Troybilt 13AX60TG766 User Manual TRACTOR Manuals And Guides L0602167
TROYBILT Lawn, Tractor Manual L0602167 TROYBILT Lawn, Tractor Owner's Manual, TROYBILT Lawn, Tractor installation guides
User Manual: Troybilt 13AX60TG766 13AX60TG766 TROYBILT TRACTOR - Manuals and Guides View the owners manual for your TROYBILT TRACTOR #13AX60TG766. Home:Lawn & Garden Parts:Troybilt Parts:Troybilt TRACTOR Manual
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Automatic Lawn Tractor- READ SAFETY RULES Super Bronco TM(Model 60TG) AND mNSTRUCTmONS CAREFULLY BEFORE OPERATION Warning: This unitis equippedwith an internalcombustionengineand shouldnot be usedon or nearany unimprovedforest-covered,brush= coveredor grass=coveredland unlessthe engine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocalor state laws (if any), If a sparkarresteris used, it shouldbe maintainedin effectiveworkingorder by the operator,Inthe Stateof Californiathe aboveis requiredbylaw (Section4442 of the CaliforniaPublicResourcesCode), Otherstates mayhavesimilarlaws,Federallaws applyon federallands,A sparkarrester for the muffleris availablethroughyournearestengineauthorizedservicedealeror contactthe servicedepartment,RO, Box361131Cleveland, Ohio 44136=0019, PRINTEDIN U,S,A Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORMNO, 770=10490H 1/03/2006 This Operator's Manua_ is an important part of your prepare and maintain the unit for best performance. new lawn tractor, mtwH_ he_p you assemble, P_ease read and understand what it says. Table of Contents Slope Gauge ....................................................... Safe Operation Practices ................................... Setting Up Your Lawn Tractor ............................ Operating Your Lawn Tractor ........................... Adjusting Your Lawn Tractor ............................ Finding 3 4 8 10 18 Maintaining Your Lawn Tractor ........................ Off-Season Storage / Attachments ................. Safety Labels .................................................... TrouMe Shooting .............................................. Parts List ........................................................... and Recording BEFOREYOU START ASSEMBLING YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate providedto the righL You can locate the model plate by looking beneath the seal This information will be necessary to use the manufacturer's web site and/or obtain assistance from the Customer Support Department or an authorized service dealer. Model Number Modem Number 0 Seriam Number TR#_H_--T_ TROY=BiLT P. O. BOX www.troybiit.com P_ease do NOTreturn purchased, without LLC 361131 CLEVELAND, ON 44136 338=558=7228 856=848=6483_ ,, Customer 20 26 27 28 30 Support the unitto the retai_er from first contacting Customer which it was Support. if you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the expert& Choose from the options below: 1, Visit troybilt.com for manyusefulsuggestions,Clickon Customer Supportbuttonand youwill get the optionsreproducedin thescreen shot below,CIbk on the appropriatebutton and help is immediately availabb, 2, Phonea Customer Support Representative at 1=866-840=6483, 3, The engine manufacturer is responsibb forall engine=related issues with regardto performance,power=rating, specifications,warrantyand service, Phase referto the enginemanufacturer'sOwner's/Operator's Manual,packedseparatelywith your unit, for moreinformation, your lawn moweron such slopes. / t / / / / / o WARNING w_ Do not mowon inclines with a dope in excess of 15 degrees (a rise of approximately 2-" feet). A riding r could overturn and cause serious injury. if operating a walb behind mower on such a dope, it is extremely footing and you could dip, resulting in serious injury. Operate RiDiNG mowers up and down dopes, neveracross the face of dopes. o Operate WALK-BEHIND mowers across the face of dopes, never up and down slopes. \ 3 _i i _ i _i _ i _ iii _ _ S ale DANGER: This machine was built to be operated according to the rubs for safe operation in this manuak As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failureto observe the following safety instructions could result in serious injury or death. Children Operation 1. Tragicaccidentscan occurif the operatoris not abrt tothe presenceof children.Childrenare often attractedto the machineand the mowingactivity. Theydo not understandthe dangers.Neverassume that childrenwill remainwhereyou last saw them. a. Keepchildrenout of the mowingarea and in watchfulcare of a responsibleadult otherthan the operator. b. Be alert and turn machineoff if a childenters the area. instructionswhich, if not followed, could endangerthe personal safety and/or property of yourself and others. Read and fobow all instructions in this man= ual before attempting to operate this machine. Failureto comply with When you see this symbol. H EED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read. understand and follow the warnings and instructions in this manual Safe Handling of Gasoline: 1. Toavoid personal injuryor property damage use extreme care in handlinggasoline. Gasoline is extremely flammable and the vapors are explosive. Seriouspersonaliniurycanoccur whengasoline is spilledon yourselfor yourclotheswhichcan ignite. Washyourskin and changeclothesimmediately. a. Use onlyan approvedgasolinecontainer. b. Neverfill containersinsidea vehbb or on a truckor trailerbed with a plastb liner.Always c. Beforeand while backing,lookbehindand placecontainerson the groundawayfrom downfor smallchildren. yourvehble beforefilling. d. Nevercarrychildren,evenwiththe blade(s) c. When practbal, removegas-powered shutoff.They mayfalloff and be seriously equipmentfromthe truck or trailerand refuelit iniuredor interferewith safemachineoperation. on the ground.If this is not possibb, then e. Use extremecarewhenapproachingblind refuelsuch equipmenton a trailerwith a corners,doorways,shrubs,trees or other portabb container,ratherthan from a gasoline objectsthat mayblock yourvision of a child dispensernozzb. who mayrun into the machine. d. Keepthe nozzb in contactwith the rimof f. To avoid back-overaccidents, always the fueltank or containeropeningat all disengage the cutting blade(s) before timesuntilfuelingis complete.Donot usea shifting into Reverse. If equipped, the nozzleIocbopen device. "Reverse Caution Mode" should not be e. Extinguishall cigarettes,cigars,pipesand used when children or others are around. othersourcesof ignition. g. Keepchildrenaway from hotor running f. Neverfuel machineindoors. engines.They cansuffer burnsfrom a hot g. Neverremovegas cap or add fuel whilethe muffler. engineis hot or running.Mow engineto cool h. Removekeywhen machineis unattendedto at bast two minutesbeforerefueling. preventunauthorizedoperation. h. Neveroverfill fuel tank.Fill tank to no more 2. Neverallowchildrenunder 14years old to operate than1/2inchbelowbottomof filbr neck to the machine.Children14}'earsold and overshould allowspacefor fuel expansion. read and understandthe operationinstructionsand i. Replacegasolinecapand tightensecurely. safetyrubs in this manualand shouldbe trainedand i. If gasolineis spilled,wipe it off the engine supervisedbya parent. and equipment.Move unitto anotherarea. Wait 5 minutesbeforestartingthe engine. k. To reducefire hazards,keepmachinefreeof grass,leaves,or other debrisbuild-up.Clean up oil or fuel spillageand removeany fuel soakeddebris. I. Neverstorethe machineor fuel container insidewherethere is an open flame,spark or pilotlightas on a waterheater,space heater,furnace,clothesdryeror othergas appliances. m. Allowa machineto cool at bast five minutes beforestoring. 4 GeneralOperation: 14.Watchfor traffic whenoperatingnearor crossing roadways.This machineis not intendedfor useon anypublic roadway. 15.Do notoperatethe machinewhileunderthe influenceof alcoholor drugs. 16.Mowonly in daylightor good artificiallight. 17,Nevercarry passengers. 18.Disengageblade(s)beforeshiftinginto reverse. Back up slowly.Alwayslookdownand behind before and whilebackingto avoida back-overaccident. 19.Slowdownbeforeturning.Operatethe machine smoothly.Avoiderraticoperationand excessive 1. Read,understand,and followall instructionson the machineand in the manual(s)beforeattemptingto assembleand operate.Keepthis manualin a safe placefor future and regularreferenceand forordering replacementparts. 2. Be familiarwith all controlsand theirproperoperation. Knowhow to stopthe machineand disengagethem quickly. 3. Neverallowchildrenunder 14yearsold to operate this machine.Children14yearsold and overshould readand understandthe operationinstructionsand safety rubs in this manualand shouldbe trainedand supervisedby a parent. 4. Neverallowadults to operatethis machinewithout properinstruction. 5. To helpavoid bladecontactor a thrownobiect iniury, keepbystanders,helpers,childrenand petsat bast 75 feetfrom the machinewhileit is in operation.8top machineif anyoneentersthe area. 6. Thoroughlyinspectthearea wherethe equipmentis to be used. Removeall stones,sticks, wire,bones, toys, and otherforeignobiectswhichcould be pickedup and thrown bythe blade(s).Thrownobiectscancause serious personaliniury. 7, Planyourmowingpatternto avoiddischargeof materialtowardroads,sidewalks,bystandersand the like.Also,avoiddischargingmaterialagainsta wall or obstructionwhich may causedischargedmaterialto ricochetback towardthe operator. 8. Alwayswearsafety glassesor safetygogglesduring operationand while performingan adiustmentor repairto protectyour eyes.Thrownobiectswhich ricochetcan causeseriousiniuryto the eyes. 9. Wearsturdy,rough-sobdworkshoes and close-fitting slacks and shirts. Loosefittingclothesand iewelry can be caught in movabb parts. Neveroperatethis machinein barefeet or sandals. speed. 20.Dbengageblade(s),set parkingbrake,stop engine and wait untilthe blade(s)cometo a completestop beforeremovinggrasscatcher,emptyinggrass, uncloggingchute,removingany grassor debris,or makinganyadiustments. 21.Neverleavea runningmachineunattended.Always turnoff blade(s), placetransmissionin neutral,set parkingbrake,stop engineand removekey before dismounting. 22.Useextracare whenloadingor unloadingthe machineintoa traileror truck. This unitshould not be drivenup or downramp(s),becausethe unit couldtip over,causingseriouspersonaliniury.The unit mustbe pushedmanuallyon ramp(s) to load or unloadproperly. 23.Mufflerand enginebecomehotand can causea burn.Do nottouch. 24.Checkoverheadclearancescarefullybeforedriving under lowhangingtreebranches,wires,door openingsetc. wheretheoperatormaybe struckor pulled from the unit,which couldresult in seriousiniury. 25.Disengageall attachmentclutches,depressthe brakepedalcompbtely and shift into neutralbefore attemptingto startengine. 