #5 Direct Access Number — F545 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 13 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #6 Direct Access Number — F546 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 14 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #7 Direct Access Number — F547 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 15 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #2 Speed #8 Direct Access Number — F548 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — Skip Same as #1 Group Speed #1 (see F531). G7 ASD Operation Manual Changeable During Run — No 147 F550 F560 Group #3 Speed Repeat Factor Direct Access Number — F550 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 1 This parameter sets the number of times that the enabled preset speeds of Group #3 will be run; 0 – 254 or Infinite. Changeable During Run — No Group #3 Speed #1 Direct Access Number — F551 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 1 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #2 Direct Access Number — F552 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 2 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #3 Direct Access Number — F553 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 3 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #4 Direct Access Number — F554 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 4 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #5 Direct Access Number — F555 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 5 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #6 Direct Access Number — F556 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 6 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #7 Direct Access Number — F557 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 7 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #3 Speed #8 Direct Access Number — F558 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 8 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed Repeat Factor Direct Access Number — F560 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 1 This parameter sets the number of times that the enabled preset speeds of Group #4 will be run; 1 – 254 or Infinite. 148 Changeable During Run — No G7 ASD Operation Manual F561 F570 Group #4 Speed #1 Direct Access Number — F561 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 9 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #2 Direct Access Number — F562 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Same as #1 Group Speed #1 (see F531). Factory Default — 10 Changeable During Run — No Group #4 Speed #3 Direct Access Number — F563 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 11 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #4 Direct Access Number — F564 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 12 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #5 Direct Access Number — F565 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 13 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #6 Direct Access Number — F566 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 14 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #7 Direct Access Number — F567 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — 15 Same as #1 Group Speed #1 (see F531). Changeable During Run — No Group #4 Speed #8 Direct Access Number — F568 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Parameter Type — Selection List Factory Default — Skip Same as #1 Group Speed #1 (see F531). Changeable During Run — No Pattern #1 Characteristics (Pattern Run) Direct Access Number — F570 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 1 Parameter Type — Selection List Factory Default — Time From Start In conjunction with the setting of F585, this parameter is used to set the runtime of Preset Speed 1 when used as part of a Pattern Run. Changeable During Run — No Settings: Time From Start Time From Reach No Limit Until Next Step G7 ASD Operation Manual 149 F571 F580 Pattern #2 Characteristics (Pattern Run) Direct Access Number — F571 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 2 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #3 Characteristics (Pattern Run) Direct Access Number — F572 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 3 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #4 Characteristics (Pattern Run) Direct Access Number — F573 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 4 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #5 Characteristics (Pattern Run) Direct Access Number — F574 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 5 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #6 Characteristics (Pattern Run) Direct Access Number — F575 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 6 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #7 Characteristics (Pattern Run) Direct Access Number — F576 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 7 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #8 Characteristics (Pattern Run) Direct Access Number — F577 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 8 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #9 Characteristics (Pattern Run) Direct Access Number — F578 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 9 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #10 Characteristics (Pattern Run) Direct Access Number — F579 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 10 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #11 Characteristics (Pattern Run) Direct Access Number — F580 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 11 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). 150 Changeable During Run — No G7 ASD Operation Manual F581 F588 Pattern #12 Characteristics (Pattern Run) Direct Access Number — F581 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 12 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #13 Characteristics (Pattern Run) Direct Access Number — F582 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 13 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #14 Characteristics (Pattern Run) Direct Access Number — F583 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 14 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern #15 Characteristics (Pattern Run) Direct Access Number — F584 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 15 Parameter Type — Selection List Factory Default — Time From Start Same as #1 Pattern Characteristics (see F570). Changeable During Run — No Pattern Run #1 Run-Time Setting Direct Access Number — F585 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 1 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #1 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #2 Continuation Mode Run-Time Setting Direct Access Number — F586 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 2 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #2 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #3 Run-Time Setting Direct Access Number — F587 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 3 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #3 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #4 Run-Time Setting Direct Access Number — F588 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 4 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #4 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual 151 F589 F594 Pattern Run #5 Run-Time Setting Direct Access Number — F589 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 5 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #5 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #6 Run-Time Setting Direct Access Number — F590 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 6 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #6 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #7 Run-Time Setting Direct Access Number — F591 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 7 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #7 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #8 Run-Time Setting Direct Access Number — F592 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 8 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #8 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #9 Run-Time Setting Direct Access Number — F593 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 9 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #9 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #10 Run-Time Setting Direct Access Number — F594 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 10 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #10 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds 152 G7 ASD Operation Manual F595 F599 Pattern Run #11 Run-Time Setting Direct Access Number — F595 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 11 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #11 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #12 Run-Time Setting Direct Access Number — F596 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 12 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #12 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #13 Run-Time Setting Direct Access Number — F597 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 13 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #13 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #14 Run-Time Setting Direct Access Number — F598 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 14 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #14 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds Pattern Run #15 Run-Time Setting Direct Access Number — F599 Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 15 Parameter Type — Numerical Factory Default — 5 This parameter sets the run-time value for the #15 Preset Speed mode when used as part of a Pattern Run. Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual 153 F600 F603 Electronic Thermal Protection #1 Direct Access Number — F600 Program ⇒ Motor Parameters ⇒ Motor Set #1 Parameter Type — Numerical Factory Default — 100.0 The Motor #1 Electronic Thermal Protection parameter specifies the motor overload current level for motor set #1. This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor. The unit of measurement for this parameter may be set to Amps or it may be set as a percentage of the ASD rating. The name-plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement (see F701 to change the display unit). Changeable During Run — Yes Minimum — 10.0 Maximum — 100.0 Units — % Electronic Thermal Protection settings (#1 – #4) will be displayed in Amps if the EOI display units are set to V/A rather than %. Overcurrent Stall Level Direct Access Number — F601 Program ⇒ Protection Parameters ⇒ Stall Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter specifies the output current level at which the output frequency is reduced in an attempt to prevent a trip. The overcurrent level is entered as a percentage of the maximum rating of the drive. Note: Parameter F017 (Soft Stall) must be enabled to use this feature. Changeable During Run — Yes Minimum — 0.00 Maximum — 200.0 Units — % Trip Save at Power Down Enable Direct Access Number — F602 Program ⇒ Protection Parameters ⇒ Trip Settings Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the Trip Save at Power Down setting. When enabled, this feature logs the trip event and retains the trip information when the system powers down. The trip information may be viewed from the Monitor screen. Changeable During Run — No When disabled, the trip information will be cleared when the system powers down. Settings: Disabled Enabled (box checked) Emergency Off Mode Settings Direct Access Number — F603 Program ⇒ Protection Parameters ⇒ Emergency Off Settings Parameter Type — Selection List Factory Default — Coast Stop This parameter determines the method used to stop the motor in the event that an Emergency Off command is received and the system is configured to use this feature. Changeable During Run — No This setting may also be associated with the FL terminals to allow the FL relay to change states when an EOFF condition occurs by setting the FL terminal to Fault FL (all) (see F132). Note: A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. Settings: Coast Stop Deceleration Stop DC Injection Braking Stop 154 G7 ASD Operation Manual F604 F608 Emergency Off DC Injection Application Time Direct Access Number — F604 Program ⇒ Protection Parameters ⇒ Emergency Off Settings Parameter Type — Numerical Factory Default — 0.10 When DC Injection is used as a function of receiving an Emergency Off command (F603), this parameter determines the time that the DC Injection braking is applied to the motor. Changeable During Run — Yes Minimum — 0.00 Maximum — 10.00 Units — Seconds Output Phase Loss Detection Direct Access Number — F605 Program ⇒ Protection Parameters ⇒ Phase Loss Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the monitoring of each phase of the 3-phase output signal (U, V, or W) of the ASD. If either line is missing, inactive, or not of the specified level, the ASD incurs a trip. Changeable During Run — No Settings: Disabled Enabled (box checked) OL Reduction Starting Frequency Direct Access Number — F606 Program ⇒ Protection Parameters ⇒ Overload Parameter Type — Numerical Factory Default — 6.00 This parameter is used to reduce the start frequency during very low-speed motor operation. During very low-speed operation the cooling efficiency of the motor decreases. Lowering the start frequency aides in minimizing the generated heat. Changeable During Run — Yes Minimum — 0.00 Maximum — 30.00 Units — Hz Motor 150% OL Time Limit Direct Access Number — F607 Program ⇒ Protection Parameters ⇒ Overload Parameter Type — Numerical Factory Default — 600 This parameter establishes a time that the motor may operate at 150% of its rated current before tripping. This setting applies the time/150% reference to the individual settings of each motor (e.g., this setting references 150% of the F600 setting for the #1 motor). Changeable During Run — Yes Minimum — 10 Maximum — 2400 The unit will trip sooner than the time entered here if the overload is greater than 150%. Units — Seconds Inrush Current Suppression Direct Access Number — F608 Program ⇒ Protection Parameters ⇒ Soft Start Parameter Type — Numerical Factory Default — 0.30 The startup inrush current may be suppressed for up to 2.5 seconds. This parameter determines the length of the inrush current suppression. Changeable During Run — No Minimum — 0.30 Maximum — 2.50 Units — Seconds Interlock with ST Direct Access Number — F609 Program ⇒ Protection Parameters ⇒ Soft Start Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the ST-to-CC connection dependency on the successful completion of a Soft Start. If enabled, the ST-to-CC connection will happen only after a successful Soft Start. G7 ASD Operation Manual Changeable During Run — No 155 F610 F614 Low Current Trip Direct Access Number — F610 Program ⇒ Protection Parameters ⇒ Low Current Settings Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the low-current trip feature. Changeable During Run — No When enabled, the drive will trip on a low-current fault if the output current of the drive falls below the level defined at F611 and remains there for the time set at F612. Settings: Disabled Enabled (box checked) Low Current Trip Threshold Direct Access Number — F611 Program ⇒ Protection Parameters ⇒ Low Current Settings Parameter Type — Numerical Factory Default — 0.00 When the low-current monitor is enabled, this function sets the low-current trip threshold. The threshold value is entered as a percentage of the maximum rating of the drive. Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % Low Current Trip Threshold Time Direct Access Number — F612 Program ⇒ Protection Parameters ⇒ Low Current Settings Parameter Type — Numerical Factory Default — 0 When the low-current monitor is enabled, this function sets the time that the low-current condition must exist to cause a trip. Changeable During Run — Yes Minimum — 0 Maximum — 255 Units — Seconds Short Circuit Test Direct Access Number — F613 Program ⇒ Protection Parameters ⇒ Arm Short Check Settings Parameter Type — Selection List Factory Default — Every Run This parameter determines when the system will perform an Output Short Circuit test. Changeable During Run — No Settings: Every Run Every Powerup Short Circuit Test Duration Direct Access Number — F614 Program ⇒ Protection Parameters ⇒ Arm Short Check Settings Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the pulse width of the ASD output pulse that is applied to the motor during an Output Short Circuit test. Changeable During Run — No Minimum — 1 Maximum — 100 Units — µS 156 G7 ASD Operation Manual F615 F620 Overtorque Trip Direct Access Number — F615 Program ⇒ Protection Parameters ⇒ Overtorque Parameters Parameter Type — Check Box Factory Default — Disabled This parameter Enables/Disables the Over Torque Tripping function. Changeable During Run — No When enabled, the ASD trips if an output torque value greater than the setting of F616 or F617 exists for a time longer than the setting of F618. When disabled, the ASD does not trip due to overtorque conditions. Settings: Disabled Enabled (box checked) Overtorque Trip/Alarm Level (Positive Torque) Direct Access Number — F616 Program ⇒ Protection Parameters ⇒ Overtorque Parameters Parameter Type — Numerical Factory Default — 150.0 This parameter sets the torque threshold level that is used as a setpoint for overtorque tripping. This setting is a percentage of the maximum rated torque of the drive. Changeable During Run — No Minimum — 0.00 Maximum — 250.0 Units — % Overtorque Trip/Alarm Level (Negative Torque) Direct Access Number — F617 Program ⇒ Protection Parameters ⇒ Overtorque Parameters Parameter Type — Numerical Factory Default — 150.0 This parameter sets the torque threshold level that is used as a setpoint for overtorque tripping during regeneration. This setting is a percentage of the maximum rated torque of the drive. Changeable During Run — No Minimum — 0.00 Maximum — 250.0 Units — % Overtorque Detection Time Direct Access Number — F618 Program ⇒ Protection Parameters ⇒ Overtorque Parameters Parameter Type — Numerical Factory Default — 0.50 This parameter sets the amount of time that the overtorque condition may exceed the tripping threshold level set at F616 and F617 before a trip occurs. Changeable During Run — No Minimum — 0.00 Maximum — 100.0 Units — Seconds Cooling Fan Control Direct Access Number — F620 Program ⇒ Protection Parameters ⇒ Cooling Fan Settings Parameter Type — Selection List Factory Default — Automatic This parameter sets the cooling fan run-time command. Changeable During Run — Yes Settings: Automatic Always On G7 ASD Operation Manual 157 F621 F625 Cumulative Run Timer Alarm Setting Direct Access Number — F621 Program ⇒ Protection Parameters ⇒ Cumulative Run Timer Parameter Type — Numerical Factory Default — 175.0 This parameter sets a run-time value that, once exceeded, closes a contact. The output signal may be used to control external equipment or used to engage a brake. Note: The time displayed is 1/10th of the actual time (0.1 hr. = 1.0 hr.). Changeable During Run — Yes Minimum — 0.1 Maximum — 999.9 Units — Hours (X 100) Abnormal Speed Detection Filter Time Direct Access Number — F622 Program ⇒ Protection Parameters ⇒ Abnormal Speed Settings Parameter Type — Numerical Factory Default — 10.0 This parameter sets the time that an overspeed condition must exist to cause a trip. Changeable During Run — No Minimum — 0.01 Maximum — 100.0 Units — Seconds Overspeed Detection Frequency Range Direct Access Number — F623 Program ⇒ Protection Parameters ⇒ Abnormal Speed Settings Parameter Type — Numerical Factory Default — 0.0 This parameter sets the upper level of the Base Frequency range that, once exceeded, will cause an Overspeed Detected alert. Changeable During Run — Yes Minimum — 0.0 Maximum — 30.0 Units — Hz Speed Drop Detection Frequency Range Direct Access Number — F624 Program ⇒ Protection Parameters ⇒ Abnormal Speed Settings Parameter Type — Numerical Factory Default — 0.00 This parameter sets the lower level of the Base Frequency range that, once exceeded, will cause a Speed Drop Detected alert. Changeable During Run — Yes Minimum — 0.00 Maximum — 30.00 Units — Hz Overvoltage Stall Level (fast) Direct Access Number — F625 Program ⇒ Protection Parameters ⇒ Stall Parameter Type — Numerical Factory Default — (ASD-dependent) This parameter sets the upper DC bus voltage threshold that, once exceeded, will cause an Overvoltage Stall. An Overvoltage Stall increases the output frequency of the drive during deceleration for a specified time in an attempt to prevent an Overvoltage Trip. If the overvoltage condition persists for over 250 µS, an Overvoltage Trip will be incurred. Note: 158 Changeable During Run — Yes Minimum — 50.00 Maximum — 250.0 Units — % This feature may increase deceleration times. G7 ASD Operation Manual F626 F630 Overvoltage Stall Level Direct Access Number — F626 Program ⇒ Protection Parameters ⇒ Stall Parameter Type — Numerical This parameter sets the upper DC bus voltage threshold that, once exceeded, will cause an Overvoltage Stall. An Overvoltage Stall increases the output frequency of the drive during deceleration for a specified time in an attempt to prevent an Overvoltage Trip. Factory Default — (ASD-dependent) If the overvoltage condition persists for over 4 mS, an Overvoltage Trip will be incurred. Note: Changeable During Run — Yes Minimum — 50.0 Maximum — 250.0 Units — % This feature may increase deceleration times. Undervoltage Trip Direct Access Number — F627 Program ⇒ Protection Parameters ⇒ Undervoltage/Ridethrough Parameter Type — Check Box This parameter Enables/Disables the Undervoltage Trip function. Factory Default — Disabled With this parameter Enabled, the ASD will trip if the undervoltage condition persists for a time greater than the F628 setting. Changeable During Run — No A user-selected contact may be actuated if so configured. If Disabled the ASD will stop and not trip; the FL contact is not active. Settings: Disabled Enabled (box checked) Undervoltage Detection Time Direct Access Number — F628 Program ⇒ Protection Parameters ⇒ Undervoltage/Ridethrough Parameter Type — Numerical This parameter sets the time that the undervoltage condition must exist to cause an Undervoltage trip when this function is enabled at F627. Factory Default — 0.03 Changeable During Run — No Minimum — 0.00 Maximum — 10.00 Units — Seconds Undervoltage Stall level Direct Access Number — F629 Program ⇒ Protection Parameters ⇒ Undervoltage/Ridethrough Parameter Type — Numerical This parameter sets the low end of the DC bus voltage threshold that, once it drops below this setting, will activate the setting of F302 (Ridethrough Mode). Activation may be the result of a momentary power loss or an excessive load on the bus voltage. Once activated, the system will attempt to maintain the bus voltage level set here until the motor stops. Factory Default — (ASD-dependent) Note: This feature may decrease deceleration times. Changeable During Run — Yes Minimum — 50.00 Maximum — 100.0 Units — % Brake Trouble Internal Timer Direct Access Number — F630 Program ⇒ Protection Parameters ⇒ Brake Fault Timer Parameter Type — Numerical This parameter is used in conjunction with the discrete input terminal setting 64 [System Consistent Sequence (BA: braking answer)] (see item 64 of Table 8 on pg. 76 for further information on this feature). Factory Default — 0.00 After activating the discrete input terminal System Consistent Sequence (B: braking release), the setting of this parameter defines a window of time in which 1) a Braking Answer response must be received or 2) the brake must release. Maximum — 10.00 Changeable During Run — Yes Minimum — 0.00 Units — Seconds Should this timer setting expire before the Braking Answer is returned or the brake releases, a Brake Fault is incurred. Otherwise, the brake releases and normal motor operations resume. G7 ASD Operation Manual 159 F631 F643 Position Difference Limit Direct Access Number — F631 Program ⇒ Feedback Parameters ⇒ Feedback Settings ⇒ Position Difference Limit Parameter Type — Numerical While operating in the Position Control mode, this parameter sets the maximum allowed difference between the commanded position and resulting position as indicated by encoder pulses. Factory Default — 16.0 Changeable During Run — No Minimum — 0.1 Maximum — 6553 Release After Run Timer Direct Access Number — F632 Program ⇒ Protection Parameters ⇒ Brake Fault Timer Parameter Type — Numerical Factory Default — 0.00 This parameter sets the time that the brake will hold after the Run command criteria has been met. Changeable During Run — No Minimum — 0.00 Maximum — 2.50 Units — Seconds Earth Fault Alarm Level Direct Access Number — F640 Program ⇒ Protection ⇒ Earth Fault Alarm Level Parameter Type — Numerical Factory Default — 100 This parameter sets the threshold level (%) that must be exceeded to meet the Earth Fault Alarm activation criteria. Changeable During Run — Yes Minimum — 0 Maximum — 100 Units — % Earth Fault Alarm Time Direct Access Number — F641 Program ⇒ Protection ⇒ Earth Fault Alarm Time Parameter Type — Numerical Factory Default — 1.00 In the event that the Earth Fault Alarm activation criteria is met, a timer begins to count down to zero. Upon reaching zero, the Earth Fault Alarm is activated. This parameter sets the start-time of the count-down timer. Changeable During Run — Yes Minimum — 0.00 Maximum — 2.50 Units — Seconds Earth Fault Trip Level Direct Access Number — F642 Program ⇒ Protection ⇒ Earth Fault Trip Level Parameter Type — Numerical Factory Default — 100 This parameter sets the threshold level (%) that must be exceeded to meet the Earth Fault Trip activation criteria. Changeable During Run — Yes Minimum — 0.00 Maximum — 100 Units — % Earth Fault Trip Time Direct Access Number — F643 Program ⇒ Protection ⇒ Earth Fault Trip Time Parameter Type — Numerical Factory Default — 1.00 In the event that the Earth Fault Trip activation criteria is met, a timer begins to count down to zero. Upon reaching zero, the Earth Fault Trip is activated. This parameter sets the start-time of the count-down timer. Changeable During Run — Yes Minimum — 0.00 Maximum — 2.50 Units — Seconds 160 G7 ASD Operation Manual F650 F653 Acc/Dec Base Frequency Adjustment Direct Access Number — F650 Program ⇒ Terminal Selection Parameters ⇒ Analog Input Functions Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Base Frequency. When enabled, either VI/II or RR may be used as an input source for the modification of the Base Frequency setting. Changeable During Run — Yes Settings: Disabled VI/II RR Upper Limit Frequency Adjustment Direct Access Number — F651 Program ⇒ Terminal Selection Parameters ⇒ Analog Input Functions Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Upper Limit. When enabled, either VI/II or RR may be used as an input source for the modification of the Upper Limit setting. Changeable During Run — Yes Settings: Disabled VI/II RR Acceleration Time Adjustment Direct Access Number — F652 Program ⇒ Terminal Selection Parameters ⇒ Analog Input Functions Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Acceleration Time. Selecting either VI/II or RR enables this feature. The selected input is used as a multiplier of the programmed Acceleration Time setting. The multiplication factor may be from 1 to 10. Note: Changeable During Run — Yes An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Settings: Disabled VI/II RR Deceleration Time Adjustment Direct Access Number — F653 Program ⇒ Terminal Selection Parameters ⇒ Analog Input Functions Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Deceleration Time. Selecting either VI/II or RR enables this feature. The selected input is used as a modifier of the programmed Deceleration Time setting. Note: Changeable During Run — Yes A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Settings: Disabled VI/II RR G7 ASD Operation Manual 161 F654 F661 Torque Boost Adjustment Direct Access Number — F654 Program ⇒ Terminal Selection Parameters ⇒ Analog Input Functions Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Torque Boost setting. Selecting either VI/II or RR enables this feature. The selected input is used as a modifier of the programmed Torque Boost setting. Changeable During Run — Yes Settings: Disabled VI/II RR Frequency Override Additive Input Direct Access Number — F660 Program ⇒ Feedback Parameters ⇒ Override Control Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Output Frequency. Changeable During Run — No Selecting either of the input methods listed enables this feature. The selected input is used as a modifier of the programmed Output Frequency. Settings: Disabled VI/II RR RX RX2 (option) LED Keypad (option) Binary/BCD Input Common Serial (TTL) RS232/RS485 Communication Card Motorized Pot Pulse Input 1 Frequency Override Multiplying Input Direct Access Number — F661 Program ⇒ Feedback Parameters ⇒ Override Control Parameter Type — Selection List Factory Default — Disabled This parameter Enables/Disables the feature that allows for the external adjustment of the Output Frequency. Changeable During Run — No Selecting either of the input methods listed enables this feature. The selected input is used as a multiplier of the programmed Output Frequency. If operating using the LED Keypad Option and Setting is selected, the value entered at F729 is used as the multiplier. Settings: Disabled VI/II RR RX RX2 (option) Setting (LED Keypad Option Only) 162 G7 ASD Operation Manual F670 F674 AM Terminal Assignment Direct Access Number — F670 Program ⇒ Meter Terminal Adjustment Parameters ⇒ AM Parameter Type — Selection