WAGNER Airless Paint Sprayer Manual L0805396

User Manual: WAGNER WAGNER Airless Paint Sprayer Manual WAGNER Airless Paint Sprayer Owner's Manual, WAGNER Airless Paint Sprayer installation guides

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i
PRO DUTY POWER PAINTER'"
OWNER'S
MANUEL
MANUAL

MANUAL

• Read this manual

for complete

instructions

DE L'UTILISATEUR
• Lire ce manuel contient les instructions
completes (_:
DEL PROPRIETARIO
• Lea este manual para obtener instrucciones
corn

SETUP/USE

" MONTAGE/UTILISATION

I
Read all warnings!
Lire toutes les MISES EN GARDE!
iLea todas las ADVERTENCIAS!

Attach the suction set

Remplir le contenant
Llene el envase

Fixer le dispositif d'aspiration
Conecte la unidad de succi6n

Regler le debit au maximum
Ajuste la salida al nivel mdtximo

Seleccione la boquilla

CLEANUP

¸¸¸--4(
Set flow to maximum

Select the spray tip
S_lectionner rembout

I
Fill the container

" DISPOSICI6N/USO

o NETTOYAGE

Screw on the container
Visser sur le contenant
Enrosque el envase

! iiiiii
I

Plug in the sprayer
Brancher le pulv#risateur
Enchufe el pulverizador

Test and adjust spray pattern
V_rifier et regler la forme du jet
Pruebe y ajuste el patr6n de rociado

o LllVlPIEZA :

I
Return excess paint to can
Remettre le produit restant dans le pot
Regrese el exceso de pintura a la lata

I
Remove pump components
Retirer les composants de la pompe
Desarme las piezas de la bomba

o_o_o
Form No. 0285856H

I
Fill with appropriate cleaning solution
Remplir de la solution de nettoyage
appropri_e
Llene el envase con la soluci6n de
limpieza apropiada

Spray solution for several seconds
Pulv_riser la solution pendant
plusieurs secondes
Rocie la soluci6n durante varios
segundos

Unplug the sprayer
Debrancher le pulv_riser
Desenchufe la pistola

I
Clean components
Nettoyer les composants
Limpie el las piezas

Reassemble
Remonter
Vuelva a armar a bomba

Lubricate
Lubrifier
Lubrique

SAFETY

HAZARD:

INJECTmON iNJURY ° A high pressure stream of
paint produced by this equipment
can pierce the
skin and underlying
tissues, leading to serious
injury and possible
amputation.
DO NOT TREAT AN mNJECTmON iNJURY AS A SmMPLE CUT!
injection can lead to amputation.
See a physician immediately.
NOTE TO PHYSICIAN:

PREVENTION:
• NEVER aim the gun at any part of the body•
• NEVER allow any part of the body to come in contact
fluid stream.
• NEVER put your hand in front of the gun. Gloves
provide protection against an injection injury.

with the

cleaning

Wagner Spray Tech accessory extension cords recommended:
P/N 0090241
20 foot extension
cord.

PREVENTION:
• Exhaust and fresh air introduction must be provided to keep the
air within the spray area free from accumulation
of flammable
vapors.
• Avoid all ignition sources such as static electricity sparks, open
flames, pilot lights, hot objects, cigarettes, and sparks from
connecting and disconnecting
power cords or working light
switches.
Fire extinguishing
equipment must be present and in good
working order.
Follow the material and solvent manufacturer's
safety
precautions and warnings.
EXPLOSION
DUE TO INCOMPATIBLE
MATERmALS
May cause property
damage or severe injury.

PREVENTmON:
• Do not use bleach.
Do not use halogenated
hydrocarbon solvents such as
methylene chloride and 1,1,1 - trichloroethane.
They are not
compatible with aluminum and may cause an explosion. If you
are unsure of a material's compatibility with aluminum, contact
your coating supplier.
solvents,
may be harmful
fainting, or

35 foot

GROUNDING

tip

EXPLOSmON OR FIRE ° Solvent and paint fumes can
expmode or ignite, causing
property
damage and/or
severe injury.

HAZARDOUS
VAPORS - Paints,
insecticides,
and other materials
inhaled, causing
severe nausea,
poisoning.

Use only a 3-wire extension
cord that has a 3-blade grounding
plug and a 3-slot receptacle
that will accept the plug on the
product.
Make sure your extension
cord is in good condition.
When using an extension
cord, be sure to use one heavy
enough to carry the current your product will draw. For
lengths less than 50 feet, use a No. 18 AWG extension
cord.
For lengths more than 50 feet, use a No. 14 or No. 16 AWG
extension
cord. An undersized cord will cause a drop in Hne
voltage resulting
in loss of power and overheating.

P/N 0090242

will not

• ALWAYS have the tip guard in place while spraying• The tip
guard provides some protection against injection injuries but is
mainly a warning device.

HAZARD:

severe

CAUTION i

injection into the skin is a traumatic
injury, it is important to
treat the injury surgically
as soon as possible. DO NOT delay
treatment
to research
toxicity.
Toxicity is a concern with some
coatings
injected directly
into the blood stream. Consultation
with a plastic surgeon
or reconstructive
hand surgeon
may be
advisabme.

