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INSTALLER / CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL

BEFORE INSTALLING AND USING

APPLIANCE

WARNING!

IF THE INFORMATION IN THIS

MANUAL IS NOT FOLLOWED

EXACTLY, A FIRE OR

EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE,

PERSONAL INJURY OR LOSS OF

LIFE.

FOR OUR SAFETY

Installation and service must be

performed by a qualified installer,

service agency or the gas supplier.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electric switch; do not

sue any phone in your building.

• Immediately call your gas supplier from

your neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call

the fire department.

DO NOT STORE OR USE

GASOLINE OR OTHER

FLAMMABLE VAPORS AND

LIQUIDS IN THE VICINITY OF THIS

OR ANY OTHER APPLIANCE.

Direct Vent Gas Fireplace

Models: DV360, DV580

6357

DV360/580

2/04

Homeowner’s Installation and

Operating Manual

CERTIFIED

D

E

S

I

G

N

C

E

R

T

I

F

I

E

D

20010667 12/06 Rev. 5

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

2

DV360/580 Series Direct Vent Gas Fireplace

20010667

Table of Contents

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

Thank you and congratulations on your purchase of a CFM Corporation fireplace.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these

instructions may result in a possible fire hazard and will void the warranty.

Installation & .....................................................................................................................................3

Operating Instructions Locating Your Fireplace ...............................................................................................3

Fireplace Dimensions ..................................................................................................4

Clearance to Combustibles ..........................................................................................6

Mantels ........................................................................................................................6

Hearth ..........................................................................................................................6

Framing & Finishing .....................................................................................................7

Final Finishing ..............................................................................................................7

Gas Specifications .......................................................................................................7

Gas Inlet and Manifold Pressures ................................................................................7

High Elevations ............................................................................................................8

Gas Line Installation ....................................................................................................8

Remote ON/OFF Switch Installation ............................................................................8

Alternate Switch Location ............................................................................................8

EB-1 Electrical Box ......................................................................................................9

Electronic Gas Control Valve .......................................................................................9

Optional Top Vent Application ....................................................................................10

General Venting General Venting ......................................................................................................... 11

General Venting Information - Termination Location ..................................................12

General Information Assembling Vent Pipes .............................................................13

How to Use the Vent Graph .......................................................................................14

Rear Wall Vent Application & Installation ...................................................................14

Vertical Sidewall Application & Installation .................................................................16

Below Grade Installation ............................................................................................20

Vertical Through-the-Roof Application & Installation ..................................................20

Venting Components .................................................................................................23

Operating Instructions Glass Information .......................................................................................................24

Louvre Removal .........................................................................................................24

Window Frame Assembly Removal ...........................................................................24

Glass Cleaning ...........................................................................................................24

Installation of Optional Ceramic Panels .....................................................................24

Replacement of Ceramic Hearth Panels ...................................................................24

Installation of Logs .....................................................................................................25

Burner Lava Rock Placement ....................................................................................28

Large Lava Rock ........................................................................................................28

Flame & Temperature Adjustment ..............................................................................28

Flame Characteristics ................................................................................................28

Inspecting the Venting System ..................................................................................28

Lighting and Operating Instructions (Honeywell Gas Valve) ......................................30

Lighting and Operating Instructions (SIT Valve) ........................................................31

Instructions for RF Comfort Valve ..............................................................................32

Troubleshooting Gas Control (Honeywell Gas Valve) ................................................36

Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) .......................................37

Troubleshooting Gas Control (SIT 822 Valve) ...........................................................38

Troubleshooting Gas Cotnrol (SIT 822 w/Synetek Electronic Control) ......................39

Fuel Conversion Instructions .....................................................................................40

Maintenance Cleaning the Standing Pilot Control System ..............................................................44

Replacement Parts ...................................................................................................................................45

Optional Accessories Fan Kits ......................................................................................................................49

Hard (Direct) Wire Hook Up .......................................................................................49

Remote Controls ........................................................................................................50

Ceramic Refractory Panels ........................................................................................50

Decorative Bay Windows ...........................................................................................50

Decorative Frame Trim ..............................................................................................50

Arch/Square Face Kit .................................................................................................51

For Use in Mobile Homes: Model DV360RMH ...................................................................................................52

Warranty ...................................................................................................................................55

Energuide

...................................................................................................................................56

3

DV360/580 Series Direct Vent Gas Fireplace

20010667

Installation & Operating Instructions

This gas appliance should be installed by a qualified installer in

accordance with local building codes and with current CSA-

B149.1 Installation codes for Gas Burning Appliances and

Equipment. If the unit is being installed in a mobile home, the

installation should comply with the current CAN/CSA Z 240.4

code. For U.S.A Installations follow local codes and/or the cur-

rent National Fuel Gas Code. ANSI Z223.1/NFPA 54.

In the Commonwealth of Massachusetts, all gas fittings and

installation of this appliance shall be done by a licensed

gas fitter or licensed plumber.

FOR SAFE INSTALLATION AND OPERATION PLEASE

NOTE THE FOLLOWING:

1 . This fireplace gives off high temperatures and should be

located out of high traffic areas and away from furniture and

draperies.

2. Children and adults should be alerted to the hazards of the

high surface temperatures of this fireplace and should stay

away to avoid burns or ignition of clothing.

3. Children should be carefully supervised when in the same

room as your fireplace.

4. Under no circumstances should this fireplace be modified.

Parts removed for servicing should be replaced prior to

operating this fireplace again.

5. Installation and any repairs to this fireplace must be per-

formed by a qualified installer, service agency or gas sup-

plier. A professional service person should be contacted to

inspect this fireplace annually. Make it a practice to have

all of your gas fireplaces checked annually. More frequent

cleaning may be required due to excess lint and dust from

carpeting, bedding material, etc.

6. Control compartments, burners and air passages in this fire-

place should be kept clean and free of dust and lint. Make

sure the gas valve and pilot light are turned off before you

attempt to clean this fireplace.

7. The venting system (chimney) of this fireplace should be

checked at least once a year and if needed your venting

system should be cleaned.

8. Keep the area around your fireplace clear of combustible

materials, gasoline and other flammable vapor and liquids.

This fireplace should not be used as a drying rack for cloth-

ing, nor should Christmas stocking or decorations be hung in

the area of it.

9. Under no circumstances should any solid fuels (wood, coal,

paper or cardboard etc.) be used in this fireplace.

10. The flow of combustion and ventilation air must not be ob-

structed in any way.

11. When fireplace is installed directly on carpeting, vinyl tile

or any combustible material other than wood, this fireplace

must be installed on a metal or wood panel extending the full

width and depth of the fireplace.

12. This fireplace requires adequate ventilation and combustion

air to operate properly.

13. This fireplace must not be connected to a chimney flue serv-

ing a separate solid fuel burning fireplace.

14. When the fireplace is not in use it is recommended that the

gas valve be left in the OFF position.

Proposition 65 Warning: Fuels used in gas, woodburning or

oil fired appliances, and the products of combustion of such

fuels, contain chemicals known to the State of California to

cause cancer, birth defects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

This appliance may be installed in an aftermarket

permanently located, manufactured home or mobile

home, where not prohibited by local codes.

This appliance is only for use with the type of gas

indi-cated on the rating plate. This appliance is not

convertible for use with other gases, unless a certi-

fied kit is used.

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

Remove any plastic from trim parts before turning the

fireplace ON.

It is normal for fireplaces fabricated of steel to give off

some expansion and/or contraction noises during the

start up or cool down cycle. Similar noises are found

with your furnace heat exchanger or car engine. It is

not unusual for your CFM Corporation gas fireplace to

give off some odor the first time it is burned. This is due

to the manufacturing process.

Please ensure that your room is well ventilated

-open all windows.

It is recommended that you burn your fireplace for at

least ten (10) hours the first time you use it. If the op-

tional fan kit has been installed, place the fan switch in

the “OFF” position during this time.

Y

EAB

C

D

F

YB

X

LU584-1

Locating unit

2/4/99 djt

Locating Your Fireplace

LU584-1

A) Flat on wall B) Cross corner C) **Island

D) *Room divider E) *Flat on wall corner F) Chase installation

Y) 6” minimum

Note (Fig. 1):

** Island (C) and Room Divider (D) installation is possible as long as

the horizontal portion of the vent system (X) does not exceed 20’ (6 m).

See details in Venting Section.

* When you install your fireplace in(D) Room divider or (E) Flat on wall

corner positions (Y), a minimum of 6“ (152 mm) clearance must be

maintained from the perpendicular wall and the front of the fireplace.

Fig. 1 Locating gas fireplace.

WARNING: Check with your electronics manufac-

turer before installing a television or other electronic

device above this fireplace.

4

DV360/580 Series Direct Vent Gas Fireplace

20010667

Fireplace Dimensions (Installed as Top Vent)

2261b

DV360

Specs - top vent

1/25/00 djt

S - Rough Opening Width

Rough

Opening

Height

Electrical

Access

Rough

Opening

Depth

Gas Line

Access

V

V

W

K

U

T

H

I

J

P

Q

K

O

N

F

D

E

G

G

A

C

R

M

L

B

Recessed

Nailing Flange

Fig. 2 Fireplace specifications and framing dimensions.

Ref. DV360 DV580

A 41” (1041 mm) 47” (1194 mm)

B 37” (940 mm) 41¹⁄₄” (1048 mm)

C 36” (914 mm) 42” (1067 mm)

D 24¹⁄₂” (622 mm) 28¹⁄₂” (724 mm)

E 7” (178 mm) 7” (178 mm)

F 6” (152 mm) 6” (152 mm)

G 1¹⁄₄” (32 mm) 1¹⁄₄” (32 mm)

H 19¹⁄₄” (489 mm) 23¹⁄₂” (591 mm)

I 5¹⁄₂” (140 mm) 5¹⁄₂” (140 mm)

J 25” (635 mm) 31” (787 mm)

K 5/8” (16 mm) 5/8” (16 mm)

L 10³⁄₄” (273 mm) 10³⁄₄” (273 mm)

M 2” (51 mm) 2” (51 mm)

N 7⁵⁄₈” (194 mm) 11¹⁄₄” (286 mm)

O 1⁷⁄₈” (48 mm) 1⁷⁄₈” (48 mm)

P 7” (178 mm) Dia. 7” (178 mm) Dia.

Q 4” (102 mm) Dia. 4” (102 mm) Dia.

Framing Dimensions

R 38¹⁄₂” (978 mm) 42¹⁄₂” (1080 mm)

S 41¹⁄₄” (1048 mm) 47¹⁄₄” (1200 mm)

T 19¹⁄₄” (489 mm) 23¹⁄₂” (597 mm)

U 62¹⁄₄” (1581 mm) 75” (1905 mm)

V 44” (1118 mm) 53” (1346 mm)

W 31³⁄₄” (807 mm) 38” (965 mm)

5

DV360/580 Series Direct Vent Gas Fireplace

20010667

Fireplace Dimensions (Installed as Rear Vent)

2261a

DV360

Specs rear vent

1/25/00 djt

H

R - Rough Opening Width

Gas Line

Access

Rough

Opening

Height

Electrical

Access

Rough

Opening

Depth

U

U

V

T

J

S

I

J

P

O

N

M

G

F

D

E

G

A

C

Q

L

K

B

Recessed

Nailing Flange

Fig. 3 Fireplace specifications and framing dimensions.

Ref. DV360 DV580

A 41” (1041 mm) 47” (1194 mm)

B 37” (940 mm) 41¹⁄₄” (1048 mm)

C 36” (914 mm) 42” (1067 mm)

D 24¹⁄₂” (622 mm) 28¹⁄₂” (724 mm)

E 7” (178 mm) 7” (178 mm)

F 6” (152 mm) 6” (152 mm)

G 1¹⁄₄” (32 mm) 1¹⁄₄” (32 mm)

H 19¹⁄₄” (489 mm) 23¹⁄₂” (591 mm)

I 25” (635 mm) 31” (787 mm)

J 5/8” (16 mm) 5/8” (16 mm)

K 10³⁄₄” (273 mm) 10³⁄₄” (273 mm)

L 2” (51 mm) 2” (51 mm)

M 7⁵⁄₈” (194 mm) 11¹⁄₄” (286 mm)

N 1⁷⁄₈” (48 mm) 1⁷⁄₈” (48 mm)

O 31¹³⁄₁₆” (808 mm) 35³⁄₄” (908 mm)

P 32⁹⁄₁₆” (827 mm) 36⁹⁄₁₆” (928 mm)

Framing Dimensions

Q 38¹⁄₂” (978 mm) 42¹⁄₂” (1080 mm)

R 41¹⁄₄” (1048 mm) 47¹⁄₄” (1200 mm)

S 19¹⁄₄” (489 mm) 23¹⁄₂” (597 mm)

T 62¹⁄₄” (1581 mm) 75” (1905 mm)

U 44” (1118 mm) 53” (1346 mm)

V 31³⁄₄” (807 mm) 38” (965 mm)

6

DV360/580 Series Direct Vent Gas Fireplace

20010667

Clearance to Combustibles

Top of unit to ceiling ................................. 36” (914 mm)

Front of unit to combustibles ................... 36” (914 mm)

Appliance

Top of standoff ....................................... 0” (0 mm)

Bottom ..................................................... 0” (0 mm)

Side ......................................................... 0” (0 mm)

Back ........................................................ 0” (0 mm)

Venting

Concentric sections of DV Vent ................... 1” (25 mm)

Nonconcentric sections of DV Vent

Sides and bottom .................................. 1” (25 mm)

Top ........................................................ 2” (51 mm)

Mantels

The height that a combustible mantel is fitted above the

fireplace is dependent on the depth of the mantel. This

also applies to the distance between the mantel leg (if

fitted) and the fireplace.

For the correct mounting height and widths, refer to

Figures 4a, 4b and the Mantel Chart below.

The distances and reference points are not affected by

the fitting of a bay window front trim kit.

Noncombustible mantels and legs may be installed at

any height and width around the appliance. When using

paint or lacquer, it must be heat resistant to prevent

discoloration.

A B C D E

V

W

X

Y

Z

Fireplace

CFM146

DV Mantel Chart

7/5/01 sta

Maintain minimum

3/4” (19 mm) clear-

ance to combustibles

Louvre Assembly

top

Top of Combustion

Chamber

CFM146

Bottom of Door Trim

Mantel Chart

Mantel Shelf Mantel from Top

Ref. or Breast Plate Ref. of Comb. Chamber

Depth

V 10” (254 mm) A 19” (483 mm)

W 8” (203 mm) B 17” (432 mm)

X 6” (152 mm) C 15” (381 mm)

Y 4” (101 mm) D 13” (330 mm)

Z 2” (51 mm) E 11” (279 mm)

Fig. 4a Combustible mantel minimum installation.

Hearth

A hearth is not mandatory, but is recommended for

aesthetic purposes. We recommend a noncombustible

hearth which projects out 12” (305 mm) or more from

the front of the fireplace.

Cold climate installation recommendation:

When installing this unit against a non-in-

sulated exterior wall or chase, it is manda-

tory that the outer walls be insulated to

conform to applicable insulation codes.

J

F

G

H

I

Mantel

Leg

CFM164a

Mantel Leg Chart

06/22/01 sta

CFM170

DV Builder Front

View

O

N

M

L

K

Black

Surround

Face

CFM164a

Side of

Combustion Chamber

CFM170

Mantel Mantel Leg from Side

Ref. Leg Depth Ref. of Comb. Opening

F 10” (254 mm) K 11¹⁄₂” (292 mm)

G 8” (203 mm) L 9¹⁄₂” (241 mm)

H 6” (152 mm) M 7¹⁄₂” (191 mm)

I 4” (101 mm) N 5¹⁄₂” (140 mm)

J 2” (51 mm) O 3¹⁄₂” (89 mm)

Fig. 4b Combustible mantel leg minimum installation.

7

DV360/580 Series Direct Vent Gas Fireplace

20010667

Framing And Finishing

Check fireplace to make sure it is levelled

and properly positioned.

