Walt Disney Parks and Resorts US TP-R1G2 TP-R1G2 User Manual

Walt Disney Parks and Resorts US., INC. TP-R1G2

User Manual

Digital Access Point v2
TPV2 INSTALLATION AND USER GUIDE
900-000353
Rev 3.0
TPv2 Installation and User Guide
Page 1 of 22
Confidential and Proprietary
Digital Access Point v2
Revision History
Rev
Date
Author
Description
01
8/11/2016
Brian Piquette, Chris
Burfeind
Initial release
02
8/16/2016
Brian Piquette, Chris
Burfeind
Incremental updates and added
detail
2.1
8/16/2016
Brian Piquette, Chris
Burfeind
Added Canadian approval callout
and PoE Spec.
2.2
9/16/2016
Brian Piquette, Chris
Burfeind
Updated Hex wrench spec and
added note for alternative step to
plug cables in.
Faceplate replacement section
deleted. See 900-000356, TPv2
Service Guide.
Fixed figure numbering.
2.3
Brian Piquette, Chris
Burfeind
Updated document number for
Design Specification document
2.4
10/28/2016
BP/CB
Updated section 2 with
installation limitations.
3.0
03/03/2017
BP/CB
Production Release:
Updated Figure 2 to reflect
changes to unit orientation and
back housing.
Updated section 5 with ESD
grounding instructions.
Added material list
Added Faceplate installation and
removal instructions.
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Table of Contents
Table of Contents
1. Introduction
1.1 Purpose
1.2 Definitions
2. Safety Warnings
2.1 Trained Installation and Service Personnel Warning
2.2 Important Safety Instructions
2.3 Explosive Safety Warning
2.4 Lightning Warning
3. Regulatory Compliance
3.1 Federal Communications Commission (United States)
3.2 UL Certification
4. Specifications
4.1 Physical Connection Ports
4.2 HF RFID Capabilities
4.3 UHF RFID Capabilities
4.4 Proprietary 2.4GHz Radio Interface
4.5 BTLE Interface
4.6 Operating Conditions
4.7 Power
4.8 User Accessible Surfaces
4.9 Faceplate
5. Installation
5.1 Electrostatic Discharge Warning
5.2 Telecom Warning
5.3 Touch Point Installation Instructions
5.4 Faceplate Installation Instructions
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1. Introduction
The Disney Touch Point version 2 (TPv2) Multi-Media Reader is part of a proprietary data
acquisition system. It provides an HF RFID reader, UHF RFID reader, Bluetooth LE Host
interface and a MagicBand 2.4GHz RF interface to read data from proprietary RFID and
RF media. This RFID/RF tag data can be then sent over an Ethernet connection to a data
collection/concentration object. The TPv2 is designed to be mounted in several known
stanchions which provide the final weatherproof enclosure for the product.
The TPv2 assembly is designed to be mounted in one of several different stanchion
designs. Among the existing stanchion designs, there are multiple themed stanchions,
and several kiosk installations. Figure 1 shows the TPv2 assembly that goes into the
themed stanchion assemblies.
Figure 1 –TPv2 Assembly
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1.1 Purpose
This document provides basic installation and user instructions for the Disney TPv2.
1.2 Definitions
Term
RFID
OTS
cULus (NRTL)
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2. Safety Warnings
2.1 Trained Installation and Service Personnel Warning
Warning! Only those individuals that are trained and authorized by Walt Disney Parks
and Resorts US., Inc. are permitted to install this equipment.
Continuing compliance with FCC requirements requires the installation instructions to
be followed. No unauthorized modifications can be made to the equipment. Only the
external antennas provided with this equipment may be used. The antennas approved
for use with this product are as follows:
●Dipole: Linx P/N ANT-2.4-CW-HWR
●3x3 Passive Array: Disney Part number 300-001220.
Read and follow all warning notices and instructions marked on the product or included
in the documentation. Before installing the product, read the rest of this document and
follow specific product instructions.
When installing, the placement of the device must also satisfy the following installation
requirements:
●Placement must allow for easily disconnecting the power cord/adapter of the
device from the AC wall-outlet.
●Keep the device away from excessive heat and humidity and keep the device
free from vibration and dust.
