Transact Campus DR4100X007 Contactless Card Readers User Manual 1353 AC3100 Installation

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Date Submitted	2011-05-10 00:00:00
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Document Title	1353_AC3100_Installation.book
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Document Author:	jramirez

AC3100
Installation Guide
"Underwriters Laboratories Inc. (“UL”) has not tested the performance or reliability of the security or
signaling aspects of this product. UL has only tested for fire, shock and/or casualty hazards as outlined in
the U.S. and Canadian (Bi-National) Standard for Safety of Information Technology Equipment, CSA C22.2
No. 60950-1-03; UL 60950-1 First Edition dated April 1, 2003. UL Certification does not cover the
performance or reliability of the security or signaling aspects of this product. UL MAKES NO
REPRESENTATIONS, WARRANTIES OR CERTIFICATIONS WHATSOEVER REGARDING THE
PERFORMANCE OR RELIABILITY OF ANY SECURITY OR SIGNALING RELATED FUNCTIONS OF
THIS PRODUCT."
Blackboard Inc.
AC3100
Tested To Comply
With FCC Standards
FOR HOME OR OFFICE USE
This Class A digital apparatus complies with
Canadian ICES-003
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation. Part 15.21:
Changes or modifications not expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment.
NOTE: The manufacturer is not responsible for any radio or TV interference caused by
unauthorized modifications to this equipment. Such modifications could void the user’s
authority to operate the equipment. This equipment complies with the FCC radiation exposure
limits set forth for an uncontrolled environment. End users must follow the specific operating
instructions for satisfying RF exposure compliance. The antenna(s) used for this transmitter
must be installed to provide a separation distance of at least 20 cm from all persons and must
not be co-located or operating in conjunction with any other antenna or transmitter.
PRINTED APRIL 14, 2011
Contents
AC3100 INSTALLATION GUIDE
AC3100 Installation
Mount the AC3100
Connect the AC3100 to the power source
Connect the AC3100 to the network
8 AC3100 Communication Configuration
10 Configure Communication using Front Panel & Service Card
11 Configure Communication using RS-232 or Telnet
13
13
13
13
AC3100 Transaction Process
Deposit Funds to an Existing Account
Purchase a Visitor Card
Check Account Balance
14
14
14
14
14
AC3100 Manager Card Functions
Display/print transaction totals
Terminal setup
Display device status information
Perform diagnostic functions
15
15
15
17
AC3100 Maintenance
Fill the Card Dispenser
Empty the Bill Box
Install the Paper Roll
20 Component Replacement
20 Replace the Power Supply Fuses
23 AC3100 Features & Specifications
23 AC3100 Features:
23 AC3100 Specifications:
24 BbTS Universal Edition Changes
PRINTED APRIL 14, 2011
Figures
Figure 1-1
Figure 1-2
Figure 1-3
Figure 1-4
Figure 1-5
Figure 1-6
Figure 1-7
Figure 1-8
Figure 1-9
Figure 1-10
Figure 1-11
Figure 1-12
Figure 1-13
Figure 1-14
What You Get .............................................................................................1
AC3100 Reader Details..............................................................................3
Mounting Illustration ...................................................................................5
RS-485 Reader Pinout ...............................................................................7
Configuration Flowchart .............................................................................9
Out-Of-Service Codes ..............................................................................10
Configuration Command Reference.........................................................12
Bill Box Removal ......................................................................................16
AC3100 Paper roll ....................................................................................18
Paper Roll Cut-off.....................................................................................18
Paper Entry Opening................................................................................19
AC3100 Fuse Locations ...........................................................................20
AC3100 Components ...............................................................................21
Lock Lubrication .......................................................................................22
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II
AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
AC3100 I N S TALL A T IO N G UIDE
The Blackboard AC3100 enables cardholders to deposit to accounts, check balances, and purchase visitor
cards. The user interface utilizes an LCD display, keypad, and a combination mag-stripe and contactless
reader. Both the UNIX Edition and Universal Edition versions of the reader support user configurable
background color, text color, and banner images. Communication of host downloads, and reader
transactions use a maintained Transport Layer Security (TLS) Secure Communication Channel to meet
PCI Compliance.
WHAT YOU GET
The following items are included with each AC3100:
•
(2) bill boxes (one installed)
•
(2) paper rolls
•
(4) door lock keys
•
(4) bill box key sets
•
(1) hardware kit
Spare Bill Box
AC3100 Reader
Door lock keys
Paper rolls
Bill Box keys
Hardware kit
Figure 1-1 What You Get
PRINTED APRIL 14, 2011
The AC3100 connects to the Universal Edition Host via 10/100 Base-T or RS-485 through an IP Converter
(IPC). In UNIX Edition, the AC3100 optionally connects via RS-485. This unit replaces the Value Transfer
Station (VTS) on the UNIX Edition Host, and the Card Management Center (CMC) on the Universal Edition
Host.