26.Yourmachineis designedto cut normalresidential grassof a heightno morethan 10".Do notattemptto mowthroughunusuallytall, dry grass (e.g.,pasture) or pilesof dry leaves.Dry grass or leavesmay contactthe engineexhaustand/orbuild up on the mowerdeck presentinga poten%l fire hazard. 27.Use onlyaccessoriesand attachmentsapprovedfor this machineby the machinemanufacturer.Read, understandand followall instructionsprovidedwith the approvedaccessoryor attachment. 28.Data indicatesthat operators,age 60 yearsand above,are involvedin a large percentageof riding mower-relatediniuries.Theseoperatorsshould evaluatetheirability to operatetheriding mower safelyenoughto protectthemselvesand others from seriousiniury. 29.If situationsoccur whichare not coveredin this manual,usecareand good iudgment.Contactyour customerservicerepresentativefor assistance. 10.Be awareof the mowerand attachmentdischarge directionand do notpoint it at anyone.Do notoperate the mowerwithoutthe dischargecoveror entiregrass catcherin its properplace. 11.Do notput handsor feet near rotatingpartsor under the cuttingdeck.Contactwith the blade(s)can amputatehandsand feet. 12.Amissingor damageddischargecovercan cause bladecontactor thrownobiect iniuries. 13.8top the blade(s)whencrossinggraveldrives,walks, or roadsand whilenot cuttinggrass. 5 } WARNING This symbol points instructions wh ch. if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. these instructions may result in personal injury. When you see this symbol. HEED iTS WARNING Your Responsibility Restrictthe use d this power machine to persons who read, understand and follow the warninas and instructions in this manual Slope Operation: Do Not: Slopesare a majorfactorrelatedto loss of controland tip-overaccidentswhich can resultin severeinjury or death,All slopesrequireextracaution,if you cannot back up the slopeor if youfeel uneasyon it, do notmow 1, Do notturn on slopes unlessnecessary;then,turn slowlyand graduallydownhill,if possibb, 2, Do not mownear drop-offs,ditchesor embankments, The mowercouldsuddenlyturnoverif a wheel is over the edgeof a cliff, ditch,or if an edge cavesin, 3, Do nottry to staNlizethe machineby puttingyourfoot on the ground, 4, Do not usea grasscatcheron steep slopes, 5, Do not mowon wet grass,Reducedtractioncould causesliding, 6, Do notshift to neutraland coastdownhill Over-speeding may causethe operatorto lose controlof the machineresultingin seriousinjuryor death, 7, Do nottow heavypull behindattachments(e,g,loaded dumpcart, lawnroller,etc,)on slopesgreaterthan 5 degrees,Whengoingdown hill,the extra weight tendsto pushthetractorand maycauseyou to loose control (e,g, tractormayspeedup, brakingand steering ability are reduced,attachmentmayjack-knifeand causetractorto overturn), it, ;_,_ ,, uperal:lon racl:lces out important safety instructions which, if not followed, could endangerthe personal safety and/or property of yourself and others. Read and follow all instructions in this man° Foryour safety,usethe slopegauge includedas partof this manualto measureslopesbeforeoperatingthis unit on a slopedor hillyarea,if the slopeis greaterthan 15 degreesas shownon the slopegauge,do notoperate this unit on that area or serious injurycouldresult, Do: 1, Mow up and downslopes,notacross,Exercise extremecautionwhenchangingdirectiononsbpes, 2, Watchfor hobs, ruts,bumps,rocks,or other hidden objects,Uneventerraincouldoverturnthe machine, Tallgrasscan hide obstacbs, 3, Use slow speed,Choosea low enoughspeed settingso that youwill not haveto stop or shift while on the slope,Tires may losetractionon slopeseven thoughthe brakesare functioningproperly,Always keepmachinein gear whengoingdownslopes to take advantageof engine brakingaction, 4, Followthe manufacturer'srecommendationsfor wheelweightsor counterweightsto improvestability, 5, Use extra carewith grasscatchersor otherattachments,These canchangethe stabilityof the machine, 6, Keepall movementon theslopes slow and gradual Do not makesuddenchangesin speedor direction, Rapidengagementor brakingcouldcausethe front of the machineto lift and rapidlyfib overbackwards whichcouldcause seriousinjury, 7, Avoidstartingor stoppingon a slope,If tires lose traction,disengagethe blade(s)and proceedslowly straightdownthe slope, Towing: 1, Towonlywith a machinethat hasa hitchdesignedfor towing,Do not attachtowedequipmentexceptat the hitch point, 2, Followthe manufacturersrecommendationfor weight limitsfor towedequipmentand towingon slopes, 3, Neverallowchildrenor othersin or on towedequipment, 4, On slopes,theweight of thetowed equipmentmay causeloss of tractionand loss of control, 5, Travelslowlyand allowextra distanceto stop, 6, Do notshift to neutraland coastdownhill ual before attempting to these instructions may result in personal injury, When you see this symbol HEED ITS WARNING YOUr Responsibility Restrictthe use of this power machine to persons who read. understand and follow the warnings and instructions in this manual 6 Service lO,Neverattemptto makeadiustmentsor repairsto the machinewhile theengine is running, 1. Neverrun an engineindoorsor in a poorlyventilated 11,Grasscatchercomponentsand the discharge area. Engineexhaustcontainscarbonmonoxide,an coverare subiectto wearand damagewhichcould odorless,and deadlygas. exposemovingpartsor allowobiectsto be thrown, 2. Beforecleaning,repairing,or inspecting,makecertain Forsafety protection,frequentlycheckcomponents the blade(s)and all movingparts havestopped. and replaceimmediatelywith originalequipment Disconnectthe sparkplug wireand groundagainstthe manufacturer's(O,E,M,)parts only,listed in this engineto preventunintendedstarting. manual,"Useof partswhich do notmeet theoriginal 3. Periodicallycheckto make surethe bladescome to equipmentspecificationsmay bad to improper compbte stop withinapproximately(5) five seconds performanceand compromisesafety!" after operatingthe bladedisengagementcontrol,if the 12,Do notchangethe enginegovernorsettingsor bladesdo notstop within thethis time frame,your unit over-speedthe engine,The governorcontrolsthe shouldbe servicedprofessionallyby an authorized maximumsafe operatingspeedof theengine, MTDServiceDealer. 13,Maintainor replacesafety and instructionlabels,as 4. Checkbrakeoperationfrequentlyas it is subiectedto necessary, wearduring normaloperation.Adiustand serviceas 14,Observeproperdisposallawsand regulationsfor required. gas, oil,etc, to protecttheenvironment, 5. Checkthe blade(s)and enginemountingboltsat frequentintervalsfor propertightness.Also,visually inspectblade(s)for damage(e.g. excessivewear, bent,cracked). Replacethe blade(s)with theoriginal equipmentmanufacturer's(O.E.M.)blade(s)only, listedin this manual."Useof partswhich do not meet the originalequipmentspecificationsmaybad to improperperformanceand compromisesafety!" 6. Mowerbladesare sharp.Wrapthe bladeor wear gloves,and useextra cautionwhenservicingthem. 7, Keepall nuts,bolts,and screwstight to be surethe equipmentis in safe workingcondition. 8. Nevertamperwith the safety interlocksystemor other safety devices.Checktheir properoperationregularly. 9. After strikinga foreignobiect,stop the engine, disconnectthe spark plug wire(s)and groundagainst the engine.Thoroughlyinspectthe machinefor any damage.Repairthe damagebeforestartingand operating, ii i / This symbol points instructions which, if safety and/or property of yourself and others, Read and follow al ual before attempting to operate this machine. When you see this symbol, N EED roTSWARNING Your Responsibility Restrictthe use of this power machine to persons who read, understand >wthe warnings and instructions in this manual \ 7 Attaching the Battery Cables NOTE:The positivebatteryterminalis markedPos, (+), The negativebatteryterminalis markedNeg, (-), Hex Nut • Thepositivecane (heavyred wire) is securedto the positivebatteryterminal(+)with a hexbolt and hex nut at thefactory,Beforeattachingthe negativecane removethe batteryby removingthe positivecane and hold-downstrap,Notethe dateon theside of the battery,If the batteryis put into serviceafter this date, chargethe batteryas instructedin the Maintaining YourLawnTractorsectionof this manualprior to operatingthetractor, • Securebatteryback ontothe tractorwith the holddownstrap,Reattachthe positivecane (heavyred wire)to the positivebatteryterminal(+)with the bolt and nut, Makecertain that the rubberbootcoversthe terminalto help protectit fromcorrosion, • Removethehex bolt and hexnut from the negative cane, • Removetheblack plasticcover,if present,from the negativebatteryterminaland attachthe negative cane (heavy blackwire)to the negativebattery terminal(-) with the boltand nut, • Makecertain thehold=downstrap is in positionover the battery,securingit in place,See Figure1, Hex Bolt Figure 1 f expJos!ve. Neverfuel machineindoors °,while thee.gi.e Attaching The Seat NOTE:Forshippingreasons,seatsare eitherfastened to the tractorseat'spivot bracketwith a plastictie, or mountedbackwardto the pivot bracket,In eithercase, freethe seat form its shippingpositionand removethe two hex screws(or knobs,on modelsso equipped)from the bottomof seat beforeproceedingwith applicable instructionsbelow, ,J Figure 2 1, Positionthe shoulderscrews (foundon the baseof the seat) insidethe slot openingsin the seat pivot bracket, Figure2, 2, Slide theseat slightlyrearwardin the seat pivot bracket,lining up the rear slots in the pivotbracket with the remainingtwo holesin the seat'sbase, 3, Selectdesiredpositionforthe seat,and securewith the two knobs removedearlier,See Figure2, 8 Attaching The Steering Whee_ The hardwarefor attachingthe stetting wheelhasbeen packedwithin thesteeringwheel,beneaththe steering wheelcap, Carefullypry off the steeringwheelcapand removethe hardware, f NOTE:Thereare two differentstylesof steeringwheel cap, See Figure3, Styles vary by model. 