UST GG4200 User Manual GENERATOR Manuals And Guides 1211493L

User Manual: UST GG4200 GG4200 UST GENERATOR - Manuals and Guides View the owners manual for your UST GENERATOR #GG4200. Home:Tool Parts:UST Parts:UST GENERATOR Manual

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Owner's

Manual

6 6 4200 Series 5 asoline 6 enera#ors

Using a generator

indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide.
a poison you cannot see or smell.

NEVER use Inside a home
or garage, EVEN IF doors
and windows are open.

Utilizar un generador

This is

Only use OUTSIDE and
far away from windows,
doors, and vents.

dentro LE MATARA EN MINUTOS.

El escape contiene mon6xido de carbono, un gas
tbxico usted no Io puede ver nioler.

NUNCA utilice en el hogar ni
en _reas en parte encerradas
tales como garajes.

SOLAMENTE uselo fuera y
lejos de ventanas abiertas,
puertas, y respiraderos.

Do Not Return
One year or 60 Hours
For customer

service

Limited

To Store
Warranty

or warranty

(see page

information

19)

call toll free

866 797 2738

Read carefully

yourself

before

attempting

and others by observing

could result
reference.call

in personal
injury
toll free number

DISCLAIMER:

to assemble,

all safety information.

or maintain

the product

may not be identical

by _Fullerton,

described.

Protect

Failure to comply with the user' s manual

and/or property
damage! retain the user's
866 79 7 2738 for parts and service.

All pictures

Distributed

install, operate

manual

to product

CA 92833

for future

inside

box.

SAFETY ALERT

SYMBOL:

Indicates

required in order to avoidserious

The signal
symbol

word

WARNING,

you to special

that may be hazardous

warning,

or caution.Attention

personal injury.

(DANGER,

to alert

danger,

or CAUTION)

instruction

if pe rformed

about

incorrectly

is used with the alert

a particular

operation

or carelessly.

Observe

them

carefully.

DANGER:
serious

personal

WARNING:
serious

to obey a safety
injuries

Failure

personal

CAUTION:
minor

Failure

or moderate

CAUTION:When

a safety

to your engine

If you

do not understand

please

result

warning

can

result

may

result

or deaths.

to obey

a safety

warning

injuries

used without

damage

will

or deaths.

to obey

injuries

warning

or other
any

for your dealer

the alert

symbol,

could

result

about

engine,

property.
portion

of this

manual,

for explanations.

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738

CONTENTS

1 .SAFETY

.....................................................................

2.COMPONENT

IDENTIFICATION

3.PRE-OPERATION
4.STARTING

CHECK

THE

5.GENERATOR

.........................................

...............................................

ENGINE

................................................

THE

ENGINE

7.MAINTENANCE

3
4

USE ........................................................

6.STOPPING

................................................

............................................................

8.STORAGE

..................................................................

9.TROUBLE

SHOOTING

10.WIRING

....................................................

DIAGRAM

......................................................

11.SPECIFICATIONS

.......................................................

12.PARTS

DIAGRAM

..........................................

................................................

..................................................

LISTAND

12.1 CRANKCASE

ASSEMBLY

12.2 CYLINDER
12.3

INTAKE

12.4 CRAN

HEAD

ASSY..

& EXHAUST
KCASE

ASSEMBLY

12.5 CENTRIFUGAL
12.6 IGNITION

SET

ASSY.-

..........................

................................................

ADJUSTMENT

SYSTEM

12.7 STARTING

MECHANISM

ASSY..

................................

...............................................

ASSY.- .....................................................

13
13
14
14
15

12.8 AIR CLEANER

ASSY..

.....................................................

12.9 CARBURETOR

ASSY.-

.....................................................

12.10

GENERATOR

12.11 GAS TANK

..................................................................
ASSEMBLY..

..................................................

12.12

PANEL ...........................................................................

12.13

MUFFLER

12.14

FRAME

13.PARTS
14.PRODUCT

.....................................................................
........................................................................

REPLACEMENT

LIMITED

REGISTRATION
Warranty

CARD
and

Service

WARRANTY

18
......................

....................................
Questions

Missing
or Damaged
parts
Call 866 797 2738

19
20

1. SAFETY
1.1 SAFETY

LABELS

Using

This generator produces

high voltage

a generator

Generator

RISK
OFbefore
ELECTRICAL
SHOCK
a
ALWAYS
ground
properly
use.
DONOTconnect
toanybuilding
electrical
system.
NEVER
useinwetorrainyc0nditi0ns.NEVER
touchbare
wiresorreceptacles.
NEVER
atlow
children
ornon-qualified
persons
tooperate.

