WAGNER Airless Paint Sprayer Manual L0805396

User Manual: WAGNER WAGNER Airless Paint Sprayer Manual WAGNER Airless Paint Sprayer Owner's Manual, WAGNER Airless Paint Sprayer installation guides

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PRO DUTY POWER PAINTER'"

OWNER'S MANUAL • Read this manual for complete instructions

MANUEL DE L'UTILISATEUR • Lire ce manuel contient les instructions completes (_:

MANUAL DEL PROPRIETARIO • Lea este manual para obtener instrucciones corn

SETUP/USE " MONTAGE/UTILISATION "DISPOSICI6N/USO :

Read all warnings!

Lire toutes les MISES EN GARDE!

iLea todas las ADVERTENCIAS!

Select the spray tip

S_lectionner rembout

Seleccione la boquilla

IFill the container

Remplir le contenant

Llene el envase

Set flow to maximum

Regler le debit au maximum

Ajuste la salida al nivel mdtximo

CLEANUP o NETTOYAGE o LllVlPIEZA :

Return excess paint to can I

Fill with appropriate cleaning solution

Remettre le produit restant dans le pot Remplir de la solution de nettoyage

Regrese el exceso de pintura a la lata appropri_e

Llene el envase con la soluci6n de

limpieza apropiada

Remove pump components

Retirer les composants de la pompe

Desarme las piezas de la bomba

Clean components

Nettoyer les composants

Limpie el las piezas

IAttach the suction set

Fixer le dispositif d'aspiration

Conecte la unidad de succi6n

¸¸¸--4(

Plug in the sprayer

Brancher le pulv#risateur

Enchufe el pulverizador

Screw on the container

Visser sur le contenant

Enrosque el envase

! iiiiii

Test and adjust spray pattern

V_rifier et regler la forme du jet

Pruebe y ajuste el patr6n de rociado

Spray solution for several seconds

Pulv_riser la solution pendant

plusieurs secondes

Rocie la soluci6n durante varios

segundos

Reassemble

Remonter

Vuelva a armar a bomba

Unplug the sprayer

Debrancher le pulv_riser

Desenchufe la pistola

ILubricate

Lubrifier

Lubrique

o_o_oForm No. 0285856H

SAFETY

[IkWARNING 1

HAZARD: INJECTmON iNJURY ° A high pressure stream of

paint produced by this equipment can pierce the

skin and underlying tissues, leading to serious

injury and possible amputation.

DO NOT TREAT AN mNJECTmON iNJURY AS A SmMPLE CUT!

injection can lead to amputation. See aphysician immediately.

NOTE TO PHYSICIAN:

injection into the skin is a traumatic injury, it is important to

treat the injury surgically as soon as possible. DO NOT delay

treatment to research toxicity. Toxicity is a concern with some

coatings injected directly into the blood stream. Consultation

with a plastic surgeon or reconstructive hand surgeon may be

advisabme.

PREVENTION:

•NEVER aim the gun at any part of the body•

•NEVER allow any part of the body to come in contact with the

fluid stream.

•NEVER put your hand in front of the gun. Gloves will not

provide protection against an injection injury.

•Always unplug the spray gun before servicing, cleaning tip

guard, changing tips, or leaving unattended.

•ALWAYS have the tip guard in place while spraying• The tip

guard provides some protection against injection injuries but is

mainly a warning device.

HAZARD: EXPLOSmON OR FIRE ° Solvent and paint fumes can

expmode or ignite, causing property damage and/or

severe injury.

PREVENTION:

•Exhaust and fresh air introduction must be provided to keep the

air within the spray area free from accumulation of flammable

vapors.

•Avoid all ignition sources such as static electricity sparks, open

flames, pilot lights, hot objects, cigarettes, and sparks from

connecting and disconnecting power cords or working light

switches.

Fire extinguishing equipment must be present and in good

working order.

Follow the material and solvent manufacturer's safety

precautions and warnings.

HAZARD: EXPLOSION DUE TO INCOMPATIBLE MATERmALS -

May cause property damage or severe injury.

PREVENTmON:

•Do not use bleach.

Do not use halogenated hydrocarbon solvents such as

methylene chloride and 1,1,1 - trichloroethane. They are not

compatible with aluminum and may cause an explosion. If you

are unsure of a material's compatibility with aluminum, contact

your coating supplier.

HAZARD: HAZARDOUS VAPORS - Paints, solvents,

insecticides, and other materials may be harmful if

inhaled, causing severe nausea, fainting, or

poisoning.

PREVENTION

• Use a respirator or mask whenever there is a chance that

vapors may be inhaled. Read all instructions with the spray

mater!a! and mask to ensure that it will provide the necessary

protection against the inhalation of harmful vapors.

HAZARD: GENERAL - May cause property damage or severe

injury.

PREVENTION:

• Read all instructions and safety precautions for equipment and

spray material before operating any equipment.

Comply with all appropriate local, state, and national codes

governing ventilation, fire prevention, and operation.

Keep sprayer out of the reach of children.

Hearing protection is recommended for extended use=

Use eye protection to keep particles out of eyes=

WA_N_R M

HAZARD: ELECTRmC SHOCK HAZARD - May cause severe

injury.

