Vulcan Materials Vrh8 Ml 152020 Users Manual
2015-02-05
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INSTALLATION & OPERATION MANUAL VRH SERIES OVENS MODELS: VRH8 VRH88 ML-152020 ML-152021 For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanequipment.com VULCAN DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC www.vulcanequipment.com Vulcan ©2011 All Rights Reserved 3600 NORTH POINT BLVD. BALTIMORE, MD 21222 F-41207 (07-11) VRH SERIES OVENS F-41207 (07-11) IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD STARTUP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITYOF THIS OR ANY OTHER APPLIANCE. Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing equipment. IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE 1 VRH SERIES OVENS F-41207 (07-11) TABLE OF CONTENTS IMPORTANT FOR YOUR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PRINCIPLES OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BENEFITS OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 COMPARISON OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MECHANICAL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 BEFORE FIRST USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TESTING THE OVEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 EXTENDED SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 STAINLESS STEEL CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DOOR GASKET CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 COOKING RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 COOKING AND HOLDING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 – 14 RETHERMALIZATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 GRAMS – LBS./OZ. CONVERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TEMPERATURES CONVERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 LOCKOUT / TAGOUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SERVICE & PARTS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2 VRH SERIES OVENS F-41207 (07-11) GENERAL INTRODUCTION PRINCIPLES OF COOK & HOLD OVENS Vulcan Ovens are produced with quality workmanship and material. Proper installation, usage, and maintenance of your oven will result in many years of satisfactory performance. Vulcan Cook & Hold Ovens are designed and perfected for cooking at a lower temperature. The principles of Low Temperature Cooking and Holding can be summarized into several objectives: increased product yields, increased profits from increased yields, increased moisture retention, increased tenderization, and consistency of doneness. The Vulcan Cook & Hold Oven is more than just an oven – it’s a “System”; precisely controlled heat, regulated to retain ascorbic acid and maximize the nutritional value, taste and eye-appeal of food. In this environment, virtually any food product can be prepared to delicious perfection in just ONE oven! “System” food preparation eliminates the need for multiple ovens with duplicate features. When the Vulcan Cook & Hold Oven finishes the cooking cycle, it automatically switches to the hold cycle. Throughout this manual we recommend holding temperatures such as 140⁰F (60⁰C). This temperature refers to the oven’s hold temperature setting and not to the internal temperature of the food being roasted. The internal product temperature will run below the hold temperature. (For example: roast beef held at 140⁰F will be about 130⁰F internally or medium rare.) This manual is provided to assist persons responsible for the operation and maintenance of the oven with a simple, but comprehensive understanding of its proper use. We recommend that you thoroughly read this entire manual and carefully follow all of the instructions provided prior to placing the oven into operation. All meat products contain enzymes. These enzymes perform the important function of tenderizing the meat when they reach temperatures of 100⁰F (38⁰C) to 140⁰F (60⁰C). As these enzymes are heated, they break down the connective tissue that is inherent in all red meat products. As with any piece of food service equipment, this oven system requires a minimum of care and maintenance. Recommended procedures are contained in this manual and should become a regular part of the operation of the unit. The hold cycle allows this natural tenderization process to proceed in an orderly manner. As long as the internal The Vulcan Cook & Hold Oven is the right choice for low temperature food preparation. 