Wayne Dalton 8000 Windload Users Manual

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8000, 8100, 8200 WINDLOAD
Torsion Spring
Installation Instructions and Owner’s Manual

Wayne-Dalton Corp.
P.O. Box 67
Mt. Hope, OH 44660
www.Wayne-Dalton.com
©Copyright 2011 Wayne-Dalton, a Division of Overhead Door Corporation	

IMPORTANT NOTICE!
Read these instructions carefully before attempting
installation. If in question about any of the procedures, do not perform the work. Instead, have a
trained door systems technician do the installation
or repairs.
Part No. 335486 	

REV4  08/18/2011

Table of Contents
Important Safety Instructions............................................. 2
Package Contents...........................................................3-4
Door Section Identification................................................. 4
Tools Required................................................................... 5
Pre-Installation...............................................................5-6
	
Removing The Old Door..................................... 5
	
Preparing The Opening...................................... 6
Installation . .................................................................7-25
Optional Installations..................................................26-27
	
Side Lock........................................................ 26
	
Pull Rope......................................................... 26	
	
Trolley Operator............................................... 27
	
Maintenance...............................................................28-29
	
Cleaning.......................................................... 28
	
Painting Instructions........................................ 29
Warranty.......................................................................... 30
Dealer Locator Information.............................................. 30

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous 
situation which, if not avoided, could 
result in severe or fatal injury.
CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT
FROM FAILURE TO FOLLOW INSTRUCTIONS.
IMPORTANT: Required step for safe and proper 
door operation.
NOTE: Information assuring proper installation of the door.

WARNING
To avoid Possible injury, Read
these instructions carefully
before attempting installation.
If in question about any of the
procedures, do not perform the
work. Instead, have a trained
door systems technician do the
installation or repairs.
1.	
2.	
	
3.	
	
4.	
	
5.	
	
6.	
	
7.	
	
	
	
8.	
	
9.	
	
10.	
	
	
11.	
	
	
	
	
	
12.	
	
	
13.	
	
	
14.	
	
15.	
	
16.	
	
	

Read and follow all installation instructions.
Wear protective gloves during installation to avoid possible cuts from 	
sharp metal edges.
It is always recommended to wear eye protection when using tools, 	
otherwise eye injury could result.
Avoid installing your new door on windy days. Door could fall during 	
the installation causing severe or fatal injury.
Doors 12’- 0” wide and wider should be installed by two persons, to 	
avoid possible injury.
Operate door ONLY when it is properly adjusted and free from 	 	
obstructions.
If a door becomes hard to operate, inoperative or is damaged, 	 	
immediately have necessary adjustments and/or repairs made 		
by a trained door system technician using proper tools and 	 	
instructions.
DO NOT stand or walk under a moving door, or permit anybody to 	
stand or walk under an electrically operated door.
DO NOT place fingers or hands into open section joints when closing a 	
door. Use lift handles/gripping points when operating door manually.
DO NOT permit children to operate garage door or door controls. 	
Severe or fatal injury could result, should the child become entrapped 	
between the door and the floor.
Due to constant extreme spring tension, DO NOT attempt any 	 	
adjustment, repair or alteration to any part of the door, especially 	
to springs, spring brackets, bottom corner brackets, red colored 	
fasteners, cables or supports. To avoid possible severe or fatal injury, 	
have any such work performed by a trained door systems technician 	
using proper tools and instructions.
On electrically operated doors, pull down ropes must be removed and 	
locks must be removed or made inoperative in the open (unlocked) 	
position.
Top section of door may need to be reinforced when attaching 		
an electric opener. Check door and/or opener manufacturer’s 	 	
instructions.
VISUALLY inspect door and hardware monthly for worn and or broken 	
parts. Check to ensure door operates freely.
Test electric opener’s safety features monthly, following opener 	
manufacturer’s instructions.
NEVER hang tools, bicycles, hoses, clothing or anything else from 	
horizontal tracks. Track systems are not intended or designed to 	
support extra weight.

After installation is complete, fasten this manual
near garage door.
2
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local
yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not 
necessary. Rear supports may or may not be included with your door.

Horizontal angles RH/LH
(as required)

Door sections (as required)

(1) Torsion tube

(2) Quick Install RH/LH 
flagangles

(2) Horizontal tracks RH/LH

(2) Fully adjustable
RH/LH flagangles

1

U-Bar’s
(as required)

Top bracket assemblies
(as required)

Weather seal & nails
(if included)

Left and right bottom
brackets (as required)

(1) Center bracket

End bearing bracket

(2) Step plates

#6 Screw eye and
pull rope
(if included)

#1, #2, #3 and
#4 Wide hinges
(as required)

Top bracket assemblies
(as required)

Extension brackets
(as required)

(1) Center bracket
bushing

(2) Lift handles &
spacers

Long and short stem rollers
(as required)

Right & left torsion
springs (as required)

(1) Windload label

Q.I. jamb brackets
(as required)

(2) Roller Spacers

Right and left
counterbalance cables

Right & left
Drums

#1, #2, #3 and #4
Narrow hinges
(as required)

(2) Vertical
RH/LH tracks

Left and right bottom
brackets (as required)

Slotted jamb brackets
(as required)

Pushnuts
(as required)

3
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Package Contents Continued...

(2) 1/4”- 20 Hex
nuts

1/4”- 20 Flange hex nuts
(as required)

5/16” x 1 5/8” Hex head lag screws
(as required)

(2) 3/8”- 16
Hex nuts

5/16”- 18 Hex nuts
(as required)

1/4”- 20 x 9/16” track Bolts
(as required)

5/16” x 1 5/8” tamper resistant Lag Screw
(as required)

Cotter pins
(as required)

(2) 3/8”- 16 x 1-1/2” hex Head
Bolts

(2) 1/4” x 2- 1/2” carriage bolts

(2) 3/8” - 16 x 3/4”
Truss head bolts

1/4” - 14 x 7/8” Self drilling
screws (as required)

Clevis pins
(as required)

(2) 1/4”- 20 X 5/8” Tamper
resistant screws

5/16” Washers
(as required)

5/16” x 2” tamper-resistant Hex Head Lag
Screws (as required)

(2) 1/4” x 2-3/4” carriage bolts

Stud plates
(as required)

Door Section Identification
Door Height

Bottom

Lock (second)

Intermediate (third)

Intermediate II (fourth)

Top

6’0”

18”

18”

18”

NA

18”

6’6”

21”

18”

18”

NA

21”

7’0”

21”

21”

21”

NA

21”

7’6”

18”

18”

18”

18”

18”

8’0”

21”

18”

18”

18”

21”

Warning label

18” Or 21”

When installing your door you must use sections of the appropriate height in
the right stacking order. What sections heights you need to use in what order
depends on the height of your door.
Unless your door is five sections in height, you will not receive an Intermediate
II section.

Intermediate i Section

The bottom section can be identified by the factory attached bottom
astragal, or by the bottom bracket warning labels on each end stile.
The intermediate i section may have a warning label attached to either
right or left hand endstile of the section. This section is always the 3rd section
from the bottom of the door.

Astragal

Bottom Bracket 
warning Labels

Bottom Section

4
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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Pencil

Power drill

Phillips head screwdriver

Ratchet wrench

7/16”, 1/2” & 9/16”
Socket

9/32”, 1/2”, 3/16” & 1/8” Drill
bits

Level

Sawhorse

Flat tip screwdriver

Vice grips

Safety glasses

Tape measure

1/4” Torx bit

PRE-INSTALLATION

Tools Required

Gloves

3/8”, 7/16” Socket driver

Hammer

1/4”, 3/8”, 7/16”, 1/2” &
9/16” Wrenches

Vice clamps

Approved winding bars

Step ladder

Removing An Old Door
IMPORTANT: Counterbalance SPRING TENSION Must always BE Released BEfORE any attempt IS Made TO Start Removing an EXISTING DOOR.

WARNING
A Powerful SPRING Releasing ITS Energy Suddenly Can Cause Severe OR fatal Injury. TO avoid Injury have a Trained DOOR Systems Technician, using 
PROPER TOOLS and Instructions, Release The SPRING TENSION.
For detailed information see supplemental instructions “Removing an Existing Door /Preparing the Opening”. These instructions are available at no charge from WayneDalton, a Division of Overhead Door Corporation, P.O. Box 67, Mt. hope, Oh 44660, or at www.Wayne-Dalton.com.