_WARNING

poison

cannot

CAN

KILL

carbon

YOU

IN MINUTES.

monoxide.

This

see or small,

Util]zar

tdxlco

Io puede

ver

LE MATARA

EN MINUTOE.

de carbono,

un gas

nl oler.

NUNCA utiEiee en el hcgar ni
en _reas en parte encerradas

SOLAMENTE
uselo fuera y
lejos de ventanas
ablertas

doors,

tales

puertas,

are open,

and vents,

como garajes,

y respi_deros.

Evite otros riesgos del generador.
LEA EL MANUAL ANTES DE USARLO,

Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.

CHECK
for spilled fuel.
DONOToperatenearopenflame.

DONOTconnect
toanybuildingelectricalsystem.
NEVER
useinwet orrainyconditions.

usted

dentro
mondxldo

Only use OUTSIDE
and
far away from windows,

windows

STOPgeneratorbeforefueling.

ALWAYS
groundproperlybeforeuse.

contlene

and

RISK OF EXPLOSION

high voltage

un generador

El escape

Avoid other generator hazards.
READ MANUAL BEFORE USE.

RISK OF ELECTRICAL SHOCK
produces

you

contains

NEVER
use Inside a home
or garage,
EVEN IF doors

STOP
beforefueling.
RISKgenerator
OF EXPLOSION
CHECK
for spilledfuel.
DONOToperatenearopenflame.

This generator

indoors

exhaust

NEVER use inside a home or garage,

EVEN IF doors

and windows are open.

NEVER
touchbarewiresor receptacles.

Only use OUTSIDE and far away from windows,

NEVER
allowchildrenornon-qualified
persons
to operate.

doors, and vents.
Avoid other generator hazards.
READ MANUAL BEFORE USE.

BEFORE YOU START GENERATOR
1. Pleaseverify the engine oil is full.
2. Pleaseaddnew fuel to gastank.
3. Pleaseturn the fuel valveandengine switchto
the "ON" position.
4. Placethe chokeleverto the "CHOKE" position.
5. Disconnectall electrical devices.
Generatorwill notstartif the"OIL LEVEL" istoo low.

ADD OIL
BEFORE

ADD OIL
1. Removethe oil filler cap/dipstickand wipe off any oil.
2. Insert the oil filler cap/dipstickinto oil filler neck but do not screw it in!
Let the fillercap/dipstick sit above the filler hole then remove it to check the oil level.
3. Addoil if the oil level is low, then reinstall the oil filler cap securely before starting.

BEFORE

OPERATING

The generator

GENERATOR

is shipped

oil in the crankcase.

without

Add oil as

indicated in operating
and
instruction
manual.
Failure to do so
will void your
Replace

shipping

oil fill plug.

warranty.

Connect
ground to earth
before operatin 9

plug with working

Failure to do so may

result

DO NOT RETURN TO STORE

in injury.

If you
this

are having

generator,
service

HOT

EXHAUST

CONTACT
DO
NOT

problems

with

call our customer
help

line.

1-866-797-2738

MAY CAUSE
TOUCH

NOT

W arrantyand ServiceQ uestions?
M issingorD am aged parts
Ca11866797 2738
-1-

M-F 7:30am

- 4:00pm

PST

1.2 GENERATOR

SAFETY

!jji ilii

DO NOT USE INSIDE HOUSE.

DO NOT CONNECT TO
HOUSEHOLD
CIRCUIT.

DO NOT USE IN WET
SURROUNDING.

KEEP FLAMMABLE MATERIAL

NO SMOKING.

DO NOT SPILL.

STOP ENGINE.
BEFORE REFUELING

AT LEAST 1m(3FT)AWAY.

2.COMPONENT

IDENTIFICATION

1. FUEL TANK CAP

2. FUELTANK

3. FRAME

4. HOUR METER

5. CIRCUIT BREAKER

6. VOLT METER

7. DOUBLE SOCKET

8. DC PROTECTOR

9. DC TERMINALS

10. GROUND TERMINAL 14

11. ENGINE SWITCH

12. OIL FILLER CAP

13. OILDRAIN PLUG

14. RECOIL STARTER

15. FUELVALVE

16.AIR CLEANER

18,
4

17
16
15

5
6
7

8
"9
13

17. CHOKE LEVER

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-2-

3.PRE-OPERATION

CHECK

1.OIL LEVEL
CAUTION: Be sure to check the generator
Recommended

oil:4-stroke

engine fluid levels with the generator

motor oil service classification

on a level surface

SJ,SL, SG or SAE 10W-30 for general

temperature.