To mount the appliance: Choose the location.

DV360 (Fig. 5)

1. This unit comes with four (4) flanges pre-mounted

on both sides of the fireplace to allow two different

drywall thicknesses to be used. Flange “A” is for 1/2”

drywall while flange “B“ is for 5/8” drywall.

2. Bend the desired flanges out 90° on both sides of

the fireplace. Slide the fireplace into the framed

opening until the flanges contact the front surfaces

of the framing. Level the unit and secure it firmly in

place.

AB

FP1539

flange location

12/04

Flange Drywall

Position Depth

A 1/2” / 13 mm

B 5/8” / 16 mm

Flange Location for

Desired Drywall Depth

FP1539

Fig. 5 Drywall flange location for DV360.

DV580 (Fig. 5a)

1. Nailing flanges are supplied with the fireplace (found

on the fireplace hearth). To level the box and secure

it firmly in place, remove the nailing flanges from

the hearth and install at the sides of the fireplace as

shown in Figure 5a.

2. Screw through the slotted holes in the drywall strip

and into pre-drilled holes in fireplace side. Measure

from face of fireplace to the face of the drywall strip

to confirm the final depth.

Final Finishing

Noncombustible materials such as brick or tile can be

extended over the edges of the face of the fireplace.

Do not cover the window frame assembly, any vent,

louvre assembly top or louvre assembly bottom. If

a Trim Kit is to be installed, brick and tile will have to be

installed flush with the side of this appliance.

FP1023

side nailing flange

1/27/00 djt

A

B

CAdjustable Drywall Strip

(Nailing Flange)

Flange Drywall

Position Depth

A 1/2” / 13 mm

B 5/8” / 16 mm

C 3/4” / 19 mm

Adjustable

1/2”, 5/8” & 3/4”

Spacing FP1023

Fig. 5a Adjustable drywall strip (nailing flange) for DV580.

DV360 / DV580

Certified To

ANSI Z21.88-2005 / CSA 2.33-2005

Vented Gas Fireplace Heater

For units:

GFDN4L2, GFDE4L2, GFDI4L2, GFDL4L2

GFDN4P0, GFDE4P0, GFDI4P0

Gas Specifications

MAX. MIN.

GAS INPUT INPUT

MODEL FUEL CONTROL B.T.U.H B.T.U.H.

DV360RN Natural Gas Millivolt Hi/Lo 30,000 18,500

DV360RP Propane Millivolt Hi/Lo 30,000 17,000

DV360EN Natural Gas 24 Volt Hi/Lo 30,000 18,500

DV360EP Propane 24 Volt Hi/Lo 30,000 20,000

DV360RFN Natural Gas Comfort Control 30,000 20,000

DV360RFP Propane Comfort Control 30,000 21,000

DV580RN Natural Gas Millivolt Hi/Lo 38,000 26,500

DV580RP Propane Millivolt Hi/Lo 38,000 27,000

DV580EN Natural Gas 24 Volt Hi/Lo 38,000 26,500

DV580EP Propane 24 Volt Hi/Lo 38,000 27,000

DV580RFN Natural Gas Comfort Control 38,000 26,500

DV580RFP Propane Comfort Control 38,000 27,000

Gas Inlet and Manifold Pressures

Natural LP (Propane)

Minimum Inlet Pressure 5.5” w.c. 11.0” w.c.

Maximum Inlet Pressure 14.0” w.c. 14.0” w.c.

Manifold Pressure 3.5” w.c. 10.0” w.c.

8

DV360/580 Series Direct Vent Gas Fireplace

20010667

High Elevations

Input ratings are shown in BTU per hour and are

certified without deration for elevations up to

4,500 feet (1,370m) above sea level.

For elevations above 4,500 feet (1,370m) in USA,

installations must be in accordance with the

current ANSI Z223.1/NFPA 54 and/or local codes

having jurisdiction.

In Canada, please consult provincial and/or local

authorities having jurisdiction for installations at

elevations above 4,500 feet (1,370m).

Gas Line Installation

When purging gas line the front glass

must be removed.

The gas pipeline can be brought in through the right

side of the appliance. Knockouts are provided at conve-

nient locations to allow for the gas pipe installation and

testing of any gas connection.

The gas line connection can be made with properly

tinned 3/8” copper tubing, 1/2” rigid pipe or an approved

flex connector. Since some municipalities have addi-

tional local codes, it is always best to consult your local

authority and the CSA-B149.1 installation codes.

For USA installations consult the current National Fuel

Gas Code, ANSI Z223.1/NFPA 54.

FP297A

INSTA VENT FREE

UVHB26 GAS SUPPLY 

7/1/98

1/2” Gas Supply

1/2” NPT x 3/8” Flare Shut-

off Valve

3/8” Flex Line

(from valve)

FP297a

Fig. 6 Typical gas supply installation.

Always check for gas leaks with a mild

soap and water solution applied with a

brush no larger than 1” (25 mm). Never

apply soap and water solution with a spray

bottle. Do not use an open flame for leak

testing.

The fireplace valve must not be subjected

to any test pressures exceeding 1/2 psi.

Isolate or disconnect this or any other gas

appliance control from the gas line when

pressure testing.

The gas control is equipped with a captured screw type

pressure test point, therefore it is not necessary to pro-

vide a 1/8” test point up stream of the control.

When using copper or flex connector use only approved

fittings. Always provide a union when using black iron

pipe so that the gas line can be easily disconnected for

burner or fan servicing. (Fig. 6) See the gas specifica-

tions for pressure details and ratings.

Remote ON/OFF Switch Installation

Do not wire the remote ON/OFF wall switch for this gas

appliance into a 120v power supply.

1. Thread wire through the electrical knockout located

on either side of the unit. Take care not to cut the

wire or insulation on metal edges. Ensure the wire is

secured and protected from possible damage. Run

one end of the gas control valve and the other end to

the conveniently located wall switch.

2. Attach the wire to the ON/OFF switch and install

switch into receptacle box. Attach cover plate to

switch.

3. Connect wiring to gas valve. (Fig. 7)

TPTH TH

TP

FP1218

Remote switch

wiring

8/02

Remote ON/OFF

Switch

FP1218

Fig. 7 Remote switch wiring diagram for R models.

Alternate Switch Location

The remote switch can be installed on either side of

the access door. Mount the switch to the switch bracket

provided. Screw the bracket on either side of the frame,

line up the screws with the prepunched holes. (Fig. 8)

FP1024

alternate

remote switch

location

1/27/00 djt

FP1024

Fig. 8 Alternate switch location.

9

DV360/580 Series Direct Vent Gas Fireplace

20010667

EB-1 Electrical Box

The fireplace, when installed, must be

electrically connected and grounded in

accordance with local codes or, in the ab-

sence of local codes, with the current CSA

C22.1 Canadian Electrical Code.

For USA installations, follow the local

codes and the national Electrical Code

ANSI/NFPA No. 70.

It is strongly suggested that the wiring of

the EB-1 Electrical Junction Box be carried

out by a licensed electrician.

Ensure that the power to the supply line

has been disconnected before commenc-

ing this procedure.

The EB-1 electrical junction box has been

supplied standard on the DV360/580 models to allow

for the easy installation of an optional fan kit.

To connect the EB-1 box to the house electrical supply,

follow the steps below.

1. Unscrew the retaining screw from the EB-1 base

plate (Fig. 9) and remove the EB-1 assembly from

the fireplace.

2. Remove the front cover of the EB-1 box.

3. Remove the plug socket

assembly from the EB-1

box.

4. Feed the supply line in

from the outside through

the cable clamp. (Fig. 9)

5. Connect black wire of

the power supply line to

the brass screw (polar-

ized) of the socket as-

sembly.

6. Connect the white wire

of the power line to the

chrome screw of the

socket assembly.

7. Connect the ground

wire of the supply line to

the green screw of the

socket assembly.

8. Refit the socket assem-

bly back into the electri-

cal box and replace the

cover plate. Secure the

cable with the clamp on

the outside of the unit

to prevent strain on the

connections.

9. The EB-1 electrical junction box is now ready to sup-

ply power to the FK12 or FK24 fan kits if fitted.

FP580

INSTA VENT FREE

EB1 JUNCTION BOX

11/18/97

OUTSIDE

Electrical Box

FRONT OF UNIT

INSIDE

FRONT OF UNIT

FP580

Fig. 9 EB-1 receptacle.

Electronic Gas Control Valve

This appliance may be fitted with a Synetek ignition

module.

Installation of the remote on/off starter switch or

wall thermostat on electronic ignition units.

1. Thread the wiring through the holes on the side

panels of the appliance. Take care not to cut the wire

or insulation on metal edges. Route the wire to a

conveniently located receptacle box.

2. Attach the wire to the ON/OFF switch and install the

switch into the receptacle box.

POWER CORD

CIRCUIT BOARD

ON/OFF SWITCH

OR

WALL THERMOSTAT

VALVE

RED

WHITE

BLUE

YELLOW

PURPLE

BLACK

WHITE

GREEN

PILOT SENSING

PILOT IGNITER

ORANGE

L1

L2

M

O

P

O

FP1571

SIT822

Synetek wiring

4/05

Fig. 10 SIT822 Valve with Synetek electronic control wiring diagram.

FP1571

10

DV360/580 Series Direct Vent Gas Fireplace

20010667

Optional Top Vent Application

The DV360/580 fireplace is shipped as a rear vent unit.

If the layout requires a top vent, convert the unit follow-

ing the steps below.

1. Remove the 10 screws securing outer collar adapter

to fireplace. (Fig. 11)

2. Set outer collar adapter aside.

3. Remove insulation from top of unit and discard. Re-

move the four (4) screws securing flue cover to top

of unit and remove flue cover. (Fig. 12)

4. Remove the four (4) screws securing flue pipe to

back of unit. Remove flue pipe. (Fig. 12)

5. Secure flue cover to back of flue outlet. Be sure to

replace gasket. (Fig. 14)

6. Install flue pipe and gasket removed in step 4 to top

of unit with four (4) screws. Be sure to replace gas-

ket. (Fig. 14)

7. Secure outer collar adapter to unit with the round

collar on top, secure with 10 screws.

NOTE: Be sure not to damage any gasket material.

FP1030

Outer Collar Adapter

Flue Pipe

2/16/00 djt

Outer

Collar

Adapter

Flue

Pipe

Remove

Screws

(5)

Remove Screws

(5) FP1030

Fig. 11 Remove screws from outer collar adapter.

FP1027

DV360/580

Outer Collar Adapter

Flue Pipe

1/27/00 djt

Insulation

Flue

Cover

Flue

Pipe

Remove

Screws

(4)

Remove Screws (4) FP1027

Fig. 12 Remove flue cover and flue pipe.

CAUTION: Remove insulation. Insulation extends

beyond opening in top of unit. Be sure to

remove all insulation before completing

conversion. Insulation measures 9¹⁄₄” x

22³⁄₄” (23.5 cm x 57.8 cm). If the unit is con-

verted back to a rear vent, the insulation

(Part number 20003129) must be replaced.

DVT584-604

Outer Collar Adapter

Flue Pipe

3/11/99 djt

Flue Pipe

Replace

Screws (4)

Replace

Screws

(4)

Flue Cover FP1028

Fig. 13 Replace flue cover and flue pipe.

FP1031

Outer Collar Adapter

Flue Pipe completed

2/16/00 djt

FP1031

Fig. 14 Complete conversion.

After conversion to top vent configuration,

the 4” (102 mm) flue pipe should be con-

centric within the 7” (175 mm) outer collar.

11

DV360/580 Series Direct Vent Gas Fireplace

20010667

General Venting

Your fireplace is approved to be vented either through

the side wall, or vertical through the roof.

• Only CFM Corporation venting components spe-

cifically approved and labelled for this fireplace

may be used.

• Venting terminals shall not be recessed into a wall or

siding.

• Horizontal venting which incorporates the twist lock

pipe must be installed on a level plane without an

inclining or declining slope.

• Horizontal venting which incorporates the use of flex

venting shall have an inclining slope from the unit of

1” (25 mm) per 24” (610 mm).

There must not be any obstruction such as bushes, gar-

den sheds, fences, decks or utility buildings within 24”

(610 mm) from the front of the termination hood.

Do not locate termination hood where excessive snow

or ice build up may occur. Be sure to check vent termi-

nation area after snow falls, and clear to prevent ac-

cidental blockage of venting system. When using snow

blowers, make sure snow is not directed towards vent

termination area.

Location of Vent Termination

It is imperative the vent termination be located observ-

ing the minimum clearances as shown on following

page.

12

DV360/580 Series Direct Vent Gas Fireplace

20010667

Fig. 15 Vent termination locations.

V

V

V

V

V

V

V

X

X

X

D

E

B

B

B

C

B

M

B

A

J

K

F

L

VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED

H

I





Operable

Operable Fixed

Closed

V

B

CFM145a

DV Termin Location

5/01/01 Rev. 12/05/01

sta

INSIDE

CORNER DETAIL

V

A

G

N

N

CFM145a

General Venting Information - Termination Location

A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm)

deck, or balcony

B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances

opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9”

for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000

< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh

for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for

appliances > 50,000 Btuh (15kW)

C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to

prevent window condensation prevent window condensation

D = Vertical clearance to ventilated soffit located

above the terminal within a horizontal 18” (458mm) 18” (458mm)

distance of 2’ (610mm) from the center

line of the terminal

E = Clearance to unventilated soffit 12” (305mm) 12” (305mm)

F = Clearance to outside corner see next page see next page

G = Clearance to inside corner (see next page) see next page see next page

H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’

extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator

assy

I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm)

J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances

to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9”

other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000

< 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh

for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for

appliances > 50,000 Btuh (15kW)

K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10

feet (3m) horizontally

L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)†

driveway located on public property

M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡

balcony

N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof

surface, and any other obstruction within a horizontal distance of 18” (450mm).

1 In accordance with the current CSA-B149 Installation Codes

2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes

† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and

serves both dwellings

‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:

NOTE: 1. Local codes or regulations may require different clearances.

2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and

approved by the listing agency.

3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not

meet these requirements.

Canadian Installations1 US Installations2

13

DV360/580 Series Direct Vent Gas Fireplace

20010667

Fig. 16 Termination clearances.

General Information Assembling Vent Pipes

Canadian Installations

The venting system must be installed in accordance

with the current CSA-B149.1 installation code.

USA Installations

The venting system must conform to local codes and/or

the current National Fuel Code ANSI Z223.1/NFPA 54.

Only venting components manufactured by CFM Cor-

poration may be used in Direct Vent systems.

Flex Vent Pipes

Before joining the flex vent pipe to the unit, apply a

bead of high temperature sealant* (provided) to the 4”

pipe exiting the fireplace. Secure flex vent piep in place

with a hose clamp (provided).

*Be sure the flex pipe overlaps at least 1” (25mm) onto

the collars of the fireplace and termination. If the ter-

mination has an internal bead, be sure to overlap and

secure 1” (25 mm) past the bead.

* Be sure the vent is actually crushed before proceed-

ing. Apply a tug to be sure the vent will not slip off the

collars.

Repeat process with 7” flex vent pipe. The same proce-

dure must be performed on the vent side.

FP1471

flex vent

Apply High Temperature

Sealant

Hose Clamp

FP1471

Fig. 17 Apply high temperature sealant to 4” and 7” pipes.

Outside Corner

Inside Corner

Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.

G =

Combustible

6" (152 mm)

Noncombustible

2" (51 mm)

F =

Combustible

6" (152 mm)

Noncombustible

2" (51 mm)

G

Balcony -

with no side wall

M =

Combustible &

Noncombustible

12" (305 mm)

M

Balcony -

with perpendicular side wall

M = 24" (610 mm)

P = 20” (508 mm)

M

F

Alcove Applications*

C

D

C

E

V

V

Combustible &

Noncombustible

V

V

V

E = Min. 6” (152 mm) for

non-vinyl sidewalls

Min. 12” (305 mm) for

vinyl sidewalls

O = 8’ (2.4 m) Min.