The AC3100 accepts unattended deposits into existing cardholder accounts, and must be online to be
operational.
The following topics are covered in this document:
•
AC3100 Installation (page 1-4)
•
AC3100 Communication Configuration (page 1-8)
•
AC3100 Transaction Process (page 1-13)
•
AC3100 Maintenance (page 1-15)
•
Component Replacement (page 1-20)
•
AC3100 Features & Specifications (page 1-23)
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Figure 1-2 AC3100 Reader Details
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AC3100
INSTALLATION
AC3100 I NSTALLATION
Mount the AC3100
The AC3100 can be surface mounted on a wall, recessed into a wall, or mounted on a pedestal. At least
four 3/8” diameter metal fasteners should be used to mount the enclosure. The installer is responsible for
ensuring the unit is securely installed to prevent theft.
WARNING: Use caution when opening the door without the enclosure secured to a wall or
pedestal. The weight of the door when open can cause the unit to tip over and cause injury.
Ensure the unit is securely mounted prior to operation.
To mount the AC3100
Decide where to mount the unit, and how to route power.
Conduit knockouts are located in the junction box located in the lower left of the enclosure. Power
wiring must enter the unit within the junction box.
Decide how to route the network wiring entering the unit.
NOTE: To eliminate risk of electrical shock or injury, do not route the network cable through
the junction box.
Punch or drill mounting holes in either the back or the bottom of the unit, based on the application.
Punch or drill a hole in the back or bottom of the cabinet to route the network cable.
This hole must be large enough to accommodate the RJ45 connector.
Securely mount the unit, see: Figure 1-3 Mounting Illustration (page 5).
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Wall
AC3100
anchor
bolts
3/8” bolt & washers
3/8” bolt & washers
pedestal mount
Figure 1-3 Mounting Illustration
PRINTED APRIL 14, 2011
AC3100
INSTALLATION
Connect the AC3100 to the power source
Connect the unit to 120 VAC @ 60 Hz. Connect only to a 15A maximum branch circuit protection or
equivalent. Use a circuit breaker or switch to disconnect power when installing or removing the AC3100.
The AC3100 enclosure is provided with standard 1/2" conduit knockouts in the power junction box. The
power requirements are 120VAC @ 60Hz, 1.5 A max (line, neutral, and earth ground). The incoming wiring
must meet all applicable electrical codes.
NOTE: Before connecting wiring to the AC3100, ensure that all power has been disconnected
or that the circuit breaker is off.
To connect the AC3100 to the power source
Turn OFF the Power Supply.
Remove the junction box cover in the lower left corner of the enclosure by removing the 2 screws.
Connect the 120VAC external wiring to the existing wiring in the junction box using the supplied wire
nuts.
Wires in the junction box are color coded and labeled as shown below.
Table 1-1: Junction box wiring
Wire Color
Label
Green
Description
Earth Ground
White
Neutral
Black
Line (hot)
Re-install the cover, and secure with two screws.
Turn ON the 120VAC power supply or circuit breaker to the reader, and then turn ON the AC3100.
The AC3100 powers-up and displays the power-up configuration.
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Connect the AC3100 to the network
The AC3100 connects to the Universal Edition Host via 10/100 Base-T or RS-485 through an IP Converter
(IPC). In UNIX Edition, the AC3100 optionally connects via the RS-485.
NOTE: When connecting to a Universal Edition Host using RS-485, see: The AC3100 UE
Migration Quick Start Guide for recommended steps.
The network ports are identified on the LCD/PWA cover located on the door. Based on the application, plug
the network cable into the appropriate RJ45 port connection.
NOTE: The RS-485 cable must be terminated with the wiring configuration as shown below.
RS-485 HOST Port and RJ-45 wall plate wiring
8 7 6 5 4 3 2 1
(Ground)
Receive (RX-)
Receive (RX+)
(Ground)
Transmit (TX+)
Transmit (TX-)
Figure 1-4 RS-485 Reader Pinout
PRINTED APRIL 14, 2011
AC3100 COMMUNICATION CONFIGURATION
AC3100 COMMUNICATION CONFIGURATION
NOTE: The AC3100 must be configured at the host before continuing. For more information,
see: The Transaction System Administration Guide, and the BbTS UNIX Edition Reference
Manual.
