Weider 831154031 User Manual PRO 4900 Manuals And Guides L0411376

WEIDER Weight System Manual L0411376 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides

User Manual: Weider 831154031 831154031 WEIDER WEIDER PRO 4900 - Manuals and Guides View the owners manual for your WEIDER WEIDER PRO 4900 #831154031. Home:Fitness Equipment Parts:Weider Parts:Weider WEIDER PRO 4900 Manual

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Model No. 831.154031
Sedal No.
Write the seriaU number in the
space above for reference.

WEIGHT SYSTEM EXERCISER
User's Manual

SeriaU Number DecaU(under seat)

• Assembly
• Adjustments
• Troubleshooti

ng

Part List and Drawing

,&CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manuaJ for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 80179

TABLE OF CONTENTS
WARNING DECAL PLACEMENT .............................................................
HMPORTANT PRECAUTHONS ................................................................
BEFORE YOU BEGIN ......................................................................
ASSEMBLY ..............................................................................
ADJUSTMENTS ..........................................................................
WEHGHT RESHSTANCE CHART ..............................................................
CABLE DHAGRAM .........................................................................
MAHNTENANCE ..........................................................................
EXERCHSE GUHDELHNES ...................................................................
ORDERHNG REPLACEMENT PARTS ..................................................
FULL 90-DAY WARRANTY ..........................................................

2
3
4
5
24
26
27
29
30
Back Cover
Back Cover

Note: A PART HDENTHFHCATHON
CHART and a PART LHST/EXPLODED DRAWHNG are attached in the center of
this manual Remove the PART HDENTHFHCATHON
CHART and PART LHST/EXPLODED DRAWHNG before beginning assembHy,

WARNING DECAL PLACEMENT

The decal shown here
has been placed on the
weight system, mfthe
decat is missing or illegible, pJease call toll-free
1-877-992-5999, Monday
through Friday, 6 a.m.
until 6 p.m. Mountain
Time, to order a free
replacement decal Apply
the decaJ in the location
shown.

oMisuse of this product
may result in serious
injury.
o Read user's manual
and follow all warnings
and operating instructions prior to use.
o Do not allow children
on or around machine.
o Replace HabeH
if
damaged, illegible, or
removed.

2

iMPORTANT
AWARNtNG:

PRECAUTIONS
Toreduce
theriskofserious
injury,
read
there,owing
important

precautions

before using the weight system.
Read aH instructions in this manual before
using the weight system. Use the weight systern only as described in this manual

10. Make sure that the cables remain on the puF
ieys at all times, if the cables bind as you are
exercising, stop immediately and make sure
that the cabJes are on the pulleys. Replace all
cables at least every two years.

it is the responsibility
of the owner to ensure
that aH users of the weight system are adequately informed of all precautions.
3.

The weight system is intended for home use
onJy. Do not use the weight system in any
commercial, rental, or institutionaJ setting.

4.

Use the weight system only on a level surface. Cover the floor beneath the weight systern to protect the floor.

5.

Make sure all parts are properly tightened
each time the weight system is used.
Replace any worn parts immediately.

&

Keep children under 12 and pets away from
the weight system at aH times,

7.

The weight system is designed to support
maximum user weight of 300 pounds.

8.

Always wear atHetic shoes for foot protection while exercising.

9.

Keep hands and feet away from moving parts.

11. Always secure the weight stack
pin and lock after exercising to
unauthorized
use of the weight
LOCKING THE WEIGHT STACK

with the lock
prevent
system (see
on page 25).

12. Always stand on the foot plate when performing an exercise that couJd cause the
weight system to tip.
13. Never reJease the arms, leg lever, lat bar, leg
press, ab strap, or handJe while weights are
raised. The weights will fall with great force.
14. Always disconnect the lat bar from the
weight system when performin# an exercise
that does not use the lat bar.

a

15. Keep the resistance system indoors, away
from moisture and dust. Do not put the
resistance system in a garage or covered
patio, or near water.
l&

if you feel pain or dizziness at any time while
exercising, stop immediately and begin cooF
ing down.

