True Fitness 600Ea Users Manual Elliptical Service
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2015-02-03
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True Fitness Service Manual Elliptical Trainers 750E 750EA 600EA True fitness technology, Inc. makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes. © 2004, True Fitness, Inc. All rights reserved. Printed in the United States of America. 865 Hoff Road. O’Fallon, MO 63366. 1-800-426-6570. Fax 636-272-3026. www.truefitness.com Revision 9/2004 Recommended Tool List Technicians will need at minimum the tools listed below to work on the True Fitness equipment covered by these procedures. Electrical Tools A multi meter capable of testing voltage, amperage, resistance and continuity. Outlet tester with a grounding indicator. Wire stripper, cutter and crimper. Flashlight Mechanical Tools Screwdrivers: #1 Phillips, #2 Phillips, large flat blade, small flat blade, short handled flat blade. Metric hex-key (Allen wrench) set. Metric socket set and ratchet with 6mm to 19mm sizes and 21mm and 34mm sizes. Metric combination wrenches with 4mm to 21mm sizes and a 27mm El crank. Snap ring pliers, both internal and external. True Fitness Elliptical 2 19/32 Wrench pn: 90361501 Rubber mallet. Channel lock pliers or standard pliers with a jaw opening of 2 9/16” for use in removing and tightening sleeve nuts. Needle nose pliers. Crescent wrench Special Tool Bicycle crank puller Park Tool USA CCP-2 True Fitness Elliptical Service Manual START Symptom guide Wiring Diagrams Parts Manual Removal and Replacement Procedures Page 1 Test Mode *750 ONLY To Enter Diagnostic Mode Procedure • • D I A G N O S T I C S Page 2 Press and hold the “Start” key as you begin pedaling. Continue pedaling throughout the test. ------- Console / Display Output • • Press “Enter” key – initiates the second LED function test. Press “Enter” key again –all LED’s should be on. -------- RPM • Press “Enter” key – RPM’s displayed in the far right window. -------- Console Key Input • Press “Enter” key –A beep should sound when each key is pressed. -------- Contact Heart Rate • Press “Enter” key. Hold both handle pick-ups. Heart symbol will flash and readout will display. ------- DA (Resistance) • Press “Enter” key – Press + to increase resistance and – to decrease resistance. Exit Diagnostics • To quit diagnostics press “Enter” key or stop pedaling and the unit will reset. Support Services 800-883-8783 Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 SYMPTOM GUIDE 600EA Resistance Malfunction . . . . . . . . . . . . . . . . . . . Page 13 No Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 No Speed Reading. . . . . . . . . . . . . . . . . . . . . . . . Page 15 750E,750EA No Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Heavy Resistance . . . . . . . . . . . . . . . . . . . . . . . . Page 6 No Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 All Models No Contact Heart Rate . . . . . . . . . . . . . . . . . . . . Page 8 No Polar Heart Rate . . . . . . . . . . . . . . . . . . . . . . Page 9 Vibration from Drive Train . . . . . . . . . . . . . . . . . . . Page 10 Knocking in Rhythm of Pedaling . . . . . . . . . . . . . Page 11 Squealing / Screeching from Aluminum Extrusion Tubes . . . . . . . . . . . . . . . . . Page 12 Page 3 Symptom Probable Cause NO RESISTANCE 750E, 750EA Console Set Corrective Action • • • • • Defective Cables • • • Power Resistance • • • • • • • • • • • Page 4 Support Services 800-883-8783 Remove console bolts to access 7-pin connector. Do not disconnect console set. Enter DA (resistance) test mode. (Page 3). Press + key to force .7 VDC out of panel. Set meter for DC Volts. Measure between #2 pin and #4 pin at 7- pin connector. Is .7 VDC present? No- replace console set. If present, continue on. Recommended Tools Note: You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks. Multi-meter -------Remove right mast cover and handlebar. Measure between the #2and #4 wires at the 7 –pin connector on the lower board. Is .7 VDC present? No- replace cable for console. If present, continue on. -------DO NOT PEDAL. Set meter for resistance. Disconnect 3pin connector at the lower control board. Measure resistance between #1 pin and #3 pin. Resistance should be 10 ohms, +/- 1 ohm. If less than 10 Ohms- replace power resistance. If resistance checks OK, continue on. -------DO NOT PEDAL. Remove main body cover, set meter for continuity. Disconnect brake cable from brake and lower board. Check continuity of all wires in cable. Check for cross continuity- this would indicate multiple shorts in the cable. No continuity? Replace Brake cable. Yes continuity? Replace lower board. