Trane Getb Users Manual
GETB to the manual 4a98541d-606a-43f6-affa-7f2dede04707
2015-01-21
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Installation Owner Diagnostics Vertical Stack Water-Source Heat Pump Model GETB Models “A” and later Design Sequence GETB 009-036 – 60 HZ 009-036 – 50 HZ February 2006 WSHP-SVN08B-EN Notice NOTICE: Warnings and Cautions appear at appropriate sections throughout this manual. Read these carefully. ! WARNING – Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! CAUTION – Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. CAUTION – Indicates a situation that may result in equipment or property-damage-only accidents. Important! Equipment is shipped FOB (Free on Board) at the manufacturer. Therefore, freight claims for damages against the carrier must be initiated by the receiver. NOTICE: Unit contains HCFC (R-22) Refrigerant Instructions! Section 608, Paragraph C of the 1990 Clean Air Act states: Effective July 1, 1992, it shall be unlawful for any person, in course of maintaining, servicing, repairing, or disposing of an air conditioning system, to knowingly vent or release any CFC or HCFC refrigerant. Minimal releases (air purges or refrigerant hoses) associated with good faith attempts to recapture or recycle are exempt from the ban on venting. Responsible Refrigerant Practices! Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. © 2006 American Standard Inc All rights reserved WSHP-SVN08B-EN Contents Installation/Startup/Commissioning WSHP-SVN08B-EN 4 Pre-installation Checklist 4 General Information 5 Dimensions/Weights 6 Installation Instructions 9 Electrical Requirements 18 Pre-Startup Checklist 19 Startup/Commissioning 20 Sequence of Operation 20 Operating Pressures 21 Startup Checklist & Log 24 Maintenance 25 Warranty Information 26 Troubleshooting Checklist 27 Unit Wiring 29 3 Pre-installation Checklist ! WARNING Fiberglass Wool! Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or repair will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. Glass wool fibers may also cause respiratory, skin or eye irritation. Jobsite Inspection Always perform the following checks before accepting a unit: 1. Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data). 2. Verify that the power supply complies with the unit nameplate specifications. 3. Visually inspect the exterior of the unit, for signs of shipping damage. Do not sign the bill of lading accepting the unit(s) until inspection has been completed. Check for damage promptly after the unit(s) are unloaded. Once the bill of lading is signed at the jobsite, the unit(s) are now the property of the SOLD TO party and future freight claims MAY NOT be accepted by the freight company. 4. Verify that the refrigerant charge has been retained during shipment by use of gauges. Schrader taps are located external to the cabinet on the 2-ton through 6-ton equipment. 5. After assuring that charge has been retained, reinstall the schrader caps to assure that refrigerant leakage does not occur. CAUTION Microbial Growth! Wet interior unit insulation can become an amplification site for microbial growth (mold), which may cause odors and damage to the equipment and building materials. If there is evidence of microbial growth (mold) on the interior insulation, the insulation should be removed and replaced prior to operating the system. Jobsite Storage This unit is intended for indoor use only. To protect the unit from damage due to the elements, and to prevent possible IAQ contaminant sources from growing, the unit should be stored indoors. If indoor storage is not possible, the following provisions for outdoor storage must be met: 1. Place the unit(s) on a dry surface or raise above the ground to assure adequate air circulation beneath the unit. 2. Cover the unit(s) with a water proof tarp to protect them from the elements. 3. Make provisions for continuous venting of the covered units to prevent moisture from standing on the unit(s) surfaces. Wet interior unit insulation can become an amplification site for microbial growth (mold) which has been determined to be a cause of odors and serious health related indoor air quality problems. 4. Store refrigeration units (chassis) units in the normal UP orientation to maintain oil in the compressor. Cabinet configurations may be stored as crated. 5. Do not stack units. 4 WSHP-SVN08B-EN General Information Unit Nameplate The unit nameplate is located at the front of the unit. It includes the unit model number, serial number, electrical characteristics, refrigerant charge, and other pertinent unit data. Compressor Nameplate The nameplate for the compressors are located on the compressor shell. Unit Description Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and run tested for proper control operation. Water-to-Refrigerant Coils The co-axial water-to-refrigerant heat exchanger for the 3/4-ton through 3ton equipment is constructed of copper or cupro-nickel (option) for the water section and stainless steel for the refrigeration section. The heat exchanger is leak tested to assure there is no cross leakage between the water and refrigerant gas. Water Connections 1/2" or 3/4" water connections are located on the chassis’s upper section and clearly labeled for water-in/out hose to riser hook-up. Blower/Motor The blower and motor is located inside the unit cabinet. The blower and motor may be removed from the cabinet through the chassis opening. After removing the chassis, the blower assembly is strapped into the unit cabinet through a single metal, flexible bracket. We refer to this bracket as a housing belly bracket. After detaching one screw at the bottom/front edge of the bracket, the housing and motor are free to be lifted from the fan deck. WSHP-SVN08B-EN Sound Attenuation Sound attenuation is applied as a standard feature in the product design. The enhanced reduction package includes a heavy gage base plate, and gasket/ insulation around the compressor enclosure. An optional deluxe sound reduction package is also available. It includes a heavy gage base plate, gasket and insulation around the compressor enclosure, and vibration isolation between the chassis and cabinet. An additional dampening treatment is applied around the compressor enclosure to achieve greater acoustical reductions. Controls The control system offered to control the unit is a Basic 24 volt control for the 3/4-ton through 2-ton retrofit (WPRD) equipment. A 50 VA transformer is factory supplied on this unit configuration. See wiring diagram on chassis access panel for field wiring connection to the 24 volt mechanical thermostat. ZN510 Controls (GET option) Units incorporating the ZN510 control option design will include a digital LonTalkTM certified control board. The control board will support such options as: random start delay, heating/ cooling status, occupied/unoccupied mode and fan/filter status. Power wiring is made at the contactor. The wiring is fed through the left or right conduit tube, and into the cabinet’s control box (contactor). See manual WSHP-IOP-2 for diagnostic information. Schrader Connections Connections for the low and high side of the refrigeration system are located conveniently on the chassis’ top beneath a sheet metal plate. Deluxe 24V Controls (GET model) Units containing the Deluxe 24V control design will incorporate a microprocessor-based control board. The Trane microprocessor board is factory wired to a terminal strip to provide all necessary terminals for field connection. The deluxe board is equipped with a random start relay, anti-short cycle timer, brown out protection, compressor disable, unit safety control, diagnostics and a generic relay (which may be available for field use). See page 16 for diagnostic information. Power wiring is made at the contactor. The wiring is fed through the left or right conduit tube, and into the cabinet’s control box (contactor). 