1.Remove the oil filler cap/dipstick

and

wipe off any oil.

LOWLEVEL
MARK

2.tnsert the oil filler cap/dipstick

into

oil filler neck,but do not screw it inf
Let the filler cap/dipstick

sit above

the oil level.
3.Add oil if the oil level is low
2.FUELLEVEL
1.Remove

the fuel tank cap.

.? _-

2.Check

the fuel level if

3.Add

the fuel level is low.

CAUTION:

To avoid damage

the unleaded

to the shoulder

to engine,

gasoline
of the filter

4. Install

the fuel

tank

cap.

screen.

never use stale or contaminated

gasoline or oil/gasoline

mixture.

Avoid getting

dirt or water in fuel tank.
/_ WAR

N IN G :

Fuel and fuel vapors are extremely

flammable

Refuel generator only outdoors, in a well-ventilated

NEVER fill fuel tank while engine is running. Turn generator OFF and allow to cool before filling with fuel.

•

NEVER

smoke

or allow flames

NEVER

overfill

fuel tank (no fuel should

near generabe in filler

Be careful

not to spill fuel when

refueling.

Spilled

or fuel vapor may ignite. If any fuel is spilled,
area is dry before starting engine.
•

Avoid

repeated

or prolonged

contact

Warranty

Missing
Call

-'_

_'-

E_.aximurnFuel Level

fuel

be sure

with skin or breathing

and

Service

of vapor.

Questions

or Damaged
parts
866 797 2738
-3-

conditions.

........................

neck). After refueling,
be sure fuel tank cap is closed
tor or where gasoline is stored.
properly and securely.
•

under certain

area.

•

or sparks

and explosive

3.AIR CLEANER
1.Unsnap

the air cleaner

2.Checkthe

air cleaner

cover

springs,and

element

remove

to be sure it is clean

the air cleaner

cover

and in good

condition.

(1)Wash in solvent

3.If it is dirty, remove and clean

(2)Squeeze

the element.

(3)Soak oil
(4)Squeeze dry

4.Reinstall

the air cleaner

and secure
the cover

4.STARTING

1.Disconnect

the cover

element

by setting

spring.

THE ENGINE

any load from

the

2.Turn the fuel valve to

AC receptacle,

the "ON "position.

4.Turn the engine switch to
the "ON "position.

3. Move choke lever to the left

"CLOSED"

position.

Check the air cleaner element to be sure it is clean.

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-4-

5.Pullthe

starter

grip lightly

until resistance

_-----:::;J
i i .2 i!

is felt

z'._&}

then pull briskly.
Warning:Do

5.GENERATOR

should

choke lever to the right

as the engine warms

electrical

always

in top mechanical

and electrical

condition,

shock from faulty appliances,

the generator

be grounded.

Electric
following

position

up.

observe

the following:

\_i_

Connect a copper wire to the generator and the other end of wire
toa metal stake driven into the ground.

2.Combined

"OPEN"

USE

• To keep the generator

1 .To prevent

6.Move

not allow the starter grip to snap
back against the engine.
Return it gently.

load of the connected

apparatus,particularly
table is provided

apparatus
motor-driven

must not exceed
equipment,will

for your reference

of the generator

draw a higher current

when starting.

when connecting

such apparatus

Incandescent lamp

to your generator.

EXAMPLE

STARTING
t RATED TYPICALAPPARATUS

_- oe

_--_,

the rated capacity

WAT TAG E
TYPE

APPARATUS

STARTING

RATED

100VA

(w)

80VA

60VA

Incandescent lamp

.....

100W

_-r

X1.5

40W

(w)

°u

Fluorescent lamp

(w)

Fluorescent lamp

Refrigerator
._
g

Refrigerator
X3-5

300VA

(w)
150W

"1o

(w)

450~750VA

Electric fan

Warranty
and Service
Questions
Missing
or Damaged
parts
Call 866 797 2738
-5-

The

3.When two or more pieces of apparatus
your generator,turn

them on beginning

are connected

with the one

drawing higher current when starting.

AC APPLICATION
1.Start

the engine

2.Make

sure that the needle

3.Plug

of the voltmeter

indicates

the voltage.

in the appliance
/

Note:

a:Over current will automatically
turned off,the generator

turn off the AC breaker. When that is _"°_

shall be restarted with load reduced

a few

minutes thereafter.
b: Generally

5-10% variance

of voltage

Warranty

and

Missing

output is an acceptable

Service

Questions

or Damaged

Call 866 797 2738
-

parts

tolerance

of voltage

variation.

