Troybilt 31AH9V75063 User Manual SNOW THROWER Manuals And Guides L0401087
TROYBILT Snowthrower, Gas Manual L0401087 TROYBILT Snowthrower, Gas Owner's Manual, TROYBILT Snowthrower, Gas installation guides
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OTRO_ BILT__
Operator's Manual
Snow Thrower Model
10530mPolar Blast
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark attester is used, it should be maintained in effective working order by the operator, in the State of California the
above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service
department, P.O. Box 361 t 31 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO. 769-00293
PRINTED IN U.S.A. (6/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ........................................................................ 3
Loose Parts & Hardware Pack ................................................................................. 5
Assembling Your Snow Thrower ............................................................................. 7
Know Your Snow Thrower ....................................................................................... 10
Operating Your Snow Thrower ................................................................................ 11
Making Adjustments ................................................................................................ 13
Maintaining Your Snow Thrower ............................................................................. 14
Service .................................................................................................................... 15
Off-Season Storage ................................................................................................. 17
Troubleshooting ...................................................................................................... 18
Parts List ................................................................................................................. 19
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and
copy the information from it inthe space provided below. The information on the model plate is very
important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the rear
frame below the engine. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment inthe space below.
Mode! Number) (Serial Number)
www.troybilt.com CLEVELAND,OH_136
330-558-7220
866-840-6483
Copy the model number here:
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regard to performance, power-rating,
specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed
separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
Please doNOTreturntheunit to the retailer fromwhichit waspurchased,withoutfirst contactingCustomerSupport.
Should you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 558-7220 or 1- (866) 840-6483 to reach a Customer Support representative. Please have
your unit's model number and serial number ready when you call. See previous section to locate this
information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
This symbol points out important safety instructions, which if not followed, could endanger the personal
safety and/or property of yourself and others. Read and follow all instructions in this manual before
attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symboliheed its warning.
WARNING: Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer, birth defects or
other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
TRAINING
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow4hrowing pattern to avoid discharge of material
toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop
machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially
when operating in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be
used. Remove all doormats, newspapers, sleds, boards,
wires and other foreign objects, which could be tripped
over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other
loose clothing, which could become entangled in moving
parts. Wear footwear which will improve footing on
slippery surfaces.
4. Use a grounded three-wire extension cord and
receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed
rock surfaces.
6.
7.
8.
9.
Disengage all clutch levers before starting the engine.
Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator's manual.
Let engine and machine adjust to outdoor temperature
before starting to clear snow.
To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes, which can ignite. Wash your skin
and change clothes immediately.
a. Use only an approved gasolinecontainer.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than _/2
inch below bottom of filler neck to provide space
for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
OPERATION
1. Do not put hands or feet near rotating parts, in the auger/
impeller housing or discharge chute. Contact with the
rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never
bypass its operation. Doing so makes the machine
unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions
and automatically return to the disengaged position when
released.
4. Neveroperatewithamissingordamageddischarge
chute.Keepallsafetydevicesinpieceandworking.
5. Neverrunanengineindoorsorinapoorlyventilated
area.Engineexhaustcontainscarbonmonoxide,an
odorlessanddeadlygas.
6. Donotoperatemachinewhileundertheinfluenceof
alcoholordrugs.
7. Mufflerandenginebecomehotandcancauseaburn.Do
nottouch.
8. Exerciseextremecautionwhenoperatingonorcrossing
gravelsurfaces.Stayalertforhiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhile
operatingonslopes.
10.Planyoursnow-throwingpatterntoavoiddischarge
towardswindows+wails,carsetc.Thus,avoiding
possiblepropertydamageorpersonalinjurycausedbya
ricochet.
11.Neverdirectdischargeatchildren,bystandersandpets
orallowanyoneinfrontofthemachine.
12.Donotoverloadmachinecapacitybyattemptingtoclear
snowattoofastofarate.
13.Neveroperatethismachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfootingandkeepafirmhold
onthehandles.Walk,neverrun.
14.Disengagepowertotheauger/impellerwhen
transportingornotinuse.
15.Neveroperatemachineathightransportspeedson
slipperysurfaces.Lookdownandbehindandusecare
wheninreverse.
16.Ifthemachineshouldstarttovibrateabnormally,stopthe
engine,disconnectthesparkplugwireandgroundit
againsttheengine.Inspectthoroughlyfordamage.
Repairanydamagebeforestartingandoperating.
17.Disengageallclutchleversandstopenginebeforeyou
leavetheoperatingposition(behindthehandles).Wait
untiltheauger/impellercomestoacompletestopbefore
uncloggingthedischargechute,makingany
adjustments,orinspections.
18.Neverputyourhandinthedischargeorcollector
openings.Alwaysusetheclean-outtoolprovidedto
unclogthedischargeopening.Donotunclogdischarge
chutewhileengineisrunning.Shutoffengineandremain
behindhandlesuntilallmovingpartshavestopped
beforeunclogging.
19.Useonlyattachmentsandaccessoriesapprovedbythe
manufacturer(e.g.wheelweights+tirechains,cabsetc.).
20. Ifsituationsoccurwhicharenotcoveredinthismanual+
usecareandgoodjudgment.
ContactyourdealerortelephoneI (866)840-6483for
assistanceandthenameofyournearestservicing
dealer.
MAINTENANCEANDSTORAGE
1. Never tamper with safety devices. Check their proper
operation regularly. Refer to the maintenance and
adjustment sections of this manual.
2. Before cleaning, repairing or inspecting machine
disengage all clutch levers and stop engine. Wait until the
auger/impeller come to a complete stop. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with original
equipment manufacturer's (OEM) parts only. "Use of
parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety!"
6. Check dutch controls periodically to verify they engage
and disengage properly and adjust+ if necessary. Refer to
the adjustment section in this operator's manual for
instructions.
7. Maintain or replace safety and instruction labels, as
necessary.
8. Observe proper disposal laws and regulations for gas,
oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.
10+ Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator's manual for proper
instructions on off-season storage.
WARNING-- YOURRESPONSIBILITY:
Restrict the use of this power machine to persons who
read, understand and follow the warnings and
instructions in this manual and on the machine. The
safety labels are shown below for your reference.
1.10_ AWAYFROMROTATINGIMPELLI_
ANDAUGBR.CgHTACTWT'C4IN_LLEROR
ALiBRCJ ,Z,_UTATOHANDSANDH£i:'r,
2. USECLFJLN-C(ITTOOLTOUNCLOG
_b DI$CILIRGE$HUIT.
_S.glSEHGAOECLUTOHLEIERS5"FOrETOiHE,
.MIDHmNN gEHifOFIAHDLE$UN111.N.L
i40VIHIGPARTSHAVESTOPPWDETOHE
UNCLOGGINGORS_VICING MACHINE.
4.TO AVDID11TOOWHOBJECTSINJURIES,
iWR DIRECTDISCIIARGEATDTSTANDERS.
LBSEe('l_,ACALmONWHENOFHTAllNGON
GRAVELSURW_CES.
.R_D OPmATOR'$MAHLBAL.