5 Dimensions/Weights/ Clearance Table 1: Unit weights Size Shipping Weight with pallet (lb) Shipping Weight w/o pallet (lb) Cabinet 009 135 012 135 115 115 015 175 150 018 175 150 024 225 195 036 225 195 ! WARNING Improper Unit Lift! Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in death or serious injury or possible equipment or property-only damage. Chassis 009 90 80 012 95 85 015 110 100 018 115 105 024 190 180 036 200 190 R S D Unit Location and Clearances Locate the unit in an indoor area. The ambient temperature surrounding the unit must not be less than 45°F. Do not locate the unit in areas subject to freezing. Attention should be given to service clearance and technician safety. The unit chassis should be easily removed from the cabinet in all applications. There must be enough space for service personnel to perform maintenance or repair. Provide sufficient room to make water, and electrical connection(s). Local and national codes should be followed in providing electrical power connections. See Figure 1 for mechanical clearances. ALLOW 36" (914 mm) AT UNIT FRONT FOR CHASSIS REMOVAL Figure 1: Mechanical clearances 6 WSHP-SVN08B-EN Dimensions GET 009-036 12 1/2" (318) 8" (203) S D 3 3/4" (95) VARIES DEPENDENT ON RISER O.D. 009, 012 B C 16 1/4" (413) 16 1/4" (413) 8 1/8" (206) D E F 39 1/8" (994) 14 3/4" (375) 3/4" (19) 015-018 18" (457) 20" (508) 10" (254) 40 5/8" (1032) 18 3/4" (476) 3/4" (19) 024-036 24" (610) 24" (610) 12" (305) 49 5/8" (1260) 22 5/8" (575) 3/4" (19 1" (25.4) SUPPLY G 11" (279) FOR 80" (2032) CABINET HEIGHT 3" (76) FOR 88" (2235) CABINET HEIGHT H SUPPLY-AIR OPENINGS AND RISER LOCATIONS CANNOT BE ON THE SAME SIDE OF THE UNIT. J RISER LOCATION CAN BE ON ANY SIDE EXCEPT FRONT, AND MAY BE SUPPLIED BY TRANE OR BY OTHERS. DRAIN 1/2" (12.7) O.D. ELECTRIC CONDUIT 1" (25.4) B TOP A RETURN OPTIONAL DUCT OPENING 1" (12.7) DUCT COLLAR 1" (25.4) 12 1/2" (318) 8" (203) 3 3/4" (95) R GET SWAGE 3" (76) A G UNITS WITH TOP DISCHARGE ARE 80" (2032) IN HEIGHT ALL OTHER UNITS ARE 88" (2235) IN HEIGHT LOW VOLTAGE CONNECTION BOX FOR THERMOSTAT C CONTROL BOX 60" (1524) THROWAWAY FILTER CHASSIS ACCESS PANEL 4 3/4" (121) DRAIN CONNECTION 3/4" (19) O.D. F FRONT WSHP-SVN08B-EN 2 1/2" (63.5) D FROM 96" (2438) TO 120" (3048) 1 1/4" (32) SUPPLY-AIR OPENING RISER CONNECTION 1/2” (13) NPTE = 009-018 3/4” (19) NPTE = 024,036 NOTE: RIGHT RISER LOCATION SHOWN IN FRONT AND RIGHT VIEWS. E RIGHT SIDE 7 Dimensions Hinged Acoustical Door Return Air (hinged) Acoustical Door The hinged acoustical door is recessed into the wall so that the door is flush with the surface of the wall. 3 1/2” ±3/8” A 2“ X 4” STUD 1 1/4” +1/2”/-0” SHEETROCK The opening through the wall for the door assembly must be centered with the return-air opening of the unit cabinet. For full installing instructions of the return-air acoustical door, see page 12. B CABINET 1“ X 1” CLOSED CELL INSULATION RETURN AIR OPENING FLANGE ON CABINET Unit Size A B 09 012 19 1/4” (489) 44 1/8” (1121) 015 018 23 1/4” (591) 45 1/4” (1149) 024 036 27 1/8” (689) 54 5/8” (1387) SHEETROCK A 2“ X 4” STUD Note: Finished wall and framing should not touch the unit cabinetry. 1 1/4” +1/2”/-0” SHEET ROCK OPENING 1“ X 1” CLOSED CELL INSULATION RETURN AIR DOOR FLANGE RETURN AIR OPENING FLANGE ON CABINET TOP VIEW CABINET 3 1/2” ±3/8” SHEETROCK RETURN AIR DOOR FRAME 2 X 4 STUD RETURN-AIR OPENING FLANGE ON CABINET 1“ X 1” CLOSED CELL INSULATION B 1“ X 1” CLOSED CELL INSULATION RETURN-AIR OPENING FLANGE ON CABINET RETURN AIR DOOR FRAME 2 1/4“ SHEETROCK 5“ CABINET FLOOR 1 1/2” X 2 3/8” 4 5/8“ 3 1/2” ±3/8” SIDE VIEW 8 WSHP-SVN08B-EN Installation General Installation Checks The checklist below is a summary of the steps required to successfully install a unit. This checklist is intended to acquaint the installing personnel with procedures required in the installation process. It does not replace the detailed instructions called out in the applicable sections of this manual. 1 Remove packaging and inspect the unit. Check the unit for shipping damage and material shortage; file a freight claim and notify appropriate sales representation. Note: The unit cabinet is packaged in a wooden crate. A pry bar and/ or hammer will be needed for packaging removal. The chassis sits inside a cardboard tray with an upper box for protection. Typically four chassis will be shrink-wrapped to a single pallet. 2 Verify the correct model, options and voltage from the unit nameplate. 3 Verify the installation location of the unit will provide the required clearance for proper operation. 4 WSHP-SVN08B-EN Remove refrigeration access panel and inspect the unit. Be certain the refrigerant tubing has clearance from adjacent parts. WARNING Hazardous Voltage! ! Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. Main Electrical 5 Verify the power supply complies with the unit nameplate specifications. 6 Inspect all control panel components; tighten any loose connections. 7 Connect properly sized and protected power supply wiring to a field-supplied/installed disconnect switch and to the unit power block (1TB1) in the unit’s cabinet control box for equipment. 8 Install proper grounding wires to an earth ground. Note: All field-installed wiring must comply with NEC and applicable local codes. Low Voltage Wiring (AC & DC) Requirements 9 Connect properly sized control wiring to the proper termination points between the field supplied thermostat and the terminal plug in the equipment’s junction box. 9 Installation ! WARNING expansion slots. The stubouts should be perpendicular to the cabinet panel. Improper Unit Lift! Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in death or serious injury or possible equipment or property-only damage. 7 Verify all risers are vertical and that they penetrate the swaged joint at least 1". Riser should not be allowed to bottom out. Unit Placement If unit cabinet assembly includes factory provided risers, and "no" field provided between-the-floor riser extensions, please move to Step 1. 9 If risers are field provided, it is recommended that the risers be anchored to the building structure with a minimum of one contact point. For expansion and contraction reasons, do not fasten risers rigidly to the building. Note: Risers are designed to accommodate a maximum of 1 1/2" to 3" expansion and contraction. If the total calculated riser expansion exceeds 3", expansion devices must be field provided. FLOOR 3" SWAGE If unit cabinet assembly includes factory provided risers and field provided between-the-floor riser extensions are required, install the extensions before installing the cabinet. 1 Install drain valve, shut-off/balancing valves, flow indicators and drain at the base of each supply and return riser to enable system flushing at start-up, balancing and service/maintenance. 