1. With the wheels of the tractor pointing straight forward, placethe steeringwheeloverthe steering shaft, 2, Placethe washer(with thecuppedside down)over the steeringshaftand securewith the hex bolt, See Figure3, 3, Placethe steeringwheelcap overthe centerof the steeringwheeland pushdownwarduntilit"clicks" into place, ,._ j Figure 3 WARNING Gas and Oil FHI-up The gasolinetank is locatedunder the hoodand has a capacityof three gallons,Donot overfill Make sure the riding mower's engine is off, remove the igni- WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammabte and the vapors are explosive. Never fuel machine indoors or while the tion key, and set the parking brake before removing the shipping brace. engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition. [he shipping brace, Jsed for packaging purposes only, must be removed and discarded before Servicethe enginewith gasolineand oil as instructedin the separateKohlerOperator/OwnerManualpackedwith yourtractor,Readinstructionscarefully, operating your riding IMPORTANT:Yourtractoris shippedwith motoroil in the engine,However,you MUSTcheckthe oil level before operating,Be carefulnot to overfill Shipping Brace mower. Figure 4 Remova_ WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. WARNING: Make sure the riding mower's engine is off, remove the ignition key, and set the parking brake before removing the shipping brace. Locatethe shippingbrace,if present,and accompany= ing warningtagfoundon the rightside of the mower, betweenthe dischargechuteand the cuttingdeck, See Figure4, = While holdingthe dischargechutewith yourleft hand, removetheshippingbracewith yourright handby graspingit betweenyourthumb and indexfingerand rotatingit clockwise, WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position coutd result in serious personal injury and/or property damage. The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage. J 9 Know Your Lawn Tractor f H NOTE: Any reference in this manual to the RBGHTor LEFT side of @ @ @ A PTO(BladeEngage)Lever G CruiseControIButton B Ammeter H IgnitionSwitchModule C ParkingBrakeButton I BrakePedal D ShiftLever J Drive Pedal E Cup Holder K DeckLift Lever F Throttb Lever NOTE:Anyreferencein this manualto the RIGHTor LEFTside of the tractoris observedfrom operator'sposition, / 10 of the engineand whenpushedall the wayforward,the chokecontrolalso, Whenset in a given position,the throttlewill maintaina uniformenginespeed,See Figure 6, Position IMPORTANT:Whenoperatingthetractorwith the cutting deck engaged,be certainthat the throttb bver is always in the FAST(rabbit)position, Choke Control Movingthethrottle bver all theway forwardactivatestheengine'schoke control Activatingthe chokecontrol closesthe chokeplateon the carburetorand aids in startingthe engine, Referto Starting The Engine in this section of the manualfordetailed Slow _> Position J Figure 6 f startinginstructions, Normal .Mowing Mode Drake PedaJ Thebrakepedal is locatedon the rightfront side of the tractorabove the drivepedalalong the running board,The brakepedalcan be usedfor suddenstopsor settingthe parkingbrake, >osition machine unattended. Start Position NOTE:The brakepedal mustbe fully depressedto activatethe safety interlockswitchwhenstartingthe tractor, A ,vays d sengage PTO,move Shift lever into neutral position, set parking brake, stop engine and remove key to pre_ent un!ntended Figure 7 ignition Switch Module iMPORTANT:Priorto operatingthe tractor,referto both Safety interlock Switches and Starting The Engine in this sectionof the manualfor detailedinstructions regardingthe IgnitionSwitchModub and operatingthe tractorin REVERSECAUTIONMODE, WARNING: Never Jeavea running machine unattended. Always disengage PTO, move shift lever into neutraJ position, set parking brake, stop engine and remove key to prevent unintended starting. Drive Pedal Tostartthe engine,insertthe keyintothe ignitionswitch and turnclockwiseto theSTARTposition,Rebase the key intothe NORMALMOWINGMODEpositiononce the enginehasfired, Tostop the engine,turnthe ignitionkey counterclockwise to the OFF position,See Figure7, The drivepedal is locatedbelowthe brakepedalon the rightfront side of the tractoralongthe runningboard, Depressthe drivepedal with your rightfoot whenthe tractorshift bver Safety Interlock is in eitherFORWARDor REVERSE to cause thetractorto move,Ground speedis also controlbd with the drive pedal Thefurther downthe pedal is depressed,the fasterthe tractorwill travel The pedalwill returnto its originalpositionwhenit's not depressed, iMPORTANT:Alwaysset the parkingbrakewhenleaving the tractorunattended, REVERSE CAUTION ! 11 f PTO (B_ade Engage} Lever o.t AMPS i-6--I OFF, PTO / BLADE PTO ENGAGE The PTO(BladeEngage)leveris locatedon the left side of the dashboardnext to the steeringwheel Movethe PTO(Blade Engage)leverforwardto engagethe powerto the cuttingdeck or other(separatelyavailable)attachments;movethe PTO(Blade Engage)leverrearwardto disengagethe powerto theattachments. J Figure 8 Ammeter NOTE: The PTO (Blade Engage) lever must be in the disengaged (OFF) sositionwhen starting :heengine, when traveUingin reverseand if the operator leaves the seat. Theammetermeasuresthe electricaloutput of the engine'schargingsystem.Undernormaloperating conditions,with engineat full throttle,the ammeter shouldindicatepositivecharge. NOTE:The PTO(Blade Engage)levermust be in the disengaged(OFF) positionwhenstartingthe engine, whentravelingin reverseand if the operatorleavesthe seat. Seat Adjustment Knobs Toadjustthe seat position,loosenthe two seat adjustment knobsand repositionthe seat to the desired position.Oncea comfortablepositionis found,tightenthe adjustmentknobsto lock the seat in place.Referto Seat Adjustmentin the Adjusting Your Tractor sectionof this manualfor moredetailedinstructions. Deck Lift Lever Foundon yourtractor'srightfender,thedeck lift leveris usedto changethe heightof the cuttingdeck.To use, movethe leverto the left, thenplacein the notchbest suitedfor yourapplication. Parking Brake Button Toset the parkingbrake,fully depressthe brakepedal and push the parkingbrakebuttonin. Hold the buttonin whiletakingyour foot off the brakepedal.Boththe parking buttonand the brakepedal will thenstay depressed.To release the parkingbrake,depressthe brakepedalslightly.The parking brakebuttonwill thenreturnto its originalposition. NOTE:The parkingbrakemustbe set if theoperator leavesthe seatwith the engine runningor the enginewill automaticallyshut off. IMPORTANT:Alwaysset the parkingbrakewhen leaving the tractorunattended. ,J 12 Thecruise controlbutton is locatedon the tractordash panelto the left of the ignition switch,Pushthe cruisecontrol buttonwhiletravelingforwardat a desiredspeed,While holdingthe buttonin, releasepressurefrom the drivepedal This will engage the cruisecontroland allowthe leverin the engaged(ON)position,regardlessof whetherthe parkingbrakeis engaged, With the ignitionkey in the NORMALMOWING position,the enginewillautomaticallyshut off if the PTO(BladeEngage)leveris movedintothe engaged (ON) positionwith the shift leverin Reverse, WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. tractorto remainat that speed withoutapplyingpressureto the drivepedal Depressthe brake pedalor the drivepedalto deactivatecruise control Referto Setting the Cruise Control laterin this section the manualfor detailedinstructionsregardingthe cruise controlfeature, Reverse NOTE:Cruisecontrolcan NOTbe engagedat the tractor'sfastestgroundspeed,if the operatorshould attemptto do so, the tractorwill automaticallydecelerate to the fastestoptimalmowinggroundspeed, whiJe operating the tractor in the REVERSE CAUTION MODE. Always look down and behind before arid while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area. Theshift leveris locatedon the left side of the fenderand has threepositions,FORWARD, NEUTRALand REVERSE,The brakepedalmustbe depressed and the tractormustnot be in IMPORTANT:Neverforce the shift lever,Doingso may resultin seriousdamageto the tractor's transmission, Mode WARNING: Use extreme caution Shift Lever motionwhenthe movingshift lever, Caution The REVERSECAUTIONMODEpositionof the key switchmoduleallowsthe tractorto be operatedin reversewith the blades(PTO)engaged, iMPORTANT:Mowingin reverseis not recommended, To usethe REVERSECAUTIONMODE: iMPORTANT:TheoperatorMUSTbe seated in the tractorseat, Safety JnterJock Switches This tractoris equippedwith a safety interlocksystem for the protectionof the operator,If the interlocksystem shouldevermalfunction,do not operatethe tractor, Contactan authorizedWhite Outdoorservicedealer, , Thesafety interlocksystempreventstheengine from crankingor startingunlessthe parkingbrakeis engaged,and the PTO(BladeEngage)leveris in the disengaged(OFF) position, 1, Start theengineas previouslyinstructedin this Operator'sManuak • Theenginewill automaticallyshut off if theoperator leavestheseat beforeengagingthe parkingbrake, 13 WARNING Do not operate the tractor if the interJock system is maJfunctioning. This system was designed for your safety and protection. Use extreme caution while operating the tractor in the REVERSE CAUTION MODE. AJways Jookdown and behind before and Nhile backing. Do not operate the tractor when ehiJdren or others are around. Stop the tractor immediateJy if someone enters the area. Reverse .Push Button ndicator Light Reverse Stop Position CautionMod_ Position AVOID SERIOUS INJURY OR DEATH GO UPAND DOWN SLOPES,NOT ACROSS, AVOIDSUDDENTURN& DO NOT OPERATETHE UNITWHERE IT COULDSLIP ORTIR Start Position IF MACHINE STOPSGOINGUPHILL,STOP BLADE(S) AND BACK DOWNHILLSLOWLY DO NOT MOWWHEN CHILDRENOR OTHERS AREAROUND, NEVER CARRYCHILDREN,EVENWITH BLADES OFE LOOK DOWNAND BEHINDBEFOREAND WHILE BACKING. X... Fig.re' KEEP SAFETY DEVICES(GUARDS,SHIELDS,AND SWITCHES ..,,' IN PLACEAND WORKING, REMOVEOBJECTSTHAT COULDBE THROWNBYTHE BLADE(Sb 2. Turnthe key from the NORMALMOWING(Green) positionto the REVERSECAUTION_,IODE(Yellow) positionof the key switchmodule. See Figure9. KNOW LOCATIONAND FUNCTIONOF ALL CONTROLS. BE SUREBLADE(S) AND ENGINEARESTOPPEDBEFORE PLACINGHANDSORFEET NEAR BLADE(Sb 3. Depressthe REVERSEPUSHBUTTON(Orange, TriangularButton)at the top, rightcornerof the key switchmodub. The red indicatorlight atthe top, left cornerof the keyswitch modulewill be ON while activated.See Figure9. 4. Onceactivated(indicatorlightON), thetractorcan be drivenin reversewith the cuttingblades(PTO) engaged. 5. Alwayslook downand behindbeforeand while backingto makesure no childrenare around. 6. After resumingforwardmotion,returnthe keyto the NORMALMOWINGposition. IMPORTANT:The REVERSECAUTIONMODEwill remainactivateduntil: a. The keyis placedin eitherthe NORMALMOWING positionor STOPposition. b. Theoperatorengagesthe parkingbrakebyfully depressingthe brakepedaland holdingit down whilegently pushingtheparkingbrakebutton inward, Engaging the Parking Brake Toengagethe parkingbrake: 1. Fullydepressthe brakepedaland hold it downwith yourfoot whilegently pushingtheparkingbrake buttoninward. BEFORE LEAVINGOPERATOR'SPOSITION,DISENGAGE BLADE(S), PLACETHE SHIFT LEVER IN NEUTRAL ENGAGE BRAKE LOCK SHUT ENGINEOFF AND REMOVEKEY_ READ OPERATOR'S MANUAL 3. Onceengaged,the parkingbrakebuttonand the brake pedalwill lock in the "down"position. Todisengagethe parkingbrake: 1. Slightlydepressthe brakepedal NOTE:The parkingbrakemustbe engagedif the operator haves the seatwith the engine runningor the enginewill automatballyshut off. Setting the Cutting Height 1. Sebct the heightpositionof the cuttingdeck by placing the deck lift leverin anyof thesix differentcutting heightnotcheson the right sideof the fender. 