Wayne Dalton ID372R2 GARAGE DOOR OPENER W/ RF LIGHT KIT/ TRANSCEIVER User Manual 297368

Wayne Dalton Corporation GARAGE DOOR OPENER W/ RF LIGHT KIT/ TRANSCEIVER 297368

MANUAL

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 FCC Part 15 433.92 MHz Transmitter Certification & 372 MHz Receiver Declaration of Conformity Test Report FCC ID: KJ8-ID372R2 FCC Rule Part: 15.231 ACS Report Number: 03-0197-15C231 Manufacturer: Wayne-Dalton Corporation Equipment Type: RF Controlled Garage Door Opener Model: Operator 40XR (Torsion idriveTM) Model Variants: 3660-372, 3661-372, 3662-372, 3663-372, 3740-372, 3760-372, 3761-372, 3762-372 Installation and Operators Guide
Wayne-Dalton Corp.P.O. Box 67 Mt. Hope, OH 44660(888) 827-3667www.wayne-dalton.com Models: 3660-372 / 3661-372/3662-372/3760-372Covered under one or more of the following U.S. patents: 5,929,580/5,931,212/5,419,010/6,561,255/6,561,256/6,401,792/6,326,751/6,326,754/6,325,134/6,263,947/6,164,014/6,078,249/D157,139/D157,140/D466,141/D413,867/D413,579/D421,031/D472,568/D472,910/6,605,910 European Patent: 0925417other U.S. and foreign patents pending© Copyright 2004 Wayne-Dalton Corp. NewPart No.??????Important Notice!Read the enclosed instructions carefully before installing/operating this garagedoor opener. Pay close attention to all warning labels and notes. This manualshould be attached to the wall in close proximity to the garage door opener.1/19/04CUSE OF THIS MANUALWHEN INSTALLING A NEW DOOR WITH THE OPENER:Complete the door installation before proceeding withthese instructions. (See “INSTALLATION NOTICE” onPage 2 of this manual.) PRELIMINARY PRELIMINARY PRELIMINARY PRELIMINARY PRELIMINARY 1/19/04 1/19/04 1/19/04 1/19/04 1/19/04Installation Instructions and Owner’s Manual
Table of ContentsINSTALLATION NOTICE: If installing this idrive™ opener on a door currentlyinstalled with a TorqueMaster™ counterbalance system, start installation on page 6. IfInstalling this idrive™ opener as part of a new door installation, complete the doorinstallation first (using instructions supplied with the door), then proceed to Step: 16 onpage 16, of this manual, for the remaining opener installation procedures.System RequirementsWARNING To reduce the risk of injury, use this opener only with the following door systems:After installation is complete, fasten this manual near garage door. Perform monthlymaintenance (see Maintenance section page 36) and periodic checks, asrecommended.FCC and IC StatementFCC Regulatory Information:This device complies with Part 15 of the FCC Rules. Operation is subject to the following twoconditions: (1) this device may not cause harmful interference, and (2) this device must accept anyinterference received, including interference that may cause undesired operation.IC Regulatory Information:Operation is subject to the following two conditions: (1) this device may not cause interference, and(2) this device must accept any interference, including interference that may cause undesiredoperation of the device.NOTLAD-ENYAW LEDOMROOD NOTLAD-ENYAW METSYSGNIRPS )SUIDAR(KCART CIRTCELEOTOHP SROSNESYETFAS DAEHWOL TIKMOORSEIRES0009 ™retsaMeuqroT"51,"41,"21,"01DERIUQERTON TON DERIUQERSEIRES0009 ™retsaMeuqroTMOORDAEHWOL"6DERIUQERTON 388203N/P D'QERSEIRES0008 ™retsaMeuqroT"51,"41,"21,"01 ro811252s'N/P 476103 DERIUQERTON DERIUQERSEIRES0008 ™retsaMeuqroTMOORDAEHWOL"6 ro811252s'N/P 476103 DERIUQER388203N/P D'QERImportant Safety Instructions 3.Package Contents 4.Tools Needed 5.Available Accessories 5.Retro-fit Installation 6.-9.idrive™ Installation 10. - 16.Pre-Operation Installation 16. - 31.Operation 32. - 35.Maintenance 35.Drill Template 36.Troubleshooting 37. - 38.Warranty 39.Customer Service Number 40.2
3IMPORTANT SAFETY INSTRUCTIONS FORINSTALLATION AND USEIMPORTANT SAFETY INSTRUCTIONS FORINSTALLATION AND USEREAD AND FOLLOW ALLINSTALLATION INSTRUCTIONS.Do not connect the opener to apower source until instructed to doso.Where possible, install the openerseven feet or more above the floor.Mount emergency release six feetabove the floor.Locate the wall station: (a) withinsight of door, (b) at a minimumheight of five feet, so small childrencannot reach it, and (c) away fromall moving parts of the door.After installing the opener, the doormust reverse when it contacts a 1-1/2” high object (or 2 x 4 board laidflat) on the floor.WARNING: INCORRECTINSTALLATION CAN LEADTO SEVERE OR FATALINJURY. FOLLOWINSTRUCTIONS.WARNING: IT IS VITAL FORTHE SAFETY OF PERSONSTO FOLLOW ALLINSTRUCTIONS. SAVETHESE INSTRUCTIONS.Install the entrapment warning labelnext to the wall station in aprominent location. Install theemergency release marking on ornext to the emergency disconnect.Remove all ropes and remove ormake inoperative all locksconnected to the garage door beforeinstalling the opener.Do not wear rings, watches or looseclothing when installing or servicinga garage door system.Install only on a properly balancedgarage door. An improperlybalanced door could cause severeinjury. Have a qualified serviceperson make repairs to cables,spring assemblies, and otherhardware before installing theopener.Installation and wiring must complywith local building and electricalcodes. Connect power cord to aproperly grounded outlet. Do notremove the ground pin from powercord.NOTE: This equipment has been tested and found to comply with limits for a Class B digital device,pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection againstharmful interference in a residential installation. This equipment generates, uses and can radiate radiofrequency energy and, if not installed and used in accordance with these instruction, may cause harmfulinterference to radio communication; however, there is no guarantee that interference will not occur in aparticular installation. If this equipment does cause harmful interference to radio or television reception,which can be determined by turning equipment off and on, user is encouraged to try to correct interferenceby one or more of the following measures: Reorient or relocate receiving antenna. Increase separationbetween equipment and receiver. Connect equipment into an outlet on a circuit different from that whichreceiver is connected. Consult your dealer or/and experienced radio/television technician for help.WARNING: Changes or modifications to this unit not expressly approved by party responsible forcompliance could void user’s authority to operate this equipment.Wear safety glasses for eyeprotection when installing orservicing the opener or door.