2 Lift cabinet into space while aligning it into the 3"swage of the riser below. Note: Take extra care as not to scrape or dent risers during positioning. The riser should fall approximately 2" into the 3" swage. This will allow for the variation in floor-to-floor dimensions, and keep the riser joints from bottoming out. FLOOR Figure 2: Stacking illustration 3 Level the cabinet. 4 Plumb risers in two planes to assure proper unit operation and condensate drainage. 5 Anchor all units into place. 6 For field provided risers, center the supply/return stubouts into the unit 10 8 Braze riser joints. Soft solder or low-temperature alloys should not be used in this application. 10 Seal access holes made through the cabinet for piping with suitable material to help eliminate air leakage. 11 See page 14 for system flushing. Water Connection For vibration isolation, it is recommended that flexible steel braided hoses be installed instead of hard piping between the vertical risers and the unit chassis. Trane offers 4-types of hose kit variations: • Stainless steel braided flexible hose with manual shut-off (ball) valves • Stainless steel braided flexible hose with manual deluxe shut-off (ball) valves • Stainless steel braided flexible hose with manual circuit-setter valve • Stainless steel braided flexible hose with automatic balancing valve Additional accessories, such as a strainer are recommended for use to eliminate contaminants from entering the co-axial water-to-refrigerant heat exchangers. WSHP-SVN08B-EN Installation Field Installed Power Wiring Power wiring to the equipment must conform to National and Local Electric Codes (NEC) by a professional electrician. The high voltage connection is made at the 1PB1 power block in the cabinet control box. Refer to the customer connection diagram that is shipped with the unit for specific termination points. ! WARNING Live Electrical Components! Provide proper grounding for the unit in accordance with the local and national codes. During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. Verify that the power supply available is compatible with the unit’s nameplate. Use only copper conductors to connect the power supply to the unit. CAUTION Use Copper Conductors Only! Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors may result in equipment damage. Control Power Transformer The 24-volt control power transformers are to be used only with the accessories called out in this manual. Transformers rated greater than 50 VA are equipped with internal circuit breakers. If a circuit breaker trips, turn OFF all power to the unit before attempting to reset it. FACTORY CONDUIT Figure 3: Power wire entrance ! WARNING Hazardous Voltage! Disconnect all electric power, including remote disconnects and discharge motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. The transformer is located in the chassis control box. Main Unit Power Wiring A field supplied disconnect switch must be installed at or near the unit in accordance with the National Electric Code (NEC latest edition). Location of the applicable electric service entrance for HIGH (line voltage) may be found in Figure 3. 1 Route power wire to the cabinet control box through the factory installed conduit at the top of the unit cabinetry. WSHP-SVN08B-EN 11 Installation 4 Place the door frame into the sheet rock opening. A positive seal is critical between the back of the door frame and the front of the cabinet. Ensure that the gasket material seals properly. Note: When placing the sheet rock panel, make certain the opening for the door is centered with the return-air opening in the cabinet (±1/8"). 3 1/2” ±3/8” A 2“ X 4” STUD B 2 The height of the door assembly must be positioned to recess the door 2 1/4-inches from the cabinet’s return-air opening, Figure 4 - Side View blow-up. 3 Locate dimensions A and B for sheet rock opening size. The position of the sheet rock opening must be centered side-to-side with the return-air opening in the cabinet. Ensure the bottom of the sheet rock opening is 2 1/4-inches below the return-air opening in the cabinet. This allows the door recess to rest on the bottom of the sheet rock opening for proper vertical placement of the door. SHEET ROCK OPENING 1“ X 1” CLOSED CELL INSULATION 1“ X 1” CLOSED CELL INSULATION RETURN AIR OPENING FLANGE ON CABINET Unit Size A B 09 012 19 1/4” (489) 44 1/8” (1121) 015 018 23 1/4” (591) 45 1/4” (1149) 024 036 27 1/8” (689) 54 5/8” (1387) SHEETROCK A 2“ X 4” STUD Note: Finished wall and framing should not touch the unit cabinetry. 1 1/4” +1/2”/-0” RETURN AIR OPENING FLANGE ON CABINET CABINET 1 Units that contain a field provided return air access assembly, contractor must calculate location of drywall to allow for frame mounting. Units utilizing Hinged Acoustic Door Assembly. 1 Locate the side studs a minimum of 1 1/4-inches and a maximum of 1 3/ 8-inches from the cabinet to the side of the stud. This critical dimension, combined with "distance between studs" is used to determine the sideto-side opening for the door, dimension A. The distances provided in the table are a "minimum" dimension. Allow 3 1/2-inches from the front of the cabinet to the sheet rock surface, Figure 4 - Top View. Figure 5, mock-up of stud placement. 1 1/4” +1/2”/-0” SHEETROCK The location of the drywall may be dependent upon the type of return air access design. RETURN AIR DOOR FLANGE Drywall Installation Before installing drywall around cabinet. Cover the cabinet supply and return openings with plastic or cardboard to help prevent dust or construction debris from reaching unit components. Warranties will be voided if paint or foreign debris is allowed to contaminate internal unit components. TOP VIEW CABINET 3 1/2” ±3/8” SHEETROCK RETURN AIR DOOR FRAME 2 X 4 STUD RETURN-AIR OPENING FLANGE ON CABINET 1“ X 1” CLOSED CELL INSULATION B Figure 5: 1“ X 1” CLOSED CELL INSULATION RETURN-AIR OPENING FLANGE ON CABINET RETURN AIR DOOR FRAME 2 1/4“ SHEETROCK 5“ CABINET FLOOR 1 1/2” X 2 3/8” 4 5/8“ 3 1/2” ±3/8” SIDE VIEW Figure 4: Drywall installation for hinged acoustic door 12 WSHP-SVN08B-EN Installation 1 Secure the door frame to the side studs using the holes located in the door frame and field provided screws, Figure 6. 3 After verifying that the air panel gasket is sealed to the coil, secure the air panel to the door frame using the slots located on the sides of the air panel, Figure 8. Chassis Installation 1 Remove three 16-inch bolts on the chassis and discard, Figure 9. Figure 9: Shipping bolts 2 Rotate the triangular metal plate to cover the bolt holes in the chassis. Secure with two sheet metal screws. Figure 6: Door opening Note: If the gap between the door frame, and the side stud is over 1/16inch, place a shim in between the door frame and the stud to prevent the door frame from bending/denting. 2 Place the air panel into the door opening. The gasket on the back side of the air panel should seal around the coil perimeter, Figure 7. Figure 7: Air panel gasket Figure 8: Secure to door frame 4 Install Filter. 5 Vacuum all dust and construction debris from unit after cutting out supply/return openings. Supply Air Ductwork 1 A 2" (50.8 mm) duct flange (field provided) may be required to help eliminate supply air from recirculating back into the return air, air-to-refrigerant coil prior to discharging into the space. 