2. Adiustthe deck wheelsso that they are between _4=inch and _/2=inch abovetheground whenthetractor is on a smooth,flat surfacesuch as a driveway', WARNING: Keep hands and feet away from the discharge opening of the cutting deck. 2. Holdthe parkingbrakebuttonin while removingyour foot from thebrakepedal / 14 _i NOTE:The deck wheelsare an anbscalp featureof the deck and are notdesignedto supportthe weightof the 1, If the bladesare engaged,placethe PTO(Blade Engage)leverin thedisengaged(OFF)position, cuttingdeck, 2, Turnthe ignitionkeycounterclockwiseto the STOP Referto Leveling the Deck on page 18of this manual for moredetailedinstructionsregardingvariousdeck adiustments, position, 3, Removethe key from the ignitionswitchto prevent unintendedstarting, Starting Driving .,_ilil_l the Engine The Tractor WARNING: Avoid sudden starts, e×-cessive speed and sudden stops. tractor if theDo interlock system WARNING: not operate theis malfunctioning. This system was designed for your safety and protection. WARNING: Do not leave the seat NOTE:Referto the TRACTORSET-UPon page8 of this manualfor Gasolineand Oil fill-up instructions, 1, insert the tractorkey intothe ignitionswitch, 2, Race the PTO(BladeEngage)leverin the disem gaged (OFF)position, 3, Engagethe tractor'sparkingbrake, 4, Activatethe chokecontrol, 5, Turnthe ignitionkey clockwiseto the STARTposition, Afterthe enginestarts, releasethe key,it will returnto the ON position, of the tractor without first placing the PTO (Blade Engage} lever in the disengaged (OFF} position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. 1, Depressthe brakepedal to releasethe parkingbrake and letthe pedalup, 2, Movethe throttleleverinto the FAST(rabbit)position, IMPORTANT:Do NOT holdthe key in the STARTpositionfor longerthan ten secondsat a time,Doingso may causedamageto your engine'selectricstarter, IMPORTANT:Do NOTuse theshift leverto changethe directionof travel whenthetractoris in motion,Always usethe brakepedalto bringthe tractorto a complete stopbeforeshifting, 6, Afterthe enginestarts,deactivatethe chokecontrol and placethe throttlecontrolin the FASTposition, 3, To moveforward,placethe shift leverin the FORWARDposition,thenslowlydepressthe drivepedal untilthe desiredspeedis achieved, NOTE:Do NOTleavethechoke controlon whileoperating the tractor,Doingso will result in a "rich" fuelmixture and causethe engineto run poorly, Stopping iii 4, To movein reverse,placethe shift leverin the REVERSEposition,checkthat the area behindis clear thenslowlydepressthe drivepedal the Engine WARNING: if you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating WARNING Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection. if you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating. Do not leave the seat of the tractor without first placing the PTO (Blade Engage) lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the _ey. 15 !'!! ,i /"q Driving / A E ///_ L Referto the SLOPEGAUGEon page3 to helpdeter= mineslopeswhereyou mayoperatethe tractorsafely, F] On S_opes Tochangeto the reversedirectionwhenoperatingwith cruisecontrol,depressthe brakepedalto disengagethe cru,secontroland bnngthe tractortoe completestop, Thenplacethe shift leverin the REVERSEpositionand depressthedrivepedal, WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10feet). The tractor could overturn and Engaging the Blades Engagingthe PTO(Blade Engage)transferspowerto the cuttingdeckor other (separatelyavailable)attachments, Toengagethe blades,proceedas follows: 1, Movethe throttlecontrolleverto the FAST(rabbit) position, cause serious injury. 2, Graspthe PTO(BladeEngage)leverand pivotit all the wayforward intothe engaged(ON) position, Mow up and downslopes,NEVERacross, Exerciseextremecautionwhenchangingdirection on slopes, 3, Keepthe throttleleverin the FAST(rabbit)position for the mostefficientuseof the cuttingdeck or other (separatelyavailable)attachments, • Watchfor holes, ruts,bumps,rocks, or otherhidden obiects,Uneventerraincouldoverturnthe machine, Tall grasscan hide obstacles, IMPORTANT:Theengine willautomaticallyshut off if the PTOis engagedwith the shiftleverin positionfor reverse travelwith the ignitionkey in the NORMALMOWING position,Referto SafetyInterlockSwitchesearlier in this section, • Avoidturns whendrivingon a slope, If a turn must be made,turn downthe slope,Turningup a slope greatlyincreasesthechanceof a roll over, t,NING , Avoidstoppingwhendrivingup a slope, If it is necessaryto stop whiledrivingup a slope, start up smoothlyand carefullyto reducethe possibilityof flippingthetractoroverbackward, Using the Deck Lift Lever Toraisethe cuttingdeck, movethe deck lift leverto the left, thenplace it in the notch bestsuited for yourapplication, Referto SettingThe CuttingHeightearlierin this section, Setting The Cruise Control 1, Race the shiftleverin the FORWARDposition, thenslowlydepressthedrive pedal untilthedesired speedis achieved, tractor could overturn and cause serious injury. Mowing 2, Lightlydepressthe cruisecontrol button, WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, hetpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. 3, While continuingto hold the cruisebutton in, lift your foot from thedrive pedal(youshouldfeel thecruise latch engage), To help avoid blade contact or a thrown Onceengaged,thecruise controlbuttonand thedrive pedalwill lockin the "down"position,and thetractorwill maintainthe same forwardspeed, object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. NOTE:Cruisecontrolcan not be engagedat the tractor'sfastestgroundspeed,If the operatorshould attemptto do so, the tractorwill automaticallydecelerate to the fastestoptimal mowinggroundspeed, Thefollowinginformationwill be helpfulwhenusingthe cuttingdeckwith yourtractor: Disengagethe cruisecontrolusingone of the following methods: 1, Depressthe brakepedalto disengagethe cruise controland stop the tractor, 2, Lightlydepressthe drivepedal J 16 WARNING: PJanyourmowing patternto avoiddischargeof materialstowardroads,side° waJks,bystandersandthe like. Nso, avoid discharging material against a wall or obstruction which may cause discharged materiaJ to ricochet back toward the operator. Do not mowat high groundspeed,especiallyif a mulchkit or grasscollectoris installed, , For bestresultsit is recommendedthat the firsttwo lapsbe cut with the dischargethrowntowardsthe center,After thefirst two laps, reversethe directionto throwthe dischargeto the outsidefor the balanceof cutting,This will givea betterappearancetothe lawn, Figure 10 Do notcut thegrass too short,Shortgrass invites weedgrowthand yellowsquicklyin dryweather, Do NOTattemptto mulch morethan 1/3 the total heightof the grass or approximatelylq/2 inches, Doingso will cause theclippingsto dump up beneath the deck and not be mulchedeffectively, Mowingshouldalwaysbe done with theengineat full throttle, Underheavierconditionsit may be necessarytogo backover thecut areaa secondtime to get a clean cut, Maintaina slow groundspeedto allowthegrass clippingsmoretime to effectivelybe mulched, , Do NOTattemptto mow heavybrushand weedsand extremelytall grass,Yourtractoris designedto mow lawns,NOTclearbrush, Keepthe bladessharpand replacethe bladeswhen worn,Refer toCutting Blades in the Maintaining YourLawnTractorsectionof this manualfor proper bladesharpeninginstructions, Mu{ching Alwayspositionthe throttlecontrol leverin the FAST (rabbit)positionand allow it to remaintherewhile mowing,Failingto keepthe engineat full throttle placesstrainon thetractor'sengineand does not allow thebladesto properlymulchgrass, NOTE:It is not necessaryto removethe dischargechute tooperatethe mowerwith the mulchkit installed, (If Equipped) Somemodelscomeequippedwith a mulchkit which incorporatesspecialblades,alreadystandardon the tractor,in a processof recirculatinggrass clippings repeatedlybeneaththecutting deck,The ultra-fine clippingsare thenforced backinto thelawnwherethey act as a naturalfertilizer,Observethe followingpointsfor the best resultswhenmulching, • Neverattemptto mulchif the lawnis damp,Wet grass tendsto stick to the undersideof the cuttingdeck preventingpropermulchingof the clippings, To operatethe cuttingdeck withoutmulching,simply removethe mulch plugby unthreadingthe plasticwing nutwhich fastensit to the cuttingdeck,This will allowthe clippingsto dischargeoutthe side, See Figure10, Headlights , The lampsare ON wheneverthe ignitionkeyis moved out of the STOPposition, • The lampsturn OFFwhen the ignitionkey is movedto the STOPposition, 17 tern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. A so, avo d d scharg rig' material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. properadiustmentand proceed,if necessary,to the next step. 3. Loosenthe two iam nuts,if present,on the rear sideof the deck stabilizerbracket. 4. Locatethe lock nut on the front sideof the stabilizer bracket.See Figure11.Tightenthe lock nutto raise the frontof thedeck; loosenthe lock nut to lowerthe front of the deck. 5. Retightenthe two jam nuts loosenedearlierwhen properadiustmentis achieved. Side to Side If thecutting deckappearsto be mowingunevenly,a side to sideadiustmentcan be performed.Adiustif necessary as follows: 1. With thetractor parkedon a firm,levelsurface,place the deck lift leverin the top notch(highestposition) and rotate bothbladesso that they are perpendicular with the tractor. Figure 11 / / / 2. Measurethe distancefrom the outsideof the left blade tip to the groundand the distancefrom theoutsideof the rightblade tipto the ground.Bothmeasurements takenshouldbe equal If they'renot, proceedto the next step. 3. Loosen,butdo NOTremove,the hexcap screwon the left deck hangerbracket.See Figure12. 4. Balancethe deck by usinga wrenchto turnthe adiustmentgear (foundimmediatelybehindthe hex capscrewiust loosened)clockwise/upor counteF clockwise/down.Thedeck is properlybalancedwhen both bladetip measurementstakenearlierare equal. Figure 12 5. Retightenthe hex capscrewon the left deck hanger bracketwhenproperadiustmentis achieved. WARNING:Never attempt to make any adjustments while the engine is running,except where specified in the operator's manual. Leveling Parking Front To Rear The front of the cuttingdeck is supportedbya stabilizer bar that can adiustedto levelthe deck from front to rear. The front of the deck shouldbe between1/4-inchand 3/8-inch lowerthanthe rear of thedeck. Adiustif necessaryas follows: 1. With thetractor parkedon a firm, levelsurface,place the deck lift leverin the top notch(highestposition) and rotatethe blade nearestthe dischargechute so Adjustment WARNING:Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting. the Deck NOTE:Checkthe tractor'stire pressurebeforeperforming any deck levelingadiustments.Referto Tires in the Maintaining Your Tractor sectionof this manualfor informationregardingtire pressure. regarding tirepressure. Brake If thetractordoes notcome to a completestop whenthe brakepedal iscompletelydepressed,or if the tractor's rear wheelscanroll with the parkingbrakeapplied,the brakeis in needof adiustment.The brakedisc can be foundon the rightside of the transmissionin the rearof the tractor.Adiust if necessaryas follows: 1. Lookingat the transmissionfrom the rightsideof the tractor,locatethecompressionspringand brakedisc. 