HAZARD:

- May cause

• Keep electrical cord plug and spray gun trigger free from paint
and other liquids. Never hold cord at plug connections
to
support cord= Failure to observe may result in an electrical
shock=

HAZARD:

HAZARD

PREVENTION:

[IkWARNING 1

• Always unplug the spray gun before servicing,
guard, changing tips, or leaving unattended.

ELECTRmC SHOCK
injury.

extension

cord.

iNSTRUCTiONS

This product must be grounded. In the event of an electrical short
circuit, grounding reduces the risk of electric shock by providing an
escape wire for the electric current. This product is equipped with a
cord having a grounding wire with an appropriate
grounding plug.
The plug must be plugged into an outlet that is properly installed
and grounded in accordance
with all local codes and ordinances.

[ wAR.t.GI
Danger!
improper
installation
of the
result in a risk of electric
shock,

grounding

plug

can

If repair or replacement of the cord or plug is necessary, do not
connect the green grounding wire to either flat blade terminal. The
wire with insulation having a green outer surface with or without
yellow stripes is the grounding wire and must be connected to the
grounding pin.
Check with a qualified electrician or serviceman if the grounding
instructions
are not completely understood, or if you are in doubt as
to whether the product
is properly grounded.
Do not modify the
plug provided.
If the plug will not fit the outlet, have the proper
outlet installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. Make sure
that the product is connected to an outlet having the same
configuration
as the plug. No adapter should be used with this
product.

Grounded

Grounding
Cover

Out et

Pin
for grounded

i!
........

outlet box

....

PREVENTION
• Use a respirator or mask whenever there is a chance that
vapors may be inhaled. Read all instructions with the spray
mater!a! and mask to ensure that it will provide the necessary
protection
against the inhalation of harmful vapors.
HAZARD:

GENERAL
injury.

- May cause

property

damage

NOTE: This product is intended for home use.

or severe

PREVENTION:
• Read all instructions and safety precautions for equipment and
spray material before operating any equipment.
Comply with all appropriate
local, state, and national codes
governing ventilation, fire prevention, and operation.
Keep sprayer out of the reach of children.
Hearing protection is recommended
for extended
Use eye protection

to keep particles

use=

out of eyes=

WA_N_R

CONTROLS

AND PARTS

Flow knob

Motor
housing

Suction extension (optional)

Dual hose
fitting
(optional)

Pump housing
Locking

nut

Spray
tip
Spring

Spray tip

(2)

Suction
set

Pump
housing
Fluid
Handle

BEFORE

YOU BEGIN

SUCTION

NOTE: Itis important tomix the material thoroughly
before you begin. Do not shake the material
to mix it. Always stir the matedal gently but
thoroughly
before use.
NOTE: Remove any skin that has formed on the top
of the matietial.
Do not mix the skin into the
material.
The skin can break up and clog the
sprayer,
older paint may need to be strained.

ONE=QUART

SETUP

1. Fill the container with the material to be used.

Cleaning

Return

brush

EXTENSION

Place a few drops of
household oil down
the intake (center)
and return (back)
openings in the
pump housing.
Push the dual hose
fitting into the intake
and return openings
on the bottom of the
housing. The fitting
with the ridge goes
into the return
opening.

3. Place the pump
housing locking collar
over the dual hose
fitting and turn the
locking collar clockwise
unil it locks securely.
4. Push the suction hose
set onto the intake and
return ports of the dual
hose fitting.
5. Slide the intake hose
through the container
clip. You may need to
pull the hoses slightly
apart.

2. Place a few drops of household oil down the intake and
return openings in the pump housing.

Intake ,,
opening ",,

Container clip
(optional)

container

SETUP (OPTIONAL)

Return
opening
Intake _
opening

Dual fitting
hose ======_i

Ridge

Locking
collar

Intake
port
Intake
hose

6. Press the suction set hose
adapter onto the suction set.
7. Push the intake hose onto the
suction set assembly. Make
certain that the intake filter is
in place on the suction set.
8. Submerge the suction set
assembly into the material
container and attach the
container clip to the side to
hold it securely. Make certain
that the return line is inside the
container.

3. Insert the suction set into the intake opening and thread the
container securely to the sprayer.

"""'--'Intake
['l

hose

iiiii

4. Plug in the unit.
Suction set

Intake filter

Never tip the sprayer at more than a 45 ° angle when using
the small container.
Material could get into the motor
housing and damage the sprayer.

Read PRIMING WiTH SUCTION
before spraying.
3

EXTENSION instructions
WA_NER"

SELECTING
WiDE ANGLE

THE PROPER

TiP

FLOW CONTROL

TiP

The wide angle tip produces a wide pattern that can be adjusted
horizontally or vertically.
To adjust:
1. Make sure the sprayer is unplugged•

KNOB

The spray pattern is controlled by the flow control knob on the
back of the sprayer, and by the thickness of the material being
sprayed•
Turning the flow knob counterclockwise
increases the amount
of material flow. Turning the flow knob clockwise decreases
the amount of material flow. To adjust the pattern:
1. Turn the flow knob fully counterclockwise
to maximum•

2. Loosen the wide angle tip by turning the tip
counterclockwise
1/4 turn.
3. Turn the adjusting arm so that it is pointing down for a
horizontal pattern• Turn the adjusting arm so that it is
pointing to the side for a vertical pattern•

2. Squeeze the trigger and test the pattern on a piece of scrap
wood or cardboard•

Horizontal pattern

3. Turn the flow knob clockwise until you have a good spray
pattern•
A poor spray pattern will concentrate the paint in the center
of the spray and go on blotchy•

Vertical pattern

4. Tighten the tip firmly by hand•
_

ROUND

_ _ ,,2 •

TIP

The round tip produces a round pattern• Use a round tip if the
surface you are spraying is too small for use with the wide angle
tip.