2 Equipment containing a top discharge, ducted design: install field ductwork to the unit providing a water tight flexible connector at the unit. This helps prevent operating sounds from transmitting through the ductwork. Elbows with turning vanes or splitters are recommended to minimize air noise due to turbulence and to help reduce static pressure. 3 Remove two shipping brackets (one on each side) attached to the chassis slide rails and discard, Figure 10. Note: Remove this bracket only if the enhanced sound package design is preferred. Figure 10: Bracket removal for enhanced sound package 4 Connect water coil pipe to the system riser with a flexible steel hose assembly. 5 Verify that the shut-off/balancing valve in the return line/supply line are closed. 6 Place shut-off valves in appropriate location (see sticker on the equipment for best placement recommendation) to allow chassis to slide easily in/out of unit cabinetry. WSHP-SVN08B-EN 13 Installation ! WARNING Live Electrical Components! IMPORTANT Ensure the gasket material creates a positive seal around the entire coil to avoid coil bypass. During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. If a field supplied door is used, ensure the front cover is attached to the building structure and not the unit cabinet. 7 Flush system. See Cleaning and Flushing the Water Loop for flushing instructions. 8 Open the unit water valves and check piping for leaks. 9 Connect electrical to unit chassis via the quick connect mating plugs. Note: Four plugs are included (motor, optional condensate overflow, power and thermostat). 10 Slide chassis into the cabinet. Center the chassis left to right to minimize sound transmission. See Figure 11. Supply Grille installation See Table 2 for supply air dimensions. 1 Install the supply grille(s) into the cabinet discharge opening. Insure there are no air gaps between the cabinet supply air and the grille. This helps prevent recirculation of supply air into the return air opening behind the drywall. 2 Secure grille(s) into the drywall via two screws. 5 With the air vented and the water circulating, the entire system should be checked for leaks with repairs made as required. 6 Operate the supplementary heat system making checks per manufacturer’s instructions. During this operation, visual checks should be made for leaks that may have occurred due to increased heat. Repair as required. 7 Open the system at the lowest point for the initial blow down (making sure the make up water is equal to the water being dumped). Continue blow down until the water leaving the drain runs clear, but not less than 2 hours. 8 Shut down pumps and supplementary heat system. Reconnect the hoses placing the water-to-refrigerant heat exchanger in the water circulating system. Cleaning and Flushing the Water Loop After the piping system is complete, the flexible hose connectors should be doubled back to complete the water circuit external to the unit (avoiding trash settle-out in the condenser). An extra pipe may be necessary to connect the hose kits. See Page 15 for antifreeze/water mixture by volume. Note: Vents should be open when the pumps and supplementary heat system are shut down. CONNECTION HOSE 3 Water circulation system should be filled with clean water using the water make up connections. Note: Air vents should be opened during filling. WATER-SOURCE HEAT PUMP TEMPORARY CONNECTION FOR SYSTEM FLUSHING 4 With the air vents closed, start the circulating pump and then crack the air vents to bleed off the trapped air, assuring circulation through all components of the system. Note: Make up water must be available to the system to replace the volume formerly occupied by the air that is bled off. Figure 11: Install chassis centered 11 Verify unit’s air filter is properly place in the chassis filter rack. 12 Install cabinet’s front cover to the hinged door. 14 CIRCULATING PUMP GROUND-LOOP OR COOLING TOWER/BOILER Figure 12: Flushing the water loop Table 2: Supply air opening size GET Model Single Grille 100% CFM Two Grille 50% CFM Three Grille 33% CFM Top Discharge Up to 100% CFM 009, 012 12W x 10H (305 x 254) 10W x 6H (254 x 152) Not Recommended 14 x 10 (356 x 254) 015, 018, 024 14W x 12H (356 x 305) 14W x 12H (356 x 305) 12W x 8H (305 x 203) 16 x 14 (406 x 356) 036 Not Recommended 16W x 14H (406 x 356) 14W x 12H (356 x 305) 17 x 17 (432 x 432) WSHP-SVN08B-EN Installation Using Antifreeze In areas of the country where entering water temperatures drop below 45°F or where piping is being run through areas subject to freezing, the loop must be freeze protected by using an approved antifreeze solution to prevent the earth loop water from freezing inside the heat exchanger. Methanol and glycols are the most commonly used antifreeze solutions. Consult your geothermal unit supplier for locally approved solutions in your area. Table 3: Antifreeze requirements based on volume Type of Antifreeze Minimum Temperature for Freeze Protection 10°F 15°F 20°F 25°F 30°F Methanol 25% 21% 16% 10% 3% Propylene Glycol - - - - 6% Propylene glycol is not recommended in installations where the water temperature are expected to fall below 30°F. At extreme temperatures, the viscosity increases to the point where normal loop circulating pumps may not maintain proper flow. If propylene glycol is the only locally approved solution for anti-freeze, good engineering practices should be used to achieve the desired flow. Calculate the approximate volume of water in the system by using the requirements detailed in Table 8, Water Volume. Add three gallons to this total to allow for the water contained in the hose kit and geothermal unit. WSHP-SVN08B-EN 15 Installation Low Voltage Wiring Low Voltage Wiring Factory ordered thermostats and zone sensors are pre-wired with a quick connecting plug. Factory provided plug 1 After installing the cabinet assembly, simply plug the male portion of thermostat/zone sensor plug into the female portion of the plug located inside the unit’s junction box. 2 Mount the thermostat or zone sensor on the finished drywall. Six (6) Pin Connector/Harness Red = 24V Black = Fan Orange = RV Yellow = Compressor Blue = Common Thermostat/zone sensor connection is shown in Figure 13. Low Voltage Wiring for Field Provided Thermostats/Zone Sensors Ensure that the AC control wiring between the controls and the unit’s termination point does not exceed three (3) ohms/conductor for the length of the run. Note: Resistance in excess of 3-ohms per conductor may cause component failure due to insufficient AC voltage supply. Check all loads and conductors for grounds, shorts, and mis-wiring. Use copper conductors unless otherwise specified. Do not run the AC low voltage wiring in the same conduit with the high voltage power wiring. Table 4: 24V AC conductors Distance from unit to Control Recommended Wire Size 000-460 feet 18 gauge 461-732 feet 16 gauge 733-1000 feet 14 gauge 16 Figure 13: Zone sensor connection Table 5: Deluxe controller diagnostic LEDs Color: Green LED1 Color: Red LED2 LED3 Controller Mode OFF OFF OFF Control OFF ON OFF OFF Normal/Compressor OFF ON OFF FLASH Anti-short Cycle ON OFF ON Normal/Compressor ON FLASH ON OFF Brownout Condition ON FLASH ON Soft Lockout (low pressure) ON FLASH FLASH Soft Lockout (high pressure) ON ON ON Manual Lockout (low pressure) ON ON FLASH Manual Lockout (high pressure) ON FLASH OFF Manual Lockout (condensate overflow) ON ON OFF Compressor Disable WSHP-SVN08B-EN Installation Air Flow Adjustment Blower Motor Speed Retrofit Motors installed in the unit have multiple speed configurations. To modify the rpm of the motor, the following steps may be followed. 