3 VRH SERIES OVENS F-41207 (07-11) temperature of the meat does not exceed 140⁰F, the process will continue. Once the temperature reaches 140⁰F the process will stop, because the enzymes will be deactivated. Reduced Labor Cost: Your cooks do not have to come in early to put roasts in or stay late to take them out of the oven. Holding banquet foods in a Vulcan Cook & Hold Oven reduces that last minute party prep to almost nothing. This tenderization process makes the meat more flavorful. It is similar to aging meat before it is sold. The longer the hold, the higher degree of tenderization. Each hour of holding is equal to one day of aging. COMPARISON OF COOK & HOLD OVENS “The Comparison Stops Here” – more than a catchy slogan, it’s a fact. BENEFITS OF COOK & HOLD OVENS Convection ovens, unlike Vulcan Cook & Hold Ovens, blast high temperature dry air over the product. The end result with convection oven cooking is excessive and unnecessary shrinkage. Superior Results: Low temperature roasting has been recognized as the best method for preparing meat and poultry because of increased tenderness, more even roasting, and a juicer product. Vulcan Cook & Hold Oven Systems: Increased Sales: You will attract more customers and have more repeat business because you are now producing a superior product in your market area. All of your products will be unique, from prime rib and chicken to BBQ ribs, pork roasts, and even bakery items! Reduced Energy Costs: It costs significantly less to run a Vulcan Cook & hold Oven instead of a conventional oven. Also, in most areas, no exhaust hood is needed. Reduced Shrinkage of Product: You can cut your percent of shrinkage from 25 to 30% down to 5 to 10%. This means more servings to sell to your customers! The Vulcan Cook & Hold Oven can pay for itself in just months, depending on your volume. 4 1. Offer a lifetime heating element warranty. 2. Provide a natural roasted brown, caramelized product without coloring agents. “You can taste the difference.” 3. Do not require a ventilation hood. (See pg. 5) 4. Are accurate, plus or minus 5⁰F. 5. Are easy to clean. 6. Have stainless steel construction inside and out. VRH SERIES OVENS F-41207 (07-11) INSTALLATION Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the lower back corner of the oven. (Fig. 4) If the supply and equipment requirements do not agree, do not proceed with unpacking and installation. Contact your Vulcan Customer Service Department immediately. CLEANING: The oven should be thoroughly cleaned prior to putting into service. Refer to cleaning instructions in this manual. LOCATION: For efficient oven operation, choose a location that will provide easy loading and unloading without interfering with the final assembly of food orders. The installation location must allow adequate clearances for servicing and proper operation. UNPACKING: The oven was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage to the oven. VRH88 The VRH88 oven is simply two (2) VRH8 ovens stacked on top of each other. One (1) oven will come with a caster kit and a stacking assembly on top. The oven without casters is placed inside the stacking assembly. If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery. Carefully unpack and place in a work accessible area as near the installation position as possible. 1. Open oven door(s) and remove packing material. 2. Check under oven or separate package for racks, pans, etc. 3. Peel off vinyl protection film from oven. VENTILATION HOOD REQUIREMENTS Some local State Codes require the use of a ventilation hood for equipment operating in excess of 250⁰F. Many will allow operation of Rethermalization Ovens at lower temperatures. Please contact a Service Agency to modify this parameter, if needed to meet local State Codes. 