Before
beginning
th soranye,ercise
program,
eonsult
yourphyeician,
Thin
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read aH instructions
before using. Sears assumes no responsibility
for personal injury or property
damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN
Thank you for sebcting the versatib WELDER _>PRO
4900 weight system, The weight system offers an
impressive array of weight stations designed to deveP
op every major muscle group of the body, Whether
your goal is to tone your body, build dramatic muscb
size and strength, or improve your cardiovascular system, the weight system will help you to achieve the
specific results you want,

reading this manual, call 1-800-4-MY-HOME _
(1-800-469-4663), To help us assist you, phase note
the product model number and serial number before
calling, The model number is 831,154031, The serial
number can be found on a decal attached to the
weight system (see the front cover of this manual for
the location of the decal),
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled,

For your benefit, read this manuaJ carefully before
using the weight system, if you have questions after

ASSEMBLED
DiMENSiONS:
Height: 82 in,
Width:
105 in,
Depth: 94 in,
Right Side

High Pulley Station
Left Side

Dip Assist
Ab Pulley Station
Butterfly Arm

Press Arm
Backrest
Backrest

Seat

--

Leg
Press

Leg Lever
Low Pulley
Station

Weight
Stack

Foot Hate

Note: The terms "right side" and "teft side" are determined relative to a person
seat; they do not correspond to right and teft on the drawings in the manual

4

sitting on the

ASSEMBLY

Make sure you have the following
Make Assembmy

Easier

for Yourself

Two adjustable wrenches

Everything in this manual is designed to
ensure that the weight system can be assembled successful y by anyone, Before beginning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it.

Assembly

Requires

too_s:

One standard screwdriver

_

\_

* One phillips screwdriver
* One rubber mallet
* You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.

Two Persons

For your convenience and safety, assemMe the
weight system with the heUpof another person.

Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.

Set Aside

How to Identify

Enough

Time

Due to the many features of the weight system, the
assemMy process wHUrequire severaU hours. By
setting aside pUentyof time and by deciding to
make the task enjoyabUe, assembUy wiU]go smoothUy.
You may want to assembUe the weight system over
a coupUe of evenings.

Select

a Location

for the Weight

To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pro-attached, if a part is not in the parts
bag, check to see if it has been pre-attached.

System
How

Because of its weight and size, the weight system
shouUd be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.

to Orient

Parts

the Box
Tighten all parts as you assemble them, unless
instructed to do otherwise.

To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait untit you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.

The Four Stages

Parts

As you assemble the weight system, make sure all
parts are oriented exactly as shown in the drawings,

Tightening
How to Unpack

Parts

of the Assembly

Questions?
if you have questions after reading the assembly
instructions, please call our Customer Service
Department at 1-800-4-MY-HOME _
(!-800-469-4663},

Process

Frame Assembly--You
wiii begin by assembling
the base and the uprights that form the skeleton of
the weight system,

CabJe Assembly--During
this stage you wiii
attach the cables and pulleys that connect the
arms to the weights.

Arm Assembly--During
this stage you wiii
assemble the arms and the leg lever,

Seat AssembJy--During
the final stage you wiii
assemble the seats and the backrests.

5

Before beginning assembly, make sul'e you
understand the informationin the box on
page 5. Refer to the PART _DENT_F!CAT_ON
CHART i n the center of this manual f0r help

1

Insert four M8 x 75mm Carriage Bolts (84) up
through the Right Base (1), Note: it may be
he_pfu_ to piece a piece of tape over the bott
heads to hoJd them in place.

84
84

Insert four M8 x 75mm Carriage Bolts (84) up
through the Left Base (2), Note: _t may be helpful to place a piece of tape over the boRt heads
to hotd them in place.

2,

84

84

3,

Insert two M8 x 75mm Carriage Bolts (84) up
through the Rear Base (3), Note: It may be helpful to place a piece of tape over the bolt heads
to hotd them in piece,

84

4,

Attach the Rear Base (3) and the Left Base (2) to
the Right Base (1) with two M8 x 83mm Bolts (89)
and two M8 Nylon Locknuts (115), Do not tighten the Locknuts yet.

