Trane Odyssey 6 To 25 Tons Installation And Maintenance Manual Air Handlers
2015-04-02
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Installation, Operation, and Maintenance Split System Air Conditioners Odyssey™ ™ Air Handler — 5 to 25 Tons Model (60 Hz) TWE061D/E***A TWE090D/E**BA TWE120D/E**BA TWE150E**BA TWE180E**BA TWE240E**BA TWE300E**BA Model (50 Hz) TWE051D***A TWE076D/E***A TWE101D/E***A TWE126E***A TWE156E***A TWE201E***A TWE251E***A S A F E T Y WA R N I N G Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. March 2015 SSA-SVX06E-EN Introduction Read this manual thoroughly before operating or servicing this unit. Warnings, Cautions, and Notices Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions. The three types of advisories are defined as follows: WARNING CAUTION NOTICE WA R N I N G Prope r Fi el d Wi ring a nd Groundi ng Required! All field w ir in g MUST be p er for med b y qualif ied per sonnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U S T f o l l o w requirements for field wiring installation and grounding as described in NEC and your local/ state electrical codes. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices. Indicates a situation that could result in equipment or property-damage only accidents. Important Environmental Concerns Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs. WA R N I N G Pe r s o n a l P r o t e c t i v e E q u i p m e n t ( P P E ) Required! Te ch n i c i a n s , i n o r d e r t o p r o t e c t t h e m s e l v e s f r o m p o t e n t i a l e l e c t r i c a l , m e ch a n i c a l , a n d ch e m i c a l h azards, MUST follow pr ecaut io ns in th is man ual a n d o n t h e t a g s , s t i ck e r s , a n d l a b e l s , a s w e l l a s t h e instructions below: • Before installing/servicing this unit, t e ch n i c i a n s M U ST p u t o n a l l P P E r e q u i r e d f o r t h e w o r k b e i n g u n d e rt a k e n ( E x a m p l e s ; c u t r e s i s t a n t g l ov e s / s l e e v e s , b u t y l g l ov e s , s a f e t y glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). A LWAY S r e f e r t o a p p r o p r i a t e M a t e r i a l Sa f e t y Dat a Sheets ( MSDS)/Saf et y Data Sh eets (SDS) and OSHA guidelines for proper PPE. • When working with or around hazardous ch e m i c a l s , A LWAY S r e f e r t o t h e a p p r o p r i a t e MSDS/SDS and OSHA/GHS (Global H a r m o n i ze d Sy s t e m o f C l a s s i f i c a t i o n a n d Labelling of Chemicals) guidelines for in for mat io n on a ll owa bl e pe r s ona l e x pos ur e levels, proper respiratory protection and handling instructions. • If there is a risk of energized electrical c o n t a c t , a r c , o r f l a s h , t e ch n i c i a n s M U S T p u t o n a l l P P E i n a c c o r d a n c e w i t h O S H A , N F PA 7 0 E , o r o t h e r c o u n t r y- s p e c i f i c r e q u i r e m e n t s for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, D I S C O N N E C T I N G , O R VO LTA G E T E ST I N G WITHOUT PROPER ELECTRICAL PPE AND A R C F L A S H C LO T H I N G . E N S U R E E L E C T R I C A L M E T E R S A N D E Q U I P M E NT A R E P R O P E R LY R AT E D F O R I NT E N D E D VO LTA G E . Important Responsible Refrigerant Practices Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. ©2015 Trane All rights reserved SSA-SVX06E-EN Introduction WA R N I N G Re f r i g e r a n t u n de r H i g h Pr e s s u r e ! Sy s t e m c o n t a i n s o i l a n d r e f r i g e r a n t u n d e r h i g h pre ssu re . Recove r r ef ri ge ra nt to re li e ve pre ssu re befor e op en in g t he system. See u nit namep late for re fri ge ra nt ty pe . Do no t u se non -a pp rove d refrigerants, refrigerant substitutes, or refrigerant additi ves. WA R N I N G R - 4 10 A R e f r i g e r a n t u n d e r H i g h e r Pr e s s u r e t h a n R - 2 2 ! T h e u n i t s d e s c r i b e d i n t h i s m a n u a l u s e R - 4 10 A r e f r i g e r a n t w h i ch o p e r a t e s a t h i g h e r p r e s s u r e s t h a n R - 2 2 . U s e O N LY R - 4 10 A r a t e d s e r v i c e eq ui pm e nt or c om p one nt s w it h the s e un it s. For s p e c i f i c h a n d l i n g c o n c e r n s w i t h R - 4 10 A , p l e a s e c o n t a c t y o u r l o c a l Tr a n e r e p r e s e n t a t i v e . Copyright This document and the information in it are the property of Trane, and may not be used or reproduced SSA-SVX06E-EN in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. Trademarks All trademarks referenced in this document are the trademarks of their respective owners. Revision History • With the change to Microchannel, the Odyssey split system now offers a 50Hz, 6.25 standard air handler (TWE076E) and a 60Hz, 7.5 ton standard/SZVAV/2Speed VFD air handler (TWE090E). See performance data for additional details on this new split system. • Odyssey air handlers now have the ability to convert from Single Zone VAV to 2–Speed Fan control in order to comply with certain sections of California Title 24 and ASHRAE 90.1. See “Installation, 2-Speed VFD Units,” p. 25 for configuration details. 3 Table of Contents Model Number Description . . . . . . . . . . . . . . . . . 5 Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Information . . . . . . . . . . . . . . . . . . . . . . . . 6 Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Air Flow Settings . . . . . . . . . . . . . . . . . . . . . . . . Standard Units. . . . . . . . . . . . . . . . . . . . . . . SZVAV Units . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed VFD Units . . . . . . . . . . . . . . . . . . . Minimum Supply Fan Output . . . . . . . . . 24 24 24 25 25 Electrical Connections . . . . . . . . . . . . . . . . . . . 26 Testing for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . 7 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 EDC Switch Wiring . . . . . . . . . . . . . . . . . . . 27 Heating and Cooling Setpoint Arbitration . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Lifting Recommendations . . . . . . . . . . . . . . . . . 7 Checkout Procedure . . . . . . . . . . . . . . . . . . . . . 28 Repositioning Drain Pan. . . . . . . . . . . . . . . . . . . 7 Installation Checklist . . . . . . . . . . . . . . . . . . . . . 28 Field Conversion to 460 Volt . . . . . . . . . . . . . . . 9 Converting Motor to 460 Volt . . . . . . . . . . . 9 Thermostat and Control Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Electromechanical Controls . . . . . . . . . . . 29 ReliaTel Controls . . . . . . . . . . . . . . . . . . . . . 29 Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Inspection Checklist . . . . . . . . . . . . . . . . . . . 7 Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . 9 Reorienting Evaporator Coil (TWE126/150 and 156/180) . . . . . . . . . . . . . 9 Preparation for Refrigerant Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installations, Limitations and Recommendations. . . . . . . . . . . . . . . . . . . . . . . 10 Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 11 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 60 Hz Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 50 Hz Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Air Handler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Sequence of Operation. . . . . . . . . . . . . . . . . . . 42 Variable Air Volume Applications (SZVAV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 2–Speed VFD Applications . . . . . . . . . . . . 43 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Horizontal Suspension . . . . . . . . . . . . . . . . . . . 22 Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Auxiliary Drain Pan. . . . . . . . . . . . . . . . . . . 22 Fan Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 44 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . 22 Condensate Piping. . . . . . . . . . . . . . . . . . . . . . . 23 Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . 23 Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 24 4 Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Annually (Cooling Season) . . . . . . . . . . . . . . . 45 Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 46 Wiring Diagram Matrix . . . . . . . . . . . . . . . . . . . . 47 SSA-SVX06E-EN Model Number Description Air Handler T WE 2 40 E D 00 * * 123 456 7 8 9 10 11 12 T WE 201 E D 00 * * 123 456 7 8 9 10 11 12 N o t e : When ordering replacement parts or requesting service, be sure to refer to the specific model number, serial number, and DL number (if applicable) stamped on the unit nameplate. D I G I T S 1 - 3 : Pr o d u c t Ty p e TWE = Split System Heat Pump/Cooling Air Handler DIGITS 4 - 6: Nominal Gross Cooling Capacity (MBh) 061 = 5 Tons (60 Hz) 090 = 7.5 Tons (60 Hz) 120 = 10 Tons (60 Hz) 150 = 12.5 Tons (60 Hz) 180 = 15 Tons (60 Hz) 240 = 20 Tons (60 Hz) 300 = 25 Tons (60 Hz) 051 = 4.6 Tons (50 Hz) 076 = 6.25 Tons (50 Hz) 101 = 8.33 Tons (50 Hz) 126 = 10.4 Tons (50 Hz) 156 = 13.0 Tons (50 Hz) 201 = 16.7 Tons (50 Hz) 251 = 20.9 Tons (50 Hz) DIGIT 7: Major Develo pment Seq uence 1. D = Single Refrigeration Circuit E = Dual Refrigeration Circuit DIGIT 8: Electrical Characteristics 3 = 208–230/60/3 4 = 460/60/3 W = 575/60/3 D = 380-415/50/3 K = 380/60/3 D I G I T S 9 - 10 : F a c t o r y I n s t a l l e d O p t i o n s 00 = Packed Stock (Standard) 03 = 2-Speed Variable Frequency Drive (VFD) standard motor (electromechanical condenser only) 04 = 2-Speed Variable Frequency Drive (VFD) oversized motor (electromechanical condenser only) R3 = Single Zone Variable Air Volume (VFD) standard motor - (ReliaTel condenser only) R4 = Single Zone Variable Air Volume (VFD) oversized motor - (ReliaTel condenser only) D I G I T S 11 : M i n o r D e s i g n S e q u e n c e * = Current Design Sequence1 D I GI TS 12 : Serv i c e D ig it * = Current Design Sequence1 * = sequential alpha character SSA-SVX06E-EN 5 General Information This manual describes proper installation, operation, and maintenance procedures for air cooled systems. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized. It is important that periodic maintenance be performed to help assure trouble free operation. Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment. I m p o rt a n t : All phases of this installation must comply with the NATIONAL, STATE & LOCAL CODES. In addition to local codes, the installation must conform with National Electric Code -ANSI/NFPA NO. 70 LATEST REVISION. Any individual installing, maintaining, or servicing this equipment must be properly trained, licensed and qualified. I m p o rt a n t : Do not remove the VFD without first contacting technical support! For performance-related questions and diagnostic support in North America call 1877-872-6363. Any return requires a claim number FIRST. Removal of the VFD prior to this step will void the unit’s warranties. Installation procedures should be performed in the sequence that they appear in this manual. Do not destroy or remove the manual from the unit. The 6 manual should remain weather-protected with the unit until all installation procedures are complete. N o t e : It is not the intention of this manual to cover all possible variations in systems that may occur or to provide comprehensive information concerning every possible contingency that may be encountered during an installation. If additional information is required or if specific problems arise that are not fully discussed in this manual, contact your local sales office. Use the installation checklist provided In this manual to verify that all necessary installation procedures have been completed. Do not use the checklist as a substitute for reading the information contained in the manual. Read the entire manual before beginning installation procedures. Unit Description These air handler models incorporate a single slab coil assembly, improved application flexibility, servicing, maintenance accessibility and an improved accessory line. They are fully convertible, (vertical to horizontal discharge) without field removal of the coil assembly. They are shipped ready for horizontal installation. All units have one drain pan that can be installed in any one of four positions. This allows for vertical or horizontal applications and right or left exit. I m p o rt a n t : All dual circuit (digit 7 = E) have an intertwined coil, except for the 25 ton, TWE251 and TWE300 units. SSA-SVX06E-EN Pre-Installation The final position for the air handler must be dictated by required service access to it, weight distribution over structural supports, and by the locations of electrical, refrigerant and condensate drainage connections. After this is determined, the following preparations should be made. Unit Inspection Inspect material carefully for any shipping damage. If damaged, it must be reported to, and claims made against the transportation company. Compare the information that appears on the unit nameplate with ordering and submittal data to ensure the proper unit was shipped. Available power supply must be compatible with electrical characteristics specified on component nameplates. Replace damaged parts with authorized parts only. Inspection Checklist To protect against loss due to damage incurred in transit, complete the following checklist upon receipt of the unit. Inspect individual pieces of the shipment before accepting the unit. Check for obvious damage to the unit or packing material. Inspect the unit for concealed damage before it is stored and as soon as possible after delivery. Concealed damage must be reported within 15 days. If concealed damage is discovered, stop unpacking the shipment. Do not remove damaged material from the receiving location. Take photos of the damage if possible. The owner must provide reasonable evidence that the damage did not occur after delivery. Notify the carrier’s terminal of damage immediately by phone and by mail. Request an immediate joint inspection of the damage by the carrier and the consignee. Notify the sales representative and arrange for repair. Do not repair the unit until the damage is inspected by the carrier’s representative. Testing for Leaks All TWE units are shipped with a holding charge of nitrogen in each circuit and should be leak tested before installation. 