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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF
LIFE.
FOR OUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
sue any phone in your building.
• Immediately call your gas supplier from
your neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call
the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Direct Vent Gas Fireplace
Models: DV360, DV580
6357
DV360/580
2/04
Homeowner’s Installation and
Operating Manual
CERTIFIED
D
E
S
I
G
N
C
E
R
T
I
F
I
E
D
20010667 12/06 Rev. 5
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
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2
DV360/580 Series Direct Vent Gas Fireplace
20010667
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a CFM Corporation fireplace.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & .....................................................................................................................................3
Operating Instructions Locating Your Fireplace ...............................................................................................3
Fireplace Dimensions ..................................................................................................4
Clearance to Combustibles ..........................................................................................6
Mantels ........................................................................................................................6
Hearth ..........................................................................................................................6
Framing & Finishing .....................................................................................................7
Final Finishing ..............................................................................................................7
Gas Specifications .......................................................................................................7
Gas Inlet and Manifold Pressures ................................................................................7
High Elevations ............................................................................................................8
Gas Line Installation ....................................................................................................8
Remote ON/OFF Switch Installation ............................................................................8
Alternate Switch Location ............................................................................................8
EB-1 Electrical Box ......................................................................................................9
Electronic Gas Control Valve .......................................................................................9
Optional Top Vent Application ....................................................................................10
General Venting General Venting ......................................................................................................... 11
General Venting Information - Termination Location ..................................................12
General Information Assembling Vent Pipes .............................................................13
How to Use the Vent Graph .......................................................................................14
Rear Wall Vent Application & Installation ...................................................................14
Vertical Sidewall Application & Installation .................................................................16
Below Grade Installation ............................................................................................20
Vertical Through-the-Roof Application & Installation ..................................................20
Venting Components .................................................................................................23
Operating Instructions Glass Information .......................................................................................................24
Louvre Removal .........................................................................................................24
Window Frame Assembly Removal ...........................................................................24
Glass Cleaning ...........................................................................................................24
Installation of Optional Ceramic Panels .....................................................................24
Replacement of Ceramic Hearth Panels ...................................................................24
Installation of Logs .....................................................................................................25
Burner Lava Rock Placement ....................................................................................28
Large Lava Rock ........................................................................................................28
Flame & Temperature Adjustment ..............................................................................28
Flame Characteristics ................................................................................................28
Inspecting the Venting System ..................................................................................28
Lighting and Operating Instructions (Honeywell Gas Valve) ......................................30
Lighting and Operating Instructions (SIT Valve) ........................................................31
Instructions for RF Comfort Valve ..............................................................................32
Troubleshooting Gas Control (Honeywell Gas Valve) ................................................36
Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) .......................................37
Troubleshooting Gas Control (SIT 822 Valve) ...........................................................38
Troubleshooting Gas Cotnrol (SIT 822 w/Synetek Electronic Control) ......................39
Fuel Conversion Instructions .....................................................................................40
Maintenance Cleaning the Standing Pilot Control System ..............................................................44
Replacement Parts ...................................................................................................................................45
Optional Accessories Fan Kits ......................................................................................................................49
Hard (Direct) Wire Hook Up .......................................................................................49
Remote Controls ........................................................................................................50
Ceramic Refractory Panels ........................................................................................50
Decorative Bay Windows ...........................................................................................50
Decorative Frame Trim ..............................................................................................50
Arch/Square Face Kit .................................................................................................51
For Use in Mobile Homes: Model DV360RMH ...................................................................................................52
Warranty ...................................................................................................................................55
Energuide
...................................................................................................................................56
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3
DV360/580 Series Direct Vent Gas Fireplace
20010667
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CSA-
B149.1 Installation codes for Gas Burning Appliances and
Equipment. If the unit is being installed in a mobile home, the
installation should comply with the current CAN/CSA Z 240.4
code. For U.S.A Installations follow local codes and/or the cur-
rent National Fuel Gas Code. ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fittings and
installation of this appliance shall be done by a licensed
gas fitter or licensed plumber.
FOR SAFE INSTALLATION AND OPERATION PLEASE
NOTE THE FOLLOWING:
1 . This fireplace gives off high temperatures and should be
located out of high traffic areas and away from furniture and
draperies.
2. Children and adults should be alerted to the hazards of the
high surface temperatures of this fireplace and should stay
away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when in the same
room as your fireplace.
4. Under no circumstances should this fireplace be modified.
Parts removed for servicing should be replaced prior to
operating this fireplace again.
5. Installation and any repairs to this fireplace must be per-
formed by a qualified installer, service agency or gas sup-
plier. A professional service person should be contacted to
inspect this fireplace annually. Make it a practice to have
all of your gas fireplaces checked annually. More frequent
cleaning may be required due to excess lint and dust from
carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fire-
place should be kept clean and free of dust and lint. Make
sure the gas valve and pilot light are turned off before you
attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be
checked at least once a year and if needed your venting
system should be cleaned.
8. Keep the area around your fireplace clear of combustible
materials, gasoline and other flammable vapor and liquids.
This fireplace should not be used as a drying rack for cloth-
ing, nor should Christmas stocking or decorations be hung in
the area of it.
9. Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be ob-
structed in any way.
11. When fireplace is installed directly on carpeting, vinyl tile
or any combustible material other than wood, this fireplace
must be installed on a metal or wood panel extending the full
width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combustion
air to operate properly.
13. This fireplace must not be connected to a chimney flue serv-
ing a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the
gas valve be left in the OFF position.
Proposition 65 Warning: Fuels used in gas, woodburning or
oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to
cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
This appliance may be installed in an aftermarket
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indi-cated on the rating plate. This appliance is not
convertible for use with other gases, unless a certi-
fied kit is used.
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace ON.
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine. It is
not unusual for your CFM Corporation gas fireplace to
give off some odor the first time it is burned. This is due
to the manufacturing process.
Please ensure that your room is well ventilated
-open all windows.
It is recommended that you burn your fireplace for at
least ten (10) hours the first time you use it. If the op-
tional fan kit has been installed, place the fan switch in
the “OFF” position during this time.
Y
EAB
C
D
F
YB
X
LU584-1
Locating unit
2/4/99 djt
Locating Your Fireplace
LU584-1
A) Flat on wall B) Cross corner C) **Island
D) *Room divider E) *Flat on wall corner F) Chase installation
Y) 6” minimum
Note (Fig. 1):
** Island (C) and Room Divider (D) installation is possible as long as
the horizontal portion of the vent system (X) does not exceed 20’ (6 m).
See details in Venting Section.
* When you install your fireplace in(D) Room divider or (E) Flat on wall
corner positions (Y), a minimum of 6“ (152 mm) clearance must be
maintained from the perpendicular wall and the front of the fireplace.
Fig. 1 Locating gas fireplace.
WARNING: Check with your electronics manufac-
turer before installing a television or other electronic
device above this fireplace.
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4
DV360/580 Series Direct Vent Gas Fireplace
20010667
Fireplace Dimensions (Installed as Top Vent)
2261b
DV360
Specs - top vent
1/25/00 djt
S - Rough Opening Width
Rough
Opening
Height
Electrical
Access
Rough
Opening
Depth
Gas Line
Access
V
V
W
K
U
T
H
I
J
P
Q
K
O
N
F
D
E
G
G
A
C
R
M
L
B
Recessed
Nailing Flange
Fig. 2 Fireplace specifications and framing dimensions.
Ref. DV360 DV580
A 41” (1041 mm) 47” (1194 mm)
B 37” (940 mm) 41¹⁄₄” (1048 mm)
C 36” (914 mm) 42” (1067 mm)
D 24¹⁄₂” (622 mm) 28¹⁄₂” (724 mm)
E 7” (178 mm) 7” (178 mm)
F 6” (152 mm) 6” (152 mm)
G 1¹⁄₄” (32 mm) 1¹⁄₄” (32 mm)
H 19¹⁄₄” (489 mm) 23¹⁄₂” (591 mm)
I 5¹⁄₂” (140 mm) 5¹⁄₂” (140 mm)
J 25” (635 mm) 31” (787 mm)
K 5/8” (16 mm) 5/8” (16 mm)
L 10³⁄₄” (273 mm) 10³⁄₄” (273 mm)
M 2” (51 mm) 2” (51 mm)
N 7⁵⁄₈” (194 mm) 11¹⁄₄” (286 mm)
O 1⁷⁄₈” (48 mm) 1⁷⁄₈” (48 mm)
P 7” (178 mm) Dia. 7” (178 mm) Dia.
Q 4” (102 mm) Dia. 4” (102 mm) Dia.
Framing Dimensions
R 38¹⁄₂” (978 mm) 42¹⁄₂” (1080 mm)
S 41¹⁄₄” (1048 mm) 47¹⁄₄” (1200 mm)
T 19¹⁄₄” (489 mm) 23¹⁄₂” (597 mm)
U 62¹⁄₄” (1581 mm) 75” (1905 mm)
V 44” (1118 mm) 53” (1346 mm)
W 31³⁄₄” (807 mm) 38” (965 mm)
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5
DV360/580 Series Direct Vent Gas Fireplace
20010667
Fireplace Dimensions (Installed as Rear Vent)
2261a
DV360
Specs rear vent
1/25/00 djt
H
R - Rough Opening Width
Gas Line
Access
Rough
Opening
Height
Electrical
Access
Rough
Opening
Depth
U
U
V
T
J
S
I
J
P
O
N
M
G
F
D
E
G
A
C
Q
L
K
B
Recessed
Nailing Flange
Fig. 3 Fireplace specifications and framing dimensions.
Ref. DV360 DV580
A 41” (1041 mm) 47” (1194 mm)
B 37” (940 mm) 41¹⁄₄” (1048 mm)
C 36” (914 mm) 42” (1067 mm)
D 24¹⁄₂” (622 mm) 28¹⁄₂” (724 mm)
E 7” (178 mm) 7” (178 mm)
F 6” (152 mm) 6” (152 mm)
G 1¹⁄₄” (32 mm) 1¹⁄₄” (32 mm)
H 19¹⁄₄” (489 mm) 23¹⁄₂” (591 mm)
I 25” (635 mm) 31” (787 mm)
J 5/8” (16 mm) 5/8” (16 mm)
K 10³⁄₄” (273 mm) 10³⁄₄” (273 mm)
L 2” (51 mm) 2” (51 mm)
M 7⁵⁄₈” (194 mm) 11¹⁄₄” (286 mm)
N 1⁷⁄₈” (48 mm) 1⁷⁄₈” (48 mm)
O 31¹³⁄₁₆” (808 mm) 35³⁄₄” (908 mm)
P 32⁹⁄₁₆” (827 mm) 36⁹⁄₁₆” (928 mm)
Framing Dimensions
Q 38¹⁄₂” (978 mm) 42¹⁄₂” (1080 mm)
R 41¹⁄₄” (1048 mm) 47¹⁄₄” (1200 mm)
S 19¹⁄₄” (489 mm) 23¹⁄₂” (597 mm)
T 62¹⁄₄” (1581 mm) 75” (1905 mm)
U 44” (1118 mm) 53” (1346 mm)
V 31³⁄₄” (807 mm) 38” (965 mm)
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DV360/580 Series Direct Vent Gas Fireplace
20010667
Clearance to Combustibles
Top of unit to ceiling ................................. 36” (914 mm)
Front of unit to combustibles ................... 36” (914 mm)
Appliance
Top of standoff ....................................... 0” (0 mm)
Bottom ..................................................... 0” (0 mm)
Side ......................................................... 0” (0 mm)
Back ........................................................ 0” (0 mm)
Venting
Concentric sections of DV Vent ................... 1” (25 mm)
Nonconcentric sections of DV Vent
Sides and bottom .................................. 1” (25 mm)
Top ........................................................ 2” (51 mm)
Mantels
The height that a combustible mantel is fitted above the
fireplace is dependent on the depth of the mantel. This
also applies to the distance between the mantel leg (if
fitted) and the fireplace.
For the correct mounting height and widths, refer to
Figures 4a, 4b and the Mantel Chart below.
The distances and reference points are not affected by
the fitting of a bay window front trim kit.
Noncombustible mantels and legs may be installed at
any height and width around the appliance. When using
paint or lacquer, it must be heat resistant to prevent
discoloration.
A B C D E
V
W
X
Y
Z
Fireplace
CFM146
DV Mantel Chart
7/5/01 sta
Maintain minimum
3/4” (19 mm) clear-
ance to combustibles
Louvre Assembly
top
Top of Combustion
Chamber
CFM146
Bottom of Door Trim
Mantel Chart
Mantel Shelf Mantel from Top
Ref. or Breast Plate Ref. of Comb. Chamber
Depth
V 10” (254 mm) A 19” (483 mm)
W 8” (203 mm) B 17” (432 mm)
X 6” (152 mm) C 15” (381 mm)
Y 4” (101 mm) D 13” (330 mm)
Z 2” (51 mm) E 11” (279 mm)
Fig. 4a Combustible mantel minimum installation.
Hearth
A hearth is not mandatory, but is recommended for
aesthetic purposes. We recommend a noncombustible
hearth which projects out 12” (305 mm) or more from
the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a non-in-
sulated exterior wall or chase, it is manda-
tory that the outer walls be insulated to
conform to applicable insulation codes.
J
F
G
H
I
Mantel
Leg
CFM164a
Mantel Leg Chart
06/22/01 sta
CFM170
DV Builder Front
View
O
N
M
L
K
Black
Surround
Face
CFM164a
Side of
Combustion Chamber
CFM170
Mantel Mantel Leg from Side
Ref. Leg Depth Ref. of Comb. Opening
F 10” (254 mm) K 11¹⁄₂” (292 mm)
G 8” (203 mm) L 9¹⁄₂” (241 mm)
H 6” (152 mm) M 7¹⁄₂” (191 mm)
I 4” (101 mm) N 5¹⁄₂” (140 mm)
J 2” (51 mm) O 3¹⁄₂” (89 mm)
Fig. 4b Combustible mantel leg minimum installation.
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7
DV360/580 Series Direct Vent Gas Fireplace
20010667
Framing And Finishing
Check fireplace to make sure it is levelled
and properly positioned.
To mount the appliance: Choose the location.
DV360 (Fig. 5)
1. This unit comes with four (4) flanges pre-mounted
on both sides of the fireplace to allow two different
drywall thicknesses to be used. Flange “A” is for 1/2”
drywall while flange “B“ is for 5/8” drywall.
2. Bend the desired flanges out 90° on both sides of
the fireplace. Slide the fireplace into the framed
opening until the flanges contact the front surfaces
of the framing. Level the unit and secure it firmly in
place.
AB
FP1539
flange location
12/04
Flange Drywall
Position Depth
A 1/2” / 13 mm
B 5/8” / 16 mm
Flange Location for
Desired Drywall Depth
FP1539
Fig. 5 Drywall flange location for DV360.