5 VRH SERIES OVENS F-41207 (07-11) ELECTRICAL REQUIREMENTS ELECTRICAL CODES & STANDARDS: The oven must accordance with: be installed ELECTRICAL CONNECTIONS: in The oven is factory wired for single phase 208/240 volt or three phase operation. All ovens are equipped with a 6 foot cord and NEMA 6-15, 6-30, 650, or a 15-30 plug as standard equipment. (Fig. 3) . In the United States of America: 1. State and Local Codes. 2. National Electrical Code, ANSI/ NFPA-70 (latest edition.) Copies may be obtained from: The National Fire Protection Association, 1Batterymarch Park, Quincy, MA 02269. 1-617-770-3000 www.nfpa.org (Fig.3) Refer to wiring diagrams and Specification Chart in the back of this manual. In Canada: 1. Local Codes. 2. The cord and plug supplied is a suitable durable cord with a proper strain relief. Canadian Electrical Code, CSA C22.1 (latest edition.) Copies may be obtained from: The Canadian Standard Association. www.csa.ca SERIAL DATA PLATE (Fig. 4) 6 VRH SERIES OVENS F-41207 (07-11) OPERATION CONTROLS BEFORE FIRST USE The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. All operating controls are located on the front Control Panel(s). The oven is supplied with individual operating controls for each oven cavity. 1. Thoroughly clean the oven before initial use. Please refer to cleaning instructions in this manual. 2. Test the oven to verify that the oven operates normally. Please refer to “Testing The Oven” procedure in this manual. THERMOMETER COOKING TIME KNOB POWER ON / OFF SWITCH TESTING THE OVEN COOKING TEMP. KNOB COOKING MODE LIGHT HOLDING MODE LIGHT HOLDING TEMP. KNOB The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. Thermometer: Indicates the interior temperature of the oven. Before using the oven for the first time, verify that the oven operates normally. Cooking Time Knob: Sets the desired cooking time from ½ hour to 12 hours. Power ON/OFF Switch: oven On or Off. 1. Check that the oven is connected to the correct power source. 2. Set the COOKING TIME knob to 0. 3. Turn the HOLDING TEMPERATURE knob to 140⁰ F. 4. Set Power ON/OFF Switch to ON position. 5. Check that the Oven Circulating Fan(s) are running. Turns the Cooking Temperature Knob: Sets the desired cooking temperature. Cooking Mode Light: Indicates oven is in Cooking Mode. Holding Mode Light: Indicates oven is in Holding Mode. Holding Temperature Knob: Sets the desired holding temperature. 7 VRH SERIES OVENS 6. F-41207 (07-11) Check that the Holding Temperature Indicator Light is illuminated. OPERATING INSTRUCTIONS The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. Each Oven is equipped with cooling fans. The cooling fans may not operate when the oven is first turned on. The cooling fans operate only when the thermostat, to which they are connected, requires it. 7. 8. Set the COOKING TIME knob to 2 hours. The Holding Temperature Indicator Light will go out and the Cooking Temperature Indicator Light will illuminate. Turn the COOKING TEMPERATURE knob to 250⁰ F. Check the interior rear of the oven cavity to determine that the oven is heating. 9. Turn the COOKING TIME KNOB to 0 and set the HOLDING TEMPERATURE knob at 250⁰ F. 10. Check that the Cooking Temperature Indicator Light has gone out and the Holding Temperature Indicator Light has illuminated. 11. Check the interior rear of the oven to ensure that the oven is heating. If all the functions perform satisfactorily, the oven is ready for operation. 1. Turn Cooking temperature knob to desired Cooking temperature. 2. Set Cooking timer knob(s) to desired cooking time to include 30 to 60 minute preheat time. 3. Turn Holding Temperature knob to desired holding temperature. 4. Turn On/Off Switch to ON position. On/Off indicator Light and Holding Temperature Light will illuminate. When the oven reaches the desired cooking temperature it is ready for use. Keep the oven door closed during the preheating cycle. 8 VRH SERIES OVENS F-41207 (07-11) SHUTDOWN EXTENDED SHUTDOWN The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. 1. Perform the following procedure to shut down the oven for an extended period of time. 2. Turn Holding Temperature knob and Cooking Temperature knob counter-clockwise until they stop at the Off position.. Open door slightly to allow ventilation and cool down period. This is to allow oven to properly cool down so components are not damaged. Wait 15 minutes before turning On/Off Switch to OFF because the cooling fans need to operate during the cool-down period. 