O

P

584-15

No.

of Caps DMin. CMax.

1 3’ (.9 mm) 2 x DActual

2 6’ (1.8 m) 1 x DActual

3 9’ (2.7 m) 2/3 x DActual

4 12’ (3.7 m) 1/2 x DActual

DMin. = # of Termination caps x 3

CMax. = (2 / # termination caps) x DActual

*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions

specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All

mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All

gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.

14

DV360/580 Series Direct Vent Gas Fireplace

20010667

Twist Lock Pipes

When using twist lock pipe it is not necessary to use

sealant on the joints. The only areas of the venting

system that need to be sealed with high temperature

silicone sealant are the sliding joints of any telescopic

vent section used in the system.

To join twist lock pipes together, simply align the beads

of the male end with the grooves of the female end,

twisting the pipe until the flange on the female end

contacts external flange on the male end. It is recom-

mended that you secure the joints with three (3) sheet

metal screws, however, this is not mandatory with twist

lock pipe. (Fig. 18)

To make it easier to assembly the joints, we suggest

putting a lubricant (Vaseline or similar) on the male end

of the twist lock pipe prior to assembly.

TWL100

Twist Lock Pipe

3/12/99 djt

Male End Female End

Screw Holes TWL100

Fig. 18 Twist-lock pipe joints.

How to Use the Vent Graph

The Vent Graph should be read in conjunction with the

following vent installation instructions to determine the

relationship between the vertical and horizontal dimen-

sions fo the vent system.

1. Determine the height of the center of the horizontal

vent pipe exiting through the outer wall. Using this

dimension on the Sidewall Vent Graph (Fig. 19),

locate the point intersecting with the slanted graph

line.

2. From the point of this intersection, draw a vertical

line to the bottom of the graph.

3. Select the indicated dimension, and position the

fireplace in accordance with same.

EXAMPLE A:

If the vertical dimension from the floor of the unit is 11’

(3.4m) the horizontal run to the face of the outer wall

must not exceed 14’ (4.3m).

EXAMPLE B:

If the vertical dimension from the floor of the unit is 7’

(2.1m), the horizontal run to the face of the outer wall

must not exceed 8¹⁄₂’ (2.6m).

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

eg: A

eg: B

Horizontal dimension from the outside face of the

wall to the center of the fireplace vent flange

Vertical dimension form the floor of the unit to

the center of the horizontal vent pipe

Fig. 19 Sidewall venting graph. (Dimensions in feet)

Refer to Page 20 for venting requirements for snor-

kels.

Rear Wall Vent Application

When installed as a rear vent unit this appliance may be

vented directly to a termination located on the rear wall

behind the appliance.

• Only CFM Corporation venting components are

approved to be used in these applications (See

‘Venting Components’ listed for different installation

requirements).

• The maximum horizontal distance between the rear

of the appliance (or end of the transition elbow in a

corner application) and the outside face of the rear

wall is 20” (508mm). (Fig. 20, 21)

• Only one 45° elbow is allowed in these installations.

• Minimum clearances between vent pipe and com-

bustible materials are as follows:

Top - 2” (51 mm)

Sides - 1” (25 mm)

Bottom - 1” (25 mm)

15

DV360/580 Series Direct Vent Gas Fireplace

20010667

FP836

Rear Vent-Top View

11/21/98

Rear Vent Top View, Corner Installation FP836

Fig. 21 Rear vent application, one 45° elbow.

Rear Wall Vent Installation

Twist Lock Pipe

Step 1

Locate and cut the vent opening in the wall.

For combustible walls first frame in opening. (Fig. 22)

NOTE: When using flex vent, the opening will have to

be measured according to the 1” (25mm) rise in 24”

(610mm) vertical run.

Combustible Walls: Cut a 10³⁄₈”H x 9³⁄₈” W (265 mm

x 240 mm) hole through the exterior wall and frame as

shown. (Fig. 22)

Noncombustible Walls: Hole opening should be 7¹⁄₂”

(191mm) diameter.

Zero clearance sleeve is only required for

combustible walls.

Step 2

Measure wall thickness and cut zero clearance sleeve

parts to proper length (Maximum 12” / 305 mm). As-

semble sleeve to its maximum opening (10³⁄₈” x 9³₈”)

and attach to firestop assembly. (Fig. 23)

Step 3

Measure the horizontal length requirement for the vent-

ing including a 2” (51 mm) overlap, i.e. from the elbow

to the outside wall face plus 2” (51 mm). (Fig. 21)

VO584-100

Vent Opening

2/99 djt

Vent Opening for Combustible Walls

9³⁄₈”

(240 mm)

10³⁄₈”

(265 mm)

Fireplace Hearth Framing Detail

Opening for Noncombustible Wall

7¹⁄₂”

(190 mm)

Fireplace Hearth VO584-100

Fig. 22 Locate vent opening on wall.

ZCS101 

Zero Clearance Sleeve

3/11/99 djt

Adjustable Zero

Clearance Sleeve

Max. Length

12” (305 mm)

#8 Screws (2)

Firestop

#8 Screws

(2)

Adjustable Zero

Clearance Sleeve

#8 Screws

(2)

ZCS101

Fig. 23 Adjustable zero clearance sleeve.

Step 4

Install the 4” (102 mm) vent to the appliance collar and

secure with 3 sheet metal screws. Install the 7” (178

mm) vent pipe to the appliance collar and secure with 3

sheet metal screws. It is not necessary to seal this con-

nection. If a 45° elbow is being used attach the elbow

to the appliance in the same manner then attach the

venting to the elbow.

It is critical that there is no downward

slope away from the appliance when con-

necting the vent or elbow.

Step 5

Guide the venting through the vent hole as you place

the appliance in its installed position. Guide the 4”

(102 mm) and 7” (178 mm) collar of the vent termina-

tion into the outer ends of the venting. Do not force

the termination. If the vent pipes do not align with the

termination, remove and realign the venting at the appli-

ance flue collars. (Fig. 24) Attach the termination to the

wall as outlined in the instruction sheet supplied with

the termination.

20”

(508 mm)

Max.

45°

20”

(508 mm)

Max.

45°

DVR584-600

Rear vent no elbows

2/99 djt

20” (508 mm)

Max.

DVR584-600

Fig. 20 Rear vent application, no elbows.

Rear Vent Top View

16

DV360/580 Series Direct Vent Gas Fireplace

20010667

FP1005

Side View Vent T

ermination

1/25/00 djt

Finished Wall

Vent

Termination

FP1005

Fig. 24 Side view of final unit location.

Rear Wall Vent Installations -

Flex Vent Pipe

Follow Steps 1 and 2 on Page 15.

Step 3

Install the 4” (102 mm) flex vent pipe to the appliance

collars described in “General Information Assembling

Vent Pipes”, Page 12. If the installation requires a 45°

angle, grasp the vent pipe close to the appliance collar

and bend to 45°. DO NOT exceed 45°. (Fig. 25)

Install the 7” vent pipe in the same manner as Step 2.

FP1473

corner flex install

4/04 djt

Termination

Flex Section

Appliance Collars

FP1473

Fig. 25 Grasp the vent pipe close to the collar and bend to

45° angle. Do not exceed 45°.

NOTE: There must be a 1/2” (13 mm) rise in a 12”

(305 mm) length of flex vent.

Step 4

Assemble the flex vent to the collars on the termination

as you did on the appliance.

FP1472

rise in length

4/04 djt

FP1472

Fig. 26 There must be a 1/2” rise per foot length.

Vertical Sidewall Application

Since it is very important that the venting system

maintain its balance between the combustion air

intake and the flue gas exhaust, certain limitations

as to vent configurations apply and must be strictly

adhered to.

The Vent Graph, showing the relationship between ver-

tical and horizontal side wall venting, will help to deter-

mine the various dimensions allowable.

Minimum clearance between vent pipes and com-

bustible materials is one inch (25 mm) on top, bot-

tom and sides unless otherwise noted.

When vent termination exits through foundations less

than 20” (508 mm) below siding outcrop, the vent pipe

must flush up with the siding.

It is best to locate the fireplace in such a way that mini-

mizes the number of offsets and horizontal vent length.

The horizontal vent run refers to the total length of vent

pipe from the flue collar of the fireplace (or the top of

the Transition Elbow) to the face of the outer wall.

Horizontal plane means no vertical rise exists on this

portion of the vent assembly.

When installing the appliance as a rear

vent unit, the 90° or 45° Transition Elbow

attached directly to the rear of the unit is

NOT INCLUDED in the following criteria

and calculations, and unless specifically

mentioned should be ignored when calcu-

lating venting layouts.

• The maximum number of 90° elbows per side wall

installation is three (3). (Fig. 27)

• If a 90° elbow is fitted directly on top of the fireplace

flange the maximum horizontal vent run before the

termination or a vertical rise is 36” (914 mm). (Fig.

28)

Rise

17

DV360/580 Series Direct Vent Gas Fireplace

20010667

3 x 90°

Elbows

3 x 90°

Elbows

FP1176

Fig. 27 Maximum three (3) 90° elbows per installation.

• If a 90° elbow is used in the horizontal vent run

(level height maintained) the horizontal vent length

is reduced by 36” (914 mm). (Fig. 29, 30) This does

not apply if the 90° elbows are used to increase or

redirect a vertical rise. (Fig. 27)

Example: According to the vent graph (Page 14) the

maximum horizontal vent length in a system with a 7¹⁄₂’

(2.3 m) rise is 20’ (6 m) and if a 90° elbow is required in

the horizontal vent it must be reduced to 17’ (5.2 m).

Max 20"

Max 20"

36"

(914mm)

Max.

36"

(914mm)

Max.

FP1177

Fig. 28 Maximum horizontal run with no rise.

7'6"

(2.3m)

AB

A + B = 17' (Max.)

(5.2m)

FP1178

Fig. 29 Horizontal run reduction.

V584-201

Horizontal Run

2/99 djt

A10’

(3 m)

7’

(2.1 m)

8’

(2.4 m)

V584-201

B

Fig. 30 Maximum vent run with elbows.

In Figures 29 & 30, dimension A plus B must not be

greater than 17’ (5.2m)

• The maximum number of 45° elbows permitted per

side wall installation is two (2). These elbows can be

installed in either the vertical or horizontal run.

• For each 45° elbow installed in the horizontal run,

the length of the horizontal run MUST be reduced by

18” (457 mm). This does not apply if the 45° elbows

are installed on the vertical part of the vent system.

• The maximum number of elbow degrees in a system

is 270°. (Fig. 31)

Example:

Elbow 1 = 90°

Elbow 2 = 45°

Elbow 3 = 45°

Elbow 4 = 90°

Total angular variation = 270°

1

2

3

4

1

2

3

4

1 + 2 + 3 + 4 = 270° FP1180

Fig. 31 Maximum elbow usage.

18

DV360/580 Series Direct Vent Gas Fireplace

20010667

Vertical Sidewall Installation

Twist Lock Pipe

Step 1

Locate vent opening on the wall. It may be necessary

to first position the fireplace and measure to obtain hole

location. Depending on whether the wall is combustible

or noncombustible, cut opening to size. (Fig. 32) (For

combustible walls first frame in opening.)

NOTE: When using flex vent, the opening will have to

be measured according to the 1/2” (13 mm) rise in 12”

(305 mm) vent run.

Combustible Walls: Cut a 9³⁄₈”H x 9³⁄₈”W (240 mm x

240 mm) hole through the exterior wall and frame as

shown. (Fig. 32)

Noncombustible Walls: Hole opening must be 7¹⁄₂”

(191mm) in diameter.

VO584-100

Vent Opening

2/99 djt

Vent Opening for Combustible Walls

9³⁄₈”

(240 mm)

9³⁄₈”

(240 mm)

Fireplace Hearth Framing Detail

Opening for Noncombustible Wall

7¹⁄₂”

(190 mm)

Fireplace Hearth VO584-100

Fig. 32 Locate vent opening on wall.

ZCS101 

Zero Clearance Sleeve

3/11/99 djt

Adjustable Zero

Clearance Sleeve

Max. Length

12” (305 mm)

#8 Screws (2)

Firestop

#8 Screws

(2)

Adjustable Zero

Clearance Sleeve

#8 Screws

(2)

ZCS101

Fig. 33 Adjustable zero clearance sleeve.

Step 2

Measure wall thickness and cut zero clearance sleeve

parts to proper length (MAXIMUM 12” / 305 mm).

Assemble sleeve and attach to firestop with #8 sheet

metal screws (supplied). Install firestop assembly. (Fig.

33)

Zero clearance sleeve is only required for

combustible walls.

Step 3

Place fireplace into position. Measure the vertical height

(X) required from the base of the flue collars to the cen-

ter of the wall opening. (Fig. 34)

Step 4

Apply a band of silicone to the inner and outer flue

collars of the fireplace and using appropriate length of

pipe section(s) attach to fireplace with three (3) screws.

Follow with the installation of the inner and outer elbow,

again secure joints with three (3) sheet metal screws.

Wipe off any excess high temperature sealant.

Step 5

Measure the horizontal length requirement including a

2” (51mm) overlap, i.e. from the elbow to the outside

wall face plus 2” (51mm) (or the distance required if

installing a second 90° elbow). (Fig. 35)

Always install horizontal venting on a level

plane.

Step 6

Use appropriate length of pipe sections - telescopic or

fixed - and install. The sections which go through the

wall are packaged with the starter kit, and can be cut to

suit if necessary.

Sealing vent pipe and firestop gaps with high tem-

perature sealant will restrict cold air being drawn in

around fireplace.

XX

FP1181

Fig. 34 Vertical height requirements.

19

DV360/580 Series Direct Vent Gas Fireplace

20010667

Step 7

Apply high temperature sealant to 4” (102 mm) and

7” (178 mm) collars or the termination one inch away

from crimped end. Guide the vent terminations 4” and

7” collard into their respective vent pipes. Double check

that the vent pipes overlap the collars by 2” (51 mm).

Secure the termination to the wall with screws provided

and caulk around the wall plate to weatherproof. As an

alternative to screwing the termination directly to the

wall, you may also use expanding plugs or an approved

exterior construction adhesive. You may also attach the

termination with screws through the inner body into the

4” vent pipe, however for this method, you must extend

the 4” pipe approximately 6” (152 mm) beyond the outer

face of the wall.

Support horizontal pipes every 36”

(914 mm) with metal pipe straps.

X

X

FP1182

Fig. 35 Horizontal length requirement.

Vertical Sidewall Installation

Flex Vent Pipe

NOTE: The 40” (1016 mm) flex vent is used for 90° off

the top of the unit then out the back wall.

Follow Step 1 and 2 on Page 18.

Step 3

Install the four (4) spacer springs on the 4” flex vent

pipe. When installing the spacer springs around the 4”

pipe, stretch the spring to approximately 15” (381 mm),

wrap the spring around the pipe and interlock the ends

of the spacer spring approximately 2” (51 mm). Mea-

sure 6³⁄₄” (172 mm) from the end of the pipe. Place the

next spring 5” (127 mm) from the previously installed

spring. Place the next spring 6” (152 mm) from the last

spring. Finally place the last spring 12” (305 mm) from

the last spring installed. (Fig. 36)

12"

(305mm)

6"

(152mm)

5"

(127mm)

6³⁄₄"

(172mm)

FP1474

spacer springs

4/04 djt

4” Flex Vent Pipe

Spacer Spring

FP1474

Fig. 36 Install spacer springs.

Step 4

Install the 4” (102 mm) flex vent pipe to the appliance

collar as described on Page 13. Secure the end with the

first spring 6³⁄₄” (172 mm) from the flex pipe end to the

unit.

Step 5

Slide the 7” (178 mm) flex vent pipe over the 4” flex

vent pipe and secure the 7” collar as described on Page

13.

Step 6

Bend the flex pipe horizontal so the bottom of the hori-

zontal pipe measure 6¹⁄₂” (165 mm) from the top of the

unit immediately after the 90° formation. (Fig. 37) Be

sure to follow the 1/2” (13 mm) rise in a 12” (305 mm)

horizontal run rule.