1. Remove the access panel. 2. Locate the liquid line or suction line access valve for each circuit. 3. Install gauges to determine if the circuits are still pressurized. If not, the charge has escaped and should be repaired as required to obtain a leak-free circuit. SSA-SVX06E-EN Lifting Recommendations WA R N I N G I m p r o p e r U n i t L i ft ! Te s t l i ft u n i t a p p r o x i m a t e l y 2 4 i n ch e s t o v e r i f y p r o p e r c e n t e r o f g r a v i t y l i ft p o i n t . To a v o i d d r o p p i n g o f u n i t , r e p o s i t i o n l i ft i n g p o i n t i f u n i t i s not level. N OT I C E Equipment Damage! Use spreader bar s to prevent straps from d a m a g i n g t h e u n i t . I n s t a l l t h e b a r s b e t w e e n l i ft i n g s t r a p s , b o t h u n d e r n e a t h t h e u n i t a n d a b ov e t h e unit to prevent the straps from crushing the unit cabinet or damaging the finish. Before preparing the unit for lifting, estimate the approximate center of gravity for lifting safety. Because of placement of internal components, the unit weight may be unevenly distributed. See “Weights,” p. 20 for approximate unit weights. The crated unit can be moved using a forklift of suitable capacity. For lifting the unit into an elevated mounting position, run lifting straps or slings under the unit and attach securely to the lifting device. Repositioning Drain Pan Air handlers come with one drain pan that can be installed in any one of four positions; this allows for vertical or horizontal application and right or left condensate line connection. N o t e : Important! All air handlers are shipped with the drain pan installed in the horizontal position and the connection on the left side (as shown in Figure 1, p. 8. If an alternate position is required, the drain pan should be repositioned before setting the air handler. 1. Remove the access plate at the opposite end of the drain connection. This plate secures and lifts the back end of the drain pan for sloping. It must be removed before the drain pan can be removed. This is done as follows: a. Remove the screw b. Lift the access plate up c. Pull the plate out. If the drain pan is to be moved to the vertical position also remove the other two access plates. 2. Remove the screw securing the drain pan. a. Lift the pan up b. Slide the pan out 3. Install the drain pan into the new position. 7 Pr e - In s ta l l a ti o n a. Slide the drain pan into the opening Figure 2. Drain pan relocation b. Lift the drain pan up c. Push it in all the way d. Drop it down over the lip of the opening, secure with screw 4. Install the access plate on the opposite end of the drain pain. a. Slide the edge of the access plate under the drain pan b. Lift the access plate and drain pan up c. Push the access plate in d. Drop the access plate down over the lip of the opening, secure with screw N o t e : If the drain pan is being moved to the vertical position, install the other access plates over the horizontal position opening Figure 1. Drain pan location N OT I C E Syste m Component Dam age! These air handler s are shipped with a dry nitrogen h o l d i n g ch a r g e i n t h e c o i l . D e p r e s s o r r e m ov e t h e a c c e s s v a l v e c o n e t o b l e e d o ff t h e n i t r o g e n p r i o r t o b r a z i n g . Te m p o r a r i l y c a p o ff t u b e s i f t h e r e f r i g e r a n t l i n e c o n n e c t i o n s a r e t o b e m a d e l a t e r. 8 SSA-SVX06E-EN Pre-Installation Field Conversion to 460 Volt WA R N I N G H a z a r d o u s Vo l t a g e w / C a p a c i t o r s ! D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t / tagout procedures to ensure the power cannot be i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y dri ves or other energy storing components p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d . For ad di ti on al i n for m at io n rega rdi ng t he s a fe d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N . Figure 3. Voltage change plug VIE W O F TER MI N AL EN D To ch a n g e vo lt a g e , p u ll p lu g , ro t a t e 1 8 0 ° a n d re in s e rt MARATHON™ HIGH LOW To ch a n g e vo lt a g e , p u ll s e le ct o r p lu g o u t , s h ift p lu g t o a lig n a rro w t o 4 6 0 V fo r h ig h vo lt a g e o r 2 3 0 V fo r lo w vo lt a g e a s d e s ire d . Pu s h p lu g b a ck in . GENERAL ELECTRIC™ • Available power supply must agree with electrical data on component nameplate. • Some standard air handlers are shipped wired for 208-230 volt applications and can be converted for 460 volt by rewiring the blower motor. (This includes models TWE090D3, TWE090E3, TWE120D3, TWE120E3, TWE150E3 and TWE180E3). Converting Motor to 460 Volt 1. Ensure power is disconnected to unit by following the warning above. 2. Remove unit access panels closest to motor. 3. Open terminal cover on lead end of motor. 4. Pull voltage selector plug from low voltage selection (see Figure 3, p. 9). 5. Shift the plug (or rotate 180°) to align plug for high voltage selection and re-insert plug. I m p o rt a n t : When re-inserting voltage selection plug, ensure it is fully seated. ve r A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d per sonnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w requirements for field wiring installation and grounding as described in NEC and your local/ state electrical codes. 460V WA R N I N G Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g Re q u i r e d! HIGH LOW Co n n e ct lin e s t o L1 , L2 , L3 To re ve rs e ro t a t io n , in t e rch a n g e a n y t wo lin e co n n e ct io n s Refrigerant Piping Reorienting Evaporator Coil (TWE126/ 150 and 156/180) I m p o rt a n t : Applies to TWE126/150 and 156/180 when positioned for vertical upflow. Unit is shipped in the horizontal position. If installing in the v e rt i c a l p o s i t i o n , the coil m u s t b e reoriented by rotating the coil 4 degrees (control box side) from the shipped position. 1. Remove screws from top evaporator coil bracket (bracket that attaches coil to cabinet and runs the length of the unit). 2. Rotate evaporator coil approximately 4 degrees clockwise - looking from the control box end. When the evaporator coil is rotated, the lower set of evaporator coil bracket holes will align with the support bracket (from which it was originally fastened). 3. Reinsert screws in evaporator coil bracket. 6. Replace terminal cover on lead end of motor. 7. Replace unit access panels. SSA-SVX06E-EN 9 Pr e - In s ta l l a ti o n Figure 4. Evaporator coil reorientation for TWE126, 150, 156, 180 Installations, Limitations and Recommendations N OT I C E Syste m Component Dam age! Pr o p e r l y i n s u l a t e a l l r e f r i g e r a n t ga s p i p i n g t o p rev e nt po ss i bl e wa te r d a mag e due to condensation and to prevent capacity loss and possible compressor damage. The general location of the air handler is normally selected by the architect, contractor and/or buyer. For proper installation, the following items must be considered: Top bracket screws Rotate 4° clockwise Preparation for Refrigerant Piping N OT I C E • Available power supply must agree with electrical data on component nameplate. • If external accessories are installed on the unit, additional clearances must be provided. • All duct work should be properly insulated to prevent condensation and heat loss. • Refrigerant gas piping must be insulated. Equipment Damage! Do n ot a ppl y h ea t to re move se al ca ps un ti l th e ga u g e p o rt c o r e s h a v e b e e n r e m o v e d . I f s e a l c a p s are intact, application of heat may generate excessi ve pressure in the unit and result in damage to the coil or expansion valve. The air handler is designed so that refrigerant piping can enter from either the right or left hand side. It is shipped with the intent that the refrigerant lines will enter from the left hand side. To convert to right hand entry, unbraze the elbow on the suction line and rotate 180° and rebraze. I m p o rt a n t : Access to refrigerant lines is limited in all horizontal and some vertical applications. Therefore, refrigerant lines should be stubbed out and temporarily capped prior to setting the air handler. Protect adjacent surfaces from heat damage when brazing in and around the air handler. 10 It is recommended that the outline drawings in the Dimensional Data section be studied and dimensions properly noted and checked against the selected installation site. By noting in advance which features are to be used, proper clearance allowances can be made for installation and possible future service. I m p o rt a n t : When installing these units “free standing” with discharge grills and isolators, a top support with isolator should be added to prevent tipping. Support and isolator can be attached to a wall or other appropriate structure. If adding external accessories to the unit, additional clearances must be considered for the overall space needed. For installation of accessories available for this air handler, follow the installation instructions that are shipped with each accessory. SSA-SVX06E-EN Dimensional Data Figure 5. Height, width and depth measurements H W D Model Number H - in. (mm) W - in. (mm) D - in. (mm) TWE051, 061 48-1/8 (1222.4) 39-5/8 (1006.5) 23-5/8 (600.0) TWE076, 090 54-1/8 (1374.8) 49-1/8 (1247.8) 26-1/2 (673.1) TWE101, 120 54-1/8 (1374.8) 65-1/8 (1654.2) 26-1/2 (673.1) TWE126, 150, 156, 180 69-1/8 (1756.0) 81-1/4 (2063.7) 30 (762.0) TWE201, 240, 251, 300 71-7/8 (1806.6) 94-1/4 (2394.0) 32-1/8 (816.0) Note: Full dimensional data is available on the following pages. SSA-SVX06E-EN 11 Dimensional Data Figure 6. 4.6, 5 ton air handler, single circuit .50" (12.7) DUCT FLANGE 1" (25.4) HEIGHT NOTES : 1. P ANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCES S P LATE ON THE END OF UNIT OPP OS ITE DRAIN CONNECTION MUST BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCESS P LATE MUS T BE RE-INS TALLED AFTER S LIDING DRAIN P AN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR P ARTIAL REMOVAL OF DRAIN P AN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 22 5/8" (574.7) 16 1/4" (412.8) .77" (19.6) 6 15/16" (176.2) 24 1/16" (611.2) S UP P LY OP EN 37 15/16" (963.6) 12 7/16" (315.9) 7 9/16" (192.1) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES 6 7/8" (174.6) HEATER VENTILATION 2 5/16" (58. 7) 1 3/4" (44.45) 3 9/16" (90.5) 2 3/4" (69.9) 22 5/8" (574.7) CONTROL WIRING 13 5/16" (338.14) BOTTOM RETURN S IDE RETURN 32 1/2" (825.5) 32 1/2" (825.5) 2 3/4" (69.9) 3 7/16" (87.3) 5 15/16" (150. 8) LINE VOLTAGE COP P ER LIQUID LINE FIELD CONNECTION 13 3/16" (335) CONTROL BOX ACCES S P ANEL COPP ER S UCTION LINE FIELD CONNECTION 1 11/16" (42. 9) REMOTE BULB TXV DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) 1 3/8" (34.9) O.D. SUCTION LINE 20 1/16" (509. 6) 13 9/16" 12" (344.5) (304.8) 12" 13 9/16" (344.5) (304. 8) .99" (25.15) .99" (25.15) FILTER ACCES S P ANEL 22" (558.8) MIN. DISTANCE BOTH S IDE S EE NOTES 2,3,4 1 3/8" (34.9) 1 3/8" (34.9) LIQUID LINES 3 3/16" (81) S EE NOTES 2,3,4 1 1/8" (28. 6) (4) - HOLE FOR HORIZONTAL S US P ENS ION 35 5/8" (904. 9) S UP P LY OP ENING 3" (76.2) (4) - HOLE FOR HORIZONTAL S US P ENS ION BOTTOM RETURN 34 9/16" 48 1/16" (877. 9) (1220. 8) S IDE RETURN FILTER 10 7/16" (265. 1) BOTTOM RETURN S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL 12 S IDE RETURN S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL SSA-SVX06E-EN Dimensional Data Figure 7. 5 ton air handler, dual circuit .50" (12.7) DUCT FLANGE 1" (25.4) HEIGHT NOTES : 1. PANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCESS P LATE ON THE END OF UNIT OP P OS ITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUS T BE RE-INSTALLED AFTER S LIDING DRAIN P AN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE SCHED. 40 (10.2) P VC P IPE DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE SCHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HO RIZONTAL CONFIGURATION. 22 5/8" (574. 7) .77" (19.6) 16 1/4" (412. 8) 6 15/16" (176. 2) 24 1/16" (611. 2) S UP P LY OP EN 37 15/16" (963. 6) 7 9/16" (192. 1) HEATER CONTROL AND SINGLE P OWER ENTRY WIRES 2 5/16" (58. 7) 3 9/16" (90. 5) 6 7/8" (174. 6) HEATER VENTILATION 12 7/16" (315. 9) CONTROL WIRING 1 3/4" (44.45) 1 13/16" (46. 04) 2 3/4" (69.8) 22 5/8" (574. 7) 32 1/2" (825.5) 2 3/4" (69.8) 32 1/2" (825.5) 3 7/16" (87.3) COP P ER LIQUID LINE FIELD CONNECTION 5 15/16" (150. 8) 13 3/16" (335) LINE VOLTAGE CONTROL BOX ACCES S P ANEL 1 11/16" (42. 9) COP P ER S UCTION LINE FIELD CONNECTION (2) REMOTE BULB TXV DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) S UCTION LINE 20 1/16" (509. 6) 16 1/8" 12" 13 9/16" (409. 6) (304. 8) (344. 5) FILTER ACCES S P ANEL 22" (558.8) MIN. DIS TANCE BOTH S IDE 17 5/16" (439. 7) 17 5/16" 16 1/8" 13 9/16" (439.7) 12" (409.6) (344.5) (304.8) 17 7/8" (454) COP P ER LIQUID LINE FIELD CONNECTION .99" (25.15) .99" (25.15) S EE NOTES 2,3,4 1 3/8" (34.9) 1 3/8" (34.9) 1 11/16" (42.9) LIQUID LINES 3 3/16" (81) S EE NOTES 2,3,4 3 11/16" (93.7) 1 11/16" (42.9) (4) - HOLE FOR HORIZONTAL S US P ENS ION 3 11/16" (93.7) S UP P LY OP ENING 1 1/8" (28. 6) 13 5/16" (338.14) BOTTOM RETURN S IDE RETURN 35 5/8" (904. 9) (4) HOLE FOR HORIZONTAL S US P ENS ION BOTTOM RETURN 3" (76.2) S IDE RETURN 48 1/16" (1220. 