3. Turn On/Off Switch to OFF position. The cooling fans will automatically turn off when the proper cool-down temperature is reached. 9 1. Perform the procedure. SHUTDOWN 2. Unplug the oven. 3. Thoroughly clean the oven according to the cleaning procedures in this manual. 4. Leave the door(s) slightly open to allow ventilation and preservation of the gasket(s). VRH SERIES OVENS F-41207 (07-11) MAINTENANCE HEAVY-DUTY CLEANING: For heavy-duty cleaning, use warm water, a degreaser, and a plastic, stainless steel, or scotch-brite pad. Never rub in a circular motion. Always rub gently in the direction of the steel grain. Rinse thoroughly and wipe dry with a soft cloth. CLEANING The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven. electrical cleaning. Always power supply unplug before Avoid splashing water into upper areas of the oven to prevent damage to electrical components or connections. Never spray the unit with a hose. Never use harsh chemicals abrasive pads to clean the oven. STAINLESS STEEL CARE or CLEANING: Stainless Steel contains 70 – 80% iron, which will rust if not properly maintained. Stainless Steel also contains 12 – 30% chromium, which forms an invisible passive, protective film that shields against corrosion. DAILY: 1. Unplug electrical power supply. 2. Allow oven to go through cooldown period before cleaning. 3. Remove the Interior Side Racks 4. Take the Interior Side Racks to a sink or dishwasher for a thorough cleaning. Use a mild soap and water solution to clean these items. 5. If necessary, clean the interior of the oven with a damp cloth. Wipe dry with a soft dry cloth. 6. Reassemble oven. 7. Clean the exterior of the oven with a clean damp cloth. If the protective film remains intact, the stainless steel will remain intact. However, if the film is damaged, the stainless steel can break down and rust. PREVENTIVE CARE: To prevent stainless steel breakdown, follow these steps: 1. 10 Never use any metal tools, scrapers, files, wire brushes, or scouring pads (except for stainless steel scouring pads,) which will mar the surface. VRH SERIES OVENS F-41207 (07-11) 2. Never use steel wool – which will leave behind particles that will rust. the protective film to thicken. This is unsightly, but is not a sign of permanent damage. 3. Never use acid-based or chloride containing cleaning solutions – which will break down the protective film. To remove heat tint, follow the routine cleaning procedure. Stubborn heat tint will require heavy-duty cleaning. To reduce heat tint, limit the exposure of equipment to excessive heat. 4. Never rub in a circular motion. Always rub gently in the direction of the steel grain. 5. Never leave any food products or salt on the surface. Many foods are acidic. Salt contains chloride. DOOR GASKET CARE DOOR GASKET: At least once a week, thoroughly check the door gasket for damage/wear. A damaged gasket can cause inefficient and unsatisfactory operation of the oven. PRESERVING & RESTORING: Special stainless steel polishing cleaners can preserve and restore the protective film. If the gasket requires cleaning: Preserve the life of stainless steel with a regular application of a high-quality stainless steel polishing cleaner, as a final step to daily cleaning. If signs of breakdown appear, restore the stainless steel surface. First, thoroughly clean, rinse, and dry the surface. Then, on a daily basis, apply a high-quality stainless steel polish according to manufacturer’s instructions. 1. Gently wash gasket using a moist cloth, a mild detergent solution, and warm water. 2. Rinse with a fresh cloth moistened in warm water to remove all traces of detergent. 