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Symptom HEAVY RESISTANCE 750E, 750EA Probable Cause Foreign Objects Corrective Action • • Recommended Tools Check for foreign objects causing mechanical binding. Remove foreign objects. Multi-meter -------- Console Set • • • • Remove the console set. Disconnect the 7-pin connector from the back of the console set. Pedal. Resistance normal? Replace console set. -------- Defective Cables • • • • Remove right side handle bar assembly and mast cover. Disconnect 7- pin connector from the lower control board. Pedal. If resistance is normal- replace cable for console. -------- Lower control Board/ Brake • • • • • • Support Services 800-883-8783 Remove main body cover. Disconnect 3- pin connector from the brake. Resistance still heavy- Replace brake. Resistance normal Check brake cables for cross continuity. Replace lower control board. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Page 5 Symptom No Display 750E, 750EA Probable Cause Console Set Corrective Action • • • • • Remove console set bolts. Verify good connection at the back of the console set. Set meter for DC volts Pedal. Measure between #1 and #4 wires for 5.5 – 7.5 VDC. Is required voltage present? If yes- replace console set. If not, continue on. Recommended Tools Note: You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks. -------Brake • • • • • • • Multi-meter Remove right side bar assembly, right mast cover and main body cover. Disconnect 3- wire connector at brake. Set meter for AC volts. Pedal. The voltage should increase as pedaling increases. Is minimum voltage 9 VAC @ 30 RPM? If No- replace Brake. If yes, continue on. -------- Defective Cable • • • • • Remove right side bar assembly, right mast cover and main body cover. Disconnect 3- wire cable from brake and lower control board. Set meter for continuity. Check all 3 wires in cable for continuity. No continuity? Replace cable ---------- Console Cable/ Lower Control Board • • • • • Page 6 Support Services 800-883-8783 Set meter for DC volts. Reconnect cable to brake and lower control board. Pedal. Measure for 5.5 – 7.5 VDC between #1 and #4 wires on 7- pin cable for the console at the lower control board. Voltage is present? Replace cable for console. Voltage not present? Replace lower control board. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Symptom NO CONTACT HEART RATE 750E, 750EA Probable Cause Corrective Action • Recommended Tools Verify hand pulse sensors are clean. Dirty Sensors Note: -------- Console Set/ Wiring • • • • Set meter for continuity. Remove Console set. Check for continuity in both sets of hand pulse sensors between the console set and hand pulse sensor plates. If continuity is OK – Replace Console set. If no- continue on. You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks. Multi-meter -------Double sided tape Wire Connections • • • • • Support Services 800-883-8783 Check wire connections @ handlebar console mast joint Check connections of wires to hand pulse sensor by removing hand pulse sensor plates. To remove hand pulse sensor plates carefully pry under one end to free them from the plastic handgrips. Bad connections? - Reconnect/ Replace bad wires. Recheck continuity. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Page 7 Symptom Probable Cause NO POLAR HEART RATE 750E, 750EA 600EA. Control Panel Corrective Action • • • • Attach heart rate simulator around chest or use Polar simulator. Do not touch the hand pulse sensors. Start pedaling Check display for heart rate. -------- Defective Cables • • • • Page 8 Support Services 800-883-8783 Does console display heart rate with chest strap? Does console display heart rate with HR simulator? If unit responds with simulator and not chest strap then replace chest strap. If unit does not respond with strap or simulator then replace Console set. Mon-Fri 8:30am-5:00pm Central Time Zone Recommended Tools Note: You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks. Polar Heart Rate Simulator Excessive radio, electromagnetic or audible noise can cause poor heart rate reception. Fax: 636-272-7148 Symptom VIBRATION FROM DRIVE TRAIN 750E, 750EA 600EA. Probable Cause Belt Tension Corrective Action • • • Recommended Tools Remove