List Factory Default — Output Current This setting determines the output function of the AM analog output terminal. This output terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in Table 7 on pg. 61. Note: Changeable During Run — Yes To read voltage at this terminal a 100 – 500Ω resistor is required and must be connected from AM (+) to AM (-). The voltage is read across the 100 – 500Ω resistor. Current may be read by connecting an ammeter from AM (+) to AM (-). The AM analog output has a maximum resolution of 1/1024. The AM Terminal Adjustment (F671) must be used to calibrate the output signal for a proper response. SW-1 may be switched to allow for the full-range output to be either 0 – 1 mA or 4 – 20 mA when providing an output current, or either 0 – 1 or 1 to 7.5 volts when providing an output voltage at this terminal. AM Terminal Adjustment Direct Access Number — F671 Program ⇒ Meter Terminal Adjustment Parameters ⇒ AM Parameter Type — Numerical Factory Default — 512 This function is used to calibrate the AM analog output terminal. To calibrate the AM analog output, connect a meter (current or voltage) as described at F670. With the drive running at a known frequency, adjust this parameter (F671) until the running frequency produces the desired DC level output at the AM terminal. Changeable During Run — Yes Minimum — 1 Maximum — 1280 Analog 1 Terminal Setting Direct Access Number — F672 Program ⇒ Meter Terminal Adjustment Parameters ⇒ Analog 1 Parameter Type — Selection List Factory Default — Output Voltage This parameter sets the Analog 1 multifunction programmable terminal to 1 of 31 possible functions and is available on the ASD Multicom option board only. Changeable During Run — Yes Possible assignments for this output terminal are listed in Table 7 on pg. 61. Analog 1 Terminal Adjustment Direct Access Number — F673 Program ⇒ Meter Terminal Adjustment Parameters ⇒ Analog 1 Parameter Type — Numerical Factory Default — 512 This parameter adjusts the coefficient of the Analog 1 circuit to obtain an output that corresponds with a known input. This function is used in the calibration of external signal measuring devices (DVM, counters, etc.). Changeable During Run — Yes Minimum — 1 Maximum — 1280 Analog 2 Terminal Setting Direct Access Number — F674 Program ⇒ Meter Terminal Adjustment Parameters ⇒ Analog 2 Parameter Type — Selection List This parameter sets the Analog 2 multifunction programmable terminal to 1 of 31 possible functions and is available on the ASD Multicom option board only. Factory Default — Post-compensation Frequency Changeable During Run — Yes Possible assignments for this output terminal are listed in Table 7 on pg. 61. G7 ASD Operation Manual 163 F675 F703 Analog 2 Terminal Adjustment Direct Access Number — F675 Program ⇒ Meter Terminal Adjustment Parameters ⇒ Analog 2 Parameter Type — Numerical Factory Default — 512 This parameter adjusts the coefficient of the circuit to obtain an output that corresponds with a known input. This function is used in the calibration of external signal measuring devices (DVM, counters, etc.). Changeable During Run — Yes Minimum — 1 Maximum — 1280 FP Terminal Setting Direct Access Number — F676 Program ⇒ Terminal Selection Parameters ⇒ FP Parameter Type — Selection List Factory Default — Output Frequency This parameter commands the multifunction programmable FP terminal to monitor the value of 1 of 31 possible system functions. As the monitored function changes in magnitude or frequency, the pulse count of the FP output pulse train changes in direct proportion to changes in the monitored function. As the monitored value goes up so does the pulse count of the FP output. Note: Changeable During Run — Yes The duty cycle of the output pulse train remains at 65 ±5.0 µS. Possible assignments for this output terminal are listed in Table 7 on pg. 61. FP Terminal Adjustment Direct Access Number — F677 Program ⇒ Terminal Selection Parameters ⇒ FP Parameter Type — Numerical Factory Default — 3.840 This parameter sets the full-scale reading of the FP Terminal. The full-scale reading of the monitored variable selected in F676 may be set here. Changeable During Run — Yes Minimum — 1.000 Maximum — 43.200 Units — kHz Display Units for Voltage and Current Direct Access Number — F701 Program ⇒ Utility Parameters ⇒ Display Units Parameter Type — Selection List Factory Default — % This parameter sets the unit of measurement for current and voltage values displayed on the EOI. Changeable During Run — Yes Settings: % V/A Hz Per User-defined Unit Direct Access Number — F702 Program ⇒ Utility Parameters ⇒ Display Units Parameter Type — Numerical Factory Default — 0.00 This parameter allows the user to input a quantity to be displayed on the EOI that is proportional to the output frequency of the drive. This feature is useful when the output of a process is moved along at a rate that is proportional to the output frequency of the drive. Changeable During Run — Yes Minimum — 0.00 Maximum — 200.0 Units — Hz/UDU Frequency Display Resolution Direct Access Number — F703 Program ⇒ Utility Parameters ⇒ Display Units Parameter Type — Numerical Factory Default — 0.1 The parameter sets the number of decimal places to be displayed during nonAccel/Decel functions. Changeable During Run — Yes Minimum — 1 Maximum — 0.01 164 G7 ASD Operation Manual F704 F721 Accel/Decel Special Display Resolution Direct Access Number — F704 Program ⇒ Special Control Parameters ⇒ Accel/Decel Special Parameter Type — Numerical Factory Default — 0.1 This parameter sets the number of decimal places to be displayed for Accel/ Decel functions. Changeable During Run — Yes Minimum — 1 Maximum — 0.01 Prohibit Initializing User Parameters During Typeform Initialization Direct Access Number — F709 Program ⇒ Special Control Parameters ⇒ Special Parameters⇒ Prohibit Initializing User Parameters During Typeform Initialization Factory Default — Allowed Parameter Type — Selection List Changeable During Run — Yes This parameter Enables/Disables the ability to initialize user parameters during a Type Form initialization. Settings: Allowed Prohibited V/f Group Direct Access Number — F720 No path available (Direct Access Only) Parameter Type — Selection List Factory Default — 1 While operating using the LED Keypad Option 1 of 4 V/f groups may be selected and run. Each V/f group is comprised of 4 user-defined variables: Base Frequency, Base Frequency Voltage, Manual Torque Boost, and Electronic Thermal Protection. Expanded descriptions of these parameters may be found in this section (Direct Access Parameter Information). Changeable During Run — Yes Settings: Group 1 Group 2 Group 3 Group 4 Note: If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. Stop Pattern Direct Access Number — F721 No path available (Direct Access Only) Parameter Type — Selection List While operating using the LED Keypad Option the Stop Pattern parameter determines the method used to stop the motor when the stop command is issued via a Stop command from the LED Keypad. Factory Default — Decel Stop Changeable During Run — Yes The Decel Stop setting enables the Dynamic Braking system that is setup at F304 or the DC Injection Braking system that is setup at F250, F251, and F252. The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load. Settings: Decel Stop Coast Stop Note: The Stop Pattern setting has no effect on the Emergency Off settings of F603. If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. G7 ASD Operation Manual 165 F723 F732 Torque Limit Group Direct Access Number — F723 No path available (Direct Access Only) Parameter Type — Selection List Factory Default — 1 While operating using the LED Keypad Option this parameter is used to select 1 of 4 preset positive torque limits to apply to the active motor. The settings of profiles 1 – 4 may be setup at F441, F444, F446, and F448, respectively. Changeable During Run — Yes Settings: 1 2 3 4 Note: If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. Feedback in Panel Mode Direct Access Number — F724 No path available (Direct Access Only) Parameter Type — Selection List Factory Default — Enabled While operating using the LED Keypad Option this parameter Enables/ Disables PID feedback control. Changeable During Run — Yes Settings: Enabled Disabled Note: If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. LED Option Override Multiplication Gain Direct Access Number — F729 Program ⇒ Feedback Parameters ⇒ Override Control Parameter Type — Numerical Factory Default — 0.00 If operating using the LED Keypad Option this parameter provides a value to be used in the event that Setting is selected for the Frequency Override Multiplying Input (F661). Changeable During Run — Yes Minimum — -100.00 Maximum — 100.00 LOD Control and Stopping Method Direct Access Number — F731 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Parameter Type — Selection List Enables/Disables the Low Output Disable function and, if enabled, selects a stopping method. Factory Default — Disabled Changeable During Run — Yes Settings: Disabled Enabled — Decel Stop Enabled — Coast Stop LOD Start Level (Hz) Direct Access Number — F732 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Start Level (Hz) Parameter Type — Numerical The Low Output Disable Start Level sets the output frequency threshold that, if exceeded, will initiate the LOD function if properly configured. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. Units — Hz 166 G7 ASD Operation Manual F733 F800 LOD Start Time Direct Access Number — F733 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Start Time Parameter Type — Numerical The Low Output Disable Start Time sets the amount of time that the LOD Start Level criteria must be met and maintained for the LOD function to be initiated. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 3600.0 Units — Seconds LOD Setpoint Boost (Hz) Direct Access Number — F734 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Setpoint Boost (Hz) Parameter Type — Numerical The Low Output Disable feature adds the user-input frequency value to the commanded frequency. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. Units — Hz LOD Boost Time Direct Access Number — F735 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Boost Time Parameter Type — Numerical The Low Output Disable Boost Time sets the on-time timer for the LOD Boost function. Once expired, the LOD Boost function ceases. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 3600.0 Units — Seconds LOD Feedback Level (Hz) Direct Access Number — F736 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Feedback Level (Hz) Parameter Type — Numerical The Low Output Disable Feedback Level sets a frequency level that, until the output of the ASD drops below this setting, the Restart Delay Timer does not start. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. Units — Hz LOD Restart Delay Time Direct Access Number — F737 Program ⇒ Special Control Parameters ⇒ Low Output Disable Function ⇒ LOD Restart Delay Time Parameter Type — Numerical The Low Output Disable Restart Delay Time sets the time that, once expired and all standard ASD requirements are met, normal ASD operation resumes. Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 3600.0 Units — Seconds Communication Baud Rate (logic) Direct Access Number — F800 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Numerical This parameter plays a role in the setup of the communications network by establishing the Baud Rate of the communications link. Changeable During Run — Yes The communications network includes other ASDs and Host/Control computers that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the ASD. Factory Default — 9600 Minimum — 1200 Maximum — 9600 Units — BPS Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. G7 ASD Operation Manual 167 F801 F803 Parity Direct Access Number — F801 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List This parameter plays a role in the setup of the communications network by establishing the Parity setting of the communications link. Changeable During Run — Yes Factory Default — Even Parity The communications network includes other ASDs and Host/Control computers that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the ASD. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: No Parity Even Parity Odd Parity ASD Number Direct Access Number — F802 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Numerical This parameter plays a role in the setup of the communications network by assigning an identification (ID) number to each ASD in the communications network. Changeable During Run — Yes The communications network includes other ASDs and Host/Control computers that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the ASD. Factory Default — 0 Minimum — 0 Maximum — 255 Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. RS232/RS485 Communications Time Out Time Direct Access Number — F803 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Numerical This parameter plays a role in the setup of the communications network by setting the time that no activity may exist over the communications link before the link is severed (Time Out). Changeable During Run — Yes The communications network includes other ASDs and Host/Control computers that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the ASD. Factory Default — 0 Minimum — 0 Maximum — 100 Units — Seconds Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. 168 G7 ASD Operation Manual F804 F806 RS232/RS485 Communications Time-Out Action Direct Access Number — F804 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List This parameter plays a role in the setup of the communications network by determining the action to be taken in the event of a time-out (Time-Out Action). Factory Default — Trip Changeable During Run — Yes The communications network includes other ASDs and Host/Control computers that monitor the status of the ASD(s), transfers commands, and loads or modifies the parameter settings of the drive. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: No Action Alarm Trip Communication Interval Direct Access Number — F805 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Numerical This parameter sets the Common Serial response delay time. Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Maximum — 2.00 TTL Master Output Direct Access Number — F806 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List In a master/follower configuration, this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs. Note: Units — Seconds Factory Default — No Follower (normal operation) Changeable During Run — Yes Select No Follower if F826 is configured as a Master Output controller. Otherwise, an EOI failure will result. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: No Follower (normal operation) Frequency Reference Output Command Frequency Torque Command Output Torque Command G7 ASD Operation Manual 169 F810 F811 Frequency Point Selection Direct Access Number — F810 Program ⇒ Communication Setting Parameters ⇒ Communication Reference Adjust Parameter Type — Selection List This parameter selects the communications reference for scaling. Factory Default — Disabled Changeable During Run — Yes See F811 — F814 for further information on this setting. Note: Scaling the communications signal is not required for all applications. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: Disabled Common Serial (TTL) RS232/RS485 Communication Card Communications Reference Setpoint #1 (%) Direct Access Number — F811 Program ⇒ Communication Setting Parameters ⇒ Communication Reference Adjust Parameter Type — Numerical When enabled at F810, this parameter is used to allow the user to set the gain and bias of the speed control input to the drive when the speed control signal is received via the source selected at F810. Gain and Bias Settings Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % When operating in the Speed Control mode and using one of the control sources from Settings above, the settings that determine the gain and bias properties of the input signal are: • • • • Communications Reference Speed Setpoint #1 (frequency) (F812), the communications input signal value that represents Communications Reference Speed Setpoint #1 (frequency): F811, Communications Reference Speed Setpoint #2 (frequency) (F814), and the communications input signal value that represents Communications Reference Speed Setpoint #2 (frequency): F813. Once set, as the input signal value changes, the output frequency of the drive will vary in accordance with the above settings. This parameter sets the Communications Reference input value that represents Communications Reference Speed Setpoint #1 (frequency). This value is entered as 0 to 100% of the Communications Reference input value range. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. 170 G7 ASD Operation Manual F812 F820 Communications Speed Setpoint #1 (frequency) Direct Access Number — F812 Program ⇒ Communication Setting Parameters ⇒ Communication Reference Adjust Parameter Type — Numerical This parameter is used to set the gain and bias of the Communications Reference speed control input. Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 See F811 for further information on this setting. Maximum — Max. Freq. (F011) This parameter sets Communications Reference Speed Setpoint #1. Units — Hz Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Communications Reference Setpoint #2 (%) Direct Access Number — F813 Program ⇒ Communication Setting Parameters ⇒ Communication Reference Adjust Parameter Type — Numerical This parameter is used to set the gain and bias of the Communications Reference speed control input. Factory Default — 100.0 Changeable During Run — Yes Minimum — 0.00 See F811 for further information on this setting. Maximum — 100.0 This parameter sets the Communications Reference input value that represents Communications Reference Speed Setpoint #2 (frequency). This value is entered as 0 to 100% of the Communications Reference input value range. Units — % Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Communications Speed Setpoint #2 (frequency) Direct Access Number — F814 Program ⇒ Communication Setting Parameters ⇒ Communication Reference Adjust Parameter Type — Numerical This parameter is used to set the gain and bias of the Communications Reference speed control input. Factory Default — 80.0 Changeable During Run — Yes Minimum — 0.0 See F811 for further information on this setting. Maximum — Max. Freq. (F011) This parameter sets the Communications Reference Speed Setpoint #2. Units — Hz Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. RS232/RS485 Baud Rate Direct Access Number — F820 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List This parameter sets the RS232/RS485 baud rate. Factory Default — 9600 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: 1200 2400 4800 9600 19200 38400 G7 ASD Operation Manual 171 F821 F830 RS232/RS485 Wire Count Direct Access Number — F821 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List This parameter sets the communications protocol to the 2 or 4 wire method. Factory Default — 4 Changeable During Run — Yes Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: 2 wire 4 wire RS232/RS485 Response Delay Time Direct Access Number — F825 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Numerical This parameter sets the RS232/RS485 response delay time. Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Maximum — 2.00 Units — Seconds RS232/RS485 Master Output Direct Access Number — F826 Program ⇒ Communication Setting Parameters ⇒ Communication Settings Parameter Type — Selection List In a master/follower configuration, this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs. Note: Factory Default — No Follower (normal operation) Changeable During Run — Yes Select No Follower if F806 is configured as a Master Output controller. Otherwise, an EOI failure will result. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: No Follower (normal operation) Frequency Reference Output Command Frequency Torque Command Output Torque Command Communication Error Direct Access Number — F830 Program ⇒ Communication Setting Parameters ⇒ Communication Error Parameter Type — Selection List In the event of a communication error during a transmission, the command that was transmitted may be cleared or held. Factory Default — Command Request Cleared Changeable During Run — Yes Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. Settings: Command Request Cleared Command Request Held 172 G7 ASD Operation Manual Alarms, Trips, and Troubleshooting Alarms and Trips This section lists the available user-notification codes of the EOI display and provides information that assists the user in the event that a Fault is incurred. The User Notification codes are displayed as an indication that a system function or system condition is active (i.e., ATN,ATN2, DB, and DBON). The code is displayed on the EOI for the duration of the activation. If a user setting or an ASD parameter has been exceeded, or if a data transfer function produces an unexpected result, a condition that is referred to as a Fault is incurred. An Alarm is an indication that a Fault is imminent if existing operating conditions continue unchanged. An Alarm may be associated with an output terminal to notify the operator of the condition remotely, close a contact, or engage a brake. At the least, an Alarm will cause an alarm code to appear on the EOI display. Table 10 lists the 16 possible Alarm codes that may be displayed during operation of the G7 ASD. In the event that the condition that caused the Alarm does not return to its normal operating level within a specified time, the ASD Faults and a Trip is incurred (Fault and Trip are sometimes used interchangeably). A Trip is a safety feature, and is the result of a Fault, that disables the ASD system in the event that a subsystem of the ASD is malfunctioning, or one or more of the variables listed below exceeds its normal range (time and/or magnitude). • Current, • Voltage, • Speed, • Temperature, • Torque, or • Load. See Table 12 on pg. 176 for a listing of the potential Trips and the associated probable causes. The operating conditions at the time of the trip may be used to help determine the cause of the trip. Listed below are operating conditions that may be used to assist the operator in correcting the problem or that the ASD operator should be prepared to discuss when contacting Toshiba’s Customer Support for assistance. • What trip information is displayed? • Is this a new installation? • Has the system ever worked properly and what are the recent modifications (if any)? • What is the ASD/Motor size? • What is the CPU version and revision level? • What is the EOI version? • Does the ASD trip when accelerating, running, decelerating, or when not running? • Does the ASD reach the commanded frequency? • Does the ASD trip without the motor attached? • Does ASD trip with an unloaded motor? G7 ASD Operation Manual 173 Alarms Table 10 lists the alarm codes that may be displayed during operation of the G7 ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact your Toshiba Sales Representative for further information on the condition and for an appropriate course of action. The Alarms are listed in the top-down order that they are checked for activation. Only the first to be detected will be displayed on the Frequency Command screen. Table 10. G7 Alarms. EOI Display Function Description CM1 Comm1 Error Internal communications error. CM2 Comm2 Error External communications error. EMG Emergency Off Output signal from the ASD is terminated and a brake may be applied if so configured. Possible Causes • Improperly programmed ASD. • Improper communications settings. • Improperly connected cables. • Stop|Reset pressed twice at the EOI. • EOFF command received remotely. • ASD reset required. MOFF Main Undervoltage Undervoltage condition at the 3-phase AC input to the ASD. • Low 3-phase utility voltage. OC Over Current ASD output current greater than F601 setting. • Defective IGBT (U, V, or W). • ASD output to the motor is connected incorrectly. Disconnect the motor and retry. • ASD output phase-to-phase short. • The ASD is starting into a spinning motor. • Motor/machine jammed. • Mechanical brake engaged while the ASD is starting or while running. • Accel/Decel time is too short. • Voltage Boost setting is too high. • Load fluctuations. • ASD operating at an elevated temperature. *OH Overheat ASD ambient temperature excessive. • ASD is operating at an elevated temperature. • ASD is too close to heat-generating equipment. • Cooling fan vent is obstructed (see Mounting the ASD on pg. 18). • Cooling fan is inoperative. • Internal thermistor is disconnected. OJ Timer Run-time counter exceeded. • Type Reset required; select Clear run timer. * Reset ignored if active. 174 G7 ASD Operation Manual EOI Display *OLI Function ASD Overload Description Load requirement in excess of the capability of the ASD. Possible Causes • The carrier frequency is too high. • An excessive load. • Acceleration time is too short. • DC damping rate is set too high. • The motor is starting into a spinning load after a momentary power failure. • The ASD is improperly matched to the application. OLM Motor Overload Load requirement in excess of the capability of the motor. • V/f parameter improperly set. • Motor is locked. • Continuous operation at low speed. • The load is in excess of what the motor can deliver. *OLR *OP Resistor Overload Excessive current at the Dynamic Braking Resistor. • Deceleration time is too short. Overvoltage DC bus voltage exceeds specifications. • ASD attempting to start into a spinning motor after a momentary power loss. • DBR configuration improperly set. • Incoming utility power is above the specified range. • Decel time is too short. • Voltage spikes at the 3-phase input; install inductive filter. • DBR required. • DBR resistance value is too high. • DBR function is turned off. • Overvoltage Stall feature is turned off. • System is regenerating. • Load instability. • Disable the Ridethrough function (F302). OT Overtorque Torque requirement in excess of • ASD is not correctly matched to the application. the setting of F616 or F617 for a • F616 or F617 setting is too low. time longer than the setting of • Obstructed load. F618. *POFF Control Undervoltage Undervoltage condition at the 5, 15, or the 24 VDC supply. • Defective Control board. • Excessive load on power supply. • Low input voltage. PtSt Reference Point Two speed-reference frequency setpoint values are too close to each other. UC Undercurrent Output current of the ASD is below the level defined at F611 and remains there for the time set at F612. • Two speed reference frequency setpoints are too close to each other (increase the difference). * Reset ignored if active. G7 ASD Operation Manual 175 User Notification Codes The User Notification codes appear in the top right corner of the Frequency Command screen while the associated function is active. User Notification codes notify the user of active functions that are usually only momentary under normal conditions and are active for the duration of activation only. User notification events are not error conditions and only convey active system functions to the user. Table 11. User Notification codes. EOI Function Description Atn Autotune active Atn indicates that the Autotune function is active. If the initial Autotune fails for any reason, an automatic retry is initiated if Other is selected at F413. Atn2 indicates that an Autotune retry is active for the duration of the automatic retry. dbOn DC Braking This code conveys the DC Injection function being carried out. The display shows db when braking and shows dbOn when the motor shaft stationary function is being carried out. Trips/Faults A Trip is an ASD response to a Fault (though, Fault and Trip are sometimes used interchangeably). A Trip is a safety feature that disables the ASD system in the event that a subsystem of the ASD is malfunctioning. Listed in Table 12 are the possible Faults that may cause a Trip and the possible causes. When a Trip is incurred the system displays the Fault screen. The Fault screen identifies the active Fault. Table 12 Fault Screen Display ASD Overload Possible Causes • Acceleration time is too short. • DC Injection current is too high. • V/f setting needs to be adjusted. • Motor running during restart. • ASD or the motor is improperly matched to the application. Autotune Error • Autotune readings that are significantly inconsistent with the configuration information. • A non-3-phase motor is being used. • Incorrect settings at F400, F413, or F414. • Using a motor that has a significantly smaller rating than the ASD. • ASD output cabling is too small, too long, or is being housed in a cable tray with other cables that are producing an interfering EMF. • Motor is running during the Autotune function. Communication Error • Communication malfunction. • Improper or loose connection. • Improper system settings. 