4????? Screw (2)(for 7-function wall-station)6’ Power Cord (1)Three-buttonTransmitter (2)Entrapment LabelWall Station AssemblyDisconnectHandle (1)Handle Bracket (1)“S” Hook (1) Disconnect Cable (1)EmergencyDisconnect Label (1)1/4 x 2” Hex Head Lag Screws (2)#6-20 x 1/2” Phillips PanHead PL Screw (1)(for disconnect handle)#6 x 7/8” Phillips PanHead Screws (4)Cable Clips (4)Lock Arm AssemblyOpenerSupportBracket1/4 x 1-1/2” Hex Head Lag Screws (4)#6-32 x 3/4” PhillipsPan Head Screw (1)(For Light Fixture)M5 x .8 x 12 PhillipsPan Head Screw (1)(For Lock Arm)Package Contents:Hardware Kit:Owners ManualLight Fixture Assembly w/ Screw & Diffuser???Wall StationReference Label Photoelectric Safety SensorsW/Hardware(Model 3662-372 only)5 Button Wireless Keyless Entry(KEP3) W/ Hardware
Tools Needed:Deluxe Wireless Light KitModel no: 3951-ULDREPart no: 3111225Martec Safety SensorModel no: 3965Part no: 301674Power DrillSafety GlassesTape MeasureStep Ladder7/16” WrenchPhillips HeadScrewdriver7/16” Socket Driver3/32” Drill Bit7/16” SocketPencilFlat HeadScrewdriver3-Button Mini RFTransmitterModel no: 3973Part no: 302083Keyless Entry RFTransmitterModel no: KEP2Part no: 3020781/8” Drill BitRatchetLocking PliersLow Headroom KitPart no: 302883Power Cord ExtenderModel no: 3960M, Part no: 302616Available Accessories:Multi-Function Wall-station TransmitterModel no: 3977Part no: 311365
idrive™ Retro-fit Installation6Step 1: Spring Tension RemovalStep 2: Right Hand Counter RemovalWARNING COUNTERBALANCESPRING TENSION MUST BE RELIEVED BEFOREREMOVING ANY HARDWARE. A POWERFULSPRING RELEASING ITS ENERGY SUDDENLYCAN CAUSE SEVERE, EVEN FATAL INJURY.Remove drum wraps from cable drums (if installed).Using a 7/16” wrench, loosen lock nut on the back ofthe end bracket. Using an electric drill (high torque/gear reduced to 1300 RPM preferred), with a 7/16”hex head driver, unwind the right hand winding bolt counter clockwise untilthe counter shows zero. If the door has two springs*, repeat this process for theleft hand side.*NOTE: A door with only one spring will not have a counter assembly on theleft hand side.NOTE: Spring(s) is/are fully unwound when counterbalance cables have notension.WARNING DO NOT USE AN IMPACT GUN TO UNWIND THESPRINGS!NOTE: It is recommended that cable drums and end bracket assemblies getupdated to current designs for optimal performance. Current end brackets aremade of metal instead of plastic, and counter cover and worm gears are made ofgrey plastic, instead of black and white plastic. If new parts are required, contactWayne-Dalton Customer Service.REMOVE THE COUNTER COVER. SLIDE A FLATHEAD SCREWDRIVER BETWEEN THE END BRACKETAND THE COUNTER GEAR. GENTLY PRY THECOUNTER GEAR AWAY FROM THE END BRACKET.IF THE DOOR HAS TWO SPRINGS, REPEAT THISPROCESS FOR THE OPPOSITE SIDE.7/16” WRENCHLOOSENLOCKNUTEND BRACKETCOUNTERGEARCOUNTERCOVERSCREWDRIVEREND BRACKETS(METAL)COUNTER COVER(GRAY)DRILLCOUNTERBALANCECABLEDRUM WRAPWORMGEARCURRENT HARDWARE
7Step 3: Right Hand End BracketRemovalStep 4: Drum/Centerbracket RemovalDRUMTo remove the end brackets, follow the steps belowstarting with the right hand end bracket first:1. Remove the upper lag screw from the end bracket.2. Attach a pair of locking pliers to the upper portionof the end bracket and hold the end bracket steady whileremoving the lower lag screw and the phillips headscrew. Discard phillips head screw.3. Holding the end bracket with the locking pliers,carefully pry the end bracket from the drum with a flathead screwdriver. Repeat for left hand end bracket.WARNING THE WINDING SHAFT MAY ROTATE WHEN REMOVING THE END BRACKETAND GEAR.1.2. 3.REMOVING THE LOWER LAG SCREW AND PHILLIPSHEAD SCREW (IF EQUIPPED).WINDINGSHAFTRemove the two 1/4” lag screws from the center bracket. Slide bracket to the right side of the torque tube. Liftthe right side of the torque tube up and slide the cable drum and center bracket off the end of the torque tube.Drape the drum over the flag angle by the counterbalance cable and realign the groove in the winding shaft withthe round notch in the flag angle. Once aligned, lowerthe winding shaft and torque tube onto the flag angle.Repeat cable drum removal for left side.REMOVE 1/4” LAGSCREWSSLIDE CENTER BRACKET TO THE RIGHTROUND NOTCHIN FLAGANGLEUPPER LAG SCREWLOWER LAG SCREWREMOVEPHILLIPSHEAD TAPSCREW ENDBRACKETDRUMLOCKINGPLIERSFLAT HEADSCREW DRIVER
8Step 5: 9100 Foamcore™ Top Bracket Re-Installation (If necessary)If installing an idrive™ opener on a 9100 Foamcore™door that has already been installed, the top bracketand roller location will have to be adjusted for theopener to work properly.NOTE: The 9100 Foamcore™ doors have a paintedsteel face, foam insulation and white paper backing.If your door does not match this description you mayskip this step.CAUTION: To avoid the top panel from falling,complete re-installation on one side before beginningthe other.Loosen the (2) 1/4-20 nuts from the slider bracket.Remove the (4) 1/4-14 x 5/8” self-tapping screws fromthe top bracket. Raise the top bracket to align thebottom slots with the second set of holes in the endcap. Reattach top bracket to the end cap with the (4)1/4-14 x 5/8” self-tapping screws. Realign the top rollerin the horizontal track by moving the slider bracketout to force the door section against the weather seal.Tighten (2) 1/4-20 nuts. Repeat for the opposite side.(4) 1/4-14 X 5/8”UNDERCUTSELF-TAPPINGSCREWSTOPBRACKETTOPBRACKETSLIDERBRACKETTOPROLLERHORIZONTALTRACKWHITEPAPERBACKING(2) 1/4-20 CARRIAGEBOLTS AND NUTSBOTTOM SLOTS ALIGNED WITH2ND SET OF HOLESCURRENTMODIFIED FOR idrive™END CAPEND CAP
9Step 6: 8000/8100/8200 Track Adjustment(if necessary)If installing an idrive™ opener on a 8000/8100/8200 door, thetop roller location and track height will have to be modified forthe opener to work properly. Perform the following steps.In the door jamb, fasten a nail between the door and the trackand bend the nail over the section to hold in place. Importantrefer to step 1-2 on pg. 6, before continuing to the next step.Remove the lag screws from the flag angle and each jambbracket. Using a 7/16” wrench, loosen the flange nut on the topbracket slider. Place a mark 1” up from one of the tops of one ofthe jamb brackets. Raise the track up and align the jamb bracketwith this line. With the track relocated, reattach the flagangle,end bracket, and jamb brackets to the header and/or door jamb.Remove bolt securing back of horizontal track to the perforatedangle and re-level the horizontal track with new 1”(25mm) raisedlocation. Reattach the horizontal track to the perforated anglewith the same bolt and nut (refer to bottom right illustration).Remove the (3) self-tapping screws from the top bracket.Relocate the top hole of the top bracket with the #2 hole in theend cap and reattach the top bracket to the end cap with thesame three screws. ( It may be required to relocate the top strut(if installed) to correctly place the top bracket in it new location.)Once secure, realign the top roller in the track by moving bracketout until door section is straight up and down. Retighten theflange nut. Repeat for opposite side.1”(25mm)CURRENT MODIFIED FOR idrive™1” (25mm)REMOVE LAGSCREWSNAILNAILNAILNAILJAMBBRACKETJAMBBRACKETFLAGANGLELOOSENNUTDO NOT REMOVE TORQUEMASTERFLANGENUT#2 HOLETOPSTRUTSELF-TAPPINGSCREWSTOPBRACKET TOPSTRUT HORIZONTALTRACKPERFORATEDANGLESEND CAPTOPBRACKETEND CAPDOORJAMB