..'
\

The round tip comes in three sizes available at your local
retailer• Use the size that works best for the type of material
you are spraying• The color of the tip center indicates its size:
1. Blue (light materials) - .023 inch (0.6mm) opening•
size works best for oil-based materials•

This

2. Pink (medium materials) - .031 inch (0.8mm) opening•
all purpose size works best for oil-based materials•

This

3. Green (heaw materials) - .039 inch (1.0mm) opening•
size works best for hard to spray, coarse materials•

This

Poor spray pattern
A good spray pattern has an even amount of material
throughout the pattern in a fine spray and will go on smoothly•

STAIN TiP
The stain tip is an option included with some models• It has a
specially designed opening for use with thin materials such as
thin stains, sealers and waterproofers, and can be adjusted to
reduce overspray. If you did not receive a stain tip and will be
spraying one of these materials, the tip can be purchased at
your local retailer•
The stain tip pattern is round with a fine spray• To adjust the
spray pattern size and coarseness, turn the tip slightly
counterclockwise to narrow the pattern and make the spray
more coarse• Turn the tip slightly clockwise to widen the pattern
and make the spray more fine.

iMPORTANT!
Make sure to tighten all spray tips firmly by hand. if the
spray tip is not tightened firmly enough, the sprayer could
leak or the tip could be damaged.
Do not use a too! to
tighten the spray tip. If the tip is too tight, it may be
damaged.

Good spray pattern

NOTE:

AlwaYs practice spraying on a piece of scrap
wood or cardboard to test Y0Ur spray pattern.
Use the coverage rate recommended
by the
matet!a!'s man ufactu rer.
NOTE: if you adjust the flow knob and still cannot get
a
good pattern, you may need to thin the
mater!a! you are using,

MATERIAL

THINNING

Always test spraying without thinning the material• Thin as
required to achieve optimum spraying performance (refer to #3,
FLOW CONTROL KNOB).
NOTE:
to

If you are spraying with a material that needs
be thinnedi make sure to follow the
manufacturer,s
recommendations,

WA_INllER

PRiMiNG WITH THE SUCTION

EXTENSION

® The time needed to prime will vary from 30 seconds
to 3 minutes depending upon the thickness of the
material you are spraying.
° Thinning the material will speed up the prime time
and will also increase the material flow rate.
However, never exceed the thinning
recommendations
as listed on the container for the
material you are using.
o Using the suction extension will decrease the
material flow, so it will take longer to apply the same
amount of material to the surface being sprayed.
, If your sprayer is properly cleaned and oiled and it
takes longer than three minutes to prime, your
piston and/or pump housing may be worn and will
need to be replaced before using your suction set.
If you are using the suction extension, you will need to prime the
sprayer by removing air from the system. To prime:
1. Turn the flow knob fully counterclockwise to maximum.
2. Make certain the sprayer is plugged in.
3. Hold the sprayer below the level of the paint. This will
speed up the priming.

2. Remove the spray tip by turning it counterclockwise.

Pump
housing
opening

Remove the swirl valve and see if it needs to be cleaned or
replaced (see page 8). Also check the pump housing opening
for any dirt or other obstruction and clean if necessary.

4. Put the swirl valve
back in place, making
sure it can seat
properly without any
obstruction.
5. Thread on the spray
tip by turning it
clockwise and tighten
firmly by hand.

NOTE:

The swirl valve that comes with your sprayer
has a clear base. it s to be used with latex
and oH-based paints onBy.
NOTE: If you will be spraying lacquers, make sure to
use the optional swirl valve designed for
lacquers, avaiiable for purchase by calling our
toil free number, it has a grey base (!ook in
ACCESSORIES for part number).
NOTE: When spraying, make sure your fluid container
is at least half-filled with material
A container
low on fluid will cause the sprayer to spit and
wi![
spray a poor pattern.

HOW TO SPRAY
4. Squeeze the trigger and hold until all air is out of the
system and material is flowing freely out of the sprayer tip.
This should take about two minutes.

[ kCAUTION

The suction set must remain completely submerged in the
material. If it is not completely submerged and air is
sucked into the system, the piston could seize.
If the
piston seizes, the sound the gun makes will change to a
low hum and the gun will quickly become hot to the touch.
Never run the sprayer when the piston is seized. Should
this happen, clean the piston and the piston housing
thoroughly
using the cleanup procedures found in this
manual.

SPRAYING

[ CAUTION

Once you have acheived a good spray pattern on your test
piece of wood or cardboard, it is time to begin spraying your
work. The key to a good job is an even coating over the entire
surface. This is done by using even strokes (follow the TIPS,
below).
TiP:

Keep your arm moving at constant Speed and
keep the sprayer at a constant distance from
the surface. The best spraying distance is 10
to 14 inches between spray tip and the
surface,

Even coat throughout
}}

l
Aproximately
lOto 14 inches

if material is leaking from the threads between the spray tip
and the locking nut, turn off the sprayer immediately or the
sprayer could be damaged.
The sprayer will leak from behind the spray tip if the swirl valve
is not seated properly. If you notice material leaking from this
area:

Keep stroke smooth and at an even speed.

