UST GG4200 User Manual GENERATOR Manuals And Guides 1211493L

User Manual: UST GG4200 GG4200 UST GENERATOR - Manuals and Guides View the owners manual for your UST GENERATOR #GG4200. Home:Tool Parts:UST Parts:UST GENERATOR Manual

Open the PDF directly: View PDF PDF.
Page Count: 23

Owner's Manual
6 64200 Series 5 asoline 6 enera#ors
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use Inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
Utilizar un generador dentro LE MATARA EN MINUTOS.
El escape contiene mon6xido de carbono, un gas
tbxico usted no Io puede ver nioler.
NUNCA utilice en el hogar ni
en _reas en parte encerradas
tales como garajes.
SOLAMENTE uselo fuera y
lejos de ventanas abiertas,
puertas, y respiraderos.
Do Not Return To Store
One year or 60 Hours Limited Warranty (see page 19)
For customer service or warranty information call toll free
866 797 2738
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' smanual
could result in personal injury and/or property damage! retain the user's manual for future
reference.call toll free number 866 79 7 2738 for parts and service.
DISCLAIMER: All pictures may not be identical to product inside box.
Distributed by _Fullerton, CA 92833
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.Attention is
required in order to avoidserious personal injury.
The signal word (DANGER, WARNING, or CAUTION) is used with the alert
symbol to alert you to special instruction about a particular operation
that may be hazardous if pe rformed incorrectly or carelessly. Observe them
carefully.
DANGER: Failure to obey a safety warning will result in
serious personal injuries or deaths.
WARNING: Failure to obey a safety warning can result in
serious personal injuries or deaths.
CAUTION: Failure to obey a safety warning may result in
minor or moderate injuries
CAUTION:When used without the alert symbol, could result in
damage to your engine or other property.
If you do not understand any portion of this manual, about engine,
please search for your dealer for explanations.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
CONTENTS
1.SAFETY ..................................................................... 1
2.COMPONENT IDENTIFICATION ......................................... 2
3.PRE-OPERATION CHECK ............................................... 3
4.STARTING THE ENGINE ................................................ 4
5.GENERATOR USE ........................................................ 5
6.STOPPING THE ENGINE ................................................ 7
7.MAINTENANCE ............................................................ 8
8.STORAGE .................................................................. 9
9.TROUBLE SHOOTING .................................................... 10
10.WIRING DIAGRAM ...................................................... 11
11.SPECIFICATIONS ....................................................... 11
12.PARTS LISTAND DIAGRAM .......................................... 12
12.1 CRANKCASE ASSEMBLY ................................................ 12
12.2 CYLINDER HEAD ASSY.. .................................................. 12
12.3 INTAKE & EXHAUST MECHANISM ASSY.- .......................... 13
12.4 CRAN KCASE ASSEMBLY ................................................ 13
12.5 CENTRIFUGAL ADJUSTMENT ASSY.. ................................ 14
12.6 IGNITION SYSTEM ASSY.. ............................................... 14
12.7 STARTING SET ASSY.- ..................................................... 15
12.8 AIR CLEANER ASSY.. ..................................................... 15
12.9 CARBURETOR ASSY.- ..................................................... 16
12.10 GENERATOR .................................................................. 16
12.11 GAS TANK ASSEMBLY.. .................................................. 17
12.12 PANEL ........................................................................... 17
12.13 MUFFLER ..................................................................... 18
12.14 FRAME ........................................................................ 18
13.PARTS REPLACEMENT LIMITED WARRANTY ...................... 19
14.PRODUCT REGISTRATION CARD .................................... 20
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
1. SAFETY
1.1 SAFETY LABELS
RISK OF ELECTRICAL SHOCK
This generator produces high voltage
ALWAYSgroundproperlybeforeuse.
DONOTconnecttoanybuildingelectricalsystem.
NEVERuseinwetorrainyc0nditi0ns.NEVERtouchbarewiresorreceptacles.
NEVERatlowchildrenornon-qualifiedpersonstooperate.
_WARNING
RISK OF EXPLOSION
STOPgeneratorbeforefueling.
CHECKfor spilledfuel.
DONOToperatenearopenflame.
Using a generator indoors CAN KILL YOU IN MINUTES. Util]zar un generador dentro LE MATARA EN MINUTOE.
