Toshiba Vf S11 Instruction Manual
2014-12-13
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E6581160 Safety precautions I Contents Read first Industrial Inverter Connection For 3-phase induction motors Industrial Inverter Operations Instruction Manual TOSVERT TM VF-S11 < Simplified manual > TOSHIBA INTERNATIONAL CORPORATION PTY., LTD 2 Morton Street Parramatta, NSW2150, Australia TEL: +61-(0)2-9768-6600 FAX: +61-(0)2-9890-7542 INDUSTRIAL AND POWER SYSTEMS & SERVICES COMPANY TOSHIBA ASIA PACIFIC PTE., LTD OVERSEAS SALES & MARKETING DEPT. ELECTRICAL APPARATUS & MEASUREMENT DIV. 152 Beach Rd., #16-00 Gateway East, Singapore 189721 TEL: +65-6297-0900 FAX: +65-6297-5510 1-1, Shibaura 1-chome, Minato-Ku, Tokyo 105-8001, Japan TEL: +81-(0)3-3457-4911 FAX: +81-(0)3-5444-9268 TOSHIBA INFORMATION, INDUSTRIAL AND POWER SYSTEMS TAIWAN CORP. 6F, No66, Sec1 Shin Sheng N.RD, Taipei, Taiwan TEL: +886-(0)2-2581-3639 FAX: +886-(0)2-2581-3631 TOSHIBA CHINA CO., LTD 23rd Floor, HSBC Tower, 101 Yin Cheng East Road, Pudong New Area, Shanghai 200120, The People's Republic of China TEL: +86-(0)21-6841-5666 FAX: +86-(0)21-6841-1161 For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods. The data given in this manual are subject to change without notice. 2004-12 TOSVERT VF-S11 Simplified manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York RD., Houston, TX 77041, U.S.A TEL: +1-713-466-0277 FAX: +1-713-896-5226 Basic VF-S11 operations Monitoring the operation status Measures to satisfy the standards Table of parameters and data Specifications Before making a service call Measures to satisfy the standards 1-phase 240V class 3-phase 240V class 3-phase 500V class 3-phase 600V class 0.2 0.4 0.4 0.75 2.2kW 15kW 15kW 15kW Peripheral devices Table of parameters and data Specifications Before making a service call - Trip information and remedies NOTICE 1.Make sure that this instruction manual is delivered to the end user of the inverter unit. 2.Read this manual before installing or operating the inverter unit, and store it in a safe place for reference. Inspection and maintenance Warranty Disposal of the inverter 2004 Ver. 108/109 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 E6581160 I. I Safety precautions The items described in these instructions and on the inverter itself are very important so that you can use the inverter safely, prevent injury to yourself and other people around you as well as to prevent damage to property in the area. Thoroughly familiarize yourself with the symbols and indications shown below and then continue to read the manual. Make sure that you observe all warnings given. Explanation of markings Marking Meaning of marking Danger Indicates that errors in operation may lead to death or serious injury. Warning Indicates that errors in operation may lead to injury (*1) to people or that these errors may cause damage to physical property. (*2) (*1) Such things as injury, burns or shock that will not require hospitalization or long periods of outpatient treatment. (*2) Physical property damage refers to wide-ranging damage to assets and materials. Meanings of symbols Marking Meaning of marking Indicates prohibition (Don't do it). What is prohibited will be described in or near the symbol in either text or picture form. Indicates something mandatory (must be done). What is mandatory will be described in or near the symbol in either text or picture form. Indicates danger. What is dangerous will be described in or near the symbol in either text or picture form. Indicates warning. What the warning should be applied to will be described in or near the symbol in either text or picture form. Q Limits in purpose This inverter is used for controlling speeds of three-phase induction motors in general industrial use. Safety precautions The inverter cannot be used in any device that would present danger to the human body or from which malfunction or error in operation would present a direct threat to human life (nuclear power control device, aviation and space flight control device, traffic device, life support or operation system, safety device, etc.). If the inverter is to be used for any special purpose, first get in touch with the supplier. This product was manufactured under the strictest quality controls but if it is to be used in critical equipment, for example, equipment in which errors in malfunctioning signal output system would cause a major accident, safety devices must be installed on the equipment. Do not use the inverter for loads other than those of properly applied three-phase induction motors in general industrial use. (Use in other than properly applied three-phase induction motors may cause an accident.) 1 E6581160 I Q General Operation Danger • Never disassemble, modify or repair. This can result in electric shock, fire and injury. For repairs, call your sales distributor. Disassembly prohibited Prohibited Mandatory • Never remove the front cover when power is on or open door if enclosed in a cabinet. The unit contains many high voltage parts and contact with them will result in electric shock. • Don't stick your fingers into openings such as cable wiring hole and cooling fan covers. This can result in electric shock or other injury. • Don't place or insert any kind of object into the inverter (electrical wire cuttings, rods, wires etc.). This can result in electric shock or fire. • Do not allow water or any other fluid to come in contact with the inverter. This can result in electric shock or fire. • Turn power on only after attaching the front cover or closing door if enclosed in a cabinet. If power is turned on without the front cover attached or closing door if enclosed in a cabinet, this can result in electric shock or other injury. • If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately turn power off. If the equipment is continued in operation in such a state, the result may be fire. Call your local sales agency for repairs. • Always turn power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks, dust and other material. If power is left on with the inverter in that state, it may result in fire. Warning • Do not touch heat radiating fins or discharge resistors. These device are hot, and you'll get burned if you touch them. Prohibited contact Prohibited • Avoid operation in any location where there is direct spraying of the following solvents or other chemicals. The plastic parts may be damaged to a certain degree depending on their shape, and there is a possibility of the plastic covers coming off. If the chemical or solvent is anything other than those shown below, please contact us in advance. (Table 1) Examples of applicable chemicals and solvents Acetic acid (density of 10% or less) Hydrochloric acid (density of 10% or less) Sulfuric acid (density of 10% or less) Sodium chloride Hexane Triethylene glycol 2 (Table 2) Examples of unapplicable chemicals and solvents Acetone Benzene Chloroform Ethylene chloride Ethyl acetate Glycerin Tetrachloroethylene Trichloroethylene Xylene E6581160 I Q Transportation & installation Danger Prohibited Mandatory • Do not install or operate the inverter if it is damaged or any component is missing. This can result in electric shock or fire. Please consult your local sales agency for repairs. Call your local sales agency for repairs. • Do not place any inflammable objects nearby. If a flame is emitted due to malfunction, it may result in a fire. • Do not install in any location where the inverter could come into contact with water or other fluids. This can result in electric shock or fire. • Must be used in the environmental conditions prescribed in the instruction manual. Use under any other conditions may result in malfunction. • Mount the inverter on a metal plate. The rear panel gets very hot. Do not install in an inflammable object, this can result in fire. • Do not operate with the front panel cover removed. This can result in electric shock. Failure to do so can lead to risk of electric shock and can result in death or serious injury. • An emergency stop device must be installed that fits with system specifications (e.g. shut off input power then engage mechanical brake). Operation cannot be stopped immediately by the inverter alone, thus risking an accident or injury. • All options used must be those specified by Toshiba. The use of any other option may result in an accident. Warning Prohibited Mandatory • When transporting or carrying, do not hold by the front panel covers. The covers may come off and the unit will drop out resulting in injury. • Do not install in any area where the unit would be subject to large amounts of vibration. That could result in the unit falling, resulting in injury. • The main unit must be installed on a base that can bear the unit's weight. If the unit is installed on a base that cannot withstand that weight, the unit may fall resulting in injury. • If braking is necessary (to hold motor shaft), install a mechanical brake. The brake on the inverter will not function as a mechanical hold, and if used for that purpose, injury may result. Q Wiring Danger Prohibited • Do not connect input power to the output (motor side) terminals (U/T1,V/T2,W/T3). That will destroy the inverter and may result in fire. • Do not connect resistors to the DC terminals (across PA-PC or PO-PC). That may cause a fire. • Within ten minutes after turning off input power, do not touch wires of devices (MCCB) connected to the input side of the inverter. That could result in electric shock. 3 E6581160 I Danger Mandatory Be Grounded • Electrical installation work must be done by a qualified expert. Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock. • Connect output terminals (motor side) correctly. If the phase sequence is incorrect, the motor will operate in reverse and that may result in injury. • Wiring must be done after installation. If wiring is done prior to installation that may result in injury or electric shock • The following steps must be performed before wiring. (1) Turn off all input power. (2) Wait at least ten minutes and check to make sure that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltage (800VDC or more), and check to make sure that the voltage to the DC main circuits (across PA-PC) is 45V or less. If these steps are not properly performed, the wiring will cause electric shock. • Tighten the screws on the terminal board to specified torque. If the screws are not tightened to the specified torque, it may lead to fire. • Check to make sure that the input power voltage is +10%, -15% of the rated power voltage written on the rating label (±10% when the load is 100% in continuous operation). If the input power voltage is not +10%, -15% of the rated power voltage (±10% when the load is 100% in continuous operation) this may result in fire. • Ground must be connected securely. If the ground is not securely connected, it could lead to electric shock or fire when a malfunction or current leak occurs. Warning Prohibited • Do not attach equipment (such as noise filters or surge absorbers) that have built-in capacitors to the output (motor side) terminals. That could result in a fire. Q Operations Danger Prohibited Mandatory • Do not touch inverter terminals when electrical power is going to the inverter even if the motor is stopped. Touching the inverter terminals while power is connected to it may result in electric shock. • Do not touch switches when the hands are wet and do not try to clean the inverter with a damp cloth. Such practices may result in electric shock. • Do not go near the motor in alarm-stop status when the retry function is selected. The motor may suddenly restart and that could result in injury. Take measures for safety, e.g. attaching a cover to the motor, against accidents when the motor unexpectedly restarts. • Turn input power on after attaching the front cover. When installed inside a cabinet and using with the front cover removed, always close the cabinet doors first and then turn power on. If the power is turned on with the front cover or the cabinet doors open, it may result in electric shock. • Make sure that operation signals are off before resetting the inverter after malfunction. If the inverter is reset before turning off the operating signal, the motor may restart suddenly causing injury. 4 E6581160 Warning Prohibited • Observe all permissible operating ranges of motors and mechanical equipment. (Refer to the motor's instruction manual.) Not observing these ranges may result in injury. When sequence for restart after a momentary failure is selected (inverter) Warning Mandatory • Stand clear of motors and mechanical equipment. If the motor stops due to a momentary power failure, the equipment will start suddenly after power recovers. This could result in unexpected injury. • Attach warnings about sudden restart after a momentary power failure on inverters, motors and equipment for prevention of accidents in advance. When retry function is selected (inverter) Warning Mandatory • Stand clear of motors and equipment. If the motor and equipment stop when the alarm is given, selection of the retry function will restart them suddenly after the specified time has elapsed. This could result in unexpected injury. • Attach warnings about sudden restart in retry function on inverters, motors and equipment for prevention of accidents in advance. Maintenance and inspection Danger Prohibited Mandatory • Do not replace parts. This could be a cause of electric shock, fire and bodily injury. To replace parts, call the local sales agency. • The equipment must be inspected every day. If the equipment is not inspected and maintained, errors and malfunctions may not be discovered and that could result in accidents. • Before inspection, perform the following steps. (1) Turn off all input power to the inverter. (2) Wait at least ten minutes and check to make sure that the charge lamp is no longer lit. (3) Use a tester that can measure DC voltages (800VDC or more), and check to make sure that the voltage to the DC main circuits (across PA-PC) is 45V or less. If inspection is performed without performing these steps first, it could lead to electric shock. 5 I E6581160 Contents I Safety precautions .........................................................................................................................................................1 1. Read first........................................................................................................................................................................7 1.1 Check product purchase ....................................................................................................................................7 1.2 Contents of the product......................................................................................................................................9 1.3 Installation..........................................................................................................................................................9 2. Connection.....................................................................................................................................................................10 2.1 Standard connections ........................................................................................................................................10 2.2 Description of terminals......................................................................................................................................12 3. Operations .....................................................................................................................................................................19 3.1 Simplified operation of the VF-S11.....................................................................................................................19 3.2 How to operate the VF-S11 ................................................................................................................................23 4. Basic VF-S11 operations................................................................................................................................................27 4.1 Flow of status monitor mode ..............................................................................................................................28 4.2 How to set parameters .......................................................................................................................................29 5. Monitoring the operation status......................................................................................................................................36 5.1 Status monitor mode ..........................................................................................................................................36 5.2 Display of trip information...................................................................................................................................40 6. Measures to satisfy the standards .................................................................................................................................44 6.1 How to cope with the CE directive .....................................................................................................................44 6.2 Compliance with UL Standard and CSA Standard .............................................................................................48 7. Table of parameters and data ........................................................................................................................................50 7.1 User parameters ................................................................................................................................................50 7.2 Basic parameters ...............................................................................................................................................50 7.3 Extended parameters.........................................................................................................................................53 8. Specifications.................................................................................................................................................................70 8.1 Models and their standard specifications ...........................................................................................................70 8.2 Outside dimensions and mass ...........................................................................................................................73 9. Before making a service call - Trip information and remedies........................................................................................76 9.1 Trip causes/warnings and remedies...................................................................................................................76 6 E6581160 1. Read first Thank you for your purchase of the Toshiba “TOSVERT VF-S11” industrial inverter. This manual is a simplified version. If you need a detailed explanation, refer to the full version of English manual (E6581158). 1 This is the Ver. 108 / Ver. 109 CPU version inverter. Please be informed that CPU version will be frequently upgraded. 