DV580 (Fig. 5a)
1. Nailing flanges are supplied with the fireplace (found
on the fireplace hearth). To level the box and secure
it firmly in place, remove the nailing flanges from
the hearth and install at the sides of the fireplace as
shown in Figure 5a.
2. Screw through the slotted holes in the drywall strip
and into pre-drilled holes in fireplace side. Measure
from face of fireplace to the face of the drywall strip
to confirm the final depth.
Final Finishing
Noncombustible materials such as brick or tile can be
extended over the edges of the face of the fireplace.
Do not cover the window frame assembly, any vent,
louvre assembly top or louvre assembly bottom. If
a Trim Kit is to be installed, brick and tile will have to be
installed flush with the side of this appliance.
FP1023
side nailing flange
1/27/00 djt
A
B
CAdjustable Drywall Strip
(Nailing Flange)
Flange Drywall
Position Depth
A 1/2” / 13 mm
B 5/8” / 16 mm
C 3/4” / 19 mm
Adjustable
1/2”, 5/8” & 3/4”
Spacing FP1023
Fig. 5a Adjustable drywall strip (nailing flange) for DV580.
DV360 / DV580
Certified To
ANSI Z21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heater
For units:
GFDN4L2, GFDE4L2, GFDI4L2, GFDL4L2
GFDN4P0, GFDE4P0, GFDI4P0
Gas Specifications
MAX. MIN.
GAS INPUT INPUT
MODEL FUEL CONTROL B.T.U.H B.T.U.H.
DV360RN Natural Gas Millivolt Hi/Lo 30,000 18,500
DV360RP Propane Millivolt Hi/Lo 30,000 17,000
DV360EN Natural Gas 24 Volt Hi/Lo 30,000 18,500
DV360EP Propane 24 Volt Hi/Lo 30,000 20,000
DV360RFN Natural Gas Comfort Control 30,000 20,000
DV360RFP Propane Comfort Control 30,000 21,000
DV580RN Natural Gas Millivolt Hi/Lo 38,000 26,500
DV580RP Propane Millivolt Hi/Lo 38,000 27,000
DV580EN Natural Gas 24 Volt Hi/Lo 38,000 26,500
DV580EP Propane 24 Volt Hi/Lo 38,000 27,000
DV580RFN Natural Gas Comfort Control 38,000 26,500
DV580RFP Propane Comfort Control 38,000 27,000
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Minimum Inlet Pressure 5.5” w.c. 11.0” w.c.
Maximum Inlet Pressure 14.0” w.c. 14.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
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8
DV360/580 Series Direct Vent Gas Fireplace
20010667
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1/NFPA 54 and/or local codes
having jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
Gas Line Installation
When purging gas line the front glass
must be removed.
The gas pipeline can be brought in through the right
side of the appliance. Knockouts are provided at conve-
nient locations to allow for the gas pipe installation and
testing of any gas connection.
The gas line connection can be made with properly
tinned 3/8” copper tubing, 1/2” rigid pipe or an approved
flex connector. Since some municipalities have addi-
tional local codes, it is always best to consult your local
authority and the CSA-B149.1 installation codes.
For USA installations consult the current National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
FP297A
INSTA VENT FREE
UVHB26 GAS SUPPLY
7/1/98
1/2” Gas Supply
1/2” NPT x 3/8” Flare Shut-
off Valve
3/8” Flex Line
(from valve)
FP297a
Fig. 6 Typical gas supply installation.
Always check for gas leaks with a mild
soap and water solution applied with a
brush no larger than 1” (25 mm). Never
apply soap and water solution with a spray
bottle. Do not use an open flame for leak
testing.
The fireplace valve must not be subjected
to any test pressures exceeding 1/2 psi.
Isolate or disconnect this or any other gas
appliance control from the gas line when
pressure testing.
The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to pro-
vide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved
fittings. Always provide a union when using black iron
pipe so that the gas line can be easily disconnected for
burner or fan servicing. (Fig. 6) See the gas specifica-
tions for pressure details and ratings.
Remote ON/OFF Switch Installation
Do not wire the remote ON/OFF wall switch for this gas
appliance into a 120v power supply.
1. Thread wire through the electrical knockout located
on either side of the unit. Take care not to cut the
wire or insulation on metal edges. Ensure the wire is
secured and protected from possible damage. Run
one end of the gas control valve and the other end to
the conveniently located wall switch.
2. Attach the wire to the ON/OFF switch and install
switch into receptacle box. Attach cover plate to
switch.
3. Connect wiring to gas valve. (Fig. 7)
TPTH TH
TP
FP1218
Remote switch
wiring
8/02
Remote ON/OFF
Switch
FP1218
Fig. 7 Remote switch wiring diagram for R models.
Alternate Switch Location
The remote switch can be installed on either side of
the access door. Mount the switch to the switch bracket
provided. Screw the bracket on either side of the frame,
line up the screws with the prepunched holes. (Fig. 8)
FP1024
alternate
remote switch
location
1/27/00 djt
FP1024
Fig. 8 Alternate switch location.
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9
DV360/580 Series Direct Vent Gas Fireplace
20010667
EB-1 Electrical Box
The fireplace, when installed, must be
electrically connected and grounded in
accordance with local codes or, in the ab-
sence of local codes, with the current CSA
C22.1 Canadian Electrical Code.
For USA installations, follow the local
codes and the national Electrical Code
ANSI/NFPA No. 70.
It is strongly suggested that the wiring of
the EB-1 Electrical Junction Box be carried
out by a licensed electrician.
Ensure that the power to the supply line
has been disconnected before commenc-
ing this procedure.
The EB-1 electrical junction box has been
supplied standard on the DV360/580 models to allow
for the easy installation of an optional fan kit.
To connect the EB-1 box to the house electrical supply,
follow the steps below.
1. Unscrew the retaining screw from the EB-1 base
plate (Fig. 9) and remove the EB-1 assembly from
the fireplace.
2. Remove the front cover of the EB-1 box.
3. Remove the plug socket
assembly from the EB-1
box.
4. Feed the supply line in
from the outside through
the cable clamp. (Fig. 9)
5. Connect black wire of
the power supply line to
the brass screw (polar-
ized) of the socket as-
sembly.
6. Connect the white wire
of the power line to the
chrome screw of the
socket assembly.
7. Connect the ground
wire of the supply line to
the green screw of the
socket assembly.
8. Refit the socket assem-
bly back into the electri-
cal box and replace the
cover plate. Secure the
cable with the clamp on
the outside of the unit
to prevent strain on the
connections.
9. The EB-1 electrical junction box is now ready to sup-
ply power to the FK12 or FK24 fan kits if fitted.
FP580
INSTA VENT FREE
EB1 JUNCTION BOX
11/18/97
OUTSIDE
Electrical Box
FRONT OF UNIT
INSIDE
FRONT OF UNIT
FP580
Fig. 9 EB-1 receptacle.
Electronic Gas Control Valve
This appliance may be fitted with a Synetek ignition
module.
Installation of the remote on/off starter switch or
wall thermostat on electronic ignition units.
1. Thread the wiring through the holes on the side
panels of the appliance. Take care not to cut the wire
or insulation on metal edges. Route the wire to a
conveniently located receptacle box.
2. Attach the wire to the ON/OFF switch and install the
switch into the receptacle box.
POWER CORD
CIRCUIT BOARD
ON/OFF SWITCH
OR
WALL THERMOSTAT
VALVE
RED
WHITE
BLUE
YELLOW
PURPLE
BLACK
WHITE
GREEN
PILOT SENSING
PILOT IGNITER
ORANGE
L1
L2
M
O
P
O
FP1571
SIT822
Synetek wiring
4/05
Fig. 10 SIT822 Valve with Synetek electronic control wiring diagram.
FP1571
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10
DV360/580 Series Direct Vent Gas Fireplace
20010667
Optional Top Vent Application
The DV360/580 fireplace is shipped as a rear vent unit.
If the layout requires a top vent, convert the unit follow-
ing the steps below.
1. Remove the 10 screws securing outer collar adapter
to fireplace. (Fig. 11)
2. Set outer collar adapter aside.
3. Remove insulation from top of unit and discard. Re-
move the four (4) screws securing flue cover to top
of unit and remove flue cover. (Fig. 12)
4. Remove the four (4) screws securing flue pipe to
back of unit. Remove flue pipe. (Fig. 12)
5. Secure flue cover to back of flue outlet. Be sure to
replace gasket. (Fig. 14)
6. Install flue pipe and gasket removed in step 4 to top
of unit with four (4) screws. Be sure to replace gas-
ket. (Fig. 14)
7. Secure outer collar adapter to unit with the round
collar on top, secure with 10 screws.
NOTE: Be sure not to damage any gasket material.
FP1030
Outer Collar Adapter
Flue Pipe
2/16/00 djt
Outer
Collar
Adapter
Flue
Pipe
Remove
Screws
(5)
Remove Screws
(5) FP1030
Fig. 11 Remove screws from outer collar adapter.
FP1027
DV360/580
Outer Collar Adapter
Flue Pipe
1/27/00 djt
Insulation
Flue
Cover
Flue
Pipe
Remove
Screws
(4)
Remove Screws (4) FP1027
Fig. 12 Remove flue cover and flue pipe.
CAUTION: Remove insulation. Insulation extends
beyond opening in top of unit. Be sure to
remove all insulation before completing
conversion. Insulation measures 9¹⁄₄” x
22³⁄₄” (23.5 cm x 57.8 cm). If the unit is con-
verted back to a rear vent, the insulation
(Part number 20003129) must be replaced.
DVT584-604
Outer Collar Adapter
Flue Pipe
3/11/99 djt
Flue Pipe
Replace
Screws (4)
Replace
Screws
(4)
Flue Cover FP1028
Fig. 13 Replace flue cover and flue pipe.
FP1031
Outer Collar Adapter
Flue Pipe completed
2/16/00 djt
FP1031
Fig. 14 Complete conversion.
After conversion to top vent configuration,
the 4” (102 mm) flue pipe should be con-
centric within the 7” (175 mm) outer collar.
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11
DV360/580 Series Direct Vent Gas Fireplace
20010667
General Venting
Your fireplace is approved to be vented either through
the side wall, or vertical through the roof.
• Only CFM Corporation venting components spe-
cifically approved and labelled for this fireplace
may be used.
• Venting terminals shall not be recessed into a wall or
siding.
• Horizontal venting which incorporates the twist lock
pipe must be installed on a level plane without an
inclining or declining slope.
• Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of
1” (25 mm) per 24” (610 mm).
There must not be any obstruction such as bushes, gar-
den sheds, fences, decks or utility buildings within 24”
(610 mm) from the front of the termination hood.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent termi-
nation area after snow falls, and clear to prevent ac-
cidental blockage of venting system. When using snow
blowers, make sure snow is not directed towards vent
termination area.
Location of Vent Termination
It is imperative the vent termination be located observ-
ing the minimum clearances as shown on following
page.
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12
DV360/580 Series Direct Vent Gas Fireplace
20010667
Fig. 15 Vent termination locations.
V
V
V
V
V
V
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED
H
I
Operable
Operable Fixed
Closed
V
B
CFM145a
DV Termin Location
5/01/01 Rev. 12/05/01
sta
INSIDE
CORNER DETAIL
V
A
G
N
N
CFM145a
General Venting Information - Termination Location
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)
deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances
opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm)
distance of 2’ (610mm) from the center
line of the terminal
E = Clearance to unventilated soffit 12” (305mm) 12” (305mm)
F = Clearance to outside corner see next page see next page
G = Clearance to inside corner (see next page) see next page see next page
H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator
assy
I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm)
J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9”
other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10
feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and
serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and
approved by the listing agency.
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not
meet these requirements.
Canadian Installations1 US Installations2
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13
DV360/580 Series Direct Vent Gas Fireplace
20010667
Fig. 16 Termination clearances.
General Information Assembling Vent Pipes
Canadian Installations
The venting system must be installed in accordance
with the current CSA-B149.1 installation code.
USA Installations
The venting system must conform to local codes and/or
the current National Fuel Code ANSI Z223.1/NFPA 54.
Only venting components manufactured by CFM Cor-
poration may be used in Direct Vent systems.
Flex Vent Pipes
Before joining the flex vent pipe to the unit, apply a
bead of high temperature sealant* (provided) to the 4”
pipe exiting the fireplace. Secure flex vent piep in place
with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25mm) onto
the collars of the fireplace and termination. If the ter-
mination has an internal bead, be sure to overlap and
secure 1” (25 mm) past the bead.
* Be sure the vent is actually crushed before proceed-
ing. Apply a tug to be sure the vent will not slip off the
collars.
Repeat process with 7” flex vent pipe. The same proce-
dure must be performed on the vent side.
FP1471
flex vent
Apply High Temperature
Sealant
Hose Clamp
FP1471
Fig. 17 Apply high temperature sealant to 4” and 7” pipes.
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
G =
Combustible
6" (152 mm)
Noncombustible
2" (51 mm)
F =
Combustible
6" (152 mm)
Noncombustible
2" (51 mm)
G
Balcony -
with no side wall
M =
Combustible &
Noncombustible
12" (305 mm)
M
Balcony -
with perpendicular side wall
M = 24" (610 mm)
P = 20” (508 mm)
M
F
Alcove Applications*
C
D
C
E
V
V
Combustible &
Noncombustible
V
V
V
E = Min. 6” (152 mm) for
non-vinyl sidewalls
Min. 12” (305 mm) for
vinyl sidewalls
O = 8’ (2.4 m) Min.
O
P
584-15
No.
of Caps DMin. CMax.
1 3’ (.9 mm) 2 x DActual
2 6’ (1.8 m) 1 x DActual
3 9’ (2.7 m) 2/3 x DActual
4 12’ (3.7 m) 1/2 x DActual
DMin. = # of Termination caps x 3
CMax. = (2 / # termination caps) x DActual
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions
specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All
mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All
gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
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14
DV360/580 Series Direct Vent Gas Fireplace
20010667
Twist Lock Pipes
When using twist lock pipe it is not necessary to use
sealant on the joints. The only areas of the venting
system that need to be sealed with high temperature
silicone sealant are the sliding joints of any telescopic
vent section used in the system.
To join twist lock pipes together, simply align the beads
of the male end with the grooves of the female end,
twisting the pipe until the flange on the female end
contacts external flange on the male end. It is recom-
mended that you secure the joints with three (3) sheet
metal screws, however, this is not mandatory with twist
lock pipe. (Fig. 18)
To make it easier to assembly the joints, we suggest
putting a lubricant (Vaseline or similar) on the male end
of the twist lock pipe prior to assembly.