3. Gently wipe dry with a clean dry cloth. Never apply food oils, or petroleum lubricants directly to the gasket(s). Petroleum based solvents and lubricants will reduce the gasket’s life. HEAT TINT: Darkened areas, called “heat tint,” may appear on stainless steel exposed to excessive heat. Excessive heat causes 11 VRH SERIES OVENS F-41207 (07-11) COOKING The cooking rack is simply placed inside a standard 18” x 26” sheet tray (2/1 Gastronome) and the product which is to be cooked and held is placed on top of the cooking rack. When more than one product is being prepared, the food products should not be cramped together onto one cooking rack. Sufficient room should separate the products on a single cooking rack to insure proper circulation of air around the product. INTRODUCTION This cooking guide has been produced for your Vulcan Cook & Hold Oven System. It should be used as a handy reference when using your oven. The guide has been developed to help answer questions which you may have relating to product preparation as well as making you familiar with the operation of your Cook & Hold Oven. When using your oven, experiment with your own house specialties. The degree of doneness varies based upon individual preferences. These preferences can be easily accomplished by varying the recommended time guidelines in this manual. The guidelines which are presented in this manual are suggested and have been tested to insure product preparation as indicated. When loading the oven, an additional 18” x 26” sheet tray, in an inverted position, (Fig. 5) should be placed directly above the food product being prepared. This creates the necessary air flow pattern to produce highly desirable carmelization and uniform roasting of the product. INVERTED SHEET TRAY The concept of “Low Temperature Cooking” is not a science, it is an art. Chefs from around the world vary in terms of the doneness and appearance in the products which they prefer. Therefore, we suggest first understanding what your Oven System will do for the multitude of applications available to you. COOKING RACK Fig. 5 Depending upon the size of the Cook & Hold Oven, each unit is supplied with a specially designed cooking rack(s). The cooking rack must be used when cooking food products to insure absolute product quality and integrity. A helpful hint when loading your food product on the cooking rack is to either line your 18” x 26” sheet tray with foil, or spray with a quality vegetable oil. This helps with easy clean up after use. 12 VRH SERIES OVENS F-41207 (07-11) COOKING AND HOLDING GUIDE Please note that as products vary, as well as other elements such as altitude, so shall actual cooking times and temperatures. These should be adjusted as needed based upon your actual experience. Finished product temperatures should be verified manually, prior to serving, in order to insure food safety. HOLD TIME HOLD TEMP. MAX. INTERNAL TEMP. 225⁰ F 4 hrs. min. 140⁰ F 135⁰ F 2 per shelf 3 hrs 225⁰ F 4 hrs. min. 140⁰ F 135⁰ F 3 per shelf 4½-5 hrs. 225⁰ F 4 hrs. min. 140⁰ F 130⁰ F 2 per shelf 10 hrs. 225⁰ F 4 hrs. min. 140⁰ F 130⁰ F 1 per shelf 5 hrs. 225⁰ F 8 hrs. min. 140⁰ F 130⁰ F 2 per shelf 3 hrs. 225⁰ F 4 hrs. min. 140⁰ F 130⁰ F 3 per shelf 2½ hrs. 225⁰ F 2 hrs. min. 140⁰ F 130⁰ F 4 per shelf 3 hrs. 225⁰ F 4 hrs. min. 140⁰ F 135⁰ F 3 per shelf Top Sirloin Butt (DETAILS) WEIGHT (USDA #109) 20 lbs. (USDA #112A) 12 lbs. (USDA #168) 18-20 lbs. (USDA #160) 60 lbs. (USDA #170) 20 lbs. (USDA #180) 12 lbs. (USDA #190) 10 lbs. (USDA #184) 12-14 lbs. Beef Short Ribs 10 lbs. 4 hrs. 225⁰ F 4 hrs. min. 155⁰ F 165⁰ F 1 per shelf Cubed Steaks 10 lbs. 4 hrs. 225⁰ F 3 hrs. min. 160⁰ F 160⁰ F 1 tray per shelf Beef Back Ribs 30 lbs. 6 hrs. 225⁰ F 4 hrs. 160⁰ F 160⁰ F 4 per shelf Beef Stew (Stew Meat) 10 lbs. 4 hrs. 225⁰ F 6 hrs. min. 150⁰ F 175⁰ F 1 tray per shelf Corned Beef 12 lbs. 4 hrs. 250⁰ F 4 hrs. min. 150⁰ F 165⁰ F 2 per shelf Frozen Burgers 7-8 lbs. 45 min. 225⁰ F 4 hrs. max 150⁰ F 165⁰ F 24 per shelf Fresh Ham 12 lbs. 6 hrs. 250⁰ F 4 hrs. 160⁰ F 165⁰ F 2 per shelf Cooked Cured Ham 4 hrs. 250⁰ F 4 hrs. 160⁰ F 135⁰ F 2 per shelf Pork Back Ribs 12 lbs. (USDA #422) 10 lbs. 4 hrs. 250⁰ F 3 hrs. max. 160⁰ F 175⁰ F 6 slabs per shelf Pork Spare Ribs 30 lbs. 4 hrs. 250⁰ F 4 hrs. 160⁰ F 175⁰ F 5 slabs per shelf 175⁰ F 10 lbs. per shelf PRODUCT Prime Rib Boneless Rib eye Top Round Steamship Round Bottom Round Boneless Strip Loin Whole Tenderloin COOK TIME