Wayne Dalton 8000 Windload Users Manual

8100 Windload to the manual 8e3980b8-9cf0-4cf4-bcf8-e43d9c0ca19c

2015-01-05

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8000, 8100, 8200 WINDLOAD

IMPORTANT NOTICE!

Read these instructions carefully before attempting

installation. If in question about any of the proce-

dures, do not perform the work. Instead, have a

trained door systems technician do the installation

or repairs.

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, OH 44660

www.Wayne-Dalton.com

Torsion Spring

Installation Instructions and Owner’s Manual

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

TO AVOID POSSIBLE INJURY, READ

THESE INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING INSTALLATION.

IF IN QUESTION ABOUT ANY OF THE

PROCEDURES, DO NOT PERFORM THE

WORK. INSTEAD, HAVE A TRAINED

DOOR SYSTEMS TECHNICIAN DO THE

INSTALLATION OR REPAIRS.

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Wear protective gloves during installation to avoid possible cuts from

sharp metal edges.

3. It is always recommended to wear eye protection when using tools,

otherwise eye injury could result.

4. Avoid installing your new door on windy days. Door could fall during

the installation causing severe or fatal injury.

5. Doors 12’- 0” wide and wider should be installed by two persons, to

avoid possible injury.

6. Operate door ONLY when it is properly adjusted and free from

obstructions.

7. If a door becomes hard to operate, inoperative or is damaged,

immediately have necessary adjustments and/or repairs made

by a trained door system technician using proper tools and

instructions.

8. DO NOT stand or walk under a moving door, or permit anybody to

stand or walk under an electrically operated door.

9. DO NOT place ﬁngers or hands into open section joints when closing a

door. Use lift handles/gripping points when operating door manually.

10. DO NOT permit children to operate garage door or door controls.

Severe or fatal injury could result, should the child become entrapped

between the door and the ﬂoor.

11. Due to constant extreme spring tension, DO NOT attempt any

adjustment, repair or alteration to any part of the door, especially

to springs, spring brackets, bottom corner brackets, red colored

fasteners, cables or supports. To avoid possible severe or fatal injury,

have any such work performed by a trained door systems technician

using proper tools and instructions.

12. On electrically operated doors, pull down ropes must be removed and

locks must be removed or made inoperative in the open (unlocked)

position.

13. Top section of door may need to be reinforced when attaching

an electric opener. Check door and/or opener manufacturer’s

instructions.

14. VISUALLY inspect door and hardware monthly for worn and or broken

parts. Check to ensure door operates freely.

15. Test electric opener’s safety features monthly, following opener

manufacturer’s instructions.

16. NEVER hang tools, bicycles, hoses, clothing or anything else from

horizontal tracks. Track systems are not intended or designed to

support extra weight.

After installation is complete, fasten this manual

near garage door.

Table of Contents

Important Safety Instructions ............................................ 2

Package Contents ..........................................................3-4

Door Section Identiﬁcation ................................................ 4

Tools Required .................................................................. 5

Pre-Installation ..............................................................5-6

Removing The Old Door .................................... 5

Preparing The Opening ..................................... 6

Installation ..................................................................7-25

Optional Installations .................................................26-27

Side Lock ....................................................... 26

Pull Rope ........................................................ 26

Trolley Operator .............................................. 27

Maintenance ..............................................................28-29

Cleaning ......................................................... 28

Painting Instructions ....................................... 29

Warranty ......................................................................... 30

Dealer Locator Information.............................................. 30

Deﬁnition of key words used in this manual:

INDICATES A POTENTIALLY HAZARDOUS

SITUATION WHICH, IF NOT AVOIDED, COULD

RESULT IN SEVERE OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT

FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER

DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Right & left

Drums

(1) Center bracket (1) Center bracket

bushing

Right and left

counterbalance cables

Right & left torsion

springs (as required)

End bearing bracket

Package Contents

(1) Torsion tube

Door sections (as required)

Long and short stem rollers

(as required)

Weather seal & nails

(if included)

U-Bar’s

(as required)

#6 Screw eye and

pull rope

(if included)

(2) Vertical

RH/LH tracks

(2) Horizontal tracks RH/LH

NOTE: DEPENDING ON THE DOOR MODEL, SOME PARTS LISTED WILL NOT BE SUPPLIED IF NOT

NECESSARY. REAR SUPPORTS MAY OR MAY NOT BE INCLUDED WITH YOUR DOOR.

Slotted jamb brackets

(as required)

Top bracket assemblies

(as required)

(2) Quick Install RH/LH

ﬂagangles

Left and right bottom

brackets (as required)

#1, #2, #3 and

#4 Wide hinges

(as required)

(2) Lift handles &

spacers

Extension brackets

(as required)

(2) Step plates

Q.I. jamb brackets

(as required)

#1, #2, #3 and #4

Narrow hinges

(as required)

(2) Fully adjustable

RH/LH ﬂagangles

Horizontal angles RH/LH

(as required)

(2) Roller Spacers

Left and right bottom

brackets (as required)

(1) Windload label Pushnuts

(as required)

Top bracket assemblies

(as required)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Stud plates

(as required)

BOTTOM SECTION

INTERMEDIATE I SECTION

Door Section Identification

Door Height Bottom Lock (second) Intermediate (third) Intermediate II (fourth) Top

6’0” 18” 18” 18” NA 18”

6’6” 21” 18” 18” NA 21”

7’0” 21” 21” 21” NA 21”

7’6” 18” 18” 18” 18” 18”

8’0” 21” 18” 18” 18” 21”

When installing your door you must use sections of the appropriate height in

the right stacking order. What sections heights you need to use in what order

depends on the height of your door.

Unless your door is ﬁve sections in height, you will not receive an Intermediate

II section.

The BOTTOM SECTION can be identiﬁed by the factory attached bottom

astragal, or by the bottom bracket warning labels on each end stile.

The INTERMEDIATE I SECTION may have a warning label attached to either

right or left hand endstile of the section. This section is always the 3rd section

from the bottom of the door.

18” Or 21”

ASTRAGAL

WARNING LABEL

BOTTOM BRACKET

WARNING LABELS

5/16” x 2” tamper-resistant Hex Head Lag

Screws (as required)

(2) 1/4”- 20 Hex

nuts

1/4”- 20 Flange hex nuts

(as required)

(2) 3/8”- 16

Hex nuts

(2) 1/4” x 2- 1/2” carriage bolts

Package Contents Continued...

(2) 1/4” x 2-3/4” carriage bolts

5/16”- 18 Hex nuts

(as required)

1/4”- 20 x 9/16” track Bolts

(as required)

5/16” x 1 5/8” Hex head lag screws

(as required)

5/16” x 1 5/8” tamper resistant Lag Screw

(as required)

(2) 3/8” - 16 x 3/4”

Truss head bolts

1/4” - 14 x 7/8” Self drilling

screws (as required)

(2) 1/4”- 20 X 5/8” Tamper

resistant screws

(2) 3/8”- 16 x 1-1/2” hex Head

Bolts

Clevis pins

(as required)

Cotter pins

(as required)

5/16” Washers

(as required)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

PRE-INSTALLATIONPRE-INSTALLATION

Tools Required

Safety glasses

Flat tip screwdriver

1/4”, 3/8”, 7/16”, 1/2” &

9/16” Wrenches

7/16”, 1/2” & 9/16”

Socket

Phillips head screw-

driver

Ratchet wrench

Power drill

Sawhorse

Gloves

3/8”, 7/16” Socket driver

Hammer

Vice grips

Step ladder

Tape measureLevel Vice clamps

Pencil

9/32”, 1/2”, 3/16” & 1/8” Drill

bits

Approved winding bars

1/4” Torx bit

Removing An Old Door

IMPORTANT: COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR.

A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY. TO AVOID INJURY HAVE A TRAINED DOOR SYSTEMS TECHNICIAN, USING

PROPER TOOLS AND INSTRUCTIONS, RELEASE THE SPRING TENSION.

For detailed information see supplemental instructions “Removing an Existing Door /Preparing the Opening”. These instructions are available at no charge from Wayne-

Dalton, a Division of Overhead Door Corporation, P.O. Box 67, Mt. hope, Oh 44660, or at www.Wayne-Dalton.com.

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed: If you just removed your existing door or you are installing a new door,

complete all steps in PREPARING THE OPENING.

To ensure secure mounting of track brackets, side and center

bearing brackets, or steel angles to new or retro-ﬁt construction, it is

recommended to follow the procedures outlined in DASMA Technical

Data Sheets #156, #161 and #164 at www.dasma.com.