main body cover. Check poly V- belt for bumps- if bump exists, replace the belt. Check for proper belt tension. Belt should be very tight, grasp belt in the middle and twist, you should only be able to twist it 90 degrees. Long handled screwdriver -------Brake Vibration • • • Pedal. Very carefully check brake for vibration, use caution as the moving arms cross in front of the brake. If vibration is found- tighten bolts and /or replace brake. -------- Wobbling Pulleys • • Does pulley of either poly V- wheel wobble? If so then tighten bolts. If tightening does not resolve- replace damaged poly-v- wheels. -------- Shaft Vibrations • • • Check shaft assemblies. Check for endplay on shaft assemblies. Check for vibration in shaft assemblies by applying screwdriver to frame at shaft bearings. If vibration is found- replace shaft assembly. Caution: When checking for vibrations take care to not get caught by the pulleys, belts and moving parts. -------Vibrating Bearings • • • Support Services 800-883-8783 Check belt tensioned. Use screwdriver method to check bearings on wheel shaft. Replace tension wheel assembly. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Page 9 Symptom Probable Cause KNOCKING IN RHYTHM OF PEDALING Crank and Shaft Corrective Action • • • • • Remove main body cover. Check crank arm nuts for tightness. Is noise coming from the crank area If yes – remove crank, check shaft and crank for damage. Replace parts as needed. Recommended Tools Multi-meter 14mm socket 21mm socket 27mm socket -------Swing Arm Bearings • • • Page 10 Support Services 800-883-8783 Check the moving arm bearing for noise. Tighten nut and check for noise. If noise continues – replace moving arm assembly. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Symptom SQUEALING / SCREECHING FROM ALUMINUM EXTRUSION TUBES 750E, 750EA, 600EA. Probable Cause Cleaning Aluminum Extrusion Tubes Corrective Action • • • Recommended Tools Remove aluminum extrusion tubes. Clean tracks with general purpose cleaner. DO NOT USE PETROLIUM BASED CLEANERS – it will degrade the rollers. Clean roller. Non- petroleum based cleaner. (For example: Simple Green) ------- Checking Rollers • • • Check rollers for bumps and flat spots. Do rollers spin freely? If rollers do not spin freely – replace rollers. -------- Moving Arm Travel • • • Support Services 800-883-8783 Do the moving arms run straight down the aluminum extrusion tubes? If no – loosen nut on cubic joint. If no help – replace moving arm assembly. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Page 11 Symptom Probable Cause RESISTANCE MALFUNCTION 600EA Console Set Corrective Action • • • • Lower Board / Brake Cable • • • • • • Brake Coil • Remove console bolts to access 7-pin connector. Do not disconnect console set. Set meter for DC Volts. Measure between pin 1(red) and pin 5(blue) at 7pin connector. Enter DA (resistance) test mode. Page SG-1. Press + key to force .9 VDC out of panel. Press + to check voltage at all levels. Is voltage displayed on meter approximately the same as voltage displayed in heart rate window? Noreplace console set. Yes, continue on. -------- Recommended Tools Note: You must pedal at least 30 RPM when performing any voltage test. You may require the assistance of another person when performing voltage checks. Multi-meter Remove main body cover & locate the cable connecting the brake and the lower control board. Set meter to DC volts. Check DC voltage between pins 2 and 4 of the power supply Is voltage is same as shown in heart rate window? If NO – go to console cable. Check voltage at the 2-pin connector at the brake. Press + to increase resistance and voltage. Does the voltage start at 3.7 and increase to 30 VDC? If no- check continuity of cable. If cable is broken replace it, if cable is good – replace the lower board. -------Set meter to resistance and check the coil. Coil resistance should be 15 ohms, + or – 2 Ohms. If not then replace the coil. -------- Console Cable • • • Page 12 Support Services 800-883-8783 Set meter to resistance; perform continuity check on wire harness. Check for cross continuity. Broken wires? Replace cable. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Symptom NO DISPLAY 600EA Probable Cause Power Issues Corrective Action • • • • • • • • • • Recommended Tools Set meter to AC voltage and test wall outlet to 120 VAC. Turn power switch on Does power switch lamp come on? Yes – go to control panel. No- remove rear cover. Check voltage input to switch, is it 120 VAC? If yes – replace switch. If no – continue on. Check voltage at end of power cord. No voltage? Replace cord. Check fuse in power inlet. Replace fuse or replace power inlet and wires. Multi-meter -------Control Panel • • • • Check connection to the display. Reseat connection. Set meter to DC volts, unplug display and check voltage between pin 1and pin 2. If 12VDC is present – replace control panel. -------- Power Supply • • Check voltage between pin 2and pin 3at the power supply. If 12 VDC present – replace power supply. -------- • Cables Support Services 800-883-8783 • Perform a continuity check on the cables leading to the control panel. Replaced damaged cables. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 Page 13 Symptom NO SPEED READING 600EA Probable Cause Console Assembly Corrective Action • • • • Remove monitor bolts. Move the swing arms until the magnet is in front of the sensor. Set meter for DC volts. Check voltage between pin 3 and pin 1 at console assembly with cable connected. Move swing arms. When magnet is over the pickup the voltage should be 0 VDC. When the magnet is not over the pickup, the voltage should be 5 VDC. Does the voltage alternate between 0 VDC and 5 VDC? If yes – replace console assembly. Recommended Tools Multi-meter -------- RPM Sensor • • • • Turn power off, remove rear cover Disconnect the sensor connector. Set meter for resistance. Check resistance at the 2 pins of the connector. Slowly move the swing arms to rotate the wheel. Does the meter show continuity when the magnet is over the pickup? If no – replace the sensor. -------- Defective ECB Control Board Page 14 Support Services 800-883-8783 • • Perform a continuity and contact check on the console wire. Replace defective wire. Mon-Fri 8:30am-5:00pm Central Time Zone Fax: 636-272-7148 WIRING DIAGRAMS TAE 600 Page 16 TAE 750 Page 17 TE Page 18 750 Page 15 TRUE TAE 600 WIRING DIAGRAM Page 16 TRUE TAE 750 WIRING DIAGRAM Page 17 TRUE TE 750 WIRING DIAGRAM Page 18 True Armed Elliptical 600B Exploded Diagram Page 20 Parts List Page 21 Page 19 TRUE TAE 600 PARTS DIAGRAM Page 20 TAE 600B REF # AC1 AE1 AE2 AE3 AG1 AG2 AJ1 AN1 AS1 AT1 B28 B29 B30 B31 B51 C53 C54 C55 C56 E05 E07 E08 E10 E12 E14 E18 E19 E52 E54 E55 E56 E57 E60 G08 AC1 G51 G55 G57 G61 G62 G63 G64 G65 G66 J02 J04 J06 J07 L02 PART# 7TSZEP42CSM 7TSZEP17PAM-6R1 7TSZEP17PAM-6L1 7TSW0306011A 7TSZEP25HDB-R 7TSZEP25HDB-L 7TSZEP07FST 7TS12325001 7TMD0208010C 7TS08317001 7TMB0301002 7TMJ1390003E 7TMJ1390004 7TMB0302002 7TME0102021 7TMB0401050A 7TMB0609025 7TSZEP25RAL 7TMB0674006 7TME0112024 7TMB0206002C 7TMB0304011 7TME0502027 7TME0501007 7TME0102027 7TME0505037 7TME0204026 7TME0505020 7TME0502006 7TMB0609063B 7TMB0678005A 7TSP0302022A 7TMB0401058A 7TME0104057 7TMB0609018 7TMD0508001 7TMD0508002 7TME0101042 7TME0204007 7TME0506013 7TME0508011 7TMB0304006 7TME0112024 7TMB0609035 7TMJ3344001 7TMB0103002 DESCRIPTION CONSOLE MAST ASSY RIGHT ARM ASSY LEFT ARM ASSY MVG ARM PIVOT HANDLEBAR ASSY RH HANDLEBAR ASSY LH FRNT STBL ASSY CONSOLE ASSY BRAKE ECB SET CRANK ARM FOOT PAD WASHER VERTCL SPT PLATE UPPER SPT PLATE FOOT PAD SCREW CVR SPT QTY 1 1 1 2 1 1 1 1 1 2 2 1 1 2 6 4 4 4 STATIONARY BAR 2 STABILIZER BAR 2 ARM TRACK 1 RUBBER PLATE TRK 2 OVAL HEX SKT TRK 8 FOOT PLATE 2 FOOT PLATE INSERT 2 FLAT WASHER 8 SPRING WASHER 8 SCREW FOOTPLATE 8 TEFLON WASHER 2 NYLON NUT 2 TEFLON WASHER 2 FLAT WASHER 2 MVG ARM JOINT 2 END CAP SWING ARM 2 CONSOLE MAST 1 FOAM GRIP UPPER H/BAR 2 SCREW RND HEX 8 HNDLBR END CAP 4 CONNECTOR ARM A 1 CONNECTOR ARM B 1 CONNECTOR ARM NUT 1 NYLON NUT 4 WAVE WASHER 8 WASHER CONNECTOR ARM 8 FT LEVELER 2 SCREW FT STABILIZER 2 2 END CAP STABILIZER RAIL CVR ANCHOR 22 MOVING WHEEL 2 Page 21 L51 L52 M01 M52 M53 N05 P01 P02 P03 P04 P06 P07 P08 P09 P51 P53 Q01 Q02 Q03 Q06 AC1 Q07 Q08 Q09 Q10 Q11 Q14 Q15 Q16 R05 R06 R09 R17 R20 R22 S01 S05 S51 S53 S54 S55 S56 S57 T51 T52 V01 Page 22 7TME0204005 7TME0502030 7TS11317001 7TME0502026 7TME0112074 7TME0104055 7TMC0501045D 7TMJ1802001 7TMC0522004 7TMC0510039B 7TMC0203006B 7TMC0504042 7TMC0703019A 7TMC0701002 7TME0102021 7TME0108004 7TMB0202036A 7TMB0601005 7TMB0222005A 7TMB0246001 7TSP0302022A 7TMB0246002 7TME0121005 7TME0107030 7TME0107013 7TME0701001 7TMB0627006B 7TMB0613010A 7TMB0678018A 7TMJ3305016A 7TME0208006 7TME0104047 7TMD0603005 7TME0504006 7TME0508004 7TMJ1374012A 7TME0110002 7TME0201012 7TMJ1245001 7TME0204010 7TME0502054 7TME0102021 7TME0107013 7TME0902015 7TME0506012 