Trig Avionics 00675 LICENSED NON BROADCAST STATION, AVIATION TRANSPONDER User Manual USERS MANUAL 1

Trig Avionics Limited LICENSED NON BROADCAST STATION, AVIATION TRANSPONDER USERS MANUAL 1

Contents

USERS MANUAL 1

TT21 Mode S Transponder
Installation Manual
00560-00-AA
19 January 2009
Trig Avionics Limited
Heriot Watt Research Park
Riccarton, Currie
EH14 4AP
Scotland, UK
Copyright Trig Avionics Limited, 2009
This page intentionally left blank
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
CONTENTS
1. PREFACE.......................................................................................................................................1
1.1 PURPOSE.................................................................................................................................... 1
1.2 SCOPE........................................................................................................................................ 1
1.3 CHANGES FROM PREVIOUS ISSUE ..............................................................................................1
1.4 DOCUMENT CROSS-REFERENCES ..............................................................................................1
2. INTRODUCTION..........................................................................................................................2
2.1 TT21 DESCRIPTION ...................................................................................................................2
2.2 INTERFACES...............................................................................................................................2
2.2.1 TT21 Transponder Unit....................................................................................................2
2.2.2 TC20 Controller Unit ....................................................................................................... 2
3. TECHNICAL SPECIFICATIONS............................................................................................... 3
3.1 TT21 TRANSPONDER UNIT (00675-00).....................................................................................3
3.2 TC20 CONTROL UNIT (00649-00).............................................................................................4
4. UNIT AND ACCESSORIES SUPPLIED..................................................................................... 5
4.1 TT21 MODE S TRANSPONDER ITEMS ........................................................................................5
4.2 TC20 CONTROLLER ITEMS ........................................................................................................5
4.3 INSTALLATION KIT ....................................................................................................................5
4.4 REQUIRED ITEMS.......................................................................................................................6
5. INSTALLATION ...........................................................................................................................7
5.1 UNPACKING AND INSPECTING EQUIPMENT................................................................................7
5.2 CONTROLLER MOUNTING..........................................................................................................7
5.3 TRANSPONDER MAIN UNIT MOUNTING..................................................................................... 7
5.4 COOLING REQUIREMENTS .........................................................................................................7
5.5 TT21 TRANSPONDER ELECTRICAL CONNECTIONS.....................................................................8
5.5.1 TT21 Interface – Pinout....................................................................................................8
5.6 TT21 TRANSPONDER INTERFACE DETAILS................................................................................9
5.6.1 Power Input ......................................................................................................................9
5.6.2 TMAP Bus......................................................................................................................... 9
5.6.3 Power On.......................................................................................................................... 9
5.6.4 Controller Power.............................................................................................................. 9
5.6.5 Mutual Suppression..........................................................................................................9
5.6.6 Ident Switch Input............................................................................................................. 9
5.6.7 Squat Switch Input............................................................................................................9
5.6.8 External Standby Input...................................................................................................10
5.6.9 GPS Position Input.........................................................................................................10
Trig Avionics Limited i
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
5.7 TC20 CONTROLLER ELECTRICAL CONNECTIONS ....................................................................10
5.7.1 TC20 Interface - Pinout.................................................................................................. 10
5.8 TC20 CONTROLLER INTERFACE DETAILS................................................................................ 10
5.8.1 TMAP Bus....................................................................................................................... 10
5.8.2 Altitude Out ....................................................................................................................11
5.8.3 Remote ON...................................................................................................................... 11
5.8.4 Power..............................................................................................................................11
5.9 D CONNECTOR CRIMP TERMINALS.......................................................................................... 11
5.10 WIRING CONSIDERATIONS....................................................................................................... 11
5.11 ANTENNA INSTALLATION........................................................................................................12
5.11.1 Antenna Ground Plane...................................................................................................12
5.11.2 Antenna Cable ................................................................................................................12
5.11.3 TNC Connector...............................................................................................................14
5.12 STATIC PRESSURE CONNECTION..............................................................................................14
6. INSTALLATION SETUP AND TEST.......................................................................................16
6.1 CONFIGURATION ITEMS........................................................................................................... 16
6.1.1 Aircraft Address Programming ...................................................................................... 16
6.1.2 VFR Squawk Code.......................................................................................................... 16
6.1.3 VFR Flight ID................................................................................................................. 16
6.1.4 Airspeed Category.......................................................................................................... 17
6.1.5 Aircraft Category............................................................................................................ 17
6.1.6 Squat Switch Source ....................................................................................................... 17
6.1.7 GPS Input .......................................................................................................................17
6.1.8 GPS Line Speed.............................................................................................................. 17
6.1.9 GPS System Integrity Level ............................................................................................17
6.1.10 Aircraft Length and Width..............................................................................................17
6.1.11 ADS-B Test Message Options.........................................................................................18
6.2 TEST AND CALIBRATION ITEMS ...............................................................................................18
6.2.1 Voltage Check................................................................................................................. 18
6.2.2 Altitude Encoder Calibration .........................................................................................18
7. POST INSTALLATION CHECKS ............................................................................................20
8. NORMAL OPERATION............................................................................................................. 21
8.1 OVERVIEW...............................................................................................................................21
8.2 DISPLAY..................................................................................................................................21
8.3 MODE SELECTOR KNOB ..........................................................................................................21
8.4 PUSH BUTTONS........................................................................................................................21
8.5 CODE SELECTOR KNOB ...........................................................................................................22
ii Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
8.6 ALTITUDE ENCODER WARM UP..............................................................................................22
8.7 GENERAL LOW TEMPERATURE OPERATION.............................................................................22
8.8 WARNING MESSAGES.............................................................................................................. 22
8.9 FAULT ANNUNCIATION............................................................................................................22
9. CONTINUED AIRWORTHINESS............................................................................................ 24
10. LIMITED WARRANTY .........................................................................................................25
11. ENVIRONMENTAL QUALIFICATION FORMS ..............................................................26
12. ADS-B COMPLIANCE ........................................................................................................... 28
12.1 ADS-B PARAMETERS SUPPORTED ..........................................................................................28
12.2 ADS-B SERVICE LEVELS.........................................................................................................28
12.3 AMC 20-24 COMPLIANCE....................................................................................................... 29
13. INSTALLATION DRAWINGS.............................................................................................. 30
13.1 MOUNTING TRAY FIXING AND OVERALL DIMENSIONS.............................................................. 30
13.2 FRONT PANEL CUT-OUT OPTIONS ...........................................................................................31
14. BASIC INTERCONNECT DIAGRAM .................................................................................33
Trig Avionics Limited iii
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
iv Trig Avionics Limited
This page intentionally left blank
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
1. Preface
1.1 Purpose
This manual describes the physical and electrical characteristics and the installation requirements for a
TT21 Mode S Transponder and associated TC20 controller.
1.2 Scope
This document applies to the installation of the TT21 Mode S Transponder.
At the publication date of this manual the software version identifier for the TT21 is 1.1 and the FPGA
version identifier is 1.1. The TC20 controller software version identifier is 1.1. The software and
FPGA versions are subject to change without notice.