1.1 Check product purchase Before using the product you have purchased, check to make sure that it is exactly what you ordered. Rating label Inverter main unit Series name Power supply VF-S11 1PH-200/240V-0.75kW/1HP Motor capacity Warning label Carton box Name plate Name plate Type indication label Instruction manual This manual Inverter Type Inverter rated output capacity Power supply Related input current Related output current EMC plate 7 Warning label E6581160 CD-ROM E6581167 Contains the instruction manual in digital form. Some models do not come with this CD-ROM. 1 Warning Do not play this CD-ROM on any audio CD player to avoid hearing loss due to very loud noises or damage to the CD player. Prohibited [System requirements] OS: Microsoft Windows 98/NT/2000/XP Browser: Internet Explorer 4.0 or later CPU: Pentium 100MHz or more Memory: 32MB or more DOS/V-based personal computer [Starting the browsing program] When you insert this CD-ROM in the CD-ROM drive, the program “index.htm” in the root directory starts automatically. When you want to close the browsing program or if it does not start automatically, open Windows Explorer and click “\index.htm” under “CD-ROM drive” to display the top window. [Software needed for browsing] Adobe Acrobat Reader 4.0J or later [Trade names and trademarks] ・ Microsoft Windows and Windows logos are trademarks or registered trademarks of Microsoft Corporation in the U.S.A. ・ Adobe Acrobat is a trademark of Adobe Systems Incorporated. ・ Other company names and product names referred to in this manual are trade names and registered trademarks, respectively. [Copyright] This manual and other documentation included with the inverter are publications of Toshiba Schneider Inverter Corporation, and all rights to these publications, including copyrights, are reserved by the said corporation. [Duplication] No part of the contents of the CD-ROM shall be reproduced without written permission from Toshiba Schneider Inverter Corporation. [Exclusions] Toshiba Schneider Inverter Corporation shall have no liability for any damage of any kind caused by the use of this CDROM. 8 E6581160 1.2 Contents of the product Explanation of the name plate label. Always shut power off first then check the ratings label of inverter held in a cabinet. Type Form V F S 11 S Model name TOSVERT VF-S11series 2 0 0 7 P L E - W N - A 2 2 Applicable motor capacity Input (AC) voltage 2 : 200V to 240V 4 : 380V to 500V 6 : 525V to 600V 002 : 0.2kW 004 : 0.4kW 005 : 0.55kW 007 : 0.75kW 015 : 1.5kW 022 : 2.2kW 037 : 3.7kW 055 : 5.5kW 075 : 7.5kW 110 : 11kW 150 : 15kW Number of power phases S: single-phase None: three-phase Default interface logic* Additional functions I None: No filter inside M: Built-in basic filter L: Built-in high-attenuation EMI filter WN, AN : Negative WP : Positive Special specification code A:is the number Additional function II Operation panel None: Standard product E: Enclosed type U: Open type R: With a built-in RS-485 circuit board P: Provided * This code represents the factory default logic setting. You can switch from one input/output logic to the other using slide switch SW1. 1.3 Installation Install the inverter in a well-ventilated indoor place and mount it on a flat metal plate in portrait orientation. If you are installing more than one inverter, the separation between inverters should be at least 5 centimeters, and they should be arranged in horizontal rows. If the inverters are horizontally arranged with no space between them (side-by-side installation), peel off the ventilation seals on top of the inverter. It is necessary to decrease the current if the inverter is operated at over 50°C. •Standard installation •Side-by-side installation 10 cm or more 10 cm or more Remove seals on top 5 cm or more VFS11 5 cm or more VFS11 VFS11 VFS11 10 cm or more 10 cm or more The space shown in the diagram is the minimum allowable space. Because air cooled equipment has cooling fans built in on the top or bottom surfaces, make the space on top and bottom as large as possible to allow for air passage. Note: Do not install in any location where there is high humidity or high temperatures and where there are large amounts of dust, metallic fragments and oil mist. 9 1 E6581160 2. Connection 2.1 Standard connections 2.1.1 2 Standard connection diagram 1 This diagram shows a standard wiring of the main circuit. Standard connection diagram - SINK (Negative) (common:CC) DC reactor (DCL) *2 (option) Braking resistor (option) PA/+ P0 Main circuit power supply 240V class: three-phase 200-240V -50/60Hz 500V class: three-phase 380-500V -50/60Hz 600V class: three-phase 525-600V -50/60Hz MCCB R/L1 S/L2 T/L3 Noise filter *5 Power supply 1 200~240V -50/60Hz R/L1 PC/- Control circuit Protective function activation output FLB RY Low-speed signal output *1: The T/L3 terminal is not provided for single-phase models. RC Use the R/L1 and S/L2 terminal as input terminals. 24Vdc input PLC *2: The inverter is supplied with the PO and the PA/+ terminals shorted by means of a shorting bar. Before installing the DC reactor (DCL), FM remove the bar. *3: When using the OUT output terminal in + Meter sink logic mode, short the NO and CC Frequency meter terminals. (ammeter) *4: If you are using a 600V model, be sure to connect an input reactor (ACL). 7.5V-1mA *5: 600V models have no noise filter inside. IM F Forward R Reverse RES VF-S11 Reset Operation panel S1 Preset-speed 1 S2 Preset-speed 2 FLA S/L2 Motor U/T1 V/T2 W/T3 Power circuit *1 FLC MCCB(2P) PB Connector for common serial communicationsS3 FM VIA SW1 CC V V SOURCE Preset-speed 3 Common P24 PLC OUT SINK I I VIB PP Ry Speed reach signal output NO *3 CC VIA CC + Voltage signal: 0-10V - (Current signal: 4-20mA) External potentiometer (1~10kΩ) (or input voltage signal across VIB-CC terminals: 0-10V) (or 4-20mA) 10 E6581160 2.1.2 Standard connection diagram 2 Standard connection diagram - SOURCE (Positive) (common:P24) Braking resistor (option) DC reactor (DCL) *2 (option) P0 Main circuit power supply 240V class: three-phase 200-240V -50/60Hz MCCB 500V class: three-phase 380-500V -50/60Hz 600V class: three-phase 525-600V -50/60Hz MCCB(2P) Power supply 1 200~240V -50/60Hz R/L1 S/L2 T/L3 Noise filter *5 PB PC/- FLC FLB RY Low-speed signal output RC 24Vdc input PLC *2: The inverter in supplied with the PO and the PA/+ terminals shorted by means of a shorting bar. Before installing the DC reactor (DCL), remove the bar. *3: When using the NO output terminal in source logic mode, short the P24 and OUT terminals. *4: If you are using a 600V model, be sure to connect an input reactor (ACL). *5: 600V models have no noise filter inside. VF-S11 Meter F Forward R Reverse Operation panel RES Reset S1 Preset-speed 1 Connector for common serial communications S2 SW1 FM VIA S3 V V SOURCE Preset-speed 2 Preset-speed 3 P24 *3 PLC OUT SINK FM IM P24 Control circuit FLA S/L2 Motor U/T1 V/T2 W/T3 Power circuit *1 Protective function activation output R/L1 *1: The T/L3 terminal is not provided for single-phase models. Use the R/L1 and S/L2 terminal as input terminals. PA/+ I CC VIA VIB I PP NO Ry CC Speed reach signal output + + Voltage signal: 0-10V - (Current signal: 4-20mA) Frequency meter (ammeter) - External potentiometer (1~10kΩ) (or input voltage signal across VIB-CC terminals: 0-10V) 7.5V-1mA (or 4-20mA) 11 2 E6581160 2.2 Description of terminals 2.2.1 Power circuit terminals In case of the lug connector, cover the lug connector with insulated tube, or use the insulated lug connector. 2 Screw size tightening torque M3.5 screw 0.9Nm 7.1lb y in M4 screw 1.3Nm 10.7lb y in M5 screw 2.5Nm 22.3lb y in M6 screw 4.5Nm 40.1lb y in Q Power circuit Terminal symbol R/L1,S/L2,T/L3 U/T1,V/T2,W/T3 Connect to braking resistors. Change parameters H, H, H, H if necessary. This is a negative potential terminal in the internal DC main circuit. DC common power can be input across the PA terminals (positive potential). Terminals for connecting a DC reactor (DCL: optional external device). Shorted by a short bar when shipped from the factory. Before installing DCL, remove the short bar. PA/+,PB PC/PO,PA/+ 2.2.2 Terminal function Grounding terminal for connecting inverter. There are 3 terminals in total. 2 terminals in the terminal board, 1 terminal in the cooling fin. 240V class: single-phase 200 to 240V-50/60Hz three-phase 200 to 240V-50/60Hz 500V class: three-phase 380 to 500V-50/60Hz 600V class: three-phase 525 to 600V-50/60Hz * Single-phase input: R/L1 and S/L2 terminals Connect to a (three-phase induction) motor. Selection of wiring materials Voltage class Single-phase 240V class Three-phase 240V class Capacity of applicable motor (kW) Inverter model Power circuit 2 (mm ) (Note 1.) 0.2 0.4 0.75 1.5 2.2 0.4 0.55 0.75 1.5 2.2 4.0 5.5 7.5 11 15 VFS11S-2002PL VFS11S-2004PL VFS11S-2007PL VFS11S-2015PL VFS11S-2022PL VFS11-2004PM VFS11-2005PM VFS11-2007PM VFS11-2015PM VFS11-2022PM VFS11-2037PM VFS11-2055PM VFS11-2075PM VFS11-2110PM VFS11-2150PM 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 5.5 (2.0) 8.0 (5.5) 14 (8.0) 22 (14) 12 Wire size (See Note 4) DC reactor Braking resistor/ 2 (optional) (mm ) Braking unit 2 (optional) (mm ) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.5 2.0 1.25 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.5 2.0 8.0 2.0 14 3.5 14 5.5 22 14 Earth cable 2 (mm ) 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5.5 5.5 8.0 8.0 E6581160 Voltage class Capacity of applicable motor (kW) Inverter model Power circuit 2 (mm ) (Note 1.) 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 15 0.75 1.5 2.2 4.0 5.5 7.5 11 15 VFS11-4004PL VFS11-4007PL VFS11-4015PL VFS11-4022PL VFS11-4037PL VFS11-4055PL VFS11-4075PL VFS11-4110PL VFS11-4150PL VFS11-6007P VFS11-6015P VFS11-6022P VFS11-6037P VFS11-6055P VFS11-6075P VFS11-6110P VFS11-6150P 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 2.0 (2.0) 3.5 (2.0) 5.5 (2.0) 8.0 (5.5) 2.0 2.0 2.0 2.0 2.0 2.0 3.5 5.5 Three-phase 500V class Three-phase 600V class Wire size (See Note 4) DC reactor Braking resistor/ 2 (optional) (mm ) Braking unit 2 (optional) (mm ) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.5 2.0 5.5 2.0 8.0 2.0 14 3.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.5 2.0 5.5 2.0 Earth cable 2 (mm ) 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5.5 5.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 5.5 Note 1: Sizes of the wires connected to the input terminals R/L1, S/L2 and T/L3 and the output terminals U/T1, V/T2 and W/T3 when the length of each wire does not exceed 30m. The numeric values in parentheses refer to the sizes of wires to be used when a DC reactor is connected. Note 2: For the control circuit, use shielded wires 0.75 mm2 or more in diameter. Note 3: For grounding, use a cable with a size equal to or larger than the above. Note 4: The wire sizes specified in the above table apply to HIV wires (cupper wires shielded with an insulator with a maximum allowable temperature of 75°C) used at an ambient temperature of 50°C or less. Note 5: If there is a need to bring the inverter into UL compliance, use wires specified in Chapter 6. 2.2.3 Control circuit terminals SW1 The control circuit terminal board is common to all equipment. SOURCE PLC SINK P24 OUT NO FM CC PP VIA VIB CC FM VIA V V I M3 screw (0.5N m) FLA FLB FLC RY PLC S1 S2 RC S3 I F R Optional connector (RJ45) 13 RES CC Factory default settings of slide switches SW1: SINK (Negative) side (WN, AN type) SOURCE (Positive) side (WP type) FM: V side VIA: V side Wire size Solid wire: 0.3 ∼ 1.5 (mm2) Stranded wire: 0.3 ∼ 1.5 (mm2) (AWG 22 ∼ 16) Sheath strip length: 6 (mm) Screwdriver: Small-sized flat-blade screwdriver (Blade thickness: 0.4 mm or less, blade width: 2.2 mm or less) 2 E6581160 Q Control circuit terminals 2 Input/output F Input R Input RES Input S1 Input S2 Input S3 Input PLC Input (common) CC Common to Input/output Electrical specifications Function Shorting across F-CC causes forward rotation; open causes slowdown and stop. (When ST is always ON) Shorting across R-CC causes reverse rotation; open causes slowdown and stop. (When ST is always ON) This inverter protective function is disabled if RES are CC is connected. Shorting RES and CC has no effect when the inverter is in a normal condition. Shorting across S1-CC causes preset speed operation. Shorting across S2-CC causes preset speed operation. Shorting across S3-CC causes preset speed operation. External 24Vdc power input When the source logic is used, a common terminal is connected. Multifunction programmable contact input Terminal symbol Inverter internal circuits SW1 PLC 24V No voltage contact input 24Vdc-5mA or less SINK SOURCE PLC *Sink/Source/PLC selectable using SW1 820 4.7K F S3 Factory default setting WN, AN type : SINK side WP type : SOURCE side 24VDC (Insulation resistance: DC50V) Control circuit's equipotential terminal (3 terminals) CC +24V PP Output 10Vdc (permissible load current: 10mA) Analog power supply output PP Voltage conversion 0.47µ Multifunction programmable analog input. Factory default setting: 0~10Vdc and 0~60Hz (0~50Hz) frequency input. The function can be changed to 4~20mAdc (0~20mA) current input by flipping the dip switch to the I position. VIA Input By changing parameter setting, this terminal can also be used as a multifunction programmable contact input terminal. When using the sink logic, be sure to insert a resistor between P24-VIA (4.7 kΩ―1/2 W). Also move the VIA dip switch to the V position. 14 10Vdc (internal impedance: 30kΩ) +5V 15k 300 VIA V 4-20mA (internal impedance: 250Ω) VIA 15k I 250 E6581160 Terminal symbol Input/output Electrical specifications Function Inverter internal circuits Multifunction programmable analog input. Standard default setting: 0~10Vdc input and 0~60Hz (0~50Hz) frequency VIB FM Input Output By changing parameter setting, this terminal can also be used as a multifunction programmable contact input terminal. When using the sink logic, be sure to insert a resistor between P24 and VIB. (4.7 kΩ―1/2 W) Multifunction programmable analog output. Standard default setting: output frequency. The function can be changed to 0-20mAdc (4-20mA) current output by flipping the FM slide switch to the I position. 5V 10Vdc (internal impedance: 30kΩ) VIB 15k 15k 1mAdc full-scale ammeter or 7.5Vdc (10Vdc)1mA fullscale voltmeter 0-20mA (4-20mA) DC ammeter 2 4.7K FM FM I + 100 Permissible load resistance: 750Ω or less +24V P24 Output 24Vdc power output P24 24Vdc-100mA PTC* OUT NO FLA FLB FLC Output Output Multifunction programmable open collector output. Standard default settings detect and output speed reach signal output frequencies. Multifunction output terminals to which two different functions can be assigned. The NO terminal is an isoelectric output terminal. It is insulated from the CC terminal. Open collector output 24Vdc-50mA To output pulse trains, a current of 10mA or more needs to be passed. By changing parameter settings, these terminals can also be used as multifunction programmable pulse train output terminals. Pulse frequency range: 38~1600Hz Multifunction programmable relay contact output. Detects the operation of the inverter's protection function. Contact across FLA-FLC is closed and FLBFLC is opened during protection function operation. 250Vac-1A (cosφ=1) : at resistance load 30Vdc-0.5A 250Vac-0.5A (cosφ=0.4) OUT NO 10 +24V FLB RY FLC * PTC (Positive Temperature Coefficient): Resettable thermal fuse resistor for over current protection. 15 10 PTC* FLA + - P24 V E6581160 Terminal symbol RY RC 2 Input/output Output Function Electrical specifications Multifunction programmable relay contact output. Standard default settings detect and output low-speed signal output frequencies. Multifunction output terminals to which two different functions can be assigned. 250Vac-1A (cosφ=1) : at resistance load 30Vdc-0.5A 250Vac-0.5A (cosφ=0.4) Inverter internal circuits +24V RY RY RC Q SINK (Negative) logic/SOURCE (Positive) logic (When the inverter's internal power supply is used) Current flowing out turns control input terminals on. These are called sink logic terminals. (Type: -AN/-WN). The general used method in Europe is source logic in which current flowing into the input terminal turns it on (Typ: -WP). Sink logic is sometimes referred to as negative logic, and source logic is referred to as positive logic. Each logic is supplied with electricity from either the inverter's internal power supply or an external power supply, and its connections vary depending on the power supply used. <Examples of connections when the inverter's internal power supply is used> Slide switch SW1:SINK Slide switch SW1:SOURCE Sink (Negative) logic Source (Positive) logic 24VDC 24VDC Output Input Common P24 Input F Output F Common CC 24VD Programmable controller 24VDC Output Common P24 P24 Input OUT OUT NO Input CC Common CC Programmable controller Inverter 16 NO Inverter Output E6581160 Q SINK (Negative) logic/SOURCE (Positive) logic (When an external power supply is used) The PLC terminal is used to connect to an external power supply or to insulate a terminal from other input or output terminals. As for input terminals, turn the SW1 slide switch to the PLC position. <Examples of connections when an external power supply is used> Slide switch SW1:PLC Slide switch SW1:PLC Sink (Negative) logic Source (Positive) logic 2 24VDC 24VDC Common PLC Output F Input Input Output F Common PLC 24VDC Output Input 24VDC Output Common OUT OUT Input NO Common NO Programmable controller Inverter Programmable controller Inverter Q Selecting the functions of the VIA and VIB terminals between analog input and contact input The functions of the VIA and VIB terminals can be selected between analog input and contact input by changing parameter settings (H). (Factory default setting: Analog input) When using these terminals as contact input terminals in a sink logic circuit, be sure to insert a resistor between the P24 and VIA terminals or between the P24 and VIB terminals. (Recommended resistance: 4.7KΩ-1/2W) When using the VIA terminal as a contact input terminal, be sure to turn the VIA switch to the V position. If no resistor is inserted or the VIA slide switch is not turned to the V position, contact input will be left always ON, which is very dangerous. Switch between analog input and contact input before connecting the terminals to the control circuit terminals. Otherwise the inverter or devices connected to it may be damaged. 17 E6581160 Q Logic switching/Voltage-current output switching (slide switch) (1) 2 (2) Logic switching Use SW1 to switch between logics. Switch between logics before wiring to the inverter and without supplying power. If switching between sink, source and PLC is done when power is turned on after switching or when the inverter is supplied with power, the inverter might become damaged. Confirm it before supplying power. Voltage-current output switching Use the FM switch to switch between voltage output and current output. Switch the FM terminal's voltage-current output before wiring to inverter or without supplying power. SW1 PLC FM VIA SOURCE SINK Factory default settings of slide switches SW1 : SINK (Negative) side (WN, AN type) SOURCE (Positive) side (WP type) FM : V side VIA : V side 18 V V I I E6581160 3. Operations 3.1 Simplified Operation of the VF-S11 The procedures for setting operation frequency and the methods of operation can be selected from the following. : (1) Start and stop using the operation panel keys (2) Run and stop from the operation panel Start / Stop Setting the frequency : (1) Setting using the potentiometer on the inverter main unit (2) Setting using the operation panel (3) Setting using external signals to the terminal board (0-10Vdc, 4-20mAdc) Use the basic parameters EOQF (Operation command mode selection), HOQF (Speed setting mode selection). Title * Function EOQF Command mode selection HOQF Frequency setting mode Adjustment range 0: Terminal board 1: Panel 0: Internal potentiometer setting 1: VIA 2: VIB 3: Operation panel 4: Serial communication 5: External contact up/down 6: VIA+VIB (Override) See the manual E6581158 for HOQF=4, 5 and 6. 