Weed Eater HD12538J User Manual TRACTOR Manuals And Guides 1206158L

User Manual: Weed Eater HD12538J HD12538J WEED EATER TRACTOR - Manuals and Guides View the owners manual for your WEED EATER TRACTOR #HD12538J. Home:Lawn & Garden Parts:Weedeater Parts:Weedeater TRACTOR Manual

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MANUAL
LNO. D12538J
12.5 HP 38 inch
Lawn Tractor
Assembly
•
Operation
Customer Responsibilities
=
Service and Adjustments
Storage
•
Troubleshooting
=
Repair Parts
For Parts snd Service, contact our authorizeddistributor:carl1-800-849-1297
For TechnicalAssistance: call 1=800-829-5886
'1'

•

_mr

W [[D

168207 Rev. 4 9.9.99 RH/TR
PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH.
L
*
*
*
o
o
o

o
=

,
o
°

,
=

II.

IlL CHILDREN

GENERAL OPERATION
Read, understand, and follow all instructionsin the manual
and on the machine before starting.
Only allow responsible adults, who are tamiliar with the instructions, to operate the machine.
Ctear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Be aware of the mower dischargedirection and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute.
Mow onIy in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect themselves and others from serious injury.

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume thai children
will remain where you last saw them.
•
Keep children out of the mowing area and under the
watchfulcare of another responsible adult.
•
Be alert and turn machine ofl if children enter the area.
o
Betore and when backing, look behind and down for small
children.
•
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
0
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
°
Use extra care in handling gasorine and other fuels. They
are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. AlJow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fue_container inside where
there is an open flame, such as a water heater.
=
Never run a machine inside a closed area.
•
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
•
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before
storing.
°
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
o
Never make adjustments or repairs with the engine running.
o
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts,
When necessary.
°
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
o
Check brake operation trequently. Adjust and service as
required.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injuryor death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
°
Mow up and down slopes, not across.
•
Remove obstacles such as rocks, tree limbs, etc.
=
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
°
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
•
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•
Use extra care with grass catchers or other attachments.
These can change the stabilityof the machine.
•
Keep all movement on the slopes slowand gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
•
•

°
•
,

Look for this symbol to point out important safety precautions.
It means
CAUTION!!!
BECOME
ALERT!!!
YOUR SAFETY IS iNVOLVED.

iAr........

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass; Reduced traction could cause
sliding.
Do not try to stabilize the machine by putting your foot on
the ground.
Do not use grass catcher on steep slopes.

JL
I

A WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm.

:ll,

i,ll

PRODUCT

CONGRATULATIONS on your purchase of a New Tractor. It has been designed, engineered and manufactured
to give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center!Department.
We have competent, well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
MODEL
NUMBER

HD12538J

SPECIFICATIONS

HORSEPOWER:

12.5

GASOLINE
CAPACITY
AND TYPE:

1,25 GALLONS
UNLEADED
REGULAR

OIL TYPE
(API-SF!SG/SH):
32°F)

SAE 30 (above 32°F)
SAE 5W-30 (below

OIL CAPACITY:

3.0 PINTS

SPARK PLUG:

Champion RJ19LM

(GAP: .030")

SERIAL
NUMBER

VALVE CLEARANCE:
GROUND SPEED

DATE OF PURCHASE

(MPH):

THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON A PLATE UNDER THE SEAT.

.005" - .007"

EXHAUST:

.009"- .011"

FORWARD:
1_
2nd
3_
_h

1.1
2.2
3.3
4.4

YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE
AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.

CUSTOMER

INTAKE:

4,9

REVERSE:
TIRE PRESSURE:

FRONT.' 14 PSI
REAR:
12 PSI

CHARGING

3 AMPS BATTERY

SYSTEM:

5 AMPS HEADLIGHTS

BATt-ERY:

AMP/HR:

MIN. CCA:

190

CASE SIZE:

U1R

RESPONSiBILiTIES

=
o

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor,
,
Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near
any unimproved forest-covered, brush-covered or grasscovered land unless the engine's exhaust system is
equipped with a spark arrestor meeting applicable local or
state laws (if any). If a spark arrester is used, it should be
maintained in effective working order by the operator.
In the state of California the above is required by taw
(Section 4442 of the California Public Resources Code),
Other states may have similar laws. Federal laws app!y
on federal lands. A spark arrester for the muffler is avafrable through your nearest Sears Authorized Service
Center/Department (See REPAIR PARTS section of this
manual).

BLADE BOLTTORQUE:

1.4

27-35 FT, LBS.

TABLE

OF CONTENTS

SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSiBiLiTiES ...................... 3, 13-17
WARRANTY .................................................................. 4
ASSEMBLY ................................................................ 6-7
OPERATION .............................................................. 8-12

MAINTENANCE SCHEDULE ...................................... 13
SERVICE AND ADJUSTMENTS ............................ 18-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS - TRACTOR .................................. 28-43

LIMITED WARRANTY
The Manufacturer warrants to the odginalconsumer purchaserthat this productas manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the originalconsumer purchaser, we will repair or
replace, at our option, withoutcharge for parts or laborincurred in replacing parts, any part which we find to be defective due to
materiats or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery
(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these
items.
2. Transportationcharges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser
unless such return is requested by FrigidaireHome Products
3.

Battery Warranty: On products equipped with a Battery, we will replace, withoutcharge to you, any battery which we find to
be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we wilt exchange the
Battery, charging you 1/t2 of the price of a new Battery for each fu!l month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4; The "Warrantyperiod for any productsused for rental or commercial purposes is limited to 90 days from the date of original
purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, opeCated, and maintained in accordance with the instructions furnished.This Warranty does not apply to any product which has been subjected to alteration,
misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerningthis Warranty, please contact:
In Canada- contact:
Frigidaire Home Products
Outdoor Products Customer Service Dept.
Frigidaire Home Products
250 Bobby Jones Expressway
7075 Ordan Drive
Augusta, GA 30909 USA
Mississauga, Ontario
L5T 1K6
giving the model number, sedal number and date of purchase o! your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES
ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not
allow the limitation of consequential damages or limitationsof how long an implied Warranty may last, so the above limitations or
exclusions may not apply to you. This Warranty gives you specific legal rights,and you may have other rights which vary from
locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
...........

,,,

.............................

......

CONTENTS

OF. HARDWARE
-, i i

i'lllr,ll,r""I

PACK
i

........

..............................

Parts packed separately

in carton

(1) Hex Bolt
3/8-16 x t

Seat

(!) Large Flat Washer

Steering
Wheel

(1) Lockwasher

Steering
Boot

3/8

Q
(1) Hex Bolt 5/16-18 x 1-1/4

(1) Locknut 5/16-18

Manual

(1) Shoulder
Bolt 5/16-18

Parts bag contents not shown full size

_
_J_=_J

(1) Hex Bolt
1/2-13 × 1

(I) Lock Washer

t/2
o

(1) Washer

Parts Bag

17/32 x 1-3/16 x 12 Gauge

Steering Wheel
Adapter

Steering
Wheel
Insert

Steering
Extension

<'_

Shaft

(2) Keys

ASSE

BLY

Your new tractorhas been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor a_l parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY
iNSERT

A socket wrench set wilt make assembly easier. Standard wrench sizes are listed.
(1) 9/16" wrench

(1) 3/4" wrench

(2) 1/2" wrenches

Tire pressure gauge

3/8 HEX BOLT

318 LOCK
WASHER

Utility knife

When right and left hand are mentioned in this manual, it
means when you are in the operating position (seated behind the steering Wheel).

TO REMOVE TRACTOR FROM CARTON

STEERING
WHEEL

STEERING
BOOT

UNPACK CARTON

i
=

LARGE FLAT
WASHER

Remove all accessible loose parts and parts cartons
from carton (see page 5).
Cut along lines on carton, from top to bottom, all four
corners of carton and lay panels fiat.
Check for any additional loose parts or cartons and
remove.