5
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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Preparing the Opening
Tools Needed:
Recommended tools
from	
page 5

Suitable mounting surface
2” x 6” lumber minimum

Header board
2” x 6” lumber
recommended

If you just removed your existing door or you are installing a new door,
complete all steps in PREPARING THE OPENING.
To ensure secure mounting of track brackets, side and center
bearing brackets, or steel angles to new or retro-fit construction, it is
recommended to follow the procedures outlined in DASMA Technical
Data Sheets #156, #161 and #164 at www.dasma.com.

Level header

The inside perimeter of your garage door opening should be framed
with wood jamb and header material. The jambs and header must be
securely fastened to sound framing members. It is recommended that
2” x 6” lumber be used. The jambs must be plumb and the header
level. The jambs should extend a minimum of 14” (356 mm) above the
top of the opening for Torsion spring applications. For low headroom
applications, the jambs should extend to the ceiling height. Minimum
side clearance required, from the opening to the wall, is 3-1/2” (89
mm).

Plumb jambs
Door
width

IMPORTANT: Closely inspect existing jambs, header and 
mounting surface. Any wood found not to be sound, must be 
replaced.
For Torsion spring applications, a suitable mounting surface must
be firmly attached to the wall, above the header at the center
of the opening. The mounting surface must be 2” x 6” lumber
minimum (Select southern yellow pine lumber. Do not use lumber
marked as spruce-pine-fur or SPF). The mounting surface must be
securely attached to the wall with four (4) 3/8” anchors for masonry
constructions or four (4) 5/16” x 4” lag screws for wood construction.

Door
height

Headroom
Bac

kro

Header

om

Jamb

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting
the lumber. Do not attach the mounting surface with nails.
Weather seal

WARNING
FAILURE TO SECURELY ATTACH A SUITABLE MOUNTING PAD TO
STRUCTURALLY SOUND FRAMING MEMBER COULD CAUSE SPRINGS TO
VIOLENTLY PULL MOUNTING PAD FROM WALL, RESULTING IN SEVERE
OR FATAL INJURY.

Jamb

Weather Seal (May Not Be Included):
Cut the weather seal if necessary to fit the header and jambs.
For quick install track: Align the header seal with the inside edge
of the header and temporarily secure it to the header with equally
spaced nails. Next, fit the jamb seals up tight against the header seal
and flush with the inside edge of the jamb. Temporarily secure the
jamb seals with equally space nails. This will keep the bottom section
from falling out of the opening during installation. Equally space nails
approximately 12” to 18” apart.
For fully adjustable track: Align the header seal 1/8” to 1/4” inside
the header and temporarily secure it to the header with equally spaced
nails. Next, fit the jamb seals up tight against the header seal and 1/8”
to 1/4” inside the jamb. Temporarily secure the jamb seals with equally
spaced nails. This will keep the bottom section from falling out of the
opening during installation. Equally space nails approximately 12” to
18” apart.
NOTE: Do not permanently attach weather seal to the jamb at this time.

Weather	
seal
Jamb

Jamb

Quick Install Track

1/8” to 1/4”
Fully adjustable Track

Headroom requirement
TRACK TYPE

Torsion Springs

12” Radius Track

12 1/2”

15” Radius Track

14-1/2”

HEADROOM REQUIREMENT: Headroom is defined as the space needed
above the top of the door for tracks, springs, etc. to allow the door to
open properly. If the door is to be motor operated, 2-1/2” (64 mm) of
additional headroom is required.
BACKROOM REQUIREMENT: Backroom is defined as the distance
needed from the opening back into the garage to allow the door to
open fully.

Weather	
seal

Backroom requirement
MANUAL MOTOR
LIFT
OPERATED

DOOR HEIGHT

TRACK

6’0”, 7’0”

12”, 15” Radius

98”

125”

7’6”, 8’0”

12”, 15” Radius

110”

137”

6
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Installation
Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and level with header. Side clearance, from
edge of door to wall, must be a minimum of 3-1/2” (89mm) on each side.
IMPORTANT: Stainless STEEL OR PT 2000 Coated Lag SCREWS Must BE used When Installing CENTER Bearing Brackets, END Brackets, jamb Brackets,
Operator Mounting/Support Brackets and DISCONNECT Brackets ON Treated Lumber (PRESERvaTIvE-TREaTED). Stainless STEEL OR PT 2000 Coated Lag 
SCREWS are NOT Necessary When Installing Products ON un-treated Lumber.
NOTE: It is recommended that 5/16” lag screws be pilot drilled using a 3/16” drill bit, prior to fastening.
NOTE: Use this manual in conjunction with the windload specification sheet provided with your door.

Tools Needed:
None

Quick install tab unlocked

Quick install tab locked

NOTE: If you have fully adjustable flagangles, skip
this step and complete Step 2.
Place the lower quick install tab of the flagangle in
the quick install feature of the vertical track. Give the
flagangle 1/4 turn to lock in place. Repeat for other
side.

Flagangle

Flagangle

INSTALLATION

1

Attaching Quick Install Flag
Angle to Vertical Track

NOTE: After completing this step, continue with Step
3.

Vertical
track

Vertical
track

Left hand track and flagangle

2
Tools Needed:
None

Fully adjustable
flagangle

Attaching Fully Adjustable
Flagangle to Vertical Track

Right hand track and flagangle

(2) 1/4”- 20 x 9/16”
Track bolts

NOTE: If you have quick install flagangles, skip
this step and complete Step 3.
Attaching fully adjustable flagangle to
universal vertical track:
Hand tighten the flagangle to the vertical track
using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4”
- 20 flange hex nuts. Repeat for other side.
Secure the flange nuts after flagangle spacing is
complete (Step 16).
Attaching fully adjustable flagangle to quick
install vertical track:
Hand tighten the flagangle to the vertical track
using (1) stud plate and (2) 1/4” - 20 flange hex
nuts. Repeat for other side.

Universal
vertical
track
(2) 1/4”- 20 Flange
hex nuts
(2) 1/4”- 20 Flange
hex nuts

Fully adjustable
flagangle

Secure the flange nuts after flagangle spacing is
complete (Step 16).
Quick install
vertical track

Stud plate

7
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3
Tools Needed:
Hammer

Horizontal angle

Tabs

Horizontal Angle
Position the horizontal angle as shown. Place tabs
of horizontal angle in the key slot of horizontal track.
Using a hammer, tap the horizontal angle towards
the curved end of the track until the hole in track and
angle are aligned. Set tracks aside.

Hole

Hole
NOTE: For larger doors, a full length horizontal angle
may be spot welded to the horizontal track. If the
horizontal angle is not welded, the horizontal angle
will be installed as shown.

Key slots

Horizontal track
Horizontal
track

Horizontal angle

Horizontal
track

Horizontal
angle
Tabs

Key slots

4
Tools Needed:
Tape Measure

Installing JB-US Jamb Brackets

(JB-US) JAMB BRACKET SCHEDULE
DOOR
HEIGHT

NOTE: The following (JB-US) denotes a slotted jamb
bracket.
Measure the length or the vertical track. Using the
jamb bracket schedule, determine the placement
of the jamb brackets for your door height and track
type.
Loosely fasten the (JB-US) jamb bracket to the track
with a 1/4”-20 x 9/16” track bolt and nut.

Vertical
track
(JB-US) Jamb
bracket
(1) 1/4” 20 X 9/16”
Track bolt

(1) 1/4”- 20
Flange hex nut

(JB-US) JAMB BRACKET INSTALLATION

Horizontal
track

NO. OF
SECTIONS

NO. OF JAMB
BRACKETS
(EACH JAMB)

LOCATION OF CENTER LINE OF JAMB BRACKETS
MEASURED FROM BOTTOM OF TRACK
(ALL DIMENSIONS ± 2”)

WINDLOAD SPECIFICATION 1101, 1102, 1120, 1121, 1122, 1140, 1141, 1143
6’-0”

4

1

33 1/2” (JB-US)

6’-6’’

4

2

34” (JB-US), 56” (JB-US)

7’-0’’

4

2

29 1/2” (JB-US), 63 1/4” (JB-US)

7’-6’’

5

1

28 1/2” (JB-US)

8’-0’’

5

2

34” (JB-US), 58” (JB-US)

WINDLOAD SPECIFICATION 1123
6’-0”

4

2

2” (JB-US), 23” (JB-US), 33 1/2” (JB-US)

6’-6’’

4

3

2” (JB-US), 23 1/2” (JB-US), 34” (JB-US), 56” (JB-US)

7’-0’’

4

4

2” (JB-US), 25 1/2” (JB-US), 34” (JB-US), 63 1/4”
(JB-US)