1. Unplug the sprayer immediately.
© 2001 Wagner Spray Tech. All rights reserved.

WA_INIER

TiP:

Keepthe sprayer at right angles to the
surface. This means moving your entire arm
back and forth rather than just flexing your
wrist.
Light Coat

HeaW Coat

Light Coat

OVERSPRAY
Some sprayed materials create a cloud of paint. Some of that
cloud will spray past your intended object and also bounce off of
it. Wind and air currents may cause this cloud to drift onto
surfaces not intended to be sprayed. You can control the
amount of overspray and bounce-back by adjusting your flow
and moving the sprayer closer to the work piece, but always
make sure that you have a good spray pattern. Always test
your pattern on a scrap piece of wood or cardboard, and make
sure that you have drop cloths protecting anything not being
sprayed. Anything you don't want painted that is in the area of
your spraying surface should be covered or removed.

CLEANUP
IMPORTANT!
The most important thing to know about your sprayer is
proper cleanup and maintenance.
Dried paints and stains
act like glue and cause moving pieces to stick. Taking the
time to properly clean and maintain your sprayer helps it
last longer and work right every time.

Do not flex wrist while spraying.

TiP:

If you are spraying up, point the suction set
toward the bac k of the container,
if you are
spraying down, point the suction set toward
the front of the container.

IMPORTANT!
It is also very important to use the correct cleaning solution
when cleaning your sprayer.
• When using latex paints, use lukewarm, soapy water or
Wagner Cleaner Lubricant when cleaning your sprayer
and components
(DO NOT USE HOT WATER!).
• When spraying with any other material such as stains
or oil-based paints, use the type of solution
recommended
by the material's manufacturer
on the
original container.

Suction
set

TiP:

The sprayer should be triggered at the
beginning of the stroke and released at the
end of the stroke. This wi!l save paint, avoid
paint buildup at the end of the stroke, and
premature failure of the

Never immerse electrical
Wipe the exterior of the
cleaning, Always make
before taking it apart for
1. Unplug the sprayer.

parts in water or any other liquid,
sprayer with a damp cloth for
sure the sprayer is unplugged
cleaning,

2. Pour the remaining material back into the original container.
3. Fill the container half full of the cleaning solution
appropriate to the type of material you sprayed.

Proper way to trigger the sprayer
i

[_ t

}

Keep stroke
even

}

Aproxirnately
10 to 14 inches

4. Plug in the sprayer.
5. Squeeze the trigger until the solution comes through the
sprayer for several seconds.

Start stroke

Pull trigger

Move steadily

Release trigger

End stroke

Never tip the sprayer at more than a 45 ° angle when using
the small container.
Material could get into the motor
housing and damage the sprayer.

[AkCAUTION]
Be sure to spray the solution
onto a scrap piece of wood or
cardboard to prevent property
damage.
6. Unplug the sprayer.
7. Remove the container and properly dispose of the
remaining solution.

WA_N_R

CLEANING

THE SUCTION

EXTENSION

5. Slide the pump housing assembly off of the sprayer.

1. Make sure the sprayer is unplugged.
2. Remove the suction set from the material container and
submerge into a container of the solvent appropriate to the
type of material you sprayed.

Pump housing
Locking nut

3. Plug in the sprayer, and squeeze the trigger and spray into
a second container until the solvent coming through the
sprayer is free of material.

Spring

4. Unplug the sprayer.
5. Remove the suction set from the cleaning solution.
6. Unlock the pump housing locking nut by turning it
counterclockwise.

Spray tit

Swirl
valve

6. Pull the piston and spring off of the pump housing.
7. Pull the spring off of the piston.
8. Remove the fluid container and suction set.

Locking
collar
7. Pull the dual hose fitting out of the pump housing.
9. Clean all parts thoroughly with the brush provided using a
solution appropriate to the type of material you sprayed.

i CAUT,ONi
Make sure to completely remove all material from the inside
of the piston chamber by scrubbing with the brush. Even a
small amount of material can dry like glue and keep the
piston from moving, causing damage to the sprayer.

fitting

CLEANING

THE PUMP HOUSING

1. Make certain the sprayer is unplugged.
2. Turn the spray tip counterclockwise
until it is removed.
Be careful not to lose the swirl valve.

Sprayt,
p

housing

Sw,r,
va,v

3. Pull out the swirl valve.
4. Turn the locking nut counterclockwise

Make sure to keep the vent hole on the pump housing clean
and unblocked or a vacuum can build up in the container
and cause damage to the sprayer. A toothpick or
straightened
paper clip can be used to clean it.
Vent hole

until it is removed.
Cleaning
brush

WA_INER

MAINTENANCE

STORAGE
NOTE:

Reassemble your sprayer before storingl

1. Slide the spring onto the front end of the piston.
2. Insert the piston into the back of the pump housing
3. Insert the pump housing assembly into the front of the
sprayer.

Parts of your sprayer wear out with use and require regular
replacement. They include the swirl valve, piston and spring.
These parts are not covered by your sprayer warranty.
More abrasive materials such as latex paints and stains cause
these parts to wear out faster than less abrasive materials such
as oil-based paints and stains, thin stains and sealers.