The inside perimeter of your garage door opening should be framed

with wood jamb and header material. The jambs and header must be

securely fastened to sound framing members. It is recommended that

2” x 6” lumber be used. The jambs must be plumb and the header

level. The jambs should extend a minimum of 14” (356 mm) above the

top of the opening for Torsion spring applications. For low headroom

applications, the jambs should extend to the ceiling height. Minimum

side clearance required, from the opening to the wall, is 3-1/2” (89

mm).

IMPORTANT: CLOSELY INSPECT EXISTING JAMBS, HEADER AND

MOUNTING SURFACE. ANY WOOD FOUND NOT TO BE SOUND, MUST BE

REPLACED.

For Torsion spring applications, a suitable mounting surface must

be ﬁrmly attached to the wall, above the header at the center

of the opening. The mounting surface must be 2” x 6” lumber

minimum (Select southern yellow pine lumber. Do not use lumber

marked as spruce-pine-fur or SPF). The mounting surface must be

securely attached to the wall with four (4) 3/8” anchors for masonry

constructions or four (4) 5/16” x 4” lag screws for wood construction.

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting

the lumber. Do not attach the mounting surface with nails.

FAILURE TO SECURELY ATTACH A SUITABLE MOUNTING PAD TO

STRUCTURALLY SOUND FRAMING MEMBER COULD CAUSE SPRINGS TO

VIOLENTLY PULL MOUNTING PAD FROM WALL, RESULTING IN SEVERE

OR FATAL INJURY.

Weather Seal (May Not Be Included):

Cut the weather seal if necessary to ﬁt the header and jambs.

For quick install track: Align the header seal with the inside edge

of the header and temporarily secure it to the header with equally

spaced nails. Next, ﬁt the jamb seals up tight against the header seal

and ﬂush with the inside edge of the jamb. Temporarily secure the

jamb seals with equally space nails. This will keep the bottom section

from falling out of the opening during installation. Equally space nails

approximately 12” to 18” apart.

For fully adjustable track: Align the header seal 1/8” to 1/4” inside

the header and temporarily secure it to the header with equally spaced

nails. Next, ﬁt the jamb seals up tight against the header seal and 1/8”

to 1/4” inside the jamb. Temporarily secure the jamb seals with equally

spaced nails. This will keep the bottom section from falling out of the

opening during installation. Equally space nails approximately 12” to

18” apart.

NOTE: Do not permanently attach weather seal to the jamb at this time.

HEADROOM REQUIREMENT: Headroom is deﬁned as the space needed

above the top of the door for tracks, springs, etc. to allow the door to

open properly. If the door is to be motor operated, 2-1/2” (64 mm) of

additional headroom is required.

BACKROOM REQUIREMENT: Backroom is deﬁned as the distance

needed from the opening back into the garage to allow the door to

open fully.

HEADROOM REQUIREMENT

DOOR HEIGHT TRACK MANUAL

LIFT

MOTOR

OPERATED

6’0”, 7’0” 12”, 15” Radius 98” 125”

7’6”, 8’0” 12”, 15” Radius 110” 137”

BACKROOM REQUIREMENT

TRACK TYPE Torsion Springs

12” Radius Track 12 1/2”

15” Radius Track 14-1/2”

Preparing the Opening

Recommended tools

from

page 5

Weather seal

Headroom

Backroom

Door

width

Door

height

Level header

Plumb jambs

Header board

2” x 6” lumber

recommended

Suitable mounting surface

2” x 6” lumber minimum

Header

Jamb

Quick Install Track Fully adjustable Track

Jamb Jamb

Weather

seal

Weather

seal

1/8” to 1/4”

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Begin the installation of the door by checking the opening. It must be the same size as the door. Vertical jambs must be plumb and level with header. Side clearance, from

edge of door to wall, must be a minimum of 3-1/2” (89mm) on each side.

IMPORTANT: STAINLESS STEEL OR PT 2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS, END BRACKETS, JAMB BRACKETS,

OPERATOR MOUNTING/SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER (PRESERVATIVE-TREATED). STAINLESS STEEL OR PT 2000 COATED LAG

SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN-TREATED LUMBER.

NOTE: It is recommended that 5/16” lag screws be pilot drilled using a 3/16” drill bit, prior to fastening.

NOTE: Use this manual in conjunction with the windload speciﬁcation sheet provided with your door.

Installation

None

Attaching Quick Install Flag

Angle to Vertical Track

NOTE: If you have fully adjustable ﬂagangles, skip

this step and complete Step 2.

Place the lower quick install tab of the ﬂagangle in

the quick install feature of the vertical track. Give the

ﬂagangle 1/4 turn to lock in place. Repeat for other

side.

NOTE: After completing this step, continue with Step

Quick install tab unlocked Quick install tab locked

Flagangle

Left hand track and ﬂagangle Right hand track and ﬂagangle

Flagangle

Vertical

track

Vertical

track

None

Attaching Fully Adjustable

Flagangle to Vertical Track

NOTE: If you have quick install ﬂagangles, skip

this step and complete Step 3.

Attaching fully adjustable flagangle to

universal vertical track:

Hand tighten the ﬂagangle to the vertical track

using (2) 1/4” - 20 x 9/16” track bolts and (2) 1/4”

- 20 ﬂange hex nuts. Repeat for other side.

Secure the ﬂange nuts after ﬂagangle spacing is

complete (Step 16).

Attaching fully adjustable flagangle to quick

install vertical track:

Hand tighten the ﬂagangle to the vertical track

using (1) stud plate and (2) 1/4” - 20 ﬂange hex

nuts. Repeat for other side.

Secure the ﬂange nuts after ﬂagangle spacing is

complete (Step 16).

(2) 1/4”- 20 Flange

hex nuts

Fully adjustable

ﬂagangle (2) 1/4”- 20 x 9/16”

Track bolts

(2) 1/4”- 20 Flange

hex nuts Fully adjustable

ﬂagangle

Quick install

vertical track

Stud plate

Universal

vertical

track

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

NOTE: The following (JB-US) denotes a slotted jamb

bracket.

Measure the length or the vertical track. Using the

jamb bracket schedule, determine the placement

of the jamb brackets for your door height and track

type.

Loosely fasten the (JB-US) jamb bracket to the track

with a 1/4”-20 x 9/16” track bolt and nut.

Tape Measure

Position the horizontal angle as shown. Place tabs

of horizontal angle in the key slot of horizontal track.

Using a hammer, tap the horizontal angle towards

the curved end of the track until the hole in track and

angle are aligned. Set tracks aside.

NOTE: For larger doors, a full length horizontal angle

may be spot welded to the horizontal track. If the

horizontal angle is not welded, the horizontal angle

will be installed as shown.

Horizontal Angle

Hammer

Horizontal

track

Horizontal angle

Horizontal track

Hole

Tabs

Key slots

Horizontal

track

Tabs

Horizontal

track

Horizontal

angle

Key slots

(JB-US) JAMB BRACKET SCHEDULE

DOOR

HEIGHT

NO. OF

SECTIONS

NO. OF JAMB

BRACKETS

(EACH JAMB)

LOCATION OF CENTER LINE OF JAMB BRACKETS

MEASURED FROM BOTTOM OF TRACK

(ALL DIMENSIONS ± 2”)

WINDLOAD SPECIFICATION 1101, 1102, 1120, 1121, 1122, 1140, 1141, 1143

6’-0” 4 1 33 1/2” (JB-US)

6’-6’’ 4 2 34” (JB-US), 56” (JB-US)

7’-0’’ 4 2 29 1/2” (JB-US), 63 1/4” (JB-US)

7’-6’’ 5 1 28 1/2” (JB-US)

8’-0’’ 5 2 34” (JB-US), 58” (JB-US)

WINDLOAD SPECIFICATION 1123

6’-0” 4 2 2” (JB-US), 23” (JB-US), 33 1/2” (JB-US)

6’-6’’ 4 3 2” (JB-US), 23 1/2” (JB-US), 34” (JB-US), 56” (JB-US)

7’-0’’ 4 4 2” (JB-US), 25 1/2” (JB-US), 34” (JB-US), 63 1/4”

(JB-US)

7’-6’’ 5 4 2” (JB-US), 24 1/2” (JB-US), 32 1/2” (JB-US), 49”

(JB-US)

8’-0’’ 5 5 2” (JB-US), 23” (JB-US), 34” (JB-US), 58” (JB-US), 75

1/2” (JB-US)

WINDLOAD SPECIFICATION 1103, 1104, 1124, 1125, 1142, 1144

6’-6’’ 4 7 2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4” (JB-

US), 39” (JB-US), 48” (JB-US), 57 1/4” (JB-US)

7’-0’’ 4 7 2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4” (JB-

US), 42” (JB-US), 52 1/2” (JB-US), 63 1/4” (JB-US)

7’-6’’ 5 8 2” (JB-US), 10” (JB-US), 18 3/4” (JB-US), 26 3/4”