DC APPLICATION
The DC terminals
1.Connect
2.Start

may be used for charging

the charging

the engine

cables

and charge

to the battery

12V automotive-type

batteries

only

terminal.

the battery

NOTE:
An overloaded
(push button

DC circuit
comes

circuit

or connection

before

pushing

3.Stop

the engine,then

(1)

(2)

out)

will trip the DC circuit

breaker

If this happens.check

the short

and wait a few minutes

the circuit

protector.

disconnect

the charging

cables

in the reverse

order

of connection.

OFF

6.STOPPING

THE ENGINE
2.Turn the engine switch to the

1. Turn off all electrical

3.Disconnect

"OFF

" position.

appliances.

the electrical

appliance.

4.Turn the fuel valve to the "OFF"

NOTE: To stop the engine in an emergency,turn

the engine switch OFF.

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-7-

position.

7.MAINTENANCE
(_

Check

(_Change

Clean

Check-Readjust
SEE page

Firstmonth

Evet_rYear

Every 3months

Engine
oil

P.2
P.7

Air cleaner

P.3

Fuel strainer

P.8

Battery
fluid level
Spark plug

Valve Clearance
Combustion
Chamber

___

Fuel line

1.OIL

_(1)(2)

(1):These

items shoule

(2):Every

3 years

be serviced

by a dealer.

CHANGE

1.Remove

the oil filler

2.Remove

the drain

3.Dispose
4.Install
5.Refill
ENGINE
6.Install

cap.

plug and drain

the oil.

of oil property.
the drain

plug and tighten

with the motor

oil(see

OIL CAPACITY:20
the oil filler

Recommended

7. Engine

oz(0.6

check

the oil level

Liter)
MARK

cap.

oil: 4-stroke

SG or SAE 10W-30

it securely.

2 page)and

motor

for general

will not start

oil service

classification

SJ,SL,

temperature.

if oil level

Warranty

is not correct.

and

Missing
Call

Service

Questions

or Damaged
parts
866 797 2738
-8-

2.AIR CLEANER(See

3 page)

3.SPARK PLUG
SPARK PLUG TYPE: F7RTC

1.Remove

the spark

plug cap.

2.Remove

the spark

plug.

.8m_.031in)

5.Reinstall

the spark
4.Measure

plug and plug cap.

the gap.

3.Clean

the deposit.

4.FUEL STRAINER
1.Turn the fuel valve

2.Clean

the sediment

to the OFF position

cup and fuel filter

and remove

screen.

the

sediment cup and
filter screen.
3.Install

_:,(_J'

the fuel filter screen

and sediment

cup.

8.STORAGE

1.Close the fuel valve, drain
the fuel from the fuel tank.

4.Tighten the oil drain plug
and fill the engine with
new oil to the filler neck.

2.Drain

the fuel from the carburetor.

3.Remove the oil filler cap
and drain plug to drain
the oil.

5.Pull the starter grip carefully
until resistance is felt.

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738

6. Store the generator
in a clean area.

9.TROUBLE
ENGINE

SHOOTING

DOES NOT START:

1.Turn on the engine switch.

2. Check fuel lever and
fuel ON/OFF valve.

3.Check oil.
Engine will not start
unless oil level is correct.

5.Check spark.
Hold spark plug against
metal, pull the recoil
starter
to see spark.

4.Remove

spark plug.

NO ELECTRICITY:

Plug in known
working light bulb.

Check AC circuit breaker

In case long term storage generator
breaker

has no output when started,please

and prod the ARM to increase

the throttle

until the volt-meter

indicates

Warranty

and

Missing
Call

Service

Questions

or Damaged
parts
866 797 2738
-10-

turn off the circuit

voltage

10.WIRING

DIAGRAM
R

.
"r

GF_OUN_ l L_r,'l'q .',L

DCPROTECTER

11.SPECIFICATIONS
Package(LXWX

H)(in)

23.62X

17.12X

Net weight(Ibs)

18.5(600x435X470)

88(40kg)

Model

GG4200

Type

Single

phase

Rated voltage(V)

120

Rated frequency(Hz)

Rated current(A)

26.7

Rated power(kW)

3.2

Surge power(kW)

4.2
1.0

Power factor (cos ( do))
DC rated voltage

(V)

DC rated current(A)

Safety device

N.F.B

Engine

JF168FLH-2B
Air-cooled

single

cylinder.4-stroke

Type
engine
Bore x stroke (in)

2.68 x 2.13(68mm

Displacement(cc)
Start mode
Operation
Ignition

Recoil

time(hr)

start

system

TCI

Fuel type

Unleaded

Oil type

SAE10W-30/SAE

Note:specifications

X 54mm)

196

subject

to change

without

gasoline
10W-40

prior notice.