1.3 Changes from Previous Issue
None, this is the first issue.
1.4 Document Cross-References
00559-00 TT21 Mode S Transponder Operating Manual AA
Trig Avionics Limited Page 1
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
2. Introduction
2.1 TT21 Description
The TT21 Mode S transponder system is an ED-73B Class 2 compliant Mode S level 2 datalink
transponder, with support for extended squitter, which also meets the relevant environmental
requirements of ED-14D. It is certified to ETSO 2C112b and ETSO C166a.
The TT21 transponder is controlled using a separate front panel controller, called the TC20. This
allows the transponder to be mounted separately from the instrument panel, and reduces the amount of
panel space taken by the transponder. The TC20 includes an altitude encoder. The TC20 is certified to
ETSO 2C112b and ETSO C88a.
The TT21 transmitter power output is nominally 130 watts, and the transponder runs from either 14
volt nominal or 28 volt nominal DC power supply with no configuration changes required.
The TT21 transponder responds to both legacy Mode A/C interrogations and to Mode S interrogations
from both ground radar and airborne collision avoidance systems. In all cases, the interrogations are
received by the transponder on 1030MHz, and replies are transmitted on 1090MHz.
2.2 Interfaces
2.2.1 TT21 Transponder Unit
The main transponder unit has a single TNC antenna connection and a single 25 way D-type connector.
The 25 way D-type interface provides the following services:
Power Input The TT21 operates on 11 to 33 Volts DC.
Front Panel Datalink A two wire data link is used to connect the TT21 and the controller.
Front Panel Power The controller is powered from the transponder.
Remote On/Off The on-off switching is on the controller, and switches this input.
Ident input External IDENT switch input.
Standby input External standby input for dual transponder installations.
“On ground” input Allows automatic flight/ground mode switching for aircraft with a squat switch.
Suppression bus I/O ARINC compatible suppression bus signal used in aircraft with other pulse
equipment, such as DME. This pin is both an input to and output from the
transponder.
GPS Input Connection to a GPS supplying position input for ADS-B position reporting.
RS232 Output Secondary RS232 interface provided for future upgrade.
2.2.2 TC20 Controller Unit
The TC20 controller has a single 9 way D-type connector. It provides the following services:
Power Input The controller receives power from the transponder.
Front Panel Datalink A two wire data link is used to connect the TT21 and the controller.
Remote On/Off The on-off switching is on the controller, and controls this output.
Altitude Output An additional serial output on the TC20 provides pressure altitude information
that can be used for baro-aiding by certain GPS receivers.
Page 2 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
3. Technical Specifications
3.1 TT21 Transponder Unit (00675-00)
Specification Characteristics
Compliance ETSO 2C112b Class 2 Level 2es, ETSO C166a Class B0
FCC Identification VZI00675
Applicable documents EuroCAE ED-73B, EuroCAE ED-14E (RTCA DO-160E),
RTCA DO-181D, RTCA DO-260A change 2
Software ED-12B (RTCA DO-178B) Level B
Hardware DO-254 Level C
Power Requirements 11 – 33 Volts DC. Typical 5 Watts @ 14Volts.
Altitude 35,000 feet
Humidity 95% @ +50°C for 6 hours; 85% @ +38°C for 16 hours.
Tested to Category A in DO-160E
Operating Temperature -20°C to +70°C
Transmitter Frequency 1090MHz ± 1MHz
Transmitter Power 130 Watts nominal; 71 Watts minimum at antenna after
allowing for 0.5dB connector losses and 1.5dB cable losses.
Receiver Frequency 1030 MHz
Receiver Sensitivity -74dBm ± 3dB
Physical Specifications (in the
mounting tray)
Height 48mm (1.9”)
Width 66mm (2.5”)
Length 160mm (6.3”)
Weight 0.77lbs. (350 g)
Trig Avionics Limited Page 3
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
3.2 TC20 Control Unit (00649-00)
Specification Characteristics
Compliance ETSO 2C112b, ETSO C88a
Applicable documents EuroCAE ED-73B, EuroCAE ED-14E (RTCA DO-160E),
RTCA DO-181D, SAE 8003
Software ED-12B (RTCA DO-178B) Level B
Altitude -1000 to 35,000 feet
Humidity 95% @ +50°C for 6 hours; 85% @ +38°C for 16 hours.
Tested to Category A in DO-160E
Operating Temperature -20°C to +55°C
Physical Specifications (behind the
panel)
Height 44mm (1.8”)
Width 63mm (2.4”)
Length 54mm (2.1”)
Weight 0.11lbs. (90 g)
Page 4 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
4. Unit and Accessories supplied
4.1 TT21 Mode S Transponder Items
The TT21 Mode S transponder includes the following items:
Unit Description Qty Part Number
TT21 Mode S Transponder 1 00675-00
TT21 Mounting Tray 1 00667-00
4.2 TC20 Controller Items
The TC20 controller includes the following items:
Unit Description Qty Part Number
TC20 Transponder Controller 1 00649-00
TT21 Installation Kit 1 00668-00
4.3 Installation Kit
The TT21 installation kit includes the following items:
Unit Description Qty Part Number
TT21 Transponder Installation Manual 1 00560-00
TT21 Pilots Operating Manual 1 00559-00
Mounting adapter (circular hole adapter) 2 00678-00
Connector Co-axial TNC 1 00723-00
Screwlock assembly 4 00724-00
Headshell, 9 Way 1 00725-00
Headshell, 25 way 1 00726-00
9 way D-type contact housing (female) 1 00727-00
25 way D-type contact housing (male) 1 00728-00
Crimp Terminal, Male, 22-24 AWG 20 00729-00
Crimp Terminal, Female, 22-24 AWG 9 00730-00
Static tubing, EPDM 5mm ID 1 00731-00
Hose T piece 1 00732-00
Hose Adapter 2 00733-00
Hose clip, small 6 00734-00
Hose clip, large 2 00735-00
Long mounting screws, 4-40 thread 4 00736-00
Short mounting screws, 4-40 thread 4 00737-00
Trig Avionics Limited Page 5
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
4.4 Required Items
Additional items you will require, but which are not in the TT21 package, include:
Antenna and fixing hardware. The TT21 is compatible with any transponder antenna
approved to ETSO C74 or 2C112.
Cables. You need to supply and fabricate all required cables. Guidance on cable types is
given in section 5 below.
Fixings. To secure the transponder tray to the airframe you will need at least 3 flat head
screws and three self-locking nuts. If the aircraft does not have existing mounting provisions
you may need to fabricate additional brackets to support the transponder tray.
To support the optional ADS-B features a GPS receiver with an appropriate serial output is required.
Page 6 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
5. Installation
5.1 Unpacking and Inspecting Equipment
Carefully unpack the transponder and make a visual inspection of the unit for evidence of any damage
incurred during shipment. If the unit is damaged, notify the shipping company to file a claim for the
damage. To justify your claim, save the original shipping container and all packaging materials.