19 Default setting 1 0 3 E6581160 3.1.1 How to start and stop [Example of a EOQF setting procedure] Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) MODE CWJ 3 EOQF Displays the first basic parameter [History (CWJ)]. Press either the or key to select “EOQF”. Press ENTER key to display the parameter setting. (Default setting:). Change the parameter to (terminal board) by pressing the ⇔EOQF key. Press the ENTER key to save the changed parameter. EOQF and the parameter set value are displayed alternately. (1) Start and stop using the operation panel keys (EOQF=) Use the and keys on the operation panel to start and stop the motor. : Motor starts. ✩ : Motor stops. To switch between forward run and reverse run from the control panel, the parameter fr (forward/reverse run selection) needs to be set to 2 or 3. (2) RUN/STOP by means of an external signal to the terminal board (EOQF=): Sink (Negative) logic Use external signals to the inverter terminal board to start and stop the motor. Short F and CC terminals: run forward Open F and CC terminals: slow down and stop Frequency Slow down and stop ON OFF F-CC (3) Coast stop The standard default setting is for slowdown stop. To make a coast stop, assign a "1(ST)" terminal function to an idle terminal using the programmable terminal function. Change to H=. For coast stop, open the ST-CC when stopping the motor in the state described at left.The monitor on the inverter at this time will display QHH. 20 Motor speed Coast stop F-CC ON OFF ST-CC ON OFF E6581160 3.1.2 How to set the frequency [Example of a HOQF setting procedure] Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) MODE CWJ HOQF Press either the key or key to select “HOQF”. Press ENTER key to display the parameter setting. (Default setting: ). Change the parameter to (Operation panel) by pressing the ⇔HOQF * Displays the first basic parameter [History (CWJ)]. key. Press the ENTER key to save the changed parameter. HOQF and the parameter set value are displayed alternately. Pressing the MODE key twice returns the display to standard monitor mode (displaying operation frequency). (1) Setting the frequency using the potentiometer on the inverter main unit (HOQF=) Set the frequency with the notches on the potentiometer. Move clockwise for the higher frequencies. The potentiometer has hysteresis. So the set value may slightly change when the inverter is turned off, and then turned back on. (2) Setting the frequency using the operation panel (HOQF=) Set the frequency with the operation panel.. : Moves the frequency down : Moves the frequency up Example of operating a run from the panel Key operated LED display ⇔HE Operation Displays the operation frequency. (When standard monitor display selection H= [Operation frequency]) Set the operation frequency. Press the ENT key to save the operation frequency. HE and the frequency are displayed alternately. Pressing the key or the even during operation. 21 key will change the operation frequency 3 E6581160 (3) Setting the frequency using the operation panel (HOQF= or ) Frequency setting 1) Setting the frequency using external potentiometer ★Potentiometer Setting frequency using the potentiometer (1-10kΩ, 1/4W) PP VIB 3 : Setting frequency using potentiometer 60Hz Frequency CC 0 MIN MAX * The input terminal VIA can be used in the same way. HOQF=: VIA effective, HOQF=: VIB effective 2) Setting the frequency using input voltage (0~10V) + VIA - CC ★Voltage signal Setting frequency using voltage signals (0∼10V). : Voltage signal 0-10mAdc 60Hz Frequency 0 0Vdc 10Vdc * The input terminal VIB can be used in the same way. HOQF=: VIA effective, HOQF=: VIB effective Note: Be sure to turn the VIA slide switch to the V (voltage) position. 3) Setting the frequency using current input (4~20mA) + VIA - CC ★Current Signal Current signal Setting frequency using current signals (4~20mA). : Current signal 4-20mAdc 60Hz Frequency 0 * Setting of parameters also allow 0-20mAdc. Note: Be sure to turn the VIA slide switch to the I (current) position. 22 4mAdc 20mAdc E6581160 3.2 How to operate the VF-S11 Overview of how to operate the inverter with simple examples. Setting the operation frequency using built-in potentiometer and running and stopping using the operation panel. Ex.1 (1) Wiring PO MCCB PA/+ PB 3 PC/- R/L1 U/T1 S/L2 V/T2 T/L3 * Noise filter Power circuit Motor IM W/T3 Braking circuit Parameter setting (default setting) Title EOQF (3) HOQF Operation Function Programmed value Command mode selection 1 Frequency setting mode selection 1 0 Run/stop: Press the and keys on the panel. Frequency setting: Set adjusting position of notches on the potentiometer. * 600V models have no noise filter inside. 23 E6581160 Setting the operation frequency using the operation panel and running and stopping using the operation panel. Ex.2 (1) Wiring PO MCCB 3 PA/+ PB PC/- R/L1 U/T1 S/L2 V/T2 T/L3 * Noise filter Power circuit Motor IM W/T3 Braking circuit (2) Parameter setting Title EOQF (3) HOQF Operation Function Programmed value Command mode selection 1 Frequency setting mode selection 1 3 Run/stop: Press the and keys on the panel. Frequency setting: Set with the keys on the operation panel. To store the set frequencies in memory, press the key. HEand the set frequency will flash on and off alternately. * 600V models have no noise filter inside. 24 E6581160 Setting the operation frequency using built-in potentiometer and running and stopping using external signals. Ex.3 (1) Wiring PO MCCB R/L1 S/L2 T/L3 * Noise filter PA/+ PB PC/- Power circuit Braking circuit U/T1 V/T2 W/T3 F R CC (2) IM Run forward signal Run backward signal Common Parameter setting Title EOQF (3) Motor Function Command mode selection Programmed value 0 Frequency setting mode selection 0 HOQF Operation Run/stop: ON/OFF input to F-CC, R-CC. (Set SW1 to Sink logic) Frequency setting: Set adjusting position of notches on the potentiometer. * 600V models have no noise filter inside. 25 3 E6581160 Operation frequency setting, running and stopping using external signals. Ex.4 (1) Wiring PO MCCB 3 PA/+ PB PC/- Motor R/L1 S/L2 T/L3 U/T1 * Noise filter V/T2 Power circuit IM W/T3 Braking circuit F Run forward signal R Run backward signal CC Common Current signal: 4∼20mA VIA CC VIA VIB PP Voltage signal: 0∼10V External potentiometer (Otherwise, input voltage signal (0~10V) between the terminals VIA-CC.) (2) Parameter setting Title EOQF (3) Function Command mode selection Programmed value 0 Frequency setting mode selection 1or2 HOQF Operation Run/stop: ON/OFF input to F-CC, R-CC. (Set SW1 to Sink logic) Frequency setting: VIA and VIB: 0-10Vdc (External potentiometer) VIA: Input 4-20mAdc. Note) Use the VIA slide switch to switch between voltage and current to the VIA terminal. Voltage input: V side Current input: I side * 600V models have no noise filter inside. 26 E6581160 4. Basic VF-S11 operations The VF-S11 has the following four monitor modes. Standard monitor mode : The standard inverter mode. This mode is enabled when inverter power goes on. This mode is for monitoring the output frequency and setting the frequency designated value. In it is also displayed information about status alarms during running and trips. • Setting frequency designated values ⇒ see 3.1.2 • Status alarm If there is an error in the inverter, the alarm signal and the frequency will flash alternately in the LED display. E: When a current flows at or higher than the overcurrent stall level. R: When a voltage is generated at or higher than the over voltage stall level. N: When a load reaches 50% or higher of the overload trip value. J: When the temperature reaches the overheating protection alarm level. Setting monitor mode : The mode for setting inverter parameters. How to set parameters ⇒ see 4.2 Status monitor mode : The mode for monitoring all inverter status. Allows monitoring of set frequencies, output current/voltage and terminal information. For more on how to use the monitor ⇒ see 5.1 Pressing the key MODE will move the inverter through each of the modes. MODE Standard monitor mode Status monitor mode MODE Setting monitor mode MODE Panel jog mode : This mode allows you to jog the motor by controlling the operation from the operation panel. This mode is hidden by default. To use the panel jog mode, set the parameter H to. 27 4 E6581160 Flow of status monitor mode Status monitor mode Flow of monitor as following Setting monitor mode MODE Standard monitor mode 60.0 MODE Display mode Hz MON f60.0 fr-f n<> 10 kinds of data Data of 4 times. n 28 kinds of data t0.10 MODE Of the 10 kinds of data predetermined, any data can be read out 4 times. Data collected at the time of occurrence of a trip is retained. 4 RUN auh PRG 2 t8.56 o}> ENT oc1 4 ENT op3 3 ENT oh 2 ENT oc3 1 a16.5 Past trip record detained monitor mode Note: To return to the original display mode, press the MODE key. 28 Up to 28 kinds of data can be read out. During normal operation: Data is displayed in real time. (See Section 5.1.1) In case of a trip: Data collected at the time of occurrence of a trip is retained. 4.1 E6581160 4.2 How to set parameters The standard default parameters are programmed before the unit is shipped from the factory. Parameters can be divided into 4 major categories. Select the parameter to be changed or to be searched and retrieved. Basic parameters Extended parameters User parameters (automatic edit function) History parameter * : The basic parameters that must be programmed before the first use. (See 4.2.1) : The parameters for detailed and special setting. (See 4.2.2) : Indicates parameters that are different from the standard default setting parameters. Use them to check after setting and to change setting. (Parameter title: I4W). (See 4.2.3) : This parameter has the function of displaying, in reverse chronological order, the five parameters that were changed last. This function comes in very handy when you adjust the inverter repeatedly using the same parameter. (Parameter name: CWJ). (See 4.2.4) Adjustment range of parameters JK: An attempt has been made to assign a value that is higher than the programmable range. Or, as a result of changing other parameters, the programmed value of the parameter that is now selected exceeds the upper limit. NQ: An attempt has been made to assign a value that is lower than the programmable range. Or, as a result of changing other parameters, the programmed value of the parameter that is now selected exceeds the lower limit. If the above alarm is flashing on and off, no setting can be done of values that are equal to or greater than JK or equal to or lower than NQ. 29 4 E6581160 4.2.1 How to set the basic parameters All of the basic parameters can be set by the same step procedures. [Steps in key entry for basic parameters] MODE Switches to the setting monitor mode. Selects parameter to be changed. 4 Reads the programmed parameter setting. * Parameters were factory-set by default before shipment. * Select the parameter to be changed from "Table of parameters". * If there is something that you do not understand during the operation, press the MODE key to return to the indication. * See 7.2 for basic parameters. Changes the parameter setting. Saves the changed value of the parameter setting. Steps in setting are as follows (example of changing the maximum frequency from 80Hz to 60Hz). Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) MODE CWJ HJ After this, The first basic parameter “CWJ” (history function) is displayed. Press either the or key to select “HJ”. Pressing the ENTER key reads the maximum frequency. Press the key to change the maximum frequency to 60Hz. Press the ENT key to save the maximum frequency. HJ and the ⇔HJ frequency are displayed alternately. →Displays the same →Switches to the →Displays names MODE programmed display in the of other parameter. status monitor parameters. mode. 30 E6581160 4.2.2 How to set extended parameters The VF-S11 has extended parameters to allow you to make full use of its functions. All extended parameters are expressed with H and three digits. ENT Basic parameters H~H H 4 MODE Press the V key or the W key to change the set value. Pressing the ENTER key allows the reading of parameter setting. Press the MODE key once and use the VW key to select H from the basic parameters. [Steps in key entry for extended parameters] MODE : switches to the setting monitor mode.(Displays CWJ) * See 7.3 for extended parameters. : Selects "H" from basic parameters. : The first extended parameter “HK” (Low-speed signal output frequency) is displayed. : Selects the extended parameter whose setting needs to be changed. : Reads the programmed parameter setting. : Changes the parameter setting. Saves the changed value of the extended parameter setting. Pressing the MODE key instead of the 31 key moves back to the previous status. E6581160 Q Example of parameter setting Steps in setting are as follows (Example of changing the dynamic braking selection H from 0 to 1.) Key operated LED display . MODE 4 CWJ Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) The first basic parameter “CWJ” (history function) is displayed. H Press either the H. or the to change to the parameter group H Press the ENTER key to display the first extended parameter H. H Press the key to change to the dynamic braking selection H. Pressing the ENTER key allows the reading of parameter setting. Press the . ⇔H key to change the dynamic braking selection from to Pressing the ENTER key alternately flashes on and off the parameter and changed value and allows the save of those values. If there is anything you do not understand during this operation, press the MODE key several times to start over from the step of CWJ display. For details on the function of each parameter, refer to the full version of English manual (E6581158). 4.2.3 Search and resetting of changed parameters (I4W) Automatically searches for only those parameters that are programmed with values different from the standard default setting and displays them in the user parameter group I4W. Parameter setting can also be changed within this group. Notes on operation • If you reset a parameter to its factory default, the parameter will no longer appear in I4W. • fO, f470-f473 are not appeared, if the value of these parameters are changed. Q How to search and reprogram parameters The operations of search and resetting of parameters are as follows. Key operated LED display Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) MODE CWJ The first basic parameter “CWJ” (history function) is displayed. ITW Press 32 or key to select I4W. E6581160 Key operated LED display W or WH (WT) ↓ CEE MODE Searches for parameters that are different in value from the standard default setting and displays those parameters. Press the ENTER key or the key to change the parameter displayed. (Pressing the key moves the search in the reverse direction). Press the ENTER key to display the set value. Press the key and key to change set value. ⇔CEE Press the ENTER key to save the changed value. The parameter name and the programmed value will flash on and off alternately. After the change has been saved, “W“ is displayed. WH (WT) Use the same steps as those given above to display parameters that you want to search for or change setting with the key and key. ITW MODE Operation Press the ENTER key to enable the user parameter automatic edit function. ITW ↓ HTH ↓ When IT. W appears again, the search is ended. A search can be canceled by pressing the MODE key. Press the MODE key once while the search is underway to return to the display of parameter setting mode. After that you can press the MODE key to return to the status monitor mode or the standard monitor mode (display of operation frequency). If there is anything you do not understand during this operation, press the MODE key several times to start over from the step of auh display. 4.2.4 Searching for a history of changes, using the history function (CWJ) History function (CWJ): Automatically searches for 5 latest parameters that are programmed with values different from the standard default setting and displays them in the CWJ. Parameter setting can also be changed within this group CWJ. Notes on operation • If no history information is stored, this parameter is skipped and the next parameter “CWK” is displayed. • JGCF and GPF are added respectively to the first and last parameters in a history of changes. 33 4 E6581160 Q How to use the history function Key operated LED display MODE 4 CWJ The first basic parameter “CWJ” (history function) is displayed. CEE The parameter that was set or changed last is displayed. Press the ENTER key to display the set value. Press the ⇔CEE **** MODE MODE MODE Operation Displays the operation frequency (operation stopped). (When standard monitor display selection H= [Operation frequency]) JGCF (GPF) Parameter display ↓ CWJ ↓ HTH ↓ key and key to change set value. Press the ENTER key to save the changed value. The parameter name and the programmed value will flash on and off alternately. Use the same steps as those given above to display parameters that you want to search for or change setting with the key and key. JGCF: First historic record GPF: Last historic record Press the MODE key to return to the parameter setting mode “CWJ.” After that you can press the MODE key to return to the status monitor mode or the standard monitor mode (display of operation frequency). Note) Parameter f700 (Prohibition of change of parameter settings) is not displaied in this “auh”. 4.2.5 Parameters that cannot be changed while running For safety reasons, the following parameters have been set up so that they cannot be reprogrammed while the inverter is running. Stop operation (“0.0” or “off” is displayed) before changing parameter settings. [Basic parameters] CW, CW, CW, EOQF*, HOQF*, V[R, HJ, XN, XNX, RV [Extended parameters] H, H∼H, H∼H, H, H, H, H∼H, H, H∼H, H, H∼H, H∼H, H, H, H, H, H, H, H, H∼H The setting of any parameter other than the above can be changed even during operation. Keep in mind, however, that when the parameter H (prohibition of change of parameter settings) is set to (prohibited), no parameters can be set or changed. * Set H, cmod and fmod can be changed while the inverter is running. 34 E6581160 4.2.6 Returning all parameters to standard default setting Setting the standard default setting parameter V[R=, all parameters can be returned to the those factory default settings. Note: For more details on the standard default setting parameter V[R, see 5.6. Notes on operation • We recommend that before this operation you write down on paper the values of those parameters, because when setting V[R=, all parameters with changed values will be returned to standard factory default setting. • Note that HO, HOUN, H, f470-f473, H and H will not be reset to their factory default settings. Q Steps for returning all parameters to standard default setting Key operated MODE LED display Operation Displays the operation frequency (perform during operation stopped). CWJ The first basic parameter “CWJ” (history function) is displayed. V[R Press the key or the key to change to V[R. Pressing the ENTER key displays the programmed parameters. (V[R will always display "(zero)" on the right, the previous setting on the left.) Press the key or the key to change the set value. To return to standard factory default setting, change to "". KPKV Pressing the ENTER key displays "KPKV" while returning all parameters to factory default setting. The monitor returns to the display of setup parameters. If there is anything you do not understand during this operation, press the MODE key several times to start over from the step of CWJ display. 