8) 34 9/16" (877. 9) FILTER DRAIN CONNECTION BOTTOM RETURN 10 7/16" (265. 1) SSA-SVX06E-EN SIDE RETURN S UPP LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL 13 Dimensional Data Figure 8. 6.25, 7.5 ton air handler, single circuit NOTES : 1. PANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCES S P LATE ON THE END OF UNIT OPP OS ITE DRAIN CONNECTION MUST BE REMOVED TO SLIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUS T BE RE-INS TALLED AFTER SLIDING DRAIN P AN BACK INTO UNIT. 3. IF PERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR P ARTIAL REMOVAL OF DRAIN P AN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 25 1/2" (647. 7) DUCT FLANGE 1" (25.4) HEIGHT 16 1/4" (412. 8) .70" (17. 8) 11 11/16" (296. 8) 24 1/16" (611. 2) 47 1/2" (1206. 5) S UP P LY OP EN 12 5/16" 8 5/16" (312. 7) (211. 1) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES 16 1/16" (408) 16 7/8" (428.6) SIDE RETURN BOTTOM RETURN 2 1/4" (57.15) HEATER VENTILATION 1 9/16" (39. 7) 6 13/16" (173) CONTROL WIRING 1 13/16" (46) 42" (1066.8) 2 3/4" (69.85) 25 1/2" (647. 7) 42" (1066.8) 2 3/4" (69.85) 3 1/2" (88.9) LINE VOLTAGE COP P ER LIQUID LINE FIELD CONNECTION 8 13/16" (223.8) 16" (406. 4) CONTROL BOX ACCESS P ANEL 1 3/16" (30.2) DRAIN CONNECTION FOR HORIZONTAL (SEE NOTE 2,3,5) 22 7/8" (581) FILTER ACCES S PANEL 22" (558.8) MIN. DIS TANCE BOTH SIDE COPP ER S UCTION LINE FIELD CONNECTION REMOTE BULB TXV S UCTION LINE 16 11/16" 17 7/16" (442. 9) (423. 9) 20" (508) 17 3/8" (441.3) 16 11/16" (423.9) 3 5/8" (92.1) 1 9/16" (39.7) 1 11/16" (42.9) 3 1/2" (88.9) S EE NOTES 2,3,4 LIQUID LINES S EE NOTES 2,3,4 1 3/16" (30.16) 45 1/8" (1146. 2) (4) - HOLE FOR HORIZONTAL S USP ENS ION (4) HOLE FOR HORIZONTAL SUS PENSION S UP P LY OP ENING 6 3/4" (171. 45) BOTTOM RETURN 54 1/16" (1373. 2) 36 7/8" (936. 6) SIDE RETURN FILTER 10 7/16" (265. 1) BOTTOM RETURN S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL 14 S IDE RETURN S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL SSA-SVX06E-EN Dimensional Data Figure 9. 6.25, 7.5 ton air handler, dual circuit NOTES : 1. P ANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCES S PLATE ON THE END OF UNIT OP P OS ITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN PAN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUST BE RE-INS TALLED AFTER S LIDING DRAIN PAN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR P ARTIAL REMOVAL OF DRAIN P AN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) PVC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE S CHED. 40 (10.2) PVC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 25 1/2" (647. 7) DUCT FLANGE 1" (25.4) HEIGHT 16 1/4" (412. 8) .70" (17. 78) 11 11/16" (296. 9) 47 1/2" (1206. 5) S UP P LY OP EN 24 1/16" (611. 2) 12 5/16" 8 5/16" (312. 7) (211. 1) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES 16 1/16" (408) SIDE RETURN 16 7/8" (406.4) BOTTOM RETURN 2 1/4" (57.15) HEATER VENTILATION 1 9/16" (39. 7) 2 3/4" (69.9) 6 13/16" (173) CONTROL WIRING 25 1/2" (647. 7) 1 13/16" (46) 42" (1066.8) 2 3/4" (69.9) 42" (1066.8) 3 1/2" (88.9) LINE VOLTAGE CONTROL BOX ACCES S P ANEL COPP ER LIQUID LINE FIELD CONNECTION 8 13/16" (223.8) 16" (406. 4) 1 3/16" (30.2) DRAIN CONNECTION FOR HORIZONTAL (SEE NOTE 2,3,5) COP P ER SUCTION LINE FIELD CONNECTION (2) REMOTE BULB TXV S UCTION LINE 22 7/8" (581) 16 1/4" 11 1/16" 13 3/4" (412. 8) (349. 2) (281) 16 3/4" (425. 5) 19 1/16" (484. 2) 20 1/16" (509.6) 1 5/16" (33.3) FILTER ACCES S PANEL 22" (559) MIN. DIS TANCE BOTH SIDE 20 1/16" (509.6) 16 3/4" 16 1/4" 13 3/4" (425.5) (412.8) (349.3) 1 5/16" (33.3) 1 5/8" (41.3) S EE NOTES 2,3,4 1 5/8" (41.3) 3 5/8" (92.1) 3 5/8" (92.1) LIQUID LINES S EE NOTES 2,3,4 1 3/16" (30.2) 45 1/8" (1146. 2) (4) - HOLE FOR HORIZONTAL S US P ENS ION S UP P LY OP ENING (4) HOLE FOR HORIZONTAL S US P ENS ION 6 3/4" (171. 5) BOTTOM RETURN 54 1/16" (1373. 2) 36 7/8" (936. 6) SIDE RETURN FILTER 10 7/16" (265. 1) BOTTOM RETURN S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL SSA-SVX06E-EN S IDE RETURN S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL 15 Dimensional Data Figure 10. 8.33, 10 ton air handler, single circuit NOTES : 1. PANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCESS P LATE ON THE END OF UNIT OP P OS ITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUS T BE RE-INSTALLED AFTER S LIDING DRAIN P AN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE SCHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 25 1/2" (647. 7) 16 1/4" (412. 8) DUCT FLANGE 1" (25.4) HEIGHT .70" (17.8) 19 11/16" (500. 1) 24 1/16" (611. 2) 63 1/2" (1612. 9) S UP P LY OP EN HEATER CONTROL AND S INGLE P OWER ENTRY WIRES 15 15/16" (404. 8) 20 5/16" 16 5/16" (515. 9) (414. 3) S IDE RETURN 1 11/16" (42. 9) BOTTOM RETURN 1 13/16" (46) 58" (1473.2) 2 3/4" (69.8) HEATER VENTILATION 16 7/8" (428.6) 58" (1473.2) 2 3/4" (69.8) 2 1/4" (57.2) 6 13/16" (173) 25 1/2" (647. 7) CONTROL WIRING 3 1/2" (89) LINE VOLTAGE 8 7/8" (225. 4) 16 1/16" (408) CONTROL BOX ACCES S PANEL DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) 22 7/8" (581) 1 3/16" (30. 2) FILTER ACCES S P ANEL 22" (559) MIN. DIS TANCE BOTH S IDE COPP ER LIQUID LINE FIELD CONNECTION REMOTE BULB TXV COP P ER SUCTION LINE FIELD CONNECTION S UCTION LINE 16 11/16" (423. 9) 17 3/8" (441. 4) 20" (508) 17 3/8" (441.3) 16 11/16" (423.9) 1 11/16" (42.9) 3 5/8" (92.1) 3 5/8" (92.1) 1 11/16" (42.9) S EE NOTES 2,3,4 LIQUID LINES S EE NOTES 2,3,4 63 1/2" (1613) 1 3/16" (30.2) (4) - HOLE FOR HORIZONTAL S US P ENS ION 61 1/8" (1552. 6) (4) HOLE FOR HORIZONTAL S US P ENS ION S UPP LY OP ENING BOTTOM RETURN 6 3/4" (171. 45) S IDE RETURN 54 1/16" (1373. 2) 36 7/8" (936. 63) FILTER SIDE RETURN BOTTOM RETURN 10 7/16" (265.1) 16 S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL SSA-SVX06E-EN Dimensional Data Figure 11. 8.33, 10 ton air handler, dual circuit NOTES : 1. PANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCESS P LATE ON THE END OF UNIT OP P OS ITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUS T BE RE-INSTALLED AFTER S LIDING DRAIN P AN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION VE RTICAL CONFIGURATION. 5. 1" (25.4) FEMALE SCHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 25 1/2" (647. 7) .70" (17.8) 16 1/4" (412. 7) DUCT FLANGE 1" (25.4) HEIGHT 19 11/16" (500. 1) 24 1/16" (611. 2) 63 1/2" (1613) S UP P LY OP EN 15 15/16" (404. 8) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES 20 5/16" 16 5/16" (515. 9) (414. 3) HEATER VENTILATION 1 11/16" (42. 9) BOTTOM RETURN 1 13/16" (46) 58" (1473.2) 2 3/4" (69.8) 2 1/4" (57.15) 16 7/8" (428.6) S IDE RETURN 58" (1473.2) 2 3/4" (69.8) 6 13/16" (173) 25 1/2" (647. 7) CONTROL WIRING 3 1/2" (89) LINE VOLTAGE 8 7/8" (225. 4) 16 1/16" (408) CONTROL BOX ACCES S PANEL DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) 22 7/8" (581) COP PER LIQUID LINE FIELD CONNECTION (2) REMOTE BULB TXV COP P ER SUCTION LINE FIELD CONNECTION S UCTION LINE 1 3/16" (30. 2) FILTER ACCES S P ANEL 22" (558.8) MIN. DIS TANCE BOTH S IDE 13 11/16" 11" (279.4) (347. 7) 20" (508) 19" 16 1/4" 16 11/16" (423. 9) (482 .6) (412. 8) 20 1/16" 16 3/4" 16 1/4" 13 3/4" (509.6) (425.5) (412.8) (349.3) 1 5/16" (33.4) 1 5/16" (33.3) 1 5/8" (41.3) 1 5/8" (41.3) 3 5/8" (92.1) 3 5/8" (92.1) S EE NOTES 2,3,4 LIQUID LINES S EE NOTES 2,3,4 (4) - HOLE FOR HORIZONTAL S US P ENS ION 1 3/16" (30. 2) 61 1/8" (1552. 6) S UP P LY OP ENING 6 3/4" (171. 45) (4) HOLE FOR HORIZONTAL SUS PENSION BOTTOM RETURN S IDE RETURN 54 1/16" (1373. 2) 36 7/8" (936. 6) FILTER BOTTOM RETURN 10 7/16" (265.1) SSA-SVX06E-EN S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL S IDE RETURN S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL 17 Dimensional Data Figure 12. 10.4, 13, 12.5, 15 ton air handler, dual circuit NOTES : 1. P ANEL DEP TH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, P LAS TIC DRAIN P AN ACCESS P LATE ON THE END OF UNIT OP P OS ITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT FOR CLEANING. ACCES S P LATE MUS T BE RE-INSTALLED AFTER S LIDING DRAIN PAN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR PARTIAL REMOVAL OF DRAIN PAN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED. 40 (10.2) P VC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE SCHED. 40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 29 1/16" (738. 2) 16 5/16" (414. 3) DUCT FLANGE 1" (25.4) HEIGHT 2 7/8" (73) 12 3/8" (314.3) S UP P LY OP EN 79 9/16" (2020. 9) 54 15/16" (1395. 4) 17 7/8" (454) S UP P LY OP EN 12 1/8" (308) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES S IDE RETURN 19 1/2" (495.3) S IDE RETURN BOTTOM RETURN BOTTOM RETURN 3 7/16" (87.3) 3 5/16" (84.1) 2 3/4" (69.8) 74 1/8" (1882.8) 2 3/4" (69.8) 74 1/8" (1882.8) 4 5/16" (109.5) 29 1/16" (738. 2) CONTROL WIRING LINE VOLTAGE 4 1/4" (108) 12 13/16" (325.4) 20" (508) CONTROL BOX ACCES S PANEL COPP ER LIQUID LINE FIELD CONNECTION DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) 25 1/8" (638. 2) (2) REMOTE BULB TXV COP P ER S UCTION LINE FIELD CONNECTION S UCTION LINE 1 1/4" (31. 8) 12" (304.8) FILTER ACCES S P ANEL 22" (559) MIN. DIS TANCE BOTH S IDE 15 13/16" 18 5/16" 18 11/16" (474. 7) (465. 1) (401. 6) 21 1/2" (546. 1) 22" (558.8) 21 1/2" (546.1) 18 11/16" (474.6) 18 3/8" (466.7) 15 13/16" (401.64) S EE NOTES 2,3,4 2" (50.8) 1 5/16" (33.3) 2 5/16" (58.7) 2 1/8" (54) 2 7/16" (62) 4 1/4" (108) 4 1/8" (104.8) LIQUID LINES (4) - HOLE FOR HORIZONTAL S US P ENS ION S EE NOTES 2,3,4 79 5/8" (2022. 5) 1 3/16" (30. 2) (4) HOLE FOR HORIZONTAL S US P ENS ION S UP P LY OP ENING 77 3/16" (1960. 6) BOTTOM RETURN 9 5/8" (244. 5) S IDE RETURN 69 1/16" (1754. 2) 48" (1219. 2) FILTER BOTTOM RETURN 11 7/16" (290.5) 18 S UP P LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL S IDE RETURN S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL SSA-SVX06E-EN Dimensional Data Figure 13. 16.7, 20.9, 20, 25 ton air handler, dual circuit 31 1/8" (790.6) DUCT FLANGE 1" (25.4) HEIGHT NOTES : 1. P ANEL DEPTH 1/2" (12.7) (TYP . ALL P ANELS ). 2. REMOVABLE DRAIN P AN AND ATTACHED DRAIN CONNECTION MAY BE INS TALLED ON END OF UNIT IN EITHER THE VERTICAL OR HORIZONTAL CONFIGURATION, PLAS TIC DRAIN P AN ACCES S P LATE ON THE END OF UNIT OP P OSITE DRAIN CONNECTION MUS T BE REMOVED TO S LIDE DRAIN P AN OUT OF UNIT CLEANING. ACCES S P LATE MUS T BE RE-INS TALLED AFTER S LIDING DRAIN P AN BACK INTO UNIT. 3. IF P ERIODIC DRAIN P AN CLEANING IS REQUIRED, ALLOW ROOM FOR P ARTIAL REMOVAL OF DRAIN P AN CONNECTION AT END OF UNIT. 4. 1" (25.4) FEMALE S CHED .40 (10.2) P VC P IP E DRAIN CONNECTION VERTICAL CONFIGURATION. 5. 1" (25.4) FEMALE S CHED .40 (10.2) P VC P IP E DRAIN CONNECTION HORIZONTAL CONFIGURATION. 16 5/16" (414.3) 4 15/16" (125.4) 18 7/8" (479.4) SUP PLY OP EN 92 9/16" (2351.1) 54 15/16" (1395.4) 20 15/16" (531.8) HEATER CONTROL AND S INGLE P OWER ENTRY WIRES CONTROL WIRING 6 7/16" (163.5) 31 1/8" (790.6) S IDE RETURN 20 15/16" (531.8) S IDE RETURN 18 5/8" (473.1) 3" (76.2) 4 3/4" (120.6) BOTTOM RETURN 2 15/16" (74.6) 4 3/4" (120.6) 83 1/8" (2111.4) BOTTOM RETURN 83 1/8" (2111.4) 4 1/4" (108) LINE VOLTAGE 20" (508) CONTROL BOX ACCESS P ANEL DRAIN CONNECTION FOR HORIZONTAL (S EE NOTE 2,3,5) COP P ER LIQUID LINE FIELD CONNECTION 12 13/16" (325. 4) REMOTE BULB TXV COP P ER SUCTION LINE FIELD CONNECTION S UCTION LINE 28 1/2" (724) 1 3/16" (30.2) FILTER ACCESS P ANEL 22" (559) MIN. DIS TANCE BOTH S IDE LIQUID LINES S EE NOTES 2,3,4 25 1/2" 18 3/8" 19 1/8" 21 3/8" 21 13/16" (647.7) 25 1/2" 21 13/16" 12 7/8" 15 7/8" (466.7) (485. 8) (542. 9) (554) (647.7) 19 1/8" 18 3/8" 15 7/8" (554) (327) (403. 2) (485.8) (466.7) (403.2) S EE NOTES 2,3,4 1 11/16" (42.9) 1 15/16" (49.2) 1 9/16" (39.7) 3 3/8" (85.7) 1 7/8" (47.6) 4" (101.6) 3 1/4" (82.5) (4) - HOLE FOR HORIZONTAL S US P ENS ION 1 11/16" (42.9) 3 7/8" (98.4) 92 9/16" (2351.1) 89 3/16" (2265.4) 9 5/8" (244.5) 71 7/8" 50 13/16" (1825.6) (1290.6) S IDE RETURN S IDE RETURN FILTER BOTTOM RETURN 11 7/16" (290.5) SSA-SVX06E-EN (4) HOLE FOR HORIZONTAL SUS PENSION S UP P LY OP ENING BOTTOM RETURN S UPP LY VERTICAL RETURN HORIZONTAL / RETURN VERTICAL S UP P LY HORIZONTAL RETURN VERTICAL / RETURN HORIZONTAL 19 Weights Air Handler Table 1. Standard air handler (TWE) — unit and corner weights - (60 Hz) Corner Weights - Vertical Corner Weights - Horizontal Tons Model Number Shipping Max (lbs) Net Max (lbs) 5 TWE061D/E 263 7.5 TWE090D/E 360 10 TWE120D/E 429 393 77 121 110 85 79 118 77 119 12.5 TWE150E 730 676 168 192 181 135 196 164 145 171 1 2 3 4 1 2 3 4 232 55 71 51 55 54 67 50 61 323 67 99 75 82 56 92 87 88 15 TWE180E 729 675 167 192 181 135 196 163 145 171 20 TWE240E 891 818 258 168 161 231 256 181 146 235 25 TWE300E 972 899 211 229 184 275 272 176 228 223 Table 2. SZVAV and 2-Speed VFD air handler (TWE) — unit and corner weights - (60 Hz) Corner Weights - Vertical Model Number Shipping Max (lbs) Net Max (lbs) 7.5 TWE090E 360 323 67 10 TWE120D/E 429 393 77 Tons 1 2 Corner Weights - Horizontal 3 4 1 2 3 99 75 82 121 110 85 4 56 92 87 88 79 118 77 119 12.5 TWE150E 730 676 168 192 181 135 196 164 145 171 15 TWE180E 729 675 167 192 181 135 196 163 145 171 20 TWE240E 891 818 258 168 161 231 256 181 146 235 25 TWE300E 972 899 211 229 184 275 272 176 228 223 Table 3. Standard air handler (TWE) — unit and corner weights - (50 Hz) Tons Model Number Shipping Max (lbs) Net Max (lbs) Corner Weights - Vertical Corner Weights - Horizontal 1 2 3 4 1 2 3 4 61 4.6 TWE051D 263 232 55 71 51 55 54 67 50 6.25 TWE076D/E 360 323 67 99 75 82 56 92 87 88 8.33 TWE101D/E 429 393 77 121 110 85 79 118 77 119 10.4 TWE126E 730 676 168 192 181 135 196 164 145 171 13 TWE156E 729 675 167 192 181 135 196 163 145 171 16.7 TWE201E 891 818 258 168 161 231 256 181 146 235 20.9 TWE251E 972 899 211 229 184 275 272 176 228 