5.2 Controller Mounting
The TC20 transponder controller must be mounted rigidly in the aircraft panel. The controller can be
mounted in the ultra compact mounting hole or in a conventional 57mm (2¼ inch) instrument cut-out.
The following installation procedure should be followed, remembering to allow adequate space for
installation of cables and connectors.
Select a position in the panel that is not too close to any high external heat source. (The
TC20 is not a significant heat source itself and does not need to be kept away from other
devices for this reason).
Avoid sharp bends and placing the cables too near to the aircraft control cables.
If you are using a 57mm instrument cut-out, you must first clip the two mounting adapters to the
transponder. The controller should then be mounted using the four LONG screws provided. If you are
using the Trig compact cutout, you do not need the mounting adapters. The controller should be
mounted using the four SHORT screws provided. If alternate screws are required, please note that the
mounting thread in each case is 4-40.
5.3 Transponder Main Unit Mounting
The TT21 Mode S transponder is designed to be mounted in any convenient location in the cockpit, the
cabin, or an avionics bay.
The following installation procedure should be followed, remembering to allow adequate space for
installation of cables and connectors.
Select a position in the aircraft that is not too close to any high external heat source. (The
TT21 is not a significant heat source itself and does not need to be kept away from other
devices for this reason).
Avoid sharp bends and placing the cables too near to the aircraft control cables.
Secure the mounting tray (p/n 00667-00) to the aircraft via the three (3) mounting holes in the
tray. The tray should be mounted to a flat surface - it is important that the tray is supported at
the dimples as well as the three mounting points.
Put the TT21 transponder into the secured mounting tray by hooking the connector end under
the lip on the tray.
Lock the TT21 transponder into the mounting tray by clipping the retaining wire over the lugs
on the opposite end.
5.4 Cooling Requirements
The TT21 Mode S transponder meets all applicable ETSO requirements without forced air-cooling.
Attention should however be given to the incorporation of cooling provisions to limit the maximum
operating temperature if the TT21 is installed in close proximity to other avionics. The reliability of
equipment operating in close proximity in an avionics bay can be degraded if adequate cooling is not
Trig Avionics Limited Page 7
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
provided.
5.5 TT21 Transponder Electrical Connections
The TT21 has a single 25 way female socket which provides the data and power inputs to the
transponder. A single TNC coaxial connector attaches to the antenna.
5.5.1 TT21 Interface – Pinout
Pin Signal Direction
1 Ground -
2 TMAP1A Bidirectional
3 TMAP1B Bidirectional
4 Ground -
5 GPS Position In Input
6 Ground -
7 RS232 Out Output
8 TMAP2A Bidirectional
9 TMAP2B Bidirectional
10 Ground -
11 Controller Power Output
12 Ground -
13 Power ON Input
14 Ground -
15 11-33V DC Input
16 Reserved -
17 Squat Switch In Input
18 Mutual Suppression Bidirectional
19 External Standby In Input
20 Ident Switch In Input
21 Reserved -
22 Reserved -
23 Reserved -
24 Reserved -
25 Reserved -
The following diagram shows the connector orientation as viewed from the wiring side.
Page 8 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
5.6 TT21 Transponder Interface Details
5.6.1 Power Input
The power supply can be 11-33 Volts DC; no voltage adjustment is required.
Use a 3 Amp circuit breaker for power supply protection to the TT21.
5.6.2 TMAP Bus
TMAP is a Trig proprietary bus based on RS485 signalling. It provides a bi-directional interface
between the transponder and the control head. Each TMAP interface comprises a balanced pair of
signals, called A and B, both of which must be connected for communication to work.
There are two sets of TMAP pins on the TT21, TMAP1 A and B, and TMAP2 A and B. This is to
support future installation wiring options. The two sets are identical, and either pair (TMAP1 or
TMAP2) may be used to connect to the control head.
5.6.3 Power On
The TT21 power supply can be directly controlled by this discrete input. The input is active low, so
that the TT21 will power up whenever the input is held low. This signal is intended to connect to the
TC20 Remote ON output.
5.6.4 Controller Power
The TC20 controller does not connect to aircraft power – it receives power from the TT21 using this
output. The TT21 provides 6.5 Volts to the TC20. This output includes short circuit protection, and
no fuse is required between the TT21 and the TC20.
5.6.5 Mutual Suppression
Mutual suppression allows two or more transmitters on adjacent frequencies to inhibit the other
transmitters when one is active to limit the interference effects. It is commonly used between
transponders and DME systems, and between transponders and collision avoidance systems.
The Suppress I/O on pin 18 is an ARINC compatible suppression bus interface, which acts as both an
input and an output. The TT21 will assert this signal when it is transmitting, and can be suppressed by
other equipment that asserts the signal. The TT21 will drive approximately 24 Volts on the output
(independently of supply voltage), and will treat the input as active whenever the bus has greater than
10 Volts.
5.6.6 Ident Switch Input
The Ident switch input allows the IDENT function to be selected using a remote switch. The input is
active low, and will be asserted when the voltage to ground is pulled below approximately 4 Volts.
5.6.7 Squat Switch Input
The Squat switch input allows the transponder to automatically switch between Airborne and Ground
modes. The input will be asserted when the voltage to ground is pulled below approximately 4 Volts.
The logical sense of the input can be programmed to be either active low or active high.
On an aircraft with no squat switch this input should be left unconnected, and the transponder
programmed to ignore the input.
Trig Avionics Limited Page 9
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
5.6.8 External Standby Input
This input, when held low, places the transponder in Standby mode. It should be used to switch
between transponders in an installation with two transponders. The input is active low, and will be
asserted when the voltage to ground is pulled below approximately 4 Volts.
5.6.9 GPS Position Input
The GPS position input is required to support ADS-B functionality. The GPS position input is an
RS232 input to the transponder. The ADS-B features are optional – no GPS is required for normal
Mode S Elementary Surveillance.
The TT21 GPS input can recognise the industry standard “Aviation” format, the NMEA 0183 format,
or the format used by certain Freeflight and NexNav GPS sensors; the interface speed can be selected
between 4800, 9600 and 19200 bps.
There is also an RS232 output on the connector for future expansion. This pin is unused and should be
left unconnected.
5.7 TC20 Controller Electrical Connections
The TC20 controller has a single 9 way D type male connector to link to the transponder, and
optionally to connect to a GPS for baro-aiding.
5.7.1 TC20 Interface - Pinout
Pin Signal Direction
1 Ground -
2 TMAPA Bidirectional
3 TMAPB Bidirectional
4 Altitude Out Output
5 Reserved Input
6 Ground -
7 Remote ON Output
8 Power Input
9 Ground -
The following diagram shows the connector orientation as viewed from the wiring side.
5.8 TC20 Controller Interface Details
5.8.1 TMAP Bus
TMAP is a Trig proprietary bus based on RS485 signalling. It provides a bi-directional interface
between the transponder and the control head. Each TMAP interface comprises a balanced pair of
Page 10 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
signals, called A and B, both of which must be connected for communication to work.