1 2 3 4 ! WARNING Hazardous Voltage! Disconnect all electric power, including remote disconnects and discharge motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. 5 Locate the blower motor relay inside the chassis control box. Remove the undesired speed tap. Select desired speed tap wire by using information from Table 7. Connect desired tap wire to the 1K4 relay at spade 4. Reconnect power to the unit. Table 6: Lead change Lead Colors Lead Speed High Low Blower 1G 9A Table F1: Blower External Static Pressure without Return Air Door (RAD), with filter Model Speed Min Max Ducted No. Tap CFM CFM 0 GET009 High Yes 280 482 GET009 Low Yes GET009 High No 350 GET009 Low No 285 GET012 High Yes 380 481 GET012 Low Yes GET012 High No 492 GET012 Low No 402 GET015 High Yes 475 652 GET015 Low Yes GET015 High No 585 GET015 Low No 485 GET018 High Yes 570 800 GET018 Low Yes GET018 High No 713 GET018 Low No 552 GET024 High Yes 760 974 GET024 Low Yes GET024 High No 987 GET024 Low No 807 GET036 High Yes 1135 1344 GET036 Low Yes GET036 High No 1324 GET036 Low No 1229 1 2 3 0.05 456 341 442 582 648 878 1271 - 0.1 422 329 422 566 642 853 1263 - 0.15 383 309 481 404 551 628 836 1253 - 0.2 347 283 458 384 535 613 974 814 1238 - External Static Pressure (in. of wg) 0.25 0.3 0.35 0.4 0.45 0.5 308 435 411 385 652 631 611 584 561 535 519 505 486 799 772 747 723 596 580 954 927 905 877 846 824 793 773 1344 1230 1213 1196 1178 1155 - 0.55 503 693 790 1313 - 0.6 467 664 1282 - 0.65 429 632 1255 - 0.7 689 603 1219 - The NO "Ducted" option is for non-ducted (free return) units. Units specified as "non-ducted" (free return) are factory wired to low-speed. Units specified as "ducted" are factory wired to high-speed. WSHP-SVN08B-EN 17 Electrical Requirements Table F2: Blower External Static Pressure with Return Air Door (RAD), with filter External Static Pressure (in. Speed Min Max Ducted Tap CFM CFM 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 GET009 High Yes 280 482 451 417 378 342 303 GET009 Low Yes 336 324 304 278 GET009 High No 345 GET009 Low No 280 GET012 High Yes 380 481 459 436 413 389 363 GET012 Low Yes 420 400 382 362 GET012 High No 470 GET012 Low No 380 GET015 High Yes 475 652 642 621 601 574 GET015 Low Yes 572 556 541 525 509 495 476 GET015 High No 575 GET015 Low No 475 GET018 High Yes 570 800 774 747 GET018 Low Yes 623 617 603 588 571 555 GET018 High No 690 GET018 Low No 524 GET024 High Yes 760 974 927 907 880 858 830 GET024 Low Yes 831 806 789 767 746 726 GET024 High No 940 GET024 Low No 760 GET036 High Yes 1135 1344 GET036 Low Yes 1177 1169 1159 1144 1136 1119 1102 1084 GET036 High No 1280 GET036 Low No 1140 1 The NO "Ducted" option is for non-ducted (free return) units. 2 Units specified as "non-ducted" (free return) are factory wired to low-speed. 3 Units specified as "ducted" are factory wired to high-speed. Model No. of wg) 0.45 0.5 0.55 0.6 0.65 0.7 551 525 493 457 419 679 722 698 668 639 607 578 799 777 743 1250 1219 1188 1161 1125 1061 - Table E1: Electrical Performance 18 Model No. Oversized Blower Volts Total FLA Comp. RLA Comp. LRA GET009 GET009 GET009 GET009 GET012 GET012 GET012 GET012 GET015 GET015 GET015 GET015 GET018 GET018 GET018 GET018 GET024 GET024 GET024 GET024 GET036 GET036 GET036 GET036 No No No No No No No No No No No No No No No No No No No No No No No No 208/60/1 220-240/50/1 230/60/1 265/60/1 208/60/1 220-240/50/1 230/60/1 265/60/1 208/60/1 220-240/50/1 230/60/1 265/60/1 208/60/1 220-240/50/1 230/60/1 265/60/1 208/60/1 220-240/50/1 230/60/1 265/60/1 208/60/1 220-240/50/1 230/60/1 265/60/1 4.0 3.6 4.0 3.6 5.7 4.9 5.7 4.9 6.1 5.4 6.1 5.4 9.3 7.4 9.3 7.4 13.1 11.7 13.1 11.7 19.3 16.4 19.3 16.4 3.4 3.1 3.4 3.1 5.0 4.3 5.0 4.3 5.4 4.8 5.4 4.8 7.6 6.3 7.6 6.3 10.9 9.9 10.9 9.9 16.0 13.6 16.0 13.6 22.2 18.8 22.2 18.8 27.9 22.2 27.9 22.2 29.0 27.0 29.0 27.0 45.0 32.0 45.0 32.0 56.0 55.0 56.0 55.0 82.0 64.0 82.0 64.0 Blower Motor FLA 0.6 0.5 0.6 0.5 0.7 0.6 0.7 0.6 0.7 0.6 0.7 0.6 1.7 1.1 1.7 1.1 2.2 1.8 2.2 1.8 3.3 2.8 3.3 2.8 Blower Motor HP 1/10 1/10 1/10 1/10 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/5 1/2 1/2 1/2 1/2 Minimum Circuit Ampacity 4.9 4.4 4.9 4.4 6.9 6.0 6.9 6.0 7.5 6.6 7.5 6.6 11.2 9.0 11.2 9.0 15.8 14.2 15.8 14.2 23.3 19.8 23.3 19.8 Overcurrent Protective Device 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 25 20 25 20 35 30 35 30 WSHP-SVN08B-EN Pre-Start Checklist Pre-Start-up Checklist Before energizing the unit, the following system devices must be checked: ____ Is the high voltage power supply correct and in accordance with the nameplate ratings? ____ Is the field wiring and circuit protection the correct size? ____ Is the low voltage control circuit wiring correct per the unit wiring diagram? ____ Is the piping system clean/complete and correct? (A recommendation of all system flushing of debris from the water-to-refrigerant heat exchanger, along with air purging from the water-to-refrigerant heat exchanger be done in accordance with the Closed-Loop/Ground Source Heat Pump Systems Installation Guide). ____ Is vibration isolation provided? (i.e. unit isolation pad, hose kits) ____ Is unit serviceable? (See clearance specifications on page 6). ____ Are the low/high-side pressure temperature caps secure and in place? ____ Are all the unit access panels secure and in place? ____ Is the thermostat in the OFF position? ____ Is the water flow established and circulating through all the units? ____ Is the duct work (if required) correctly sized, run, taped, insulated and weather proofed with proper unit arrangement? ____ Is the condensate line properly sized, run, trapped and pitched? ____ Does the indoor blower turn freely without rubbing? ____ Has all work been done in accordance with applicable local and national codes? ____ Has heat transfer fluid been added in the proper mix to prevent freezing in closed system application? ____ Are the compressor bolts removed from the chassis? ____ Have the chassis isolation rails been released? ____ Is there a good seal between the front air panel and the coil? WSHP-SVN08B-EN 19 Sequence of Operation Initial Unit Start-up Start-up with deluxe controls is included below: Note: Start-up for the TracerTM ZN510 controller may be found in WSHP-IOP-2. ! WARNING Live Electrical Components! During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. 20 1. Set the thermostat to the highest position. 2. Set the thermostat system switch to COOL with the fan control to AUTO. The compressor should NOT run. 3. Reduce the temperature control setting until the compressor, reversing valve, solenoid valve, and loop pump are energized. Adjust water flow utilizing pressure/temperature plugs and comparing to tables contained in specification sheet data. Water leaving the heat exchanger should be warmer than the entering water temperature (approximately 9°F-12°F); blower operation should be smooth; compressor and blower amps should be within data plate ratings; the suction line should be cool with no frost observed in the refrigerant circuit. 