223 Figure 14. Vertical — TWE051, 076, 101, 061, 090, 120 Control Box Access Top View 20 SSA-SVX06E-EN We i g h t s Figure 15. Vertical — TWE126, 156, 201, 251, 150, 180, 240, 300 Control Box Access Top View Figure 16. Horizontal — TWE051, 076, 101, 061, 090, 120 Top View Control Box Access Figure 17. Horizontal — TWE126, 156, 201, 251, 150, 180, 240, 300 Top View Control Box Access SSA-SVX06E-EN 21 Installation Horizontal Suspension If the air handler will be suspended, use a suspension mounting kit to isolate the unit from the structure. This is usually accomplished with spring or rubber isolators, which are offered as an accessory. Mounting rods must be field supplied. Isolator selection is dependent upon total unit weight including accessories — see “Weights,” p. 20 for approximate unit weights. N OT I C E Equipment Damage! Before hanging the unit on suspension rods, reinforce the cabinet around the suspension holes by u si ng a l arg e was h er i ns i de th e c ab i ne t. Wa s h e r s s h o u l d b e b e t w e e n t h e s k i n o f t h e a i r handler and the nut on the suspension rod. Align holes in the cabinet with structural supports and secure suspension rods to the structure, then to the air handler cabinet. If hole locations do not permit proper alignment with existing structure, it may be necessary to field fabricate cross members on existing structural beams. N o t e : When other than bottom return is to be used, side panel removal for return duct installation must be secured over the bottom opening. Leveling This air handler has a double sloped drain pan. In order to assure proper drainage along the length of the drain pan, it is important to have the unit properly leveled. Be sure the air handler is level. Auxiliary Drain Pan A field fabricated, auxiliary drain pan should be installed under the unit for all horizontal applications and when air handlers are installed above ceilings or in other locations where condensate overflow may cause damage. N OT I C E Equipment Damage! Ensure that the refrigerant lines passing through the cabinet are not resting on sharp sheet metal e d g e s a n d t h a t t h e b u l b ( s ) a r e a tt a ch e d t o t h e suction line of the same circuit. 1. Locate cloth bag(s) attached to the refrigerant tube of the coil that contains a stainless steel clamp and insulation material (approximately 9” long by 4” wide) for each refrigerant circuit. This is for attaching and insulating the expansion valve bulb(s) to the suction line(s). 2. Attach the expansion valve bulb(s) on air handler s that will have refrigerant lines e n t e r i n g t h e c a b i n e t f r o m t h e l e ft s i d e : a. Remove the split rubber grommet from the knockout in the end of the air handler. Uncoil the cap tube with the bulb attached at the expansion valve and place the grommet on the cap tube. b. With the grommet around the tube, push the bulb through the hole and position the grommet back into its original position (one bulb and cap tube on single circuit units, and two bulbs and cap tubes on dual circuit units). on air handler s that will have refrigerant lines entering the cabinet from the right side: a. Attach the bulb(s) to the suction tube(s) inside the cabinet, approximately 10” from the right end of the unit. 3. Attach the bulb(s) on a horizontal section of tube where the entire length of the bulb is in contact with the tube (see Figure 18, p. 23), approximately 45 degrees off vertical (a 10 or 2 o’clock position). 4. After attaching to the suction line(s), either inside or outside of the cabinet, wrap the insulation around the bulb(s) and suction tube(s). N o t e : Suction piping should be insulated. This drain pan will eliminate any excess condensation that may be due to extreme humidity or an obstructed drain in the primary drain pan. Drain lines from this pan must be installed, but should not be connected to the primary drain line from the unit. Isolate the auxiliary drain pan from both the air handler and the structure. Refrigerant Piping Installation, brazing, leak testing and evacuation of refrigerant lines are covered in the installation instructions that shipped with the outdoor unit. Read the instructions before beginning installation of refrigerant lines. 22 SSA-SVX06E-EN Installation WA R N I N G F i b e r g l a s s Wo o l ! Yo u M U S T w e a r a l l n e c e s s a r y Pe r s o n a l P r o t e c t i v e Equ ip men t (PP E) i ncl udi ng g lov es, e y e pro te cti on, a N I O S H a p p r o v e d d u s t / m i s t r e s p i r a t o r, l o n g sleeves and pants when working with products containing fiberglass wool. N o t e : When air handler is installed in the vertical position and close proximity trapping of condensate is required, use of a subbase accessory to raise the air handler for clearance of the drain trap is recommended. See Figure 19, p. 23 for a typical drain trap assembly. Figure 19. Typical drain trap assembly VENT Pr e c a u t i o n a r y M e a s u r e s : • Av o i d b r e a t h i n g f i b e r g l a s s d u s t . • U s e a N I O S H a p p r ov e d d u s t / m i s t r e s p i r a t o r. • Av o i d c o n t a c t w i t h t h e s k i n o r e y e s . We a r l o n g - s l e e v e d , l o o s e - f i tt i n g c l o t h i n g , g l o v e s , and eye protection. DRAIN • Wa s h c l o t h e s s e p a r a t e l y f r o m o t h e r c l o t h i n g ; r i n s e w a s h e r t h o r o u g h l y. CLEAN OUT • O p e r a t i o n s s u ch a s s a w i n g , b l o w i n g , t e a rout, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate N I O S H a p p r ov e d r e s p i r a t o r. Filter Replacement WA R N I N G F i b e r g l a s s Wo o l ! Fir st Aid Measures: • Ey e C ont ac t - F lu sh e y es wi th wat e r to re move dust. If sy mpt oms p er si st , see k m e d i c a l a tt e n t i o n . • S k i n C o n t a c t - Wa s h a ff e c t e d a r e a s g e n t l y w i t h s o a p a n d w a r m w a t e r a ft e r h a n d l i n g . Figure 18. Remote bulb installation Between 10 and 2 O’Clock Bulb Retaining Clip 0 Yo u M U ST w e a r a l l n e c e s s a r y Pe r s o n a l P r o t e c t i v e E q u i p m e n t ( P P E ) i n c l u d i n g g l ov e s , e y e p r o t e c t i o n , a N I O S H a p p r o v e d d u s t / m i s t r e s p i r a t o r, l o n g sleeves and pants when working with products containing fiberglass wool. Pre ca ut io na ry Me a su re s: • Av o i d b r e a t h i n g f i b e r g l a s s d u s t . • U s e a N I O S H a p p r o v e d d u s t / m i s t r e s p i r a t o r. • Av o i d c o n t a c t w i t h t h e s k i n o r e y e s . We a r l o n g - s l e e v e d , l o o s e - f i tt i n g c l o t h i n g , g l o v e s , and eye protection. • Wa s h c l o t h e s s e p a r a t e l y f r o m o t h e r c l o t h i n g ; r i n s e w a s h e r t h o r o u g h l y. • O p e r a t i o n s s u ch a s s a w i n g , b l o w i n g , t e a rout, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate N I O S H a p p r o v e d r e s p i r a t o r. 0 Insulating Tape 0 Fir st Aid Measures: • E y e C o n t a c t - F l u s h e y e s w i t h wa t e r t o r e m ov e d u s t . I f s y m p t o m s p e r s i s t , s e e k m e d i c a l a tt e n t i o n . • S k i n C o n t a c t - Wa s h a ff e c t e d a r e a s g e n t l y w i t h s o a p a n d wa r m w a t e r a ft e r h a n d l i n g . 0 Condensate Piping The drain pan condensate connection is a female slip joint type for 1” Schedule 40 PVC pipe. Use PVC cement and tubing as required (field supplied) to construct a trap. A union or flexible tubing and clamps may be installed if the drain pan is to be removed periodically for cleaning. SSA-SVX06E-EN Materials 2 each - TEE 2 each - 90° ELL 1 each - PLUG 2 each - 6” NIPPLE 2 each - 2” NIPPLE 1 each - 1” NPT to PVC or COPPER ADAPTER Air handlers are shipped with throwaway filters installed. For replacement filters consult the air handler service facts for correct size and number. 23 Installation To replace filters from the end of the unit, remove lower access panel (either end) and slide old filters out and replace with new ones. To replace from the front of the unit, remove one “L” shaped angle. Remove and replace filters and reinstall “L” shaped angle. See Figure 20, p. 24. To convert from 1” filter to a 2” filter on units so equipped, remove lower access panels from both ends of the air handler. Remove screws and rotate the “L” shaped angles from both the top and bottom of the filter track 180° to increase the width of the filter opening. Figure 20. SZVAV Units For SZVAV units, air flow is set by using potentiometer R-136 on the ReliaTel options module found in the air handler control box, see Figure 21, p. 24. The potentiometer will adjust the maximum air flow between the range of 60 Hz to 44.50 Hz. If the desired maximum operating point from the catalog fan table is lower than 44.50 Hz, parameter 6-15 on the VFD must be reprogrammed to 50 Hz. The VFD is preset from the factory to a default of 25 Hz for the lower limit and does not need to be reprogrammed. Figure 21. ReliaTel options module Filter location Filter Frame Duct Connections The supply and return ducts should be connected to the unit with flame retardant duct connectors to reduce vibration transmission. The return duct should be sized to the same dimensions as the return inlet of the unit. I m p o rt a n t : Duct flanges are provided for attachment of the duct work and are packaged on the outside of the cabinet for TWE150, 180, 240, 300 and TWE126, 156, 201, 251. The duct flanges are fastened to the pallet below the coil (bottom return) on the TWE051, 061, 076, 090, 101 and 120 models. Measure the voltage between TP1 on the RTOM and ground. Use Table 4, p. 24 to set the desired maximum operating supply fan speed. Table 4. SZVAV air handler speed to voltage Parameter 6-15 Set to 60 Hz High Speed (Hz) TP1 (RTOM) Voltage (Vdc) High Speed (Hz) TP1 (RTOM) Voltage (Vdc) 38.00 <0.10 44.00 1.65 38.40 0.20 44.40 1.70 38.80 0.30 44.80 1.75 39.20 0.45 45.20 1.83 Standard Units 39.60 0.55 45.60 1.90 Unit is shipped for nominal airflow with nominal static pressure. Please refer to the fan performance table in either the product catalog or unit service facts and select the proper drive package for each application. Failure to do so could result in improper airflow causing coil frosting or condensate management problems. Condensate management problems such as water blow off could be the result of too great of air face velocity across the coil. To ensure proper operation refer to “Fan Belt Adjustment,” p. 44. 40.00 0.70 46.00 1.95 40.40 0.80 46.40 2.00 40.80 0.95 46.80 2.05 41.20 1.05 47.20 2.10 41.60 1.15 47.60 2.13 42.00 1.25 48.00 2.17 42.40 1.30 48.40 2.21 Air Flow Settings 24 SSA-SVX06E-EN Installation Table 4. SZVAV air handler speed to voltage (continued) Table 5. 2-Speed VFD programming speeds Parameter 6-15 Set to 60 Hz High Speed (Hz) TP1 (RTOM) Voltage (Vdc) High Speed (Hz) TP1 (RTOM) Voltage (Vdc) 42.80 1.35 48.80 2.27 43.20 1.45 49.20 2.30 43.60 1.55 49.60 2.35 — — 50.00 >2.40 44.50 <0.10 52.25 1.65 45.02 0.20 52.77 1.70 45.53 0.30 53.28 1.75 46.05 0.45 53.80 1.83 46.57 0.55 54.32 1.90 47.08 0.70 54.83 1.95 47.60 0.80 55.35 2.00 48.12 0.95 55.87 2.05 48.63 1.05 56.38 2.10 49.15 1.15 56.90 2.13 49.67 1.25 57.42 2.17 50.18 1.30 57.93 2.21 50.70 1.35 58.45 2.27 51.22 1.45 58.97 2.30 51.73 1.55 59.48 2.35 — — 60.00 >2.40 2-Speed VFD Units To configure units with an RTOM for 2-speed operation move plug PPM 10 from PPF 10 to TP. Refer to “Heating and Cooling Setpoint Arbitration,” p. 27 for setpoint connection. Complete the configuration by reprogramming VFD parameter 6-10 to 5.00 V and parameter 6-11 to 7.60 V. For 2-Speed VFD controlled units the desired maximum air flow (High Speed) is set by reprogramming parameter 6-15 on the VFD to the frequency value that best meets the RPM requirement as shown in the catalog fan tables. The minimum air flow (Low Speed) is set by reprogramming parameter 6-14 on the VFD. Refer to Table 5, p. 25 to see the allowed Low Speed range for a given High Speed. Use the Menu button and up and down arrows on the keypad to access the parameters. SSA-SVX06E-EN High Speed (Hz) Low Speed (Hz) Ranges High Speed (Hz) Low Speed (Hz) Ranges 60.00 25.00 - 39.60 48.00 25 - 31.68 59.00 25.00 - 38.94 47.00 25 - 31.02 58.00 25.00 - 38.28 46.00 25 - 30.36 57.00 25.00 - 37.62 45.00 25 - 29.70 56.00 25.00 - 36.96 44.00 25 - 29.04 55.00 25.00 - 36.30 43.00 25 - 28.38 54.00 25.00 - 35.64 42.00 25 - 27.72 53.00 25.00 - 34.98 41.00 25 - 27.06 52.00 25.00 - 34.32 40.00 25 - 26.40 51.00 25.00 - 33.66 39.00 25 - 25.74 50.00 25.00 - 33.00 38.00 25 - 25.08 49.00 25.00 - 32.34 — — Minimum Supply Fan Output Refer to Table 6, p. 25 for details on minimum supply fan output signals associated with each unit function. Note that each value represents the actual Fan Output % based on 100% being the customers selected maximum operating speed. Table 6. Minimum supply fan speeds for SZVAV units VFD Parameter 6-15 Set to 60 Hz Function Minimum Fan Output % Ventilation Only 58% Cool 1 (C1 or C2) 58% Cool 2 (C1 + C2 Energized) 80% CV Staged Heat 100% VFD Parameter 6-15 Set to 50 Hz Function Minimum Fan Output % Ventilation Only 64% Cool 1 (C1 or C2) 64% Cool 2 (C1 + C2 Energized) 83% CV Staged Heat 100% Table 7. Minimum supply fan speeds for 2-Speed units Function Fan Output % Ventilation Only 42 - 66% (a) Cool 1 (C1) 42 - 66% (a) 25 Installation Table 7. Minimum supply fan speeds for 2-Speed units (continued) (a) Function Fan Output % Cool 2 (C1 + C2 Energized) 100% CV Staged Heat 100% Fan Output percentage is based on the customer chosen upper and lower speed settings. I m p o rt a n t : Do not remove the VFD without first contacting technical support! For performance-related questions and diagnostic support in North America call 1877-872-6363. Any return requires a claim number FIRST. Removal of the VFD prior to this step will void the unit warranty. 