4.2.7 How to save/load the user setting parameters The current settings of all parameters can be stored (saved) in memory at a time by setting the standard setting mode selection parameter V[p to 7. Also, all parameter settings stored in memory can be restored (loaded) by setting parameter V[p to 8. This means that you can use this parameter (V[p=7 and 8) as the parameter for your own initial settings (default settings). 35 4 E6581160 5. Monitoring the operation status Refer to 4.1 about flow of monitor. 5.1 Status monitor mode 5.1.1 Status monitor under normal conditions In this mode, you can monitor the operation status of the inverter. To display the operation status during normal operation: Press the MODE key twice. Setting procedure (eg. operation at 60Hz) Key LED Item displayed operated display 5 Communic ation No. . Note 1 Parameter setting mode Direction of rotation Operation frequency command MODE MODE CWJ MODE MODE HTH FE01 H FE02 Description The operation frequency is displayed (Operation at 60Hz). (When standard monitor display selection H is set at 0 [operation frequency]) The first basic parameter “CWJ” (history function) is displayed. The direction of rotation is displayed. (HTH: forward run, HTT: reverse run) The operation frequency command value (Hz/free unit) is displayed. Note 2 Load current E FE03 The inverter output current (load current) (%/A) is displayed. Note 3 Input voltage [ FE04 The inverter input (DC) voltage (%/V) is displayed. Output voltage R FE05 The inverter output voltage (%/V) is displayed. Torque SQ FE18 The torque (%) is displayed. Torque current Y FE20 The torque current (%/A) is displayed. Inverter load factor N FE27 The inverter load factor (%) is displayed. PBR cumulative load factor T FE25 The cumulative load factor of the braking resistor (%) is displayed. Input power k FE29 The inverter input power (kW) is displayed. Output power J FE30 The inverter output power (kW) is displayed. Operation frequency Z FD00 The operation frequency (Hz/free unit) is displayed. (Continued overleaf) 36 E6581160 (Continued) Item displayed Key operated LED display Communic ation No. Description The ON/OFF status of each of the control signal input terminals (F, R, RES, S1, S2, S3, VIB and VIA) is displayed in bits. }}}ii}ii ON: OFF: _ Note 4 Input terminal }}}ii}ii FE06 VIA F VIB R S3 RES S2 S1 The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) is displayed in bits. Note 5 Output terminal 0 }ii FE07 ON: OFF: _ 0 }ii FL RY-RC OUT-NO CPU1 version X FE08 The version of the CPU1 is displayed. CPU2 version XY FE73 The version of the CPU2 is displayed. Memory version XG FE09 The version of the memory mounted is displayed. PID feedback F FE22 The PID feedback value is displayed. (Hz / free unit) Frequency command value (PID-computed) D FE15 The PID-computed frequency command value is displayed. (Hz / free unit) Note 6 Integral input power k FE76 Note 6 Integral output power J FE77 Rated current C FE70 The rated current of the inverter (A) is displayed. QE ⇔ FE10 Past trip 1 (displayed alternately) The integrated amount of power (kWh) supplied to the inverter is displayed. (0.01=1kWh, 1.00=100kWh) The integrated amount of power (kWh) supplied from the inverter is displayed. (0.01=1kWh, 1.00=100kWh) Note 7 Past trip 1 Note 7 Past trip 2 QJ ⇔ FE11 Past trip 2 (displayed alternately) Note 7 Past trip 3 QR ⇔ FE12 Past trip 3 (displayed alternately) (Continued overleaf) 37 5 E6581160 (Continued) Item displayed Note 7 Key operated Past trip 4 LED display Communic ation No. PGTT ⇔ FE13 Description Past trip 4 (displayed alternately) The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor of parts replacement alarm or cumulative operation time are displayed in bits. Note 8 Parts replacement alarm information m }}}i FE79 ON: OFF: _ m }}}i Cumulative operation time 5 Note 9 Cumulative operation time Default display mode V MODE MODE FE14 38 Cooling fan Control circuit board capacitor Main circuit capacitor The cumulative operation time is displayed. (0.01=1 hour, 1.00=100 hours) The operation frequency is displayed (Operation at 60Hz). E6581160 5.1.2 Display of detailed information on a past trip Details on a past trip (of trips 1 to 4) can be displayed, as shown in the table below, by pressing the key when the trip record is selected in the status monitor mode. Unlike the "Display of detailed trip information at the occurrence of a trip" in 5.2.2, details on a past trip can be displayed, even after the inverter is turned off or reset. Item displayed Key operated Note 11 Past trip 1 QE⇔ Continuous trips Note 1 LED display Z6 HTH H Note 2 Load current E Note 3 Input voltage [ Output voltage R Past trip 1 (displayed alternately) The number of time the same trip occurred in succession is displayed. (Unit: times) The operation frequency when the trip occurred is displayed. The direction of rotation when the trip occurred is displayed. (HTH: Forward run, HTT: Reverse run) The operation command value when the trip occurred is displayed. P Operation frequency Direction of rotation Operation frequency command Description The inverter output current when the trip occurred is displayed. (%/A) The inverter input voltage (DC) when the trip occurred is displayed. (%/V). The inverter output voltage when the trip occurred is displayed. (%/V) The ON/OFF statuses of the control input terminals (F, R, RES, S1, S2, S3, VIB and VIA) are displayed in bits. ON: OFF: _ Note 4 Input terminal }}}ii}ii }}}ii}ii VIA F VIB R S3 RES S2 S1 The ON/OFF statuses of the control output terminals (RY, OUT and FL) are displayed in bits. Note 5 Output terminal ON: OFF: _ 0 }ii 0 }ii FL Note 9 Cumulative operation time Past trip 1 RY-RC OUT-NO The cumulative operation time when the trip occurred is displayed. (0.01=1 hour, 1.00=100 hours) V MODE MODE QE⇔ 39 Press this key to return to past trip 1. 5 E6581160 5.2 Display of trip information 5.2.1 Trip code display If the inverter trips, an error code is displayed to suggest the cause. Since trip records are retained, information on each trip can be displayed anytime in the status monitor mode. For the kinds of causes that can be indicated in the event of a trip, see section 9.1. 5.2.2 Display of trip information at the occurrence of a trip At the occurrence of a trip, the same information as that displayed in the mode described in 5.1.1, "Status monitor under normal conditions," can be displayed, as shown in the table below, if the inverter is not turned off or reset. To display trip information after turning off or resetting the inverter, follow the steps described in 5.1.2, "Display of detailed information on a past trip." Example of call-up of trip information 5 Item displayed Key operated Cause of trip LED display Communic ation No. QR Parameter setting mode MODE MODE CWJ Direction of rotation MODE MODE HT-H FE01 Note 1 Operation frequency command H FE02 Note 2 Load current E FE03 Note 3 Input voltage [ FE04 Output voltage R FE05 Torque SQ FE18 Torque current Y FE20 Inverter load factor N FE27 PBR cumulative load factor T FE25 Input power k FE29 Output power J FE30 Operation frequency Z FE00 (Continued overleaf) 40 Description Status monitor mode (The code blinks if a trip occurs.) The motor coasts and comes to a stop (coast stop). The first basic parameter “CWJ” (history function) is displayed. The direction of rotation at the occurence of a trip is displayed. (HTH: forward run, HTT: reverser run). The operation frequency command value (Hz/free unit) at the occurrence of a trip is displayed. The output power of the inverter at the occurrence of a trip (%/A) is displayed. The inverter input (DC) voltage (%/V) at the occurrence of a trip is displayed. The output voltage of the inverter at the occurrence of a trip (%/V) is displayed. The torque at the occurrence of a trip (%) is displayed. The torque current (%/A) at the occurrence of a trip is displayed. The inverter load factor (%) at the occurrence of a trip is displayed. The cumulative load factor (%) of the resistor at the occurrence of a trip is displayed. The inverter input power (kW) at the occurrence of a trip is displayed. The inverter output power (kW) at the occurrence of a trip is displayed. The inverter output frequency (Hz/free unit) at the occurrence of a trip is displayed. E6581160 (Continued) Item displayed Key operated LED display Communic ation No. Description The ON/OFF statuses of the control input terminals (F, R, RES, S1, S2, S3, VIB and VIA) are displayed in bits. Note 4 Input terminal }}}ii}ii FE06 ON: OFF: _ }}}ii}ii VIA F VIB R S3 RES S2 S1 The ON/OFF status of each of the control signal output terminals (RY, OUT and FL) at the occurrence of a trip is displayed in bits. Note 5 Output terminal 0 }ii FE07 ON: OFF: _ 0 }ii FL CPU1 version X FE08 The version of the CPU1 is displayed. CPU2 version XY FE73 The version of the CPU2 is displayed. Memory version XG FE09 The version of the memory mounted is displayed. PID feedback F FE22 Frequency command value (PID-computed) D FE15 Integral input power k FE76 Integral output power J FE77 Rated current C FE70 The PID feedback value at the occurrence of a trip is displayed. (Hz / free unit) The PID-computed frequency command value at the occurrence of a trip is displayed. (Hz / free unit) The integrated amount of power (kWh) supplied to the inverter is displayed. (0.01=1kWh, 1.00=100kWh) The integrated amount of power (kWh) supplied from the inverter is displayed. (0.01=1kWh, 1.00=100kWh) The inverter rated current (A) at the occurrence of a trip is displayed. Note 7 Past trip 1 QR ⇔ FE10 Past trip 1 (displayed alternately) Note 7 Past trip 2 QJ ⇔ FE11 Past trip 2 (displayed alternately) Note 7 Past trip 3 QR ⇔ FE12 Past trip 3 (displayed alternately) Past trip 4 PGTT ⇔ FE13 Past trip 4 (displayed alternately) Note 7 RY-RC OUT-NO (Continued overleaf) 41 5 E6581160 (Continued) Item displayed Key operated LED display Communic ation No. Description The ON/OFF status of each of the cooling fan, circuit board capacitor, main circuit capacitor of parts replacement alarm or cumulative operation time are displayed in bits. Note 8 Parts replacement alarm information m }}}i ON: OFF: _ FE79 m }}}i Cumulative operation time 5 Note 9 Cumulative operation time Default display mode V MODE MODE Cooling fan Control circuit board capacitor Main circuit capacitor The cumulative operation time is displayed. (0.01=1 hour, 1.00=100 hours) FE14 The cause of the trip is displayed. QR Note 1: Items displayed can be changed by pressing or key in the each monitor mode. Note 2: You can switch between % and A (ampere)/V (volt), using the parameter H (current/voltage unit selection). Note 3: The input (DC) voltage displayed is 1 2 times as large as the rectified d.c. input voltage. Note 4: The number of bars displayed varies depending on the setting of H (analog input/logic input function selection). The bar representing VIA or VIB is displayed only when the logic input function is assigned to the VIA or VIB terminal, respectively. If H = 0: Neither the bar representing VIA nor the bar representing VIB is displayed. If H = 1 or 2: The bar representing VIA is not displayed. The bar representing VIB is displayed. If H = 3 or 4: Both the bar representing VIA and VIB are displayed. Note 5: The number of bars displayed varies depending on the setting of H (logic output/pulse train output selection). The bar representing the OUT-NO terminal is displayed only when logic output function is assigned to it. If H = 0: The bar representing OUT-NO is displayed. If H = 1: The bar representing OUT-NO is not displayed. Note 6: The integrated amounts of input and output power will be reset to zero, if you press and hold down the key for 3 seconds or more when power is off or when the input terminal function CKWH (input terminal function: 51) is turned on or displayed. Note 7: Past trip records are displayed in the following sequence: 1 (latest trip record) ⇔2⇔3⇔4 (oldest trip record). If no trip occurred in the past, the message “PGTT” will be displayed. Details on past trip record 1, 2, 3 or 4 can be displayed by pressing the key when past trip 1, 2, 3 or 4 is displayed. For more information, see 5.1.2. Note 8: Parts replacement alarm is displayed based on the value calculated from the annual average ambient temperature, the ON time of the inverter, the operating time of the motor and the output current ( load factor) specified using H. Use this alarm as a guide only, since it is based on a rough estimation. 42 E6581160 Note 9: The cumulative operation time increments only when the machine is in operation. Note 10: At the occurrence of a trip, maximum values are not always recorded and displayed for reasons of detecting time. Note 11: If there is no trip record, nerr is displayed. ✩ Of the items displayed on the monitor, the reference values of items expressed in percent are listed below. • Load current: The current monitored is displayed. The reference value (100% value) is the rated output current indicated on the nameplate. That is, it corresponds to the rated current at the time when the PWM carrier frequency (f300) is 4kHz or less. The unit can be switched to A (amperes). • Input voltage: The voltage displayed is the voltage determined by converting the voltage measured in the DC section into an AC voltage. The reference value (100% value) is 200 volts for 240V models, 400 volts for 500V models or 575 volts for 600V models. The unit can be switched to V (volts). • Torque: The torque generated by the drive motor is displayed. The reference value (100% value) is the rated torque of the motor. • Torque current: The current required to generate torque is calculated from the load current by vector operations. The value thus calculated is displayed. The reference value (100% value) is the value at the time when the load current is 100%. • Load factor of inverter: Depending on the PWM carrier frequency (f300) setting and so on, the actual rated current may become smaller than the rated output current indicated on the nameplate. With the actual rated current at that time (after a reduction) as 100%, the proportion of the load current to the rated current is indicated in percent. The load factor is also used to calculate the conditions for overload trip (QN). • PBR cumulative load factor: The load factor of the braking resistor that may come up to the level at which an overload trip (QNT) occurs is indicated in percent. An overload trip occurs when it reaches 100%. 43 5 E6581160 6. Measures to satisfy the standards 6.1 How to cope with the CE directive In Europe, the EMC directive and the low-voltage directive, which took effect in 1996 and 1997, respectively, make it obligatory to put the CE mark on every applicable product to prove that it complies with the directives. Inverters do not work alone but are designed to be installed in a control panel and always used in combination with other machines or systems which control them, so they themselves are not considered to be subject to the EMC directive. However, the CE mark must be put on all inverters because they are subject to the low-voltage directive. 6 The CE mark must be put on all machines and systems with built-in inverters because such machines and systems are subject to the above directives. It is the responsibility of the manufacturers of such final products to put the CE mark on each one. If they are "final" products, they might also be subject to machine-related directives. It is the responsibility of the manufacturers of such final products to put the CE mark on each one. In order to make machines and systems with built-in inverters compliant with the EMC directive and the low-voltage directive, this section explains how to install inverters and what measures should be taken to satisfy the EMC directive. We have tested representative models with them installed as described later in this manual to check for conformity with the EMC directive. However, we cannot check all inverters for conformity because whether or not they conform to the EMC direction depends on how they are installed and connected. In other words, the application of the EMC directive varies depending on the composition of the control panel with a built-in inverter(s), the relationship with other built-in electrical components, the wiring condition, the layout condition, and so on. Therefore, please verify yourself whether your machine or system conforms to the EMC directive. 6.1.1 About the EMC directive Inverters themselves are not subject to approval for CE marking. The CE mark must be put on every final product that includes an inverter(s) and a motor(s). The VF-S11 series of inverters complies with the EMC directive if an EMI filter recommended by Toshiba is connected to it and wiring is carried out correctly. Q EMC directive 89/336/EEC The EMC standards are broadly divided into two categories; immunity- and emission-related standards, each of which is further categorized according to the operating environment of each individual machine. Since inverters are intended for use with industrial systems under industrial environments, they fall within the EMC categories listed in Table 1 below. The tests required for machines and systems as final products are almost the same as those required for inverters. 