Wayne Dalton Torquemaster 3663 372 Users Manual 320687 Rev7 7 16 2008

3663-372 to the manual a5efa5ff-7d72-413c-aaeb-7af67a339844

2015-01-05

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INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL

Models: 3663-372

Installation Instructions

and Owner’s Manual

IMPORTANT NOTICE!

To avoid possible injury, read the enclosed instructions carefully

before installing/operating this garage door opener. Pay close

attention to all warnings and notes. This manual MUST be attached

to the wall in close proximity to the garage door opener.

Part No. 320687

USE OF THIS MANUAL

WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:

If you just ﬁ nished installing a new garage door along with

an idrive® opener, then proceed with these instructions

beginning with Step 14 on page 21. If you were referred to

these instructions as part of a new door installation, then

proceed with these instructions beginning with Step 1 on

page 7.

for TORQUEMASTER®/

TORQUEMASTER® PLUS

PHOTOELECTRIC EYES ARE NOT REQUIRED ON

WAYNE-DALTON SERIES 9000 AND MODEL 5120

AND 5140 DOORS. ALL OTHER DOORS, WHICH DO

NOT HAVE PINCH-RESISTANT SECTION JOINTS,

REQUIRE PHOTOELECTRIC EYES TO PREVENT

POSSIBLE SEVERE OR FATAL INJURY.

WARNING

GARAGE DOORS & OPENERS

HOW idrive® WORKS

Lift cables raise door

from bottom.

MOUNTS ON THE WALL INSTEAD OF CLUTTERING THE CEILING

idrive® mounts to the

counterbalance above door.

Security arm manually locks

closed door.

Press

Here

9 0

7 8

5 6

3 4

1 2

Package Contents

Key chain/Visor

Transmitter (2)

Opener

Deluxe Multi-function

Wireless Wall Station

Security Light with

Diffuser

Disconnect Handle

Disconnect

Handle Bracket

“S” Hook

1/4” x 1-1/2" Hex Head

Lag Screws (4)

#6 x 7/8" Phillips Pan

Head Screws (4)

Disconnect Cable

1/4” x 2" Hex Head Lag

Screws (2)

Owner’s Manual

Emergency

Disconnect Label

Installation DVD

Entrapment Label

5 Button Wireless

Keyless Entry

#6-20 x 1/2" Phillips

Pan Head Screw (1)

Lock Arm Assembly

Cable Clips (4)

#6-32 x 3/4" Phillips Pan Head

Screw (1)

(For Light Fixture)

5mm x .8mm x 12mm

Phillips Pan Head Screw (1)

(For Lock Arm)

Mounting Bracket

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Jumper

(Optional for Safety Sensors)

II Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR

PRIOR TO TORQUEMASTER® IDRIVE® INSTALLATION

Congratulations, you have just purchased one of the world’s safest garage door openers! By

design, this opener will detect obstructions and reverse rather than force the door through

obstructions. To ensure your new idrive® opener works as intended, your garage door must be

installed and balanced properly.

WHEN INSTALLING A NEW DOOR WITH AN IDRIVE®:

If you just  nished installing a new garage door along with an idrive® opener, then proceed with

these instructions beginning with Step 14 on page 21. If you were referred to these instructions

as part of a new door installation, then proceed with these instructions beginning with Step 1

on page 7.

WHEN INSTALLING AN IDRIVE® ON AN EXISTING DOOR WITH TORQUEMASTER® OR

TORQUEMASTER® PLUS:

Before installing the idrive® opener, open and close you door manually to ensure that it

operates smoothly from top to bottom. A properly balanced door should not take a lot of effort

to open or close by hand. The door should stay in the open and in the closed position without

drifting down or creeping up. If a door opens fast going up, the door may need spring tension

reduced. If the door drops fast going down, the door may need spring tension increased.

If the operation of the door does not meet these criteria, you need to adjust the spring balance

per your door’s Installation Instructions and Owner’s Manual or call a professional installer to

make adjustments before installing idrive®.

If the door operates properly, check and record your Torquemaster® counterbalance spring

settings (for Torquemaster Plus spring settings, see warning tag(s) attached to the end

brackets or refer to your door Installation Instructions and Owner’s manual). Then proceed

with unwinding of the spring(s) for installation of your idrive®, carefully following the

instructions in the appropriate STEP R1 of your idrive® Installation Instructions and Owner’s

Manual. After the idrive® is installed on the Torquemaster® tube, rewind the Torquemaster® or

Torquemaster® Plus to the previously recorded settings.

Instruction manuals are available for download on www.wayne-dalton.com. Use the web site

to also  nd the location of your nearest professional dealer.

Check out the new idrive® installation video at www.wayne-dalton.com

Idrive® for Torquemaster®

http://www.wayne-dalton.com/idrive_TorqueMaster.asp

Look for this symbol.

Torque Tube

1” Clearance for Motor

Top of

Door

End Bracket

Mounting Surface

Electrical outlet on the

wall is for opener

Electrical outlet on

the ceiling is for

light/opener

Pre-Installation

Inspection

A. You must have a Wayne-Dalton Torquemaster® or Torquemaster®

Plus counterbalance system to install this opener (see A above).

B. The motor requires 1" of clearance above the top of the end

bracket for Torquemaster and 1-1/4” of clearance above the top

of the end bracket for Torquemaster plus.

C. Two electrical outlets are recommended for the idrive®

installation. One of these outlets needs to be located less than 6'

from the opener. The second outlet, for the light, can be located

at a position of your choice.

If, in the event that an electrical outlet is not located within 6' of

the opener, contact a local electrician for further options. As a

convenience, an electrical outlet is provided on the light fixture.

The 6’ opener cord can be used with this outlet.

D. Your door must not exceed 8' in height.

E. The idrive® opener will only work on sectional doors. Do not

install on one-piece doors.

F. Your garage door must be properly balanced (door must not be

heavy to lift, nor lift by itself).

G. Horizontal tracks should be raised 1" above level at rear of Track.

H. We do not recommend installing the idrive® opener on

Model 9700 door widths of 16’ - 18’.

I. Maximum door weight (without spring tension) must not

exceed 304 lb.

CAUTION: DO NOT INSTALL THIS OPENER ON YOUR DOOR UNLESS THE FOLLOWING REQUIREMENTS ARE MET.

USE THE ILLUSTRATION ABOVE AS A VISUAL AID.

III

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

PRE-INSTALLATION INSPECTION

CAUTION! Do not install this opener on your door unless

the following requirements are met.

Torquemaster® Plus Torquemaster®

PHOTOELECTRIC EYES ARE NOT REQUIRED ON WAYNE-DALTON

SERIES 9000 AND MODEL 5120 AND 5140 DOORS. ALL OTHER

DOORS, WHICH DO NOT HAVE PINCH-RESISTANT SECTION JOINTS, REQUIRE PHOTOELECTRIC

EYES TO PREVENT POSSIBLE SEVERE OR FATAL INJURY.

WARNING

Safety Glasses

Phillips Head

Screwdriver

Step Ladder

Ratchet Wrench

7/16” Wrench 5/64” Drill Bit

3/16” Drill Bit

1/8” Drill Bit7/16” Socket

Flat Tip

Screwdriver

Needle Nose Pliers

Level7/16” Socket Driver

Pliers/Wire

Cutters

3/32” Drill Bit

Tape Measure

Pencil

Power Drill

CAUTION TO REDUCE THE RISK OF INJURY, USE THIS OPENER ONLY WITH THE FOLLOWING DOOR MODELS:

System Requirements

Locking Pliers

WAYNE-DALTON

DOOR MODEL

WAYNE-DALTON

SPRING SYSTEM TRACK (RADIUS) PHOTOELECTRIC

SAFETY SENSORS

LOW HEAD

ROOM KIT

9000 SERIES,

5120 & 5140

Torquemaster®

Torquemaster® Plus 10",12",14",15" Not Required Not Required

9000 SERIES,

5120 & 5140

Torquemaster®

Torquemaster® Plus 6" Low Head Room Not Required P/N 302883

Required

Door Models below require the use of photo eyes.

8000 SERIES or

other doors

Torquemaster®

Torquemaster® Plus 10",12",14",15" P/N’s 252118 or

301674 Required Not Required

8000 SERIES or

other doors

Torquemaster®

Torquemaster® Plus 6" Low Head Room P/N’s 252118 or

301674 Required

P/N 302883

Required

IV Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Vice Clamps

Tools Needed

Table of Contents

Package Contents ............................................................................... I.

Pre-Installation Inspection ................................................................... II, III.

Tools Needed ...................................................................................... IV.

Important Safety Instructions .............................................................. V.

Retro-Fit Installations .......................................................................... 1-6.

idrive® for Torquemaster® Installation ................................................. 7-21.

Pre-Operation ...................................................................................... 21-32.

Operation ............................................................................................ 33-38.

Maintenance ....................................................................................... 38.

Power Connection-Permanent Wiring Option........................................39.

Programming Wireless Wall Station(s) or Transmitter(s) to Opener ...... 40.

Troubleshooting ................................................................................... 41-42.

Warranty ............................................................................................. 43.

Customer Service Number .................................................................. 44.

Drill Template.......................................................................................44.

INCORRECT INSTALLATION CAN

LEAD TO SEVERE OR FATAL

INJURY. FOLLOW THESE

INSTRUCTIONS CAREFULLY.

IMPORTANT SAFETY

INSTRUCTIONS

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Do not connect the opener to electrical power until instructed

to do so.

3. Install the entrapment warning label next to the wall station in

a prominent location. Install the emergency disconnect label

next to the emergency disconnect.

4. Remove all ropes and remove, or make inoperative in the unlocked

position, all locks connected to the garage door before installing the

opener.

5. Do not wear rings, watches or loose clothing when installing

or servicing a garage door system.

6. It is important that you install all the components supplied with the

idrive® opener, i.e., wall stations, safety sensors, etc. Use

of parts not supplied by Wayne-Dalton Corp. may cause the opener to

malfunction and create unsafe conditions.

7. Wear safety glasses for eye protection when installing or servicing the

opener or door.

8. Install opener on a properly balanced and operating garage

door. Have a qualified service person make adjustments/repairs

to cables, spring assemblies, and other hardware before

installing the opener. An improperly balanced door could

cause severe injury.

9. Where possible, install the opener seven feet or more above the floor.

Mount the emergency disconnect six feet above the floor.

10. Locate the wall station: (a) within sight of door, (b) at a minimum

height of five feet, so small children cannot reach it, and (c) away from

all moving parts of the door.

11. After installing the opener, the door must reverse when it contacts a 1-

1/2” high object (or 2 x 4 board laid flat) on the floor.

12. Installation and wiring must comply with local building and electrical

codes. Connect the power cord to a properly grounded outlet. Do not

remove the ground pin from power cord.

AFTER INSTALLATION IS COMPLETE, FASTEN

THIS MANUAL NEAR GARAGE DOOR.

PERFORM MONTHLY OBSTRUCTION TEST

AND MAINTENANCE AS RECOMMENDED. SEE

PAGES 31, 32 AND 38.

WARNING

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Deﬁ nition of key words used in this manual:

INDICATES A POTENTIALLY HAZARDOUS SITUATION

WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE

OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM

FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR

OPERATION.

NOTE: Information assuring proper installation of the door.

WARNING

1Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

R2 Spring Tension Removal

Counterbalance spring tension must be

relieved before removing any hardware.

A POWERFUL SPRING RELEASING ITS

ENERGY SUDDENLY CAN CAUSE SEVERE

INJURY.

Starting with the right hand side, ensure

pawl knob is in upper position. Place a

ratchet with a 5/8” socket on the winding

shaft.

NOTE: A 3” extension is also recommended

for added clearance from the horizontal

angle.

To remove spring tension, ensure the ratchet

and socket is set so that it will add tension

(counter clockwise) on the right hand side

and (clockwise) on the left hand side. Rotate

ratchet to relieve pressure between the pawl

and the ratchet wheel. Push in on the pawl

to allow the ratchet wheel teeth to pass by.

NOTE: In the event of a broken spring, it

might not be necessary to unwind spring(s).

IMPORTANT! BE PREPARED TO HOLD THE

FULL TENSION OF THE SPRING.

Gently let the ratchet rotate upward, while

watching the number of teeth on the ratchet

wheel pass by the pawl. Remove 3/10 of a

turn (watch the 3 teeth of the ratchet wheel

pass the pawl). Release the pawl to allow it

to engage with the ratchet wheel. Repeat

this process until all spring tension has been

removed from spring(s). Cables should be

loose and the torque tube should be free to

rotate in either direction.

IMPORTANT! SPRING(S) ARE FULLY

UNWOUND WHEN COUNTERBALANCE

CABLES HAVE NO TENSION.

IMPORTANT! DO NOT USE AN IMPACT GUN

TO UNWIND THE SPRINGS.

Tools Needed:

Ratchet Wrench

5/8” Socket

3” Extension

Gloves

Step Ladder

INSTALLATION NOTICE: If installing the idrive® opener on a door currently installed with Torquemaster® Plus counterbalance system,

start the installation with Step: R1 below. For Torquemaster® counterbalance system, start the installation with Step R1 on page 3.

Pawl Knob In Upper Position

END BRACKET

Pawl Knob In Lower Position

END BRACKET

R1 Retro-Fit Installation

Drum Wrap & End Bracket

Removal

IMPORTANT! RIGHT AND LEFT HAND IS

ALWAYS DETERMINED FROM INSIDE THE

BUILDING LOOKING OUT.

NOTE: Warning tag removed for illustration

clarity.