TWL100
Twist Lock Pipe
3/12/99 djt
Male End Female End
Screw Holes TWL100
Fig. 18 Twist-lock pipe joints.
How to Use the Vent Graph
The Vent Graph should be read in conjunction with the
following vent installation instructions to determine the
relationship between the vertical and horizontal dimen-
sions fo the vent system.
1. Determine the height of the center of the horizontal
vent pipe exiting through the outer wall. Using this
dimension on the Sidewall Vent Graph (Fig. 19),
locate the point intersecting with the slanted graph
line.
2. From the point of this intersection, draw a vertical
line to the bottom of the graph.
3. Select the indicated dimension, and position the
fireplace in accordance with same.
EXAMPLE A:
If the vertical dimension from the floor of the unit is 11’
(3.4m) the horizontal run to the face of the outer wall
must not exceed 14’ (4.3m).
EXAMPLE B:
If the vertical dimension from the floor of the unit is 7’
(2.1m), the horizontal run to the face of the outer wall
must not exceed 8¹⁄₂’ (2.6m).
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
eg: A
eg: B
Horizontal dimension from the outside face of the
wall to the center of the fireplace vent flange
Vertical dimension form the floor of the unit to
the center of the horizontal vent pipe
Fig. 19 Sidewall venting graph. (Dimensions in feet)
Refer to Page 20 for venting requirements for snor-
kels.
Rear Wall Vent Application
When installed as a rear vent unit this appliance may be
vented directly to a termination located on the rear wall
behind the appliance.
• Only CFM Corporation venting components are
approved to be used in these applications (See
‘Venting Components’ listed for different installation
requirements).
• The maximum horizontal distance between the rear
of the appliance (or end of the transition elbow in a
corner application) and the outside face of the rear
wall is 20” (508mm). (Fig. 20, 21)
• Only one 45° elbow is allowed in these installations.
• Minimum clearances between vent pipe and com-
bustible materials are as follows:
Top - 2” (51 mm)
Sides - 1” (25 mm)
Bottom - 1” (25 mm)
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15
DV360/580 Series Direct Vent Gas Fireplace
20010667
FP836
Rear Vent-Top View
11/21/98
Rear Vent Top View, Corner Installation FP836
Fig. 21 Rear vent application, one 45° elbow.
Rear Wall Vent Installation
Twist Lock Pipe
Step 1
Locate and cut the vent opening in the wall.
For combustible walls first frame in opening. (Fig. 22)
NOTE: When using flex vent, the opening will have to
be measured according to the 1” (25mm) rise in 24”
(610mm) vertical run.
Combustible Walls: Cut a 10³⁄₈”H x 9³⁄₈” W (265 mm
x 240 mm) hole through the exterior wall and frame as
shown. (Fig. 22)
Noncombustible Walls: Hole opening should be 7¹⁄₂”
(191mm) diameter.
Zero clearance sleeve is only required for
combustible walls.
Step 2
Measure wall thickness and cut zero clearance sleeve
parts to proper length (Maximum 12” / 305 mm). As-
semble sleeve to its maximum opening (10³⁄₈” x 9³₈”)
and attach to firestop assembly. (Fig. 23)
Step 3
Measure the horizontal length requirement for the vent-
ing including a 2” (51 mm) overlap, i.e. from the elbow
to the outside wall face plus 2” (51 mm). (Fig. 21)
VO584-100
Vent Opening
2/99 djt
Vent Opening for Combustible Walls
9³⁄₈”
(240 mm)
10³⁄₈”
(265 mm)
Fireplace Hearth Framing Detail
Opening for Noncombustible Wall
7¹⁄₂”
(190 mm)
Fireplace Hearth VO584-100
Fig. 22 Locate vent opening on wall.
ZCS101
Zero Clearance Sleeve
3/11/99 djt
Adjustable Zero
Clearance Sleeve
Max. Length
12” (305 mm)
#8 Screws (2)
Firestop
#8 Screws
(2)
Adjustable Zero
Clearance Sleeve
#8 Screws
(2)
ZCS101
Fig. 23 Adjustable zero clearance sleeve.
Step 4
Install the 4” (102 mm) vent to the appliance collar and
secure with 3 sheet metal screws. Install the 7” (178
mm) vent pipe to the appliance collar and secure with 3
sheet metal screws. It is not necessary to seal this con-
nection. If a 45° elbow is being used attach the elbow
to the appliance in the same manner then attach the
venting to the elbow.
It is critical that there is no downward
slope away from the appliance when con-
necting the vent or elbow.
Step 5
Guide the venting through the vent hole as you place
the appliance in its installed position. Guide the 4”
(102 mm) and 7” (178 mm) collar of the vent termina-
tion into the outer ends of the venting. Do not force
the termination. If the vent pipes do not align with the
termination, remove and realign the venting at the appli-
ance flue collars. (Fig. 24) Attach the termination to the
wall as outlined in the instruction sheet supplied with
the termination.
20”
(508 mm)
Max.
45°
20”
(508 mm)
Max.
45°
DVR584-600
Rear vent no elbows
2/99 djt
20” (508 mm)
Max.
DVR584-600
Fig. 20 Rear vent application, no elbows.
Rear Vent Top View
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DV360/580 Series Direct Vent Gas Fireplace
20010667
FP1005
Side View Vent T
ermination
1/25/00 djt
Finished Wall
Vent
Termination
FP1005
Fig. 24 Side view of final unit location.
Rear Wall Vent Installations -
Flex Vent Pipe
Follow Steps 1 and 2 on Page 15.
Step 3
Install the 4” (102 mm) flex vent pipe to the appliance
collars described in “General Information Assembling
Vent Pipes”, Page 12. If the installation requires a 45°
angle, grasp the vent pipe close to the appliance collar
and bend to 45°. DO NOT exceed 45°. (Fig. 25)
Install the 7” vent pipe in the same manner as Step 2.
FP1473
corner flex install
4/04 djt
Termination
Flex Section
Appliance Collars
FP1473
Fig. 25 Grasp the vent pipe close to the collar and bend to
45° angle. Do not exceed 45°.
NOTE: There must be a 1/2” (13 mm) rise in a 12”
(305 mm) length of flex vent.
Step 4
Assemble the flex vent to the collars on the termination
as you did on the appliance.
FP1472
rise in length
4/04 djt
FP1472
Fig. 26 There must be a 1/2” rise per foot length.
Vertical Sidewall Application
Since it is very important that the venting system
maintain its balance between the combustion air
intake and the flue gas exhaust, certain limitations
as to vent configurations apply and must be strictly
adhered to.
The Vent Graph, showing the relationship between ver-
tical and horizontal side wall venting, will help to deter-
mine the various dimensions allowable.
Minimum clearance between vent pipes and com-
bustible materials is one inch (25 mm) on top, bot-
tom and sides unless otherwise noted.
When vent termination exits through foundations less
than 20” (508 mm) below siding outcrop, the vent pipe
must flush up with the siding.
It is best to locate the fireplace in such a way that mini-
mizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent
pipe from the flue collar of the fireplace (or the top of
the Transition Elbow) to the face of the outer wall.
Horizontal plane means no vertical rise exists on this
portion of the vent assembly.
When installing the appliance as a rear
vent unit, the 90° or 45° Transition Elbow
attached directly to the rear of the unit is
NOT INCLUDED in the following criteria
and calculations, and unless specifically
mentioned should be ignored when calcu-
lating venting layouts.
• The maximum number of 90° elbows per side wall
installation is three (3). (Fig. 27)
• If a 90° elbow is fitted directly on top of the fireplace
flange the maximum horizontal vent run before the
termination or a vertical rise is 36” (914 mm). (Fig.
28)
Rise
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17
DV360/580 Series Direct Vent Gas Fireplace
20010667
3 x 90°
Elbows
3 x 90°
Elbows
FP1176
Fig. 27 Maximum three (3) 90° elbows per installation.
• If a 90° elbow is used in the horizontal vent run
(level height maintained) the horizontal vent length
is reduced by 36” (914 mm). (Fig. 29, 30) This does
not apply if the 90° elbows are used to increase or
redirect a vertical rise. (Fig. 27)
Example: According to the vent graph (Page 14) the
maximum horizontal vent length in a system with a 7¹⁄₂’
(2.3 m) rise is 20’ (6 m) and if a 90° elbow is required in
the horizontal vent it must be reduced to 17’ (5.2 m).
Max 20"
Max 20"
36"
(914mm)
Max.
36"
(914mm)
Max.
FP1177
Fig. 28 Maximum horizontal run with no rise.
7'6"
(2.3m)
AB
A + B = 17' (Max.)
(5.2m)
FP1178
Fig. 29 Horizontal run reduction.
V584-201
Horizontal Run
2/99 djt
A10’
(3 m)
7’
(2.1 m)
8’
(2.4 m)
V584-201
B
Fig. 30 Maximum vent run with elbows.
In Figures 29 & 30, dimension A plus B must not be
greater than 17’ (5.2m)
• The maximum number of 45° elbows permitted per
side wall installation is two (2). These elbows can be
installed in either the vertical or horizontal run.
• For each 45° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by
18” (457 mm). This does not apply if the 45° elbows
are installed on the vertical part of the vent system.
• The maximum number of elbow degrees in a system
is 270°. (Fig. 31)
Example:
Elbow 1 = 90°
Elbow 2 = 45°
Elbow 3 = 45°
Elbow 4 = 90°
Total angular variation = 270°
1
2
3
4
1
2
3
4
1 + 2 + 3 + 4 = 270° FP1180
Fig. 31 Maximum elbow usage.
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18
DV360/580 Series Direct Vent Gas Fireplace
20010667
Vertical Sidewall Installation
Twist Lock Pipe
Step 1
Locate vent opening on the wall. It may be necessary
to first position the fireplace and measure to obtain hole
location. Depending on whether the wall is combustible
or noncombustible, cut opening to size. (Fig. 32) (For
combustible walls first frame in opening.)
NOTE: When using flex vent, the opening will have to
be measured according to the 1/2” (13 mm) rise in 12”
(305 mm) vent run.
Combustible Walls: Cut a 9³⁄₈”H x 9³⁄₈”W (240 mm x
240 mm) hole through the exterior wall and frame as
shown. (Fig. 32)
Noncombustible Walls: Hole opening must be 7¹⁄₂”
(191mm) in diameter.
VO584-100
Vent Opening
2/99 djt
Vent Opening for Combustible Walls
9³⁄₈”
(240 mm)
9³⁄₈”
(240 mm)
Fireplace Hearth Framing Detail
Opening for Noncombustible Wall
7¹⁄₂”
(190 mm)
Fireplace Hearth VO584-100
Fig. 32 Locate vent opening on wall.
ZCS101
Zero Clearance Sleeve
3/11/99 djt
Adjustable Zero
Clearance Sleeve
Max. Length
12” (305 mm)
#8 Screws (2)
Firestop
#8 Screws
(2)
Adjustable Zero
Clearance Sleeve
#8 Screws
(2)
ZCS101
Fig. 33 Adjustable zero clearance sleeve.
Step 2
Measure wall thickness and cut zero clearance sleeve
parts to proper length (MAXIMUM 12” / 305 mm).
Assemble sleeve and attach to firestop with #8 sheet
metal screws (supplied). Install firestop assembly. (Fig.
33)
Zero clearance sleeve is only required for
combustible walls.
Step 3
Place fireplace into position. Measure the vertical height
(X) required from the base of the flue collars to the cen-
ter of the wall opening. (Fig. 34)
Step 4
Apply a band of silicone to the inner and outer flue
collars of the fireplace and using appropriate length of
pipe section(s) attach to fireplace with three (3) screws.
Follow with the installation of the inner and outer elbow,
again secure joints with three (3) sheet metal screws.
Wipe off any excess high temperature sealant.
Step 5
Measure the horizontal length requirement including a
2” (51mm) overlap, i.e. from the elbow to the outside
wall face plus 2” (51mm) (or the distance required if
installing a second 90° elbow). (Fig. 35)
Always install horizontal venting on a level
plane.
Step 6
Use appropriate length of pipe sections - telescopic or
fixed - and install. The sections which go through the
wall are packaged with the starter kit, and can be cut to
suit if necessary.
Sealing vent pipe and firestop gaps with high tem-
perature sealant will restrict cold air being drawn in
around fireplace.
XX
FP1181
Fig. 34 Vertical height requirements.
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19
DV360/580 Series Direct Vent Gas Fireplace
20010667
Step 7
Apply high temperature sealant to 4” (102 mm) and
7” (178 mm) collars or the termination one inch away
from crimped end. Guide the vent terminations 4” and
7” collard into their respective vent pipes. Double check
that the vent pipes overlap the collars by 2” (51 mm).
Secure the termination to the wall with screws provided
and caulk around the wall plate to weatherproof. As an
alternative to screwing the termination directly to the
wall, you may also use expanding plugs or an approved
exterior construction adhesive. You may also attach the
termination with screws through the inner body into the
4” vent pipe, however for this method, you must extend
the 4” pipe approximately 6” (152 mm) beyond the outer
face of the wall.
Support horizontal pipes every 36”
(914 mm) with metal pipe straps.
X
X
FP1182
Fig. 35 Horizontal length requirement.
Vertical Sidewall Installation
Flex Vent Pipe
NOTE: The 40” (1016 mm) flex vent is used for 90° off
the top of the unit then out the back wall.
Follow Step 1 and 2 on Page 18.
Step 3
Install the four (4) spacer springs on the 4” flex vent
pipe. When installing the spacer springs around the 4”
pipe, stretch the spring to approximately 15” (381 mm),
wrap the spring around the pipe and interlock the ends
of the spacer spring approximately 2” (51 mm). Mea-
sure 6³⁄₄” (172 mm) from the end of the pipe. Place the
next spring 5” (127 mm) from the previously installed
spring. Place the next spring 6” (152 mm) from the last
spring. Finally place the last spring 12” (305 mm) from
the last spring installed. (Fig. 36)
12"
(305mm)
6"
(152mm)
5"
(127mm)
6³⁄₄"
(172mm)
FP1474
spacer springs
4/04 djt
4” Flex Vent Pipe
Spacer Spring
FP1474
Fig. 36 Install spacer springs.
Step 4
Install the 4” (102 mm) flex vent pipe to the appliance
collar as described on Page 13. Secure the end with the
first spring 6³⁄₄” (172 mm) from the flex pipe end to the
unit.
Step 5
Slide the 7” (178 mm) flex vent pipe over the 4” flex
vent pipe and secure the 7” collar as described on Page
13.
Step 6
Bend the flex pipe horizontal so the bottom of the hori-
zontal pipe measure 6¹⁄₂” (165 mm) from the top of the
unit immediately after the 90° formation. (Fig. 37) Be
sure to follow the 1/2” (13 mm) rise in a 12” (305 mm)
horizontal run rule.