Check the location of the label on the torque tube. See *NOTE3 below if located on right hand side, otherwise proceed withthe following instructions.Lay the torque tube on the floor (inside garage) in front of thedoor with the labeled end to the left. NOTE: Opener will notslide over a torque tube label. Attempting to slide opener overthe left end of the torque tube can damage the internal electronics.IMPORTANT! Right and left hand are always determined frominside the garage looking out.NOTE 1: Hold opener by the main body. Do NOT hold by themotor.Look into the opener’s left side to ensure theleft hand bearing and the internal (black)sleeve are aligned with the torque tubeprofile. Once aligned, slide the opener ontothe right hand end of the torque tube. As theright end of the torque tube enters the internal(black) sleeve, rotate the opener back andforth slightly to help aid alignment.NOTE 2: Do not force the opener onto thetorque tube if misalignment occurs.Continue sliding the opener onto the torquetube. Align the right hand bearing with thetorque tube and slide the opener completely onto the torque tubeuntil the torque tube exits the opener right hand bearing. Continuesliding the opener to the center of the torque tube. Plug the motorpower cord into the opener.*NOTE 3: IF YOUR TORQUE TUBE HAS THE LABELLOCATED ON THE RIGHT SIDE, DOCUMENT THEINFORMATION ON THE LABEL, THEN REMOVE ITCOMPLETELY USING AN ADHESIVE REMOVER ORMINERAL SPIRITS.Step 5: Assembling Opener10RIGHT HAND BEARINGTORQUE TUBE ANDBEARING PROFILESALIGNEDTORQUE TUBE(RIGHT SIDE)OPENERMOTORPOWERCORD
11Shake the torque tube gently to extend the windingshafts out about 5" on each side. For single springapplications, there will be no left hand spring in thetorque tube.Lift the torque tube and rest on top of flagangles. Orienttorque tube so that back of opener is flat against header/spring pad.Cable drums and torque tube are cam shaped to fittogether only one way. To install the cable drum, slidethe drum over the winding shaft until the drum seatsagainst the torque tube. The winding shaft must extendpast the drum far enough to expose the splines and thegroove. Align the winding shaft groove with the roundnotch in the flagangle. Repeat for opposite side fordouble spring applications.For single spring applications, insert the loose windingshaft into the left hand drum prior to sliding the drumover the torque tube.NOTE: On single spring applications, take care inhandling the loose winding shaft (left side) so that itdoes not slide back into the torque tube.OPENERSPRINGPADHEADERStep 6: Drum Installation DRUMWINDINGSHAFTTORQUETUBEStep 7: Drive Gear InstallationLEFT HANDDRUMLOOSE WINDINGSHAFT(SINGLE SPRINGAPPLICATION)TORQUE TUBEBeginning with the right hand side, lubricate entirecircumference of the drive gear with new light weightoil (not provided). Slide the drive gear onto the windingsplines until it touches the flagangles.NOTE: No drive gear is required for the left side onsingle spring applications.DRUMWINDINGSHAFTGROOVEROUNDNOTCHCOUNTERBALANCECABLEOILWINDINGSHAFTFLAGANGLESPLINESDRIVEGEARDRIVEGEARDRUMFLAGANGLE
12Step 9: Counter InstallationIMPORTANT! Warning tags must be securelyattached to both end brackets.NOTE: Older end brackets will not have a hole neededfor the opener’s emergency disconnect cable. If theright hand end bracket does not have a hole for thedisconnect cable, drill a 3/32” (3mm) hole as shownprior to installing the end bracket.Step 8: End Bracket InstallationInstall the right side counter gear, with the missing tooth toward the outside, away from the end bracket. Pressthe counter gear onto the end bracket until snaps engage. Select the right hand counter cover and align the hexof the counter cam with the end of the winding shaft. Also, align the “0” on the counter cover with the raisedrib on the end bracket. Press the counter cover against the counter gear until it locks into place. Repeat for lefthand side for double spring applications.NOTE: No drive gear, counter gear or counter cover is required on left hand side for single spring applications.Only an end bracket is needed.IMPORTANT! At this time do not windcounter balance springs!(3mm)(6mm)3/32”(3mm)HOLESlide the right hand end bracket over the drive gear.Secure end bracket and the flagangle to the jamb using(2)5/16 x 1-5/8” lag screws.(2) 5/16 X 1-5/8 LAG SCREWSENDBRACKETEND BRACKETCOUNTERGEARMISSINGTOOTHWINDINGSHAFTRAISED RIB“0”COUNTERCOVERHEX OF COUNTERCAM
Locate the spring pad. The spring pad is a verticalrunning board directly above the center of the door.Remove (2) 1/4-20 flange nuts from bottom of opener.NOTE: Do not discard flange nuts.Place the support bracket underneath opener, to the rightside of motor, centered on spring pad. Level the torquetube to the top of the door section with the idrive™resting on the support bracket. Once torque tube islevel, secure support bracket to the spring pad with (2)1/4 x 2" lag screws.Lift and slide the opener over the support bracket,aligning the mounting studs with the bracket slots.Loosely fasten to mounting studs with the (2) 1/4-20flange nuts.Alternately, the disconnect cable can be pulled to allow motor to pivot up.This will enable assembly of the support bracket to the opener first followedby leveling of the torque tube and then attachment of support bracket tospring pad. Remove the temporary orange label holding the antenna wire.Straighten antenna and position up and slightly to the right as shown.NOTE: Do not tighten 1/4-20 flange nuts to opener studs at this time.NOTE: idrive must be installed on a solid spring pad surface. 13ANTENNAStep 11: Opener/Support Bracket InstallationOPENERMOTOR SUPPORTBRACKET(2) 1/4 X 2”LAG SCREWSSPRING PAD(2) 1/4-20FLANGENUTSMOUNTINGSTUDSStep 10: Cable Adjustments COUNTERBALANCECABLEDRUMSET SCREWRotate the drum until the set screw faces directly awayfrom the header.NOTE: Cable tension is set during the initial doorinstallation. If there is slack between thecounterbalance cable and the drum or unequaltension between the right and left hand cables, thecables will have to be readjusted. If there is no slackand equal tension proceed to Step 11.Beginning with the right side, Loosen the set screwenough to adjust cable, approximately 2 turns. Pull onthe end of the cable to remove all cable slack. Check toensure the cable is aligned and seated in the first groove of the cable drum. Snug the set screw, then tighten anadditional 1-1/2 turns. Repeat for left side.TORQUETUBEDISCONNECTCABLEPULL
Attach the loose disconnect cable(located in opener hardware bag)to the opener with the “S” hook.Close both ends of the “S” hookto lock assembly together.Thread the disconnect cablethrough the hole in the right handend bracket, and remove all slackbetween opener and bracket.Mark a location on the rightjamb, 6 feet above the floor tomount the handle bracket. Align top of the bracket with the mark. Fasten bracket to the jamb with (2) 1/4 x 1-1/2" lag screws. Start the #6-20 x 1/2" screw into the handle. Thread the disconnect cable through the top of thehandle bracket and then the handle. Locate the handle in full upper position of handle bracket. Then remove allcable slack between the opener and the top of the handle bracket. Tighten #6-20 x 1/2" screw into the handleuntil snug, and then tighten screw an additional 1 to 1-1/2 turns to secure cable to handle. Trim off excess cablefrom bottom of the handle.NOTE: It is recommended that 1/4" lag screw location be pilot drilled using 1/8" drill bit.CAUTION: Pull cable only enough to remove the cable slack. Pulling the cable more could cause opener todisconnect from the torque tube.Apply emergency disconnect label next to the mounted bracket. Use mechanical fasteners if adhesive will notadhere.Using the emergency disconnect, pull disconnect handle downwards and place it in the manual door operatedposition. Use disconnect label for reference. Motorwill be rotated 90° from its packaged position.NOTE: If motor does not pivot 90°, seetroubleshooting section in this manual.Step 12: Disconnect InstallationRIGHT ENDBRACKETOPENER S-HOOK14DISCONNECTCABLEHANDLEBRACKETDISCONNECTCABLE#6-20 X 1/2”SCREW1/4” X 1-1/2” LAG SCREW6’ tofloorHANDLEEMERGENCYDISCONNECT LABELMOUNTEDBRACKET