Starting on the right hand side, unlock the

drum wraps from the cable drums. Un-snap

hinged latch. PULL COUNTERBALANCE

CABLE SLIGHTLY OUTWARD FROM THE

JAMB to allow hinged latch to pass to the left

of the cable. Pry radially outward with a small

screwdriver on the three tabs (one at a time)

while maintaining pressure on drum wrap in

direction shown to remove. Repeat drum wrap

removal for left side.

Tools Needed:

Step Ladder

Flat Blade

Screwdriver

Retro-Fit TorqueMaster® Plus

WARNING

Ratchet

RIGHT HAND SIDE

LEFT HAND SIDE

Marks

3” Extension

Pawl

Marks

3” Extension

Ratchet

TORQUEMASTER® PLUS END BRACKET

(Right hand shown, left hand bracket symmetrically opposite)

PAWL KNOB

IN UPPER POSITION

PAWL KNOB

IN LOWER POSITION

Pawl

Ratchet Wheel

PAWL

RATCHET PAWL RATCHET WHEEL

Pushing in on Pawl Causes

Ratchet Pawl to move away

from Ratchet Wheel, allowing

wheel teeth to pass by.

Drum Wrap

Drum

Before After

Hinged Latch

Counterbalance

Cable

Tab x 3

Hinged Latch

Counterbalance

Cable

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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Winding Shaft

Cable

Drum

Groove

Round Notch

Flagangle

Splines

Drum

Wrap

R3 End Bracket Removal

To remove end brackets, start with the right

hand end bracket and remove (1) 5/16”-18

x 3/4” carriage bolt, 3/4” washer and hex

nut; then the 5/16” x 1-5/8” hex head lag

screw holding the bracket to the jamb.

Repeat for left hand end bracket.

CAUTION: THE WINDING SHAFT MAY

ROTATE WHEN REMOVING THE END

BRACKET AND GEAR.

Tools Needed:

Power Drill

7/16” Socket

Driver

1/2” Wrench

Step Ladder

Center Bracket & Cable Drum

Removal

To remove the cable drum/center bracket,

follow the steps below:

a. Remove the two 1/4" lag screws from

the center bracket. slide center bracket

to the right side of the torque tube.

Lift the right side of the torque tube up

and slide the cable drum and center

bracket off the end of the torque tube.

discard the center bracket.

b. Drape the cable drum over the flagangle

by the counterbalance cable and re-align

the groove in the winding shaft with the

round notch in the flagangle.

Once aligned, lower the winding shaft

and torque tube onto the flagangle.

Repeat cable drum removal for left side.

After completing this step, continue with

Step R5 on page 5.

1/4”

Lag Screws

Center

Bracket

Torque

Tube

Tools Needed:

Power Drill

7/16" Socket

Driver

Step Ladder

Cable Drum

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SIDE VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED UNDERNEATH V IEW

Space between Ratchet Pawl

and Cable Drum

non-indicates engagement

Cable Drum

Ratchet Pawl

DISENGAGED SIDE VIEW

No space between

Ratchet Pawl and

DISENGAGED UNDERNEATH VIEW

UPPER POSITION LOWER POSITION

UPP

ERPO

Rat

chet

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the other side of

this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

TENSION

TENSION.

To avoid possible severe or

fatal injury,

DO NOT

remove

fasteners from ratchet bracket

until spring(s) are fully

wnwound.

To safely unwind spring(s)

read

and follow the directions in the

installation instructions/owners

manual.

DO NOT REMOVE THIS TAG.

5/16” X 1-5/8”

Hex Head Lag

End Bracket

(Right Hand)

5/16”-18 Hex Nut

5/16” - 18 X 3/4”

Carriage Bolt

RETRO-FIT TORQUEMASTER® PLUS

3/4” WASHER

3Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

R1 Retro-Fit Installation

Spring Tension Removal

Counterbalance spring tension must be

relieved before removing any hardware.

A POWERFUL SPRING RELEASING ITS

ENERGY SUDDENLY CAN CAUSE SEVERE,

EVEN FATAL INJURY.

NOTE: Warning tag removed for illustration

clarity.

Place door in the fully closed position and

remove drum wraps from cable drums (if

installed).

Using a 7/16" wrench, loosen lock nut on

the back of the end bracket. Using a power

drill (high torque/gear reduced to 1300 RPM

preferred), with a 7/16" socket driver,

unwind the right hand winding bolt counter

clockwise until the counter cover shows “0”

(zero). If the door has two springs, repeat

this process for the left hand side.

NOTE: A door with only one spring will not

have a counter assembly on the left hand

side.

NOTE: Spring(s) is/are fully unwound when

counterbalance cables have no tension.

CAUTION: DO NOT USE AN IMPACT GUN

TO UNWIND THE SPRINGS!

NOTE: It is recommended that cable drums

and end bracket assemblies get updated to

current designs for optimal performance.

current end brackets are made of metal

instead of plastic, and counter cover and

worm gears are made of grey plastic, instead

of black and white plastic. If new parts are

required, contact Wayne-Dalton customer

service.

Tools Needed:

Flat Tip

Screwdriver

Step Ladder

R2 Right Hand Counter Removal

IMPORTANT! RIGHT AND LEFT HAND IS

ALWAYS DETERMINED FROM INSIDE THE

GARAGE LOOKING OUT.

Remove the counter cover. Slide a flat tip

screwdriver between the end bracket and

the counter gear.

Gently pull the counter gear away from the

end bracket. If the door has two springs,

repeat this process for the opposite side.

7/16”

Wrench

Lock Nut

Power

Drill

Counter

Balance

Cable

Drum

Wrap

End Brackets

(Metal)

Counter

Cover

Worm

Gear

Counter

Gear

Flat Tip

Screwdriver

End Brackets

(Metal)

Counter

Cover

WARNING

Winding

Bolt

Winding

Bolt

Tools Needed:

7/16" Wrench

Power Drill

7/16"

Socket Driver

Step Ladder

Cable

Drum

7/16”

Socket Driver

Retro-Fit TorqueMaster®

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

R3 End Bracket Removal

To remove the end brackets, follow the

steps below starting with the right hand

end bracket first:

a. Remove the upper lag screw from the

end bracket.

b. Attach a pair of locking pliers to the

upper portion of the end bracket and

hold the end bracket steady while

removing the lower lag screw.

If present, remove and save the #10

phillips head screw.

c. Holding the end bracket with the locking

pliers, carefully pry the end bracket from

the cable drum with a flat tip

screwdriver.

Repeat for left hand end bracket.

CAUTION: THE WINDING SHAFT MAY

ROTATE WHEN REMOVING THE END

BRACKET AND GEAR.

Center Bracket & Cable Drum

Removal

To remove the cable drum/center bracket,

follow the steps below:

a. Remove the two 1/4" lag screws from

the center bracket. Slide center bracket

to the right side of the torque tube.

Lift the right side of the torque tube up

and slide the cable drum and center

bracket off the end of the torque tube.

Discard the center bracket.

b. Drape the cable drum over the flagangle

by the counterbalance cable and re-align

the groove in the winding shaft with the

round notch in the flagangle.

Once aligned, lower the winding shaft

and torque tube onto the flagangle.

Repeat cable drum removal for left side.

After completing this step, continue with

Step R5 on page 5.

Upper

Lag Screw

Lower

Lag Screw #10 Phillips

Head

Screw

Flat Tip

Screwdriver

a b

1/4”

Lag Screws

Center

Bracket

Torque

Tube

Winding

Shaft

Round Notch

in Flagangle

Cable

Drum

Cable

Drum

RETRO-FIT TORQUEMASTER®

Tools Needed:

Locking Pliers

Phillips Head

Screwdriver

Flat Tip

Screwdriver

Power Drill

7/16” Socket

Driver

Step Ladder

Tools Needed:

Power Drill

7/16" Socket

Driver

Step Ladder

End

Bracket

Locking

Pliers

Flagangle

Counterbalance

Cable

5Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

If installing an idrive® opener on an installed

9100 door, the top bracket and roller

location will have to be adjusted for the

opener to work properly.

Loosen the (2) 1/4”-20 nuts from the top

bracket slide.

Remove the (4) 1/4”-14 x 5/8" self-tapping

screws from the top bracket.

Raise the top bracket to align the bottom

slots with the second set of holes in the

end cap.

Re-attach top bracket to the end cap with

the (4) 1/4”-14 x 5/8" self-tapping screws.

Re-align the top roller in the horizontal track

by moving the top bracket slide out to force

the door section against the weather seal.

Tighten (2) 1/4”-20 Nuts.

Repeat for the opposite side.

NOTE: The 9100 doors have a painted steel face, foam insulation and

white paper backing. If your door does not match this description you may

skip this step.

CAUTION: TO AVOID THE TOP PANEL FROM FALLING, COMPLETE RE-

INSTALLATION ON ONE SIDE BEFORE BEGINNING THE OTHER.

R5 9100 Top Bracket

Re-Install (If Necessary)

NOTE: The door must be in the fully closed

position.

If installing an idrive® opener on an

8000/8100/8200 door, the top roller location

and track height will have to be modified for

the opener to work properly. Perform the

following steps:

NOTE: The bottom edge of the track needs to

be spaced 1” above the floor. If the track is

already spaced off the floor 1”, skip this step.

Fasten a nail in the door jamb, between the

door and the track at the ends of each

section. Bend the nail over each section to

hold them in place.

Remove the lag screws from the flagangle and

each jamb bracket. Using a 7/16" socket

driver, loosen the flange nut on the Top

bracket slide. Place a mark 1" up from one of

the tops of one of the jamb brackets. Raise

the track up and align the jamb bracket with

this line. With the track relocated, re-attach

the flagangle, end bracket, and jamb brackets

to the header and/or door jamb. Make certain

to maintain spacing between edge of door and

vertical track.

NOTE: Pilot drill all lag screw locations.

8000/8100/8200 Track

Vertical Track Height Adjustment

(If Required)

Top

Bracket

Slide

1/4” - 20

Carriage Bolts

and Nuts

1/4” - 14 x 5/8”

Self-Tapping

Screws

Top

Roller

Horizontal

Track

Top

Bracket

Remove

Lag Screws

Jamb

Bracket

Flagangle

Nail

Nail Placement

End Cap

Track

Nail bent

over door

section

Tools Needed:

Power Drill

7/16" Socket

Driver

Step Ladder

Tools Needed:

Power Drill

7/16" Socket

Drive

Pencil

Tape Measure

Step Ladder

Flange Nut

Top Bracket Slide

(Door Section)

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FAILURE TO RE-ATTACH HORIZONTAL

TRACKS TO THE SUPPORT BEFORE

OPENING DOOR CAN CAUSE DOOR

TO FALL FROM OVERHEAD POSITION,

POSSIBLY CAUSING SEVERE OR FATAL

INJURY.

NOTE: Door must be in the fully closed

position.

If the vertical track was raised then the

horizontal track will need to be adjusted.

Remove bolt securing back of horizontal

track to the perforated angle and reposition

horizontal track UP 1” (25mm) from it’s

original position.

Re-attach the horizontal track to the

perforated angle with the same

bolt and nut.

Assemble bolt and nut from the direction

shown so bolt will extend inside of track.

8000/8100/8200 Track

Horizontal Track Height

Adjustment (If Required)

Remove the (3) self-tapping screws from

the top bracket.

Align the top hole of the top bracket with

the #2 hole in the end cap and re-attach the

top bracket to the end cap with the same

three self-tapping screws. It may be

necessary to relocate the top strut (if

installed) to correctly place the top bracket

in its new location.

Re-align the top roller in the track by

moving top bracket slide out until door

section is straight up and down. Tighten the

flange nut.

Repeat for opposite side.

8000/8100/8200 Track

Top Roller Adjustment

(If Necessary)

Perforated

Angles

Top

Strut

Self-tapping

Screws

#2 Hole

Top

Bracket

End Cap

#2 Hole with

Self-tapping

Screw

Self-tapping

Screws

Top

Strut

End Cap

Tools Needed:

Level

1/2” Wrench

Step Ladder

Tools Needed:

Power Drill

7/16" Socket

Driver

Step Ladder

Flange Nut

Door Section

Top Roller

Horizontal

Track

Bolt

Nut

Top Bracket

Slide

WARNING

RETRO-FIT INSTALLATIONS

7Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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IMPORTANT! RIGHT AND LEFT HAND IS

ALWAYS DETERMINED FROM INSIDE THE

GARAGE LOOKING OUT.

NOTE: Older versions of the torque tube

have a label applied on the right side that

the opener will not slide over. Check the

location of the label on the torque tube. If

your torque tube has the label located on

the right side, document the information on

the label, then remove it completely using

an adhesive remover or mineral spirits. If

your torque tube has the label located on

the left side, proceed with the following

instructions.

Lay the torque tube on the floor (inside

garage) in front of the door with the labeled

end to the left.

Look into the opener’s left side to ensure

the left hand bearing and the internal (black)

sleeve are aligned with the torque tube

profile.

IMPORTANT! HOLD OPENER BY THE MAIN

BODY. DO NOT HOLD BY THE MOTOR.

Once aligned, slide the opener onto the

right hand end of the torque tube. As the

right end of the torque tube enters the

internal (black) sleeve, rotate the opener

back and forth slightly to help aid alignment.

Continue sliding the opener onto the torque

tube until the torque tube exits the opener

right hand bearing.

NOTE: Do not force the opener onto the

torque tube if misalignment occurs.

Continue sliding the opener to the center

of the torque tube.

Plug the motor power cord into the opener.

After completing this step, continue with

Step 2 on page 8 for Torquemaster® Plus;

Step 2 on page 10 for Torquemaster®.

Tools Needed:

None

Idrive® for Torquemaster®

Installation

Assembling Opener

Left Hand Side

Torque Tube and

Bearing profiles

aligned

Align Torque Tube profile

with cam shaped profile

Plug-in Motor

Power Cord

Motor

1Sleeve has cam

shaped pattern

Right Hand End

of Torque Tube cam

shaped

Right Hand End of

Torque Tube coming

out of right hand side

of idrive.