TABS

BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex b01tand Iocknut. Tighten securely.
IMPORTANT-" TIGHTEN BOLT AND NUT SECURELY
TO t8-22 FT. LBS TORQUE.
= Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•
Position front wheels of the tractor so they are poLnting straight forward.
Slide steering wheel adapter onto steering shaft extension.
= Position steering wheel so cross bars are horizontal
(left to dght) and slide inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
•
Snap steering wheel insert into center of steering
wheel.
•
Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN -SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.

FIG. 1

TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
"•

Press lift lever plunger and raise attachment lift lever
to its highestposition.
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Rolt tractor forward off skid.
Remove banding holding discharge guard up against
tractor.

ASSEMBLY
HOW TO SET UP YOUR TRACTOR

CHECK

TIRE

PRESSURE

The tires on your tractor were overinfiated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PS! shown in "PRODUCT
SPECIFICATIONS"
on page 3 of this manual.

CHECK BATTERY (See Fig. 2)
• Lift seat pan to raised position and open battery box
door.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery f,or minimum of one hour at 6-10 amps.
(See BATTERY
in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).

CHECK

DECK

LEVELNESS

For best cutting results, mower housing should be properfy leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.

SEAT PAN

CHECK
BELTS

LABEL

BATTERY BOX
DOOR

FOR

PROPER

POSITION

ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly,

TERMINAL

CHECK

BRAKE

SYSTEM

After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
F_G. 2

J CHECKLIST
INSTALL

SEAT (See Fig. 3)

BEFORE
YOU OPERATE AND ENJOY YOUR NEW
TRACTOR,
WE WISH TO ASSURE
THAT YOU RECEIVE THE BEST PERFORMANCE
AND SATISFACTION FROM THIS QUALITY PRODUCT.

Adjust seat before tightening adjustment bolt.
Remove cardboard packing on seat pan.
o
Place seat on pan and assemble
shoutder bolt.
Tighten shoulder bolt securely.
o
Assemble
adjustment
bolt, lock washer and flat
washer loosely. Do not tighten.
o
Lower seat into operating position and sit on seat.
Q
Slide seat until a Comfortable
position is reached
which allows you to press clutch!brake pedal all the
way down (See Fig. 4).
•
Get off seat without moving its adjusted position.
°
Raise seat and tighten adjustment bolt securely.

PLEASE REVIEW

SEATPAN

instructions

CHECKLIST."

All assembly

No remaining

Battery is properly prepared and charged.
1 hour at 6 amps).

Seat is adjusted comfortably

and tightened

securely.

All tires are properly inflated. (For shipping
the tires were overinflated at the factory).

purposes,

Be sure mower deck is properly
leveled side-toside/front-to-rear for best cutting results. (Tires must
be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring,
See that all connections
secure and wires are properly clamped.

SHOULDER
BOLT

have been completed.

loose parts in carton.
(Minimum

are still

WHILE LEARNING
HOW TO USE YOUR TRACTOR,
PAY EXTRA ATTENTION TO THE FOLLOWING
IMPORTANT ITEMS:

FLAT WASHER
ADJUSTMENT
BOLT

THE FOLLOWING

LOCK WASHER

FIG. 3

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.

,z
•/

Be sure brake system is in safe operating

condition.

OPERATION
These symbols
ing.

may appear on your tractor or in literature supplied with the product.

Learn and understand

their mean-

t
BATTERY

CAUTION OR
WARNING

FORWARD

REVERSE

FAST

Tzf

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP
LIGHT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

!
MOWER LIFT

H L
A-FFACHMENT
CLUTCH ENGAGED

IGNITION

DANGER,

REVERSE

NEUTRAL

ATTACHMENT
CLUTCH DISENGAGED

KEEP HANDS AND FEET AWAY

HIGH

LOW

KEEP AREA CLEAR

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
(Automatic Models only)

OPERATION
KNOW YOUR TRACTOR
READ

THIS

OWNER'S

MANUAL

AND

SAFETY

RULES

BEFORE

OPERATING

YOUR

TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controFs and adjustments.
Save this manual for future reference.
LIGHT SWITCH POSITION
IGNITION

SWATCH
ATTACHMENT
CLUTCH

LEVER

_ - ....

~ _

LtFT LEVER PLUNGER

ATTACHMENT
LIFT LEVER

THROTTLF_JCHOKE
CONTROL

I__MOWER

CLUTCH/BRAKE
PEDAL

I I

DECK

_ HEIGHTADJUST-

PARKING

M_NT

POSITIONS

BRAKE

GEARSHIFT
LEVER

FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute_
GEARSHIFT
tractor.

ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.

LEVER:

Selects the speed and direction of

ATTACHMENT
LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor.

LIGHT SWITCH: Turns the headlights on and off.,
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and
braking the tractor and starting the engine.

LIFT LEVER PLUNGER:
Used to release attachment
lever when changing its position.
IGNITION
engine.

PARKING BRAKE: Locks clutch/brake pedal into the
brake position.

SWITCH:

Used for starting

and stopping

lift
the

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while
operatingyour tractor or performing any adjustments or repairs. We recommend a
wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

NOTE: Under certain conditions when tractoris standing idle with the engine running, hot engine exhaust
gases may cause "browning" of grass. To eliminate this
possibility, always stop engine when stopping tractor on
grass areas.

TO SET PARKING BRAKE (See Fig. 5)
Yourtractoris equippedwith an operator presencesensing
switch.Whenengineisrunning,anyattemptby theoperatorto
leavetheseat w_thoutfirstsettingtheparkingbrakewillshut off
theengine.
= Depress clutch/brake pedal into full "BRAKE" position
and hold.

^
_t=_

Place parking brake lever in "ENGAGED" position
and release pressure from clutch/brake pedal. Pedal
should remain in "BRAKE" position. Make sure parking brake wilf hold tractor secure.
THROTTLF.JCHOKE

ATTACHMENT CLUTCH LEVER

CONTROL

"ENGAGED"

"_.

BRAKE

TO USE THROTTLE CONTROL (See Fig. 5)
Always operate engine at fult throttle.
= Operating engine at less than fun throttle reduces the
battery charging rate.
* Full throttle offers the best bagging and mower performance.

POSITION

-__"DtSENGAGED"
_-__/POSITION

....

o,o.
pletely, as described above, before
leaving the operator's position; to

_.'-."_,

POSITRON ./

"DRIVE" POSITION

TO MOVE FORWARD
AND BACKWARD
(See Fig. 5)
The direction and speed of movement is controlled by
the gearshift lever.
•
Start tractor with clutch!brake pedal depressed and
gearshift Iever in neutral (N) position.
= Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start movement.

NG
BRAKE

,,_--,_\\ ',.

\\\/_

\_._

\', ".-._. __-":-:_
_ _j!

"ENGAGED"

POSITION
,

IMPORTANT:
BRING TRACTOR
TO A COMPLETE
STOP
BEFORE SHIFTING
OR CHANGING
GEARS.
FAILURE TO
DO SO WILL SHORTEN
THE USEFUL
LIFE OF YOUR

LEVER

FIG. 5

TRANSAXLE.

STOPPING (See Fig, 5)

TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)

MOWER BLADES* To stop mower blades, move attachment clutch lever
to "DISENGAGED" position.

The position of the attachment lift lever determines the
cutting height.
° Grasp lift lever.
,
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade
tip with the engine not running. These heights are
approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
° The average lawn should be cut to approximately 21/2 inches during the coot season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut relativeJyhigh; the second to desired height.

GROUND DRIVE To stop ground drive, depress clutch/brake pedal into
ful! "BRAKE" position.
o Move gearshift lever to neutral (N) position.
ENGINE •
Move throttlecontrol to slow position.
NOT_=: Failure to move throttle controlto slow position
and allowing engine to idle before stoppingmay cause
engine to "backfire".
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH tN
ANY POSITION OTHER THAN "OFF" WILL CAUSE
THE BATTERY TO BE DISCHARGED, (DEAD).

OPERATE

MOWER

•

(See Fig. 6)

Yourtractor is equipped with an operator presencesensing switch. Any attempt by the operatorto leave the seat
with the engine running and the attachment clutch
engaged wilt shut off the engine.

•

TO TRANSPORT

•

Select desired height of cut.

Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.

•

To restart movement, slowly release parking brake
and clutch/brake pedal.
Make all turns slowly.

Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure
gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).

BEFORE
ATTACHMENT CLUTCH
LEVER "ENGAGED"
POSITION

ATTACHMENT LIFT
LEVER HIGH POSITION

LOW
POSITION

POSITION
"DISENGAGED"

_/_/_

STARTING

THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)
• The engine in your tractor has been shipped, from
the factory, already filled with summer weight oil.
•
Check engine oilwith tractor on level ground.
•
Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil
until "FULL" mark on dipstick is reached. Do not
overlie
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
= To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE
-

DISCHARGE
GUARD

FIG. 6

Fill fuel tank. Use fresh, clean, regular unteaded
gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with
gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.

iMPORTANT:
WHEN OPERATING
IN TEMPERATURES
BELOW 32°F(0°C),
USE FRESH, CLEAN WINTER GRADE
GASOLINE
TO HELP INSURE
GOOD
COLD
WEATHER

STARTING.

TO OPERATE ON HILLS
i

I
g
o

hills with slopes greater than 15 ° and
CAUTION:
not drive
up or down
do not drive Do
across
any slope.
Choose the slowest speed before starting up or
down hil_s.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower pos tion.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.

WARNING: Experience indicates that alcohol blended
fuels (calted gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional [nforrnation.Never use engine or carburetor cleaner products in the fuel tank or permanent
damage may occur.
=K

CAUTION: Fill to bottom of gas tank
filler neck° Do not overfill. Wipe off
any spilled oil or fuel. Do not store,
spill or use gasoline near an open
flame.

|
|
!

OPERATION

TO START ENGINE (See Fig. 5)

MOWING TIPS

When starting the engine for the first time or if the engine
has run out of fuel, it willtake extra crankingtime to move
fuel from the tank to the engine.

•

Tire chains cannot be used when the mower housing
is attached to tractor.

•

Mower should be properly leveled for best mowing
performance. See 'q'O LEVEL MOWER HOUSING"
in the Service and Adjustments section of this manual.
Use the runner on the right hand side of mower as a
guide. The blade cuts approximately an inch outside
the runner (See Fig. 6).
The left hand side of mower should be used for tdmming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the
right so that clippings will discharge away from
shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left
hand turns until finished (See Fig. 7).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to
the desired height.
Do not mow grass when it is wet. Wet grass wil! plug
mower and leave undesirable clumps. Alfow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as we]} as the quality of cut desired.
When operating attachments, select a ground speed
that wil{ suit the terrain and give best performance of
the attachment being used_

Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

Place gear shift lever in neutral (N) position.

•

•
,

Move attachment dutch to "DISENGAGED" position.
Move throttle control to choke position.

•

NOTE: Before starting, read the warm and cold starting
procedures betow.
•
Insertkey intoignition and turnkey clockwise to "START"
positionand releasekey as soon as engine starts. Do not
runstarter continuouslyfor more than fifteen secondsper
minute. If the engine does not start after several attempts,
move throttle control to fast position, wait a few minutes
and try again_ If engine still does not start, movethe throttle control back to thechoke position and retry.
WARM WEATHER STARTING (50 ° Fand above)
o When engine starts, move the throttlecontrol to the fast

•

position.

•

The attachmentsand ground drivecan now be used. If the
engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as
describedabove.

•

COLD WEATHER STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs roughly,
then move throttie control to fast position. This may require
an engine warm-up period from several seconds to several
minutes, depending on the temperature.
The attachments can also be used during the eng}ne warmup period.

•

NOTE: tf at a high altitude (above 3000 feet) or in cold
temperatures
(below 32 F) the carburetor
fuel mixture
may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the Service and
Adjustments section of this manual.

FIG. 7

CUSTOMER RESPONSiBILm
MAINTENANCE

SCHEDULE

FiLL tN DATES
AS YOU COMPLETE
REGULAR SERVICE

SERVICE

Check Brai_'eOperation

.... . ....

.....

Check Tire Pressure

T
R

......

Check for Loose Fasteners

.....

1##4

Check Battery..Level

Clean Battery and Terminals

i# #

Check Transaxle Coolin9
Adjust Blade Bett(s) Tension

..........................
_##

...........

_#B

_q_#_

Adjust Motion Drive Bert(s) Tension
,.,

_#_s

I "M'II'

_uu

Check
En i0e
O,Leve
S

IV' i

_Clean Air F!lter

V'2

Clean Air Screen

Inspect Muffler"tSpark Arres_er

......

V'2
V"

Replace oil Filter (If equipped) ...........

Cle_

1_,'

Mower Blades

LubricationChart

I ! ii,

Check Operator Presence and
Interlock Systems

SharperJRepiace

DATES

_f_1.2

cooling Fins

....

Replace Spark PIug

Replace Air Filter Paper Cartridge

.........

V'2

Replace FuelFilter
! - Change more _ften when operating

under _,heaw

load ot in high ambier_ lemperalures.

2 - Service more ellen when operating in dirty or dusty conditions.
3 - if equipped with oil titter, change e_tevery 50 hourS.
4 - Replace blades more o_ten when mowing in san0y soil.

GENERAL

5 - ff equipped

with adjustable

system.

6 - Not requ_fed it equipped w_th mainienanoe-free
batlery.
7 - Tighten float axle pivo_ bolt to 35 fL-Ibs, maximum.
Do not overtighten.

RECOMMENDATIONS

LUBRICATION

CHART

(_) SPINDLE ;

The warranty on this tractor does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain tractor as instructed in this manual.

BEARING

_DLE ZERK (_

ZERK "

BEARING ZERK

Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments
in the Sewice
and Adjustments
this manual
should
be checked
at least once
son.

section
of
each sea-

Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE

EACH

Check

engine

•

Check

brake

•

Check

tire pressure.

•

Check

PIVOT(S)

oil level.

presence

Check

for loose

® GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILITIES
and

interlock systems for proper operation.
°

(_) SAE 30 OR 10W30 MOTOR OIL

operation.

operator

_-.
l

USE

•

(_ CLUTCH

fasteners.

"ENGINE" SECTION

IMPORTANT:
DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE
LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY
MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.

CUSTOMER

RESPONSIBILiTiES

TRACTOR
Always observe safety rules when performing any maintenance.

BRAKE

STAR

OPERATION

BLADE CENTER_\

If tractorrequires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

Maintain proper air pressure in al_tires (See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.

*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE; To seal tire punctures and prevent flat tires due .to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

FIG. 8
TO SHARPEN
BLADE (See Fig. 9)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.

OPERATOR PRESENCE SYSTEM

Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and
eventual damage to mower and engine.
,
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
° To check blade balance, you will need a 5/8" diameter steel bolt, pin, or acone balancer. (When using a
cone baiancer, follow the instructions supplied with
balancer).
NOTE: Do not use a nail for balancing blade. The lobes
of the center hole may appear to be centered, but are not.
•
Slide blade on to an unthreaded portion of the steel
bo]t or pin and hold the bolt or pin parallel with the
ground. If blade is balanced, it should remain in a
horizontal position. If either end of the blade moves
downward, sharpen the heavy end until the blade is
balanced.

Be sure that operator presence and interlock systems are
working properly. If your tractor does not function as
described below, repair the problem immediately.
o The engine should not start unless the clutclVbrake
pedal is fully depressed and attachment clutch control is in the disengaged position.
•
When the engine is running any attempt bythe operator to leavethe seat without f rst setting the parking
brake should shut off the engine.
° When the engine is running and the attachment
clutch is engaged, any attempt by the operator to
leave the seat should shut oil the engine.
•
The attachment clutch should never operate unless
the operator is in the seat.

BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.

CENTER

BLADE REMOVAL
(See Fig. 8)
•
Raise mower to highest pos{tion to allow access to
blades:

Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailingedge up
towards deck as shown.

HOLE

BLADE

_8"BOLT
OR PIN

IMPORTANT; TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•

LOCK

HOLE __@_

FLAT WASHER

TIRES

•

MANDREL
ASSEMBLY

TRAILING EDGE

Reassemble hex bolt, lock washer and flat washer in
exact order as shown.