Generator exhaust contains carbon monoxide. This Is El escape contlene mondxldo de carbono, un gas
a poison you cannot see or small, tdxlco usted no Io puede ver nl oler.
NEVER use Inside a home Only use OUTSIDE and NUNCA utiEiee en el hcgar ni SOLAMENTE uselo fuera y
or garage, EVEN IF doors far away from windows, en _reas en parte encerradas lejos de ventanas ablertas
and windows are open, doors, and vents, tales como garajes, puertas, y respi_deros.
Avoid other generator hazards.
READ MANUAL BEFORE USE. Evite otros riesgos del generador.
LEA EL MANUAL ANTES DE USARLO,
RISK OF ELECTRICAL SHOCK
This generator produces high voltage
ALWAYSgroundproperlybeforeuse.
DONOTconnecttoanybuildingelectricalsystem.
NEVERuseinwetorrainyconditions.
NEVERtouchbarewiresor receptacles.
NEVERallowchildrenornon-qualifiedpersonsto operate.
BEFORE YOU START GENERATOR
1. Pleaseverify the engine oil isfull.
2. Pleaseaddnew fuel to gastank.
3. Pleaseturn the fuel valveandengine switchto
the "ON" position.
4. Placethe chokeleverto the "CHOKE" position.
5. Disconnectall electrical devices.
Generatorwill notstartifthe"OIL LEVEL" istoolow.
RISK OF EXPLOSION
STOPgeneratorbeforefueling.
CHECKfor spilled fuel.
DONOToperatenearopenflame.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.
Avoid other generator hazards.
READ MANUAL BEFORE USE.
ADD OIL
1. Removethe oil filler cap/dipstickand wipe off any oil.
2. Insertthe oil filler cap/dipstickinto oil filler neck but do not screw it in!
Let the fillercap/dipstick sit above the filler hole then remove it to check the oil level.
3. Addoil if the oil level is low, then reinstall the oil filler cap securelybefore starting.
BEFORE OPERATING GENERATOR
The generator is shipped without
oil in the crankcase. Add oil as
indicated in operating and
instruction manual. Failure to do so
will void your warranty.
Replace shipping plug with working
oil fill plug. Failure to do so may
result in injury.
HOT EXHAUST
CONTACT MAY CAUSE
DO NOT TOUCH
ADD OIL
BEFORE
Connect ground to earth
before operatin 9
DO NOT
DO NOT RETURN TO STORE
If you are having problems with
this generator, call our customer
service help line.
1-866-797-2738
N M-F 7:30am -4:00pm PST
Warrantyand ServiceQ uestions?
M issingorD am aged parts
Ca11866797 2738
-1-
1.2 GENERATOR SAFETY
DO NOT USE INSIDE HOUSE.
!jji ilii
DO NOT USE IN WET
SURROUNDING.
DO NOT CONNECT TO
HOUSEHOLD CIRCUIT.
S
KEEP FLAMMABLE MATERIAL
AT LEAST 1m(3FT)AWAY.
NO SMOKING. DO NOT SPILL.
© - t
STOP ENGINE.
BEFORE REFUELING
2.COMPONENT IDENTIFICATION
1. FUEL TANK CAP
3. FRAME
5. CIRCUIT BREAKER
7. DOUBLE SOCKET
9. DC TERMINALS
11. ENGINE SWITCH
13. OILDRAIN PLUG
15. FUELVALVE
17. CHOKE LEVER
2. FUELTANK 18,
4. HOUR METER
6. VOLT METER 17
16
8. DC PROTECTOR 15
10. GROUND TERMINAL 14
12. OIL FILLER CAP
14. RECOIL STARTER
16.AIR CLEANER 13 12 11 10
4
5
6
7
8
"9
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-2-
3.PRE-OPERATION CHECK
1.OIL LEVEL
CAUTION: Be sure to check the generator engine fluid levels with the generator on a level surface
Recommended oil:4-stroke motor oil service classification SJ,SL, SG or SAE 10W-30 for general
temperature.
2.FUELLEVEL
LOWLEVEL
MARK
1.Remove the oil filler cap/dipstick and
wipe off any oil.
2.tnsert the oil filler cap/dipstick into
oil filler neck,but do not screw it inf
Let the filler cap/dipstick sit above
the oil level.