REPLACING

THE SWIRL VALVE

The swirl valve is shaped to cause the material to spin as it
comes out of the sprayer. The spinning breaks the material up
into a fine spray. As more material goes through the swirl valve,
it wears out the valve and the shape of the valve changes.
When it changes too much to produce a good spray pattern, the
valve needs to be replaced.
O
4. Place the locking nut onto the motor housing.
5. Press in while turning the locking nut clockwise
firmly by hand.

Front view of a swirl valve after spraying 7-10 gallons of
latex paint. Replace.

and tighten
_)

[ CAUTION]
Do not cross=thread the locking nut. Make certain it is
threaded correctly before tightening.
Make certain that the
pump housing is pushed far enough into the sprayer and
the locking nut is screwed on tightly.
6. Insert the swirl valve into the front end of the pump housing.
7. Place the spray tip onto the pump housing and turn it
clockwise until it is tightened securely.

LUBRiCATiNG
NOTE:

THE SPRAYER

Front view of a good swirl valve.

Front view of a swirl valve after spraying 7-10 gallons of
latex stain. Replace.

NOTE:

The swir! valve that comes with your sprayer
has a clear base. it is to be used with latex
and oil-based paints only.
If you wi!l be spraying lacquers, make sure to
use the optional swirl valve designed for
lacquers, available for purchase by calling our
toll free number. It has a grey base.

1. Make certain that the sprayer is unplugged.
2. Turn the spray tip counterclockwise
and remove.

Lubricating your sprayer prior to storage is
important to prolong the life of the pump
housing components.

1. Turn the sprayer upside-down while the fluid container is
removed.
2. Pour a small amount of standard houshold oil into both the
intake and return openings on the pump housing.
Intake.,
opening

Return
opening

Pump
housing
opening
Spray tip

3. Pull the old swirl valve out of the pump housing and insert a
new one.
4. Place the spray tip over the new swirl valve and tighten it
securely by hand.

3. Plug in the sprayer.
4. Squeeze the trigger of the sprayer for 2 to 3 seconds while
sprayer is still inverted as shown above. This works the
household oil onto the piston and swirl valve. The oil
protects the sprayer by keeping any extra material from
drying and seizing the piston.
5. Replace the suction set and thread the fluid container onto
the sprayer.

NOTE: Make Sure to tighten al! spray tips firmiy by
spray tip is not tightened firmly
enough, the sprayer cou!d !eak or the tip COUld
be damaged. Do not use a too! to tighten the
spray tip. ff the tip is toot!ght,
it maybe
damaged.

WA_NIER

REPLACING

THE PISTON AND SPRING

The average life of a piston and spring will vary depending on
the types of material being sprayed.
NOTE: Replace the piston if the sprayer takes longer
than 15 seconds to prime when well
lubricatedi or if there is an excess amount of
material
leaking, refer to the troubleshooting
suggestions
listed in this manual: Replace the
spring if you notice that it is broken when you
clean the sprayer.
1. Make certain the sprayer is unplugged.
2. Turn the spray tip counterclockwise
until it is removed.
Be careful not to lose the swirl valve.

Pump
housing
opening
Spray

ADDITIONAL

REPAIRS

If you have any problems that are not solved by the troubleshooting
section of this manual, please call Wagner Technical Service at 1800-328-8251 Monday through Friday between 8:00 AM and 4:30
PM Central time. An automated Self-Help option is also available at
1-800-760-3844 and www.wagnerspraytech.com, seven days a
week, twenty-four hours a day. If you suspect that you have a
problem with the electrical system, or have any other problems not
solved by the routine maintenance described in this manual, take
your sprayer to the nearest authorized service center.

PRODUCT

REGISTRATION

CARD

Send in your product registration card or register online at
www.wagnerspraytech.com. Proper registration will serve as proof
of purchase in the event your original receipt becomes misplaced or
lost. Returning this card will expedite the processing of your
warranty. Be sure you write your unit's date code on the card
before sending it. The date code is located at the base of the
handle (for example, T087R). The additional information will also
help us to develop new products that best meet your needs and
desires.

\,
Swirl valve'

3. Pull out the swirl valve.
4. Turn the locking nut counterclockwise

5.
6.
7.
8.
9.

until it is removed.

Slide the pump housing assembly off of the sprayer.
Pull the piston and spring off of the pump housing.
Pull the spring off of the piston and throw away the old piston.
Slide the spring onto the front end of the new piston.
Insert the piston into the back end of the pump housing.

Pump housing
Locking nut
\

Spring

Spray tip

Swirl
valve

10. Insert the pump housing assembly into the front of the sprayer.
11. Place the locking nut onto the motor housing.
12. Press in while turning the locking nut clockwise and tighten
firmly by hand.

Do not cross-thread
the locking nut. Make certain it is
threaded correctly before tightening. Make certain that the
pump housing is pushed far enough into the sprayer and
that the locking nut is screwed on tightly.
13. Insert the swirl valve into the front end of the pump housing.
14. Place the spray tip onto the pump housing and turn it
clockwise until it is tightened securely.
© 2001 Wagner Spray Tech. All rights reserved.

WA_INER

TROUBLESHOOTING
PROBLEM

CAUSE

SOLUTION

Motor will not run.

1. No power at wall outlet. Electrical
problem or defective motor.

1. Try new wall outlet. Take to Authorized
Service Center for repair.

Motor has a low hum and does
not spray.

1. Control knob turned
2. Seized piston.

1. Turn control
2. Disassemble

Motor operates properly
does not spray.