Clamp locking pliers onto both vertical tracks justabove the third roller. This is to prevent the garagedoor from rising while winding counterbalance springs. WARNING FAILURE TO CLAMPTRACK CAN ALLOW DOOR TO RAISE ANDCAUSE SEVERE INJURY OR DEATH.IMPORTANT! DO NOT USE IMPACT GUN TOWIND SPRING(S)Beginning with the right hand side. Press and hold inthe canoe clip. Ensure the cable is in the first groove of the drum. Using anelectric drill (high torque gear reduced to 1300 RPM preferred) with a 7/16"socket, carefully rotate right hand winding bolt clockwise, until counter shows2-3 turns. This will keep the counterbalance cable taut while adjusting the lefthand side counterbalance cable. Repeat step for left side. NOTE: Singlespring applications require no spring winding on left hand side.Ensure counterbalance cable tension is equal for both sides prior to fully windingspring(s) to appropriate number of turns.Carefully rotate the winding bolt head clockwise until the counter shows thecorrect number of turns for your door. See the Spring Turn chart. Repeat forthe opposite side on double spring TorqueMaster™ systems. If door raises offof floor remove 1/2 - 1 full turn from each spring before proceeding.After spring is wound, hold the lock nut (in back of end bracket) stationary with a 7/16” wrench while rotatingthe winding bolt clockwise until snug. Tightening of the lock nut prevents spring from unwinding. Repeat foropposite side on double spring system.IMPORTANT! Adjustments to the recommended number of turns may be required. AFTER REAR SUPPORTASSEMBLY IS COMPLETE, check door balance. If door raises off of floor under spring tension alone, thenreduce turns until door will rest on floor. A “hot” door such as this can cause idrive™ operation problems.After checking/adjusting door balance, remove looking pliers from vertical track.Door Height = Spring Turns6’0” = 14 turns6’-3” = 14-1/2 turns6’-5” = 15 turns6’-6” = 15 turns6’-8” = 15-1/2 turns6’-9” = 15-1/2 turns7’-0” = 16 turns7’-3” = 16-1/2 turns7’-6” = 17 turns7’-9” = 17-1/2 turns8’-0” = 18 turnsStep 13-14: Wind Springs15Spring Turns7/16” WRENCHLOCK NUTCANOECLIPWINDINGBOLT
16Drum wraps (supplied with TorqueMaster™counterbalance systems) are identified as right and left.To install, place the drum wrap over the cable drumand under the idrive™ disconnect cable. Align theoutside flange over the outside edge of the cable drumand push the drum wrap down onto the cable drum.WARNING To prevent possible injury, install allwall controls out of the reach of children and in alocation where the door can be seen before activating.Do not mount push buttons near or next to garage door.Select appropriate place to mount wall station. To keepwall station out of the reach of children, locate it atleast five feet up from the floor. If possible, install onwood framing. If fastening into drywall or concrete, useanchors provided.Using a 3/32" drill bit and the drilling template locatedon page 36, drill the two mounting holes. Install lowerscrew leaving 1/8" of the threads exposed. Slide wallstation keyhole slot onto the lower screw. Wall stationshould slide onto screw, providing a snug fit. If necessary, remove wall station and loosen or tighten lowerscrew. Once wall station is fitted snuggly on lower screw, install upper screw. Do not over tighten.CAUTION: Over tightening the upper screw could deform plastic case.Step 16: Wall Station InstallationPre-Operation InstallationStep 15: Drum Wrap Installation DRUM WRAPDRUM WRAPCABLEDRUMCABLE DRUMDISCONNECTCABLEDISCONNECTCABLEWALL1/8”SCREWKEYHOLE
Battery Installation: Remove the battery covercompletely (right-hand side of wall station) bydisengaging the battery cover’s lower clip. Install twoAAA batteries into the wall station observing thepolarity, (+) and (-), of both batteries. After about fiveseconds, the Up/Down red LEDs will begin to blinkmomentarily every 1/2 second. Re-install the batterycover by first inserting its top into the wall station theninserting and securing its bottom. Apply wall stationreference label and entrapment label in convenientlocation next to the wall station.17BATTERY POLARITY(+ AND -)BATTERYCOVERWALLSCREWWALL STATIONREFERENCE LABELENTRAPMENTLABEL
NOTE: RECEPTACLE COVER MUST BE INSTALLEDIN-BETWEEN THE LIGHT FIXTURE AND THE CEILINGLocate a duplex receptacle within line of sight of opener, when the door is in the open position.Disconnect power to the receptacle at the fuse/breaker box before proceeding.WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK, THIS EQUIPMENT HAS AGROUNDING TYPE PLUG, THAT HAS A THIRD (GROUNDING) PIN. THIS PLUG WILL ONLY FITINTO A GROUNDING TYPE OUTLET. IF THE PLUG DOES NOT FIT INTO THE OUTLET, CONTACTA QUALIFIED ELECTRICIAN TO INSTALL THEPROPER OUTLET. DO NOT CHANGE THE PLUGIN ANY WAY.WARNING TO AVOID ELECTRICALSHOCK, DISCONNECT POWER TO THERECEPTACLE AT THE FUSE/BREAKER BOXBEFORE PROCEEDING.WARNING DO NOT INSTALL THELIGHT FIXTURE INTO A RECEPTACLE WITH AMETAL FACEPLATE.NOTE: Door must clear light fixture when the door isin the open position.CEILING/WALL MOUNTINGRemove the center screw in the receptacle cover.Holding receptacle cover in place, insert light fixtureinto the receptacle that has the ground hole farthest fromcenter screw hole. Remove center hole plug from lightfixture to expose the screw hole. Secure light fixtureto receptacle with a #6-32 x 3/4” phillips pan headscrew. Replace hole plug into the screw hole in thelight fixture. NOTE: For temperature protection,the hole plug must be in place prior to using thelight fixture.PROGRAM LIGHTScrew a maximum 75W light bulb into light socketand snap diffuser into light fixture. Turn receptaclepower back on at fuse/breaker box. The light shouldblink one time when the power is re-established.NOTE: An accessory power outlet receptacle (600 WattMaximum) is provided on the light fixture.Step 17: Light Fixture Installation18PROGRAMLIGHTDUPLEXRECEPTACLELIGHT FIXTUREDIFFUSERHOLE PLUG #6-32 X 3/4”PHILLIPSPAN HEADSCREW75W (MAX)LIGHT BULB(NOT IN-CLUDED)OPENERTHUMBSCREW
19NOTE: If safety sensors are included with thisopener proceed with this step. If they are notincluded, skip this step and proceed with step 20.Safety sensors are required if opener is installedon a non-pinch resistant door.Select a mounting position 5 inches above the floor tocenter line of wall mounting bracket. The sending andreceiving units should be mounted inside the dooropening to minimize any interference by the sun.However, the sensors should be mounted as close tothe door track or inside edge of the door as possible tooffer maximum entrapment protection. It is veryimportant that both wall brackets be mounted at thesame height for proper alignment.The brackets may be temporarily mounted to the jambwith a 1” flat head nail (provided) using the small holeabove the slot. Using two 5/16 x 1-1/2” lag screw(provided), permanently mount the wall mountingbrackets to both door jambs. In some installations itmay be necessary to attach a wooden spacer to the wallto achieve the required clearance.Attach the “U” brackets to the wall brackets with a1/4-20 carriage bolt, washer and nut (provided). Insertthe bolt from the inside of the “U” bracket and handtighten only at this time.Identify which side of the garage door opening (if any)is “likely” to be exposed to sunlight. Since sunlightmay affect photoelectric sensors, you should mountthe sending unit (not the receiving unit) on the side ofthe door opening most exposed to the sun.NOTE: If wires must be lengthened or spliced intoprewired installation, use wire nuts or suitableconnectors.Attach the sending and receiving units to the “U”brackets by inserting their tabs into the respective holes.Step 18: Photoelectric Safety Sensor InstallationNAILWALLMOUNTINGBRACKETNUTWASHER1/4-20 X 1/2”CARRIAGE BOLT(1) 5/16 X 1-1/2”LAG SCREWS5”“U”BRACKETRECEIVING UNITSENDING UNITHAS NO LEDLIGHTLED ALIGNMENTLIGHTTABSTOP & BOTTOMTAB HOLESTOP & BOTTOM