3.Add oil if the oil level is low
1.Remove the fuel tank cap.
2.Check the fuel level if
the fuel level is low.
.? _-
3.Add the unleaded gasoline
to the shoulder of the filter screen.
4. Install the fuel tank cap.
CAUTION: To avoid damage to engine, never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting
dirt or water in fuel tank.
/_ WAR N IN G : Fuel and fuel vapors are extremely flammable and explosive under certain conditions.
Refuel generator only outdoors, in a well-ventilated area.
• NEVER fill fuel tank while engine is running. Turn gen-
erator OFF and allow to cool before filling with fuel.
• NEVER smoke or allow flames or sparks near genera- -'_ _'-
tor or where gasoline is stored. _ E_.aximurnFuel Level
NEVER overfill fuel tank (no fuel should be in filler ........................
neck). After refueling, be sure fuel tank cap is closed
properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel
or fuel vapor may ignite. If any fuel is spilled, be sure
area is dry before starting engine.
• Avoid repeated or prolonged contact with skin or breathing of vapor.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-3-
3.AIR CLEANER
1.Unsnap the air cleaner cover springs,and remove the air cleaner cover
2.Checkthe air cleaner element to be sure it is clean and in good condition.
3.If it is dirty, remove and clean
the element.
(1)Wash in solvent
(2)Squeeze
(3)Soak oil
(4)Squeeze dry
4.Reinstall the air cleaner element
and secure the cover by setting
the cover spring.
4.STARTING THE ENGINE
1.Disconnect any load from the
AC receptacle,
4.Turn the engine switch to
the "ON "position.
2.Turn the fuel valve to
the "ON "position.
"7 /
3. Move choke lever to the left "CLOSED" position.
Check the air cleaner element to be sure it is clean.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-4-
5.Pullthe starter grip lightly until resistance is felt
then pull briskly.
Warning:Do not allow the starter grip to snap
back against the engine.
_L
_-----:::;Ji i .2 i! z'._&}
6.Move choke lever to the right "OPEN" position
as the engine warms up.
Return it gently.
5.GENERATOR USE
• To keep the generator always in top mechanical and electrical condition, observe the following:
1 .To prevent electrical shock from faulty appliances, the generator ,
should be grounded. \_i_
Connect a copper wire to the generator and the other end of wire _--_,
toa metal stake driven into the ground. -
2.Combined load of the connected apparatus must not exceed the rated capacity of the generator
Electric apparatus,particularly motor-driven equipment,will draw a higher current when starting. The
following table is provided for your reference when connecting such apparatus to your generator.
WAT TAG E
TYPE STARTINGtRATED STARTING RATED
TYPICALAPPARATUS
_- oe Incandescent lamp
_ Xl Xl .....
_) 03
_ TV
_-r
o_ X2 X1.5
03
°u Fluorescent lamp
u_
._ Refrigerator
g X3-5 X2
c
"1o
Electric fan
EXAMPLE
APPARATUS
Incandescent lamp
100W
100VA 100VA
(w) (w)
40W 80VA 60VA
(w) (w)
Fluorescent lamp
Refrigerator
450~750VA
(w)
150W
300VA
(w)
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-5-
3.When two or more pieces of apparatus are connected to
your generator,turn them on beginning with the one
drawing higher current when starting.
\
AC APPLICATION
1.Start the engine
2.Make sure that the needle of the voltmeter indicates the voltage.
3.Plug in the appliance
/
o
Note: a:Over current will automatically turn off the AC breaker. When that is _"°_
turned off,the generator shall be restarted with load reduced a few
minutes thereafter.
b: Generally 5-10% variance of voltage output is an acceptable tolerance of voltage variation.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
- 6 -
DC APPLICATION
The DC terminals may be used for charging 12V automotive-type batteries only
1.Connect the charging cables to the battery terminal.
2.Start the engine and charge the battery
NOTE:
An overloaded DC circuit will trip the DC circuit breaker
(push button comes out) If this happens.check the short
circuit or connection and wait a few minutes
before pushing the circuit protector.
©
3.Stop the engine,then disconnect the charging cables in the reverse order of connection.
(1) ON (2) OFF
6.STOPPING THE ENGINE
1. Turn off all electrical appliances.
3.Disconnect the electrical appliance.