1. Failure to prime with 5 ft suction
extension.
2. Loose or damaged suction tube.
3. Plugged or worn swirl valve.
4. Swirl valve missing.
5. Material too thick.
6. Plugged spray tip.
7. Intake filter plugged.
8. Control knob needs adjusting.
9. Worn piston.

1. Thin paint. Hold sprayer below level of paint
can. Oil intake opening.
2. Tighten or replace.
3. Clean or replace as needed.
4. Put in swirl valve.
5. Thin material.
6. Clean tip.
7. Clean intake filter.
8. Adjust.
9. Clean and oil or replace.

1. Low on paint.
2. Paint too thick.

1. Refill container.
2. Thin paint.
3. Clean and insert firmly in intake opening
pump housing.
4. Replace swirl valve.
5. Replace if worn.
6. Adjust.
7. Replace or clean and oil.

Material

but

spitting or globbing.

in too far.

3. Loose suction set drawing
4. Worn swirl valve.

in air.

5. Worn spray tip.
6. Control knob needs adjusting.
7. Worn piston.
Excessive

fogging.

1. Pressure
2. Holding

too high.
sprayer

too far from work surface.

knob counterclockwise.
sprayer and clean.

1. Turn control knob clockwise
to reduce
pressure and flow.
2. Hold sprayer closer to work surface.

Runs and sags in paint.

1. Arm movement too slow, holding spray
gun too close to work surface or applying
too much paint at one time.

1. See section on spraying

Material drips from spray tip
guard.

1. Guard is for safety and cannot be
removed.
Some dripping is unavoidable
with some paints.

1. Use a small brush on drips that fall on surface
being sprayed.
Use a drop cloth.

Motor overheats.

1. Seized piston.
2. Extension cord too long.
3. Operating continously

1. Clean piston.
2. Replace with proper size.
3. Release trigger at end of pass, allow to cool

Material leaking from between
spray tip and locking nut.

1. Spray tip is loose.
2. Swirl valve not positioned

properly.

3. Worn swirl valve.
4. Eroded pump housing

(pages 5-6).

1. Tighten securely.
2. Unplug the sprayer, remove
reposition the swirl valve.
3. Replace.
4. Replace pump housing

the spray tip and

A
WA_N_R

PARTS LiST ,, LISTE DE Pll_CES ,, LISTA DE PIEZAS

3 .........

A
WA_N_R

PARTS LiST
item
1
2
3
4
5
6
7
8
9
10

Part No.
0199903
0016101
0285226
0272300
0272116
0272135
0272109
0285355
0280205

ACCESSOIRES

Description
Sprayer assembly
................
Piston ..........................

Quantity
1
1

Piston spring ....................
Pump housing ...................
Piston locking nut ................
Swirl valve ......................

1
1
1
3

Spray tip .......................
Suction set ......................

1
1

1-quart container
Cleaning brush

1
1

.................
..................

Article

Piece N°#

Description
Pulverisateur

..........................

0199903
0016101
0285226
0272300

Piston

Ressort de piston .................
Carter du piston ..................
Ecrou de blocage du piston .........

1
1
1

6
7
8

0272116
0272135
0272109

9
10

0285355
0280205

Soupape rotative .................
Embout du pulv_risateur
...........
Dispositif d'aspiration
..............
Contenant de produit ..............
Brosse de nettoyage
..............

3
1
1
1
1

0199903
0016101
0285226
0272300
0272116
0272135
0272109
0285355
0280205

OPTIONAL
item
1
2
3
4
5
6
7
8
9
10
11
12

0518361
0518354
0500445

0285351

0280353

Caja de la bomba
................
Contratuerca
del embolo ...........
Valvula de turbulencia
.............

1
1
2

Boquilla
........................
Unidad de succi6n ................
Envase .........................

1
1
1

Cepillo

de limpieza

1
1
1
1
1

Tuyau souple double ..............
Raccord pour tuyau souple double
Raccord du flexible du

1
...1

dispositif d'aspiration
..............
Bague de blocage du corps
de la pompe .....................
Pince pour contenant ..............

1
1
1

...............

OPCK)NAL
EspaSol

Art{culo

Descripcion
Cantidad
Conjunto del pulverizador
..........
1
Embolo .........................
1
Resorts del embolo ...............
1

1
2
3
4
5
6
7
8
9
10

Pieza No.
9890215
0518406
0518309
0272223
0280205
0272375
0280113
0518361
0518354
0500445

Descripci6n
Abrazadera

0285351

0280353

Collarin de seguridad de la caja
de la bomba .....................
Gancho del envase ...............

de la manguera

Cantidad
........
1

Tapa del envase de mochila
........
Tubo de succi6n largo .............
Boquilla de a.ngulo abierto ..........
Cepillo con juego de limpieza opcional
Mochila
........................

Description
Quantity
Hose clamp .....................
1
Backpack lid ....................
1
Long suction tube ................
1
Wide angle spray tip ..............
1
Brush with optional cleaning kit ......
1
Backpack
.......................
1
Cleaner/Lubricant
packet ...........
1
Dual hose set ....................
1
Dual hose fitting ..................
Suction set hose adapter ...........
Pump housing locking collar ........
Container clip ....................

1
1
1
1

Wagner

Spray

Tech. All rights

reserved.