I:l,EF,I- liJT 1TIP. iala4aili,
SECTION2: ASSEMBLINGYOURSNOWTHROWER
NOTE: All references to right or left side of the snow
thrower are determined from behind the unit in the
operating position. The "operator's position" is defined
as standing directly behind the snow thrower, facing the
handle panel
LooseParts
• The augers are secured to the auger shaft with two
shear bolts and hex lock nuts. If you hit a foreign
object or ice jam, the snow thrower is designed so
that the bolts may shear. Two replacement shear
bolts and nuts are provided for your convenience.
Store in a safe place until needed. See Figure 1.
__Shear Bolts _Hex Lock
_/Nuts
Figure 1
IMPORTANT: NEVER replace the auger shear bolts with
standard hex bolts. Any damage to the auger gearbox
or other components from standard hex bolts will not be
covered by your snow thrower's warranty.
AssemblingHandle
_, WARNING: Disconnect the spark plug
wire and ground it against the engine to
prevent unintended starting.
IMPORTAWr: Make any adjustments, as instructed on
Page 10, before operating your snow thrower. Failure
to follow these instructions may cause damage to the
snow thrower.
• Remove the lower plastic wing nut, cupped washer
and carriage bolt from each side of the lower
handle. See Figure 2.
NOTE: Before proceeding, look at the lower rear of the
snow thrower frame to be sure the spring (found at the
end of each cable) is attached to its actuator bracket
See Figure 3.
• Pivot the upper handle assembly forward until it
locks over the lower handle. See Figure 2.
• Secure the upper handle and lower handle with the
two plastic wing nuts, bell washers and carriage
bolts previously removed from the lower hole.
• Firmly tighten all four wing nuts to secure the upper
handle to the lower handles.
Wing Nut
Figure 2
Shift Rod
Connector
Carriage Bolt
\Bell Washer
Wing Nut
Springs
Actuator Brackets
Figure 3
• Slide the shift rod connector down over the end of
the lower shift rod. Tap the connector until it locks
over the lower shift rod. See Figure 3.
NOTE: If the connector is not properly assembled, the
shift rod will pivot and you will not be able to change
speeds or change directions.
AttachingChuteDirectionalControl
• Remove the hairpin clip from the upper rod and
slide the upper rod through the bracket and into the
lower rod. See Figure 4.
• Align the two holes on both chute cranks and insert
the hairpin clip removed earlier, through these
holes. See Figure 4.
Upper Chute Crank
_Upper Chute
Crank Bracket
Hairpin Clip
Lower Chute Crank
Figure 4
RoutingChuteTiltCables
• If not already routed, slip the cables that run from
beneath the handle panel to the discharge chute
through the cable guide located on top of the
engine housing. See Figure 5.
ConnectingAlternatorLead
• Unwrap the headlight wire which is attached to the
headlights, beneath the handle panel. Wind the
wire around the lower right handle until excess
slack is removed. See Figure 6.
Discharge Chute Cable Guide
Figure 5
III I
-Alternator Lead
Lamp Wire
Figure 6
Plug the wire from the headlight into the alternator
lead located on the right side of the engine,
beneath the fuel tank. See Figure 6.
SECTION3: KNOWYOURSNOWTHROWER
,_ WARNING: Read, understand, and follow
all instructions and warnings on the machine
and in this manual before operating.
ChuteTilt Control
The distance snow is thrown can be changed by
adjusting the angle of the chute assembly. Move the
chute tilt control forward to decrease the distance,
toward the rear to increase. See Figure 7.
DischargeChute
The angle of the discharge chute controls the distance
that the snow is thrown. Tilt the discharge chute up for
greater distance; tilt down for less distance.
SkidShoes
The space between the shave plate and the ground can
be adjusted by positioning the skid shoes. Refer to Skid
ShoeAdjustmenton page 11.
Throttle Control
The throttle control is located on the engine. It regulates
the speed of the engine. See Figure 7.
SafetyIgnitionKey
The ignition key must be inserted in the switch in order
for the engine to start. Remove the ignition key when
the snow thrower is not in use.
NOTE: Do NOT "turn" the ignition key in an attempt to
start the engine.
Traction Control /
Auger Control Lock
Fuel Tank
Discharge
,Shift Lever
Chute Tilt Control
Auger Control
Chute
Clean-out Tool
Chute Directional Control
Left Wheel Steering Control
(Right Control Not Visible)
Primer.x
Electric
Starter
3utton
Switch
Box
/
Auger
Skid Shoe
Safety Ignition Ke_ Recoil
Starter
Handle
Throttle Control
Shift Lever
The shift lever is located in the center of the handle
panel and is used to determine ground speed and
direction of travel. It can be moved into any of eight
positions. See Figure 7.
IMPORTAhrI":Always release traction the control before
changing speeds.
Forward
Your snow thrower has six forward (F) speeds.
Position number one (1) is the slowest and position
number six (6) is the fastest.
Reverse
Your snow thrower has two reverse (R) speeds. R1 is
the slower, while R2 is the faster of the two.
Tract0n Control/AugerControlLock
The traction control is located on the righthandle.
Squeeze the traction control to engage the wheel drive.
Release to stop. See Figure 7.
This same lever also locks the auger control lock, so
you can operate the chute crank without interruptingthe
snow throwing process. If the auger control is engaged
simultaneously with the traction control, the operator
can release the auger control (on the left handle) and
the augers will remain engaged. Release the traction
control to stop both the augers and wheel drive (the
auger control must also be released).
IMPORTANT: ALWAYS release the traction control
before moving the shift lever. Failure to do so will result
in premature wear to the drive system's friction wheel.
Figure 7
AugerControl
The auger control is located on the left handle.
Squeeze the auger control to engage the augers.
Release to stop the snow throwing action. The traction
control must also be released in order to stop the auger.
IMPORTANT: Refer to AugerControlTeston page 9 prior to
operating your snow thrower. Read and follow all
instructions carefully and perform all adjustments to
verify your snow thrower is operating safely and
properly.
ChuteDirectional Control
The chute directional control is located on left hand side
of the snow thrower.To change the direction which
snow is thrown, rotate chute directional control as
follows:
•Clockwise to discharge to the left.
• Counterclockwise to discharge to the right.
Chute Clean-0ut T001
WARNING: Never use your hand to clear a
clogged discharge chute. Shut off engine and
remain behind handles until all moving parts
have stopped before unclogging.
This item is fastened with a cable tie to the rear of
the Auger Housing at the factory. Cut the cable tie
before operating the snow thrower.
The chute clean-out toot (see Figure 7) is designed to
clear a clogged discharge chute. Refer to page 10 for
detailed instructions on how to properly use the chute
clean-out tool.
Wheel SteeringControls
The left and right wheel steering controls are located on
the underside of the handles and are used to assist in
steering the snow thrower.
•Squeeze the right wheel steering control when
turning right; squeeze the left control when turning
left.
• Operate the snow thrower in open areas until
becoming familiar with these controls.
Headlights
When properly connected, both headlights illuminate
whenever the engine is running.