(JB-US), 36” (JB-US), 45” (JB-US), 54 1/4” (JB-US), 74

1/2” (JB-US)

8’-0’’ 5 8 2” (JB-US), 10” (JB-US), 21 3/4” (JB-US), 29 3/4”

(JB-US), 39” (JB-US), 48” (JB-US), 57 1/2” (JB-US), 75

1/2” (JB-US)

(JB-US) JAMB BRACKET INSTALLATION

Installing JB-US Jamb Brackets

(JB-US) Jamb

bracket

(1) 1/4” -

20 X 9/16”

Track bolt

(1) 1/4”- 20

Flange hex nut

Vertical

track

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Installing Q.I. Jamb Brackets

5Q.I. JAMB BRACKET SCHEDULE

WINDLOAD SPECIFICATION 1100, 1101, 1102, 1120, 1121, 1122, 1123, 1140, 1141, 1143

DOOR

HEIGHT

1ST SET 2ND SET 3RD SET

JAMB BKT POSITION JAMB BKT POSITION JAMB BKT POSITION

6’0”

(4 SECTIONS) QIJB - 9 Middle QIJB - 11 Middle Not applicable

6’6”

(4 SECTIONS) QIJB - 9 Middle QIJB - 10 Bottom Not applicable

7’0”

(4 SECTIONS) QIJB - 9 Middle QIJB - 10 Bottom Not applicable

7’6”

(5 SECTIONS) QIJB - 9 Top QIJB - 10 Middle QIJB - 11 Middle

8’0”

(5 SECTIONS) QIJB - 9 Top QIJB - 10 Middle QIJB - 11 Middle

LEFT SIDE SHOWN

(Q.I.) JAMB BRACKET INSTALLATION

RIGHT SIDE SHOWN

Twist lock

tabs Top hole

Bottom hole

Middle hole

QUICK INSTALL

FEATURE

Q.I. JAMB BRACKET

Q.I. jamb bracket

NOTE: The following (Q.I.) denotes a quick install

jamb bracket. No additional hardware is needed.

Measure the length or the vertical track. Using the

jamb bracket schedule, determine the placement

of the jamb brackets for your door height and track

type.

Align the twistlock tab on (Q.I.) jamb bracket with the

quick install feature in the track and turn the jamb

bracket perpendicular to the track so the mounting

ﬂange is toward the back leg of the track.

Tape Measure

NOTE: For door section identiﬁcation see page 4.

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS

DETERMINED FROM INSIDE THE GARAGE LOOKING

OUT.

Refer to the u-bar schedule to determine if the

bottom section requires a u-bar. If the bottom section

requires a u-bar, position the u-bar over the bottom

brackets and center the u-bar side to side on the

bottom section.

NOTE: Refer to illustrations (A) or (B) to determine

which bottom bracket was supplied with your door.

Follow the corresponding step below:

BOTTOM BRACKET (A): Align the center hole of left

hand bottom bracket with hole #3 in the end stile

of the bottom section. Attach the left hand bottom

bracket with (1) 1/4”-14 x 5/8” self tamper-resistant

drilling screw. Position a u-bar (if applicable) over the

bottom brackets and center the u-bar side to side on

the bottom section. Secure the u-bar / bottom bracket

into the endstile using (2) 1/4”-14 x 7/8” self drilling

screws. Repeat for the right hand side. Now, ﬁnish

securing the u-bar to the section using (2) 1/4”-14 x

7/8” self drilling screws at each center stile location.

BOTTOM BRACKET (B): Uncoil the counterbalance

cables and secure the cable loop to the clevis pin and

bottom bracket using a 5/16” ﬂat washer and cotter

pin. Repeat for other bottom bracket.

6Bottom Bracket

Power Drill

7/16” Socket Driver

1/4” Torx bit

Needle Nose Pliers

END STILE HOLE

PATTERN (LEFT SIDE

IS SHOWN. RIGHT

SIDE IS OPPOSITE.)

U-Bar Schedule

Door Height Section

Position of

u-bar on

section

Windload Option Codes: 1104 / 1123 /

1124 / 1125 /1142 / 1143 / 1144

6’- 0” to 8’- 0” Bottom Bottom X

Clevis

Counterbalance

cable

(A)

Warning

label

Bottom

bracket

(1) 1/4”- 14 x 5/8”

Self drilling tamper-

resistant screw

Bottom

section

End stile

U-bar

#3 Hole

(2) 1/4”- 14 x 7/8”

Self drilling screws

(B)

Left hand

bottom

bracket

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

7Counterbalance Cables

NOTE: For door section identiﬁcation see page 4.

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS

DETERMINED FROM INSIDE THE GARAGE LOOKING

OUT.

Uncoil the counterbalance cables and place the cable

loop on the milford pin.

NOTE: Depending on the bottom bracket that was

provided with your door, you may already have the

counterbalance cable installed. Refer to Step 6.

Insert a short stem roller with a spacer into bottom

bracket of the bottom section.

Repeat for other side.

NOTE: Verify astragal (bottom seal) is aligned with

door section. If there is more than 1/2” excess

astragal on either side, trim astragal even with door

section.

Bottom

section

Milford pin

Short stem

roller

Hinge

tube

Milford

Bottom section

Astragal

None

Bottom

bracket

Milford pin

Counterbalance

cable

Counterbalance

cable

Cable

loop

Cable

loop

Counterbalance

cable

Attach the bottom bracket to the bottom corners

of section and secure using (4) 1/4”-20 x 7/8” self

drilling screws and (1) 1/4”-20 x 5/8” tamper-

resistant self drilling screw as shown. Repeat for

other side. Position a u-bar (if applicable) over the

bottom brackets and center the u-bar side to side on

the bottom section. Secure the u-bar / bottom bracket

into the endstile using (2) 1/4”-14 x 7/8” self drilling

screws. Repeat for the right hand side. Now, ﬁnish

securing the u-bar to the section using (2) 1/4”- 14 x

7/8” self drilling screws at each center stile location.

NOTE: All doors are provided with the tamper

resistant fasteners for the bottom brackets. However,

the professional installer is most likely to have the

proper tool to install this fastener. If the homeowner

does not have the proper tool to install the tamper

resistant fastener, use a regular 1/4” - 14 x 7/8” self

drilling screw in its place.

For windload speciﬁcation option codes 1124,

1125, 1142 and 1144: Extension brackets, long

stem rollers and spacer are required. Position the

extension bracket ﬂush against the end stile and

slide it underneath the u-bar (if applicable). Align

the extension bracket with the bottom bracket by

inserting a long stem roller with spacer through the

bottom bracket and extension bracket hinge tubes.

Attach the extension bracket to the endstile with (2)

1/4” -14 x 7/8” self drilling screws as shown.

Repeat for other side.

Bottom Bracket Continued...

Long stem

roller

Spacer

Long stem roller

Spacer

(A) or (B)

bottom bracket

Hinge tubes of bottom bracket

Bottom

section

Hinge tube

of extension

bracket

U-bar

Stile

(2) 1/4”- 14 x 7/8”

Self drilling screws

Warning

label

Bottom

bracket

End

Stile

(B)

Washer

(2) 1/4”- 14 x 7/8”

Self drilling screws

(1) 1/4”- 14 x 5/8”

Self drilling tamper-resistant

screw

U-bar

Cotter Pin

(4) 1/4”- 14 x 7/8”

Self drilling screws

Warning

label

WINDLOAD SPECIFICATION OPTION CODES 1124, 1125, 1142 AND 1144

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Tools Needed:

INSTALLATION

1234

#1 Wide hinge #2 Wide hinge

Roller

placement

1234

Hinges

Power Drill

7/16” Socket Driver

#3 Wide hinge #4 Wide hinge

Roller

placement

Roller

placement

#1 Narrow hinge #2 Narrow hinge #4 Narrow hinge

#3 Narrow hinge

Roller

placement

Hinge Schedule

Option codes

End hinges Wide

center

hinges

Quantity # of end

hinges per side

Wide end

hinges

Narrow end

hinges

1100, 1120 1 None Yes None

1101, 1102,1103, 1104, 1121,

1122, 1123, 1140, 1141, 1143 1 Yes None None

1124, 1125, 1142, 1144 2 Yes None As

required

Roller

placement

Roller

placement

Roller

placement

Roller

placement

NOTE: Refer to the door section identiﬁcation on

page 4 to determine your lock (second), intermediate

(third), intermediate II (fourth section on a ﬁve section

door), and top sections. Measure your sections to

make sure they are the correct height as indicated

on the chart.

Refer to the hinge schedule to determine the ap-

propriate hinges for your door.

FOR WINDLOAD OPTION CODES (A): 1100 OR 1120:

One narrow end hinge, narrow center hinge(s) and a

short stem roller are required, per side.