FIG. 9

Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLTIS GRADE 8 HEATTREATED.

CUSTOMER

RESPONSIBILITI
.

BAKERY

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to
avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at
least once a year if the tractor is not used for 25 hours in
one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oilflit
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 10 and !1)

Your tractor has a battery charging system whichis sufficient for normal use. However, periodic charging of the
battery with an automotivecharger will extend its life.
',

Keep battery and terminals clean.

•
,,

Keep battery bolts tight.
Keep small vent holes open.

•
Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•

Open battery box door.

Disconnect BLACK battery cable first then RED battery cab}e and remove battery from tractor.
Rinse the battery with plain water and dry.

•

Clean terminals and battery cable ends with wire
brush until bright.

•

Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).

Determine temperature range expected before oil
change. All oil must meet API service classification SF,
SG or SH.
Be sure tractor is on tevet surface.
Oil will drain more freely when warm.
•
Catch oil in a suitable container.
•
Remove oil fil! cap/dipstick. Be careful not to allow
dirt to enter the engine when changing oil,
•
Remove drain plug,
After oil has drained completely, replace oil drain plug
arid tighten securely.
•
Refill engine with oil through oil felldipstick.tube. Pour
slowly. Do not overfill. For app,roxirnate capacity see
PRODUCT SPECIFICATIONS section of this manual.
= Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick.

V-BELTS
Check V-betts for deterioration and wear after t00 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE

COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

ENGINE

:ILL
CAP/DIPSTICK

LUBRICATION
Only use high quality detergent oil rated with APt service
classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY

GRADES

OIL DRAIN
PLUG
i

FIG. 11
I°F
i°O

-20 _
-30"

0°
-20 _

30?
-10 _

32_ 40 =
0 °

60=
IO"

80o
20 °

100"
30 °

40"

TEMPERA_)_E
RANGE
ANT)C)PATED
BEFORE
NEXT
OLLCHAN_E
FIG. 10

CUSTOMER

RESPON

IBILITIES

AIR FILTER (See Fig. 12)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation Or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs
first.

CLEAN AIR SCREEN (See Fig. 13)

Service air cleaner more often under dusty conditions.

ENGINE

•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cteaner off cartridge.
Wash it in liquid detergent and water.

Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
° Remove screws from blower housing and lift housing
and dipstick tube assembly off engine.
,
Cover oil fill opening to prevent entry of dirt.

Squeeze it dry in a clean cloth.

•

Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
If very dirty or damaged, replace pre-cleaner.

Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

To reassemble, reverse above procedure.

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire
brush or compressed air to remove dirt and stubborn
dried gum fibers.

SCREWS

Reinstall pre-cleaner over cartridge.
•
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•

Remove cartridge nut.

Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent
debris from entering carburetor.

•

Clean cartridge by tapping gently on flat surface, tf
very dirty or damaged, replace cartridge.

COOLING

FINS (See Fig. 13)

BLOWER HOUSING

SCREWS

AIR SCREEN
DIPSTICK TUBE
ASSEMBLY

•

Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT:
PETROLEUM SOLVENTS, SUCH AS
KEROSENE,ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEy MAY CAUSE DETERIORATION OF THE
CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE
PRESSURIZEDAIR TO CLEAN OR DRYCARTRIDGE.

PLUG
COVER KNOB "-"__
ENGINE COOLING FINS

FIG. 13

FIG. 12

CUSTOMER

RESPONSIBILITIES

MUFFLER
CLAMP

Inspect and replace corroded muffler and spark arrestor
(if equipped) as it could create a fire hazard and/or damage.

CLAMP

SPARK

PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section of this manual
1N-LINE

FUEL FILTER

FUEL
F

FIG. 14

(See Fig. 14)

The fuel fitter should be replaced once each season. If
fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
•

With engine cool, remove filter and plug fue_ line sections.

Place new fuel filter in position in fue! line with arrow
pointing towards carburetor.

•

Be sure there are no fuel line leaks and clamps are
properly positioned.

Immediately

CLEANING
=

Clean engine, battery,
matter.

Keep finished
line, oil, etc.

•

Protect painted surfaces with automotive

surfaces

seat, finish, etc. of all foreign
and wheels free of all gasotype wax.

We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor
are covered to keep water out. Water in
engine can result in a shortened engine life.

wipe up any spilled gasoline.

ERVI :E AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

•

Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

TO REMOVE MOWER (See Fig. 15)

CLUTCH ROD

Mower willbe easier to remove from the rightside of tractor.
*
,

Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to
its lowest position.

Roll belt off engine pulley.

Disconnect clutch rod from clutch lever by removing
retainer spring.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

Disconnect suspension arms from rear deck brackets
by removing retainer springs.

Disconnect front links from deck by removing retainer
springs.

CLUTCH

SPRING
SUSPENSION
ARMS

FRONT
LINKS

RETAINER

ENGINE
PULLEY

Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVETHE FRONT LINKS.

RETAINER
SPRING

ANTI-SWAY BAR

TO INSTALL MOWER (See Fig. 15)
,
Raise attachment lift lever to its highestposition.
Slide mower under tractor with discharge guard to
right side of tractor.
=
•

LEVER

FIG. 15

Lower lift lever to its lowest position.
Instal! mower in reverse order of removal instructions.

9",.

VICE AND. ADJUSTMENTS
ir

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" section of this manual).
If tires are over or underinflated, you wilt not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. t 6 and !7)
, Raise mower to its highest position.
•

At the midpoint of both sides of mower, measure
height from bottom edge of mower to ground.
Distance "A" on both sides of mower should be the
same or within 1/4" of each other.

•

If adjustment is necessary, make adjustment on one
side of mower only.

To raise one side of mower, tighten lift link adjustment
nut on that side.

To lower one side of mower,
ment nut on that side.

loosen

lift link adjust-

NOTE: Three full turns of adjustment nut will change
mower height about 1/8".
°

Recheck measurements after adjusting.

, i ,,,ll,ll,i,
i,i

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWINGFRONT-TO-BACKADJUSTMENTIS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAYLEVELSiDE-TO-SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
o

o if links are not equai in length, adjust one link to same
length as other link.
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
° When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
•

BoT-rOM EDGE
OF MOWER TO

G.OUNO

BOTTOM EDGE
OF MOWER TO

GROUND

Before making any necessary adjustments, check
that both front links are equal in length, Both links
should be approximately 10-3/8".

•

To raise front of mower, loosen nut "F" from trunnion
on both front links. Tighten nut "E" on both front links
an equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut "F" against trunnion on both front
links.
Recheck side-to-side adjustment.

° o1/ MANDREL

FIG. 16

SUSPENSION
ARM

FIG. 18
BOTH FRONTLINKS MUSTBE EQUALIN LENGTH

LIFT LINK
ADJUSTMENT NUT

FIG. !7
NUT "E"

NUT

FRONT LINKS

TRUNNION

FIG. 19

SERVICE
TO REPLACE
(See Fig. 20)

MOWER BLADE

AND ADJUSTMENTS

DRIVE BELT

WITH PARKING BRAKE "ENGAGED"

The mower blade drive belt may be replaced without
tools. Park the tractor on level surface. Engage parking
brake.
BELT REMOVAL = Place attachment clutch in "DISENGAGED" position.
o Move attachment lift lever forward to lower mower to
its lowest position.
,,
•

JAM NU_

Roll belt off engine pulley.
Disconnect R.H. suspension arm from rear deck
bracket by removing retainer spring.

_o Work belt off both mandrel pulleys and idler pulleys.
= Pull belt away from mower.
BELT INSTALLATION •
•

OPERATING
ARM

tnstatt new belt in reverse order of remora!.
Make sure belt is in all pulley grooves and inside all
belt'guides,
MANDREL

R.H. SUSPENSION ARM

FIG, 21

ENGINE PULLEY

TO REPLACE

MOTION

DRIVE

BELT

(See Fig. 22)
Park the tractoron level surface. Engage parking brake.
For assistance, there is a beit installationguide decal on
bottom side of leftfootrest.
IDLER
PULLEY...