Step 7
Install the 4” flex then 7” flex to the termination.
6¹⁄₂" (165mm)
FP1475
flex 90 bend
4/04 djt
FP1475
Fig. 37 Bend flex vent at 90° so horizontal portion is 6¹⁄₂”
(165 mm) off top of unit.
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DV360/580 Series Direct Vent Gas Fireplace
20010667
Below Grade Installation
When it is not possible to meet the required vent ter-
minal clearances of 12” (305 mm) above grade level, a
snorkel kit is recommended. It allows installation depth
down to 7” (178 mm) below grade level. The 7” (178
mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are ob-
served. If venting system is installed below ground,
we recommend a window well with adequate and
proper drainage to be installed around the termina-
tion area.
If installing a snorkel, a minimum 24” (610 mm) vertical
rise is necessary. The maximum horizontal run with the
24” vertical pipe is 36” (914 mm). This measurement
is taken from the collar of the fireplace (or transition
elbow) to the face of the exterior wall. See the Sidewall
Venting Graph for extended horizontal run if the vertical
exceeds 24” (610 mm).
1. Establish vent hole through the wall (Fig. 32)
2. Remove soil to a depth of approximately 16”
(406mm) below base of snorkel. Install drain pipe.
Install window well (not supplied). Refill hole with 12”
(305 mm) of coarse gravel leaving a clearance of ap-
proximately 4” (102 mm) below snorkel. (Fig. 38)
3. Install vent system.
4. Ensure a watertight seal is made around the vent
pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied)
around the 4” and 7” snorkel collars.
6. Slide the snorkel into the vent pipes and secure to
the wall.
7. Level the soil so as to maintain a 4” (102 mm) clear-
ance below snorkel. (Fig. 38)
BG402a
Top Vent
Firestop
7” Pipe
7TDVSNORK
(Snorkel)
4” (102mm)
Clearance
Min.
Window
Well
Gravel
Drain
BG402a
Fig. 38 Below grade installation.
Zero Clearance
Sleeve
(if required)
*A minimum of 24” (610 mm)
vertical pipe must be installed
when using the 7TDVSNORK
Kit.
24” (610mm)
Minimum*
Screws
Foundation Wall
Do not back fill around snorkel.
A clearance of at least 4” must be main-
tained between the snorkel and the soil.
If the foundation is recessed, use recess brackets (not
supplied) for securing lower portion of the snorkel. Fas-
ten brackets to wall first, then secure to snorkel with self
drilling #8 x 1/2 sheet metal screws. It will be necessary
to extend vent pipes out as far as the protruding wall
face. (Fig. 39)
BG401
Snorkel
2/10/99 djt
Snorkel
Wall Screws
Foundation
Recess
Watertight
Seal Around
PIpe
Sheet Metal Screws
BG401
Fig. 39 Snorkel installation, recessed foundation.
Vertical Through-the-Roof Application
This gas fireplace has been approved for:
• Vertical installations up to 40’ (12 m) in height. Up
to a 10’ (3 m) horizontal vent run can be installed
within the vent system using a maximum of two 90°
elbows. (Fig. 40)
• Up to two 45° elbows may be used within the hori-
zontal run. For each 45° elbow used on the horizon-
tal plane, the maximum horizontal length must be
reduced by 18” (450 mm).
Example: Maximum horizontal length:
No elbows = 10’ (3 m)
1 x 45° elbow = 8.5’ (2.6 m)
2 x 45° elbows = 7’ (2.1 m)
• A minimum of an 8’ (2.5 m) vertical rise is required.
• Two sets of 45° elbow offsets may be used within the
vertical sections. From 0 to a maximum of 8’ (2.5 m)
of vent pipe can be used between elbows. (Fig. 41)
• 7DVCS supports offsets. (Fig. 43) This application
will require that you first determine the roof pitch
and use the appropriate starter kit. (Refer to Venting
Components List)
• The maximum angular variation allowed in the sys-
tem is 270°. (Fig. 41)
• The minimum height of the vent above the highest
point of penetration through the roof is 2’ (610 mm).
(Fig. 44) Refer to note 2, Page 14.
![](asset-15.png)
21
DV360/580 Series Direct Vent Gas Fireplace
20010667
Max. Height 40’ (12.2 m)
Min. Height 8’ (2.4 m)
Max. 10’ (3 m)
Support Straps
Every 3’ (.9 m)
Max.
Height 40’ (12.2 m)
Min.
Height 8’ (2.4 m)
Max. 10’ (3 m)
FP1183
Fig. 40 Support straps for horizontal runs.
1
2
3
4
1
2
3
4
FP1179
Fig. 41 Maximum elbow usage.
1 + 2 + 3 + 4 = 270°
Vertical Through-the-Roof Installation
1. Locate your fireplace.
2. Plumb to center of the (4”) flue collar from ceiling
above and mark position.
3.
Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm).
4. Proceed to plumb for additional openings through
the roof. In all cases, the opening must provide a
minimum of 1 inch clearance to the vent pipe, i.e., the
hole must be at least 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm).
5. Place fireplace into position.
6. Place firestop(s) #7DVFS or Attic Insulation Shield
#7DVAIS into position and secure. (Fig. 42)
7. Install roof support (Fig. 43) and roof flashing making
sure upper flange is below the shingles. (Fig. 45)
8. Install appropriate pipe sections until the venting is
above the flashing. (Fig. 45)
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig.
45)
11. Apply high temperature sealant to 4” and 7” collars
of vertical vent termination and install.
If there is a room above ceiling level, fire stop spacer
must be installed on both the bottom ad the top side
of the ceiling joists. If an attic is above ceiling level a
7DVAIS (Attic Insulation Shield) must be installed.
The enlarged ends of the vent section always face
downward.
FP1029
attic insulation shield
firestop spacers
1/28/00 djt
Attic Insulation
Shield
Upper Floor
11”
(279 mm)
Ceiling Installation
Joist
Firestop
Spacer
Nails (4) FP1029
Fig. 42 Place firestop spacer(s) and secure.
11”
(279 mm)
![](asset-16.png)
22
DV360/580 Series Direct Vent Gas Fireplace
20010667
FP1184
Typical roof/ceiling
support apps.
Typical Roof
Support
Application
Typical Ceiling
Support
Application FP1184
Fig. 43 Venting supports.
Min.
2' (610 mm)
FP1185
Fig. 44 Minimum termination to roof clearance.
TWL101a
Twist Lock Pipe
2/8/99 djt
3 #5 Sheet Metal
Screws per Joint
Sealant
Storm Collar
TWL101a
Fig. 45 Roof flashing.
![](asset-17.png)
23
DV360/580 Series Direct Vent Gas Fireplace
20010667
584E
Venting Components
Telescope vent
2/25/99 djt
10/20/99 twist lock
Venting Components
584G
Venting Components
Firestop spacer
2/25/99 djt
584H
Venting components
attic insulation shield
2/25/99 djt
584I
vent components
offset support
2/25/99 djt
584D
Vent Components
90 degree elbow
2/25/99 djt
10/20/99 twist lock
584C
Vent components
45 degree elbow
2/25/99 djt
10/20/99 twistlock
584A
venting components
rear vent term
4/6/99 djt
584F
Venting Components
Pipe sections
2/25/99 djt
10/20/99 twist lock
7TDVRVT - Through the wall Rear Vent Termination
Starter Kit -
Model 7TDVSK - Sidewall Venting (Twist Lock Pipe)
Model 7FDVSK - Sidewall Venting (Flex Vent Pipe)
Models 7TDVTK/TV - Hot Touch Termination Kits
Model 7TDVTVTK/TV - Cool Touch Termination Kit
Starter Kit - Model 7TDVSKV - Vertical Venting
for 7TDVSKV-A order 1/12 to 6/12 roof pitch
for 7TDVSKV-B order 7/12 to 12/12 roof pitch
for 7TDVSKV-F order flat roof
Starter Kit for Below Grade Installation
Model 7TDVSKS -Snorkel Kit (Twist Lock Pipe)
Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)
Starter Pipe
Model 7TDVP 20/8 - 24” Starter Pipe Bulk
Model 7FDVP 30/8 - 30” Flex Pipe Bulk
45o Elbow
7TDV45 for Rear Vent to Vertical Vent
or Vertical/Horizontal Offsets
90o Transition Elbow
7TDVRT90 for Rear Vent to Vertical Vent
90° Elbow
7TDV90 Vertical/Horizontal Offset
Telescopic vent sections
7TDVP1117 -11” to 17” adjustable length
7TDVP3567 -35” to 67” adjustable length
Pipe sections for vertical or horizontal venting
Model 7TDVP8” - 4 per box
Model 7TDVP12” - 4 per box
Model 7TDVP24” - 4 per box
Model 7TDVP36”
Model 7TDVP48”
Firestop Spacer
Model 7DVFS
Attic Insulation Shield
Model 7DVAIS
Vertical/Horizontal Combination Offset Support
Model 7DVCS
584B
Vent components
Starter Kit
2/25/99 djt
![](asset-18.png)
24
DV360/580 Series Direct Vent Gas Fireplace
20010667
Operating Instructions
Glass Information
Only glass approved by CFM Corporation
should be used on this fireplace.
• The use of any non-approved replace-
ment glass will void all product warranties.
• Care must be taken to avoid breakage of the glass.
• Do not operate appliance with glass front re-
moved, cracked or broken.
• Replacement glass (complete with gasket) is
available through your CFM Corporation dealer
and should only be installed by a licensed quali-
fied service person.
Louvre Removal
To remove louvre
assembly top, pull
louvre up and then
lift out. The louvre
assembly bottom
is hinged at the
bottom edge and
swings down. (Fig.
46)
1.
2.
FP444
remove louvre
12/99
Louvre
Glass Panel
FP444
Fig. 46 Remove louvre assembly
top.
Window Frame Assembly Removal
1. Turn the fireplace OFF (including the pilot).
2. If the unit has been operating, allow time for the
components to cool.
3. Remove louvre assembly top.
4. Open the louvre assembly bottom.
5. Release the two clamps along lower edge of the
frame by pulling down on clamp handles. (Fig. 47)
6. Tilt window frame assembly out slightly at the bot-
tom, lift the frame up and away from the fireplace.
7. To replace window frame assembly reverse proce-
dure.
Glass Cleaning
It is necessary to clean the glass periodically. During
start-up condensation, which is normal, forms on the
inside of the glass and causes lint, dust and other air-
borne particles to cling to the glass surface. Also initial
paint curing may deposit a slight film on the glass. It
is therefore recommended the glass be cleaned two or
three times with a non-ammonia household cleaner and
warm water (gas fireplace glass cleaner is recommend-
FP771a
DV360/580
GLASS REMOVAL-CLIP
1/27/00 djt
Clamps
Window Frame
Assembly
Glass
Panel
Fireplace Front
FP771a
Glass
Panel
Pull Clamp
Hook
Push Clamp
Handle
Fig. 47 Window frame assembly removal.
ed). After the initial cleaning process the glass should
be cleaned two or three times during each operating
season depending on the environment in the house.
Clean the glass after the first two weeks of
operation.
Do not clean glass when hot.
Do not use abrasive cleaners.
Do not strike or slam the glass.
Installation of Optional Ceramic Panels
DV360
1. Remove glass.
2. Remove glass heat shield located at the top of the
firebox toward the front.
3. Place the rear panel behind the rear log bracket.
4. Slide the right and left panels into place, The right
and left panels will hold the rear panel in place when
positioned properly.
5. Replace the glass heat shield.
6. Place the right and left hearth refractories and bring
them together in the center and slide towards the
front of the unit.
Replacement of
Ceramic Hearth Panels
1. Remove glass.
2. Set left and right panels on hearth and bring towards
front of unit.
![](asset-19.png)
25
DV360/580 Series Direct Vent Gas Fireplace
20010667
DV360
H100a
hearth Panels
1/27/00 djt
Screw Burner
Hearth Panels Grate
Front of Unit H100a
Screw
Fig. 48 Hearth panel location.
Installation of Logs
Remove front glass. (Refer to “Window Frame As-
sembly Removal” Section, Fig. 47) Remove logs from
packaging.
As with all plastics — these are not toys
and should be kept away from children
and infants.
Log Identification Chart
Logs DV360 DV580
Log Front Left 20010673 E9
Log Front Right 20010672 E10
Log Rear 20010675 E8
Log Top Left -- E12
Log Top Right 20010676 E13
Log Front Center -- E11
Log Top Center 20010677 --
Log Overlay 20010674 --
NOTE: Refer to Figure 49 for bracket and bend loca-
tions.
1. Place the log front right. Hold the log with the pointed
end toward the left. Place on top of burner toward
the right. Slide the log toward the front until it comes
in contact with the bracket at the front of the burner
housing behind the burner tube. (Fig. 49) Adjust the
log until the pointed end on the left is aligned with
the left edge of the bracket. (Fig. 50) NOTE: Gently
push down on the right rear of the log so the pilot
front shield cuts slightly into the log. This will help to
ensure proper log position.
Log Front Right
LG477
Figure 50
Front Brackets
Stop
Bracket
Rear Log
Bracket
Pilot
Bracket
Bend
Front Left
Bend
Front
Brackets
FP1653
Fig. 49 Burner brackets and bends.
Left Edge
of Bracket
Pilot Front
Shield
![](asset-1a.png)
26
DV360/580 Series Direct Vent Gas Fireplace
20010667
LG478
Log Overlay
Figure 51
2. Place the log overlay. Hold the overlay with the flat
side down and large cut out for the middle flame
on the right. Set the overlay on top of the burner
toward the left front inside the stop bracket on
the left end and the bend on the front left of the
burner. (Fig. 49) Rotate the right end of the
overlay clockwise until it makes contact with
the back of the log front right. NOTE:
This is very critical as improper
positioning of the overlay will
affect the flame and the per-
formance of the unit. (Fig. 51)
3. Place log rear. The rear log sits
in the firebox at an angle toward
the left over the rear log bracket
and the left side of the burner.
(Fig. 49) Set the log on the rear
log bracket. The notch on the right
side will go over the pilot. Swing
the left end of the log toward the
front until it makes contact with the
stop bracket. Slide the log to the
right so the pilot notch on the log
makes contact with bend on the
left of the pilot bracket. (Fig. 52)
4. Place the glowing embers by
building them up lightly between
the fettle and the burner tube as-
sembly. (Fig. 53)
5. Place the log front left. Set the
log by matching the square hole
on the bottom with the pins on
the overlay. The right side of this
log should come in contact with
the left andiron. Lay the log at an
angle to the left over the fettle.