7TMG0102057B 7TME0606037C NYLON NUT FLAT WASHER WHEEL ASSY MVG ARM FLAT WASHER SCREW OVAL HEX SCKT SCREW CNTRL PNL CONSOLE WIRE UPPER SENSOR BRKT CONSOLE WIRE LOWER RPM SENSOR W/WIRE CONTROL BOARD POWER CORD POWER SOCKET POWER SWITCH RPM SENSOR SCREW SCREW OVAL TAPPING PEDESTAL SIDE CVR WATER BTL HLDR MAIN CVR RAIL CVR LH CONSOLE MAST RAIL CVR RH MAIN CVR PEDESTAL CVR MAIN CVR C CLIP MAIN CVR CORROSION CVR RND PLUG RT SIDE CVR RECTANGULER PLUG POLY V WHEEL NUT HEX HEAD FLYWHEEL POLY V BELT WASHER WASHER ECB CONNECTION PLATE EYE-BOLT AXLE NUT BELT ADJ BELT ADJ AXLE NUT BRAKE BRKT CONTROL BOARD CRANK PIN CRANK PIN REAR CVR ASSEMBLY 2 2 1 4 4 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 19 14 6 2 1 2 1 1 2 6 1 6 4 1 2 2 2 2 2 2 5 2 2 2 1 True Armed Elliptical 750 Exploded Diagram Page 24 Parts lists Page 25 Page 23 TRUE TAE 750 PARTS DIAGRAM Page 24 TAE 750 REF. # AC1 AE1 AE2 AG2 AG2 AG3 AG3 AJ1 AN1 AS1 AS1 AT1 AU1 B07 B15 B16 B18 B19 C15 C16 C17 C56 E04 E05 E07 E08 E10 E12 E15 E18 E19 G04 G05 G06 G07 G08 G51 G61 G62 G64 G66 J02 J04 J06 J07 P01 P02 P03 PART # 7TSZEP17CSM 7TSZEP17PAM-7R1 7TSZEP17PAM-7L1 7TSZEP17HDB-R 7TSZEP17HDB-R1 7TSZEP17HDB-L 7TSZEP17HDB-L1 7TSZEP07FST 7TS12317001 7TMZD0208007 7TMD0208016B 7TSZW0306007 7TSM0325001 7TME0102021 7TMB0301002 7TMB0302002 7TMJ1390001 7TMJ1390004 7TME0104165 7TME0502019 7TME0501007 7TMB0401050A 7TMB0206002C 7TMB0609025 7TSZEP25RAL 7TMB0674006 7TME0112024 7TME0102027 7TMB0304011 7TME0502027 7TME0501007 7TMB06A7001 7TME0102069 7TMJ1278001 7TME0201028 7TMB0678005A 7TMB0401059A 7TMD0508001 7TMD0508002 7TME0204007 7TME0508011 7TMB0304006 7TME0112024 7TMB0609035 7TMJ3344001 7TMC0501027 7TMC0516021B 7TMC0535004 DESCRIPTION PEDESTAL ASSY-WITH PIVOT BEARING BLOCK ASSY PEDAL ARM ASSY-RH PEDAL ARM ASSY-LH HANDLEBAR ASSY-RH(TALL) HANDLEBAR ASSY-RH(SHORT) HANDLEBAR ASSY-LH(TALL) HANDLEBAR ASSY-LH(SHORT) STABILIZER ASSY-FRONT CONTROL PANEL BRAKE ASSY BRAKE ASSY-AFTER SERIAL # 02-EA-1102K CRANK ARM ASSY BELT TENSIONER ASSY-PRIMARY SCREW-FRAME SUPPORT LEVELER LOCK NUT-REAR LEVELER-REAR COVER LOWER SUPPORT-REAR COVER UPPER SUPPORT-REAR BOLT-PEDESTAL MOUNTING WASHER-PEDESTAL MOUNTING SPRING WASHER-PEDESTAL MOUNTING GRIP-FIXED HANDLEBAR PEDAL PLATE (PLASTIC) END CAP-PEDAL ARM PEDAL ARM TRACK RUBBER PAD-PEDAL ARM TRACK SCREW-TRACK MOUNTING SCREW-PEDAL PLATE PEDAL PLATE COVER (RUBBER) FLAT WASHER-TRACK MOUNTING SPRING WASHER-TRACK MOUNTING BRACKET-PULSE SENSOR SCREW-PULSE BRACKET SENSOR PLATE-PULSE NUT-PULSE BRACKET END CAP-SWING ARM PIVOT GRIP-UPPER BODY HANDLEBAR SWIVAL JOINT SWIVAL JOINT NYLON NUT-SWIVAL JOINT CONE WASHER-SWIVAL JOINT LEVELER-FRONT SCREW-FRONT STABILIZER END CAP-FT STABILIZER RETAINER-RAIL COVER CABLE-DISPLAY CABLE-REMOTE SWITCH(H/BAR END) CABLE-BRAKE (LOWER BOARD END) QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 6 4 4 1 1 4 4 4 2 2 2 2 2 8 8 2 8 8 2 4 2 4 2 2 2 2 4 8 2 2 2 2 1 2 Page 25 1 P04 P05 P06 P06 P07 P08 P08 P09 P11 P12 P17 P18 P20 Q01 Q02 Q03 Q06 Q06 Q08 Q09 Q10 Q11 Q14 Q15 Q16 R01 R02 R09 R10 R16 R21 R22 R26 R27 R28 R29 S02 S03 S04 S05 U08 U09 U10 U11 Page 26 7TMC0516022B 7TMC0516023C 7TMC0535005 7TMC0712019B 7TME0204003 7TME0102027 7TMC0712020B 7TME0502082 7TMC0203004 7TMC0736002 7TMB06B8001 7TMJ1393003 7TME0107037 7TMB0202036A 7TMB0601005 7tszep07Fcv 7TMB0246001 7TMB0246002 7TME0102053 7TME0107030 7TME0107013 7TME0701001 7TMB0627006B 7TMB0613010A 7TMB0678018A 7TSM0330001 7TSM0330002 7TMD0604001 7TMD0601014 7TME0208008 7TME0112024 7TME0502035 7TSZEP17CPS 7TS11317001 7TME0502026 7TME0112074 7TME0202012 7TMJ1245001 7TME0204010 7TME0110015 7TME0110009 7TME0102010 7TME0204009 7TME0502098 7TMG0102032 7TMG0102096D CABLE-REMOTE SWITCH(LH CONSOLE END) CABLE-REMOTE SWITCH(RH CONSOLE END) CABLE-BRAKE (BRAKE END) SWITCH-RH HANDLEBAR REMOTE NYLON NUT-REISTOR MOUNTING SCREW-RESISTOR MOUNT SWITCH-LH HANDLEBAR REMOTE WASHER-RESISTOR MOUNT CONTROL BOARD RESISTOR MOUNT-CONTROL BOARD BRACKET-RESISTOR SCREW-RESISTOR MOUNT SIDE COVER SET-LEFT & RIGHT BOTTLE HOLDER COVER-REAR COVER-LEFT RAIL COVER-RIGHT RAIL SCREW-REAR COVER SCREW-SIDE COVERS SCREW-REAR COVER C CLAMP-REAR COVER COVER-CENTER FRAME MEMBER PLUG-ROUND-SIDE COVER PLUG-SQUARE-SIDE COVER SHAFT ASSY-PEDAL CRANK SHAFT ASSY-SECONDARY DRIVE W/SMALL POLY V WHEEL POLY V BELT-PRIMARY DRIVE POLY V BELT-SECONDARY DRIVE NUT-CRANK ARM SCREW-TENSIONER MOUNTING WASHER-TENSIONER MOUNTING PIVOT-PEDAL ARM WHEEL-PEDAL ARM WASHER-PEDAL ARM WHEEL SCREW-PEDAL ARM WASHER NUT-BRAKE AXLE NUT BRACKET-BRAKE