20VIEW OF THE OPENERFROM THE FRONTJUMPER INSTALLEDON PINS “PE”OPENERUncoil wires from photoelectric sensors and routewires up garage wall and along door header towardsthe right side of the opener. Route wires above torquetube and tack wires in place with insulated staples (notsupplied). Take care to run wires in a location wherethey will not interfere with the operation of the doorand do not staple through wire.Connect photoelectric sensors to the opener terminalblock in right side of the opener. Separate wire endsand strip about 1/2” of insulation off each of the wireends. Insert a 3/32” (2.5mm) max. width flatheadscrewdriver into the lower hole #1 of the terminalblock. Twist screwdriver to open wire clamp in upperhole #1 of terminal block. Insert both sender andreceiver solid white wires into upper hole #1 until thewires bottom out and release screwdriver tension.Insert both sender and receiver wires (white with blackstripe) into upper hole #2 by the same process on lowerhole #2 of terminal block. Once wires are connectedinstall jumper on to the left most set of pins labeled“PE”, located on the front of the opener.IMPORTANT! Keep sender/receiver wires awayfrom moving members.One wire has a black stripe. Be sure to observe polarity.Apply tension to external wires to test for secureconnection. Check that the wires are stapled in placeand staples have not cut wire insulation.INSERT SENDERWIRESINSERTRECEIVERWIRESWIRE ROUTINGPhotoelectric Safety SensorInstallation ContinuedINSERT WIRES INTOUPPER HOLESRIGHT HAND SIDEVIEW OF OPENERINSERT SCREW-DRIVER INTOLOWER HOLESSOLID WHITEWIRES WHITE WIRES WITHBLACK STRIPE
21Step 19: Power Connection (Standard Wiring)WARNING TO REDUCE THE RISK OFELECTRICAL SHOCK, THIS EQUIPMENT HASA GROUNDING TYPE PLUG, THAT HAS A THIRD(GROUNDING) PIN. THIS PLUG WILL ONLY FITINTO A GROUNDING TYPE OUTLET. IF THEPLUG DOES NOT FIT INTO THE OUTLET,CONTACT A QUALIFIED ELECTRICIAN TOINSTALL THE PROPER OUTLET. DO NOTCHANGE THE PLUG IN ANY WAY.Plug the female end of power cord into the inlet connector on the right side of opener. Plug the other end ofthe opener power cord into the nearest convenient power receptacle. (If the power cord is not long enough toreach the closest receptacle, the idrive™ Powercord Extender kit is available, otherwise contact a serviceperson for further options.) As soon as power is applied to the opener, the light fixture will light up. If thelight fixture does not light, adjust the receiver module alignment. Unplug, then plug back in the power cord.Repeat this process until the light comes on. Ensure there is no obstruction between the opener and the lightfixture. Refer to Step 17: Light Fixture Installation for the alignment procedure.Excess power cord length must be routed and contained safely away from any moving members.NOTE: Do not permanently attach power cord to building!Use only the flexible plastic clips supplied with the opener#6 X 7/8 WOODSCREWSPOWER CORDFEMALE ENDPOWER CORDDISCONNECTCABLENO INTERFERENCE BETWEENPOWER CORD AND DISCONNECTCABLEOPENERPOWER OUTLETRECEPTACLELIGHT FIXTUREPLUG INTO NEARESTCONVENIENT POWEROUTLETPLASTIC CLIPS
22Where required by local codes, the opener can be permanently wired. Services of a licensed electrician can beobtained to perform the following permanent wiring procedure.WARNING DISCONNECT POWER AT FUSE/BREAKER BOX BEFORE PROCEEDING.Using a phillips head screwdriver, remove the two screws from the right hand cover and unplug motor powercable. Remove right hand cover from the opener to expose electronics and wiring.Remove potentiometer gear and finishing plug. Unsnap the circuit board from the chassis stand-offs andremove the circuit board as shown. NOTE: Do not disconnect the two ground wires (A & B) from the circuitboard or the chassis. Cut three wires, leading to the inlet connector, at the base of the connector. Route wiresinside of the conduit through the top hole in the opener Using wire nuts, splice each conduit wire with thecorresponding wire inside the opener as follows: opener black (line), opener white (neutral), and openeryellow and green (ground). Reinstall the circuit board back into the opener chassis and snap the board backinto the chassis stand-offs. NOTE: Make sure antenna wire is routed through the chassis grommet whenboard is installed. Confirm pot position* shown below. Reinstall the potentiometer gear, right hand cover,and screws. Plug in the motor power cable.Step 20: Power Connection (Permanent Wiring Option)*POSITION POT NUT 1/16” - 1/8”AWAY FROM LEFT STOPANTENNA POTENTIOMETER GEAR REMOVE AND DIS-CARD FINISHINGPLUGCHASSISSTAND-OFFCUTWIRESHEREGREEN &YELLOW(GROUND)“A” “B”GROMMETWHITE(NEUTRAL) BLACK(LIVE)INLETCONNECTOR*POTENTIOMETERGEAR CLIP
Tighten both 1/4-20 flange nuts,securing the opener to thesupport bracket.With the emergency disconnect still in themanual door operated position: Manuallyraise the door to the full upward position.Then, manually lower the door to the fullclosed position verifying freedom ofmovement and good door balance.SUPPORT BRACKET1/4-20 FLANGE NUTS23Step 21: Securing the OpenerIMPORTANT! - This infrared safetysensor sends an invisible beam of light fromthe sending unit to the receiving unit acrossthe pathway of the door. The door openerwill not operate until the safety sensor isconnected to the power unit and properlyaligned. If the invisible beam of light isobstructed, an open door cannot be closedby the transmitter or a momentary activationof the wall mounted push button. However,the door may be closed by holding yourfinger on the wall push button (constantpressure) until the door travels to a fullyclosed position. The safety sensors must bealigned by moving the sending and receivingunits in or out (see Fig. 1) until the alignmentlight on the receiving unit comes on. The 1/4-20” carriage bolt can be loosened to movethe unit in or out, as required. If you have difficulty aligning beams, check that both brackets are mounted at thesame height and remount if necessary. Additional minor adjustments can be made by lightly bending themounting brackets (see Fig. 2).WARNING FAILURE TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATALINJURY.Once the alignment light comes on, tighten all bolts and mounting screws. Finish securing all wire making surenot to break or open any of the conductors. Loop and secure any extra wire.Step 22: Photoelectric Safety Sensor AlignmentINOUTINOUT1/4-20 CARRIAGE BOLTSTop ViewAlign in CenterFor this adjustment bend bracket atwall mountFIG. 1FIG. 2Top ViewAlign in Center(In/Out)NOTE: Good door balance and freedom ofmovement are critical to the safety andperformance of the door opener. If door is veryheavy to lift or if springs are too tight makingdoor hard to close or if door sticks or binds inthe track, now is the time to correct it.