18 2, Loosen,but do NOTremove,the hex nutfoundon the rightsideof the brakeassembly,See Figure13, 3, Usinga feelergauge,set the gap betweenthe brake disc and the brakepuck at ,011", 4, Reqightenthe hexnut loosenedearlier, Seat Adjustment WARNING: Before operating this machine, make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged intostop. 1, Flipthe seat up as shownin Figure14, 2, Loosenthetwo seat adiustmentknobslocatedunder the seat, See Figure14, Set gap 3, Slidethe seat forwardor rearward,then tightenthe knobsto lock the seat at thedesiredposition,Put the seat downto the operatingposition, ,011 Hex Nut Figure 13 Steering Adjustment If the tractorturnstighter in one directionthan theother, or if the ball ioints are being replaceddue to damageor wear,the steeringdrag linksmay need to be adiusted, Adiust thedrag links so that equal lengthsare threaded into the ball iointon the left and right side: 1, Loosentheiam nut foundon the drag linkat the rear of the ball ioint, See Figure15, 2, Removehex nuton the topof ballioint, See Figure15, 3, Threadthe balljointtowardtheiam nutto shortenthe drag link, Threadthe ballioint awayfrom theiam nut to lengthenthe drag link, 4, Replacehex nutand retightenthejam nut after proper adiustmentis achieved, Figure 14 NOTE: Threading the bal joints too far onto NOTE:Threadingthe ballioints too far ontothe drag links will causethe front tires to "toe=in"too far, Propertoe=inis between1/16"and 5/16", the drag linkswill cause the front tires to "toe-in' Fronttire toeqncan be measuredas follows: 1, Placethe steeringwheelin positionfor straightahead travek too far, Propertoe-in is between 1/16"and 5/16". 2, Infront of the axle, measurethe distancehorizontally from the insideof the left rimto the insideof the right rim, Notethe distance, 3, Behindtheaxle, measurethe distancehorizontally from the insideof the left rimto the insideof the right rim, Notethe distance, 4, The measurementtaken in frontof the axle shouldbe between1/16"and 5/16"less thanthe measurement taken behindthe axle, Adiustif necessary, Figure 15 19 6, Refillthe enginewith newmotoroil as instructedin the KohlerOperator/OwnerManualpackedwith your unit, / IMPORTANT:Referto the KohlerOperator/Owner Manualpackedwith yourunit for informationregardingthe quantityand properweightof motoroil Air Cleaner Servicethe pre=cbaner,if so equipped,and cartridge/air cbaner elementas instructedin the Kohbr Operator/ OwnerManualpackedwith your unit, Spark PJug(s) Thespark plug(s)shouldbe cleanedand the gap reset oncea season,Sparkplug replacementis recommended at the startof each mowingseason,Referto the Kohbr Operator/OwnerManualfor correctplug type and gap specifications, ,r Single Shown J Figure 16 Lubrication WARNING: Before performing any maintenance or repairs, disengage PTO, move shift Jever into neutraJ position, set parking brake, stop engine and remove key to prevent unintended starting. WARNING: Before lubricating, repairing, or inspecting, atways disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. Engine Refer to the KoNer Operator/Owner Manual for engine maintenance instructions. Checkengine oil level beforeeachuseas instructed in the Kohbr Operator/OwnerManualpackedwith your unit, Follow the instructionscarefully. Changing Engine Lubricatethe enginewith motoroil as instructedin the KohlerOwnerManualpackedwith yourunit, Pivot Points & Linkage Lubricateall the pivotpointson the drivesystem,parking brakeand lift linkageat bast oncea seasonwith lightoil Engine Oil NOTE:Dependingon the engine modelfoundon your tractor,it may be necessaryto removethe tractor'sside panel in order to replacethe oil filter (if so equipped), Rear Wheels The rearwheelsshouldbe removedfrom the axles once a season,Lubricatethe axles and the rimswell with an 1, Pop openthe protectivecap on the end of the oil drainvalve to exposethe drainport, See Figure16, all=purposegreasebeforere=installingthem, 2, Removetheoil fill cap/dipstick fromthe oil fill tube, Eachend of the tractor'sfront pivot bar is equippedwith a greasefitting, Lubricatewith a greasegun after every25 hoursof tractoroperation, Front AxJes 3, Pushthe oil drain hose(packedwith this manual) ontothe oil drain port, Route theoppositeend of the hoseintoan appropriateoil colbction containerwith a capacitygreatenoughto colbct the usedoil Cleaning 4, After theoil has finisheddraining,pushtheoil drain valveback in, rotateit clockwiseto lock the valve closedand re=capthe end of the oil drainvalve to keepdebrisfromenteringthedrain port, And Deck IMPORTANT:The useof a pressurewasherto cban your tractoris NOT recommended,It maycause damageto ebctrbal components,spindles,pulleys,bearingsor the engine, 5, Servicethe oil filter (if soequipped)as instructedin the separateKohbr Operator/OwnerManualpacked with yourunit, in order te rep!acethe the Engine Anyfuel or oil spilledon the machineshouldbe wiped off promptly,DoNOT allowdebristo accumulatearound the coolingfins of the engine or on anyotherpart of the machine, Performthe abovestepsin the oppositeorder afteroil hasfinisheddraining, 20 Deck Wash System TM Yourtractor'sdeck may be equippedwith a waterport on its surfaceas part of its deck wash system, If equipped,usethe DeckWashSystemTM to rinsegrass clippingsfromthe deck'sundersideand preventthe buildupof corrosivechemicals,Completethe following stepsAFTEREACHMOWING: 1, Drivethe tractorto a level,clearspot on yourlawn, near enoughto a water sillcock(spigot)for your gardenhoseto reach, IMPORTANT:Makecertain thetractor'sdischargechute is directedAWAYfrom yourhouse,garage,parkedcars, etc, i \ i \\ \ /' ii,_i_ 2, Disengagethe PTO(BladeEngage),movethe shift leverintothe neutralposition,set the parkingbrake, and stop theengine, i i_ ,jJ Figure 17 3, Threadthe hosecoupler(packagedwith yourtractor's Operator'sManual)ontothe end of yourgardenhose, 4, Attachthe hosecouplerto the waterport on your deckssurface,See Figure17, iMPORTANT Make certain the 5, Turnthe wateron, tractor's discharge chute is directed AWAYfrom 6, Whilesittingin theoperator'spositionon thetractor, re=startthe engineand placethe throttleleverin the FAST(rabbit)position, your house,garage, parked cars. etc. 7, Disengagethe parkingbrake, 8, Movethe tractor'sPTO(BladeEngage)intothe ON position, 9, Remain in the operator's position with the cutting deck engagedfor a minimumof two minutes,allowing the undersideof thecuttingdeck to thoroughlyrinse, 10,Movethe tractor'sPTO(BladeEngage)intothe OFF position, Figure 18 11,Turnthe ignitionkey to the STOPpositionto turn the tractor'sengineoff and engagethe parkingbrake, / 12,Turnthe wateroff and detachthe hosecouplerfrom the waterport on yourdeckssurface, // // " / 13,Repeatsteps4=11on theoppositeside of thecutting deck, Cutting Deck Removal Toremovethe cuttingdock, proceedas follows: 1, Placethe PTO(BladeEngage)knob(or lever)in the disengaged(OFF) positionand engagethe parking brake, 2, Lowerthe deck by movingthedeck lift leverinto the bottomnotchon the rightfender, 3, Removethe hairpinclip that securesthePTOcableto the rearof thecuttingdeck, See Figure18,Remove the PTOcableand accompanyingspringfrom the cuttingdeck, 4, Removethe deck belt from aroundthetractor's enginepulley, 21 Figure 19 5, Lookingat the cuttingdeck from the left side of the tractor,locatethe deck supportpin on the rear left side of the deck,See Figure19, WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. fromthe deck lift arm, 7, Rotatethe pin slightlytowardthe rear of the tractor and releasethe pin intothe hob provided, 8, Repeattheabovestepson thetractor'srightside, 9, Movethe deck lift bver intothe top notchon the right fenderto raisedeck lift armsup and outof the way, lO,Genflyslide thecuttingdeck towardthe frontof the tractorallowingthe hookson the deck to release themselvesfrom thedeck stabilizerrod, Jump Starting 11,Gentlyslidethe cuttingdeck (from the rightside)out from underneaththe tractor, WARNING: When removing or installing the battery, follow these instructions to prevent the screwdriver from shorting against the frame. Tires WARNING: Never exceed the maximum inflation pressure shown on the sidewall of tire. WARNING Never exceed the maximum inflation _ressure shown on the sidewall of the tire. Batteries g ive off an .=xplosive gas whib :barging. Charge battery in a wellventiJated _rea and keep away from an open flame _r pilot light as on a _vaterheater, space heater, furnace, clothes dryer or other gas _ppliances. Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before remov= ing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag tograsp the cutting blade. IMPORTANT:Neveriumpyourtractor'sdead batterywith the batteryof a runningvehicle, The recommendedoperatingtire pressureis: Approximately10 psifor the rear tires 1. Connectend of one iumpercableto the positive terminalof thegood battery,thenthe otherend to the positiveterminalof the dead battery. ,, Approximately14psi for the fronttires IMPORTANT:Referto the tire sidewallforexacttire manufacturer'srecommendedor maximumpsi, Do not overinfiate,Uneventire pressurecouldcausethe cutting deck to mow unevenly, 2. Connectthe otheriumpercableto the negative terminalof thegood battery,thento the frame of the unit with the dead battery. WARNING: Failure to use this procedure could cause sparking, and the gas in either battery could explode. Battery The batteryis sealedand is maintenance-free, Acid bvels cannotbe checked, ,, Alwayskeepthe batterycabbs and terminaBeban and freeof corrosivebuild-up, ,, After cleaningthe batteryand terminaB,apply a light coat of petroleumicily or greaseto bothterminaB, Alwayskeepthe rubberbootpositionedoverthe positiveterminalto preventshorting, IMPORTANT:If removingthe batteryforany reason, disconnectthe NEGATIVE(Black)wire from it's terminal first, followedbythe POSITIVE(Red)wire.When re-installingthe battery,alwaysconnectthe POSITIVE (Red)wire its terminalfirst, followedbythe NEGATIVE (Black)wire. Be certainthat thewires are connectedto thecorrectterminals;reversingthemcould changethe polarityand result in damageto your engine'salternating system. Charging If thetractor hasnot beenput into usefor an extended periodof time,chargethe batterywith an automotivetype 12-voltchargerfor a minimumof one hour at six amps. 22 CJeaning Cban the batteryby removingit fromthe tractorand washingwith a bakingsodaand watersolution,if necessary,scrapethe batteryterminaBwith