When this log is in place, it must
not cover the front left opening of
the overlay. (Fig. 54)
Glowing Embers
LG463
Figure 53
Locator Pins
LG462
Figure 52
Log Rear
![](asset-1b.png)
27
DV360/580 Series Direct Vent Gas Fireplace
20010667
6. Place the log top cen-
ter. Hold the log with
the pointed end toward
the back. Match the two
holes on the bottom of
the log with the two pins
on the top of the log front right.
(Refer to Figure 53 for pin loca-
tions) Set the log and lay it into
the rear log. (Fig. 54)
7. Place the log top right. Hold the
log with pointed end to the left.
Match the two holes on the bot-
tom of the log with the two pins
on the rear log and set the fork
on the log over the right front
log. (Fig. 54)
8. Place the lava rock on the
hearth refractory in the front
as desired. (Fig. 54)
Log
Rear
Log Top Center Log Top Right
Log
Front
Right
Log Front Left Lava Rock
LG464
Figure 54
Log Top Left
(E12) Log Rear
(E8)
Log Top Right
(E13)
Log Front
Left
(E9)
Burner Lava Rock and
1/3 of the bag of Embers
Log Front
Right
(E10)
LG395
Fig. 55 DV580 log, burner lava rock and ember placement.
Log Front
Center (E11)
DV580
Refer to Figure 51.
1. Place rear log (E8) on rear
bracket (ensure the notch on
the left end is centered on
the left side of rear bracket),
so it will not move from side
to side and is firmly posi-
tioned on the bracket. Be
sure log is as far forward as
possible on bracket. (Fig. 55)
2. Place front left log (E9) on
top of burner, left side. Align
log’s bottom holes with left
bracket log locator studs.
3. Place front right log (E10)
on top of burner, right side.
Align log’s bottom holes
with right bracket log locator
studs. (Fig. 50)
4. Place top left log (E12). Use
log’s bottom hole to locate
it onto rear log left (E8) and
just rest bottom cut out log
onto the grate assembly.
5. Place top right log (E13).
Use log’s bottom hole to locate it onto rear log right
(E8) and the bottom of top right log rest onto front
right log (E10).
6. Place front center log (E11). Position the log notch
against the center grate assembly and the bottom of
front center log rest onto front right log (E10).
Top logs must be placed properly onto
notches.
7. Place large lava rock around the front grate.
![](asset-1c.png)
28
DV360/580 Series Direct Vent Gas Fireplace
20010667
Burner Lava Rock Placement
Place burner lava rock on the burner in front of the front
logs. Do not place burner lava rock in the inside corners
of the front logs.
Large Lava Rock
The large lava rock provided with this fireplace must
be placed on the firebox base around the sides of the
burner assembly and on the tray beneath the grate.
Under no circumstances should this large
lava rock be placed on any part of the
burner assembly.
Flame & Temperature Adjustment
For fireplaces equipped with Hi/Lo valves, flame adjust-
ment is accomplished by rotating the Hi/Lo adjustment
knob located near the center of the gas control. (Fig. 56
or 57)
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
HV102
Honeywell hi/lo knob
4/5/99 djt
Fig. 56 Flame adjustment knob for Honeywell valve.
L
O
H
I
FP390
FLAME ADJUSTMENT KNOB
11/21/96
Turn
counterclockwise
to increase
flame height
Turn clockwise
to decrease
flame height
Fig. 57 Flame adjustment knob for SIT valve.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to the
illustrations below (Figs. 58, 59). If any of the flames
appear abnormal call a service person.
F584-703
Honeywell
& PSE
pilot flames
3/8” - 1/2”
(10 - 13 mm)
PSE Pilot
SIT Pilot
F584-703
Fig. 58 Correct pilot flame appearance.
Inspecting the Venting System
This appliance venting system is designed and con-
structed to develop a positive flow adequate to remove
flue gases to the outside atmosphere.
Any foreign objects in the venting system, except those
designed specifically for the venting system, may cause
spillage of flue gases.
To inspect the venting system, make sure the main gas
valve is off. Remove window frame assembly (Refer to
Window Frame Assembly Removal Section). Using a
flashlight, check the area above the baffle in the com-
bustion dome. Clean if necessary.
![](asset-1d.png)
29
DV360/580 Series Direct Vent Gas Fireplace
20010667
Yellow Flame
Red Glow
Fig. 59 Correct burner flame apperance for DV360 and DV580.
Yellow Flame
Red Glow
LG396
DV360
DV580
LG444
![](asset-1e.png)
30
DV360/580 Series Direct Vent Gas Fireplace
20010667
3. Open control access panel.
4. Push in gas control knob slightly and turn clock-
wise to “OFF”. Do not force.
5. Close control access panel.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the ON/OFF
switch to “OFF” position or set thermostat to
lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clock-
wise to “OFF”.
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depress-
ing the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 8.
FOR YOUR SAFETY READ BEFORE LIGHTING
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni-
cian to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
A. This heater has a pilot which must be lit manu-
ally. When lighting the pilot follow these instruc-
tions exactly.
B. BEFORE LIGHTING smell all around the
heater area for gas. Be sure to smell next to
the floor because some gas is heavier than air
and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any fireplace
• Do not touch any electric switch
• Do not use any phone in your building
• Immediately call your gas supplier from a
neighbor’s phone.
To Turn Off Gas To Heater
Lighting and Operating Instructions
1. Turn the ON/OFF switch to Off position or set
the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if
service is to be performed.
Lighting Instructions
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP! Follow “B” in the safety infor-
mation above. If you do not smell gas, go to the
next step.
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to “PILOT”.
• If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
• If after several tries, the pilot will not stay lit,
turn the gas control knob to “OFF” and call your
service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the ON/OFF switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
Euro SIT SIT NOVA Honeywell
PILOT
ON
OFF
ON
P
I
L
O
T
O
F
F
O
F
F
FP1067
lighting instruction
knobs
3/9/01 djt
5
4
3
2
1
O
F
F
P
i
l
o
t
3/8" - 1/2"
FP1068
Lighting instructions
Pilots
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31
DV360/580 Series Direct Vent Gas Fireplace
20010667
Lighting and Operating Instructions
For Fireplaces equipped with SIT822 Gas Valve (EN or EP)
A. This fireplace is equipped with an ignition device
which automatically lights the pilot. DO NOT try to
light the pilot by hand.
B. BEFORE OPERATING, smell all around the
appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than the air
and will settle on the floor.
What to do if you smell gas
• Do not try to light any appliance
• Do not operate any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone.
FOR YOUR SAFETY READ THE FOLLOWING WARNINGS
BEFORE LIGHTING THE APPLIANCE
1. STOP! Read the safety information above before
continuing.
2. Turn off all electrical power to the appliance.
3. This appliance is equipped with an ignition device
which automatically lights the pilot. DO NOT try to
light the pilot by hand.
4. Access the gas control by lowering the lower
access door (louvre assembly).
Follow the gas suppliers instructions.
• If you cannot contact your gas supplier call
the Fire Department
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in
or turn by hand do not try to repair it, call a qualified
service technician. Force or attempting repair may
result in a fire or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and replace any part of the
control system and any gas control that has been
under water.
5. Turn the remote switch, if used, OFF. Turn the
wireless remote, if used, OFF.
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell
gas STOP. Follow instructions B in the safety
warnings above. If you do not smell gas go onto the
next step.
7. Close the access door.
8. Turn ON all electrical power to the appliance.
9. Turn remote switch or wireless remote to “ON”.
10. If the appliance will not operate, follow the
instructions TURNING OFF THE GAS TO THE
APPLIANCE and call your service technician or
gas supplier.
1. Turn the remote switch to the “OFF” position.
2. Turn OFF all electrical power to the fireplace if
service is required.
3 Open the lower access panel.
4. Turn the shut-off valve on the flexible gas line to
the “OFF” position.
Warning:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury and loss of life.
Lighting Instructions
Turning Off the Gas to the Appliance
HI
LO
FP297A
FP297A
INSTA VENT FREE
UVHB26 GAS SUPPLY
7/1/98
Valve in the on position
1/2” Gas Supply
1/2” NPT x 1/2” Flare Shut-Off
Valve
3/8” Flex Line
(From Valve)
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32
DV360/580 Series Direct Vent Gas Fireplace
20010667
Instructions for RF Comfort Control Valve
The Comfort Control Valve allows remote control of
temperature, fan and flame appearance.
NOTE: The antenna should hang in free air away from
grounded metal.
Operation
1. If the manual switch is in remote position, switch it to
LOCAL. (Fig. 60)
2. Turn the pilotstat knob counterclockwise from OFF
to the PILOT position, push the knob down, and hold
in position. The pilot valve opens and allows gas to
flow to the pilot burner.
3. Push plunger on the piezo until the pilot burner is lit.
When the pilot burner is lit, the LED on the control
will come on after approximately 40 seconds and will
be continuously red. When the light turns off which
will be approximately 10 seconds after it has been
continuously red, the receiver/valve is fully powered.
FP1037
Honeywell
comfort valve
3/22/00 djt
LOCAL
REMOTE
ON
•
PILOT
OFF
•
LED
Motor Top Cap Piezo Ignitor
Local/Remote
Switch
Pilostat
Knob
LED
Plug
Antenna FP1037
Fig. 60 Comfort control valve.
4. Release the knob. The shaft will move upward. The
pilot burner should now stay burning. If the pilot
burner goes out, repeat step 2.
5. Turn the knob counterclockwise to the ON position. If
the manual switch is in the LOCAL position, the main
burner will turn on immediately.
6. ON the initial use of a transmitter, a recognition
operation is required between the receiver/valve
and transmitter. Change the switch from LOCAL
to REMOTE. Press the fan or flame button on the
transmitter within 30 seconds. The LED will blink
indicating the transmitter will now work with the re-
ceiver/valve. If the switch continues in the REMOTE
position, the transmitter will now control the main
valve, flame modulation level and fan control.
7. If the manual switch is in the LOCAL position, the
valve will be at the highest fixed pressure setting.
The transmitter will control the fan only.
Shut Off Procedure
If the manual switch is in the REMOTE position, the
transmitter can shut off the main burner and fan. How-
ever, the control is still on and a command from the
transmitter can turn on the main burner or fan.
To shut off the system, turn the pilotstat knob clockwise
to the OFF position. This action closes the main gas
and safety valves. The transmitter cannot turn on the
main burner or fan.
Transmitter Operation
Off Mode
In the OFF mode, the fireplace flame and fan are
off, the display will show OFF and displays the room
temperature. If the receiver is in REMOTE mode, the
fireplace will shut off.
FP1039
comfort valve
transmitter
3/27/00 djt
Display
Room Temperature
Set Temperature
Flame Height Level
Fan Speed Level
Countdown Timer
Low Battery
Flame
Up
Increases
Flame Height,
Fan Speed
Timer or Set
Point
Down
Decreases
Flame, Fan
Speed Timer or
Set Point
Mode
Auto
On
Off
Countdown
Timer
Fan
FP1039
Fig. 61 Transmitter diagram.
On (Manual) Mode
In the ON mode, the room temperature, flame and fan
levels will be shown. MANUAL will appear next to both
the flame and fan icons.
When the control is in the ON mode, the flame and fan
levels, and delay timer are changed with the up and
down buttons. To change the flame level, press the
flame button followed by an arrow key. To change the
fan level, press the fan key followed by an arrow key.
Pushing the arrow key once will change the level by
one unit.
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33
DV360/580 Series Direct Vent Gas Fireplace
20010667
Delay Timer Mode
The shut off delay timer has a maximum of 2 hours and
a minimum of zero minutes. To change the timer level,
press the time key followed by an arrow key. Pushing
the key once will change the timer by 10 minutes.
Auto Mode
In the AUTO mode, the room temperature, set tem-
perature, flame and fan levels will be shown. AUTO will
appear next to both the flame and fan icons.
When the control is in the AUTO mode, the main burner
will turn on/off or modulate based on the heat needed
to maintain the set temperature. The flame level will
change automatically to optimize the heat output
needed to maintain the set temperature. To change the
set temperature, press the up or down key. Pushing a
key once will change the temperature by one degree.
In the AUTO mode, the fan speed will increase with
increasing flame height or decrease with decreasing
flame height. “AUTO” is displayed next to the flame and
fan icons.
Fan Override During Auto Mode
If a lower or higher fan speed is desired when operating
in the AUTO mode, the fan speed can be overridden by
pushing the fan button followed by the up or down key.
Pushing a key once will change the fan level by one
unit. In this mode “AUTO” is displayed next to the flame
icon and “MANUAL” is displayed next to the fan icon.
Change Between F/C Temperature Units
Push the up and down arrow keys simultaneously for
at least 3 seconds to toggle between Fahrenheit and
Celsius units.
Disable Thermostat Function
To disable the thermostat function in the AUTO mode,
push the time and down keys simultaneously for at
least 3 seconds.
To Change Batteries
1. Remove cover on the backside of the transmitter.
Install 3 AAA batteries as shown and reattach cover.
2. Once steps 1-3 in OPERATION are completed,
receiver/valve and transmitter are now ready. Press
any button on transmitter for recognition process to
occur between the receiver/valve and transmitter.
3. Use functions as described in TRANSMITTER sec-
tion.
FAN
Antenna
Red
White
Red
White
FP1038
comfort valve
wiring diagram
3/24/00 djt
Pilot Assembly Fan
White Dots
Valve
(Bottom View)
FP1038
Fig. 58 Comfort Valve wiring diamgram.
Troubleshooting
1. Locate LED light on valve.
2. LED will blink after every valid command received by
the transmitter; this is not an error.
3. Failure codes may occur anytime after pilot burner is
lit.
4. Sequence is failure code followed by light not blink-
ing for 30 seconds.
5. In the event of multiple failure codes, next failure
code follows previous failure code by approximately
3 seconds.
If an Error Code 3 is observed while performing the
testing, complete the following:
1. Make sure the spade connectors are pushed all the
way on. If the Error Code 3 is still showing, then go
to the next step.
2. Switch the front two thermopile leads with the back
two. Be sure the white lead is connected to the
spade with the white dot next to it. If the Error Code
3 is still showing, replace the thermopiles.
If an Error Code 8 is observed while performing the
testing, complete the following:
1. Confirm the valve is not in REMOTE mode.
• If the valve is producing Error Code 8 and in RE-
MOTE mode, the valve is defective and should be
replaced.
• If the valve is in LOCAL mode and producing Error
Code 8, then go to the next step.
2. Slide the Remote/Local switch to REMOTE and
teach the valve a transmitter (refer to Item 6, page
29). The Error Code will clear itself after approxi-
mately 1¹⁄₂ minutes and return to normal operation.
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34
DV360/580 Series Direct Vent Gas Fireplace
20010667
LED Count Service Action
8 Replace valve
7 Confirm stepper motor connection
exists
5 Confirm fan connection exists and
works
4 Confirm gas type; jumper in place
3 Replace thermopiles
2 Turn fan ON
NOTE: Some keys are not active.