PREVENTION:

•Keep electrical cord plug and spray gun trigger free from paint

and other liquids. Never hold cord at plug connections to

support cord= Failure to observe may result in an electrical

shock=

CAUTION i

Use only a 3-wire extension cord that has a 3-blade grounding

plug and a 3-slot receptacle that will accept the plug on the

product. Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one heavy

enough to carry the current your product will draw. For

lengths less than 50 feet, use aNo. 18 AWG extension cord.

For lengths more than 50 feet, use a No. 14 or No. 16 AWG

extension cord. An undersized cord will cause a drop in Hne

voltage resulting in loss of power and overheating.

Wagner Spray Tech accessory extension cords recommended:

P/N 0090241 20 foot extension cord.

P/N 0090242 35 foot extension cord.

GROUNDING iNSTRUCTiONS

This product must be grounded. In the event of an electrical short

circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a

cord having a grounding wire with an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed

and grounded in accordance with all local codes and ordinances.

[ wAR.t.GI

Danger! improper installation of the grounding plug can

result in a risk of electric shock,

If repair or replacement of the cord or plug is necessary, do not

connect the green grounding wire to either flat blade terminal. The

wire with insulation having a green outer surface with or without

yellow stripes is the grounding wire and must be connected to the

grounding pin.

Check with a qualified electrician or serviceman if the grounding

instructions are not completely understood, or if you are in doubt as

to whether the product is properly grounded. Do not modify the

plug provided. If the plug will not fit the outlet, have the proper

outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a

grounding plug that looks like the plug illustrated below. Make sure

that the product is connected to an outlet having the same

configuration as the plug. No adapter should be used with this

product.

Grounded Out et _

, i!

Grounding Pin _ ........

Cover for grounded outlet box ....

NOTE: This product is intended for home use.

CONTROLS AND PARTS

Pump housing

Motor

housing

Locking nut

\Spray tip

Spray

tip

Spring /_ Pump

housing

(2) | Fluid

container

Flow knob Suction extension (optional)

Suction

set

Dual hose

fitting

(optional)

Handle Cleaning brush

Container clip

(optional)

BEFORE YOU BEGIN

NOTE: Itis important tomix the material thoroughly

before you begin. Do not shake the material

to mix it. Always stir the matedal gently but

thoroughly before use.

NOTE: Remove any skin that has formed on the top

of the matietial. Do not mix the skin into the

material. The skin can break up and clog the

sprayer, older paint may need to be strained.

ONE=QUART SETUP

1. Fill the container with the material to be used.

2. Place a few drops of household oil down the intake and

return openings in the pump housing.

Intake ,, Return

opening ",,

3. Insert the suction set into the intake opening and thread the

container securely to the sprayer.

4. Plug in the unit.

Never tip the sprayer at more than a 45 ° angle when using

the small container. Material could get into the motor

housing and damage the sprayer.

SUCTION EXTENSION SETUP (OPTIONAL)

Place a few drops of

household oil down

the intake (center)

and return (back)

openings in the

pump housing.

Push the dual hose

fitting into the intake

and return openings

on the bottom of the

housing. The fitting

with the ridge goes

into the return

opening.

Return

opening

Intake _

opening

Dual hose ======_i

fitting

Ridge

3. Place the pump Locking

housing locking collar collar

over the dual hose

fitting and turn the

locking collar clockwise

unil it locks securely.

4. Push the suction hose Intake

set onto the intake and port

return ports of the dual

hose fitting. Intake

5. Slide the intake hose hose

through the container

clip. You may need to

pull the hoses slightly

apart.

6. Press the suction set hose

adapter onto the suction set.

7. Push the intake hose onto the

suction set assembly. Make

certain that the intake filter is

in place on the suction set.

8. Submerge the suction set

assembly into the material

container and attach the

container clip to the side to

hold it securely. Make certain

that the return line is inside the

container.

"""'--'Intake

['l hose

iiiiiii

Suction set

Intake filter

Read PRIMING WiTH SUCTION EXTENSION instructions

before spraying.

3 WA_NER"

SELECTING THE PROPER TiP

WiDE ANGLE TiP

The wide angle tip produces a wide pattern that can be adjusted

horizontally or vertically.

To adjust:

1. Make sure the sprayer is unplugged•

2. Loosen the wide angle tip by turning the tip

counterclockwise 1/4 turn.

3. Turn the adjusting arm so that it is pointing down for a

FLOW CONTROL KNOB

The spray pattern is controlled by the flow control knob on the

back of the sprayer, and by the thickness of the material being

sprayed•

Turning the flow knob counterclockwise increases the amount

of material flow. Turning the flow knob clockwise decreases

the amount of material flow. To adjust the pattern:

1. Turn the flow knob fully counterclockwise to maximum•

horizontal pattern• Turn the adjusting arm so that it is

pointing to the side for a vertical pattern•

Horizontal pattern Vertical pattern

4. Tighten the tip firmly by hand•

ROUND TIP

2. Squeeze the trigger and test the pattern on a piece of scrap

wood or cardboard•

3. Turn the flow knob clockwise until you have a good spray

pattern•

A poor spray pattern will concentrate the paint in the center

of the spray and go on blotchy•

The round tip produces a round pattern• Use a round tip if the

surface you are spraying is too small for use with the wide angle

tip.