BELT ADJUSTER NYLON NUT-BRAKE BELT ADJUSTER BOLT-BRAKE BELT ADJUSTER BOLT-PRIMARY BELT ADJUSTER SCREW-PRIMARY BELT ADJUSTER NYLON NUT-PRIMARY BELT ADJUSTER WASHER-PRIMARY BELT ADJUSTER DECAL-REAR COVER(WHITE) DECAL-REAR COVER(SILVER) 7TME0606037C HARWARE KIT-ASSEMBLY 1 1 1 4 7 4 1 1 1 1 11 1 1 1 1 1 10 12 2 2 1 2 1 1 1 1 1 2 1 1 2 4 4 4 2 2 2 2 2 1 1 1 2 2 1 True Elliptical 750 Prior to Serial # 00-EL2253L (Non-Cartridge Bearing) Exploded diagram Page 28 Parts lists Page 29 After Serial # 00-EL2253L (Cartridge Bearing) Exploded diagram Page 31 Parts lists Page 32 Page 27 TRUE TE 750 PARTS DIAGRAM (Non-Cartridge Bearings) Page 28 TE 750 PRIOR TO SERIAL # 00EL2253L (Non- Cartridge Bearings) REF. # AC1 AE1 AE2 AG2 AG3 AJ1 AN1 AS1 AS1 AT1 AU1 B07 B15 B16 B18 B19 C14 C15 C16 C17 E04 E05 E07 E08 E10 E12 E15 E18 E19 G04 G05 G06 G07 J02 J04 J06 J07 P01 P02 P03 P05 P06 P07 P08 PART # 7TSP0302010 7TSZ03307001R 7TSZ03307001L 7TSZEP07HDB-R 7TSZEP07HDB-L 7TSZEP07FST 7TSZM0307002 7TMZD0208007 7TMD0208016B 7TSZW0306007 7TSM0325001 7TME0102021 7TMB0301002 7TMB0302002 7TMJ1390001 7TMJ1390004 7TME0112029 7TME0104165 7TME0502019 7TME0501007 7TMB0206002C 7TMB0609025 7TSZEP25RAL 7TMB0674006 7TME0112024 7TME0102027 7TMB0304011 7TME0502027 7TME0501007 7TMB06A7001 7TME0102069 7TMJ1278001 7TME0201028 7TMB0304006 7TME0112024 7TMB0609035 7TMJ3344001 7TMC0501027 7TMC0516005 7TMC0535004 7TMC0539003 7TMC0535005 7TME0204003 7TME0102027 DESCRIPTION PEDESTAL PEDAL ARM ASSY-RH PEDAL ARM ASSY-LH HANDLEBAR ASSY-RH HANDLEBAR ASSY-LH STABILIZER ASSY-FRONT CONTROL PANEL BRAKE ASSY BRAKE ASSY-AFTER SERIAL # 02-EL0541J CRANK ARM ASSY BELT TENSIONER ASSY-PRIMARY SCREW-FRAME SUPPORT LEVELER LOCK NUT-REAR LEVELER-REAR COVER LOWER SUPPORT-REAR COVER UPPER SUPPORT-REAR SCREW-HANDLEBAR MOUNTING BOLT-PEDESTAL MOUNTING WASHER-PEDESTAL MOUNTING SPRING WASHER-PEDESTAL MOUNTING PEDAL PLATE (PLASTIC) END CAP-PEDAL ARM PEDAL ARM TRACK RUBBER PAD-PEDAL ARM TRACK SCREW-TRACK MOUNTING SCREW-PEDAL PLATE PEDAL PLATE COVER (RUBBER) FLAT WASHER-TRACK MOUNTING SPRING WASHER-TRACK MOUNTING BRACKET-PULSE SENSOR SCREW-PULSE BRACKET SENSOR PLATE-PULSE NUT-PULSE BRACKET LEVELER-FRONT SCREW-FRONT STABILIZER END CAP-FT STABILIZER RETAINER-RAIL COVER CABLE-DISPLAY CABLE-HRC PEDESTAL END CABLE-BRAKE (LOWER BOARD END) CABLE-HRC HANDLEBAR END CABLE-BRAKE (BRAKE END) NYLON NUT-REISTOR MOUNTING SCREW-RESISTOR MOUNT QTY 1 1 1 1 1 1 1 1 1 2 1 6 4 4 1 1 6 4 4 4 2 2 2 2 8 8 2 8 8 2 4 2 4 2 2 2 2 1 2 1 2 1 4 7 Page 29 P09 P11 P12 P17 P18 P20 Q01L Q01R Q02 Q03 Q06 Q06 Q08 Q09 Q10 Q11 Q14 R01 R02 R05 R09 R10 R16 R21 R22 R26 R27 R28 R29 S02 S03 S04 S05 U08 U09 U10 U11 Page 30 7TME0502082 7TMC0203004 7TMC0736002 7TMB06B8001 7TMJ1393003 7TME0107037 7TMB020202A 7TMB020202R 7TMB0601005 7TMB0222003 7TMB0246001 7TMB0246002 7TME0102053 7TME0107030 7TME0107013 7TME0701001 7TMB0627006B 7TSZEP07DAX 7TSZEP07PUL 7TMZD0112013 7TMD0604001 7TMD0601014 7TME0208008 7TME0112024 7TME0502035 7TSZEP17CPS 7TS11317001 7TME0502026 7TME0112074 7TME0202012 7TMJ1245001 7TME0204010 7TME0110015 7TME0110009 7TME0102010 7TME0204009 7TME0502098 7TMG0102032 7TME0606020 WASHER-RESISTOR MOUNT CONTROL BOARD RESISTOR MOUNT-CONTROL BOARD BRACKET-RESISTOR SCREW-RESISTOR MOUNT SIDE COVER-LEFT FRONT SIDE COVER-RIGHT FRONT BOTTLE HOLDER COVER-REAR COVER-LEFT RAIL COVER-RIGHT RAIL SCREW-REAR COVER SCREW-SIDE COVERS SCREW-REAR COVER C CLAMP-REAR COVER COVER-CENTER FRAME MEMBER SHAFT ASSY-PEDAL CRANK SHAFT ASSY-SECONDARY DRIVE POLY V WHEEL-SMALL POLY V BELT-PRIMARY DRIVE POLY V BELT-SECONDARY DRIVE NUT-CRANK ARM SCREW-TENSIONER MOUNTING WASHER-TENSIONER MOUNTING PIVOT-PEDAL ARM WHEEL-PEDAL ARM WASHER-PEDAL ARM WHEEL SCREW-PEDAL ARM WASHER NUT-BRAKE AXLE NUT BRACKET-BRAKE BELT ADJUSTER NYLON NUT-BRAKE BELT ADJUSTER BOLT-BRAKE BELT ADJUSTER BOLT-PRIMARY BELT ADJUSTER SCREW-PRIMARY BELT ADJUSTER NYLON NUT-PRIMARY BELT ADJUSTER WASHER-PRIMARY BELT ADJUSTER DECAL-REAR COVER(WHITE) HARWARE KIT-ASSEMBLY 4 1 1 1 1 11 1 1 1 1 1 1 10 12 2 2 1 1 1 1 1 1 2 1 1 2 4 4 4 2 2 2 2 2 1 1 1 2 1 TRUE TE 750 PARTS DIAGRAM (Cartridge Bearings) Page 31 TE 750 AFTER SERIAL # 00-EL2253L CARTRIDGE BEARING TYPE Page 32 REF. # AC1 AE1 AE2 AG2 AG3 AJ1 AN1 AS1 AS1 AT1 AU1 B07 B15 B16 B18 B19 C14 C15 C16 C17 E04 E05 E07 E08 E10 E12 E15 E18 E19 G04 G05 G06 G07 J02 J04 J06 J07 P01 P02 P03 P05 P06 P07 P08 P09 P11 P12 PART # 7TSP0302010 7TSZ03307001R 7TSZ03307001L 7TSZEP07HDB-R 7TSZEP07HDB-L 7TSZEP07FST 7TSZM0307002 7TMZD0208007 7TMD0208016B 7TSZW0306007 