Step 7

Install the 4” flex then 7” flex to the termination.

6¹⁄₂" (165mm)

FP1475

flex 90 bend

4/04 djt

FP1475

Fig. 37 Bend flex vent at 90° so horizontal portion is 6¹⁄₂”

(165 mm) off top of unit.

20

DV360/580 Series Direct Vent Gas Fireplace

20010667

Below Grade Installation

When it is not possible to meet the required vent ter-

minal clearances of 12” (305 mm) above grade level, a

snorkel kit is recommended. It allows installation depth

down to 7” (178 mm) below grade level. The 7” (178

mm) is measured from the center of the horizontal vent

pipe as it penetrates through the wall.

Ensure the sidewall venting clearances are ob-

served. If venting system is installed below ground,

we recommend a window well with adequate and

proper drainage to be installed around the termina-

tion area.

If installing a snorkel, a minimum 24” (610 mm) vertical

rise is necessary. The maximum horizontal run with the

24” vertical pipe is 36” (914 mm). This measurement

is taken from the collar of the fireplace (or transition

elbow) to the face of the exterior wall. See the Sidewall

Venting Graph for extended horizontal run if the vertical

exceeds 24” (610 mm).

1. Establish vent hole through the wall (Fig. 32)

2. Remove soil to a depth of approximately 16”

(406mm) below base of snorkel. Install drain pipe.

Install window well (not supplied). Refill hole with 12”

(305 mm) of coarse gravel leaving a clearance of ap-

proximately 4” (102 mm) below snorkel. (Fig. 38)

3. Install vent system.

4. Ensure a watertight seal is made around the vent

pipe coming through the wall.

5. Apply high temperature sealant caulking (supplied)

around the 4” and 7” snorkel collars.

6. Slide the snorkel into the vent pipes and secure to

the wall.

7. Level the soil so as to maintain a 4” (102 mm) clear-

ance below snorkel. (Fig. 38)

BG402a

Top Vent

Firestop

7” Pipe

7TDVSNORK

(Snorkel)

4” (102mm)

Clearance

Min.

Window

Well

Gravel

Drain

BG402a

Fig. 38 Below grade installation.

Zero Clearance

Sleeve

(if required)

*A minimum of 24” (610 mm)

vertical pipe must be installed

when using the 7TDVSNORK

Kit.

24” (610mm)

Minimum*

Screws

Foundation Wall

Do not back fill around snorkel.

A clearance of at least 4” must be main-

tained between the snorkel and the soil.

If the foundation is recessed, use recess brackets (not

supplied) for securing lower portion of the snorkel. Fas-

ten brackets to wall first, then secure to snorkel with self

drilling #8 x 1/2 sheet metal screws. It will be necessary

to extend vent pipes out as far as the protruding wall

face. (Fig. 39)

BG401

Snorkel

2/10/99 djt

Snorkel

Wall Screws

Foundation

Recess

Watertight

Seal Around

PIpe

Sheet Metal Screws

BG401

Fig. 39 Snorkel installation, recessed foundation.

Vertical Through-the-Roof Application

This gas fireplace has been approved for:

• Vertical installations up to 40’ (12 m) in height. Up

to a 10’ (3 m) horizontal vent run can be installed

within the vent system using a maximum of two 90°

elbows. (Fig. 40)

• Up to two 45° elbows may be used within the hori-

zontal run. For each 45° elbow used on the horizon-

tal plane, the maximum horizontal length must be

reduced by 18” (450 mm).

Example: Maximum horizontal length:

No elbows = 10’ (3 m)

1 x 45° elbow = 8.5’ (2.6 m)

2 x 45° elbows = 7’ (2.1 m)

• A minimum of an 8’ (2.5 m) vertical rise is required.

• Two sets of 45° elbow offsets may be used within the

vertical sections. From 0 to a maximum of 8’ (2.5 m)

of vent pipe can be used between elbows. (Fig. 41)

• 7DVCS supports offsets. (Fig. 43) This application

will require that you first determine the roof pitch

and use the appropriate starter kit. (Refer to Venting

Components List)

• The maximum angular variation allowed in the sys-

tem is 270°. (Fig. 41)

• The minimum height of the vent above the highest

point of penetration through the roof is 2’ (610 mm).

(Fig. 44) Refer to note 2, Page 14.

21

DV360/580 Series Direct Vent Gas Fireplace

20010667

Max. Height 40’ (12.2 m)

Min. Height 8’ (2.4 m)

Max. 10’ (3 m)

Support Straps

Every 3’ (.9 m)

Max.

Height 40’ (12.2 m)

Min.

Height 8’ (2.4 m)

Max. 10’ (3 m)

FP1183

Fig. 40 Support straps for horizontal runs.

1

2

3

4

1

2

3

4

FP1179

Fig. 41 Maximum elbow usage.

1 + 2 + 3 + 4 = 270°

Vertical Through-the-Roof Installation

1. Locate your fireplace.

2. Plumb to center of the (4”) flue collar from ceiling

above and mark position.

3.

Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm).

4. Proceed to plumb for additional openings through

the roof. In all cases, the opening must provide a

minimum of 1 inch clearance to the vent pipe, i.e., the

hole must be at least 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm).

5. Place fireplace into position.

6. Place firestop(s) #7DVFS or Attic Insulation Shield

#7DVAIS into position and secure. (Fig. 42)

7. Install roof support (Fig. 43) and roof flashing making

sure upper flange is below the shingles. (Fig. 45)

8. Install appropriate pipe sections until the venting is

above the flashing. (Fig. 45)

9. Install storm collar and seal around the pipe.

10. Add additional vent lengths for proper height. (Fig.

45)

11. Apply high temperature sealant to 4” and 7” collars

of vertical vent termination and install.

If there is a room above ceiling level, fire stop spacer

must be installed on both the bottom ad the top side

of the ceiling joists. If an attic is above ceiling level a

7DVAIS (Attic Insulation Shield) must be installed.

The enlarged ends of the vent section always face

downward.

FP1029

attic insulation shield

firestop spacers

1/28/00 djt

Attic Insulation

Shield

Upper Floor

11”

(279 mm)

Ceiling Installation

Joist

Firestop

Spacer

Nails (4) FP1029

Fig. 42 Place firestop spacer(s) and secure.

11”

(279 mm)

22

DV360/580 Series Direct Vent Gas Fireplace

20010667

FP1184

Typical roof/ceiling

support apps.

Typical Roof

Support

Application

Typical Ceiling

Support

Application FP1184

Fig. 43 Venting supports.

Min.

2' (610 mm)

FP1185

Fig. 44 Minimum termination to roof clearance.

TWL101a

Twist Lock Pipe

2/8/99 djt

3 #5 Sheet Metal

Screws per Joint

Sealant

Storm Collar

TWL101a

Fig. 45 Roof flashing.

23

DV360/580 Series Direct Vent Gas Fireplace

20010667

584E

Venting Components

Telescope vent

2/25/99 djt

10/20/99 twist lock

Venting Components

584G

Venting Components

Firestop spacer

2/25/99 djt

584H

Venting components

attic insulation shield

2/25/99 djt

584I

vent components

offset support

2/25/99 djt

584D

Vent Components

90 degree elbow

2/25/99 djt

10/20/99 twist lock

584C

Vent components

45 degree elbow

2/25/99 djt

10/20/99 twistlock

584A

venting components

rear vent term

4/6/99 djt

584F

Venting Components

Pipe sections

2/25/99 djt

10/20/99 twist lock

7TDVRVT - Through the wall Rear Vent Termination

Starter Kit -

Model 7TDVSK - Sidewall Venting (Twist Lock Pipe)

Model 7FDVSK - Sidewall Venting (Flex Vent Pipe)

Models 7TDVTK/TV - Hot Touch Termination Kits

Model 7TDVTVTK/TV - Cool Touch Termination Kit

Starter Kit - Model 7TDVSKV - Vertical Venting

for 7TDVSKV-A order 1/12 to 6/12 roof pitch

for 7TDVSKV-B order 7/12 to 12/12 roof pitch

for 7TDVSKV-F order flat roof

Starter Kit for Below Grade Installation

Model 7TDVSKS -Snorkel Kit (Twist Lock Pipe)

Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)

Starter Pipe

Model 7TDVP 20/8 - 24” Starter Pipe Bulk

Model 7FDVP 30/8 - 30” Flex Pipe Bulk

45o Elbow

7TDV45 for Rear Vent to Vertical Vent

or Vertical/Horizontal Offsets

90o Transition Elbow

7TDVRT90 for Rear Vent to Vertical Vent

90° Elbow

7TDV90 Vertical/Horizontal Offset

Telescopic vent sections

7TDVP1117 -11” to 17” adjustable length

7TDVP3567 -35” to 67” adjustable length

Pipe sections for vertical or horizontal venting

Model 7TDVP8” - 4 per box

Model 7TDVP12” - 4 per box

Model 7TDVP24” - 4 per box

Model 7TDVP36”

Model 7TDVP48”

Firestop Spacer

Model 7DVFS

Attic Insulation Shield

Model 7DVAIS

Vertical/Horizontal Combination Offset Support

Model 7DVCS

584B

Vent components

Starter Kit

2/25/99 djt

24

DV360/580 Series Direct Vent Gas Fireplace

20010667

Operating Instructions

Glass Information

Only glass approved by CFM Corporation

should be used on this fireplace.

• The use of any non-approved replace-

ment glass will void all product warranties.

• Care must be taken to avoid breakage of the glass.

• Do not operate appliance with glass front re-

moved, cracked or broken.

• Replacement glass (complete with gasket) is

available through your CFM Corporation dealer

and should only be installed by a licensed quali-

fied service person.

Louvre Removal

To remove louvre

assembly top, pull

louvre up and then

lift out. The louvre

assembly bottom

is hinged at the

bottom edge and

swings down. (Fig.

46)

1.

2.

FP444

remove louvre

12/99

Louvre

Glass Panel

FP444

Fig. 46 Remove louvre assembly

top.

Window Frame Assembly Removal

1. Turn the fireplace OFF (including the pilot).

2. If the unit has been operating, allow time for the

components to cool.

3. Remove louvre assembly top.

4. Open the louvre assembly bottom.

5. Release the two clamps along lower edge of the

frame by pulling down on clamp handles. (Fig. 47)

6. Tilt window frame assembly out slightly at the bot-

tom, lift the frame up and away from the fireplace.

7. To replace window frame assembly reverse proce-

dure.

Glass Cleaning

It is necessary to clean the glass periodically. During

start-up condensation, which is normal, forms on the

inside of the glass and causes lint, dust and other air-

borne particles to cling to the glass surface. Also initial

paint curing may deposit a slight film on the glass. It

is therefore recommended the glass be cleaned two or

three times with a non-ammonia household cleaner and

warm water (gas fireplace glass cleaner is recommend-

FP771a

DV360/580

GLASS REMOVAL-CLIP

1/27/00 djt

Clamps

Window Frame

Assembly

Glass

Panel

Fireplace Front

FP771a

Glass

Panel

Pull Clamp

Hook

Push Clamp

Handle

Fig. 47 Window frame assembly removal.

ed). After the initial cleaning process the glass should

be cleaned two or three times during each operating

season depending on the environment in the house.

Clean the glass after the first two weeks of

operation.

Do not clean glass when hot.

Do not use abrasive cleaners.

Do not strike or slam the glass.

Installation of Optional Ceramic Panels

DV360

1. Remove glass.

2. Remove glass heat shield located at the top of the

firebox toward the front.

3. Place the rear panel behind the rear log bracket.

4. Slide the right and left panels into place, The right

and left panels will hold the rear panel in place when

positioned properly.

5. Replace the glass heat shield.

6. Place the right and left hearth refractories and bring

them together in the center and slide towards the

front of the unit.

Replacement of

Ceramic Hearth Panels

1. Remove glass.

2. Set left and right panels on hearth and bring towards

front of unit.

25

DV360/580 Series Direct Vent Gas Fireplace

20010667

DV360

H100a

hearth Panels

1/27/00 djt

Screw Burner

Hearth Panels Grate

Front of Unit H100a

Screw

Fig. 48 Hearth panel location.

Installation of Logs

Remove front glass. (Refer to “Window Frame As-

sembly Removal” Section, Fig. 47) Remove logs from

packaging.

As with all plastics — these are not toys

and should be kept away from children

and infants.

Log Identification Chart

Logs DV360 DV580

Log Front Left 20010673 E9

Log Front Right 20010672 E10

Log Rear 20010675 E8

Log Top Left -- E12

Log Top Right 20010676 E13

Log Front Center -- E11

Log Top Center 20010677 --

Log Overlay 20010674 --

NOTE: Refer to Figure 49 for bracket and bend loca-

tions.

1. Place the log front right. Hold the log with the pointed

end toward the left. Place on top of burner toward

the right. Slide the log toward the front until it comes

in contact with the bracket at the front of the burner

housing behind the burner tube. (Fig. 49) Adjust the

log until the pointed end on the left is aligned with

the left edge of the bracket. (Fig. 50) NOTE: Gently

push down on the right rear of the log so the pilot

front shield cuts slightly into the log. This will help to

ensure proper log position.







Log Front Right

LG477

Figure 50

Front Brackets







Stop

Bracket

Rear Log

Bracket

Pilot

Bracket

Bend

Front Left

Bend

Front

Brackets

FP1653

Fig. 49 Burner brackets and bends.

Left Edge

of Bracket

Pilot Front

Shield

26

DV360/580 Series Direct Vent Gas Fireplace

20010667







LG478

Log Overlay

Figure 51







2. Place the log overlay. Hold the overlay with the flat

side down and large cut out for the middle flame

on the right. Set the overlay on top of the burner

toward the left front inside the stop bracket on

the left end and the bend on the front left of the

burner. (Fig. 49) Rotate the right end of the

overlay clockwise until it makes contact with

the back of the log front right. NOTE:

This is very critical as improper

positioning of the overlay will

affect the flame and the per-

formance of the unit. (Fig. 51)

3. Place log rear. The rear log sits

in the firebox at an angle toward

the left over the rear log bracket

and the left side of the burner.

(Fig. 49) Set the log on the rear

log bracket. The notch on the right

side will go over the pilot. Swing

the left end of the log toward the

front until it makes contact with the

stop bracket. Slide the log to the

right so the pilot notch on the log

makes contact with bend on the

left of the pilot bracket. (Fig. 52)

4. Place the glowing embers by

building them up lightly between

the fettle and the burner tube as-

sembly. (Fig. 53)

5. Place the log front left. Set the

log by matching the square hole

on the bottom with the pins on

the overlay. The right side of this

log should come in contact with

the left andiron. Lay the log at an

angle to the left over the fettle.

When this log is in place, it must

not cover the front left opening of

the overlay. (Fig. 54)

Glowing Embers

LG463

Figure 53

Locator Pins







LG462

Figure 52

Log Rear

27

DV360/580 Series Direct Vent Gas Fireplace

20010667

6. Place the log top cen-

ter. Hold the log with

the pointed end toward

the back. Match the two

holes on the bottom of

the log with the two pins

on the top of the log front right.

(Refer to Figure 53 for pin loca-

tions) Set the log and lay it into

the rear log. (Fig. 54)

7. Place the log top right. Hold the

log with pointed end to the left.

Match the two holes on the bot-

tom of the log with the two pins

on the rear log and set the fork

on the log over the right front

log. (Fig. 54)

8. Place the lava rock on the

hearth refractory in the front

as desired. (Fig. 54)







Log

Rear

Log Top Center Log Top Right

Log

Front

Right

Log Front Left Lava Rock

LG464

Figure 54







Log Top Left

(E12) Log Rear

(E8)

Log Top Right

(E13)

Log Front

Left

(E9)

Burner Lava Rock and

1/3 of the bag of Embers

Log Front

Right

(E10)

LG395

Fig. 55 DV580 log, burner lava rock and ember placement.

Log Front

Center (E11)

DV580

Refer to Figure 51.