TMAP A and B lines on the controller should be connected to the corresponding A and B lines of
either TMAP1 or TMAP2 on the TT21.
5.8.2 Altitude Out
The TC20 incorporates an altitude encoder. Certain GPS receivers can benefit from having altitude
information supplied to them. The TC20 reports pressure altitude on this pin as an RS232 serial data
format, at 9600 bps, using the format commonly called “Icarus” or “Garmin” format.
5.8.3 Remote ON
This output is connected directly to the Power/Mode switch on the TC20, and should be connected to
the Power ON discrete input of the TT21.
5.8.4 Power
The TC20 uses 6.5 volts which is available from the TT21 transponder. This input should NOT be
connected to aircraft power.
5.9 D Connector Crimp Terminals
The D type connector contacts should be wired with wire of 20-24 AWG. The contacts are compatible
with a wide range of crimp tools.
Once crimped, the contacts should be slotted into the rear of the connector shell. Push the contact in
until the retaining tab clicks into place. Tug gently to confirm the contact is locked in place.
5.10 Wiring Considerations
The connection from the TT21 transponder to the TC20 uses a minimum of six (6) signal lines; the
TMAP pair, the Power and Ground pair, and the Remote On discrete line plus associated ground line.
In a certified installation the normal wire choice would be Tefzel hook-up wire. Wire of 20 AWG is
more than adequate for the task; in installations where weight is an issue, wire of 22 or 24 AWG can
also be used. Where lighter wires than 20 AWG are used the individual wires should be laced together
for support.
The TT21/TC20 was tested and certified using unshielded, untwisted wiring, and that is sufficient for a
certified installation. There may however be technical benefits of improved electromagnetic emissions
and susceptibility to and from the transponder system if the two wires of the TMAP pair are lightly
twisted together – one twist per 1 to 2 inches is appropriate. This may reduce interference and break-
through on adjacent audio wiring if it is not possible to route them separately. For tidiness and
consistency the other pairs in the bundle can also be twisted, but there will be no particular difference
in behaviour.
The distance between the TT21 transponder and the TC20 controller is limited by the impedance of the
wire between them. The TC20 is powered from the TT21, not from aircraft power, and therefore the
acceptable voltage drop in the power line is what limits the distance. The TC20 needs an impedance of
less than 0.5 ohm in the power line for satisfactory operation. The following table gives guidelines for
typical aircraft hook-up wire. Note that different brands may vary – check your supplier for details.
Gauge Ohm/k
m Length for 0.5
Ohm
20
AWG 35 14.2 m
22 64 7.8 m
Trig Avionics Limited Page 11
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
AWG
24
AWG 99 5.0 m
An alternative to a harness built from individual wires, particularly for a long cable run, is to use a
multi-core cable. Aviation grade cable with 6 or more cores is often more expensive than the
individual wires, and therefore is not generally a good choice for a certified aircraft. For aircraft where
those considerations do not apply however, an attractive alternative solution may be to use 3 pair or 4
pair data cable.
Whilst appropriate cables may exist, please note that not all data cable is suitable for this application.
Cables with solid cores should not be used, and cables should be selected based on the wear
characteristics of their insulation material, including temperature rating, resistance to solvents and oils,
and flammability. Most inexpensive commercial data cables have poor flammability properties.
5.11 Antenna Installation
The antenna should be installed according to the manufacturer’s instructions.
The following considerations should be taken into account when siting the Antenna.
The antenna should be well removed from any projections, the engine(s) and propeller(s). It
should also be well removed from landing gear doors, access doors or others openings which
will break the ground plane for the antenna.
The antenna should be mounted on the bottom surface of the aircraft and in a vertical position
when the aircraft is in level flight.
Avoid mounting the antenna within 3 feet of the ADF sense antenna or any COMM antenna
and 6 feet from the transponder to the DME antenna.
Where practical, plan the antenna location to keep the cable lengths as short as possible and
avoid sharp bends in the cable to minimise the VSWR.
Electrical connection to the antenna should be protected to avoid loss of efficiency as a result of the
presence of liquids or moisture. All antenna feeders shall be installed in such a way that a minimum of
RF energy is radiated inside the aircraft.
5.11.1 Antenna Ground Plane
When a conventional aircraft monopole antenna is used it relies on a ground plane for correct
behaviour. For ideal performance the ground plane should be very large compared to the wavelength
of the transmission, which is 275mm. In a metal skinned aircraft this is usually easy to accomplish, but
is more difficult in a composite or fabric skinned aircraft. In these cases a metallic ground plane
should be fabricated and fitted under the antenna.
As the ground plane is made smaller, the actual dimensions of the ground plane become more critical,
and small multiples of the wavelength should be avoided, as should circles. Rectangles or squares are
much less likely to create a critical dimension that resonates with the transmissions. The smallest
practical ground plane is a square around 120mm per side; as the size increases the performance may
actually get worse, but will be better by the time the ground plane is 700mm on each side. Anything
much larger than that size is unlikely to show significant further improvement.
The thickness of the material used to construct the ground plane is not critical, providing it is
sufficiently conductive. A variety of proprietary mesh and grid solutions are available. Heavyweight
cooking foil meets the technical requirements, but obviously needs to be properly supported.
5.11.2 Antenna Cable
The TT21 is designed to meet Class 2 requirements with an allowance of 2 dB for loss in the
Page 12 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
connectors and cable used to connect it to the antenna. Excessive loss will degrade both transmitter
output power and receiver sensitivity.
Allowing 0.25dB loss for the connector at each end of the antenna cable assembly leaves an allowance
of 1.5dB maximum loss for the cable itself.
An acceptable cable:
Has less than 1.5dB loss for the run length needed
Has a characteristic impedance of 50 Ohms
Has double braid screens or has a foil and braid screen
Once the cable run length is known, a cable type with low enough loss per metre that meets the above
requirements can be chosen. Longer runs require lower loss cable. Consider moving the TT21 closer
to the antenna to minimise the losses in the antenna cable – subject to the limits identified above, the
TT21 can be at any distance from the control head without affecting performance in any way.
NOTE: Low loss cable typically uses foamed or cellular dielectrics and foil screens. These make such
cables especially prone to damage from too-tight bends or from momentary kinking during installation.
Once kinked, these cables do not return to full performance when straightened.
The following table is a guide to the maximum usable lengths of some common cable types. Actual
cable loss varies between manufacturers, there are many variants, and the table is therefore based on
typical data. Use it as a guide only and refer to the manufacturer’s data sheet for your specific chosen
cable for accurate values.
Max Length
in Metres Max Length
in Feet Insertion Loss
dB/metre at
1090MHz
MIL-C-17 Cables Electronic Cable
Specialists Type
2.54 8’ 4” 0.59 M17/128 (RG400)
3.16 10’ 4” 0.47 3C142B
3.81 12’ 6” 0.39 M17/112 (RG304)
5.25 17’ 3” 0.29 M17/127 (RG393) 311601
6.42 21’ 1” 0.23 311501
8.22 26’ 11” 0.18 311201
12.59 41’ 3” 0.12 310801
Contact Electronic Cable Specialists on +1 414 421 5300 or www.ecsdirect.com for their data sheets.