●Installation must at all times conform to local regulations.
●Network Connections can be made with either Unshielded Twisted Pair (UTP) or
Shielded Twisted Pair (STP) cabling.
2.2 Important Safety Instructions
When using this device, basic safety precautions should always be followed to reduce
the risk of fire, electric shock and injury to persons.
Do not use this product near water. For example, do not use:
●near a bathtub
●near a wash bowl
●near a kitchen sink or laundry tub
●in a wet basement
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2.3 Explosive Safety Warning
Warning! Do not operate this device near explosive devices, unshielded blasting caps
or in an otherwise explosive environment unless the device has been approved for such
use by qualified personnel.
Warning! Do not disconnect the power or any other cabling in an explosive
environment until such qualified personnel, trained specifically in explosive environment
handling, have determined it is safe to do so.
2.4 Lightning Warning
Warning! Do not connect or disconnect cables or otherwise work with the device
hardware during periods of lightning activity.
Avoid using this product during an electrical storm. There may be a remote risk of
electric shock from lightning.
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3. Regulatory Compliance
3.1 Federal Communications Commission (United States)
Regulatory Compliance Information
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
Caution:
Any changes or modifications not expressly approved by Walt Disney Parks and Resorts
U.S. (WDPR) could void the user’s authority to operate this equipment.
3.2 UL Certification
The TPv2 has been certified as a UL Recognized Component to the UL 60950-1 standard
and CAN/CSA - C22.2 No 60950-1-07.
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4. Specifications
The Disney TPv2 Reader has the following specifications:
4.1 Physical Connection Ports
Figure 2 –TPv2 Connections
●Ethernet 10/100 RJ-45: 100m Max. cable length, Supports PoE+ PD (IEEE
802.3at-2009)
●USB-A HS port, Quantity =4: USB host ports for peripheral expansion. 500mA
max current.
●DC Power Jack: Hirose Part Number RP34L-5R-3PD connector, See Document
604-0016-01 for the mate with connector detail and pinout.
●LRR TX SMA Jack
oThis is a female SMA connection for the transmit antenna. The transmit
antenna must be installed at all times when the unit is powered up and
transmitting. Transmitting without the antenna installed may damage the
unit.
o0 dBm max output, 2482MHz proprietary protocol
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oThis antenna must be of an approved or supplied type. Use of an
unauthorized antenna is not allowed. The following 2 antennas are
approved for use:
▪Linx Technology Part number ANT-2.4-CW-HWR-SMA, Gain =
3.2dBi
▪Disney PA3x3 Custom Antenna part Number 300-001220, Peak
Gain = 12dBi
●Relay Interface, Quantity=2:
oFemale TERM Block Phoenix Contact PN: 1803442
▪J6 Pin1 = Relay1_C (pin 1 indicated with a red circle in image
above)
▪J6 Pin2 = Relay1_NO
▪J6 Pin3 = Relay2_C
▪J6 Pin4 = Relay2_NO
oCable side Male TERM Block Phoenix Contact PN: 1803594
oContact Form: SPST-NO
oMax Voltage: 125VAC, 60VDC - Max
oMax Current: 1A
●Optically Isolated Inputs, Quantity=2:
oFemale TERM Block Phoenix Contact PN: 1803442
▪J7 Pin1 = Input1+ (pin 1 indicated with a red circle in image
above)
▪J7 Pin2 = Input1-
▪J7 Pin3 = Input2+
▪J7 Pin4 = Input2-
oCable side Male TERM Block Phoenix Contact PN: 1803594
oInput Voltage: 24VDC
oInput Current: 30mA
4.2 HF RFID Capabilities
●TX/RX: 13.56 MHz
●ISO 14443A, with support for proprietary security protocols
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4.3 UHF RFID Capabilities
●TX/RX: 902-926MHz
●EPCglobal UHF Class 1 Gen 2/ISO 18000-63
●Output Power +10 to +20dBm
4.4 Proprietary 2.4GHz Radio Interface
●TX SMA Port: 2482MHz, 0dBm max
●RX: Internal RX Antenna
4.5 BTLE Interface
●RX/TX: Internal RX/TX antenna, 0dBm max
4.6 Operating Conditions
Temperature:
●Operating: -10°C to 50°C
●Storage: -20°C to 60°C
●Operating Relative Humidity: 90% condensing/non-condensing
●Altitude: 8,000 ft @28°C (82.4°F)
4.7 Power
DC Input: 24Vdc, 2A max
NOTE: This product must be used with a DC power source that is cULus (NRTL) Listed, with an output rated
24VDC +/- 20% maximum, minimum 2A , Marked “LPS” or “Class 2”, output rated SELV, non-energy
hazardous and suitable for connection to a standard power receptacle in the US and Canada.