3

89

115

115

6

5,

Attach the Rear Upright (6) to the Rear Base (3)
with the two indicated M8 x 75mm Carriage BoUts
(84) and two M8 NyUonLocknuts (115), Do not
tighten the Locknuts yet.

5

J

_J6
/
/

/

3

6,

115 /
115

Attach the Right Upright (4) to the Right Base (1)
with the two indicated M8 x 75mm Carriage BoUts
(84) and two M8 NyUonLocknuts (115), Do not
tighten the Locknuts yet.

115
\

\

1
84

7

7,

Attach the Left Upright (5) to the Left Base (2)
with the two indicated M8 x 75mm Carriage BoUts
(84) and two M8 NyUonLocknuts (115), Do not
tighten the Locknuts yet,

7

115

115

8,

HoUdthe Left Top Frame (8) between the Left
Upright (5) and the Rear Upright (6), Attach the
Pull-up Arm (19) and the Left Top Frame to the
Rear Upright with two M8 x 83mm BoUts(89), two
M8 Washers (117), and two M8 NyUon Locknuts
(115), Make sure the indicated handles point
up, Do not tighten the Loeknuts yet,

x\

xX
,

117 '

115

\
\

j,

5--:

9,

Attach the Left Top Frame (8) to the Left Upright
(5) with two M8 x 83mm BoUts(89), the Left
Upright Hate (37), and two M8 NyUon Locknuts
(115), Note: The Left Upright Plate is wider
than the Rear PJate (not shown}, Do not tighten the Loeknuts yet,

8
115
37
115

8

10. identify the Front Weight Guides (136), which
have the Hockhobs cioser to the center than the

10

Rear Weight Guides (24). Orient the Weight
Guides with the hobs cioser to the bottom.

136

Attach the Front Weight Guides (136) to the Right
Base (1) with an M10 x 155mm Boit (130), two
M10 Washers (116), and an M10 Nyion Locknut
(114).
SUidetwo Weight Bumpers (65) onto the Front
Weight Guides (136). SUidethe ten Weights (35),
with the pin hobs on the indicated side, onto the
Weight Guides.
Press a Weight Tube Bumper (66) into the Long
Weight Tube (36). insert the Weight Tube into the
stack of Weights (35). Make sure the pin on the
Weight Tube sits in the groove on the top
Weight.
Lock
Hobs

Grease the indicated hobs in a Top Weight (34)
with an [ncHuded grease pack. SHidethe Top
Weight onto the Front Weight Guides (136).

_66

Groove

Repeat this step with the Rear Weight Guides
(24) and eight Weights (35).

24

130
116

11. Attach the Right Top Frame (7) to the Right
Upright (4) with two M8 x 80mm Boits (94), two
M8 Washers (117), and two M8 Nyion Locknuts
(115). Do not tighten the Locknuts yet.

6

114

117

94

1

11

Attach the Right Top Frame (7) to the Left Top
Frame (8) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nyion Locknuts
(115). Do not tighten the Locknuts yet.

i

9

!_

12, Attach the Front Weight Guides (136) to the Right
Top Frame (7) with two MIO x 38mm Screws (82)
and two MIO Washers (116),

12

Repeat this step with the Rear Weight Guides
(24).
116

13, Orient the Buttediy Frame (22) as shown, Attach
the Butterfly Frame to the Right Upright (4) with
two M8 x 72mm Bolts (91), two M8 Washers
(117), and two M8 Nylon Locknuts (115), Do not
tighten the Locknuts yet.

13

94

117,
7

Attach the Butterfly Frame (22) to the Right Top
Frame (7) with two M8 x 80mm Bolts (94), two
M8 Washers (117), and two M8 Nylon Locknuts
(115), Do not tighten the Locknuts yet.

\

115
117

117
14, Attach the Left Seat Frame (10) to the Left Base
(2) with the two indicated M8 x 75mm Carriage
BoUts(84) and two M8 NyUonLocknuts (115), Do
not tighten the Locknuts yet.