SECTION4: OPERATINGYOURSNOWTHROWER
BeforeStarting
,_ WARNING: Read, understand, and follow
all instructions and warnings on the machine
and in this manual before operating.
GasAndOilFill-up
Service the engine with gasoline and oil as
instructed in the separate engine manual packed with
your snow thrower. Read instructions carefully.
,_ WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes an other sources of
ignition.
A plastic cap is provided inside the fuel fill opening
on the fuel tank. Remove and discard this cap
before filling up the tank. Use the separate fuel tank
cap to close after fill-up.
ToStartEngine
NOTE: If unit shows any sign of motion (drive or
augers) with the clutch grips disengaged, shut engine
off immediately. Readjust as instructed on page 9--
AugerControlTest) and page /O--Traction ControlandShift
Lever.
• Attach spark plug wire to spark plug. Make certain
the metal loop on end of the spark plug wire (inside
the boot) is fastened securely over the metal tip on
the spark plug.
• Make certain the auger and drive clutch levers are
in the disengaged (released) position.
• Move throttle control up to FAST position. Insert
ignition key into slot. See Figure 7. Be certain it
snaps into place. Do not turn key.
NOTE: Engine will not start unless ignition key is
inserted into ignition slot in carburetor cover.
ElectricStarter
• Determine that your house wiring is a three-wire
grounded system. Ask a licensed electrician if you
are not certain.
WARNING: The electric starter is
equipped with a grounded three-wire power
cord and plug and is designed to operate on
120 volt AC household current. It must be
used with a properly grounded three-prong
receptacle at all times to avoid the possibility
of electric shock. Follow all instructions
carefully prior to operating the electric starter.
• If your house wiring system is not a three-wire
grounded system, do not use this electric starter
under any conditions.
• If your home electrical system is grounded, but a
three-hole receptacle is not available, one should
be installed by a licensed electrician before using
the electric starter.
• If you have a grounded three-prong receptacle,
proceed as follows:
• Rotate choke knob to OFF position and do NOT
prime engine.
• Connect power cord to switch box on engine. Plug
the other end of power cord into a three-hole,
grounded 120 volt AC receptacle.
• Push the electric starter button (Refer to Figure 7)
to crank engine. As you crank the engine, move
choke knob to FULL choke position.
• When engine starts, release starter button, and
move choke gradually to OFF. If engine falters,
move choke immediately to FULL and then
gradually to OFF.
• When disconnecting the power cord, always unplug
from the three-prong receptacle first and then from
the snow thrower.
RecoilStarter
• Rotate choke knob to FULL choke position (cold
engine start). If engine is warm, place choke in OFF
position instead of FULL.
• Push primer button two or three times. If engine is
warm, push primer button once only.
NOTE: Always cover vent hole in primer button when
pushing. Additional priming may be necessary for first
start if temperature is below 15°F.
• Grasp starter handle and pull rope out slowly, until
it pulls slightly harder. Let rope rewind slowly.
• Pull starter handle rapidly. Do not allow handle to
snap back. Allow it to rewind slowly while keeping a
firm hold on the starter handle.
• Repeat the previous steps until engine starts.
ToStopEngine
• Run engine for a few minutes before stopping to
help dry off any moisture on the engine.
• To help prevent possible freeze-up of starter,
proceed as follows.
Electric Starter:
• Connect power cord to switch box on engine, then
to 120 volt AC receptacle. With the engine running,
push starter button and spin the starter for several
seconds. The unusual sound made by spinning the
starter will not harm engine or starter. Disconnect
the power cord from receptacle first, and then from
switch box.
RecoilStarter
• With engine running, pull starter rope with a rapid,
continuous full arm stroke three or four times.
Pulling the starter rope will produce a loud clattering
sound, which is not harmful to the engine or starter.
• Move throttle control to "stop" or "off" position.
• Remove ignition key. Do not turn key. Disconnect
the spark plug wire from the spark plug to prevent
accidental starting while equipment is unattended.
Wipe all snow and moisture from the carburetor cover
in the area of the control levers. Also, move control
levers back and forth several times.
ToEngageAugers
• To engage augers and start throwing snow,
squeeze the auger control against the left handle.
Release to stop the augers.
AugerControlTest
IMPORTANT: Perform the following test before
operating the snow thrower for the first time and at the
start of each winter season.
Check the adjustment of the auger control as follows:
• When the auger control is released and in the
disengaged "up" position, the cable should have
very little slack, but should NOT be tight.
i_ WARNING: Do not over-tighten the cable.
Over-tightening may prevent the auger from
disengaging and compromise the safety of the
snow thrower.
• In a well-ventilated area, start the snow thrower
engine as instructed earlier in this section under the
heading StartingEngine.Make sure the throttle is set
in the FAST position.
• While standing in the operator's position (behind
the snow thrower) engage the auger.
• Allow the auger to remain engaged for
approximately ten (10) seconds before releasing
the auger control. Repeat this several times.
• With the engine running in the FAST position and
the auger control lever in the disengaged "up"
position, walk to the front of the machine.
• Confirm that the auger has completely stopped
rotating and shows NO signs of motion.
IMPORTANT: If the auger shows ANY signs of rotating,
immediately return to the operator's position and shut
off the engine. Wait for all moving parts to stop before
readjusting the auger control cable.
• To readjust the control cable, unhook the spring
(found on the end of the auger cable) from the
auger actuator bracket. See Figure 8.
Auger Auger
Spring Actuator Bracket
Figure 8
Push the cable coupler through the end of the
springto expose the lock nut. See Figure 9.
Coupler
Spring
Cable
Lock Nut
Figure 9
Thread the lock nut outward (down the coupler)
three full turns to provide more slack in the cable
and reattach the spring to the bracket.
RepeatAugerControlTesttoverifyproper 2.
adjustmenthasbeenachieved.Repeatthe 3.
previousstepstoprovidemoreslackinthecable,in
necessary. 4.
ToEngageWheelDrive
•With the engine running near top speed, move the
shift lever into one of the six FORWARD positions
or two REVERSE positions. Select a speed
appropriate for the snow conditions.
NOTE: Use slower speeds in heavy conditions and
until you are familiar and comfortable with the operation
of the snow thrower.
• Squeeze the traction control against the right
handle and the snow thrower will move. Release it
and the drive motion wilt stop.
IMPORTANT: NEVER move the shift lever without first
releasing the traction control. Doing so will cause
premature wear to the drive system's friction wheel.
Wheel SteeringControls
The left and right wheel steering controls are located on
the underside of the handles.
• With the traction control engaged, squeeze the
right wheel steering control to assist in turning right;
squeeze the left control to assist in turning left.
ChuteClean-outTool
The chute clean-out tool is conveniently fastened to the
rear of the auger housing with a mounting clip (Refer to
Figure 7). If the discharge chute becomes clogged
during operation, proceed as follows to safely clean the
chute and chute opening:
1. Release both the Auger Control Lever and the
Traction/Auger Control Lock Lever.
Stop the engine by removing the ignition key.
Remove the clean-out tool from the clip which
secures it to the rear of the auger housing.