,
•

RETAINER
SPRING

•
/

MANDREL

PULLEY

•

Remove mower (See 'q'O REMOVE MOWER" in this
section of this manual.)
Remove belt from stationary idler and clutchingidler.
Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt
keepers.
Pull belt toward front of tractor and remove downwards from around engine pulley.
tnstafl new belt by reversing above procedure.
ENGINE"--,-PULLEY

FIG. 20

TO ADJUST

CLUTCHING "---IDLER

BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
STATIONARY
IDLER

If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
°

Depress clutch/brake
brake.

pedal and engage parking

Measure distance between brake operating arm and
nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and
turn nut "A" unti! distance becomes 1-1/2". Retighten
jam nut against nut "A".
Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear,
further maintenance is necessary. Contact your
nearest authorized service Center.

TRANSAXLE,.._
PULLEY

FIG. 22

;ERVICE AND ADJUSTMENTS
i,

TO ADJUST

STEERING

WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove
steering wheel and reassemble per instructions in the
Assembly section of this manual.
FRONT

WHEEL

WASHERS
RETAINING
RING

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor,
if damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center.
|

TO REMOVE

WHEEL

FOR REPAIRS
AXLECOVER

(See Fig. 23)

•

Block up axle securely.

Remove axle cover, retaining ring and washers to
allow wheel removal (rear wheel contains a square
key - Do not lose).

KEY

(REARWHEEL ONLY)

Repair tire and reassemble.

•

On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.

•

Replace washers
axle groove.

•

Replace

and snap retaining ring securely

SQUARE

FIG. 23

axle cover.

NOTE: To seal tire punctures and prevent fiat tires due to
stow leaks, tire seaJant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 24)

REPLACING

BATTERY(See

CAUTION:

_aterials
from

batterie_

tection

when _round

away
wear eye probatteries.

Figs. 25 and 26

Do not short battery termi-

other object to contact both terminals
nals
allowing
a wrench
or any
at
the by
same
time. Before
connecting
battery, remove metal bracelets, wristwatch bands,rings,etc.

i
J

Positive terminal must be connected first to prevent
sparking from accidental grounding.

tf your battery is too weak to start the engine, it should be
recharged.
(See "BATTERY"
in the CUSTOMER
RESPONSIBILITIES
section of this manual).

If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WtTH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEH}CLES.

*
*

TO ATTACH JUMPER CABLES *
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis.
. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND,
away from fuel tank and-battery.

Lift seat pan to raised position and open battery box
door.
Disconnect BLACK battery cable first then RED batYerycable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.
Close battery box door.
SEAT PAN

TO REMOVE CABLES, REVERSE ORDER *
BLACK cable first from chassis and then from the
fully charged battery.
RED cable last from both batteries.
BATTERY BOX
DOOR
POSITIVE

NEGATIVE TERMINAL

TERMINAL

FIG. 25
KEPS

POSITIVE (RED)
CABLE

NEGATIVE
(BLACK) CABLE

CABLES

FIG. 26
CHARGED
BATFERY

POSITIVE

NEGATIVETERMINAL

TERMINAL

FIG. 24

SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT
•

Raise hood.

•

Pull bulb holder out of the hole in the backside of the
grill.

°
°

ENGINE

BULB

TO ADJUST

CABLE

(See Fig. 28)

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
°

CONTROL

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before looseningcable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever
from stow to choke position. Slowly move lever from
choke to fast position.
,
Check that holes "A" in governor control lever and
hole in governor plate line-up, tf holes "A" are not
aligned, loosen clamp screw and move throttle cable
until holes are aligned. Tighten clamp screw securely.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the griiI.
Close hood.

INTERLOCKS

THROTTLE

Check wiring. See electrical wiring diagram in Repair
Parts section.

TO REPLACE FUSE
Replace with 30 amp automotive-type p_ug-infuse. The
fuse holder is located behind the dash.

GOVERNOR
CONTROL LEVER

GOVERNOR
CONTROL PLATE

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 27)
=

Raise hood.

•

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt
toward engine and lift off of tractor.

•

To replace, reverse above procedure.

HOLES
HOOD

"A"

CLAMP
SCREW

THROTTLE
CABLE

FIG. 28
HEADLIGHT
WIRE
CONNECTOR

TO ADJUST CARBURETOR
The carburetor has been preset at the factory and adjustment should not be necessary.
However, minor adjustment may be required to compensate
for differences in
fuel, temperature, altitude or load. If the carburetor does
need adjustment, see engine manual.
|MPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE
SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS.
IF
YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS
ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER
EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTM ENTS.

FIG. 27

STORAGE
ENGINE

Immediately prepare your tractorfor storage at the end of
the season or if the tractor will not be used for 30 days or
more,

FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITSFROMFORMING IN ESSENTIALFUELSYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, ORTANK DURING STORAGE.
ALSO, EXPERIENCE
INDICATES THAT ALCOHOL BLENDED FUELS (CALLED
GASOHOL OR USING ETHANOL OR METHANOL) CAN
ATTRACTMOISTUREWHICH LEADSTO SEPARATIONAND
FORMATIONOF ACIDS DURING STORAGE. ACIDIC GAS
CAN DAMAGETHE FUEL SYSTEM OF AN ENGINE WHILE
IN STORAGE.
,
Drain thefuel tank.
,
Start the engine and let it run untilthe fuel Iines and carburetor are empty.
,
Never useengine or carburetorcteanerproductsin thefuel
tank or permanentdamage may occur.

CAUTION:
Never store the tractor
with gasoline in the tank inside a
building where fumes may reach an
open flame or spark. Allow the engine
to coo! before storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove atl dirt, grease, leaves, etc. Store in a
clean, dry area.
Clean entire tractor (See "CLEANING "_ in the
Customer Responsibilities section of this manual).
Inspect and replace belts, it necessary (See belt replacement
instructions in the Service
and
Adjustments section of this manual).
_e
Lubricate as shown in the Customer Responsibilities
section of this manual.

•

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not
drain the gas tank and carburetor if using fuel stabilizer.

Be sure that all nuts, bo]ts and screws are securely
fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE

Fully charge the battery for storage.

•

After a period of time in storage, battery may require
recharging.

•

To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly(see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
After cteaning, leave cables disconnected and place
cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

OiL

Drain oil (with engine warm) and replace
engine
oil.
(See
"ENGINE"
in the
Responsibilities section of this manual).

BATTERY
=

Use fresh fuel next season.

CYLINDER(S)
Removespark plug(s).
Pour one ounce ofoil through

with clean
Customer

spark plug hole(s)

into cylin-

der(s).

*
*

Turn ignition key to "START positionfor a few secondsto
distribute oil.
Replace with new spark plug(s).

OTHER
•

•

Do not store gasoline

from one season to another.

Repiaceyourgasoline can if your can starts to rust. Rust
and/ordirt inyour gasoline wilt cause problems.
°
If possible, store your tractor indoors and cover it to give
protectionfrom dust and dirt.
•
Coveryourtractorwitha suitableprotectivecoverthat does
not retainmoisture. Do not uee plastic. Plastic cannot
breathewhich allows condensationto form and will cause
yourtractorto rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUSTAREASARE STILLWARM.

TROUBLESHOOTING

POINTS

PROBLEM

CAUSE

Will not start

1.
2.
3.
4.
5.
6.
7.

Out of fuel.
Engine not "CHOKED" properly.
Engine flooded,
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

1.
2,
3.
4.
5.
6.
7,

8.
9.

Loose or damaged wiring.
Carburetor out of adjustment.

8.
9.

10,

Hard to start

CORRECTION

Engine valves out of adjustment,

10.

Fill fuel tank.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter;
Replace fuei titter,
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check a[t widng.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/depadrnent,

!.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery,
Ditty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment,

1.
2.
3.
4.
5,
6,
7.

Engine valves out of adjustment.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel fi_ter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See "ToAdjust Carburetor" in Service Adjustments
section.
Contact an authorized service center!department.

1,
2.
3.
4.
5.
6.
7.
8.
9.