44 E6581160 Table 1 EMC standards Category Emission Immunity Product standards Subcategory Radiation noise Transmission noise Static discharge Radioactive radio-frequency magnetic contactor field First transient burst Lightning surge Radio-frequency induction/transmission interference Voltage dip/Interruption of power Test standard and level EN55011 Class A Group 1 EN55011 Class A Group 1 IEC61000-4-2 IEC61000-4-3 IEC 61800-3 IEC61000-4-4 IEC61000-4-5 IEC61000-4-6 IEC61000-4-11 Emission standards other than the above are applied to inverters when used in a commercial environment but not an industrial environment. Category Test standard and level EN55011 Class B Group 1 Radiation noise Emission 6.1.2 Product standards Subcategory IEC 61800-3 Transmission noise EN55011 Class B Group 1 Measures to satisfy the EMC directive This subsection explains what measures must be taken to satisfy the EMC directive. (1) Insert a recommended EMI filter (Table 2) on the input side of the inverter to reduce and transmission noise and radiation noise from input cables. In the combinations listed in Table 2, Inverters are tested in these combination to see if they comply with transmission noise standards. For inverters used in Japan, it is recommended to use the NF series of noise filters. Table 2 lists noise filters recommended for the inverters. Table 2 Combinations of inverter and EMI filter Three-phase 240V class Inverter VFS11-2002PM VFS11-2004PM VFS11-2005PM VFS11-2007PM VFS11-2015PM VFS11-2022PM VFS11-2037PM VFS11-2055PM VFS11-2075PM VFS11-2110PM VFS11-2150PM Combination of inverter and filter Transmission noise Transmission noise EN55011 Class A Group 1 EN55011 Class B Group 1 Applicable filters Applicable filters (Length of motor connecting cable: (Length of motor connecting cable: Max. 5 m) Max. 1 m) EMFS11-2007AZ EMFS11-2007AZ EMFS11-2007AZ EMFS11-2007AZ EMFS11-4015BZ EMFS11-4015BZ EMFS11-4025CZ EMFS11-4047DZ EMFS11-4047DZ EMFS11-2083EZ EMFS11-2083EZ 45 6 E6581160 Three-phase 500V class Inverter VFS11-4004PL VFS11-4007PL VFS11-4015PL VFS11-4022PL VFS11-4037PL VFS11-4055PL VFS11-4075PL VFS11-4110PL VFS11-4150PL Combination of inverter and filter Transmission noise Transmission noise Transmission noise EN55011 Class A Group 1 EN55011 Class B Group 1 EN55011 Class A Group 1 Applicable filters Applicable filters Applicable filters (Length of motor connecting cable: (Length of motor connecting cable: (Length of motor connecting cable: Max. 5 m) Max. 20 m) Max. 50 m) With a built-in filter EMFS11-4015BZ With a built-in filter EMFS11-4015BZ With a built-in filter EMFS11-4015BZ With a built-in filter EMFS11-4025CZ With a built-in filter EMFS11-4025CZ With a built-in filter EMFS11-4047DZ With a built-in filter EMFS11-4047DZ With a built-in filter EMFS11-4049EZ With a built-in filter EMFS11-4049EZ Single-phase 240V class Inverter 6 VFS11S-2002PL VFS11S-2004PL VFS11S-2007PL VFS11S-2015PL VFS11S-2022PL Combination of inverter and filter Transmission noise Transmission noise Transmission noise EN55011 Class A Group 1 EN55011 Class B Group 1 EN55011 Class A Group 1 Applicable filters Applicable filters Applicable filters (Length of motor connecting cable: (Length of motor connecting cable: (Length of motor connecting cable: Max. 5 m) Max. 20 m) Max. 50 m) With a built-in filter EMFS11S-2009AZ With a built-in filter EMFS11S-2009AZ With a built-in filter EMFS11S-2009AZ With a built-in filter EMFS11S-2016BZ With a built-in filter EMFS11S-2022CZ Note : For 600V models compliant with EU standards, contact your nearest Toshiba inverter distributor. (2) (3) (4) (5) (6) Use shielded power cables, such as inverter output cables, and shielded control cables. Route the cables and wires so as to minimize their lengths. Keep a distance between the power cable and the control cable and between the input and output wires of the power cable. Do not route them in parallel or bind them together, instead cross at right angle. Install the inverter and the filter on the same metal plate. It is more effective in limiting the radiation noise to install the inverter in a sealed steel cabinet. Using wires as thick and short as possible, earth the metal plate and the control panel securely with a distance kept between the earth cable and the power cable. Route the EMI filter input and output wires apart from each other. To suppress radiation noise from cables, ground all shielded cables through a noise cut plate. It is effective to earth shielded cables in the vicinity of the inverter, cabinet and filter (within a radius of 10cm from each of them). Inserting a ferrite core in a shielded cable is even more effective in limiting the radiation noise. To further limit the radiation noise, insert a zero-phase reactor in the inverter output line and insert ferrite cores in the earth cables of the metal plate and cabinet. 46 E6581160 [Example of wiring] VF-S11 EMC plate (Note 1) FL relay wiring Grounding terminal screw To relay Power supply wiring Control wiring (Shielded cables) Motor wiring (Shielded cables) Braking resistor wiring (Shielded cables) Note 1: Strip and earth the shielded cable, following the example shown in Fig. Shielded cable 6.1.3 Strip the cable and fix it to the metal plate by means of a metal saddle for electrical work or equivalent. About the low-voltage directive The low-voltage directive provides for the safety of machines and systems. All Toshiba inverters are CE-marked in accordance with the standard EN 50178 specified by the low-voltage directive, and can therefore be installed in machines or systems and imported without problem to European countries. Applicable standard: EN50178 Electronic equipment for use in power installations Electronic equipment for use in power installations Pollution level: 2 (5.2.15.2) Overvoltage category: 3 240V class - 3.0mm (5.2.16.1) 500V class - 5.5mm (5.2.16.1) 47 6 E6581160 EN 50178 applies to electrical equipment intended specially for use in power installations, and sets out the conditions to be observed for electric shock prevention when designing, testing, manufacturing and installing electronic equipment for use in power installations. 6.1.4 6 Measures to satisfy the low-voltage directive When incorporating the inverter into a machine or system, it is necessary to take the following measures so that the inverter satisfies the low-voltage directive. (1) Install the inverter in a cabinet and ground the inverter enclosure. When doing maintenance, be extremely careful not to put your fingers into the inverter through a wiring hole and touch a charged part, which may occur depending on the model and capacity of the inverter used. (2) Do not connect two or more wires to the main circuit earth terminal of the inverter. If necessary, install an additional earth terminal on the metal plate on which the inverter is installed and connect another cable to it. Or install the EMC plate (attached as standard) and another cable connect to earth terminal on the EMC plate. Refer to the table 10.1 for earth cable sizes. (3) Install a non-fuse circuit breaker or a fuse on the input side of the inverter. 6.2 Compliance with UL Standard and CSA Standard The VF-S11 models, that conform to the UL Standard and CSA Standard have the UL/CSA mark on the nameplate. 6.2.1 Compliance with Installation The VF-S11 inverter must be installed in a panel, and used within the ambient temperature specification. (See section 1.4.4) 6.2.2 Compliance with Connection Use the UL conformed cables (Rating 75 °C or more) to the main circuit terminals (R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, PA/+, PB, PC/-, PO). Refer to the table of next page about wire sizes. 6.2.3 Compliance with Peripheral devices Use the UL listed fuses at connecting to power supply. Short circuit test is performed under the condition of the power supply short-circuit currents in below. These interrupting capacities and fuse rating currents depend on the applicable motor capacities. 48 E6581160 Q AIC, Fuse and Wire sizes Voltage class Capacity of applicable motor (kW) Single-phase 240V class Three-phase 240V class Three-phase 500V class Three-phase 600V class 6.2.4 Inverter model AIC (A) (Interrupting capacity) Fuse class and current (A) Wire sizes of power circuit 0.2 VFS11S-2002PL AIC 1000A CC/J 6A max. AWG 14 0.4 VFS11S-2004PL AIC 1000A CC/J 10A max. AWG 14 0.75 VFS11S-2007PL AIC 1000A CC/J 15A max. AWG 14 1.5 VFS11S-2015PL AIC 1000A CC/J 20A max. AWG 12 2.2 VFS11S-2022PL AIC 1000A CC/J 30A max. AWG 10 0.4 VFS11-2004PM AIC 5000A CC/J 6A max. AWG 14 0.55 VFS11-2005PM AIC 5000A CC/J 10A max. AWG 14 0.75 VFS11-2007PM AIC 5000A CC/J 10A max. AWG 14 1.5 VFS11-2015PM AIC 5000A CC/J 15A max. AWG 14 2.2 VFS11-2022PM AIC 5000A CC/J 20A max. AWG 12 4.0 VFS11-2037PM AIC 5000A J 35A max. AWG 10 5.5 VFS11-2055PM AIC 22000A J 50A max. AWG 8 7.5 VFS11-2075PM AIC 22000A J 60A max. AWG 6 11 VFS11-2110PM AIC 22000A J 80A max. AWG 4 15 VFS11-2150PM AIC 22000A J 110A max. AWG 6x2 0.4 VFS11-4004PL AIC 5000A CC/J 3A max. AWG 14 0.75 VFS11-4007PL AIC 5000A CC/J 6A max. AWG 14 1.5 VFS11-4015PL AIC 5000A CC/J 10A max. AWG 14 2.2 VFS11-4022PL AIC 5000A CC/J 15A max. AWG 14 4.0 VFS11-4037PL AIC 5000A CC/J 20A max. AWG 12 5.5 VFS11-4055PL AIC 22000A CC/J 30A max. AWG 10 7.5 VFS11-4075PL AIC 22000A J 35A max. AWG 8 11 VFS11-4110PL AIC 22000A J 50A max. AWG 8 15 VFS11-4150PL AIC 22000A J 70A max. AWG 6 0.75 VFS11-6007P AIC 5000A CC/J 6A max. AWG 14 1.5 VFS11-6015P AIC 5000A CC/J 6A max. AWG 14 2.2 VFS11-6022P AIC 5000A CC/J 10A max. AWG 14 4.0 VFS11-6037P AIC 5000A CC/J 15A max. AWG 14 5.5 VFS11-6055P AIC 22000A CC/J 20A max. AWG 10 7.5 VFS11-6075P AIC 22000A CC/J 25A max. AWG 10 11 VFS11-6110P AIC 22000A J 30A max. AWG 8 15 VFS11-6150P AIC 22000A J 45A max. AWG 8 Motor thermal protection Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor. In case of multi motor operation with one inverter, thermal relay should be connected to each motor. 49 6 E6581160 7. Table of parameters and data For details on the function of each parameter, refer to the full version of English manual (E6581158). 7.1 Title HE 7.2 User parameters Function Operation frequency of operation panel Unit Hz Minimum setting unit Panel/Comm unication 0.1/0.01 Adjustment range User setting Default setting 0.0 NN-WN Reference E6581158 3.2 Basic parameters • Four navigation functions 7 Title Communication No. CWJ - CW 0000 CW 0001 CW 0040 Title Communication No. EOQF 0003 HOQF 0004 Function Unit History function - Automatic acceleration/ deceleration Torque boost setting macro function - Parameter setting macro function - - Minimum setting unit Adjustment range Panel/Commun ication Displays parameters in groups of five in the reverse order to that in which their settings were changed. * (Possible to edit) 0: Disabled (manual) 1: Automatic 2: Automatic (only at acceleration) 0: Disabled 1: Automatic torque boost + autotuning 2: Vector control + auto-tuning 3: Energy saving + auto-tuning 0: Disabled 1: Coast stop 2: 3-wire operation 3: External input UP/DOWN setting 4: 4-20 mA current input operation Default setting User setting Reference E6581158 - 4.1.4 0 5.1.1 0 5.2 0 5.3 • Basic parameters Function Unit Command mode selection Frequency setting mode selection 1 - Minimum setting unit Adjustment range Panel/Commun ication 0: Terminal board 1: Operation panel 0: Built-in potentiometer 1: VIA 2: VIB 3: Operation panel 4: Serial communication 5: UP/DOWN from external contact 6: VIA + VIB (Override) 50 Default setting 1 0 User setting Reference E6581158 5.4 7.2 5.4 6.5.1 7.1 E6581160 Title Communication No. HOUN 0005 Meter selection Function Unit - Minimum setting unit Adjustment range Panel/Commun ication 0: Output frequency 1: Output current 2: Set frequency 3: DC voltage 4: Output voltage command value 5: Input power 6: Output power 7: Torque 8: Torque current 9: Motor cumulative load factor 10: Inverter cumulative load factor 11: PBR (braking reactor) cumulative load factor 12: Frequency setting value (after PID) 13: VIA Input value 14: VIB Input value 15: Fixed output 1 (Output current: 100%) 16: Fixed output 2 (Output current: 50%) 17: Fixed output 3 (Other than the output current: 100%) 18: Serial communication data 19: For adjustments (HO set value is displayed.) - HO 0006 Meter adjustment - V[R 0007 Default setting - - HT 0008 Forward/reverse run selection (Operation panel) - - CEE 0009 FGE S HJ 0011 WN 0012 Acceleration time 1 Deceleration time 1 Maximum frequency Upper limit frequency S 0010 NN 0013 XN 0014 XNX 0409 Lower limit frequency Base frequency 1 Base frequency voltage 1 Reference E6581158 5.5 - 5.5 4.2.6 4.2.7 5.6 0 5.7 10.0 5.1.2 10.0 5.1.2 30.0-500.0 80.0 5.8 0.5- HJ 50.0 (WP) 60.0 (WN, AN) 0.0 5.9 0.1/0.1 0.1/0.1 0.0-3200 Hz 0.1/0.01 Hz 0.1/0.01 Hz 0.1/0.01 0.0- WN Hz 0.1/0.01 25-500.0 V 1/0.1 50-330 (240V class) 50-660 (500/600V class) 51 0 User setting 0 0: 1: 50Hz default setting 2: 60Hz default setting 3: Default setting (Initialization) 4: Trip record clear 5: Cumulative operation time clear 6: Initialization of type information 7: Save user-setting parameters 8. Load user-setting parameters 9. Cumulative fan operation time record clears 0: Forward run 1: Reverse run 2: Forward run (F/R switching possible) 3: Reverse run (F/R switching possible) 0.0-3200 *3 : 230 (240V class), 460 (500V class), 575V (600V class) Default setting 50.0 (WP) 60.0 (WN, AN) *3 5.9 5.10 5.10 6.13.6 7 E6581160 7 Title Communication No. RV 0015 V/F control mode selection - Torque boost value 1 Motor electronicthermal protection level 1 Electronic-thermal protection characteristic selection *2 % XD 0016 VJT 0600 QNO 0017 UT 0018 UT 0019 UT 0020 UT 0021 UT 0022 UT 0023 UT 0024 H - ITW - Function Preset-speed operation frequency 1 Preset-speed operation frequency 2 Preset-speed operation frequency 3 Preset-speed operation frequency 4 Preset-speed operation frequency 5 Preset-speed operation frequency 6 Preset-speed operation frequency 7 Extended parameters Automatic edit function Unit Minimum setting unit Adjustment range Panel/Commun ication 0: V/F constant 1: Variable torque 2: Automatic torque boost control 3: Vector control 4: Energy-saving 5: Dynamic energy-saving (for fans and pumps) 6: PM motor control 0.1/0.1 0.0-30.0 Default setting User setting 2 Reference E6581158 5.11 *1 5.12 100 5.13 6.19.1 0 5.13 NN-WN 0.0 5.14 0.1/0.01 NN-WN 0.0 Hz 0.1/0.01 NN-WN 0.0 Hz 0.1/0.01 NN-WN 0.0 Hz 0.1/0.01 NN-WN 0.0 Hz 0.1/0.01 NN-WN 0.0 Hz 0.1/0.01 NN-WN 0.0 - - - - - 4.1.2 - - - - - 4.1.3 % (A) 1/1 - - Hz 0.1/0.01 Hz 10-100 Setting Overload protection { 0 { 1 Standard motor 2 × 3 × 4 { { 5 VF motor 6 × 7 × *1 : Default values vary depending on the capacity. See the table of the page 64. *2 : { : valid, × : invalid 52 OL stall × { × { × { × { E6581160 7.3 Extended parameters • Input/output parameters 1 Title Communication No. H 0100 H 0101 H 0102 H 0105 H 0108 H 0109 H 0110 H 0111 H 0112 H 0113 H 0114 H 0115 H 0116 H 0117 H 0118 H 0130 H 0131 H 0132 H 0137 H 0138 Function Unit Low-speed signal output frequency Speed reach setting frequency Speed reach detection band Priority selection (Both F-CC and R-CC are ON) Always active function selection 1 Analog/contact input function selection (VIA/VIB terminal) Hz Always-active function selection 2 Input terminal selection 1 (F) Input terminal selection 2 (R) Input terminal selection 3 (RES) Input terminal selection 4 (S1) Input terminal selection 5 (S2) Input terminal selection 6 (S3) Input terminal selection 7 (VIB) Input terminal selection 8 (VIA) Output terminal selection 1A (RY-RC) Output terminal selection 2A (OUT-NO) Output terminal selection 3 (FL) Output terminal selection 1B (RY-RC) Output terminal selection 2B (OUT-NO) Minimum setting unit Adjustment range Panel/Commun ication 0.1/0.01 0.0-HJ Default setting User setting Reference E6581158 0.0 6.1.1 Hz 0.1/0.01 0.0-HJ 0.0 6.1.3 Hz 0.1/0.01 0.0-HJ 2.5 6.1.2 - - 0: Reverse 1: Slowdown Stop 1 6.2.1 - - 0-65 (No function) 0 6.3.1 - - 0 6.2.2 - - 0: Analog input for communications VIB - analog input 1: VIA - analog input VIB - contact input (Sink) 2: VIA - analog input VIB - contact input (Source) 3: VIA - contact input (Sink) VIB - contact input (Sink) 4: VIA - contact input (Source) VIB - contact input (Source) 0-65 (ST) 1 6.3.1 6.3.2 7 - - 0-65 (F) 2 - - 0-65 (R) 3 - - 0-65 (RES) 10 - - 0-65 (SS1) 6 - - 0-65 (SS2) 7 - - 0-65 (SS3) 8 - - 5-17 (SS4) 9 5-17 (AD2) 5 0-255 (LOW) 4 6 - - - - - - 0-255 (RCH) - - 0-255 (FL) 10 - - 0-255 (always ON) 255 - - 0-255 (always ON) 255 53 6.3.3 6.3.4 E6581160 7 Title Communication No. H 0139 Output terminal logic selection (RY-RC, OUTNO) H 0167 H 0170 Frequency command agreement detection range Base frequency 2 H 0171 H 0172 H 0173 H 0185 Function Base frequency voltage 2 Torque boost value 2 Motor electronicthermal protection level 2 Stall prevention level 2 Unit - Hz Hz Minimum setting unit Adjustment range Panel/Commun ication 0: H and H H and H 1: H or H H and H 2: H and H H or H 3: H or H H or H 0.1/0.01 0.0-HJ 0.1/0.01 25.0-500.0 50-330 (240V class) 50-660 (500/600V class) 0.0-30.0 Default setting User setting Reference E6581158 0 6.3.4 2.5 6.3.5 50.0 (WP) 60.0 (WN, AN) *3 6.4.1 V 1/0.1 % 0.1/0.1 % (A) 1/1 10-100 100 5.13 6.4.1 % (A) 1/1 10-199, 200 (disabled) 150 6.4.1 6.19.2 *1 *1 : Default values vary depending on the capacity. See the table of page 64. *3 : 230 (240V class), 460 (500V class), 575 (600V class) • Frequency parameters Title Communication No. Function Unit H 0200 Frequency priority selection - H 0201 H 0202 H 0203 H 0204 VIA input point 1 setting VIA input point 1 frequency VIA input point 2 setting VIA input point 2 frequency H 0207 Frequency setting mode selection 2 % Hz Minimum setting unit Adjustment range Panel/Commun ication 0: HOQF (Switchable to H by terminal input) 1: HOQF (Switchable to H at less than 1.0Hz of designated frequency) 1/1 0-100 0.1/0.01 % 1/1 Hz 0.1/0.01 - - 0.0-500.0 0-100 0.0-500.0 0: Built-in potentiometer 1: VIA 2: VIB 3: Operation panel 4: Serial communication 5: UP/DOWN from external contact 6: VIA + VIB (Override) 54 Default setting User setting Reference E6581158 0 6.5.1 7.1 0 6.5.2 0.0 100 50.0 (WP) 60.0 (WN, AN) 1 6.3.5 6.5.1 7.1 E6581160 Minimum setting unit Panel/Commun ication 1/1 0-100 Title Communication No. H 0210 H 0211 H 0212 H 0213 H 0240 H 0241 H 0242 H 0250 H 0251 H 0252 H 0254 H 0256 H 0260 H 0261 Jog run stopping pattern H 0262 H 0264 H 0265 H 0266 H 0267 H 0268 H 0269 H 0270 Panel jog run operation mode Input from external contacts UP response time Input from external contacts UP frequency step width Input from external contacts DOWN response time Input from external contacts DOWN frequency step width Initial value of UP/DOWN frequency Saving of changed value of UP/DOWN frequency Jump frequency 1 Hz 0.1/0.01 0.0-HJ 0.0 H 0271 Jumping width 1 Hz 0.1/0.01 0.0-30.0 0.0 H 0272 Jump frequency 2 Hz 0.1/0.01 0.0-HJ 0.0 Function VIB input point 1 setting VIB input point 1 frequency VIB input point 2 setting VIB input point 2 frequency Starting frequency setting Operation starting frequency Operation starting frequency hysteresis DC braking starting frequency DC braking current DC braking time Motor shaft fixing control Time limit for lower-limit frequency operation Jog run frequency Unit % Hz 0.1/0.01 Adjustment range 0.0-500.0 % 1/1 Hz 0.1/0.01 0.0-500.0 0-100 Hz 0.1/0.01 Hz 0.1/0.01 Hz Default setting 0 User setting Reference E6581158 6.5.2 0.0 100 0.5-10.0 50.0 (WP) 60.0 (WN, AN) 0.5 6.6.1 0.0-HJ 0.0 6.6.2 0.1/0.01 0.0-HJ 0.0 6.6.2 0.0-HJ 0.0 6.7.1 0-100 50 0.0-20.0 1.0 Hz 0.1/0.01 %(A) 1/1 s 0.1/0.1 - - s 0.1/0.1 Hz 0.1/0.01 - - 0: Disabled 1: Enabled (after DC braking) 0: Disabled 0.1-600.0 H-20.0 0 6.7.2 0.0 6.8 5.0 6.9 - - s 0.1/0.1 0: Slowdown stop 1: Coast stop 2: DC braking 0: Invalid 1: Valid 0.0-10.0 Hz 0.1/0.01 0.0-HJ 0.1 s 0.1/0.1 0.0-10.0 0.1 Hz 0.1/0.01 0.0-HJ 0.1 Hz 0.1/0.01 NNWN 0.0 - - 0: Not changed 1: Setting of H changed when power is turned off 55 0 0 0.1 6.5.2 1 6.10 7 E6581160 7 Minimum setting unit Adjustment range Panel/Commun ication 0.1/0.01 0.0-30.0 Title Communication No. H 0273 Jumping width 2 Hz 0.0 6.10 H H H 0274 0275 0287 Hz Hz Hz 0.1/0.01 0.1/0.01 0.1/0.01 0.0-HJ 0.0-30.0 NN-WN 0.0 0.0 0.0 5.14 H 0288 Hz 0.1/0.01 NN-WN 0.0 H 0289 Hz 0.1/0.01 NN-WN 0.0 H 0290 Hz 0.1/0.01 NN-WN 0.0 H 0291 Hz 0.1/0.01 NN-WN 0.0 H 0292 Hz 0.1/0.01 NN-WN 0.0 H 0293 Hz 0.1/0.01 NN-WN 0.0 H 0294 Jump frequency 3 Jumping width 3 Preset-speed operation frequency 8 Preset-speed operation frequency 9 Preset-speed operation frequency 10 Preset-speed operation frequency 11 Preset-speed operation frequency 12 Preset-speed operation frequency 13 Preset-speed operation frequency 14 Preset-speed operation frequency 15 (Fire-speed) Hz 0.1/0.01 NN-WN 0.0 Title Communication No. H 0300 H 0301 H 0302 H 0303 H 0304 H 0305 Function Unit Default setting User setting Reference E6581158 5.14 6.11.2 • Operation mode parameters Function Unit Minimum setting unit Adjustment range Panel/Commun ication 0.1/0.1 2.0 - 16.0 PWM carrier frequency Auto-restart control selection kHz - - Regenerative power ridethrough control (Deceleration stop) Retry selection (number of times) Dynamic braking selection - - Times 1/1 - - - - Overvoltage limit operation (Slowdown stop mode selection) 0: Disabled 1: At auto-restart after momentary stop 2: ST terminal on or off 3: At auto-restart or when turning STCC on or off 4: At start-up 0: Disabled 1: Automatic setting 2: Slowdown stop 0: Disabled 1-10 0: Disabled 1: Enabled (Resistor overload protection enabled) 0: Enabled 1: Disabled 2: Enabled (Quick deceleration) 3: Enabled (Dynamic quick deceleration) 56 Default setting User setting Reference E6581158 12.0 6.12 0 6.13.1 0 6.13.2 0 6.13.3 0 6.13.4 2 6.13.5 E6581160 Title Communication No. H 0307 Supply voltage correction (limitation of output voltage) H 0308 H 0309 H 0311 Dynamic braking resistance Dynamic braking resistor capacity Reverse-run prohibition H 0312 H 0316 H 0320 H 0323 H 0342 H 0343 H 0344 H 0345 H 0346 H 0359 H 0360 H H H Function Unit - Ω Minimum setting unit Adjustment range Panel/Commun ication 0: Supply voltage uncorrected, output voltage limited 1: Supply voltage corrected, output voltage limited 2: Supply voltage uncorrected, output voltage unlimited 3: Supply voltage corrected, output voltage unlimited 0.1/0.1 1.0-1000 0.01-30.00 Default setting 2 (WP, WN) 3 (AN) User setting Reference E6581158 6.13.6 *1 6.13.4 *1 6.13.4 0 6.13.7 kW 0.01/0.01 - - Random mode - - Carrier frequency control mode selection - - Droop gain % Droop insensitive torque band Braking mode selection Release frequency Release time Hz s Creeping frequency Creeping time Hz 0.1/0.01 H-20.0 3.0 s 0.01/0.01 0.00-2.50 0.10 PID control waiting time PID control s 1/1 - - 0362 Proportional gain - 0.01/0.01 0.01-100.0 0.30 0363 Integral gain - 0.01/0.01 0.01-100.0 0.20 0366 Differential gain - 0.01/0.01 0.00-2.5 0.00 0 6.12 1 6.12 1/1 0: Forward/reverse run permitted 1: Reverse run prohibited 2: Forward run prohibited 0: Disabled 1: Automatic setting 0: Carrier frequency not reduced automatically 1: Carrier frequency reduced automatically 2: Carrier frequency not reduced automatically Support for 500V/600V models 3: Carrier frequency reduced automatically Support for 500V/600V models 0-100 0 6.14 % 1/1 0-100 10 6.14 - - 0 6.15 0.1/0.01 0: Disabled 1: Enabled (forward run) 2: Enabled (reverse run) 3: Enabled (operating direction) H-20.0 3.0 0.01/0.01 0.00-2.50 0.05 0-2400 0 0: Disabled, 1: Enabled 0 *1 : Default values vary depending on the capacity. See the table of 64. 