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-11

12.PARTSLISTAND DIAGRAM.
12.1 CRANKCASE
NO.

ASSEMBLY

2
3
4
5
6
7
8

PARTS NO.
GB/T5787
QJ168QDJ.01-01B
QJ168QDJ .01-05
QJ168QDJ .01-04
QJ168QDJ .01-03
157.3-8
QJ168QDJ .01-02
GB/T5787

DESCRIPTION
BOLT
COVER, crankcase
WASHER, seal
GUAGE, engine oil
COVER,
supplyoilmouth
GUIDE, dowel
SPACER, crankcase
BOLT

QTY
6
1
2
1
1
2
1
2

QJ168FJH-3.01.02

10
11

QJ168QDJ.01.01
GB/T276-94

SENSOR ASSY, fuel
level
OILSEAL ASSY
BEARING

12
13
14
15
16

QJ166QDK.01-07
QJ166QDK.01-06
QJ168QDL.01.01
GB/T5789
157.4-6

SPACER, drain plug
DRAIN PLUG
CRANKCASE ASSY
BOLT
GUIDE, dowel

2
2
1
1
2

12.2 CYLINDER
NO.

HEAD

PARTS NO.

2
2

DESCRI PTION

QTY

QJ168QDL.02-01

SPACERASSY

GB/T5787

BOLT, cylinder head

QJ168QDJ.02.01-05 RING, intake valve

QJ168QDJ.02.01-06 CANAL, intake valve

QJ168(33J.02.01-02 RING, exhaust valve

QJ168QDJ.02.01-03 _e4"-a.st

vake

OJ168QDJ.02.01-04 WASHER, stopper

GB/T6177

NUT

QJ168FJH-3.02-01

BOLT, intake pipe

QJ168QDJ.02-05

SPACER

QJ 168QDJ.02-02

ASSY.

MA-I-I-RESS,heat

lO
11
12

insulating
12

QJ 168QDJ.02-04

SPACER

QJ168QDL.02.01-01 CYLINDER HEAD

QJ 168QDJ.02-06

SPACER, seal

QJ168QDJ.02.03

CLAPBOARD

GB/T5789

BOLT

QJ1E50FMG 1.2

SPARK PLUG(BPR6ES) 1

GB/T6170

NUT

QJ168QDJ.02.-07

BOLT, exhaust pipe

QJ168QDJ.02-01

SPACER,exhaLs-tpipe

QJ168QDL.02.01

CYLINDER HEAD

Warranty

Service

and

Missing
Call

20
21

Questions

or Damaged
parts
866 797 2738
-12-

19 18

12.3
NO.

INTAKE

& EXHAUST

PARTS NO.

MECHANISM

DESCRIPTION
ADJUSTING

QTY

NUT,

valve

QJ166QDK.03-11

QJ182QDR03-07

BUTTONHEAD, arm

QJ168QDJ.03-09

ARM

QJ168QDJ.03-02

QJ168QDJ.03-10

clearance

CAP,

exhaust

door

rod
UPPER

ASSY.

RETAINER,

exhaust door spring
6

QJ 168QDJ.03-07

SPRING, valve

QJ168QDJ.03-05

Valve, exhaust

QJ168QDJ.03-03

GUIDE
onnecting

QJ168QDJ.03.02

QJ168QDJ.03-08

PLATE,

stud

ROD, connecting
UPPER

RETAINER,

2
1

intake door spring
ADJUSTING

STUD,

QJ182QDR03-04

QJ168QDJ.03-06

Valve, intake

QJ168QDL.03-01

STUD, connecting

QJ168QDL.03.01

CAMSHAFT

QJ1P64.02.01

OILSEAL, Valve

12.4
NO.

valve clearance

CRANKCASE

ASSEMBLY

PARTS NO.