24NOTE: The following steps describe the process to activate the Wireless Wall Station security code, changingsecurity code and programming Wireless Wall Station to the opener.NOTE: The user must change the wall station’s security code before using the wall station.Activating the Wall Station:NOTE: Activation of the wall station is only required at installationand before first use of the wall station. Afterwards, the security codecan be changed.1. Press and hold the wall station’s Light button. The Up/Down buttonred LEDs will blink rapidly.2. After 2 seconds, the LEDs will turn on continuously indicating asuccessful activation. Release Light button. The wall station is nowready to be programmed to the opener.Changing the Wall Station’s Security Code:If desired, the wall station’s security code can be changed to a new,randomly selected security code.1. Press and hold the wall station’s Light button for approximately 10seconds until the wall station’s Up/Down red LEDs begin to blinkrapidly.2. Once the LEDs start blinking, release the wall station’s Lightbutton; the LEDs will turn off.3. Press and hold the wall station’s Light button again. The LEDswill light for approximately 5 seconds.4. After approximately 5 seconds the LEDs will begin to blink onand off. Release the Light button.5. The wall station’s LEDs will blink on and off three timesindicating a successful security code change. The wall station mustnow be reprogrammed to the opener.Wall Station ProgrammingTo program wall station:1. Verify the emergency disconnect handle is in the manual door operated position(lower position). This is for safety reasons.2. On the front cover of the opener, press and release the red program button; theopener will beep once, indicating activation of the program mode. The opener willremain in program mode for 30 seconds.3. Press and hold the wall station light button until the opener beeps one time. Thewall station is now programmed.4. Return the emergency disconnect handle to the motor operated position (upperposition).No beeping response of the opener during the wall station programming indicates aprogramming failure. Repeat programming Steps 1-4.NOTE: Programming failure can occur during the wall station programming if theremote control is too close to the opener during the programming sequence. Performthe programming with a minimum of six feet between the remote control and theopener.Step 23: Wireless Wall Station Security Code Activation, Changing SecurityCode and ProgrammingLIGHTBUTTONUP/DOWNBUTTONOPENERMOTOR IN UPPOSITIONRED PROGRAMBUTTONHANDLE INMANUALOPERATEDPOSITION
The install routine automatically sets the door openand close limits and calibrates obstruction sensing.During install routine, the door will move up and downtwice. Always keep a moving door in sight and awayfrom people and objects until it is completely closed.WARNING TO AVOID INJURY, NO ONESHOULD CROSS THE PATH OF A MOVINGDOOR!NOTE: If no obstructions interfere with the door whenmanually opened and closed, proceed to Step 24 a.However, if an object such as a ceiling beam obstructedthe door from opening completely, set a custom upperlimit during the install routine, Step 24 b.NOTE: The door must be in its fully closed positionand the disconnect handle must be in the motor operatedposition (upper position) to initiate the install routine.Step 24 a: Install routine with standard upper limitPress and hold the profile button for five (5) seconds,or insert programming tool into the center hole as shown, push and release internal button. The opener willbeep twice, indicating the activation of the install routine (release profile button or remove programming toolfrom wall station). The door will now move to the full open position and stop. Then, the door will closecompletely. Next, the door will go through one more up/down cycle. Once this is complete, the door limits areset and the installation is complete.Step 24 b: Install routine with custom upper limitPress and hold the profile button for five (5) seconds or push and release internal button. The opener will beeptwice, indicating the activation of the install routine. When the door moves to the desired height, at least fourfeet off the ground, press the up/down button on the wall station. The door will stop and then close completely.Next, the door will go through one more up/down cycle. Once this is complete, the door limits are set and theinstallation is complete. Alternately: After an install routine has been completed, the door can be disconnectedand manually moved to the desired upper limit. Reconnect door and initiate a new install routine from the newupper position.25Step 24: Install RoutineNOTE: The first wall station command, after programming, will only move the door through asix-inch up/down cycle. Normal door operation will occur on the second usage of the wallstation. The six inch door move cycle will not happen if the install routine has not been run.NOTE: The opener can be activated by up to six remote control devices (including wall station,transmitter, and keyless entry devices.) If a seventh control is programmed, the first of theprogrammed controls will be overridden and will no longer activate the opener.CAUTION: For safety reasons, manually disconnect the opener from the door using theemergency disconnect handle prior to erasing remote controls. To clear programming of allremote control devices, press and hold the opener’s program button for approximately ten seconds.When the opener beeps three times, all remote controls are erased. and the opener.MOTOROPERATEDPOSITIONUP/DOWNBUTTONPROFILEBUTTON
Step 26: Lock Arm Installation(537mm) (502mm)WD 15” RADIUS WD 12” RADIUSPlace the emergency disconnect inthe manual operated position, motorwill pivot to the up position. Insertthe lock arm into the motor grooveand align the proper hole dependingon your track radius. To recognizedthe Wayne-Dalton track radiusbeing used, measure the length ofthe flagangle and TorqueMaster™end bracket and compare to the diagram. Some tracks are stamped with radius on the side of the track. Oncetrack radius has been identified, secure the lock arm to the motor with (1)M5 x 0.8 phillips pan head screw. After assembly of the lock arm, manuallyraise and lower the door and verify that the lock arm does not interfere withthe door. If there is interference between the door and the lock arm, proceedto Page 40 for lock arm troubleshooting. NOTE: Do not operate the doorif there is interference between the lock arm and the door. Reconnectthe door to the motor operated position. Activate a motor operated up/downcycle to confirmclearance. Refer toStep 27 for finaladjustments.detent pin CLOCKWISE in 1/4 turn increments. Operate the door to confirm each adjustment. If the motorpivots to soon, adjust detent pin again. Repeat procedure until motor pivots to full down position when the dooris completely closed.26Step 25: Detent Adjustment (if required)IMPORTANT! - FOR SYSTEM SECURITY: The motor isdesigned to pivot down after the door closes completely. If themotor does not pivot or pivots too soon, the detent may need to beadjusted in order for the door lock feature to work properly.IMPORTANT! Before making any detent pin adjustments, checkand adjust door balance. Door should not raise off of floor withspring tension alone, nor should it free fall from any open position.The normal amount of pressure the opener uses to pivot the motordownward is preset at the factory via the detent pin adjustment screw. Due to variations in door installations, adetent pin adjustment may be needed in order to properly pivot the motor.A.) If the motor does not pivot down, or pivots down only partially, the detent pin is set too hard. Using a flathead screwdriver, turn the detent pin COUNTER CLOCKWISE in 1/4 turn increments. Operate the door toconfirm each adjustment. If the motor does not pivot on door closing adjust detent pin again. Repeat procedureuntil motor pivots to full down position when the door is completely closed.B.) If the motor pivots down prematurely (before the door is completely closed) or if the motor is “slapping”tooaggressively against the top of the door, the detent pin is set too soft. Using a flat head screwdriver, turn theDETENT PINmrAkcoL noitisoPNOTLADENYAW-DW DNALTROPNOTLADENYAW-OP *EPYTKCARTkcarT suidaR ledoMrooD1DWOPOP)mm503("21 "21 "010009,0008 seireS0009 0009,00082OP"21seireS00083DWOP )mm803("51 "41 0009,0008 seireS00094OP"41seireS00081324LOCKARMMOTORGROOVEMOTORM5 X 0.8 PHILLIPSPAN HEAD SCREWREFER TO TABLE BELOW
27Custom pet position: Normal install routine sets the pet position toapproximately eight inches above the ground. The pet opening heightmay be changed to open anywhere between 8” and 30” above the ground.To change the automatic pet opening height refer to the followingprocedure:1. After completion of the normal install routine, with the door in theclosed position, place the disconnect handle in the manual operatedposition.Manually position the door to the desired pet opening height (between 8”and 30” above ground) and return disconnect handle to the motor operatedposition.2. Simultaneously depress the pet and up/down buttons on the wall station. The opener will beep once. The petbutton is now programmed to automatically open the door to this custom height.NOTE: The opener will NOT accept programmed pet lock position if door is below 8” or higher than 30”.NOTE: Activation of the normal install routine will reset the pet position to the default eight inch target height.For use of the pet button see Operation section.Step 28: Photoelectric Obstruction Sensor Test12”6” 12”NOTE: Perform this step only if photoelectric safety sensors were installed during step 18. Otherwise proceedto step 30.Starting with the door in the fully open position, place a 6” high object on the floor progressively one foot fromthe left side of the door, center of door and one foot from the right side of the door. In each position, activationof the opener with the wallstation up/down button should cause the door to move no more than one foot, stopand then reverse to fully open position. The same 6” high object when placed on the floor, while door isclosing, should also cause the door to reverse.WARNING WHEN PERFORMING THIS PART OF THE TEST, DO NOT PLACE YOURSELFUNDER DESCENDING DOOR, OR SEVERE OR FATAL INJURY MAY RESULT.WARNING IF THE OPENER DOES NOT RESPOND PROPERLY, OR FAILS THESE TEST,HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS/REPAIRS. FAILURETO MAKE ADJUSTMENTS COULDRESULT IN SEVERE OR FATALINJURY.Step 27: Custom SettingsUP/DOWNBUTTONPETBUTTON