a wire brushto removedeposits,CoatterminaBand exposedwiringwith greaseor petroleumicily to preventcorrosion, Battery Failures Somecommoncausesfor batteryfailureare: . incorrectinitialactivation • undercharging . overcharging • corrodedconnections . freezing Thesefailures are NOT covered byyour tractor's warranty. Cutting Blades WARNING: Besuretoshut the engineoff, remove ignition key, disconnect the spark plug wke(s) and ground against the engine to prevent unintended starting before removing the cutting Made(s} for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting Made. WARNING: Periodically inspect the Made spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. Figure 20 Thebladesmay be removedas follows, 1, Removethe deck from beneaththe tractor,(referto CuttingDeckRemovalon page21) thengently flip the deck overto exposeits underside, Periodically inspect the Made spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged. 2, Placea blockof wood betweenthe centerdeck housing baffle and the cuttingbladeto act asa stabilizer, See Figure20, 3, Use a 15/18"wrenchto removethe hexflangenut that securesthe bladeto thespindleassembly,See Figure20, 4, Toproperlysharpenthe cutting blades,removeequal amountsof metalfrom bothends of the bladesalong the cuttingedges, parallelto the trailingedge,at a 25° to 30° angle, IMPORTANT:If the cuttingedgeof the blade hasalready been sharpenedto within 1 5/8" fromthe edge,or if any metalseparationis present,replacethe bladeswith new ones, See Figure21, Figure 21 FUSES • A fuse is installedin yourtractor'swiringharnessto protectthe tractor'selectricalsystemfromdamage causedby excessiveamperage, It is importantthat eachcuttingblade edge be ground equallyto maintainproper bladebalance, , Whenreplacingthe blade,be sureto installthe blade with the sideof the blade marked"Bottom" (or with a part numberstampedin it) facingthe groundwhen the moweris in the operatingposition, If the electricalsystemdoes notfunction,or your tractor'senginewill notcrank,first checkto be certain that the fuse has notblown, , It can eitherbe foundunderthe hoodmountedbehind the top of the dashpanelon the supportbar,or under the seat mountedto the insideof the tractorframe IMPORTANT:Use a torquewrenchto tightenthe blade spindlehexflangenutto between70 foot-poundsand 90 foot-pounds, next to the batterytray, Always use a fuse with the same amperage capacity for replacement. 23 Always use a fuse with :he same amperage capacity for replacement. 3, Removethe beltguardsby removingthe self-tapping screwsthat fastenthem to the deck, 4, Carefullyloosen,butdo not remove,the deck idler pulleys, WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). 5, Removethe deck belt fromaroundall pulleys,including the deck idler pulleys, 6, Routethe newbelt as shownin Figure23 and retighten the deck idler pulleys, 7, Reinstallthe beltguardsremovedearlierand remount the deckto thetractor, 8, Routethe beltaroundthe enginepulleyand reinstall the belt keeperrod(s), All belts on yourtractorare subiectto wearand should be replacedif anysigns of wearare present, Changing Be_t IMPORTANT:The V-beltsfoundon yourtractorare speciallydesignedto engageand disengagesafely,A substitute(nomOEM)V-beltcan be dangerousby not disengagingcompletely,Fora properworkingmachine, usefactory approvedbelts, Be sure to shut the engine off, remove ig= nition key, disconnect the spark plugwire(s) and ground against the engine to prevent unintended starting before removing the beJt(s). Drive NOTE:Severalcomponentsmust be removedand special tools (i,e, aidimpactwrench)in orderto changethe tractor'sdrive belt, Seean authorizedMTDServiceDealer to haveyourdrivebelt replacedor phone CustomerSupport as instructedon page2 for informationon orderinga ServiceManual Tochangeor replacethe deck belt on yourtractor, proceedas follows: 1, Removethe beltkeeperrod(s)from aroundthe enginepulley, WARNING the Transmission 2, Removethecuttingdeck as instructedearlier in this section, Avoid the possibility of a pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt. / 24 LeftHand SpindlePulley inePulley 42" Deck Right Hand Spindle Pulley IdlerPulleys J Figure 23 25 ; of this manualbeforestoringfor an extendedperiod, Manualfor properenginecare prior to storingyourtractor, WARNING: Never store the machine or fuel container indoors WARNING: Drain fueJ only into an approved container outdoors, away from an open flame. Allow engine to coot. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel. Attachments where there is an open flame, spark or pilot tight such as on water heater, furnace, clothes dryer or other gas appliance. & Accessories The followingattachmentsand accessoriesare compatiblefor Model60TGSuper BroncoLawnTractors,Seethe retailerfrom which youpurchasedyourtractor,an authorizedTroy Bilt ServiceDealeror phone 1-866-840-6483for informationregardingprice and availability, NOTE:Model60TGLawnTractorsare NOTdesignedfor usewith any type of ground-engagingattachments(e,g, filleror plow), Use ofthis type of equipmentWILLvoid thetractor'swarranty, MODEL WARNING 0EM-190-032 " DESCRiPTiON 42-inchTwo-stageSnowThrower OEM-190:116 42-inchDeckMulch Kit Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to coon. Extinguish cigarettes, cigars, pipes, and other sources of igni= tion prior to draining fuel. OEM-190-180 Twin BaggerGrass Collector(for42-inchDecks) OEM-190-218 RearWheelWeightKit OEM-190-607" DeluxeTractorSunshade OEM-190-658 OEM-190-672 Grille Guard (mountson front of tractor) OEM-190-833 46-inch FrontDozerBlade Not compatiblewith tractorsequippedwith a GrassCollector Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance. 26 NOTE: I_ BOTAMODES, _HE_ _pE_ATORLEAVES _EAT, EfiG]N_WILL out importantsafety instructionswhich, if not followed,couUd endangerthe personal safetyand/or property d yourselfand others. Read and follow aH instructionsin this manual beforeattemptingto operate this machine, FaiBre to complywith these instructionsmay result in personalinjury,When yousee this symbol, HEED iTS WARNING! Your Responsibility Restrict the use of this power machine to persons who reao understand and follow the warnings \ 27 Problem Cause Remedy 1. PlacePTOknob (or lever)in Engine runs erratic For repairs beyond the minor adjustments listed here, contact an authorized service dealer. 1, Unit runningwith CHOKEapplied, 2, Sparkplug wire(s) loose, 3, Blockedfuel lineor stab fuel 1, PushCHOKEcontrol(if so equipped)in, or movethe throttle controlout of the CHOKEposition, 2, Connectand tightenspark plugwire(s), 3, Cban fuel line;fill tank with clean, fresh (less than30 daysold) gasoline,Replacefuel filter,if so equipped, 4, Ventin gas cap plugged, 4, Char vent or replaceif damaged, 5, Wateror dirt in fuel system, 5, Drainfuel tank, Refillwith fresh fuel 6, Dirty air cbaner, 6, Replaceair cleanercartridge/eb= mentor cleanpre=cleaner,if so equipped, 28 Problem Cause . Remedy 2, Air flow restrbted,' 2, CLeangrassclippingsand debris , • Enginehesitates at high RPM , • 1, Sparkplug(s)gap tooclose, 1, Removespark plug(s)and reset thegap, ' Excessive aroundthe engine:scoe!!ng fins and bbwer housing. ..... equipped, ........ ..... 1, Cuttingblade looseor unbalanced, 1, Tightenbladeand spindle,Balanc( blade, 2, Damagedor bentcutting blade, 2, Replaceblade, Vibration For repairs beyond the minor adjustments listed here, contact an authorized service dealer, Uneven cut 1, Decknot balancedproperly, 2, Dullblade, 1, Performside-to-sidedeck adiustment, 3, Uneventire pressure, 2, Sharpenor replaceblade, 3, Checktire pressurein all fourtires, 29 Model 60TG Modelsw/Manually Adjusting Seat Models w/Quick Adjust Seat ..... t_ 3O i ¸¸¸•'(iii_ii_ii_'i! ¸ • Ref. No. Part No. Description Ref. No. Part No. Description 1 710-1268t Screw,#10-16x.375 31 783-0677B Adiust.Brkt., Lift 2 712-04063 Nut, FlangeLock,5/16-18,GrF 32 783-1489B MountingBracket,Seat 3 712-3027t Nut, FlangeLock, 1/4-20 33 710_0227 Screw,#8_18x.50 4 720-0309At SeatAdiusterGrip 34 726_0279 Plate,Insulator 5 726-0201t Nut, Speed,.3125ID 35 725_1303 SpringSwitch,Outer 6 731-04074f Spacer 36 725-1439 SpringSwitch,inner 7 732-0499t CompressionSpring.41x 1.5 37 726_0278 Plate,InsulatorBoss 8 732-1184 Spring,Extension,.84Dia. x 4.6 38 683_04079 ShaftAssembly,Lift 9 736-0275t Wash,Flat,.344x.688 x.065 39 712-04065 Nut,FlangeLock,3/8-16,GrF 10 736-3019t Wash,Flat,.531x1.062x.134 40 714-0104 Pin,Cotter,.072Dia.x 1.13 11 738-0137At Screw,Shld, .340x.285,1/4-20 41 714-0111 Pin,Cotter,3/32, 1.0 12 738-0296 Screw,Shoulder,.437x.268 42 716-0106A Ring,EType,.625Dia. 13 738-0966t Screw,Should,.50x.925,3/8-16 43 720-0311 Grip, Handle,1/2 14 783_0209D SeatBracket,Lift 44 732_0874 Spring,Torsion 738-0138A Screw,5/16-18x.620Gr2 15 783_0611t SeatStop 45 16 783-0738Ct SeatPivot Bracket 46 738-04130 Scr.,Shldr,.625x.165 17 783-0739At SeatAdiustmentLever 47 741-0225 Bearing,Rex Flange 18 783-0753t SeatAdiustmentSelector 48 746_0968 Cable, Lift, 16.16 19 757-04001 LowBack Seat 49 747-04155 Handle,Lift 20 726_3046 RatchetClip 50 756_1154 Pulley,Roller 21 735-0657 LR FootPad, Rubber 51 783_04494 Arm, Lift_RH 22 735-0656 RH FootPad,Rubber 783-04711 Arm, Lift- LH 23 710_0451 Bolt, Carriage,5/16_18.75,Grl 52 736-0607 LockWasher,5/16 24 710-0599 Screw,1/4-20,0.500 53 710-0726 Screw,5/16-12 25 710-0604A Screw,5/16-18,0.625 54 738-04012At ShoulderScrew 26 710-0895 Screw,1/4-15,0.750 55 720-04061t Knob,3/8-16 27 731_1990 Cover,Lift Lever 56 736-0300t FlatWasher,.406x .875x .059 28 731-2104C Cover,w/ CupHolder 57 783-04081At SeatPivotBracket,ManualAdi. 