Use the shovel-shaped end of the clean-out tool to
remove any snow and ice in the discharge chute.
WARNING: Never use your hand to clear a
clogged discharge chute. Shut off engine and
remain behind handles until all moving parts
have stopped before unclogging.
5,
6.
Refasten the clean-out tool to the mounting clip on
the rear of the auger housing, re-start the engine.
While standing in the operator's position (behind
the snow thrower), engage the auger clutch lever
for a few seconds to clear any remaining snow or
ice from the discharge chute before continuing to
clear snow.
OperatingTips
WARNING: The temperature of the muffler
and the surrounding areas may exceed
150°F. Avoid these areas.
• Allow the engine to warm up for a few minutes. The
engine will not develop full power until it reaches
operating temperature.
• For the most efficient snow removal, remove snow
immediately after it falls.
• Discharge the snow downwind whenever possible.
• Slightly overlap each previous path.
• Set the skid shoes 1/4" below the shave plate for
normal usage. The skid shoes may be adjusted
upward (to lower the shave plate) for hard-packed
snow. Adjust downward (to raise the shave plate)
when using on gravel or crushed rock.
SECTION5: MAKINGADJUSTMENTS
WARNING: NEVER attempt to clean
chute or make any adjustments while engine
is running.
Traction Controland ShiftLever
To check the adjustment of the traction control and shift
lever, proceed as follows:
• Move the shift lever into sixth (6) position.
• With the traction control released, push the snow
thrower forward, then pull it back. The machine
should move freely.
• Engage the traction control and attempt to move
the machine both forward and back, resistance
should be felt.
• Move the shift lever into the fast reverse (R2)
position and repeat the previous two steps.
If you experienced resistance rolling the unit, either
when repositioning the shift lever from 6 to R2 or when
attempting to move the machine with the traction
control released, adjust the traction control
immediately. To adjust, proceed as follows:
• To readjust the control cable, unhook the traction
spring (found on the end of the traction control
cable) from the traction actuator bracket. See
Figure 8.
• Push the cable coupler through the end of the
spring to expose the lock nut. See Figure 9.
10
•Thread the lock nut outward (down the coupler)
three full turns to provide more slack in the cable
and reattach the spring to the bracket.
• Check the adjustment of the traction control as
instructed earlier. Repeat the previous steps to
provide more slack in the cable, in necessary.
If you are uncertain that you have reached the correct
adjustment, proceed as follows:
,_ WARNING: Drain the gasoline out of your
snow thrower's engine, and place a piece of
plastic film under the gas cap to avoid spillage
before beginning the job.
• Tip the snow thrower forward, allowing it to rest on
the auger housing.
• Remove the frame cover underneath the snow
thrower by removing six self-tapping screws.
• With the traction control released, make sure there
is clearance between the friction wheel and the
drive plate in all positions of the shift lever.
• With the traction control lever engaged, make sure
the friction wheel solidly contacts the drive plate.
See Figure 10.
Trigger Cables
Shift Arm \
Auger Actuator
Bracket
Hex Nut
And Cupped
Washer \
Drive Actuator
Bracket
/
J
Hex Gear Shaft
)
Rubber
"_ Friction
Wheel
\Drive Plate
Figure 10
If adjustment is necessary, adjust traction control as
instructed below:
•Thread the lock nut outward (down the coupler) to
provide more slack in the cable or thread the lock
nut inward (up the coupler) to provide less slack in
the cable. Refer to Figure 9
•Reattach the spring to the bracket.
•Reassemble the frame cover.
NOTE: If you placed plastic film under the gas cap, be
certain to remove it before operating the snow thrower.
Shift Rod
If your snow thrower is not achieving its full range of
speeds, the shift rod is in need of adjustment. To adjust
the shift rod, proceed as follows:
• Remove the hairpin clip and flat washer from the
shift handle under the handle panel.
• Place shift lever in sixth (6) position (fastest forward
speed).
• Push shift arm assembly down as far as it will go.
• Rotate the ferrule up or down on the shift rod as
necessary until the ferrule lines up with the upper
hole in the shift lever. See Figure 11.
Shift Lever
/
Hairpin Clip &
Flat Washer
Shift Arm Ferrule
\
Clutch Rod
Connector
Rod
Figure 11
• Insert ferrule from the left side of the snow thrower
into the upper hole.
• Reinstall the hairpin clip and the washer.
NOTE: Make certain to check for correct adjustment
of the shift rod as instructed on page lO--Tractien Contrel
andShift Leverbefore operating the snow thrower.
AugerControl
Refer to AugerControlTest on page 9 to adjust the auger
control. Make certain to check for correct adjustment
as instructed before operating the snow thrower.
ChuteAssembly
The distance snow is thrown can be adjusted by
adjusting the angle of the chute assembly. Refer to
ChuteTilt Controlon page 6.
The remote chute control cables have been pre-
adjusted at the factory. Move the remote chute lever on
the control panel back and forward to adjust angle of
the chute assembly.
Tire Pressure(Pneumatic Tires)
The tires are overinflated for shipping purposes.
• Check the tire pressure before operating the snow
thrower. Refer to the tire side wall for tire
manufacturer's recommended psi and deflate (or
inflate) the tires as necessary.
NOTE: If the tire pressure is not equal in both tires, the
unit may pull to one side or the other.
11
WARNING: Maximum tire pressure under
any circumstance is 30 psi. Equal tire pressure
should be maintained at all times. Excessive
pressure (over 30 psi) when seating beads
may cause tire/rim assembly to burst with
force sufficient to cause serious injury
Skid ShoeAdjustment
The space between the shave plate and the ground can
be adjusted by raising or lowering the skid shoes.
For close snow removal, as when using on a smooth
concrete or asphalt driveway, place the skid shoes in
the low position. Use the middle or high position when
the area to be cleared is uneven. When operating on
gravel, always put skid shoes in the high position.
See Figure 12.
Adjust skid shoes as follows:
• Loosen, but do not remove, the three hex nuts
which fasten the skid shoe to the auger housing.
• Raise or lower the skid shoe to desired position.
• Retighten the hex nuts loosened earlier.
• Repeat on the other side of the snow thrower.
Skid
Shoes
Hex Nuts
Figure 12
NOTE: Make certain the bottom surface of skid shoe is
flat against the ground to avoid uneven wear
SECTION6: MAINTAININGYOURSNOWTHROWER
WARNING: Before lubricating, repairing, or
inspecting, disengage all clutch levers and
stop engine. Wait until all moving parts have
come to a complete stop. Disconnect the
spark plug wire and ground it against the
engine to prevent unintended starting.
GeneralRecommendations
• Always observe safety rules when performing any
maintenance.
• The warranty on this snow thrower does not cover
items that have been subjected to operator abuse
or negligence.
• Some adjustments will have to be made
periodically to maintain your unit properly.
• All adjustments in the service and adjustments
sections of this manual should be checked at least
once each season.
• Follow the maintenance schedule given below.
• Periodically check all fasteners and hardware to
make sure these are tight.