The AC3100 must be configured with communication parameters using one of three configuration
methods:
•
Front Panel (initiated by a service card)
See: Configure Communication using Front Panel & Service Card (page 1-10)
•
RS-232 using a terminal (i.e. computer, HyperTerminal software, and configuration cable)
See: Configure Communication using RS-232 or Telnet (page 1-11)
•
Telnet via IP using an ethernet connection.
See: Configure Communication using RS-232 or Telnet (page 1-11)
NOTE: If this device accepts credit cards, Telnet must be disabled to meet PCI compliance.
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Figure 1-5 Configuration Flowchart
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AC3100 COMMUNICATION CONFIGURATION
Configure Communication using Front Panel & Service Card
To configure communication using front panel & service card
Swipe the specially encoded service card, and then press NEXT.
Configure each of the setup parameters, as appropriate, using the keys and display prompts.
ACCEPT - Accept displayed value and advance to next setting.
CHANGE - Change displayed value.
ABORT - Abort configuration process.
To update the IP address and related information, press CHANGE when the parameter displays, and
then type in the number using zeroes (0) as placeholders.
Press SAVE when prompted to save the new settings, and then reboot the AC3100.
NOTE: Temporarily Out of Service displays until communication is established with the host.
The 'Temporarily Out of Service' screen displays the out-of-service codes in the lower-left portion of
the screen.
Figure 1-6 Out-Of-Service Codes
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Configure Communication using RS-232 or Telnet
To configure communication using RS-232 or Telnet
If using RS-232, connect a configuration cable between the config port on the AC3100 and the COM
port. For cable pinout, see: Configuration Cable Pinout (page 1-11).
Table 1-2: Configuration Cable Pinout
CONFIG Port (RJ-12)
PC Serial Port
DB9 Connector
Signal
Pin 1
Pin 5
Ground
Pin 3
Pin 3
Receive (RX)
Pin 4
Pin 2
Transmit (TX)
Open a Terminal Program (RS-232 or Telnet).
Set the following connection settings for RS-232.
9600 baud
1 stop
no parity
no flow control
Login using the default password: IPrdr4U.
The password is case sensitive.
Type config, and then press Enter at the prompt.
Set the configuration settings using the commands listed below.
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11
AC3100 COMMUNICATION CONFIGURATION
Command Reference
config
- Configure network parameters
showconfig
- Display current configuration
status
- Display reader status
ping 
- Ping another IP device
netstats
- Display network statistics
netclear
- Clear network statistics counters
password
- Change config utility password
ipreboot
- Reboot reader
exit
- Log out of session
Type command, followed by ‘Enter’ key >
Figure 1-7 Configuration Command Reference
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12
AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
AC3100 TRANSACTION P ROCESS
NOTE: Load paper and cards prior to performing transactions, see: AC3100 Maintenance
(page 15).
Perform test transactions to verify proper operation of deposits, visitor card purchases, and account
balance checks.
Deposit Funds to an Existing Account
To deposit funds to an existing account
Select Deposit Funds from the on-screen menu.
NOTE: The actual verbiage of this prompt is determined by the host configuration.
Follow the on-screen prompts to complete the transaction.
Purchase a Visitor Card
To purchase a visitor card
Select Purchase Visitor Card from the on-screen menu.
NOTE: The actual verbiage of this prompt is determined by the host configuration.
Follow the on-screen prompts to complete the transaction.
Check Account Balance
To check account balance
Select Check Account Balance from the on-screen menu.
Follow the on-screen prompts to complete the transaction.
PRINTED APRIL 14, 2011
13
AC3100 MANAGER CARD FUNCTIONS
AC3100 MANAGER C ARD F UNCTIONS
Certain Cards can be configured as Manager Cards in BbTS. Inserting/removing a valid Manager Card
when the AC3100 is in the idle mode (not in a transaction sequence), displays the manager card menu.
Manager functions:
Display/print transaction totals
This option displays and prints transaction totals. It is intended to be used to create a local Audit report on
the transactions each time the bill box is emptied or swapped out with an empty one.
When totals display on the LCD, the manager has the option of clearing the interval totals. If the bills are
being removed, it is recommended to clear the totals and attach a copy of the Audit printout with the bills
for later audit.
These totals can be displayed/printed and not cleared if desired. If multiple copies of the audit printout are
desired, the totals can be displayed/printed several times and only clearing them the last time.
Terminal setup
This option is used to adjust the display brightness and the volume of the tones.
Display device status information
This option displays the AC3100 status information. The display includes information on the
communication status with the host (on-line of off-line, etc.), any out-of-service conditions and status of the
printer, bill validator, and card dispenser.