7’-6’’

5

4

2” (JB-US), 24 1/2” (JB-US), 32 1/2” (JB-US), 49”
(JB-US)

8’-0’’

5

5

2” (JB-US), 23” (JB-US), 34” (JB-US), 58” (JB-US), 75
1/2” (JB-US)

WINDLOAD SPECIFICATION 1103, 1104, 1124, 1125, 1142, 1144
6’-6’’

4

7

2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4” (JBUS), 39” (JB-US), 48” (JB-US), 57 1/4” (JB-US)

7’-0’’

4

7

2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4” (JBUS), 42” (JB-US), 52 1/2” (JB-US), 63 1/4” (JB-US)

7’-6’’

5

8

2” (JB-US), 10” (JB-US), 18 3/4” (JB-US), 26 3/4”
(JB-US), 36” (JB-US), 45” (JB-US), 54 1/4” (JB-US), 74
1/2” (JB-US)

8’-0’’

5

8

2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4”
(JB-US), 39” (JB-US), 48” (JB-US), 57 1/2” (JB-US), 75
1/2” (JB-US)

8
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5
Tools Needed:
Tape Measure

Installing Q.I. Jamb Brackets
NOTE: The following (Q.I.) denotes a quick install
jamb bracket. No additional hardware is needed.
Measure the length or the vertical track. Using the
jamb bracket schedule, determine the placement
of the jamb brackets for your door height and track
type.
Align the twistlock tab on (Q.I.) jamb bracket with the
quick install feature in the track and turn the jamb
bracket perpendicular to the track so the mounting
flange is toward the back leg of the track.

Twist lock
tabs

Q.I. JAMB BRACKET SCHEDULE
WINDLOAD SPECIFICATION 1100, 1101, 1102, 1120, 1121, 1122, 1123, 1140, 1141, 1143
DOOR
HEIGHT

1ST SET

2ND SET

3RD SET

JAMB BKT

POSITION

JAMB BKT

POSITION

JAMB BKT

POSITION

6’0”
(4 SECTIONS)

QIJB - 9

Middle

QIJB - 11

Middle

Not applicable

6’6”
(4 SECTIONS)

QIJB - 9

Middle

QIJB - 10

Bottom

Not applicable

7’0”
(4 SECTIONS)

QIJB - 9

Middle

QIJB - 10

Bottom

Not applicable

7’6”
(5 SECTIONS)

QIJB - 9

Top

QIJB - 10

Middle

QIJB - 11

Middle

8’0”
(5 SECTIONS)

QIJB - 9

Top

QIJB - 10

Middle

QIJB - 11

Middle

Top hole

INSTALLATION

Middle hole

Bottom hole

Q.I. jamb bracket

Q.i. jamb bracket

6
Tools Needed:
Power Drill	
7/16” Socket Driver
1/4” Torx bit
Needle Nose Pliers

Left side shown

Quick install
feature

(Q.I.) JAMB BRACKET INSTALLATION
U-Bar Schedule

Bottom Bracket
NOTE: For door section identification see page 4.
IMPORTANT: Right and left hand is always 
determined from inside the garage looking 
out.
Refer to the u-bar schedule to determine if the
bottom section requires a u-bar. If the bottom section
requires a u-bar, position the u-bar over the bottom
brackets and center the u-bar side to side on the
bottom section.

Door Height

Section

Position of
u-bar on
section

Windload Option Codes: 1104 / 1123 /
1124 / 1125 /1142 / 1143 / 1144

6’- 0” to 8’- 0”

Bottom

Bottom

X

Bottom Bracket (B): Uncoil the counterbalance
cables and secure the cable loop to the clevis pin and
bottom bracket using a 5/16” flat washer and cotter
pin. Repeat for other bottom bracket.

Bottom
section

End stile
3
5

Note: Refer to illustrations (A) or (B) to determine
which bottom bracket was supplied with your door.
Follow the corresponding step below:
Bottom Bracket (A): Align the center hole of left
hand bottom bracket with hole #3 in the end stile
of the bottom section. Attach the left hand bottom
bracket with (1) 1/4”-14 x 5/8” self tamper-resistant
drilling screw. Position a u-bar (if applicable) over the
bottom brackets and center the u-bar side to side on
the bottom section. Secure the u-bar / bottom bracket
into the endstile using (2) 1/4”-14 x 7/8” self drilling
screws. Repeat for the right hand side. Now, finish
securing the u-bar to the section using (2) 1/4”-14 x
7/8” self drilling screws at each center stile location.

Right side shown

1
2

Warning
label

4

#3 Hole

6

Bottom
bracket

7

U-bar

(1) 1/4”- 14 x 5/8”
Self drilling tamperresistant screw

(A)

(2) 1/4”- 14 x 7/8”
Self drilling screws

7

6
5
3

Left hand
bottom
bracket

Counterbalance
cable

4
2
1

End stile hole 
pattern (Left side 
is shown. Right 
side is opposite.)

Clevis
Pin

(B)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local
yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

9

Bottom Bracket Continued...
Tools Needed:

Attach the bottom bracket to the bottom corners
of section and secure using (4) 1/4”-20 x 7/8” self
drilling screws and (1) 1/4”-20 x 5/8” tamperresistant self drilling screw as shown. Repeat for
other side. Position a u-bar (if applicable) over the
bottom brackets and center the u-bar side to side on
the bottom section. Secure the u-bar / bottom bracket
into the endstile using (2) 1/4”-14 x 7/8” self drilling
screws. Repeat for the right hand side. Now, finish
securing the u-bar to the section using (2) 1/4”- 14 x
7/8” self drilling screws at each center stile location.

End
Stile

(4) 1/4”- 14 x 7/8”
Self drilling screws

Cotter Pin

7
Tools Needed:
None

U-bar

Washer

NOTE: All doors are provided with the tamper
resistant fasteners for the bottom brackets. However,
the professional installer is most likely to have the
proper tool to install this fastener. If the homeowner
does not have the proper tool to install the tamper
resistant fastener, use a regular 1/4” - 14 x 7/8” self
drilling screw in its place.
For windload specification option codes 1124,
1125, 1142 and 1144: Extension brackets, long
stem rollers and spacer are required. Position the
extension bracket flush against the end stile and
slide it underneath the u-bar (if applicable). Align
the extension bracket with the bottom bracket by
inserting a long stem roller with spacer through the
bottom bracket and extension bracket hinge tubes.
Attach the extension bracket to the endstile with (2)
1/4” -14 x 7/8” self drilling screws as shown.
Repeat for other side.

Warning
label

Bottom
bracket

(2) 1/4”- 14 x 7/8”
Self drilling screws

(1) 1/4”- 14 x 5/8”
Self drilling tamper-resistant
screw

(B)
Bottom
section

Stile
U-bar

Warning
label
(A) or (B)
bottom bracket

(2) 1/4”- 14 x 7/8”
Self drilling screws

Hinge tubes of bottom bracket
Spacer

Hinge tube
of extension
bracket

Long stem roller
Windload specification option codes 1124, 1125, 1142 and 1144
Counterbalance
cable

Counterbalance Cables

Counterbalance
cable
Bottom
section

NOTE: For door section identification see page 4.
IMPORTANT: Right and left hand is always 
determined from inside the garage looking 
out.

Milford
pin
Cable
loop

Hinge
tube

Uncoil the counterbalance cables and place the cable
loop on the milford pin.
NOTE: Depending on the bottom bracket that was
provided with your door, you may already have the
counterbalance cable installed. Refer to Step 6.
Insert a short stem roller with a spacer into bottom
bracket of the bottom section.
Repeat for other side.
NOTE: Verify astragal (bottom seal) is aligned with
door section. If there is more than 1/2” excess
astragal on either side, trim astragal even with door
section.

Spacer
Short stem
roller

Milford pin
Counterbalance
cable

Bottom
bracket
Cable
loop

Milford pin
Long stem
roller
Bottom section
Astragal

10
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Hinge Schedule

Hinges
Tools Needed:
Power Drill	
7/16” Socket Driver

NOTE: Refer to the door section identification on
page 4 to determine your lock (second), intermediate
(third), intermediate II (fourth section on a five section
door), and top sections. Measure your sections to
make sure they are the correct height as indicated
on the chart.