Lubrication
AugerShaft
• At least once a season, remove the shear bolts
from the auger shaft and spray lubricant insidethe
shaft. See Figure 13.
Vent Plug _ \\_.._ Grease Fitting
Grease _/G_ta:;
Fitting Be _rmgs " "
Shear Bolt Shear Bolt
Figure 13
• Grease fittings can be found at either end of the
auger shaft. Lubricate with a grease gun once a
season. See Figure 13.
GearCase
The auger gear case is equipped with a grease fitting.
Lubricate with Shell Alvania lead-free grease once a
season (order part number 737-0168). See Figure 13.
IMPORTANT:To relieve pressure, always remove the
vent plug before lubricating the gear case. Failure to do
so could result in damage to the gear case seals.
12
DischargeChute
The base of the discharge chute and the spirals on the
chute crank should be lubricated at least every 25
hours of use. Apply the lubricant under the base of the
chute and where the spirals contact the discharge
chute. See Figure 14.
Chute Crank Spirals
Lube Under Chute Base
:Yll Y
Figure 14
Drive andShiftingMechanism
At least once a season or after every 25 hours of
operation, remove rear cover. Lubricate any chains,
sprockets, gears, bearings, shafts, and the shifting
mechanism at least once a season. Use engine oil or a
spray lubricant. Avoid getting oil on rubber friction
wheel and aluminum drive plate. Refer to Figure 10.
Gear Shaft
Lubricate the gear shaft with 6-in-1 grease (part
number 737-0170) at least once aseason, or after
every 25 hours of operation. Refer to Figure 10.
IMPORTANT: Be careful not to allow grease to get on the
drive plate or rubber friction wheel.
Traction Control/AugerControlLock
The cams on the ends of the control rods which
interlock the traction drive and auger drive clutches
must be lubricated at least once a season or every 25
hours of operation using a multi-purpose automotive
grease. The cams can be accessed beneath the handle
panel. See Figure 15.
nel
Contro/IRods !"_ Lube Cams Here
Figure 15
Engine
Refer to the separate engine manual packed with your
unit for all engine lubrication instructions.
CheckFrictionWheelRubber
Follow the instructions below to check the condition of
the friction wheel rubber every 25 hours of operation.
• Remove the six self-tapping screws from the frame
cover underneath the snow thrower.
• Visually inspect the friction wheel rubber for
excessive wear, cracks, or loose fit on the friction
wheel drive hub.
• Also engage the traction control and check if the
friction wheel is making contact with the friction
plate.
• If it does not make contact, adjust the traction drive
cable following instructions and recheck the friction
wheel.
• Replace friction wheel rubber if necessary. Refer to
instructions in Service Section.
CheckV-Belts
Follow the instructionsbelow to check the condition of
the drive belts every 50 hours of operation.
•Remove the plastic belt cover on the front of the
engine by removing the three self-tapping screws.
• Visually inspect for frayed, cracked, or excessively
worn out belts.
• Replace belts as necessary as outlined in SERVICING
YOURSNOWTHROWER.
13
SECTION7: SERVICINGYOURSNOWTHROWER
WARNING: Before servicing, repairing, or
inspecting, disengage all clutch levers and
stop engine. Wait until all moving parts have
come to a complete stop. Disconnect spark
plug wire and ground it against the engine to
prevent unintended starting.
Augers
The augers are secured to the spiral shaft with two
shear bolts and hex lock nuts. If you hit a foreign object
or ice jam, the snow thrower is designed so that the
bolts may shear. See Figure 16.
If the augers do not turn, check if the bolts have
sheared. Two replacement shear bolts and hex lock
nuts have been provided with the snow thrower. Refer
to LoosePartson page 5.
IMPORTANT: NEVER replace the auger shear bolts with
standard hex bolts. Any damage to the auger gearbox
or other components, as a result of doing so, will NOT
be covered by your snow thrower's warranty.
ShavePlateandSkidShoes
The shave plate and skid shoes on the bottom of the
snow thrower are subject to wear. They should be
checked periodically and replaced when necessary.
NOTE: The skid shoes on this machine have two wear
edges. When one side wears out, they can be rotated
180° to use the other edge.
Shear Bolts
b,.
Nut
Bolt Shave Plate
•Reassemble new skid shoes with the hardware
removed earlier (cupped side of bell washer against
the skid shoes). Make certain the skid shoes are
adjusted to be level. Refer to Figure 12.
• To remove the shave plate, remove the carriage
bolts, bell washers and hex nuts which secure the
shave plate to the snow thrower housing. See
Figure 16.
• Reassemble the new shave plate, making sure
heads of carriage bolts are to the inside of the
housing.
• Reinstall the skid shoes and tighten securely.
ReplacingBelts
To remove and replace either the auger belt or the drive
belt, follow the steps below and then proceed to the
specific steps listed under respective sub-headings.
• Disconnect the chute crank assembly at the
discharge chute end by removing the hairpin clip
and the two flat washers.
• Remove the plastic belt cover, located near the
engine, by removing the three self-tapping screws
and flat washers that secure it. See Figure 17.
• Remove the large shoulder bolt and washer on the
left hand side of the engine pulley. See Figure 18.
Hairpin Flat Belt Cover Bolts(3) Belt Cover
Washers
Upper Bolt
Shoulder Bolt (remove)
(do not remove)
Figure 17
Figure 16
Remove the six carriage bolts (three per side), bell
washers and hex nuts which attach skidskid shoes
tothe snowthroweron eitherside. See Figure 12.
14
Brake Bracket Assembly Auger Belt
Engine Pulley
Shoulder Bolt
Figure 18
AugerBelt
•Remove the cotter pin and washer from the ferrule
in order to disconnect the auger idler rod from the
brake bracket assembly. See Figure 19.
•Slip the auger control belt (the front belt) off the
engine pulley.
Engine-._._
Pulley _
Auger Idler \
Rod_
FerruleF
Brake Bracket_
Assembly
Z FittingF
_Auger Control
_ __ Belt
" L/II
_Cob,eBo,,er
Figure 19
Pull the brake bracket assembly towards the cable
guide roller and unhook the auger cable "Z" fitting.
Remove the upper bolts and lock washers which
attach the auger housing assembly to the frame
assembly using a9/16" wrench. See Figure 18.
Separate the auger housing from the frame
assembly by tilting the housingforward and pulling
up the handles.
Using a 1/2" wrench, remove the hex screw and
belt washer from the center of the pulley on the
auger housing. Lift the brake bracket assembly out
of the pulley groove and remove the pulley. Be
careful not to lose the key. See Figure 20.
Remove and replace auger belt inside belt keepers.
Reassemble pulley to auger housing with hex
screw and bell washer (cupped side toward the
pulley). Make sure key is in place on shaft and
brake puck is seated in the pulley groove.
Belt Keepers Bell Washer
Figure 20
• Reassemble the belt cover and chute directional
control.
Proper Adjustment: With the auger clutch lever in the
disengaged position the top surface of the new belt
should be even with the outside diameter of the pulley.
• To adjust, disconnect ferrule from brake bracket
assembly and thread ferrule in (towards idler)to
increase tension on belt, and out to decrease tension.