29 736-3078 Washer,Flat,.344x 1.0x.063 58 710-0870t 30 783_04333A Fender parts,callthe Customer Service Line at HexHeadWasherScrew,3/8_16 t if Equipped NOTE:Tractorfeaturesvary by model NOTall parts listedaboveand picturedon the previouspageare standard equipment. \ 31 Model 60TG 32 Ref. No. Part No. Description 1 710-04095 Hex Screw,3/8-16, 1,00,Gr5 2 710-0514 Hex Screw,3/8q6, 1,00,Gr5 3 710-0843 Hex Screw,5/16q8, 1,00,Gr5 4 711q408 Link, Drag,RH 5 711q409A Link, Drag,LH 8 712-0214 7 712-04065 Nut, FlangeLock,3/8q6, Grf 8 712-0459 9 712-3004A Nut, FlangeLock,5/16q8, Gr5 10 712-0240 Nut, Hex Lock,3/8-24 Nut, FlangeLock,7/16-20 Nut,Jam,7/16-20,Gr2 11 717q550E Gear,Steering,11/90Ratio 12 717q554 Gear,Pinion,Steering 13 723-0448A Bali Joint,7/16-20,Lock 14 736-3004 Washer,Flat,,406 x,875x,105 15 738-3084 Washer,Flat,,51 x 1,12x,08 16 710q260A Screw,5/16q8, 0,750 17 738-04154 Spacer,Shoulder,,38x 1,00x,31 18 738qOO1A Shaft,Steering,,6250D x24,25 19 741-0475 PlasticBushing,3801D 20 738-0143 Screw,Shoulder,,498 x,340 21 783-0726E PivotBracket,SupportRH 22 783_0727D PivotBracket,SupportLH 23 783-0728 24 631-04028 SteeringWheel 25 731-04681 SteeringWheeICap 26 738-04128 ShoulderScrew,,5x2,380, 3/8q6 27 734_2290A DeluxeRubCap 28 738-0316 29 714-04039 CotterPin,5/32x 1,25 30 719-04105 CastIron PivotBar 31 731-04693 PushCap 32 638_04006 LH AxleAssembly,,750 33 638_04005 RH Axle Assembly,,750 34 728-04035 PushNut 35 783_04568 FrontDeck HangerBracket 36 712-0431 37 741-0656A Hex FlangeBearing 38 634_04086 Wheel AssemblyComplete,15 x 6 7344731 parts, call the Customer service Line at or visit wwWitioyb t,¢o PivotBracket,Bar Flat Washer,,78 x 1,589x ,06 FlangeLockNut, 3/8q6 Tire Only 15 x 6 x 6 634-04081 Rim Onlyw/Valve Stem \ 33 Mode_ 60TG \ \ \ / 34 Fief. No. Part No. Description Ref. No. Part No. Description 1 710-0728 Screw,5/16-12x.750 19 731-1857 2 710-0599 Self-tappingScrew,1/4-20x.5 20 731-05001A DashPanel 3 783-04829 Side Panel- LH 21 731-04729 CruiseControl Button 4 746-1084 ThrottleControl/Cable 22 731-04728 ParkingBrakeButton 5 731-1999 ChokePlug 23 747=04161 Tank SupportRod 6 731-05357 HeadlightLens 24 747=1196 7 738-04091 ShoulderScrew.43x.29 25 629-04083t HeadlightWire Harness 8 783-04827 Hood,T Style 26 725-04156 SystemsInd. Monitorw/Ammeter 9 783-04828 Side Panel- RH 27 783-04908 RH DashSupportPlate 10 783-04840 Pivot Bracket- RH 28 710-0642 Self-tappingScrew,1/4-20x.75 783-04841 Pivot Bracket- LH 29 783-04909 LHDash SupportPlate 11 783-04606A Grill Pivot Bracket 30 725-0963 Lamp 12 712-0185 SpeedNut 31 736-0270 BellWasher.265x.75x.062 13 751-10283 FuelTank,ThreeGallon 32 710-1611B Screw,5/16-18x.75 14 751-0603 FuelCap 33 725-1649 HeadlightSocket 15 710-1017 Screw,1/4-14x.625 34 725-04227A ignitionSwitch 16 710-0895 Self-tappingScrew,1/4-15x.75 35 725-1745 ignitionKeyw/plastic cover 17 710-3217 TrussPhillipsScrew,#8-32 x.375 725-1744 ignitionKeyw/o plasticcover 18 712-0142 Hex Nut,#8-32 -- ThrottleControlKnob Brake/CruisePivot Rod _FACTORY 725-04334t Wire Harness t Not Shown \ 35 PARTS Model 60TG Left Hand Transmission Bolt Mounting 36 Ref. No. Part No. Description Ref. No. Part No. Description 1 17840 MountingBracket,Transaxle 42 783-04360 Bracket,Shift,F-N-R 2 725-04039 Switch,Interlock 43 783-04442 Idler Bracket,CenterDouble 3 17962 Plate,Switch 44 647-0031B ControlAssembly,Brake 4 647-04020 LeverAssembly,Shift 45 647-0032A ControlAssembly,Speed 5 710-0607 Screw,5/16-18,0.500 46 683-0266 PedalAssembly 6 710-0726 Screw,5/16-12,0.750 47 710-0650 Screw,5/16-18,0.875 7 710-0809 Screw,1/4-20,1.250 48 710-1260A Screw,5/16-18,0.750 8 710-1007 Screw,Seres,3/8-16, 1.500 49 710-1611B Screw,5/16-18,0.750 9 710-1266 Screw,5/16-18,3.50, Gr5 50 711-04159B Pin,3/8-16x2.68 10 710-3144 Screw,3/8-16,2.00,Gr5 51 731-2290A Hub Cap 11 711-0736 AdiustmentFerrule1/4-20x 1. 52 732-0335 Spring,Compression..405x1.17 12 712-0241 Nut,Hex,3/8-24, Gr5 53 732-0955 Spring,Extension.50OD x 1.41 13 712-04063 Nut,FlangeLock,5/16-18,GrF 54 732-0963 Spring,Extension.50OD x 6.37 14 712-0431 Nut,FlangeLock,3/8-16,GrF 55 735-0662 Pad 15 712-0700 Nut,Flange,9/16-18,Gr2 56 735-3049 Pad,Brake 16 714-0104 Pin,Cotler.O72Dia.x 1.13 57 736-0187 Washer,Flat.64 x 1.24x.06, Ht 17 714-0111 Pin,Cotter,3/32, 1.0 58 736-0262 Washer,Flat.385x.870x.092 18 714-0209 CotterPin,Internal,.125Dia. 59 736-0300 Washer,Flat.406 x.875x.059 19 714-0470 Pin,Cotter,1/8x 1.25 60 736-3008 Washer,Flat.344x.750x.120 20 718-0758A PulleyHub,5/8 Spline 61 738-0155 Screw,Shoulder.437Diax.162 21 720-04028 Knob,Shift 62 738-0380 Screw,Shoulder,.50x.27Lg, 22 723-3018 Ball Joint 63 741-0225 Bearing,Hex Flange 23 731-04602 Sleeve.758x.821x3.3125 84 741-3065B Split Bearing,Hex Flange 24 731-04604 Sleeve.758x.821x 2.4375 65 747-04093 Rod, BrakeLock 25 732-0384 Spring,Extension,.62Diax 6.12 66 747-04096 Rod, CruiseControl 26 732-0525 SpringClip, Shifter 67 748-04039B I Latch,CruiseControl 27 732-0716C Spring,Extension.59ODx 4.00 68 783-0732A Bracket,Lockout 28 732-0963 Spring,Extension.50Diax 6.37 69 783-0773A Ped,Brake 29 736-0169 Washer,Lock,3/8 70 783-04612 Bracket,SteeringSupport 30 710-0224 Screw,#10-16.50 71 618-04034 Transmission,SingleSpeed 31 738-0372B Spacer,Shoulder,1.00x.38 x.38 72 683-04055A BracketAssembly,Torque 32 747-04146A Rod, Shift 73 683-04130 Bracket,Idler 33 747-04164 Rod, Brake 74 710-0227 Screw,#8-18x.50 34 747-1127 IdlerRod, Adiustable,3/8 75 710-0514 Screw,3/8-16, 1.00 35 748-0334 Spacer.68 76 710-0604A Screw,5/16-18.625 36 750-0566A Spacer.260x.372x 1.030 77 710-1315 Screw,3/8-16, 1.250 37 754-0467 Belt,V-Type 78 712-0130 Nut, Lock,3/8-16,Nylon 38 754-0468 Belt,V-Type 79 725-1644 SwitchSpring,Short 39 756-04002 Pulley,V-Type,7.25Dia. 80 726-0320 Plate,Insulator 40 756-04224 IdlerPulley,Flat2.75OD 81 750-04294 Spacer,Shoulder 41 783-04283 Bracket,Shift 82 756-04209 Pulley,V-Type,3.06 _FACTORY To order replacement parts, call the Customer Service Line at 1-800-648-6776, orvisit www.troybilt.com. Continued on next page \ 37 PARTS Model 60TG Ref. I No. Part No. Description I 83 _FACTORY PARTS To order replacement parts, call the Customer Service Line at 1=800=648=6776, or visit www.troy bilt.com. 656=04015 PulleyAss'y,VariableSpeed 84 683=04129 Bracket,Pulley 85 710=0627 Screw,5/16=24,.750 86 710=1652 Screw,1/4=20,.625 87 718=04012 Cup, Bearing 88 736=0362 Washer,Flat 89 741=0600 Ball Bearing 90 783=04722 SwitchBracket,ParkingBrake 91 736=0242 Washer,Bell.340x.872x.060 92 712=04065 Nut,FlangeLock,3/8=16,GrF 93 710=0599 Screw,1/4=20x.500 94 736=0430 FlatWasher.350x 1.59x.062 95 634=0104 WheelAssyComp,20 x 8 x 8 734=1730 Tire Only20 x 8 x 8 734=0603A RimOnly w/Valve Stem 96 736=3010 FlatWasher,.407x .812x .135 97 714=0507 Pin,Cotter,3/32x.750 98 736=0119 LockWasher,5/16 99 725=3167 Switch 100 712=3004A Nut,FlangeLock,5/16=18,Gr 5 38 _ _"_!_*'_"_'_*'_S_°,°_ _ ustrat I Exhaust gasket, f_)_ _=_ @ mountingnuts,and starter nut supplied by Kohler _FACTORY PARTS To order replacement parts, call _heCustomer Service Line at 1o800-648-6776, or visit www.troybilt.com. Ref. No. Part No. Description Ref. No. Part No. Description 1 710-0227 AB Screw#8-18x 0,5 11 726-0272 Clamp 2 710-0599 TT Screw1/4-20x 0,5 12 751-3140 Oil DrainValve 3 783-04573 LH MufflerBracket 13 751-10349 FuelLine Hose 4 783-04574 RH MufflerBracket 14 751-0564B MufflerDeflector 5 751-3142 15 751-10162 Muffler 6 710-0654A TT Screw3/8-16x 1,00 16 751-10017 ExhaustPipe 7 736-0277 Flat Washer,1,031x 1,620x ,095 17 710-0642 8 751-3141 Oil DrainExtensionHose 18 728-04000 Pop Rivet 9 726-0205 HoseClamp 19 751-10353 LongMufflerDeflector 10 725-0157 CaNeTie 20 683-04256 MufflerShield Oil DrainCap Screw,1/4-20,x ,750 \ 39 Mode_ 60TG IMPORTANT For a proper working machine, Jse Factory Approved Parts. 7-beltsare designed to _ngageand disengage safely. substitute (non OEM) Wbeit sanbe dangerous by not Jisen a in corn_letel. 4O Ref. No. NO, 17962 ,o.Plate,Switch Rof.po, Do,c,p ioo 25 756=04196 Pulley,Engine,3.39x 6.12Dia. 2 1 po, ,o. Do,c,p ioo 647=04036 LeverAssembly,Engagement 26 783=0744A Stop Bracket,Engagement 710=0778 Screw,1/4=20x 1.500 27 683=04173 FrameAssembly,Lower 4 710=0859 Screw,3/8=16,2.50 28 710=0607 Screw,5/16=18,0.500 5 710=0276 Screw,Carriage,5/16=18,1.00 29 710=0642 Screw,1/4=20,0.750 6 710=1260A Screw,5/16=18x.750 30 710=3005 Screw,3/8=16,1.25,Gr5 7 710=3157A Screw,7/16=20,3.25, Gr5 31 712=04064 Nut, FlangeLock, 1/4=20,GrF 8 710=0726 Screw,5/16=12,0.750 32 710=0703 9 714=0145 ClickPin 33 732=04035 Spring,Compr., 1.28OD x 3.125 10 732=04248 ExtensionSpring.380D x 3.9LG 34 736=0222 Washer,Lock,1/4, External 11 736=0171 LockWasher,7/16 35 736=0275 Flat Washer,.344x .688x .065 12 746=04092 DeckEngagementCable 36 738=04058 Spacer,Shoulder.38x 1.0x.70 13 712=04065 Nut,FlangeLock,3/8=16,GrF 37 747=04121A Hold Rod,Battery 14 750=0566A Spacer.260x.372x 1.030LG 38 783=0349 15 714=0470 Pin,Cotter,1/8 x 1.25 39 783=04329A SeatBracket,Frame 16 726=0201 Nut,Speed.3125ID 40 783=04809 Frame,Upper 17 731=2111A Knob,PTO 41 710=0599 18 783=04590A CableBracket 42 725=1428A Solenoid,12V,100 Amp 19 736=0322 Washer,Flat.450 xl.250 x.164 43 725=04039 Switch,Interlock 20 741=0708 Bearing,Flange,.500ID 44 710=0224 21 747=04307 KeeperRod,Belt 45 712=3004A Nut, Flange,LockNut, 5/16=18 22 747=04470 EngagementHandle,Deck 46 712=0271 23 748=0415B Spacer.385ID x.635OD x 1.54 47 725=1737A Battery,190 CCA 24 736=0108 3 Screw,Carriage,1/4=20,.75 BatteryTray Screw,1/4=20,0.50 i ii i i i ii̧toOrdor repocement parts; Callthecustome, Service Line at Screw,#10=16,.50 Nut, Seres,1/4=20 FlatWasher,.510x .750x .033 \ 41 ii Model 60TG 42 Ref. No. Part No. Description 1 732-0614 Ring,Wire 2 716-0231 Ring,E Type.750 3 736-0336* FlatWasher,5/8x 1.0x.030 736-0337* FlatWasher,5/8 x 1.0x.040 736-0349* FlatWasher,5/8 x 1.0x.020 4 736-0335 Washer,Thrust.635x 1.26x.06 5 710-1325 6 719-04017 UpperRousing 7 711q109 input Shaft 8 741-0335 NeedleBearing.625x.813x.495 9 717-1464 144oothBevelPinion 10 716-0108 RetainingRing.437 11 741-0340 SleeveBearing.75x.1.0x 1.0 12 721-0338 Seal.75x 1.0x.125 13 618-04041 DifferentialAssembly 14 741-0336 15 717-04056 42-toothBeveIGear 16 718-04045 ClutchCollar 17 711-04134 DriveShaft 18 736-0495* ThrustWasher,1.0x.632x.O Self-tappingScrew,1/4-20x 1.625 FlangeBearing,5/8 x 3/4 x 3/4 _FACTORY To order replacement parts, call the Customer Service Line at 1-800-648-6776, or visit www.troybilt.eom. 736-0494* FlatWasher.632x 1.00x.035 19 741-0337 FlangeBearing,5/8 x 3/4 x 15/16 20 611-0011 DetentShaft Assembly 21 741-0862 DetentBall 22 732-0863 CompressionSpring 23 719-04018 LowerHousing 24 717-0678 BrakePuck 25 761-0202 BrakeDisc 26 710-1206 Self4appingScrew,1/4-20x 2.375 27 661-0001 BrakeAssembly -- 737-0148 Grease(19oz.) * Use applicableflat washer(ref.