End hinges
Option codes

Quantity # of end
hinges per side

Wide end
hinges

Narrow end
hinges

Wide
center
hinges

1100, 1120

1

None

Yes

None

1101, 1102,1103, 1104, 1121,
1122, 1123, 1140, 1141, 1143

1

Yes

None

None

1124, 1125, 1142, 1144

2

Yes

None

As
required

Refer to the hinge schedule to determine the appropriate hinges for your door.
FOR WINDLOAD OPTION CODES (A): 1100 OR 1120:
One narrow end hinge, narrow center hinge(s) and a
short stem roller are required, per side.

FOR WINDLOAD OPTION CODES (C): 1124, 1125,
1142, or 1144: Two wide end hinges, wide center
hinge(s) and a long stem roller are required, per side.

Roller
placement
#2 Wide hinge

Roller
placement
#1 Wide hinge
1

2

Roller
placement
#3 Wide hinge
3

Roller
placement
#4 Wide hinge
4

INSTALLATION

FOR WINDLOAD OPTION CODES (B): 1101, 1102,
1103, 1104, 1121, 1122, 1123, 1140, 1141, or 1143:
One wide end hinge, narrow center hinge(s) and a
short stem roller are required, per side.

Locate the bottom section, using #1 hinges for the
end stiles and depending on the width of your door,
enough #1 hinge(s) for each of the center stile(s)
location.
Place the hinges on the section so that the lower (#)
leaf of the hinge is over the pre-punched holes in
the #1 and #4 of the end stiles and the pre-punched
holes of the center stile(s) at the top of the section.
(See end stile hole pattern on page 9.) Secure the
hinges to the section using (2) 1/4” - 14 x 7/8” self
tapping screws for each, then insert the roller into the
appropriate end hinge tube.
NOTE: The #1 hinges serve as end hinges and center
hinges on the bottom section. The #1 hinges also
serve as center hinges at all center hinge locations.
Use #2 end hinges and #1 center stile hinges for the
lock section (second section) of the door.
Use #3 end hinges and #1 center stile hinges for the
intermediate section (third section) of the door.
Use #4 end hinges and #1 center stile hinges for the
intermediate section II (fourth section) of the door.
IMPORTANT: WHEN PLACING ROLLERS INTO END
HINGES NUMBER 2 AND HIGHER, THE ROLLER GOES
INTO TUBE FURTHEST AWAY FROM SECTION.

Roller
Roller
2
placement
placement
#1 Narrow hinge
#2 Narrow hinge
Narrow end hinge
1

Roller
Roller
placement
placement
#3 Narrow hinge
#4 Narrow hinge
Wide end hinge
4

3

#1
Short stem
roller

Short stem
roller
#4
End stile

1

1

End stile

(2) 1/4”- 14 x 7/8”
Self drilling screws
(A) Narrow end hinge installation

(2) 1/4”- 14 x 7/8”
Self drilling screws
(B or C) Wide end hinge installation
Typical
center hinge

Wide end
hinge
Previously installed
Wide end hinge
Long stem
roller

NOTE: #4 End hinges are used on fourth section of a
five section door.

1

1

Center
stile
Stile
(2) 1/4”- 14 X 7/8”
Self drilling screws

(2) 1/4”- 14 x 7/8”
Self drilling screws
(C)

Typical center hinge installation

11
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9
Tools Needed:
Power Drill	
7/16” Socket Driver

Top Bracket
NOTE: Refer to illustrations (A) or (B) to determine
which top bracket was supplied with your door.
Follow the corresponding step below:

Top
section

For Top Bracket (A): Align upper-center hole of
the top bracket base with #6 hole in the end stile
(See End Stile Hole Pattern on Pg 9). Ensure the top
bracket base is level and aligned with the edge of
the section. Secure the top bracket assembly to the
endstile using (4) 1/4” - 20 x 7/8” self drilling screws.
Insert a short stem roller into the top bracket slide.
The top bracket slide will be adjusted and tightened
in Step 18. Repeat for the opposite side.
For Top Bracket (B): Align upper-center hole of
the top bracket base with #6 hole in the end stile
(See End Stile Hole Pattern on Pg 9). Ensure the
top bracket base is level and aligned with the edge
of the section. Secure the top bracket assembly to
the endstile using (4) 1/4” - 20 x 7/8” self drilling
screws. Loosen the 5/16” - 18 nut on the top bracket
assembly. Insert a short stem roller into the top
bracket slide. The top bracket slide will be adjusted
and tightened in Step 18. Repeat for the opposite
side.

End
stile
Top bracket
base
Center hole

(2) 1/4”-20
Flange hex
nuts
Top bracket
slide

Short stem
roller

NOTE: For windload specification option codes 1124,
1125, 1142 and 1144, do not insert a short shaft
roller.
For windload specification option codes 1124,
1125, 1142 and 1144 (C): Two top bracket
assemblies and a long stem roller are required.
Loosen the 5/16” - 18 nut on the top bracket
assembly and position it flush against the stile,
and centered on the stile. Insert a long stem roller
through both slides of the top bracket assembly’s
to align. Secure the top bracket assembly to stile
using (4) 1/4” - 20 x 7/8” self drilling screws. The top
bracket slide will be adjusted and tightened in Step
18. Repeat for other side.

(4) 1/4”- 20 x 7/8”
Self drilling screws
(A)
Top
section

Top bracket
assembly

#6 hole

Center hole
(1) 5/16”- 18 x 5/8”
Carriage bolt and (1)
5/16”- 18 hex nut

Short stem
roller

End
stile

(4) 1/4”- 14 x 7/8”
Self drilling screws

(b)
Stile
Top bracket
assembly
(1) 5/16”- 18 x
5/8” Carriage bolt
and (1) 5/16”- 18
hex nut

(1) 5/16”- 18 x 5/8”
Carriage bolt and (1)
5/16”- 18 hex nut

Long stem roller
(1320/1340 only)
(4) 1/4”- 14 x 7/8”
Self drilling screws

(C)

12
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Top section

Bottom
section

U-Bar
U-bar

Refer to the u-bar schedule to determine the required
number of u-bar(s), and placement on each section.

U-bar

NOTE: U-Bars are typically placed flush against the
upper or lower hinge leafs, except on the bottom of
the bottom section, and top of the top section.

Top bracket
assembly

Place the sections face down on a couple of
sawhorses or flat clean/ smooth surface. Butt the
sections together in the proper stack sequence and
flip up the hinges. Position the u-bars according to
the u-bar schedule, and flush against the hinge leafs
(or just above the bottom brackets on the bottom
section, if applicable). Center the u-bars side to side
on the section, and secure using (2) 1/4” -14 x 7/8”
self drilling screws at each end stile and center stile
location. Repeat for all other sections except the top
of the top section.  
INSTALLATION ON THE TOP SECTION: Position the
u-bar above the top bracket assembly. Center the ubar side to side on the section, and secure using (2)
1/4” - 14 x 7/8” self drilling screws at each end stile
and center stile location.

(2) 1/4”- 14 x 7/8”
Self drilling screws

(2) 1/4”- 14 x 7/8”
Self drilling screws

Bottom bracket
assembly
U-bar placement for top section

U-bar

U-bar placement for bottom section
Attaching
center
stile

Hinge

INSTALLATION

Tools Needed:
Power Drill	
7/16” Socket Driver

NOTE: For door section identification see Page 4.

U-bar
ge

Hin

U-bar

U-bar
(2) 1/4”- 14 x 7/8”
Self drilling screws
(2) 1/4”- 14 x 7/8” Self drilling screws
U-bar placement for lock and intermediate sections

Bottom

Lock
6’- 0” to
7’- 0”

4
Intermediate I

Top

Bottom

Lock
7’- 6” to
8’- 0”

5

Intermediate I

Intermediate II

Top

Position of
u-bar on
section

Section

# of sections

Door Height

U-Bar Schedule
Specification Options Code
1100/1101

1102

1103

1104

1120/1121
X

X

X

X

X

X

X

X

X

Bottom
Top
Bottom

1123/1124

1125

1140
X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Top
Bottom
Top

1122

X
X

X

X

X

Bottom
Top

X

Top

X

X

X

Bottom

X
X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X
X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X
X

X

X
X

X

X

X

X

Bottom
Top

1143/1144

X

Bottom
Top

X
X

X

Top

Top

1142

X

Bottom

Bottom

1141

X

X

X

X

X

X

X
X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

13
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11

Step Plate

Tools Needed:
Pencil

Locate the center most stile of the bottom section of
the door.

Power Drill

On the inside of the door, center the step plate/lift
handle on the center most stile no higher than 8”
from the bottom of the door. Using the step plate/lift
handle holes as a guide, drill a 5/16” dia. hole along
each side of the stile through the face of the door. Be
extremely careful to keep drill straight.