NOTE: The brake puck must always be firmly seated in
the pulley groove when the auger control is in the
disengaged position.
Drive Belt
• Unhook the extension spring from the belt cover
plate. See Figure 21.
• Remove drive belt from the engine pulley and
bottom drive pulley. Refer to Figure 21.
• Replace belt and reassemble in reverse order.
• Reassemble the two halves of the unit hooking the
lower portion of the auger housing over the
stationary shoulder bolts in the frame assembly.
Belt Cover
Belt
Figure 21
15
• Secure the two halves with the two bolts and lock
washers removed earlier. Refer to Figure 18.
• Attach the "Z" fitting of the cable into the brake
bracket assembly. Refer to Figure 19.
• Slip the auger control belt over engine pulley.
• Insert ferrule on auger idler rod into bracket
assembly and secure with flat washer and cotter
pin. Reassemble the large shoulder bolt and lock
washer as shown in Figure 18.
• Reassemble belt cover and chute crank.
ChangingFrictionWheelRubber
The rubber on the friction wheel is subject to wear and
should be checked after the first 25 hours of operation,
and periodically thereafter. Replace the friction wheel
rubber if any signs of wear or cracking are found.
• Drain the gasoline from the snow thrower, or place
a piece of plastic under the gas cap.
• Tip the snow thrower up and forward, so that it rests
on the housing.
• Remove six screws from the frame cover
underneath the snow thrower.
• Remove the left wheel from the axle.
• Using a 7/8" wrench, hold the hex shaft and remove
the hex bolts and bell washer and bearing from left
side of the frame. See Figure 22.
• Holding the friction wheel assembly, slide the hex
shaft out of the left side of the unit. The spacer on
the right side of the hex shaft will fall and the
sprocket should remain hanging lose in the chain.
• Lift the friction wheel assembly out between the
axle shaft and the drive shaft assemblies.
• Remove the four screws which secures the friction
wheel rubber between the friction wheel plates.
See Figure 22. Discard the old friction wheel
rubber.
• Reassemble the new friction wheel rubber to the
friction wheel assembly, tightening the four screws
in rotation and with equal force.
• Insert the pin from the shift arm assembly into the
friction wheel assembly and hold assembly in
position. See Figure 22.
• Slide the hex shaft through the left side of the
housing and through the friction wheel assembly.
• Insert the hex shaft through the sprocket and the
spacer. Make certain that the chain engages both
the large and the small sprocket.
NOTE: If the sprocket fell from the snow thrower while
removing the hex shaft, place the sprocket on the hex
shaft. Position the hex hub of the sprocket toward the
friction wheel when sliding the sprocket on to the hex
shaft. See Figure 23.
• Secure with the bell washer and hex bolt removed
earlier.
Shift Arm Assembly
Plates
Screws
Hub
Bearing
Friction Wheel Rubber
Figure 22
Hex Shaft
_/ Hex Hub
Of Sprocket
/'/7
Spacer
Figure 23
•Secure the frame cover with six self-tapping
screws. Put the snow thrower down to its normal
operating position.
NOTE: If you placed plastic film under the gas cap, be
certain to remove it.
16
0ff-seasonStorage
WARNING: Never store engine with fuel in
tank indoors or in poorly ventilated areas,
where fuel fumes may reach an open flame,
spark or pilot light as on a furnace, water
heater, clothes dryer or other gas appliance.
• If unit is to be stored over 30 days, prepare engine
for storage as instructed in the engine manual.
• Remove all debris from the exterior of equipment.
• Follow lubrication recommendations on page 12.
• Always store the snow thrower in a clean, dry area.
NOTE: When storing any type of power equipment in
an unventilated or metal storage shed, care should be
taken to rust proof the equipment. Using a light oil or
silicone, coat the equipment, especially any chains,
springs, bearings and cables.
Engine
Refer to separate engine manual for all engine
maintenance procedures.
SECTION8: TROUBLESHOOTING
Problem Cause
Engine fails to start. 1. Fuel tank empty, or stale fuel. 1.
2. Blocked fuelline. 2.
3. Choke net in ON position 3.
4. Faulty sparkplug. 4.
5. Safety key not in ignition switch on engine. 5.
6. Spark plug wire disconnected. 6.
7. Primer button net being used properly. 7.
Engine runs erratic. 1. Unit running on CHOKE. 1.
2. Blocked fuel line or stale fuel 2.
3. Water or dirt in fuel system. 3.
4. Carburetor out of adjustment. 4.
Loss of power. 1. Spark plug wire loose. 1.
2. Gas cap vent hole plugged. 2.
3. Exhaust port plugged. 3.
Engine overheats. 1. Carburetor not adjusted properly. 1.
Excessive vibration. 1. Loose parts or damaged auger. 1.
Unit fails 1. Traction control cable in need of adjustment. 1.
to propel itself.
2. Drive belt loose or damaged. 2.
Unit fails 1. Discharge chute clogged. 1.
to discharge snow.
2. Foreign object Iodgedin auger.
3. Auger control cable in need of adjustment.
4. Auger belt loose or damaged.
5. Shear bolt(s) sheared.
2.
3.
4.
5.
Remedy
Fill tank with fresh gasoline.
Clean the fuel line.
Move switch to ON position
Clean, adjust gap or replace.
Insert the key fully into the switch.
Connect spark plug wire.
Refer to the engine manual
Move choke lever to OFF position.
Clean fuel line and fill tank with clean, fresh
gasoline.
Drain fuel tank and carburetor. Refill with
fresh fuel.
Refer to the engine manual
Connect and tighten spark plug wire.
Remove ice and snow from gas cap. Be
certain vent hole is clear.
Refer to the engine manual
Refer to the engine manual or have the
carburetor adjusted by an authorized
engine service dealer.
Stop engine immediately and disconnect
spark plug wire. Tighten all bolts and nuts. If
vibration continues, have unit serviced by
an authorized service dealer.
Adjust traction control cable. Refer to
Adjustments.
Replace drive belt.
Stop engine immediately and disconnect
spark plug wire. Clean discharge chute and
inside of auger housing.
Stop engine immediately and disconnect
spark plug wire. Remove object from auger.
Refer to Auger Control Test on Page 9.
Refer to Adjustments.
Replace shear bolt(s).
NOTE: For repairs beyond the minor adjustments listed above, contact an authorized Troy-Bilt service dealer.
17
SECTION9: MODEL10530PARTSLIST
42
\
59
57 47
21_
31
>
\
26
8
11
13
22
\\
18
Model10530
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
30.
31.
Part No.
05244A
618-0281A
684-0090A
710-0371
710-0451
710-0459A
710-0528
710-0604A
710-0891
711-0640
711-0677
712-0116
712-0429
712-3010
714-0104
714-0126
714-0135
715-0118
731 -1696
732-0858
736-0119
736-0159
736-0169
736-0174
736-0242
736-0250
736-0271
736-3008
738-0281
741-04024
Ref.
Part Description No. Part No.