Power over Ethernet (IEEE, 802.3at compliant): PoE+ 48V dc, 500 mA
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4.8 User Accessible Surfaces
Figure 3 - User Accessible Surfaces
4.9 Faceplate
Physical
●PN: 310-019266 (Figure 3)
●Plastic face material: PC+ABS TRILOY 210NH
●Rubber gasket material: SANTOPRENE 8211-55B100, SHORE 50A
●Dimensions
Diameter: 82.9 mm (3.26 in)
Paintable Surface Diameter: 82.8 mm (3.26 in)
Paintable Surface Area: 5439.5 mm^2 (8.43 in^2)
Figure 4 - Removable Faceplate with Gasket
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Finish Requirements
●Only the identified off-white surfaces should have finish applied. Paint or
finish on the gasket will compromise sealing confidence, while paint or finish
on the TPv2 attachment feature will compromise ease of Faceplate
installation/removal.
●RF performance with specific Faceplate finishes (paint, stickers,
appliques etc) should be verified before deployment.
5. Installation
5.1 Electrostatic Discharge Warning
Warning! Wear an anti-static wrist strap or take other suitable measures to prevent
electrostatic discharge when handling this equipment.
5.2 Telecom Warning
Note: This unit is intended for local (intra-building) connections only and is not
designed or evaluated for direct connections to the public telecommunications/cable
distributions systems. Cable and Ethernet connections should be made in accordance to
the National Electrical Code (NEC). For example, one of the following should be true*:
- Cable runs are located in the same building as this unit.
- Cable runs through air between buildings are less than 42m (140ft).
- Cable runs between buildings are directly buried.
- Cable runs between buildings are in underground conduit, where a continuous metallic
cable shield or a continuous metallic conduit containing the cable is bonded to each
building grounding electrode system.
*These options are from the US National Electrical Code, Sections 800.10, 800.12, 800.13, 800.31, 800.32,
800.33, and 800.40.
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5.3 Touch Point Installation Instructions
The TPv2 was designed to be installed in an aluminum mounting plate that is then
installed in various stanchion/enclosure designs. For detailed mounting plate
requirements refer to Drawing 310-019778, Stanchion Mounting Plate, Big Clocking Pin.
For detailed enclosure/stanchion design rules, refer to Document 900-000358, TPv2
Design Specifications. Additional instructions to replace the Faceplate and Trim Ring of
the TPv2 are provided in 900-000356, TPv2 Service Guide.
The images below show the TPv2 being installed into a generic mounting plate to
demonstrate the steps involved with installation. The mounting plate is then installed in
a stanchion that is a full enclosed, sealed enclosure for the TPv2.
NOTE: air volume minimums can be found in Document 900-000358, xTPv2 Design
Specifications, and mounting plate requirements can be found in 310-019778,
Stanchion Mounting Plate. Mounting plate MUST be metal, or undesirable thermal
conditions may occur.
Materials
●(1) TPv2 unit
●DC Molykote 111 O-ring Lubricant
●Gloves
●(1) 5/16-18 X ¾” Bolt (irregular installations may require different length)
●M5 or 5/16 Hex Wrench
●Stanchion Grounding Wire
●5/16 Socket Driver
●Faceplate Removal Tool (if replacing Faceplate)
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To install the TPv2 Assembly:
1. Ensure that both O-rings on the Trim Ring are lubricated with DC Molykote 111
O-ring lubricant. Use proper o-ring applicator and gloves. Avoid getting lubricant
on the front, guest accessible services.