2.Turn the engine switch to the "OFF " position.
4.Turn the fuel valve to the "OFF" position.
NOTE: To stop the engine in an emergency,turn the engine switch OFF.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-7-
7.MAINTENANCE
(_ Check (_ Clean
Engine
oil
Air cleaner
(_Change
%Firstmonth Every 3months
@
Fuel strainer @
Battery
fluid level
Spark plug @
Valve Clearance ___ @
Combustion
Chamber _ @ -
Fuel line _ _(1)(2) _
(1):These items shoule be serviced by a dealer.
(2):Every 3 years
1.OIL CHANGE
1.Remove the oil filler cap.
2.Remove the drain plug and drain the oil.
3.Dispose of oil property.
4.Install the drain plug and tighten it securely.
5.Refill with the motor oil(see 2 page)and check the oil level
ENGINE OIL CAPACITY:20 oz(0.6 Liter)
6.Install the oil filler cap.
Recommended oil: 4-stroke motor oil service classification SJ,SL,
SG or SAE 10W-30 for general temperature.
7. Engine will not start if oil level is not correct.
(_ Check-Readjust
SEE page
Evet_rYear
P.2
P.7
P.3
P.3
P.8
P.8
MARK
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-8-
2.AIR CLEANER(See 3 page)
3.SPARK PLUG
SPARK PLUG TYPE: F7RTC
5.Reinstall the spark
plug and plug cap.
1.Remove the spark plug cap.
.8m_.031in)
4.Measure the gap.
2.Remove the spark plug.
3.Clean the deposit.
4.FUEL STRAINER
1.Turn the fuel valve
to the OFF position
and remove the
sediment cup and _:,(_J'
filter screen.
3.Install the fuel filter screen and sediment cup.
8.STORAGE
2.Clean the sediment
cup and fuel filter
screen.
1.Close the fuel valve, drain
the fuel from the fuel tank.
2.Drain the fuel from the carburetor.
4.Tighten the oil drain plug
and fill the engine with
new oil to the filler neck.
5.Pull the starter grip carefully
until resistance is felt.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
3.Remove the oil filler cap
and drain plug to drain
the oil.
6. Store the generator
in a clean area.
9.TROUBLE SHOOTING
ENGINE DOES NOT START:
1.Turn on the engine switch.
NO ELECTRICITY:
Plug in known Check AC circuit breaker
working light bulb.
2. Check fuel lever and
fuel ON/OFF valve.
5.Check spark.
Hold spark plug against
metal, pull the recoil
starter to see spark.
3.Check oil.
Engine will not start
unless oil level is correct.
4.Remove spark plug.
In case long term storage generator has no output when started,please turn off the circuit
breaker and prod the ARM to increase the throttle until the volt-meter indicates voltage
RM
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-10-
10.WIRING DIAGRAM
R @ W
R
. G
"r GF_OUN_ l L_r,'l'q .',L
DCPROTECTER
e
11.SPECIFICATIONS
Package(LXWX H)(in)
Net weight(Ibs)
Model
Type
Rated voltage(V)
Rated frequency(Hz)
Rated current(A)
Rated power(kW)
Surge power(kW)
Power factor (cos ( do))
DC rated voltage (V)
DC rated current(A)
Safety device
Engine
23.62X 17.12X 18.5(600x435X470)
88(40kg)
GG4200
Single phase
120
60
26.7
3.2
4.2
1.0
12
10
N.F.B
JF168FLH-2B
Air-cooled single cylinder.4-stroke
Type engine
Bore x stroke (in) 2.68 x 2.13(68mm X 54mm)
Displacement(cc) 196
Start mode Recoil start
Operation time(hr) 10
Ignition system TCI
Fuel type Unleaded gasoline
Oil type SAE10W-30/SAE 10W-40
Note:specifications subject to change without prior notice.
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-11 -
12.PARTSLISTAND DIAGRAM.
