Weed Eater HD12538J User Manual TRACTOR Manuals And Guides 1206158L

User Manual: Weed Eater HD12538J HD12538J WEED EATER TRACTOR - Manuals and Guides View the owners manual for your WEED EATER TRACTOR #HD12538J. Home:Lawn & Garden Parts:Weedeater Parts:Weedeater TRACTOR Manual

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MANUAL

LNO. D12538J

12.5 HP38 inch

LawnTractor

Assembly

• Operation

- Customer Responsibilities

=Service and Adjustments

- Storage

• Troubleshooting

=Repair Parts

For Parts snd Service, contact our authorizeddistributor:carl1-800-849-1297

ForTechnicalAssistance: call 1=800-829-5886

'1' • _mr I'

W [[D ®

168207 Rev. 4 9.9.99 RH/TR

PRINTED IN U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH.

LGENERAL OPERATION

*Read, understand,and follow all instructionsin the manual

and on the machine before starting.

* Only allow responsible adults,who are tamiliar withthe in-

structions,to operate the machine.

-Ctear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

* Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

o Never carry passengers.

o Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

o Be aware of the mower dischargedirection and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

o Slow down before turning.

=Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting.

-Turn off blades when not mowing.

,Stop engine before removing grass catcher or unclogging

chute.

o Mow onIy in daylight or good artificial light.

° Do not operate the machine while under the influence of

alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

,Use extra care when loading or unloading the machine into

a trailer or truck.

= Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect them-

selves and others from serious injury.

II. SLOPE OPERATION

Slopes are amajor factor related to loss-of-controland tipover

accidents, which can result in severe injuryor death. All slopes

require extra caution. If you cannot back up the slope or if you

feel uneasy onit, do not mow it.

DO:

° Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

=Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

°Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

•Use extra care with grass catchers or other attachments.

These can change the stabilityof the machine.

• Keep all movement on the slopes slowand gradual Do not

make sudden changes in speed or direction.

-Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

°Do not mow on wet grass; Reduced traction could cause

sliding.

•Do not try to stabilize the machine by puttingyour foot on

the ground.

,Do not use grass catcher on steep slopes.

°

o

2

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume thai children

willremain where you lastsaw them.

•Keep children out of the mowing area and under the

watchfulcare of another responsibleadult.

•Be alertand turn machine ofl ifchildren enter the area.

o Betore and when backing, look behind and down for small

children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

0 Never allow children to operate the machine.

- Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

°Use extra care in handling gasorine and other fuels. They

are flammable and vapors are explosive.

- Use only an approved container.

Never remove gas cap or add fuel with the engine run-

ning. AlJow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fue_container inside where

there is an open flame, such as a water heater.

= Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper op-

eration regularly.

Keep machine free of grass, leaves, or other debris build-

up. Clean oil or fuel spillage. Allow machine to cool before

storing.

° Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

oNever make adjustments or repairs with the engine run-

ning.

o Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components

and replace with manufacturer's recommended parts,

Whennecessary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation trequently. Adjust and service as

required.

Look for this symbol to point out im-

portant safety precautions. It means

CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS iNVOLVED.

i rA........

CAUTION: Always disconnect spark plug

wire and place wire where it cannot con-

tact spark plug in order to prevent acci-

dental starting when setting up, transport-

ing, adjusting or making repairs.

if _ ii i i i ii JL

I

AWARNING

The engine exhaust from this product con-

tains chemicals known to the State of Cali-

fornia to cause cancer, birth defects, or other

reproductive harm.

:ll, i,ll

CONGRATULATIONS on your purchase of aNew Trac-

tor. It has been designed, engineered and manufactured

to give you the best possible dependability and perfor-

mance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center!Department. We have competent, well-trained

technicians and the proper tools to service or repair this

tractor.

Please read and retain this manual. The instructionswill

enable you to assemble and maintain your tractor prop-

erly. Always observe the "SAFETY RULES".

MODEL

NUMBER HD12538J

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSiBILiTIES

= Read and observe the safety rules.

o Follow a regular schedule in maintaining, caring for

and using your tractor,

,Follow the instructions under "Customer Responsibil-

ities" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near

any unimproved forest-covered, brush-covered or grass-

covered land unless the engine's exhaust system is

equipped with aspark arrestor meeting applicable local or

state laws (if any). If a spark arrester is used, it should be

maintained in effective working order by the operator.

In the state of California the above is required by taw

(Section 4442 of the California Public Resources Code),

Other states may have similar laws. Federal laws app!y

on federal lands. A spark arrester for the muffler is avafr-

able through your nearest Sears Authorized Service

Center/Department (See REPAIR PARTS section of this

manual).

PRODUCT SPECIFICATIONS

HORSEPOWER: 12.5

GASOLINE 1,25 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE30 (above 32°F)

(API-SF!SG/SH): SAE5W-30 (below

32°F)

OIL CAPACITY: 3.0 PINTS

SPARK PLUG: Champion RJ19LM

(GAP: .030")

VALVE CLEARANCE: INTAKE: .005"-.007"

EXHAUST: .009"-.011"

GROUNDSPEED

(MPH):

FORWARD:

1_ 1.1

2nd 2.2

3_ 3.3

_h 4.4

5_ 4,9

REVERSE: 1.4

TIRE PRESSURE: FRONT.' 14 PSI

REAR: 12 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATt-ERY: AMP/HR: 25

MIN. CCA: 190

CASE SIZE: U1R

BLADE BOLTTORQUE: 27-35 FT, LBS.

3

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSiBiLiTiES ...................... 3, 13-17

WARRANTY .................................................................. 4

ASSEMBLY ................................................................ 6-7

OPERATION .............................................................. 8-12

MAINTENANCE SCHEDULE ...................................... 13

SERVICE AND ADJUSTMENTS ............................ 18-23

STORAGE .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS -TRACTOR .................................. 28-43

LIMITED WARRANTY

The Manufacturer warrants to the odginalconsumer purchaserthat this productas manufactured is free from defectsin materi-

als and workmanship. For a period of two (2) years from date of purchase by the originalconsumer purchaser,we willrepair or

replace, at our option, withoutcharge for parts or laborincurred in replacing parts,any part which we find to be defective due to

materiats or workmanship.This Warranty is subjectto the following limitationsand exclusions.

1. This warranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery

(except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these

items.

2. Transportationcharges for the movement of any power equipment unit or attachment are the responsibility of the purchas-

er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser

unless such return is requested by FrigidaireHome Products

3. Battery Warranty: On products equipped witha Battery, we will replace, withoutcharge to you, any battery which we find to

be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we wilt exchange the

Battery, charging you 1/t2 of the price of anew Battery for each fu!l month from the date of the original sale. Battery must

be maintained in accordance with the instructions furnished.

4; The "Warrantyperiod for any productsused for rental or commercial purposes is limited to 90 days from the date of original

purchase.

5. This Warranty applies only to products which have been properlyassembled, adjusted, opeCated, and maintained in accor-

dance with the instructions furnished.This Warranty does not apply to any product which has been subjected to alteration,

misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard

hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Shouldyou have any unanswered questions concerningthis Warranty,please contact:

In Canada- contact:

Frigidaire Home Products

Outdoor Products Customer Service Dept. Frigidaire Home Products

250 Bobby Jones Expressway 7075 Ordan Drive

Augusta, GA 30909 USA Mississauga, Ontario

L5T 1K6

giving the model number, sedal number and date of purchase o! your product and the name and address of the authorized deal-

er from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES

ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not

allow the limitation of consequential damages or limitationsof how long an implied Warranty may last, so the above limitations or

exclusions may not apply to you. This Warranty gives you specific legal rights,and you may have other rights which vary from

locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

........... ,,, - ............................. , , ...... ..