Bearing Housing 32. 741-0192
Bracket Assembly: Auger Break 33. 741-0475
lmpellerAssembly: 16" 34. 741-0494
Hex Lock Bolt 5/16-18 x .875" 35. 747-0980
Carriage Bolt 5/16-18 x .750" 36. 754-0222A
Hex Screw, Special 3/8-24 x 1.5" 37. 756-0178
Hex Screw 5/16-18 x 1.25" 38. 756-0243
Self-Tapp. Screw 5/16-18 x .625" 39. 784-0385A
Shear Bolt 5/16-18 x 1.75" 40. 784-5076
Stud 41. 784-5123
Ferrule 42. 784-5710
Jam Nut 3/8-24 43. 784-5711
Hex Lock Nut 5/16-18 44. 618-0436
Hex Nut 5/16-18 45. 705-5206A
Hairpin Clip 46. 705-5207A
Key 47. 684-04006
Key 48. 784-5697
Spiral Pin 49. 737-3000
Chute Adapter 50. 738-0491
Extension Spring 51. 736-0105
LockWasher 52. 784-0315
5/16Washer 53. 784-5715A
Lock Washer 54. 710-0389
Wave Washer 55. 710-3168
Beleville Washer 56. 712-0798
Flat Washer 57. 710-1260A
Spring Washer 58. 712-0717
Flat Washer 59. 731-2643
Shoulder Screw 60. 731-2635
Self-Aligning Bearing
Part Description
Flange Bearing w/Flats
Plastic Bushing
Flange Bushing
Idler Rod: Auger
V-Belt
Flat Idler
Pulley
Idler Bracket: Auger
Support Bracket
Chute Crank Bracket
Support Plate
Chute Bracket
Gear Assembly
Spiral Assembly RH
Spiral Assembly LH
Auger Housing Assembly
Slide Shoe
Lube Fitting
Spiral Axle
Bell Washer
Bearing Housing
Shave Plate
Carriage Screw
Carriage Bolt
Hex Nut 3/8-16
Screw, 5/16-18 x .75
Insert Nut, 3/8-16
Chute Clean-out Tool
Mount, Chute Clean-out Tool
19
Model10530
18
8O 79
73
/
1
22
50 54
/
I
/
t 16
/
19
47
/
72
77
/
/
7
44 59
28.
31
20
Model10530
Ref.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
Part No.
05523
750-1302A
618-0279
618-0280
618-0282B
618-0296A
684-0162
684-0161
684-0117
684-0118
684-0119
684-0120
684-0122
710-0195
710-0538
710-0599
710-0788
710-1652
710-3001
710-3008
710-3103
710-3180
711-1191
711-1193
711-1194
712-0116
712-0138
712-0221
712-0429
712-0798
712-3010
713-0284
713-0286
713-0413
714-0101
714-0104
714-0115
714-0388
715-0249
717-0302
732-0121
732-0209
736-0119
736-0158
736-0160
Part Description Ref. Part No.
No.
Pivot Support Bracket 46. 736-0163
Spacer, .6725 x 1.125 x 2.485 47. 736-0217
Dogg Assembly LH 48. 736-0242
Dogg Assembly RH 49. 710-0604A
Shaft Assembly 50. 736-0300
Friction Wheel Assembly 51. 736-0329
Support Bracket Assembly 52. 736-0623
Shift Arm Assembly 53. 712-0717
Shift Rod Assembly 54. 784-0404
Auger Actuator Bracket Assy. 55. 784-0407
Drive Actuator Bracket Assy. 56. 738-0143
Frame Assembly 57. 738-0279
Sprocket Assembly 58. 738-0924
Hex Screw, 1/4-28 x .625" 59. 741-0163A
Hex Screw, 5/16-18 x .625" 60. 714-0151A
Self-tapping Screw, 1/4-20 x .5 61. 741-0563
Self-tapping Screw, 1/4-20 x 1" 62. 741-0747
Self-tapping Screw, 1/4-20 x .625" 63. 746-0949A
Hex Screw 3/8-16 x .880" 64. 746-0951
Hex Screw 5/16-18 x .75" 65. 747-0973
Hex Screw 5/16-18 x 2" 66. 750-0903
Hex Screw 5/16-18 x 1.75" 67. 750-0997
Part Description
Flat Washer
Lock Washer
Bell Washer
Self-tapping Screw, 5/16-18 x .625
Flat Washer
Lock Washer
Flat Washer
Nut Insert, 3/8-16
Bearing Retainer Bracket
Axle Bearing Support Bracket
Shoulder Screw
Spindle: Drive Plate
Shoulder Screw 1/4-28 x .375"
Bearing Housing Assembly
Click Pin
Ball Bearing
Ball Bearing
Steer Cable
Auger Idler Cable
Drive Clutch Rod
Split Spacer
Spacer
Hex Shaft: Drive 68. 741-0748
Actuator Shaft 69. 737-3000
Actuator Drive Shaft 70. 756-0344
Lock Nut 71. 756-0625
Hex Nut 1/4-28 72. 784-0406
Jam Lock Nut 73. 784-0379
Hex Lock Nut 74. 784-0380
Hex Nut 3/8-16 75. 784-0384
Hex Nut 5/16-18 76. 784-0403
Chain 77. 738-0975
Chain 78. 784-5617A
Sprocket 79. 735-0243B
Hairpin Clip 80. 718-0301A
Hairpin Clip 81. 618-0063A
Cotter Pin 82. 634-0225-662
Key -- 734-2031
Roll Pin -- 734-1124
Drive Plate -- 734-0255
Extension Spring 83. 634-0226-662
Extension Spring -- 734-2031
Lock Washer 5/16 -- 734-1124
Lock Washer 5/8 -- 734-0255
Flat Washer
Flange Bearing
Lube Fitting, 3/16
Drive Pulley
Roller Cable
Frame Support Bracket
Frame Cover: Upper
Frame Cover: Lower
Auger Cable Bracket
Shift Bracket
Axle: Wheel
Friction Plate
Friction Wheel Rubber
Friction Wheel Hub
Friction Wheel Bearing
Wheel Assembly, LH
X-Trac Tire Only
Rim Only
Air Valve Only
Wheel Assembly, RH
X-Trac Tire Only
Rim Only
Air Valve Only
21
Model10530
35
37
43
36
@.