12.1 CRANKCASE ASSEMBLY
NO. PARTS NO. DESCRIPTION QTY
GB/T5787 BOLT 6
2 QJ168QDJ.01-01B COVER, crankcase 1
3 QJ168QDJ .01-05 WASHER, seal 2
4 QJ168QDJ .01-04 GUAGE, engine oil 1
5 QJ168QDJ .01-03 COVER,supplyoilmouth 1
6 157.3-8 GUIDE, dowel 2
7 QJ168QDJ .01-02 SPACER, crankcase 1
8 GB/T5787 BOLT 2
9 QJ168FJH-3.01.02 SENSOR ASSY, fuel 1
level
10 QJ168QDJ.01.01 OILSEAL ASSY 2
11 GB/T276-94 BEARING 2
12 QJ166QDK.01-07 SPACER, drain plug 2
13 QJ166QDK.01-06 DRAIN PLUG 2
14 QJ168QDL.01.01 CRANKCASE ASSY 1
15 GB/T5789 BOLT 1
16 157.4-6 GUIDE, dowel 2
12.2 CYLINDER HEAD ASSY.
NO. PARTS NO. DESCRI PTION QTY
1 QJ168QDL.02-01 SPACERASSY 1
2 GB/T5787 BOLT,cylinder head 4
3 QJ168QDJ.02.01-05 RING, intake valve 1
4 QJ168QDJ.02.01-06 CANAL, intake valve 1
5 QJ168(33J.02.01-02 RING, exhaust valve 1
6 QJ168QDJ.02.01-03 _e4"-a.st vake 1
7 OJ168QDJ.02.01-04 WASHER, stopper 1
8 GB/T6177 NUT 2
9 QJ168FJH-3.02-01 BOLT, intake pipe 2
10 QJ168QDJ.02-05 SPACER 1
MA-I-I-RESS,heat
11 QJ 168QDJ.02-02 1
insulating
12 QJ 168QDJ.02-04 SPACER 1
13 QJ168QDL.02.01-01 CYLINDER HEAD 1
14 QJ 168QDJ.02-06 SPACER, seal 1
15 QJ168QDJ.02.03 CLAPBOARD 1
16 GB/T5789 BOLT 4
17 QJ1E50FMG 1.2 SPARK PLUG(BPR6ES) 1
18 GB/T6170 NUT 2
19 QJ168QDJ.02.-07 BOLT,exhaust pipe 2
20 QJ168QDJ.02-01 SPACER,exhaLs-tpipe 1
21 QJ168QDL.02.01 CYLINDER HEAD 1
5
14
lO
11
12
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-12-
16 17
20 19 18
21
12.3
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
INTAKE & EXHAUST MECHANISM ASSY.
PARTS NO.
QJ166QDK.03-11
QJ182QDR03-07
QJ168QDJ.03-09
QJ168QDJ.03-02
QJ168QDJ.03-10
QJ 168QDJ.03-07
QJ168QDJ.03-05
QJ168QDJ.03-03
QJ168QDJ.03.02
QJ168QDJ.03-08
QJ182QDR03-04
QJ168QDJ.03-06
QJ168QDL.03-01
QJ168QDL.03.01
QJ1P64.02.01
DESCRIPTION
ADJUSTING NUT, valve
clearance
BUTTONHEAD,arm
ARM
CAP, exhaust door
rod
UPPER RETAINER,
exhaust door spring
SPRING, valve
Valve, exhaust
GUIDE PLATE,
onnecting stud
ROD, connecting
UPPER RETAINER,
intake door spring
ADJUSTING STUD,
valve clearance
Valve, intake
STUD, connecting
CAMSHAFT
OILSEAL, Valve
QTY
2
2
2
1
1
2
1
1
2
1
1
2
1
1
9
16
12.4 CRANKCASE ASSEMBLY
NO. PARTS NO.
1 QJ168QDJ.04-06
2 QJ168QDJ.04-10
3 QJ168QDJ.04-11
4 QJ168QDJ.04.03
5 QJ182QDR04-03
6 QJ168QDJ.04-09
7 QJ168QDL-2101-018
8 QJ168QDJ.04-08
9 QJ168QDJ.04-05
10 QJ168QDL.04-01
11 QJ168QDJ.O4-02
12 QJ168QDJ.04-03
13 QJ168QDJ.04.01
14 QJ168QDJ.04-04
15 QJ168QDJ.04.02--01
16 QJ166QDK.05.02--03
17 QJ168QDJ.04.02--02
18 QJ168QDJ.04.02
DESCRIPTION QTY
NUT,clamp 1
RATCHET WHEEL 1
FAN 1
FLYING WHEEL 1
KEY 1
DRIVEN GEAR, 1
BRANCE 1
GEAR, crar_shalt timing 1
CIRCLIP, piston pin 2
PISTON 1
RING, first 1
RING, second 1
OIL RING ASSY 1
PIN, piston 1
ROD, connecting 1
BOLT,connecting rod 2
COVER,connecling rod 1
CONNECTING ROD 1
ASSY
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-13-
12.5
NO.