When routing the cable, ensure that you:
Route the cable away from sources of heat.
Route the cable away from potential interference sources such as ignition wiring, 400Hz
generators, fluorescent lighting and electric motors.
Allow a minimum separation of 300mm (12 inches) from an ADF antenna cable.
Keep the cable run as short as possible.
Avoid routing the cable round tight bends.
Avoid kinking the cable even temporarily during installation.
Secure the cable so that it cannot interfere with other systems.
Trig Avionics Limited Page 13
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
5.11.3 TNC Connector
This section describes the technique for attaching the antenna cable to the supplied TNC connector.
If a low-loss cable is needed that has too large a dielectric diameter to fit the supplied connector, a
short length (up to 150mm or 6 inches) of smaller cable may be used with suitable mating connectors
to adapt to the transponder connector.
The supplied connector can be completed using a wide range of commercial crimp tools (for example
the Tyco 5-1814800-3). The die apertures for the inner pin and the outer shield should be
approximately 1.72 mm and 5.41 mm respectively.
Strip back the coax cable to the dimensions in the table, as shown in the diagram below. Slide
25 mm (1 inch) of heat shrink tubing over the cable.
Slide the outer crimp sleeve over the cable – it must go on before securing the centre contact.
Dimension Cut size
(mm) Cut size
(inches)
A 17.5 0.69
B 7.2 0.28
C 4.8 0.19
Crimp the centre contact to the cable.
Insert the cable into the connector – the centre contact should click into place in the body, the
inner shield should be inside the body of the connector and the outer shield should be outside
the body.
Crimp the outer sleeve over the shield.
Slide heat shrink tubing forward (flush to connector) and heat to shrink the tubing.
5.12 Static Pressure Connection
The TC20 controller includes an altitude encoder which must be connected to the same source of static
pressure as the primary altimeter on the aircraft. The TC20 static pressure port provides a mounting
spigot intended for nominal 5mm or 3/16 inch inside diameter tubing. A length of 5mm EPDM rubber
tubing is included in the installation kit to facilitate connection to the aircraft static system.
Choose a point in the existing static pressure line that is as close as practical to the TC20. Cut the
static pressure line, and use the supplied T fitting to connect the altitude encoder. Take care not to
contaminate the inside of the static line when cutting or inserting the connectors.
Page 14 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
The following diagram shows the general arrangement, although other combinations may be used:
For aircraft with ¼ inch static lines, two adapters are provided which can convert from ¼ inch inside
diameter hoses to the 5 mm hose in the install kit.
In all cases, the static line should include drainage provisions and should be routed in accordance with
CS 23.1325 or other applicable airworthiness provisions for the aircraft.
Trig Avionics Limited Page 15
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
6. Installation Setup and Test
The TT21 uses a simple setup system to program important system parameters, including the Mode S
address. In the original factory configuration, the setup screen is the first thing that runs when you
switch on the transponder. If the transponder has already been configured, and you want to access the
setup screen again, simply hold down the FN button while switching on the transponder and the setup
system will run.
The script will prompt for the following configuration items:
Mode S Address
VFR Squawk Code
VFR Flight ID (Registration)
Aircraft Maximum Airspeed
Aircraft Category
Squat switch source, if fitted
GPS position source, if fitted, and ADS-B parameters
This setup mode also allows the recalibration of the altitude encoder.
All the programming is accomplished using the right hand rotary knob and the ENT and FN buttons.
Make all input selections using the rotary knob. Pressing the ENT button accepts the current input and
advances to the next input item. Pressing the FN button moves directly to the next screen.
6.1 Configuration Items
6.1.1 Aircraft Address Programming
The Mode S Address is a 24 bit number issued to the aircraft by the registration authority for the
aircraft. These addresses are usually written as a 6 digit hexadecimal number, although you may also
encounter one written as an 8 digit octal number. The TT21 only understands the hexadecimal format,
so you must first convert an octal number to hexadecimal.
Enter the 6 digit aircraft address using the rotary knob and the ENT button.
6.1.2 VFR Squawk Code
When the pilot presses the VFR button, a pre-programmed code will replace the current squawk code.
The pre-programmed code is set up here; the choice of code will depend on the normal location of the
aircraft. In the USA, the VFR squawk code is 1200. In most parts of Europe, the VFR squawk code
should be set to 7000.
Enter the 4 digit squawk code using the rotary knob and the ENT button.
6.1.3 VFR Flight ID
The default Flight ID for an aircraft not on an IFR flight plan should be the aircraft registration. Enter
the aircraft registration using the rotary knob and the ENT button.
Note that the aircraft registration is loaded as letters and numbers only. There are no dashes or other
punctuation marks, and no spaces can be inserted. When you enter a space it finishes the data entry
and moves to the next item.
Page 16 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
6.1.4 Airspeed Category
Mode S transponders can transmit their maximum airspeed characteristics to aircraft equipped with
TCAS. This information is used to help identify threats and to plan avoiding action by the TCAS
equipped aircraft. The airspeeds are grouped in ranges; using the rotary knob, select the range that
corresponds to the aircraft.
6.1.5 Aircraft Category
To assist ATC tracking of aircraft, an aircraft category can be transmitted by Mode S transponders.
Using the rotary knob, select the aircraft category that most closely matches the aircraft the transponder
is installed in.
6.1.6 Squat Switch Source
The Squat switch input allows the transponder to automatically switch between Airborne and Ground
modes, and to automatically start and stop the flight timer. The sense of the squat switch input can be
selected using the rotary knob. If the squat switch input is not connected the “Not Connected” option
must be selected.
6.1.7 GPS Input
If a GPS is connected for ADS-B position reporting, select the appropriate interface protocol using the
rotary knob.
6.1.8 GPS Line Speed
If a GPS has been selected at the previous step, you should select the appropriate line speed using the
rotary knob. Panel mount GPS units with Aviation format outputs generally run at 9600 bps. NMEA
GPS units generally run at 4800 bps. Freeflight 1201 and NexNav 3101 GPS receivers generally run at
19200 bps.
6.1.9 GPS System Integrity Level
An important metric for ADS-B ground system behaviour is the SIL or System Integrity Level. It is
intended to reflect the probability that the GPS position source is providing erroneous information. A
detailed analysis of the contribution to system integrity is outside the scope of this manual, and the
installer may need to carry out a system safety analysis to determine the best value to set. However, a
reasonable guideline might be:
Equipment Transmitted Integrity Level
VFR only GPS or uncertified installation Low
GPS installation certified for en-route and terminal IFR
navigation Medium
GPS installation certified with augmentation, such as
WAAS or LAAS High
6.1.10 Aircraft Length and Width
On the ground, ADS-B transmits encoded aircraft size information which is used by ATC to identify
taxiing routes and potential conflicts. When configured for ADS-B, the TT21 will ask for the aircraft
length and width (wingspan), in metres, and will calculate the appropriate size code for transmission.