FOR WINDLOAD OPTION CODES (B): 1101, 1102,

1103, 1104, 1121, 1122, 1123, 1140, 1141, or 1143:

One wide end hinge, narrow center hinge(s) and a

short stem roller are required, per side.

FOR WINDLOAD OPTION CODES (C): 1124, 1125,

1142, or 1144: Two wide end hinges, wide center

hinge(s) and a long stem roller are required, per side.

Locate the bottom section, using #1 hinges for the

end stiles and depending on the width of your door,

enough #1 hinge(s) for each of the center stile(s)

location.

Place the hinges on the section so that the lower (#)

leaf of the hinge is over the pre-punched holes in

the #1 and #4 of the end stiles and the pre-punched

holes of the center stile(s) at the top of the section.

(See end stile hole pattern on page 9.) Secure the

hinges to the section using (2) 1/4” - 14 x 7/8” self

tapping screws for each, then insert the roller into the

appropriate end hinge tube.

NOTE: The #1 hinges serve as end hinges and center

hinges on the bottom section. The #1 hinges also

serve as center hinges at all center hinge locations.

Use #2 end hinges and #1 center stile hinges for the

lock section (second section) of the door.

Use #3 end hinges and #1 center stile hinges for the

intermediate section (third section) of the door.

Use #4 end hinges and #1 center stile hinges for the

intermediate section II (fourth section) of the door.

IMPORTANT: WHEN PLACING ROLLERS INTO END

HINGES NUMBER 2 AND HIGHER, THE ROLLER GOES

INTO TUBE FURTHEST AWAY FROM SECTION.

NOTE: #4 End hinges are used on fourth section of a

ﬁve section door.

Previously installed

Wide end hinge

Long stem

roller

Wide end

hinge

(2) 1/4”- 14 X 7/8”

Self drilling screws

Stile

TYPICAL CENTER HINGE INSTALLATION

Typical

center hinge

Center

stile

(2) 1/4”- 14 x 7/8”

Self drilling screws

(C)

(B OR C) WIDE END HINGE INSTALLATION

(2) 1/4”- 14 x 7/8”

Self drilling screws

Wide end hinge

Short stem

roller

End stile

(A) NARROW END HINGE INSTALLATION

(2) 1/4”- 14 x 7/8”

Self drilling screws

Narrow end hinge

Short stem

roller

End stile

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Tools Needed:

(A)

9Top Bracket

Power Drill

7/16” Socket Driver

NOTE: Refer to illustrations (A) or (B) to determine

which top bracket was supplied with your door.

Follow the corresponding step below:

For Top Bracket (A): Align upper-center hole of

the top bracket base with #6 hole in the end stile

(See End Stile Hole Pattern on Pg 9). Ensure the top

bracket base is level and aligned with the edge of

the section. Secure the top bracket assembly to the

endstile using (4) 1/4” - 20 x 7/8” self drilling screws.

Insert a short stem roller into the top bracket slide.

The top bracket slide will be adjusted and tightened

in Step 18. Repeat for the opposite side.

For Top Bracket (B): Align upper-center hole of

the top bracket base with #6 hole in the end stile

(See End Stile Hole Pattern on Pg 9). Ensure the

top bracket base is level and aligned with the edge

of the section. Secure the top bracket assembly to

the endstile using (4) 1/4” - 20 x 7/8” self drilling

screws. Loosen the 5/16” - 18 nut on the top bracket

assembly. Insert a short stem roller into the top

bracket slide. The top bracket slide will be adjusted

and tightened in Step 18. Repeat for the opposite

side.

NOTE: For windload speciﬁcation option codes 1124,

1125, 1142 and 1144, do not insert a short shaft

roller.

For windload speciﬁcation option codes 1124,

1125, 1142 and 1144 (C): Two top bracket

assemblies and a long stem roller are required.

Loosen the 5/16” - 18 nut on the top bracket

assembly and position it ﬂush against the stile,

and centered on the stile. Insert a long stem roller

through both slides of the top bracket assembly’s

to align. Secure the top bracket assembly to stile

using (4) 1/4” - 20 x 7/8” self drilling screws. The top

bracket slide will be adjusted and tightened in Step

18. Repeat for other side.

Top bracket

assembly

End

stile

Top

section

#6 hole

Center hole

(4) 1/4”- 14 x 7/8”

Self drilling screws

Short stem

roller

(1) 5/16”- 18 x 5/8”

Carriage bolt and (1)

5/16”- 18 hex nut

Stile

Top bracket

assembly

Long stem roller

(1320/1340 only)

(1) 5/16”- 18 x

5/8” Carriage bolt

and (1) 5/16”- 18

hex nut

(4) 1/4”- 14 x 7/8”

Self drilling screws

(1) 5/16”- 18 x 5/8”

Carriage bolt and (1)

5/16”- 18 hex nut

(C)

(B)

Top bracket

base

(4) 1/4”- 20 x 7/8”

Self drilling screws

Short stem

roller

Top bracket

slide

End

stile

Center hole

Top

section

(2) 1/4”-20

Flange hex

nuts

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Tools Needed:

INSTALLATION

Power Drill

7/16” Socket Driver

U-Bar

NOTE: For door section identiﬁcation see Page 4.

Refer to the u-bar schedule to determine the required

number of u-bar(s), and placement on each section.

NOTE: U-Bars are typically placed ﬂush against the

upper or lower hinge leafs, except on the bottom of

the bottom section, and top of the top section.

Place the sections face down on a couple of

sawhorses or ﬂat clean/ smooth surface. Butt the

sections together in the proper stack sequence and

ﬂip up the hinges. Position the u-bars according to

the u-bar schedule, and ﬂush against the hinge leafs

(or just above the bottom brackets on the bottom

section, if applicable). Center the u-bars side to side

on the section, and secure using (2) 1/4” -14 x 7/8”

self drilling screws at each end stile and center stile

location. Repeat for all other sections except the top

of the top section.

INSTALLATION ON THE TOP SECTION: Position the

u-bar above the top bracket assembly. Center the u-

bar side to side on the section, and secure using (2)

1/4” - 14 x 7/8” self drilling screws at each end stile

and center stile location.

U-BAR PLACEMENT FOR TOP SECTION

U-bar

Hinge

U-BAR PLACEMENT FOR LOCK AND INTERMEDIATE SECTIONS

U-bar

Attaching

center

stile

(2) 1/4”- 14 x 7/8” Self drilling screws

Hinge

U-BAR PLACEMENT FOR BOTTOM SECTION

(2) 1/4”- 14 x 7/8”

Self drilling screws

Top bracket

assembly

U-bar

Top section

U-bar

Bottom

section

Bottom bracket

assembly

(2) 1/4”- 14 x 7/8”

Self drilling screws

U-Bar Schedule

Door Height

# of sections

Section

Position of

u-bar on

section

Speciﬁcation Options Code

1100/1101 1102 1103 1104 1120/1121 1122 1123/1124 1125 1140 1141 1142 1143/1144

6’- 0” to

7’- 0” 4

Bottom

Bottom X X X X

Top X X X X X X X X X X X

Lock

Bottom X X X X

Top X X X X X X X X X X

Intermediate I

Bottom X X X X X X X

Top X X X X X X X X X X X

Top

Bottom X X

Top X X X X X X X X X X X

7’- 6” to

8’- 0” 5

Bottom

Bottom X X X X

Top X X X X X X X X X X X

Lock

Bottom X X X X

Top X X X X X X X X X X

Intermediate I

Bottom X X X X X X X

Top X X X X X X X X X X X

Intermediate II

Bottom X X X X X

Top X X X X X X X X X X X X

Top

Bottom X X X X X X

Top X X X X X X X X X X X

U-bar

(2) 1/4”- 14 x 7/8”

Self drilling screws

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

Pencil

Power Drill

5/16” Drill Bit

7/16” Wrench

Step plate

Step Plate

Locate the center most stile of the bottom section of

the door.

On the inside of the door, center the step plate/lift

handle on the center most stile no higher than 8”

from the bottom of the door. Using the step plate/lift

handle holes as a guide, drill a 5/16” dia. hole along

each side of the stile through the face of the door. Be

extremely careful to keep drill straight.

Mount step plates / lift handles back to back,

straddling stile. Secure with (2) 1/4” x 2-3/4”

carriage bolts and 1/4”-20 ﬂange hex nuts.

INSIDE STEP PLATE INSTALLATION

OUTSIDE STEP PLATE INSTALLATION

(2) 1/4”-20

Flange hex nuts

(2) 1/4 x 2-3/4” carriage bolts

Step plate

Step plate assembly

Bottom section

8” Max mounting

height

8” Max mounting

height

Bottom section

LIFT HANDLE INSIDE

LIFT HANDLE OUTSIDE

12 Lift Handle

NOTE: Doors with a keyed lock do not require this

lift handle.