1. Place rear log (E8) on rear

bracket (ensure the notch on

the left end is centered on

the left side of rear bracket),

so it will not move from side

to side and is firmly posi-

tioned on the bracket. Be

sure log is as far forward as

possible on bracket. (Fig. 55)

2. Place front left log (E9) on

top of burner, left side. Align

log’s bottom holes with left

bracket log locator studs.

3. Place front right log (E10)

on top of burner, right side.

Align log’s bottom holes

with right bracket log locator

studs. (Fig. 50)

4. Place top left log (E12). Use

log’s bottom hole to locate

it onto rear log left (E8) and

just rest bottom cut out log

onto the grate assembly.

5. Place top right log (E13).

Use log’s bottom hole to locate it onto rear log right

(E8) and the bottom of top right log rest onto front

right log (E10).

6. Place front center log (E11). Position the log notch

against the center grate assembly and the bottom of

front center log rest onto front right log (E10).

Top logs must be placed properly onto

notches.

7. Place large lava rock around the front grate.

28

DV360/580 Series Direct Vent Gas Fireplace

20010667

Burner Lava Rock Placement

Place burner lava rock on the burner in front of the front

logs. Do not place burner lava rock in the inside corners

of the front logs.

Large Lava Rock

The large lava rock provided with this fireplace must

be placed on the firebox base around the sides of the

burner assembly and on the tray beneath the grate.

Under no circumstances should this large

lava rock be placed on any part of the

burner assembly.

Flame & Temperature Adjustment

For fireplaces equipped with Hi/Lo valves, flame adjust-

ment is accomplished by rotating the Hi/Lo adjustment

knob located near the center of the gas control. (Fig. 56

or 57)

LO

HI

Turn

counterclockwise

to decrease

flame height

Turn clockwise

to increase

flame height

HV102

Honeywell hi/lo knob

4/5/99 djt

Fig. 56 Flame adjustment knob for Honeywell valve.

L

O

H

I

FP390

FLAME ADJUSTMENT KNOB

11/21/96

Turn

counterclockwise

to increase

flame height

Turn clockwise

to decrease

flame height

Fig. 57 Flame adjustment knob for SIT valve.

Flame Characteristics

It is important to periodically perform a visual check of

the pilot and the burner flames. Compare them to the

illustrations below (Figs. 58, 59). If any of the flames

appear abnormal call a service person.

F584-703

Honeywell

& PSE

pilot flames

3/8” - 1/2”

(10 - 13 mm)

PSE Pilot

SIT Pilot

F584-703

Fig. 58 Correct pilot flame appearance.

Inspecting the Venting System

This appliance venting system is designed and con-

structed to develop a positive flow adequate to remove

flue gases to the outside atmosphere.

Any foreign objects in the venting system, except those

designed specifically for the venting system, may cause

spillage of flue gases.

To inspect the venting system, make sure the main gas

valve is off. Remove window frame assembly (Refer to

Window Frame Assembly Removal Section). Using a

flashlight, check the area above the baffle in the com-

bustion dome. Clean if necessary.

29

DV360/580 Series Direct Vent Gas Fireplace

20010667









Yellow Flame

Red Glow

Fig. 59 Correct burner flame apperance for DV360 and DV580.







Yellow Flame

Red Glow

LG396

DV360

DV580

LG444

30

DV360/580 Series Direct Vent Gas Fireplace

20010667

3. Open control access panel.

4. Push in gas control knob slightly and turn clock-

wise to “OFF”. Do not force.

5. Close control access panel.

1. STOP! Read the safety information above.

2. Turn off all electrical power to the fireplace.

3. For MN/MP/TN/TP appliances ONLY, go on to

Step 4. For RN/RP appliances turn the ON/OFF

switch to “OFF” position or set thermostat to

lowest level.

4. Open control access panel.

5. Push in gas control knob slightly and turn clock-

wise to “OFF”.

10. Push the control knob all the way in and hold.

Immediately light the pilot by repeatedly depress-

ing the piezo spark ignitor until a flame appears.

Continue to hold the control knob in for about one

(1) minute after the pilot is lit. Release knob and it

will pop back up. Pilot should remain lit. If it goes

out, repeat steps 5 through 8.

FOR YOUR SAFETY READ BEFORE LIGHTING

Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call

the Fire Department

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not

push in or turn by hand, do not try to repair it, call a

qualified service technician. Applying force or any

attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service techni-

cian to inspect the heater and to replace any part of

the control system and any gas control which has

been under water.

A. This heater has a pilot which must be lit manu-

ally. When lighting the pilot follow these instruc-

tions exactly.

B. BEFORE LIGHTING smell all around the

heater area for gas. Be sure to smell next to

the floor because some gas is heavier than air

and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any fireplace

• Do not touch any electric switch

• Do not use any phone in your building

• Immediately call your gas supplier from a

neighbor’s phone.

To Turn Off Gas To Heater

Lighting and Operating Instructions

1. Turn the ON/OFF switch to Off position or set

the thermostat to lowest setting.

2. Turn off all electric power to the fireplace if

service is to be performed.

Lighting Instructions

6. Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you

smell gas, STOP! Follow “B” in the safety infor-

mation above. If you do not smell gas, go to the

next step.

7. Remove glass door before lighting pilot. (See

Glass Frame Removal section).

8. Visibly locate pilot by the main burner.

9. Turn knob on gas control counterclockwise

to “PILOT”.

• If knob does not pop up when released, stop

and immediately call your service technician or

gas supplier.

• If after several tries, the pilot will not stay lit,

turn the gas control knob to “OFF” and call your

service technician or gas supplier.

11. Replace glass door.

12. Turn gas control knob to “ON” position.

13. For RN/RP appliances turn the ON/OFF switch to

“ON” position or set thermostat to desired setting.

14. Turn on all electrical power to the fireplace.

WARNING:If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

Euro SIT SIT NOVA Honeywell

PILOT

ON

OFF

ON

P

I

L

O

T

O

F

F

O

F

F

FP1067

lighting instruction

knobs

3/9/01 djt

5

4

3

2

1

O

F

F

P

i

l

o

t

3/8" - 1/2"

FP1068

Lighting instructions

Pilots

31

DV360/580 Series Direct Vent Gas Fireplace

20010667

Lighting and Operating Instructions

For Fireplaces equipped with SIT822 Gas Valve (EN or EP)

A. This fireplace is equipped with an ignition device

which automatically lights the pilot. DO NOT try to

light the pilot by hand.

B. BEFORE OPERATING, smell all around the

appliance area for gas. Be sure to smell next to

the floor because some gas is heavier than the air

and will settle on the floor.

What to do if you smell gas

• Do not try to light any appliance

• Do not operate any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone.

FOR YOUR SAFETY READ THE FOLLOWING WARNINGS

BEFORE LIGHTING THE APPLIANCE

1. STOP! Read the safety information above before

continuing.

2. Turn off all electrical power to the appliance.

3. This appliance is equipped with an ignition device

which automatically lights the pilot. DO NOT try to

light the pilot by hand.

4. Access the gas control by lowering the lower

access door (louvre assembly).

Follow the gas suppliers instructions.

• If you cannot contact your gas supplier call

the Fire Department

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in

or turn by hand do not try to repair it, call a qualified

service technician. Force or attempting repair may

result in a fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician

to inspect the appliance and replace any part of the

control system and any gas control that has been

under water.

5. Turn the remote switch, if used, OFF. Turn the

wireless remote, if used, OFF.

6. Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you smell

gas STOP. Follow instructions B in the safety

warnings above. If you do not smell gas go onto the

next step.

7. Close the access door.

8. Turn ON all electrical power to the appliance.

9. Turn remote switch or wireless remote to “ON”.

10. If the appliance will not operate, follow the

instructions TURNING OFF THE GAS TO THE

APPLIANCE and call your service technician or

gas supplier.

1. Turn the remote switch to the “OFF” position.

2. Turn OFF all electrical power to the fireplace if

service is required.

3 Open the lower access panel.

4. Turn the shut-off valve on the flexible gas line to

the “OFF” position.

Warning:If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury and loss of life.

Lighting Instructions

Turning Off the Gas to the Appliance

HI

LO

FP297A

FP297A

INSTA VENT FREE

UVHB26 GAS SUPPLY 

7/1/98

Valve in the on position

1/2” Gas Supply

1/2” NPT x 1/2” Flare Shut-Off

Valve

3/8” Flex Line

(From Valve)

32

DV360/580 Series Direct Vent Gas Fireplace

20010667

Instructions for RF Comfort Control Valve

The Comfort Control Valve allows remote control of

temperature, fan and flame appearance.

NOTE: The antenna should hang in free air away from

grounded metal.

Operation

1. If the manual switch is in remote position, switch it to

LOCAL. (Fig. 60)

2. Turn the pilotstat knob counterclockwise from OFF

to the PILOT position, push the knob down, and hold

in position. The pilot valve opens and allows gas to

flow to the pilot burner.

3. Push plunger on the piezo until the pilot burner is lit.

When the pilot burner is lit, the LED on the control

will come on after approximately 40 seconds and will

be continuously red. When the light turns off which

will be approximately 10 seconds after it has been

continuously red, the receiver/valve is fully powered.

FP1037

Honeywell

comfort valve

3/22/00 djt

LOCAL

REMOTE

ON

•

PILOT

OFF

•

LED

Motor Top Cap Piezo Ignitor

Local/Remote

Switch

Pilostat

Knob

LED

Plug

Antenna FP1037

Fig. 60 Comfort control valve.

4. Release the knob. The shaft will move upward. The

pilot burner should now stay burning. If the pilot

burner goes out, repeat step 2.

5. Turn the knob counterclockwise to the ON position. If

the manual switch is in the LOCAL position, the main

burner will turn on immediately.

6. ON the initial use of a transmitter, a recognition

operation is required between the receiver/valve

and transmitter. Change the switch from LOCAL

to REMOTE. Press the fan or flame button on the

transmitter within 30 seconds. The LED will blink

indicating the transmitter will now work with the re-

ceiver/valve. If the switch continues in the REMOTE

position, the transmitter will now control the main

valve, flame modulation level and fan control.

7. If the manual switch is in the LOCAL position, the

valve will be at the highest fixed pressure setting.

The transmitter will control the fan only.

Shut Off Procedure

If the manual switch is in the REMOTE position, the

transmitter can shut off the main burner and fan. How-

ever, the control is still on and a command from the

transmitter can turn on the main burner or fan.

To shut off the system, turn the pilotstat knob clockwise

to the OFF position. This action closes the main gas

and safety valves. The transmitter cannot turn on the

main burner or fan.

Transmitter Operation

Off Mode

In the OFF mode, the fireplace flame and fan are

off, the display will show OFF and displays the room

temperature. If the receiver is in REMOTE mode, the

fireplace will shut off.

FP1039

comfort valve

transmitter

3/27/00 djt

Display

Room Temperature

Set Temperature

Flame Height Level

Fan Speed Level

Countdown Timer

Low Battery

Flame

Up

Increases

Flame Height,

Fan Speed

Timer or Set

Point

Down

Decreases

Flame, Fan

Speed Timer or

Set Point

Mode

Auto

On

Off

Countdown

Timer

Fan

FP1039

Fig. 61 Transmitter diagram.

On (Manual) Mode

In the ON mode, the room temperature, flame and fan

levels will be shown. MANUAL will appear next to both

the flame and fan icons.

When the control is in the ON mode, the flame and fan

levels, and delay timer are changed with the up and

down buttons. To change the flame level, press the

flame button followed by an arrow key. To change the

fan level, press the fan key followed by an arrow key.

Pushing the arrow key once will change the level by

one unit.

33

DV360/580 Series Direct Vent Gas Fireplace

20010667

Delay Timer Mode

The shut off delay timer has a maximum of 2 hours and

a minimum of zero minutes. To change the timer level,

press the time key followed by an arrow key. Pushing

the key once will change the timer by 10 minutes.

Auto Mode

In the AUTO mode, the room temperature, set tem-

perature, flame and fan levels will be shown. AUTO will

appear next to both the flame and fan icons.

When the control is in the AUTO mode, the main burner

will turn on/off or modulate based on the heat needed

to maintain the set temperature. The flame level will

change automatically to optimize the heat output

needed to maintain the set temperature. To change the

set temperature, press the up or down key. Pushing a

key once will change the temperature by one degree.

In the AUTO mode, the fan speed will increase with

increasing flame height or decrease with decreasing

flame height. “AUTO” is displayed next to the flame and

fan icons.

Fan Override During Auto Mode

If a lower or higher fan speed is desired when operating

in the AUTO mode, the fan speed can be overridden by

pushing the fan button followed by the up or down key.

Pushing a key once will change the fan level by one

unit. In this mode “AUTO” is displayed next to the flame

icon and “MANUAL” is displayed next to the fan icon.

Change Between F/C Temperature Units

Push the up and down arrow keys simultaneously for

at least 3 seconds to toggle between Fahrenheit and

Celsius units.

Disable Thermostat Function

To disable the thermostat function in the AUTO mode,

push the time and down keys simultaneously for at

least 3 seconds.

To Change Batteries

1. Remove cover on the backside of the transmitter.

Install 3 AAA batteries as shown and reattach cover.

2. Once steps 1-3 in OPERATION are completed,

receiver/valve and transmitter are now ready. Press

any button on transmitter for recognition process to

occur between the receiver/valve and transmitter.

3. Use functions as described in TRANSMITTER sec-

tion.

FAN

Antenna



Red

White

Red

White

FP1038

comfort valve

wiring diagram

3/24/00 djt

Pilot Assembly Fan

White Dots

Valve

(Bottom View)

FP1038

Fig. 58 Comfort Valve wiring diamgram.

Troubleshooting

1. Locate LED light on valve.

2. LED will blink after every valid command received by

the transmitter; this is not an error.

3. Failure codes may occur anytime after pilot burner is

lit.

4. Sequence is failure code followed by light not blink-

ing for 30 seconds.

5. In the event of multiple failure codes, next failure

code follows previous failure code by approximately

3 seconds.

If an Error Code 3 is observed while performing the

testing, complete the following:

1. Make sure the spade connectors are pushed all the

way on. If the Error Code 3 is still showing, then go

to the next step.

2. Switch the front two thermopile leads with the back

two. Be sure the white lead is connected to the

spade with the white dot next to it. If the Error Code

3 is still showing, replace the thermopiles.

If an Error Code 8 is observed while performing the

testing, complete the following:

1. Confirm the valve is not in REMOTE mode.

• If the valve is producing Error Code 8 and in RE-

MOTE mode, the valve is defective and should be

replaced.

• If the valve is in LOCAL mode and producing Error

Code 8, then go to the next step.

2. Slide the Remote/Local switch to REMOTE and

teach the valve a transmitter (refer to Item 6, page

29). The Error Code will clear itself after approxi-

mately 1¹⁄₂ minutes and return to normal operation.

34

DV360/580 Series Direct Vent Gas Fireplace

20010667

LED Count Service Action

8 Replace valve

7 Confirm stepper motor connection

exists

5 Confirm fan connection exists and

works

4 Confirm gas type; jumper in place

3 Replace thermopiles

2 Turn fan ON

NOTE: Some keys are not active.

If the setting is above

room temperature on

the transmitter, does the

main valve and fan turn

on?

If the setting is below

room temperature on

the transmitter, does

the main valve and fan

turn off?

Turn pilotstat knob

to OFF to turn valve

completely off

Auto Path

Yes

Yes

No

If the manual switch is

set to REMOTE, press

the mode button to

display AUTO on the

transmitter. Does the

transmitter display the

room and temperature

setting?

Move switch

from LOCAL to

REMOTE. Press

any key within 30

seconds.

No

35

DV360/580 Series Direct Vent Gas Fireplace

20010667

Comfort Valve System Control Sequence of Operation with Transmitter

Light pilot burner

Set manual switch

to local or remote

Release pilotstat

knob

Turn pilotstat knob

from PILOT to ON

If manual switch is

set to LOCAL, did

main burner light?

Transmitter con-

trols fan

Turn pilotstat knob

to PILOT to turn

off main burner

Turn pilotstat knob

to OFF to turn

valve completely

off

Did the LED stop

blinking?