Trig Avionics Limited Page 17
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
6.1.11 ADS-B Test Message Option
Because of limitations in the ATC radar computer systems, in US airspace the FAA require ADS-B
equipped aircraft to periodically transmit their Mode A squawk code in an ADS-B squitter message.
This allows the computer system to reconcile conventional radar traces with ADS-B information in a
mixed surveillance environment. Because the Mode A code does not form part of the base ADS-B
message set, the code is sent in a “TEST” message.
These special messages only need to be sent when the aircraft is visible to US radar systems. The
transponder already knows the geographic position of the aircraft, and therefore the recommended
option setting for these messages is “Only in America”.
6.2 Test and Calibration items
6.2.1 Voltage Check
The Voltage Check screen displays the current input voltage received by the control head from the
TT21. Whilst displaying this screen theTC20 will exercise certain internal functions in the controller,
including periodically turning on the heater circuit. The purpose of these exercises is to present a
changing load on the power lines from the TT21. If you suspect a potential problem with the wiring to
the controller, it is worth monitoring the displayed voltage for several seconds to find the worst-case
reading.
The nominal voltage is 6.5 Volts. The displayed value may be lower due to cable impedance. If the
voltage is below 6.0 Volts, then the interface cable has too much impedance, and you should review
the choice of cable.
6.2.2 Altitude Encoder Calibration
The Altitude Encoder Calibration allows you to adjust the built-in altitude encoder to ensure that the
altitude transmitted by the transponder corresponds to the altitude seen by the pilot on the primary
altimeter. This process is normally carried out every 24 months, as part of the altimeter checks on the
aircraft. The maximum allowed difference between the primary altimeter and the altitude encoder is
125 feet in ETSO C88a and TSO C88b. The altitude encoder in the TC20 is accurately calibrated
during manufacture to be within 50 feet of the applied pressure altitude at all altitudes, whereas the
allowed error in the primary altimeter increases with altitude, and above 18,000 feet the altimeter error
alone may exceed 125 feet. It is therefore possible that the combination of the allowed errors in the
encoder and the primary altimeter may exceed 125 feet, in which case the altitude encoder must be
adjusted to correspond to the primary altimeter.
Note: The purpose of calibrating the encoder is to make the output correspond to the primary
altimeter. The encoder calibration procedure must therefore only be undertaken after the
primary altimeter has been tested and found to comply with the relevant standards.
6.2.2.1 Calibration Equipment
To calibrate the encoder you will need to be able to power up the transponder subsystem, and you will
need a pitot-static test set with the appropriate adapters to connect to the static port on the aircraft. The
pitot-static test set should be able to drive the altitude down to sea level, and above the service ceiling
of the aircraft.
No transponder test set is required – the calibration procedure displays all the information you need on
the screen of the TC20
6.2.2.2 Calibration Procedure
There are two adjustment points on the altitude encoder, a low altitude adjustment point, and a high
altitude adjustment point. The low altitude point adjusts the correspondence at sea level, and the high
Page 18 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
altitude point adjusts the correspondence at the altitude limit of the encoder. Since the altitude limit of
the encoder is likely to be higher than the service ceiling of the aircraft, it is sufficient to set the upper
adjustment at the service ceiling of the aircraft.
Note: DO NOT EXCEED THE ALTITUDE OR RATE OF CLIMB LIMITS OF THE PITOT-
STATIC INSTRUMENTS OF THE AIRCRAFT. The Trig altitude encoder is a solid state
device and will not be affected by excess altitude or rate of climb and descent, but the
mechanical instruments in the aircraft can easily be damaged by being driven beyond their
intended range.
Proceed as follows:
1. Set the primary altimeter subscale setting to 1013.2 hPa, 29.92 in hg.
2. Connect the pitot-static test set to the aircraft.
3. Power up the transponder and controller, whilst holding the FN button down on the
controller. This will enter SETUP mode on the controller.
4. Skip over the configuration modes until reaching the encoder calibration section.
5. Accept the Yes/No question; the LOW ALTITUDE set point will now be active, and
an altitude will be displayed.
6. On the static test set, drive the altitude to 0 feet.
7. Read the primary altimeter value, and turn the right knob on the TC20 until the
altitude displayed on the TC20 matches the altitude on the primary altimeter.
8. Press ENT on the TC20; the display will move to the HIGH ALTITUDE set point.
9. On the static test set, drive the altitude to the service ceiling of the aircraft.
10. Read the primary altimeter value, and turn the right knob on the TC20 until the
altitude displayed on the TC20 matches the altitude on the primary altimeter.
11. Press ENT on the TC20; the display moves to the TEST ALTITUDE screen.
To complete the testing you should leave the TC20 screen displaying the encoder altitude, and exercise
the altitude on the static test set across the altitude range of the aircraft. Use at least 10 test points, and
verify that in each case the altitude displayed on the primary altimeter and the altitude displayed on the
TC20 correspond within the 125 foot tolerance. Lightly tap the altimeter at each test point to eliminate
friction effects.
When the correspondence test is complete, press ENT again on the TC20, and power off the system.
Trig Avionics Limited Page 19
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
7. Post Installation Checks
Post installation checks should be carried out in accordance with your certification requirements.
These checks should include:
Mode S interrogations to verify correct address programming.
Verification of the reported altitude using a static tester.
Where installed, verification of correct squat switch ground/airborne indications. In an
aircraft with a squat switch, setting the Mode switch to ALT when the aircraft is on the
ground should leave the transponder in GND mode; when the aircraft becomes airborne, the
mode should switch automatically to ALT.
Interrogations to verify the receiver sensitivity. A Mode S transponder should have a
minimum triggering level (MTL) of between -77 dBm and -71 dBm. Failure to meet this
requirement usually indicates antenna or coaxial cable problems.
Interrogations to verify the transmitted power. A Class 2 installation should have no less than
71 Watts at the antenna (and no more than 500 Watts). Failure to meet this requirement is
also generally due to antenna or wiring issues.
Where installed, verification of the GPS position source and ADS-B outputs. Whenever a
valid position is received by the transponder and the transponder is in any mode other than
Standby, ADS-B Extended Squitters should be observed on the transponder test set.
Page 20 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
8. Normal Operation
8.1 Overview
On the front panel is a monochrome LCD display flanked by a rotary mode selector knob (OFF, SBY,
GND, ON, and ALT) and a continuously rotating knob used for code and data entry.
8.2 Display
The display shows the operating mode of the transponder, the reported pressure altitude, and the
current squawk code and Flight ID. The reply indicator is active when the transponder replies to
interrogations.
The pressure altitude is displayed as a Flight Level, which is the pressure altitude in hundreds of feet.
When non-standard atmospheric conditions apply, this may not match the altimeter indicated altitude,
but will be correctly displayed by the ATC radar.
8.3 Mode Selector Knob
The left hand knob controls the power to the transponder and the operating mode.
OFF Power is removed from the transponder.
SBY The transponder is on, but will not reply to any interrogations.
GND The transponder will respond to Mode S ground interrogations from
surface movement radar.
ON The transponder will respond to all interrogations, but altitude
reporting is suppressed.