5/16” Drill Bit
7/16” Wrench

Mount step plates / lift handles back to back,
straddling stile. Secure with (2) 1/4” x 2-3/4”
carriage bolts and 1/4”-20 flange hex nuts.

Bottom section
8” Max mounting
height

Bottom section
(2) 1/4”-20
Flange hex nuts
Step plate assembly
Step plate

Inside step plate installation
Bottom section
8” Max mounting
height

Bottom section

Step plate assembly
Step plate
(2) 1/4 x 2-3/4” carriage bolts

Outside step plate installation

12
Tools Needed:
Tape Measure
Pencil
Power Drill
9/32” Drill Bit
1/2” Drill Bit
7/16” Wrench

Lift Handle

Enlarge holes on
outside of section to
1/2” diameter.

Lock section

Lock section

Lift handle
NOTE: Doors with a keyed lock do not require this
lift handle.
NOTE: For door section identification see page 4.
Locate the inside center most stile or the desired lift
handle location on the lock (2nd) section of the door.
Position the lower hole in the lift handle 4” from the
bottom of the second section.
Vertically align the lift handle, use the lift handle as a
template and mark the hole locations on the section.
Drill (2) 9/32” dia. holes through section. Enlarge the
holes from outside the door to 1/2” dia.
Assemble the outside and inside lift handle to the
section using (2) 1/4” x 2-1/2” carriage bolts and
nuts and (2) spacers.
NOTE: Do not drill through or enlarge holes on the
inside of the door.

Lift handle

4”
(2) Spacers

Bottom
Section

4”
(2) 1/4” x 2-1/2”
Carriage bolts

Lift handle outside
Lock
section
9/32” Diameter
holes (do not
enlarge holes).

Bottom
section

WARNING
TO AVOID POSSIBLE INJURY, LIFT HANDLES THAT
ARE INSTALLED WITHIN 4 INCHES (102 mm) OF A
SECTION INTERFACE SHALL PROMOTE VERTICAL
ORIENTATION OF THE HAND.

Lift handle
(2) 1/4”-20
Hex nuts
Bottom section

14

Lift handle inside

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13

Bottom Section

Tools Needed:
Level
Wood Shims

Center the bottom section in the door opening.
Level section using wooden shims under the bottom
astragal if necessary. Hold the section in the opening
while attaching vertical tracks.

Header

Jamb

Weather
seal

INSTALLATION

Level

Bottom
section

Wooden
shims

Vertical Track
Tools Needed:
3/16” Drill Bit
Power Drill
7/16” Socket Driver
Tape Measure
Level
Step Ladder

Cable

Flagangle
Vertical
track

5/8”

IMPORTANT: The tops of the vertical tracks 
must be level from side to side. If the bottom 
section was shimmed to level it. The vertical 
track on the shimmed side, must be raised 
the height of the shim.
Position the left hand vertical track assembly over
the rollers of the bottom section. Make sure the
counterbalance cable is located between the rollers
and the door jamb. Drill 3/16” pilot holes for the lag
screws.
Loosely fasten jamb brackets and flagangle to the
jamb using 5/16” x 1-5/8” lag screws. Tighten lag
screw securing bottom jamb bracket to jamb, to
maintain 5/8” spacing. Hang counterbalance cable
over flagangle.

Roller
Bottom section

5/16 X 1-5/8”
Lag screws
Vertical track
assembly

Jamb
Bracket

Lag
screw
Locations

Lag
screw
Locations

Repeat for the right hand side.

F.A.T. Flagangle

Q.I. Flagangle

5/16” x 1-5/8”
Lag screw
Jamb bracket

Bottom
section

15
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Stacking Sections
Tools Needed:
Power Drill	
7/16” Socket Driver

NOTE: For door section identification see page 4.
NOTE: Make sure hinges are flipped down, when
stacking another section on top.

Lock
section

With assistance, lift second section and guide rollers
into the vertical tracks. Keeping the ends of the
sections aligned, install remaining section(s), except
top section, in same manner.
Starting with the center most hinge, flip up the hinge
leaf, and hold it tight against section. Secure it to the
section using (2) 1/4”- 14 x 7/8” self drilling screws.
Repeat for all remaining center hinges.
For windload option codes (A): 1100
Flip up the left hand end hinge(s) leaf, and hold tight
against the section while securing it to the section
using (2) 1/4”- 14 x 7/8” self drilling screws. Repeat
for the right hand end hinge(s).

Section
Hinge
leaf

For windload option codes (B): 1101, 1102, 1103,
1104, 1120, 1121, 1123, 1140, 1141, 1142 or 1143
Flip up the left hand end hinge(s) leaf, and hold tight
against the section while securing it to the section
using (4) 1/4”- 14 x 7/8” self drilling screws. Repeat
for the right hand end hinge(s).

(2) 1/4” - 14 x 7/8”
Self drilling screws

For windload option codes (C): 1124, 1125, 1142
or 1144
Flip up the left hand end hinge(s) leaf, and hold tight
against the section while securing it to the section
using (6) 1/4”- 14 x 7/8” self drilling screws. Repeat
for the right hand end hinge(s).

Center hinge

Repeat for other sections except the top section.

Hinge
leaf

NOTE: Install lock at this time (sold separately) see
side lock instructions in optional installations on
page 26.

Hinge
leaf

Section

Section

(2) 1/4” - 14 x 7/8”
Self drilling screws
(4) 1/4” - 14 x 7/8”
Self drilling screws

(A)

(B)
Hinge leafs

Section

(6) 1/4” - 14 x 7/8”
Self drilling screws

(C)

16
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16
Tools Needed:
Hammer
Nail
Power Drill
7/16 Socket Driver
Tape Measure
Step Ladder

Flagangle

Top Section
Door width
+3-3/8” to 3-1/2”

Place the top section in the opening and vertically
align with lower sections.
Temporarily secure the top section by driving a nail in
the header near the center of the door and bending it
over the top section.

Flagangle

Now flip up hinge leaf against section, fastening
center hinges first, and end hinges last. (Refer to
Step 15).
Position flagangle between 1-11/16” (43 mm) to 13/4” (44 mm) from the edge of the door. Tighten the
bottom lag screw. Flagangles must be parallel to the
door sections. Repeat for opposite side.

INSTALLATION

IMPORTANT: THE DIMENSION BETWEEN THE
FLAGANGLES MUST BE DOOR WIDTH PLUS 3-3/8”
(86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE
DOOR OPERATION.
For quick install track:
Complete the vertical track installation by securing
the center jamb bracket(s) and tightening the other
lag screws. Repeat for opposite side.
For fully adjustable track:
Complete the vertical track installation by securing
the center jamb bracket(s) and tightening the other
lag screws. Push the vertical track against the rollers
so that the rollers are touching the deepest part of
the curved side of the track (see illustration); tighten
all the track bolts and nuts. Repeat for opposite side.
Vertical track
Nail
Roller

Top section
Roller against
vertical track

1-11/16” To 1-3/4”
Flagangle

Top section

17
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Attaching Flagangle
to Horizontal Track
Tools Needed:
9/16” Socket
7/16” Socket
Ratchet Wrench
9/16” Wrench
Level
Hammer
Flat Tip	
Screwdriver
Step Ladder

Flagangle

NOTE: Refer to illustrations (a) or (B) to determine
which horizontal track was supplied with your door.
Follow the corresponding step below:
For quick install horizontal track (A): To install
horizontal track, place the curved end over the top
roller. Align the bottom of the horizontal track with the
vertical track. Hand tighten the horizontal track to the
flagangle with (1) stud plate and (2) 1/4”- 20 flange
hex nuts.

Q.I. horizontal track

(1) Stud plate
(2) 1/4”- 20
Flange hex
nuts

For universal horizontal track (B): To install
horizontal track, place the curved end over the top
roller. Align the bottom of the horizontal track with the
vertical track. Hand tighten the horizontal track to the
flagangle with (2) 1/4”- 20 x 9/16” track bolts and (2)
1/4”- 20 flange hex nuts.

WARNING

(A)

DO NOT Raise DOOR until horizontal Tracks 
are Secured at Rear, as Outlined IN STEP 26,
OR DOOR Could fall from Overhead POSITION
Causing Severe OR fatal Injury.
Level the horizontal track assembly and bolt the
horizontal angle to the slot in the flagangle using (1)
3/8”- 16 x 3/4” truss head bolt and (1) 3/8”- 16 hex
nut. Repeat for other side. Remove the nail that was
temporarily holding the top section in place, installed
in Step 16.
IMPORTANT: failure to remove nail before 
attempting to raise door could cause 
permanent damage to top section.