28After installing the opener, the door must reverse when it: contacts a 1-1/2" (38mm) high object (or a 2 x 4board laid flat) on the floor. To verify proper operation:1. Using the wall station, activate the door to the fullyopen position .2. Place a 2 x 4 board laid flat on the garage floorunder the door path.3. Activate the door to the closed position with thewallstation; upon contacting a solid object, the doorwill stop, then reverse direction within two seconds and travel to the full open position.If the door does not respond to the required tests, remove 2 x 4 and repeat install routine making sure the dooris in the fully closed position prior to activation.If problem persists contact Wayne Dalton Customer Service (888) 827-3667WARNING IF OPENER DOES NOT RESPOND PROPERLY AND FAILS EITHER OF THETWO TESTS (28 AND 29), DOOR MAY CAUSE A SEVERE OR FATAL INJURY. HAVE A QUALIFIEDSERVICE PERSON MAKE NECESSARY REPAIRS.Step 29: Contact Obstruction TestNOTE: The user must change the transmitter’s securitycode before using the transmitter.This code sequence is only necessary the first timethe transmitter is used.Overview: When changing the transmitter’s securitycode, the user will have to hold the large button down forapproximately 10 seconds, then release the buttonmomentarily, and finally hold the button down again forapproximately 5 seconds.CHANGING THE TRANSMITTER’S SECURITYCODE:1. Press and hold the large transmitter button forapproximately 10 seconds until the transmitter’s LEDbegins to blink rapidly. Once the LED starts blinking,release the large transmitter button; the LED will turnoff.2. Press and hold the large transmitter button again (LEDwill light) for approximately 5 seconds. Afterapproximately 5 seconds the LED will begin to blink onand off. Release the large button. The transmitter’s LEDwill blink on and off three times indicating a successfulsecurity code change. The transmitter is now ready to beprogrammed to the opener.CENTER OFDOOR2 X 4 LAID FLATON FLOORHANDLE IN MANUALOPERATED POSITIONOPENERLARGEBUTTONMOTOR IN UP POSITIONRED PROGRAMBUTTONStep 30: Transmitter Security CodeChange and Programming
TRANSMITTER PROGRAMMING:To program transmitter:1. Place the emergency disconnect handle in the manual door operated position. This is for safety reasons.2. On the front cover of the opener, press and release the red program button; the opener will beep once,indicating activation of the program mode. The opener will remain in program mode for 30 seconds.3. Press and hold the desired transmitter button until; the opener beeps once. The transmitter is now programmed.4. Return the emergency disconnect handle to motor operated position.NOTE: No beeping response of the opener during the transmitter programming indicates a programming failure.Repeat programming 1-4.NOTE: Programming failure can occur during the transmitter programming if the remote control is too close tothe opener during the programming sequence. Perform the programming with a minimum distance of six feetbetween the remote control and the opener.NOTE: The first transmitter command, after programming, will only move the door through a six-inch up/down cycle. Normal door operation will occur on the second usage of the transmitter.NOTE: The opener can be activated by up to six remote control devices (including wall station, transmitter,and keyless entry devices.) If a seventh control is programmed, the first of the programmed controls will beoverridden and will no longer activate the opener.CAUTION: For safety reasons, manually disconnect the door from opener using the emergency disconnecthandle prior to erasing remote controls. To clear programming of all remote control devices, press and holdthe opener’s program button for approximately ten seconds. When the opener beeps three times, all remotecontrols are erased.29
NOTE: This step can only be done on automobiles equipped with the HomeLink™ System.CAUTION:During programming, the garage door may operate. Pull the emergency disconnect handle to put the operatorin the manually operated position. Make sure people and objects are out of the way of the moving door toprevent potential harm or damage.NOTICE: Programming HomeLink™ requires Wayne-Dalton transmitter that is programmed to the idrive™per Step 30.ATTENTION:Use the programming instructions provided with your vehicle first. Follow these instructions if the HomeLink™unit does not learn the transmitter.PROGRAMMINGTraining HomeLink™ Unit1. Pull the emergency disconnect handle to the manually operated position.2. Press and hold the two outside buttons on the HomeLink™ unit for approximately 20 seconds until theHomeLink™ light begins to flash (approx. 1 flash per second), then release both buttons. (Do not perform thisstep to train additional hand-held transmitters.) Note that this operation erases all previously learned transmittersand that you need to re-teach any other transmitters to your HomeLink™ unit by repeating steps 3 - 6 below.3. Hold the end of the Wayne-Dalton® hand-held transmitter approximately 1 to 3 inches away from theHomeLink™ surface – keeping the HomeLink™ indicator light in view.4. Press and hold the Wayne-Dalton hand-held transmitter’s large center button. The transmitter’s red LEDindicator will turn on. After 10 seconds the red indicator will blink rapidly for 5 seconds and then turn off,continue to hold the transmitter’s button, the LED will remain off for approximately 5 seconds and then comeon steady. Do not release the button.5. While still holding the Wayne-Dalton transmitter button (red indicator on steady), immediately press thedesired HomeLink™ button. Keep pressing the buttons until step 6 has been completed.6. The HomeLink™ indicator light will be blinking during the training operation. When the HomeLink™indicator light flashes rapidly or turns off (approx. 5 to 60 seconds), both buttons may be released. TheHomeLink™ light flashing rapidly or turning off indicates successful programming of the new frequencysignal.Teaching Power Unit7. Now press the PROGRAM SWITCH button located on the idrive™ opener. The idrive™ unit will beep,indicating that it is ready to learn.8. Now press the HomeLink™ button used in Step 5 above for 1 to 3 seconds. idrive™ will beep onceindicating a successful learn.9. Return the emergency disconnect handle to the motor operated position.10. Press the HomeLink™ button once more to operate the door. The first door operation after programmingwill only move the door through a six inch up/down cycle. Normal door operation will follow.30Step 31: Programming HomeLink™ to idrive™
Operation:Momentarily pressing the large transmitter button, or the button programmed in the transmitterprogramming step, activates the door. Other buttons can also be programmed to activatedifferent doors, for multi-door installations. Each button or a combination of two buttonspressed simultaneously can be programmed to activate a different door. Only one button at atime can be programmed to activate a specific opener. The transmitter LED will light whileany transmitter button remains pressed.NOTE: Refer to Step 30 for transmitter programming instructions.WARNING TO REDUCE THE RISK OF SEVERE OR FATAL INJURY:1. READ AND FOLLOW ALL INSTRUCTIONS.2. Never let children operate or play with the door controls. Keep remote controls away from children.3. Always keep a moving door in sight and away from people and objects until it is completely closed. NOONE SHOULD CROSS THE PATH OF A MOVING DOOR.4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.5. Test the door opener monthly. The garage door MUST reverse on contact with a 1-1/2 inch high object (ora 2 x 4 board laid flat) on the floor. After adjusting the limit of travel or profiling (install routine) retest thedoor. Failure to adjust the opener properly may cause severe or fatal injury.6. When possible, use the emergency disconnect only when the door is in the closed position. Use cautionwhen using the emergency disconnect when the door is open. Weak or broken spring(s) may allow the door tofall rapidly, causing a severe or fatal injury.7. KEEP THE GARAGE DOOR PROPERLY BALANCED. See the owner’s manual included with the door.An improperly balanced door could cause a severe or fatal injury. Have a qualified service person makerepairs to the cables, spring assemblies, and other hardware.8. SAVE THESE INSTRUCTIONSDoor activation: Upon activation by either the wall station up/down button or transmitter, the door will move inthe following manner:1. If closed, the door will open. If open, the door will close.2. If closing, the door will stop, reverse, and return to the open position. Next activation will close the door.3. If opening, the door will stop. Next activation will close the door.4. If an obstruction is encountered or an out-of-balance condition is detected while the door is closing, the doorwill reverse, return to the open position, and the opener will beep (3) or (4) times. The next activation will close thedoor.5. If an obstruction is encountered or an out-of-balance condition is detected while opening the door, the door willstop. The next activation will close the door.6. When door is in motion any button on the wall station functions the same as the up/down button.WARNING NEVER LET CHILDRENOPERATE OR PLAY WITH THE DOOR CONTROLS.KEEP REMOTE CONTROLS AWAY FROMCHILDREN. FATAL INJURY COULD RESULTSHOULD A CHILD BECOME TRAPPED BETWEENTHE DOOR AND THE FLOOR.WARNING ALWAYS KEEP A MOVINGDOOR IN SIGHT AND KEEP PEOPLE ANDOBJECTS AWAY UNTIL IT IS COMPLETELYCLOSED. TO PREVENT A SEVERE OR FATALINJURY, AVOID STANDING IN A OPEN DOORWAY OR WALKING THROUGH THE DOORWAYWHILE THE DOOR IS MOVING.31Important Safety InstructionsTransmitter Operation:LARGEBUTTONLED