NOTE: For door section identiﬁcation see page 4.

Locate the inside center most stile or the desired lift

handle location on the lock (2nd) section of the door.

Position the lower hole in the lift handle 4” from the

bottom of the second section.

Vertically align the lift handle, use the lift handle as a

template and mark the hole locations on the section.

Drill (2) 9/32” dia. holes through section. Enlarge the

holes from outside the door to 1/2” dia.

Assemble the outside and inside lift handle to the

section using (2) 1/4” x 2-1/2” carriage bolts and

nuts and (2) spacers.

NOTE: Do not drill through or enlarge holes on the

inside of the door.

TO AVOID POSSIBLE INJURY, LIFT HANDLES THAT

ARE INSTALLED WITHIN 4 INCHES (102 mm) OF A

SECTION INTERFACE SHALL PROMOTE VERTICAL

ORIENTATION OF THE HAND.

Tape Measure

Pencil

Power Drill

9/32” Drill Bit

1/2” Drill Bit

7/16” Wrench

Lock section Lock section

Lock

section

Bottom

section

Bottom

Section

Bottom section

Lift handle

(2) Spacers

(2) 1/4”-20

Hex nuts

(2) 1/4” x 2-1/2”

Carriage bolts

4”

Enlarge holes on

outside of section to

1/2” diameter.

4”

9/32” Diameter

holes (do not

enlarge holes).

WARNING

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

13 Bottom Section

Center the bottom section in the door opening.

Level section using wooden shims under the bottom

astragal if necessary. Hold the section in the opening

while attaching vertical tracks.

Level

Wood Shims

Level

Header

Jamb

Bottom

section

Wooden

shims

Bottom

section

5/16 X 1-5/8”

Lag screws

Flagangle

Vertical track

assembly

Jamb

Bracket

Cable

Vertical Track

3/16” Drill Bit

Power Drill

7/16” Socket Driver

Tape Measure

Level

Step Ladder

IMPORTANT: THE TOPS OF THE VERTICAL TRACKS

MUST BE LEVEL FROM SIDE TO SIDE. IF THE BOTTOM

SECTION WAS SHIMMED TO LEVEL IT. THE VERTICAL

TRACK ON THE SHIMMED SIDE, MUST BE RAISED

THE HEIGHT OF THE SHIM.

Position the left hand vertical track assembly over

the rollers of the bottom section. Make sure the

counterbalance cable is located between the rollers

and the door jamb. Drill 3/16” pilot holes for the lag

screws.

Loosely fasten jamb brackets and ﬂagangle to the

jamb using 5/16” x 1-5/8” lag screws. Tighten lag

screw securing bottom jamb bracket to jamb, to

maintain 5/8” spacing. Hang counterbalance cable

over ﬂagangle.

Repeat for the right hand side.

Bottom section

Vertical

track

Roller

5/8”

F.A.T. FLAGANGLE

5/16” x 1-5/8”

Lag screw

Jamb bracket

Lag

screw

Locations

Weather

seal

Q.I. FLAGANGLE

Lag

screw

Locations

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Tools Needed:

Stacking Sections

Power Drill

7/16” Socket Driver

Lock

section

NOTE: For door section identiﬁcation see page 4.

NOTE: Make sure hinges are ﬂipped down, when

stacking another section on top.

With assistance, lift second section and guide rollers

into the vertical tracks. Keeping the ends of the

sections aligned, install remaining section(s), except

top section, in same manner.

Starting with the center most hinge, ﬂip up the hinge

leaf, and hold it tight against section. Secure it to the

section using (2) 1/4”- 14 x 7/8” self drilling screws.

Repeat for all remaining center hinges.

For windload option codes (A): 1100

Flip up the left hand end hinge(s) leaf, and hold tight

against the section while securing it to the section

using (2) 1/4”- 14 x 7/8” self drilling screws. Repeat

for the right hand end hinge(s).

For windload option codes (B): 1101, 1102, 1103,

1104, 1120, 1121, 1123, 1140, 1141, 1142 or 1143

Flip up the left hand end hinge(s) leaf, and hold tight

against the section while securing it to the section

using (4) 1/4”- 14 x 7/8” self drilling screws. Repeat

for the right hand end hinge(s).

For windload option codes (C): 1124, 1125, 1142

or 1144

Flip up the left hand end hinge(s) leaf, and hold tight

against the section while securing it to the section

using (6) 1/4”- 14 x 7/8” self drilling screws. Repeat

for the right hand end hinge(s).

Repeat for other sections except the top section.

NOTE: Install lock at this time (sold separately) see

side lock instructions in optional installations on

page 26.

CENTER HINGE

(2) 1/4” - 14 x 7/8”

Self drilling screws

Hinge

leaf

Section

(2) 1/4” - 14 x 7/8”

Self drilling screws

(A) (B)

Hinge

leaf Hinge

leaf

(4) 1/4” - 14 x 7/8”

Self drilling screws

Section

(C)

(6) 1/4” - 14 x 7/8”

Self drilling screws

Hinge leafs

Section

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Tools Needed:

INSTALLATION

Door width

+3-3/8” to 3-1/2”

Top Section

Hammer

Nail

Power Drill

7/16 Socket Driver

Tape Measure

Step Ladder

Place the top section in the opening and vertically

align with lower sections.

Temporarily secure the top section by driving a nail in

the header near the center of the door and bending it

over the top section.

Now ﬂip up hinge leaf against section, fastening

center hinges ﬁrst, and end hinges last. (Refer to

Step 15).

Position ﬂagangle between 1-11/16” (43 mm) to 1-

3/4” (44 mm) from the edge of the door. Tighten the

bottom lag screw. Flagangles must be parallel to the

door sections. Repeat for opposite side.

IMPORTANT: THE DIMENSION BETWEEN THE

FLAGANGLES MUST BE DOOR WIDTH PLUS 3-3/8”

(86MM) TO 3-1/2” (89 MM) FOR SMOOTH, SAFE

DOOR OPERATION.

For quick install track:

Complete the vertical track installation by securing

the center jamb bracket(s) and tightening the other

lag screws. Repeat for opposite side.

For fully adjustable track:

Complete the vertical track installation by securing

the center jamb bracket(s) and tightening the other

lag screws. Push the vertical track against the rollers

so that the rollers are touching the deepest part of

the curved side of the track (see illustration); tighten

all the track bolts and nuts. Repeat for opposite side.

16 Flagangle

Flagangle

1-11/16” To 1-3/4”

Flagangle

Top section

Nail

Roller

Vertical track

Roller against

vertical track

Top section

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed: NOTE: Refer to illustrations (A) or (B) to determine

which horizontal track was supplied with your door.

Follow the corresponding step below:

For quick install horizontal track (A): To install

horizontal track, place the curved end over the top

roller. Align the bottom of the horizontal track with the

vertical track. Hand tighten the horizontal track to the

ﬂagangle with (1) stud plate and (2) 1/4”- 20 ﬂange

hex nuts.

For universal horizontal track (B): To install

horizontal track, place the curved end over the top

roller. Align the bottom of the horizontal track with the

vertical track. Hand tighten the horizontal track to the

ﬂagangle with (2) 1/4”- 20 x 9/16” track bolts and (2)

1/4”- 20 ﬂange hex nuts.

DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS

ARE SECURED AT REAR, AS OUTLINED IN STEP 26,

OR DOOR COULD FALL FROM OVERHEAD POSITION

CAUSING SEVERE OR FATAL INJURY.

Level the horizontal track assembly and bolt the

horizontal angle to the slot in the ﬂagangle using (1)

3/8”- 16 x 3/4” truss head bolt and (1) 3/8”- 16 hex

nut. Repeat for other side. Remove the nail that was

temporarily holding the top section in place, installed

in Step 16.

IMPORTANT: FAILURE TO REMOVE NAIL BEFORE

ATTEMPTING TO RAISE DOOR COULD CAUSE

PERMANENT DAMAGE TO TOP SECTION.

WARNING

9/16” Socket

7/16” Socket

Ratchet Wrench

9/16” Wrench

Level

Hammer

Flat Tip

Screwdriver

Step Ladder

Attaching Flagangle

to Horizontal Track

(2) 1/4”- 20

Flange hex

nuts

Flagangle

(1) Stud plate

Q.I. horizontal track

3/8”- 16 X 3/4”

Truss head bolt

3/8”- 16

Hex nut

Flagangle

Horizontal angle

(2) 1/4”- 20

Flange hex

nuts

Flagangle

(2) 1/4”- 20 X 9/16”

Track bolts

Universal horizontal

track

(B)

(A)

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Correct

Incorrect (C)

(B)

Top section

(1) 1/4” - 20 X 9/16” Track

bolt and (1) 1/4” - 20 hex nut

(1) 5/16” - 18

Nut

With horizontal tracks installed you can adjust the top

brackets. Vertically align the top section with the lower

sections. Once aligned, position the top roller in the

adjustable slide(s), out against the horizontal track.