DESCRIPTION

QTY

QJ168QDJ.04-06

NUT,clamp

QJ168QDJ.04-10

RATCHET WHEEL

QJ168QDJ.04-11

FAN

QJ168QDJ.04.03

FLYING WHEEL

QJ182QDR04-03

KEY

QJ168QDJ.04-09

DRIVEN GEAR,

QJ168QDL-2101-018

BRANCE

QJ168QDJ.04-08

GEAR, crar_shalt timing

QJ168QDJ.04-05

CIRCLIP, piston pin

QJ168QDL.04-01

PISTON

QJ168QDJ.O4-02

RING, first

QJ168QDJ.04-03

RING, second

QJ168QDJ.04.01

OIL RING ASSY

QJ168QDJ.04-04

PIN, piston

QJ168QDJ.04.02--01

ROD, connecting

QJ 166QDK.05.02--03

BOLT, connecting rod

QJ168QDJ.04.02--02

QJ168QDJ.04.02

COVER,connecling rod
CONNECTING ROD
ASSY

Warranty and Service Questions
Missing or Damaged parts
Call 866 797 2738
-13-

12.5 CENTRIFUGAL
NO.

ADJUSTMENT

PARTS NO.

ASSY.

DESCRIPTION

QTY

QJ168QDJ.05-01

ARM

QJWB.06.01-10

ROD, tension

QJ168QDJ.05-06

SPRING

GB/T6177

NUT

QJ182QDR06-03

BOLT, square

QJ168QDJ.05-09

SPACER

QJ182QDP.06-02

ClRCLIP

QJ168QDJ.05-03

FORK

QJ166QDK.06-03

SPACER

QJ168QDJ.05-04

QJ166QDK.01-02

CIRCLIP

QJ168QDJ.05.02431

2, tension

1
1
1

ADJUSTMENT,

centrifugal
13

QJ168QDJ.05.02-03

BLOCK,

QJ 168QDJ.05.02432

P IN

QJ168QDJ.05-08

SPACER

QJ168QDJ.05-02

COVER,

push rod

QJ168QDJ-2.02-01

SPRING

1, tension

GB/T5789

BOLT

QJ168QDJ-2.02.01

HANDLE

GB/T5789

BOLT

12.6

NO.

IGNITION

SYSTEM

PARTS NO.

QJ168FJH-3.08.01

GB/T5787

3
4

QJ168QDJ.11.03
GB/T5789

centrifugal

2
2
1

M6Xl0

ASSY

M6X25

ASSY.

DESCRIPTION
SWITCH
ignition
BOLT M6x8

ASSY,

WINDING
ignition
BOLT M6x25

ASSY,

QJ168QDJ.11.02

QJ168FJH-3.08-01

Clip

QJ182QDR01.05

ELECTIONIC
SWITCH

Warranty

CONNECTING
WIRE ASSY

QTY

and

Missing
Call

Service

4
5

Questions

or Damaged
parts
866 797 2738
-14-

12.7
NO.

STARTING

SETASSY.

PARTS NO.

DESCRIPTION

QTY

QJ168QDJ.06-05

SCREW

QJ168QDJ.06-06

CIRCLIP

QJ168QDJ.06-04

PLATE, guide

QJ168QDJ.06-01

BLOCK, clutch

QJ168QDJ.06-02

SPRING, pressure

QJ168QDJ.06-03

TABLE, rotary

QJ168QDJ.06-07

SPRING,

GB/T5789-1986

BOLT

QJ168QDJ.06.01

COVER,

QJ168QDJ.06-08

ROPE, starting

QJ168QDJ.06-09

HANDLE

QJ 168QDJ.06.02.02

COWLING

GB/T5789

BOLT

QJ168QDJ.06.02.01

PLATE 1, diversion

GB/T5789

BOLT

QJ168QDJ.06.02431

PLATE 2, diversion

321

12.8

turbination
M6X8

starting

M6xl0

M6x14

AIR CLEANERASSY.

NO.

PARTS NO.

QJ168FJI-I-3.05.01-01

COVER, air cleaner

DESCRIPTION

QTY
1

QJ168FJH-3.05.01-02

CORE,

QJ168FJH-3.05.01-04

SEAL,

QJ168FJH-3.05.01.01

bellow hullASSY

QJ 168FJH-3.05-01

Colloid pipe

QJ168QDJ.07.03

SEAL,

GB/T5787

BOLT

GB/T6177

NUT

GB/T5789

BOLT

QJ168FJH-3.05-02

BRACKET, air cleaner

QJ168FJH-3.05.01-03

Sustain

board

GB/T823

BOLT

M6X12

QJ168FJH-3.05.01

air cleanerASSY

filtering

air cleaner
M6X12

M8X35

Warranty

and

Missing
Call

Service

Questions

or Damaged
parts
866 797 2738
-15-

12.9

CARBURETORASSY.

NO.

PARTS NO.