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NOTE: If you have a Torquemaster®

counterbalance, skip this step and continue

with Step 2 on page 10. If you have a

Torquemaster® Plus counterbalance system,

complete Steps 2-3 on pages 8 and 9.

IMPORTANT! RIGHT AND LEFT HAND IS

ALWAYS DETERMINED FROM INSIDE THE

GARAGE LOOKING OUT.

Shake the TorqueMaster® spring tube

assembly gently to extend the winding shafts

out about 5" on each side. For single spring

applications, there will be no left hand spring

in the TorqueMaster® spring tube assembly.

Lift the TorqueMaster® spring tube assembly

and rest it on the top of the flagangles.

NOTE: Cable drums are marked right and

left hand. Cable drums and TorqueMaster®

spring tube assembly are cam shaped to fit

together only one way.

Pre-wrap the Torquemaster® Plus cable

drum with the counter balance cable 1-1/2

wraps (see illustrations).

To install the cable drum, slide the correct

cable drum over the winding shaft until the

cable drum seats against the TorqueMaster®

spring tube assembly.

The winding shaft must extend past the

cable drum far enough to expose the splines

and the groove. Align the winding shaft

groove with the round notch in the flagangle.

For double spring applications, repeat for

opposite side.

For single spring applications, insert

the loose winding shaft into the left hand

cable drum prior to sliding the cable drum

over the TorqueMaster® spring tube

assembly.

NOTE: On single spring applications, take

care in handling the loose winding shaft (left

side) so that it does not slide back into the

TorqueMaster® spring tube assembly.

Winding Shaft

Cable

Drum

Groove

Round Notch

Flagangle

Splines

Counterbalance Cable

Cable Drum

Winding Shaft

Splines

Groove

2Cable Drums

Loose Winding Shaft

Tools Needed:

Tape Measure

Step Ladder

Right Drum

1-1/2 Wrap Shown

Counterbalance Cable

Drums come with drum wraps pre-installed

on them.

TorqueMaster® Plus Installation

IDRIVE® FOR TORQUEMASTER® INSTALLATION

5”

TorqueMaster® Spring Tube

Assembly (Cam Peak Straight Up)

(Right hand cable drum shown, left hand cable drum is

symmetrically opposite)

Cam Peak

Straight Up

Cam Peak

Straight Up

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Cable Drum

No space betwe

Pawl and Ca

indicates eng

Ratchet Pawl

ENGAGED SIDE VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED UNDERNEATH VIEW

Space between

and Cable

non-indicates e

Ratchet Pawl

DISENGAGED SIDE VIEW

No space between

Ratchet Pawl and

DISENGAGED UNDERNEATH VIEW

UPPER POSITION LOWER POSITION

UPPER POSITION SIDE VIEW

Ratchet Pawl in Lower

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the o

this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

TENSION

TENSION.

To avoid possible severe or

fatal injury,

DO NOT

remove

fasteners from ratchet bracket

until spring(s) are fully

wnwound.

To safely unwind spring(s)

read

and follow the directions in the

installation instructions/owners

manual.

DO NOT REMOVE THIS TAG.

Cable Drum

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SIDE VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED UNDERNEATH VIEW

Space between Ratchet Pawl

and Cable Drum

non-indicates engagement

Cable Drum

Ratchet Pawl

DISENGAGED SIDE VIEW

No space between

Ratchet Pawl and

DISENGAGED UNDERNEATH VIEW

UPPER POSITION LOWER POSITION

LOWER POSITION SI

DEV

UPPER POSITION SIDE VIEW

Ratchet Pawl in Lower Position

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the other side of

this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

TENSION

TENSION.

To avoid possible severe or

fatal injury,

DO NOT

remove

fasteners from ratchet bracket

until spring(s) are fully

wnwound.

To safely unwind spring(s)

read

and follow the directions in the

installation instructions/owners

manual.

DO NOT REMOVE THIS TAG.

IMPORTANT! WARNING TAGS MUST BE

SECURELY ATTACHED TO BOTH END

BRACKETS.

End brackets are right and left hand. You

can identify the right hand end bracket by

the disconnect cable guide hole in the top

of the bracket.

Beginning with either side, slide the end

bracket onto the winding shaft so that the

grooves in the ratchet wheel fit onto the

winding shaft splines.

Secure end bracket to the flag angle using

(1) 5/16”-18 x 3/4” carriage bolt, 3/4”

washer and hex nut; then secure to the

jamb with 5/16” x 1-5/8” hex head lag

screw.

Repeat for other end bracket.

NOTE: No ratchet wheel is required on the

left hand side for single spring applications.

Only an end bracket is needed.

After completing this step, continue with

Step 4 on page 12.

Splines Winding

Shaft

Groove

Disconnect Cable

Guide Hole

Right End

Bracket

Warning Tag

Right End

Bracket

Ratchet

Wheel

Teeth Pointing

Upward

3End Brackets

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SIDE VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED UNDERNEATH VI EW

Ratche

tPa

DISENGAGED SIDE VIEW

DISENGAGED UNDERNEATH VIEW

Use these Illustration, in conjunction with the Instructions on the other sid

this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

TENSION

TENSION.

To avoid possible severe or

fatal injury,

DO NOT

remove

fasteners from ratchet bracket

until spring(s) are fully

wnwound.

To safely unwind spring(s)

read

and follow the directions in the

installation instructions/owners

manual.

DO NOT REMOVE THIS TAG.

5/16” x 1-5/8”

Hex Head Lag

End Bracket

(Right Hand)

5/16”-18 Hex

Nut

5/16” - 18 X 3/4”

Carriage Bolt

Tools Needed:

Power Drill

7/16” Socket

Driver

1/2” Wrench

Step Ladder

Black Tooth

3/4” WASHER

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Loose

Winding

Shaft

Cable

Drum

Left Hand Side

Single Spring Application

Groove

Flagangle

Torsion

Tube

NOTE: If you just installed the

Torquemaster® Plus counterbalance,

continue with Step 4 on page 12. If you

have the Torquemaster® counterbalance

system, complete Steps 2-3 on pages 10

and 11.

Shake the torque tube gently to extend the

winding shafts out about 5" on each side.

For single spring applications, there will be

no left hand spring in the torque tube.

Lift the torque tube and rest it on the top of

the flagangles. Orient torque tube so that

back of opener is flat against header/

mounting surface.

NOTE: Cable drums and torque tube are

cam shaped to fit together only one way.

Pre-wrap the Torquemaster® cable drum

with the counter balance cable 1/2 wrap

(see illustrations).

To install the cable drum, slide the cable

drum over the winding shaft until the cable

drum seats against the torque tube. The

winding shaft must extend past the cable

drum far enough to expose the splines and

the groove.

Align the winding shaft groove with

the round notch in the flagangle.

Repeat for opposite side for double spring

applications.

For single spring applications, insert

the loose winding shaft into the left hand

cable drum prior to sliding the cable drum

over the torque tube.

NOTE: On single spring applications, take

care in handling the loose winding shaft

(left side) so that it does not slide back into

the torque tube.

Beginning with the right hand side, lubricate

entire circumference of the drive gear

with lubricating oil. Slide the drive gear onto

the winding shaft splines until it touches

the flagangle.

NOTE: On single spring applications,

no drive gear is required on the left side.

NOTE: If additional lubricating oil is

required “Dura-Lube Engine Oil Treatment”

is recommended.

Cable Drum/ Drive Gear

Installation

Torque

Tube

Winding

Shaft

Cable Drum

Counterbalance

Cable

Torque

Tube Cable Drum

Round

Notch

Winding

Shaft Groove

Winding

Shaft Splines

Lubricating

Oil

Drive

Gear

Flagangle

Drive

Gear

Winding

Shaft

Cable

Drum

Cable

Drum

Splines

Groove

Flag Angle

Round

Notch

TorqueMaster® Installation

Tools Needed:

Step Ladder

1/2 Wrap Shown

Winding

Shaft Groove

align and seated

in ro

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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End Bracket Installation

IMPORTANT! WARNING TAGS MUST BE

SECURELY ATTACHED TO BOTH END

BRACKETS.

Slide the right hand end bracket over

the drive gear. Replace #10 phillips head

screw that was removed in Step R3. Secure

end bracket and the flagangle to the jamb

using (2) 5/16” x 1-5/8" lag screws.

NOTE: Older end brackets may not have

a hole needed for the opener’s emergency

disconnect cable. If the right hand end

bracket does not have a hole for the

disconnect cable, drill a 3/32" (3mm) hole

as shown prior to installing the end bracket.

Install the right side counter gear, with

the missing tooth toward the outside and

away from the end bracket. Press the

counter gear onto the end bracket until

snaps engage.

Select the right hand counter cover and

align the hex of the counter cam with

the end of the winding shaft. Also, align the

“0” on the counter cover with the raised rib

on the end bracket. Press the counter cover

against the counter gear until it locks into

place.

Repeat for left hand side for double

spring applications.

NOTE: No drive gear, counter gear or

counter cover is required on left hand side

for single spring applications. Only an end

bracket is needed.

IMPORTANT! AT THIS TIME DO NOT WIND

COUNTERBALANCE SPRINGS!

After completing this step, continue with

Step 4 on page 12.

Winding

Shaft Inside End

Bracket

Missing

Tooth

Raised Rib

Hex of the

Counter Cam

Counter

Cover

3/32” Hole

5/16 x 1-5/8”

Lag Screws

Counter

Gear

#10 Phillips

Head

Screw

Warning

Tag

1/4”

1/8”

Tools Needed:

Power Drill

3/32” Drill Bit

7/16”

Socket Driver

Phillips Head

Screwdriver

Step Ladder

End Bracket

Flagangle

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Positioning Support Bracket

NOTE: idrive® must be installed on a solid

wood mounting surface.

Locate the mounting surface. The mounting

surface is a vertical board running directly

above the center of the door. Remove

(2) 1/4”-20 flange nuts from bottom

of opener.

NOTE: Do not discard flange nuts.

Place the support bracket underneath

opener, to the right side of motor, centered

on mounting surface.

Using a tape measure, maintain equal

measurements between torque tube and top

of door at both ends and in center to ensure

torque tube is level. Once torque tube is

level, with idrive resting on support bracket,

drill 1/8” pilot holes for the lag screws.

Now secure support bracket to the mounting

surface with (2) 1/4” x 1-1/2" lag screws.

NOTE: If wood mounting surface is covered

with dry wall, use 1/4” x 2” lag screws.

1/4 x 1-1/2”

Lag Screws

Support

Bracket

1/4” - 20

Flange Nuts

Mounting

Studs

Mounting

Surface

(Header)

Top Of Door

S1 S2 S3 S4

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Attaching Opener To

Support Bracket

Lift and slide the opener over the support

bracket, aligning the mounting studs with

the bracket slots. Loosely fasten to

mounting studs with the (2) 1/4”-20

flange nuts.

Alternately, the disconnect cable can be

pulled to allow motor to pivot up. This will

enable assembly of the support bracket to

the opener first, followed by leveling of the

torque tube and then attachment of support

bracket to mounting surface.

NOTE: Do not tighten 1/4”-20 flange

nuts to opener studs at this time.

Remove the orange label holding the

antenna wire. Straighten antenna wire and

angle it 45 degrees to the right.

NOTE: Do not coil the antenna wire. This

will reduce the radio signal range.

Antenna Wire

(2) 1/4”-20

Flange Nuts

Support

Bracket

Mounting

Studs

45° Angle

Tools Needed:

Step Ladder

Bracket

Slots

Torque Tube

USING A TAPE MEASURE, MAINTAIN AN EQUAL MEASUREMENT “X” (TOP OF DOOR

TO BOTTOM OF TORQUEMASTER® TUBE) AT BOTH ENDS AND THE CENTER.

TOP SECTION

“X” “X” “X”

Tools Needed:

Power Drill

1/8” Drill Bit

7/16” Socket

Driver

Tape Measure

Step Ladder

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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Attaching Disconnect Cable

Attach the loose disconnect cable (located in

opener hardware bag) to the opener with the

“S” hook. Close both ends of the “S” hook

with pliers, to lock assembly together with

pliers.

Thread the disconnect cable (behind the

counterbalance cable) through the hole in

the right hand end bracket, and remove all

slack between opener and right end

bracket.

Close “S” Hook

Disconnect

Cable

S-Hook

Hole in Right

End Bracket

Hole in

End Bracket

Right Side of

End Bracket

Disconnect

Cable

S-Hook

Hole in Right

End Bracket

Hole in

End Bracket

Right Side of End

Bracket

Tools Needed:

Step Ladder

Pliers Torquemaster®

Torquemaster® Plus

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6ft

Mounting Disconnect

Handle Bracket

Mark a location on the right jamb, 6 feet

above the floor to mount the disconnect

handle bracket.

Pilot drill lag screw location using

1/8" drill bit.

Align top of the bracket with the mark.

Fasten bracket to the jamb with

(2) 1/4” x 1-1/2" lag screws.

1/4” x 1-1/2”

Lag Screws

Disconnect

Handle Bracket

Tools Needed:

Pencil

Tape Measure

Power Drill

1/8" Drill Bit

7/16” Socket

Driver

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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Attaching Disconnect Handle

#6-20 x 1/2”

Screw

Disconnect

Handle

Bracket

Disconnect

Cable

Disconnect

Handle

Upper

Position

Apply emergency disconnect label next to

the mounted bracket. Use mechanical

fasteners if adhesive will not adhere.