The round tip comes in three sizes available at your local

retailer• Use the size that works best for the type of material

you are spraying• The color of the tip center indicates its size:

1. Blue (light materials) - .023 inch (0.6mm) opening• This

size works best for oil-based materials•

2. Pink (medium materials) - .031 inch (0.8mm) opening• This

all purpose size works best for oil-based materials•

3. Green (heaw materials) - .039 inch (1.0mm) opening• This

size works best for hard to spray, coarse materials•

STAIN TiP

The stain tip is an option included with some models• It has a

specially designed opening for use with thin materials such as

thin stains, sealers and waterproofers, and can be adjusted to

reduce overspray. If you did not receive a stain tip and will be

spraying one of these materials, the tip can be purchased at

your local retailer•

The stain tip pattern is round with a fine spray• To adjust the

spray pattern size and coarseness, turn the tip slightly

counterclockwise to narrow the pattern and make the spray

more coarse• Turn the tip slightly clockwise to widen the pattern

and make the spray more fine.

iMPORTANT!

Make sure to tighten all spray tips firmly by hand. if the

spray tip is not tightened firmly enough, the sprayer could

leak or the tip could be damaged. Do not use atoo! to

tighten the spray tip. If the tip is too tight, it may be

damaged.

WA_INllER

_ _ _ ,,2 •

Poor spray pattern

..' \

A good spray pattern has an even amount of material

throughout the pattern in a fine spray and will go on smoothly•

Good spray pattern

NOTE: AlwaYs practice spraying on apiece of scrap

wood or cardboard to test Y0Ur spray pattern.

Use the coverage rate recommended by the

matet!a!'s man ufactu rer.

NOTE: if you adjust the flow knob and still cannot get

agood pattern, you may need to thin the

mater!a! you are using,

MATERIAL THINNING

Always test spraying without thinning the material• Thin as

required to achieve optimum spraying performance (refer to #3,

FLOW CONTROL KNOB).

NOTE: If you are spraying with a material that needs

to be thinnedi make sure to follow the

manufacturer,s recommendations,

PRiMiNG WITH THE SUCTION EXTENSION

®The time needed to prime will vary from 30 seconds

to 3minutes depending upon the thickness of the

material you are spraying.

° Thinning the material will speed up the prime time

and will also increase the material flow rate.

However, never exceed the thinning

recommendations as listed on the container for the

material you are using.

oUsing the suction extension will decrease the

material flow, so it will take longer to apply the same

amount of material to the surface being sprayed.

, If your sprayer is properly cleaned and oiled and it

takes longer than three minutes to prime, your

piston and/or pump housing may be worn and will

need to be replaced before using your suction set.

If you are using the suction extension, you will need to prime the

sprayer by removing air from the system. To prime:

1. Turn the flow knob fully counterclockwise to maximum.

2. Make certain the sprayer is plugged in.

3. Hold the sprayer below the level of the paint. This will

speed up the priming.

4. Squeeze the trigger and hold until all air is out of the

system and material is flowing freely out of the sprayer tip.

This should take about two minutes.

[ kCAUTION 1

The suction set must remain completely submerged in the

material. If it is not completely submerged and air is

sucked into the system, the piston could seize. If the

piston seizes, the sound the gun makes will change to a

low hum and the gun will quickly become hot to the touch.

Never run the sprayer when the piston is seized. Should

this happen, clean the piston and the piston housing

thoroughly using the cleanup procedures found in this

manual.

SPRAYING

[ CAUTION 1

if material is leaking from the threads between the spray tip

and the locking nut, turn off the sprayer immediately or the

sprayer could be damaged.

The sprayer will leak from behind the spray tip if the swirl valve

is not seated properly. If you notice material leaking from this

area:

1. Unplug the sprayer immediately.

2. Remove the spray tip by turning it counterclockwise.

Pump

housing

opening

3, Remove the swirl valve and see if it needs to be cleaned or

replaced (see page 8). Also check the pump housing opening

for any dirt or other obstruction and clean if necessary.

4. Put the swirl valve

back in place, making

sure it can seat

properly without any

obstruction.

5. Thread on the spray

tip by turning it

clockwise and tighten

firmly by hand.

NOTE: The swirl valve that comes with your sprayer

has aclear base. it s to be used with latex

and oH-based paints onBy.

NOTE: If you will be spraying lacquers, make sure to

use the optional swirl valve designed for

lacquers, avaiiable for purchase by calling our

toil free number, it has a grey base (!ook in

ACCESSORIES for part number).

NOTE: When spraying, make sure your fluid container

is at least half-filled with material A container

low on fluid will cause the sprayer to spit and

wi![ spray a poor pattern.

HOW TO SPRAY

Once you have acheived a good spray pattern on your test

piece of wood or cardboard, it is time to begin spraying your

work. The key to a good job is an even coating over the entire

surface. This is done by using even strokes (follow the TIPS,

below).

TiP: Keep your arm moving at constant Speed and

keep the sprayer at a constant distance from

the surface. The best spraying distance is 10

to 14 inches between spray tip and the

surface,

Even coat throughout

}}

Aproximately

lOto 14 inches

Keep stroke smooth and at an even speed.

WA_INIER

TiP: Keepthe sprayer at right angles to the

surface. This means moving your entire arm

back and forth rather than just flexing your

wrist.