1
2
3
4
5
6
7
8
9
10
11
CENTRIFUGAL ADJUSTMENT ASSY.
PARTS NO. DESCRIPTION QTY
QJ168QDJ.05-01 ARM 1
QJWB.06.01-10 ROD, tension 1
QJ168QDJ.05-06 SPRING 2, tension 1
GB/T6177 NUT M6 1
QJ182QDR06-03 BOLT, square 1
QJ168QDJ.05-09 SPACER 2 1
QJ182QDP.06-02 ClRCLIP 1
QJ168QDJ.05-03 FORK 1
QJ166QDK.06-03 SPACER 1 1
QJ168QDJ.05-04 PIN 1
QJ166QDK.01-02 CIRCLIP 1
ADJUSTMENT,
12 QJ168QDJ.05.02431 1
centrifugal
13 QJ168QDJ.05.02-03 BLOCK, centrifugal 2
14 QJ 168QDJ.05.02432 P IN 2
15 QJ168QDJ.05-08 SPACER 3 1
16 QJ168QDJ.05-02 COVER, push rod 1
17 QJ168QDJ-2.02-01 SPRING 1, tension 1
18 GB/T5789 BOLT M6Xl0 2
19 QJ168QDJ-2.02.01 HANDLE ASSY 1
20 GB/T5789 BOLT M6X25 1
12.6 IGNITION SYSTEM ASSY.
NO. PARTS NO.
1 QJ168FJH-3.08.01
2 GB/T5787
3 QJ168QDJ.11.03
4 GB/T5789
5 QJ168QDJ.11.02
6 QJ168FJH-3.08-01
7 QJ182QDR01.05
DESCRIPTION QTY
SWITCH ASSY, 1
ignition
BOLT M6x8 1
WINDING ASSY, 1
ignition
BOLT M6x25 2
CONNECTING 1
WIRE ASSY
Clip 1
ELECTIONIC 1
SWITCH
2
1
4
!