Using the emergency disconnect, pull down

on disconnect handle and place it in the

manual door operated position (use

disconnect label for reference). Motor will

be rotated 90° from its packaged position.

If motor does not pivot 90°, see

troubleshooting section in this manual.

Disconnect Handle Usage

Emergency

Disconnect

Label

Manual operated position Motor operated position

Tools Needed:

None

Tools Needed:

Phillips

Head

Screwdriver

Wire Cutters

Flat Blade

Screwdriver

NOTE: The motor must be in the fully down

position before setting handle position on

cable. Bring motor to the down position by

pulling the disconnect cable while pushing

the motor down. Insure opener disconnect

teeth are engaged before installing

disconnect handle. If motor is not fully down

when teeth are engaged, turn motor shaft

with screwdriver at back of motor counter

clockwise until motor is fully down.

NOTE: Do not use power drill to assemble

set screw to handle.

Start the #6-20 x 1/2" screw into the

disconnect handle. Thread the disconnect

cable through the top of the disconnect

handle bracket and then the disconnect

handle.

Locate the disconnect handle in full upper

position of disconnect handle bracket.

Remove all disconnect cable slack between

the opener and the top of the disconnect

handle bracket. Tighten #6-20 x 1/2" screw

into the disconnect handle until snug, and

then tighten screw an additional 1 to 1-1/2

turns to secure disconnect cable to the

disconnect handle. Trim off excess cable

from bottom of the disconnect handle.

CAUTION: PULL CABLE ONLY TAUT

ENOUGH TO REMOVE THE CABLE SLACK.

PULLING THE CABLE MORE COULD CAUSE

OPENER TO DISCONNECT FROM THE

TORQUE TUBE AND CAUSE FAILURE OF THE

DISCONNECT.

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Cable Adjustments

Tools Needed:

Pliers/Wire

Cutter

Flat Tip

Screwdriver

Locking Pliers

Step Ladder

Cam Peak

Straight Up

10 Torquemaster®

Torquemaster® Plus

Counterbalance Cable

Starting on the right hand side, rotate the

cable drum until the set screw faces

directly away from the header. Torque tube

cam peak should be pointing straight up.

NOTE: Illustrations show the right hand

cable drum, left hand cable drum is

symmetrically opposite.

NOTE: Cable tension is set during the initial

door installation. If there is slack between

the counterbalance cable and the cable

drum or unequal tension between the right

and left hand counterbalance cables, the

counterbalance cables will have to be

readjusted. If there is no slack and cable

tension is equal, proceed to Step 11.

Loosen the set screw no more than 1/2

turn. Using locking pliers, pull on the end of

the cable to remove all cable slack.

Check to ensure the cable is aligned and

seated in the first groove of the cable drum.

Snug the set screw, and then tighten an

additional 1-1/2 turns. Left side will be

adjusted in Step 12.

IMPORTANT! ENSURE THE CABLE IS

ALIGNED AND SEATED IN THE

APPROPRIATE GROOVE(S) OF THE CABLE

DRUM PRIOR TO WINDING SPRINGS.

Measure approximately 6” of cable, cut off

excess cable, tuck end into cable drum

(Torquemaster®) or insert end in hole of

cable drum (Torquemaster® Plus).

First

Groove

Right Hand Drum

Cut Cable Here

Set Screw

1/2 Wrap Shown

6”

1-1/2 Wrap Shown

6”

Cut Cable Here

Cam Peak

Straight Up

Counterbalance Cable

First Groove

Right Hand Drum

Set Screw

Hole

IDRIVE® FOR TORQUEMASTER® INSTALLATION

Place vice clamps onto both vertical tracks

just above the third roller. This is to prevent

the garage door from raising while winding

the springs.

FAILURE TO CLAMP TRACK CAN ALLOW

DOOR TO RAISE UNEXPECTEDLY,

RESULTING IN SEVERE OR FATAL

INJURY.

Securing Door

for Spring Winding

Tools Needed:

(2) Vice Clamps

WARNING

TRACK

VICE CLAMPS ATTACHED

TO INNER

RAIL OF TRACK

PLACE VICE CLAMPS

ABOVE 3RD ROLLER

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Cable Drum

No space between Ratchet

Pawl and Cable Drum

indicates engagement

Cable Drum

Ratchet Pawl

ENGAGED SIDE VIEW

No space between

Ratchet Pawl and

Cable Drum

ENGAGED UNDERNEATH VIEW

Space between Ratchet Pawl

and Cable Drum

non-indicates engagement

Cable Drum

Ratchet Pawl

DISENGAGED SIDE VIEW

No space between

Ratchet Pawl and

DISENGAGED UNDERNEATH VIEW

UPPER POSITION LOWER POSITION

LOWER POSITION SIDE VIEW

UPPER POSITION SIDE VIEW

Ratchet Pawl in Lower Position

Ratchet Pawl in Upper Position

Use these Illustration, in conjunction with the Instructions on the other side of

this label.

WARNING

Rachet Bracket is under

EXTREME SPRING

TENSION

TENSION.

To avoid possible severe or

fatal injury,

DO NOT

remove

fasteners from ratchet bracket

until spring(s) are fully

wnwound.

To safely unwind spring(s)

read

and follow the directions in the

installation instructions/owners

manual.

DO NOT REMOVE THIS TAG.

NOTE: If you have a Torquemaster® counterbalance,

skip this step and continue with Step 12 on page 20.

NOTE: It is recommended that leather gloves be

worn while winding the TorqueMaster® Plus springs.

FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO

HANDS.

See chart on page 19 for proper spring tension setting.

Double check to ensure the counterbalance cable is

aligned in the first and second groove of the cable

drum, as shown in Step 10.

There are two methods for counting the spring turns

as you wind. One method is to identify the black tooth

on the ratchet wheel inside of the end bracket. When

the wheel makes one revolution and the tooth returns

to its starting point, one turn has been made. The other

method is to make a mark on the winding shaft (or

socket) and end bracket, and count your turns in this

manor.

IMPORTANT! PAWL KNOB MUST BE IN UPPER

POSITION TO ADD/ REMOVE SPRING TURNS. AFTER

ADDING / REMOVING SPRING TURNS, PAWL KNOB

MUST BE PLACED BACK IN LOWER POSITION.

Beginning with the right side, place a mark on winding

shaft (or socket) and end bracket. Turn pawl knob on

the end bracket to the upper position. Using a ratchet

with a 5/8” socket, wind the spring by rotating the

winding shaft counter clockwise, while watching the

mark on the winding shaft.

NOTE: A 3” extension is also recommended for added

clearance from the horizontal angle.

After 2-3 turns, remove the ratchet and adjust the

cable on the left side. Ensure the cable is in the first

and second groove of the cable drums as shown in

Step 10 and clear of any obstructions.

NOTE: Single spring applications require no spring

winding on left hand side, but need cable tension

adjusted.

IMPORTANT! ENSURE COUNTERBALANCE CABLE

TENSION IS EQUAL FOR BOTH SIDES PRIOR TO FULLY

WINDING SPRING(S) TO APPROPRIATE NUMBER OF

TURNS. IF CABLE TENSION IS UNEQUAL, REFER TO

STEP 10.

See the Spring Turn chart.

For SINGLE SPRING applications, return to the right

hand side and continue winding the spring to the

required number of turns for your door or the number

record during the Pre-Installation Inspection on page II.

Place pawl knob in lower position.

For DOUBLE SPRING applications, place a mark on

the left hand winding shaft and end bracket. Place the

ratchet with 5/8” socket onto the left hand winding

shaft end.

Winding Spring(s)

Tools Needed:

5/8” Socket

Ratchet Wrench

3” Extension

Step Ladder

WARNING

Mark

Pawl Knob In Upper Position

Ratchet

3” Extension

Pawl Knob

End Bracket

TorqueMaster® Plus

PAWL KNOB

IN UPPER POSITION

Pawl

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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To wind the spring, rotate the winding shaft clockwise,

while watching the mark on the winding shaft (or

socket). Rotate the winding shaft to the required number

of turns for your door or the number recorded during the

Pre-Installation Inspection on page II. Place ratchet pawl

in lower position. Then return to the right hand side and

wind the right hand spring to the required number of

turns or the number recorded during the Pre-Installation

Inspection on page II. Place ratchet pawl in lower

position.

IMPORTANT! DO NOT OVERWIND SPRINGS.

NOTE: Since total turns to balance door can deviate

from spring turn chart values by ± 1/2 turns,

adjustments to the recommended number of spring

turns may be required AFTER rear hangers assembly is

completed.

IMPORTANT! HOLD THE DOOR DOWN TO PREVENT IT

FROM RAISING UNEXPECTEDLY IN THE EVENT THE

SPRING WAS OVERWOUND AND CAUTIOUSLY REMOVE

VICE CLAMPS FROM VERTICAL TRACKS.

IMPORTANT! CAUTIOUSLY REMOVE VICE CLAMPS

FROM VERTICAL TRACKS. ADJUSTMENTS TO THE

RECOMMENDED NUMBER OF TURNS MAY BE REQUIRED.

IF DOOR RAISES OFF THE FLOOR UNDER SPRING

TENSION ALONE, THEN REDUCE SPRING TENSION UNTIL

DOOR RESTS ON THE FLOOR. IF THE DOOR IS HARD TO

RAISE OR DRIFTS DOWN ON ITS OWN, THEN ADD

SPRING TENSION. AN UNBALANCED DOOR CAN CAUSE

IDRIVE® OPERATION PROBLEMS.

IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®

OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS

WILL NEED TO BE FABRICATED/ INSTALLED TO

SUPPORT THE HORIZONTAL TRACKS. REAR SUPPORTS

ARE CONSTRUCTED USING PERFORATED ANGLES, HEX

HEAD BOLTS/NUTS AND THEN THE MUST BE SECURELY

ATTACHED TO SOUND FRAMING MEMBERS WITH LAG

SCREWS. FOR DETAILED INFORMATION ON

CONSTRUCTING/ SUPPORTING THE REAR SUPPORTS,

REFER TO YOUR DOORS INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL.

Winding Spring(s)

(Continued)

Pawl Knob In Lower Position

Tools Needed:

Step Ladder

Un-snap the drum wrap hinged latch and rotate

down.

IMPORTANT: Pull the counterbalance cable away

from the header to clear the latch. Simultaneously

slide the drum wrap against the last rib of the drum

until the 3 tabs engage the third rib

Re-engage the hinged latch by rotating upward

until a distinct snap is felt.

Confirm the catch is fully engaged by lightly

tugging on it.

Repeat for the left hand side.

After completing this Step, continue with Step

14 on page 21.

Drum Wrap Installation

RECOMMENDED SPRING TURNS

Door Height Spring Turns

6’-0” 14

6’-3” 14-1/2

6’-5” 15

6’-6” 15

6’-8” 15-1/2

6’-9” 15-1/2

7’-0” 16

7’-3” 16-1/2

7’-6” 17

7’-9” 17-1/2

8’-0” 18

PAWL KNOB

IN LOWER POSITION

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Drum Wrap

(Right Hand)

Tabs

Counterbalance Cable

Groove in

Drum Hinged

Latch

Counterbalance Cable

Pull to clear latch

Last Rib

Drum

Wrap

Left

Cable

Drum

Secure Hinged

Latch

3 Catches

3rd Rib

IDRIVE® FOR TORQUEMASTER® INSTALLATION

Setting Spring Tension

See chart below for proper spring tension setting.

Beginning with the right hand side, ensure the

counterbalance cable is in the first groove of the cable drum.

NOTE: Apply light pressure to the canoe clip on counter

while winding springs.

Using a power drill (high torque/gear reduced to 1300 RPM

preferred) with a 7/16" socket driver, carefully rotate right

hand winding bolt clockwise, until counter shows 2-3 turns.

This will keep the counterbalance cable taut while adjusting

the left hand side counterbalance cable.

Adjust left hand counterbalance cable tension (Refer to step

10).

NOTE: Single spring applications require no spring winding

on left hand side, but need cable tension adjusted.

IMPORTANT! Ensure counterbalance cable tension is

equal for both sides prior to fully winding spring(s) to

appropriate number of turns. If cable tension is unequal,

refer to Step 10.

See the Spring Turn chart.

For SINGLE SPRING applications, return to the right hand

side and carefully rotate the winding bolt head clockwise

until the counter shows the correct number of turns for your

door or the number record during the Pre-Installation

Inspection on page II.

For DOUBLE SPRING applications, remain on the left

hand side and carefully rotate the winding bolt head

clockwise until the counter shows the correct number of

turns for your door or the number record during the Pre-

Installation Inspection on page II. Then return to the right

hand side and wind the right hand spring to the required

number of turns for your door or the number recorded

during the Pre-Installation inspection on page II.

IMPORTANT! DO NOT OVERWIND.

After spring is wound, hold the lock nut (in back of end

bracket) stationary with a 7/16" wrench while rotating the

winding bolt clockwise until snug. Tightening of the lock nut

prevents spring from unwinding. Repeat for opposite side on

double spring Torquemaster® systems.

IMPORTANT! CAUTIOUSLY REMOVE VICE CLAMPS FROM

VERTICAL TRACKS. ADJUSTMENTS TO THE RECOMMENDED

NUMBER OF TURNS MAY BE REQUIRED. IF DOOR RAISES OFF

FLOOR UNDER SPRING TENSION ALONE, THEN REDUCE UNTIL

RESTS ON FLOOR. IF IS HARD RAISE OR DRIFTS DOWN ITS

OWN, ADD TENSION. AN UNBALANCED CAN CAUSE IDRIVE®

OPERATION PROBLEMS.

IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®

OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS WILL

NEED TO BE FABRICATED/ INSTALLED TO SUPPORT THE

HORIZONTAL TRACKS. REAR SUPPORTS ARE CONSTRUCTED

USING PERFORATED ANGLES, HEX HEAD BOLTS/NUTS AND

THEN THE MUST BE SECURELY ATTACHED TO SOUND

FRAMING MEMBERS WITH LAG SCREWS. FOR DETAILED

INFORMATION ON CONSTRUCTING/ SUPPORTING THE REAR

SUPPORTS, REFER TO YOUR DOORS INSTALLATION

INSTRUCTIONS AND OWNER’S MANUAL.

RECOMMENDED SPRING TURNS

Door Height Doors 11’-11”

Wide or Less

Doors 12’ Wide or

Greater

6’-0” 13-1/2 14

6’-3” 14 14-1/2

6’-5” 14-1/2 15

6’-6” 14-1/2 15

6’-8” 15 15-1/2

6’-9” 15 15-1/2

7’-0” 15-1/2 16

7’-3” 16 16-1/2

7’-6” 16-1/2 17

7’-9” 17 17-1/2

8’-0” 17-1/2 18

NOTE: For 7’ high doors, 8’, 9’, 10’, 16’ or 18’

wide with windows, the recommended number of

spring turns is 15.

Tools Needed:

Power Drill

7/16" Socket

Driver

7/16" Wrench

Step Ladder

Canoe Clip

Winding

Bolt

Power

Drill

7/16”

Socket

Driver

15.5

Counter

(Sample Setting)

Winding

Bolt

Canoe Clip

TorqueMaster®

7/16”

Wrench

Lock Nut

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21 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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TO PREVENT POSSIBLE INJURY, INSTALL

WALL STATION OUT OF THE REACH OF

CHILDREN AND IN A LOCATION WHERE

THE DOOR CAN BE SEEN WHEN THE

OPENER IS ACTIVATED. DO NOT MOUNT

WALL STATION NEAR OR NEXT TO

GARAGE DOOR.

NOTE: For proper operation, mount the wall

station on a flat surface.

The wall station can be mounted to a NEMA

standard electrical device box or directly to

any wall surface. No wiring is required.

Select appropriate place to mount wall

station. To keep wall station out of the reach

of children, locate it at least five feet up

from the floor.

Mounting Wall Station

5’ Min

Tools Needed:

Tape Measure

Power Drill

3/16” or

3/32" Drill Bit

Phillips Head

Screwdriver

WARNING

Drum Wrap Installation

Drum wraps (supplied with Torquemaster®

counterbalance systems) are identified as

right and left.

To install, place the drum wrap over the

cable drum and under the idrive® disconnect

cable. Align the outside flange over the

outside edge of the cable drum

and push the drum wrap down onto the

cable drum.

Drum

Wrap

Cable

Drum

Wrap

Cable

Drum

Tools Needed:

Step Ladder Outside

Flange

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PRE-OPERATION

Mounting Wall Station

(Continued)

Installing Battery

Press

Here

Lower Screw Installation Upper Screw Installation

Press

Here

Battery

Cover

Entrapment

Label

Keyhole

Slot

Phillips

Head Screw

Phillips

Head Screw

Wall

Station

(2) AAA

Batteries

Lower

Clip

Tools Needed:

None

LED

Remove the battery cover (right-hand side

of wall station) by disengaging the battery

cover’s lower clip.

Install two AAA batteries into the wall

station observing the polarity, (+) and (-),

of both batteries. After about three seconds,

the red LED will begin to blink momentarily

every three seconds.

Re-install the battery cover by first inserting

its top into the wall station then inserting

and securing its bottom.

Apply entrapment warning label in a

convenient location next to the wall station.

Use mechanical fasteners if adhesive will

not adhere.

NOTE: To slow blink rate or turn off the red

LED, refer to wall station operation page 34

“Backlit LED Light”.

7/16”

If mounting to a NEMA electrical device box,

use machine thread screws provided in

place of the wood screws. No drilling is

required. If high voltage wiring is contained

in the box, a standard NEMA solid faceplate

must be installed between the box and the

wall station. If fastening into drywall or

concrete, use anchors provided. When

mounting to wood use a 3/32" drill bit and

the drilling template located on page 44.

Drill the two 3/32” mounting holes using the

drill template. Drill 3/16" holes if using

anchors.

Install lower screw leaving 7/16" of the

screw exposed. Slide wall station keyhole

slot onto the lower phillips head screw. Wall

station should slide onto screw, providing a

snug fit. If necessary remove wall station

and loosen or tighten lower phillips head

screw until a snug fit is achieved.

Once wall station is fitted on lower screw,

install upper screw. Do not over-tighten.

CAUTION: OVER-TIGHTENING THE UPPER

SCREW COULD DEFORM PLASTIC CASE.

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Receptacle Cover

#6-32 x 3/4”

Phillips Pan Head

Screw

Hole Plug

Remove Screw

Installing the Light Fixture

TO AVOID ELECTRICAL SHOCK

DISCONNECT POWER TO THE

RECEPTACLE AT THE FUSE/BREAKER

BOX, BEFORE PROCEEDING WITH THE

INSTALLATION OF THE LIGHT FIXTURE.

IMPORTANT! THIS LIGHT FIXTURE HAS A

GROUNDING TYPE PLUG WITH A THIRD

(GROUNDING) PIN. THIS PLUG WILL ONLY

FIT INTO A GROUNDING-TYPE OUTLET. IF

THE PLUG DOES NOT FIT INTO YOUR

OUTLET, CONTACT A QUALIFIED

ELECTRICIAN TO INSTALL THE PROPER

GROUNDING TYPE OUTLET. DO NOT ALTER

THE PLUG IN ANY WAY.

TO AVOID ELECTRICAL SHOCK/FIRE, DO

NOT MOUNT THE LIGHT FIXTURE TO A

RECEPTACLE WITH A METAL FACE

PLATE.

IMPORTANT! GARAGE DOOR MUST

CLEAR LIGHT FIXTURE WHEN THE DOOR IS

IN THE OPEN POSITION.

The light fixture is designed to mount

directly to a standard 120V duplex

receptacle.

Remove the screw in the receptacle

cover. Holding receptacle cover in place,

insert light fixture into the receptacle that

has the ground hole farthest from screw

hole.

Secure light fixture to receptacle with a

#6-32 x 3/4” phillips pan head screw.

Install hole plug into the screw hole in the

light fixture.

NOTE: For temperature protection, the

hole plug must be in place prior to using

the light fixture.

WARNING

Tools Needed:

Phillips Head

Screwdriver

Flat Tip

Screwdriver

Step Ladder

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PRE-OPERATION

Light Fixture

Diffuser

75W (MAX)

Light Bulb

(Not Included)

Power Outlet

Snap Tabs

Mating Slots

Screw a 75W (maximum) light bulb into

light socket and snap diffuser into light

fixture.

When assembling diffuser, make sure all

three snap tabs are aligned and fully

snapped into the three mating slots of the

light fixture.

Turn receptacle power back on at fuse/

breaker box. The light should blink one

time when the power is turned back on.

NOTE: An accessory power outlet

receptacle (600 Watt Maximum) is

provided as part of the light fixture.

Attaching Diffuser

TO REDUCE THE RISK OF ELECTRICAL

SHOCK, DO NOT CHANGE THE POWER

CORD PLUG IN ANYWAY.

The opener can be permanently wired. To

permanently wire the unit, see Permanent

Wiring option on page 39.

Plug the end of the power cord into the

closest grounding type receptacle

Otherwise, contact a service person for

further options. Excess power cord length

must be routed and contained safely away

from any moving parts.

As soon as power is applied to the opener,

it should beep two times.

NOTE: Do not permanently attach power

cord to building!

NOTE: Use only the flexible cable clips

supplied with the opener.

Connecting Opener

Power Cord

Plug Into Nearest

Power Outlet

Cable Clips

#6 x 7/8

Wood Screws

No Interference

Between Power

Cord and

Disconnect Cable

(Ceiling)

Light Socket

WARNING

Disconnect

Cable

Power Cord

Tools Needed:

Step Ladder

Tools Needed:

Phillips Head

Screwdriver

Step Ladder

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Receiving

Unit

LED

Washer

Nut

1/4”-20 x 1/2”

Carriage Bolt

5/16 x 1-1/2”

Lag Screw

Door Jam

U-Bracket

Wall Mounting

Bracket

NOTE (P

UL):

Safety sensors are required

if opener is installed on a non-pinch resistant

door. If your door is a Wayne-Dalton 9000

series, 5120, or 5140 pinch resistant door,

skip this step and proceed with Step 22.

PHOTOELECTRIC EYES ARE NOT

REQUIRED ON WAYNE-DALTON SERIES

9000 AND MODEL 5120 AND 5140 DOORS.

ALL OTHER DOORS, WHICH DO NOT HAVE

PINCH-RESISTANT SECTION JOINTS,

REQUIRE PHOTOELECTRIC EYES TO

PREVENT POSSIBLE SEVERE OR FATAL

INJURY.

a. Select and mark with a pencil, a suitable

mounting location no more than

5 inches above the floor to the center line

of wall mounting bracket. The safety

sensors should be mounted as close to the

door track or inside edge of the door as

possible to offer maximum entrapment

protection. It is very important that both

wall mounting brackets be mounted at the

same height for proper alignment.

IMPORTANT! BOTH WALL BRACKETS

MUST BE MOUNTED AT THE SAME HEIGHT

FOR PROPER ALIGNMENT.

b. Drill pilot holes, using a 3/16” drill bit.

Using two 5/16” x 1-1/2” lag screws,

permanently mount the wall mounting

brackets to both door jambs. In some

installations it may be necessary to attach

a wooden spacer to the wall to achieve the

required alignment.

Attach the “U” brackets to the wall

mounting brackets with 1/4”-20 x 1/2”

carriage bolts, washers and nuts.

Insert the bolts from the inside of the

“U” bracket and hand-tighten.

c. Attach the sending and receiving safety

sensors to the “U” brackets by inserting all

three tabs into the respective holes.

IMPORTANT! IDENTIFY WHICH SIDE OF THE

GARAGE DOOR IS EXPOSED TO THE MOST

SUNLIGHT. MOUNT THE SENDING UNIT (UNIT

WITHOUT LED) ON THE SIDE WHICH IS

EXPOSED TO THE MOST SUN. SUNLIGHT MAY

AFFECT THE SAFETY SENSORS, AND THIS

POSITIONING WILL HELP REDUCE THE

ADVERSE EFFECT SUNLIGHT MAY HAVE ON

THE SENSOR UNIT.

Accessory Safety Sensors Installation

8000 Series Doors (Required) (Not Required

On 9000, 5120 & 5140 Series Doors)

Wall Mounting

Bracket

5”

Tools Needed:

Tape Measure

Power Drill

3/16" Bit

7/16” Socket

Driver

7/16” Wrench

Pencil

WARNING

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Wire Routing

Uncoil wires from photoelectric sensors and route

wires up garage wall and along door header

towards the right side of the opener

Route wires behind torque tube and tack wires in

place with insulated staples (not supplied). Take

care to run wires in a location where they will not

interfere with the operation of the door.

Do Not Staple Through Wire.

NOTE: If wires must be lengthened or spliced

use wire nuts or suitable connectors.

NOTE: Take care to run wires in a location where

they will not interfere with the operation of the

door and do not staple through wire.

Connect photoelectric sensors to the opener

terminal block on right side of the opener. Sepa-

rate wire ends and strip about 1/2” of insulation

off each of the wire ends.

Insert a 3/32” (2.5mm) max. width ﬂ atblade

screwdriver into the lower hole #1 of the

terminal block. Twist screwdriver to open wire

clamp in upper hole #1 of terminal block. Insert

both sender and receiver solid white wires into

upper hole #1 until the wires bottom out and

release screwdriver tension. Insert and twist

screwdriver in lower hole #2 and insert both

sender and receiver wires (white with black

stripe) into upper hole #2 until wires bottom

out and release screwdriver tension. Be sure to

observe polarity.

Once wires are connected, install jumper

through the front opener cover on to the pins

labeled PE.

IMPORTANT! KEEP SENDER/RECEIVER WIRES

AWAY FROM MOVING COMPONENTS.

Lightly pull on external wires to test for secure

connection. Check that the wires are stapled in

place and staples have not cut wire

insulation.

Insert screw

driver into

lower hole #1

Insert wires

into upper

hole #2

Insert wires

into upper

hole #1

Insert screw

driver into lower

hole #2

White wires with

black stripe

Solid white wires

RIGHT HAND SIDE VIEW OF OPENER

Jumper

installed

Jumper

Pins labeled

“PE”

VIEW OF THE OPENER FROM THE FRONT

Tools Needed:

3/32” (2.5mm)

Max. Flat Tip

Screwdriver

Pliers/Wire

Cutters

Sensor Wire Installation

(Required on all 8000 Series and

other Non Pinch Resistant Doors)

PRE-OPERATION

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With the emergency disconnect still in the

manual door operated position, manually

raise the door to the fully open position.

Then, manually lower the door to the fully

closed position verifying freedom of

movement and good door balance.

Tighten both 1/4”-20 flange nuts, securing

the opener to the support bracket.

NOTE: Good door balance and freedom of

movement are essential for proper opener

performance. If door is heavy to lift, hard to

close or if door sticks or binds in

the track, make proper adjustments now.

Securing the Opener

and Checking for Obstructions

Align the safety sensors by moving the

sending and receiving units in or out until

the alignment light on the receiving unit

comes on. The 1/4”-20 carriage bolt can be

loosened to move the safety sensor in or

out, as required. If you have difficulty

aligning the beams, check that both

mounting brackets are mounted at the

same height and remount if necessary.

Additional minor adjustments can be made

by slightly bending the mounting brackets.