Light Coat HeaWCoat Light Coat

Do not flex wrist while spraying.

TiP: If you are spraying up, point the suction set

toward the bac k of the container, if you are

spraying down, point the suction set toward

the front of the container.

Suction

set

TiP: The sprayer should be triggered at the

beginning of the stroke and released at the

end of the stroke. This wi!l save paint, avoid

paint buildup at the end of the stroke, and

premature failure of the

Proper way to trigger the sprayer

i [_ t } } } _} i,

Keep stroke Aproxirnately

even 10 to 14 inches

Start stroke Pull trigger Move steadily Release trigger End stroke

Never tip the sprayer at more than a45 ° angle when using

the small container. Material could get into the motor

housing and damage the sprayer.

WA_N_R M

OVERSPRAY

Some sprayed materials create a cloud of paint. Some of that

cloud will spray past your intended object and also bounce off of

it. Wind and air currents may cause this cloud to drift onto

surfaces not intended to be sprayed. You can control the

amount of overspray and bounce-back by adjusting your flow

and moving the sprayer closer to the work piece, but always

make sure that you have a good spray pattern. Always test

your pattern on a scrap piece of wood or cardboard, and make

sure that you have drop cloths protecting anything not being

sprayed. Anything you don't want painted that is in the area of

your spraying surface should be covered or removed.

CLEANUP

IMPORTANT!

The most important thing to know about your sprayer is

proper cleanup and maintenance. Dried paints and stains

act like glue and cause moving pieces to stick. Taking the

time to properly clean and maintain your sprayer helps it

last longer and work right every time.

IMPORTANT!

It is also very important to use the correct cleaning solution

when cleaning your sprayer.

•When using latex paints, use lukewarm, soapy water or

Wagner Cleaner Lubricant when cleaning your sprayer

and components (DO NOT USE HOT WATER!).

• When spraying with any other material such as stains

or oil-based paints, use the type of solution

recommended by the material's manufacturer on the

original container.

Never immerse electrical parts in water or any other liquid,

Wipe the exterior of the sprayer with a damp cloth for

cleaning, Always make sure the sprayer is unplugged

before taking it apart for cleaning,

1. Unplug the sprayer.

2. Pour the remaining material back into the original container.

3. Fill the container half full of the cleaning solution

appropriate to the type of material you sprayed.

[AkCAUTION]

Be sure to spray the solution

onto ascrap piece of wood or

cardboard to prevent property

damage.

6. Unplug the sprayer.

7. Remove the container and properly dispose of the

remaining solution.

4. Plug in the sprayer.

5. Squeeze the trigger until the solution comes through the

sprayer for several seconds.

CLEANING THE SUCTION EXTENSION

1. Make sure the sprayer is unplugged.

2. Remove the suction set from the material container and

submerge into a container of the solvent appropriate to the

type of material you sprayed.

3. Plug in the sprayer, and squeeze the trigger and spray into

asecond container until the solvent coming through the

sprayer is free of material.

4. Unplug the sprayer.

5. Remove the suction set from the cleaning solution.

6. Unlock the pump housing locking nut by turning it

counterclockwise.

Locking

collar

7. Pull the dual hose fitting out of the pump housing.

fitting

CLEANING THE PUMP HOUSING

1. Make certain the sprayer is unplugged.

2. Turn the spray tip counterclockwise until it is removed.

Be careful not to lose the swirl valve.

_ housing

Sprayt,p Sw,r,va,v

3. Pull out the swirl valve.

4. Turn the locking nut counterclockwise until it is removed.

5. Slide the pump housing assembly off of the sprayer.

Pump housing

Locking nut

Spring

Spray tit

Swirl

valve

6. Pull the piston and spring off of the pump housing.

7. Pull the spring off of the piston.

8. Remove the fluid container and suction set.

9. Clean all parts thoroughly with the brush provided using a

solution appropriate to the type of material you sprayed.

i CAUT,ONi

Make sure to completely remove all material from the inside

of the piston chamber by scrubbing with the brush. Even a

small amount of material can dry like glue and keep the

piston from moving, causing damage to the sprayer.

Make sure to keep the vent hole on the pump housing clean

and unblocked or avacuum can build up in the container

and cause damage to the sprayer. A toothpick or

straightened paper clip can be used to clean it.

Vent hole

Cleaning

brush

STORAGE

NOTE: Reassemble your sprayer before storingl

1. Slide the spring onto the front end of the piston.

2. Insert the piston into the back of the pump housing

3. Insert the pump housing assembly into the front of the

sprayer.

4. Place the locking nut onto the motor housing.

5. Press in while turning the locking nut clockwise and tighten

firmly by hand.

MAINTENANCE

Parts of your sprayer wear out with use and require regular

replacement. They include the swirl valve, piston and spring.

These parts are not covered by your sprayer warranty.

More abrasive materials such as latex paints and stains cause

these parts to wear out faster than less abrasive materials such

as oil-based paints and stains, thin stains and sealers.

REPLACING THE SWIRL VALVE

The swirl valve is shaped to cause the material to spin as it

comes out of the sprayer. The spinning breaks the material up

into a fine spray. As more material goes through the swirl valve,

it wears out the valve and the shape of the valve changes.