Flagangle

Universal horizontal
track

(2) 1/4”- 20
Flange hex
nuts

(2) 1/4”- 20 X 9/16”
Track bolts

(B)

Flagangle
3/8”- 16 X 3/4”
Truss head bolt

Horizontal angle
3/8”- 16
Hex nut

18
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Tools Needed:
7/16” Wrench
1/2” Wrench
Step Ladder
Tape Measure

19
Tools Needed:
Step Ladder
Power Drill
Ratchet Wrench
7/16” Socket Driver
9/16” Socket Driver
9/16” Wrench

Adjusting Top Brackets

(1) 1/4” - 20 X 9/16” Track
bolt and (1) 1/4” - 20 hex nut
Horizontal
(1) 5/16” - 18
track
Nut
Short shaft
roller

With horizontal tracks installed you can adjust the top
brackets. Vertically align the top section with the lower
(2) 1/4” - 20
sections. Once aligned, position the top roller in the
Flange hex nuts
adjustable slide(s), out against the horizontal track.
FOR WINDLOAD OPTION CODES (A): 1100 OR 1120:
Top bracket
Maintaining the slide’s position, tighten the (1) 1/4”
slide
- 20 flange hex nuts to secure the slide to the top
bracket. Repeat for other side.
FOR WINDLOAD OPTION CODES (B): 1101, 1102,
1103, 1104, 1121, 1122, 1123, 1140, 1141 OR 1143:
Short shaft
Maintaining the slide’s position, tighten the (1)  5/16”roller
18 nut to secure the slide to the top bracket base.
Now lock the slide in position using (1) 1/4” - 20 x
Correct
9/16” track bolt and (1) 1/4” - 20 hex nut through any
(A)
aligning hole. Repeat for other side.
FOR WINDLOAD OPTION CODES (C): 1124, 1125,
1142 or 1144: Maintaining the slide’s position, tighten
the (2) 5/16” - 18 nuts to secure the slides to the top
brackets. Now lock the top slides in position using (2)
Top bracket
1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 hex
assembly’s
nuts through any two aligning holes. Repeat for other
side.
Note: If you have windload option codes 1121, 1122,
Top bracket
1123, 1124, 1125, 1141 and 1142, pushnuts are
slide
required to be installed.
Top section
IMPORTANT: Accurately positioning the 
pushnut onto the roller stem is critical.
Once the pushnut is pushed onto the roller 
Long shaft
stem, the tabs making contact with the steel 
roller
surface, will make it difficult to reposition 
the pushnut.
Incorrect
NOTE: When positioning the pushnut onto roller stem,
ensure the tabs on the pushnut are pointing away
1/4” spacing
from roller stem.
Starting with the top bracket assembly, slide (1)
pushnut over the roller stem and push the pushnut
Top bracket
towards the outside edge of top bracket assembly
assembly
Pushnut
leaving 1/4” spacing between the outside edge of top
bracket assembly and pushnut.
Repeat same process for the end hinges on the left
hand side of door, then repeat same process for other
side of door.
Roller stem

(B)
(2) 1/4” - 20 X 9/16”
Track bolts and (2)
1/4” - 20 hex nuts

Horizontal
track
Top bracket
slide

(2) 5/16” - 18
Nuts

(c)
End Hinge
1/4” spacing

Pushnut
Roller stem

Left hand end
bearing bracket

Torsion End Bearing Brackets
End bearing brackets are right and left hand.
Break the end bearing brackets apart.
Starting on the left hand side and using the upper
slots in the end bearing bracket, position above
the flagangle and secure the end bearing bracket
to the horizontal angle using (2) 3/8”-16 x 3/4”
truss head bolts and (2) 3/8”-16 nuts.
IMPORTANT: END BEARING BRACKETS MUST BE
ATTACHED THROUGH THE LOWER SLOTS ON 12”
RADIUS TRACK. 15” RADIUS TRACK MUST USE
THE UPPER SLOTS ON THE BRACKET.
Once the bracket is secured to the horizontal
angle, secure the top of the end bearing bracket
to the jamb using (1) 5/16” x 1-5/8” lag screw.
Repeat for right hand side.
NOTE: Right and left hand is always determined
from inside the building looking out.

Top section

Top bracket
Horizontal
slide
track

INSTALLATION

18

Top section

Break the
end bearing
brackets
apart

(1) 5/16” X 1-5/8”
Lag screw

Upper slots
Used on 15”
Radius track.
Lower slots on
12” radius track.

Horizontal
angle
Left hand end
bearing bracket

(2) 3/8”-16 X 3/4”
Truss head bolts

(2) 3/8”-16 Nuts

Horizontal
angle

19
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20
Tools Needed:
Power Drill
7/16” Socket Driver
Level
Tape Measure
Pencil
1/4” Torx Bit

Mounting
surface

Center Bearing Bracket

Equal
distance

Measure to locate the center of the door and mark
a vertical pencil line on the mounting surface above
the door, to indicate the center line of the door. Then,
measure from the center of the bearing, in one of
the end bearing brackets, DOWN to the top of the
door. Using that dimension, measure UP from the top
of the door and mark a horizontal pencil line on the
mounting surface, intersecting the vertical pencil line.
Now align the edge of the center bearing bracket
along the vertical pencil line on the mounting surface.
Center the bearing bracket on the horizontal line.
This will ensure the torsion tube is level between the
center and end bearing brackets. Attach the center
bearing bracket, in this location, to the mounting
surface, using (2) 5/16” x 1-5/8” lag screws and (1)
5/16” x 2” tamper-resistant lag screw.
IMPORTANT: Use the 5/16” x 1 5/8” tamperresistant lag screw ONLY if mounting surface 
mounted over masonry. Tamper-resistant lag 
screw MUST be attached through the bottom 
hole of the center bearing bracket.

Center of end
bearing bracket

Horizontal
line

Vertical
line

Mounting
surface

Center bearing bracket

(1) 5/16” x 1-5/8”
Lag screw

Horizontal line
(1) 5/16” x 1-5/8”
Lag screw
(1) 5/16” x 2”
Tamper-resistant
lag screw or (1)
5/16” x 1-5/8” lag
screw

21

Torsion Spring Assembly

Tools Needed:
none

IMPORTANT: Right and left hand is always 
determined from inside the building looking 
out.

Center bearing
bracket

Vertical line

Right hand
cable drum
black

NOTE: Identify the springs provided as either right
hand wound (red winding cone), which goes on the
LEFT HAND SIDE or left hand wound (black winding
cone), which goes on the RIGHT HAND SIDE.
Facing the inside of the door, lay the torsion tube on
the floor. Lay the spring with the black color coded
winding cone and the black color coded cable drum,
at the right hand end of the tube.
Lay the spring with the red color coded winding cone
and the red color coded cable drum, at the left hand
end of the tube.
NOTE: The set screws used on all torsion
counterbalance winding cones and cable drums, are
now colored red. DO NOT identify right and left hand
by the set screw color.

Left hand
cable
drum red

RED DE
ND ND SI
U
A
WO
ND FT H
 HA NE LE
T
H
RIG G CO
IN
D
WIN

k
lac IDE
D B ND S
N
A
OU
D W ht H
AN E rig
N
Left HG CO
IN
D
WIN
Torsion tube

Nylon Center
bracket
bushing

20
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Nylon center
bracket bushing
Right hand wound
Red winding cone
Left hand side

Torsion Spring Assembly
Continued...
Tools Needed:

Slide the nylon center bushing onto the torsion tube
followed by the springs and cable drums. The nylon
center bushing, springs and cable drums must be
positioned, as shown.

Left hand cable
drum red

With assistance, pick up the torsion assembly and
slide one end of the tube through one end bearing
bracket. Lay the torsion tube into the center bearing
bracket and slide the other end of the tube into the
opposite end bearing bracket. Position the torsion
tube so that equal amounts of the tube extend from
each end bearing bracket.

Torsion
tube

Equal
spacing

Right hand
cable drum
black

Left hand wound
Black winding cone
right hand side

Center
bracket

INSTALLATION

Torsion
assembly

End bearing
bracket

Torsion
assembly

22
Tools Needed:
Step Ladder
9/16” Socket
Ratchet Wrench
9/16” Wrench

Center bearing
bracket

Nylon Center Bushing

Torsion spring
Stationary
spring cone

S lide the nylon center bushing into the stationary
spring cone at the end of the spring and align the
stationary spring cone(s) with the holes in the center
bearing bracket. Secure the spring(s) to the center
bearing bracket with (2) 3/8”-16 x 1-1/2” hex head
bolts and 3/8”-16 nuts.
IMPORTANT: Springs under tension can be 
dangerous.