If the setting is above
room temperature on
the transmitter, does the
main valve and fan turn
on?
If the setting is below
room temperature on
the transmitter, does
the main valve and fan
turn off?
Turn pilotstat knob
to OFF to turn valve
completely off
Auto Path
Yes
Yes
No
If the manual switch is
set to REMOTE, press
the mode button to
display AUTO on the
transmitter. Does the
transmitter display the
room and temperature
setting?
Move switch
from LOCAL to
REMOTE. Press
any key within 30
seconds.
No
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35
DV360/580 Series Direct Vent Gas Fireplace
20010667
Comfort Valve System Control Sequence of Operation with Transmitter
Light pilot burner
Set manual switch
to local or remote
Release pilotstat
knob
Turn pilotstat knob
from PILOT to ON
If manual switch is
set to LOCAL, did
main burner light?
Transmitter con-
trols fan
Turn pilotstat knob
to PILOT to turn
off main burner
Turn pilotstat knob
to OFF to turn
valve completely
off
Did the LED stop
blinking?
Review LED fail-
ure analysis
Five minute wait
period
Cycle switch
once and leave in
remote. Press any
key on transmit-
ter for recognition
operation
Local Path
Move switch from
local to remote.
Press any key on
transmitter. Move
switch back to
local
Yes
Yes
If the manual switch
is set to REMOTE,
press the mode but-
ton to display “ON”.
Does transmitter con-
trol the main burner
and fan?
Does transmitter
change levels of
flame height, fan
speed and set
temperature?
Set levels of flame
height and fan to
“0” to shut off main
burner and fan
Turn pilotstat knob
to OFF to turn
valve completely
off
On Path
Move switch from
manual to remote.
Press any key on
transmitter.
Yes
Yes
No
No
Choose Local or
Remote path. Set
switch to manual or
remote
Yes
Yes
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36
DV360/580 Series Direct Vent Gas Fireplace
20010667
Troubleshooting - Honeywell VS8421
Remove Window Frame Assembly Before Service Work
START CHECK
Gas Supply On
▼
▼
▼
▼▼
Pilot Lights With Piezo
Ignitor
• Lockout Has Engaged. Wait 60
Seconds And Try Again.
• For Spark At Electrode While
Depressing Piezo
1/8" Gap To Pilot Hood Needed.
• All Wiring Connections
• Replace Piezo Ignitor
• Supply Line Hooked Up
• Shutoff Valve Open
Pilot Stays Lit
• For Air In The Lines
• Thermopile Needs A Min.
325mv. Adjust Pilot Flame
Height.
• All Wiring Connections
• Replace Thermopile
• Thermocouple Needs A Min. Of
14mv
Pilot Lights Main Burner
• Valve Is Turned On
• Wall Switch Is Not Turned On.
Watch For Grounded Wires!
• Thermopile Needs A Min. 325mv.
• Plugged Burner Orifice
• Defective Valve. Turn To Pilot,
Meter Should Read Greater Than
100mv. If Not, Replace.
SYSTEM OK
▼
YES
NO
NO
▼
NO
▼
NO
YES
YES
YES
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37
DV360/580 Series Direct Vent Gas Fireplace
20010667
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off
electrode at pilot. pilot and push the red button again. If pilot will not
light - check gap at electrode and pilot-
should be 1/8” to have a strong spark.
B. Defective ignitor Push Piezo Ignitor Button. Check for spark at
(Push button) electrode and pilot. If no spark to pilot, and elec-
trode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo-
carefully following (thermocouple), remote wall couple/thermopile. Note: this pilot burner
lighting instructions. switch assembly utilizes both-a thermocouple and a ther-
mopile. The thermocouple operates the main valve
operation (On and Off). Clean and or adjust pilot for
maximum flame impingement on thermopile and
thermocouple.
B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot;
milivolt meter should read greater than 10 mV.
If the reading is okay and the pilot does not stay on,
replace the gas valve. Note: An interrupter block
(not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires Check wall switch and wires for proper connections
main burner defective Jumper wire accross terminals at wall switch, if
burner comes on, replace defective wall switch. If
okay, jumper wires across wall switch wires at valve,
if burner comes on, wires are faulty or connections
are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at gas
generating sufficient valve terminals are tight and thermopile is fully
millivoltage inserted into pilot bracket.
2. One of the wall switch wires may be grounded.
Remove wall switch wires from valve terminals if
pilot now stays lit, trace wall switch wiring for
ground. May be grounded to fireplace or gas
supply.
3. Check thermopile with millivolt meter. Take
reading at thermopile terminals of gas valve.
Should read 250-300 millivolts (minimum 150)
while holding valve knob depressed in pilot
position and wall switch “Off”. Replace faulty
thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove.
D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”
operator. millivolt meter should read greater than 100 mV. If
the reading is okay and the burner does not come
on, replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame
problem. or blowing (high) causing the impingement on thermopile and thermocouple.
pilot safety to drop out.
B. Possible blockage of the Check the vent terminal for blockage (recycling the
vent terminal. flue gases)
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38
DV360/580 Series Direct Vent Gas Fireplace
20010667
Troubleshooting the Gas Control System
START
•TURN GAS SUPPLY OFF
• TURN ON/OFF SWITCH
TO CALL FOR HEAT "ON"
POWER TO MODULE
(24V NORMAL)
SPARK ACROSS
IGNITOR SENSOR GAP
YES
YES
YES
• TURN GAS ON
PILOT BURNER LIGHTS?
SPARK STOPS WHEN
PILOT IS LIT?
MAIN BURNER LIGHTS?
SYSTEM RUNS UNTIL
ON/OFF SWITCH IS IN
"OFF" POSITION
TROUBLESHOOTING
ENDS
YES
YES
YES
NO
NO
NO
NO
NO
NO
CHECK: • LINE VOLTAGE (120VAC)
• LOW VOLTAGE TRANSFORMER (19.5 minimum VAC)
• ON/OFF SWITCH
• WIRING CONNECTIONS
UNPLUG IGNITION LEAD
AND CHECK SPARK
AT MODULE
(24VAC normal)
SPARK OK?
• REPLACE MODULE
• CHECK IGNITION CABLE GROUND WIRING, CERAMIC INSULATOR
AND GAP. CORRECT AS NECESSARY
• CHECK BOOT OF IGNITION CABLE FOR SIGNS OF MELTING OR
BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD
CABLE AND BOOT FROM EXCESSIVE TEMPERATURES.
• CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING
AND PRESSURES ARE GOOD, AND PILOT BURNER ORIFICE
IS NOT BLOCKED.
• CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND
PILOT OPERATOR ON GAS CONTROL.
• CHECK FOR 24VAC ACROSS PV-MVPV TERMINALS ON MODULE IF
VOLTAGE IS OKAY, REPLACE GAS CONTROL IF NOT, REPLACE
MODULE.
NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.
• CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE.
• CLEAN FLAME ROD
• CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD & MODULE.
• CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR.
• CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY BLUE
• ADJUST PILOT FLAME.
• IF PROBLEM PERSISTS, REPLACE MODULE.
• CHECK FOR 24VAC ACROSS MV-MVPV TERMINALS IF NO
VOLTAGE, REPLACE MODULE.
• CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS
CONTROL. IF OKAY, REPLACE GAS CONTROL, OR GAS CONTROL
OPERATOR.
NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM
• CHECK FOR CONTINUITY OF IGNITION CABLE AND GROUND WIRE.
NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWN MAY OCCUR
OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL AT THE TIME
OF CHECKOUT.
• CHECK THAT THE PILOT FLAME COVERS FLAME ROD AND IS STEADY
AND BLUE.
• IF CHECKS ARE OKAY, REPLACE MODULE.
NO
YES
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39
DV360/580 Series Direct Vent Gas Fireplace
20010667
Troubleshooting the Gas Control System
SIT 822 Valve with Synetek Electronic Control
Operating Diagram
Normal Operation
ON/OFF Switch Closed?
Safe Start Check On?
0 Sec Purge
Pilot Flame Sense OK?
ON/OFF Switch Opened?
Pilot and Main Valve OFF?
0 sec Post Purge?
Ignition Trial: 30 sec Spark ON
Pilot Valve ON. Has Flame
been Detected within 30 sec?
Spark Off. Main Valve ON.
Pilot Flame Continuously
Monitored
Heating Cycle Complete LED:
OFF
NO
YES
NO
NO
YES
Abnormal Operation
5 sec Inter-Trial Delay
LED: Steady Flash?
Lockout: Flame detected out of sequence
Reset by interrupting ON/OFF switch or
power for 10 sec
LED: 5 Flashes?
Reverse power cord polarity
LED: 2 Flashes?
Reset by interrupting ON/OFF
switch for power for 10 sec
Pilot, Valve OFF, Spark OFF
Have three ignition trials been completed?
LED: 3 Flashes?
Lockout: Flame Loss
Reset by interrupting ON/OFF switch or
power for 10 sec
Main Valve OFF, Spark ON
Has flame been detected within 30 sec?
Have three pilot flame losses been
detected?
NO
YES
NO
YES
YES
YES
YES
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40
DV360/580 Series Direct Vent Gas Fireplace
20010667
Conversions must be completed by qualified personnel
Fuel Conversion Instructions
To convert the DV360/580 units for use with a different
gas follow these instructions. Before proceeding, turn
control knob on valve to “OFF” and turn gas supply
OFF. Turn OFF any electricity that may be going to the
appliance.
CAUTION: Logs may be HOT! Allow to cool before
proceeding.
1. Open louvre assembly bottom to gain access to
valve. Remove window frame assembly. (See “Win-
dow Frame Assembly Removal”, Page 24, Fig. 47)
2. Remove logs if previously installed.
Honeywell Valve
1. Remove cap from HI/LO knob. This can be accom-
plished by lifting the plastic cap off the screw. (Fig.
63)
2. Remove the screw from center of HI/LO knob with
small screwdriver turning counterclockwise. (Fig. 63)
3. Insert conversion screw supplied in conversion kit.
Blue for natural gas, red for LP.
4. Tighten screw, replace cap.
CO100
Gas conversion
HI-LO knob
3/15/99 djt
L
O
H
I
L
O
H
I
Cap
Lift Open
Hi/Lo
Knob Remove Center Screw CO100
Fig. 63 Remove center screw from Hi/Lo knob.
NOVA SIT820 Valve
1. Using the TORX T20 bit, remove and discard the
three (3) pressure regulator mounting screws (A),
pressure regulator tower (B) and the spring and
diaphragm assembly (C). (Fig. 64)
FC107
SIT820
valve conversion
10/03
A
B
C
O
F
F
P
I
L
O
T
O
N
FC107
Fig. 64 Remove mounting screws, pressure regulator tower
and spring and diaphragm assembly.
2. Insure the rubber gasket (D) is properly positioned
and install the new HI/LO pressure regulator assem-
bly to the valve using the new screws (E) supplied
with the kit. Tighten the screws securely. (Ref. torque
= 25 in/lb) (Fig. 65)
3. Install the enclosed conversion label (F) to the valve
body where it can easily be seen. (Fig. 65)
Valve conversion is complete.
D
E
F
FC108
SIT
regulator
conversion
10/03
O
F
F
P
I
L
O
T
O
N
FC108
Fig. 65 Replace regulator.
Burner Orifice Conversion
DV360
1. Remove the screws that secure the fettle and the
burner tube assembly, located behind the burner
tube assembly. Remove the four (4) screws that se-
cure the burner housing assembly to the base pan at
the right and left end of the burner housing assem-
bly. (Fig. 66)
Burner Housing
Assembly
Pilot Location
Remove
Screws
Burner Tube
Assembly
Remove Screws
CO129
Fig. 66 Remove screws holding burner housing assembly
and burner tube assembly.
2. Remove the fettle and the burner tube assembly.
Slide the burner housing assembly to the right and
up to free the orifice.
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41
DV360/580 Series Direct Vent Gas Fireplace
20010667
3. Using a 1/2” open end wrench remove the orifices.
(Fig. 67)
CO102a
DV360/580
Gas Conversion
1/28/00 djt
Rear Burner Orifice:
(Refer to Conversion Kit Orifice
Chart)
Front Burner Orifice:
(Refer to Conversion Kit
Orifice Chart)
CO102a
Fig. 70 Burner orifice replacement.
CO101a
DV360/580
Gas Conversion
Manifold
1/28/00
added manifold screw
4/7/00 djt
Manifold Assembly
Burner Pan
Pilot Location
Manifold Mounting
Screw
Orifice CO101a
Fig. 69 Remove manifold assembly.
Log Support
(DV580)
Front Burner Orifice
(Refer to Table on
Page 42)
Rear Burner
Orifice
(Refer to Table
on Page 42)
CO130
Fig. 67 Burner orifice replacement.
Burner Housing
Gasket
Mixing Tube
CO131
Fig. 68 Replace mixing tube and gasket.
Natural
Propane
4. Converting LP to NG, remove bracket/gasket as-
sembly by unfastening the screw which secures the
bracket to the burner tray base. Discard bracket and
refasten the screw into the hole. (Fig. 67a)
Converting NG to LP, assemble the bracket/gas-
ket assembly to the burner tray assembly base by
unfastening the screw on the tray to the right side of
the orifice. Slide the bracket/gasket assembly over
the fitting on the manifold toward the back with the
gasket to the right. Secure the bracket/gasket as-
sembly using the screw removed earlier. (Fig. 67a)
LP Bracket/Gas-
ket Assembly - in
place for use with
LP Gas; remove
for use with Natu-
ral Gas
Screw
CO132
Fig. 67a LP bracket/gasket assembly.
5. Replace the orifices according to the table on Page
42.
6. Replace the mixing tube on the burner housing by
removing the two (2) screws that secure the mixing
tube to the burner housing assembly. Remove the
old gasket behind the mixing tube. (Fig. 68) NOTE:
The mixing tube for propane gas has only two
bimetallic springs that are in the closed position
at cold start. The mixing tube for natural gas has
two spring/shutter collar assemblies that are in
the closed position at cold start. Make sure the
correct mixing tube is used for conversion.
7. Use the new gasket supplied in the conversion kit
and proper mixing tube and replace in reverse order.
8. Reassemble the burner housing assembly, the
burner tube assembly and the fettle in reverse order.
DV580
1. Remove manifold mounting screw from burner. (Fig.
69)
2. Remove burner orifice from manifold assembly using
3/8” wrench. (Fig. 70)
3. Install conversion orifices in place of orifices just
removed.
4. Remove air shutters from burner pan by removing
shutter retaining screw then air shutter. (Fig. 71)
5. Replace only the rear air shutters.
Natural Gas: Rear air shutter, fully open.
Front air shutter, fully open.