4

CONTENTS OF. HARDWARE PACK

(1) Hex Bolt

3/8-16 x t

(1) Hex Bolt 5/16-18 x 1-1/4

(!) Large Flat Washer

(1) Lockwasher 3/8

Q

(1) Locknut 5/16-18

(1) Shoulder

Bolt 5/16-18

(1) Hex Bolt

1/2-13 × 1

(I) Lock Washer t/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

-, i i i'lllr,ll,r""I i ........ u..............................

Parts packed separately in carton

Seat

Steering

Wheel

Manual

Steering

Boot

Parts Bag

Parts bag contents not shown full size

_ Steering Wheel

_J_=_J _ Adapter Steering

Wheel

Insert

=

o

Steering <'_

Extension

Shaft (2) Keys

5

ASSE BLY

Your new tractorhas been assembled at the factory withexception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor a_l parts and hardware you assemble must be tightened securely.

Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

Asocket wrench set wilt make assembly easier. Stan-

dard wrench sizes are listed.

(1) 9/16" wrench (1) 3/4" wrench

(2) 1/2" wrenches Tire pressure gauge

Utility knife

When right and left hand are mentioned in this manual, it

means when you are in the operating position (seated be-

hind the steering Wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose partsand parts cartons

from carton (see page 5).

i Cut along lines on carton, from top to bottom, all four

corners of carton and lay panels fiat.

= Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex b01tand Iocknut. Tighten securely.

IMPORTANT-" TIGHTEN BOLT AND NUT SECURELY

TO t8-22 FT. LBS TORQUE.

= Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are poLnt-

ing straight forward.

-Slide steering wheel adapter onto steering shaft ex-

tension.

= Position steering wheel so cross bars are horizontal

(left to dght) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

•Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STA-

PLES IN -SKIDTHAT MAY PUNCTURE TIRES WHERE

TRACTOR IS TO ROLL OFF SKID.

iNSERT

3/8 HEX BOLT

318 LOCK

WASHER

_LARGE FLAT

WASHER

STEERING

WHEEL STEERING

BOOT

TABS

FIG. 1

TO ROLL TRACTOR OFF SKID (See Operation

section for location and function of controls)

"- Press liftlever plunger and raise attachment lift lever

to its highestposition.

- Release parking brake by depressing clutch/brake

pedal.

-Place gearshift lever in neutral (N) position.

•Rolt tractor forward off skid.

Remove banding holding discharge guard up against

tractor.

6

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

•Lift seat pan to raised position and open battery box

door.

•If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery f,or minimum of one hour at 6-10 amps.

(See BATTERY in CUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

SEAT PAN

BATTERY BOX

DOOR

TERMINAL

LABEL

F_G. 2

o

o

o

Q

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.

Place seat on pan and assemble shoutder bolt.

Tighten shoulder bolt securely.

Assemble adjustment bolt, lock washer and flat

washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a Comfortable position is reached

which allows you to press clutch!brake pedal all the

way down (See Fig. 4).

•Get off seat without moving its adjusted position.

°Raise seat and tighten adjustment bolt securely.

SEATPAN

SHOULDER

BOLT

ADJUSTMENT

BOLT

FIG. 3

FLAT WASHER

LOCK WASHER

CHECK TIRE PRESSURE

The tires on your tractor were overinfiated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

-Reduce tire pressure to PS! shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erfy leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

JCHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RE-

CEIVE THE BEST PERFORMANCE AND SATISFAC-

TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST."

V" All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

Z All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-

side/front-to-rear for best cutting results. (Tires must

be properly inflated for leveling).

/Check mower and drive belts. Be sure they are rout-

ed properly around pulleys and inside all belt keep-

ers.

/Check wiring, See that all connections are still

secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS:

/Engine oil is at proper level.

,[ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,z Become familiar with all controls - their location and

function. Operate them before you start the engine.

•/Be sure brake system is in safe operating condition.

7

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

t

BATTERY REVERSE

ENGINE ON

FUEL

CAUTION OR

WARNING

@

ENGINE OFF

Tzf

OIL PRESSURE

FORWARD FAST SLOW

3 Gt

LIGHTS ON OVER TEMP

LIGHT !

CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

UNLOCKED MOWER LIFT

A-FFACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL

H

HIGH

L

LOW PARKING BRAKE

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY =

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

8

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controFsand adjustments.

Save this manual for future reference.

IGNITION

SWATCH

ATTACHMENT

CLUTCH LEVER _-.... ~ _

LIGHT SWITCH POSITION

LtFT LEVER PLUNGER

THROTTLF_JCHOKE

CONTROL ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

PEDAL

GEARSHIFT

LEVER

I__MOWER DECK

I I _HEIGHTADJUST-

L_ M_NT POSITIONS

PARKING BRAKE

FIG. 4

Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.,

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and

braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

GEARSHIFT LEVER: Selects the speed and direction of

tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower and

adjust the mower deck or other attachments mounted to

your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

9

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operatingyour tractor or performing any adjustments or repairs. We recommend a

wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Yourtractoris equippedwith an operator presencesensing

switch.Whenengineisrunning,anyattemptby theoperatorto

leavetheseat w_thoutfirstsettingtheparkingbrakewillshutoff

theengine.

= Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in "ENGAGED" position

and release pressure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure park-

ing brake wilf hold tractor secure.

THROTTLF.JCHOKE ATTACHMENT CLUTCH LEVER

CONTROL "ENGAGED" POSITION

"_. -__"DtSENGAGED"

_-__/POSITION NGBRAKE

.... \ ,,_--,_\\ ',. \\\/_ "ENGAGED" POSITION

BRAKE _.'-."_, \_._ _/

POSITRON ./ \', ".-._. __-":-:___j! "_ ,

"DRIVE" POSITION LEVER

FIG. 5

NOTE: Under certain conditions when tractoris stand-

ing idle with the engine running, hot engine exhaust

gases may cause "browning" of grass. To eliminate this

possibility, always stop engine when stopping tractor on

grass areas.

^ o,o.

_t=_ pletely, as described above, before

leaving the operator's position; to

TO USE THROTTLE CONTROL (See Fig. 5)

Always operate engine at fult throttle.

= Operating engine at less than fun throttle reduces the

battery charging rate.

*Full throttle offers the best bagging and mower per-

formance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 5)

The direction and speed of movement is controlled by

the gearshift lever.

•Start tractor with clutch!brake pedal depressed and

gearshift Iever in neutral (N) position.

= Move gearshift lever to desired position.

•Slowly release clutch/brake pedal to start movement.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO

DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

STOPPING (See Fig, 5)

MOWER BLADES-

*To stop mower blades, move attachment clutch lever

to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/brake pedal into

ful! "BRAKE" position.

o Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttlecontrol to slow position.

NOT_=: Failure to move throttlecontrolto slow position

and allowing engine to idle before stoppingmay cause

engine to "backfire".

o Turn ignition key to "OFF" positionand remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH tN

ANY POSITION OTHER THAN "OFF" WILL CAUSE

THE BATTERY TO BE DISCHARGED, (DEAD).

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height.

°Grasp lift lever.

,Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4".

The heights are measured from the ground to the blade

tip with the engine not running. These heights are

approximate and may vary depending upon soil condi-

tions, height of grass and types of grass being mowed.

°The average lawn should be cut to approximately 2-

1/2 inches during the coot season and to over 3 inch-

es during hot months. For healthier and better look-

ing lawns, mow often and after moderate growth.

• For best cutting performance,grass over 6 inches in

height should be mowed twice. Make the first cut rel-

ativeJyhigh; the second to desired height.

10

TO OPERATE MOWER (See Fig. 6)

Yourtractor is equippedwith an operator presencesens-

ing switch. Any attempt by the operatorto leave the seat

with the engine running and the attachment clutch

engaged wilt shut off the engine.