FOR WINDLOAD OPTION CODES (A): 1100 OR 1120:

Maintaining the slide’s position, tighten the (1) 1/4”

- 20 ﬂange hex nuts to secure the slide to the top

bracket. Repeat for other side.

FOR WINDLOAD OPTION CODES (B): 1101, 1102,

1103, 1104, 1121, 1122, 1123, 1140, 1141 OR 1143:

Maintaining the slide’s position, tighten the (1) 5/16”-

18 nut to secure the slide to the top bracket base.

Now lock the slide in position using (1) 1/4” - 20 x

9/16” track bolt and (1) 1/4” - 20 hex nut through any

aligning hole. Repeat for other side.

FOR WINDLOAD OPTION CODES (C): 1124, 1125,

1142 or 1144: Maintaining the slide’s position, tighten

the (2) 5/16” - 18 nuts to secure the slides to the top

brackets. Now lock the top slides in position using (2)

1/4” - 20 x 9/16” track bolts and (2) 1/4” - 20 hex

nuts through any two aligning holes. Repeat for other

side.

NOTE: If you have windload option codes 1121, 1122,

1123, 1124, 1125, 1141 and 1142, pushnuts are

required to be installed.

IMPORTANT: ACCURATELY POSITIONING THE

PUSHNUT ONTO THE ROLLER STEM IS CRITICAL.

ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER

STEM, THE TABS MAKING CONTACT WITH THE STEEL

SURFACE, WILL MAKE IT DIFFICULT TO REPOSITION

THE PUSHNUT.

NOTE: When positioning the pushnut onto roller stem,

ensure the tabs on the pushnut are pointing away

from roller stem.

Starting with the top bracket assembly, slide (1)

pushnut over the roller stem and push the pushnut

towards the outside edge of top bracket assembly

leaving 1/4” spacing between the outside edge of top

bracket assembly and pushnut.

Repeat same process for the end hinges on the left

hand side of door, then repeat same process for other

side of door.

Adjusting Top Brackets

7/16” Wrench

1/2” Wrench

Step Ladder

Tape Measure

Horizontal

track

Top bracket

slide

Short shaft

roller

(2) 5/16” - 18

Nuts

Top bracket

slide

Top section Horizontal

track

Long shaft

roller

Top bracket

slide

Top section

(2) 1/4” - 20

Flange hex nuts

Short shaft

roller

Top bracket

slide

Horizontal

track

(2) 1/4” - 20 X 9/16”

Track bolts and (2)

1/4” - 20 hex nuts

Top bracket

assembly’s

(A)

Roller stem

Pushnut

End Hinge

1/4” spacing

Pushnut

Roller stem

Top bracket

assembly

1/4” spacing

Torsion End Bearing Brackets

End bearing brackets are right and left hand.

Break the end bearing brackets apart.

Starting on the left hand side and using the upper

slots in the end bearing bracket, position above

the ﬂagangle and secure the end bearing bracket

to the horizontal angle using (2) 3/8”-16 x 3/4”

truss head bolts and (2) 3/8”-16 nuts.

IMPORTANT: END BEARING BRACKETS MUST BE

ATTACHED THROUGH THE LOWER SLOTS ON 12”

RADIUS TRACK. 15” RADIUS TRACK MUST USE

THE UPPER SLOTS ON THE BRACKET.

Once the bracket is secured to the horizontal

angle, secure the top of the end bearing bracket

to the jamb using (1) 5/16” x 1-5/8” lag screw.

Repeat for right hand side.

NOTE: Right and left hand is always determined

from inside the building looking out.

Step Ladder

Power Drill

Ratchet Wrench

7/16” Socket Driver

9/16” Socket Driver

9/16” Wrench

Left hand end

bearing bracket

Upper slots

Used on 15”

Radius track.

Lower slots on

12” radius track.

Horizontal

angle

Break the

end bearing

brackets

apart

(1) 5/16” X 1-5/8”

Lag screw

(2) 3/8”-16 X 3/4”

Truss head bolts

(2) 3/8”-16 Nuts

Left hand end

bearing bracket

Horizontal

angle

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

Center Bearing Bracket

Power Drill

7/16” Socket Driver

Level

Tape Measure

Pencil

1/4” Torx Bit

Measure to locate the center of the door and mark

a vertical pencil line on the mounting surface above

the door, to indicate the center line of the door. Then,

measure from the center of the bearing, in one of

the end bearing brackets, DOWN to the top of the

door. Using that dimension, measure UP from the top

of the door and mark a horizontal pencil line on the

mounting surface, intersecting the vertical pencil line.

Now align the edge of the center bearing bracket

along the vertical pencil line on the mounting surface.

Center the bearing bracket on the horizontal line.

This will ensure the torsion tube is level between the

center and end bearing brackets. Attach the center

bearing bracket, in this location, to the mounting

surface, using (2) 5/16” x 1-5/8” lag screws and (1)

5/16” x 2” tamper-resistant lag screw.

IMPORTANT: USE THE 5/16” X 1 5/8” TAMPER-

RESISTANT LAG SCREW ONLY IF MOUNTING SURFACE

MOUNTED OVER MASONRY. TAMPER-RESISTANT LAG

SCREW MUST BE ATTACHED THROUGH THE BOTTOM

HOLE OF THE CENTER BEARING BRACKET.

Vertical

line

Mounting

surface

Equal

distance

Center of end

bearing bracket

Horizontal

line

Center bearing bracket

Mounting

surface

Horizontal line

Center bearing

bracket

(1) 5/16” x 1-5/8”

Lag screw

(1) 5/16” x 1-5/8”

Lag screw

Vertical line

(1) 5/16” x 2”

Tamper-resistant

lag screw or (1)

5/16” x 1-5/8” lag

screw

none

Torsion Spring Assembly

IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS

DETERMINED FROM INSIDE THE BUILDING LOOKING

OUT.

NOTE: Identify the springs provided as either right

hand wound (red winding cone), which goes on the

LEFT HAND SIDE or left hand wound (black winding

cone), which goes on the RIGHT HAND SIDE.

Facing the inside of the door, lay the torsion tube on

the ﬂoor. Lay the spring with the black color coded

winding cone and the black color coded cable drum,

at the right hand end of the tube.

Lay the spring with the red color coded winding cone

and the red color coded cable drum, at the left hand

end of the tube.

NOTE: The set screws used on all torsion

counterbalance winding cones and cable drums, are

now colored red. DO NOT identify right and left hand

by the set screw color.

Left hand

cable

drum red

RIGHT HAND WOUND RED

WINDING CONE LEFT HAND SIDE

Torsion tube

Right hand

cable drum

black

Nylon Center

bracket

bushing

LEFT HAND WOUND BLACK

WINDING CONE RIGHT HAND SIDE

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Left hand cable

drum red

Right hand wound

Red winding cone

Left hand side

Nylon center

bracket bushing

Torsion

tube Left hand wound

Black winding cone

right hand side

Right hand

cable drum

black

Torsion

assembly

End bearing

bracket

Torsion

assembly

Center

bracket

Equal

spacing

Torsion Spring Assembly

Continued...

Slide the nylon center bushing onto the torsion tube

followed by the springs and cable drums. The nylon

center bushing, springs and cable drums must be

positioned, as shown.

With assistance, pick up the torsion assembly and

slide one end of the tube through one end bearing

bracket. Lay the torsion tube into the center bearing

bracket and slide the other end of the tube into the

opposite end bearing bracket. Position the torsion

tube so that equal amounts of the tube extend from

each end bearing bracket.

Slide the nylon center bushing into the stationary

spring cone at the end of the spring and align the

stationary spring cone(s) with the holes in the center

bearing bracket. Secure the spring(s) to the center

bearing bracket with (2) 3/8”-16 x 1-1/2” hex head

bolts and 3/8”-16 nuts.

IMPORTANT: SPRINGS UNDER TENSION CAN BE

DANGEROUS.

IMPORTANT: THE SPRING WARNING TAG(S)

SUPPLIED MUST BE SECURELY ATTACHED TO THE

STATIONARY SPRING CONE IN PLAIN VIEW. SHOULD A

REPLACEMENT SPRING WARNING TAG BE REQUIRED,

CONTACT WAYNE-DALTON FOR FREE

REPLACEMENTS.