.1
1
1
1

Conexi6n de dos mangueras
.......
Adaptador de la manguera de la
unidad de succi6n ................

[ikWARNING

1
1
1

1
and

[ ,MmsE
ENGARDE]
"route tentative
par une personne
autre qu'un teehnicien
autoris_
d'ouvrir
le carter du moteur
ou de r_parer
un
composant
_lectrique
pourrait
entra'l'ner
des blessures
graves

et annulerait

la garantie.

i,&ADVERTENCIA}
Si alguna
persona
que no es un t_cnico
de reparaci6n
autorizado
abre el alojamiento
del motor y trata de reparar
alguna
pieza el_etrica
de la unidad,
puede oeasionar
graves
lesiones
y se anumar_ la garantia.

A
© 2001

1
1
1

Paquete de limpiador y lubricante ....
Conjunto de dos mangueras
........

Any attempt
to open the motor housing
or repair any
electrical
parts within
the unit by anyone
other than an
authorized
repair technician
could cause serious
injury
will void the warranty.

ACCESSORIES

Part No.
9890215
0518406
0518309
0272223
0280205
0272375
0280113
0518361
0518354
0500445
0285351
0280353

8
9
10

Long tube d'aspiration
.............
Embout & grands angle ............
Brosse avec trousse de nettoyage
facultative .......................
Contenant & dos .................
Trousse de produits nettoyants/
lubrifiants
.......................

ACCESORIOS

EspaSol
1
2
3
4
5
6
7
8
9
15

0280205

Description
Quantit_
Pince pour flexible ................
1
Couvercle du contenant a. dos .......
1

LISTA DE PIEZAS

Pieza No.

Quantit_
....................

2
3
4
5

Articulo

Piece N°#
9890215
0518406
0518309
0272223

0272375
0280113

LISTE DE PIECES

Articme
1

1
2
3
4

OPTIONAL

WA_NER

WAGNER

ONE-YEAR

LiMiTED

WARRANTY

- Keep

on File

This product, manufactured by Wagner Spray Tech Corporation (Wagner) is warranted against defects in material and workmanship for one year following date of
purchase if operated in accordance with Wagner's printed recommendations
and instructions. This warranty does not cover damage resulting from improper use,
accidents, user's negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair pedormed by anyone other than a Wagner
Authorized Service Center.
ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF PURCHASE.
THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTYAPPLIES
ONLY FOR 30 DAYS
FROM DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES OF ANY KIND, WHETHER
FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.
If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transpodation
prepaid, to any Wagner
Authorized Service Center. (A listing of Service Center locations is enclosed with this product.) Wagner's Authorized Service Center will either repair or replace the product
(at Wagner's option) and return it to you, postage prepaid.
Ceramic Spray Tip Lifetime Warranty
The ceramic spray tip you have purchased with your Wagner Power Painter is warranted against wear for the life of the Power Painter. The ceramic
does not cover damage resulting from improper use, accidents or user's negligence.

spray tip warranty

If the ceramic spray tip fails due to wear, return it, postage prepaid, to Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane, Minneapolis, MN
55447. Please include your name, complete address and telephone number with the spray tip. Allow 8 to 8 weeks for delivery.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This equipment

is covered

by one or more of the following

U.S. Patents:

2,99,648

- 3,118,879

- 3,445,068

- 3,878,154

- 3,899,1 34 - 3,880,789

- 4,038,438.

GARANTIE LIMITEE D'UN AN - A conserver
Ce produit, fabriqu6 par Wagner Spray Tech Corporation (Wagner), eat garantit contre les d6fauts de mat6riaux et de fabrication pendant un an suivant la date d'achat, s'il
est utilise conform6ment aux recommandations
et directives imprim6es par Wagner. Cette garantie ne couvre pas lea d6g&ta qui resulteraient d'une mauvaise utilisation,
les accidents, la n6gligence de I'utilisateur ou I'usure normale. Cette garantie ne couvre aucun d6g&t dO des op6rations de maintenance effectu6es par tout autre qu'un
r6parateur appouv6 par Wagner.
TOUTE GARANTIE IMPLICITE
PRODU[T N'EST CON,_U QUE
LIMITE A 30 JOURS A PARTIR
CONSECUTIFS, QUE CE SOIT

DE QUALITE MARCHANDE OU DE CONFORMITE ,&,UN USAGE PARICULIER EST LIMITEE ,,k,UN AN ,&,PARTIR DE LA DATE D'ACHAT. CE
POUR UNE UTILISATION PRIVEE. DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS PROFESSlONNELLES,
CETTE GARANTIE SE
DE LA DATE D'ACHAT. WAGNER NE POURRA EN AUCUN CAS ETRE TENUE RESPONSABLE DE DOMMAGES-INTERETS
INDIRECTS OU
POUR UNE RUPTURE DE CEqq-E GARANTIE OU TOUTE AUTRE RAISON. CEqqE GARANTIE NE S'APPLIQUE PAS AUX ACCESSOIRES

Si un produit est d6fectueux, au niveau des mat6riaux ou de la fabrication, au cours de la dur6e applicable de la garantie, le renvoyer avec une preuve d'achat, pod pay6, a run des
centres de service autoris6 par Wagner. (Une liste des adresses de ces centres accompagne tousles produits). Le centre de service autoris6 r6parera ou remplacera le produit (au
choix de Wagner) et le renverra, pod pay6, et utilisateur.
Garantie _ vie de I'embeut en ceramique du pulverisateur
L'embout livre avec ce produit Wagner eat garanti contre I'usure pour toute la dur6e utile de rappareil. Cette garantie ne couvre pas les d6g_ta r6soltant d'une mauvaise utilisation du
produit, d'acoidenta ou d'une n6gligence de rutilisateur.
Si rembout en c6ramique du pulv6risateur s'use, le renvoyer, port pay6, a Wagner Spray Tech Corporation, Spray Tip replacement, 1770 Fernbrook Lane Minneapolis,
55447 (USA). Pri_re de joindre le nora, radresse et le num6ro de t616phone de rutilisateur. Compter un d61aide livraison de 8 & 8 semaines.