3. Ensure all connections are tight and no wires exposed. 4. All accessories must be installed and wired according to the instructions packaged with that accessory. For air handler power entry only, or for dual power entry (power entry for air handler and power entry for electric heats), the electrical connections are made in the fan control box located in the right side of the air handler and electric heater respectively. Wiring entrance is through holes provided in the end of the air handler cabinet, Figure 22, p. 26. Breaker or fuse size can be selected using the nameplates attached to the unit and electric heater. Figure 22. Electrical entries Electrical Connections WA R N I N G H a z a r d o u s Vo l t a g e w / C a p a c i t o r s ! D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t / tagout procedures to ensure the power cannot be i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y dri ves or other energy storing components p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d . For ad di ti on al i n for m at io n rega rdi ng t he s a fe d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N . WA R N I N G Pr o p e r F i e l d W i r i n g a n d G r o u n d i n g Re q u i r e d! A l l f i e l d w i r i n g M U ST b e p e r f o r m e d b y q u a l i f i e d per sonnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION h a z a r d s . To a v o i d t h e s e h a z a r d s , y o u M U ST f o l l o w requirements for field wiring installation and grounding as described in NEC and your local/ state electrical codes. 1. All electrical lines, sizing, protection, and grounding must be in accordance with the National Electric Code and local codes. Control Wiring Heater Control Single Point Power Line Voltage Entrance Table 8. Recommended thermostat wire size Wire Size Maximum Wire Length (Gauge) Physical distance between Unit & T’stat 22 30 Feet 20 50 Feet 18 75 Feet 16 125 Feet 14 200 Feet Setpoints 2. Isolate conduit whenever vibration transmission may cause a noise problem within the building structure. 26 SSA-SVX06E-EN Installation EDC Switch Wiring E l e c t r o m e ch a n i c a l U n i t s : To enable the Evaporator Defrost Control Switch remove the "W3" jumper between LTB1-B1 and LTB1-B2 at the Outdoor Condenser Section. Re l i a Te l U n i t s : To enable the Evaporator Defrost Control Switch move wire "W11" from LTB2-B2 to LTB2R, and move wire "W12" from LTB2-B1 to LTB2-CD at the Indoor Air Handler Section. N o t e : Refer to wiring schematics for more detail. Heating and Cooling Setpoint Arbitration Figure 23. Single Zone VAV units will require traditional Zone Heating (if Heat installed) and Cooling Setpoints that are used on constant volume units in addition to two new setpoints: Discharge Air Cool (Externally Mounted Potentiometer in Control Box) and Discharge Air Heat (DA Heat R-42) Setpoint limits. The Zone Heating and Cooling Setpoints will be selectable via the existing RTRM customer connections for a Zone Sensor panel and the DA Heat and Cool Setpoints will be customer selectable via an onboard potentiometer on the RTOM, and an off board potentiometer mounted inside the control box with ranges 50-150°F and 40-90°F respectively. The setpoint tables should be used as a reference when setting the DA Heat (R–42) and Discharge Air Cool (Control Box Mounted Potentiometer) setpoints. Note that the recommended settings for these setpoints are 100°F for the DA Heat Setpoint, and 50°F for the DA Cool Setpoint. Discharge air cooling setpoint Table 9. DA heat setpoint Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) 0.00 50 0.98 75 1.61 100 2.06 125 0.09 51 1.00 76 1.63 101 2.08 126 0.13 52 1.03 77 1.66 102 2.09 127 0.16 53 1.06 78 1.69 103 2.11 128 0.20 54 1.08 79 1.71 104 2.12 129 0.24 55 1.11 80 1.72 105 2.13 130 0.28 56 1.13 81 1.74 106 2.13 131 0.31 57 1.16 82 1.76 107 2.14 132 0.35 58 1.18 83 1.78 108 2.16 133 0.39 59 1.21 84 1.79 109 2.17 134 0.42 60 1.23 85 1.81 110 2.19 135 0.46 61 1.26 86 1.83 111 2.20 136 0.50 62 1.28 87 1.84 112 2.21 137 0.53 63 1.31 88 1.86 113 2.23 138 0.57 64 1.33 89 1.88 114 2.24 139 0.61 65 1.36 90 1.89 115 2.25 140 SSA-SVX06E-EN 27 Installation Table 9. DA heat setpoint (continued) Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) Voltage (Vdc) Setpoint (ºF) 0.65 66 1.38 91 1.91 116 2.26 141 0.68 67 1.41 92 1.93 117 2.28 142 0.72 68 1.43 93 1.95 118 2.29 143 0.76 69 1.46 94 1.96 119 2.30 144 0.79 70 1.48 95 1.98 120 2.32 145 0.83 71 1.51 96 2.00 121 2.33 146 0.87 72 1.53 97 2.01 122 2.34 147 0.90 73 1.56 98 2.03 123 2.36 148 0.94 74 1.58 99 2.05 124 2.37 149 — — — — — — 2.40 150 Table 10. DA cool setpoint (mounted above keyboard) Setpoint (°F) Voltage (Vdc) Setpoint (°F) Voltage (Vdc) Setpoint (°F) Voltage (Vdc) 40 <0.10 51 1.30 61 2.00 41 0.20 52 1.35 62 2.05 42 0.30 53 1.45 63 2.10 43 0.45 54 1.55 64 2.13 44 0.55 55 1.65 65 2.17 45 0.70 56 1.70 66 2.21 46 0.80 57 1.75 67 2.27 47 0.95 58 1.83 68 2.30 48 1.05 59 1.90 69 2.35 49 1.15 60 1.95 70 >2.40 50 1.25 Note: The potentiometer voltage readings can be verified via the provided test points located next to each potentiometer. Use a DC voltmeter to the Vdc reading between those points and common. Checkout Procedure Complete the “Installation Checklist,” p. 28 once installation of field wiring connections is complete. All operational checks (unit running) must be made after the outdoor unit is installed and system interconnection is complete. Installation Checklist WA R N I N G H a z a r d o u s Vo l t a g e ! D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e di sc o nne c ts be for e s erv i c in g. Fo ll ow p rop er l o ck o u t / t a g o u t p r o c e d u r e s t o e n s u r e t h e p o w e r c a n n o t b e i n a d v e rt e n t l y e n e r g i z e d . Complete this checklist once the unit is installed to 28 verify that all recommended procedures have been accomplished before the system is started. Operational checks cannot be performed until the outdoor unit is installed and system interconnection is complete. Verify that the unit electrical power is disconnected. Inspect all field wiring connections. All connections should be clean and tight. Inspect unit ground connection(s). Ground must comply with all applicable codes. Inspect unit suspension arrangement (if used). Unit position must be secure. Remove any tools or debris found in or near the unit. Inspect duct outlets. Outlets must be open and unrestricted. Inspect unit drain lines. Pipe connections must be tight and drain line unrestricted. SSA-SVX06E-EN Installation Inspect fan assembly to insure all moving parts move freely. If unit is horizontally mounted, make sure secondary drain pan has been installed. Figure 25. Electromechanical jobsite connections Disconnect S witch (By Others) Inspect unit for proper filters, securely installed and not touching the coil surface. All cabinet panels must be secure. B Air Handler Electric Heat Accessory T’s t a t Instruct owner/operator on proper system operating and maintenance procedure. C D Thermostat and Control Connections A Wiring shown with dashed lines is to be furnished and installed by the customer. All customer-supplied wiring must be copper only and must conform to NEC and local electrical codes. Codes may require line of sight between disconnect switch and unit. 1. Observe all notes on the wiring diagrams. 2. Mount the thermostat or zone sensor in the desired location. 3. Install color coded low voltage cables between outdoor unit, indoor unit and thermostat. For SZVAV units, install low voltage and communication wires between the RTRM in the condenser and the RTOM in the air handler. See schematic and connection print for more detail. 4. Connect low voltage control wiring to the low voltage terminal board located at the control box per the typical interconnecting wiring diagrams. For SZVAV units, connect the ReliaTel harness (supplied with the air handler), between the RTRM and RTOM. See Figure 24, p. 29. Figure 24. RTOM to RTRM harness A. B. C. D. B Disconnect S witch (By Others) Note 2 Disconnect S witch (By Others) 3 power wires, line voltage for 3 phase, (2 power wires for single phase) 3 power wires, line voltage for 3 phase, (2 power wires for single phase) Cooling only thermostat: 3 to 7 wires depending on stages of electric heat 3 to 7 wires depending on type of outdoor unit(s) ReliaTel Controls Wiring shown with dashed lines is to be furnished and installed by the customer. All customer supplied wiring must be copper only and must conform to NEC and local electrical codes. Codes may require line of sight between disconnect switch and unit. Notes: 1. When electric heater accessory is used, single point power entry or dual point power entry is field optional. Single point power entry option is through electric heater only. 2. ***Choose only one of the following; Thermostat, Zone Sensor, or NSB Panel. Field Installed Wires RTRM J-4 RTOM J-1 Electromechanical Controls Wiring shown with dashed lines is to be furnished and installed by the customer. All customer supplied wiring must be copper only and must conform to NEC and local electrical codes. Codes may require line of sight between disconnect switch and unit. N o t e : When electric heater accessory is used, single point power entry or dual point power entry is field optional. Single point power entry option is through electric heater only. SSA-SVX06E-EN 29 Installation Figure 26. A. ReliaTel jobsite connections D. 3 power wires, line voltage for 3 phase, (2 power wires for single phase) 3 power wires, line voltage for 3 phase, (2 power wires for single phase) Cooling only thermostat: 3 to 7 wires depending on stages of electric heat Heat Pump thermostat: 5 to 8 wires depending on stages of electric heat 3 to 7 wires depending on type of outdoor unit(s) E. Zone Sensor: 4 to 10 wires depending on zone sensor model(a) F. Night Setback Panel: 7 wires B. Disconnect S witch (By Others) Note 2 C. C. B Air Handler Electric Heat Accessory D A 30 C E T’s t a t Zo n e Sensor (a) B F Disconnect S witch (By Others) Note 2 For SZVAV air handlers: 4 additional wires are required (2 of which require twisted pair or shielded wire) in order to make connections between ReliaTel boards in the condenser and air handler. Disconnect S witch (By Others) NSB P anel SSA-SVX06E-EN Electrical Data 60 Hz Models Includes Standard, SZVAV and 2–Speed VFD air handlers. Table 11. Voltage operating range (all air handlers) Model Number: Digit 8 Electrical Characteristics Unit Operating Voltage Range 1 208-230/60/1 187-253 3 208-230/60/3 187-253 4 460/60/3 414-506 K 380/60/3 342-418 W 575/60/3 518-632 Table 12. Electrical characteristics — standard and low static motors — 60 Hz standard air handler Standard Evaporator Fan Motor Tons Unit Model Number TWE061D1, E1 5 10 12.5 15 1 208 1 Hp 0.75 FLA LRA 6.0 41.0 Low Static Evaporator Fan Motor MCA MFS 7.5 15 No. Volts Phase Hp N/A N/A N/A N/A Amps FLA LRA N/A N/A MCA MFS N/A N/A TWE061D1, E1 1 230 1 0.75 5.9 45.0 7.4 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE061D3, E3 1 208 3 0.75 2.5 16.4 3.1 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE061D3, E3 1 230 3 0.75 2.4 16.4 3.0 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE061D4, E4 1 460 3 0.75 1.2 8.2 1.5 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE061DW 1 575 3 0.75 1.3 6.1 1.6 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D1, E1 1 208 1 1.5 6.8 31.5 8.5 20 N/A N/A N/A N/A N/A N/A N/A N/A 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D1, E1 7.5 No. Volts Phase Amps 1 230 1 1.5 6.2 31.5 7.8 TWE090D3, E3 1 208 3 1.5 5.3 34.3 6.6 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D3, E3 1 230 3 1.5 5.0 34.3 6.3 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090DK, EK 1 380 3 1.5 3.0 20.2 3.8 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D3, E3 1 460 3 1.5 2.5 17.0 3.1 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090DW, EW 1 575 3 1.5 1.8 13.6 2.3 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D1, E1 1 208 1 2 8.5 57.4 10.6 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D1, E1 1 230 1 2 7.7 57.4 9.6 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3 1 208 3 2 7.0 33.9 7.8 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3 1 230 3 2 6.6 33.9 7.3 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE120DK, EK 1 380 3 2 3.3 28.0 4.1 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3(a) 1 460 3 2 3.3 19.0 3.6 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE120DW, EW 1 575 3 2 2.3 15.6 4.0 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE150E3 1 208 3 2 6.0 23.0 7.4 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE150E3 1 230 3 2 5.5 23.0 6.9 15 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TWE150EK 1 380 3 2 3.3 28.0 4.1 15 N/A TWE150E3(a) 1 460 3 2 2.8 23.0 3.4 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE150EW 1 575 3 2 2.2 18.0 2.8 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE180E3 1 208 3 3 9.4 74.9 11.8 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE180E3 1 230 3 3 9.2 74.9 11.5 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE180EK 1 380 3 5 8.1 63.5 10.1 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE180E3(a) 1 460 3 3 4.6 39.3 5.8 15 N/A N/A N/A N/A N/A N/A N/A N/A 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE180EW SSA-SVX06E-EN 1 575 3 3 3.4 24.6 4.3 31 Electrical Data Table 12. Electrical characteristics — standard and low static motors — 60 Hz standard air handler (continued) Standard Evaporator Fan Motor Unit Tons Model