LP: Rear air shutter, fully open.
Front air shutter, fully open.
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42
DV360/580 Series Direct Vent Gas Fireplace
20010667
CO103
Gas Conversion
Air shutter
2/15/99 djt
Burner Pan
Shutter
Retaining
Screw
Air
Shutter
CO103
Front View
Fig. 71 Remove air shutter from burner pan.
CO105a
DV360/580
Gas Conversion
Pilot
1/28/00 djt
Pilot Hood
Pilot
Bracket
CO105a
Fig. 72 Remove pilot hood.
6. Re-install manifold to burner pan.
Pilot Orifice Conversion
NOTE: It is not necessary to remove the pilot tube for
conversion.
1. Remove pilot hood by lifting up. (Fig. 72)
2. Remove pilot orifice with Allen wrench. (Fig. 73)
3. Install conversion pilot orifice.
4. Re-install pilot hood and be sure to align with index
tab. Installation is complete.
CO106a
DV360/580
Gas Conversion
Pilot2
1/28/00 djt
Index Tab
Snap Ring
Allen Wrench
CO106a
Fig. 73 Remove pilot orifice.
Fuel Conversion Instructions
Honeywell Comfort Control Valve ONLY
WARNING: The conversion must only be
undertaken by a qualified, certified gas ap-
pliance installer.
Installation Precautions
Before proceeding, turn control knob on valve to OFF
and turn gas supply OFF. Turn OFF any electricity that
may be going to the appliance. CAUTION: Logs may
be hot!
Conversion Procedure
1. Open bottom grille to gain access to valve. Remove
glass door. (Refer to “Window Frame Assembly Re-
moval Section” Page 24, Fig. 47)
2. Remove logs if previously installed. CAUTION: Logs
may be hot!
3. Remove and replace plug on lower right hand side of
the valve; Red for LP and blue for NG. (Fig. 74)
4. Remove motor top cap. Depress and turn center
plunger until arrow points to correct screw. Red for
LP and Blue for NG. NOTE: Plunger will “snap” into
NG position when arrow is close to blue screw. It will
not “snap” at LP (Red) position. (Fig. 75)
FP1037
Honeywell
comfort valve
3/22/00 djt
LOCAL
REMOTE
ON
•
PILOT
OFF
•
LED
Motor Top Cap Piezo Ignitor
LED
Local/
Remote Switch
Pilotstat
Knob Plug
Antenna FP1037
Fig. 74 Comfort control valve.
FP1037b
comfort valve
convert
3/6/01 djt
LOCAL
REMOTE
ON
•
PILOT
OFF
•
LED
Motor Top Cap
Center
Plunger
Blue - NG Red - LP FP1037b
Fig. 75 Depress and turn center plunger.
Burner Orifice Conversion
DV360
1. Remove the screws that secure the fettle and the
burner tube assembly, located behind the burner
tube assembly. Remove the two (2) screws that
secure the burner housing assembly to the base pan
at the right end of the burner housing assembly. (Fig.
66)
2. Remove the fettle and the burner tube assembly.
Slide the burner housing assembly to the right and
up to free the orifice.
3. Using a 1/2” open end wrench remove the orifices.
(Fig. 67)
4. Converting LP to NG, remove bracket/gasket as-
sembly by unfastening the screw which secures the
bracket to the burner tray base. Discard bracket and
refasten the screw into the hole. (Fig. 67a)
Converting NG to LP, assemble the bracket/gas-
ket assembly to the burner tray assembly base by
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43
DV360/580 Series Direct Vent Gas Fireplace
20010667
unfastening the screw on the tray to the right side of
the orifice. Slide the bracket/gasket assembly over
the fitting on the manifold toward the back with the
gasket to the right. Secure the bracket/gasket as-
sembly using the screw removed earlier. (Fig. 67a)
5. Replace the orifices according to the table on Page
42.
6. Replace the mixing tube on the burner housing by
removing the two (2) screws that secure the mixing
tube to the burner housing assembly. Remove the
old gasket behind the mixing tube. (Fig. 68) NOTE:
The mixing tube for propane gas has only two
bimetallic springs that are in the closed position
at cold start. The mixing tube for natural gas has
two spring/shutter collar assemblies that are in
the closed position at cold start. Make sure the
correct mixing tube is used for conversion.
7. Use the new gasket supplied in the conversion kit
and proper mixing tube and replace in reverse order.
8. Reassemble the burner housing assembly, the
burner tube assembly and the fettle in reverse order.
DV580
1. Remove manifold mounting screw from burner. (Fig.
69)
2. Remove burner orifice from manifold assembly using
3/8” wrench. (Fig. 70)
3. Install conversion orifices in place of orifices just
removed.
4. Remove air shutters from burner pan by removing
shutter retaining screw then air shutter. (Fig. 71)
5. Replace only the rear air shutters.
Natural Gas: Rear air shutter, fully open.
Front air shutter, fully open.
LP: Rear air shutter, fully open.
Front air shutter, fully open.
6. Re-install manifold to burner pan.
Conversion to Natural Gas
Burner Orifice Input (BTU/hr)
Kit # Model Front Part # Rear Part # Minimum Maximum
20010751 DV360RP/RFP #53 20007347 #43 30000512 18,500 30,000
(.0595”) (.089”)
Conversion to LP
Burner Orifice Input (BTU/hr)
Kit # Model Front Part # Rear Part # Minimum Maximum
20010752 DV360RN/RFN #64 20010935 #54 20000130 17,000 30,000
20011025 DV360EN (.036”) (.055”)
Table 1 Injector Orifice Size Matrix
2. Remove pilot orifice with needlenose pliers. (Fig. 77)
3. Install conversion pilot orifice.
4. Reinstall pilot hood. Be sure to align pilot hood with
index marks.
CO105
Gas Conversion
Pilot
2/15/99 djt
Index
Marks
Pilot
Bracket
Pilot Hood
CO105
Fig. 76 Remove pilot hood.
CO106
Gas Conversion
Pilot2
2/15/99 djt
Pilot
Orifice
CO106
Fig. 77 Remove pilot orifice.
5. Turn the gas supply valve and gas valve on and test
for leaks. Use a 50/50 solution of liquid soap and
water to test for leaks at gas fittings and joints. Apply
water/soap solution with brush only - do not over ap-
ply. NEVER test with an open flame.
6. Follow procedure on rating plate to light the pilot.
Check for leaks.
7. Turn main burner on and check for leaks.
8. Install logs. Refer to Page 25 for proper log place-
ment.
Installation complete.
Pilot Orifice Conversion
NOTE: It is not necessary to remove the pilot tube for
conversion.
1. Loosen pilot hood turning counterclockwise using a
7/16” wrench. (Fig. 76)
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DV360/580 Series Direct Vent Gas Fireplace
20010667
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner com-
partment clean. At least once per year the logs and lava
rock/ember material should be removed and the burner
compartment vacuumed and wiped out. Remove and
replace the logs as per the instructions in this manual.
Always handle the logs with care as they
are fragile and may also be hot if the fire-
place has been in use.
FK24/FK12 Fan Assembly
The fan unit requires periodic cleaning. At least once
per month in the operating season, open the lower lou-
vre panels and wipe or vacuum the area around the fan
to remove any build up of dust or lint.
Brass Trim
Clean the brass trim pieces using a soft cloth lightly
dampened with lemon oil. Do not use water or house-
hold cleaners on any brass components.
Contact your local representative to arrange an annual
service program.
Cleaning the Standing
Pilot Control System
The burner and control system consists of
• burner tube • gas orifice
• pilot assembly • thermopile
• millivolt gas valve
Most of these components may require only an oc-
casional checkup and cleaning and some may require
adjustment. If repair is necessary, it should be per-
formed by a qualified technician.
Logs May Be HOT!!
1. Turn off pilot light at gas valve side.
2. Let fireplace cool if it has been running.
3. Remove window frame assembly. (Refer to Window
Frame Assembly Removal section)
4. Remove logs.
5. Vacuum burner compartment especially around
orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust
or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
To obtain proper operation, it is imperative that the pilot
and burner’s flame characteristics are steady, not lifting
or floating.
Typically, the top 3/8” or 1/2” of the thermopile should
be engulfed in the pilot flame. (Fig. 78)
To adjust pilot burner; (by qualified service technician)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only
be adjusted, if necessary, by a qualified service techni-
cian.
F584-703
Honeywell
& PSE
pilot flames
3/8” - 1/2”
(10 - 13 mm)
PSE Pilot
SIT Pilot
F584-703
Fig. 78 Correct pilot flame appearance.
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45
DV360/580 Series Direct Vent Gas Fireplace
20010667
1h
1a
1b
1. DV360
1c 1 DV580
1a
1c
1b
1e
1f
1d
1i 1j
2
3a,b
5
6
7a 7b
8
15
9a
16
18
9b
10 12
11
13 14
17
19 a/b
20
22a-d
23
PILOT
ON
OFF
PILOT
ADJ
L
O
H
I
24 a/b
25 a/b
26a,b
30
31
27
32
28
29
33
34
35a/b 36
37
38
39 40 41
42
46
47
48
49
50
51
52
53
54
55
56
LOCAL
REMOTE
ON
•
PILOT
OFF
•
LED
57a,b
58
60a,b
63
59a,b
61
62
64
65a,b
66
67
68
69
70a
HI
LO
71a,b
72a,b
10667
DV360/580
parts
2/06 djt
3a
4
6
21
66
1e
1g
1h
12a
70b
77
78 79
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
DV360/580
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46
DV360/580 Series Direct Vent Gas Fireplace
20010667
DV360/580 (continued)
Ref. Description DV360 DV580
1. Log Set 20010671 10007545
1a. Log Front Left 20010673 10007540 (E9)
1b. Log Front right 20010672 10007541 (E10)
1c. Log Rear 20010675 10007539 (E8)
1d. Log Top Left -- 10007543 (E12)
1e. Log Top Right 20010676 10007544 (E13)
1f. Log Top Center Left -- 10007542 (E11)
1g. Log Top Center 20010677 --
1h. Log Overlay 20010674 --
1i. Volcanic Rock 20000376 20000376
1j. Ember (Package) 51915 51915
2. Lava Rock (Burner) -- 57897
3a. Burner Housing Assy - Nat. 20011467 10007533
3b. Burner Housing Assy - LP 20011322 --
4. Burner Tube Assy. 20010580 --
5. Ceramic tile (single) 57803 10002165
6. Manifold Assembly (* Refer to Note on Page 45) 20010601* 10002492
7a. Ceramic Hearth Panel (Left) -- 10007992
7b. Ceramic Hearth Panel (Right) -- 10007993
8. Ceramic Panel (Rear) -- 10007994
9a. Ceramic Panel (Left Side) -- 10007995
9b. Ceramic Panel(Right Side) -- 10007996
10. Glass with Gasket -- 20002369
11. Gasket Glass -- 10000992
12. Door Frame Assy -- 10007538
12a. Door Assy 20002622 --
13. Clamp Frame Window 54174 54174
14. Trim Frame Window (Pb) (w/two magnets) 57483 20002072
15. Louvre Assembly Top 10000039 20002380
16. Louvre Assembly Bottom 10000040 20002381
17. Bottom Louvre Hinge 52356 52356
18. Deflector Top 54364 20002287
19a. LP Valve Conversion - Red 20000550 20000550
19b. Natural Valve Conversion - Blue 20000572 20000572
20. Grate Assembly -- 10007537
21. Fettle 20010490 --
22a. Orifice - Front Burner - LP 20010935 20002540
22b. Orifice - Front Burner - Nat. 20007347 20002150
22c. Orifice - Rear Burner-LP 20000130 20002958
22d. Orifice - Rear Burner-Nat 30000512 20002498
23. Switch On/Off 51842 51842
24a. Valve - Honeywell VS8421 - Nat. -- 10001782
24b. Valve - Honeywell VS8421 - LP -- 10001759
25a. Valve - SiT 820 - Nat. 20010563 52677
25b. Valve - SIT 820 - LP 20010645 52678
26a. Pilot Assembly - Nat. 10002264 10002264
26b. Pilot Assembly - LP 10002265 10002265
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DV360/580 Series Direct Vent Gas Fireplace
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Ref. Description DV360 DV580
DV360/580 (continued)
27. Electrode Ignitor w/Cable 10001297 10001297
28. Nut Electrode 57886 57886
29. Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) 10001296 10001296
30. Thermocouple - RN/RP 53373 53373
31. Cable Ignitor - RN/RP 53194 53194
32. Thermopile - RN/RP 51827 51827
33. Pilot Top Convertible 10002266 10002266
34. Hood Pilot 3 way 10002385 10002385
35a. Pilot Orifice #65 (Nat.) 10002268 10002268
35b. Pilot Orifice #35 (LP) 10002269 10002269
36. Ignitor Piezo 20000062 20000062
37. Air Shutter (Nat.) -- 10007355
38. Fan w/ Bracket (FK24) 54103 54103
39. Electrical Cord (6ft.) 51865 51865
40. Fan Temp. Sensor 51704 51704
41. Speed Control 51738 51738
42. Speed Control Knob 51882 51882
43. Remote Switch Kit (Not Shown) 53875 53875
44. Piezo Ignitor Replacement Kit (Not Shown) 20000062 20000062
45. Ceramic Refractory Lining Kit (Optional) (Not Shown) Refer to Page 47 GACA4P0
46. Shield Heat Pilot -- 10007518
47. Plate Relief w/Gasket Assembly Burner Tray -- 10004192
48. Firestop 52523 52523
49. Zero Clearance Sleeve 54623 54623
50. Plate Cover Air Inlet Ass’y 10002766 20002461
51. Gasket Plate Air Inlet 10002449 10002449
52. Flue Cover Plate 10002298 10002298
53. Flue Cover Gasket 10002233 20002391
54. Flue Pipe Ass’y 10004933 20002481
55. Gasket Plate Cover Flue Pipe 10002237 10002237
56. Antennae HW 395783-1 RFN/RFP Valve 20003561 20003561
57a. RF Valve 8310E - Natural 20003719 20003719
57b. RF Valve 8310E - LP 20003720 20003720
58. Thermopile - RF Valves 20002400 20002400
59a. Pilot Orifice - Natural - RF 20000908 20000908
59b. Pilot Orifice - LP - RF 20000907 20000907
60a. Pilot Assembly - Natural (3 Way) RF 20002266 20002266
60b. Pilot Assembly - LP (3 Way) RF 20002268 20002268
61. Transmitter 20002047 20002047
62. Cord Set 20002541 20002541
63. Pilot Tube 1/8” x 24” long w/Fittings (PSE Pilot) 10003279 10003279
64. Refractory Bay39 Set 10000506 n/a
65a. Regulator Head (Nat.) 10001006 10001006
65b. Regulator Head (LP) 10001007 10001007
66. Bracket Rear Log 20010622 10007535
67. Gasket Assy. Burner Base 10006154 10007528
68. Plate Relief w/Gasket Assy. 10002429 10002862
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DV360/580 Series Direct Vent Gas Fireplace
20010667
Ref. Description DV360 DV580
DV360/580 (continued)
69. Transformer EN/EP 7522409 7522409
70a. Ignitor Module Honeywell EN/EP 20000005 20000005
70b. Ignition Control Synetek (EN) 10007939 --
71a. Valve - SIT 822 - EN -- 57884
71b. Valve - SIT 822 - EP -- 57883
72a. Pilot Assembly SIT Top Conv. - EN 10002387 10002387
72b. Pilot Assembly SIT Top Conv. - EP 10002388 10002388
73. Sensing Electrode w/Cable EN/EP (not shown) 57885 57885
74. Wire Harness, Honeywell EN/EP (not shown) 57899 57899
75. Tubing 3/8” OD Aluminum 20010564 --
76. Nut 3/8” ID Brass, Compression 7523136 --
77. Wire Harness (EN) Synetek (low voltage) 10008139 --
78. Wire Harness (EN) Synetek 10008140 --
79. Electrical Cord (6ft) Ignition Control 10008298 --
Fuel Conversion Kits
Natural Gas to LP
DV360RN/EN/RFN Kit # 20010752
DV580RN/EN Kit # 10007997
DV580RFN Kit # 10008274
LP to Natural Gas
DV360RP/EN/RFP Kit # 20010751
DV580RP/EP Kit # 10007998
DV580RFP Kit # 10008275
*NOTE: For DV360, when ordering Manifold Assembly, also order #75 (qty 1) and #76 (qty 2).