32HOW TO OPERATE THE WIRLESS WALL STATION (IF INCLUDED)WARNING TO PREVENT POSSIBLE INJURY, NEVER LETCHILDREN OPERATE OR PLAY WITH DOOR CONTROLS. KEEPREMOTE CONTROL AWAY FROM CHILDREN.1. Momentarily pressing the Up/Down button starts or stops doormovement or changes door’s direction. Press and hold Up/Down buttonduring the door’s complete downward travel to override photo eye safetysensors.2. Momentarily pressing the Light button turns on the opener’s light orthe light fixture. The light will remain on until either the Light button ispressed again or the door is activated. The light automatically turns onwith a door activation and remains on for five minutes thereafter.Pressing the Light button before the five minutes has elapsed will turnoff the light fixture. While the door is in motion, the Light buttonfunctions identical to the Up/Down button, stopping or reversing thedoor immediately.3. Momentarily pressing the Timer button causes a delayed activation of a stationary fully open door. The lightfixture or the opener’s lamp will blink on and off for about 10 seconds prior to closing the door, allowingenough time to exit the garage when the opener is in the timer mode. Pressing any button, except for the Profilebutton while the opener is beeping or the lamp is blinking cancels the timer mode.NOTE: The timer feature will only function with the door in the full open position. Pressing the Timerbutton with a stationary door in any other position will cause the opener lamp to blink four times, but thedoor will not be activated.While the door is in motion, the Timer button functions identical to the Up/Down button, stopping or reversingthe door immediately.4. Pressing the Pet button opens a closed door to a preset position between eight and thirty inches above thefloor, allowing pets to enter and exit the garage without the door being fully open. The door must be fully closedto activate the pet open feature. Pressing the Pet button with a stationary door in the pet open position will causethe door to close. Pressing the Up/Down button while the door is in the pet position will cause the door to open.While the door is in motion, the Pet button functions identically to the Up/Down button, stopping or reversingthe door immediately. The pet feature allows for custom setting of the pet position door height. Refer to theopener’s manual for complete Pet button instructions and programming.NOTICE: A door in the “pet position” (open 8-30 inches) is not locked and should not be considered to bein a secured door position.5. The slide switch has two positions: Normal, and Door lock (Disable RF).5a. Move the slide switch to Normal position for all normal functions of the opener. The Normal position willcancel the Auto-Close feature and the Door Lock feature.NOTE: Keep the slide switch in the Normal position unless you have fully read and understood the DoorLock setting operations and you desire to use one of those settings.If the door is moving when the slide switch is moved to the Door Lock position, the vacation mode is notactivated and all functions of the opener remain active.LIGHTBUTTONUP/DOWNBUTTONSLIDEBUTTONTIMERBUTTONPETBUTTON
WARNING KEEP THE GARAGE DOOR PROPERLY BALANCED. AN IMPROPERLY BALANCEDDOOR COULD CAUSE A SEVERE INJURY. HAVE A QUALIFIED SERVICE PERSON MAKE REPAIRS TOCABLES, SPRING ASSEMBLIES, AND OTHER HARDWARE.WARNING THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN THE DOOR ISCLOSED. USE EXTREME CAUTION IF OPERATING THE EMERGENCY DISCONNECT ON AN OPENDOOR. WEAK OR BROKEN SPRING(S) MAY ALLOW THE DOOR TO FALL RAPIDLY, CAUSING ASEVERE OR FATAL INJURY.The opener is equipped with an emergency disconnect that allows the door to be moved manually and independentfrom the opener.With the door closed, pull down on the disconnect handle and place the handle under the lower section of thehandle bracket. This motion causes the motor on the opener to pivot upwards and the opener to disconnect fromthe torque tube.Releasing the disconnect handle from the lower section on the handle bracket and returning the handle to itsoriginal position will reconnect the opener to the torque tube.NOTE: The motor will not pivot down completely when the handle is released. After one motorized up/down door cycle, the motor will once again pivot down, and all cable slack will be taken up. The garagedoor is not locked, secure from forced entry, until the motor is back in the down position.DISCONNECTED, MOTOR UP POSITION33Manual Door Operation Emergency Disconnect:MOTOR DOWN POSITION (DOOR LOCKED)6. The Up/Down button backlit red LEDs blink intermittently often to help you locate the wall station in a darkgarage. This blink rate can be changed for longer battery life or can be turned off. The default blink rate is oneblink every 1/2 second.NOTE: The wall station’s Up/Down arrow LEDs will light while any wall station button remains pressed.6a. For longer battery life the blink rate can be changed to blink once every second. To change the blink rate,remove the battery cover and remove one battery. Re-install the battery and within 2 seconds, press the Lightbutton. Re-install the battery cover.6b. For longest battery life, the blink can be turned off. To turn off the blink, remove the battery cover andremove one battery. Re-install the battery and within 2 seconds, press the Pet button. Re-install the batterycover.
34Maintenance:NOTE: Some transmitters use two CR2016or equivalent batteries while others use asingle MN21 or equivalent battery.NOTE: Use only two AAAbatteries.Monthly Maintenance:1. With door fully closed, manually operate the door with the emergency disconnect in the manual dooroperated position. If the door feels unbalanced or binds, have a qualified service person repair or makeadjustments to the door.2. Perform the contact/obstruction tests. See Step 29 for the contact/obstruction test instructions. Inability toactivate a door using the transmitter or wall station may be caused by a weak or dead battery. Press and holdthe activation button on either the transmitter or the wall station. If the LED does not light, this is an indicationthat the battery is weak or dead. Replace the battery.NOTE: Dispose of dead batteries properly.Battery replacement for wall station:Remove the battery cover completely (right-hand side of wall station) by disengaging the battery cover’slower clip. Install two AAA batteries into the wall station observing the polarity, (+) and (-), of both batteries.After about five seconds, the Up/Down red LEDs will begin to blink momentarily every 1/2 second. Re-installthe battery cover by first inserting its top into the wall station then inserting and securing its bottom.Battery replacement for transmitter:Insert acoin in the coin slot of the transmitter and twist coin to access the dead battery. Replace the battery,being careful to match the positive (+) symbols on the circuit boards with the battery.Disconnect Label: The label is located next to the disconnect handle.The adjacent view shows the handle in both the motor operated andmanual operated positions. View on the left side of the label shows thehandle position when the opener is engaged to the torque tube. Theview on the right side of the label shows the handle when the opener isdisconnected from the torque tube.NOTE: Use extreme caution if disconnecting. The emergencydisconnect should not be used when the door is in the open position.Weak or broken spring(s) may allow the door to fall rapidly causing asevere or fatal injury.COIN SLOTLEDBATTERYCOVERTwo AAABATTERIES
35Cut template to aid in Wall-station Installation:DRILLING TEMPLATE FOR MULTI-FUNCTION WALL STATION
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The Manufacturer warrants that the idrive™ garage door opener will be free from defects in materials andworkmanship including electronic components for a period of FIVE YEARS from the date of installation, providedit is properly installed, maintained and cared for under specified use and service. The motor has an extendedLIFETIME warranty against defects in materials and workmanship.This Warranty extends to the original homeowner, providing the garage door opener is installed in his/her place ofprimary residence. It is not transferable. The warranty applies to residential property only and is not valid oncommercial or rental property.NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THEFOREGOING WARRANTIES IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OFMANUFACTURER.The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason ofinstallation, improper storage, unauthorized service, alteration of products, neglect or abuse, any acts of naturebeyond Manufacturer’s control (such as, but not limited to, lightning, surges, water damage, etc.), or attempt to usethe products for other than the customary usage or for their intended purposes. The above warranty does not covernormal wear or any damage beyond Manufacturer’s control or replacement labor.THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSSWARRANTY ACT. NO WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITEDTO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALLEXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealerfrom whom the product was purchased within the warranty period. Manufacturer may either send a servicerepresentative or have the product returned to the Manufacturer at Buyer’s expense for inspection. If judged byManufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option ofthe Manufacturer, free from all charges except authorized transportation and replacement labor.THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHERREMEDIES, THE LIABILITY OF MANUFACTURER, WHETHER IN CONTACT, TORT, UNDER ANYWARRANTY OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR ORREPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVEIN MATERIAL OR WORK SHALL NOT BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL ORCONSEQUENTIAL DAMAGES OF ANY NATURE.This Warranty gives you specific legal rights and you may have other rights, which may vary from state to state.However, some states do not allow limitation on how long an implied warranty lasts or the exclusion or limitationof incidental or consequential damages so the above limitations or exclusions may not apply to you.LIFETIME LIMITED WARRANTY38
Questions??For quick answers and helpful advise, callWayne-Dalton Customer Service(888) 827-3667Wayne-Dalton Corp. P.O. Box 67 Mt. Hope, OH 44660 1-888-827-3667

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