Number 20 25 No. Volts Phase Hp Amps FLA LRA 90.8 Low Static Evaporator Fan Motor MCA MFS No. Volts Phase Hp Amps FLA LRA MCA MFS TWE240E3 1 208 3 5 14.0 17.5 30 1 208 3 3 9.4 74.9 11.8 TWE240E3 1 230 3 5 13.6 103.0 17.0 30 1 230 3 3 9.2 74.9 11.5 25 TWE240EK 1 380 3 5 8.1 63.5 10.1 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE240E4 1 460 3 5 6.6 44.8 9.0 15 1 460 3 3 4.6 39.3 5.8 15 5.3 36.2 6.6 TWE240EW 1 575 3 5 TWE300E3 1 208 3 7.5 19.6 150.0 25.0 25 15 1 575 3 3 3.4 24.6 4.3 15 40 1 208 3 7.5 19.6 150 25 40 TWE300E3 1 230 3 7.5 17.8 150.0 25.0 40 1 230 3 7.5 17.8 150 25 40 TWE300EK 1 380 3 7.5 10.9 72.9 13.6 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE300E4 1 460 3 7.5 8.9 75.0 12.0 20 1 460 3 7.5 8.9 75 12 20 TWE300EW 1 575 3 7.5 7.1 60.0 9.0 15 1 575 3 7.5 7.1 60 9 15 Note: For additional information contact product support. Field wired for 460V. (a) Table 13. Electrical characteristics — high and ultra-high static motors — 60 Hz standard air handler High Static Evaporator Fan Motor Tons 5 7.5 10 12.5 15 20 32 Unit Model Number No. Volts Phase Hp Amps FLA LRA Ultra-High Static Evaporator Fan Motor MCA MFS No. Volts Phase Hp Amps FLA LRA MCA MFS TWE061D1, E1 1 208 1 1.5 6.8 31.5 8.5 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE061D1, E1 1 230 1 1.5 6.2 31.5 7.8 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE061D3, E3 1 208 3 1.5 5.3 34.3 6.6 15 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TWE061D3, E3 1 230 3 1.5 5 34.3 6.3 15 N/A TWE061D4, E4 1 460 3 1.5 2.5 17 3.1 15 N/A N/A N/A N/A N/A N/A N/A TWE061DW 1 575 3 1.5 1.8 13.6 2.3 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D1, E1 1 208 1 2 8.5 57.4 10.6 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D1, E1 1 230 1 2 7.7 57.4 9.6 20 N/A N/A N/A N/A N/A N/A N/A N/A TWE090D3, E3 1 208 3 2 7 33.9 7.8 15 1 208 3 3 9.4 74.9 11.8 25 TWE090D3, E3 1 230 3 2 6.6 33.9 7.3 15 1 230 3 3 9.2 74.9 11.5 25 TWE090D3, E3(a) 1 460 3 2 3.3 19 3.6 15 1 460 3 3 4.6 39.3 5.8 15 TWE090DW, EW 1 575 3 2 2.3 15.6 4 15 1 575 3 3 3.4 24.6 4.3 15 TWE120D1, E1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TWE120D1, E1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3 1 208 3 3 9.4 74.9 11.8 25 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3 1 230 3 3 9.2 74.9 11.5 25 N/A N/A N/A N/A N/A N/A N/A N/A TWE120D3, E3(a) 1 460 3 3 4.6 39.3 5.8 15 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TWE120DW, EW 1 575 3 3 3.4 24.6 4.3 15 N/A TWE150E3 1 208 3 3 9.4 74.9 11.8 25 1 208 3 5 14 98 17.5 35 TWE150E3 1 230 3 3 9.2 74.9 11.5 25 1 230 3 5 13.6 103 17 35 TWE150E3(a) 1 460 3 3 4.6 39.3 5.8 15 1 460 3 5 6.6 44.8 8.3 20 TWE150EW 1 575 3 3 3.4 24.6 4.3 15 1 575 3 5 5.2 36.2 6.5 15 TWE180E3 1 208 3 5 14 98 17.5 30 N/A N/A N/A N/A N/A N/A N/A N/A TWE180E3 1 230 3 5 13.6 103 17 30 N/A N/A N/A N/A N/A N/A N/A N/A TWE180E3(a) 1 460 3 5 6.6 44.8 8.3 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE180EW 1 575 3 5 5.2 36.2 6.5 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE240E3 N/A N/A N/A N/A N/A N/A N/A N/A 1 208 3 7.5 19.6 114 25 45 TWE240E3 N/A N/A N/A N/A N/A N/A N/A N/A 1 230 3 7.5 17.6 126 22 40 TWE240E4 N/A N/A N/A N/A N/A N/A N/A N/A 1 460 3 7.5 9 61.4 11.3 25 TWE240EW N/A N/A N/A N/A N/A N/A N/A N/A 1 575 3 7.5 7.2 49.8 9 20 SSA-SVX06E-EN Electrical Data Table 13. Electrical characteristics — high and ultra-high static motors — 60 Hz standard air handler (continued) High Static Evaporator Fan Motor Tons 25 Unit Model Number No. Volts Phase Hp Amps FLA LRA Ultra-High Static Evaporator Fan Motor MCA MFS No. Volts Phase Hp Amps FLA LRA MCA MFS TWE300E3 1 208 3 7.5 19.6 150 25 40 N/A N/A N/A N/A N/A N/A N/A N/A TWE300E3 1 230 3 7.5 17.8 150 25 40 N/A N/A N/A N/A N/A N/A N/A N/A TWE300E4 1 460 3 7.5 8.9 75 12 20 N/A N/A N/A N/A N/A N/A N/A N/A 15 N/A N/A N/A N/A N/A N/A N/A N/A TWE300EW 1 575 3 7.5 7.1 60 9 Note: For additional information contact product support. (a) Field wired for 460V. Table 14. Electrical characteristics — standard and oversized motors — 60 Hz SZVAV and 2-Speed VFD air handler Standard Evaporator Fan Motor Tons Unit Model Number TWE090E4 7.5 10 12.5 15 20 25 No. Volts Phase 1 208 3 Hp 2 Amps FLA LRA 6.2 43.4 High Static Evaporator Fan Motor MCA MFS 8 15 No. Volts Phase 1 208 3 Hp 3 Amps MCA MFS FLA LRA 9.4 71 12 20 TWE090E3 1 230 3 2 5.8 48 8 15 1 230 3 3 9.2 64 12 20 TWE090E4 1 460 3 2 2.9 24 4 15 1 460 3 3 4.6 35.5 6 15 TWE090E4 1 575 3 2 2.2 20.6 3 15 1 575 3 3 3.7 28.4 5 15 TWE120D3, E3 1 208 3 2 6.2 43.4 8 15 1 208 3 3 9.4 71 12 20 TWE120D3, E3 1 230 3 2 5.8 48 8 15 1 230 3 3 9.2 64 12 20 TWE120D4, E4 1 460 3 2 2.9 24 4 15 1 460 3 3 4.6 35.5 6 15 TWE120DW, EW 1 575 3 2 2.2 20.6 3 15 1 575 3 3 3.7 28.4 5 15 TWE150E3 1 208 3 2 6.2 43.4 8 15 1 208 3 5 13.4 99.5 17 30 TWE150E3 1 230 3 2 5.8 48 8 15 1 230 3 5 12.6 110 17 30 15 TWE150E4 1 460 3 2 2.9 24 4 15 1 460 3 5 6.3 55 8 TWE150EW 1 575 3 2 2.2 20.6 3 15 1 575 3 5 5.1 44 7 15 TWE180E3 1 208 3 3 9.4 71 12 20 1 208 3 5 13.4 99.5 17 30 TWE180E3 1 230 3 3 9.2 64 12 20 1 230 3 5 12.6 110 17 30 TWE180E4 1 460 3 3 4.6 35.5 6 15 1 460 3 5 6.3 55 8 15 5.1 44 TWE180EW 1 575 3 3 3.7 28.4 5 15 1 575 3 5 TWE240E3 1 208 3 5 13.4 99.5 17 30 1 208 3 7.5 19.6 113.4 7 15 25 45 TWE240E3 1 230 3 5 12.6 110 17 30 1 230 3 7.5 17.6 124 25 45 TWE240E4 1 460 3 5 6.3 55 8 15 1 460 3 7.5 8.8 63 11 15 5.1 44 TWE240EW 1 575 3 5 7 15 1 575 3 7.5 7.1 50.4 9 15 TWE300E3 1 208 3 7.5 19.6 113.4 25 45 N/A N/A N/A N/A N/A N/A N/A N/A TWE300E3 1 230 3 7.5 17.6 25 45 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 124 TWE300E4 1 460 3 7.5 8.8 63 12 20 N/A TWE300EW 1 575 3 7.5 7.1 50.4 9 15 N/A Notes: 1. For additional information contact product support. 2. Not available with 380/60 Hz models. SSA-SVX06E-EN 33 Electrical Data Table 15. Unit wiring with electric heat (single point connection) — 5-25 ton standard air handlers — 60 Hz Tons Used With 5 5 5 5 7.5 7.5 7.5 7.5 10 10 34 TWE061D1, TWE061E1 TWE061D3, TWE061E3 TWE061D4, TWE061E4 TWE061DW TWE090D1, TWE090E1 TWE090D3, TWE090E3 TWE090D3, TWE090E3(c) TWE090DW, TWE090EW TWE120D1, TWE120E1 TWE120D3, TWE120E3 Heater Model Number Heater kW Rating BAYHTRL106* 4.33/5.76 BAYHTRL112* 8.65/11.52 Unit Power Supply 208-230/1/60 Maximum Fuse Control Minimum Circuit or HACR Circuit Stages Ampacity Breaker Size 1 33.5/37.4 35.0/40.0 1 59.5/67.4 60.0/70.0 BAYHTRL117* 12.98/17.28 1 85.5/97.4 90.0/100.0 BAYHTRL123* 17.31/23.04 2 111.5/127.4(a) 125.0/150.0 BAYHTRL305* 3.76/5.00 1 16.1/18.0 20.0/20.0 BAYHTRL310* 7.48/9.96 1 29.0/33.0 30.0/35.0 BAYHTRL315* 11.24/14.96 1 42.2/48.0 45.0/50.0 BAYHTRL325* 18.72/24.92 2 68.0/77.9(a) 70.0/80.0 BAYHTRL405* 5.00 1 10.0 15.0 BAYHTRL410* 9.96 BAYHTRL415* 14.96 208-230/3/60 460/3/60 1 17.0 20.0 1 25.0 25.0 BAYHTRL425* 24.92 2 40.0 40.0 BAYHTRLW05* 5.00 1 8.0 15.0 BAYHTRLW10* 9.96 1 15.0 15.0 BAYHTRLW15* 14.96 1 21.0 20.0 BAYHTRLW25* 24.92 2 33.0 35.0 BAYHTRL106* 4.33/5.76 1 34.5/37.8 40.0/40.0 BAYHTRL112* 8.65/11.52 1 60.5/67.8(a) 70.0/70.0 BAYHTRL117* 12.98/17.28 1 86.5/97.8 90.0/100.0 BAYHTRL123* 17.31/23.04 2 112.5/127.8(a) 125.0/150.0 BAYHTRL129* 21.63/28.80 2 138.6/157.8(a) 150.0/175.0 BAYHTRL305* 3.76/5.00 1 19.6/21.3 25.0/25.0 BAYHTRL310* 7.48/9.96 1 32.5/36.2 35.0/40.0 BAYHTRL315* 11.24/14.96 1 45.7/51.2 50.0/60.0 BAYHTRL325* 18.72/24.92 2 71.5/82.0(a) 80.0/90.0 BAYHTRL335* 26.20/34.88 2 98.7/112(b) 100.0/125.0 15.0 575/3/60 208-230/1/60 208-230/3/60 BAYHTRL405* 5.00 1 11.0 BAYHTRL410* 9.96 1 19.0 20.0 BAYHTRL415* 14.96 1 26.0 30.0 BAYHTRL425* 24.92 2 41.0 45.0 60.0 460/3/60 BAYHTRL435* 34.88 2 56.0 BAYHTRLW05* 5.00 1 11.0 15.0 BAYHTRLW10* 9.96 1 17.0 15.0 575/3/60 BAYHTRLW15* 14.96 1 23.0 25.0 BAYHTRLW25* 24.92 2 36.0 35.0 BAYHTRLW35* 34.88 2 48.0 45.0 BAYHTRL106* 4.33/5.76 1 36.6/39.6 40.0/45.0 BAYHTRL112* 8.65/11.52 1 62.6/69.6(a) 70.0/70.0 208-230/1/60 BAYHTRL117* 12.98/17.28 1 88.6/99.6 90.0/100.0 BAYHTRL123* 17.31/23.04 2 114.6/129.6(a) 125.0/150.0 BAYHTRL129* 21.63/28.80 2 140.7/159.6(a) 150.0/175.0 BAYHTRL305* 3.76/5.00 1 21.0/23.0 25.0/30.0 BAYHTRL310* 7.48/9.96 1 34.0/38.0 35.0/40.0 BAYHTRL315* 11.24/14.96 1 47.0/53.0 50.0/60.0 BAYHTRL325* 18.72/24.92 BAYHTRL335* 26.20/34.88 208-230/3/60 2 73.0/83.0(a) 80.0/90.0 2 98.7/113.0(b) 100.0/125.0 SSA-SVX06E-EN Electrical Data Table 15. Unit wiring with electric heat (single point connection) — 5-25 ton standard air handlers — 60 Hz (continued) Tons Used With 10 10 12.5 12.5 12.5 15 15 15 20 20 20 TWE120D3(c) , TWE120E3(c) TWE120DW, TWE120EW TWE150E3 TWE150E3(c) TWE150EW TWE180E3 TWE180E3(c) TWE180EW TWE240E3 TWE240E4 TWE240EW SSA-SVX06E-EN Heater Model Number Heater kW Rating Unit Power Supply Maximum Fuse Control Minimum Circuit or HACR Circuit Stages Ampacity Breaker Size BAYHTRL405* 5.00 1 12.0 BAYHTRL410* 9.96 1 20.0 20.0 BAYHTRL415* 14.96 1 27.0 30.0 460/3/60 15.0 BAYHTRL425* 24.92 2 42.0 45.0 BAYHTRL435* 34.88 2 57.0 60.0 BAYHTRLW05* 5.00 1 10.0 15.0 BAYHTRLW10* 9.96 BAYHTRLW15* 14.96 575/3/60 1 16.0 15.0 1 22.0 25.0 35.0 BAYHTRLW25* 24.92 2 35.0 BAYHTRLW35* 34.88 2 47.0 45.0 BAYHTRM310A 7.51/10.00 1 33.5/36.9 35/40 1 59.3/66.8 60/70 2 85.5/96.8 90/100 BAYHTRM320A 14.96/19.92 BAYHTRM330A 22.47/29.92 BAYHTRM350A 37.44/49.84 2 137.3/156.7 150/175 BAYHTRM410* 10.00 1 19.0 20.0 BAYHTRM420* 19.92 1 34.0 35.0 BAYHTRM430* 29.92 2 49.0 50.0 BAYHTRM450* 49.84 2 79.0 80.0 BAYHTRMW10* 10.00 1 15.0 15.0 BAYHTRMW20* 19.92 1 27.0 30.0 BAYHTRMW30* 29.92 2 39.0 40.0 208-230/3/60 460/3/60 575/3/60 BAYHTRMW50* 49.84 2 63.0 70.0 BAYHTRM310* 7.51/10.00 1 37.8/41.6 45.0/45.0 BAYHTRM320* 14.96/19.92 BAYHTRM330* 22.47/29.92 BAYHTRM350* BAYHTRM410* 1 63.7/71.4 70.0/80.0 2 89.8/101.5 90.0/110.0 37.44/49.84 2 141.6/161.4(b) 150.0/175.0 10.00 1 21.0 25.0 BAYHTRM42* 19.92 1 36.0 40.0 BAYHTRM430* 29.92 2 51.0 60.0 BAYHTRM450* 49.84 2 81.0 90.0 BAYHTRMW10* 10.00 1 17.0 20.0 BAYHTRMW20* 19.92 1 30.0 30.0 BAYHTRMW30* 29.92 2 42.0 45.0 BAYHTRMW50* 49.84 2 67.0 70.0 BAYHTRM310* 7.51/10.00 1 44.1/49.0 60.0/60.0 BAYHTRM320* 14.96/19.92 1 71.0/79.0 80.0/90.0 BAYHTRM330* 22.47/29.92 2 97.0/109.0 100.0/110.0 BAYHTRM350* 37.44/49.84 2 149.0/169.0(b) 150.0/175.0 BAYHTRM410* 10.00 1 24.0 30.0 BAYHTRM420* 19.92 1 39.0 40.0 BAYHTRM430* 29.92 2 54.0 60.0 BAYHTRM450* 49.84 2 84.0 90.0 BAYHTRMW10* 10.00 1 20.0 25.0 BAYHTRMW20* 19.92 1 32.0 35.0 BAYHTRMW30* 29.92 2 45.0 45.0 BAYHTRMW50* 49.84 2 70.0 70.0 208-230/3/60 460/3/60 575/3/60 208-230/3/60 460/3/60 575/3/60 35 Electrical Data Table 15. Unit wiring with electric heat (single point connection) — 5-25 ton standard air handlers — 60 Hz (continued) Tons Used With 25 25 25 TWE300E3 TWE300E4 TWE300EW Heater Model Number Heater kW Rating Unit Power Supply Maximum Fuse Control Minimum Circuit or HACR Circuit Stages Ampacity Breaker Size BAYHTRM310* 7.51/10 1 51.0/53.0 60.0/90.0 BAYHTRM320* 14.96/19.92 1 77.0/83.0 85.0/90.0 BAYHTRM330* 22.47/29.92 2 103.0/113.0 110.0/125.0 BAYHTRM350* 37.44/49.84 2 155.0/173.0 175.0/175.0 BAYHTRM410* 10.00 1 27.0 30.0 BAYHTRM420* 19.92 1 42.0 45.0 BAYHTRM430* 29.92 2 57.0 60.0 BAYHTRM450* 49.84 2 87.0 90.0 BAYHTRMW10* 10.00 1 22.0 25.0 BAYHTRMW20* 19.92 1 34.0 35.0 BAYHTRMW30* 29.92 2 47.0 50.0 BAYHTRMW50* 49.84 2 72.0 80.0 208-230/3/60 460/3/60 575/3/60 Notes: 1. kW ratings are at: 208/240V for 208-230V air handlers; 480V for 460V air handlers; 600V for 575V air handlers. For other than rated voltage, capacity = (voltage/rated voltage)2 x rated capacity. 2. Any power supply and circuits must be wired and protected in accordance with local codes. 3. Electric heat not available with 380/60 Hz models. 4. The HACR circuit breaker is for U.S.A. installations only. Field wire must be rated at least 75°C. Field wire must be rated at least 90°C. With motor field wired for 460V. (a) (b) (c) Table 16. Unit wiring with electric heat (single point connection) — 7.5-25 ton SZVAV and 2-Speed VFD air handlers — 60 Hz Tons 7.5 7.5 7.5 10 36 Used With TWE090E3*3 TWE090E4*4 TWE090EW*3 TWE120D3*3, E3*3 Control Stages Minimum Circuit Ampacity Maximum Fuse or HACR Circuit Breaker Size 3.76/5.00 1 21/23 25/25 7.48/9.96 1 34/38 35/40 1 47/53 50/60 Heater Model Number Heater KW Rating BAYHTRL305* BAYHTRL310* BAYHTRL315* 11.24/14.96 BAYHTRL325* 18.72/24.92 2 73/83 80/90 BAYHTRL335* 26.20/34.88 2 99/113 100/125 BAYHTRL305* 5.00 1 12 15 BAYHTRL310* 9.96 1 19 20 BAYHTRL315* 14.96 1 27 30 BAYHTRL325* 24.92 2 42 45 BAYHTRL335* 34.88 2 57 60 BAYHTRLW05* 5.00 1 9 15 BAYHTRLW10* 9.96 1 16 20 BAYHTRLW15* 14.96 1 22 25 BAYHTRLW25* 24.92 2 34 35 BAYHTRLW35* 34.88 2 47 50 BAYHTRL305* 3.76/5.00 1 21/23 25/25 1 34/38 35/40 1 47/53 50/60 Unit Power Supply 208-230/3/60 460/3/60 575/3/60 BAYHTRL310* 7.48/9.96 BAYHTRL315* 11.24/14.96 BAYHTRL325* 18.72/24.92 2 73/83 80/90 BAYHTRL335* 26.20/34.88 2 99/113 100/125 208-230/3/60 SSA-SVX06E-EN Electrical Data Table 16. Unit wiring with electric heat (single point connection) — 7.5-25 ton SZVAV and 2-Speed VFD air handlers — 60 Hz (continued) Tons 10 10 10 10 10 12.5 12.5 12.5 12.5 12.5 Used With TWE120D3*4, E3*4 TWE120D4*3, E4*3 TWE120D4*4, E4*4 TWE120DW*3, EW*3 TWE120DW*4, EW*4 TWE150E3*3 TWE150E3*4 TWE150E4*3 TWE150E4*4 TWE150EW*3 SSA-SVX06E-EN Control Stages Minimum Circuit Ampacity Maximum Fuse or HACR Circuit Breaker Size 3.76/5.00 1 25/27 30/30 7.48/9.96 1 38/42 40/45 1 38/57 40/60 18.72/24.92 2 77/87 80/90 BAYHTRL335* 26.20/34.88 2 103/117 110/125 BAYHTRL405* 5.00 1 12 15 BAYHTRL410* 9.96 1 19 20 BAYHTRL415* 14.96 1 27 30 BAYHTRL425* 24.92 2 42 45 BAYHTRL435* 34.88 2 57 60 BAYHTRL405* 5.00 1 14 15 BAYHTRL410* 9.96 1 21 25 Heater Model Number Heater KW Rating BAYHTRL305* BAYHTRL310* BAYHTRL315* 11.24/14.96 BAYHTRL325* Unit Power Supply 208-230/3/60 460/3/60 460/3/60 BAYHTRL415* 14.96 1 29 30 BAYHTRL425* 24.92 2 44 45 BAYHTRL435* 34.88 2 59 60 BAYHTRLW05* 5.00 1 9 15 BAYHTRLW10* 9.96 1 16 20 