4. Check the cooling refrigerant pressures against values in Table OP1. (Page 21). 5. Turn the thermostat switch to the OFF position. Unit should stop running and the reversing valve should de-energize. 6. Leave unit off for approximately FIVE minutes to allow for pressure equalization. 7. Turn the thermostat to the lowest setting. 8. Set the thermostat system switch to the HEAT position. 9. Adjust the temperature setting upward until the unit is energized. Warm air should blow from the register. A water temperature decrease of approximately 5°F-9°F leaving the heat exchanger should be noted. The blower and compressor operation should be smooth with no frost observed in the refrigeration circuit. 10. Check the heating refrigerant pressures against values in Table OP1. (Page 21) 11. Set the thermostat to maintain the desired space temperature. 12. Instruct the owner on system operation. WSHP-SVN08B-EN Operating Pressures Table OP-1: Operating Pressures GENERAL: There are many variables (airflow, air temperatures) in an air conditioning system that will affect operating refrigerant pressures and temperatures. The chart below shows approximate conditions and is based on air flow at the rated SCFM, entering air at 80.6 °FDB, 66.2 °FWB in cooling, 68 °FDB in heating. (+)Heating data with 35 °F EWT is based on the use of an anti-freeze solution having a freezing point 20 °F lower than the minimum expected entering temperature. Operating Data Water Flow GPM Cooling Heating Model Entering Water Temp, °F GET 009 35 1.8 46 - 52 158 - 201 5-6 11 - 15 GET 009 35 2.25 46 - 53 159 - 203 4-5 12 - 15 GET 009 45 1.8 68 - 78 100 - 127 11 - 14 11 - 15 55 - 63 171 - 218 6-7 13 - 17 GET 009 45 2.25 68 - 78 97 - 123 9 - 11 12 - 15 56 - 65 172 - 219 5-6 14 - 18 GET 009 55 1.8 70 - 80 117 - 148 11 - 14 11 - 14 65 - 75 182 - 231 7-9 15 - 19 GET 009 55 2.25 70 - 80 113 - 144 9 - 11 12 - 15 66 - 76 183 - 233 6-7 16 - 20 GET 009 68 1.8 73 - 84 142 - 180 10 - 13 11 - 14 78 - 90 193 - 246 8 - 10 18 - 22 GET 009 68 2.25 73 - 84 138 - 176 9 - 11 12 - 15 79 - 91 195 - 248 7-9 18 - 23 GET 009 75 1.8 75 - 86 157 - 199 10 - 13 11 - 14 85 - 98 201 - 256 9 - 11 19 - 24 GET 009 75 2.25 74 - 86 153 - 195 8 - 11 11 - 15 87 - 100 202 - 257 7-9 19 - 25 GET 009 86 1.8 77 - 88 183 - 233 10 - 13 11 - 14 96 - 110 208 - 265 10 - 13 21 - 26 GET 009 86 2.25 76 - 88 179 - 227 8 - 11 11 - 15 98 - 113 209 - 266 8 - 10 21 - 27 GET 009 95 1.8 78 - 90 206 - 262 10 - 13 11 - 14 GET 009 95 2.25 78 - 90 202 - 257 8 - 10 11 - 14 GET 012 35 2.5 44 - 50 160 - 204 5-6 19 - 24 GET 012 35 3.1 45 - 51 162 - 206 4-5 19 - 24 GET 012 45 2.5 68 - 78 106 - 135 10 - 13 18 - 23 54 - 62 170 - 217 5-7 21 - 27 GET 012 45 3.1 67 - 77 102 - 130 9 - 11 19 - 24 55 - 63 172 - 219 4-6 22 - 27 GET 012 55 2.5 72 - 83 124 - 158 10 - 13 18 - 23 64 - 74 181 - 230 6-8 24 - 31 GET 012 55 3.1 71 - 82 120 - 153 9 - 11 18 - 23 65 - 75 182 - 232 5-7 25 - 31 GET 012 68 2.5 74 - 86 152 - 193 10 - 13 17 - 22 75 - 86 192 - 245 7-9 27 - 35 GET 012 68 3.1 74 - 85 147 - 187 8 - 11 18 - 23 76 - 87 194 - 247 6-8 28 - 36 GET 012 75 2.5 76 - 87 168 - 213 10 - 13 17 - 21 79 - 90 196 - 250 8 - 10 29 - 37 GET 012 75 3.1 75 - 86 163 - 207 8 - 10 17 - 22 79 - 91 198 - 252 6-8 29 - 37 GET 012 86 2.5 77 - 89 195 - 248 10 - 12 16 - 20 84 - 96 203 - 258 8 - 11 30 - 39 GET 012 86 3.1 77 - 88 190 - 242 8 - 10 16 - 21 85 - 97 204 - 260 7-9 31 - 39 GET 012 95 2.5 79 - 91 219 - 279 9 - 12 15 - 19 78 - 90 214 - 273 8 - 10 15 - 19 Suction Pressure, PSIG Discharge Pressure, PSIG Water Temp Rise, °F Air Temp Drop, °FDB Suction Pressure, PSIG Discharge Pressure, PSIG Water Temp Drop, °F Air Temp Rise, °FDB GET 012 95 3.1 GET 015 35 2.8 42 - 49 161 - 204 5-7 16 - 20 GET 015 35 3.5 44 - 51 163 - 208 4-6 16 - 20 GET 015 45 2.8 71 - 81 100 - 127 12 - 15 16 - 20 51 - 59 171 - 217 6-8 18 - 23 GET 015 45 3.5 71 - 81 97 - 124 10 - 12 16 - 21 53 - 61 174 - 221 5-7 19 - 24 GET 015 55 2.8 73 - 84 116 - 147 12 - 15 16 - 20 61 - 70 181 - 231 8 - 10 21 - 26 GET 015 55 3.5 73 - 84 112 - 143 10 - 12 16 - 20 63 - 72 184 - 234 6-8 21 - 27 GET 015 68 2.8 75 - 86 141 - 179 12 - 15 15 - 20 75 - 87 195 - 249 9 - 12 24 - 31 GET 015 68 3.5 74 - 86 137 - 174 10 - 12 16 - 20 77 - 89 198 - 252 7-9 25 - 31 GET 015 75 2.8 75 - 86 156 - 199 12 - 15 15 - 19 83 - 95 203 - 258 10 - 13 26 - 33 GET 015 75 3.5 75 - 86 152 - 194 10 - 12 15 - 19 84 - 97 205 - 261 8 - 10 26 - 34 GET 015 86 2.8 76 - 87 184 - 234 12 - 15 14 - 18 92 - 106 211 - 269 11 - 14 28 - 36 GET 015 86 3.5 76 - 87 179 - 228 9 - 12 15 - 19 94 - 108 214 - 272 9 - 12 29 - 37 GET 015 95 2.8 77 - 88 208 - 265 11 - 14 14 - 18 GET 015 95 3.5 77 - 88 203 - 258 9 - 12 14 - 18 WSHP-SVN08B-EN 21 Operating Pressure Table OP-1: Operating Pressures Operating Data 22 Cooling Heating Model Entering Water Temp, °F Water Flow GPM GET 018 35 GET 018 35 GET 018 45 3.6 69 - 79 110 - 139 12 - 15 GET 018 45 4.5 68 - 78 106 - 134 9 - 12 GET 018 55 3.6 71 - 82 128 - 163 12 - 15 16 - 21 60 - 69 184 - 235 7-8 20 - 26 GET 018 55 4.5 71 - 81 123 - 157 9 - 12 17 - 21 62 - 71 186 - 237 5-7 21 - 26 GET 018 68 3.6 73 - 84 155 - 198 11 - 15 16 - 20 73 - 84 198 - 252 8 - 10 23 - 30 GET 018 68 4.5 73 - 84 151 - 192 9 - 12 16 - 21 75 - 86 200 - 254 6-8 24 - 30 GET 018 75 3.6 74 - 86 172 - 219 11 - 14 16 - 20 80 - 92 205 - 260 8 - 11 25 - 32 GET 018 75 4.5 74 - 85 167 - 212 9 - 12 16 - 20 82 - 94 207 - 263 7-9 25 - 32 GET 018 86 3.6 76 - 87 201 - 256 11 - 14 15 - 19 90 - 103 215 - 274 9 - 12 27 - 34 GET 018 86 4.5 76 - 87 195 - 249 9 - 12 15 - 19 92 - 106 217 - 277 8 - 10 28 - 35 GET 018 95 3.6 77 - 89 227 - 289 11 - 14 14 - 18 GET 018 95 4.5 77 - 88 221 - 281 9 - 11 15 - 19 GET 024 35 4.8 41 - 48 163 - 207 5-7 18 - 22 GET 024 35 6.0 42 - 49 164 - 209 4-6 18 - 23 GET 024 45 4.8 64 - 74 108 - 138 12 - 16 17 - 22 51 - 58 175 - 223 6-8 21 - 26 GET 024 45 6.0 63 - 73 104 - 133 10 - 13 17 - 22 52 - 59 177 - 225 5-7 21 - 27 GET 024 55 4.8 67 - 78 125 - 159 12 - 16 17 - 22 59 - 68 187 - 238 7 - 10 24 - 30 GET 024 55 6.0 67 - 77 121 - 154 10 - 13 17 - 22 61 - 70 189 - 240 6-8 24 - 31 GET 024 68 4.8 71 - 82 151 - 193 12 - 16 16 - 21 70 - 81 202 - 257 9 - 11 27 - 34 GET 024 68 6.0 70 - 81 147 - 187 10 - 13 17 - 21 72 - 82 204 - 259 7-9 28 - 35 GET 024 75 4.8 72 - 83 167 - 213 12 - 15 16 - 20 75 - 87 209 - 266 9 - 12 29 - 37 GET 024 75 6.0 72 - 83 162 - 207 10 - 12 16 - 21 77 - 89 211 - 269 8 - 10 29 - 37 GET 024 86 4.8 75 - 86 195 - 249 12 - 15 15 - 20 83 - 96 220 - 280 10 - 13 31 - 39 GET 024 86 6.0 74 - 85 190 - 241 10 - 12 16 - 20 85 - 98 222 - 283 8 - 11 32 - 40 GET 024 95 4.8 76 - 88 221 - 281 11 - 15 15 - 19 76 - 88 215 - 273 9 - 12 15 - 19 Suction Pressure, PSIG Discharge Pressure, PSIG Water Temp Rise, °F Air Temp Drop, °FDB Suction Pressure, PSIG Discharge Pressure, PSIG Water Temp Drop, °F Air Temp Rise, °FDB 3.6 41 - 47 164 - 209 5-6 16 - 20 4.5 42 - 49 166 - 211 4-5 16 - 21 17 - 21 50 - 58 174 - 222 6-7 18 - 23 17 - 22 52 - 60 176 - 224 5-6 18 - 23 GET 024 95 6 GET 036 35 7.2 40 - 46 155 - 198 4-6 17 - 22 GET 036 35 9.0 41 - 48 157 - 200 4-5 17 - 22 GET 036 45 7.2 63 - 72 113 - 144 12 - 15 20 - 26 49 - 57 167 - 212 6-7 20 - 26 GET 036 45 9.0 61 - 71 109 - 139 9 - 12 20 - 26 51 - 58 168 - 214 5-6 21 - 26 GET 036 55 7.2 67 - 77 129 - 