Review LED fail-

ure analysis

Five minute wait

period

Cycle switch

once and leave in

remote. Press any

key on transmit-

ter for recognition

operation

Local Path

Move switch from

local to remote.

Press any key on

transmitter. Move

switch back to

local

Yes

Yes

If the manual switch

is set to REMOTE,

press the mode but-

ton to display “ON”.

Does transmitter con-

trol the main burner

and fan?

Does transmitter

change levels of

flame height, fan

speed and set

temperature?

Set levels of flame

height and fan to

“0” to shut off main

burner and fan

Turn pilotstat knob

to OFF to turn

valve completely

off

On Path

Move switch from

manual to remote.

Press any key on

transmitter.

Yes

Yes

No

No

Choose Local or

Remote path. Set

switch to manual or

remote

Yes

Yes

36

DV360/580 Series Direct Vent Gas Fireplace

20010667

Troubleshooting - Honeywell VS8421

Remove Window Frame Assembly Before Service Work

START CHECK

Gas Supply On

▼

▼

▼

▼▼

Pilot Lights With Piezo

Ignitor

• Lockout Has Engaged. Wait 60

Seconds And Try Again.

• For Spark At Electrode While

Depressing Piezo

1/8" Gap To Pilot Hood Needed.

• All Wiring Connections

• Replace Piezo Ignitor

• Supply Line Hooked Up

• Shutoff Valve Open

Pilot Stays Lit

• For Air In The Lines

• Thermopile Needs A Min.

325mv. Adjust Pilot Flame

Height.

• All Wiring Connections

• Replace Thermopile

• Thermocouple Needs A Min. Of

14mv

Pilot Lights Main Burner

• Valve Is Turned On

• Wall Switch Is Not Turned On.

Watch For Grounded Wires!

• Thermopile Needs A Min. 325mv.

• Plugged Burner Orifice

• Defective Valve. Turn To Pilot,

Meter Should Read Greater Than

100mv. If Not, Replace.

SYSTEM OK

▼

YES

NO

NO

▼

NO

▼

NO

YES

YES

YES

37

DV360/580 Series Direct Vent Gas Fireplace

20010667

Troubleshooting the Gas Control System

SIT NOVA 820 Millivolt Valve

NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.

WARNING: Before doing any gas control service work, remove glass front.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off

electrode at pilot. pilot and push the red button again. If pilot will not

light - check gap at electrode and pilot-

should be 1/8” to have a strong spark.

B. Defective ignitor Push Piezo Ignitor Button. Check for spark at

(Push button) electrode and pilot. If no spark to pilot, and elec-

trode wire is properly connected, replace ignitor.

2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermo-

carefully following (thermocouple), remote wall couple/thermopile. Note: this pilot burner

lighting instructions. switch assembly utilizes both-a thermocouple and a ther-

mopile. The thermocouple operates the main valve

operation (On and Off). Clean and or adjust pilot for

maximum flame impingement on thermopile and

thermocouple.

B. Defective automatic valve Turn valve knob to “Pilot”. Maintain flow to pilot;

milivolt meter should read greater than 10 mV.

If the reading is okay and the pilot does not stay on,

replace the gas valve. Note: An interrupter block

(not supplied) must be used to conduct this test.

3. Pilot burning, no gas to A. Wall switch or wires Check wall switch and wires for proper connections

main burner defective Jumper wire accross terminals at wall switch, if

burner comes on, replace defective wall switch. If

okay, jumper wires across wall switch wires at valve,

if burner comes on, wires are faulty or connections

are bad.

B. Thermopile may not be 1. Be sure wire connections from thermopile at gas

generating sufficient valve terminals are tight and thermopile is fully

millivoltage inserted into pilot bracket.

2. One of the wall switch wires may be grounded.

Remove wall switch wires from valve terminals if

pilot now stays lit, trace wall switch wiring for

ground. May be grounded to fireplace or gas

supply.

3. Check thermopile with millivolt meter. Take

reading at thermopile terminals of gas valve.

Should read 250-300 millivolts (minimum 150)

while holding valve knob depressed in pilot

position and wall switch “Off”. Replace faulty

thermopile if reading is below specified minimum.

C. Plugged burner orifice. Check burner orifices for debris and remove.

D. Defective automatic valve Turn valve knob to “On”, place wall switch to “On”

operator. millivolt meter should read greater than 100 mV. If

the reading is okay and the burner does not come

on, replace the gas valve.

4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame

problem. or blowing (high) causing the impingement on thermopile and thermocouple.

pilot safety to drop out.

B. Possible blockage of the Check the vent terminal for blockage (recycling the

vent terminal. flue gases)

38

DV360/580 Series Direct Vent Gas Fireplace

20010667

Troubleshooting the Gas Control System

START

•TURN GAS SUPPLY OFF

• TURN ON/OFF SWITCH

TO CALL FOR HEAT "ON"

POWER TO MODULE

(24V NORMAL)

SPARK ACROSS

IGNITOR SENSOR GAP

YES

YES

YES

• TURN GAS ON

PILOT BURNER LIGHTS?

SPARK STOPS WHEN

PILOT IS LIT?

MAIN BURNER LIGHTS?

SYSTEM RUNS UNTIL

ON/OFF SWITCH IS IN

"OFF" POSITION

TROUBLESHOOTING

ENDS

YES

YES

YES

NO

NO

NO

NO

NO

NO

CHECK: • LINE VOLTAGE (120VAC)

• LOW VOLTAGE TRANSFORMER (19.5 minimum VAC)

• ON/OFF SWITCH

• WIRING CONNECTIONS

UNPLUG IGNITION LEAD

AND CHECK SPARK

AT MODULE

(24VAC normal)

SPARK OK?

• REPLACE MODULE

• CHECK IGNITION CABLE GROUND WIRING, CERAMIC INSULATOR

AND GAP. CORRECT AS NECESSARY

• CHECK BOOT OF IGNITION CABLE FOR SIGNS OF MELTING OR

BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD

CABLE AND BOOT FROM EXCESSIVE TEMPERATURES.

• CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING

AND PRESSURES ARE GOOD, AND PILOT BURNER ORIFICE

IS NOT BLOCKED.

• CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND

PILOT OPERATOR ON GAS CONTROL.

• CHECK FOR 24VAC ACROSS PV-MVPV TERMINALS ON MODULE IF

VOLTAGE IS OKAY, REPLACE GAS CONTROL IF NOT, REPLACE

MODULE.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM.

• CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE.

• CLEAN FLAME ROD

• CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD & MODULE.

• CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR.

• CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY BLUE

• ADJUST PILOT FLAME.

• IF PROBLEM PERSISTS, REPLACE MODULE.

• CHECK FOR 24VAC ACROSS MV-MVPV TERMINALS IF NO

VOLTAGE, REPLACE MODULE.

• CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS

CONTROL. IF OKAY, REPLACE GAS CONTROL, OR GAS CONTROL

OPERATOR.

NOTE: IF S8600B GOES INTO LOCKOUT, RESET SYSTEM

• CHECK FOR CONTINUITY OF IGNITION CABLE AND GROUND WIRE.

NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWN MAY OCCUR

OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL AT THE TIME

OF CHECKOUT.

• CHECK THAT THE PILOT FLAME COVERS FLAME ROD AND IS STEADY

AND BLUE.

• IF CHECKS ARE OKAY, REPLACE MODULE.

NO

YES

39

DV360/580 Series Direct Vent Gas Fireplace

20010667

Troubleshooting the Gas Control System

SIT 822 Valve with Synetek Electronic Control

Operating Diagram

Normal Operation

ON/OFF Switch Closed?

Safe Start Check On?

0 Sec Purge

Pilot Flame Sense OK?

ON/OFF Switch Opened?

Pilot and Main Valve OFF?

0 sec Post Purge?

Ignition Trial: 30 sec Spark ON

Pilot Valve ON. Has Flame

been Detected within 30 sec?

Spark Off. Main Valve ON.

Pilot Flame Continuously

Monitored

Heating Cycle Complete LED:

OFF

NO

YES

NO

NO

YES

Abnormal Operation

5 sec Inter-Trial Delay

LED: Steady Flash?

Lockout: Flame detected out of sequence

Reset by interrupting ON/OFF switch or

power for 10 sec

LED: 5 Flashes?

Reverse power cord polarity

LED: 2 Flashes?

Reset by interrupting ON/OFF

switch for power for 10 sec

Pilot, Valve OFF, Spark OFF

Have three ignition trials been completed?

LED: 3 Flashes?

Lockout: Flame Loss

Reset by interrupting ON/OFF switch or

power for 10 sec

Main Valve OFF, Spark ON

Has flame been detected within 30 sec?

Have three pilot flame losses been

detected?

NO

YES

NO

YES

YES

YES

YES

40

DV360/580 Series Direct Vent Gas Fireplace

20010667

Conversions must be completed by qualified personnel

Fuel Conversion Instructions

To convert the DV360/580 units for use with a different

gas follow these instructions. Before proceeding, turn

control knob on valve to “OFF” and turn gas supply

OFF. Turn OFF any electricity that may be going to the

appliance.

CAUTION: Logs may be HOT! Allow to cool before

proceeding.

1. Open louvre assembly bottom to gain access to

valve. Remove window frame assembly. (See “Win-

dow Frame Assembly Removal”, Page 24, Fig. 47)

2. Remove logs if previously installed.

Honeywell Valve

1. Remove cap from HI/LO knob. This can be accom-

plished by lifting the plastic cap off the screw. (Fig.

63)

2. Remove the screw from center of HI/LO knob with

small screwdriver turning counterclockwise. (Fig. 63)

3. Insert conversion screw supplied in conversion kit.

Blue for natural gas, red for LP.

4. Tighten screw, replace cap.

CO100

Gas conversion

HI-LO knob

3/15/99 djt

L

O

H

I

L

O

H

I

Cap

Lift Open

Hi/Lo

Knob Remove Center Screw CO100

Fig. 63 Remove center screw from Hi/Lo knob.

NOVA SIT820 Valve

1. Using the TORX T20 bit, remove and discard the

three (3) pressure regulator mounting screws (A),

pressure regulator tower (B) and the spring and

diaphragm assembly (C). (Fig. 64)

FC107

SIT820

valve conversion

10/03

A

B

C

O

F

F

P

I

L

O

T

O

N

FC107

Fig. 64 Remove mounting screws, pressure regulator tower

and spring and diaphragm assembly.

2. Insure the rubber gasket (D) is properly positioned

and install the new HI/LO pressure regulator assem-

bly to the valve using the new screws (E) supplied

with the kit. Tighten the screws securely. (Ref. torque

= 25 in/lb) (Fig. 65)

3. Install the enclosed conversion label (F) to the valve

body where it can easily be seen. (Fig. 65)

Valve conversion is complete.

D

E

F

FC108

SIT

regulator

conversion

10/03

O

F

F

P

I

L

O

T

O

N

FC108

Fig. 65 Replace regulator.

Burner Orifice Conversion

DV360

1. Remove the screws that secure the fettle and the

burner tube assembly, located behind the burner

tube assembly. Remove the four (4) screws that se-

cure the burner housing assembly to the base pan at

the right and left end of the burner housing assem-

bly. (Fig. 66)







Burner Housing

Assembly

Pilot Location

Remove

Screws

Burner Tube

Assembly

Remove Screws

CO129

Fig. 66 Remove screws holding burner housing assembly

and burner tube assembly.

2. Remove the fettle and the burner tube assembly.

Slide the burner housing assembly to the right and

up to free the orifice.

41

DV360/580 Series Direct Vent Gas Fireplace

20010667

3. Using a 1/2” open end wrench remove the orifices.

(Fig. 67)

CO102a

DV360/580

Gas Conversion

1/28/00 djt

Rear Burner Orifice:

(Refer to Conversion Kit Orifice

Chart)

Front Burner Orifice:

(Refer to Conversion Kit

Orifice Chart)

CO102a

Fig. 70 Burner orifice replacement.

CO101a

DV360/580

Gas Conversion

Manifold

1/28/00

added manifold screw

4/7/00 djt

Manifold Assembly

Burner Pan

Pilot Location

Manifold Mounting

Screw

Orifice CO101a

Fig. 69 Remove manifold assembly.

Log Support

(DV580)







Front Burner Orifice

(Refer to Table on

Page 42)

Rear Burner

Orifice

(Refer to Table

on Page 42)

CO130

Fig. 67 Burner orifice replacement.







Burner Housing

Gasket

Mixing Tube

CO131

Fig. 68 Replace mixing tube and gasket.

Natural

Propane

4. Converting LP to NG, remove bracket/gasket as-

sembly by unfastening the screw which secures the

bracket to the burner tray base. Discard bracket and

refasten the screw into the hole. (Fig. 67a)

Converting NG to LP, assemble the bracket/gas-

ket assembly to the burner tray assembly base by

unfastening the screw on the tray to the right side of

the orifice. Slide the bracket/gasket assembly over

the fitting on the manifold toward the back with the

gasket to the right. Secure the bracket/gasket as-

sembly using the screw removed earlier. (Fig. 67a)







LP Bracket/Gas-

ket Assembly - in

place for use with

LP Gas; remove

for use with Natu-

ral Gas

Screw

CO132

Fig. 67a LP bracket/gasket assembly.

5. Replace the orifices according to the table on Page

42.

6. Replace the mixing tube on the burner housing by

removing the two (2) screws that secure the mixing

tube to the burner housing assembly. Remove the

old gasket behind the mixing tube. (Fig. 68) NOTE:

The mixing tube for propane gas has only two

bimetallic springs that are in the closed position

at cold start. The mixing tube for natural gas has

two spring/shutter collar assemblies that are in

the closed position at cold start. Make sure the

correct mixing tube is used for conversion.

7. Use the new gasket supplied in the conversion kit

and proper mixing tube and replace in reverse order.

8. Reassemble the burner housing assembly, the

burner tube assembly and the fettle in reverse order.

DV580

1. Remove manifold mounting screw from burner. (Fig.

69)

2. Remove burner orifice from manifold assembly using

3/8” wrench. (Fig. 70)

3. Install conversion orifices in place of orifices just

removed.

4. Remove air shutters from burner pan by removing

shutter retaining screw then air shutter. (Fig. 71)

5. Replace only the rear air shutters.

Natural Gas: Rear air shutter, fully open.

Front air shutter, fully open.

LP: Rear air shutter, fully open.

Front air shutter, fully open.

42

DV360/580 Series Direct Vent Gas Fireplace

20010667

CO103

Gas Conversion

Air shutter

2/15/99 djt

Burner Pan

Shutter

Retaining

Screw

Air

Shutter

CO103

Front View

Fig. 71 Remove air shutter from burner pan.

CO105a

DV360/580

Gas Conversion

Pilot

1/28/00 djt



Pilot Hood

Pilot

Bracket

CO105a

Fig. 72 Remove pilot hood.

6. Re-install manifold to burner pan.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for

conversion.

1. Remove pilot hood by lifting up. (Fig. 72)

2. Remove pilot orifice with Allen wrench. (Fig. 73)

3. Install conversion pilot orifice.

4. Re-install pilot hood and be sure to align with index

tab. Installation is complete.

CO106a

DV360/580

Gas Conversion

Pilot2

1/28/00 djt

Index Tab

Snap Ring

Allen Wrench

CO106a

Fig. 73 Remove pilot orifice.

Fuel Conversion Instructions

Honeywell Comfort Control Valve ONLY

WARNING: The conversion must only be

undertaken by a qualified, certified gas ap-

pliance installer.

Installation Precautions

Before proceeding, turn control knob on valve to OFF

and turn gas supply OFF. Turn OFF any electricity that

may be going to the appliance. CAUTION: Logs may

be hot!

Conversion Procedure

1. Open bottom grille to gain access to valve. Remove

glass door. (Refer to “Window Frame Assembly Re-

moval Section” Page 24, Fig. 47)

2. Remove logs if previously installed. CAUTION: Logs

may be hot!