ALT The transponder will respond to all interrogations.
When airborne, the transponder should always be set to ALT unless otherwise directed by Air Traffic
Control. When you are taxiing on the ground, the transponder should be set to GND unless your
installation includes a gear squat switch. Aircraft installations that include a gear squat switch will
automatically select GND on landing.
8.4 Push Buttons
IDT Press the IDT button when ATC instructs you to “Ident” or
“Squawk Ident”. This activates the SPI pulse in the transponder
Trig Avionics Limited Page 21
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
replies for 18 seconds. IDT will appear in the display.
FN Pressing the FN button provides access to changing the Flight
ID.
VFR Pressing the VFR button sets the transponder to the pre-
programmed conspicuity code. Pressing the button again
restores the previous squawk code.
ENT The ENT button enters a digit in the code selector.
8.5 Code Selector Knob
The right hand knob is used to set squawk codes and the Flight ID. The FN button selects which will
be updated. Turning the knob will highlight the first digit on the display, and the digit can be changed
as required. Press the ENT button to advance to the next digit. When ENT is pressed on the last digit,
the new squawk code or Flight ID will replace the previous value. If the code entry is not completed
within 7 seconds, the changes are ignored and the previous code restored.
1200 VFR code in the USA
7000 VFR code commonly used in Europe.
7500 Hijack code
7600 Loss of communications
7700 Emergency code
The Flight ID should correspond to the aircraft call sign entered on your flight plan. If no flight plan is
active, the aircraft registration should be used as your Flight ID. Use only letters and digits. If the
Flight ID is less than 8 characters long, entering a blank character will end it.
8.6 Altitude Encoder Warm Up
The built in altitude encoder uses a sensor that is temperature dependent. A small internal heater
circuit keeps the sensor at the correct temperature. When the ambient temperature is below 0°C there
may be a delay between switching on the transponder and seeing an altitude reported. In very cold
weather this delay can be up to 5 minutes. You should always switch on the transponder (usually to
GND mode) before taxiing to the runway, to ensure that the sensor is operating before you become
airborne.
8.7 General Low Temperature Operation
The TT21 is certified to operate correctly down to -20°C, but at low temperatures the display may be
impaired. On a cold day you may need to wait for the cockpit to warm up to ensure normal operation.
8.8 Warning Messages
If the transponder detects a problem, the screen will indicate WARNING and a brief statement of the
problem. Depending on the nature of the problem, your transponder may not be replying to
interrogations. Note the message on the screen and pass that information to your avionics maintenance
organisation. Press ENT to clear the message; if the fault is still present the message will reappear.
8.9 Fault Annunciation
If the transponder detects a catastrophic internal failure, the screen will indicate FAULT and a brief
statement of the problem. No replies will be made to interrogations when a fault has been detected.
Some FAULT indications can be recovered by switching the transponder off and back on again,
although in all cases a FAULT code implies that there is a fault with the transponder or the installation.
Page 22 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
Note the FAULT message shown on the screen and pass that information to your avionics maintenance
organisation.
Trig Avionics Limited Page 23
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
9. Continued Airworthiness
Other than for periodic functional checks required by the regulations, the TT21 Mode S transponder
has been designed and manufactured to allow “on condition maintenance”. This means that there are
no periodic service requirements necessary to maintain continued airworthiness, and no maintenance is
required until the equipment does not properly perform its intended function. When service is
required, a complete performance test should be accomplished following any repair action. Repairs
should only be carried out in accordance with Trig Avionics Limited service procedures.
Page 24 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
10. Limited Warranty
Trig Avionics Limited warrants our products to be free from defects in materials and workmanship for
a period of two (2) years from the date of installation by an authorised dealer.
This warranty covers repair and/or replacement at our option, of any parts found to be defective,
provided such defects in our opinion are due to faulty material or workmanship and are not caused by
tampering, abuse, or normal wear.
All warranties are F.O.B.
Trig Avionics Limited
Heriot Watt Research Park
Riccarton, Currie, EH14 4AP
Trig Avionics will not accept or pay for any charges for warranty work performed outside our factory
without prior written consent.
This warranty applies only to products in normal use. It does not apply to units or circuit boards
defective due to improper installation, physical damage, tampering, lightning or other electrical
discharge, units with altered serial numbers, or units repaired by unauthorised persons or in violation of
Trig Avionics Limited service procedures.
Trig Avionics Limited assumes no responsibility for any consequential losses of any nature with
respect to any products or services sold, rendered, or delivered.
Trig Avionics Limited Page 25
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
11. Environmental Qualification Forms
Nomenclature TT21 Mode S Transponder
Part Number: 00675-(XX) ETSO: 2C112b, C166a
Manufacturer Trig Avionics Limited
Address Heriot Watt Research Park, Riccarton, Currie, Scotland, EH14 4AP
Conditions DO-160E
Section Description of Conducted Tests
Temperature and Altitude 4.0 Equipment tested to Categories A2, C1
Low temperature ground survival 4.5.1 -55°C
Low temperature short-time operating 4.5.1 -40°C
Low temperature operating 4.5.2 -20°C
High temperature operating 4.5.4 +70°C
High temperature short-time operating 4.5.3 +70°C
High temperature ground survival 4.5.3 +85°C
Loss of Cooling 4.5.5 Cooling air not required (+70°C operating without cooling air)
Altitude 4.6.1 35,000 feet
Decompression 4.6.2 8,000 to 35,000 feet in 15 seconds
Overpressure 4.6.3 -15000 feet
Temperature Variation 5.0 Equipment tested to Category C
Humidity 6.0 Equipment tested to Category A
Operational Shocks 7.2 Equipment tested to Category B
Crash Safety 7.3 Equipment tested to Category B and extended to use test
levels for Helicopters
Vibration 8.0 Aircraft zone 2; type 3, 4, 5 to category S level M, type 1
(Helicopters) to category U level G
Explosion 9.0 Equipment identified as Category X – no test required
Waterproofness 10.0 Equipment identified as Category X – no test required
Fluids Susceptibility 11.0 Equipment identified as Category X – no test required
Sand and Dust 12.0 Equipment identified as Category X – no test required
Fungus 13.0 Equipment identified as Category X – no test required
Salt Spray 14.0 Equipment identified as Category X – no test required
Magnetic Effect 15.0 Equipment tested to Category Z
Power Input 16.0 Equipment tested to Category B
Voltage Spike 17.0 Equipment tested to Category B
Audio frequency conducted susceptibility 18.0 Equipment tested to Category B
Induced signal susceptibility 19.0 Equipment tested to Category AC
Radio frequency susceptibility 20.0 Equipment tested to Category TT
Radio frequency emission 21.0 Equipment tested to Category B
Lightning induced transient susceptibility 22.0 Equipment identified as Category XXXX – no test required
Lightning direct effects 23.0 Equipment identified as Category X – no test required
Icing 24.0 Equipment identified as Category X – no test required