164 12 - 15 20 - 26 58 - 67 177 - 226 7-9 23 - 30 GET 036 55 9.0 66 - 76 124 - 158 10 - 12 20 - 26 59 - 68 179 - 228 5-7 24 - 30 GET 036 68 7.2 71 - 82 155 - 197 12 - 15 20 - 25 71 - 82 192 - 244 8 - 10 27 - 35 GET 036 68 9.0 71 - 82 149 - 189 9 - 12 20 - 25 72 - 83 194 - 246 7-8 28 - 35 GET 036 75 7.2 73 - 84 170 - 217 11 - 15 19 - 24 78 - 89 200 - 254 9 - 11 29 - 37 GET 036 75 9.0 73 - 84 164 - 209 9 - 12 19 - 25 79 - 91 202 - 257 7-9 29 - 37 GET 036 86 7.2 75 - 86 198 - 252 11 - 14 18 - 23 82 - 94 206 - 263 9 - 12 30 - 39 GET 036 86 9.0 75 - 86 191 - 243 9 - 11 19 - 24 83 - 95 208 - 265 7-9 31 - 39 GET 036 95 7.2 76 - 88 224 - 285 11 - 14 18 - 23 GET 036 95 9 76 - 87 216 - 275 9 - 11 18 - 23 WSHP-SVN08B-EN Operating Pressures Water Pressure Drop Table 7 should be used to define feet of head/pressure drop. Note: To calculate feet of head, when using gauges that read in PSIG, multiply PSI by 2.31. Table 7: Water pressure drops (WPD) in feet of head Unit Size 009 012 015 018 024 036 GPM 1.5 2.3 2.7 2.5 3.1 3.7 2.3 3.5 4.2 2.9 4.5 5.4 3.9 6.0 7.2 5.9 9.0 10.8 EWT F 77 77 77 77 77 77 Cooling Ft. Head Pressure 5.1 9.3 12.4 10.2 14.6 19.6 6.2 12.3 16.8 2.4 4.9 6.6 5.0 9.9 13.2 4.9 9.8 13.3 EWT F 55 55 55 55 55 55 Heating Ft. Head Pressure 5.8 10.6 14.0 8.5 16.6 22.0 7.4 14.1 18.8 3.1 5.9 7.7 6.2 11.8 14.5 5.5 11.0 14.7 Water Volume Table 8 is provided for use in calculating glycol requirements for the unit. Table 8: Water volume Unit Model GET Water Side Volume Cubic In. Water Side Volume Cubic Ft. Water Side Volume Gallons 009 17.0 0.010 0.074 012 17.0 0.010 0.074 015 36.0 0.021 0.156 018 48.0 0.028 0.208 024 55.0 0.032 0.238 036 71.0 0.041 0.307 Flow Checks For the operating temperature drop (heating) and rise (cooling), refer to Table OP1 and OP2 for the proper water temperature change. Depending on the unit size, entering water temperature and water flow rate, the cooling temperature rise is from 8°F-16°F. Based on the same criteria for heating, the temperature drop is from 2°F-13°F. Pressure Using the P/T ports and one 0-60 psi pressure gauge with the P/T port adapter, measure the pressure difference between the water-in and water-out connections. Compare the pressure differential to Table 6 to determine flow. Start-up Checklist and Log Use the form on page 24 to log system and unit temperatures during start-up. ! WARNING Live Electrical Components! During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury. WSHP-SVN08B-EN 23 Start-up Checklist and Log Installing Contractor: Use this form to thoroughly check-out the system and units before and during start- up. (This form need not be returned to the factory unless requested during technical service support). Job Name: Model Number: Date: Serial Number: In order to minimize troubleshooting and costly system failures, complete the following checks and data entries before the system is put into full operation. HEAT MODE Entering fluid temperature COOL F F F F Return-air temperature DB/WB F F Supply-air temperature DB/WB F F F F F F Leaving fluid temperature Temperature differential Temperature differential Water coil heat exchanger (Water Pressure IN) Water coil heat exchanger (Water Pressure OUT) PSIG PSIG PSIG PSIG PSIG PSIG Pressure Differential COMPRESSOR Amps Volts Discharge line temperature (after 10 minutes) 24 F F WSHP-SVN08B-EN Maintenance Preventive Maintenance Maintenance on the unit is simplified with the following preventive suggestions: Filter maintenance must be performed to assure proper operation of the equipment. Filters should be inspected at least every three months, and replaced when it is evident they are dirty. Filter sizing includes: Model GET Filter Size (nominal) 009, 012 14 x 20 (356 x 508) 015 18 x 20 (457 x 508) 018 18 x 25 (457 x 635) 024, 036 20 x 30 (508 x 762) ! WARNING Hazardous Voltage! Disconnect all electric power, including remote disconnects and discharge motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury. Check the contactors and relays within the control panel at least once a year. It is good practice to check the tightness of the various wiring connections within the control panel. A strainer (60 mesh or greater) must be used on an open loop system to keep debris from entering the unit heat exchanger and to ensure a clean system. should be performed by an experienced service person. ! WARNING Hazardous Chemicals! Coil cleaning agents can be either acidic or highly alkaline. Handle chemical carefully. Proper handling should include goggles or face shield, chemical resistant gloves, boots, apron or suit as required. For personal safety, refer to the cleaning agent manufacturers Materials Safety Data Sheet and follow all recommended safe handling practices. Failure to follow all safety instructions could result in death or serious injury. It should be noted that the water quality should be checked periodically. See Table 9. Table 9: Water Quality Table Scaling Calcium and magnesium (total hardness) Less than 350 ppm Corrosion pH 7-9.5 Hydrogen Sulfide Less than 1 ppm Sulfates Less than 25 ppm Chlorides Less than 125 ppm Carbon Dioxide Less than 75 ppm Total dissolved solids (TDS) Less than 1000 ppm Biological Growth Iron Bacteria Low Erosion Suspended Solids Low For units on well water, it is important to check the cleanliness of the waterto-refrigerant heat exchanger. Should it become contaminated with dirt and scaling as a result of bad water, the heat exchanger will have to be back flushed and cleaned with a chemical that will remove the scale. This service WSHP-SVN08B-EN 25 Warranty Information Warranty Information Standard Warranty The standard water-source heat pump warranty is Trane’s parts-only warranty, running 12-months from startup, not to exceed 18-months from shipment. Extended Warranty The optional extended warranty is a second through fifth year warranty. The time starts at the end of standard 1-year coverage through the fifth year. These extended warranties apply only to new equipment installed in domestic Trane Commercial Systems Group sales territories and must be ordered prior to start-up. 26 WSHP-SVN08B-EN Troubleshooting ! WARNING Hazardous Service Procedures! The maintenance and trouble shooting procedures recommended in this section of the manual could result in exposure to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these procedures. When possible, disconnect all electrical power including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified licensed electrician or other individual who has been trained in handling live electrical components per these tasks. Failure to follow all of the recommended safety warnings provided, could result in death or serious injury. Preliminary Trouble Inspection If operational difficulties are encountered, be sure to perform the preliminary checks before referring to the troubleshooting chart on page 28. • Verify that the unit is receiving electric supply power. • Ensure that the fuses in the fused disconnect are intact. General Operation The standard model is designed for indoor installation. When the unit is installed in an unconditioned space, the unit may not start in cool weather (approximately 45°F). It may then be necessary to start the unit in the cooling mode for three to five minutes. The unit may then be shut-off (there will be a two