14

22

117 i

115
10

Attach the Left Seat Frame (10) to the Left
Upright (5) with two M8 x 80mm BoUts(94), two
M8 Washers (117), and two M8 NyUon Locknuts
(115), Do not tighten the Locknuts yet.
Attach the Right Seat Frame (9) to the Right
Base (!) and the Right Upright (4) in the same
manner.

115

2
84 _

15, Attach the Dip Arm (20) to the Rear Upright (6)
with two M8 x 83mm BoUts(89), two M8 Washers
(117), the Rear Upright Hate (38), and two M8
NyUon Locknuts (115), Make sure the indicated
handle is horizontal
Tighten the M8 Nylon Locknuts
steps 4=15.

15

(!15) used in
20

10

16

16, Grease an M10 x 108mm Bolt (99), Orient the
Press Frame (13) as shown, Attach the Press
Frame to the Left Base (2) with the Bolt and an
M10 Nylon Locknut (114), Do not overtighten
the Locknut; the Press Frame must be able to
pivot easily.

; 4_ 13
99

17, Remove the M10 x 45mm Button Bolt (105) from
a Press Arm (14),

17

Attach a Press Handle (16) to a Press Arm (14)
with an M10 x 65mm Bolt (96), two M10 Washers
(116), two M10 x 12mm Spacers (75), and an
M10 Nylon Locknut (114),
1 6

1161

II

Attach a Press Arm Cap (56) to the Press Arm
(14) with an M10 x 45mm Button Bolt (105) and
an M10 Large Washer (134),

75

Attach the Press Arm (14) to the Press Frame
(13) with two M8 x 70mm Bolts (97) and two M8
Nylon Locknuts (115),

116
/
/

14
Repeat this step with the other Press Arm
(14).

_ i

18, Grease an M10 x 108mm Bolt (99), Attach
Leg Press Frame (12) to the Left Base (2)
the Bolt and an M10 Nylon Locknut (114),
overtighten the Locknut; the Leg Press
must be able to pivot easily.

/

97

the
with
Do not
Frame

18

/ /
/

115

Grease

/

i/ /
I

Grease an M10 x 77mm Bolt (133), Attach the
Foot Hate (23) to the Leg Press Frame (12) with
the Bolt and an M10 Nylon Locknut (114), Make
sure the decaJ on the Foot PJate is right side
up. Do not overtighten the Locknut; the Foot
Plate must be able to pivot easily.

12i
23
114
99

rease

11

19, Attach the Leg Bumper (76) to the Right Seat
Frame (9) with an M4 x 16mm Serf-tapping Screw
(113) and an M4 Washer (131),

19
114

Grease an MIO x 75mm BoUt(104), Attach the
Leg Lever (11) to the Right Seat Frame (9) with
the BoUtand an MIO NyUon Locknut (114), Make
sure the "U'-rod is on the indicated side of
the Leg Lever. Do not over tighten the
Locknut; the Leg Lever must be able to pivot
easily.

11

20, HoUdthe Dip Assist (21) around the Rear Upright
(6) and Left Upright (5) as shown, Make sure the
Dip Assist is under the indicated rod.

2O

Attach the Cross Brace (64) to the Dip Assist (21)
with an MIO x 232mm BoUt(108), two MIO
Washers (116), and an MIO NyUon Locknut (114),
Grease an MIO x 232mm bout (108), Attach the
Dip Assist (21) to the Left Upright (5) with the BoUt
and an MIO NyUonLocknut (114), Do not overtighten the Locknut; the Dip Assist must be
able to pivot easily.

116

Attach the Dip Assist Latch (67) to the Dip Assist
(21) with an MIO x 85mm Bolt (107), two MIO
Washers (116), a 12mm Spacer (75), and an MIO
NyUon Locknut (114), Do not overtighten the
Locknut; the Dip Assist Latch must be able to
pivot easity. Engage the Latch over the rod on
the Rear Upright (6),

21, Wet the lower end of the Left Butterfly Arm (18)
with soapy water, Slide a Large Foam Pad (79)
onto the Butterfly Arm,

21

Repeat this step with the Right Butterfly
(17).