COOK TEMP. 5 hrs. LOADING GUIDELINES Fresh Sausages 10 lbs. 2 hrs. 225⁰ F 5 hrs. max 160⁰ F Pre-Cooked Sausage 10 lbs. 1¾ hr. 250⁰ F 5 hrs. max 160⁰ F 160⁰ F 10 lbs. per shelf Roast Suckling Pig 30 lbs. 6 hrs. 250⁰ F 3 hrs. min. 160⁰ F 170⁰ F 1 per shelf 13 VRH SERIES OVENS PRODUCT F-41207 (07-11) (DETAILS) WEIGHT COOK TIME COOK TEMP. HOLD TIME HOLD TEMP. MAX. INTERNAL TEMP. LOADING GUIDELINES Chicken Pieces 10 lbs. 2¼ hrs. 250⁰ F 1 hr. max. 150⁰ F 170⁰ F 10 lbs. per shelf Whole Chickens 20 lbs. 2½ hrs. 250⁰ F 5 hrs. max 150⁰ F 170⁰ F 6 per shelf Whole Turkeys 20 lbs. 4½ hrs. 250⁰ F 5 hrs. max. 170⁰ F 170⁰ F 2 per shelf Turkey Breast₇ 10 lbs. 4 hrs. 250⁰ F 1 hr. 160⁰ F 160⁰ F 3 per shelf Rack of Lamb 18 lbs. 3½ hrs. 250⁰ F 3 hrs. max 140⁰ F 140⁰ F 15 racks per shelf Braised Lamb Shanks 10-12 lbs. 4 hrs. 250⁰ F 4 hrs. min. 160⁰ F 180⁰ F 1 tray per shelf Fish Filets 40 min. 225⁰ F 4 hrs. max 160⁰ F 160⁰ F 10 lbs. per shelf Clear Soups 10 lbs. 12" x 20" pans 3 hrs. 250⁰ F Overnight 160⁰ F 175⁰ F 1 pan per shelf Rice 1 Quart Dry 2 hrs. 250⁰ F 18 hrs. max 150⁰ F 160⁰ F 1 pan per shelf Frozen Entrees 1 Quart Dry 3 hrs. 250⁰ F Overnight 160⁰ F 165⁰ F 2 pans per shelf 14 VRH SERIES OVENS F-41207 (07-11) RETHERMALIZATION GUIDE OVEN TEMP. REHEAT TIME HOLD TEMP. MIN. HOLD TIME Baked Rotini 225⁰F 60 min. 160⁰F 20 min. Beef & Noodles 225⁰F 54 min. 160⁰F 20 min. Breaded Chicken Pattie on Bun 225⁰F 60 min. 165⁰F 20 min. Burrito 250⁰F 48 min. 160⁰F 20 min. Cheesy Bread/Italian Dunker Sauce 200⁰F 54 min. 155⁰F 15 min. Cheesy Chili 225⁰F 54 min. 160⁰F 15 min. Chicken & Noodles 225⁰F 54 min. 160⁰F 20 min. Chicken & Rice 225⁰F 54 min. 160⁰F 20 min. Chicken Dippers 225⁰F 54 min. 160⁰F 20 min. Chicken Fryz 225⁰F 48 min. 160⁰F 20 min. Chicken Leg 225⁰F 60 min. 155⁰F 20 min. Chicken Nuggets 225⁰F 60 min. 160⁰F 20 min. Chik'n O's, Zesty 225⁰F 54 min. 160⁰F 20 min. French Toast/Sausage Links 225⁰F 42 min. 160⁰F 15 min. Grilled Cheese Sandwich 200⁰F 42 min. 155⁰F 15 min. Grilled Chicken on Bun 225⁰F 60 min. 165⁰F 20 min. Ham & Cheese English Muffin 200⁰F 54 min. 160⁰F 20 min. Hamburger on Bun 250⁰F 60 min. 165⁰F 20 min. Hot Dog on Bun 225⁰F 54 min. 160⁰F 20 min. Italian Spaghetti 250⁰F 54 min. 160⁰F 20 min. Macaroni & Cheese 225⁰F 48 min. 155⁰F 20 min. Mexican Cheese Sauce 200⁰F 42 min. 155⁰F 20 min. Mini Corndogs 225⁰F 54 min. 160⁰F 15 min. Pancakes/Sausage Links 225⁰F 42 min. 160⁰F 15 min. Pizza Dippers 225⁰F 54 min. 160⁰F 20 min. Pizza, Cheese 200⁰F 42 min. 160⁰F 20 min. Pizza, Pepperoni 200⁰F 54 min. 160⁰F 20 min. Pizza, Sausage 200⁰F 54 min. 160⁰F 20 min. Ravioli 250⁰F 60 min. 165⁰F 20 min. Sausage Mini Bites 225⁰F 54 min. 160⁰F 15 min. Steak Nuggets 225⁰F 60 min. 160⁰F 20 min. Taco Boat 225⁰F 42 min. 160⁰F 20 min. Tacos 225⁰F 42 min. 160⁰F 20 min. Turkey & Noodles 225⁰F 54 min. 160⁰F 20 min. Turkey Manhattan 225⁰F 54 min. 165⁰F 20 min. ENTRÉE 15 VRH SERIES OVENS F-41207 (07-11) 16 VRH SERIES OVENS F-41207 (07-11) 17 VRH SERIES OVENS F-41207 (07-11) LOCKOUT / TAGOUT PROCEDURE Always perform the Lockout / Tagout Procedure before removing any sheet metal panels or attempting to service this equipment. The Lockout / Tagout Procedure is used to protect personnel working on an electrical appliance. Before performing any type of maintenance or service on an electrically operated appliance, follow these steps: 1. In electrical box, place unit’s circuit breaker into OFF position. 2. Place a lock or other device on electrical box cover to prevent someone from placing circuit breaker ON. 3. Place a tag on electrical box cover to indicate that unit has been disconnected for service and power should not be restored until tag is removed by maintenance personnel. 4. Disconnect unit power cord from electrical outlet. 5. Place a tag on cord to indicate that unit has been disconnected for service and power should not be restored until tag is removed by maintenance personnel. SERVICE & PARTS INFORMATION To obtain Service and Parts information concerning this model, contact the Vulcan Service Department at the address listed on the front cover of this manual or refer to our website: www.vulcanequipment.com for a complete listing of Authorized Service and Parts depots. Customer Service Technical Service Service Parts 1-800-814-2028 1-800-814-2028 1-800-814-2028 When calling for service, have the model number and serial number available. 