Clutch/brake pedal not depressed,
Attachment clutch is engaged.
Weak or dead battery.
Btown fuse.
Corroded battery terminals,
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

t.
2.
3,
4.
5.
6.
7,
8.
9.

Depress c;utchlbrake pedal
Disengage attachment clutch.
Recharge or replace battery,
Rep}ace fuse.
Clean battery terminals.
Check all widng.
Check/laplace
ignition switch.
CheckJreplace solenoid or starter.
Contact an authorized service centeddepartment.

Engine clicks but will not
start

1.
2.
3.
4,

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery
terminals.
Check ail wJdng,
Check/replace solenoid or starter.

Loss of power

t.
2,
3.
4.
5,
6.
7.
.8.
9.

Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oit level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3,
4.
5.
6.
7.
B,
9.

Set in =Higher Cut" position!reduce speed,
Adjust throttle control
Clean underside of mower housing.
Clean/replace air filter.
Check oil IeveVchange oil
Clean and regap or change spark plug.
Replace fuel filter,
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel fitter,
Connect and tighten spark plug wire.
Clean engin_ air screen]fins.
Clean/replace muffler,
Check all wiring.
See "ToAdjust Carburetor" in Service Adjustments
section,

Engine will not turn over

•

Excessive vibration

10.
11.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler,
Loose or damaged wiring.
Carburetor out of adjustment.

10.
11.
12.
13.
14.

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

1.
2.
3.

Replace blade. Tighten btade bolt.
Replace blade mandrel.
"Sghten loose part(s). Replace damaged parts,

1.
2,

Worn, bent or loose blade.
Bent blade mandrel

Loose/damaged part(s).

TROUBLESHOOTING
PROBLEM

POINTS
CORRECTION

CAUSE
1.

Faulty operator-safety presence control system.

Check wiring, switches and connections, if not
corrected, contact an authorized service cented
department.

Poor cut - uneven

1.
2.
3.
4.
5.

Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower,
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrals,

1,
2,
3.
4.
5.

Replace blade, _ghten blade bolt.
Level mower deck.
Clean underside ol mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

Mower blades will not
rotate

t.
2.
3.
4.

Obstruction in clutch mechanism.
Worn!damaged mower drive belt.
Frozen idler pulley,
Frozen blade mandrel

1.
2.
3.
4.

Remove
Replace
Replace
Replace

Poor grass discharge

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Engine continues to tun
when operator leaves seat
with attachment clutch
engaged

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Lowluneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used,
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.
3.
4,
5.
8,
7.
8.
9.
10,
11.

obstruction.
mower drive belt.
idler pulley.
blade mandrel.

Place throttle controi in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower ddve belt.
Reinstall blades sharp edge down.
Replace with blades listed in t_is manual.
Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

Switch is "OFF".

Turn switch "ON",

2.
3.
4.
5.

Bulb(s) burned out.
Faulty light switch.
Loose or damaged wlr_ng.
Blown fuse.

2,
3.
4.
5.

Replace bulb(s).
Check/top{ace light switch.
Check wiring and connections.
Replace fuse.

Battery wilt not charge

1.
2.
3.
4.

Bad battery ceil(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.

1_
2.
3.
4r

Replace battery.
Check/clean all connections.
Replace regulator.
RepLace alternator.

Engine throttle control not set at "SLOW'_
position for 30 seconds before stopping engine.

Move throttle control to "SLOW" position and a!low
to idle for 30 seconds before stopping engine.

Engine "backfires"
when turning engine
"OFF"
i

....................

I]11

I]rL

i_1

i_,

,....

TRACTOR

- -MODEL

NUMBER

HD12538J

SCHEMATIC

BATFEFtY

t .....

0"-%0

FUSE I5 AMP.

REO
I

WHrrE

_)+

(NOT OCCUPIED)
SEAT SWITCH

, ___X___ 1

BLACK
--

BLACK

_A_TrM-Efif

dCU}dH"_

BLACK (CLUTCH OFF)
_(_

SOLENOID

!
SWITCH

BLACK

t .......

CLUTCH / BRAKE
(PEDAL .UP)

/7_ °

S ARTER

'. c>+-

____

_
{

-'
GROUNDING
CONNECTOR

METER
HOUR
(OPTIONAL)

BLACK +_

IGNITION
UNiT

_
i
J

CHARGING
SYSTEM OUTPL,_T
3 AMP 0C @ 3600 RPM

f
ORANGE

LIGHT|NG SYSTEM
5AMPAC@3600_uE

OUTPUT

SPARK
PLUG
"-J
GAP
_D'
(2 PLUGS ON
TWIN CYL. ENGINES,',

_ +"
',

28 VOLTS AC M_N. _ _500 RPM
(CHARGING
SYSTEM DISCONNECTED}

_lZ-_T'_E

, .el Tt::l_f,,li&Tt"lR'
, _+_,,,,,,,v,+

I I
! I

--\ ,,,,oL,_
,_,,,N
'; &o;2(;,£,;g_

NOTE
YOUR TRACTOR iS
EQUIPPED WITH A SPECIAL

BROWN

IGNITION

SWITCH

POSmON
ciRcurr "MAKE"
oFF

G .I-M + L

-NONE

RUN/LIGHT B+L
. A+Y
RUN
B+ L
NONE
START
B +L + S
NONE

THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
ALTERNATOR
SYSTEM,
OWN
ELECTRICAL
SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

v
NON-REMOVABLE
CONNECTIONS

C>
REMOVABLE
CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

,,C,7

REPAIR PARTS
TRACTOR

= - MODEL

NUMBER

ELECTRICAL

,40

HD12538J

REPAIR PARTS
TRACTOR-

- MODEL NUMBER HD12538J

ELECTRICAL

KEY
NO,
1
2
8
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
48
52
70

PART
NO.
144925
74760412
156417
153664
10090400
73350400
166181
4152J
4799J
146147
166180
73510400
4207J
121305X
140301
124211X
141226
122147X
166145
71110408
131563
145673
736404OO
140844
141940
166658

DESCRIPTION
Battery 12 Volt 25 AMP
Bolt Hex Hd 1/4-20unc X 3/4
Case Battery Mech Hinge
Switch Interlock Push-In
Washer Lock 1/4
Nut.Jam Hex 1/4-20 Unc
Harness Asm Light W/4152j
Bulb Light #1156
Cab]e Battery 6 Ga 11" red
Cable Battery 6 Ga red w/16 Wire
Fuse 15 AMP
Nut Keps Hex 1/4-20 Uric
Cable Ground 6 Ga 12" black
Switch Plunger Nc Gray
Switch lgn 4 pos
Nut Ignition
Cover Sw Key BIk 1 25 Text SLT
Key ]gn Molded
Harness Ign Man CL AM N/HM 99
Bolt BIk. Fin Hex 1/'4-20 Unc X 1/2
Cover Terminal Red
Sotenoid
Nut Keps BIk Hx i/4-20 Unc
Adapter Ammeter Rectangular
Protection Wire Loop
Harness Engine B&S

NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NUMBER HD12538J
CHASSIS AND ENCLOSURES

%
58
12

5 ¸
53

26 31

2
55

g.
54

140

145

REPAIR PARTS
TRACTOR - - MODEL NUMBER HD12538J
CHASSIS AND ENCLOSURES

KEY
NO.

PART
NO.