Minnesota

CERTAINS ETATS OU PROVINCES NE PERMETI-ENT PAS LA LIMITATIONS DE LA DUREE DE LA GARANTIE IMPLICITE OU L'EXCLUSION DES DOMMAGES-INTERETS
INDIRECTS OU ACCESSOIRES, LES RESTRICTIONS APPARAISSANT AUX PRESENTES POURRAIT DONC NE PAS S'APPLIQUER _, UTILISATEUR.
LA PRESENTE GARANTIE CONFERE DES DROITS PRECIS _, UTLISATEUR, MAIS CELUI-CI POURRAIT AVOIR D'AUTRES DROITS EN VERTU DES LEGISLATIONS LOCALES..
Cet 6quipement est couved par un ou plusieurs de ces brevets am6ricains::

GARANTiA

2.99.648 - 3.116.879 - 3.445.068 - 3.878.154 - 3.899.134 - 3.680.789 - 4.038.438.

LIMITADA

POR UN Al_lO - Mant_ngala

archivada

Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), esta garantizado contra defectos de materiales y de mano de obra por un aSo a partir de la fecha de compra, si
se utiliza de acuerdo con las instrucoiones y recomendaciones especificadas por Wagner. Esta garantia no cubre dai_os producidos por uso indebido, acoidentes, negligencia del usuario
o desgaste normal del producto. Tampoco cubre defectos o daSos producidca por reparaciones o mantenimiento no realizados por un Centro de servicio autorizado de Wagner.
CUALQUIER GARANTIA IMPLICITA DE COMERCIALIZACION O DE BUEN ESTADO PARA PROPOSITOS ESPEC[FICOS EST', LIMITADA POR UN Ai_IO A PARTIR DE LA FECHA
DE COMPRA. ESTE PRODUCTO SOLO HA SIDO DISENADO PARA USO DOMESTICO. SI SE LE DA USO PROFESIONAL Y DE RENTA, ESTA GARANTIATIENE UNA DU RACION
DE 30 DIAS A PARTIR DE LA FECHA DE COMPRA. BAJO NINGUNA CIRCUNSTANCIA WAGNER SE RESPONSABILIZAR, _, POR CUALQUIER DAi_IO ACCIDENTAL O COMO
CONSECUENCIA DEL USO DEL PRODUCTO, YA SEA POR LA VIOLACION DE ESTA GARANT[A O POR CUALQUIER OTRA RAZ6N. ESTA GARANT[A NO INCLUYE LOS
ACCESORIOS.
Si cualquier producto presentara defectos de materiales y/o de mano de obra durante el periodo valido, devu61valo con el recibo de compra y el flete pagado a cualquier Centro de servicio
autorizado de Wagner (este producto viene con una lista de los Centros de servicio). El Centro de servicio autorizado de Wagner reparara o reemplazara el producto (de acuerdo a su
criterio) y se Io devolvera haciendo uso de los gastos de flete ya pagados.
Garantia vitalicia de la boqeilla rociadora

de ceramica

La boquilla rociadora de ceramica que usted ha adquirido con su equipo rcoiador de pintura Wagner esta garantizada contra desgaste por el tiempo que dure su rociador. La garantia de
la boquilla de ceramica no cubre daSos producidca por uso indebido, acoidentes o negligencia del usuario.
Si la boquilla de ceramica falla, debido a desgaste, devu61vala con franqueo pagado a Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fembrook Lane Minneapolis,
Minnesota 55447. Por favor, junto con la boquilla, incluya su nombre, su direcoi6n completa y su niJmero de tel6fono. La boquilla se le devolvera en de 8 a 8 semanas.
ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE TIEMPO A LAS GARANTIAS IMPLICITAS NI TAMPOCO LA EXCLUSION DE DAi_IOS ACCIDENTALES
CONSECUENCIA DEL USO DEL PRODUCTO, POR LO QUE ES POSIBLE QUE LA LIMITACION ANTERIOR NO SE APLIQUE A SU CASO PARTICULAR.

O COMO

ESTA GARANT[A LE OTORGA CIERTOS DERECHOS LEGALES ESPEC[FICOS Y TAMBIEN PUEDE ACCEDER A OTROS DERECHOS QUE VAR[AN DE UN ESTADO A OTRO.
Este equipo esta cubiedo por una o mas de las siguientes patentes de EE.UU.: 2.99.646 - 3.116.879 - 3.445.068 -3.876.154 -3.899.134-3.680.789

Wagner Spray Tech Corporation
1770 Fernbrook Lane
Minneapolis, Minnesota 55447
Telephone 1-800-328-8251

- 4.036.438.

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WAGNER Airless Paint Sprayer Manual L0805396

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