92 Grease

17

Note: an entire grease packet shouJd be used
for this step. Grease an MIO x 86mm Bolt (92)
and the indicated edges of two Arm Bushings
(59), Attach the Left Butterfly Arm (18) to the
Butterfly Frame (22) with the Bolt, an MIO Large
Washer (134), the two Arm Bushings, and an
MIO Nylon Locknut (114), Make sure the bott
head fits inside the hote in the Butterfly
Frame.

59

114/'_

Arm

12

18

22
116

39

71

22, Refer to the CABLE DmAGRAMS on pages 27
and 28 as you assemble the cables and to
identify the cables.
_114

Locate the Lat Cable (71). Route the CaMe up
through the Right Top Frame (7) and over a
90mm Pulley (39). Make sure the Cable is
between the Pulley and the rod in the Top
Frame. Attach the Pulley inside the Top Frame
with an MIO x 80mm Bolt (111), two MIO
Washers (116), two 19mm Spacers (77), and an
MIO Nylon Locknut (114),

39

23

71

23, Route the Lat Cable (71) over a 90mm Pulley
(39) and down through the Right Top Frame (7),
Make sure the Cable is between the Pulley
and the rod in the Top Frame. Attach the Pulley
inside the Top Frame with an MIO x 80mm BoUt
(111), two MIO Washers (116), two 19mm
Spacers (77), and an MIO NyUon Locknut (114).

114

24, Wrap the Lat Cable (71) under a 90mm Pulley
(39), Attach the Pulley, a Small Cable Trap (48),
and two Half Finger Guards (42) at the second
hole from the top of the two Pulley Hates (51)
with an MIO x 52mm Bolt (102) and an MIO
Nylon Locknut (114), Make sure the Cable Trap
and Finger Guards are oriented as shown.

39
42

102

25, Route the Lat CaMe (71) up through the Right
Top Frame (7) and over a 90mm Pulley (39),
Make sure the Cable is between the Pulley
and the rod in the Top Frame. Attach the Pulley
inside the Top Frame with an MIO x 80mm BoUt
(111), two MIO Washers (116), two 19mm
Spacers (77), and an MIO Nylon Locknut (114),

25

71
7

111
11

6
114

26, Wrap the Lat Cable (71) around a 115mm Pulley
(41), Attach the Pulley and a Large Cable Trap
(125) to the Right Top Frame (7) with an MIO x
110mm Bolt (73) and an MIO Nylon Locknut
(114),

73
125

114

13

27, Route the Lat Cable (71) over a 90mm Pulley
(39) and down through the Left Top Frame (8),
Attach the Pulley inside the Top Frame with an
MIO x 80mm Bolt (111), two MIO Washers (116),
two 19mm Spacers (77), and an MIO Nylon
Locknut (114),

27
\\\\

_,,

39

28, Wrap the Lat Cable (71) under a 90mm Pulley
(39), Attach the Pulley, a Small Cable Trap (48),
and two Full Finger Guards (43) to the Dip Assist
(21) with an MIO x 232mm Bolt (108), three MIO
Washers (116), two 40mm Spacers (74), and an
MIO Nylon Locknut (114), Make sure the Cable
Trap is oriented as shown.

111

74

29, Attach the Lat Cable (71) to the bracket on the
Rear Upright (6) with an M8 x 22mm Shoulder
Bolt (88) and an M8 Nylon Locknut (115), Make
sure the fiat edge of the Cable is against the
bracket.

29

115
6

Fiat
Edge
30, Locate the Ab CabJe (72}. Wrap the Cable over
a 90mm Pulley (39), Attach the Pulley and the
two Quarter Guards (95) to the Right Upright (4)
with an MIO x 108mm Bolt (99), an MIO Washer
(116), and an MIO Nylon Locknut (114), Make
sure that the rod is inserted through both
Quarter Guards and is over the Carte.

3O

/
/
/

72

31, Wrap the Ab Cable (72) under a 90mm Pulley
(39), Attach the Pulley and two Half Finger
Guards (42) to the Double "U"obracket (52) with
an MIO x 48mm Bolt (101) and an MIO Nylon
Locknut (114), Make sure the Finger Guards
are oriented as shown.