1
2
3
4
5
6
8
9
10
tl
t2
13
14
15
16
17
18
24
25
26
28
29
30
31
33
34
35
37
38
39
51
52
53
54
55
57
58
140
145
--

165480
14O356
17490612
19131216
155272
155924X01I
155138
161937X01t
72140608
155927
145660
155934X010
17490608
74180512
73510500
159639X550
126938X
74780616
19131312
73800600
157539
150209X599
157584X550
136619
105476X550
105475X550
72110606
17490508
139886
139887
73800400
19O91416
144697
161464
144696
74780412
150127
158418
156524
5479J

DESCRIPTION
Chassis Assembly
l_mwbar
Screw, Thd. Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Saddle
Clip Retainer Slide-On
Dash
Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, L.H.
Clip Tinnerman Gri]le P!L
Panel, Dash, R.H.
ScrewThdrol
3/8-16 x 1/2
Screw, Machine, Truss Head 5/16-18 UNC x 3/4
Nut
Hood Assembly
Bumper Hood
Bolt
Washer 13/32 x 13/16 x 12 Gauge
Nut
Grill
Lens, Grille
Fender
Bracket, Fender Support
Footrest, L.H.
Footrest, R.H.
Bolt
Screw Thdro] 5/16-18 x 1/2
Pivot Bracket Assembly, L.H.
Pivot Bracket Assembly, R.H.
Nut Lock, w/Insert 1/4-20 Unc
Washer 9/32 x 7/8 × 16 Ga.
Bracket GriBe Lh
Screw Hex WsHd 8-18 x 7/8
Bracket Grille Rh
Bolt Fin Hex 1/4-20 Unc x .75
Duct Air Engine PtLT
Bracket Suspension Front
Rod Pivot jChassfs!Hood
Plug, Button

NOTE: All component dimensionsgiven in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

-- MODEL

NUMBER

HD12538J

DRIVE

tf
II
It

¥|

_r
II

72
116

o_O
77

36
61

79--_

26
26

REPAIR PARTS
TRACTOR - - MODEL NUMBER HD12538J
DRIVE

KEY
NO.

2
3
4
5
6
7
8
10
11
12
13
14
18
19
21
22
24
25
26
27
28
29
3O
32
34
35
36
37
38
39
4O
4!

PART
NO,

146682
123666X
12000028
121520X
17490512
162240
131679
76020416
105701X
19151216
74550412
10040400
74780616
73800600
!06933X
130804
73350600
106888X
19131316
76020412
145204
71673
130807
74760512
155071
t20183X
19211616
1572H
131494
74760644
4470J
165838

KEY
NO.

DESCRIPTION
Transaxle Peerless 205-544C
(Order parts from transaxle manufacturer)
Spring Return Brake Tia Zinc
Pulley Transaxle Alum
Ring Retainer # 5100-62
Strap Pnt Torque 30 Deg Blk
Screw Thdrol 5/16-18 X 3/4 Tyt
Bracket T!A Saddle Shift
Rod Shifter Blk
Pin Cotter 1/8 X 1 Cad
Washer Plate Shf 388 Sq Hole
"Washer15/32 X 3/4X 16ga
Bolt 1/4-28unf Gr8 w/Patch
"WasherLock Hvy Helical 1/4
Bolt.Fin Hex 3t8-16 Uncx I Gr. 5
Nut Lock 3/8-t6 Unc
Knob Rd 1/2-13 Plstc Thds Bik
Rod Brake Lt
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 00 Zinc
Washer 13/32 X 13/16 X 16 Ga
Pin Cotter 1/8 X 3/4 Cad
Rod Brake Parking LtJYt
Cap Parking Brake Red
Bracket Transmission
Bolt Fin Hex 5/16-18 x 3/4
Shait Asm Pedal Foot
Bearing Nylon BIk 629 ld
Washer 21/32 X 1 X 16 Ga
Pin Roll 3/16 X 1"
Pulley Idler Flat
Bolt Fin Hex 3/8-16unc X 2-3/4
Spacer Split 395 X 59 Bzp
Keeper Belt idler

PART
NO.

42
19131312
47
127783
48
154407
49
123205X
50
74760624
51
73680600
52
73680500
53
105710X
55
105709X
56
74760620
57
130801
59
140312
61 17490612
62
8883R
63
140186
64
71170764
65
10040700
66
154778
7O 134683
72
19132012
74
137057
75
121749X
76
12000001
77
123583X
78
121748X
79
2228M
96
4497H
I12 19091210
113 127285X
116 72110610
145 74490540
!50 165850
151 19133210

DESCRIPTION
Washer 13/32 X 13tl 6 X 12 Ga
Pulley Idler V Groove Plastic
Bellcrank Clutch Grnd Drv STL
Retainer Belt Style Spring
Bolt Hex Hd 3/8-16unc X 1-1/2
Nut Crownlock 3/8-16 Unc
Nut Lock 5/16-18 Unc
Link Clutch 7 66
Spring Return Clutch 6 75
Bolt Fin Hex 3/8-16unc X I-1/4
V-belt Ground Drive
Retainer Belt Chassis Lh Zinc
Screw Thdrol 3/8-16x3/4 Ty-tt
Cover Pedal BIk Std
Pulley Engine
Bolt Finhex 7/16-20 x 4 g5
Washer Lock Hvy Hlcl Spr 7/16
Keeper Belt Engine Foot Proof
Guide Belt Dr Mower Rh
Washer 13/32 X 1-1/4 X 12 Ga
Spacer Axle
Washer 25/32 X 1 1/4 X 16 Ga
Ring E #5133-75
Key Square 2 0 X t845/1865
Washer 25/32 X 1 5/8 X 16ga
Key Woodruff #9 3/16 X 314
Re_tainer Spring 1"
asner 9/32 X 3/4 X 10 Ga
Strap Torque Lh Lt
Bolt Rdhd Sqnk 3/8-16 x 1.25
Bolt Hex FLGHD 5/16-18 Gr.5
Bushing Bellcrank
Washer 13/32 x 2 x 10 Ga.

NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm

REPAIR PARTS
TRACTOR--

MODEL NUMBER HD12538J

STEERING ASSEMBLY
l÷--

__41
t _
i

_|
I
r'-_,-.-,__

80
25

28
30

REPAIR PARTS
TRACTOR

- - MODEL

NUMBER

HD12538J

STEERING ASSEMBLY

KEY
NO.
t
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80

PART
NO.
140044
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
10040600
154779
73901000
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17490612
76020412
130465
155099
152927
140045
19133808
78!0H
100711L
145054
121749X
153720
121232X
6855M
73800500
74780520
167902
74780616
154780
154404
74781044
154429
19132012
74950612

DESCRIPTION
Steering Wheel
Front Axle Assembly
Spindle Assembly, LH.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x I6 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock
Bearing, Axle
Nut, Lock, Flange 5/8-il UNC
Shaft Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw Hex Wsh Hd Torx
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd., Roll. 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw TT #10-32 5 3/8 Flange
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtt Blk
Washer 25/32 x 1-!/4 x 16 Gauge
Extension Steering
Cap, Spindle
Fitting, Grease
Nut Lock Hx w!Ins. 5/16-18 Unc
Bolt Fin Hex 5/16-18 Unc x 1-1/4
Kit, Steering Assembly, Service
Bolt, Fin Hex 3/8-16 Uncx 1 Grade 5
Spacer, Axle
Bearing, Arm Pittman
Bolt, Fin Hex 5/8-1! Uncx 2-3/4
Brace, Axle
Washer !3/32 x 1-1/4 x 12 Ga.
Bolt Hex Nylon 3/8-16 x 3/4

NOTE; All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

- - MODEL

NUMBER

HD12538J

SEAT ASSEMB LY

14...

f_
/

KEY
NO,
1
2
3
4
5
6
7
8
9
10
12
13

PART
NO.
127426X
140551
74760616
19131610
145006
73800600
124181X
17490616
19131614
155925
121246X
121248X

KEY
NO.

DESCRIPTION

14
15
16
17
21
22
23
24
25
26

Seat V250
Bracket Pnt Pivot Seat (btk)
Bolt Fin Hex 3i8-16uncX 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Crownlock 3/8-16 Uric
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdro] 318-16 X 1 Ty-tt
Washer 13/32 X 1 X14Ga
Pan Pnt Seat (blk)
Bracket Pnt Mounting Switch
Bushing Snap BIk Nyl 50 ld

PART
NO.
72050412
134300
!21250X
123976X
153236
73800500
74780814
19171912127018X
10O408O0

DESCRIPTION
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer SpJit 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5116-18 Unc Blkz
Nut Crown Lock 5/16-18
Bolt Fin Hex !/2-13 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr I/2

NOTE: All component dimensions given in U.S. inches.
1 inch= 25:4 mm

REPAIR PARTS
TRACTOR

- - MODEL

NUM BER HD12538J

DECALS
3

!
12

I0
1
18

KEY
NO.
1
3
4
5
9
I0
11
t2

PART
NO.
158271
167371
167372
162398
162395
145005
157141
141897

WHEELS

DESCRIPTION

KEY
NO.