57 7 6.16 E6581160 • Torque boost parameters 1 Title H Communication No. 0400 Function Auto-tuning Unit - Minimum setting unit Adjustment range Panel/Commun ication 0: Auto-tuning disabled Default setting User setting Reference E6581158 5.11 6.17.1 0 1: Initialization of H (reset to 0) 7 H 0401 H 0402 H 0415 H 0416 H 0417 H 0418 H 0419 Slip frequency gain Automatic torque boost value Motor rated current Motor no-load current Motor rated speed Speed control response coefficient Speed control stability coefficient % 1/1 % 0.1/0.1 2: Auto-tuning enabled (after execution: 0) 0-150 50 0.0-30.0 *1 A 0.1/0.1 0.1-100.0 *1 % 1/1 10-90 *1 min-1 1/1 100-32000 - 1/1 1-150 1410(WP) 1710 (WN, AN) 40 - 1/1 1-100 20 *1 : Default values vary depending on the capacity. See the table of page 64. • Input/output parameters 2 H 0470 VIA input bias - Minimum setting unit Panel/Commun ication - H 0471 VIA input gain - - H 0472 VIB input bias - - - - H 0473 VIB input gain - - - - Title Communication No. Function Unit Adjustment range Default setting - - - - User setting Reference E6581158 6.5.4 • Torque boost parameters 2 Title Communication No. H 0480 H 0485 H 0492 H 0494 H 0495 H 0496 Function Unit Exciting current coefficient Stall prevention control coefficient 1 Stall prevention control coefficient 2 Motor adjustment coefficient Maximum voltage adjustment coefficient Waveform switching adjustment coefficient % Minimum setting unit Adjustment range Panel/Commun ication 1/1 100-130 Default setting 100 - 1/1 10-250 100 - 1/1 50-150 100 - 1/1 0-200 *1 % 1/1 90-110 104 kHz 0.1/0.01 0.1-14.0 0.2 *1 : Default values vary depending on the capacity. See the table of page 64. 58 User setting Reference E6581158 5.11 6.17.2 E6581160 • Acceleration/deceleration time parameters Title Communication No. H 0500 H 0501 H 0502 H 0503 H 0504 H 0505 H 0506 H 0507 H 0510 H 0511 H 0512 H 0513 Title Communication No. H 0601 H 0602 H 0603 H 0604 H 0605 H 0607 H 0608 Function Unit Acceleration time 2 Deceleration time 2 Acceleration/decel eration 1 pattern Acceleration/decel eration 2 pattern Acceleration/decel eration selection (1, 2 , 3) Acceleration/decel eration 1 and 2 switching frequency S-pattern lowerlimit adjustment amount S-pattern upperlimit adjustment amount Acceleration time 3 Deceleration time 3 Acceleration/decel eration 3 pattern s Acceleration/decel eration 2 and 3 switching frequency Minimum setting unit Adjustment range Panel/Commun ication 0.1/0.1 0.0-3200 s 0.1/0.1 - - - - - - Hz 0.1/0.01 % 0.0-3200 0: Linear 1: S-pattern 1 2: S-pattern 2 Default setting Reference E6581158 6.18 10.0 10.0 0 0 1: Acceleration/deceleration 1 2: Acceleration/deceleration 2 3: Acceleration/deceleration 3 0.0-WN 0.0 1/1 0-50 10 % 1/1 0-50 10 s 0.1/0.1 0.0-3200 10.0 s 0.1/0.1 0.0-3200 10.0 - - Hz 0.1/0.01 0: Linear 1: S-pattern 1 2: S-pattern 2 0.0-WN User setting 1 6.18 7 0 0.0 • Protection parameters Function Unit Stall prevention level 1 Inverter trip retention selection Emergency stop selection % (A) - Minimum setting unit Adjustment range Panel/Commun ication 10-199, 1/1 200 (disabled) 0: Canceled with the power off 1: Still retained with the power off 0: Coast stop 1: Slowdown stop 2: Emergency DC braking 0.1/0.1 0.0-20.0 Emergency DC braking time Output phase failure detection mode selection s - - Motor 150%overload time limit Input phase failure detection mode selection s 1/1 - - 0: Disabled 1: At start-up (only one time after power is turned on) 2: At start-up (each time) 3: During operation 4: At start-up + during operation 5: Detection of cutoff on output side 10-2400 0: Disabled, 1: Enabled 59 Default setting User setting Reference E6581158 150 6.19.2 0 6.19.3 0 6.19.4 1.0 6.19.4 0 6.19.5 300 6.19.1 1 6.19.6 E6581160 7 Title Communication No. H 0609 H 0610 H 0611 H 0612 H 0613 H 0615 H 0616 H 0618 H 0619 H 0621 H 0626 H 0627 H 0633 H 0634 Function Unit Small current detection current hysteresis Small current trip/alarm selection Small current detection current Small current detection time Detection of output short-circuit during start-up % Over-torque trip/alarm selection Over-torque detection level Over-torque detection time Over-torque detection level hysteresis Cumulative operation time alarm setting Over-voltage stall protection level Undervoltage trip/alarm selection Trip at VIA low level input mode Annual average ambient temperature (parts replacement alarms) Minimum setting unit Panel/Commun ication 1/1 1-20 Adjustment range 10 User setting Reference E6581158 6.19.7 - - % (A) s 1/1 0-100 0 1/1 0-255 0 - - 0 6.19.8 - - 0: Each time (standard pulse) 1: At start-up (only one time after power is turned on) (standard pulse) 2: Each time (short-time pulse) 3: At start-up (only one time after power is turned on) (short-time pulse) 0: Alarm only 1: Tripping 0 6.19.9 % 1/1 s 0.1/0.1 % 1/1 100 Time 0: Alarm only 1: Tripping Default setting 0 0-250 150 0.0-10.0 0.5 0-100 10 6.19.9 0.1/0.1 (=10 hours) 0.0-999.9 610 6.19.10 % 1/1 100-150 *1 6.13.5 - - 0 6.19.12 % 1/1 0: Alarm only (detection level below 60%) 1: Tripping (detection level below 60%) 2: Alarm only (detection level below 50%, DC reactor necessary) 0: Disabled, 1-100 0 6.19.13 - - 3 6.19.14 1: -10 to +10°C 2: 11-20°C 3: 21-30°C 4: 31-40°C 5: 41-50°C 6: 51-60°C *1 : Default values vary depending on the capacity. See the table of 64. 60 E6581160 • Output parameters Title Communication No. H 0669 H 0676 H 0677 H 0691 H 0692 Function Unit Logic output/pulse train output selection (OUTNO) Pulse train output function selection (OUT-NO) - Maximum numbers of pulse train Inclination characteristic of analog output Meter bias Minimum setting unit Adjustment range Panel/Commun ication 0: Logic output 1: Pulse train output - - pps 1/1 - - % 1/1 0: Output frequency 1: Output current 2: Set frequency 3: DC voltage 4: Output voltage command value 5: Input power 6: Output power 7: Torque 8: Torque current 9: Motor cumulative load factor 10: Inverter cumulative load factor 11: PBR (braking reactor) cumulative load factor 12: Frequency setting value (after PID) 13: VIA/II Input value 14: VIB Input value 15: Fixed output 1 (Output current: 100%) 16: Fixed output 2 (Output current: 50%) 17: Fixed output 3 (Other than the output current: 100%) 500-1600 0: Negative inclination (downward slope) 1: Positive inclination (upward slope) 0-100 Default setting User setting Reference E6581158 0 6.20.1 0 6.20.1 7 800 6.20.1 1 6.20.2 0 6.20.2 • Operation panel parameters Title Communication No. Function Unit - Minimum setting unit Adjustment range Panel/Commun ication 0: Permitted 1: Prohibited H 0700 H 0701 Prohibition of change of parameter settings Unit selection - - H 0702 Free unit selection Times 0.01/0.01 H 0705 - - H 0706 Hz 0.01/0.01 H 0707 Hz 0.01/0.01 H 0708 Inclination characteristic of free unit display Free unit display bias Free step 1 (pressing a panel key once) Free step 2 (panel display) - 1/1 0: % 1: A (ampere)/V (volt) 0.00: Free unit display disabled (display of frequency) 0.01-200.0 0: Negative inclination (downward slope) 1: Positive inclination (upward slope) 0.00-HJ 0.00: Disabled 0.01-HJ 0: Disabled 1-255 61 Default setting User setting Reference E6581158 0 6.21.1 0 6.21.2 0.00 6.21.3 1 0.00 0.00 0 6.21.4 E6581160 Title 7 Communication No. Function Unit Minimum setting unit Adjustment range Panel/Commun ication 0: Operation frequency (Hz/free unit) 1: Frequency command (Hz/free unit) 2: Output current (%/A) 3: Inverter rated current (A) 4: Inverter load factor (%) 5: Output power (%) 6: Frequency command after PID control (Hz/free unit) 7: Optional item specified from an external control unit 0: Operation command canceled (cleared) 1: Operation command retained H 0710 Standard monitor display selection - H 0719 - H 0721 Canceling of operation command when standby terminal (ST) is turned off Panel stop pattern - - H 0730 - - H 0733 - H 0734 H 0735 H 0736 Prohibition of frequency setting on the operation panel (HE) Panel operation prohibition (RUN/STOP keys) Prohibition of panel emergency stop operation Prohibition of panel reset operation Prohibition of change of EOQF / HOQF during operation Default setting User setting Reference E6581158 0 6.21.5 1 6.21.6 0: Slowdown stop 1: Coast stop 0: Permitted 1: Prohibited 0 6.21.7 0 6.21.1 - 0: Permitted 1: Prohibited 0 - - 0: Permitted 1: Prohibited 0 - - 0: Permitted 1: Prohibited 0 - - 0: Permitted 1: Prohibited 1 • Communication parameters Title Communication No. Function Unit Minimum setting unit Adjustment range Panel/Commun ication 0: 1200bps 1: 2400bps 2: 4800bps 3: 9600bps 4: 19200bps 0: NON (No parity) 1: EVEN (Even parity) 2: ODD (Odd parity) 1/1 0-255 H 0800 Communication rate - H 0801 Parity - H 0802 Inverter number - H 0803 s 1/1 H 0805 s 0.01/0.01 H 0806 Communication error trip time Communication waiting time Setting of master and slave for communication between inverters - - 0: (disabled) 1-100 0.00-2.00 0: Slave (0 Hz command issued in case the master inverter fails) 1: Slave (Operation continued in case the master inverter fails) 2: Slave (Emergency stop tripping in case the master inverter fails) 3: Master (transmission of frequency commands) 4: Master (transmission of output frequency signals) 62 Default setting 3 1 0 0 0.00 0 User setting Reference E6581158 6.22 E6581160 Title Communication No. Function Unit % H 0811 H 0812 H 0813 H 0814 H 0829 H 0870 Communication command point 1 setting Communication command point 1 frequency Communication command point 2 setting Communication command point 2 frequency Selection of communication protocol Block write data 1 H 0871 H H Minimum setting unit Panel/Commun ication 1/1 0-100 Adjustment range Default setting User setting 0 Hz 0.1/0.01 0.0-500.0 0.0 % 1/1 0-100 100 Hz 0.1/0.01 - - 0: Toshiba inverter protocol 1: Modbus RTU protocol - - Block write data 2 - - 0875 Block read data 1 - - 0876 Block read data 2 - - H 0877 Block read data 3 - - H 0878 Block read data 4 - - H 0879 Block read data 5 - - H 0880 Free notes - 1/1 0: No selection 1: Command information 1 2: Command information 2 3: Frequency command 4: Output data on the terminal board 5: Analog output for communications 0: No selection 1: Status information 2: Output frequency 3: Output current 4: Output voltage 5: Alarm information 6: PID feedback value 7: Input terminal board monitor 8: Output terminal board monitor 9: VIA terminal board monitor 10: VIB terminal board monitor 0-65535 0 H 0890 1/1 0-65535 0 H - 1/1 0-65535 0 H 0892 - 1/1 0-65535 0 H 0893 - 1/1 0-65535 0 H 0894 Parameter for option 1 Parameter for option 2 Parameter for option 3 Parameter for option 4 Parameter for option 5 - 0891 - 1/1 0-65535 0 0.0-500.0 Reference E6581158 6.5.2 6.22.1 50.0 (WP) 60.0 (WN, AN) 0 6.22 0 0 0 0 7 0 0 0 6.23 • PM motor parameters Title Communication No. H 0910 H 0911 H 0912 Function Unit Step-out detection current level Step-out detection time High-speed torque adjustment coefficient % (A) s - Minimum setting unit Panel/Commun ication 1/1 10-150 1/1 Adjustment range 0.0: No detection 0.1-25.0 0.00-650.0 0.01/0.01 63 Default setting 100 0.0 0.00 User setting Reference E6581158 6.24 E6581160 Q Default settings by inverter rating XD/H (%) Dynamic braking resistance H (Ω) (Note) H (A) H (%) VFS11S-2002PL VFS11S-2004PL 6.0 6.0 200.0 200.0 0.12 0.12 8.3 6.2 1.2 2.0 70 65 90 90 134 134 VFS11S-2007PL 6.0 200.0 0.12 5.8 3.4 60 80 134 VFS11S-2015PL 6.0 75.0 0.12 4.3 6.2 55 70 134 VFS11S-2022PL 5.0 75.0 0.12 4.1 8.9 52 70 134 VFS11-2002PM VFS11-2004PM 6.0 6.0 200.0 200.0 0.12 0.12 8.3 6.2 1.2 2.0 70 65 90 90 134 134 VFS11-2005PM 6.0 200.0 0.12 6.0 2.7 62 80 134 VFS11-2007PM 6.0 200.0 0.12 5.8 3.4 60 80 134 VFS11-2015PM 6.0 75.0 0.12 4.3 6.2 55 70 134 VFS11-2022PM 5.0 75.0 0.12 4.1 8.9 52 70 134 VFS11-2037PM 5.0 40.0 0.12 3.4 14.8 48 70 134 VFS11-2055PM 4.0 20.0 0.24 3.0 21.0 46 70 134 VFS11-2075PM 3.0 15.0 0.44 2.5 28.2 43 70 134 VFS11-2110PM 2.0 10.0 0.66 2.3 40.6 41 60 134 Inverter type 7 Torque boost value 1/2 Dynamic braking resistor capacity H (kW) Automatic torgue boost value H (%) Motor rated current Motor no-load current Motor adjustment coefficient H Over-voltage stall protection level H (%) VFS11-2150PM 2.0 7.5 0.88 2.0 54.6 38 50 134 VFS11-4004PL VFS11-4007PL 6.0 6.0 200.0 200.0 0.12 0.12 6.2 5.8 1.0 1.7 65 60 90 80 140 140 VFS11-4015PL 6.0 200.0 0.12 4.3 3.1 55 70 140 VFS11-4022PL 5.0 200.0 0.12 4.1 4.5 52 70 140 VFS11-4037PL 5.0 160.0 0.12 3.4 7.4 48 70 140 VFS11-4055PL 4.0 80.0 0.24 2.6 10.5 46 70 140 VFS11-4075PL 3.0 60.0 0.44 2.3 14.1 43 70 140 VFS11-4110PL 2.0 40.0 0.66 2.2 20.3 41 60 140 VFS11-4150PL 2.0 30.0 0.88 1.9 27.3 38 50 140 VFS11-6007P VFS11-6015P 3.0 3.0 285.0 145.0 0.06 0.12 3.8 3.8 1.1 2.1 61 59 80 70 134 134 VFS11-6022P 3.0 95.0 0.18 3.2 3.0 54 70 134 VFS11-6037P 3.0 48.0 0.37 3.5 4.9 50 70 134 VFS11-6055P 2.0 29.0 0.61 2.0 7.3 55 70 134 VFS11-6075P 2.0 29.0 0.61 1.5 9.5 51 70 134 VFS11-6110P 2.0 19.0 0.92 1.9 14.5 55 60 134 VFS11-6150P 1.0 14.0 1.23 1.7 19.3 53 50 134 Note: Be sure to set f308 (Dynamic braking resistance) at the resistance of the dynamic braking resistor connected. 64 E6581160 Q Table of input terminal functions 1 Function No. 0 1 Code Function ST No function is assigned Standby terminal 2 3 4 5 F R JOG AD2 Forward run command Reverse run command Jog run mode Acceleration/deceleration 2 pattern selection 6 7 8 9 10 SS1 SS2 SS3 SS4 RES Preset-speed command 1 Preset-speed command 2 Preset-speed command 3 Preset-speed command 4 Reset command 11 12 EXT CFMOD Trip stop command from external input device Switching of command mode and frequency setting mode 13 14 DB PID DC braking command PID control prohibited 15 PWENE Permission of parameter editing 16 17 ST+RES ST+CFMOD 18 19 20 F+JOG R+JOG F+AD2 Combination of standby and reset commands Combination of standby and command/frequency setting mode switching Combination of forward run and jog run Combination of reverse run and jog run Combination of forward run and acceleration/deceleration 2 Combination of reverse run and acceleration/deceleration 2 Combination of forward run and preset-speed command 1 Combination of reverse run and preset-speed command 1 Combination of forward run and preset-speed command 2 Combination of reverse run and preset-speed command 2 Combination of forward run and preset-speed command 3 Combination of reverse run and preset-speed command 3 Combination of forward run and preset-speed command 4 Combination of reverse run and preset-speed command 4 Combination of forward run, preset-speed command 1 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 1 and acceleration/deceleration 2 Combination of forward run, preset-speed command 2 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 2 and acceleration/deceleration 2 21 R+AD2 22 F+SS1 23 R+SS1 24 F+SS2 25 R+SS2 26 F+SS3 27 R+SS3 28 F+SS4 29 R+SS4 30 F+SS1+AD2 31 R+SS1+AD2 32 F+SS2+AD2 33 R+SS2+AD2 65 Action Disabled ON: Ready for operation OFF: Coast stop (gate off) ON: Forward run OFF: Slowdown stop ON: Reverse run OFF: Slowdown stop ON: Jog run, OFF: Jog run canceled ON: Acceleration/deceleration 2 OFF: Acceleration/deceleration 1 or 3 Selection of 15-speed with SS1 to SS4 (4 bits) ON: Acceptance of reset command ON → OFF: Trip reset ON: G Trip stop ON: Forced switching from command mode to terminal input mode, forced switching from frequency setting mode to the mode commanded between HOQF and H. (If H = ) ON: DC braking ON: PID control prohibited OFF: PID control permitted ON: Parameter editing permitted OFF: Parameter editing prohibited (If H = ) ON: Simultaneous input from ST and RES ON: Simultaneous input from ST and CFMOD ON: Simultaneous input from F and JOG ON: Simultaneous input from R and JOG ON: Simultaneous input from F and AD2 ON: Simultaneous input from R and AD2 ON: Simultaneous input from F and SS1 ON: Simultaneous input from R and SS1 ON: Simultaneous input from F and SS2 ON: Simultaneous input from R and SS2 ON: Simultaneous input from F and SS3 ON: Simultaneous input from R and SS3 ON: Simultaneous input from F and SS4 ON: Simultaneous input from R and SS4 ON: Simultaneous input from F, SS1 and AD2 ON: Simultaneous input from R, SS1 and AD2 ON: Simultaneous input from F, SS2 and AD2 ON: Simultaneous input from R, SS2 and AD2 7 E6581160 Q Table of input terminal functions 2 7 Function No. 34 F+SS3+AD2 35 R+SS3+AD2 36 F+SS4+AD2 37 R+SS4+AD2 38 FCHG Combination of forward run, preset-speed command 3 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 3 and acceleration/deceleration 2 Combination of forward run, preset-speed command 4 and acceleration/deceleration 2 Combination of reverse run, preset-speed command 4 and acceleration/deceleration 2 Frequency command forced switching 39 VF2 No.2 Switching of V/F setting 40 MOT2 No.2 motor switching (VF2+AD2+OCS2) 41 42 UP DOWN 43 CLR 44 CLR+RES 45 EXTN 46 47 OH OHN 48 SC/LC Frequency UP signal input from external contacts Frequency DOWN signal input from external contacts Frequency UP/DOWN cancellation signal input from external contacts Combination of frequency UP/DOWN cancellation and reset by means of external contacts Inversion of trip stop command from external device Thermal trip stop signal input from external device Inversion of thermal trip stop command from external device Forced switching from remote to local control 49 HD Operation holding (stop of 3-wire operation) 50 CMTP 51 CKWH 52 FORCE Forced switching of command mode and terminal board command Display cancellation of the cumulative power amount (kWh) Forced operation (factory configuration required) 53 FIRE Fire-speed control Code Function Action ON: Simultaneous input from F, SS3 and AD2 ON: Simultaneous input from R, SS3 and AD2 ON: Simultaneous input from F, SS4 and AD2 ON: Simultaneous input from R, SS4 and AD2 ON: H (If H = ) OFF: HOQF ON: No.2 V/F setting (RV=0, H, H, H, H) OFF: No.1 V/F setting (Set value of RV, XN, XNX, XD, VJT) ON: No.2 motor (RV=0, H, H, H, H, H, H, H, H) OFF: No.1 motor (Set value of RV, XN, XNX, XD, VJT, CEE, FGE, H, H) ON: Increase in frequency ON: Reduction in frequency OFF→ON: Resetting of UP/DOWN frequency by means of external contacts ON: Simultaneous input from CLR and RES OFF: G Trip stop ON: QJ Trip stop OFF: QJ Trip stop Enabled when remote control is exercised ON: Local control (setting of cmod, HOQF and H) OFF: Remote control ON: F (forward run)/R: (reverse run) held, 3-wire operation OFF: Slowdown stop ON: Terminal board operation OFF: Setting of EOQF ON: Monitor display cancellation of the cumulative power amount (kWh) ON: Forced operation mode in which operation is not stopped in the event of the occurrence of a soft fault (preset speed operation frequency 15) To use this function, the inverter needs to be so configured at the factory. OFF: Normal operation ON: Fire-speed operation (preset speed operation frequency 15) OFF: Normal operation Note. When function 1, 10-12, 15-17, 38, 41-45 or 48 is assigned to an input terminal board, the input terminal board is enabled even if the parameter command mode selection cmod is set at 1 (panel). 