31

42

14

32, Wrap the Ab CaMe (72) over a "V"-puHey (40),
Attach the "V"opuHey, a CabUe Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Right Upright (4) with an MIO x 61mm BoUt
(90) and an MIO NyUonLocknut (114), Make sure
the Cable Trap is oriented to hold the Cable
in the groove of the Pu[ley.

49

116

90

33, Wrap the Ab CaMe (72) around a "V"-puHey (40),
Attach the "V"opuHey, a CabUe Trap (49), an M10
Washer (116), and two Full Finger Guards (43) to
the Left Butterfly Arm (18) with an MIO x 61mm
BoUt(90) and an MIO NyUon Locknut (114), Make
sure the CabJe Trap is oriented to hold the
Cable in the groove of the Pu[ley.

33

116.

/

34, Wrap the Ab CaMe (72) around a "V"opuHey (40),
Attach the "V"opuHey, a CaMe Trap (49), an MIO
Washer (116), and two Full Finger Guards (43) to
the Right Upright (4) with an MIO x 68mm BoUt
(93) and an MIO NyUonLocknut (114), Make sure
the CabJe Trap is oriented to hold the Cable
in the groove of the PuIIey.

34

35, Wrap the Ab Cable (72) around a "V"opulley (40),
Attach the "V"-pulley, a Cable Trap (49), an MIO
Washer (116), and two Full Finger Guards (43) to
the Right Butterfly Arm (17) with an MIO x 61mm
Bolt (90) and an MIO Nylon Locknut (114), Make
sure the Cable Trap is oriented to hold the
Cable in the groove of the Pulley.

35

\\/

Jl

11

17

/
/

/

/

15

\1

36, Grease an M8 x 22mm ShouUder BoUt(88), Attach
the Ab CaMe (72) to the bracket on the Right
Upright (4) with the BoUtand an M8 NyUon
Locknut (115), Make sure the fiat edge of the
Cable is against the bracket on the Upright

36
88
72
\

115.

/
Flat
Edge
37, Locate the Leg Lever Cable (70). Route the
CaMe through the Leg Lever (11) and the Right
Seat Frame (9), Make sure the CaMe is over the
rod in the Seat Frame,

37
116

Attach a 90mm Pulley (39) inside the Leg Lever
(11), over the Leg Lever CaMe (70), with an MIO
x 65mm BoUt(96), two MIO Washers (116), two
12mm Spacers (75), and an MIO NyUon Locknut
(114),

116
7O

75
96

38, Attach a 90mm PuUUey(39) inside the Right Seat
Frame (9), over the Leg Lever CaMe (70), with an
MIO x 45mm BoUt(138) and an MIO NyUon
Locknut (114),

38

114

39

\\

39, Route the Leg Lever CaMe (70) through the Right
Upright (4) and under a 90mm Pulley (39), Attach
the Pulley and two HaUl Finger Guards (42) to the
Right Base (1) with an MIO x 48mm BoUt(101)
and an MIO NyUonLocknut (114), Make sure the
Finger Guards are oriented as shown.

39
114 42

42
40, Wrap the Leg Lever CaMe (70) over a 90mm
Pulley (39), Attach the Pulley and two HaUlFinger
Guards (42) to the Double "U"obracket (52) with
an MIO x 48mm Bolt (101) and an MIO Nylon
Locknut (114), Make sure the Finger Guards
are oriented as shown.

4O
114

101
39 7O

16

41, Wrap the Leg Lever CaMe (70) under a 90mm
Pulley (39), Attach the Pulley and two Half Finger
Guards (42) to the Right Base (1) with an MIO x
48mm BoUt(101) and an MIO Nylon Locknut
(114), Make sure the Finger Guards are oriented as shown.

41
114

\

39
42
42, Wrap the Leg Lever CaMe (70) over a 90mm
PuUUey(39), Attach the PuUUey,a SmaUUCabUe Trap
(48), and two Half Finger Guards (42) at the second hole from the bottom of the two Pulley Hates
(51) with an MIO x 52mm BoUt(102) and an MIO
Nylon Locknut (114), Make sure the CabJe Trap
and Finger Guards are oriented as shown.