minute time-out of the unit), and restarted in the heating mode. The freeze protection thermostat should also be checked as it may be adversely affected by ambient temperature. Like any other type of mechanical equipment, the unit performs best when it is well maintained. Operation with a Conventional Thermostat The unit is equipped with safety controls, including high pressure control, low pressure control and a freeze protection thermostat, set to shut off the compressor under abnormal temperature or pressure conditions. If the safeties shut off the compressor, a lockout relay prevents short cycling from the abnormal condition. When conditions are corrected, the lockout control can be reset by setting the thermostat system switch to OFF wait a few minutes for the system pressure to equalize, and then return to HEAT or COOL. If the condition continues, an authorized service person should check out the unit. After completing the preliminary checks, inspect the unit for other obvious problems such as leaking connection, broken or disconnected wires, etc. If everything appears to be in order, but the unit still fails to operate properly, refer to the troubleshooting chart on page 28. WSHP-SVN08B-EN 27 Troubleshooting Checklist Problem No response to any thermostat setting Unit short cycles Blower runs, but compressor does not Heating X X X X X X X X X X X X X X Cause Main power off Defective control transformer Broken or loose connection Defective thermostat Transformer Thermostat or sensor improperly located Defective compressor overload Defective compressor contactor Supply Voltage too low Defective compressor capacitor Defective windings Limit switches open Dirty filter Blower RPM too low Loss of conditioned air due to leaks in ductwork Correction Check fuses Replace Repair Replace Reset Transformer Relocate Replace (if external) Replace Correct Replace Replace Check cause/Replace or repair Replace/clean Correct X Introduction of excessively hot return-air Introduction of excessively cold return-air X X Low on refrigerant charge Correct Correct Locate leak, repair and recharge by weight (not by superheat) X X X X X X X X X X X X X Restricted thermal expansion valve Defective reversing valve Thermostat improperly located Unit undersized Inadequate water flow Scaling in heat exchanger Water too hot Water too cold Inadequate GPM Water too hot Inadequate air flow Dirty filter Overcharged with refrigerant Defective pressure switch Trash in heat exchanger Low water flow Overcharge of refrigerant Non-condensable in system Water too hot Dirty filter Inadequate air flow Undercharged Restricted thermal expansion valve Inadequate air flow Dirty filter Inadequate GPM X Cooling X X X X X X X X X X X X X X X X Insufficient capacity X X X High pressure switch open High head pressure X X X X X X X X X X X Low suction pressure X 28 X X X X X X X X X X X Repair leaks Replace See WSHP-IOM-# for touch test chart Relocate Recalculate heat gains/losses Increase GPM Clean or replace Decrease temperature Increase temperature Increase water flow to unit Decrease temperature Check, clean blower and coil Clean/replace Decrease charge Check or replace Backflush Increase GPM Decrease charge Evacuate and recharge by weight Decrease temperature Clean / replace Check, clean blower and coil Locate leak, repair and recharge Repair / replace Check, clean blower and coil Clean/replace Increase GPM WSHP-SVN08B-EN Unit Wiring Retrofit Diagram 208/230V-50/60 Hz-1PH 1 L1 AVERTISSEMENT WARNING VOLTAGE HASARDEUX! 3 DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. DECONNECTEZ TOUTES LES SOURCES ELECTRIQUES INCLUANT LES DISJONCTEURS SITUES A DISTANCE AVANT D'EFFECTUER L'ENTRETIEN. 4 5 FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. 1PB1 1A FAUTE DE DECONNECTER LA SOURCE ELECTRIQUE AVANT D'EFFECTUER L'ENTRETIEN PEUT ENTRAINER DES BLESSURES CORPORELLES SEVERES OU LA MORT. 2A 7 1S2 ** 1B 3F 3B1C2 2A (BR) 2B IMPORTANT 6 7 L2 P1-4 HAZARDOUS VOLTAGE! J1-4 2 (W) USE COPPER CONDUCTORS ONLY TO PREVENT EQUIPMENT DAMAGE. UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT ANY OTHER WIRING. 3B1 (G) 6 1FU1 8 8 6 9 1C,D E HORIZONTAL DISCHARGE SIZE 10 1F 009-013 11 5 12 RED (LO) 10A CAP BK (HI) BL (MED) 2C RED (LO) BK (HI) NONE RED (LO) BK (HI) BL (MED) 1F 009-013 15 16 10A 2X P1-1 J1-1 6A,B R/T3 RED (LO) BL (MED) 019 BK (HI) RED (LO) BL (MED) 026 BL (MED) RED (LO) J1-5 L1 T1 C/T1 2 4 2F J2-2 P2-3 9A P2-2 A,B(Y) 3B1C2 4 20 10B J2-1 78A 1E (O) INSET "B" 22 1T1 1K10 15B 10A P2-1 2E (BK) 23 1K11 5 (R) 1K11 24 6 4 16A(BL) B 15C 25 15D 26 1K10 C1 16G C2 27 1K4 19A 1 28 F,G 3 J1-2 29 J1-6 P1-6 C2 31 P1-2 1K3 20B 30 (G) 3B1 6 1T1 77A N 8A 9B(Y) 265V 1TB2 6 1F J2-3 1K4 2D 18 21 2B1 4A 1D BK 17 N 5A 1K1 1X P1-5 CAP BK (HI) 19 5 6A 2B1C1 S/T2 1C TOP DISCHARGE SIZE 1K1 B 019 026 13 14 INSET "C" 2 C,D E 29A,B C1 1K3 20C 6 32 27A 4S3 28A 4S1 29A 29B 1K1 C2 C1 C D D,E 5 1 33 3 1S1 34 35 4L1 B J1-3 36 E P1-3 37 19A 15A 38 22A 20A 39 40 41 42 G Y R W B O ADD JUMPER BETWEEN Y & W. 43 SINGLE STAGE ROOM T'STAT 44 45 AREA 47 48 49 LOCATION COMPRESSOR 3 BLOWER MOTOR 1K1 COMPRESSOR CONTACTOR 4 UNIT MTD 1K3 LOCKOUT RELAY 30,31 5 CUSTOMER PROVIDED 1K4 BLOWER MOTOR RELAY 17,27 1K10 RELAY, RANDOM START (OPT) 25,26 1K11 1S1 RELAY, NIGHT SETBACK (OPT) RELAY, TIME DELAY (OPTIONAL) 25 1S2 DISCONNECT SWITCH 3,4,5 1TB2 TERMINAL BOARD 2,19 TRANSFORMER 24V 23 UNLESS OTHERWISE NOTED, ALL SWITCHES ARE SHOWN AT 25° C (77° F), AT ATMOSPHERIC PRESSURE, AT 50% RELATIVE HUMIDITY, WITH ALL UTILITIES TURNED OFF, AND AFTER A NORMAL SHUTDOWN HAS OCCURRED. 54 2 56 LINE ENCLOSURES INDICATE ALTERNATE CIRCUITRY OR AVAILABLE SALES OPTIONS.SOLID LINES INDICATE WIRING BY TRANE CO. 3 5 TRANSFORMER SHOWN IS WIRED FOR 230V, RED LEAD IS FOR 208V. SEE INSET "B" FOR 265V TRANSFORMER. 208/230 WPRD SIZE 009 6 FAN SPEED WIRING 7 OPTIONAL DISCONNECT SWITCH. 8 OPTIONAL DISCONNECT SWITCH AND FUSE BLOCK. 4 58 59 60 NUMBERS ALONG THE RIGHT SIDE OF THE SCHEMATIC DESIGNATE THE LOCATION OF CONTACTS BY LINE NUMBER. AN UNDERLINED NUMBER INDICATES A NORMALLY CLOSEDCONTACT. AN AN OPEN ARROWHEAD BELOW THE LINE NUMBER POINTING UPWARD INDICATES A TIMED CONTACT WHICH BEGINS TIMING WHENENERGIZED. 57 WSHP-SVN08B-EN 1FU1 1T1 1PB1 FUSE BLOCK 6,7,8 11,13,32 32 POWER BLOCK COMPRESSOR MOTOR 11 COMPRESSOR CAPACITOR 11 BLOWER MOTOR 18 BLOWER MOTOR CAPACITOR 17 REVERSING VALVE 36 4S1 FREEZE PROTECTION SWITCH 31 4S3 HIGH PRESSURE SWITCH 31 2B1 2B1C1 DASHED LINES INDICATE RECOMMENDED FIELD WIRING BY OTHERS. DASHED LINE ENCLOSURES AND/OR DASHED DEVICE OUTLINES INDICATECOMPONENTS PROVIDED BY THE FIELD. PHANTOM 55 LINE NUMBER 2 NOTES: 1 DESCRIPTION CONTROL PANEL 51 52 DEVICE DESIGNATION 1 50 53 LEGEND DEVICE PREFIX LOCATION CODE 46 3B1 3B1C2 4L1 29 Unit Wiring Deluxe Diagram 208V-50/60 Hz-1PH 30 WSHP-SVN08B-EN Unit Wiring ZN510 Diagram 230V-50/60 Hz-1PH WSHP-SVN08B-EN 31 Trane A business of American Standard Companies www.trane.com For more information, contact your local district office or e-mail us at comfort@trane.com Literature Order Number WSHP-SVN08B-EN File Number SV-UN-WSHP-SVN08B-EN-0206 Supersedes SV-UN-WSHP-SVN08A-EN-1105 Stocking Location Inland Trane has a policy of continuous product and data improvement and reserves the right to change design and specifications without notice.
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