#'s 3 or 18) in this applicationallowing.0150/.0020in. end-play NOTE: If rebuildingthe upperhousing,includetwo ounces (2 oz.) of Unirex®N3grease(Part No.737-0289)in the input shaftcavity. \ 43 PARTS Mode_ 60TG il 7} / / // // 44 Ref. No. Part No. Description Ref. No. Part No. Description SpindleAssembly,Pul,6,23" Dia 32 736=0300 Washer,Flat,,406x ,875x ,059 Washer,Lock 1 618=0624 2 683=04138A BrakeAssembly,Deck 33 736=0760 3 683=04261 DeckShell,42" 34 737=04003C DeckWater Nozzle 4 683=04167 BrakeAssembly,Deck 35 738=04166 Spacer,Shoulder,,5000x,1475 5 683=0254B Brkt,Ass'y,Deck, HangerLH 36 721=04041 WaterNozzleAdapter 6 710=3015 37 738=04162A Spacer,Shoulder,,8840x,190 7 710=0654A Screw,3/8=16,1,00 38 742=0616A Blade,21,23",Star3=in=l 8 710=0528 Screw,5/16=18,1,250 39 731=2363t Mulch Rug 9 710=0726 Screw,5/16=12,0,750 40 747=04501 Control Rod,Brake 10 710=0510 Screw,7/16=20,3,00, Gr5 41 747=04269A Deck Rod, FrontAdiustable 11 710=0778 Screw,1/4=20,1,500 42 748=04069 12 710=1260A Screw,5/16=18,,75 43 750=0566A Spacer,,260x ,372x 1,030 13 710=01341 CarriageScrew,, 1/4=20x ,62 44 754=04045 Belt, V=Type 14 783=05045 Pivot SupportBracket 45 756=04129 Idler Pulley,4,25"Dia, 15 712=3006 Nut, Hex,1/4=20,Gr5 46 712=3087t Wing Nut,1/4=20 783=04327A Cover,Belt, 6,00 Dia, Screw,1/4=20,,75, Gr5 Pivot Cup,Deck Lift 16 712=0417A Nut, Flange,5/8=18 47 17 738=0373 Screw,Shldr,,498x 1,53,3/8=16 48 750=04637 Spacr,,455 ID x ,680OD 18 712=04063 Nut, FlangeLock,5/16=18,GrF 49 710=0347 Screw,3/8=16x1,75 19 712=04065 Nut, FlangeLock,3/8=16,GrF 50 731=1032B Chute Assembly,Discharge 20 712=0641 Nut, Hex,M16=1,5 51 736=0407 BellWasher,,45x 1,00x ,062 21 712=3083 Nut, HexLock, 1/2=13,Gr8 52 735=0271 Bumper 22 712=0206 Nut, Hex,1/2=13,Gr5 53 712=0431 FlangeLockNut, 3/8=16 23 714=0104 Pin,Cot, ,072Dia, x 1,13Lg 54 714=0470 Cotter Pin 24 717=04074 Gear,DeckAdiustment 55 732=0306A Comp,Spring,,5310Dx 1,75Lg, 25 726=0233 Nut, Push,,25 ID x,50 OD 56 747=1116 Deck ReleaseRod 26 732=0459B Spring,Exten,, ,94 Dia, x 6,74 57 683=04252 Deck ldler Assembly 27 732=04287 Spring,Exten,, ,50 Dia, x 6,375 58 710=0216 Screw,3/8-16x,75 28 734=0973 Wheel,Deck5,0 x 1,38 59 710=3005 Screw,3/8=16x1,25 29 736=0119 Washer,Lock,5/16 60 712=0459 FlangeLockNut, 7/16=20 30 736=0270 Washer,Bell, ,265x,75 x ,062 61 712=3061 Hex Lock Nut,3/8=24 31 783=04740 DeckEngagementCableBracket 62 732=0470A ExtensionSpring,,53 ODx 4,75 t If Equipped Fora proper working machine Jse Factory Approved Parts. V-belts are designed to _ngageand disengage safely. NOTE:Tractorfeaturesvary by model NOTall parts listedaboveand picturedon the previouspageare standard equipment, 45 ,,rderrepmoceme parts, call the Customer _ Service Line at !=800=648,6776' www.troybilt.com. / Use this page to make notesandwritedown importantinformation. 46 i CAUFORNtA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY R_GRTS AND OBUGATJONS The CaliforniaAir ResourcesBoardandTroy-BiltLLCare pleasedto explainthe evaporativeemissioncontrol systemwarrantyon your 2006 lawn mower.In California,new lawnmowermust be designed,built and equippedto meetthe State'sstringentanti-smogstandards.Troy-BiltLLCmustwarrantthe EECSon your lawnmowerfor the periodof time listed below providedtherehas beenno abuse, neglector impropermaintenanceof yourlawn mower. YourEECSmay includeparts such as the carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves, canisters,filters,vapor hoses,clamps,connectors,and otherassociatedemission-relatedcomponents. Where a warrantable condition exists, Troy_Bilt LLC will repair your lawn mower at no cost to you including diagnosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: This evaporativeemissioncontrol systemis warrantedfor twoyears. If anyevaporativeemission-relatedpart onyour equipmentis defective,the partwill be repairedor replacedbyTroy-BiltLLC. OWNER'S WARRANTY RESPONSIBILIT_ES: Asthe lawn mowerowner,you are responsiblefor performanceof the requiredmaintenancelistedin yourowner'smanual. Troy-BiltLLC recommendsthat you retain all receiptscoveringmaintenanceon your lawnmower,but Troy-BiltLLCcannot denywarrantysolelyfor the lackof receipts. Asthe lawn mowerowner,you shouldhoweverbe awarethat Troy-BiltLLCmay denyyou warrantycoverageif your lawnmower or a part hasfailed dueto abuse, neglect,or impropermaintenanceor unapprovedmodifications. Youare responsiblefor presentingyourlawn mowerto Troy-BiltLLC'sdistributioncenteror servicecenteras soonasthe problemexists.The warranty repairs shouldbe completedin a reasonableamountof time, not to exceed30 days. If you havea questionregardingyour warrantycoverage,you shouldcontact Troy-Bilt ServiceDepartmentat (866) 840-6483. GENERAL EMISS_ONS WARRANTY COVERAGE: Troy-BiltLLC warrantsto the ultimatepurchaserand eachsubsequentpurchaserthatthe lawn moweris: Designed,builtand equippedso asto conformwith all applicableregulations;andfree from defectsin materialsand workmanshipthat causethe failure of a warrantedpart to be identicalin all materialrespectsto that part as describedinTroy-BiltLLC'sapplicationfor certification. Thewarranty periodbeginson the datethe lawnmoweris deliveredto an ultimatepurchaseror first placedinto service.Thewarranty periodis twoyears. Subjectto certain conditionsand exclusionsas statedbelow,the warrantyon emission-relatedparts is as follows: 1. Anywarrantedpart that is not scheduledfor replacementas requiredmaintenanceinthe writteninstructionssupplied, is warrantedfor the warranty period statedabove. If the part fails duringthe periodof warrantycoverage,the partwill be repairedor replacedbyTroy-BiltLLC accordingto subsection(4) below. Any such part repairedor replacedunderwarrantywill be warrantedforthe remainderof the period. 2. Anywarrantedpart that is scheduledonly for regular inspectioninthe writteninstructionssuppliedis warrantedfor the warranty periodstated above.Any such part repairedor replacedunderwarrantywill be warrantedfor the remainingwarrantyperiod. 3. Any warrantedpart that is scheduledfor replacementas requiredmaintenanceinthe written instructionssuppliedis warrantedfor the periodof time beforethe first scheduledreplacementdatefor that part. If the part failsbeforethe first scheduledreplacement,the partwill be repairedor replacedbyTroy-BiltLLCaccordingto subsection(4) below.Any such part repairedor replacedunderwarrantywill bewarrantedforthe remainderof the periodpriorto the first scheduled replacementpointfor the part. 4. Repairor replacementof any warrantedpart underthe warrantyprovisionshereinmustbe performedat a warrantystationat no chargeto the owner. 8. Notwithstandingthe provisionsherein,warrantyservicesor repairswill be providedat all of our distributioncentersthat arefranchisedto servicethe subject enginesor equipment. 6. The lawnmowerowner will not be chargedfor diagnosticlaborthat is directlyassociatedwithdiagnosisof a defective,emission-relatedwarrantedpart, providedthat such diagnosticwork is performedat a warrantystation. 7. Troy-BiltLLCis liablefor damagesto otherengineor equipmentcomponentsproximatelycausedby a failureunderwarrantyof anywarrantedpart. 8. Throughoutthe lawnmowerwarrantyperiodstated above,Troy-BiltLLCwill maintaina supply of warrantedparts sufficientto meet the expecteddemandfor such parts. 9. Any replacementpart may be usedinthe performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargeto the owner.Suchuse will not reducethe warrantyobligationsof Troy-BiltLLC. 10. Add-onor modifiedpartsthat are not exemptedbythe Air ResourcesBoardmay not be used.The use of any non-exemptedadd-onor modifiedparts by the ultimatepurchaserwill be groundsfor disallowinga warrantyclaims.Troy-BiltLLC will not be liableto warrantfailures of warrantedparts caused bythe use of a non-exemptedadd-onor modifiedpart. WARRANTED PARTS: The repairor replacementof any warrantedpartotherwiseeligiblefor warrantycoveragemay be excludedfrom such warrantycoverageif Troy-BiltLLCdemonstratesthat the lawnmowerhas been abused,neglected,or improperlymaintained,andthat such abuse, neglect,or impropermaintenancewasthe directcauseof the need for repairor replacementof the part. That notwithstanding,any adjustmentof a componentthat has a factory installed,andproperlyoperating,adjustment limitingdevice is still eligible forwarrantycoverage.The followingemissionwarrantyparts list are covered:FuelLine, FuelLine Clamps MANUFACTURER'S LIMITED WARRANTY FOR ® The limitedwarrantyset forth belowis givenbyTroy_BiltLLCwith respect to newmerchandisepurchasedand usedin the UnitedStates,its posses_ sionsand territories. "Troy_Bilt"warrantsthis productagainstdefects in materialand workmam shipfor a periodof two (2) years commencingon thedate of original purchaseand will, at its option,repair or replace,freeof charge,any part foundto be defectivein materialsor workmanship.This limitedwarranty shallonly applyif this producthasbeen operatedand maintainedin accordancewith the Operator'sManualfurnishedwith the product,and has notbeen subiectto misuse,abuse,commercialuse, neglect,accident, impropermaintenance,alteration,vandalism,theft, fire, water,or damage becauseof other perilor naturaldisaster.Damageresultingfromthe installationor use ofany part, accessoryor attachmentnot approvedby Troy_Biltfor use with theproduct(s)coveredby this manualwill voidyour warrantyas to any resultingdamage. Normalwearparts are warrantedto be free fromdefects in materialand workmanshipfor a period of thirty (30) days from thedate of purchase. Normalwearparts include,butare notlimitedto itemssuch as: batteries, belts,blades,bladeadapters,grass bags,rider deck wheels,seats,snow throwerskid shoes,shaveplates,augerspiralrubberand tires. NOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE,through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact Troy-Bilt LLC at RO. Box 361131,Cleveland, Ohio 441360019, or can 1-866-840-6483 or 1-330-558-7220,or log on to our Web site at www.troybilt.com. This limitedwarrantydoesnot providecoveragein the followingcases: a. b. c. d. The engineor componentparts thereof.These itemsmay carry a separatemanufacturer'swarranty.Referto applicable manufacturer'swarrantyfor termsand conditions. Log splitterpumps,valves,and cylindershavea separateone yearwarranty. Routinemaintenanceitemssuch as lubricants,filters, blade sharpening,tune_ups,brakeadiustments,clutch adiustments, deck adiustments,and normaldeteriorationof the exteriorfinish due to use or exposure. Servicecompletedbysomeoneotherthanan authorizedservice dealer. e. f. g. Troy_Biltdoesnot extendanywarrantyfor productssold or exportedoutsideof the UnitedStates,its possessionsand territories,exceptthosesold throughTroy_Bilt'sauthorized channelsof exportdistribution. Replacementpartsthat are notgenuineTroy_Biltparts. Transportationchargesand servicecalls. No impliedwarranty, includingany impliedwarranty of merchant° ability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, includinga dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty providethe sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Somestatesdo not allowtheexclusionor limitationof incidentalor consequentialdamages,or limitationson howlong an impliedwarranty lasts,so the aboveexclusionsor limitationsmay notapplyto you. In no eventshall recoveryof any kind be greaterthanthe amountof the purchasepriceof the productsold. Alteration of safety features of the product shall void this warranty. Youassumethe risk and liability for loss,damage,or injuryto youand yourpropertyand/or to others and their propertyarisingout of the misuseor inabilityto use the product. This limitedwarrantyshall notextendto anyoneotherthanthe original purchaseror to the personfor whom it was purchasedas a gift. HOWSTATELAW RELATESTO THiS WARRANTY:This limitedwarrantygh,'esyouspecificlegal rights,and you mayalso haveother rights which vary from stateto state. IMPORTANT:OwnermustpresentOriginalProofof Purchaseto obtain warrantycoverage. TROYBILT LLC, P.O. BOX 361131 CLEVELAM D, OHIO 44136-0019; Phone: 1(866} 840-6483, 1-330-558-7220
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