3. Remove and replace plug on lower right hand side of

the valve; Red for LP and blue for NG. (Fig. 74)

4. Remove motor top cap. Depress and turn center

plunger until arrow points to correct screw. Red for

LP and Blue for NG. NOTE: Plunger will “snap” into

NG position when arrow is close to blue screw. It will

not “snap” at LP (Red) position. (Fig. 75)

FP1037

Honeywell

comfort valve

3/22/00 djt

LOCAL

REMOTE

ON

•

PILOT

OFF

•

LED

Motor Top Cap Piezo Ignitor

LED

Local/

Remote Switch

Pilotstat

Knob Plug

Antenna FP1037

Fig. 74 Comfort control valve.

FP1037b

comfort valve

convert

3/6/01 djt

LOCAL

REMOTE

ON

•

PILOT

OFF

•

LED

Motor Top Cap

Center

Plunger

Blue - NG Red - LP FP1037b

Fig. 75 Depress and turn center plunger.

Burner Orifice Conversion

DV360

1. Remove the screws that secure the fettle and the

burner tube assembly, located behind the burner

tube assembly. Remove the two (2) screws that

secure the burner housing assembly to the base pan

at the right end of the burner housing assembly. (Fig.

66)

2. Remove the fettle and the burner tube assembly.

Slide the burner housing assembly to the right and

up to free the orifice.

3. Using a 1/2” open end wrench remove the orifices.

(Fig. 67)

4. Converting LP to NG, remove bracket/gasket as-

sembly by unfastening the screw which secures the

bracket to the burner tray base. Discard bracket and

refasten the screw into the hole. (Fig. 67a)

Converting NG to LP, assemble the bracket/gas-

ket assembly to the burner tray assembly base by

43

DV360/580 Series Direct Vent Gas Fireplace

20010667

unfastening the screw on the tray to the right side of

the orifice. Slide the bracket/gasket assembly over

the fitting on the manifold toward the back with the

gasket to the right. Secure the bracket/gasket as-

sembly using the screw removed earlier. (Fig. 67a)

5. Replace the orifices according to the table on Page

42.

6. Replace the mixing tube on the burner housing by

removing the two (2) screws that secure the mixing

tube to the burner housing assembly. Remove the

old gasket behind the mixing tube. (Fig. 68) NOTE:

The mixing tube for propane gas has only two

bimetallic springs that are in the closed position

at cold start. The mixing tube for natural gas has

two spring/shutter collar assemblies that are in

the closed position at cold start. Make sure the

correct mixing tube is used for conversion.

7. Use the new gasket supplied in the conversion kit

and proper mixing tube and replace in reverse order.

8. Reassemble the burner housing assembly, the

burner tube assembly and the fettle in reverse order.

DV580

1. Remove manifold mounting screw from burner. (Fig.

69)

2. Remove burner orifice from manifold assembly using

3/8” wrench. (Fig. 70)

3. Install conversion orifices in place of orifices just

removed.

4. Remove air shutters from burner pan by removing

shutter retaining screw then air shutter. (Fig. 71)

5. Replace only the rear air shutters.

Natural Gas: Rear air shutter, fully open.

Front air shutter, fully open.

LP: Rear air shutter, fully open.

Front air shutter, fully open.

6. Re-install manifold to burner pan.

Conversion to Natural Gas

Burner Orifice Input (BTU/hr)

Kit # Model Front Part # Rear Part # Minimum Maximum

20010751 DV360RP/RFP #53 20007347 #43 30000512 18,500 30,000

(.0595”) (.089”)

Conversion to LP

Burner Orifice Input (BTU/hr)

Kit # Model Front Part # Rear Part # Minimum Maximum

20010752 DV360RN/RFN #64 20010935 #54 20000130 17,000 30,000

20011025 DV360EN (.036”) (.055”)

Table 1 Injector Orifice Size Matrix

2. Remove pilot orifice with needlenose pliers. (Fig. 77)

3. Install conversion pilot orifice.

4. Reinstall pilot hood. Be sure to align pilot hood with

index marks.

CO105

Gas Conversion

Pilot

2/15/99 djt

Index

Marks

Pilot

Bracket

Pilot Hood

CO105

Fig. 76 Remove pilot hood.

CO106

Gas Conversion

Pilot2

2/15/99 djt

Pilot

Orifice

CO106

Fig. 77 Remove pilot orifice.

5. Turn the gas supply valve and gas valve on and test

for leaks. Use a 50/50 solution of liquid soap and

water to test for leaks at gas fittings and joints. Apply

water/soap solution with brush only - do not over ap-

ply. NEVER test with an open flame.

6. Follow procedure on rating plate to light the pilot.

Check for leaks.

7. Turn main burner on and check for leaks.

8. Install logs. Refer to Page 25 for proper log place-

ment.

Installation complete.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for

conversion.

1. Loosen pilot hood turning counterclockwise using a

7/16” wrench. (Fig. 76)

44

DV360/580 Series Direct Vent Gas Fireplace

20010667

Maintenance

Burner and Burner Compartment

It is important to keep the burner and the burner com-

partment clean. At least once per year the logs and lava

rock/ember material should be removed and the burner

compartment vacuumed and wiped out. Remove and

replace the logs as per the instructions in this manual.

Always handle the logs with care as they

are fragile and may also be hot if the fire-

place has been in use.

FK24/FK12 Fan Assembly

The fan unit requires periodic cleaning. At least once

per month in the operating season, open the lower lou-

vre panels and wipe or vacuum the area around the fan

to remove any build up of dust or lint.

Brass Trim

Clean the brass trim pieces using a soft cloth lightly

dampened with lemon oil. Do not use water or house-

hold cleaners on any brass components.

Contact your local representative to arrange an annual

service program.

Cleaning the Standing

Pilot Control System

The burner and control system consists of

• burner tube • gas orifice

• pilot assembly • thermopile

• millivolt gas valve

Most of these components may require only an oc-

casional checkup and cleaning and some may require

adjustment. If repair is necessary, it should be per-

formed by a qualified technician.

Logs May Be HOT!!

1. Turn off pilot light at gas valve side.

2. Let fireplace cool if it has been running.

3. Remove window frame assembly. (Refer to Window

Frame Assembly Removal section)

4. Remove logs.

5. Vacuum burner compartment especially around

orifice primary air openings.

6. Visually inspect pilot. Brush or blow away any dust

or lint accumulation.

7. Reinstall logs.

8. Ignite pilot - Refer to Lighting Instructions.

9. Reinstall window frame assembly.

To obtain proper operation, it is imperative that the pilot

and burner’s flame characteristics are steady, not lifting

or floating.

Typically, the top 3/8” or 1/2” of the thermopile should

be engulfed in the pilot flame. (Fig. 78)

To adjust pilot burner; (by qualified service technician)

1. Remove pilot adjustment cap.

2. Adjust pilot screw to provide properly sized flame.

3. Replace pilot adjustment cap.

The primary air shutter is set at factory and should only

be adjusted, if necessary, by a qualified service techni-

cian.

F584-703

Honeywell

& PSE

pilot flames

3/8” - 1/2”

(10 - 13 mm)

PSE Pilot

SIT Pilot

F584-703

Fig. 78 Correct pilot flame appearance.

45

DV360/580 Series Direct Vent Gas Fireplace

20010667

1h

1a

1b

1. DV360

1c 1 DV580

1a

1c

1b

1e

1f

1d

1i 1j

2

3a,b

5

6

7a 7b

8

15

9a

16

18

9b

10 12

11

13 14

17

19 a/b

20

22a-d

23

PILOT

ON

OFF

PILOT

ADJ

L

O

H

I

24 a/b

25 a/b

26a,b

30

31

27

32

28

29

33

34

35a/b 36

37

38

39 40 41

42

46

47

48

49

50

51

52

53

54

55

56

LOCAL

REMOTE

ON

•

PILOT

OFF

•

LED

57a,b

58

60a,b

63

59a,b

61

62

64

65a,b

66

67

68

69

70a

HI

LO

71a,b

72a,b

10667

DV360/580

parts

2/06 djt

3a

4

6

21

66

1e

1g

1h

12a

70b

77

78 79

CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,

without notice.

DV360/580

46

DV360/580 Series Direct Vent Gas Fireplace

20010667

DV360/580 (continued)

Ref. Description DV360 DV580

1. Log Set 20010671 10007545

1a. Log Front Left 20010673 10007540 (E9)

1b. Log Front right 20010672 10007541 (E10)

1c. Log Rear 20010675 10007539 (E8)

1d. Log Top Left -- 10007543 (E12)

1e. Log Top Right 20010676 10007544 (E13)

1f. Log Top Center Left -- 10007542 (E11)

1g. Log Top Center 20010677 --

1h. Log Overlay 20010674 --

1i. Volcanic Rock 20000376 20000376

1j. Ember (Package) 51915 51915

2. Lava Rock (Burner) -- 57897

3a. Burner Housing Assy - Nat. 20011467 10007533

3b. Burner Housing Assy - LP 20011322 --

4. Burner Tube Assy. 20010580 --

5. Ceramic tile (single) 57803 10002165

6. Manifold Assembly (* Refer to Note on Page 45) 20010601* 10002492

7a. Ceramic Hearth Panel (Left) -- 10007992

7b. Ceramic Hearth Panel (Right) -- 10007993

8. Ceramic Panel (Rear) -- 10007994

9a. Ceramic Panel (Left Side) -- 10007995

9b. Ceramic Panel(Right Side) -- 10007996

10. Glass with Gasket -- 20002369

11. Gasket Glass -- 10000992

12. Door Frame Assy -- 10007538

12a. Door Assy 20002622 --

13. Clamp Frame Window 54174 54174

14. Trim Frame Window (Pb) (w/two magnets) 57483 20002072

15. Louvre Assembly Top 10000039 20002380

16. Louvre Assembly Bottom 10000040 20002381

17. Bottom Louvre Hinge 52356 52356

18. Deflector Top 54364 20002287

19a. LP Valve Conversion - Red 20000550 20000550

19b. Natural Valve Conversion - Blue 20000572 20000572

20. Grate Assembly -- 10007537

21. Fettle 20010490 --

22a. Orifice - Front Burner - LP 20010935 20002540

22b. Orifice - Front Burner - Nat. 20007347 20002150

22c. Orifice - Rear Burner-LP 20000130 20002958

22d. Orifice - Rear Burner-Nat 30000512 20002498

23. Switch On/Off 51842 51842

24a. Valve - Honeywell VS8421 - Nat. -- 10001782

24b. Valve - Honeywell VS8421 - LP -- 10001759

25a. Valve - SiT 820 - Nat. 20010563 52677

25b. Valve - SIT 820 - LP 20010645 52678

26a. Pilot Assembly - Nat. 10002264 10002264

26b. Pilot Assembly - LP 10002265 10002265

47

DV360/580 Series Direct Vent Gas Fireplace

20010667

Ref. Description DV360 DV580

DV360/580 (continued)

27. Electrode Ignitor w/Cable 10001297 10001297

28. Nut Electrode 57886 57886

29. Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) 10001296 10001296

30. Thermocouple - RN/RP 53373 53373

31. Cable Ignitor - RN/RP 53194 53194

32. Thermopile - RN/RP 51827 51827

33. Pilot Top Convertible 10002266 10002266

34. Hood Pilot 3 way 10002385 10002385

35a. Pilot Orifice #65 (Nat.) 10002268 10002268

35b. Pilot Orifice #35 (LP) 10002269 10002269

36. Ignitor Piezo 20000062 20000062

37. Air Shutter (Nat.) -- 10007355

38. Fan w/ Bracket (FK24) 54103 54103

39. Electrical Cord (6ft.) 51865 51865

40. Fan Temp. Sensor 51704 51704

41. Speed Control 51738 51738

42. Speed Control Knob 51882 51882

43. Remote Switch Kit (Not Shown) 53875 53875

44. Piezo Ignitor Replacement Kit (Not Shown) 20000062 20000062

45. Ceramic Refractory Lining Kit (Optional) (Not Shown) Refer to Page 47 GACA4P0

46. Shield Heat Pilot -- 10007518

47. Plate Relief w/Gasket Assembly Burner Tray -- 10004192

48. Firestop 52523 52523

49. Zero Clearance Sleeve 54623 54623

50. Plate Cover Air Inlet Ass’y 10002766 20002461

51. Gasket Plate Air Inlet 10002449 10002449

52. Flue Cover Plate 10002298 10002298

53. Flue Cover Gasket 10002233 20002391

54. Flue Pipe Ass’y 10004933 20002481

55. Gasket Plate Cover Flue Pipe 10002237 10002237

56. Antennae HW 395783-1 RFN/RFP Valve 20003561 20003561

57a. RF Valve 8310E - Natural 20003719 20003719

57b. RF Valve 8310E - LP 20003720 20003720

58. Thermopile - RF Valves 20002400 20002400

59a. Pilot Orifice - Natural - RF 20000908 20000908

59b. Pilot Orifice - LP - RF 20000907 20000907

60a. Pilot Assembly - Natural (3 Way) RF 20002266 20002266

60b. Pilot Assembly - LP (3 Way) RF 20002268 20002268

61. Transmitter 20002047 20002047

62. Cord Set 20002541 20002541

63. Pilot Tube 1/8” x 24” long w/Fittings (PSE Pilot) 10003279 10003279

64. Refractory Bay39 Set 10000506 n/a

65a. Regulator Head (Nat.) 10001006 10001006

65b. Regulator Head (LP) 10001007 10001007

66. Bracket Rear Log 20010622 10007535

67. Gasket Assy. Burner Base 10006154 10007528

68. Plate Relief w/Gasket Assy. 10002429 10002862

48

DV360/580 Series Direct Vent Gas Fireplace

20010667

Ref. Description DV360 DV580

DV360/580 (continued)

69. Transformer EN/EP 7522409 7522409

70a. Ignitor Module Honeywell EN/EP 20000005 20000005

70b. Ignition Control Synetek (EN) 10007939 --

71a. Valve - SIT 822 - EN -- 57884

71b. Valve - SIT 822 - EP -- 57883

72a. Pilot Assembly SIT Top Conv. - EN 10002387 10002387

72b. Pilot Assembly SIT Top Conv. - EP 10002388 10002388

73. Sensing Electrode w/Cable EN/EP (not shown) 57885 57885

74. Wire Harness, Honeywell EN/EP (not shown) 57899 57899

75. Tubing 3/8” OD Aluminum 20010564 --

76. Nut 3/8” ID Brass, Compression 7523136 --

77. Wire Harness (EN) Synetek (low voltage) 10008139 --

78. Wire Harness (EN) Synetek 10008140 --

79. Electrical Cord (6ft) Ignition Control 10008298 --

Fuel Conversion Kits

Natural Gas to LP

DV360RN/EN/RFN Kit # 20010752

DV580RN/EN Kit # 10007997

DV580RFN Kit # 10008274

LP to Natural Gas

DV360RP/EN/RFP Kit # 20010751

DV580RP/EP Kit # 10007998

DV580RFP Kit # 10008275

*NOTE: For DV360, when ordering Manifold Assembly, also order #75 (qty 1) and #76 (qty 2).

49

DV360/580 Series Direct Vent Gas Fireplace

20010667

Optional Accessories

Fan Kits

FK12 Fan Assembly

1. Open louvre assembly bottom.

2. Install FK12 fan in back of unit between hearth sup-

ports. (Fig. 79)

3. Secure fan on velcro strips.

4. Power to the fan can be supplied by plugging the

supply lead into a conveniently located wall socket

or by using a hard-wired EB-1 connector box.

5. Be sure fan motor does not touch hearth supports.

FP1004

Fan placement

DV360/580 Series

1/25/00 djt

Cold Air Box

Side View

Front of

Unit

Hearth Pan

Base Pan FK12 Fan FP1004

Fig. 79 FK12 Fan Kit placement.

FK24 Fan Assembly

Fan specifications: 120 volt, 60 Hz, .75 Amp.