22 Nylon Center Bushing

Torsion

spring

(1) 3/8”-16 x 1-1/2”

Hex head bolt

(1) 3/8”-16 Nut

(1) 3/8”-16 x 1-1/2”

Hex head bolt

(1) 3/8”-16

Nut

Center bearing bracket

Torsion

spring

Torsion spring

Nylon center

bushing

Center bearing

bracket

Spring warning

tag

Stationary

spring cone

Stationary

spring cone

Step Ladder

9/16” Socket

Ratchet Wrench

9/16” Wrench

Torsion

spring

Spring

warning

tag

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

Counterbalance Cables

Vice Grips

3/8” Wrench

Thread the counterbalance cables around the back

side of the left cable drum and verify that there is no

cable obstructions. Hook the cables into the drums.

Slide the left hand cable drum against the left hand

end bearing bracket and tighten the set screws in

the drum to 14-15 ft. lbs. of torque (Once set screws

contact the tube, tighten screws one full turn). Rotate

the left hand drum and torsion tube until cable is

taut. Attach vice grips to torsion tube and brace vice

grips against jamb to keep cable taut. Slide the right

hand cable drum against the right hand end bearing

bracket and rotate drum until cable is taunt. Tighten

set screws in right hand cable drum.

IMPORTANT: CHECK EACH CABLE, MAKING SURE

BOTH ARE SEATED PROPERLY ON THE CABLE

DRUMS AND HAVE EQUAL CABLE TENSION.

Left end

bearing

bracket

Cable in

position

Set

screws

Vice

grips Jamb

Left cable

drum

Left cable drum

Cable

Torsion

tube

Cable

hooked in

cable drum

Place vice clamps onto both vertical tracks just

above the third roller. This is to prevent the

garage door from raising while winding

counterbalance springs.

FAILURE TO PLACE VICE CLAMPS ONTO

VERTICAL TRACK CAN ALLOW DOOR TO RAISE

AND CAUSE SEVERE OR FATAL INJURY.

Securing Door

for Spring Winding

Track

Vice clamps

attached to

track

Vice Clamps

WARNING

Place vice clamps

above 3rd Roller

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Approved

Winding bars

Winding

cone

Spring

Torsion

tube

Winding Torsion Spring(s)

Step Ladder

Approved Winding Bars

Position a ladder slightly to the side of spring so that

the winding cone is easily accessible, yet your body

is not in direct line with the winding bars.

Check the label attached to the spring warning tag

for the required number of complete turns to balance

your door.

6’0” Door Height = Approx. 6-7/8 Turns

6’6” Door Height = Approx. 7-3/8 Turns

7’0” Door Height = Approx. 7-7/8 Turns

7’6” Door Height = Approx. 8-1/4 Turns

8’0” Door Height = Approx. 8-3/4 Turns

PRIOR TO WINDING OR MAKING ADJUSTMENTS TO

THE SPRINGS, ENSURE YOU’RE WINDING IN THE

PROPER DIRECTION AS STATED IN THE

INSTALLATION INSTRUCTIONS. OTHERWISE, THE

SPRING FITTINGS MAY RELEASE FROM SPRING IF

NOT WOUND IN THE PROPER DIRECTION AND COULD

RESULT IN SEVERE OR FATAL INJURY.

Alternately inserting the winding bars into the holes

of the spring’s winding cone, rotate the winding cone

upward toward ceiling, 1/4 turn at a time, until the

required number of complete turns for your door

height is achieved. As the last 1/4 turn is achieved,

securely hold winding bar while tightening both set

screws in winding cone to 14-15 ft. lbs. of torque

(Once set screws contact the tube, tighten screws

one full turn).

Carefully remove winding bar from winding cone.

Repeat for the opposite spring. While holding the

door down, to prevent it from rising unexpectedly, in

the event the spring(s) were overwound, carefully

remove the vice grips from the torsion tube and the

vertical tracks.

Adjustments to the required from the number of

turns stated may be necessary. If door raises off floor

under spring tension alone, Reduce spring tension

until door rests on the floor. If the door is hard to

raise or drifts down on its own, add spring tension.

An unbalanced door such as this can cause garage

door opener operation problems.

Approved

Winding bars

Set

screws

Winding

cone

Spring

Torsion

tube

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

Rear Support

Raise the door until the top section and half of the

next section are in a horizontal position. Do not raise

door any further since rear of horizontal track is not

yet supported.

RAISING DOOR FURTHER HER CAN RESULT IN DOOR

FALLING AND CAUSE SEVERE OR FATAL INJURY.

Clamp a pair of vice clamps on the vertical tracks

just above the second roller on one side, just below

the second roller on the other side. This will prevent

the door from raising or lowering while installing the

rear support. Using perforated angle, 5/16” x 1-5/8”

hex head lag screws and 5/16” bolts with nuts (may

not be supplied), fabricate rear support for horizontal

tracks. Attach horizontal tracks to the rear supports

with 5/16”- 18 x 1-1/4” hex bolts and nuts (may not

be supplied). Horizontal tracks must be level and

parallel to door within 3/4” maximum of door edge.

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN

3/4” MAXIMUM OF DOOR EDGE, OTHERWISE DOOR

COULD FALL, RESULTING IN SEVERE OR FATAL

INJURY.

IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE

DOOR ON ANY PART OF THE HORIZONTAL TRACK

HANGER THAT CANTILEVERS 4” OR MORE BEYOND A

SOUND FRAMING MEMBER.

NOTE: If rear supports are to be installed over

drywall, use 5/16” x 2” hex head lag screws, and

make sure lag screws engaged solid structural

lumber.

NOTE: Angles must be attached to sound framing

members and nails should not be used.

Now, permanently attach the weather seal to both

door jambs and header. (Temporarily attached in

PREPARING THE OPENING on page 6). Avoid pushing

weather seal stop too tightly against face of door.

Place the windload label on the intermediate section,

as shown.

PRIOR TO WINDING OR MAKING ADJUSTMENTS TO

THE SPRINGS, ENSURE YOU’RE WINDING IN THE

PROPER DIRECTION AS STATED IN THE INSTALLATION

INSTRUCTIONS. OTHERWISE, THE SPRING FITTINGS

MAY RELEASE FROM SPRING IF NOT WOUND IN THE

PROPER DIRECTION AND COULD RESULT IN SEVERE

OR FATAL INJURY.

Now, lift door and check its balance. Adjustments

to the required number of turns stated may be

necessary. If door raises off ﬂoor under spring tension

alone, reduce spring tension until door rests on the

ﬂoor. If the door is hard to raise or drifts down on its

own, add spring tension. A poorly balanced door can

cause garage door opener operation problems.

WARNING

Ratchet Wrench

1/2” Socket

1/2” Wrench

(2) Vice Clamps

Step ladder

Perforated angle

(3) 5/16”-18 x 1-1/4”

Hex bolts and (3) 5/16”-

18 nuts

Jamb

Weather

seal

PERMANENTLY ATTACHED WEATHER

SEAL

(3) 5/16”-18

Nuts

Door in the up position

Vertical

track

Vice

clamps

3/4” 3/4”

Door edges

Horizontal tracks

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

INSTALLATION

Horizontal

track

Bolt must extend into the track

to serve as a roller stop

Sound framing members

Perforated angle

Perforated angle -bolted using

(2) 5/16” x 1-5/8” hex head

lag screws to ceiling members

and parallel to width of door.

Attach vertical perforated angle

between the (2) 5/16” x 1-5/8”

hex head lag screws, securing

perforated angle to ceiling

members.

Horizontal

track

Perforated angle

Perforated angle - bolted using (2)

5/16” x 1-5/8” hex head lag screws

to ceiling member and parallel to

width of door. Space lag screws no

further than 24” apart.

Sound framing

members

Bolt must extend into

the track to serve as a

roller stop

24”

Rear Support Continued...

To adjust spring tension, fully close door. Apply vice

grips to track above third roller. Insert a winding bar

into the winding cone. On single spring doors, cable

tension must be maintained by placing vice grips

on torsion tube before loosening set screws in the

winding cone. Push upward on the winding bar while

carefully loosening the set screws in the winding

cone.

BE PREPARED TO SUPPORT THE FULL FORCE OF

THE TORSION SPRING ONCE THE SET SCREWS ARE

LOOSE.

Carefully adjust spring tension 1/4 turn. Retighten

both set screws in the winding cone and repeat

for the other side. RECHECK DOOR BALANCE DO

NOT ADJUST MORE THAN 1/2 TURN FROM THE

RECOMMENDED NUMBER OF TURNS.

If the door still does not operate easily, lower the

door into the closed position, UNWIND THE SPRING(S)

FULLY (Reference the insert “Removing The Old Door/

Preparing The Opening” section on torsion spring

removal), and recheck the following the items:

1.) Check the door for level.

2.) Check the torsion tube for level.

3.) Check the track spacing.

4.) Check the counterbalance cables for equal

tension.

5.) Check the track for potential obstruction of the

rollers.

6.) Clamp locking pliers onto track and rewind

springs.