• Select desired height of cut.

° Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

ATTACHMENT CLUTCH

LEVER "ENGAGED"

POSITION

ATTACHMENT LIFT

LEVER HIGH POSITION

"DISENGAGED" _/_/_

POSITION

LOW

POSITION

FIG. 6

DISCHARGE

GUARD

TO OPERATE ON HILLS

I

g

o

i i.

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

Choose the slowest speed before starting up or

down hil_s.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower pos tion.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

• To restart movement, slowly release parking brake

and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

.Raise attachment liftto highest position with attach-

ment lift control.

- When pushing or towing your tractor, be sure

gearshift lever is in neutral (N) position.

- Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or atrailer, be sure hood is closed

and secured to tractor. Use an appropriate means of

tying hood to tractor (rope, cord, etc.).

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)

• The engine in your tractor has been shipped, from

the factory, already filled with summerweight oil.

•Check engine oilwith tractor on level ground.

•Remove oil fill cap/dipstick and wipe clean, reinsert

the dipstick and screw cap tight, wait for a few sec-

onds, remove and read oil level. If necessary, add oil

until "FULL" mark on dipstick is reached. Do not

overlie

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

= To change engine oil, see the Customer Responsibil-

itiessection in this manual.

ADD GASOLINE

-Fill fuel tank. Use fresh, clean, regular unteaded

gasoline with a minimum of 87 octane. (Use of lead-

ed gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with

gasoline. Purchase fuel in quantities that can be

used within 30 days to assure fuel freshness.

iMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (calted gasohol or using ethanol or methanol) can

attract moisture which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional [nforrnation.Never use engine or car-

buretor cleaner products in the fuel tank or permanent

damage may occur. =K

CAUTION: Fill to bottom of gas tank

filler neck° Do not overfill. Wipe off |

any spilled oil or fuel. Do not store, |

spill or use gasoline near an open !

flame.

'OPERATION

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or if the engine

has run out of fuel, it willtake extra crankingtime to move

fuel from the tank to the engine.

- Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

,Place gear shift leverin neutral (N) position.

• Move attachment dutch to "DISENGAGED" position.

, Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

procedures betow.

•Insertkey intoignition andturnkey clockwise to "START"

positionand releasekey as soon as enginestarts. Do not

runstarter continuouslyfor more than fifteen secondsper

minute. Ifthe enginedoes not start afterseveral attempts,

movethrottle control to fast position, wait a few minutes

andtry again_If enginestill does not start, movethe throt-

tle controlbackto thechokepositionand retry.

WARM WEATHER STARTING (50° Fand above)

oWhen engine starts, movethe throttlecontrol to the fast

position.

•The attachmentsandgrounddrivecan now be used. Ifthe

engine doesnot accept the load, restart the engine and

allow it to warm up for one minute using the choke as

describedabove.

COLD WEATHER STARTING ( 50 ° F and below)

When engine starts, allow engine to run with the throttle

control in the choke positionuntil the engine runs roughly,

then move throttie control to fast position. This may require

an engine warm-up period from several seconds to several

minutes, depending on the temperature.

- The attachments can also be used during theeng}ne warm-

up period.

NOTE: tf at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture

may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See 'q'O LEVEL MOWER HOUSING"

inthe Service and Adjustments section of this manu-

al.

• Use the runner on the right hand side of mower as a

guide. The blade cuts approximately an inch outside

the runner (See Fig. 6).

•The left hand side of mower should be used for tdm-

ming.

•Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the machine. This will result in a more even distribu-

tion of clippings and more uniform cutting.

, When mowing large areas, start by turning to the

right so that clippings will discharge away from

shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left

hand turns until finished (See Fig. 7).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to

the desired height.

• Do not mow grass when it is wet. Wet grass wil! plug

mower and leave undesirable clumps. Alfow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting

performance as we]} as the quality of cut desired.

•When operating attachments, select a ground speed

that wil{ suit the terrain and give best performance of

the attachment being used_

FIG. 7

12

CUSTOMER RESPONSiBILm

MAINTENANCE SCHEDULE

FiLL tN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brai_'eOperation .... . .... ..... V" V" t ......

Check Tire Pressure V"

Check Operator Presence and

TInterlock Systems V #.....

RCheck for Loose Fasteners I_ 1_,'

SharperJRepiace Mower Blades 1##4

LubricationChart V"

0Check Battery..Level ........... _#B

R Clean Battery and Terminals i# #

Check Transaxle Coolin9 .........................._##

i/

SERVICE DATES

ii I ! ii,

v'

Adjust Blade Bett(s) Tension _q_#_

Adjust Motion Drive Bert(s) Tension _#_s

I,., i '1 I I "M'II' _uu

CheckEn i0eO,Leve IV' i I

S_Clean Air F!lter V'2 ......

N Clean Air Screen V'2

GInspect Muffler"tSpark Arres_er V"

|Replace oil Filter (If equipped) ........... _f_1.2 .........

N Cle_ cooling Fins .... _

Replace Spark PIug :_ t_

Replace Air FilterPaper Cartridge I V'2

Replace FuelFilter

! - Change more _ften when operating under _,heaw load ot in high ambier_ lemperalures. 5 - ff equipped with adjustable system.

2-Service more ellen when operating in dirty or dusty conditions. 6 - Not requ_fed it equipped w_thmainienanoe-free batlery.

3 - if equipped with oil titter, change e_tevery 50 hourS. 7- Tighten float axle pivo_ bolt to 35 fL-Ibs, maximum.

4 - Replace blades more o_ten when mowing in san0y soil. Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that

have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must main-

tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Sewice and Adjustments section of

this manual should be checked at least once each sea-

son.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run bet-

ter and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

° Check for loose fasteners.

LUBRICATION CHART

(_) SPINDLE ; _DLE ZERK (_

BEARING ZERK " BEARING ZERK

l

(_ CLUTCH

PIVOT(S) _-.

l

l l t

(_) SAE 30 OR 10W30 MOTOR OIL

®GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

13

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE

LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY

MUST BE LUBRICATED, USE ONLYA DRY, POWDERED GRAPHITE

TYPE LUBRICANT SPARINGLY.

CUSTOMER RESPONSIBILiTiES

TRACTOR

Always observe safety rules when performing any main-

tenance.

BRAKE OPERATION

If tractorrequires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjust-

ed. (See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

Maintain proper air pressure in al_tires (See "PROD-

UCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control

chemicals which can harm rubber.

oAvoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE; To seal tire punctures and prevent flat tires due .to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are

working properly. If your tractor does not function as

described below, repair the problem immediately.

o The engine should not start unless the clutclVbrake

pedal is fully depressed and attachment clutch con-

trol is in the disengaged position.

•When the engine is running any attempt bythe oper-

ator to leavethe seat without f rst setting the parking

brake should shut off the engine.

°When the engine is running and the attachment

clutch is engaged, any attempt by the operator to

leave the seat should shut oil the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 8)

• Raise mower to highest pos{tionto allow access to

blades:

°Remove hex bolt, lock washer and flat washer secur-

ing blade.

o Install new or resharpened blade with trailingedge up

towards deck as shown.

IMPORTANT; TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

•Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

- Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLTIS GRADE8 HEATTREATED.

TRAILING EDGE

FLAT WASHER

MANDREL

ASSEMBLY

STAR \\

BLADE CENTER_\ _,

HOLE __@_

LOCK

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 8

TO SHARPEN BLADE (See Fig. 9)

NOTE: We do not recommend sharpening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and

eventual damage to mower and engine.

,The blade can be sharpened with a file or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

° To check blade balance, you will need a 5/8" diame-

ter steel bolt, pin, or acone balancer. (When using a

cone baiancer, follow the instructions supplied with

balancer).