When it changes too much to produce a good spray pattern, the

valve needs to be replaced.

O Front view of a good swirl valve.

Front view of a swirl valve after spraying 7-10 gallons of

latex paint. Replace.

_) Front view of a swirl valve after spraying 7-10 gallons of

latex stain. Replace.

[ CAUTION]

Do not cross=thread the locking nut. Make certain it is

threaded correctly before tightening. Make certain that the

pump housing is pushed far enough into the sprayer and

the locking nut is screwed on tightly.

6. Insert the swirl valve into the front end of the pump housing.

7. Place the spray tip onto the pump housing and turn it

clockwise until it is tightened securely.

NOTE: The swir! valve that comes with your sprayer

has a clear base. it is to be used with latex

and oil-based paints only.

If you wi!l be spraying lacquers, make sure to

use the optional swirl valve designed for

lacquers, available for purchase by calling our

toll free number. It has a grey base.

1. Make certain that the sprayer is unplugged.

LUBRiCATiNG THE SPRAYER

NOTE: Lubricating your sprayer prior to storage is

important to prolong the life of the pump

housing components.

1. Turn the sprayer upside-down while the fluid container is

removed.

2. Pour a small amount of standard houshold oil into both the

intake and return openings on the pump housing.

Intake., Return

opening opening

3. Plug in the sprayer.

4. Squeeze the trigger of the sprayer for 2 to 3 seconds while

sprayer is still inverted as shown above. This works the

household oil onto the piston and swirl valve. The oil

protects the sprayer by keeping any extra material from

drying and seizing the piston.

5. Replace the suction set and thread the fluid container onto

the sprayer.

A--

WA_NIER ii

2. Turn the spray tip counterclockwise and remove.

Pump

housing

opening

Spray tip

3. Pull the old swirl valve out of the pump housing and insert a

new one.

4. Place the spray tip over the new swirl valve and tighten it

securely by hand.

NOTE: Make Sure to tighten al! spray tips firmiy by

spray tip is not tightened firmly

enough, the sprayer cou!d !eak or the tip COUld

be damaged. Do not use a too! to tighten the

spray tip. ff the tip is toot!ght, it maybe

damaged.

REPLACING THE PISTON AND SPRING

The average life of a piston and spring will vary depending on

the types of material being sprayed.

NOTE: Replace the piston if the sprayer takes longer

than 15 seconds to prime when well

lubricatedi or if there is an excess amount of

material leaking, refer to the troubleshooting

suggestions listed in this manual: Replace the

spring if you notice that it is broken when you

clean the sprayer.

1. Make certain the sprayer is unplugged.

2. Turn the spray tip counterclockwise until it is removed.

Be careful not to lose the swirl valve.

Pump

housing

opening

Spray \,

Swirl valve'

3. Pull out the swirl valve.

4. Turn the locking nut counterclockwise until it is removed.

5. Slide the pump housing assembly off of the sprayer.

6. Pull the piston and spring off of the pump housing.

7. Pull the spring off of the piston and throw away the old piston.

8. Slide the spring onto the front end of the new piston.

9. Insert the piston into the back end of the pump housing.

Pump housing

Locking nut\

Spring

Swirl

Spray tip /valve

10. Insert the pump housing assembly into the front of the sprayer.

11. Place the locking nut onto the motor housing.

12. Press in while turning the locking nut clockwise and tighten

firmly by hand.

Do not cross-thread the locking nut. Make certain it is

threaded correctly before tightening. Make certain that the

pump housing is pushed far enough into the sprayer and

that the locking nut is screwed on tightly.

13. Insert the swirl valve into the front end of the pump housing.

14. Place the spray tip onto the pump housing and turn it

clockwise until it is tightened securely.

ADDITIONAL REPAIRS

If you have any problems that are not solved by the troubleshooting

section of this manual, please call Wagner Technical Service at 1-

800-328-8251 Monday through Friday between 8:00 AM and 4:30

PM Central time. An automated Self-Help option is also available at

1-800-760-3844 and www.wagnerspraytech.com, seven days a

week, twenty-four hours a day. Ifyou suspect that you have a

problem with the electrical system, or have any other problems not

solved by the routine maintenance described in this manual, take

your sprayer to the nearest authorized service center.

PRODUCT REGISTRATION CARD

Send in your product registration card or register online at

www.wagnerspraytech.com. Proper registration will serve as proof

of purchase in the event your original receipt becomes misplaced or

lost. Returning this card will expedite the processing of your

warranty. Be sure you write your unit's date code on the card

before sending it. The date code is located at the base of the

handle (for example, T087R). The additional information will also

help us to develop new products that best meet your needs and

desires.

WA_INER

TROUBLESHOOTING

PROBLEM

Motor will not run.

Motor has a low hum and does

not spray.

Motor operates properly but

does not spray.

Material spitting or globbing.

Excessive fogging.

Runs and sags in paint.

Material drips from spray tip

guard.

Motor overheats.

Material leaking from between

spray tip and locking nut.

CAUSE

1. No power at wall outlet. Electrical

problem or defective motor.

1. Control knob turned in too far.

2. Seized piston.

1. Failure to prime with 5 ft suction

extension.