Once the alignment light comes on, tighten

all bolts and mounting screws. Finish

securing all wires making sure not to break

or open any of the conductors. Loop and

secure any excess wire.

Safety Sensor Alignment

1/4”-20 Carriage

Bolts

Out

Top View

For this adjustment, bend

Bracket at wall mount

1/4” - 20

Flange Nuts

Support

Bracket

Tools Needed:

Pliers

Tools Needed:

7/16” Wrench

Step Ladder

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Press

Here

TO AVOID INJURY, NO ONE SHOULD

CROSS THE PATH OF A MOVING DOOR!

The profile routine automatically sets the

door open and close limits and calibrates

obstruction sensing. During the profile

routine, the door will move up and down

twice.

NOTE: If an object such as a ceiling beam

obstructs the door from opening completely,

skip this step. Set a Custom Upper Limit, see

Step 25.

NOTE: The door must be in its fully closed

position and the disconnect handle must

be in the motor operated position (upper

position) to initiate the profile routine.

NOTE: Profile routine will not run if safety

sensors are not aligned (only if required

installation).

Press and hold the profile button for

five (5) seconds. The opener will beep

twice, release the profile button, indicating

the activation of the profile routine. The door

will now move to the fully open position and

stop, beep twice and then the door will close

completely.

Next, the door will go through one more up/

down cycle. Once this is complete, the door

limits are set and the profile is complete.

NOTE: Upon successful completion proceed

to Step 26.

Profile Routine

(Standard Upper Limit)

Programming Light Fixture Program Button

Light Button

Profile

Button

Tools Needed:

None

LED

WARNING

Press the red program button on the light

fixture. The LED on the light fixture will turn

on and remain on for 30 seconds

or until a opener is learned to the light

fixture. The incandescent lamp will also turn

on when program button is pushed.

Press the light button on the wall station.

This must be done within 30 seconds of

pressing the program button on the light

fixture. The light fixture lamp and LED will

blink three times to indicate successful

programming. The light fixture can now be

turned on and off from this wall station.

NOTE: In order to program the opener to

the light fixture, the installer must have the

wall station already programmed to the

opener.

Tools Needed:

Step Ladder

PRE-OPERATION

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Detent Pin

Adjustment Screw

TO AVOID INJURY, NO ONE SHOULD

CROSS THE PATH OF A MOVING DOOR!

NOTE: If no obstruction interferes with a

standard upper limit, skip this step.

NOTE: The door must be in its fully closed

position and the disconnect handle must be

in the motor operated position (upper

position) to initiate the profile routine.

NOTE: Install profile will not run if safety

sensors are not aligned (Only if required for

your door).

Press and hold the profile button for

five (5) seconds. The opener will beep

twice, release the profile button, indicating

the activation of the profile routine.

When the door moves to the desired upper

limit, press and hold the Up/Down button on

the wall station until the door stops. Next,

the door will close completely. The Up/Down

button (when door is closed) can be

activated by pressing center of flip cover.

Next, the door will go through one more Up/

Down cycle. Once this is complete, the door

limits are set and the profile is complete.

Alternately, once an profile routine has been

successfully completed, disconnect door

and manually move to desired upper limit.

Re-connect door and press and hold the

profile button for five (5) seconds. The

door will close, open and close to complete

the profile routine with the new custom

upper limit.

NOTE: For a more precise location of the

custom upper limit, see “Customizing the

Settings” on page 37-38.

The amount of pressure the opener

uses to pivot the motor downward is

preset at the factory via the detent pin

adjustment screw.

Due to variations in door installations,

a detent pin adjustment may need to

be made in order to insure proper pivoting

of the motor.

IMPORTANT! FOR SYSTEM SECURITY:

THE MOTOR IS DESIGNED TO PIVOT DOWN

AFTER THE DOOR CLOSES COMPLETELY. IF

THE MOTOR DOES NOT PIVOT OR PIVOTS

TOO SOON, THE DETENT PIN ADJUSTMENT

SCREW MAY NEED TO BE ADJUSTED IN

ORDER FOR THE DOOR LOCK FEATURE TO

WORK PROPERLY.

Adjusting Detent

Profile Routine

(Custom Upper Limit)

Profile

Button

Up/Down

Button

Tools Needed:

None

WARNING

Tools Needed:

Flat Tip

Screwdriver

Step Ladder

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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NOTE: If you have a low headroom double

track system, skip this step and continue

with Step 28.

Place the emergency disconnect in the manual

operated position, Motor will pivot to the up

position (see Step 9).

Insert the lock arm into the motor groove and

align with the proper hole depending on your

track radius. To determine the Wayne-Dalton

track radius being used, measure the length of

the flagangle and Torquemaster® end bracket

and compare to the diagram on the right (all

Portland tracks are stamped with radius on the

side of the track).

Mt. HOPE/

PENSACOLA

15” RADIUS

21-1/8”

Mt. HOPE/

PENSACOLA

12” RADIUS

19-3/4”

PORTLAND

TRACK

20-3/4”

Lock

Arm

Position

Track Type

WD - Mt. Hope &

Pensacola

PO - Portland

Track Radius Door Model

15”(380mm)

12”(305mm)

12”

10”

9700

8000, 9000

9000 Series

8000, 9000

2 PO 12” 8000 Series

3WD

15”(308mm)

14”

8000, 9000

9000 Series

4 PO 14” 8000 Series

Adjusting Detent

(Continued)

a. If the motor does not pivot down, or only

pivots down partially, the detent pin is set

too hard.

Using a flat tip screwdriver, turn the

detent pin counterclockwise in 1/8

turn increments.

Operate the door to confirm adjustment.

Repeat procedure until motor pivots

to full down position when the door

is completely closed.

b. If the motor pivots down prematurely

(before the door is completely closed) or

if the motor is “slapping” too aggressively

against the top of the door, the detent pin

is set too soft.

Using a flat tip screwdriver, turn the

detent pin clockwise in 1/8 turn

increments. Operate the door to

confirm adjustment.

Repeat procedure until motor pivots

to full down position when the door

is completely closed.

Lock Arm Installation

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Lock

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Groove

Tools Needed:

Tape Measure

Step Ladder

PRE-OPERATION

31 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Lock Arm Installation

(Continued)

Once track radius has been determined,

secure the lock arm to the motor with

(1) 5mm x .8mm phillips pan head screw.

NOTE: If unsure of track radius, begin with

lock arm in position 1.

After assembly of the lock arm, manually

raise and lower the door and verify that the

lock arm does not interfere with the door. If

there is interference between the door and

the lock arm, see Page 42 for lock arm

troubleshooting.

NOTE: Do not operate the door or opener if

there is interference between the lock arm

and the door.

Reconnect the door to the motor operated

position. Activate a motor operated up/down

cycle to confirm clearance.

Lock Arm

Motor

5mm x 8mm

Phillips

Pan Screw

Contact Obstruction Test

After installing the opener, the door must

reverse when it contacts a 1-1/2” high

object (or a 2 x 4 board laid flat) on the

garage floor.

Using the wall station, activate the door

to the fully open position.

Place a 2 x 4 board flat on the garage

floor, under the door path.

Activate the door to the closed position

with the wall station. Upon contacting the

2 x 4 board, the door should stop, then

reverse direction within two seconds and

travel to the full open position.

If the door does not respond to the

required tests, repeat profile routine Step

24 or 25, making sure the door is in the

fully closed position prior to activation.

Center Of Door

2 x 4 Laid Flat

On Floor

WARNING

Tools Needed:

2 x 4 Board

IF OPENER DOES NOT RESPOND PROPERLY TO THESE TESTS (STEPS

28 AND 29), DO NOT USE DOOR UNTIL A QUALIFIED SERVICE PERSON

HAS MADE NECESSARY ADJUSTMENTS/REPAIRS, OR SEVERE OR FATAL

INJURY COULD RESULT FROM OPERATING THE DOOR/OPENER.

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Tools Needed:

6” Height Object WHEN PERFORMING THIS PART OF THE

TEST, DO NOT PLACE YOURSELF UNDER

DESCENDING DOOR, OR SEVERE OR

FATAL INJURY MAY RESULT.

Starting with the door fully open, place

a 6” high object on the floor, in line with

sensors, one foot from the left side of

the door.

Activation of the opener with the wall

station Up/Down button should cause the

door to move no more than one foot, stop

and then reverse to fully open position.

Repeat this test with the 6” high object

placed at the center of the door and then

one foot from the right side of the door.

The 6” high object, when placed on the

floor in line with sensors, while door is

closing, should also cause the door to

reverse.

Testing the Safety Sensors

(If Installed)

12”

6”

12”

IF OPENER DOES NOT RESPOND PROPERLY TO THESE TESTS (STEPS

28 AND 29), DO NOT USE DOOR UNTIL A QUALIFIED SERVICE PERSON

HAS MADE NECESSARY ADJUSTMENTS/REPAIRS, OR SEVERE OR FATAL

INJURY COULD RESULT FROM OPERATING THE DOOR/OPENER.

WARNING

PRE-OPERATION

❉

TO REDUCE THE RISK OF SEVERE

INJURY OR DEATH:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with the door controls.

Keep remote controls away from children.

3. Always keep a moving door in sight and keep people and objects

away until it is completely closed. NO ONE SHOULD CROSS THE

PATH OF A MOVING DOOR.

4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.

5. Test the Door/Opener monthly. The garage door MUST reverse on

contact with a 1-1/2” high object (or a 2 x 4 board laid flat) on the

floor. The door MUST also reverse when a 6” high object is placed on

the floor in line with safety sensors. If Door/Opener fails these tests,

have adjustments/repairs made immediately. Failure to make

adjustments/repairs may cause severe or fatal injury.

6. When possible, use the Emergency Disconnect only when the door is

in the closed position. Be very cautious using the Emergency

Disconnect when the door is open. Weak or broken spring(s) may

allow the door to fall rapidly, causing a severe or fatal injury.

7. KEEP THE GARAGE DOOR PROPERLY BALANCED. See the owner’s

manual included with the door. An improperly balanced door could

cause a severe or fatal injury. Have a qualified service person make

repairs to the cables, spring assemblies, and other hardware.

8. SAVE THESE INSTRUCTIONS.

Door activation:

Upon activation by either the Wall Station Up/Down Button or

Transmitter, the door will move in the following manner:

1. If closed, the door will open. If open completely, the door will close. If

partially open, the door will close.

2. If closing, the door will stop, reverse, and return to the open position.

Next activation will close the door.

3. If opening, the door will stop. Next activation will close the door.

4. If an obstruction is encountered or an out-of-balance condition is

detected while the door is closing, the door will reverse, return to the

open position, and the opener will beep 3 or 4 times. The next

activation will close the door.

5. If an obstruction is encountered or an out-of-balance condition is

detected while opening the door, the door will stop. The next

activation will close the door.

6. When door is in motion any button on the wall station functions the

same as the Up/Down button.

ALWAYS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND

OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED. TO PREVENT A

SEVERE OR FATAL INJURY, AVOID STANDING IN A OPEN DOOR WAY

OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS

MOVING.

NEVER LET CHILDREN OPERATE DOOR OR PLAY WITH THE DOOR

CONTROLS. KEEP REMOTE CONTROLS AWAY FROM CHILDREN.

FATAL INJURY COULD RESULT SHOULD A CHILD BECOME TRAPPED

BETWEEN THE DOOR AND FLOOR.

KEEP THE GARAGE DOOR PROPERLY BALANCED. AN IMPROPERLY

BALANCED DOOR COULD CAUSE SEVERE OR FATAL INJURY. HAVE A

QUALIFIED SERVICE PERSON MAKE ADJUSTMENTS/REPAIRS TO

CABLES, SPRING ASSEMBLIES, AND OTHER HARDWARE.

Emergency Disconnect:

THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN DOOR

IS CLOSED. USE EXTREME CAUTION IF OPERATING THE EMERGENCY

DISCONNECT ON AN OPEN DOOR. WEAK OR BROKEN SPRING(S) MAY

ALLOW THE DOOR TO FALL RAPIDLY, CAUSING SEVERE OR FATAL

INJURY.

The opener is equipped with an emergency disconnect that allows the

door to be moved manually and independently from the opener.

With the door closed, pull down on the disconnect handle and place the

handle under the lower section of the handle bracket. This motion

causes the motor on the opener to pivot upwards and the opener to

disconnect from the torque tube.

Releasing the disconnect handle from the lower section on the handle

bracket and returning the handle to its original position will reconnect

the opener to the torque tube.

NOTE: The motor will not pivot down completely when the handle is

released. After one motorized up/down door cycle, the motor will once

again pivot down, and all cable slack will be taken up. The garage door

is not secured from forced entry until the motor is back in the down

position.

Disconnect Label: The label is located next to the disconnect handle.

The label shows the handle in both the motor operated and manual

operated positions. View on the left side of the label shows the handle

position when the opener is engaged to the torque tube. The view on the

right side of the label shows the handle when the opener is disconnected

from the torque tube.

IMPORTANT SAFETY INSTRUCTIONS

WARNING WARNING

WARNING

33 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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❉

Up-Down Button:

Momentarily pressing the Up/Down button activates the door. If an

out-of-balance condition causes the door to stop while opening or

reverses the door while closing, apply constant pressure to the

Up/Down button until the door is fully open or closed. This will allow

the opener to move the door in an out of balance condition, until the

problem is corrected (see Troubleshooting). The Up/Down button

(when unit is closed) can be activated by pressing flip cover.

THE SEVERE OUT-OF-BALANCE CONDITION MUST BE CORRECTED

IMMEDIATELY. FAILURE TO MAKE ADJUSTMENTS/REPAIRS, COULD

RESULT IN SEVERE OR FATAL INJURY.