NOTE: Do not use a nail for balancing blade. The lobes

of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel

bo]t or pin and hold the bolt or pin parallel with the

ground. If blade is balanced, it should remain in a

horizontal position. If either end of the blade moves

downward, sharpen the heavy end until the blade is

balanced.

CENTER HOLE

_8"BOLT

OR PIN

BLADE

FIG. 9

14

CUSTOMER RESPONSIBILITI

.

BAKERY

Your tractor has a battery chargingsystem whichis suffi-

cient for normal use. However, periodic charging of the

battery withan automotivecharger will extend its life.

', Keep battery and terminals clean.

•Keep battery bolts tight.

,, Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Open battery box door.

, Disconnect BLACK battery cable first then RED bat-

tery cab}e and remove battery from tractor.

Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire

brush until bright.

- Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" in

the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-betts for deterioration and wear after t00 hours

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated withAPt service

classification SF, SG or SH. Select the oil's SAE viscos-

ity grade according to your expected operating tempera-

ture.

SAE VISCOSITY GRADES

i

I°F -20 _ 0 ° 30? 32_ 40 = 60= 80o 100"

i°O -30" -20 _ -10 _0 ° IO" 20 ° 30 ° 40"

TEMPERA_)_ERANGEANT)C)PATEDBEFORENEXTOLLCHAN_E

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to

avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at

least once a year if the tractor is not used for 25 hours in

one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oilflit

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 10 and !1)

Determine temperature range expected before oil

change. All oil must meet API service classification SF,

SG or SH.

Be sure tractor is on tevet surface.

-Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fil! cap/dipstick. Be careful not to allow

dirt to enter the engine when changing oil,

• Remove drain plug,

After oil has drained completely, replace oil drain plug

arid tighten securely.

•Refill engine with oil through oil felldipstick.tube. Pour

slowly. Do not overfill. For app,roxirnate capacity see

PRODUCT SPECIFICATIONS section of this manu-

al.

= Use gauge on oil fill cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accu-

rate reading. Keep oil at "FULL" line on dipstick.

:ILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 11

FIG. 10

15

CUSTOMER RESPON IBILITIES

AIR FILTER (See Fig. 12)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of opera-

tion Orevery season. Service paper cartridge every 100

hours of operation or every season, whichever occurs

first.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

- Slide foam pre-cteaner off cartridge.

, Wash it in liquid detergent and water.

- Squeeze it dry in a clean cloth.

° Saturate it in engine oil. Wrap it inclean, absorbent

cloth and squeeze to remove excess oil.

o If very dirty or damaged, replace pre-cleaner.

- Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

= Carefully remove cartridge to prevent debris from en-

tering carburetor. Clean base carefully to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on flat surface, tf

very dirty or damaged, replace cartridge.

• Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE,ARE NOTTO BE USED TO CLEANTHE CAR-

TRIDGE. THEy MAY CAUSE DETERIORATION OF THE

CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE

PRESSURIZEDAIRTO CLEANOR DRYCARTRIDGE.

COVER KNOB "-"__

CLEAN AIR SCREEN (See Fig. 13)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with awire

brush or compressed air to remove dirt and stubborn

dried gum fibers.

ENGINE COOLING FINS (See Fig. 13)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

° Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

, Cover oil fill opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thorough-

ly clean engine cooling fins.

° To reassemble, reverse above procedure.

SCREWS

DIPSTICK TUBE

ASSEMBLY

BLOWER HOUSING

AIR SCREEN

SCREWS

PLUG

ENGINE COOLING FINS

FIG. 13

FIG. 12

16

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrestor

(if equipped) as it could create a fire hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section of this manual

CLAMP

FUEL

F

CLAMP

I

1N-LINE FUEL FILTER (See Fig. 14)

The fuel fitter should be replaced once each season. If

fuel filter becomes clogged, obstructing fuel flow to carbu-

retor, replacement is required.

• With engine cool, remove filter and plug fue_ line sec-

tions.

- Place new fuel filter in position in fue! line with arrow

pointing towards carburetor.

•Be sure there are no fuel line leaks and clamps are

properly positioned.

-Immediately wipe up any spilled gasoline.

FIG. 14

CLEANING

= Clean engine, battery, seat, finish, etc. of all foreign

matter.

= Keep finished surfaces and wheels free of all gaso-

line, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in

engine can result in a shortened engine life.

17

ERVI :E AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TO REMOVE MOWER (See Fig. 15)

Mower willbe easier to removefrom the rightsideof trac-

tor.

* Place attachment clutch in "DISENGAGED" position.

, Move attachment lift lever forward to lower mower to

its lowest position.

= Roll belt off engine pulley.

-Disconnect clutch rod from clutch lever by removing

retainer spring.

, Disconnect anti-sway bar from chassis bracket by re-

moving retainer spring.

, Disconnect suspension arms from rear deck brackets

by removing retainer springs.

, Disconnect front links from deck by removing retainer

springs.

- Raise lift leverto raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVETHE FRONTLINKS.

TO INSTALL MOWER (See Fig. 15)

, Raise attachment lift lever to its highestposition.

Slide mower under tractor with discharge guard to

rightside of tractor.

=Lower lift leverto its lowestposition.

•Instal! mower in reverse order of removal instructions.

CLUTCH ROD CLUTCH LEVER

SPRING

SUSPENSION FRONT

ARMS LINKS

RETAINER

ENGINE

PULLEY

RETAINER

SPRING

ANTI-SWAY BAR

FIG. 15

18

9",. ' "

VICE AND. ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you wilt not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. t 6 and !7)

, Raise mower to its highest position.

•At the midpoint of both sides of mower, measure

height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the

same or within 1/4" of each other.

•If adjustment is necessary, make adjustment on one

side of mower only.

° To raise one side of mower, tighten lift link adjustment

nut on that side.

oTo lower one side of mower, loosen lift link adjust-

ment nut on that side.

NOTE: Three full turns of adjustment nut will change

mower height about 1/8".

° Recheck measurements after adjusting.

BoT-rOM EDGE BOTTOM EDGE

OF MOWER TO OF MOWER TO

G.OUNO r GROUND

FIG. 16

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. !7

ir ,i,,,ll,ll,i,i,i

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWINGFRONT-TO-BACKADJUSTMENTIS NEC-

ESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILLSTAYLEVELSiDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjustedso that the front is approximately 1/8"

to 1/2" lower than the rear when the mower is in its high-

est position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly in front and behind the mandrel at bot-

tom edge of mower housing as shown.

o Before making any necessary adjustments, check

that both front links are equal in length, Both links

should be approximately 10-3/8".

o if links are not equai in length, adjust one link to same

length as other link.

-To lower front of mower loosen nut "E" on both front

links an equal number of turns.

°When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

• To raise front of mower, loosennut "F" from trunnion

on both front links. Tighten nut "E" on both front links

an equal number of turns.

•When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut "F" against trunnion on both front

links.

Recheck side-to-side adjustment.

\ 1 ° o1/ MANDREL

FIG. 18

BOTHFRONTLINKSMUSTBE EQUALIN LENGTH

NUT

NUT "E"

FRONT LINKS TRUNNION

19 FIG.19

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 20)

The mower blade drive belt may be replaced without

tools. Park the tractor on level surface. Engage parking

brake.

BELT REMOVAL -

= Place attachment clutch in "DISENGAGED" position.

o Move attachment lift lever forward to lower mower to

its lowest position.

,, Roll belt off engine pulley.

• Disconnect R.H. suspension arm from rear deck

bracket by removing retainer spring.

_o Work belt off both mandrel pulleys and idler pulleys.

= Pull belt away from mower.

BELT INSTALLATION -

•tnstatt new belt in reverse order of remora!.