4
5
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-14-
12.7 STARTING SETASSY.
NO. PARTS NO. DESCRIPTION QTY
1 QJ168QDJ.06-05 SCREW 1
2 QJ168QDJ.06-06 CIRCLIP 1
3 QJ168QDJ.06-04 PLATE, guide 1
4 QJ168QDJ.06-01 BLOCK, clutch 2
5 QJ168QDJ.06-02 SPRING, pressure 2
6 QJ168QDJ.06-03 TABLE, rotary 1
7 QJ168QDJ.06-07 SPRING, turbination 1
8 GB/T5789-1986 BOLT M6X8 3
9 QJ168QDJ.06.01 COVER, starting 1
10 QJ168QDJ.06-08 ROPE, starting 1
11 QJ168QDJ.06-09 HANDLE 1
12 QJ 168QDJ.06.02.02 COWLING 1
13 GB/T5789 BOLT M6xl0 6
14 QJ168QDJ.06.02.01 PLATE 1, diversion 1
15 GB/T5789 BOLT M6x14 1
16 QJ168QDJ.06.02431 PLATE 2, diversion 1
9 8
"2
10
321
12.8 AIR CLEANERASSY.
NO. PARTS NO. DESCRIPTION QTY
1 QJ168FJI-I-3.05.01-01 COVER, air cleaner 1
2 QJ168FJH-3.05.01-02 CORE, filtering 1
3 QJ168FJH-3.05.01-04 SEAL, 1
4 QJ168FJH-3.05.01.01 bellow hullASSY 1
5 QJ 168FJH-3.05-01 Colloid pipe 1
6 QJ168QDJ.07.03 SEAL, air cleaner 1
7 GB/T5787 BOLT M6X12 1
8 GB/T6177 NUT M8 1
9 GB/T5789 BOLT M8X35 1
10 QJ168FJH-3.05-02 BRACKET, air cleaner 1
11 QJ168FJH-3.05.01-03 Sustain board 1
12 GB/T823 BOLT M6X12 4
13 QJ168FJH-3.05.01 air cleanerASSY 1
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-15-
12.9 CARBURETORASSY.
NO. PARTS NO. DESCRIPTION QTY
1 QJ168FLH-4.04.01 CARBURETORASSY !
2 153FM-0000041 CIRCLIP 2
3 QJ168QDJ.10.03-02 JACKET 1
4 QJ168FJH-3.07-02 JOIN PLANK 1
5 QJ168QDJ .10.03-01 HOSE, oil 1
5
|
12.10 GENERATOR
NO PART NO DESCRIPTION QTY
1 GB/T5787-86 Bolt M5"8 2
2 QJ2500.03-02 Right Side Cover 1
3 GB/T5789-86 Screw 1
4 QJ2500.02.05 Rectifier 1
5 QJ2300.03.03 Carbon Brush 1
6 GB/T5787-86 Bolt 3
7 QJ2300.03.04 AVR 1
8 QJ2500.03-01 Motor Casing (End Cap) 1
9 GB/T5787-86 Bolt M6"160 4
10 GB/T5789-86 Bolt M8"230 1
11 QJ3200.03.01 Stator Assy 1
12 GB/T271-87 Rolling Bearing(6202z) 1
13 QJ3200.03.02 Rotor Assy 1
14 QJ2500.03.02.01-01 Impeller Fixing Base 1
15 QJ2500.03.02.01-02 Impeller 1
,_ _._: m
" i
_ '------_-_
0
I ] ....
[....
15-
J
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-16-
12.11 GAS TANKASSEMBLY
NO PART NO DESCRIPTION QTY
1 KE3500D.01.01 Fuel Tank 1
2 QJ6000.01.04 Fuel Tank Cap 1
3 QJ950.01-02 Filtering Net 1
4 QJ6000.01.03 Sender Unit 1
5 GB/T819.1-2000 Screw M5"10 2
6 GB/T5789-86 Bolt M6"20 4
7 GB/T96.2-2002 Washer D6 4
8 QJ2600.01-02 Fuel Tank Rubber H0se 4
9 QJ2600.01-01 Fuel Tank Rubber 4
10 QJ2600.01.02 Fuel Valve 1
12.12 PANEL
NO PART NO DESCRIPTION QTY
1 KE3500D.02.01B Panel 1
2 QJ3200.01.04 Engine Switch 1
3 GB/T818-2000 Screw M3"12 2
4 GB/T6170-2000 NutM6 2
5 GB/T923-88 Cap Nut M6 1
6 QJ2600.02.05B Volt Meter 1
7 QJ3200.01.05A DCTerminal 2
8 GB/T818-2000 Screw M4"12 4
9 GB/T5789-86 Flange Face Bolt M6"8 4
10 QJ6500.02.05 Circuit Protector 10A 1
11 QJ3500.02.03 Circuit Protector30A 1
12 QJ3200.01.02 Double Socket 1
13 GB/T6177.1-2000 Flange Face Nut M4 2
14 KE3500D.02-01 Bottom Shell 1
15 GB/T95-2002 Washer D4 4
16 GB/T6170-2000 Nut M3 2
17 QJ6500D.01.04 HourMeter 1
18 KE3500D.02.02B Cable Conductor 1
5 _ 6
2 4 _ 7 8
O3
2
34
5
6
18
17 16_
15
10 12 13 14
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-17-
12.13 MUFFLER
NO PART NO DESCRIPTION QTY
1 QJ3200.02.01, _ Muffler 1
2 QJ2900F.04-01 Muffler Cover 1
12.14 FRAME
NO PART NO DESCRIPTION QTY
1 KE3500D.06.01B Frame 1
2 KE3500D.06-01 Frame Cover 2
3 GB/T5789-86 FlangeFaceBolt M6"10 10
LeftandRightShockproof
4 QJ2600.08.02 MountingFeet 2
5 GB/T6177.1-2000 Flange Face NutM8 8
Right Shockproof
6 QJ2500.04.02 2
Mounting Feet
2 \ _3
_5
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-18-
1 3. Parts Replacement Limited Warranty
IMS-UST warrants to the original purchaser that the mechanical and electrical components will be fiec of defects in material and workmanship for a period of
one (1) year or 60 hours from the original date of purchase (whichever is first). For commercial and industrial use, the warranty is applicable for 90 days or 60
hours, whichever comes first. All costs associated with the transportation, diagnosis and replaccmcnt of parts determined to be not operable during this
warranty period are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable. No claims for
warranties will be processed without valid proof of purchase.