Electrostatic Discharge 25.0 Equipment identified as Category X – no test required
Page 26 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
Nomenclature TC20 Mode S Controller
Part Number: 00649-(XX) ETSO: 2C112b, C88a
Manufacturer Trig Avionics Limited
Address Heriot Watt Research Park, Riccarton, Currie, Scotland, EH14 4AP
Conditions DO-160E
Section Description of Conducted Tests
Temperature and Altitude 4.0 Equipment tested to Categories A4, C4
Low temperature ground survival 4.5.1 -55°C
Low temperature short-time operating 4.5.1 -25°C
Low temperature operating 4.5.2 -20°C
High temperature operating 4.5.3 +55°C
High temperature short-time operating 4.5.3 +70°C
High temperature ground survival 4.5.3 +85°C
Loss of Cooling 4.5.5 Cooling air not required (+70°C operating without cooling air)
Altitude 4.6.1 35,000 feet
Decompression 4.6.2 8,000 to 35,000 feet in 15 seconds
Overpressure 4.6.3 -15000 feet
Temperature Variation 5.0 Equipment tested to Category A
Humidity 6.0 Equipment tested to Category A
Operational Shocks 7.2 Equipment tested to Category B
Crash Safety 7.3 Equipment tested to Category B and extended to use test
levels for Helicopters
Vibration 8.0 Aircraft zone 2; type 3, 4, 5 to category S level M, type 1
(Helicopters) to category U level G
Explosion 9.0 Equipment identified as Category X – no test required
Waterproofness 10.0 Equipment tested to Category W (front face only)
Fluids Susceptibility 11.0 Equipment identified as Category X – no test required
Sand and Dust 12.0 Equipment identified as Category X – no test required
Fungus 13.0 Equipment identified as Category X – no test required
Salt Spray 14.0 Equipment identified as Category X – no test required
Magnetic Effect 15.0 Equipment tested to Category Z
Power Input 16.0 Equipment identified as Category X – no test required
Voltage Spike 17.0 Equipment identified as Category X – no test required
Audio frequency conducted susceptibility 18.0 Equipment identified as Category X – no test required
Induced signal susceptibility 19.0 Equipment tested to Category AC
Radio frequency susceptibility 20.0 Equipment tested to Category TT
Radio frequency emission 21.0 Equipment tested to Category M
Lightning induced transient susceptibility 22.0 Equipment identified as Category XXXX – no test required
Lightning direct effects 23.0 Equipment identified as Category X – no test required
Icing 24.0 Equipment identified as Category X – no test required
Electrostatic Discharge 25.0 Equipment identified as Category X – no test required
Trig Avionics Limited Page 27
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
Page 28 Trig Avionics Limited
12. ADS-B Compliance
TT21 transponders include support for Extended Squitter ADS-B out. The TT21 is a DO-260A
change 2 compliant category B0 broadcast-only participant.
12.1 ADS-B Parameters Supported
The following table lists the ADS-B parameters that are transmitted by the TT21 transponder when
connected to an appropriate GPS receiver.
Parameter BDS Register
SPI 0,5
Emergency Indicator 0,5
Barometric Altitude 0,5
Quality Indicator (NIC) 0,5
Latitude 0,5
Airborne Position Longitude 0,5
Quality Indicator (NIC) 0,6
Latitude 0,6
Surface Position Longitude 0,6
Surface Ground Speed 0,6
Surface Ground Track 0,6
Aircraft Identification 0,8
Airborne Ground Velocity 0,9
Emergency Status 6,1
Quality Indicator (NACp) 6,5
Quality Indicator (SIL) 6,5
Version Indicator 6,5
Surface Length/Width 6,5
In addition the TEST message with 4096 squawk code information can also be transmitted to support
coordination with ATC radar systems. TEST message transmission status is an installation option.
12.2 ADS-B Service Levels
ADS-B forms part of the future plans for airspace management, and is being deployed in certain
limited applications. The following summary of the ADS-B service is current at the date of publication
of this manual, but you should be aware that regulatory changes are taking place in this area, and the
most recent regulatory information should be consulted.
There are currently three levels of service that an ADS-B transmitter can provide.
Operational ADS-B Surveillance EASA has published the certification requirements for using
ADS-B position information for Air Traffic Control services in a
non-radar environment, AMC20-24. AMC20-24 includes both
technical attributes of the individual components of an
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
Trig Avionics Limited Page 29
installation and system attributes for the overall aircraft
installation. AMC20-24 has been adopted as a base standard for
ADS-B surveillance in other parts of the world, and provides
radar-like separation capabilities between participating IFR
aircraft.
Experimental ADS-B
Surveillance ADS-B trials have taken place in a number of countries which,
because of the experimental nature, have allowed deviations from
the operational standards represented by AMC20-24, but which
have been based on positional information with comparable
integrity.
ADS-B Information There are a number of non-certified applications of ADS-B
technology such as fleet monitoring and traffic awareness which
can be deployed using position sources of lower integrity which,
because the integrity is reported in the transmissions, are also
compatible with the ADS-B surveillance environment.
There is also a widely publicised fourth level of service in discussion which is the US “Next
Generation” plan, but at the time of publication of this manual a number of key aspects of this are
undefined and no compliance statement against that future plan is practical.
The TT21 is designed to provide all of the required parameters listed in AMC20-24. However, in
order to be used for separation services AMC20-24 sets additional criteria related to the position
accuracy and integrity of the GPS position source used, and the ability for the GPS to communicate
those accuracy and integrity parameters to the ADS-B output system in the transponder. At the
publication date of this manual, the only commercially available GPS receivers we are aware of that
can be used with the TT21 to meet the system requirements of AMC20-24 are the Freeflight 1201 and
the NexNav 3101.
A wide range of other GPS receivers can be used as the position source for ADS-B, including ETSO-
129a receivers and simpler VFR GPS receivers. Whilst these receivers may be suitable for
Informational or Experimental installations, they generally lack one or more of the required integrity
parameters for an operational IFR separation application.
12.3 AMC 20-24 Compliance
For installations seeking certification to AMC20-24 or other applicable standards, additional
compliance information is available on request from Trig Avionics Limited.
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
13. Installation Drawings
13.1 Mounting tray fixing and overall dimensions
All dimensions in millimetres
______________________
Page 30 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
13.2 Front Panel Controller Dimensions
Controller shown without the mounting adapters (00678-00) used for 57mm (2¼ inch) instrument mounting.
All dimensions in millimetres.
______________________
Trig Avionics Limited Page 31
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
13.3 Front Panel Cut-out Options
The front panel controller can be fitted to either the compact mounting hole or a conventional 57mm (2¼ inch) instrument cut-out. The compact mounting is a truncated 58
mm opening; please note that the mounting screws are NOT in the same location for the two options.
All dimensions in millimetres.
______________________
Page 32 Trig Avionics Limited
TT21 Transponder Installation Manual 19 January 2009
Issue AA
______________________
Trig Avionics Limited Page 33
00560-00
14. Basic Interconnect Diagram
TT21 Transponder Installation Manual 19 January 2009
00560-00 Issue AA
______________________
This page intentionally left blank
Page 34 Trig Avionics Limited

Navigation menu