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

15
17
18
t9
20
----

Oper Sdl Gear Dr. Eng/Span
Hood Rh
Hood Lh
Ins Strg Wh
Fender Logo
Btry Dngr/Psn
Fender Danger
Clutch/brake Eng!Span

PART
NO.
136832
167347
163128
163126
167373
138311
168207
168208

DESCRIPTION

Decal Mower Drive Schematic 38
Decal Engine
Decal Mower Home Weed Envir
Decal Fend Sd 5Sp Lawn Tractor
Decal Dash Pnt
Decal Lift Handle
Manual, Owner's (English)
Manual, Owner's (Spanish)

& TIRES

5,8
4,10

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
--

59192
65139
I06222X
59904
106732X427
278H
9040H
106108X427
124635X
7152J
104757X
144334

DESCRIPTION
Cap Value Tire
Stem Value
Tire F Ts 15 X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fitting Grease
Bearing Flange
Rim Asm 8"rear White Service
Tire R "Is t8x8 5-8 Service
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm

•

4,6

REPAIR PARTS
TRACTOR

- - MODEL NUMBER

HD12538J

ENGINE

KEY
NO.

PART
NO.

1
2

140310
17720410

.......

4
13
14
15
16
23
29
31
32
33
35
37
38
40
44
46
62
72
78

137348
272293
13280324
1320O300
11050600
159880
137180
109202X
140527
123487X
17490512
137040
......
124028X
17490412
19091416
10040500
71070512
17490620

NOTE:

DESCRIPTION
Control ThrolffCh 23 5 Lh Flag
Screw Hex Thd Cut 1/4-20x5/8 T
Engine Briggs Model 289707
Order parts from engine manufacturer
Muffler Exhaust B&S Lt
Gasket 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt X 3"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield Browning/Debris
Guard
Arrestor Spark
Tank Fuel 1 25 Fr
Cap Asm FuelTop Vent n/Lany
Clamp Hose Blk
Screw Thdrol 5/16-18 x 3/4
Line Fuel 20"
Plug Oil Drain (Order From Engine Manufacturer)
Bushing Snap Nyl BIk Fuel Line
Screw Hexwsh Thdrol 1/4-20x3/4
Washer 9/32 X 7/8 X 16ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hexhd Cap 5/16-18x3/4
Screw Thdrol 3/8-16xl -1/4 Tytt

All component dimensions given in U,S. inches
1 inch = 25,4 mm

REPAIR PARTS
TRACTOR

- - MODEL.

NUMBER

HD12538J

LIFT

13
4
6
6
5

13
19
20
15

161718

REPAIR PARTS
TRACTOR

- - MODEL

NUMBER

HD12538J

LIFT

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32

PART
NO.
159460
159471
105767X
12000002
19211621
120183X
109413X
124526X
139865
139866
4939M
127218
73350800
130171
73680800
t39868
163552
140302
73540600

DESCRIPTION
Rod Asm. Lever
ShaftAsm.
Lift
Pin Groove
E Ring #5133-62
Washer 21/32 x I x 21 Ga.
Bearing Nylong
Grip Handle bicycle Matte
Button Plunger Black
Lift Asm. Link LH
LiftAsm. Link RH
Retainer Spdng
Link Front
Nut Jam Hex 1/2-13 Uric
Trunnion BIk Zinc
Nut Crownlock 112-13 Unc
Arm Suspension Mower
Retainer Spring
Bearing, Pvt. Lift. Spherical
Nut Crownlock 3/8-24

NOTE: All component d{mensions given in U.S, inches
1 inch = 25.4 mrn

.REPAIR PARTS

TRACTOR

. . MODELNUMBER

MOWER

HD12538J

4O
68
.

107

;O8

i, 2,113 ti

2
29

REPAIR PARTS
TRACTOR - - MODEL NUMBER H D!2538J
MOWER

KEY
NO.

PART
NO.

1
2
3
4
5
6
8
9
10
11
12
13

142829
72140506
138017
138440
4939M
130832
850857
10030600
140296
138497
129895
137645

14
15
16
19
21
23
24
25
26
27
28
29
30
31
32
33
136
40
41
43
45
53
54
55

128774
t10485X
140329
132827
73680500
137607
105304X
123713X
110452X
I06736X
19111016
106735X
15Z722
129963
153532
137266
131494
73680600
133551
133504
4497H
130840
133943
133840

KEY
NO.

DESCRIPTION
Mower Housing Assembly
8olt, Carriage 5/16-18 x 3/4
Bracket Asm. Fram Sway Bar 38/42
Bracket, Asm. Deck Sway Bar 38"
Retainer, Spring
Asm. Suspension Rear
Bolt, Hex 3/8-24 x 1-1/4 Grade 8
Washer, Lock, Hvy Hlct Spring 3/8
Washer, Hard Blade Mower Vented
Blade, Mower, 38"
Ball Bearing
Shaft and Bearing Assembly
(Includes Key Number 15)
Mandrel Housing, Vented
Ball Bearing, Mandrel
Stripper, Mower, Vented
Bolt, Shoulder
Nut, Crownlock 5/16-18
Bracket, Mower Deflector
Cap, Sleeve
Spdng, Deflector
Nut, Push
Shield, Deflector
Washer tl/32 x 3/4 x 16 Gauge
Rod, Hinge
Screw, Thd Roiling Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Flangelock 9/16
Pulley, Idler, Flat
Nut, Crownlock 3/8-16
Rod, Pivot
Rod, Clutch, Secondary
Retainer, Spring
Brake Assembly
Washer Hardened
Idler Arm Assembly

PART
NO.

56
67
68
69
71
72
73
74
75
76
77
78
79
80
81
82
86
87
88
89
92
107
108
109
110
113

122052X
162132
144200
76020312
142427
131870
127847
121748X
12000029
128903
127845
160570
127498
153701
73350600
142028
7631J
128772
19111216
19131612
73800600
1335O2
133503
7476064O
142587
17490512

122
123
I24
128
141
- -

131289
131288
72110614
153390
6266H
13O794

- -

145758

DESCRIPTION
Spacer, Retainer 1-3/4
Knob
Belt
Pin, Cotter 3/32 x 3/4
Rod, Clutch, Primary
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Klip
Bolt, Shoulder
Keeper, Spring
Arm, Clutch, Primary
Bushing
Spring
Nut Hex Jam 3/8-16 UNC
Trunnion Adj 94
Runner, LH
Runner, RH
Washer 11/32 x 3/4 x 16 Gauge
Washer 13/32 x 1 x 12 Gauge
Nut Lock Hex w/Ins 3/8-16 UNC
Spacer, Retainer
Stiffener, Idler Arm
Bolt, Hex Head 3f8-16 x 2-1/2
Upstop Deck Front 38"
Screw, Hex Head, Thd., Roll.
5/16-18 x 3/4
Rod, Brake, LH
Rod, Brake, RH
Bolt, Carriage 3/8-16 x 1-3/4
Washer Felt
Washer Thrust .75 x 1.230
Mandrel Assembly (Includes Key
Numbers 12-15, 17-19, 31 and 33)
Mower Deck, Complete

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HiLL

SIGHTING
GUIDE

SIGHT AND HOLD THIS LEVEL WiTH
SKY LiNE OR TREE.

4==
-,q

15 ° MAX.

tr_
,_
_4 _

: _ :

Illll

I]]

Illl]]]

Ill]]_'l]_L
Ill

I Illl

I!']]_

Illll

Illl

I
1

Operate your Tractor up and down the face of slopes (not |
greater than 15°), never across theface.
Make turns gradually to prevent tipping or loss of control. Exercise extreme /
caution when changing

direction

on slopes.

WE_EATER
°

Source Exif Data:

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File Type Extension             : pdf
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Page Count                      : 48
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Sat Mar 29 03:41:23 2014
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Weed Eater HD12538J User Manual TRACTOR Manuals And Guides 1206158L

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