7TSM0325001 7TME0102021 7TMB0301002 7TMB0302002 7TMJ1390001 7TMJ1390004 7TME0112029 7TME0104165 7TME0502019 7TME0501007 7TMB0206002C 7TMB0609025 7TSZEP25RAL 7TMB0674006 7TME0112024 7TME0102027 7TMB0304011 7TME0502027 7TME0501007 7TMB06A7001 7TME0102069 7TMJ1278001 7TME0201028 7TMB0304006 7TME0112024 7TMB0609035 7TMJ3344001 7TMC0501027 7TMC0516005 7TMC0535004 7TMC0539003 7TMC0535005 7TME0204003 7TME0102027 7TME0502082 7TMC0203004 7TMC0736002 DESCRIPTION PEDESTAL PEDAL ARM ASSY-RH PEDAL ARM ASSY-LH HANDLEBAR ASSY-RH HANDLEBAR ASSY-LH STABILIZER ASSY-FRONT CONTROL PANEL BRAKE ASSY BRAKE ASSY-AFTER SERIAL # 02-EA-1102K CRANK ARM ASSY BELT TENSIONER ASSY-PRIMARY SCREW-FRAME SUPPORT LEVELER LOCK NUT-REAR LEVELER-REAR COVER LOWER SUPPORT-REAR COVER UPPER SUPPORT-REAR SCREW-HANDLEBAR MOUNTING BOLT-PEDESTAL MOUNTING WASHER-PEDESTAL MOUNTING SPRING WASHER-PEDESTAL MOUNTING PEDAL PLATE (PLASTIC) END CAP-PEDAL ARM PEDAL ARM TRACK RUBBER PAD-PEDAL ARM TRACK SCREW-TRACK MOUNTING SCREW-PEDAL PLATE PEDAL PLATE COVER (RUBBER) FLAT WASHER-TRACK MOUNTING SPRING WASHER-TRACK MOUNTING BRACKET-PULSE SENSOR SCREW-PULSE BRACKET SENSOR PLATE-PULSE NUT-PULSE BRACKET LEVELER-FRONT SCREW-FRONT STABILIZER END CAP-FT STABILIZER RETAINER-RAIL COVER CABLE-DISPLAY CABLE-HRC PEDESTAL END CABLE-BRAKE (LOWER BOARD END) CABLE-HRC HANDLEBAR END CABLE-BRAKE (BRAKE END) NYLON NUT-REISTOR MOUNTING SCREW-RESISTOR MOUNT WASHER-RESISTOR MOUNT CONTROL BOARD RESISTOR QTY 1 1 1 1 1 1 1 1 1 2 1 6 4 4 1 1 6 4 4 4 2 2 2 2 8 8 2 8 8 2 4 2 4 2 2 2 2 1 2 1 2 1 4 7 4 1 1 P17 P18 P20 Q01L Q01R Q02 Q03 Q06 Q06 Q08 Q09 Q10 Q11 Q14 R01 R02 R05 R09 R10 R16 R21 R22 R26 R27 R28 R29 S02 S03 S04 S05 U08 U09 U10 U11 7TMB06B8001 7TMJ1393003 7TME0107037 7TMB020202A 7TMB020202R 7TMB0601005 7TMB0222003 7TMB0246001 7TMB0246002 7TME0102053 7TME0107030 7TME0107013 7TME0701001 7TMB0627006B 7TSM0330001 7TSM0330002 7TMZD0112013 7TMD0604001 7TMD0601014 7TME0208008 7TME0112024 7TME0502035 7TSZEP17CPS 7TS11317001 7TME0502026 7TME0112074 7TME0202012 7TMJ1245001 7TME0204010 7TME0110015 7TME0110009 7TME0102010 7TME0204009 7TME0502098 7TMG0102032 7TME0606020 MOUNT-CONTROL BOARD BRACKET-RESISTOR SCREW-RESISTOR MOUNT SIDE COVER-LEFT FRONT SIDE COVER-RIGHT FRONT BOTTLE HOLDER COVER-REAR COVER-LEFT RAIL COVER-RIGHT RAIL SCREW-REAR COVER SCREW-SIDE COVERS SCREW-REAR COVER C CLAMP-REAR COVER COVER-CENTER FRAME MEMBER SHAFT ASSY-PEDAL CRANK SHAFT ASSY-SECONDARY DRIVE POLY V WHEEL-SMALL POLY V BELT-PRIMARY DRIVE POLY V BELT-SECONDARY DRIVE NUT-CRANK ARM SCREW-TENSIONER MOUNTING WASHER-TENSIONER MOUNTING PIVOT-PEDAL ARM WHEEL-PEDAL ARM WASHER-PEDAL ARM WHEEL SCREW-PEDAL ARM WASHER NUT-BRAKE AXLE NUT BRACKET-BRAKE BELT ADJUSTER NYLON NUT-BRAKE BELT ADJUSTER BOLT-BRAKE BELT ADJUSTER BOLT-PRIMARY BELT ADJUSTER SCREW-PRIMARY BELT ADJUSTER NYLON NUT-PRIMARY BELT ADJUSTER WASHER-PRIMARY BELT ADJUSTER DECAL-REAR COVER(WHITE) HARWARE KIT-ASSEMBLY 1 1 11 1 1 1 1 1 1 10 12 2 2 1 1 1 1 1 1 2 1 1 2 4 4 4 2 2 2 2 2 1 1 1 2 1 Page 33 Page 34 True Fitness Removal & Replacement 500R 500U 600U 600R Page 35 TABLE OF CONTENTS Removal and Replacement 600 Series Elliptical Remove Crank Remove Belt Wheel Remove Brake Page 37 Page 38 Page 40 750E & 750EA Series Elliptical Remove Belt & Tensioner Assembly Remove Small Poly-V Pulley Remove Crank & .235 Diameter Poly-V Pulley Remove Hub Assembly Page 36 Support Services 800-883-8783 Mon-Fri 8:30am-5:00pm Central Time Zone Page 43 Page 44 Page 46 Page 47 Fax: 636-272-7148 Removal & Replacement 600 Remove Crank Tools Required: Crank Puller Crescent Wrench Block of wood Step 1. Place block of wood under moving Arm assembly to prebvent counterclockwise rotation. Note position of block of wood to the left of the tray. Step 2. Place 15mm socket end of crank Puller over axle nut. Loosen the axle Nut by turning the crank puller counterClockwise with a crescent wrench. Step 1. Wood Block Placement. Step 2. Axel Nut Removal. Step 3. Remove crank assembly from hub. Step 3. Remove Crank Assembly from Hub. Copyright 2001 True Fitness Technology, Inc. Page 37 Removal & Replacement 600 Remove Belt Wheel Tools Required: 15mm Socket nd Ratchet 11mm Box End Wrench 5mm Hex Wrench Phillips Screw Driver Step 1. Loosen belt-tensioning nuts on bolts Attached to brake axel on both sides. Step 1. Loosen Belt Tensioning Nuts. Step 2. Loosen and remove axel nuts on Brake, both sides. Step 2. Remove Axel Nuts. Step 3. Push belt over edge and off of wheel. Step 3. Remove Belt from Wheel. Page 38 