2. Loose or damaged suction tube.

3. Plugged or worn swirl valve.

4. Swirl valve missing.

5. Material too thick.

6. Plugged spray tip.

7. Intake filter plugged.

8. Control knob needs adjusting.

9. Worn piston.

1. Low on paint.

2. Paint too thick.

3. Loose suction set drawing in air.

4. Worn swirl valve.

5. Worn spray tip.

6. Control knob needs adjusting.

7. Worn piston.

1. Pressure too high.

2. Holding sprayer too far from work surface.

1. Arm movement too slow, holding spray

gun too close to work surface or applying

too much paint at one time.

1. Guard is for safety and cannot be

removed. Some dripping is unavoidable

with some paints.

1. Seized piston.

2. Extension cord too long.

3. Operating continously

1. Spray tip is loose.

2. Swirl valve not positioned properly.

3. Worn swirl valve.

4. Eroded pump housing

SOLUTION

1. Try new wall outlet. Take to Authorized

Service Center for repair.

1. Turn control knob counterclockwise.

2. Disassemble sprayer and clean.

1. Thin paint. Hold sprayer below level of paint

can. Oil intake opening.

2. Tighten or replace.

3. Clean or replace as needed.

4. Put in swirl valve.

5. Thin material.

6. Clean tip.

7. Clean intake filter.

8. Adjust.

9. Clean and oil or replace.

1. Refill container.

2. Thin paint.

3. Clean and insert firmly in intake opening on

pump housing.

4. Replace swirl valve.

5. Replace if worn.

6. Adjust.

7. Replace or clean and oil.

1. Turn control knob clockwise to reduce

pressure and flow.

2. Hold sprayer closer to work surface.

1. See section on spraying (pages 5-6).

1. Use a small brush on drips that fall on surface

being sprayed. Use a drop cloth.

1. Clean piston.

2. Replace with proper size.

3. Release trigger at end of pass, allow to cool

1. Tighten securely.

2. Unplug the sprayer, remove the spray tip and

reposition the swirl valve.

3. Replace.

4. Replace pump housing

PARTS LiST ,, LISTE DE Pll_CES ,, LISTA DE PIEZAS

3 .........

PARTS LiST

item

2 0199903

3 0016101

4 0285226

5 0272300

6 0272116

7 0272135

8 0272109

9 0285355

10 0280205

LISTE DE PIECES

Part No. Description Quantity

Sprayer assembly ................ 1

Piston .......................... 1

Piston spring .................... 1

Pump housing ................... 1

Piston locking nut ................ 1

Swirl valve ...................... 3

Spray tip ....................... 1

Suction set ...................... 1

1-quart container ................. 1

Cleaning brush .................. 1

Articme Piece N°#

2 0199903

3 0016101

4 0285226

5 0272300

6 0272116

7 0272135

8 0272109

9 0285355

10 0280205

LISTA DE PIEZAS

Description Quantit_

Pulverisateur .................... 1

Piston .......................... 1

Ressort de piston ................. 1

Carter du piston .................. 1

Ecrou de blocage du piston ......... 1

Soupape rotative ................. 3

Embout du pulv_risateur ........... 1

Dispositif d'aspiration .............. 1

Contenant de produit .............. 1

Brosse de nettoyage .............. 1

EspaSol

Articulo Pieza No.

2 0199903

3 0016101

4 0285226

5 0272300

6 0272116

7 0272135

8 0272109

9 0285355

15 0280205

Descripcion Cantidad

Conjunto del pulverizador .......... 1

Embolo ......................... 1

Resorts del embolo ............... 1

Caja de la bomba ................ 1

Contratuerca del embolo ........... 1

Valvula de turbulencia ............. 2

Boquilla ........................ 1

Unidad de succi6n ................ 1

Envase ......................... 1

Cepillo de limpieza ............... 1

OPTIONAL ACCESSORIES

item Part No.

1 9890215

2 0518406

3 0518309

4 0272223

5 0280205

6 0272375

7 0280113

8 0518361

9 0518354

10 0500445

11 0285351

12 0280353

Description Quantity

Hose clamp ..................... 1

Backpack lid .................... 1

Long suction tube ................ 1

Wide angle spray tip .............. 1

Brush with optional cleaning kit ...... 1

Backpack ....................... 1

Cleaner/Lubricant packet ........... 1

Dual hose set .................... 1

Dual hose fitting .................. 1

Suction set hose adapter ........... 1

Pump housing locking collar ........ 1

Container clip .................... 1

ACCESSOIRES OPTIONAL

Article Piece N°#

1 9890215

2 0518406

3 0518309

4 0272223

5 0280205

0272375

0280113

8 0518361

9 0518354

10 0500445

11 0285351

12 0280353

Description Quantit_

Pince pour flexible ................ 1

Couvercle du contenant a. dos ....... 1

Long tube d'aspiration ............. 1

Embout & grands angle ............ 1

Brosse avec trousse de nettoyage

facultative ....................... 1

Contenant & dos ................. 1

Trousse de produits nettoyants/

lubrifiants ....................... 1

Tuyau souple double .............. 1

Raccord pour tuyau souple double ...1

Raccord du flexible du

dispositif d'aspiration .............. 1

Bague de blocage du corps

de la pompe ..................... 1

Pince pour contenant .............. 1

ACCESORIOS OPCK)NAL

EspaSol

Art{culo Pieza No.