Light Button:

Momentarily pressing the Light Button turns on the light fixture. The

light fixture will remain on until either the Light Button is pressed again

or the door is activated. The light fixture automatically turns on with a

door activation and remains on for five minutes. Pressing the light

fixture button before the five minutes has elapsed will turn off the light

fixture. While the door is in motion, the Light Button functions identically

as the Up/Down button, stopping or reversing the door immediately.

Timer Button:

Momentarily pressing the Timer Button causes a delayed activation of a

stationary fully open door. The opener will signal seven beeps (approx.

8 seconds) then beep constantly for two seconds prior to closing the

door, allowing time to exit the garage when the opener is in the timer

mode. Pressing any button, except for the profile button while the

opener is beeping cancels the timer mode.

NOTE: The Timer feature will only function with the door in the

full open position. Pressing the Timer Button with a stationary

door in any other position will cause the opener to beep four

times and the door will not be activated.

While the door is in motion, the Timer Button functions identically as

the Up/Down button, stopping or reversing the door immediately.

Slide Switch:

The Slide Switch has two positions: Normal, and Door lock.

Normal position:

Move the Slide Switch to normal position for all normal functions of the

opener. The normal position will cancel the door lock feature.

NOTE: When the Slide Switch is moved to the unlocked

position the opener will beep once.

Door Lock position:

If the door is stopped (fully open, fully closed or partially open) move

the Slide Switch to the door lock position to suspend all normal

functions of the opener. The opener will remain completely disabled

and non-operational in this mode. All wall stations, transmitters and

keyless entry units are ignored until the Slide Switch is moved to the

normal position. If the door is moving when the Slide Switch is moved

to the door lock position, the door lock mode is not activated and all

functions of the opener remain active.

NOTE: When the Slide Switch is moved to the locked position

the opener will beep twice.

Operating the Wireless Wall Station

Backlit LED Light:

The red LED blinks intermittently to help you locate the wall station

in a dark garage. This blink rate can be changed for longer battery

life or can be turned off. The default blink rate is one blink every 3

seconds. For longer battery life the blink rate can be changed to

blink once every 6 seconds. To change the blink rate, remove the

battery cover and remove one battery. Re-install the battery and

within 2 seconds, press the Light button. Re-install the battery cover.

For longest battery life, the blink can be turned off. To turn off the

blink, remove the battery cover and remove one battery.

Re-install the battery and within 2 seconds, press the pet button.

Re-install the battery cover.

NOTE: The wall stations red LED will light while any wall

station button remains pressed.

Pet Position:

Pressing the Pet button opens a closed door to a preset position

between eight and thirty inches above the floor, allowing pets to

enter and exit the garage without the door being fully open. The

door must be fully closed to activate the pet open feature. Pressing

the Pet button with a stationary door in the pet open position will

cause the door to close. Pressing the Up/Down button while the

door is in the pet position will cause the door to open. While the

door is in motion, the pet button functions identically to the Up/Down

button, stopping or reversing the door immediately. The pet feature

allows for custom setting of the pet position door height. See

Customizing the Settings on page 37.

NOTE: A door in the “pet position” (open 8-30 inches) is not locked

and should not be used as a secured door position.

Profile Routine:

Press and hold the Profile button for 5 seconds to initiate the

“Profile Routine”. See Customizing the Settings on page 37.

NOTE: The wall stations red LED will light while any wall station

button remains pressed. See Maintenance section for battery

replacement.

Pet Button

Light Button

Up/Down Button

Timer Button

Profile Button

Slide Switch

WARNING

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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OPERATION

❉Programming HomeLink® System to the Torquemaster® idrive® (Primary)

Programming/Training HomeLink® Unit

GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID

POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY

DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.

1. Pull the manual disconnect to put the opener in the disengaged

position.

2. Verify the HomeLink® unit has an empty channel – press the

desired HomeLink® button and observe the LED – if it flashes

slowly, the channel is empty and ready for programming. If

pressing the desired channel/button causes the LED to blink

rapidly, or come on without blinking this channel is already

programmed. You either need to choose a different channel/

button on the HomeLink®, or perform Step 3 below.

3. OPTIONAL – To completely clear all channels on the HomeLink®

unit, press and hold the two outside buttons on the HomeLink®

unit until the HomeLink® LED light begins to flash rapidly

(approx. 20 seconds), then release both buttons. (Do not perform

this step to train additional hand-held transmitters.) NOTE: This

operation erases all previously learned transmitters and you will

need to re-teach any other transmitters to your HomeLink® unit.

4. Hold the end of the Wayne Dalton hand-held transmitter

approximately 1 to 3 inches away from the HomeLink® surface –

keeping the HomeLink® indicator light in view.

5. Simultaneously press and hold the Wayne Dalton transmitter

large button and desired button on the HomeLink® module,

continue to hold both buttons. In less than 10 seconds the LED

on the HomeLink® module will either go solid or give a single

quick flash, release both buttons when either occur.

NOTE: If this procedure is unsuccessful, perform Alternate procedure

on next page.

Teaching HomeLink® to the idrive® opener

6. Press and release the red program button on the idrive® opener.

The idrive® unit will beep once, indicating that it is ready to learn.

NOTE: The idrive® will remain in the learn mode for 30 seconds.

7. Press the HomeLink® button used in Step 5 above for 1 to 3

seconds. The idrive® will beep indicating a successful learn.

8. Return the manual disconnect to the engaged position.

9. Press the HomeLink® button once more to operate the door.

NOTE: The first transmitter command after programming will only move

the door through a six inch up/down cycle. Normal door operations will

occur on the second use of the transmitter.

NOTE: This step can only be done on automobiles equipped with the

HomeLink® system.

NOTE: Programming HomeLink® requires a Wayne-Dalton Transmitter

that is programmed to the opener (the wallstation and transmitter(s)

supplied with the opener, come pre-programmed from the factory). Any

additional wallstation(s) or transmitter(s) will need to be programmed to

the opener, see page 40.

IMPORTANT! Use the programming instructions provided with your

vehicle first. Follow these instructions if the HomeLink® unit does not

learn the transmitter, when using the vehicle’s instructions.

NOTE: If Primary programming does not work then use the Alternate

procedure on next page.

NOTE: Vehicle may need to be in accessory position when

programming. Check car owner’s manual.

NOTE: HomeLink® is a registered trademark of Johnson Controls.

WARNING

35 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

❉Programming HomeLink® System to the Torquemaster® idrive® (Alternate)

Programming/Training HomeLink® Unit

GARAGE DOOR MAY OPERATE DURING PROGRAMMING. TO AVOID

POSSIBLE SEVERE OR FATAL INJURY, PLACE THE EMERGENCY

DISCONNECT HANDLE IN THE MANUAL OPERATED POSITION.

1. Pull the manual disconnect to put the opener in the disengaged

position.

2. Press and hold the two outside buttons on the HomeLink®

unit until the HomeLink® light begins to flash rapidly (approx. 20

seconds), then release both buttons. (Do not perform this step to

train additional hand-held transmitters.) NOTE: This operation

erases all previously learned transmitters and that you need to

re-teach any other transmitters to your HomeLink® unit by

repeating steps 3 - 6 below.

3. Hold the end of the Wayne®Dalton hand-held transmitter

approximately 1 to 3 inches away from the HomeLink® surface –

keeping the HomeLink® indicator light in view.

4. Use the large button on the Wayne Dalton transmitter.

Simultaneously press and hold desired Homelink® button and the

Wayne Dalton transmitter large button. Continue to press both

buttons counting LED flashes on the HomeLink® module;

between 50 to 60 LED flashes the LED will either come on solid

or do one “quick flash”; when either of these occur release both

Wayne Dalton transmitter and HomeLink® buttons.

Teaching HomeLink® to the idrive® Opener

5. Press and release the red program button on the idrive® opener.

The idrive® unit will beep, indicating that it is ready to learn.

NOTE: The idrive® will remain in the learn mode for 30 seconds.

6. Press the HomeLink® button used in Step 4 above for 1 to 3

seconds. The idrive® will beep indicating a successful learn.

7. Return the manual disconnect to the engaged position.

8. Press the HomeLink® button once more to operate the door.

NOTE: The first transmitter command after programming will only move

the door through a six inch up/down cycle. Normal door operations will

occur on the second use of the transmitter.

NOTE: This Step can only be done on automobiles equipped with the

HomeLink® system.

NOTE: Programming HomeLink® requires a Wayne-Dalton Transmitter

that is programmed to the opener (the wallstation and transmitter(s)

supplied with the opener, come pre-programmed from the factory). Any

additional wallstation(s) or transmitter(s) will need to be programmed to

the opener, see page 40.

IMPORTANT! Use the programming instructions provided with your

vehicle first. Follow these instructions if the HomeLink® unit does not

learn the transmitter, when using the vehicle’s instructions.

NOTE: Vehicle may need to be in accessory position when

programming. Check car owner’s manual.

NOTE: HomeLink® is a registered trademark of Johnson Controls.

WARNING

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

OPERATION

❉Customizing the Settings

Custom pet position:

Normal install routine sets the pet position to approximately 8 inches

above the ground. The pet opening height may be changed to open

anywhere between 8” and 30” above the ground. To change the

automatic pet opening height refer to the following procedure:

a. After completion of the normal install routine, with the door in the

closed position, place the disconnect handle in the manual operated

position.

Manually position the door to the desired pet opening height

(between 8” and 30” above ground) and return disconnect handle to

the motor operated position.

b. Move the slide switch from the NORMAL (Unlock) position to

the DOOR LOCK (Lock) position and then back to the NORMAL

(Unlock) position. The opener will beep once. The pet button is

now programmed to automatically open the door to this custom

height.

NOTE: The opener will NOT accept programmed pet lock position if

door is below 8” or higher than 30”.

NOTE: Activation of the normal install routine will reset the pet position

to the default 8” target height. For use of the pet button see operation

section.

Multi-Door Programming:

Momentarily pressing the button programmed in the transmitter

programming step activates the door. Other buttons can also be

programmed to activate different doors, for multi-door installations.

Each button or a combination of two buttons pressed simultaneously

can be programmed to activate a different door. Only one button at a

time can be programmed to activate a specific opener.

Custom Upper Limits

Disconnect door and manually move it to the desired upper limit.

NOTE: The door must be positioned more than halfway open.

Reconnect door.

Press and hold the profile button for 5 seconds. The opener will beep

twice, indicating the activation of the profile routine. The door will now

move to the closed position. Then, the door will open to the new upper

limit.

Next, the door will go down to the closed position. Once this is

complete, the door limits are set and the installation is complete.

For more profile options go to page 28 and 29.

NOTE: Before performing custom upper limit, first profile must be done

from closed position.

Pet Button

Profile Button

Up/Down Button

NORMAL

DOOR LOCK

37 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

❉

Erasing Remote Controls:

CAUTION: MANUALLY DISCONNECT THE DOOR FROM OPENER

USING THE EMERGENCY DISCONNECT HANDLE PRIOR TO ERASING

REMOTE CONTROLS.

To clear programming of all remote control devices, press and hold

the opener’s red program button for approximately 10 seconds.

When the opener beeps 3 times, all remote controls are erased.

Multi Opener Light Control:

A single light fixture can be controlled by up to 6 openers. Follow

the procedure outlined on Step 23 to program additional openers.

Erasing Light Fixtures:

To clear programming of all openers from a light fixture, press

and hold the light fixture program button for approximately 10

seconds. When the light fixture lamp and LED flash 3 times, all

openers are erased.

Maintenance

Customizing the Settings (Continued)

Program Button

Red

Program

Button

❉

Monthly Maintenance:

1. Lubricate hinges and rollers of garage door.

2. Inspect the door for loose fasteners, worn or frayed

counterbalance cables and the presences of legible safety labels/

tags. Have repairs made by a qualified service person.

Contact customer assistance for safety labels/ tags.

3. With door fully closed, move the emergency disconnect to the

manual door operated position and manually operate door. If the

door feels unbalanced or binds, have a qualified service person

make necessary adjustments or repairs to the door.

4. Perform the contact/obstruction tests. See Steps 28 and 29 for

the contact/obstruction test instructions. If Door/Opener fails

Contact/Obstruction test run profile routine Steps 24 or 25

making sure door is completely closed prior to activation. If

opener still fails, have a qualified service person make

adjustments/repairs or this could result in severe or fatal injury.

5. Failure of Door/Opener to respond to transmitter or wall station

may be due to a weak or dead battery. Replace the battery.

Battery replacement for Wall Station:

Remove the battery cover completely (right-hand side of wall

station) by disengaging the battery cover’s lower clip. Install two

AAA batteries into the wall station observing the polarity, (+) and (-),

of both batteries. After a few seconds, the red LED will begin to

blink every three seconds. If it is desired to slow the red LED blink

rate refer to the wall station operation section on page 34 “Backlit

LED Light”. Re-install the battery cover by first inserting its top into

the wall station then inserting and securing its bottom.

Note: Use only 2 AAA batteries.

Battery replacement for Transmitter:

Insert a coin in the coin slot of the transmitter and twist coin to

access the dead battery. Replace the battery, being careful to match

the positive (+) symbols on the circuit boards with the battery.

Note: Use (1) CR2016 or equivalent battery.

Note: Dispose of dead battery properly.

OPERATION

39 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

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Power Connection — Permanent Wiring Option

If required by local codes, the opener can be permanently

wired. Services of a licensed electrician should be obtained,

to permanently wire the Unit. Disconnect electrical power at

fuse/breaker box.

TO AVOID ELECTRICAL SHOCK, DISCONNECT POWER AT FUSE/

BREAKER BOX BEFORE PROCEEDING.

a. Using a phillips head screwdriver, remove the two screws from the

right hand cover and unplug motor power cable. Remove right

hand cover from the opener to expose electronics and wiring.

b. Remove potentiometer gear. Unsnap the circuit board from the

chassis stand-offs and lower the circuit board as shown.