43, Wrap the Leg Lever CaMe (70) under a 90mm
Pulley (39), Attach the Pulley and two Half Finger
Guards (42) to the "U"-bracket on the Right Base
(1) with an MIO x 48mm BoUt(101) and an MIO
Nylon Locknut (114), Make sure the Finger
Guards are oriented as shown and are on the
outside of the "U"-bracket.

44, Wrap the Leg Lever CaMe (70) under a 90mm
Pulley (39), Attach the Pulley, a Small CaMe Trap
(48), and two Half Finger Guards (42) to the
bracket on the Right Base (1) with an MIO x
52mm BoUt(102) and an MIO Nylon Locknut
(114). Make sure the CabJe Trap and Finger
Guards are oriented as shown and that the

44

7O

bracket is between the Pulley and the Finger
Guard next to the Locknut.
45, Route the Leg Lever Cable (70) up through the
Right Top Frame (7), over a115mm Pulley (41),
and back down through the Top Frame, Attach
the Pulley inside the Top Frame with an MIO x
80mm Bolt (111), two MIO Washers (116), two
19mm Spacers (77), and an MIO Nylon Locknut
(114),

45

17

111

46. Set an M12 Washer (129) on top of the Short
Weight Tube (123). Thread an M12 Nut (128) aH
the way onto the Leg Lever CaMe (70).

46

Thread the Leg Lever CaMe (70) into the Short
Weight Tube (123). Tighten the M12 Nut (128)
against the M12 Washer (129).

47. Locate the Right Stack CabJe (68}. Attach the
CabUe to the Left Top Frame (8) with an M8 x
80mm BoUt(94), an M8 Washer (117), and an M8
NyUon Locknut (115).

48. Wrap the Right Stack CabUe (68) under a 90mm
Pulley (39). Attach the Pulley, a Small CaMe Trap
(48), and two HaUl Finger Guards (42) to the
upper hoUein the indicated "U"-bracket (50) with
an MIO x 52mm BoUt(102) and an MIO NyUon
Locknut (114). Make sure the Cable Trap and
Finger Guards are oriented as shown.

49. Wrap the Right Stack CaMe (68) over a "V"°puHey
(40). Attach the "V"°puHey and a CaMe Trap (49)
to the Left Top Frame (8) with an MIO x 55mm
BoUt(137) and an MIO NyUonLocknut (114).
Make sure the CabJe Trap is oriented to hold
the Carte in the groove of the Pulley.

50. Wrap the Right Stack CaMe (68) around a 90mm
Pulley (39). Attach the Pulley and a Small Cable
Trap (48) to the Right Top Frame (7) with an MIO
x 110mm Bolt (73) and an MIO Nylon Locknut
(114).

5O

t73

68

18

51, Route the Right Stack Cable (70) down through
the Right Top Frame (7) and over a 90mm Pulley
(39), Attach the Pulley and a Small Cable Trap
(48) inside the Top Frame with an MIO x 80mm
Bolt (111), two MIO Washers (116), a 19mm
Spacer (77), a 16mm Spacer (124), and an MIO
Nylon Locknut (114), Make sure the 16ram
Spacer and the Small Cable Trap are on the
same side of the Pulley.

52, Set an M12 Washer (129) on top of the Long
Weight Tube (36), Thread an M12 Nut (128) all
the way onto the Right Stack Cable (68),
Thread the Right Stack Cable (68) into the Long
Weight Tube (36), Tighten the M12 Nut (128)
against the M12 Washer (129),

53, Locate the Press Cable (69}. Grease an M8 x
86mm Shoulder Bolt (86), Attach the Cable to the
Leg Press Frame (12) with the Bolt, an M8
Washer (117) and an M8 Nylon Locknut (115),

53
117

86
54, Wrap the Press Cable (69) around a 90mm
Pulley (39), Attach the Pulley, two Half Finger
Guards (42), a Small Cable Trap (48), and an
MIO Washer (116) to the Left Seat Frame (10)
with an MIO x 103mm Bolt (106), an MIO Washer
(116), and an MIO Nylon Locknut (114), Make
sure the CabJe Trap and Finger Guards are
oriented as shown.