BAYHTRLW15* 14.96 1 22 25 BAYHTRLW25* 24.92 2 34 35 575/3/60 BAYHTRLW35* 34.88 2 47 50 BAYHTRLW05* 5.00 1 11 15 BAYHTRLW10* 9.96 1 18 20 BAYHTRLW15* 14.96 1 24 25 BAYHTRLW25* 24.92 2 36 40 BAYHTRLW35* 34.88 2 49 50 BAYHTRM310* 7.51/10.00 1 34/38 35/40 BAYHTRM320* 14.96/19.92 1 60/68 60/70 BAYHTRM330* 22.47/29.92 2 86/98 90/100 BAYHTRM350* 37.44/49.84 2 138/158 150/175 45/50 575/3/60 208-230/3/60 BAYHTRM310* 7.51/10.00 1 43/47 BAYHTRM320* 14.96/19.92 1 69/77 70/80 BAYHTRM330* 22.47/29.92 2 95/107 100/110 BAYHTRM350* 37.44/49.84 2 147/167 150/175 BAYHTRM410* 10.00 1 19 20 BAYHTRM420* 19.92 1 34 35 BAYHTRM430* 29.92 2 49 50 BAYHTRM450* 49.84 2 79 80 BAYHTRM410* 10.00 1 23 25 BAYHTRM420* 19.92 1 38 40 BAYHTRM430* 29.92 2 53 60 BAYHTRM450* 49.84 2 83 90 208-230/3/60 460/3/60 460/3/60 BAYHTRMW10* 10.00 1 16 20 BAYHTRMW20* 19.92 1 28 30 BAYHTRMW30* 29.92 2 41 45 BAYHTRMW50* 49.84 2 66 70 575/3/60 37 Electrical Data Table 16. Unit wiring with electric heat (single point connection) — 7.5-25 ton SZVAV and 2-Speed VFD air handlers — 60 Hz (continued) Tons 12.5 15 15 15 15 15 15 20 20 20 20 38 Used With TWE150EW*4 TWE180E3*3 TWE180E3*4 TWE180E4*3 TWE180E4*4 TWE180EW*3 TWE180EW*4 TWE240E3*3 TWE240E3*4 TWE240E4*3 TWE240E4*4 Heater Model Number Heater KW Rating Unit Power Supply Control Stages Minimum Circuit Ampacity Maximum Fuse or HACR Circuit Breaker Size BAYHTRMW10* 10.00 1 19 20 BAYHTRMW20* 19.92 1 32 35 BAYHTRMW30* 29.92 2 44 45 BAYHTRMW50* 49.84 2 69 70 BAYHTRM310* 7.51/10.00 1 38/42 40/45 BAYHTRM320* 14.96/19.92 1 64/72 70/80 BAYHTRM330* 22.47/29.92 2 90/102 90/110 BAYHTRM350* 37.44/49.84 2 142/162 150/175 BAYHTRM310* 7.51/10.00 1 43/47 45/50 BAYHTRM320* 14.96/19.92 1 69/77 70/80 BAYHTRM330* 22.47/29.92 2 95/107 100/110 BAYHTRM350* 37.44/49.84 2 147/167 150/175 BAYHTRM410* 10.00 1 21 25 BAYHTRM420* 19.92 1 36 40 BAYHTRM430* 29.92 2 51 60 BAYHTRM450* 49.84 2 81 90 BAYHTRM410* 10.00 1 23 25 BAYHTRM420* 19.92 1 38 40 BAYHTRM430* 29.92 2 53 60 575/3/60 208-230/3/60 208-230/3/60 460/3/60 460/3/60 BAYHTRM450* 49.84 2 83 90 BAYHTRMW10* 10.00 1 18 20 BAYHTRMW20* 19.92 1 30 30 BAYHTRMW30* 29.92 2 43 45 BAYHTRMW50* 49.84 2 68 70 BAYHTRMW10* 10.00 1 19 20 BAYHTRMW20* 19.92 1 32 35 BAYHTRMW30* 29.92 2 44 45 575/3/60 575/3/60 BAYHTRMW50* 49.84 2 69 70 BAYHTRM310* 7.51/10.00 1 43/47 45/50 BAYHTRM320* 14.96/19.92 BAYHTRM330* 22.47/29.92 BAYHTRM350* BAYHTRM310* 1 69/77 70/80 2 95/107 100/110 37.44/49.84 2 147/167 150/175 7.51/10.00 1 51/55 60/60 BAYHTRM320* 14.96/19.92 1 77/85 80/90 BAYHTRM330* 22.47/29.92 2 103/115 110/125 BAYHTRM350* 37.44/49.84 2 155/175 175/175 BAYHTRM410* 10.00 1 23 25 BAYHTRM420* 19.92 1 38 40 BAYHTRM430* 29.92 2 53 60 BAYHTRM450* 49.84 2 83 90 BAYHTRM410* 10.00 1 26 30 BAYHTRM420* 19.92 1 41 45 BAYHTRM430* 29.92 2 56 60 BAYHTRM450* 49.84 2 86 90 208-230/3/60 208-230/3/60 460/3/60 460/3/60 SSA-SVX06E-EN Electrical Data Table 16. Unit wiring with electric heat (single point connection) — 7.5-25 ton SZVAV and 2-Speed VFD air handlers — 60 Hz (continued) Tons 20 20 25 25 25 Used With TWE240EW*3 TWE240EW*4 TWE300E3*3 TWE300E4*3 TWE300EW*3 Heater Model Number Heater KW Rating Unit Power Supply Control Stages Minimum Circuit Ampacity Maximum Fuse or HACR Circuit Breaker Size BAYHTRMW10* 10.00 1 19 20 BAYHTRMW20* 19.92 1 32 35 BAYHTRMW30* 29.92 2 44 45 BAYHTRMW50* 49.84 2 69 70 BAYHTRMW10* 10.00 1 22 25 BAYHTRMW20* 19.92 1 34 35 BAYHTRMW30* 29.92 2 47 50 BAYHTRMW50* 49.84 2 72 80 BAYHTRM310* 7.51/10.00 1 51/55 60/60 BAYHTRM320* 14.96/19.92 BAYHTRM330* 22.47/29.92 BAYHTRM350* 575/3/60 575/3/60 1 77/85 80/90 2 103/115 110/125 37.44/49.84 2 155/175 175/175 BAYHTRM410* 10.00 1 26 30 BAYHTRM420* 19.92 1 41 45 BAYHTRM430* 29.92 2 56 60 BAYHTRM450* 49.84 2 86 90 BAYHTRMW10* 10.00 1 22 25 BAYHTRMW20* 19.92 1 34 35 BAYHTRMW30* 29.92 2 47 50 BAYHTRMW50* 49.84 2 72 80 208-230/3/60 460/3/60 575/3/60 Notes: 1. kW ratings are at: 208/240V for 208-230V air handlers; 480V for 460V air handlers; 600V for 575V air handlers. For other than rated voltage, capacity = (voltage/rated voltage)2 x rated capacity. 2. Any power supply and circuits must be wired and protected in accordance with local codes. 3. Electric heat not available with 380/60 Hz models. 4. The HACR circuit breaker is for U.S.A. installations only. SSA-SVX06E-EN 39 Electrical Data 50 Hz Models Includes standard air handlers Table 17. Electrical characteristics — standard motor — 50 Hz air handler Standard Evaporator Fan Motor Tons Amps Unit Model Number 4.6 TWE051DD TWE076DD, ED 6.25 TWE101DD, ED 8.33 10.4 TWE126ED 13 TWE156ED 16.7 TWE201ED 20.9 TWE251ED No. Volts Phase 1 380 1 1 FLA LRA 3 1.4 8.0 415 3 1.0 8.4 380 3 3.1 17.0 1 415 3 3.2 16.8 1 380 3 3.4 17.3 1 415 3 3.2 19.0 1 380 3 3.2 35.0 1 415 3 3.1 35.0 1 380 3 4.0 33.1 1 415 3 4.0 36.1 1 380 3 8.0 43.2 1 415 3 8.0 48.6 1 380 3 7.5 71.0 1 415 3 7.2 77.0 Table 18. Unit wiring — air handler — 50 Hz Tons Unit Model Number Minimum Unit Operating Voltage Range Maximum Fuse Circuit Ampacity Ampacity Size or Maximum Circuit Breaker 4.6 TWE051DD 380/415 4 15 6.25 TWE076DD, ED 380/415 5 15 8.33 TWE101DD, ED 380/415 5 15 10.4 TWE126ED 380/415 5 15 13 TWE156ED 380/415 6 15 16.7 TWE201ED 380/415 10 15 20.9 TWE251ED 380/415 10 15 Table 19. Unit wiring with electric heat (single point connection) — air handlers Heater Model No. Heater kW Rating BAYHTRL405* 5 To Use with Unit Control Stages Minimum Circuit Ampacity Maximum Fuse Breaker Size 1 13 15 BAYHTRL410* 9.96 1 22 25 BAYHTRL415* 14.96 1 31 35 BAYHTRL425* 24.92 2 49 50 BAYHTRL405* 5 1 14 15 BAYHTRL410* 9.96 1 23 25 BAYHTRL415* 14.96 1 32 35 BAYHTRL425* 24.92 2 50 50 BAYHTRL435* 34.88 2 68 70 TWE051DD 40 TWE076DD, ED SSA-SVX06E-EN Electrical Data Table 19. Unit wiring with electric heat (single point connection) — air handlers (continued) BAYHTRL405* 5 1 14 15 1 23 25 1 32 35 BAYHTRL410* 9.96 BAYHTRL415* 14.96 BAYHTRL425* 24.92 2 50 50 BAYHTRL435* 34.88 2 68 70 TWE101DD, TWE101ED BAYHTRM410* 10 1 19 20 BAYHTRM420* 19.92 1 41 45 BAYHTRM430* 29.92 2 59 60 BAYHTRM450* 49.84 2 94 100 BAYHTRM410* 10 1 23 25 TWE126ED BAYHTRM420* 19.92 1 41 45 BAYHTRM430* 29.92 2 59 60 BAYHTRM450* 49.84 2 95 100 TWE156ED BAYHTRM410* 10 1 29 30 BAYHTRM420* 19.92 1 46 50 BAYHTRM430* 29.92 2 65 70 BAYHTRM450* 49.84 2 100 100 BAYHTRM410* 10 1 29 30 TWE201ED BAYHTRM420* 19.92 1 46 50 BAYHTRM430* 29.92 2 65 70 BAYHTRM450* 49.84 2 100 100 TWE251ED Notes: 1. Field wire must be rated at least 167°F (75°C). 2. Field wire must be rated at least 194°F (90°C). 3. Heater kW ratings are at 400v for 3 phase, 400v air handlers. 4. For other than rated voltage, capacity = (voltage/rated voltage)2 x rated capacity and kW = (voltage/rated voltage) 2 rated kW. 5. Any power supply and circuits must be wired and protected in accordance with local codes. 6. MCA and Maximum Fuse Size is based on 400V. SSA-SVX06E-EN 41 Start-Up Sequence of Operation N OT I C E Equipment Damage! Ensure the disconnect for the indoor air handler is closed before operating the system. Operating the o u t d o o r u n i t w i t h o u t t h e i n d o o r f a n e n e r g i ze d ca n cause unit trip-out on high pressure control and/or l i q u i d f l o o d b a ck t o t h e c o m p r e s s o r. demand and is also used to determine the proper supply fan speed to meet the space requirements. During active capacity control, the unit will utilize a +/3.5°F deadband around the active Discharge Air Setpoint to determine when to request additional cooling capacity. If the unit is maintaining the discharge air temperature within the +/- 3.5°F deadband around the calculated discharge air setpoint requirements, no additional capacity will be requested. Occupied Cooling Operation Variable Air Volume Applications (SZVAV) Supply Fan Mode Operation Units configured for SZVAV control will utilize Supply Fan Mode selection as is currently implemented into ReliaTel controls for normal Zone Control and will be selectable between A U TO and O N via a connected Zone Sensor module or through BAS/Network controllers. Supply Fan Mode Auto Operation For active Cooling, and Heating operation the Supply Fan will be commanded O N and will ramp up to the appropriate minimum speed once the unit determines that there is a request for capacity control. Once the active request is cleared and all capacity is deenergized normal supply fan off delays as implemented on constant volume units will be in effect. During the Supply Fan Off-Delay, the supply fan will remain energized for the predetermined time at the previous unit function's minimum speed. All other cases which would bring the Supply Fan O N will function as on non-SZVAV units. Supply Fan Mode ON Operation For active unit control with the Supply Fan Mode set to O N , the unit will energize the Supply Fan and hold the Fan Speed output at minimum speed until there is a request for the fan speed to increase. This will hold true for all cases except during Unoccupied periods in which the Supply Fan Mode is forced to A U TO and will operate the Supply Fan as described above for all Cooling, and Heating requests. Supply Air Temperature Control - Cooling For Cooling operation the unit will control the active capacity outputs to meet a varying, calculated Discharge Air Setpoint that is calculated based on zone conditions in order to maintain the Zone Temperature to the active Zone Setpoint. Note that this setpoint will be clamped between the user selected DA Heat and DA Cool setpoints for compressor control. In general, as the zone temperature rises above the ZCSP, the Active Discharge Air Setpoint will be calculated down. This calculated setpoint is a direct indication of space 42 For normal Cooling operation, available Cooling capacity will be staged or modulated in order to meet the calculated discharge air setpoint between the user selected upper and lower limits. If the current active cooling capacity is controlling the discharge air within the deadband no additional Cooling capacity change will be requested. As the Discharge Air Temperature rises above the deadband the control will request additional capacity as required (additional compressor operation). As the Discharge Air Temperature falls below the deadband the algorithm will request a reduction in active capacity. Compressor Cooling Compressor output control and protection schemes will function similar to non-SZVAV units. Normal compressor HPC and LPC control will remain in effect as well as normal 3-minute minimum on, off, and interstage timers. Also, the condenser fans will be controlled similar to non-SZVAV units. Cooling Sequence If the control determines that there is a need for compressor stages in order to meet the discharge air requirements, once supply fan proving has been made, the unit will begin to stage compressors accordingly. Note that a 5 second delay will be enforced between the command for supply fan output operation and the command for compressor output operation. This delay is enforced to ensure that the supply fan is energized and ramping up to operating speed prior to energizing compressors. As the zone cooling demand continues to increase, if additional capacity is required, the supply fan output will be modulated above minimum speed in order to meet the zone requirements. Note that the supply fan speed will remain at the compressor stage's associated minimum value until the control requires additional capacity to meet the zone demand. As the cooling load in the zone decreases the control will reduce the speed of the fan down to minimum per compressor stage and control the compressor outputs accordingly. As the compressors begin to de-energize, the Supply Fan speed will fall back to the Cooling Stage's associated minimum fan speed but not below. As the load in the zone continues to drop, cooling SSA-SVX06E-EN S t a rt - U p capacity will be reduced in order to maintain the calculated discharge air setpoint. Cooling Stages Minimum Fan Speed As the unit begins to stage compressors to meet the cooling demand, the following minimum Supply Fan Speeds will be utilized for each corresponding Cooling Stage. Note that the Supply Fan Speed will be allowed to ramp up beyond the minimum speed in order to meet the zone cooling demand. The minimum fan speed for units with 2 stages of DX Cooling will be 58% of the unit's full airflow capacity. At Stage 1 of DX Cooling the Fan Speed will be at a minimum of 58% and at Stage 2 of DX Cooling the Fan Speed will be at a minimum of 80%. Occupied Heating Operation Occupied Heating operation on units configured with SZVAV control will utilize two separate control methodologies based on heating configurations. For all "Staged" Heating types (Electric and Gas), the unit will utilize 100% full airflow during all active heating periods like traditional Constant Volume units. For Modulating Gas heat units, the unit will have the ability to control the discharge air temperature to the calculated discharge air heating setpoint in order to maintain the Zone Temperature to the Zone Heating setpoint. Staged Heating Operation For units configured with Mechanical or Auxiliary Heat once the control determines that there is an active heating capacity request, the unit will energize the Supply Fan and ramp up to full speed. The control methodology during Active Heating will be identical to traditional Constant Volume units; heating stages will be energized/de-energized to meet the Zone Heating demand. Note that all Electric staging sequences will be identical to Constant Volume units. Unoccupied Cooling and Heating Operation For SZVAV units, the unit will control Heating and Cooling, as during Occupied periods using the normal heating and cooling SZVAV algorithms. In Unoccupied periods the unit will utilize setback setpoints, and Auto fan mode operation as on normal Constant Volume units. special handling of the Supply Fan Speed on units configured with SZVAV. See below for a list of these conditions: 1. S u p p l y F a n P r o v i n g F a i l u r e - If a Supply Fan Proving failure is detected the Supply Fan will be de-energized after 40s of run time and the Fan Speed output will go to the corresponding minimum speed voltage. 