66 E6581160 Q Table of input terminal functions 3 Function No. 54 55 STN RESN Coast stop (gate off) Inversion of RES 56 57 58 F+ST R+ST AD3 Combination of forward run and standby Combination of reverse run and standby Acceleration/deceleration 3 selection 59 F+AD3 60 R+AD3 61 OCS2 Combination of forward run and acceleration/deceleration 3 Combination of reverse run and acceleration/deceleration 3 Forced switching of stall prevention level 2 62 HDRY Holding of RY-RC terminal output 63 HDOUT Holding of OUT-NO terminal output 64 PRUN 65 ICLR Cancellation (clearing) of operation command from panel PID control integral value clear Code Function Action ON: Coast stop (gate off) ON: Acceptance of reset command OFF→ ON: Trip reset ON: Simultaneous input from F and ST ON: Simultaneous input from R and ST ON: Acceleration/deceleration 3 OFF: Acceleration/deceleration 1 or 2 ON: Simultaneous input from F and AD3 ON: Simultaneous input from R and AD3 ON: Enabled at the value of H OFF: Enabled at the value of H ON: Once turned on, RY-RC are held on. OFF: The status of RY-RC changes in real time according to conditions. ON: Once turned on, OUT-NO are held on. OFF: The status of OUT-NO changes in real time according to conditions. 0: Operation command canceled (cleared) 1: Operation command retained ON: PID control integral value always zero OFF: PID control permitted Q Table of output terminal functions 1 Function No. 0 Code Function LL Frequency lower limit 1 2 LLN UL Inversion of frequency lower limit Frequency upper limit 3 4 ULN LOW Inversion of frequency upper limit Low-speed detection signal 5 6 LOWN RCH Inversion of low-speed detection signal Designated frequency attainment signal (completion of acceleration/deceleration) 7 RCHN 8 RCHF Inversion of designated frequency attainment signal (inversion of completion of acceleration/deceleration) Set frequency attainment signal 9 10 RCHFN FL Inversion of set frequency attainment signal Failure signal (trip output) 11 FLN Inversion of failure signal (inversion of trip output) 67 Action ON: The output frequency is above the NN set value. OFF: The output frequency is equal to or less than the NN set value. Inversion of LL setting ON: Output frequency is equal to or higher than WN value. OFF: Output frequency is lower than WN value. Inversion of UL setting ON: Output frequency is equal to or higher than H value. OFF: Output frequency is lower than H value. Inversion of LOW setting ON: The output frequency is equal to or less than the specified frequency ± frequency set with H. OFF: The output frequency is above the specified frequency ± frequency set with H. Inversion of RCH setting ON: The output frequency is equal to or less than the frequency set with H ± H. OFF: The output frequency is above the frequency set with H ± H. Inversion of RCHF setting ON: When inverter is tripped OFF: When inverter is not tripped Inversion of FL setting 7 E6581160 Q Table of output terminal functions 2 Function No. 12 7 Code Function OT Over-torque detection 13 14 OTN RUN Inversion of over-torque detection Start/Stop 15 16 RUNN POL Inversion of RUN/STOP OL pre-alarm 17 18 POLN POHR Inversion of OL pre-alarm Braking resistor overload pre-alarm 19 20 POHRN POT Inversion of braking resistor overload pre-alarm Over-torque detection pre-alarm 21 22 POTN PAL Inversion of over-torque detection pre-alarm Pre-alarm 23 24 PALN UC Inversion of pre-alarm Small-current detection 25 26 UCN HFL Inversion of small-current detection Significant failure 27 28 HFLN LFL Inversion of significant failure Insignificant failure 29 30 LFLN RDY1 Inversion of insignificant failure Ready for operation (including ST/RUN) 31 RDY1N 32 RDY2 Inversion of ready for operation (including ST/RUN) Ready for operation (excluding ST/RUN) 33 34 RDY2N FCVIB Inversion of ready for operation (excluding ST/RUN) Frequency VIB selection 68 Action ON: Torque current is equal to or larger than H set value and longer than H set time. OFF: The torque current is equal to or less than (H set value - H set value). Inversion of OT ON: When operation frequency is output or during (FD) OFF: Operation stopped Inversion of RUN setting ON: 50% or more of calculated value of overload protection level OFF: Less than 50% of calculated value of overload protection level Inversion of POL setting ON: 50% or more of calculated value of H set overload protection level OFF: Less than 50% of calculated value of H set overload protection level Inversion of RCHR setting ON: Torque current is equal to or larger than 70% of H set value. OFF: The torque current is below (H set value x 70% - H set value). Inversion of POT setting One of the following is turned on: ON POL, POHR, POT, MOFF, UC, OT, LL stop, COT, and momentary power failure slowdown stop. or E,R,QTJ issues an alarm All the following are turned off: OFF POL, POHR, POT, MOFF, UC, OT, LL stop, COT, and momentary power failure slowdown stop. or E,R,QTJ issues no alarm Inversion of PAL setting ON: The output current is equal to or less than H set value for H set time. OFF: The output current is equal to or larger than H set value + 10%. Inversion of UC setting ON: QEC,QEN,QV,G, GGR,GVP,GRJQ,GTT,QJ,WR,GH,WE, GV[R,QTGRJ) OFF: Failure other than the above Inversion of HFL setting ON: (QE-,QR-,QJ, QN-,QNT) OFF: Failure other than the above Inversion of LFL setting ON: Ready for operation (ST and RUN are also ON) OFF: Others Inversion of RDY1 setting ON: Ready for operation (ST and RUN are not ON) OFF: Others Inversion of RDY2 ON: VIB selected as frequency command OFF: Terminal other than VIB selected as frequency command E6581160 Q Table of output terminal functions 3 Function No. 35 36 Code Function FCVIBN FLR Inversion of frequency VIB selection Fault signal (put out also at the time of a retry) 37 FLRN 38 OUT0 Inversion of failure signal (put out also at the time of a retry) Specified data output 1 39 40 OUT0N OUT1 Inversion of specified data output 1 Specified data output 2 41 42 OUT1N COT Inversion of specified data output 2 Cumulative operation time alarm 43 44 COTN LTA Inversion of cumulative operation time alarm Parts replacement alarm 45 46 LTAN BR Inversion of replacement alarm Braking sequence output 47 48 BRN LI1 Inversion of braking sequence output F terminal input signal 49 50 LI1N LI2 Inversion of F terminal input signal R terminal input signal 51 52 LI2N PIDF Inversion of R terminal input signal Signal in accordance of frequency command 53 PIDFN 54 MOFF Inversion of signal in accordance of frequency command Undervoltage detection MOFFN Disabled AOFF AON Inversion of undervoltage detection Invalid settings, always OFF (ignored) Always OFF Always ON 55 56-253 254 255 69 Action Inversion of FCVIB ON: When inverter trips or retries OFF: When inverter does not trip or retry Inversion of FLR ON: Specified data from remote control FA50: BIT0= 1 OFF: Specified data from remote control FA50: BIT0= 0 Inversion of OUT0 setting ON: Specified data from remote control FA50: BIT1= 1 OFF: Specified data from remote control FA50: BIT1= 0 Inversion of OUT1 setting ON: Cumulative operation time is equal to or longer than H OFF: Cumulative operation time is shorter than H Inversion of COT ON: Calculation for parts replacement time is equal to or longer than the preset time ON: Calculation for parts replancement time is shorter than the preset time Inversion of LTA ON: Braking retention signal OFF: Braking release signal Inversion of BR ON: The signal input to F terminal is ON OFF: The signal input to F terminal is OFF Inversion of LI1 ON: The signal input to R terminal is ON OFF: The signal input to R terminal is OFF Inversion of LI2 ON: Frequency commanded by HOQF or H and that by VIA show the same value. OFF: Frequency commanded by HOQF or H and that by VIA show different values. Inversion of PIDF setting ON: Undervoltage detected OFF: Other than undervoltage Inversion of MOFF Invalid settings, always OFF (ignored) Always OFF Always ON 7 E6581160 8. Specifications 8.1 Models and their standard specifications Q Standard specifications Power supply Rating Item Input voltage Applicable motor (kW) Type Form Capacity (kVA) Note 1) Rated output/current (A) Note 2) Output voltage Note 3) Overload current rating 0.2 2002PM 0.6 1.5 (1.5) 0.4 0.55 2004PM 2005PM 1.3 1.4 3.3 3.7 (3.3) (3.3) Specification 3-phase 240V 2.2 4.0 5.5 7.5 VFS11 2007PM 2015PM 2022PM 2037PM 2055PM 2075PM 1.8 3.0 4.2 6.7 10 13 4.8 8.0 11.0 17.5 27.5 33 (4.4) (7.9) (10.0) (16.4) (25.0) (33) 3-phase 200V to 240V 150%-60 seconds, 200%-0.5 second 0.75 1.5 Voltage-frequency 3-phase 200V to 240V - 50/60Hz Allowable fluctuation Voltage + 10%, -15% Note 4), frequency ±5% Protective method Cooling method Color Built-in filter 15 2150PM 25 66 (60) IP20 Enclosed type (JEM1030) Forced air-cooled Munsel 5Y-8/0.5 Basic filter Self-cooling Item Specification Power supply Rating Input voltage 1-phase 240V 3-phase 500V Applicable motor (kW) 0.2 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 15 Type VFS11S VFS11 Form 2002PL 2004PL 2007PL 2015PL 2022PL 4004PL 4007PL 4015PL 4022PL 4037PL 4055PL 4075PL 4110PL 4150PL Capacity (kVA) Note 1) 0.6 1.3 1.8 3.0 4.2 1.1 1.8 3.1 4.2 7.2 11 13 21 25 Rated output current 1.5 3.3 4.8 8.0 11.0 1.5 2.3 4.1 5.5 9.5 14.3 17.0 27.7 33 (A) Note 2) (1.5) (3.3) (4.4) (7.9) (10.0) (1.5) (2.1) (3.7) (5.0) (8.6) (13.0) (17.0) (25.0) (30) Rated output voltage Note 3) 3-phase 200V to 240V 3-phase 380V to 500V Overload current rating 150%-60 seconds, 200%-0.5 second 150%-60 seconds, 200% -0.5 second Voltage-current Allowable fluctuation Protective method, Cooling method Color Built-in filter 1-phase 200V to 240V – 50/60Hz 3-phase 380V to 500V - 50/60Hz Voltage + 10%、-15% Note 4), frequency±5% IP20 Enclosed type (JEM1030) Forced airSelf-cooling cooled Munsel 5Y-8/0.5 EMI filter Voltage + 10%, -15% Note 4), frequency ±5% IP20 Enclosed type (JEM1030) Forced air-cooled Munsel 5Y-8/0.5 EMI filter Item Rating Input voltage Applicable motor (kW) Type Form Capacity (kVA) Note 1) Rated output/current (A) Note 2) Output voltage Note 3) Overload current rating Power supply 8 11 2110PM 21 54 (49) Specification 0.75 1.5 6007P 1.7 1.7 (1.5) 6015P 2.7 2.7 (2.4) 3-phase 600V 4.0 5.5 7.5 VFS116022P 6037P 6055P 6075P 3.9 6.1 9 11 3.9 6.1 9.0 11.0 (3.5) (5.5) (8.1) (9.9) 3-phase 525V to 600V 150%-60 seconds, 200%-0.5 second 2.2 Voltage-frequency 3-phase 525V to 600V - 50/60Hz Allowable fluctuation Voltage + 10%, -15% Note 4), frequency ±5% Protective method Cooling method Color Built-in filter IP20 Enclosed type (JEM1030) Forced air-cooled Munsel 5Y-8/0.5 No filter 70 11 15 6110P 17 17.0 (15.3) 6150P 22 22.0 (19.8) E6581160 Note 1. Capacity is calculated at 220V for the 240V models, at 440V for the 500V models and at 575V for the 600V models. Note 2. Indicates rated output current setting when the PWM carrier frequency (parameter F300) is 4kHz or less. When exceeding 4kHz, the rated output current setting is indicated in the parentheses. It needs to be further reduced for PWM carrier frequencies above 12 kHz. The rated output current is reduced even further for 500V models with a supply voltage of 480V or more. The default setting of the PWM carrier frequency is 12kHz. Note 3. Maximum output voltage is the same as the input voltage. Note 4. ±10% when the inverter is used continuously (load of 100%). Note 5. If you are using 600V model, be sure to connect an input reactor (ACL). Principal control functions Q Common specification Item Control system Rated output voltage Output frequency range Minimum setting steps of frequency Frequency accuracy Voltage/frequency characteristics Frequency setting signal Terminal board base frequency Frequency jump Upper- and lower-limit frequencies PWM carrier frequency PID control Acceleration/deceleration time DC braking Operation specifications Dynamic braking Input terminal function (programmable) Output terminal functions (programmable) Forward/reverse run Jog run Preset speed operation Retry operation Various prohibition settings Regenerative power ridethrough control Auto-restart operation Drooping function Override function Failure detection signal Specification Sinusoidal PWM control Adjustable within the range of 50 to 600V by correcting the supply voltage (not adjustable above the input voltage) 0.5 to 500.0Hz, default setting: 0.5 to 80Hz, maximum frequency: 30 to 500Hz 0.1Hz: analog input (when the max. frequency is 100Hz), 0.01Hz: Operation panel setting and communication setting. Digital setting: within ±0.01% of the max. frequency (-10 to +60°C) Analog setting: within ±0.5% of the max. frequency (25°C ±10°C) V/f constant, variable torque, automatic torque boost, vector control, automatic energy-saving, dynamic automatic energy-saving control, PM motor control. Auto-tuning. Base frequency (25 - 500Hz) adjusting to 1 or 2, torque boost (0 - 30%) adjusting to 1 or 2, adjusting frequency at start (0.5 - 10Hz) Potentiometer on the front panel, external frequency potentiometer (connectable to a potentiometer with a rated impedance of 1 - 10kΩ), 0 - 10Vdc (input impedance: VIA/VIB=30kΩ, 4 - 20mAdc (Input impedance: 250Ω). The characteristic can be set arbitrarily by two-point setting. Possible to set individually for three functions: analog input (VIA and VIB) and communication command. Three frequencies can be set. Setting of the jump frequency and the range. Upper-limit frequency: 0 to max. frequency, lower-limit frequency: 0 to upper-limit frequency Adjustable within a range of 2.0 to 16.0Hz (default: 12kHz). Setting of proportional gain, integral gain, differential gain and control wait time. Checking whether the amount of processing amount and the amount of feedback agree. Selectable from among acceleration/deceleration times 1, 2 and 3 (0.0 to 3200 sec.). Automatic acceleration/deceleration function. S-pattern acceleration/deceleration 1 and 2 and S-pattern adjustable. Control of forced rapid deceleration and dynamic rapid deceleration Braking start-up frequency: 0 to maximum frequency, braking rate: 0 to 100%, braking time: 0 to 20 seconds, emergency DC braking, motor shaft fixing control Control and drive circuit is built in the inverter with the braking resistor outside (optional). Possible to select from among 66 functions, such as forward/reverse run signal input, jog run signal input, operation base signal input and reset signal input, to assign to 8 input terminals. Logic selectable between sink and source. Possible to select from among 58 functions, such as upper/lower limit frequency signal output, low speed detection signal output, specified speed reach signal output and failure signal output, to assign to FL relay output, open collector output and RY output terminals. The RUN and STOP keys on the operation panel are used to start and stop operation, respectively. The switching between forward run and reverse run can be done from one of the three control units: operation panel, terminal board and external control unit. Jog mode, if selected, allows jog operation from the operation panel or the terminal board. Base frequency + 15-speed operation possible by changing the combination of 4 contacts on the terminal board. Capable of restarting automatically after a check of the main circuit elements in case the protective function is activated. 10 times (Max.) (selectable with a parameter) Possible to write-protect parameters and to prohibit the change of panel frequency settings and the use of operation panel for operation, emergency stop or resetting. Possible to keep the motor running using its regenerative energy in case of a momentary power failure (default: OFF). In the event of a momentary power failure, the inverter reads the rotational speed of the coasting motor and outputs a frequency appropriate to the rotational speed in order to restart the motor smoothly. This function can also be used when switching to commercial power. When two or more inverters are used to operate a single load, this function prevents load from concentrating on one inverter due to unbalance. The sum of two analog signals (VIA/VIB) can be used as a frequency command value. 1c-contact output: (250Vac-0.5A-cosφ=0.4)71 8 E6581160 Protective function Item Protective function Electronic thermal characteristic Reset function Alarms Causes of failures Display function Monitoring function Past trip monitoring function Output for frequency meter 4-digit 7-segments LED Indicator Environments 8 Use environments Ambient temperature Storage temperature Relative humidity Specification Stall prevention, current limitation, over-current, output short circuit, over-voltage, over-voltage limitation, undervoltage, ground fault, power supply phase failure, output phase failure, overload protection by electronic thermal function, armature over-current at start-up, load side over-current at start-up, over-torque, undercurrent, overheating, cumulative operation time, life alarm, emergency stop, braking resistor over-current/overload, various pre-alarms Switching between standard motor and constant-torque VF motor, switching between motors 1 and 2, setting of overload trip time, adjustment of stall prevention levels 1 and 2, selection of overload stall Function of resetting by closing contact 1a or by turning off power or the operation panel. This function is also used to save and clear trip records. Stall prevention, overvoltage, overload, under-voltage, setting error, retry in process, upper/lower limits Over-current, overvoltage, overheating, short-circuit in load, ground fault, overload on inverter, over-current through arm at start-up, over-current through load at start-up, CPU fault, EEPROM fault, RAM fault, ROM fault, communication error. (Selectable: Overload of braking resistor, emergency stop, under-voltage, low voltage, overtorque, motor overload, output open-phase) Operation frequency, operation frequency command, forward/reverse run, output current, voltage in DC section, output voltage, torque, torque current, load factor of inverter, integral load factor of PBR, input power, output power, information on input terminals, information on output terminals, version of CPU1, version of CPU2, version of memory, PID feedback amount, frequency command (after PID), integral input power, integral output power, rated current, causes of past trips 1 through 4, parts replacement alarm, cumulative operation time Stores data on the past four trips: number of trips that occurred in succession, operation frequency, direction of rotation, load current, input voltage, output voltage, information on input terminals, information on output terminals, and cumulative operation time when each trip occurred. Analog output: (1mAdc full-scale DC ammeter or 7.5Vdc full-scale DC ammeter / Rectifier-type AC voltmeter, 225% current Max. 1mAdc, 7.5Vdc full-scale), 4 to 20mA/0 to 20mA output Frequency: inverter output frequency. Alarm: stall alarm “C”, overvoltage alarm “P”, overload alarm “L”, overheat alarm “H”. Status: inverter status (frequency, cause of activation of protective function, input/output voltage, output current, etc.) and parameter settings. Free-unit display: arbitrary unit (e.g. rotating speed) corresponding to output frequency. Lamps indicating the inverter status by lighting, such as RUN lamp, MON lamp, PRG lamp, % lamp, Hz lamp, frequency setting potentiometer lamp, UP/DOWN key lamp and RUN key lamp. The charge lamp indicates that the main circuit capacitors are electrically charged. Indoor, altitude: 1000m (Max.), not exposed to direct sunlight, corrosive gas, explosive gas or vibration (less than 2 5.9m/s ) (10 to 55Hz) -10 to +60°C Note)1.2. -20 to +65°C 20 to 93% (free from condensation and vapor). Note 1. Above 40°C : Remove the protective seal from the top of VF-S11. If the ambient temperature is above 50°C: Remove the seal from the top of the inverter and use the inverter with the rated output current reduced. Note 2. If inverters are installed side by side (with no sufficient space left between them): Remove the seal from the top of each inverter. When installing the inverter where the ambient temperature will rise above 40°C, remove the seal from the top of the inverter and use the inverter with the rated output current reduced. 