176 G7 ASD Operation Manual Fault Screen Display Control Power Undervoltage Possible Causes • This fault is caused by an undervoltage condition at the 5, 15, or the 24 VDC supply. • 3-phase input voltage low. CPU Fault • CPU malfunction. DC Bus Undervoltage • 3-phase input voltage low. • Defective control board. • Excessive load on the power supply. • Undervoltage/Ridethrough settings require adjustment. DC Fuse Open Note: • Internal DC bus fuse is open. The event that caused the Trip(s) must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. Dynamic Braking Resistor Overcurrent • ASD inability to discharge the bus voltage during regeneration. • No dynamic braking resistor (DBR) installed. • Deceleration time is too short. • Improper DBR setup information. • Defective IGBT7 (or IGBT7 ckt.). • 3-phase input voltage is above specification. Dynamic Braking Resistor Overload • Deceleration time is too short. • DBR setting adjustment required. • Overvoltage Stall setting adjustment required. Earth Fault • Ground fault at the motor. • Ground fault at the output of the ASD. • Current leakage to Earth Ground. EEPROM Data Fault • Internal EEPROM malfunction. EEPROM Fault • EEPROM write malfunction. Emergency Off • Emergency Off command received via EOI or remotely. Encoder Loss • Encoder signal missing while running during closed-loop operation. Flash Memory Fault • Flash memory malfunction. Gate Array Fault • Defective Gate Array or Gate Array malfunction. Input Phase Loss • 3-phase input to the ASD is low or missing. Load Drooping • Load requirement is in excess of the capabilities of the motor. Load End Short Circuit • Improper wiring at the ASD output to the motor. Low Current • Improper Low Current detection level setting. Main Board EEPROM Fault • Internal EEPROM malfunction. G7 ASD Operation Manual 177 Fault Screen Display Motor Overload Possible Causes • V/f setting needs to be adjusted. • Motor is locked. • Continuous operation at low speed. • Load requirement exceeds ability of the motor. • Startup frequency setting adjustment required. No Fault • No active faults. Option Fault • Optional device malfunction. • Improper system settings (at ASD or optional device). • Loose or improper connection. Output Current Protection Fault • Output current is not within specified limits. • Loose or improper ASD-to-motor connection. Output Phase Loss Note: • 3-phase output from the ASD is low or missing. The event that caused the Trip(s) must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. Overcurrent During Acceleration • V/f setting needs to be adjusted. • Restart from a momentary power outage. • The ASD is starting into a rotating motor. • ASD/Motor not properly matched. • Phase-to-phase short (U, V, or W). • Accel time too short. • Voltage Boost setting is too high. • Motor/machine jammed. • Mechanical brake engaged while the ASD is running. • ASD current exceeds 340% of the rated FLA on ASDs that are 100 HP or less during acceleration. On ASDs that are greater than 100 HP, this fault occurs when the ASD current exceeds 320% of the rated FLA during acceleration. Overcurrent During Deceleration • Phase-to-phase short (U, V, or W). • Deceleration time is too short. • Motor/machine jammed. • Mechanical brake engaged while the ASD is running. • ASD current exceeds 340% of the rated FLA on ASDs that are 100 HP or less during deceleration. On ASDs that are greater than 100 HP, it occurs when the ASD current exceeds 320% of the rated FLA during deceleration. Overcurrent During Run • Load fluctuations. • ASD is operating at an elevated temperature. • ASD current exceeds 340% of the rated FLA on ASDs that are 100 HP or less during a fixed-speed run or if during a fixed-speed run the ASD overheats. On ASDs that are greater than 100 HP, it occurs when the ASD current exceeds 320% of the rated FLA on a fixed-speed run. 178 G7 ASD Operation Manual Fault Screen Display Overheat Possible Causes • Cooling fan inoperative. • Ventilation openings are obstructed. • Internal thermistor is disconnected. Over Speed • Result of a motor speed that is greater than the commanded speed when using an encoder for speed control. • Improper encoder connection or setup information. • Defective encoder. Overtorque • A torque requirement by the load in excess of the setting of F616 or F617 for a time longer than the setting of F618. • The ASD is improperly matched to the application. • The load is obstructed. Overvoltage During Acceleration Note: • Motor running during restart. The event that caused the Trip(s) must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. Overvoltage During Deceleration • Deceleration time is too short. • DBR value is too high. • DBR required (DBR setup required). • Stall protection is disabled. • 3-phase input voltage is out of specification. • Input reactance required. Overvoltage During Run • Load fluctuations. • 3-Phase input voltage out of specification. PG Type/Connection Error • ASD is configured to receive a signal from a shaft-mounted encoder and no signal is being received while running. • Disconnection at the Encoder circuit. • Motor is stopped and is generating torque via torque limit control. • ASD is not configured properly. Phantom Fault • In a multiple ASD configuration a faulted ASD signals the remaining ASDs that a fault has occurred and shuts down the non-faulted ASDs. Position Deviation Error • Operating in the Position Control mode and the resulting position exceeds the limits of the F631 setting. RAM Fault • Internal RAM malfunction. ROM Fault • Internal ROM malfunction. Sink/Source Setting Error • Improperly positioned Sink/Source jumper on the control board or on an option device. • Sink/Source configuration of an option device is incorrect. Torque Proving Fault G7 ASD Operation Manual • Lift-First Pulse Count (F743) adjustment required. 179 Fault Screen Display Possible Causes Typeform Error • Firmware information (typeform) loaded into the Gate Driver board is inconsistent with the device in which the firmware is being used. • The Gate Driver board has been replaced. • The Gate Driver board is defective. U Phase Short Circuit • Low impedance at the U lead of the ASD output. V Phase Short Circuit • Low impedance at the V lead of the ASD output. W Phase Short Circuit • Low impedance at the W lead of the ASD output. Note: The event that caused the Trip(s) must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized. In the event of multiple active trips, the trip displayed will remain until all faults are corrected and all trips are cleared. Viewing Trip Information In the event that the condition causing an Alarm does not return to the normal operating level within a specified time, the ASD Faults and a Trip is incurred. When a trip occurs, the resultant error information may be viewed either from the Trip History screen (Program ⇒ Monitor Setup ⇒ Trip History), the Trip Monitor From ASD screen (Program ⇒ Monitor Setup ⇒ Trip Monitor From ASD), or from the Monitor screen. Trip History The Trip History screen records the system parameters for up to 101 trips (RTC option required). The recorded trips are numbered from zero to 100. Once the Trip History record reaches trip number 100, the oldest recorded trip will be deleted with each new record stored (first-in first-out). The Trip # field may be selected and scrolled through to view the recorded trip information for a given trip number. The monitored parameters are listed in Table 13 as At-trip Recorded Parameters (parameter readings at the time that the trip occurred). Table 13. Trip History Record Parameters (RTC option required). Trip records that are assigned zero and one are comprised of the full list of monitored parameters (32). Trip records 2 – 18 are comprised of parameters 1 – 16. Trip records 19 – 100 are comprised of parameters 1 – 7. At-trip Recorded Parameters 1) Trip Number 9) Bus Voltage 17) Torque Reference 25) ASD Load 2) Trip Type 10) Discrete Input Status 18) Torque Current 26) DBR Load 3) Time and Date 11) OUT1/OUT2/FL Status 19) Excitation Current 27) Input Power 4) Frequency at Trip 12) Timer 20) PID Value 28) Output Power 5) Output Current 13) Post Compensation Frequency 21) Motor Overload 29) Peak Current 6) Output Voltage 14) Feedback (inst.) 22) ASD Overload 30) Peak Voltage 7) Direction 15) Feedback (1 sec.) 23) DBR Overload 31) PG Speed 8) Frequency Reference 16) Torque 24) Motor Load 32) PG Position 180 G7 ASD Operation Manual Trip Monitor From ASD The Trip Monitor From ASD function records the trip name of up to four trips and catalogs each trip as Most Recent, Second Most Recent, Third Most Recent, and Fourth Most Recent. Once reset (Clear Trip), the trip records are erased. If no trips have occurred since the last reset, No Fault is displayed for each trip record. Note: An improper ASD setup may cause some trips — reset the ASD to the Factory Default settings before pursuing a systemic malfunction (Program ⇒ Utility Parameters ⇒ Type Reset ⇒ Restore Factory Defaults). Trip Record at Monitor Screen The at-trip condition of the last incurred trip may be viewed at the Monitor screen (see pg. 45). The Monitor screen at-trip record is erased when the ASD is reset and may be viewed without the use of the RTC option. Clearing a Trip Once the cause of the trip has been corrected, performing a Reset re-enables the ASD for normal operation. The record of a trip may also be cleared using either of the following methods: • Cycling power (trip info may be saved via F602 if desired), • Pressing the Stop|Reset key twice, • Remotely via the communications channel, • Momentarily connecting terminal RES to CC of the Control Terminal Strip, or • Via Program ⇒ Utility Parameters ⇒ Type Reset ⇒ Clear Trip (clears Trip Monitor From ASD). G7 ASD Operation Manual 181 Enclosure Dimensions and Conduit Plate Information G7 Part Numbering Convention. Note: The Type 1 enclosed versions of these drives meet or exceed the specification UL 1995, the Standard for Heating and Cooling Equipment, and complies with the applicable requirements for installation in a compartment handling conditioned air. The equipment listed in this manual meets or exceeds the criteria for CE certification and carries the CE label. Note: For CE compliance, all Toshiba ASD enclosures with hinged doors shall have a lock placed on the standard door fastener or be fitted with the Toshiba lock kit (P/N 53730). Note: All Toshiba ASD enclosures carry an IP20 rating. Enclosure Dimensions/Weight Table 14. Model Number Fig. VT130G7U A (in/mm) B (in/mm) C (in/mm) D (in/mm) E (in/mm) F (in/mm) Conduit Plate Number Shipping (see pg. 187 – G H Weight 188) (in/mm) (in/mm) (lbs.) Bottom Top 6.74/171 0.53/13 0.23/6 49462 N/A 12 14.22/361 12.16/309 11.23/285 14.22/361 13.05/331 11.46/291 0.55/14 0.28/7 49033 N/A 48 2010B 2015B 2025B 8.47/215 2035B 7.28/185 7.33/186 8.47/215 7.95/202 22 2055B 2080B 2110B 182 G7 ASD Operation Manual Table 14. (Continued) Model Number Fig. VT130G7U A (in/mm) B (in/mm) C (in/mm) D (in/mm) E (in/mm) F (in/mm) Conduit Plate Number Shipping (see pg. 187 – G H Weight 188) (in/mm) (in/mm) (lbs.) Bottom Top 2160B 50 14.22/361 2220B 22 49033 12.16/309 11.23/285 14.22/361 13.05/331 11.46/291 0.55/14 0.28/7 N/A 52 2270B 15.72/399 49032 54 2330B 24.63/625 50097 111 2400B 17.5/445 12.81/325 22.32/567 23.75/603 14.25/362 0.75/19 0.38/10 26.47/672 2500B N/A 157 49932 23 167 2600B 261 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 2750B 265 210KB 466 212KB 24 50.00/1270 24.15/613 20.00/508 46.15/1172 48.50/1232 12.00/305 0.75/19 0.69/18 54086 54086 215KB 475 496 4015B 4025B 4035B 13 8.47/215 7.28/185 7.33/186 8.47/215 7.95/202 6.74/171 0.53/13 0.23/6 49462 N/A 4055B 4080B 4110B 22 15 4160B 50 4220B 52 4270B 14.22/361 12.16/309 11.23/285 14.22/361 13.05/331 11.46/291 0.55/14 0.28/7 49033 N/A 53 4330B 54 4400B 58 4500B 121 4600B 24.63/625 50097 17.5/445 12.81/325 22.32/567 23.75/603 14.25/362 0.75/19 0.38/10 4750B 410KB 147 N/A 157 23 26.47/672 49932 412KB 167 261 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 415KB G7 ASD Operation Manual 265 183 Table 14. (Continued) Model Number Fig. VT130G7U A (in/mm) B (in/mm) C (in/mm) D (in/mm) E (in/mm) F (in/mm) Conduit Plate Number Shipping (see pg. 187 – G H Weight 188) (in/mm) (in/mm) (lbs.) Bottom Top 420KB 466 425KB 50.00/1270 24.15/613 20.00/508 46.15/1172 48.50/1232 12.00/305 0.75/19 0.69/18 54086 54086 475 24 430KB 496 435KB 73.00/1854 24.00/610 20.00/508 68.00/1727 71.00/1803 16.00/406 0.75/19 0.69/18 51342 51342 665 6015B 6025B 6035B 6060B 8.47/215 7.28/185 7.33/186 8.47/215 7.95/202 6.74/171 0.53/13 0.23/6 49462 N/A 13 6080B 6120B 22 6160B 6220B 50 6270B 52 6330B 14.22/361 12.16/309 11.23/285 14.22/361 13.05/331 11.46/291 0.55/14 0.28/7 49033 N/A 54 6400B 56 6500B 58 6600B 155 24.63/625 17.5/445 12.81/325 22.32/567 23.75/603 14.25/362 0.75/19 0.38/10 50097 N/A 6750B 610KB 162 23 261 612KB 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 615KB 265 620KB 466 625KB 630KB 184 24 50.00/1270 24.15/613 20.00/508 46.15/1172 48.50/1232 12.00/305 0.75/19 0.69/18 54086 54086 475 490 G7 ASD Operation Manual Figure 22. Figure 23. G7 ASD Operation Manual 185 Figure 24. 186 G7 ASD Operation Manual Conduit Plate Information The conduit plate information provided below is for the 0.75 to 350 HP G7 ASDs of the 230, 460, and 600 volt product lines. Each bottom or top conduit plate may be cross referenced to the applicable device using the information in Table 14 on page 182. Note: Unless otherwise specified, all dimensions are in inches. Figure 25. G7 ASD Operation Manual 187 Figure 26. 188 G7 ASD Operation Manual Conduit Extender Box (option) The Conduit Extender Box (P/N ASD-Conduit-1) may be used when more room is required at the ASD conduit connection point. This option makes adding and removing conduit easier and quicker. Conduit Extender Box Installation 1. Remove the Conduit Plate (P/N 49462 of Figure 27). 2. Install the Conduit Extender Box (P/N 53354 of Figure 28) and secure using the 2 screws from the conduit plate. 3. Complete the conduit and wiring connections. 4. Install the Conduit Extender Box cover (P/N 53355 of Figure 28). Figure 27. Remove Conduit Plate. Figure 28. Conduit Box/Cover. G7 ASD Operation Manual 189 EOI Remote Mounting The G7 ASD may be controlled from a remotely-mounted EOI. For safety and application-specific reasons, some ASD installations will warrant that the operator not be in the vicinity during operation or that the EOI not be attached to the ASD housing. The EOI may be mounted either with or without the optional G7 Remote Mounting Kit (P/N ASD-MTG-KIT). The ease of installation is enhanced by the G7 Remote Mounting Kit which allows for easier cable routing and EOI placement. The EOI can operate up to distances of 15 feet from the ASD via the Common Serial (TTL) Port. For distances beyond 15 feet, the RS232/RS485 port is recommended. Remote mounting will also allow for multiple EOI mountings at one location if controlling and monitoring several ASDs from a central location is required. The optional dust cover (P/N ASD-BPC) may be used to cover the front panel opening of the ASD housing after removing the EOI. An EOI extender cable is required for remote mounting. EOI extender cables are available in lengths of 7, 10, or 15 feet and may be ordered through your sales representative. Remote EOI Required Hardware EOI Mounting Hardware • 6-32 x 5/16” Pan Head Screw — P/N 50595 (4 ea.) • #6 Split-Lock Washer — P/N 01884 (4 ea.) • #6 Flat Washer — P/N 01885 (4 ea.) Bezel Plate Mounting Hardware • Bezel Plate — P/N 52291 • 10-32 Hex Nut — P/N 01922 (4 ea.) • #10 Split-Lock Washer — P/N 01923 (4 ea.) • #10 Flat Washer — P/N 01924 (4 ea.) • Dust Cover — P/N ASD-BPC (Optional) Extender Cables 190 • ASD-CAB7F: Cable, RJ45, 7 ft. • ASD-CAB10F: Cable, RJ45, 10 ft. • ASD-CAB15F: Cable, RJ45, 15 ft. G7 ASD Operation Manual EOI Installation Precautions Install the unit securely in a well ventilated area that is out of direct sunlight using the four mounting holes of the EOI. The ambient temperature rating for the EOI is 14 to 104° F (-10 to 40° C). • Select a mounting location that is easily accessible by the user. • Avoid installation in areas where vibration, heat, humidity, dust, metal particles, or high levels of electrical noise (EMI) are present. • Do not install the EOI where it may be exposed to flammable chemicals or gases, water, solvents, or other fluids. • Turn the power on only after securing the front cover to the ASD. EOI Remote Mounting w/o the ASD-MTG-KIT Note: See Figure 29 for the dimensions and the item locations referenced in steps 1 through 5. 