1 9890215

2 0518406

3 0518309

4 0272223

5 0280205

6 0272375

7 0280113

8 0518361

9 0518354

10 0500445

11 0285351

12 0280353

Descripci6n Cantidad

Abrazadera de la manguera ........ 1

Tapa del envase de mochila ........ 1

Tubo de succi6n largo ............. 1

Boquilla de a.ngulo abierto .......... 1

Cepillo con juego de limpieza opcional .1

Mochila ........................ 1

Paquete de limpiador y lubricante .... 1

Conjunto de dos mangueras ........ 1

Conexi6n de dos mangueras ....... 1

Adaptador de la manguera de la

unidad de succi6n ................ 1

Collarin de seguridad de la caja

de la bomba ..................... 1

Gancho del envase ............... 1

[ikWARNING 1

Any attempt to open the motor housing or repair any

electrical parts within the unit by anyone other than an

authorized repair technician could cause serious injury and

will void the warranty.

[ ,MmsEENGARDE]

"route tentative par une personne autre qu'un teehnicien

autoris_ d'ouvrir le carter du moteur ou de r_parer un

composant _lectrique pourrait entra'l'ner des blessures

graves et annulerait la garantie.

i,&ADVERTENCIA}

Si alguna persona que no es un t_cnico de reparaci6n

autorizado abre el alojamiento del motor y trata de reparar

alguna pieza el_etrica de la unidad, puede oeasionar graves

lesiones y se anumar_ la garantia.

WAGNER ONE-YEAR LiMiTED WARRANTY - Keep on File

This product, manufactured by Wagner Spray Tech Corporation (Wagner) is warranted against defects in material and workmanship for one year following date of

purchase if operated in accordance with Wagner's printed recommendations and instructions. This warranty does not cover damage resulting from improper use,

accidents, user's negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair pedormed by anyone other than a Wagner

Authorized Service Center.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING DATE OF PURCHASE.

THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTYAPPLIES ONLY FOR 30 DAYS

FROM DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER

FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transpodation prepaid, to any Wagner

Authorized Service Center. (A listing of Service Center locations is enclosed with this product.) Wagner's Authorized Service Center will either repair or replace the product

(at Wagner's option) and return it to you, postage prepaid.

Ceramic Spray Tip Lifetime Warranty

The ceramic spray tip you have purchased with your Wagner Power Painter is warranted against wear for the life of the Power Painter. The ceramic spray tip warranty

does not cover damage resulting from improper use, accidents or user's negligence.

If the ceramic spray tip fails due to wear, return it, postage prepaid, to Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fernbrook Lane, Minneapolis, MN

55447. Please include your name, complete address and telephone number with the spray tip. Allow 8 to 8 weeks for delivery.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

This equipment is covered by one or more of the following U.S. Patents: 2,99,648 - 3,118,879 - 3,445,068 - 3,878,154 - 3,899,1 34 - 3,880,789 - 4,038,438.

GARANTIE LIMITEE D'UN AN - A conserver

Ce produit, fabriqu6 par Wagner Spray Tech Corporation (Wagner), eat garantit contre les d6fauts de mat6riaux et de fabrication pendant un an suivant la date d'achat, s'il

est utilise conform6ment aux recommandations et directives imprim6es par Wagner. Cette garantie ne couvre pas lea d6g&ta qui resulteraient d'une mauvaise utilisation,

les accidents, la n6gligence de I'utilisateur ou I'usure normale. Cette garantie ne couvre aucun d6g&t dO des op6rations de maintenance effectu6es par tout autre qu'un

r6parateur appouv6 par Wagner.

TOUTE GARANTIE IMPLICITE DE QUALITE MARCHANDE OU DE CONFORMITE ,&,UN USAGE PARICULIER EST LIMITEE ,,k,UN AN ,&,PARTIR DE LA DATE D'ACHAT. CE

PRODU[T N'EST CON,_U QUE POUR UNE UTILISATION PRIVEE. DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS PROFESSlONNELLES, CETTE GARANTIE SE

LIMITE A 30 JOURS A PARTIR DE LA DATE D'ACHAT. WAGNER NE POURRA EN AUCUN CAS ETRE TENUE RESPONSABLE DE DOMMAGES-INTERETS INDIRECTS OU

CONSECUTIFS, QUE CE SOIT POUR UNE RUPTURE DE CEqq-E GARANTIE OU TOUTE AUTRE RAISON. CEqqE GARANTIE NE S'APPLIQUE PAS AUX ACCESSOIRES

Si un produit est d6fectueux, au niveau des mat6riaux ou de la fabrication, au cours de la dur6e applicable de la garantie, le renvoyer avec une preuve d'achat, pod pay6, a run des

centres de service autoris6 par Wagner. (Une liste des adresses de ces centres accompagne tousles produits). Le centre de service autoris6 r6parera ou remplacera le produit (au

choix de Wagner) et le renverra, pod pay6, et utilisateur.

Garantie _ vie de I'embeut en ceramique du pulverisateur

L'embout livre avec ce produit Wagner eat garanti contre I'usure pour toute la dur6e utile de rappareil. Cette garantie ne couvre pas les d6g_ta r6soltant d'une mauvaise utilisation du

produit, d'acoidenta ou d'une n6gligence de rutilisateur.