Perform diagnostic functions
This option is used to perform diagnostic functions on the LCD, card dispenser, printer, local alarm and
door switch, and the keypads.
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14
AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
AC3100 MAINTENANCE
AC3100 maintenance tasks include:
•
Fill the Card Dispenser (page 1-15)
•
Empty the Bill Box (page 1-15)
•
Install the Paper Roll (page 1-17)
•
Replace the Power Supply Fuses (page 1-20)
NOTE: The AC3100 contains a configurable local alarm. The alarm sounds when the door is
opened without an authorized manager card swipe, see: AC3100 Components (page 1-21).
Fill the Card Dispenser
To fill the card dispenser
Remove the metal H shaped weight from the card dispenser chute.
For location, see: AC3100 Components (page 1-21).
Load the cards into the card dispenser chute, and then replace the metal weight on top of the stack of
cards.
NOTE: Use only .030" PVC cards. The dispenser can hold approximately 190 cards.
Empty the Bill Box
Bills can only be removed from the Bill Validator by removing the Bill Box.
For location, see: AC3100 Components (page 1-21).
NOTE: Although the Bill Validator can hold up to 1000 bills, a maximum currency value can
also be set. Once either limit is reached, cash deposits are no longer allowed.
There are two keys used with the Bill Box:
•
A042 Key - Opens the Bill Box. (All Keyed alike)
•
A043 Key - Releases the Bill Box from the Bill Validator. (All keyed alike)
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15
AC3100
M AINTENANCE
To empty the Bill Box
With the enclosure open, insert the A043 key, and then turn key counter-clockwise to unlock the Bill
Box from the Bill Validator.
Press the two wire releases to disengage the latch, and then pivot the Bill Box away from the Bill
Validator, by gently pulling at the top.
The bill box can now be lifted straight up to disengage the hinge pins from the Bill Validator bracket.
The wire releases free the Bill Box from the cassette.
Wire
Release
Wire Release
Pivot the Bill Box
away from the door
Figure 1-8 Bill Box Removal
Insert the A042 key into the lock located in the rear of the Bill Box, and then turn counter-clockwise.
Open the Bill Box door.
Remove the currency.
To reinstall, engage pivot pins, and then push forward until the Bill Box latches.
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16
AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
Install the Paper Roll
NOTE: When installing a paper roll for the first time, the tape securing the print head to the
printer body must be removed and discarded. The tape protects the print head from damage
during shipping.
A Low Paper sensor located on the printer assembly alerts the administrator when this
condition occurs. This information can be sent to a log file. The paper can be changed without
access to the cash.
The AC3100 printer uses thermal paper with the following specifications:
•
80mm-wide
•
20# or 21# paper weight
•
Maximum 6” OD
•
1” ID core
•
Thermally coated side OUT
Table 1-3: Paper Roll Sources
Supplier
Part Number
Phone Number(s)
Communication Paper Ltd. Inc.
CP-80715 (Superior Grade 20#)
phone (888) 327-2737
fax (908) 713-6313
Current Components
TP80-6-354
(800) 342-9798
Max International
T2318645-8
(800) 233-0222 ext. 105
Printing Technologies
TTP7080
(800) 428-3786
Swecoin
SWE80-150
(401) 734-6709
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17
AC3100
M AINTENANCE
To install the paper roll
Turn the new paper roll as shown.
Insert the paper roll into the printer with the temperature-sensitive side up.
temperature
sensitive
side up
Figure 1-9 AC3100 Paper roll
Remove a full turn of the paper from the new paper roll.
NOTE: This is important since the outer end of the paper is usually fixed to the roll with glue
or self-adhesive substance that can cause a paper jam or print head damage.
Cut the paper off at a 70 to 90 degree angle as shown.
Figure 1-10 Paper Roll Cut-off
NOTE: If the paper is cut in the opposite direction to what is shown in Figure 1-10, the printer
may not detect the paper.
Insert the paper through the paper entry opening at the back of the printer.
The printer feeds, cuts and ejects a printout, and then goes on-line.
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AC3100
INSTALLATION GUIDE
D OCUMENT 1 3 5 3
REV 01
feed the
paper
place over the end of
the spool to secure
Figure 1-11 Paper Entry Opening
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19
COMPONENT REPLACEMENT
COMPONENT REPLACEMENT
Replace the Power Supply Fuses
WARNING: To eliminate risk of electrical shock or injury, it is recommended that the main
115VAC supply or breaker be turned off and the power switch on the AC3100 power supply
is turned off!