Stationary
spring cone

Spring
warning
tag
Nylon center
bushing

IMPORTANT: The spring warning tag(s)
Torsion
supplied must be securely attached to the 
stationary spring cone in plain view. Should a  spring
replacement spring warning tag be required,
contact Wayne-dalton for free 
replacements.

Spring warning
tag
(1) 3/8”-16 Nut

Center bearing bracket
(1) 3/8”-16 x 1-1/2”
Hex head bolt

Torsion
spring

Torsion
spring
(1) 3/8”-16
Nut
(1) 3/8”-16 x 1-1/2”
Hex head bolt

21
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23
Tools Needed:
Vice Grips
3/8” Wrench	

Counterbalance Cables
Thread the counterbalance cables around the back
side of the left cable drum and verify that there is no
cable obstructions. Hook the cables into the drums.
Slide the left hand cable drum against the left hand
end bearing bracket and tighten the set screws in
the drum to 14-15 ft. lbs. of torque (Once set screws
contact the tube, tighten screws one full turn). Rotate
the left hand drum and torsion tube until cable is
taut. Attach vice grips to torsion tube and brace vice
grips against jamb to keep cable taut. Slide the right
hand cable drum against the right hand end bearing
bracket and rotate drum until cable is taunt. Tighten
set screws in right hand cable drum.
IMPORTANT: Check each cable, making sure 
both are seated properly on the cable 
drums and have equal cable tension.

Left cable drum
Cable

Cable
hooked in
cable drum

Cable in
position

24
Tools Needed:
Vice Clamps

Vice
grips

Left end
bearing
bracket

Jamb
Left cable
drum

Torsion
tube

Set
screws

Securing Door
for Spring Winding
Place vice clamps onto both vertical tracks just
above the third roller. This is to prevent the
garage door from raising while winding
counterbalance springs.

WARNING
Failure to place vice clamps onto 
vertical Track can allow door to raise 
and cause severe or fatal injury.

Place vice clamps
above 3rd Roller

Track
Vice clamps
attached to
track

22
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25

Winding Torsion Spring(s)

Tools Needed:
Step Ladder

Position a ladder slightly to the side of spring so that
the winding cone is easily accessible, yet your body
is not in direct line with the winding bars.

Approved Winding Bars

Check the label attached to the spring warning tag
for the required number of complete turns to balance
your door.
6’0” Door Height = Approx. 6-7/8 Turns
6’6” Door Height = Approx. 7-3/8 Turns
7’0” Door Height = Approx. 7-7/8 Turns
7’6” Door Height = Approx. 8-1/4 Turns
8’0” Door Height = Approx. 8-3/4 Turns

WARNING
Prior to winding or making adjustments to 
the springs, ensure you’re winding in the 
proper direction as stated in the 
Installation Instructions. Otherwise, the 
spring fittings may release from spring if 
not wound in the proper direction and could 
result in severe or fatal injury.

INSTALLATION

Alternately inserting the winding bars into the holes
of the spring’s winding cone, rotate the winding cone
upward toward ceiling, 1/4 turn at a time, until the
required number of complete turns for your door
height is achieved. As the last 1/4 turn is achieved,
securely hold winding bar while tightening both set
screws in winding cone to 14-15 ft. lbs. of torque
(Once set screws contact the tube, tighten screws
one full turn).

Spring

Winding
cone
Torsion
tube

Approved
Winding bars

Carefully remove winding bar from winding cone.
Repeat for the opposite spring. While holding the
door down, to prevent it from rising unexpectedly, in
the event the spring(s) were overwound, carefully
remove the vice grips from the torsion tube and the
vertical tracks.
Adjustments to the required from the number of
turns stated may be necessary. If door raises off floor
under spring tension alone, Reduce spring tension
until door rests on the floor. If the door is hard to
raise or drifts down on its own, add spring tension.
An unbalanced door such as this can cause garage
door opener operation problems.

Set
screws

Spring

Winding
cone
Torsion
tube

Approved
Winding bars

23
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26
Tools Needed:
Ratchet Wrench
1/2” Socket
1/2” Wrench
(2) Vice Clamps
Step ladder

Rear Support

Door in the up position

Raise the door until the top section and half of the
next section are in a horizontal position. Do not raise
door any further since rear of horizontal track is not
yet supported.

WARNING
Raising door further her can result in door 
falling and cause severe or fatal injury.
Clamp a pair of vice clamps on the vertical tracks
just above the second roller on one side, just below
the second roller on the other side. This will prevent
the door from raising or lowering while installing the
rear support. Using perforated angle, 5/16” x 1-5/8”
hex head lag screws and 5/16” bolts with nuts (may
not be supplied), fabricate rear support for horizontal
tracks. Attach horizontal tracks to the rear supports
with 5/16”- 18 x 1-1/4” hex bolts and nuts (may not
be supplied). Horizontal tracks must be level and
parallel to door within 3/4” maximum of door edge.

Vice
clamps

WARNING

Vertical
track

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN
3/4” MAXIMUM OF DOOR EDGE, OTHERWISE DOOR
COULD FALL, RESULTING IN SEVERE OR FATAL
INJURY.
IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE
DOOR ON ANY PART OF THE HORIZONTAL TRACK 
HANGER THAT CANTILEVERS 4” OR MORE BEYOND A
SOUND FRAMING MEMBER.
NOTE: If rear supports are to be installed over
drywall, use 5/16” x 2” hex head lag screws, and
make sure lag screws engaged solid structural
lumber.

3/4”

Horizontal tracks

3/4”
Door edges

NOTE: Angles must be attached to sound framing
members and nails should not be used.
Now, permanently attach the weather seal to both
door jambs and header. (Temporarily attached in
PREPARING THE OPENING on page 6). Avoid pushing
weather seal stop too tightly against face of door.
Place the windload label on the intermediate section,
as shown.

WARNING
Prior to winding or making adjustments to 
the springs, ensure you’re winding in the 
proper direction as stated in the Installation 
Instructions. Otherwise, the spring fittings 
may release from spring if not wound in the 
proper direction and could result in severe 
or fatal injury.
Now, lift door and check its balance. Adjustments
to the required number of turns stated may be
necessary. If door raises off floor under spring tension
alone, reduce spring tension until door rests on the
floor. If the door is hard to raise or drifts down on its
own, add spring tension. A poorly balanced door can (3) 5/16”-18 x 1-1/4”
Hex bolts and (3) 5/16”cause garage door opener operation problems.
18 nuts

Perforated angle

Weather	
seal

Jamb

(3) 5/16”-18
Nuts

Permanently attached Weather 
seal

24
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Intermediate
section

Rear Support Continued...
To adjust spring tension, fully close door. Apply vice
grips to track above third roller. Insert a winding bar
into the winding cone. On single spring doors, cable
tension must be maintained by placing vice grips
on torsion tube before loosening set screws in the
winding cone. Push upward on the winding bar while
carefully loosening the set screws in the winding
cone.

WARNING

Windload
label
Sound framing
members
Perforated angle

BE PREPARED TO SUPPORT THE FULL FORCE OF
THE TORSION SPRING ONCE THE SET SCREWS ARE
LOOSE.
Carefully adjust spring tension 1/4 turn. Retighten
both set screws in the winding cone and repeat
for the other side. RECHECK DOOR BALANCE DO
NOT ADJUST MORE THAN 1/2 TURN FROM THE
RECOMMENDED NUMBER OF TURNS.
If the door still does not operate easily, lower the
door into the closed position, UNWIND The SPRING(S)
fully (Reference the insert “Removing The Old Door/
Preparing The Opening” section on torsion spring
removal), and recheck the following the items:

24”

Horizontal
track

Bolt must extend into
the track to serve as a
roller stop

Sound framing members

1.) Check the door for level.

Perforated angle

2.) Check the torsion tube for level.
3.) Check the track spacing.
4.) Check the counterbalance cables for equal
tension.
5.) Check the track for potential obstruction of the
rollers.
6.) Clamp locking pliers onto track and rewind
springs.

Perforated angle - bolted using (2)
5/16” x 1-5/8” hex head lag screws
to ceiling member and parallel to
width of door. Space lag screws no
further than 24” apart.