NOTE: Do not disconnect the two ground wires (A & B) from the

circuit board or the chassis.

c. Using pliers, compress 3 snaps of the strain relief fitting inside

the chassis and push fitting out of the chassis . Cut opener power

cord to a length that will leave 6” inside of the junction box.

d. Route opener power cable through the conduit. Strip 2 to 3

inches of outer jacket off power cable, insuring individual wire

insulation is not nicked or cut. Strip approximately 3/4” of

insulation off each individual wire. Using wire nuts, splice each

conduit wire with the corresponding wire inside the opener as

follows: opener black (line), opener white (neutral), and opener

yellow and green (ground).

NOTE: Select 1/2” conduit fitting/ J-box that will not interfere with

the opener disconnect cable fittings when disconnect is pulled.

e. Reinstall the circuit board back into the opener chassis and snap

the board back into the chassis stand-offs.

NOTE: Make sure antenna wire is routed through the chassis

grommet and angled 45 degrees to right when board is installed.

f. Confirm pot nut position* shown below.

g. Reinstall the potentiometer gear, right hand cover, and screws.

h. Reconnect Power

❉

WARNING

“A”

“B”

Antenna

Potentiometer Gear

Grommet

Green and Yellow

(Ground) Chassis

Standoff

Black

(Line)

White

(Neutral)

*Position Pot Nut

1/8” - 3/16” Away

from Left Stop

*Potentiometer

Gear Clip 1/8” – 3/16”

Gap

Strain

Relief Fitting

Junction

Box

View Of Right Hand Side

No Interference

Between Conduit

And Disconnect

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Press

Here

TO AVOID POSSIBLE SEVERE OR FATAL

INJURY, MANUALLY DISCONNECT THE

OPENER, USING THE EMERGENCY

DISCONNECT HANDLE PRIOR TO

PROGRAMMING REMOTE CONTROLS.

NOTE: The opener can be activated by up

to six remote control devices (including

Wall Station, Transmitter, and Keyless Entry

Devices). If a seventh control is

programmed, the first of the program

controls will be overwritten and will no

longer activate the opener.

a. Pull the emergency disconnect handle to

the manual door operated position (lower

position).

b. On the front cover of the opener, press

and release the red program button; the

opener will beep once, indicating

activation of the program mode. The

opener will remain in program mode for

30 seconds. If at the end of 30 seconds

the opener has not learned an RF

device, the opener will beep once,

indicating the learn mode is no longer

active.

c. Press and hold the desired transmitter

button or wall station light button until

the opener beeps once. The transmitter

of wall station is now programmed.

No beeping response from the opener

during the transmitter or wall station

programming indicates a programming

failure. Repeat programming Steps a-c.

d. Return the emergency disconnect

handle to the motor operated position

(upper position).

NOTE: The first transmitter command

after programming will only move the

door through a six inch up/down cycle.

Normal door operations will occur on the

second use of the transmitter or wall

station.

Handle In Manual

Door Operated

Position

Red Program

Button

Motor in

Up Position

Handle In Motor

Operated

Position

LED

Light Button

WARNING

Tools Needed:

None

❉

Large Button

Programming Wireless Wall

Station(s) or Transmitter(s)

to Opener

41 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Troubleshooting

✓

Symptom Probable Cause Corrective Action

Opener does not respond to the Wall Station or

Transmitter.

No power to the Opener.

Controls are not programmed.

Check the Opener Power Cord to outlet connection.

See Activation and Programming section.

Opener works from the Wall Station but not from the

Transmitter.

Transmitter is not programmed.

Weak or dead Transmitter battery.

See Activation and Programming section.

See Maintenance section for battery replacement.

Opener works from the Transmitter but not from the

Wall Station.

Wall Station is not programmed.

Weak or dead Wall Station battery.

See Activation and Programming section.

See Maintenance section for battery replacement.

Door does not move and the Opener beeps two times. The profile routine has not been performed. Perform the profile routine Step 24 or 25.

Door does not move with a Wall Station or Transmitter

command and no beeps come from the Opener.

Blown fuse or tripped circuit breaker.

No power to the Opener.

Reset the circuit breaker or contact a qualified service

person for fuse information.

Check Power Cord connection.

Door does not move with a Wall Station or Transmitter and

Opener beeps one time.

Possible loose Motor connection. Check Motor plug connection.

Door stops or reverses, and the Opener beeps three or four

times.

Obstruction encountered.

Safety Sensor misalignment (if applicable).

Out-of-balance condition detected.

Clear the door path.

Re-align Safety Sensors Step 21.

Run new Profile Routine Step 24 or 25.

Door does not close properly. Counterbalance Cables are not on the Cable Drums

properly.

Apply constant pressure to the Wall Station’s

Up/Down Button to close the door.

Door will not close. Thermal delay: The door has cycled eight times

in a five-minute period.

Safety Sensor misalignment (if applicable).

Contact obstruction test failure.

Door will operate after a one-minute waiting period.

Re-align Safety Sensors Step 21.

Apply constant pressure to Wall Station Up/Down

Button until door is closed

Repeat the profile routine Step 24 or 25 or contact a quali-

fied service person.

Door does not travel to the full open or full close position. Door is out of balance.

Door limits are set improperly.

Adjust the springs to correct the balance or call a qualified

service person.

Repeat the profile routine Step 24 or 25.

Door is not sealing to the floor. Bottom door limit is set too high.

Outside door seal is set too tightly against the face of the

door.

Disconnect the Opener and force the door to the floor.

Reconnect the Opener and activate the profile routine Step

24 or 25.

Adjust weather seal position.

Motor does not pivot up fully when door is opening. Counterbalance springs have too much tension. Adjust the springs to correct the balance or call a qualified

service person.

Profile routine may have to be rerun. Step 24 or 25.

Door is reversing at or near the floor. Outside door seal is too tight against the face

of the door.

Counterbalance springs have too much tension (torsion).

Vertical Track is spaced too close to the bottom door

section, causing the door to bind.

Reinstall the door seal so as to be not so tight against the

face of the door.

Adjust Track away from the door until binding is removed.

Contact a qualified service person.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Symptom Probable Cause Corrective Action

The door interferes with the Lock Arm when

manually verifying clearance.

Lock Arm is set too far out.

The Torque Tube is not level (Opener needs to be raised).

The door top brackets and/or track configuration are not

set correctly (Set top brackets higher).

Motor not fully rotated up to Detent Pin engaged position.

Ensure the Lock Arm is mounted using the correct hole

location stated in Step 27.

Remount the Opener per Steps 4 and 5 , ensuring the

Opener and Torque Tube are level prior to fastening.

For new door and Opener installations, refer back to the

instructions included with the door for top bracket and/or

track configurations.

For retro-fit installations on current doors, refer back to

the section of this manual titled: Retro fit installation for

idrive, for top bracket and/or track configurations.

Remount the Disconnect Handle per Step 8, ensuring

proper Cable tension between the Opener and the Handle.

Troubleshooting (Continued)

Symptom Probable Cause Corrective Action

Light fixture will not light during the door operation or by

pressing the Wall Station light button.

Faulty light bulb.

No power to receptacle.

Opener not programmed to light.

Install new bulb (75W Max).

Check circuit breakers.

Program per Step 23.

Motor does not pull fully up when using the Emergency

Disconnect.

Disconnect Cable has slipped inside of Handle. Re-install Handle per instructions in Step 8.

Motor starts but the door will not move. Opener is disconnected from the Torque Tube. Ensure Disconnect Handle is in the Motor Operated Position.

Re-install Handle per instructions in Step 8.

Motor does not pivot down.

Motor pivots partially after the door closes.

Detent Pin is set too hard. Using a Flat Tip Screwdriver, rotate the Detent Pin counter-

clockwise in 1/8 turn increments until the Motor fully pivots

down after the door closes see Step 26.

Motor pivots down prematurely (before the door closes

completely).

Detent Pin is set too soft. Using a Flat Tip Screwdriver, rotate Detent Pin clockwise in 1/8

turn increments until Motor fully pivots down after door closes,

and Opener immediately shuts off Step 26.

Light Kit will work with light control but Wall Station will

not move the door when Up/Down Button is pressed and

the overhead light blinks three times.

Opener is in the vacation mode. Move wall switch to the “Lock” position, wait 5 seconds return

slide switch to “Normal” (Unlock) position to unlock vacation

mode. Opener will emit one beep. Opener will now move the

door. If not, try again.

If Opener now emits two beeps when commanded

then Opener needs to be profiled. See Opener profiling page

28 or 29.

Wall Station not operational. Wall Station mounted incorrectly.

Low battery.

Ensure Wall Station is mounted on a ﬂ at surface.

Change battery see page 38.

Lock Arm Troubleshooting

✓

OPERATIONTROUBLESHOOTING

43 Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Lifetime Limited Warranty

idrive for TorqueMaster® and TorqueMaster® Plus

Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the opener,

including electronic components (Batteries are not warranted), which is described at the top of this page, for a period of FIVE (5) YEARS

from the date of installation against:

(i) Any defects in material or workmanship.

The Manufacturer provides a Lifetime Limited Warranty on the motor only, against defects in material and workmanship.

After a period of TWENTY(20) YEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be

pro-rated at 50 per cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount.

This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the

opener is installed) as his/her primary residence (“Buyer”).This Limited Warranty does not apply to residences other than primary, or to

commercial or industrial installations, or to installations on rental property (even when used by a tenant as a residence). This Limited

Warranty is not transferable to any other person (even when the premises. is sold), nor does it extend benefits to any other person. As a result

this Limited Warranty does NOT apply to any person who purchases the product from someone other than an authorized Wayne-

Dalton dealer or distributor.

The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration

of the opener or its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to

properly maintain the opener, or attempt to use the opener, its components or related products for other than its intended purpose and its

customary usage. This Limited Warranty does not cover ordinary wear.

THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES,

EXPRESS OR IMPLIED (INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY, ABOVE.

• Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may

not apply to you.

Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the

product was purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had

been made at all.

At the Manufacturer’s option, a service representative may inspect the product on site, or Buyer may be required to return the

product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representative of the Manufacturer and to give such

representative full access to the product with the claimed defect and full access to the location of its installation.

If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will repair or

replace the defective product. The decision about the manner in which the defect will be remedied will be at the discretion of the

Manufacturer, subject to applicable law. THE REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER

CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, SHIPPING, ETC.

Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and

exceptions of this Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be

the date the original product was installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim

under this Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph, then neither this Limited

Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product.

THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy.

The liability of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufactur-

er’s obligation to repair or replace, at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY

CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not limited to) damage or loss of

other property or equipment, personal injury, loss of profits or revenues, business or service interruptions, cost of capital , cost of purchase or

replacement of other goods, or claims of third parties for any of the foregoing.

• Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or

exclusion may not apply to you.

No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this

Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and

void.

Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.

The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of

Ohio, USA, to the extent permitted by law.

• This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary

from State to State.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Call Us Directly! Our Trained Technicians Will Answer

Your Questions and /or Ship Any Parts You May Need

Call Us Toll-Free:

(888) 827-3667

Thank you for your purchase

www.wayne-dalton.com

Please Do Not Return This Product To The Store

Pre-drill 5/64” pilot hole

Pre-drill 3/32” pilot hole

Cut-Out Template to Aid Installation

Wall Station Template Keyless Entry Template

✁

DRILL TEMPLATE

FCC and IC Statement

FCC Regulatory Information:

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this

device may not cause harmful interference, and (2) this device must accept any interference received, including

interference that may cause undesired operation.

IC Regulatory Information:

Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device

must accept any interference, including interference that may cause undesired operation of the device.

NOTE: This equipment has been tested and found to comply with limits for a Class B digital device, pursuant to

Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference in

a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not

installed and used in accordance with these instructions, may cause harmful interference to radio communication;

however, there is no guarantee that interference will not occur in a particular installation. If this equipment does

cause harmful interference to radio or television reception, which can be determined by turning equipment off and

on, user is encouraged to try to correct interference by one or more of the following measures: Reorient or

relocate receiving antenna. Increase separation between equipment and receiver. Connect equipment into an

outlet on a circuit different from that which receiver is connected. Consult your dealer or/and experienced radio/

television technician for help.

WARNING: Changes or modifications to this unit not expressly approved by party responsible for compliance

could void user’s authority to operate this equipment.

Patent Information

Models:

3663-372

Made under the following US patents and methods D413,579; D466,141; D472,568; D472,910;

D473,573; D473,574; D474,215; D505,393; D517,580; CA 2,348,784; 5,929,580; 6,078,249; 6,145,570;

6,164,014; 6,253,824; 6,263,947; 6,325,134; 6,326,751; 6,326,754; 6,401,792; 6,561,255; 6,561,256;

6,568,454; 6,588,156; 6,605,910; 6,667,591; 6,739,372; 6,845,804; 6,851,465; 6,873,127; 6,880,609;

6,903,650; 7,053,571; 7,061,197; 7,075,256; 7,109,677; 7,123,128; 7,143,804; 7,173,389; 7,173,514;

7,173,516; 7,183,732; 7,190,266; 7,193,502; 7,207,142; 7,211,975; 7,246,647; 7,280,031; 7,327,107;

7,327,108; 7,327,249; 7,358,480; 7,367,160; 7,375,484; 7,375,612; 7,376,401;7,397,342. Other US and

Foreign Patents pending.

Wayne Dalton Torquemaster 3663 372 Users Manual 320687 Rev7 7 16 2008

3663-372 to the manual a5efa5ff-7d72-413c-aaeb-7af67a339844

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