Copyright 2001 True Fitness Technology, Inc. Removal & Replacement 600 Remove Belt Wheel (Continued) Step 4. Remove 5mm hex screws from Bearing fixtures on both sides of belt Wheel axel . Step 4. Remove screws from Bearing Fixtures. Step 5. Lift belt wheel assembly from bearing Fixtures. Step 5. Lift belt wheel assembly from bearing Fixtures. Copyright 2001 True Fitness Technology, Inc. Page 39 Removal & Replacement 600 Remove Brake Tools Required: Phillips Screw Driver Step 1. Brake Bracket Removal. Step 1. Remove screw holding the nagnet Brake bracket located under the rear Brake with Phillips head screw driver. Step 2. Disconnect electrical terminal at Brake. Step 2. Disconnect Electrical Terminal at Brake. Step 3. Disconnect electrical terminal from The console set at the control box Located above the brake. Step 3. Disconnect Cable from Control Box. Page 40 Copyright 2001 True Fitness Technology, Inc. Removal & Replacement 600 Remove Brake (Continued) Step 4. Remove Phillips head scrwes Holding control box above the brake To the frame. Remove control box.. Step 4. Control Box Removal. Step 5. Pull backwards on the brake and Magnet assembly to free it from Slotted axle flanges. Lift brake Out. Step 5. Lift Brake & Magnet Assembly Out. Copyright 2001 True Fitness Technology, Inc. Page 41 Removal & Replacement 600 Remove Brake (Continued) Step 6. Remove Phillips head screws From brackets on both sides of Brake. Step 6. Remove Screws from Bracket. Step 7. Remove brackets to free belt. Step 7. Remove Brake Brackets & Belt. Page 42 Copyright 2001 True Fitness Technology, Inc. Removal & Replacement 750E & 750EA Remove Belt & Tensioner Assembly Tools Required: 11mm Box Wrench 5mm Hex Wrench Step 1. Use 11mm box wrench to remove Nut and washer from belt tensioning screw. Step 1. Remove Nut. Step 2. Remove belt from belt tensioner Assembly and wheels. Step 2. Remove Belt. Step 3. Use 5mm hex wrench to remove Button head screw and washer Attaching belt tensioner assembly to Frame.. Step 3. Remove Tensioner. Copyright 2001 True Fitness Technology, Inc. Page 43 Removal & Replacement 750E & 750EA Remove Small Poly-V Pulley Tools Required: 3mm Hex Wrench 4mm Hex Wrench Bicycle Crank Puller Hammer Handle Adjustable Wrench Step 1. Use 3mm hex wrench to loosen set Screw in pulley. Step 1. Loosen Set Screw. Step 2. Use Hammer Handle to prevent Rotation of large wheel when Removing pulley. Step 2. Prevent Rotation of Fly Wheel. Page 44 Copyright 2001 True Fitness Technology, Inc. Removal & Replacement 750E & 750EA Remove Small Poly-V Pulley (Continued) Step 3. Use 4mm hex wrench to remove Screw and washer holding the Small Poly- V wheel on. Step 3. Remove Center Screw. Step 4. Remove Poly-V wheel using bicycle Crank puller and adjustable wrench Remove key from shaft. Step 4. Use Puller to Remove. Copyright 2001 True Fitness Technology, Inc. Page 45 Removal & Replacement 750E & 750EA Remove Crank & .235 Diameter Poly-V Pulley Tools Required: Block of Wood to Block Crank 21mm Socket & Ratchet Metric Cotter-less Crank Puller 10mm Hex Wrench Step 1. Place block of wood under crank at Left to prevent counter-clockwise Rotation. Step 2. Remove center nut using 21mm socket & ratchet. Step 1. Block to Prevent Rotation. Step 2. Prevent Rotation of Fly Wheel. Page 46 Copyright 2001 True Fitness Technology, Inc. Removal & Replacement 750E & 750EA Remove Crank & .235 Diameter Poly-V Pulley (Continued) Step 3. Move block of wood to right of Crank to prevent clockwise rotation. Step 3. Block to Prevent Rotation. Step 4. Place metric cotter-less crank puller Over end of crank shaft. Turn puller clock-wise with 10mm Hex wrench to remove crank. Step 4. Pull Crank. Step 5. Pull crank arm off of crank shaft And set moving arm aside. Step 5. Move Arm Aside. Page 47 Copyright 2001 True Fitness Technology, Inc. emoval & Replacement 750E & 750EA Remove Hub Assemblies Tools Required: Elliptical Wrench (pn: 90361501) Channel Lock Pliers Flat Blade Screwdriver Step 1. Use elliptical wrench or pliers to Remove large hex nuts holding hub Assembly in place. Step 1. Remove Large Hex Nut. Step 2. Remove retainer clip with flat-blade Screwdriver To remove wheel from frame, slip Shaft through bearing. Step 2. Remove Clip. Step 3. Pull wheel and hub assembly out as A unit. Bearings and axle cannot be Field serviced. Step 3. Pull Assembly Out. Page 48 Copyright 2001 True Fitness Technology, Inc.
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