1. At the EOI mounting location, identify and mark the location of the 3.80” by 3.29” hole and the 7/32” screw holes. 2. Cut the 3.80” by 3.29” rectangular hole. 3. Drill the four 7/32” screw holes. 4. Attach and secure the EOI to the front side of the mounting location using the four 6-32 x 5/16” pan head screws, the #6 split lock washers, and the #6 flat washers. 5. Connect the RJ-45 extension cable(s). EOI Dimensions (mounting) Figure 29. EOI Mounting Dimensions. G7 ASD Operation Manual 191 EOI Remote Mounting using the ASD-MTG-KIT Note: See Figures 30 and 31 for the dimensions and the item locations referenced in steps 1 through 6. 1. At the EOI mounting location, identify and mark the locations of the 5.00” by 4.60” hole and the four 11/32” screw holes. 2. Cut the 5.00” by 4.60” rectangular hole. 3. Drill the four 11/32” holes. 4. Attach and secure the Bezel plate to the front side of the mounting location using the four 10-32 hex nuts, #10 split lock washers, and the #10 flat washers. 5. Attach and secure the EOI to the front side of the Bezel plate using the four 6-32 x 5/16” pan head screws, #6 split lock washers, and the #6 flat washers. 6. Connect the RJ-45 extension cable(s). EOI ASD-MTG-KIT Dimensions (mounting) Figure 30. EOI Bezel Plate Mounting Dimensions. 5.00 Mounting Hole 11/32" Screw Hole (4) 4.25 5.38 4.60 Bezel Plate Front View Bezel Plate Side View Back View Figure 31. Screw Length Precaution. CAUTION: Failure to use the correct hardware may result in damage to the outer surface of the EOI panel and/or improper seating of the panel to the bezel plate. Use caution when mounting the EOI assembly to ensure that the internal thread clearance is maintained. Correct 192 Incorrect G7 ASD Operation Manual Current/Voltage Specifications Table 15. 230 Volt NEMA Type-1/IP-20 Chassis standard ratings table. Model Rated VT130G7U KVA Motor HP/Kw Input Voltage 3-Ph 50/60 ± 2 Hz Output Voltage 3-Ph Variable Frequency Output Current 100/110% Cont. Overload Overload Current Current 150% for 150% for 60 Secs. 120 Secs. 2010B 1.0 0.75/0.56 3.5/3.9 A 5.3 A 2015B 1.5 1.0/0.75 5.0/5.5 A 7.5 A 2025B 2.5 2.0/1.5 7.0/7.7 A 10.5 A 2035B 3.5 3.0/2.2 10.0/11.0 A 15.0 A 2055B 5.5 5.0/3.7 16.0/17.6 A 24.0 A 2080B 8.0 7.5/5.6 23.0/25.3 A 34.5 A 2110B 11 10/7.5 30.0/33.0 A 45.0 A 2160B 16 15/11.2 45.0/49.5 A 67.5 A 2220B 22 20/14.9 60.0/66.0 A 90.0 A 2270B 27 25/18.5 71.0/78.1 A 106.5 A 2330B 33 30/22.0 90.0/99.0 A 135.0 A * 2400B 40 40/30 110/121.0 A 126.5 A * 2500B 50 50/37 138/151.8 A 158.7 A * 2600B 60 60/45 172/189.2 A 197.8 A * 2750B 75 75/55 206/226.6 A 236.9 A 200 – 240 VAC (±10%) Input Voltage Level (Max.) * 210KB 100 100/75 275/302.5 A 316.3 A * 212KB 125 125/90 343/377.3 A 394.5 A * 215KB 150 150/110 415/456.5 A 477.3 A Note: *12-Pulse option available. Table 16. 460 Volt NEMA Type-1/IP-20 Chassis standard ratings table. Model Rated Motor VT130G7U KVA HP/Kw Input Voltage Output Voltage Output 3-Ph 50/60 3-Ph Variable Current 100/ 110% Cont. ± 2 Hz Frequency Overload Current 130% for 120 Secs. Overload Current 150% for 60 Secs. Overload Current 150% for 120 Secs. 4015B 1.5 1.0/0.75 2.7/3.0 A 4.1 A 4025B 2.5 2.0/1.5 3.5/3.9 A 5.3 A 4035B 3.5 3.0/2.2 5.0/5.5 A 7.5 A 4055B 5.5 5.0/3.7 4080B 8.0 7.5/5.6 4110B 11.0 10.0/7.5 15.0/16.5 A 22.5 A 4160B 16.0 15.0/11.2 23.0/25.3 A 34.5 A 4220B 22.0 20.0/14.9 30.0/33.0 A 45.0 A G7 ASD Operation Manual 380 – 480 VAC (±10%) Input Voltage Level (Max.) 8.0/8.8 A 11.5/12.7 A N/A N/A 12.0 A 17.3 A 193 Table 16. (Continued) 460 Volt NEMA Type-1/IP-20 Chassis standard ratings table. Model Rated Motor VT130G7U KVA HP/Kw 4270B 27.0 25.0/18.5 4330B 33.0 30.0/22.0 4400B 40.0 4500B Input Voltage Output Voltage Output 3-Ph 50/60 3-Ph Variable Current 100/ ± 2 Hz Frequency 110% Cont. Overload Current 130% for 120 Secs. Overload Current 150% for 60 Secs. Overload Current 150% for 120 Secs. 38.0/41.8 A 57.0 A 45.0/49.5 A 67.5 A 40.0/30.0 57.0/62.7 A 85.5 A 50.0 50.0/37.0 71.0/78.1 A 106.5 A * 4600B 60.0 60.0/45.0 83.0/91.3 A 124.5 A * 4750B 75.0 75.0/55.0 104.0/114.4 A 156.0 A 138.0/151.8 A 207.0 A * 410KB 100 100/75.0 * 412KB 125 125/90.0 * 415KB 150 * 420KB Input Voltage Level (Max.) 380 – 480 VAC (±10%) 172.0/189.2 A 258.0 A 150/110 206.0/226.6 A 309.0 A 200 200/150 275.0/302.5 A 412.5 A * 425KB 250 250/185 343.0/377.3 A 514.5 A * 430KB 300 300/220 415.0/456.5 A * 435KB 350 350/243 447.0/491.7 A Note: N/A 622.5 A 586.8 A 670.5 A *12-Pulse option available. Table 17. 600 Volt NEMA Type-1/IP-20 Chassis standard ratings table. Model Rated VT130G7U KVA Motor HP/Kw Input Voltage 3-Ph 50/60 ±2 Hz Output Voltage 3-Ph Variable Frequency Output Overload Overload Current 100/ Current 150% Current 150% 110% Cont. for 60 Secs. for 120 Secs. 6015B 1.5 1.0/0.75 2.1/2.3 A 3.2 A 6025B 2.5 2.0/1.5 3.0/3.3 A 4.5 A 6035B 3.5 3.0/2.2 4.0/4.4 A 6.0 A 495 – 600 VAC (+5/-10%) 6060B 6.0 5.0/3.7 6.1/6.7 A 9.2 A 6080B 8.0 7.5/5.0 9.0/9.9 A 13.5 A 6110B 11.0 10.0/7.5 12.0/13.2 A 18.0 A 6160B 16.0 15.0/11.2 17.0/18.7 A 25.5 A 6220B 22.0 20.0/14.9 22.0/24.2 A 6270B 27.0 25.0/18.5 27.0/29.7 A 40.5 A Input Voltage Level (Max.) N/A 33.0 A 6330B 33.0 30.0/22.0 32.0/35.2 A 48.0 A 6400B 40.0 40.0/30.0 41.0/45.1 A 61.5 A 6500B 50.0 50.0/37.0 52.0/57.2 A 78.0 A 6600B 60.0 60.0/45.0 62.0/68.2 A 93.0 A 495 – 600 VAC (±10%) 6750B 75.0 75.0/55.0 77.0/84.7 A 115.5 A * 610KB 100 100/75.0 99.0/108.9 A 148.5 A * 612KB 125 125/90.0 125.0/137.5 A 187.5 A * 615KB 150 150/110 150.0/165.0 A 225.0 A * 620KB 200 200/150 200.0/220.0 A 300.0 A * 625KB 250 250/185 250.0/275.0 A 375.0 A * 630KB 300 300/224 289.0/317.9 A 433.5 A Note: 194 N/A *12-Pulse option available. G7 ASD Operation Manual Cable/Terminal Specifications Installation should conform to the 2002 National Electrical Code Article 110 (NEC) (Requirements for Electrical Installations), all regulations of the Occupational Safety and Health Administration, and any other applicable national, regional, or industry codes and standards. Note: The following ratings are guidelines and shall not be the sole determining factor of the lug or wire size used with the ASD. Application-specific applicables, wire insulation type, conductor material, and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the ASD. Note: Cable/Terminal specifications are based on the rated current of the ASD and Do Not include the 10% Service Factor. For further installation information see the section titled Installation and Connections on pg. 17. Table 18. 230-volt G7 ASD Cable/Terminal Specifications. Model VT130G7U MCP Rating (Amps) Typical Wire/Cable Size (AWG or kcmil) Input/Output Power Recommended Maximum 2010B 15 14 10 2015B 15 14 10 2025B 15 14 10 2035B 20 14 10 2055B 30 12 10 2080B 50 10 10 2110B 50 8 4 2160B 75 6 4 2220B 100 4 4 2270B 125 3 2 2330B 150 2 2 2400B 175 1/0 2/0 2500B 200 2/0 2/0 2600B 250 *1/0 *4/0 2750B 300 *2/0 *4/0 210KB 400 *4/0 *500 212KB 500 *300 *500 215KB 600 *400 *500 AM, FM, and II Terminals Control Terminals Lug Size Range Wire-Size/Lug-Capacity for Input/Output Power 24 to 8 18 to 4 20 (3-core shield) 18 (2-core shield) 16 to 1 10 to 1/0 12 to 4/0 *(6 to 250) Note: Input and Output power wires require shielding for CE compliance. Note: (*) Indicates that the item is one of a set of two parallel cables. G7 ASD Operation Manual *(1/0 to 500) 195 Table 19. 460-volt G7 ASD Cable/Terminal Specifications. Model VT130G7U MCP Rating (Amps) Typical Wire/Cable Size (AWG or kcmil) Input/Output Power Recommended Maximum 4015B 15 14 10 4025B 15 14 10 4035B 15 14 10 4055B 15 14 10 4080B 20 14 10 4110B 30 12 10 4160B 30 10 4 4220B 50 8 4 4270B 75 8 4 4330B 75 6 4 4400B 100 4 4 4500B 100 3 2 4600B 125 2 2 4750B 175 1 **2 410KB 200 2/0 2/0 412KB 250 *1/0 *4/0 415KB 300 *2/0 *4/0 420KB 400 *4/0 *500 425KB 500 *300 *500 430KB 600 *400 *500 435KB 700 *500 *500 AM, FM, and II Terminals Control Terminals Lug Size Range Wire-Size/Lug-Capacity for Input/Output Power 24 to 8 18 to 4 20 (3-core shield) 18 (2-core shield) 16 to 1 10 to 1/0 12 to 4/0 *(6 to 250) *(1/0 to 500) 196 Note: Input and Output power wires require shielding for CE compliance. Note: (*) Indicates that the item is one of a set of two parallel cables. Note: (**) Indicates that a 1.5” conduit orifice is required if using the recommended cable size. G7 ASD Operation Manual Table 20. 600-volt G7 ASD Cable/Terminal Specifications. Model VT130G7U MCP Rating (Amps) Typical Wire/Cable Size (AWG or kcmil) Input/Output Power Recommended Maximum 6015B 15 14 10 6025B 15 14 10 6035B 15 14 10 6060B 15 14 10 6080B 15 14 10 6120B 30 14 10 6160B 30 10 10 6220B 50 10 4 6270B 50 8 4 6330B 50 8 4 6400B 75 6 4 6500B 100 6 4 6600B 100 4 2 6750B 125 3 2 610KB 150 1 *4/0 612KB 200 2/0 *4/0 615KB 250 3/0 *4/0 620KB 300 *2/0 *500 625KB 400 *3/0 *500 630KB 500 *4/0 *500 AM, FM, and II Terminals Control Terminals Lug Size Range Wire-Size/Lug-Capacity for Input/Output Power 24 to 8 20 (3-core shield) 18 (2-core shield) 18 to 4 16 to 1 *(6 to 250) *(1/0 to 500) Note: Input and Output power wire requires shielding for CE compliance. Note: (*) Indicates that the item is one of a set of two parallel cables. Note: (**) Indicates that a 1.5” conduit orifice is required if using the recommended cable size. G7 ASD Operation Manual 197 Dynamic Braking Resistor Wire/Cable Specifications When using a Dynamic Braking Resistor (DBR), use thermal protection and an input contactor that will open the input 3-phase power circuit to the ASD in the event that a DBR over-temperature condition occurs. In the event of a power source over-voltage condition or an ASD failure the input contactor will prevent hazardous DBR temperatures. Because the heat generated by the DBR will affect the cooling capacity of the heatsink, the resistor pack should be mounted above or to the side of the ASD — Never below the ASD. Maintain a minimum of six inches between the resistor pack and the ASD unit. Heavy duty DBRs should be wired using the same gauge wire as the motor leads. Light duty DBRs may use one wire size smaller (AWG) than the motor leads. The total wire length from the ASD to the DBR should not exceed ten feet. The wiring from the ASD to the DBR should be twisted approximately two twists per foot throughout the length of the wire. If EMI/RFI noise is of concern, the DBR wiring should be three-core screened cable. The screen should connect to the ASD enclosure and the resistor enclosure. 198 G7 ASD Operation Manual Link Reactor Information Selection of a link reactor (DCL) is often application specific. This document will provide guidelines for selecting link reactors for the G7 series of drives. The 600 Volt series drives above 15 HP allow for the reactor to be mounted internal to the drive. All other G7 drives require that the DCL be mounted externally. When selecting and mounting an external DCL, the air flow around the reactor, the thermal capability of the reactor, the allowable voltage loss, and the amount of harmonic reduction required will be considerations. Table 21. DCL Selection Table. Model Number VT130G7U DCL Part Number DCL Inductance (mH) DCL (Amps) 2080B 36350 0.40 30.0 2110B 36351 0.30 38.0 2160B 36376 0.20 57.0 2220B 36353 0.20 76.0 2270B 36355 0.10 114 4110B 36358 1.30 20.0 4160B 36359 0.90 29.0 4220B 36360 0.70 39.0 4270B 36361 0.50 50.0 4330B 36363 0.40 75.0 4400B 36364 0.30 88.0 4500B 36365 0.20 114.0 4600B 36365 0.20 114.0 4750B 36366 0.20 141.0 410KB 42769 0.14 205.0 6060B 36356 2.50 11.0 6120B 36359 0.90 29.0 6160B 36359 0.90 29.0 6220B 36360 0.70 39.0 6270B 36362 0.50 55.0 6330B 36361 0.50 50.0 6400B 36363 0.40 75.0 6500B 36363 0.40 75.0 6600B 36364 0.30 88.0 6750B 36365 0.20 114.0 610KB 36366 0.20 141.0 612KB 36367 0.15 175.0 615KB 41443 0.19 260.0 620KB 41443 0.19 260.0 625KB 45259 0.10 360.0 G7 ASD Operation Manual 199 G7 Optional Devices The ASD may be equipped with several options which are used to expand the functionality of the ASD. Table 22 lists the available options and their functions. Table 22. G7 Optional devices and functions. Item Device Function ASD7-SIM2 ASD-BPC ASD-CAB-PC ASD-EOI-N4 ASD-ISO-1 ASD-MTG-KIT ASD-RTC Emulates the input control signals of the G7 ASD via switches and pots. Provides dust protection for the G7 ASD when the EOI is removed or mounted remotely. Female 9-pin d-type to RJ-45 (PC to ASD cable). A replacement NEMA-4 EOI (without Rotary Encoder) Provides isolation of the Control Board output circuit from the AM/FM output and from the II input. EOI Remote Mounting Kit. See the section titled EOI Remote Mounting on pg. 190 for further information on this option. The Real Time Clock provides the user with a time stamp of the Start, Run, and Fault events. This option board is used to provide a hardware-based speed search function. Note: ASD-SS The ASD-SS is a factory-authorized service center-installed option for all 1 – 5 HP ASDs, 10 – 25 HP 230 volt ASDs, and 15 – 40 HP 460 volt ASDs (see F314). Note: ASD-TB1-AC1 Conduit Extender Box (option) On ASDs that are rated at 50 HP and above, the ASD-SS hardware option cannot be used if using a shaft-mounted encoder. Provides 120 VAC discrete terminal activation and additional I/O terminals. Provides more working space for conduit installation than the standard conduit plate. Provides rotational speed and/or directional information. The Encoder is mounted on the motor shaft or the shaft-driven equipment. HS35 Encoder Note: -A -B -F -J -S -X Note: 200 Note: On ASDs that are rated at 50 HP and above, the ASD-SS (Speed Search) hardware option board cannot be used if using a shaftmounted encoder. ASD – Multicom Option Boards Multicom boards are identified as ASD-Multicom-A, -B, -F, etc. Incorporates the Modbus, Profibus, or Device Net communications protocol for system control and is able to receive and process Vector Control feedback. Provides a line driver and open collector interface for system control. The Tosline-F10 interface provides high-speed communication to Toshiba control equipment via twisted pair wiring. Able to receive and process vector control feedback via line driver or open collector interface. The Tosline-S20 interface provides high-speed communication to Toshiba control equipment via fiber optics. Provides extended terminal I/O functions for monitoring, feedback, and control. See the user manual of the applicable option for further information on each item. G7 ASD Operation Manual G7 ASD Spare Parts Listing Table 23. 