72 E6581160 8.2 Outside dimensions and mass Q Outside dimensions and mass Voltage class 1-phase 240V 3-phase 240V 3-phase 500V 3-phase 600V Applicable motor (kW) 0.2 0.4 0.75 1.5 2.2 0.2 0.4 0.55 0.75 1.5 2.2 4.0 5.5 7.5 11 15 0.4 0.75 1.5 2.2 4.0 5.5 7.5 11 15 0.75 1.5 2.2 4.0 5.5 7.5 11 15 Inverter type VFS11S-2002PL VFS11S-2004PL VFS11S-2007PL VFS11S-2015PL VFS11S-2022PL VFS11-2002PM VFS11-2004PM VFS11-2005PM VFS11-2007PM VFS11-2015PM VFS11-2022PM VFS11-2037PM VFS11-2055PM VFS11-2075PM VFS11-2110PM VFS11-2150PM VFS11-4004PL VFS11-4007PL VFS11-4015PL VFS11-4022PL VFS11-4037PL VFS11-4055PL VFS11-4075PL VFS11-4110PL VFS11-4150PL VFS11-6007P VFS11-6015P VFS11-6022P VFS11-6037P VFS11-6055P VFS11-6075P VFS11-6110P VFS11-6150P W H 72 130 105 140 130 170 72 130 Dimensions (mm) D W1 H1 130 140 150 150 60 93 126 121.5 157 H2 D2 15 Drawing A 8 13 14 B C 15 A 120 60 121.5 130 105 130 140 170 150 150 93 126 13 157 8 B 14 C 180 220 170 160 210 12 D 245 310 190 225 295 19.5 E 105 130 150 93 121.5 13 B 140 170 150 126 157 14 180 220 170 160 210 12 D 245 310 190 225 295 19.5 E 105 130 150 93 121.5 13 B 140 170 150 126 157 14 C 180 220 170 160 210 12 D 245 310 190 225 295 19.5 E 8 C 8 73 Approx. weight (kg) 1.0 1.0 1.2 1.4 2.2 0.9 0.9 1.1 1.1 1.2 1.3 2.2 4.8 4.9 9.3 9.6 1.4 1.5 1.5 2.3 2.5 5.0 5.1 9.6 9.6 1.3 1.3 2.1 2.2 4.7 4.7 8.8 8.8 8 E6581160 Q Outline drawing f5 93(Installation dimension) R2.5 105 8 R2.5 50 4-M4 D D M5 M5 EMC plate 68 Fig.B Note 1. To make it easier to grasp the dimensions of each inverter, dimensions common to all inverters in these figures are shown with numeric values but not with symbols. Here are the meanings of the symbols used. 170 W: Width H: Height D: Depth W1: Mounting dimension (horizontal) H1: Mounting dimension (vertical) H2: Height of EMC plate mounting area D2: Depth of frequency setting knob 14 157(Installation dimension) 65 2-f25 8 2-R2.5 M5 62 48 VF-S11 150 126(Installation dimension) 140 4-M4 95 EMC plate Fig.A 8 64.5 VF-S11 VF-S11 50 72 64.5 (Installation dimension) 8 60 130 121.5(Installation dimension) 13 130 15 121.5(Installation dimension) f5 4-M4 95 EMC plate Fig.C Note 2. Here are the avaiable EMC plate Fig.A : EMP003Z (Approx. weight : 0.1kg) Fig.B, Fig.C : EMP004Z (Approx. weight : 0.1kg) Fig.D : EMP005Z (Approx. weight : 0.3kg) Fig.E : EMP006Z (Approx. weight : 0.3kg) Note 3. The models shown in Fig. A and Fig. B are fixed at two points: in the upper left and lower right corners. Note 4. The model shown in Fig. A is not equipped with a cooling fan. 74 E6581160 .5 R2 220 12 210(Installation dimension) 5 3 8 f1 160(Installation dimension) 2-R2.5 8 180 170 75 87 VF-S11 M5 4-M4 178 EMC plate Fig.D 9 310 19.5 295(Installation dimension) 7 4 f1 8 R3 225 (Installation dimension) 245 8 2-R3 190 75 94.5 VF-S11 M4 4-M4 198 EMC plate Fig.E 75 E6581160 9. Before making a service call - Trip information and remedies 9.1 Trip causes/warnings and remedies When a problem arises, diagnose it in accordance with the following table. If it is found that replacement of parts is required or the problem cannot be solved by any remedy described in the table, contact your Toshiba dealer. [Trip information] Error code Failure code 0001 0025 Problem Overcurrent during acceleration Overcurrent flowing in element during acceleration QE QER 0002 0026 QE QER 0003 0027 ER ER ER 0025 0026 0027 QEN 0004 Overcurrent during deceleration Overcurrent flowing in element during decelearion Overcurrent during constant speed operation Overcurrent flowing in element during operation Ground fault trip Arm overcurrent at start-up (for 11 and 15 kW models only) Overcurrent (An overcurrent on the load side at start-up) QEC 0005 * GRJ 0008 Arm overcurrent at start-up Input phase failure * GRJQ 0009 Output phase failure QE QER 9 Possible causes • The acceleration time CEE is too short. • The V/F setting is improper. • A restart signal is imput to the rotating motor after a momentary stop, etc. • A special motor (e.g. motor with a small impedance) is used. • The deceleration time FGE is too short. • The load fluctuates abruptly. • The load is in an abnormal condition. • A current leaked from an output cable or the motor to ground. • A main circuit elements is defective. Remedies • Increase the acceleration time CEE. • Check the V/F parameter. • Use H (auto-restart) and H (ride-through control). • Adjust the carrier frequency H. • Set the carrier frequency control mode selection parameter f316 to 1 or 3 (carrier frequency decreased automatically). • Increase the deceleration time FGE. • Set the carrier frequency control mode selection parameter f316 to 1 or 3 (carrier frequency decreased automatically). • Reduce the load fluctuation. • Check the load (operated machine). • Set the carrier frequency control mode selection parameter f316 to 1 or 3 (carrier frequency decreased automatically). • Check cables, connectors, and so on for ground faults. • Make a service call. • The insulation of the output main circuit or • Check the cables and wires for defective insulation. motor is defective. • When using a 11 or 15 kW model, check • The motor has too small impedance. cables, connectors, and so on for ground • A 11 or 15 kW model was started, faults. although a current is leaked from an output cable or the motor to ground. • A main circuit elements is defective. • Make a service call. • A phase failure occured in the input line of • Check the main circuit input line for phase the main circuit. failure. • The capacitor in the main circuit lacks • Enable H (input phase failure capacitance. detection). • Check the capacitor in the main circuit for exhaustion. • A phase failure occurred in the output line • Check the main circuit output line, motor, of the main circuit. etc. for phase failure. • Enable H (Output phase failure detection). * You can select a trip ON/OFF by parameters. (Continued overleaf) 76 E6581160 (Continued) Error code QR Failure code 000A Problem Overvoltage during acceleration QR 000B Overvoltage during deceleration QR 000C Overvoltage during constant-speed operation Possible causes • The imput voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened or closed. (3) A system using a thyrister is connected to the same power distribution line. • A restart signal is input to the rotating motor after a momentary stop, etc. • The deceleration time FGE is too short. (Regenerative energy is too large.) • H (dynamic braking resistor) is off. • H (overvoltage limit operation) is off. • The input voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened and closed. (3) A system using a thyrister is connected to the same power distribution line. • The input voltage fluctuates abnormally. (1) The power supply has a capacity of 200kVA or more. (2) A power factor improvement capacitor is opened or closed. (3) A system using a thyrister is connected to the same power distribution line. • The motor is in a regenerative state because the load causes the motor to run at a frequency higher than the inverter output frequency. • The acceleration time ACC is too short. • The DC braking amout is too large. • The V/F setting is improper. • A restart signal is input to the rotating motor after a momentary stop, etc. • The load is too large. QN 000D Inverter overload QN 000E Motor overload QNT 000F Dynamic braking resistor overload trip * QV 0020 Over-torque trip • QJ 0010 Overheat • • • • • The V/F setting is improper. • The motor is locked up. • Low-speed operation is performed continuously. • An excessive load is applied to the motor during operation. • The deceleration time is too short. • Dynamic braking is too large. • Remedies • Insert a suitable input reactor. • Use H (auto-restart) and H (ride-through control). • Increase the deceleration time FGE. • Install a dynamic braking resistor. • Enable H (dynamic braking resistor). • Enable H (overvoltage limit operation). • Insert a suitable input reactor. • Insert a suitable input reactor. • Install a dynamic braking resistor. • Increase the acceleration time CEE. • Reduce the DC braking amount H and the DC braking time H. • Check the V/F parameter setting. • Use H (auto-restart) and H (ride-through control). • Use an inverter with a larger rating. • Check the V/F parameter setting. • Check the load (operated machine). • Adjust QNO to the overload that the motor can withstand during operation in a low speed range. • Increase the deceleration time FGE. • Increase the capacity of dynamic braking resistor (wattage) and adjust PBR capacity parameter H. Over-torque reaches to a detection level • Enable H (over-torque trip during operation. selection). • Check system error. • Restart the operation by resetting the The cooling fan does not rotate. inverter after it has cooled down enough. The ambient temperature is too high. • The fan requires replacement if it does The vent is blocked up. not rotate during operation. A heat generating device is installed close • Secure sufficient space around the to the inverter. inverter. The thermistor in the unit is broken. • Do not place any heat generating device near the inverter. • Make a service call. * You can select a trip ON/OFF by parameters. (Continued overleaf) 77 9 E6581160 (Continued) Error code 9 QJ G Failure code 002E 0011 Problem External thermal trip Emergency stop GGR 0012 EEPROM fault 1 • An external thermal trip is input. • During automatic operation or remote operation, a stop command is entered from the operation panel or a remote input device. • A data writing error occurs. GGR 0013 EEPROM fault 2 • GGR 0014 EEPROM fault 3 • GTT GTT GTT GTT 0015 0016 0017 0018 Main unit RAM fault Main unit ROM fault CPU fault 1 Remote control error • • • • GTT GTT 001A 001B Current detector fault Optional circuit board format error • • * WE 001D Low-current operation Trip • * WR 001E Undervoltage trip (main circuit) • GH 0022 Ground fault trip • GVP 0054 Auto-tuning error GV[R 0029 * G G 0032 Inverter type error Brea in analog signal cable • • • • • • G 0034 G UQWV 0035 CPU fault 2 002F Step-out (For PM motor only) 0033 * CPU communications error Excessive torque boosted Possible causes • • Remedies • Check the external thermal input. • Reset the inverter. • Turn off the inverter, then turn it again. If it does not recover from the error, make a service call. • Turn the power off temporarily and turn it Power supply is cut off during V[R operation and data writing is aborted. back on, and then try V[R operation again. A data reading error occurred. • Turn off the inverter, then turn it again. If it does not recover from the error, make a service call. The control RAM is defective. • Make a service call. The control ROM is defective. • Make a service call. The control CPU is defective. • Make a service call. An error arises during remote operation. • Check the remote control device, cables, etc. The current detector is defective. • Make a service call. An optional circuit board in a different • Check again to be sure that the circuit format is installed. board is connected correctly, and then reset the power supply. • Replace the circuit board with a correctly formatted one. The output current decreased to a low• Enable H (low-current detection). current detection level during operation. • Check the suitable detection level for the system (H, H). • Make a service call if the setting is correct. The input voltage (in the main circuit) is • Check the input voltage. too low. • Enable H (undervoltage trip selection). • To cope with a momentary stop due to undervoltage, enable H (ridethrough control) and H (autorestart). A ground fault occurs in the output cable • Check the cable and the motor for ground or the motor. faults. Check the motor parameter H to H. The motor with the capacity of 2 classes or less than the inverter is used. The output cable is too thin. The motor is rotating. The inverter is used for loads other than those of three-phase induction motors. Circuit board is changed. • Make a service call. (Or main circuit/drive circuit board) The signal input via VIA is below the • Check the cables for breaks. And check analog sinal detectio level set with the setting of input signal or setting value H. of H. A communications error occurs between • Make a service call. control CPUs. • The torque boost parameter H is set too high. • The motor has too small impedance. • The control CPU is defective. • The motor shaft is locked. • One output phase is open. • An impact load is applied. You can select a trip ON/OFF by parameters. 78 • Decrease the setting of the torque boost parameter H. • Make a service call. • Unlock the motor shaft. • Check the interconnect cables between the inverter and the motor. E6581160 [Alarm information] Each message in the table is displayed to give a warning but does not cause the inverter to trip. Error code Problem Possible causes Remedies QHH OQHH ST terminal OFF Undervoltage in main circuit • The ST-CC circuit is opened. • The supply voltage between R, S and T is under voltage. TVT[ Retry in process • The inverter is n the process of retry. • A momentary stop occurred. GTT Frequency point setting error alarm Clear command acceptable • The frequency setting signals at points 1 and 2 are set too close to each other. • This message is displayed when pressing the STOP key while an error code is displayed. • The operation panel is used to stop the operation in automatic control or remote control mode. • Close the ST-CC circuit. • Measure the main circuit supply voltage. If the voltage is at a normal level, the inverter requires repairing. • The inverter is normal if it restarts after several tens of senconds. The inverter restarts automatically. Be careful of the machine because it may suddenly restart. • Set the frequency setting signals at points 1 and 2 apart from each other. • Press the STOP key again to clear the trip. ENT Emergency stop command acceptable J/ NQ Setting error alarm / An error code and data are displayed alternately twice each. Display of first/last data items • An error is found in a setting when data is reading or writing. • The first and last data item in the CWJ data group is displayed. • Press MODE key to exit the data group. DC braking • DC braking in process FDZP Shaft fixing control • Motor shaft fixing control is in process. G G G UVQR Flowing out of excess number of digits • The number of digits such as frequencies is more than 4. (The upper digits have a priority.) • The message goes off in several tens of seconds if no problem occurs. Note) • Normal if the message disappears when a stop command is entered (or the operation command is canceled). • Lower the fequency free unit magnification H. Momentary power failure slowdown stop prohibition function activated. Auto-stop because of continuous operation at the lower-limit frequency Parameters in the process of initialization Operation panel key fault • The slowdown stop prohibition function set with H (momentary power failure ride-through operation) is activated. • The automatic stop function selected with H was activated. JGCF/ GPF FD NUVR KPKV G CVP Note) • Press the STOP key for an emergency stop. To cancel the emergency stop, press any other key. • Check whether the setting is made correctly. GQHH Auto-tuning • Parameters are being initialized to default values. • The RUN or STOP key is held down for more than 20 seconds. • The RUN or STOP key is faulty. • Auto-tuning in process • To restart operation, reset the inverter or input an operation signal again. • To deactivate the automatic stop function, increase the frequency command above the lower-limit frequency (LL) + 0.2 Hz or turn off the operation command. • Normal if the message disappears after a while (several seconds to several tens of seconds). • Check the operation panel. • Normal if it the message disappears after a few seconds. When the ON/OFF function is selected for DC braking (DB), using the input terminal selection parameter, you can judge the inverter to be normal if “FD” disappears when opening the circuit between the terminal and CC. [Prealarm display] E Overcurrent alarm R Overvoltage alarm Same as QE (overcurrent) Same as QR (overvoltage) N Overload alarm Same as QN and QN (overload) J Overheat alarm Same as QJ (overheat) 79 9 E6581160 Safety precautions I Contents Read first Industrial Inverter Connection For 3-phase induction motors Industrial Inverter Operations Instruction Manual TOSVERT TM VF-S11 < Simplified manual > TOSHIBA INTERNATIONAL CORPORATION PTY., LTD 2 Morton Street Parramatta, NSW2150, Australia TEL: +61-(0)2-9768-6600 FAX: +61-(0)2-9890-7542 INDUSTRIAL AND POWER SYSTEMS & SERVICES COMPANY TOSHIBA ASIA PACIFIC PTE., LTD OVERSEAS SALES & MARKETING DEPT. ELECTRICAL APPARATUS & MEASUREMENT DIV. 152 Beach Rd., #16-00 Gateway East, Singapore 189721 TEL: +65-6297-0900 FAX: +65-6297-5510 1-1, Shibaura 1-chome, Minato-Ku, Tokyo 105-8001, Japan TEL: +81-(0)3-3457-4911 FAX: +81-(0)3-5444-9268 TOSHIBA INFORMATION, INDUSTRIAL AND POWER SYSTEMS TAIWAN CORP. 6F, No66, Sec1 Shin Sheng N.RD, Taipei, Taiwan TEL: +886-(0)2-2581-3639 FAX: +886-(0)2-2581-3631 TOSHIBA CHINA CO., LTD 23rd Floor, HSBC Tower, 101 Yin Cheng East Road, Pudong New Area, Shanghai 200120, The People's Republic of China TEL: +86-(0)21-6841-5666 FAX: +86-(0)21-6841-1161 For further information, please contact your nearest Toshiba Liaison Representative or International Operations - Producer Goods. The data given in this manual are subject to change without notice. 2004-12 TOSVERT VF-S11 Simplified manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York RD., Houston, TX 77041, U.S.A TEL: +1-713-466-0277 FAX: +1-713-896-5226 Basic VF-S11 operations Monitoring the operation status Measures to satisfy the standards Table of parameters and data Specifications Before making a service call Measures to satisfy the standards 1-phase 240V class 3-phase 240V class 3-phase 500V class 3-phase 600V class 0.2 0.4 0.4 0.75 2.2kW 15kW 15kW 15kW Peripheral devices Table of parameters and data Specifications Before making a service call - Trip information and remedies NOTICE 1.Make sure that this instruction manual is delivered to the end user of the inverter unit. 2.Read this manual before installing or operating the inverter unit, and store it in a safe place for reference. Inspection and maintenance Warranty Disposal of the inverter 2004 Ver. 108/109 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16
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