This fan does not need regular maintenance, however

periodic cleaning is required. Check the area under the

control door and in front of the fan and wipe or vacuum

at least once a month during the operating season.

Should this fan require servicing, the power supply must

be disconnected.

The FK24 comes with the electrical cord attached.

1. Slide fan assembly from the left side into the fire-

place opening, line up mounting holes with screw

studs on back of fireplace and fasten with #10 - 24

hex nuts. (Fig. 80)

2. Install thermal sensor on bottom of firebox using #10

- 24 hex nuts.

3. (Option A) - Place electronic fan speed control box

on bottom of fireplace base, lining up mounting holes

with screw studs. Fasten fan speed control box with

#10 - 24 hex nuts.

(Option B) - The speed control can be installed in an

electrical box at normal wall switch height for conve-

nient access.

4. The power supply may be connected in 2 ways:

Method A

Route the 6’ (1.8m) lead fitted to the unit to a conve-

niently located wall socket.

Method B

If the EB-1 receptacle box (Pt. #ZA1200) was cor-

rectly connected when the unit was installed, the

fan lead can be directly plugged into the EB-1 plug

socket.

5. Whether wiring directly to the fan junction box (Op-

tion A) or into the EB1 (electrical box, Option B) first

ensure cable is secured using box connector.

The fireplace, when installed must be elec-

trically connected and grounded in accor-

dance with local codes, with the current

CSA C22.1 Canadian Electrical Code or for

US installations, follow local codes and

the National Electrical Code, ANSI/NFPA

No. 70.

Hard (Direct) Wire Hook Up

First connect ground wire to ground stud located on

the base of either box. Black wire from supply should

connect to the variable speed switch. Alternate speed

switch wire connects to temperature sensor. Alternate

lead from sensor connects to fan. Alternate fan lead

connects back to the white supply wire. (Fig. 81)

Any electrical rewiring of this fan must be

completed by a qualified electrician.

Turn off all power before hook up.

H

I

L

O

O

F

F

O

N

O

F

F

P

I

L

O

T

O

F

F

EA

P

I

L

O

T

TP TH

FP1026

FK24

fan placement

1/27/00 djt

Electrical Box Heat Sensor

Fan

Fan Speed

Switch Gas Line Valve

FP1026

Fig. 80 FK24 fan placement.

Black

White

Ground

FP394

WIRING DIAGRAM

11/20/96

Fan

Temperature

Sensor

Speed

Control

FP1025

Fig. 81 FK24 fan wiring.

50

DV360/580 Series Direct Vent Gas Fireplace

20010667

Remote Controls

Optional remote control units are available to control

different functions of the appliance.

Model Functions Controlled

RC1 ON/OFF

RC2 ON/OFF and Temperature

IMTFK Wall mounted thermostat control

Ceramic Refractory Panels

Ceramic refractory panels are available to line the fire-

box area.

Unit Kit Model

DV360 DV360CRSS Sandstone

DV360 DV360CRR Red

DV360 DV360CRB Black

DV360 DV360CRG Grey

DV580 DV580CR

Take care when handling the refractory

panels as they are fragile until held in

place and supported.

Installation Instructions

1. Remove window frame assembly and logs.

2. Remove three (3) screws securing heat shield to

combustion dome. (Fig. 82)

3. Place rear ceramic panel in back of unit. (Fig. 83)

4. Place side panels.

5. Replace heat shield, logs and window frame assem-

bly.

H102

rear ceramic support

2/23/99 djt

Rear Ceramic Panel Back of

Firebox

Burner

Rear Log

Support

H102

Fig. 83 Rear ceramic panel placement.

Decorative Bay Windows

The bay window kit is available for the DV360 only.

Installation

Remove the existing louvre assembly top.

Assemble the Bay Window Kit according to the instruc-

tions supplied with the kit. (Fig. 84)

FP1194

Install bay

window

2/19/02 djt

Upper Grille Assembly

Ceramic

Refractory

Ceramic

Refractory

Window

Assembly

Base Grille

Assembly FP1194

Fig. 84 Bay window.

Decorative Frame Trims

A selection of decorative frame trim kits are available for

mounting around the outside of the appliance to en-

hance its visual effect on the room. Installation instruc-

tions for each decorative frame trim are included with

the frame trim kit. Contact your authorized distributor for

details of the trim kits and ordering information for the

trim kits applicable to this model appliance.

H103

heat shield

3/1/99 djt

Heat Shield

Section A

Heat Shield

(3)

Screws

H103

Fig. 82 Heat shield.

Side View

Section A

51

DV360/580 Series Direct Vent Gas Fireplace

20010667

Arch/Square Face Kit

for the DV360

Romanesque - Arch

41DVARFKB Black

41DVARFKR Rustic Bronze

41DVARFKS Pewter

Romanesque - Square

41DVSRFKB Black

41DVSRFKR Rustic Bronze

41DVSRFKS Pewter

Marquette - Arch

41DVAMTKB Black

41DVAMTKR Rustic Bronze

41DVAMTKS Pewter

Marquette - Square

41DVSMTKB Black

41DVSMTKR Rustic Bronze

41DVSMTKS Pewter

52

DV360/580 Series Direct Vent Gas Fireplace

20010667

For Use in Mobile Homes: Model DV360RMH

This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile

home; it must be installed in accordance with the manufacturer’s instructions and the manufactured

home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile

Homes CAN/ CSA Z240 MH.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is sup-

plied with the appliance.

This gas fireplace should be installed by a qualified in-

staller in accordance with local building codes, and with

current CSA-B149.1 Installation codes for Gas Burning

Fireplaces and Equipment, and CAN/

CSA Z 240.4 Canada.

A manufactured home (US only) or mobile home

OEM installation must conform with the Manufactured

Home Construction and Safety Standard, Title 24 CFR

Part 3280, or when such a standard is not applicable,

the Standard for Manufactured Home Installations

ANSI/NCSBCS A225.1, or Standard for Gas Equipped

Recreational Vehicles and Mobile Housing

CSA Z240.4.

The appliance when installed, must be electrically

grounded in accordance with local codes or, in the ab-

sence of local codes, with the current National Electri-

cal Code, ANSI/NFPA 70, or the Canadian Electrical

Code, CSA C22.1.

FOR SAFE INSTALLATION AND OPERATION

PLEASE NOTE THE FOLLOWING:

1. This fireplace gives off high temperatures and

should be located out of high traffic areas and away

from furniture and draperies.

2. Children and adults should be alerted to the hazards

of fireplace high surface temperatures and should

stay away to avoid burns or ignition of clothing.

3. Children should be carefully supervised when in the

same room as your fireplace.

4. Under no circumstances should this fireplace be

modified. Parts removed for servicing should be

replaced prior to operating this fireplace again.

5. Installation and any repairs to fireplace should be

performed by qualified installer, service agency or

gas supplier. A professional service person should

be contacted to inspect fireplace annually. More

frequent cleaning may be required due to excess lint

and dust from carpeting, bedding material, etc.

6. Control compartments, burners and air passages

in this fireplace should be kept clean and free of

dust and lint. Make sure that the gas valve and pilot

light are turned off before you attempt to clean this

fireplace.

7. The venting system (chimney) of this fireplace

should be checked at least once a year and if

needed your venting system should be cleaned.

8. Keep the area around your fireplace clear of com-

bustible materials, gasoline and other flammable

vapor and liquids. This fireplace should not be used

as a drying rack for clothing, nor should Christmas

stockings or decorations be hung on or around the

fireplace.

9. Under no circumstances should any solid fuels

(wood, coal, paper or cardboard etc.) be used in this

fireplace.

10. The flow of combustion and ventilation air must not

be obstructed in any way.

11. When the fireplace is installed directly on carpet-

ing, vinyl tile or any combustible material other than

wood, the fireplace must be installed on a metal or

wood panel extending the full width and depth of the

fireplace.

12. This fireplace requires adequate ventilation and

combustion air to operate properly.

CFM Corporation Model DV360RMH must

be firmly attached to the building.

Conversion Instructions

1. Discount power to unit and shut off the gas supply.

2. Remove the window frame assembly (see ‘Window

Frame Assembly’ section).

3. Carefully remove the logs.

4. Remove the pilot assembly from bracket.

5. Remove the screws which are holding the burner

housing assembly in place.

6. Remove the burner housing assembly.

7. Remove the main and front orifice and replace with

the orifice supplied in the conversion kit. Use the

small orifice size for the front burner and the bigger

orifice size for the main burner.

8. Remove the compression fitting which holds the alu-

minium tubing in the pilot assembly. This will reveal

the pilot orifice which must be replaced with the one

provided in the conversion kit.

9a. Units with SIT valve (Refer to illustrations in the

installation instructions supplied with the kit):

53

DV360/580 Series Direct Vent Gas Fireplace

20010667

a) Using a Torx T20 or slotted screwdriver, remove

and save the three pressure regulator mount-

ing screws (A), pressure regulator tower (B) and

diaphragm (C).

b) Ensure the rubber gasket (D) is properly posi-

tioned and install the new Hi/ Lo pressure regula-

tor to the valve using the new screws (E) supplied

with the kit. Tighten screws securely. (Ref. torque:

25 in-lb).

c) Install the enclosed identification label (F) to the

valve body where it can be easily seen.

9b.Units with Honeywell valve:

The Honeywell valve fitted to this unit is preset for

LP gas. It is convertible to natural gas by the instal-

lation of a color coded “conversion screw.” To insert

the conversion screw, refer to the instructions and

diagrams in the Honeywell Installation Instructions

supplied in the conversion kit packaged with the

DV360/DV580RMH unit.

10. Reassemble the fireplace in the reverse order,

except for the window frame assembly. Leave this off

until the unit has been checked for leaks and the gas

supply line has been bled.

11. After bleeding the gas line and checking for leaks

with a soap solution, replace the window frame

assembly. Fire up the unit, check for flame impinge-

ment on the logs, adjusting them if necessary. Check

the manifold and supply pressures.

NOTE: If further assistance is required, refer to

‘Troubleshooting’ and ‘Parts List’ in this manual.

54

DV360/580 Series Direct Vent Gas Fireplace

20010667

55

DV360/580 Series Direct Vent Gas Fireplace

20010667

BASIC WARRANTY

CFM Corporation (hereinafter referred to collectively as the Company)

warrants that your new Vermont Castings or Majestic Gas Fireplace/

Stove is free from manufacturing and material defects for a period of

one year from the date of purchase, subject to the following conditions

and limitations.

EXTENDED LIFETIME WARRANTY

The heat exchanger, where applicable, and combustion chamber

of every Vermont Castings or Majestic gas product is warranted for

life against through wall perforation. All appliances equipped with an

Insta-Flame Ceramic Burner have limited lifetime coverage on the

ceramic burner plaque. Warrantees are made to the original owner

subject to proof of purchase and the conditions and limitations listed

on this Warranty Document

COMPONENT WARRANTY

CAST IRON: All external and internal cast iron parts are warranted for a

period of three years.

Note: On porcelain enamel finished external parts and accessories

The Company offers no Warranty on chipping of enamel surfaces.

Inspect all product prior to accepting it for any damage to the

enamel.

The salt air environment of coastal areas or a high humidity

environment can be corrosive to the porcelain enamel finish. These

conditions can cause rusting of the cast iron beneath the porcelain

enamel finish, which will cause the finish to flake off.

Dye lot variations with replacement parts and/or accessories can

occur and are not covered by warranty.

GLASS DOORS: Glass doors are covered for a period of one year.

Glass doors are not warranted for breakage due to misuse or accident.

Glass doors are not covered for discoloration or burned in stains due to

environmental issues, or improper cleaning and maintenance.

BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be

cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar

mix and masonry cleaners may corrode the brass finish. The Company

will not be responsible for, nor will it warrant any brass parts which are

damaged by external chemicals or down draft conditions.

GAS VALVES: Gas valves are covered for a period of one year

ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and

mechanical components of the burner assembly are covered for one

year. All steel tube burners are warranted for one year.

ACCESSORIES: Unless otherwise noted all components and CFM

Corporation company supplied accessories are covered for a period of

one year.

CONDITIONS AND LIMITATIONS

• This new Vermont Castings or Majestic product must be installed by

a competent, authorized, service contractor. A licensed technician, as

prescribed by the local jurisdiction must perform any installation/service

work. It must be installed and operated at all times in accordance with

the Installation and Operating instructions furnished with the product.

Any alteration, willful abuse, accident, or misuse of the product shall

nullify this warranty.

• This warranty is non-transferable, and is made to the original owner,

provided that the purchase was made through an authorized supplier

of the Company.

• The customer must pay for any Authorized Dealer in-home travel fees

or service charges for in-home repair work. It is the dealers option

whether the repair work will be done in the customer’s home or in the

dealer’s shop.

• If upon inspection, the damage is found to be the fault of the

manufacturer, repairs will be authorized at no charge to the customer

parts and/or labor.

• Any part and/or component replaced under the provisions of this

warranty is covered for six months or the remainder of the original

warranty, whichever is longest.

• This warranty is limited to the repair of or replacement of part(s) found

to be defective in material or workmanship, provided that such part(s)

have been subjected to normal conditions of use and service, after

said defect is confirmed by the Company’s inspection.

• The company may, at its discretion, fully discharge all obligations

with respect to this warranty by refunding the wholesale price of the

defective part(s)

• Any installation, labor, construction, transportation, or other related

costs/expenses arising from defective part(s), repair, replacement,

or otherwise of same, will not be covered by this warranty, nor shall

the Company assume responsibility for same. Further, the Company

will not be responsible for any incidental, indirect, or consequential

damages except as provided by law.

• SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR

LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES

OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY

LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR

CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC

RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM

STATE TO STATE.

• All other warranties-expressed or implied- with respect to the product,

its components and accessories, or any obligations/liabilities on the

part of the Company are hereby expressly excluded.

• The Company neither assumes, nor authorizes any third party to

assume on its behalf, any other liabilities with respect to the sale of

this Vermont Castings or Majestic product

• The warranties as outlined within this document do not apply to

chimney components or other non CFM Corporation accessories used

in conjunction with the installation of this product..

• Damage to the unit while in transit is not covered by this warranty but

is subject to claim against the common carrier. Contact the dealer

from whom you purchased your fireplace/stove (do not operate the

appliance as this might negate the ability to process the claim with the

carrier).

• The Company will not be responsible for:

a) Down drafts or spillage caused by environmental conditions such

as near-by trees, buildings, roof tops, hills, or mountains.

b) Inadequate ventilation or negative air pressure caused by

mechanical systems such as furnaces, fans, clothes dryers, etc.

• This warranty is void if:

a) The fireplace has been operated in atmospheres contaminated by

chlorine, fluorine, or other damaging chemicals.

b) The fireplace has been subjected to prolonged periods of

dampness or condensation

c) Any damages to the fireplace, combustion chamber, heat

exchanger or other components due to water, or weather damage,

which is the result of but not limited to, improper chimney/venting

installation.

d) Any alteration, willful abuse, accident, or misuse of the product

has occurred.

IF WARRANTY SERVICE IS NEEDED…

1) Contact your supplier. Make sure you have your

warranty, your sales receipt, and the model/serial

number of your CFM Corporation product.

2) DO NOT ATTEMPT TO DO ANY SERVICE WORK

YOURSELF.

LIMITED LIFETIME WARRANTY

PRODUCT COVERED BY THIS WARRANTY

All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with

an Insta-Flame Ceramic Burner, or standard steel tube burner.

Efficiency Ratings

Model EnerGuide Ratings Steady State (%) D.O.E.

Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%)

DV360RN 53 82 83 64

DV360RP 53 83 84 64

DV360EN 53 82 83 64

DV360EP 53 83 84 64

DV360RFN 53 82 83 64

DV360RFP 53 83 84 64

DV580RN 51.1 82 83 64

DV580RP 51.1 83 84 64

DV580EN 51.1 82 83 64

DV580EP 51.1 83 84 64

DV580RFN 51.1 82 83 64

DV580RFP 51.1 83 84 64

2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3

800-668-5323 • www.cfmcorp.com

CFM Corporation