230 Volt 0.75 – 150 HP Spare Parts Listing. MODEL NUMBER CONTROL FUSE DC BUS FUSE CONTACTOR VT130G7U FU1 (A) FU2 MS1/MS2 FAN FAN1 FAN2/3 RESISTOR TRANSISTORS RECT. MAIN CAPS MOV R21A/R22 IGM RECT. CAP MOV 1/2,3 IGBT7 2010B 56620A 2015B 56620B 00646 2025B 49648A N/A 49648A 56620C 50037 2035B 56620D 2055B 00647 2080B 50248 N/A 2110B 00638 2160B 00640 56620E 49648G 51088 49648G 56621A 55624 * 55625 * 45056 45593 (2) 00388 45678 46023 2220B 30536 (2) 47342 34835 (2) 49054 49036 00641 2270B 2330B 45009 N/A 45813 00441 (2) 47963 00388 (2) 00642 47964 (3) 41803 52095 48019 (2) 46466 34835 (6) 49047 45241 (6) 48020 (6) 30965/ 03672 (2) 42338 2400B 00626 47969 (3) 44362 35489 2500B 00628 47970 (3) 42767 37160 (2) 44272 (2) 2600B 32038 42768 48718 210KB 50000 (3) 33785 45242 (6) 47235 45241 (12) 37568 (6) 45242 (6) 37568 (8) 55318 (3) 48020 (8) 51973/37698 54140 212KB 48019 (8) 33207 30634 (2) 43588 (2) 2750B 52806 39660 (2) 37578 (2) 215KB 00226 51758/37698 55383 00226/ 00224 35489 (2)/ 53747 50000 (6) 30965/ 03672 (2) *Contained within the IGM module. The following item is common to the above-listed typeforms. EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). G7 ASD Operation Manual 201 Table 24. 230 Volt 0.75 – 150 HP PCB Spare Parts Listing. MODEL NUMBER PCB Part Numbers 34499 48605 48776 49648 51389 51507 VT130G7U 52266 53288 53300 53390 56000 56220 56221 56222 56223 A, B, C, etc. is the PCB Typeform. 2010B A A A 2015B A A B 2025B A A C 2035B A A D 2055B A A E 2080B G A A 2110B A A A 2160B B A A 2220B C A B 2270B D A B A (3) 2330B A1 A 2400B A1 A 52266 2500B A1 A 52266 A A A (3) A N A (3) A P 2600B D A1 A 52266 A (3) A (3) F P 2750B D A1 A 52266 A (3) A (3) F Q 210KB E A1 A 52266 A (6) B (3) F A 212KB E A1 A 52266 A (6) B (3) F A 215KB E A1 A 52266 A (6) B (3) F A The following items are common to the above-listed typeforms. Control Terminal Strip PCB — 48570A. 4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). 202 G7 ASD Operation Manual Table 25. 460 Volt 1.0 – 350 HP Spare Parts Listing. MODEL NUMBER INPUT FUSE VT130G7U R, S, and T CONTROL FUSE FU1 (A) DC BUS FUSE FU2 (A) CONTACTOR FU3 (A) (B) (C) MS1 MS2 FAN FAN1 RESISTOR FAN 2/3 R21 (A) / (B) XSISTORS RECT. IGM IGBT7 RECT. 4015B MAIN CAPS CAP MOV MOV1 MOV (2) (3) 49047 N/A 30965 03672 (2) 55318 (3) N/A 30965 03672 (2) 52754 3670 (2) 56220F 4025B 48762 56220G 49648C 4035B N/A 56220H 50037 4055B 00621 56220K 4080B 56221B 50830 49648D 4110B 51088 N/A 4160B 56221C 02424 55626 * 45237 30560 (2) 00388 34835 (2) 4220B 00629 4270B 56344 N/A 45678 48019 (2) 00388 (2) N/A 4330B 45238 46023 03250 N/A 45182 (2) 49037 54969 45239 50855 (2) 4400B N/A 4500B 00625 56193 (3) 42338 4600B 46465 30560 (6) 42337 00626 44362 4750B 35489 47969 (3) 42338 410KB 00628 412KB 46112 (3) 44272 (2) 415KB 43855 (3) 43855 (2) 420KB 39659 (3) 425KB 37576 (3) 46466 34835 (6) 52806 37160 (2) 47970 (3) 42767 32028 42768 30624 (2) 48718 30634 (2) 45241 (6) 48020 (6) 48019 (8) 32207 50000 (3) 30536 (6) 45242 33785 (6) U8020 (8) 51973 54140 39660 (2) 37698 430KB 51958 37578 (3) 435KB 00226 37578 (2) N/A 42141 (4) 55383 37693 35489 (2) /53747 00226/ 00224 00226 50000 45241 47235 (6) (12) 45242 (12) 37580 (18) 37565 43919 37565 (18) (3) 37568 (6) 37568 (8) *Contained within the IGM module. The following item is common to the above-listed typeforms. EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). G7 ASD Operation Manual 203 Table 26. 460 Volt 1.0 – 350 HP PCB Spare Parts Listing. PCB Part Numbers MODEL NUMBER 34499 38383 44292 44293 48605 48776 49648 50001 51389 51507 VT130G7U 52266 53288 53300 53390 56000 56220 56221 56222 56223 (Assy) A, B, C, etc. is the PCB Typeform. 4015B C A F 4025B C A G 4035B C A H 4055B C A K 4080B D A B 4110B D A C 4160B E A C 4220B F A D 4270B G A D 4330B H A D 4400B J A 4500B B A 52266 4600B B B 52266 4750B B B 410KB B D A G A (3) A C 52266 A (3) A C B 52266 A (3) A E 412KB D B B 52266 A (3) A (3) F E 415KB D B B 52266 A (3) A (3) F F 420KB E B B 52266 A (6) B (3) F G 425KB E B B 52266 A (6) B (3) F G 430KB E B B 52266 A (6) B (3) F G 435KB E F G A (6) A (3) A (3) B H 52266 The following items are common to the above-listed typeforms. Control Terminal Strip PCB — 48570A. 4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). 204 G7 ASD Operation Manual Table 27. 600 Volt 1.0 – 300 HP Spare Parts Listing. MODEL NUMBER INPUT FUSE VT130G7U R, S, and T CONTROL FUSE DC BUS FUSE FU1 (A) FU2 CONTACTOR MS1 MS2 FAN RESISTOR RECT. FAN1 FAN2/3 MOV XSISTORS R21 MOV RECT. MOV1 IGBT7(A) (A) (B)/R22 (2) (3) 6015B IGM MAIN CAPS CAP 56220L 6025B 56220M N/A 6035B 49648F 49648F 49110 56220N 50037 6060B 56220P 6080B 56221D 6120B 56221E 51088 49648G 6160B 49648G 49660 51264 45237 32144 (3) 56221F 50333 (4) 55626 47973 (2) N/A 6220B N/A 56353 32143 45237 6270B 56344 N/A 6330B 56352 6400B 56351 6500B 56350 00388 (2) 46023 49114 (2) 45238 32143 (2) 48023 (2) N/A N/A 49055 54969 49115 (2) 49037 49116 (2) 45239 6600B 45479 42337 44362 35489 612KB 100620 (3) 46112 (3) 620KB 39714 (3) 47969 (3) 48023 (6) 45520 42768 615KB 47974 (6) 46465 6750B 610KB 56193 (3) 37164 (2) 56191 32028 39659 (3) 45242 (6) 55524 (2) 49999 (3) 48019 (9) 48020 (9) 45480 45241 (6) 51973 00226 625KB 30634 (2) 50518 (2) 37698 54140 51958 630KB 00226/ 00224 35489 (2) /53747 45242 (6) 32911 55468 32910 (2) 45182 (9) 49999 (6) 50855 (9) 37568 (9) *Contained within the IGM module. The following item is common to the above-listed typeforms. EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). G7 ASD Operation Manual 205 Table 28. 600 Volt 1.0 – 300 HP PCB Spare Parts Listing. MODEL NUMBER PCB Part Numbers 34499 42180 48776 51507 51580 52266 VT130G7U 53288 53300 53390 55455 56000 56220 56221 56222 A, B, C, etc. is the PCB Typeform. 6015B A L 6025B A M 6035B A N 6060B A P 6080B A D 6120B A E A F 6160B 6220B Q C A A 6270B R C J A A A 6330B U J C A A A J 6400B 6500B V C A A A J W C A A A J A K A K 6600B C B 52266 A (3) 6750B C B 52266 A (3) 610KB D A B B 52266 A (3) A (3) A K 612KB D A B B 52266 A (3) A (3) F K 615KB D A B B 52266 A (3) A (3) F K 620KB E A B B 52266 A (6) B (3) F L 625KB E A B B 52266 A (6) B (3) F L 630KB E A B B 52266 A (6) B (3) F L The following items are common to the above-listed typeforms. Control Terminal Strip PCB — 48570A. 4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum). 206 G7 ASD Operation Manual Index Numerics 0 Hz Command Function, 106 0 Hz Dead Band Signal, 105 12-pulse operation, 20 A Abnormal Speed Detection Filter Time, 158 Abnormal Speed Settings, 52 Acc/Dec Base Frequency Adjustment, 161 Acc/Dec Group, 142 Acc/Dec Switching Frequency #1, 142 Accel #1 Time, 63 Accel #2 Time, 140 Accel #3 Time, 143 Accel #4 Time, 144 Accel/Decel #1 – #4 Settings, 57 Accel/Decel #1 Settings, 47 Accel/Decel Lower Limit Time, 143 Accel/Decel Pattern #1, 141 Accel/Decel Pattern #2, 142 Accel/Decel Pattern #3, 143 Accel/Decel Pattern #4, 144 Accel/Decel Settings, 57 Accel/Decel Special, 57 Accel/Decel Special Display Resolution, 165 Accel/Decel Switching Frequency #2, 143 Accel/Decel Switching Frequency #3, 144 Acceleration, 63 Acceleration Time Adjustment, 161 Adjust Accel/Decel Automatically, 41 Alarm Popups, 47 Alarms, 174 AM, 22, 24, 56 AM Terminal Adjustment, 163 AM Terminal Assignment, 163 AM, FM, FP, and Analog 1&2 settings, 61 Analog, 163 Analog 1 Terminal Adjustment, 163 Analog 1 Terminal Setting, 163 Analog 2 Terminal Adjustment, 164 Analog 2 Terminal Setting, 163 Analog Filter, 50 Analog Input Filter, 94 Analog Input Functions, 49 Analog1, 56 Analog2, 56 ASD – Multicom Option Boards, 200 ASD Capacity, 16 G7 ASD Operation Manual ASD Control, 26 ASD Number, 168 ASD Overload, 176 ASD7-SIM2, 200 ASD-BPC, 200 ASD-CAB-PC, 200 ASD-CONDUIT-1, 200 ASD-EOI-N4, 200 ASD-FUSEKIT-12P, 20 ASD-ISO-1, 200 ASD-MTG-KIT, 200 ASD-NANOCOM, 26 ASD-side Switching Wait Time, 120 ASD-SS, 200 ASD-TB1-AC1, 200 At-Frequency Powerline Switching, 120 Atn, 176 At-trip Recorded Parameters, 180 Automatic Accel/Decel #1, 59 Autotune Error, 176 Autotuning, 13 B Backlash Setup, 57 Base Frequency Volts, 52 Bezel Mounting Dimensions, 192 Bezel Mounting Hardware, 190 BIN Speed Reference Setpoint #1 (%), 101 BIN Speed Reference Setpoint #1 (frequency), 102 BIN Speed Reference Setpoint #2 (%), 102 BIN Speed Reference Setpoint #2 (frequency), 102 BIN Torque Reference Setpoint #1 (%), 102 BIN Torque Reference Setpoint #2 (%), 103 Brake Fault Internal Timer, 159 Brake Fault Timer, 52 Break/Make Start, 111 C Cable/Terminal Specifications, 195 Carrier Frequency, 57, 111 CC, 22, 24 CE compliance, 182 CE Compliance Requirements, 10 Changed from Default, 47 Changed From Default screen, 39 Circuit breaker configuration, 18 Clearing a Trip, 181 207 CM1, 174 CM2, 174 CN3 Pinout, 27 CN7 Pinout, 28 CNU1/1A and CNU2/2A Pinout, 27 CNU2/2A Pinout, 27 Command Control Selections, 34 Command Mode Selection, 59 Command Source, 42 Commercial Power Switching Frequency Hold Time, 121 Commercial Power Wait Time, 120 Common Serial (TTL), 26 Communication Baud Rate (logic), 167 Communication Error, 55, 172, 176 Communication Internal, 169 Communication Reference Adjust, 55 Communication Setting Parameters, 54 Communication Settings, 54 Communications Reference Setpoint #1 (%), 170 Communications Reference Setpoint #2 (%), 171 Communications Speed Setpoint #1 (frequency), 171 Communications Speed Setpoint #2 (frequency), 171 Compensation Coefficient for Iron Loss, 139 concerns about this publication, 4 Conduit Extender Box, 189 Conduit Extender Box Installation, 189 Conduit Plate Information, 182, 187 Configuration and Menu Options, 43 Connecting the ASD, 19 Connection Diagram, 30 Constant Vector Control, 138 Continued Stall Until Trip During Power Operation, 135 continuous splash screen, 27 Contrast (adjustment), 47 Control, 26 Control Board, 26 Control Power Undervoltage, 177 Control Terminal Strip, 22 CPU Fault, 177 Crane/Hoist Load, 57 Cumulative Run Timer, 52 Cumulative Run Timer Alarm Setting, 158 Current Control Integral Gain, 124 Current Control Proportional Gain, 123 Current Differential Gain, 135 Current Vector Control, 138 Current/Voltage Specifications, 193 Custom V/f Five-Point Setting #1 Frequency, 89 Custom V/f Five-Point Setting #1 Voltage, 89 Custom V/f Five-Point Setting #2 Frequency, 89 Custom V/f Five-Point Setting #2 Voltage, 89 Custom V/f Five-Point Setting #3 Frequency, 90 Custom V/f Five-Point Setting #3 Voltage, 90 208 Custom V/f Five-Point Setting #4 Frequency, 90 Custom V/f Five-Point Setting #4 Voltage, 90 Custom V/f Five-Point Setting #5 Frequency, 90 Custom V/f Five-Point Setting #5 Voltage, 90 D Date and time setting, 47 dbOn, 176 DC Braking, 51 DC Bus Undervoltage, 177 DC Fuse Open, 177 DC Injection Braking Current, 105 DC Injection Braking Start Frequency, 105 DC Injection Braking Time, 106 DCL Selection Table, 199 Dead Time Compensation, 58 Dead Time Compensation (Enable), 139 Dead-time Compensation Bias, 139 Decel #1 Time, 63 Decel #2 Time, 140 Decel #3 Time, 143 Decel #4 Time, 144 Deceleration Time Adjustment, 161 Default Setting Changes, 39 Default Term. Setting, 22 Derate Threshold frequency, 111 Direct Access, 47 Direct Access Parameter Information, 59 Direct Access Parameters/Numbers, 59 Direction (of motor rotation), 62 Discrete Input, 22 Discrete Input Terminal Assignment, 76 Discrete Output, 22 Display Units, 48 Display Units for Voltage and Current, 164 Disposal, 4 Down Key, 36 Drive Characteristics, 16 Driving Torque Limit #1, 133 Driving Torque Limit #2, 133 Driving Torque Limit #3, 134 Driving Torque Limit #4, 134 Drooping, 115 Drooping Control, 54 Drooping Gain, 115 Drooping Insensitive Torque Range, 116 Drooping Output Filter, 116 Drooping Reference, 117 Dynamic Braking, 51, 112 Dynamic Braking Enable, 112 Dynamic Braking Resistor Overcurrent, 177 Dynamic Braking Resistor Overload, 177 G7 ASD Operation Manual E Earth Fault, 177 Earth Fault Alarm Level, 160 Earth Fault Alarm Time, 160 Earth Fault Trip Level, 160 Earth Fault Trip Time, 160 EEPROM Data Fault, 177 EEPROM Fault, 177 Electronic Gear Setting, 123 Electronic Operator Interface, 36 Electronic Thermal Protection #1, 154 Electronic Thermal Protection #2, 86 Electronic Thermal Protection #3, 87 Electronic Thermal Protection #4, 88 Emergency Off, 177 Emergency Off DC Injection Application Time, 155 Emergency Off Mode Settings, 154 Emergency Off Setting, 51 EMG, 174 Enclosure Dimensions/Weight, 182 Encoder, 200 Encoder Action, 47 Encoder Loss, 177 End Frequency, 105 Enter Key, 36 EOI Bezel Mounting Dimensions, 192 EOI Bezel Plate Dimensions (mounting), 192 EOI Features, 36 EOI Installation Precautions, 191 EOI Operation, 37 EOI Remote Mounting, 190 EOI Remote Mounting using the ASD-MTG-KIT, 192 EOI Remote Mounting w/o the ASD-MTG-KIT, 191 EOI Setup Options, 47 Equipment Inspection, 3 Escape Key, 36 Excitation Starting Rate, 138 Exciting Strengthening Coefficient, 137 Extended Terminal Function, 70 Extender Cables, 190 Feedback Settings, 53 Feedback Settings Differential (D) Gain, 122 Feedback Source, 121 Feedback Source Delay Filter, 121 Ferraz Shawmut Semiconductor fuse, 20 FH, 63 Filter Selection Table, 11 FL Off Delay, 84 FL On Delay, 83 FL Output Terminal Assignment, 79 FLA, 22, 24 FLA, B, and C switching relationship, 24 Flash Memory Fault, 177 FLB, 22, 24 FLC, 22, 24 FM, 22, 24, 56 FM Terminal Adjustment, 60 FM Terminal Assignment, 60 Forward Speed Limit Input, 131 Forward Speed Limit Level, 131 FP, 22, 24 FP Terminal Adjustment, 164 FP Terminal Setting, 164 FP Terminal Settings, 49 Frequency Control, 57 Frequency Control Selections, 35 Frequency Display Resolution, 164 Frequency for Automatic High-Speed Operation at Light-Load, 119 Frequency Limit at Position, 123 Frequency Mode #1, 60 Frequency Mode #2, 47, 94 Frequency Override Additive Input, 162 Frequency Override Multiplying Input, 162 Frequency Point Selection, 170 Frequency Reference Source, 42 Frequency Set Mode, 43 Frequency Setting, 47 Frequency Setting Parameters, 50 Fundamental Parameters, 47 Fwd/Rev Disable, 51 F G F, 22, 23 F Input Terminal Assignment, 71 F Input Terminal Delay, 80 Fan Control, 52, 157 Fault, 173 Fault Status, 46 Faults, 173 Feedback in Panel Mode, 166 Feedback Parameters, 53, 54 G7 ASD Control, 26 G7 ASD Spare Parts Listing, 201 G7 Optional Devices, 200 G7 Part Numbering Convention, 182 Gate Array Fault, 177 General Safety Information, 1 Group #1 Speed #1, 146 Group #1 Speed #2, 146 Group #1 Speed #3, 146 G7 ASD Operation Manual 209 Group #1 Speed #4, 146 Group #1 Speed #5, 146 Group #1 Speed #6, 146 Group #1 Speed #7, 146 Group #1 Speed #8, 147 Group #1 Speed Repeat Factor, 146 Group #2 Speed #1, 147 Group #2 Speed #2, 147 Group #2 Speed #3, 147 Group #2 Speed #4, 147 Group #2 Speed #5, 147 Group #2 Speed #6, 147 Group #2 Speed #7, 147 Group #2 Speed #8, 147 Group #2 Speed Repeat Factor, 147 Group #3 Speed #1, 148 Group #3 Speed #2, 148 Group #3 Speed #3, 148 Group #3 Speed #4, 148 Group #3 Speed #5, 148 Group #3 Speed #6, 148 Group #3 Speed #7, 148 Group #3 Speed #8, 148 Group #3 Speed Repeat Factor, 148 Group #4 Speed #1, 149 Group #4 Speed #2, 149 Group #4 Speed #3, 149 Group #4 Speed #4, 149 Group #4 Speed #5, 149 Group #4 Speed #6, 149 Group #4 Speed #7, 149 Group #4 Speed #8, 149 Group #4 Speed Repeat Factor, 148 H Handling and Storage, 4 Heavy-Load Torque During Forward Acceleration, 118 Heavy-Load Torque During Forward Deceleration, 119 Heavy-Load Torque During Reverse Acceleration, 119 Heavy-Load Torque During Reverse Deceleration, 119 Hz Per User-defined Unit, 164 I I/O and Control, 22 I/O Circuit Configurations, 29 ICCDESIGNS, 26 II, 22, 24 Initial Setup, 38 Input Phase Loss, 177 Input Special Functions, 49 Input Terminal Assignment, 49 210 Input Terminal Delays, 50 Input Terminal Priority, 70 Inrush Current Suppression, 155 Installation and Connections, 17 Installation Notes, 17 Installation Precautions, 4 Integral (I) Gain, 121 Interlock with ST, 155 J Jog Run Frequency, 107 Jog Settings, 50 Jog Stop Control, 108 Jump Frequencies, 57 Jump Frequency #1, 108 Jump Frequency #1 Bandwidth, 108 Jump Frequency #2, 108 Jump Frequency #2 Bandwidth, 108 Jump Frequency #3, 109 Jump Frequency #3 Bandwidth, 109 Jump Frequency Processing, 109 L L1/R, 19 L2/S, 19 L3/T, 19 LCD Display, 36 LCD EOI Operation, 42 LCD Port Connection, 55 Lead Length Specifications, 21 LED Option Override Multiplication Gain, 166 Light Load Conditions, 14 Light-Load High-Speed Operation Heavy-Load Detection Time, 118 Light-Load High-Speed Operation Load Detection Time, 118 Light-Load High-Speed Operation Load Wait Time, 118 Light-load High-speed Operation Selection, 117 Light-Load High-Speed Operation Switching LowerLimit Frequency, 117 Line Power Switching, 49, 50 Link Reactor Information, 199 Load Drooping, 177 Load End Short Circuit, 177 Load Inertia (Acc/Dec Torque), 116 Load Sharing Gain Input, 130 Load Torque Filter (Acc/Dec Torque), 116 Load-produced Negative Torque, 15 Local Remote Key, 47 Local|Remote Key, 36 Lockout, 48 G7 ASD Operation Manual LOD Boost Time, 167 LOD Control and Stopping Method, 166 LOD Feedback Level (Hz), 167 LOD Restart Delay Time, 167 LOD Setpoint Boost (Hz), 167 LOD Start Level (Hz), 166 LOD Start Time, 167 Low Current, 177 Low Current Settings, 52 Low Current Trip, 156 Low Current Trip Threshold, 156 Low Current Trip Threshold Time, 156 Low Output Disable, 166 Low Speed Operation, 13 Low Speed Signal Output Frequency, 67 Lower Deviation Limits, 122 Lower Limit Frequency, 40, 64 M Main Board EEPROM Fault, 177 Manual Torque Limit Settings, 53 maximum Carrier Frequency, 111 Maximum Frequency, 63 Meter Terminal Adjustment Parameters, 56 Mode #1/#2 Switching Frequency, 94 MOFF, 174 MON/PRG, 37 Monitor Mode, 45 Monitor Setup, 56 MOP acceleration rate, 77 MOP deceleration rate, 77 Motor #1 Base Frequency, 64 Motor #1 Max Output Voltage, 113 Motor #1 Torque Boost, 65 Motor #2 Base Frequency, 85 Motor #2 Max Output Voltage, 86 Motor #2 Torque Boost, 86 Motor #3 Base Frequency, 86 Motor #3 Max Output Voltage, 87 Motor #3 Torque Boost, 87 Motor #4 Base Frequency, 87 Motor #4 Max Output Voltage, 88 Motor #4 Torque Boost, 88 Motor 150% OL Time Limit, 155 Motor Braking, 15 Motor Capacity, 129 Motor Characteristics, 13 Motor connection diagram, 20 Motor Constant 1 (primary resistance), 128 Motor Constant 2 (secondary resistance), 128 Motor Constant 3 (exciting inductance), 128 Motor Constant 3 Enable, 129 G7 ASD Operation Manual Motor Constant 4 (load inertia), 128 Motor Constant 5 (leakage inductance), 128 Motor Counter Data, 124 Motor Current Rating, 41 Motor Overload, 178 Motor Overload Trip, 52 Motor Parameters, 56 Motor Set #1, 47, 56 Motor Set #2, 56 Motor Set #3, 56 Motor Set #4, 56 Motor Settings, 56 Motor Shaft Fixing Control, 106 Motor Shaft Stationary Control, 106 Motor Type, 129 Motor/Load Combinations, 14 Motorized Pot Frequency at Power Down, 71 Motorized Pot Settings, 51 Mounting the ASD, 18 MS1 AUX, 17 N Number of PG Input Pulses, 122 Number of Poles of Motor, 128 Number of Retries, 112 O OC, 174 OH, 174 OJ, 174 OL Reduction Starting Frequency, 155 OLI, 175 OLM, 175 OLR, 175 ON Input Terminal Assignment, 71 On-Trip Powerline Switching, 120 OP, 175 Operation (Local), 38 Operation Above 60 Hz, 14 Operational and Maintenance Precautions, 8 Option Fault, 178 Option Type, 46 Options, 200 OT, 175 OUT1, 22, 24 OUT1 Off Delay, 84 OUT1 On Delay, 83 Out1 Out2 FL, 45 OUT1 Output Terminal Assignment, 79 OUT2, 22, 24 211 OUT2 Off Delay, 84 OUT2 On Delay, 83 OUT2 Output Terminal Assignment, 79 OUT4 Off Delay, 85 OUT4 On Delay, 83 OUT5 Off Delay, 85 OUT5 On Delay, 83 OUT6 Off Delay, 85 OUT6 On Delay, 84 OUT7 Off Delay, 85 OUT7 On Delay, 84 Output #4 Terminal Assignment, 79 Output #5 Terminal Assignment, 80 Output #6 Terminal Assignment, 80 Output #7 Terminal Assignment, 80 Output Current Protection Fault, 178 Output Phase Loss, 178 Output Phase Loss Detection, 155 Output Terminal Assignments, 81 Output Terminal Delays, 50 Output Terminal Functions, 49 Output terminal selections, 61 Over Exciting Cooperation, 138 Over Speed, 179 Overcurrent During Acceleration, 178 Overcurrent During Deceleration, 178 Overcurrent During Run, 178 Over-current Protection, 16 Overcurrent Stall Level, 154 Overheat, 179 Overload, 52 Overload Protection, 13 Override Control, 54 Overspeed Detection Frequency Range, 158 Overtorque, 179 Overtorque Detection Time, 157 Overtorque Settings, 52 Overtorque Trip, 157 Overtorque Trip/Alarm Level (Negative Torque), 157 Overtorque Trip/Alarm Level (Positive Torque), 157 Overvoltage During Acceleration, 179 Overvoltage During Deceleration, 179 Overvoltage During Run, 179 Over-voltage Stall, 113 Overvoltage Stall Level, 159 Overvoltage Stall Level (fast), 158 P P24, 22, 24 PA, 20, 112 Panel Menu, 44 Parity, 168 212 Pattern #1 Characteristics (Pattern Run), 149 Pattern #10 Characteristics (Pattern Run), 150 Pattern #11 Characteristics (Pattern Run), 150 Pattern #12 Characteristics (Pattern Run), 151 Pattern #13 Characteristics (Pattern Run), 151 Pattern #14 Characteristics (Pattern Run), 151 Pattern #15 Characteristics (Pattern Run), 151 Pattern #2 Characteristics (Pattern Run), 150 Pattern #3 Characteristics (Pattern Run), 150 Pattern #4 Characteristics (Pattern Run), 150 Pattern #5 Characteristics (Pattern Run), 150 Pattern #6 Characteristics (Pattern Run), 150 Pattern #7 Characteristics (Pattern Run), 150 Pattern #8 Characteristics (Pattern Run), 150 Pattern #9 Characteristics (Pattern Run), 150 Pattern Run, 54, 145 Pattern Run #1 Run-Time Setting, 151 Pattern Run #10 Run-Time Setting, 152 Pattern Run #11 Run-Time Setting, 153 Pattern Run #12 Run-Time Setting, 153 Pattern Run #13 Run-Time Setting, 153 Pattern Run #14 Run-Time Setting, 153 Pattern Run #15 Run-Time Setting, 153 Pattern Run #2 Continuation Mode Run-Time Setting, 151 Pattern Run #3 Run-Time Setting, 151 Pattern Run #4 Run-Time Setting, 151 Pattern Run #5 Run-Time Setting, 152 Pattern Run #6 Run-Time Setting, 152 Pattern Run #7 Run-Time Setting, 152 Pattern Run #8 Run-Time Setting, 152 Pattern Run #9 Run-Time Setting, 152 Pattern Run Control Parameters, 54 Pattern Run Description, 145 Pattern Run Setup, 145 PB, 112 PG Disconnect Detection, 122 PG Input Phases, 122 PG Settings, 53 PG Speed Reference Setpoint #1 (%), 103 PG Speed Reference Setpoint #1 (frequency), 104 PG Speed Reference Setpoint #2 (%), 104 PG Speed Reference Setpoint #2 (frequency), 104 PG Type/Connection Error, 179 Phantom Fault, 179 Phase Loss, 52 phase-shifting transformer, 20 PID feedback, 121, 166 PO, 20 POFF, 175 Position Completion Range, 123 Position Deviation Error, 179 Position Difference Limit (Droop Pulses Allowed), 160 Position Loop Gain, 123 G7 ASD Operation Manual Power Connections, 19 Power Factor Correction, 14 Power Running Torque Limit #1, 133 PP, 22, 24 Preferences, 47 Preset Speed #1, 66 Preset Speed #10, 110 Preset Speed #11, 110 Preset Speed #12, 110 Preset Speed #13, 110 Preset Speed #14, 110 Preset Speed #15, 110 Preset Speed #2, 66 Preset Speed #3, 67 Preset Speed #4, 67 Preset Speed #5, 67 Preset Speed #6, 67 Preset Speed #7, 67 Preset Speed #8, 109 Preset Speed #9, 109 Preset Speed Direction #1, 125 Preset Speed Direction #10, 126 Preset Speed Direction #11, 126 Preset Speed Direction #12, 127 Preset Speed Direction #13, 127 Preset Speed Direction #14, 127 Preset Speed Direction #15, 127 Preset Speed Direction #2, 125 Preset Speed Direction #3, 125 Preset Speed Direction #4, 125 Preset Speed Direction #5, 125 Preset Speed Direction #6, 126 Preset Speed Direction #7, 126 Preset Speed Direction #8, 126 Preset Speed Direction #9, 126 Preset Speed Mode, 51, 54 Preset Speeds, 50, 54 Program Menu Navigation, 47 Program Mode, 47 Prohibit Initializing User Parameters During Typeform Initialization, 165 Proportional (P) Gain, 121 Proportional-Integral-Derivative (PID), 121 Protection Parameters, 51, 52 PtSt, 175 Pulse Width Modulation, 13 PWM Carrier Frequency, 111 Q Qualified Personnel, 3 G7 ASD Operation Manual R R, 22, 23 R Input Terminal Assignment, 71 R Input Terminal Delay, 82 R/F Priority Selection, 69 RAM Fault, 179 Reach Settings, 49 Real Time Clock, 200 Realtime Clock Setup, 47 Reference Priority Selection, 91 Regeneration Torque Limit #1, 133 Regeneration Torque Limit #2, 134 Regeneration Torque Limit #3, 134 Regeneration Torque Limit #4, 134 Regeneration Torque Limit Setting #1, 133 Release After Run Timer (brake), 160 Remote EOI Required Hardware, 190 RES, 22, 23 RES Input Terminal Assignment, 72 RES Input Terminal Delay, 82 Reset, 62 Retry/Restart Configuration, 51 Reverse Speed Limit Input, 131 Reverse Speed Limit Level, 131 Review Startup Screen, 48 Ridethrough Mode, 112 ROM Fault, 179 Root menu mapping, 43 Root Menus, 43 Rotary Encoder, 37 RR, 22, 23 RR Bias Adjust, 136 RR Gain Adjust, 136 RR Speed Reference Setpoint #1 (%), 95 RR Speed Reference Setpoint #1 (frequency), 95 RR Speed Reference Setpoint #2 (%), 96 RR Speed Reference Setpoint #2 (frequency), 96 RR Torque Reference Setpoint #1 (%), 96 RR Torque Reference Setpoint #2 (%), 96 RS232, 26 RS232/RS485 Baud Rate, 171 RS232/RS485 Communications Time Out Time, 168 RS232/RS485 Communications Time-Out Action, 169 RS232/RS485 Master Output, 172 RS232/RS485 Response Delay Time, 172 RS232/RS485 Wire Count, 172 RS485, 26 Run Frequency, 104 Run Frequency Hysteresis, 105 Run Key, 36 RX, 22, 23 RX Bias Adjust, 136 RX Gain Adjust, 137 213 RX Speed Reference Setpoint #1 (%), 97 RX Speed Reference Setpoint #1 (frequency), 97 RX Speed Reference Setpoint #2 (%), 98 RX Speed Reference Setpoint #2 (frequency), 98 RX Torque Reference Setpoint #1 (%), 98 RX Torque Reference Setpoint #2 (%), 98 RX2 Bias Adjust, 137 RX2 Gain Adjust, 137 RX2 Speed Reference Setpoint #1 (%), 99 RX2 Speed Reference Setpoint #1 (frequency), 99 RX2 Speed Reference Setpoint #2 (%), 100 RX2 Speed Reference Setpoint #2 (frequency), 100 RX2 Torque Reference Setpoint #1 (%), 100 RX2 Torque Reference Setpoint #2 (%), 100 S S1, 22, 23 S1 – S4 Input Terminal Delay, 82 S1 Input Terminal Assignment, 72 S2, 22, 23 S2 Input Terminal Assignment, 72 S3, 22, 23 S3 Input Terminal Assignment, 72 S4, 22, 23 S4 Input Terminal Assignment, 73 S5 – S16 Input Terminal Delay, 82 S5 Input Terminal Assignment, 73 S6 Input Terminal Assignment, 73 S7 Input Terminal Assignment, 74 Scrolling Monitor, 43 Scrolling Monitor Select, 57 Service Life Information, 9 Shipping Weight, 182 Shipping Weight (lbs.), 182 Short Circuit Detect Pulse, 52 Short Circuit Test, 156 Short Circuit Test Duration, 156 Sink/Source Setting Error, 179 Soft Stall, 65 Soft Stall Enable, 52 Soft Start, 52 Spare Parts Listing, 201 S-pattern 1, 141 S-pattern 2, 141 S-Pattern Lower Limit Adjustment, 142 S-Pattern Upper Limit Adjustment, 142 Special Control Parameters, 57, 58 Special Parameters, 58 Speed at Drooping Gain 0%, 116 Speed at Drooping Gain 100%, 116 Speed Drop Detection Frequency Range, 158 Speed Limit (torque) Reference, 132 214 Speed Limit Torque Level, 132 Speed Limit Torque Range, 132 Speed Limit Torque Recovery, 132 Speed Loop Integral Gain, 124 Speed Loop Parameter Ratio, 124 Speed Loop Proportional Gain, 124 Speed Reach Frequency, 68 Speed Reach Frequency Tolerance, 68 Speed Ref. Setpoint, 50 Speeds, 54 splash screen display, 27 ST, 22, 23 ST Input Terminal Assignment, 72 ST Input Terminal Delay, 82 ST Signal Selection, 69 ST1, 17 Stall, 51 Stall Cooperation Gain at Field Weakening Zone, 138 Stall Prevention During Regeneration, 135 Standard Mode Settings, 47 Startup and Test, 21 Startup Frequency, 104 Startup Wizard, 47 Startup Wizard Requirements, 40 Status LED, 36 Stop Key, 36 Stop Pattern, 165 SW1, 25 SW2, 25 Switching Frequency of Current/Voltage Control, 139 Switching Load Torque During Forward-Run, 118 Switching Load Torque During Reverse-Run, 119 Synchronized Torque Bias Input, 130 System Grounding, 19 System Integration Precautions, 7 System Operation, 38 T T1/U, 19 T2/V, 19 T3/W, 19 Tension, 130 Tension Torque Bias Input, 130 Terminal Descriptions, 23 Terminal Selection Parameters, 49 Torque Boost Adjustment, 162 Torque Command, 129 Torque Command Filter, 129 Torque Command Mode, 132 Torque Control, 52, 53 Torque Limit Group, 166 Torque Limit Mode, 134 G7 ASD Operation Manual Torque Limit Mode (Speed Dependent), 135 Torque Limit Settings, 53 Torque Proving Fault, 179 Torque Setting Parameters, 52, 53 Torque Speed Limiting, 53 Trip History, 56, 180 Trip Monitor From ASD, 181 Trip Monitor from ASD, 56, 57 Trip Record at Monitor Screen, 181 Trip Save at Power Down Enable, 154 Trip Settings, 52 Trips, 173 Trouble Shooting, 173 TTL Master Output, 169 Type Reset, 48, 62 Typeform Error, 180 U U Phase Short Circuit, 180 UC, 175 UL 1995, 182 Undervoltage Detection Time, 159 Undervoltage Stall level, 159 Undervoltage Trip, 159 Undervoltage/Ridethrough, 52 Up Key, 36 Upper Deviation Limits, 122 Upper Limit Frequency, 40, 63 Upper Limit Frequency Adjustment, 161 Use Speed Mode, 125 User Notification Codes, 176 User Notification codes, 173 Using Vector Control, 16 Utility Parameters, 48 G7 ASD Operation Manual V V Phase Short Circuit, 180 V/f Adjustment, 58 V/f Adjustment Coefficient, 88 V/f Five Point Setting, 58 V/f Group, 165 V/f Pattern, 64 Vector Motor Model, 56 Vector Motor Model Autotune Command, 127 Vector Motor Model Slip Frequency Gain, 127 Versions, 48 VI, 22, 24 VI/II Bias Adjust, 135 VI/II Gain Adjust, 136 VI/II Speed Reference Setpoint #1 (%), 92 VI/II Speed Reference Setpoint #1 (frequency), 92 VI/II Speed Reference Setpoint #2 (%), 93 VI/II Speed Reference Setpoint #2 (frequency), 93 VI/II Torque Reference Setpoint #1 (%), 93 VI/II Torque Reference Setpoint #2 (%), 93 Viewing Trip Information, 180 Voltage and Frequency Rating of the Motor, 40 Voltage Compensation Coefficient for Dead Time, 139 Voltage Vector Control, 138 Volts per Hertz Setting, 41 W W Phase Short Circuit, 180 Warranty Card, 3 Wizard Finish, 42 215
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