Si rembout en c6ramique du pulv6risateur s'use, le renvoyer, port pay6, a Wagner Spray Tech Corporation, Spray Tip replacement, 1770 Fernbrook Lane Minneapolis, Minnesota

55447 (USA). Pri_re de joindre le nora, radresse et le num6ro de t616phone de rutilisateur. Compter un d61aide livraison de 8 & 8 semaines.

CERTAINS ETATS OU PROVINCES NE PERMETI-ENT PAS LA LIMITATIONS DE LA DUREE DE LA GARANTIE IMPLICITE OU L'EXCLUSION DES DOMMAGES-INTERETS

INDIRECTS OU ACCESSOIRES, LES RESTRICTIONS APPARAISSANT AUX PRESENTES POURRAIT DONC NE PAS S'APPLIQUER _, UTILISATEUR.

LA PRESENTE GARANTIE CONFERE DES DROITS PRECIS _, UTLISATEUR, MAIS CELUI-CI POURRAIT AVOIR D'AUTRES DROITS EN VERTU DES LEGISLATIONS LOCALES..

Cet 6quipement est couved par un ou plusieurs de ces brevets am6ricains:: 2.99.648 - 3.116.879 - 3.445.068 - 3.878.154 - 3.899.134 - 3.680.789 - 4.038.438.

GARANTiA LIMITADA POR UN Al_lO - Mant_ngala archivada

Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), esta garantizado contra defectos de materiales y de mano de obra por un aSo a partir de la fecha de compra, si

se utiliza de acuerdo con las instrucoiones y recomendaciones especificadas por Wagner. Esta garantia no cubre dai_os producidos por uso indebido, acoidentes, negligencia del usuario

o desgaste normal del producto. Tampoco cubre defectos o daSos producidca por reparaciones o mantenimiento no realizados por un Centro de servicio autorizado de Wagner.

CUALQUIER GARANTIA IMPLICITA DE COMERCIALIZACION O DE BUEN ESTADO PARA PROPOSITOS ESPEC[FICOS EST', LIMITADA POR UN Ai_IO A PARTIR DE LA FECHA

DE COMPRA. ESTE PRODUCTO SOLO HA SIDO DISENADO PARA USO DOMESTICO. SI SE LE DA USO PROFESIONAL Y DE RENTA, ESTA GARANTIATIENE UNA DU RACION

DE 30 DIAS A PARTIR DE LA FECHA DE COMPRA. BAJO NINGUNA CIRCUNSTANCIA WAGNER SE RESPONSABILIZAR, _, POR CUALQUIER DAi_IO ACCIDENTAL O COMO

CONSECUENCIA DEL USO DEL PRODUCTO, YA SEA POR LA VIOLACION DE ESTA GARANT[A O POR CUALQUIER OTRA RAZ6N. ESTA GARANT[A NO INCLUYE LOS

ACCESORIOS.

Si cualquier producto presentara defectos de materiales y/o de mano de obra durante el periodo valido, devu61valo con el recibo de compra yel flete pagado a cualquier Centro de servicio

autorizado de Wagner (este producto viene con una lista de los Centros de servicio). El Centro de servicio autorizado de Wagner reparara o reemplazara el producto (de acuerdo a su

criterio) y se Io devolvera haciendo uso de los gastos de flete ya pagados.

Garantia vitalicia de la boqeilla rociadora de ceramica

La boquilla rociadora de ceramica que usted ha adquirido con su equipo rcoiador de pintura Wagner esta garantizada contra desgaste por el tiempo que dure su rociador. La garantia de

la boquilla de ceramica no cubre daSos producidca por uso indebido, acoidentes o negligencia del usuario.

Si la boquilla de ceramica falla, debido a desgaste, devu61vala con franqueo pagado a Wagner Spray Tech Corporation, Spray Tip Replacement, 1770 Fembrook Lane Minneapolis,

Minnesota 55447. Por favor, junto con la boquilla, incluya su nombre, su direcoi6n completa y su niJmero de tel6fono. La boquilla se le devolvera en de 8 a 8 semanas.

ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE TIEMPO A LAS GARANTIAS IMPLICITAS NI TAMPOCO LA EXCLUSION DE DAi_IOS ACCIDENTALES O COMO

CONSECUENCIA DEL USO DEL PRODUCTO, POR LO QUE ES POSIBLE QUE LA LIMITACION ANTERIOR NO SE APLIQUE A SU CASO PARTICULAR.

ESTA GARANT[A LE OTORGA CIERTOS DERECHOS LEGALES ESPEC[FICOS Y TAMBIEN PUEDE ACCEDER A OTROS DERECHOS QUE VAR[AN DE UN ESTADO A OTRO.

Este equipo esta cubiedo por una o mas de las siguientes patentes de EE.UU.: 2.99.646 - 3.116.879 - 3.445.068 -3.876.154 -3.899.134-3.680.789 - 4.036.438.

AWagner Spray Tech Corporation

1770 Fernbrook Lane

Minneapolis, Minnesota 55447

Telephone 1-800-328-8251

whole or in part, in any form. Printed in China

WAGNER Airless Paint Sprayer Manual L0805396

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