18 VRH SERIES OVENS F-41207 (07-11) TROUBLESHOOTING SYMPTOMS Oven not operating POSSIBLE CAUSES Oven not connected to power source ON/OFF switch not ON No power Indicator Lights are lit but Cooling Fan(s) are NOT operating Oven compartment IS heating and Blower Motor IS NOT operating with Power Switch ON Check circuit breaker Oven is below 150⁰F. Defective: connection, wiring, fan, thermostat Incorrect oven temperature This is normal when unit is cold. If unit is above 150⁰F., Contact Authorized Service Provider. Contact Authorized Service Provider Defective connection or Contact Authorized Service wiring to motor Provider Defective Cooking Tem perature Therm os tat Oven compartment IS NOT heating and Blower Motor IS operating with Power Switch ON REMEDY Connect oven to power source Press Power ON/OFF switch to ON Defective Holding Tem perature Therm os tat Defective High-Limit Thermostat or Heating Element. Thermostat(s) require calibration 19 Set Cooking Thermostat to 250⁰F., w ait several minutes and check the rear of the oven f or heating. Both the Pow er Sw itch and Cooking Temperature Indicator Lights w ill be lit. If oven cavity does not heat, Contact Authorized Service Provider Turn Holding Temperature knob to 250⁰F. and check f or heat at rear of oven cavity. Both the Pow er Sw itch and Cooking Temperature Indicator Lights w ill be lit. If the oven cavity does not heat, Contact Authorized Service Provider. Contact Authorized Service Provider Contact Authorized Service Provider VRH SERIES OVENS F-41207 (07-11) SPECIFICATIONS MODEL NO. PAN QTY. PAN SIZE 8 ea. 18" x 26" VRH8 16 ea. 12"x20"x2½ 16 ea. 18" x 26" HEIGHT WIDTH DEPTH 42.5” 1080 mm 25.5" 650 mm 33” 839 mm 79.5” 2020 mm VRH88 32 ea. 25.5” 650 mm 12"x20"x2½ 20 33” 839 mm SHIP WEIGHT 170# VOLTS WATTS AMPS 208 2253 10.8 240 3000 12.5 208 2253 10.8 240 3000 12.5 78 kg. 340 # 156 kg. VRH SERIES OVENS F-41207 (07-11) WIRING DIAGRAM VRH8, VRH88 21 VRH SERIES OVENS F-41207 (07-11) LIMITED ORIGINAL COMMERCIAL EQUIPMENT WARRANTY Vulcan (Vulcan) warrants its new product(s) to be free from defects in material and workmanship for a period of one (1) year from the date of original installation. Wolf Range is affiliated with Vulcan and thus Wolf products carry the same warranty as Vulcan products. This Warranty is subject to the following conditions and limitations: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. This warranty is limited to product(s) sold by Vulcan to the original user in the continental United States and Canada. Original installation must occur within 3 years of date of manufacture, and proof of the installation date must be provided to Vulcan. Equipment must be located at the original installation location regardless if same owner. The liability of Vulcan is limited to the repair or replacement of any part found to be defective. Vulcan will bear normal labor charges incurred in the repair or replacement of a warranted piece of equipment within 50 miles (80 kilometers) of an authorized service agency. Time and travel charges in excess of 50 miles (80 kilometers) will be the responsibility of the person or firm requesting the service. This warranty does not apply to any product(s) which have not been installed in accordance with the directions published in the appropriate installation and operation manuals. Vulcan will bear no responsibility or liability for any product(s) which have been mishandled, abused, misapplied, misused, subjected to harsh chemical action or poor water quality, field modified by unauthorized personnel, damaged by flood, fire or other acts of nature, or which have altered or missing serial numbers. Vulcan does not recommend or authorize the use of any product(s) in a non-commercial application, including but not limited to residential use. The use or installation of product(s) in non-commercial applications renders all warranties, express or implied, including the warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE, null