Figure 5 – Lubricating the Trim Ring
2. Attach ESD grounding wire and lug to the Bridge using the #10-32 screw. Ensure
the screw is tight enough so the lug does not move and electrical connection is
made between the Bridge and the grounding wire. The grounding wire should be
connected to earth ground via the stanchion.
Figure 6 – ESD Grounding Wire, Lug, and Screw
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3. Orient the Trim Ring pin to the groove in the mounting plate (12 o’clock).
NOTE: Depending on the stanchion design, cables may need to be plugged into the
device before it is seated in the mounting plate. Take care to not pinch cables when
inserting the TPv2 into the stanchion. See step 5-6 for instructions on plugging
cables in.
Figure 7 – Orienting the Trim Ring
4. Push the TPv2 in until the back of the Trim Ring flange is flush with the mounting
plate. Ensure the Trim Ring pin seats in the groove on the mounting plate.
Figure 8 – Pushing the Subassembly
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5. Using an M5 or 5/16” Hex wrench, fasten the TPv2 unit to the mounting plate
bridge (shown as brown below) with a 5/16-18 X ¾” bolt (irregular installations
may require a different bolt length). Tighten so the Trim Ring flange remains
flush against the front surface of the mounting plate.
Figure 9 – Securing Subassembly Against Mounting Plate Bracket
6. Plug in the Ethernet and power lead into the ports at the back of the TPv2. The
arrow on the power lead is facing towards the back of the unit.
Figure 10 – Plugging in the Ethernet and Power Lead
7. Wait for the Ethernet indicator lights to show connection and activity by blinking.
NOTE: It can take over a minute to connect, once the power is plugged in.
Figure 11 – Ethernet Indicator Lights
8. Upon completion of the physical installation, RF RSSI thresholds and RF output
power settings may need to be adjusted through the network accessible control
interface to fine tune the media read performance.
9. The installation is complete.
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5.4 Faceplate Installation Instructions
Figure 12 - Key Feature Definitions for Faceplate Installation
To install a Faceplate:
1. Apply lubricant with DC Molykote 111 O-ring lubricant using the following
steps:
a. Apply a thin coat of lubricant around the whole outer sealing surface
as shown.
Figure 13 - Lubricant Application on Wiper Seal
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b. Wipe around the sealing surface to only leave a slight wetting of the
wiper seal as shown below.
Figure 14 -Wetting Wiper Seal
2. Center the magnetic bubble clutch on the pin and align the boss on the
Faceplate with the indent on the Light Ring.
Figure 15 - Faceplate Alignment
3. Push the Faceplate to engage the pin into the bubble clutch. Ensure the boss
of the Faceplate is seated in the indent of the Light Ring.
Figure 16 - Seating Faceplate
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4. Firmly push the center and along the circumference of the Faceplate to
engage the Faceplate and its gasket’s radial seal are fully seated.
Figure 17 - Engaging Faceplate Seal
6. Wipe to remove any excess lubricant.
7. Faceplate installation complete.
To remove a Faceplate:
1. Remove the cap from the removal tool and center the removal tool on the
Faceplate. The magnet should encourage the centering.
Figure 18 - Aligning Removal Tool
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2. Push the center of the suction cup towards the Faceplate until the magnetic
clutch of the Faceplate releases.
Preferably, one will be able to hear a “click” sound confirming the release.
However, when surrounding environment is not suitable to hear the “click”,
push until the magnet bottoms out on the Faceplate. Visual confirmation is
provided by the green surface and dowel pin. Once the dowel pin drops flush
with the surface and red is no longer visible, the magnet has bottomed out.
Figure 19 - Initiating Magnetic Release and Suction
Figure 20 - Visual Confirmation of
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3. Pull away from the unit to release the Faceplate.
NOTE: If while pulling the Faceplate off, the magnetic clutch catches on the
pin again, push the tool and Faceplate back towards the unit so the magnet
can again release the clutch as in step 2.
Figure 21 - Removing Faceplate from Unit
4. Remove the Faceplate from the removal tool by pulling up on the rubber lip
with one’s finger to disengage the suction and then pulling the Faceplate off
with the other hand.
Figure 22 - Removing Faceplate from Tool
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