• Make sure belt is in all pulley grooves and inside all

belt'guides,

WITH PARKING BRAKE "ENGAGED"

JAM NU_

OPERATING

ARM

FIG, 21

MANDREL R.H. SUSPENSION ARM ENGINE PULLEY

IDLER

PULLEY...

RETAINER

SPRING

/

MANDREL

PULLEY

FIG. 20

TO ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

Iftractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjust-

ed.

°

@

o

Depress clutch/brake pedal and engage parking

brake.

Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-1/2", loosen jam nut and

turn nut "A" unti! distance becomes 1-1/2". Retighten

jam nut against nut "A".

Road test tractor for proper stopping distance as stat-

ed above. Readjust if necessary. If stopping dis-

tance is still greater than six (6) feet in highest gear,

further maintenance is necessary. Contact your

nearest authorized service Center.

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

Park the tractoron level surface. Engage parking brake.

For assistance, there is a beit installationguide decal on

bottom side of leftfootrest.

, Remove mower (See 'q'O REMOVE MOWER" inthis

section of this manual.)

-Remove belt from stationary idlerand clutchingidler.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt

keepers.

•Pull belt toward front of tractor and remove down-

wards from around engine pulley.

•tnstafl new belt by reversing above procedure.

ENGINE"--,--

PULLEY

CLUTCHING "----

IDLER

STATIONARY

IDLER

TRANSAXLE,.._

PULLEY

FIG. 22

2O

;ERVICE

i,

AND ADJUSTMENTS

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove

steering wheel and reassemble per instructions in the

Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor, if damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 23)

•Block up axle securely.

=Remove axle cover, retaining ring and washers to

allow wheel removal (rear wheel contains a square

key - Do not lose).

= Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent fiat tires due to

stow leaks, tire seaJant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

RING

AXLECOVER

|

_SQUARE KEY

(REARWHEELONLY)

FIG. 23

21

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 24)

_aterials away

from batterie_ wear eye pro- i

tection when _round batteries. J

tf your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the CUSTOMER RE-

SPONSIBILITIES section of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WtTH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHI-

CLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO

START OTHER VEH}CLES.

TO ATTACH JUMPER CABLES -

*Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

.Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

- Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and-bat-

tery.

TO REMOVE CABLES, REVERSE ORDER -

*BLACK cable first from chassis and then from the

fully charged battery.

RED cable last from both batteries.

POSITIVE TERMINAL NEGATIVE TERMINAL

CABLES

CHARGED

BATFERY

POSITIVE TERMINAL \

NEGATIVETERMINAL

REPLACING BATTERY(See Figs. 25 and 26

CAUTION: Do not short battery termi-

nals by allowing a wrench or any

other object to contact both terminals

at the same time. Before connecting

battery, remove metal bracelets, wrist-

watch bands,rings,etc.

Positive terminal must be connected first to prevent

sparking from accidental grounding.

* Liftseat pan to raised position and open battery box

door.

*Disconnect BLACK battery cable first then RED bat-

Yerycable and carefully remove battery from tractor.

- Install new battery with terminals in same position as

old battery.

* First connect RED battery cable to positive (+) termi-

nal with hex bolt and keps nut as shown. Tighten

securely.

, Connect BLACK grounding cable to negative (-) ter-

minal with remaining hex bolt and keps nut. Tighten

securely.

,Close battery box door.

SEAT PAN

BATTERY BOX

DOOR

FIG. 25

KEPS

POSITIVE (RED) NEGATIVE

CABLE (BLACK) CABLE

FIG. 26

FIG. 24

22

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

•Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

°Replace bulb in holder and push bulb holder secure-

ly back into the hole in the backside of the griiI.

°Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

° Check wiring. See electrical wiring diagram in Repair

Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type p_ug-infuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 27)

=Raise hood.

• Unsnap headlight wire connector.

- Stand in front of tractor. Grasp hood at sides, tilt

toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 27

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 28)

The throttle control has been preset at the factory and ad-

justment should not be necessary. Check adjustment as

described below before looseningcable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from stow to choke position. Slowly move lever from

choke to fast position.

, Check that holes "A" in governor control lever and

hole in governor plate line-up, tf holes "A" are not

aligned, loosen clamp screw and move throttle cable

until holes are aligned. Tighten clamp screw secure-

ly.

GOVERNOR GOVERNOR

CONTROL LEVER CONTROL PLATE

\

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 28

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences in

fuel, temperature, altitude or load. If the carburetor does

need adjustment, see engine manual.

|MPORTANT: NEVER TAMPER WITH THE ENGINE GOVER-

NOR, WHICH IS FACTORY SET FOR PROPER ENGINE

SPEED. OVERSPEEDING THE ENGINE ABOVE THE FAC-

TORY HIGH SPEED SETTING CAN BE DANGEROUS. IF

YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS

ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED

SERVICE CENTER/DEPARTMENT, WHICH HAS PROPER

EQUIPMENT AND EXPERIENCE TO MAKE ANY NECES-

SARY ADJUSTM ENTS.

23

STORAGE

Immediately prepare your tractorfor storage at the end of

the season or if the tractor will not be used for 30 days or

more,

CAUTION: Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine

to coo! before storing in any enclo-

sure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove atl dirt, grease, leaves, etc. Store in a

clean, dry area.

Clean entire tractor (See "CLEANING "_ in the

Customer Responsibilities section of this manual).

-Inspect and replace belts, it necessary (See belt re-

placement instructions in the Service and

Adjustments section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

_e

Be sure that all nuts, bo]ts and screws are securely

fastened. Inspect moving parts for damage, break-

age and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

= Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly(see "TO

CLEAN BATTERY AND TERMINALS" in the Custom-

er Responsibilities section of this manual).

,, Aftercteaning, leave cables disconnected and place

cables where they cannot come in contact with bat-

tery terminals.

o If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITSFROMFORMING IN ESSENTIALFUELSYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL

HOSE, ORTANKDURING STORAGE. ALSO, EXPERIENCE

INDICATES THAT ALCOHOL BLENDED FUELS (CALLED

GASOHOL OR USING ETHANOL OR METHANOL) CAN

ATTRACTMOISTUREWHICH LEADSTO SEPARATIONAND

FORMATIONOF ACIDS DURING STORAGE. ACIDIC GAS

CAN DAMAGETHE FUEL SYSTEM OF AN ENGINE WHILE

INSTORAGE.

,Drain thefuel tank.

, Startthe engineand let it run untilthe fuel Iinesandcarbu-

retor areempty.

,Neveruseengineor carburetorcteanerproductsin thefuel

tank orpermanentdamage mayoccur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min-

imizingthe formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage contain-

er. Always follow the mix ratio found on stabilizer con-

tainer. Run engine at least 10 minutes after adding stabi-

lizer to allow the stabilizer to reach the carburetor. Do not

drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OiL

Drain oil (with engine warm) and replace with clean

engine oil. (See "ENGINE" in the Customer

Responsibilities section of this manual).

CYLINDER(S)

-Removesparkplug(s).

-Pouroneounce ofoil through spark plug hole(s) into cylin-

der(s).

*Turn ignitionkeyto "START positionfor a few secondsto

distribute oil.

* Replace withnew spark plug(s).

OTHER

• Do not store gasoline from one season to another.

•Repiaceyourgasoline can if yourcan starts to rust. Rust

and/ordirt inyour gasoline wilt cause problems.

°If possible, store your tractor indoors and cover it to give

protectionfromdustand dirt.

• Coveryourtractorwitha suitableprotectivecoverthatdoes

not retainmoisture. Do not uee plastic. Plasticcannot

breathewhichallows condensationto form andwill cause

yourtractorto rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

ANDEXHAUSTAREASARE STILLWARM.