IMPORTANT: IF DOOR STILL DOES NOT OPERATE

PROPERLY, THEN CONTACT A TRAINED DOOR SYSTEM

TECHNICIAN.

Intermediate

section

Windload

label

WARNING

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

❉

Side Lock

Install the side lock on the second section of the door.

Square the lock assembly with the door section and

align with the square hole in the vertical track. The

side lock should be spaced approximately 1/8” in

from the section edge. Secure the lock to the section

with (4) 1/4”- 20 x 11/16” self drilling screws.

IMPORTANT: SIDE LOCKS MUST BE REMOVED OR

MADE INOPERATIVE IN THE UNLOCKED POSITION IF

AN OPERATOR IS INSTALLED ON THE DOOR.

NOTE: After completing this step, continue with Step

16 on page 17.

(4) 1/4”- 20 X 11/16”

self drilling screws

Power Drill

7/16” Socket Driver

Tape Measure

1/8”

Pull Rope

No. 6 screw eye

Pull rope

Bottom

bracket

Pull rope

DO NOT INSTALL PULL ROPES ON DOORS WITH

ELECTRIC OPERATORS. CHILDREN MAY BECOME

ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL

INJURY.

Pilot drill the location for the No. 6 screw eye.

Screw the No. 6 screw eye into the wood jamb

approximately 48” to 50” (1220 to 1270 mm) from

the ﬂoor. Tie the pull rope to the screw eye and to the

bottom bracket as shown.

WARNING

Power Drill

Drill Bit

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yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Tools Needed:

❉

OPTIONAL INSTALLATION

Trolley Operator

Header

Tape Measure

OPERATOR MUST BE TESTED AT TIME OF

INSTALLATION AND MONTHLY THEREAFTER AS

DESCRIBED IN YOUR OPERATOR’S INSTALLATION

INSTRUCTIONS AND OWNER’S MANUAL, TO ENSURE

THAT DOOR SAFETY FEATURES FUNCTION. FAILURE

TO TEST OR MAKE ANY NECESSARY ADJUSTMENTS

OR REPAIRS, CAN RESULT IN SEVERE OR FATAL

INJURY

1. Attach operator rail to suitable mounting

surface, 2 x 6 lumber minimum.

2. Install operator rail 1” to 1-1/2” (25 - 38 mm)

above high arc of top section of the door.

3. Attach operator to ceiling using perforated

angle.

4. Mount operator to ceiling so that 1” to 1-1/2”

(25 - 38 mm) clearance is maintained between

trolley rail and top section when door is fully

open (trolley rail will slope down towards rear).

5. Attach door arm to operator bracket with cotter

and clevis pin.

IMPORTANT: ANGLES MUST BE SECURELY ATTACHED

TO SOUND FRAMING MEMBER(S).

WARNING

Operator

Framing members

Perforated angle

Operator rail

Trolley arm attachment

Clevis pin

Cotter

Operator

bracket

Door arm to

trolley arm

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

CLEANING YOUR GARAGE DOOR

IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR!

While factory-applied ﬁnishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the ﬁnish may occur when a door has

been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct exposure to sunlight.

Cleaning the door will generally restore the appearance of the ﬁnish. To maintain an aesthetically pleasing ﬁnish of the garage door, a periodic washing of the garage door

is recommended.

The following cleaning solution is recommended:

A mild detergent solution consisting of one cup detergent (with less than 0.5% phosphate) dissolved into ﬁve gallons of warm water will aid in the removal of most dirt.

NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors.

NOTE: Be sure to clean behind weather stripping on both sides and top of door.

CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

GLASS CLEANING INSTRUCTIONS

Clean with a mild detergent solution (same as above) and a soft cloth. After cleaning, rinse thoroughly.

ACRYLIC CLEANING INSTRUCTIONS

Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and dislodge any caked on particles. A soft, grit-free cloth,

sponge or chamois may be used to wipe the surface. Do not use hard or rough cloths that will scratch the acrylic glazing. Dry glazing with a clean damp chamois.

NOTE: DO NOT USE any window cleaning ﬂuids, scouring compounds, gritty cloths or solvent-based cleaners of any kind.

Cleaning

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To ﬁnd your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

MAINTENANCE

SURFACE PREPARATION FOR PAINTING

Wax on the surface must be removed or paint peeling/ﬂaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a ﬁne steel wool pad,

saturated with soapy water. A ﬁnal wipe and rinse should be done with clean water only, to remove any loose particles and any soapy ﬁlm residue.

Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create a smoother surface.

Care must be taken to not expose the substrate under the paint. Once the substrate is exposed, the likelihood for rusting is greatly increased.

If substrate is exposed, it must be treated to prevent rust from forming. Sand the exposed area lightly and paint with a high quality metal primer, speciﬁcally intended for

galvanized surfaces, to protect the area from corrosion. Allow for drying time on primer can label before applying topcoat.

The surface of the factory-applied ﬁnish, that is being painted, must not be too smooth, or the paint will not adhere to it. It is advisable to test in an inconspicuous area, to

evaluate adhesion. If poor adhesion is observed, surface preparation for painting the factory-applied ﬁnish must be repeated until desired results are achieved. Again, care

must be taken to not expose the substrate under the paint.

Painting

After surface has been properly prepared, it must be allowed to dry thoroughly, and then coated immediately with premium quality latex house paint. Follow paint label

directions explicitly. Oil base or solvent base paints are not recommended. Please note that if substrate is exposed and not properly primed, painting with latex paint may

cause accelerated rusting of the steel in the exposed area.

NOTES:

1. Repainting of ﬁnish painted steel doors cannot be warranted, as this condition is totally beyond the door manufacturer’s control.

2. Consult a professional coatings contractor if in doubt about any of the above directions.

3. Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers. Pay particular attention to acceptable weather

and temperature conditions in which to paint.

Painting

Limited Warranty

MODEL 8000, 8100 and 8200

Subject to the terms and conditions contained in this Limited Warranty, Wayne-Dalton (“Manufacturer”) warrants the sections of the door, which is described at

the top of this page, TEN (10) YEARS against:

(i) The door becoming inoperable due to rust-through of the steel skin of the door section’s, due to cracking, splitting, or other deterioration of the

steel skin.

(ii) Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating, in cases

where the door sections and the original paint: (a) have not been subjected to adverse atmospheric conditions or contaminates (such

as salt water or other marine environment, or to toxic or abrasive substances, including those in the air); (b) have been maintained in

compliance with Manufacturer’s recommendations; and (c) have not been subject to physical abrasion, impacted by a hard object, or punctured

(including without limitation “paint rub” occurring in metal to metal contact and movement).

The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, TEN (10) YEARS, against defects in material

and workmanship, subject to all the terms and conditions below.

The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Limited Warranty against defects in material and

workmanship for a period of ONE (1) YEAR from the date of installation.

This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is installed) as his/her

primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial installations, or to installations on rental

property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person (even when the premises is sold), nor does it extend

beneﬁts to any other person. As a result this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne-

Dalton dealer or distributor.

The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door or its components,

abuse, damage from corrosive fumes or substances, salt spray or saltwater air, ﬁre, Acts of God, failure to properly maintain the door, or attempt to use the door, its

components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not cover ordinary wear. This Limited Warranty will

be voided if the original ﬁnish is painted over, unless Manufacturer’s preparation and painting instructions are followed explicitly. This Limited Warranty will be voided if any

holes are drilled into the door, other than those speciﬁed by the Manufacturer.

THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR IMPLIED (INCLUDING BUT NOT

LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD

FACE TYPE IN THIS LIMITED WARRANTY, ABOVE.

• Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply

to you.

Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product was purchased.

Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.

At the Manufacturer’s option, pursuant to the dealer having notiﬁed the Manufacturer of a warranty claim, a service representative may inspect the product on

site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer and to

give such representative full access to the product with the claimed defect and full access to the location of its installation.

If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the defective product to be repaired

or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject to applicable law. THE REMEDY WILL

COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING,

ETC.

Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of this Limited

Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product was installed, and this Limited

Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a manner other than described in the immediately

preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product.

THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The liability of the

Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to repair or replace, at its option,

as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not

limited to) damage or loss of other property or equipment, personal injury, loss of proﬁts or revenues, business or service interruptions, cost of capital , cost of purchase or

replacement of other goods, or claims of third parties for any of the foregoing.

• Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to

you.

No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant

any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.

Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.

The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA, to the extent

permitted by law.

• This Limited Warranty gives you speciﬁc legal rights and you may also have other rights, which may vary from State to State.

Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378;

6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392;

7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other US and Foreign Patents pending

Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings or go

to the Find a Dealer section online at www.Wayne-Dalton.com

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Wayne Dalton 8000 Windload Users Manual

8100 Windload to the manual 8e3980b8-9cf0-4cf4-bcf8-e43d9c0ca19c

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