42
22
39
34 29
11
24
18
\
423
95
/
25
16
2
22
Model10530
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
Part No. Part Description
646-0012
684-0053B
705-5266
710-1879
710-1878
710-0458
710-0572
747-1136
710-3015
711-0677
712-0287
629-04010
712-3010
714-0101
714-0104
720-0201A
720-0284
726-0100
736-0105
736-0185
736-0242
736-0270
736-0275
741-0475
747-0624
747-0983
747-0997
749-0989A
749-0990A
749-0991
750-0963
710-1625
712-0127
725-0157
746-0950
725-1658
705-5218
705-5219
710-1003
712-0271
712-0429
720-0232
731-04069
725-1672
Cable Assembly: Auger/Drive
Chute Crank Assembly, Lower
Chute Crank Bracket
Hex Screw, 3/8-16 x .88"
Hex Screw, 3/8-16 x 1.75"
Carriage Bolt 5/16-18 x 1.75"
Carriage Bolt 5/16-18 x 2.5"
Lamp Retainer
Hex Screw 1/4-20 x .75"
Ferrule
Hex Nut 1/4-20
Lamp Wire Harness
Hex Nut
Hairpin Clip
Hairpin Clip
Chute Crank Knob
Knob
Push Cap
Bell Washer
Flat Washer
Beleville Washer
Bell Washer
Flat Washer
Plastic Bushing
Chute Crank
Lower Shift Red
Upper Shift Red
Upper Handle LH
Upper Handle RH
Lower Handle
Clutch Rod Connector
Oval C-Sunk Screw
Flat Weld Nut
Cable Tie
Trigger Control
Halogen Lamp
Handle Engagement RH
Handle Engagement LH
Special B Screw
Hex Sems Nut
Hex Lock Nut
Shift Knob
Handle Panel
Lens Assembly
23
Model10530
27 !
15
14X
7.\
21 <'"
12 "•
29
25
Ref.
NO.
1.
2.
3.
4.
Part No. Description Ref.
No.
07386 Washer , 17.
684-0123A Belt Cover Bracket Assembly 18.
710-0191 Hex Screw 3/8-24 x 1.25" 19.
710-0237 Hex Screw 5/16-24 x .625" 20.
Part No. Description
738-0982 Shoulder Screw
748-0234 Shoulder Spacer
784-0131 V-Belt
756-0240 Flat Idler
5. 710-1008
6. 710-0607
7. 710-0672
8. 712-0116
9. 714-0118
10. 731-2531
11. 732-0303
12. 736-0159
13. 736-0217
14. 736-0242
15.
Self-tapping Sems Screw
TT Screw 5/16-18 x 0.5"
Hex Lock Screw 5/16-24 x 1.25"
Jam Nut
Key
Belt Cover
Extension Spring
5/16 Washer
Lock Washer
Beleville Washer
736-0264
21. 756-0241B
22. 784-5726
23. 750-1148A
24. 748-0418
25. 717-0882A
26. 629-0071
27. 684-04011
28. 684-04014
29. 710-04082
30. 712-3004A
Double Pulley
Idler Bracket
Spacer
Spacer, .33 x 1.0 x .36
Spacer
Extension Cord: 110V, 3-prong
Spark Plug Cap
Engine Shroud (Incl. Ref. 27)
Screw, #10-16 x .75
Flange Lock Nut, 5/16-18
Flat Washer
24
Model10530
\
6
15
10
22
7
/
38
Ref.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
Part No. Description
710-0276
710-0458
710-0805
710-0896
710-3015
712-0429
712-3027
731-0846C
731-0851A
731-1313C
731-0903D
784-5680
736-0159
736-0231
736-0506
746-0902
746-0903
784-5594
784-5604
684-0102
710-0459A
710-0599
711-0653
712-0116
784-5682
714-0104
732-0145
732-0193
732-0746
735-0199A
736-0105
784-5681
736-0509
747-0877
748-0362
748-0363
784-5619A
784-5679
Carriage Screw
Carriage Bolt 5/16-18 x 1.75"
Hex Bolt 5/16-18 x 1.5"
Hex AB Screw 1/4-14 x .625"
Hex Screw 1/4-20 x .75"
Hex Lock Nut
Hex Flange Lock Nut
Upper Chute
Chute Flange Keeper
Cable Guide: Chute Tilt
Lower Chute
Handle Suppt. Bracket 5/8 RH
5/16 Washer
Flat Washer
Special Washer
Chute Control Cable
Chute Cable w/Clip
Cable Bracket
Chute Tilt Handle
Handle Panel Assembly w/Tilt
Hex Bolt 3/8-24 x 1.5"
TT Screw 1/4-20 x 0.5"
Clevis Pin
Jam Nut
Handle Suppt. Bracket 3/8 RH
Cotter Pin
Spring
Spring
Torsion Spring
Rubber Bumper
Bell Washer
Handle Suppt. Bracket 3/8 LH
Special Washer
Cam Red
Cam: Handle Lock
Pawl: Handle Lock
Shift Handle
Handle Suppt. Bracket 5/8 LH
25
Model10530
®14
J
11
R_.
No.
1. 618-0246
2. 618-0435
3. 710-1260A
4. 711-0908A
5. 711-1133
6. 714-0126
7. 714-0135
8. 716-0111
9. 717-0299
10. 717-1425
11. 721-0145
12. 721-0325
13. 736-0266
14. 736-0291
15. 737-3000
16. 738-0275
17. 741-0184
18. 741-0217
19. 618-0436
Part No. Description
Housing Assembly, RH
Housing Assembly, LH
Screw, 5/16-18 x 0.75
Axle, Auger
Shaft, Auger Drive
Key, Hi Pro, 3/16 x 3/4
#91 Woodruff Key 1/4 x 3/4
Snap Ring .875 Dia.
Gear, Worm, Double Thread LH
Gear, Worm, LH
Seal, Oil .875 ID
Plug, 1/4x .437
Washer, Flat, 1.52 x 2.0
Washer, Flat, .88 x 1.38
Lube Fitting, 3/16 Drive
Shaft, Worm Gear
Bearing, Thrust .877
Sleeve Bearing, .877 x .125 x 1.11
Auger Gearbox Assembly Complete
NOTE: When rebuilding a gearbox assembly, include 3 oz. of Shell Alvania EP Lead-Free Grease (Part No. 737-0168).
26
777D06575 777D06574
ro
777S32066 777S32065
777D06576
J
777122052 777122049 777122051
777D06577 777122047
Tecumseh Engine Labels
751T642082100 751T64141769 751T641393
m
On plasticenginecover On plasticenginecover
Topof plasticenginecover eftsideofele=ricstarter aboveprimerknob
abovemufflerventsinplastic
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i
O
O
MANUFACTURER'S LIMITED WARRANTY FOR:
OTRO_ B_ILT'__
The limited warranty set fodh below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator's Manual furnished with the product, and
has net been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Trey-Bilt
LLC for use with the product(s) covered by this manual will
void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are net limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WiTH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1-
330-558-7220, or log on to our Web site at www.troybilt.cem.
This limited warranty does net provide coverage in the
following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer's warranty. Refer to
applicable manufacturer's warranty for terms and
conditions.
b. Log splitter pumps, valves, and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
d. Troy-Bilt LLC does net extend any warranty for
products sold or exported outside of the United States,
its possessions and territories, except those sold
through Troy-Bilt LLC's authorized channels of export
distribution.
e. Parts that are net genuine Troy-Bilt parts are net
covered by this warranty.
f. Service completed by someone other than an
authorized service dealer is net covered by this
warranty.
g. Transportation charges and service calls are not
covered.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt LLC. During the period of the
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. Troy-Bilt
LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property aed/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
exposure.
Troy-Bilt LLC,P.O.BOX361131CLEVELAND,OHIO44136-0019; Phone:1-866-840-6483,1-330-558-7220