24

PROBLEM

Will not start

TROUBLESHOOTING POINTS

CAUSE CORRECTION

Hard to start

Engine will not turn over

• . = _

Engine clicks but will not

start

Loss of power

Excessive vibration

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded,

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10, Engine valves out of adjustment,

1. Fill fuel tank.

2, See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter;

6. Replace fuei titter,

7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check a[t widng.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/depadrnent,

!. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery,

4. Ditty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment,

8. Engine valves out of adjustment.

1, Clutch/brake pedal not depressed,

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Btown fuse.

5. Corroded battery terminals,

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel fi_ter.

5, Drain fuel tank and refill with fresh gasoline.

6, Check all wiring.

7. See "ToAdjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center!department.

t. Depress c;utchlbrake pedal

2. Disengage attachment clutch.

3, Recharge or replace battery,

4. Rep}ace fuse.

5. Clean battery terminals.

6. Check all widng.

7, Check/laplaceignition switch.

8. CheckJreplace solenoid or starter.

9. Contact an authorized service centeddepartment.

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4, Faulty solenoid or starter.

t. Cutting too much grass/too fast.

2, Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5, Low oit level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

.8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler,

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2, Bent blade mandrel

3. Loose/damaged part(s).

1. Recharge or replace battery.

2. Clean batteryterminals.

3. Check ail wJdng,

4. Check/replace solenoid or starter.

1. Set in =Higher Cut" position!reduce speed,

2. Adjust throttle control

3, Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil IeveVchange oil

6. Clean and regap or change spark plug.

7. Replace fuel filter,

B, Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel fitter,

10. Connect and tighten spark plug wire.

11. Clean engin_ air screen]fins.

12. Clean/replace muffler,

13. Check all wiring.

14. See "ToAdjust Carburetor" in Service Adjustments

section,

15. Contact an authorized service center/department.

1. Replace blade. Tighten btade bolt.

2. Replace blade mandrel.

3. "Sghten loose part(s). Replace damaged parts,

25

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to tun

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery wilt not charge

Engine "backfires"

when turning engine

"OFF"

i ....................

CAUSE

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower,

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrals,

t. Obstruction in clutch mechanism.

2. Worn!damaged mower drive belt.

3. Frozen idler pulley,

4. Frozen blade mandrel

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Lowluneven tireair pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used,

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wlr_ng.

5. Blown fuse.

1. Bad battery ceil(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

t.

CORRECTION

1. Check wiring, switches and connections, if not

corrected, contact an authorized service cented

department.

1, Replace blade, _ghten blade bolt.

2, Level mower deck.

3. Clean underside ol mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle controi in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4, Level mower deck.

5. Check tires for proper air pressure.

8, Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower ddve belt.

9. Reinstall blades sharp edge down.

10, Replace with blades listed in t_is manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON",

2, Replace bulb(s).

3. Check/top{ace light switch.

4. Check wiring and connections.

5. Replace fuse.

1_ Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4r RepLace alternator.

Move throttle control to "SLOW" position and a!low

to idle for 30 seconds before stopping engine.

i_, ,.... i H i i

Engine throttle control not set at "SLOW'_ 1.

positionfor 30 seconds before stopping engine.

I]11 I]rL ii_1 , i

26

SCHEMATIC

TRACTOR --MODEL NUMBER HD12538J

BATFEFtY

REO

/7_ ° SWITCH

/

IGNITION SWITCH

POSmONciRcurr "MAKE"

oFF G .I-M +L-NONE

RUN/LIGHT B+L . A+Y

RUN B + L NONE

START B +L + S NONE

0"-%0

FUSE I5 AMP.

I I

'. c>+-_iI

I t ....... J

CLUTCH /BRAKE

(PEDAL .UP)

!

BLACK

-- BLACK

_(_ HOURMETER

(OPTIONAL)

f

ORANGE

t .....

____ S ARTER BLACK

t SOLENOID

1 WHrrE ,

_)+ SEAT SWITCH

j(NOT OCCUPIED)

,___X___ 1

S _A_TrM-Efif dCU}dH"_ _ -'

BLACK (CLUTCH OFF) { GROUNDING

CONNECTOR

P

P

SPARK _ +"

I

BLACK +_ IGNITION _ PLUG

UNiT i "-J GAP _D' ',

J (2 PLUGS ON

TWIN CYL. ENGINES,',

NOTE

YOUR TRACTOR iS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM,

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE,

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

CHARGING SYSTEM OUTPL,_T

3AMP 0C @ 3600 RPM 28 VOLTS AC M_N. _ _500 RPM

(CHARGING SYSTEM DISCONNECTED}

LIGHT|NG SYSTEM OUTPUT _lZ-_T'_E ,.el Tt::l_f,,li&Tt"lR' I I

5AMPAC@3600_uE ,_+_,,,,,,,v,+ !I

--\ ,,,,oL,_,_,,,N';&o;2(;,£,;g_

BROWN

HEADLIGHTS

v C>

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

,,C,7

27

REPAIR PARTS

ELECTRICAL

TRACTOR =- MODEL NUMBER HD12538J

21

/

26 ,40

31

48

29 \

28

REPAIR PARTS

ELECTRICAL

TRACTOR- - MODEL NUMBER HD12538J

KEY PART

NO, NO. DESCRIPTION

1 144925

2 74760412

8 156417

16 153664

19 10090400

20 73350400

21 166181

22 4152J

24 4799J

25 146147

26 166180

27 73510400

28 4207J

29 121305X

30 140301

31 124211X

32 141226

33 122147X

40 166145

41 71110408

42 131563

43 145673

44 736404OO

48 140844

52 141940

70 166658

Battery 12 Volt 25 AMP

Bolt Hex Hd 1/4-20unc X 3/4

Case Battery Mech Hinge

Switch Interlock Push-In

Washer Lock 1/4

Nut.Jam Hex 1/4-20 Unc

Harness Asm Light W/4152j

Bulb Light #1156

Cab]e Battery 6 Ga 11" red

Cable Battery 6 Ga red w/16 Wire

Fuse 15 AMP

Nut Keps Hex 1/4-20 Uric

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch lgn 4 pos

Nut Ignition

Cover Sw Key BIk 1 25 Text SLT

Key ]gn Molded

Harness Ign Man CL AM N/HM 99

Bolt BIk. Fin Hex 1/'4-20 Unc X 1/2

Cover Terminal Red

Sotenoid

Nut Keps BIk Hx i/4-20 Unc

Adapter Ammeter Rectangular

Protection Wire Loop

Harness Engine B&S

NOTE: All component dimensions give in U.S. inches

1inch = 25.4 mm

29

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD12538J

CHASSIS AND ENCLOSURES

30 24

%

5¸

26 31

14

29

58 12 28

53 51 255

g.

54

140

26

145

14

3O

REPAIR PARTS

TRACTOR - -MODEL NUMBER HD12538J

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 165480

2 14O356

3 17490612

4 19131216

5155272

6 155924X01I

8 155138

9 161937X01t

10 72140608

tl 155927

t2 145660

13 155934X010

14 17490608

15 74180512

16 73510500

17 159639X550

18 126938X

24 74780616

25 19131312

26 73800600

28 157539

29 150209X599

30 157584X550

31 136619

33 105476X550

34 105475X550

35 72110606

37 17490508

38 139886

39 139887

51 73800400

52 19O91416

53 144697

54 161464

55 144696

57 74780412

58 150127

140 158418

145 156524

-- 5479J

Chassis Assembly

l_mwbar

Screw, Thd. Roll. 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

Bumper Hood/Dash

Saddle

Clip Retainer Slide-On

Dash

Bolt, Carriage 3/8-16 x 3/4

Panel, Dash, L.H.

Clip Tinnerman Gri]le P!L

Panel, Dash, R.H.

ScrewThdrol 3/8-16 x 1/2

Screw, Machine, Truss Head 5/16-18 UNC x 3/4

Nut

Hood Assembly

Bumper Hood

Bolt

Washer 13/32 x 13/16 x 12 Gauge

Nut

Grill

Lens, Grille

Fender

Bracket, Fender Support

Footrest, L.H.