INSTALLATION

Tools Needed:

Horizontal
track

Perforated angle -bolted using
(2) 5/16” x 1-5/8” hex head
lag screws to ceiling members
and parallel to width of door.
Attach vertical perforated angle
between the (2) 5/16” x 1-5/8”
hex head lag screws, securing
perforated angle to ceiling
members.
Bolt must extend into the track
to serve as a roller stop

IMPORTANT: IF DOOR STILL DOES NOT OPERATE
PROPERLY, THEN CONTACT A TRAINED DOOR SYSTEM
TECHNICIAN.

25
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❉
Tools Needed:
Power Drill
7/16” Socket Driver
Tape Measure

Side Lock
Install the side lock on the second section of the door.
Square the lock assembly with the door section and
align with the square hole in the vertical track. The
side lock should be spaced approximately 1/8” in
from the section edge. Secure the lock to the section
with (4) 1/4”- 20 x 11/16” self drilling screws.
IMPORTANT: side locks must be removed or 
made inoperative in the unlocked position if 
an operator is installed on the door.
NOTE: After completing this step, continue with Step
16 on page 17.

(4) 1/4”- 20 X 11/16”
self drilling screws
1/8”

❉
Tools Needed:
Power Drill
Drill Bit

No. 6 screw eye

Pull Rope

WARNING
DO NOT INSTALL PULL ROPES ON DOORS WITH 
ELECTRIC OPERATORS. CHILDREN MAY BECOME
ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL
INJURY.

Pull rope

Pilot drill the location for the No. 6 screw eye.
Screw the No. 6 screw eye into the wood jamb
approximately 48” to 50” (1220 to 1270 mm) from
the floor. Tie the pull rope to the screw eye and to the
bottom bracket as shown.

Bottom
bracket
Pull rope

26
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❉
Tools Needed:
Tape Measure

Trolley Operator

WARNING
Operator must be tested at time of 
installation and monthly thereafter as 
described in your Operator’s installation 
instructions and owner’s manual, to ensure 
that door safety features function. Failure 
to test or make any necessary adjustments 
or repairs, can result in severe or fatal 
injury
1. 	 Attach operator rail to suitable mounting 	 	
	
surface, 2 x 6 lumber minimum.
2.	
	

Install operator rail 1” to 1-1/2” (25 - 38 mm) 	
above high arc of top section of the door.

3.	
	

Attach operator to ceiling using perforated 	
angle.

4.	
	
	
	

Mount operator to ceiling so that 1” to 1-1/2” 	
(25 - 38 mm) clearance is maintained between 	
trolley rail and top section when door is fully 	
open (trolley rail will slope down towards rear).

Operator rail

der
Hea

Operator
bracket

Cotter
pin

Clevis pin

Door arm to
trolley arm

Trolley arm attachment
Perforated angle
Operator rail

optional INSTALLATION

5.	 Attach door arm to operator bracket with cotter 	
	
and clevis pin.
	
IMPORTANT: Angles must be securely attached 
to sound framing member(s).

Operator

Framing members

Perforated angle

27
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Cleaning
Cleaning Your Garage Door
IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!
While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has
been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct exposure to sunlight.
Cleaning the door will generally restore the appearance of the finish. To maintain an aesthetically pleasing finish of the garage door, a periodic washing of the garage door
is recommended.
The following cleaning solution is recommended:
A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dissolved into five gallons of warm water will aid in the removal of most dirt.
NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors.
NOTE: Be sure to clean behind weather stripping on both sides and top of door.  
CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.
GLASS CLEANING INSTRUCTIONS
Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse thoroughly.
ACRYLIC CLEANING INSTRUCTIONS
Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and dislodge any caked on particles. A soft, grit-free cloth,
sponge or chamois may be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic glazing. Dry glazing with a clean damp chamois.
NOTE: DO NOT USE any window cleaning fluids, scouring compounds, gritty cloths or solvent-based cleaners of any kind.

28
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Painting
SURFACE PREPARATION FOR PAINTING
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a fine steel wool pad,
saturated with soapy water. A final wipe and rinse should be done with clean water only, to remove any loose particles and any soapy film residue.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create a smoother surface.
Care must be taken to not expose the substrate under the paint. Once the substrate is exposed, the likelihood for rusting is greatly increased.
If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area lightly and paint with a high quality metal primer, specifically intended for
galvanized surfaces, to protect the area from corrosion. Allow for drying time on primer can label before applying topcoat.
The surface of the factory-applied finish, that is being painted, must not be too smooth, or the paint will not adhere to it. It is advisable to test in an inconspicuous area, to
evaluate adhesion. If poor adhesion is observed, surface preparation for painting the factory-applied finish must be repeated until desired results are achieved. Again, care
must be taken to not expose the substrate under the paint.
Painting
After surface has been properly prepared, it must be allowed to dry thoroughly, and then coated immediately with premium quality latex house paint. Follow paint label
directions explicitly. Oil base or solvent base paints are not recommended. Please note that if substrate is exposed and not properly primed, painting with latex paint may
cause accelerated rusting of the steel in the exposed area.

maintenance

NOTES:
1. Repainting of finish painted steel doors cannot be warranted, as this condition is totally beyond the door manufacturer’s control.
2. Consult a professional coatings contractor if in doubt about any of the above directions.
3. Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers. Pay particular attention to acceptable weather
and temperature conditions in which to paint.

29
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Limited Warranty
MODEL 8000, 8100 and 8200
	
Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is described at
the top of this page, TEN (10) YEARS against:
	
	

(i)	
	

The door becoming inoperable due to rust-through of the steel skin of the door section’s, due to cracking, splitting, or other deterioration of the 	 	
steel skin.

	
(ii)	
Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases 	
	
	
	
where the door sections and the original paint:  (a) have not been subjected to adverse atmospheric conditions or contaminates (such 	
	
	
	
as salt water or other marine environment, or to toxic or abrasive substances, including those in the air);  (b) have been maintained in 		
	
	
	
compliance with Manufacturer’s recommendations; and  (c) have not been subject to physical abrasion, impacted by a hard object, or punctured 	 	
	
	
(including without limitation “paint rub” occurring in metal to metal contact and movement).
	
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, TEN (10) YEARS, against defects in material
and workmanship, subject to all the terms and conditions below.
	
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and
workmanship for a period of ONE (1) YEAR from the date of installation.
	
This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her
primary residence (“Buyer”).  This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on rental
property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the premises is sold), nor does it extend
benefits to any other person. As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized WayneDalton dealer or distributor.
	
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its components,
abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door, or attempt to use the door, its
components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary wear. This Limited Warranty will
be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are followed explicitly. This Limited Warranty will be voided if any
holes are drilled into the door, other than those specified by the Manufacturer.
THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR IMPLIED (INCLUDING BUT NOT
LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD
FACE TYPE IN THIS LIMITED WARRANTY, ABOVE.
	
•	
Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply 	
	
	
	
	
	
to you.
	
Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased.
Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.
	
At the Manufacturer’s option, pursuant to the dealer having notified the Manufacturer of a warranty claim, a service representative may inspect the product on
site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense.  Buyer agrees to cooperate with any representative of the Manufacturer and to
give such representative full access to the product with the claimed defect and full access to the location of its installation.
	
If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the defective product to be repaired
or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE REMEDY WILL
COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING,
ETC.
	
Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this Limited
Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this Limited
Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner other than described in the immediately
preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product.
	
THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the
Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option,
as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not
limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues, business or service interruptions, cost of capital , cost of purchase or
replacement of other goods, or claims of third parties for any of the foregoing.
	
•	
Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to 	
	
	
you.
	
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant
any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.
	
Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.
	
The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the extent
permitted by law.
	
•	
This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.

Thank you for your purchase
Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378;
6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392;
7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and Foreign Patents pending

Please Do Not Return This Product To The Store
Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages   business listings or go
to the Find a Dealer section online at www.Wayne-Dalton.com
30



---

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Create Date                     : 2011:08:18 14:36:42-04:00
Modify Date                     : 2011:08:18 14:38:40-04:00
Metadata Date                   : 2011:08:18 14:38:40-04:00
Creator Tool                    : Adobe InDesign CS4 (6.0.6)
Thumbnail Format                : JPEG
Thumbnail Width                 : 256
Thumbnail Height                : 256
Thumbnail Image                 : (Binary data 8990 bytes, use -b option to extract)
Doc Change Count                : 77
Format                          : application/pdf
Producer                        : Adobe PDF Library 9.0
Trapped                         : False
Page Count                      : 30
Creator                         : Adobe InDesign CS4 (6.0.6)

EXIF Metadata provided by EXIF.tools