DESCRIPTION

QJ168FLH-4.04.01

CARBURETORASSY

153FM-0000041

CIRCLIP

QJ168QDJ.10.03-02

JACKET

QJ168FJH-3.07-02

JOIN PLANK

QJ168QDJ

HOSE, oil

.10.03-01

QTY

12.10 GENERATOR

PART NO

DESCRIPTION

QTY

GB/T5787-86

Bolt

M5"8

QJ2500.03-02

Right Side Cover

GB/T5789-86

Screw

QJ2500.02.05

Rectifier

QJ2300.03.03

Carbon Brush

GB/T5787-86

Bolt

QJ2300.03.04

AVR

QJ2500.03-01

Motor Casing (End Cap)

GB/T5787-86

Bolt

M6"160

GB/T5789-86

Bolt

M8"230

QJ3200.03.01

Stator Assy

GB/T271-87

Rolling Bearing(6202z)

QJ3200.03.02

Rotor Assy

QJ2500.03.02.01-01

Impeller Fixing Base

QJ2500.03.02.01-02

Impeller

,_ _._ :

" i
_ '------_-_

0
I ]

....

[....

15-

Warranty and Service Questions
Missing or Damaged parts
Call 866 797 2738
-16-

12.11 GAS TANKASSEMBLY
NO

PART NO

KE3500D.01.01

Fuel

Tank

QJ6000.01.04

Fuel

Tank

QJ950.01-02

Filtering

QJ6000.01.03

Sender

Unit

GB/T819.1-2000

Screw

M5"10

GB/T5789-86

Bolt

GB/T96.2-2002

Washer

QJ2600.01-02

Fuel Tank Rubber H0se

QJ2600.01-01

Fuel

Tank

QJ2600.01.02

Fuel

Valve

12.12
NO

DESCRIPTION

QTY
5

1
Cap

Net

M6"20

Rubber

PANEL
PART NO

DESCRIPTION

QTY

KE3500D.02.01B

Panel

QJ3200.01.04

Engine

GB/T818-2000

Screw

GB/T6170-2000

NutM6

GB/T923-88

Cap

Nut M6

QJ2600.02.05B

Volt

Meter

QJ3200.01.05A

DCTerminal

GB/T818-2000

Screw

Switch

M3"12

M4"12

GB/T5789-86

Flange Face Bolt M6"8

QJ6500.02.05

Circuit Protector

QJ3500.02.03

Circuit Protector30A

QJ3200.01.02

Double

GB/T6177.1-2000

Flange

KE3500D.02-01

Bottom

Shell

GB/T95-2002

Washer

GB/T6170-2000

Nut

QJ6500D.01.04

HourMeter

KE3500D.02.02B

Cable

Warranty

10A

Socket
Face Nut M4

17 16_

15
10

Conductor

and

Missing
Call

Service

Questions

or Damaged
parts
866 797 2738
-17-

12 13

12.13

MUFFLER

PART NO

QJ3200.02.01,

QJ2900F.04-01

12.14

DESCRIPTION

QTY

_ Muffler
Muffler

1
Cover

FRAME
2 \

PART NO

DESCRIPTION

KE3500D.06.01B

Frame

KE3500D.06-01

Frame Cover

GB/T5789-86

FlangeFace Bolt M6"10

QJ2600.08.02

Left andRightShockproof
MountingFeet

GB/T6177.1-2000

Flange Face NutM8

QJ2500.04.02

QTY

Right Shockproof
Mounting

Feet

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-18-

1 3. Parts Replacement
IMS-UST

warrants

to the original

purchaser

one (1) year or 60 hours from the original
hours, whichever
warranty

date of purchase

comes first. All costs associated

period are the sole responsibility

warranties

that the mechanical

will be processed

and electrical

(whichever

of the purchaser.

components

is first).

with the transportation,
This warranty

Limited Warranty
will be fiec of defects

For commercial

diagnosis

and industrial

and replaccmcnt

only applies

in material

use, the warranty

of parts determined

to the original

and workmanship

purchaser

is applicable

for a period of
for 90 days or 60

to be not operable

and is not transferable.

during this

No claims for

without valid proof of purchase.

For Help with Your Warranty
Do not return the unit to the place of
purchase

ContactIMS-UST's
TechnicalServiceandIMS-UST
willtroubleshoot
your
problems

with this product

corrected

as a result of the phone or email contact,

evaluate
part of the unit.

IMS UST will provide

AND PREPAY

ALL TRANSPORTATION

NUMBER
consult,

INCLUDED

you with a case number for warranty
CHARGES.