Footrest, R.H.

Bolt

Screw Thdro] 5/16-18 x 1/2

Pivot Bracket Assembly, L.H.

Pivot Bracket Assembly, R.H.

Nut Lock, w/Insert 1/4-20 Unc

Washer 9/32 x 7/8 × 16 Ga.

Bracket GriBe Lh

Screw Hex WsHd 8-18 x 7/8

Bracket Grille Rh

Bolt Fin Hex 1/4-20 Unc x .75

Duct Air Engine PtLT

Bracket Suspension Front

Rod Pivot jChassfs!Hood

Plug, Button

NOTE: All component dimensionsgiven in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR -- MODEL NUMBER HD12538J

DRIVE

57

tf

II

It ¥|

_r

II

77

o_O

79--_

26 1

61 36

34

4

37

26

72

116

32

REPAIR PARTS

TRACTOR - -MODEL NUMBER HD12538J

DRIVE

KEY PART

NO. NO, DESCRIPTION

2

3

4

5

6

7

8

10

11

12

13

14

18

19

21

22

24

25

26

27

28

29

3O

32

34

35

36

37

38

39

4O

4!

146682

123666X

12000028

121520X

17490512

162240

131679

76020416

105701X

19151216

74550412

10040400

74780616

73800600

!06933X

130804

73350600

106888X

19131316

76020412

145204

71673

130807

74760512

155071

t20183X

19211616

1572H

131494

74760644

4470J

165838

Transaxle Peerless 205-544C

(Order parts from transaxle manu-

facturer)

Spring Return Brake Tia Zinc

Pulley Transaxle Alum

Ring Retainer # 5100-62

Strap Pnt Torque 30 Deg Blk

Screw Thdrol 5/16-18 X 3/4 Tyt

Bracket T!A Saddle Shift

Rod Shifter Blk

Pin Cotter 1/8 X 1 Cad

Washer Plate Shf 388 Sq Hole

"Washer15/32 X 3/4X 16ga

Bolt 1/4-28unf Gr8 w/Patch

"WasherLock Hvy Helical 1/4

Bolt.Fin Hex 3t8-16 Uncx I Gr. 5

Nut Lock 3/8-t6 Unc

Knob Rd 1/2-13 Plstc Thds Bik

Rod Brake Lt

Nut Hex Jam 3/8-16 Unc

Spring Rod Brake 2 00 Zinc

Washer 13/32 X 13/16 X 16 Ga

Pin Cotter 1/8 X 3/4 Cad

Rod Brake Parking LtJYt

Cap Parking Brake Red

Bracket Transmission

Bolt Fin Hex 5/16-18 x 3/4

Shait Asm Pedal Foot

Bearing Nylon BIk 629 ld

Washer 21/32 X 1 X 16 Ga

Pin Roll 3/16 X 1"

Pulley Idler Flat

Bolt Fin Hex 3/8-16unc X 2-3/4

Spacer Split 395 X 59 Bzp

Keeper Belt idler

KEY PART

NO. NO.

42 19131312

47 127783

48 154407

49 123205X

50 74760624

51 73680600

52 73680500

53 105710X

55 105709X

56 74760620

57 130801

59 140312

61 17490612

62 8883R

63 140186

64 71170764

65 10040700

66 154778

7O 134683

72 19132012

74 137057

75 121749X

76 12000001

77 123583X

78 121748X

79 2228M

96 4497H

I12 19091210

113 127285X

116 72110610

145 74490540

!50 165850

151 19133210

DESCRIPTION

Washer 13/32 X 13tl 6 X 12 Ga

Pulley Idler V Groove Plastic

Bellcrank Clutch Grnd Drv STL

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc X 1-1/2

Nut Crownlock 3/8-16 Unc

Nut Lock 5/16-18 Unc

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16unc X I-1/4

V-belt Ground Drive

Retainer Belt Chassis Lh Zinc

Screw Thdrol 3/8-16x3/4 Ty-tt

Cover Pedal BIk Std

Pulley Engine

Bolt Finhex 7/16-20 x 4 g5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine Foot Proof

Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Axle

Washer 25/32 X 1 1/4 X 16 Ga

Ring E #5133-75

Key Square 2 0 X t845/1865

Washer 25/32 X 1 5/8 X 16ga

Key Woodruff #9 3/16 X 314

Re_tainer Spring 1"

asner 9/32 X 3/4 X 10 Ga

Strap Torque Lh Lt

Bolt Rdhd Sqnk 3/8-16 x 1.25

Bolt Hex FLGHD 5/16-18 Gr.5

Bushing Bellcrank

Washer 13/32 x 2 x 10 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

33

REPAIR PARTS

TRACTOR-- MODEL NUMBER HD12538J

STEERING ASSEMBLY

l÷--

62

f : i

__41

t _ _|

iI

r'-_,-.-,__ 42

80

25

34

67

13

65

28

30

43

REPAIR PARTS

TRACTOR --MODEL NUMBER HD12538J

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

t 140044

2 154427

3 156483

4 157473

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 10040600

13 154779

15 73901000

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 76020412

32 130465

36 155099

37 152927

38 140045

39 19133808

40 78!0H

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

54 74780520

62 167902

63 74780616

65 154780

66 154404

67 74781044

68 154429

79 19132012

80 74950612

Steering Wheel

Front Axle Assembly

Spindle Assembly, LH.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x I6 Gauge

Ring, Klip

Bearing, Steering Column

Link, Drag

Washer, Lock

Bearing, Axle

Nut, Lock, Flange 5/8-il UNC

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Screw Hex Wsh Hd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw, Thd., Roll. 3/8-16 x 3/4

Pin

Rod, Tie

Bushing, Steering

Screw TT #10-32 5 3/8 Flange

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gripco Nut

Adaptor, Steering Wheel

Boot, Steering Dash P/L Mtt Blk

Washer 25/32 x 1-!/4 x 16 Gauge

Extension Steering

Cap, Spindle

Fitting, Grease

Nut Lock Hx w!Ins. 5/16-18 Unc

Bolt Fin Hex 5/16-18 Unc x 1-1/4

Kit, Steering Assembly, Service

Bolt, Fin Hex 3/8-16 Uncx 1 Grade 5

Spacer, Axle

Bearing,Arm Pittman

Bolt, Fin Hex 5/8-1! Uncx 2-3/4

Brace, Axle

Washer !3/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4

NOTE; All component dimensions given in U.S. inches

1inch = 25.4 mm

35

REPAIR PARTS

TRACTOR - - MODEL NUMBER HD12538J

SEAT ASSEMB LY

\\

14...

f_

/

15

12

KEY

NO,

1

2

3

4

5

6

7

8

9

10

12

13

PART

NO.

127426X

140551

74760616

19131610

145006

73800600

124181X

17490616

19131614

155925

121246X

121248X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat V250

Bracket Pnt Pivot Seat (btk)

Bolt Fin Hex 3i8-16uncX 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Crownlock 3/8-16 Uric

Spring Seat Cprsn 2 250 Blk Zi

Screw Thdro] 318-16X 1 Ty-tt

Washer 13/32 X 1 X14Ga

Pan Pnt Seat (blk)

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 ld

14 72050412

15 134300

16 !21250X

17 123976X

21 153236

22 73800500

23 74780814

24 19171912-

25 127018X

26 10O408O0

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer SpJit 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5116-18 Unc Blkz

Nut Crown Lock 5/16-18

Bolt Fin Hex !/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr I/2

NOTE: All component dimensions given in U.S. inches.

1inch= 25:4 mm

36

REPAIR

DECALS

PARTS

TRACTOR - - MODEL NUM BER HD12538J

19

1

15

3 4

12

20

!