For Help with Your Warranty
Do not return the unit to the place of ContactIMS-UST'sTechnicalServiceandIMS-USTwilltroubleshootyour
purchase problems with this product via phone or e-mail. If the problem is not
corrected as a result of the phone or email contact, IMS-UST at its option will
evaluate the issue and will authorize a repair or replacement of the defective
part of the unit. IMS UST will provide you with a case number for warranty service. 1T IS THE RESPONSIBILITY OF THE PURCHASER TO ARRANGE
AND PREPAY ALL TRANSPORTATION CHARGES. NO UNITS SENT TO IMS-UST WILL BE RECEIVED AT IMS-UST WITHOUT A VALID CASE
NUMBER INCLUDED ON THE SHIPPING LABEL. No exceptions to this warranty procedure are allowed. Failure to follow the steps outlined (phone
consult, return authorization, pre-paid freight return) will result in no parts replaced under the warranty
What is not covered by this Warranty
•Normal Wear and Tear
• Problems caused by using dirty or otherwise contaminated fuel.
• Problems caused by not properly maintaining the correct crankcase oil type and fluid level. This unit is equipped with a low oil auto shutoff sensor.
Maintaining proper oil vohime in the crankcase is critical to the safe and effective use of the motor.
• Generators need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
• This unit is powered by an air cooled engine. Operating this unit in environments where the air temperature and relative humidity are extreme will
cause parts to malfunction. This warranty does not cover those siluations.
•This warranty will not apply to parts if this generator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond
the generator's limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance such as air filters,
adjustments, fuel system cleaning, spark plugs and obstruction due to contaminant buildup are not covered by this warranty.
Limits of Implied Warranty and Consequential Damage - issuesspecificallynotcoveredunderthewarranty.
•Cosmetic defects.
• Failures due to acts of God and other forces of natural events beyond the manufacturer's control.
• Problems caused by parts that are not original OEM parts.
• This warranty will not cover any damages that occur from the user's failure to follow the instructions and warnings provided in the manual.
• IMS-UST disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from
using this generator
• Parts provided as a replacement will be subject to the warranty of the original unit. The length of the warranty will never exceed the total time
period of the warranty from the original purchase date.
THERE IS NO OTHER EXPRESS WARRANTY. ALL IMPLIED WARRANTIES ARE EXCLUDED UNLESS PROVIDED BY AN INDEPENDENT
RETAILER IN WHICH CASE ANY IMPLIED WARRANTIES ARE THE RESPONSIBILITY OF THE RETAILERS WHO EXTENDED THEM.
LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.
This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not
listed within this warranty
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-19-
PRODUCT REGISTRATION CARD
For more efficient customer service, please fill out the infolnlation below and mail to International Merchandis-
ing Service,lnc
Model No. Engine Serial No. Purchase Date / /
Purchased from: [ ]Retail location [ ] Private Consmner
Name"
Location Address:
Telephone w/area code:
Purchased:[ ] NEW or [ ]USED
[]Other
Purchase Price:
Consumer Information:
Name
Street Address:.
City:.
Province or Country
Are you a:
State
Telephone w/area code:
Suite or Apt No.
[ ]Business or [ ]Residence
Product usage Information:
tlow often will you use this product?[ ] Everyday
[ ]Othm:
[ ]Periodically
Zip Code
[ ]Elnergency use only
What type of application will you use this product in'?
[ ]Heavy Commercial [ ]Moderate Commercial
[]Heavy Residential []Moderate Residential
[ ]Other
[ ]Light Commercial
[]Light Residential
[ ] Tradeshows
[ ]Camping,backpacking
Mail this page to: International Mer Service, Inc,
1928 West Malvern Avenue
Fullerton,CA92833
Warranty and Service Questions ?
Missing or Damaged parts
Call 866 797 2738
-20-

Navigation menu