ON THE SHIPPING

return authorization,

pre-paid

NO UNITS

LABEL.

freight

•

Normal Wear

•

Problems

caused by using dirty or otherwise

•

Problems

caused by not properly

Maintaining

proper

Generators

•

This unit is powered

oil vohime

need periodic

the equipment

This warranty

adjustments,

•

Problems

•

This warranty

•

IMS-UST

or replacement

of the defective

OF THE PURCHASER

TO ARRANGE

AT IMS-UST

Failure

WITHOUT

A VALID

to follow the steps outlined

CASE

(phone

by this Warranty

fuel.

the correct crankcase

in the crankcase

oil type and fluid level.

is critical to the safe and effective

parts and service to perform

by an air cooled

engine.

This warranty

limits, modified,

Limits of Implied

Failures

contaminated

maintaining

installed

fuel system cleaning,

Cosmetic

are allowed.

at its option will

under the warranty

is not covered

well. This warranty

This unit is equipped

with a low oil auto shutoff

sensor.

use of the motor.

does not cover repair

when normal

use has exhausted

the life of a part or

Operating

this unit in environments

is deemed

improperly

to have been misused,

or connected

spark plugs and obstruction

Warranty

where the air temperature

and relative

humidity

are extreme

will

does not cover those siluations.

will not apply to parts if this generator

the generator's

•

procedure

is not

IMS-UST

as a whole.

cause parts to malfunction.

•

to this warranty

WILL BE RECEIVED

a repair

If the problem

and Tear

•

service. 1T IS THE RESPONSIBILITY

return) will result in no parts replaced

What

the issue and will authorize

SENT TO IMS-UST

No exceptions

via phone or e-mail.

incorrectly

due to contaminant

and Consequential

neglected,

to any electrical

Damage

involved

component.

buildup are not covered

in an accident,

abused, loaded

Normal maintenance

beyond

such as air filters,

by this warranty.

- issuesspecificallynotcovered
underthewarranty.

defects.
due to acts of God and other forces of natural
caused by parts that are not original
will not cover any damages

disclaims

any obligation

events beyond

the manufacturer's

control.

OEM parts.

that occur from the user's failure to follow the instructions

to cover any loss of time, use of this product,

and warnings

freight, or any incidental

provided

or consequential

in the manual.
claim by anyone

from

using this generator
•

Parts provided

as a replacement

period of the warranty

THERE

IS NO OTHER

RETAILER
LIABILITY

IN WHICH

EXPRESS

WARRANTY.

CASE ANY IMPLIED

FOR INCIDENTAL

This warranty

will be subject

to the warranty

from the original purchase

ALL IMPLIED

WARRANTIES

OR CONSEQUENTIAL

of the original

unit. The length

of the warranty

WARRANTIES

ARE THE

DAMAGES

gives you certain legal rights which may change

ARE EXCLUDED

RESPONSIBILITY

ARE EXCLUDED

UNLESS

PROVIDED

OF THE RETAILERS

TO THE EXTENT

from state to state. Your state may also have other rights

and

Service

Questions

Missing
or Damaged
parts
Call 866 797 2738
-19-

WHO

EXCLUSION

listed within this warranty

Warranty

will never exceed the total time

date.

BY AN INDEPENDENT
EXTENDED
IS PERMITTED

you may be entitled

THEM.
BY LAW.

to that are not

PRODUCT REGISTRATION

CARD

For more efficient customer service, please fill out the infolnlation below and mail to International Merchandising Service,lnc
Model No.

Engine Serial No.

Purchase Date

[]Other

Purchased from: [ ]Retail location [ ] Private Consmner
Name"
Location Address:

Purchase Price:

Telephone w/area code:
Purchased:[ ] NEW or [ ]USED
Consumer

Information:

Name

Telephone w/area code:
Suite or Apt No.

Street Address:.

Province

or Country

[ ]Business or [ ]Residence

Are you a:
Product

Zip Code

State

City:.

usage Information:

tlow often will you use this product?[

] Everyday

[ ]Periodically

[ ]Elnergency

use only

[ ]Othm:

What type of application

will you use this product in'?

[ ]Heavy Commercial

[ ]Moderate Commercial

[ ]Light Commercial

[ ] Tradeshows

[ ]Heavy Residential

[ ]Moderate Residential

[ ]Light Residential

[ ]Camping,backpacking

[ ]Other

Mail this page to: International

Mer Service,

1928 West Malvern

Inc,

Avenue

Fullerton,CA92833

Warranty
and Service Questions
Missing or Damaged
parts
Call 866 797 2738
-20-

Source Exif Data:

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File Type Extension             : pdf
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PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 23
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Sat Mar 29 04:51:25 2014
Author                          : 
Title                           : 
Subject                         :

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UST GG4200 User Manual GENERATOR Manuals And Guides 1211493L

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