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49
DV360/580 Series Direct Vent Gas Fireplace
20010667
Optional Accessories
Fan Kits
FK12 Fan Assembly
1. Open louvre assembly bottom.
2. Install FK12 fan in back of unit between hearth sup-
ports. (Fig. 79)
3. Secure fan on velcro strips.
4. Power to the fan can be supplied by plugging the
supply lead into a conveniently located wall socket
or by using a hard-wired EB-1 connector box.
5. Be sure fan motor does not touch hearth supports.
FP1004
Fan placement
DV360/580 Series
1/25/00 djt
Cold Air Box
Side View
Front of
Unit
Hearth Pan
Base Pan FK12 Fan FP1004
Fig. 79 FK12 Fan Kit placement.
FK24 Fan Assembly
Fan specifications: 120 volt, 60 Hz, .75 Amp.
This fan does not need regular maintenance, however
periodic cleaning is required. Check the area under the
control door and in front of the fan and wipe or vacuum
at least once a month during the operating season.
Should this fan require servicing, the power supply must
be disconnected.
The FK24 comes with the electrical cord attached.
1. Slide fan assembly from the left side into the fire-
place opening, line up mounting holes with screw
studs on back of fireplace and fasten with #10 - 24
hex nuts. (Fig. 80)
2. Install thermal sensor on bottom of firebox using #10
- 24 hex nuts.
3. (Option A) - Place electronic fan speed control box
on bottom of fireplace base, lining up mounting holes
with screw studs. Fasten fan speed control box with
#10 - 24 hex nuts.
(Option B) - The speed control can be installed in an
electrical box at normal wall switch height for conve-
nient access.
4. The power supply may be connected in 2 ways:
Method A
Route the 6’ (1.8m) lead fitted to the unit to a conve-
niently located wall socket.
Method B
If the EB-1 receptacle box (Pt. #ZA1200) was cor-
rectly connected when the unit was installed, the
fan lead can be directly plugged into the EB-1 plug
socket.
5. Whether wiring directly to the fan junction box (Op-
tion A) or into the EB1 (electrical box, Option B) first
ensure cable is secured using box connector.
The fireplace, when installed must be elec-
trically connected and grounded in accor-
dance with local codes, with the current
CSA C22.1 Canadian Electrical Code or for
US installations, follow local codes and
the National Electrical Code, ANSI/NFPA
No. 70.
Hard (Direct) Wire Hook Up
First connect ground wire to ground stud located on
the base of either box. Black wire from supply should
connect to the variable speed switch. Alternate speed
switch wire connects to temperature sensor. Alternate
lead from sensor connects to fan. Alternate fan lead
connects back to the white supply wire. (Fig. 81)
Any electrical rewiring of this fan must be
completed by a qualified electrician.
Turn off all power before hook up.
H
I
L
O
O
F
F
O
N
O
F
F
P
I
L
O
T
O
F
F
EA
P
I
L
O
T
TP TH
FP1026
FK24
fan placement
1/27/00 djt
Electrical Box Heat Sensor
Fan
Fan Speed
Switch Gas Line Valve
FP1026
Fig. 80 FK24 fan placement.
Black
White
Ground
FP394
WIRING DIAGRAM
11/20/96
Fan
Temperature
Sensor
Speed
Control
FP1025
Fig. 81 FK24 fan wiring.
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50
DV360/580 Series Direct Vent Gas Fireplace
20010667
Remote Controls
Optional remote control units are available to control
different functions of the appliance.
Model Functions Controlled
RC1 ON/OFF
RC2 ON/OFF and Temperature
IMTFK Wall mounted thermostat control
Ceramic Refractory Panels
Ceramic refractory panels are available to line the fire-
box area.
Unit Kit Model
DV360 DV360CRSS Sandstone
DV360 DV360CRR Red
DV360 DV360CRB Black
DV360 DV360CRG Grey
DV580 DV580CR
Take care when handling the refractory
panels as they are fragile until held in
place and supported.
Installation Instructions
1. Remove window frame assembly and logs.
2. Remove three (3) screws securing heat shield to
combustion dome. (Fig. 82)
3. Place rear ceramic panel in back of unit. (Fig. 83)
4. Place side panels.
5. Replace heat shield, logs and window frame assem-
bly.
H102
rear ceramic support
2/23/99 djt
Rear Ceramic Panel Back of
Firebox
Burner
Rear Log
Support
H102
Fig. 83 Rear ceramic panel placement.
Decorative Bay Windows
The bay window kit is available for the DV360 only.
Installation
Remove the existing louvre assembly top.
Assemble the Bay Window Kit according to the instruc-
tions supplied with the kit. (Fig. 84)
FP1194
Install bay
window
2/19/02 djt
Upper Grille Assembly
Ceramic
Refractory
Ceramic
Refractory
Window
Assembly
Base Grille
Assembly FP1194
Fig. 84 Bay window.
Decorative Frame Trims
A selection of decorative frame trim kits are available for
mounting around the outside of the appliance to en-
hance its visual effect on the room. Installation instruc-
tions for each decorative frame trim are included with
the frame trim kit. Contact your authorized distributor for
details of the trim kits and ordering information for the
trim kits applicable to this model appliance.
H103
heat shield
3/1/99 djt
Heat Shield
Section A
Heat Shield
(3)
Screws
H103
Fig. 82 Heat shield.
Side View
Section A
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51
DV360/580 Series Direct Vent Gas Fireplace
20010667
Arch/Square Face Kit
for the DV360
Romanesque - Arch
41DVARFKB Black
41DVARFKR Rustic Bronze
41DVARFKS Pewter
Romanesque - Square
41DVSRFKB Black
41DVSRFKR Rustic Bronze
41DVSRFKS Pewter
Marquette - Arch
41DVAMTKB Black
41DVAMTKR Rustic Bronze
41DVAMTKS Pewter
Marquette - Square
41DVSMTKB Black
41DVSMTKR Rustic Bronze
41DVSMTKS Pewter
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52
DV360/580 Series Direct Vent Gas Fireplace
20010667
For Use in Mobile Homes: Model DV360RMH
This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile
home; it must be installed in accordance with the manufacturer’s instructions and the manufactured
home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile
Homes CAN/ CSA Z240 MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is sup-
plied with the appliance.
This gas fireplace should be installed by a qualified in-
staller in accordance with local building codes, and with
current CSA-B149.1 Installation codes for Gas Burning
Fireplaces and Equipment, and CAN/
CSA Z 240.4 Canada.
A manufactured home (US only) or mobile home
OEM installation must conform with the Manufactured
Home Construction and Safety Standard, Title 24 CFR
Part 3280, or when such a standard is not applicable,
the Standard for Manufactured Home Installations
ANSI/NCSBCS A225.1, or Standard for Gas Equipped
Recreational Vehicles and Mobile Housing
CSA Z240.4.
The appliance when installed, must be electrically
grounded in accordance with local codes or, in the ab-
sence of local codes, with the current National Electri-
cal Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
FOR SAFE INSTALLATION AND OPERATION
PLEASE NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and
should be located out of high traffic areas and away
from furniture and draperies.
2. Children and adults should be alerted to the hazards
of fireplace high surface temperatures and should
stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when in the
same room as your fireplace.
4. Under no circumstances should this fireplace be
modified. Parts removed for servicing should be
replaced prior to operating this fireplace again.
5. Installation and any repairs to fireplace should be
performed by qualified installer, service agency or
gas supplier. A professional service person should
be contacted to inspect fireplace annually. More
frequent cleaning may be required due to excess lint
and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages
in this fireplace should be kept clean and free of
dust and lint. Make sure that the gas valve and pilot
light are turned off before you attempt to clean this
fireplace.
7. The venting system (chimney) of this fireplace
should be checked at least once a year and if
needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of com-
bustible materials, gasoline and other flammable
vapor and liquids. This fireplace should not be used
as a drying rack for clothing, nor should Christmas
stockings or decorations be hung on or around the
fireplace.
9. Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
fireplace.
10. The flow of combustion and ventilation air must not
be obstructed in any way.
11. When the fireplace is installed directly on carpet-
ing, vinyl tile or any combustible material other than
wood, the fireplace must be installed on a metal or
wood panel extending the full width and depth of the
fireplace.
12. This fireplace requires adequate ventilation and
combustion air to operate properly.
CFM Corporation Model DV360RMH must
be firmly attached to the building.
Conversion Instructions
1. Discount power to unit and shut off the gas supply.
2. Remove the window frame assembly (see ‘Window
Frame Assembly’ section).
3. Carefully remove the logs.
4. Remove the pilot assembly from bracket.
5. Remove the screws which are holding the burner
housing assembly in place.
6. Remove the burner housing assembly.
7. Remove the main and front orifice and replace with
the orifice supplied in the conversion kit. Use the
small orifice size for the front burner and the bigger
orifice size for the main burner.
8. Remove the compression fitting which holds the alu-
minium tubing in the pilot assembly. This will reveal
the pilot orifice which must be replaced with the one
provided in the conversion kit.
9a. Units with SIT valve (Refer to illustrations in the
installation instructions supplied with the kit):
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53
DV360/580 Series Direct Vent Gas Fireplace
20010667
a) Using a Torx T20 or slotted screwdriver, remove
and save the three pressure regulator mount-
ing screws (A), pressure regulator tower (B) and
diaphragm (C).
b) Ensure the rubber gasket (D) is properly posi-
tioned and install the new Hi/ Lo pressure regula-
tor to the valve using the new screws (E) supplied
with the kit. Tighten screws securely. (Ref. torque:
25 in-lb).
c) Install the enclosed identification label (F) to the
valve body where it can be easily seen.
9b.Units with Honeywell valve:
The Honeywell valve fitted to this unit is preset for
LP gas. It is convertible to natural gas by the instal-
lation of a color coded “conversion screw.” To insert
the conversion screw, refer to the instructions and
diagrams in the Honeywell Installation Instructions
supplied in the conversion kit packaged with the
DV360/DV580RMH unit.
10. Reassemble the fireplace in the reverse order,
except for the window frame assembly. Leave this off
until the unit has been checked for leaks and the gas
supply line has been bled.
11. After bleeding the gas line and checking for leaks
with a soap solution, replace the window frame
assembly. Fire up the unit, check for flame impinge-
ment on the logs, adjusting them if necessary. Check
the manifold and supply pressures.
NOTE: If further assistance is required, refer to
‘Troubleshooting’ and ‘Parts List’ in this manual.
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DV360/580 Series Direct Vent Gas Fireplace
20010667
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55
DV360/580 Series Direct Vent Gas Fireplace
20010667
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings or Majestic Gas Fireplace/
Stove is free from manufacturing and material defects for a period of
one year from the date of purchase, subject to the following conditions
and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for
life against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
Note: On porcelain enamel finished external parts and accessories
The Company offers no Warranty on chipping of enamel surfaces.
Inspect all product prior to accepting it for any damage to the
enamel.
The salt air environment of coastal areas or a high humidity
environment can be corrosive to the porcelain enamel finish. These
conditions can cause rusting of the cast iron beneath the porcelain
enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or accident.
Glass doors are not covered for discoloration or burned in stains due to
environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The Company
will not be responsible for, nor will it warrant any brass parts which are
damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM
Corporation company supplied accessories are covered for a period of
one year.
CONDITIONS AND LIMITATIONS
• This new Vermont Castings or Majestic product must be installed by
a competent, authorized, service contractor. A licensed technician, as
prescribed by the local jurisdiction must perform any installation/service
work. It must be installed and operated at all times in accordance with
the Installation and Operating instructions furnished with the product.
Any alteration, willful abuse, accident, or misuse of the product shall
nullify this warranty.
• This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
• The customer must pay for any Authorized Dealer in-home travel fees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
• If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
• Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
• This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
• The company may, at its discretion, fully discharge all obligations
with respect to this warranty by refunding the wholesale price of the
defective part(s)
• Any installation, labor, construction, transportation, or other related
costs/expenses arising from defective part(s), repair, replacement,
or otherwise of same, will not be covered by this warranty, nor shall
the Company assume responsibility for same. Further, the Company
will not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
• SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
• All other warranties-expressed or implied- with respect to the product,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
• The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings or Majestic product
• The warranties as outlined within this document do not apply to
chimney components or other non CFM Corporation accessories used
in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with the
carrier).
• The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
• This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your
warranty, your sales receipt, and the model/serial
number of your CFM Corporation product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
YOURSELF.
LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with
an Insta-Flame Ceramic Burner, or standard steel tube burner.
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Efficiency Ratings
Model EnerGuide Ratings Steady State (%) D.O.E.
Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)
DV360RN 53 82 83 64
DV360RP 53 83 84 64
DV360EN 53 82 83 64
DV360EP 53 83 84 64
DV360RFN 53 82 83 64
DV360RFP 53 83 84 64
DV580RN 51.1 82 83 64
DV580RP 51.1 83 84 64
DV580EN 51.1 82 83 64
DV580EP 51.1 83 84 64
DV580RFN 51.1 82 83 64
DV580RFP 51.1 83 84 64
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
800-668-5323 • www.cfmcorp.com
CFM Corporation