2. Z o n e Te m p e r a t u r e Se n s o r F a i l u r e - If the Active Zone Temperature input goes out of range, the unit will discontinue all Heating, Cooling, and Dehumidification operation. 3. S u p p l y A i r Te m p e r a t u r e S e n s o r F a i l u r e - If the Supply Air Temperature input goes out of range, the unit will revert back to Full Airflow, Traditional CV control. The unit will call out a Supply Air Temperature Sensor Failure Alarm, the RTRM System LED will flash the 2-blink error code, and Cool LEDs will flash. 2–Speed VFD Applications General Description of Functionality Cooling Operation (DX Cooling) Units with a 2-Speed VFD control scheme will utilize a thermostat's heating and cooling outputs to differentiate between high and low speed. When the unit receives a G or Y1 call from the thermostat the supply fan will run at the user selected low speed. Once the zone load demands the second stage of cooling, and the unit receives the Y2 call from the thermostat the supply fan will be signaled to run at the user selected high speed. All other compressor staging will be handled the same as all standard thermostat controlled units. Heating Operation Units with 2-Speed VFD controls will utilize traditional CV Heating control schemes with full airflow provided based on the customer selected VFD controlled maximum speed. When the unit receives the W1 call from the thermostat a relay will signal the supply fan to run at high speed. All the electric heaters that can be outfitted in the field are wired up to interlock W1 and W2 so the supply fan will always run at the user selected high speed during heat modes. Failure and Overriding Conditions Certain failure and overriding conditions require SSA-SVX06E-EN 43 Maintenance Perform all of the indicated maintenance procedures at the intervals scheduled. This will prolong the life of the unit and reduce the possibility of costly equipment failure. Fan Belt Adjustment WA R N I N G Ro t a t i n g C o m p on e n t s ! D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e di sc o nne c ts be for e s erv i c in g. Fo ll ow p rop er l o ck o u t / t a g o u t p r o c e d u r e s t o e n s u r e t h e p o w e r c a n n o t b e i n a d v e rt e n t l y e n e r g i z e d . The fan belts must be inspected periodically to assure proper unit operation. Replacement is necessary if the belts appear frayed or worn. gauge plunger. 4. Place the large end of the gauge at the center of the belt span; then depress the gauge plunger until the large O-ring is even with the top of the next belt or even with a straightedge placed across the fan and motor sheaves. 5. Remove the belt tension gauge. The small O-ring now indicates a number other than zero on the plunger’s force scale. This number represents the force (in pounds) required to give the needed deflection. 6. Compare the “force” scale reading (Step 5) with the appropriate “force” value listed in the Belt tension table. If the “force” reading is outside the range, readjust the belt tension. N o t e : Actual belt deflection “force” must not exceed the maximum “force” value shown in Figure 27, p. 44. When removing or installing the new belts, do not stretch them over the sheaves. Loosen the belts using the belt tension adjustment bolts on the motor mounting base. Once the new belts are installed, using a Browning or Gates tension gauge (or equivalent), adjust the belt tension as follows: Recheck the belt tension at least twice during the first 2 to 3 days of operation. Belt tension may decrease until the new belts are “run in”. Figure 27. Belt tension gauge 1. To determine the appropriate belt deflection: a. Measure the center-to-center shaft distance (in inches) between the fan and motor sheaves. b. Divide the distance measured in Step 1a by 64; the resulting value represents the amount of belt deflection that corresponds to the proper belt tension. 2. Set the large O-ring on the belt tension gauge at the deflection value determined in Step 1b. 3. Set the small O-ring at zero on the force scale of the Table 20. Belt tension measurement and deflection Deflection Force (Lbs.) Belts Cross Section A B Small Pitch Diameter Range Standard V-Belt V-Belt with Molded Notches Min. Max. Min. Max. 3.0 - 3.6 3 4-1/2 3-7/8 5-1/2 3.8 - 4.8 3-1/2 5 4-1/2 6-1/4 5.0 - 7.0 4 5-1/2 5 6-7/8 3.4 - 4.2 4 5-1/2 5-3/4 8 4.4 - 5.6 5-1/8 7-1/8 6-1/2 9-1/8 5.8 - 8.8 6-3/8 8-3/4 7-3/8 10-1/8 Monthly The following warning complies with State of California law, Proposition 65. 44 SSA-SVX06E-EN Maintenance WA R N I N G Inspect air filters and clean (or replace) if necessary. Check unit wiring to ensure all connections are tight and that the wiring insulation is intact. H a z a r d o u s Vo l t a g e w / C a p a c i t o r s ! D i s c o n n e c t a l l e l e c t r i c p o w e r, i n c l u d i n g r e m o t e d i s c o n n e c t s a n d d i s ch a r g e a l l m o t o r s t a rt / r u n c a p a c i t o r s b e f o r e s e r v i c i n g . F o l l o w p r o p e r l o ck o u t / tagout procedures to ensure the power cannot be i n a d v e rt e n t l y e n e r g i z e d . F o r v a r i a b l e f r e q u e n c y dri ves or other energy storing components p r o v i d e d b y Tr a n e o r o t h e r s , r e f e r t o t h e a p p r o p r i a t e m a n u f a c t u r e r ’s l i t e r a t u r e f o r a l l o w a b l e w a i t i n g p e r i o d s f o r d i s ch a r g e o f c a p a c i t o r s . Ve r i f y w i t h a n a p p r o p r i a t e v o l t m e t e r t h a t a l l c a p a c i t o r s h a v e d i s ch a r g e d . For ad di ti on al i n for m at io n rega rdi ng t he s a fe d i s ch a r g e o f c a p a c i t o r s , s e e P R O D - S V B 0 6 A - E N . N OT I C E O p e r a t i n g U n d e r Va c u u m ! Check drain pans and condensate piping to insure they are free of obstacles. Manually rotate the indoor fan to ensure proper operation. Inspect the evaporator coils for dirt and debris. If the coils appear dirty, clean them. Observe indoor fan operation and correct any unusual or excessive vibration. Clean blower wheels as needed. Annually (Cooling Season) The following maintenance procedures must be performed at the beginning of each cooling season to ensure efficient unit operation: Perform all of the monthly maintenance inspections. Do not operate or apply power to the compressor while under a vacuum. With the unit operating, check unit superheat and record the reading in the “Maintenance Log,” p. 46 WA R N I N G F i b e r g l a s s Wo o l ! Remove any accumulation of dust and/or dirt from the unit casing. Yo u M U S T w e a r a l l n e c e s s a r y Pe r s o n a l P r o t e c t i v e Equ ip men t (PP E) i ncl udi ng g lov es, e y e pro te cti on, a N I O S H a p p r o v e d d u s t / m i s t r e s p i r a t o r, l o n g sleeves and pants when working with products containing fiberglass wool. Remove corrosion from any surface and repaint. Check the gasket around the control panel door to ensure it fits correctly and is in good condition to prevent water leakage. Inspect the evaporator fan belt. If it is worn or frayed, replace it. Pr e c a u t i o n a r y M e a s u r e s : • Av o i d b r e a t h i n g f i b e r g l a s s d u s t . • U s e a N I O S H a p p r ov e d d u s t / m i s t r e s p i r a t o r. • Av o i d c o n t a c t w i t h t h e s k i n o r e y e s . We a r l o n g - s l e e v e d , l o o s e - f i tt i n g c l o t h i n g , g l o v e s , and eye protection. • Wa s h c l o t h e s s e p a r a t e l y f r o m o t h e r c l o t h i n g ; r i n s e w a s h e r t h o r o u g h l y. • O p e r a t i o n s s u ch a s s a w i n g , b l o w i n g , t e a rout, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate N I O S H a p p r ov e d r e s p i r a t o r. Fir st Aid Measures: • • Ey e C ont ac t - F lu sh e y es wi th wat e r to re move dust. If sy mpt oms p er si st , see k m e d i c a l a tt e n t i o n . S k i n C o n t a c t - Wa s h a ff e c t e d a r e a s g e n t l y w i t h s o a p a n d w a r m w a t e r a ft e r h a n d l i n g . Inspect the control panel wiring to ensure that all connections are tight and that the insulation is intact. Check refrigerant piping and fittings for leaks. Inspect the evaporator coils for dirt and debris. If the coils appear dirty, clean them. Coil Cleaning Regular coil maintenance, including annual cleaningenhances the unit's operating efficiency by minimizing: • • • • compressor head pressure and amperage draw water carryover fan brake horsepower static pressure losses At least once each year — or more often if the unit is located in a “dirty” environment — clean the coil using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils. Conduct the following maintenance inspections once per month: SSA-SVX06E-EN 45 46 Dry Bulb Wet Bulb (C1) (C2) Suction Pressure (C1) (C2) Discharge Pressure Compressor Note: Perform each inspection once per month (during cooling season) while unit is operating Date Ambient Temp. (°F) Evaporator Entering Air Circuit #1 Circuit #2 Superheat (°F) (at compressor) Circuit #1 Circuit #2 Subcooling (°F) (at service valve) Maintenance Maintenance Log SSA-SVX06E-EN Wiring Diagram Matrix Table 21. Wiring schematics for TWE air handlers Electromechanical (Sd) Electromechanical (2 speed) Reliatel Schematic/ Connection Schematic Connection Schematic Connection 3 2313-0401 N/A N/A N/A N/A 3 2313-0401 N/A N/A N/A N/A 60 3 2313-0401 N/A N/A N/A N/A 575 60 3 2313-0401 N/A N/A N/A N/A 380 Model No. Ton Circuit Volts Hz Ph TWE051DD 4.6 Single 380-415 50 TWE061D3 5 Single 208-230 60 TWE061D4 5 Single 460 TWE061DW 5 Single TWE061DK 5 Single 60 3 2313-0401 N/A N/A N/A N/A TTA076DD 6.25 Single 380-415 50 3 2313-0401 N/A N/A N/A N/A TWE061D1 5 Single 208-230 60 1 2313-0402 N/A N/A N/A N/A TWE090D1 7.5 Single 208-230 60 1 2313-0402 N/A N/A N/A N/A TWE120D1 10 Single 208-230 60 1 2313-0402 N/A N/A N/A N/A TWE061E3 5 Dual 208-230 60 3 2313-0431 N/A N/A N/A N/A TWE061E4 5 Dual 460 60 3 2313-0431 N/A N/A N/A N/A TWE061EW 5 Dual 575 60 3 2313-0431 N/A N/A N/A N/A TWE061EK 5 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE061E1 5 Dual 208-230 60 1 2313-0432 N/A N/A N/A N/A TWE090E1 7.5 Dual 208-230 60 1 2313-0432 N/A N/A N/A N/A TWE120E1 10 Dual 208-230 60 1 2313-0432 N/A N/A N/A N/A TWE090D3 7.5 Single 208-230 60 3 2313-0401 2313-0451 2313-0453 1213-1400 1213-1401 TWE090D4 7.5 Single 460 60 3 2313-0401 2313-0451 2313-0453 1213-1400 1213-1401 TWE090DW 7.5 Single 575 60 3 2313-0401 2313-0451 2313-0453 1213-1400 1213-1401 TWE090DK 7.5 Single 380 60 3 2313-0401 N/A N/A N/A N/A TWE090E3 7.5 Dual 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE090E4 7.5 Dual 208-230 60 460 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE090EW 7.5 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE090EK 7.5 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE101DD 8.33 Single 380-415 50 3 2313-0401 N/A N/A N/A N/A TWE101ED 8.33 Dual 380-415 50 3 2313-0431 N/A N/A N/A N/A TWE120D3 10 Single 208-230 60 3 2313-0401 2313-0451 2313-0453 1213-1400 1213-1401 1213-1401 TWE120DW 10 Single 575 60 3 2313-0401 2313-0451 2313-0453 1213-1400 TWE120DK 10 Single 380 60 3 2313-0401 N/A N/A N/A N/A TWE120E3 10 Dual 208-230 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE120EW 10 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE120EK 10 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE126ED 10.4 Dual 380-415 50 3 2313-0431 N/A N/A N/A N/A TWE150E3 12.5 Dual 208-230 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE150EW 12.5 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE150EK 12.5 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE156ED 13 Dual 380-415 50 3 2313-0431 N/A N/A N/A N/A TWE180E3 15 Dual 208-230 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE180EW 15 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE180EK 15 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE201ED 16.7 Dual 380-415 50 3 2313-0431 N/A N/A N/A N/A TWE240E3 20 Dual 208-230 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 380-415 60 TWE240E4 20 Dual 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE240EW 20 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE240EK 20 Dual 380 60 3 2313-0431 N/A N/A N/A N/A TWE251ED 20.9 Dual 380-415 50 3 2313-0431 N/A N/A N/A N/A SSA-SVX06E-EN 47 Wiring Diagram Matrix Table 21. Wiring schematics for TWE air handlers (continued) Electromechanical (Sd) Model No. Ton Circuit Volts Hz Ph Electromechanical (2 speed) Reliatel Schematic/ Connection Schematic Connection Schematic Connection TWE300E3 25 Dual 208-230 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE300E4 25 Dual 380-415 50 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE300EW 25 Dual 575 60 3 2313-0431 2313-0451 2313-0453 1213-1400 1213-1401 TWE300EK 25 Dual 380 60 3 2313-0431 N/A N/A N/A N/A Note: Wiring diagrams are available through e-Library or by contacting your local sales office. The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments, the manufacturer offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.IRCO.com. The manufacturer has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. ©2015 Trane All rights reserved SSA-SVX06E-EN 02 Mar 2015 We are committed to using environmentally Supersedes SSA-SVX06D-EN (January 2014) conscious print practices that reduce waste.
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