18

11 19

I0

KEY

NO. PART

NO.

1 158271

3 167371

4 167372

5 162398

9 162395

I0 145005

11 157141

t2 141897

KEY PART

DESCRIPTION NO. NO.

Decal Oper Sdl Gear Dr. Eng/Span 15

Decal Hood Rh 17

Decal Hood Lh 18

Decal Ins Strg Wh t9

Decal Fender Logo 20

Decal Btry Dngr/Psn - -

Decal Fender Danger - -

Decal Clutch/brake Eng!Span --

136832

167347

163128

163126

167373

138311

168207

168208

DESCRIPTION

Decal Mower Drive Schematic 38

Decal Engine

Decal Mower Home Weed Envir

Decal Fend Sd 5Sp Lawn Tractor

Decal Dash Pnt

Decal Lift Handle

Manual, Owner's (English)

Manual, Owner's (Spanish)

WHEELS & TIRES

5,8

74,10

11

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 I06222X

4 59904

5 106732X427

6 278H

7 9040H

8 106108X427

9 124635X

10 7152J

11 104757X

-- 144334

Cap Value Tire

Stem Value

Tire FTs 15 X 6 0- 6 Service

Tube Inner Front #35060

Rim Asm 6"front White Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear White Service

Tire R "Is t8x8 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 150 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches.

1inch = 25.4 mm

37

• 4,6

_9

23

3S 3

REPAIR

ENGINE

PARTS

TRACTOR - - MODEL NUMBER HD12538J

KEY PART

NO. NO. DESCRIPTION

1 140310

2 17720410

3 .......

4 137348

13 272293

14 13280324

15 1320O300

16 11050600

23 159880

29 137180

31 109202X

32 140527

33 123487X

35 17490512

37 137040

38 ......

40 124028X

44 17490412

46 19091416

62 10040500

72 71070512

78 17490620

NOTE:

Control ThrolffCh 23 5 Lh Flag

Screw Hex Thd Cut 1/4-20x5/8 T

Engine Briggs Model 289707

Order parts from engine manufacturer

Muffler Exhaust B&S Lt

Gasket 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Shield Browning/Debris Guard

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm FuelTop Vent n/Lany

Clamp Hose Blk

Screw Thdrol 5/16-18 x 3/4

Line Fuel 20"

Plug Oil Drain (Order From Engine Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4

Screw Thdrol 3/8-16xl -1/4 Tytt

All component dimensions given in U,S. inches

1 inch = 25,4 mm

39

REPAIR PARTS

TRACTOR - - MODEL. NUMBER HD12538J

LIFT

7

13

4

12

5

665

13

19

20

15 20

161718 20

15

4O

REPAIR

LIFT

PARTS

TRACTOR - -MODEL NUMBER HD12538J

KEY PART

NO. NO. DESCRIPTION

1 159460 Rod Asm. Lever

2 159471 ShaftAsm. Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 x I x 21 Ga.

6 120183X Bearing Nylong

7 109413X Grip Handle bicycle Matte

8 124526X Button Plunger Black

11 139865 Lift Asm. Link LH

12 139866 LiftAsm. Link RH

13 4939M Retainer Spdng

15 127218 Link Front

16 73350800 Nut Jam Hex 1/2-13 Uric

17 130171 Trunnion BIk Zinc

18 73680800 Nut Crownlock 112-13 Unc

19 t39868 Arm Suspension Mower

20 163552 Retainer Spring

31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: All component d{mensions given in U.S, inches

1 inch = 25.4 mrn

41

.REPAIR PARTSTRACTOR

MOWER

.107

..MODELNUMBER HD12538J

4O

;O8

68

i, 2, t

113 i

21 2

24

29

42

REPAIR PARTS

TRACTOR - -MODEL NUMBER HD!2538J

MOWER

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 142829

2 72140506

3 138017

4 138440

5 4939M

6 130832

8 850857

9 10030600

10 140296

11 138497

12 129895

13 137645

14 128774

15 t10485X

16 140329

19 132827

21 73680500

23 137607

24 105304X

25 123713X

26 110452X

27 I06736X

28 19111016

29 106735X

30 15Z722

31 129963

32 153532

33 137266

136 131494

40 73680600

41 133551

43 133504

45 4497H

53 130840

54 133943

55 133840

Mower Housing Assembly 56

8olt, Carriage 5/16-18 x 3/4 67

Bracket Asm. Fram Sway Bar 38/42 68

Bracket, Asm. Deck Sway Bar 38" 69

Retainer, Spring 71

Asm. Suspension Rear 72

Bolt, Hex 3/8-24 x 1-1/4 Grade 8 73

Washer, Lock, Hvy Hlct Spring 3/8 74

Washer, Hard Blade Mower Vented 75

Blade, Mower, 38" 76

Ball Bearing 77

Shaft and Bearing Assembly 78

(Includes Key Number 15) 79

Mandrel Housing, Vented 80

Ball Bearing, Mandrel 81

Stripper, Mower, Vented 82

Bolt, Shoulder 86

Nut, Crownlock 5/16-18 87

Bracket, Mower Deflector 88

Cap, Sleeve 89

Spdng, Deflector 92

Nut, Push 107

Shield, Deflector 108

Washer tl/32 x 3/4 x 16 Gauge 109

Rod, Hinge 110

Screw, Thd Roiling Washer Head 113

Washer, Spacer

Pulley, Mandrel 122

Nut, Flangelock 9/16 123

Pulley, Idler, Flat I24

Nut, Crownlock 3/8-16 128

Rod, Pivot 141

Rod, Clutch, Secondary - -

Retainer, Spring

Brake Assembly - -

Washer Hardened

Idler Arm Assembly NOTE:

DESCRIPTION

122052X

162132

144200

76020312

142427

131870

127847

121748X

12000029

128903

127845

160570

127498

153701

73350600

142028

7631J

128772

19111216

19131612

73800600

1335O2

133503

7476064O

142587

17490512

131289

131288

72110614

153390

6266H

13O794

145758

Spacer, Retainer 1-3/4

Knob

Belt

Pin, Cotter 3/32 x 3/4

Rod, Clutch, Primary

Spring, Return

Arm, Clutch, Secondary

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Bolt, Shoulder

Keeper, Spring

Arm, Clutch, Primary

Bushing

Spring

Nut Hex Jam 3/8-16 UNC

Trunnion Adj 94

Runner, LH

Runner, RH

Washer 11/32 x 3/4 x 16 Gauge

Washer 13/32 x 1 x 12 Gauge

Nut Lock Hex w/Ins 3/8-16 UNC

Spacer, Retainer

Stiffener, Idler Arm

Bolt, Hex Head 3f8-16 x 2-1/2

Upstop Deck Front 38"

Screw, Hex Head, Thd., Roll.

5/16-18 x 3/4

Rod, Brake, LH

Rod, Brake, RH

Bolt, Carriage 3/8-16 x 1-3/4

Washer Felt

Washer Thrust .75 x 1.230

Mandrel Assembly (Includes Key

Numbers 12-15, 17-19, 31 and 33)

Mower Deck, Complete

All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

SERVICE NOTES

44

SERVICE NOTES

45

T

SERVICE NOTES

46

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

4==

-,q

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HiLL

SIGHT AND HOLD THIS LEVEL WiTH

SKY LiNE OR TREE.

15 ° MAX.

_ m _ _ _: :_:Illll I I]] I Illl]]] Ill]]_'l]_LIll I I Illl I!']]_ Illll Illl I I I1

tr_ Operate your Tractor up and down the face of slopes (not |

,_ greater than 15°), never across theface. Make turns gradu-

_4 _ ally to prevent tipping or loss of control. Exercise extreme /

caution when changing direction on slopes. |

WE_EATER°