The AC3100 uses a single 1A 250v fuse for input power and three 3A 250V fuses for output power. The
power input fuse is located directly below the on/off power switch. The output fuses are located across the
bottom of the power supply module. The fuse on the left is for +12v output which supplies power to the
electronics board, LCD, and mag-stripe reader. The center fuse is +24v power for the printer. The right fuse
is +24v power for the bill validator and card dispenser. If a peripheral is not functioning, check the fuse and
replace if necessary.
Power Supply
3AG 1A 250V
3AG 3A 250V
3AG 3A 250V
3AG 3A 250V
CONTROLLER/LCD
& MAG-STRIPE READER
PRINTER
Bill Validator &
Card Dispenser
Figure 1-12 AC3100 Fuse Locations
FIELD REPLACEMENT COMPONENTS
When ordering replaceable parts for the AC3100, refer to the table below and contact Blackboard.
Table 1-4: AC3100 Replacement Parts
MSC Part Number
Description
MSC/BVACUS
Replacement Bill Validator for United States currency
MSC/BVACCA
Replacement Bill Validator for Canadian currency
MSC/RPAC
Replacement Printer
MSC/CDAC
Replacement Card Dispenser
MSC/RDRAC2
Replacement Contactless/Mag-stripe reader
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20
COMPONENT REPLACEMENT
SIREN
Card
Reader
Tamper Switch
(Sets off Siren)
Printer
Assembly
Paper Roll
Spool
Bill
Box
Card Dispenser
Figure 1-13 AC3100 Components
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21
COMPONENT REPLACEMENT
LOCK LUBRICATION
•
The AC3100 requires lubrication of the lock mechanism
• Apply lubricant anytime an increase in torque is required to turn the lock
• Lubricate the threaded rod on the lock mechanism with a silicone-based grease (comparable to SIL-GLYDE)
• Apply the grease to the first 3 threads at the end of the rod
•
Lubricate the lock cylinder with a spray type lubricant (Teflon based such as Tri-Flow)
• Close the door of the AC3100 to avoid any overspray coming into contact with electrical components
• Position the spray nozzle close to the lock cylinder, and then apply a small amount
• Install the key in the lock cylinder, and then turn several times to disperse the lubricant
• Wipe off any excess from the lock handle and surrounding area
•
Lubricate the hinge with a spray type lubricant (Teflon based such as Tri-Flow)
• Position the spray nozzle close to the hinge and apply a small amount, avoid any overspray coming into
contact with electrical components
Lubricate lock with Tri-Flow or similar lubricant
Lubricate lock screw with SIL-GLYDE
or similar lubricant
Figure 1-14 Lock Lubrication
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22
AC3 100 F EATURES & SPECIFICATIONS
AC3100 F EATURES & SPECIFICATIONS
AC3100 Features:
•
Accepts unattended deposits
•
Purchase and dispense visitor cards
•
Check account balances
•
Print receipts
•
8.4” color LCD display
•
Configurable text colors, background colors, and color banners
•
Optionally charge a fee for card purchases
•
Configurable to accept $1, $5, $10, $20, $50, $100 bill denominations
•
Accepts Credit cards (Universal Edition only)
•
Local audit report capability
•
Remote software downloads
•
Lockable bill boxes (load printer paper or cards without access to cash)
•
Advanced Encryption Standard (AES) for IP
•
Local tamper siren
•
Contact your Account Manager for a template to design a front cover decal used for marketing
AC3100 Specifications:
Physical Size:
18"W x 21"H x 9.775"D (10.145"D including bezel) 80 pounds
Input Power:
120 VAC Max @ 60Hz, 1.5 amp max
Operating:
Temperature: 0 to +50 degrees Celsius
Relative Humidity: 0 to 96 percent, non-condensing
Altitude: 0 - 10,000 feet
Non-Operating:
Temperature: -20 to +70 degrees Celsius
Relative Humidity: 0 to 95 percent, non-condensing
Altitude: 0 - 35,000 feet
NOTE: This device contains an integrated lithium battery. There is a risk of fire if the battery is
replaced with an incorrect type. Proper disposal of a used battery is essential. Please follow
the manufacturer’s instructions.
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23
BBTS UNIVERSAL EDITION CHANGES
BBTS UNIVERSAL EDITION CHANGES
When converting an AC3100 from Unix Edition to Universal Edition, the following items are affected:
•
Privileges - Do not function the same as they do in Unix Edition, every cardholder that uses a reader
in a particular Profit Center is required to use the same fund Autostored Value Order
•
Plan Level Discounts - Do not currently work in UE
•
Shadow Accounts - Do not currently work in UE
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24

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