and void, including any responsibility for damage, costs and legal actions resulting from the use or installation of product(s) in any non-commercial setting. Adjustments such as calibrations, leveling, tightening of fasteners or utility connections normally associated with original installation are the responsibility of the installer and not that of Vulcan. Exceptions to the one year part warranty period are as listed: Fryer equipment is supplied with limited fry tank warranty based on model. (see separate warranty statement) Refrigeration appliance compressors - 5 years limited. Steam equipment supplied with ScaleBlocker® water filtration system. (see separate warranty statement) Pressure steam boilers - 5 years prorated. (boilers not properly maintained will not be considered for prorated warranty) Rubber seals, light bulbs and gaskets - 90 days from installation. Heating elements on drawer warmers, cook & hold ovens, and holding & transport cabinets have a lifetime warranty. Drawer slides in drawer warmers have a lifetime warranty. Labor, travel and mileage will be covered during the first year only. Original purchased replacement parts manufactured by Vulcan will be warranted for 90 days from the parts invoice date. Exceptions are stainless steel fry tanks, refrigeration appliance compressors and pressure steam boilers which will be warranted as stated in item 9. This warranty is for parts cost only, and does not include freight or labor charges. This states the exclusive remedy against Vulcan relating to the product(s), whether in contract or in tort or under any other legal theory, and whether arising out of warranties, representations, instructions, installations or defects from any cause. Vulcan shall not be liable, under any legal theory, for loss of use, revenue or profit, or for substitute use or performance, or for incidental, indirect, or special or consequential damages or for any other loss of cost of similar type. THIS WARRANTY AND THE LIABILITIES SET FORTH HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OF THEIR LIABILITIES AND WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE AND CONSTITUTES THE ONLY WARRANTY OF VULCAN WITH RESPECT TO THE PRODUCT(S). TERMS: Vulcan payment terms are 1% 10 days, net 30 days from date of INVOICE. A cash discount will not apply to shipping charges, C.O.D. payment or sight draft billing. All orders are subject to approval by Vulcan. PRICES: All prices in: EASTERN ZONE – F.O.B. Baltimore, MD, Covington, KY, Kansas City, MO WESTERN ZONE – F.O.B. Albuquerque, NM, Salt Lake City, UT (Call Vulcan for geographic boundaries.) Prices do not include any municipal, state or sales tax. Options in this list are available only at time of shipment. Accessory items can be ordered at any time from current published equipment price lists, or from any Vulcan Parts Depot. Accessory exceptions are flue risers and convection oven stands. Order as you would standard equipment. CHECK THAT ORDERS ARE COMPLETE – DO THEY INCLUDE: 1. Type of gas and/or specific electric characteristics (voltage, phase and hertz). 2. Name and address of end-user installation (if known). 3. Position of units that are to be batteried together (left to right facing equipment). A sketch is preferable. 4. Optional equipment and/or accessories. 5. Type of finish. 6. Specify shipping date (month, day & year). SHIPMENTS: Upon acceptance of the merchandise by the carrier, title passes to the purchaser and the Vulcan equipment travels at the risk of the purchaser. RETURN POLICY: Vulcan products cannot be returned without prior written factory authorization. The restocking charge is 20% plus any costs to recondition the equipment. No returns accepted after 90 days from date of invoice. Returns for credit must be freight prepaid. Orders cancelled or changed after production has started are subject to a charge of up to 20%. Any special merchandise built to a buyer’s specifications will be subject to a 50% minimum cancellation charge. PRICES SUBJECT TO CHANGE WITHOUT NOTICE. 22 VRH SERIES OVENS F-41207 (07-11) 23
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