48
42

39 116
55, Wrap the Press Cable (69) around a "V"opulley
(40), Attach the "V"opulley, two Half Finger Guards
(42), and two MIO Washers (116) to the Leg
Press Frame (12) with an MIO x 118mm Bolt
(100), an MIO Washer (116), and an MIO Nylon
Locknut (114), Make sure the Finger Guards
are oriented as shown.

55
116

42

116
116

42

19

56, Wrap the Press CaMe (69) around a 90mm
Pulley (39), Attach the Pulley, two HaUl Finger
Guards (42), a Small CaMe Trap (48), and an
MIO Washer (116) to the Left Upright (5) with an
MIO x 108mm BoUt(99), an MIO Washer (116),
and an MIO NyUonLocknut (114), Make sure the
CabJe Trap and Finger Guards are oriented as
shown.

56

114_
69
42
57, Wrap the Press CaMe (69) around a 90mm
PuUUey(39), Attach the PuUUey,two HaUl Finger
Guards (42), a SmaUUCaMe Trap (48), and an
MIO Washer (116) to the Press Frame (13) with
an MIO x 135mm BoUt (98), Make sure the Cable
Trap and Finger Guards are oriented as
shown.

57

116

98

58, Wrap the Press CabUe (69) around a "V"opuUUey
(40), Attach the "V"-puUUey,two HaUl Finger Guards
(42), a CabUe Trap (49), and an MIO Washer
(116) to the Left Upright (5) with an MIO x 68mm
BoUt(93) and an MIO NyUon Locknut (114), Make
sure the Cable Trap and Finger Guards are
oriented as shown.

58

59, Wrap the Press CabUe (69) around a 90mm
Pulley (39), Attach the Pulley, two HaUl Finger
Guards (42), a Small CaMe Trap (48), and an
M10 Washer (116) to the Press Frame (13) with
the MIO x 135mm Bolt (98) used in step 57 and
an MIO Nylon Locknut (114), Make sure the
Cable Trap and Finger Guards are oriented as
shown.

42
39

60, Wrap the Press Cable (69) under a 90mm Pulley
(39), Attach the Pulley, two MIO Washers (116),
and two Half Finger Guards (42) to the Left Base
(2) with an MIO x 52mm Bolt (102) and an MIO
Nylon Locknut (114), Make sure the Finger
Guards are oriented as shown.

114

20

2

114

61, Attach the end of the Leg Press CaMe (69) to the
"U"°bracket (50) with an M8 Washer (117) and an
M8 NyUon Locknut (115), Note: Do not completely tighten the Locknut; it shouJd be tightened
so that only two threads of the Cabte show
past the Locknut, as shown in the inset drawing.
j50
115

62

62, Attach the Seat (29) with the seriaU number decaU
on the bottom to the Right Seat Frame (9) with
four M6 x 16mm Screws (85),
Repeat this step with the other Seat (29} and
the Left Seat Frame (not shown).
85

63, Attach the Right Backrest (28) to the Right
Upright (4) with four M6 x 16mm Screws (85),

63

64, Attach the Left Backrest (33) to the Backrest
Frame (27) with two M6 x 16mm Screws (85), an
M6 x 35mm Screw (139), and an M6 Washer
(132),

64
85

SHde the Backrest Frame (27) into the Left
Upright (5), Engage the Knob (121) into the
Upright and Backrest Frame, and turn it clockwise
until it is tight,

121

21

27

65, Attach the Lock Hate (80) to the Right Seat
Frame (9) with an M8 x 69mm ShouUder BoUt (87),
an M8 Washer (117), and an M8 NyUonLocknut
(115), Do not overtighten the Locknut; the
Lock Plate must be able to pivot easily.

\

65

\\
\

113

Attach the Leg Pin (83) to the Right Seat Frame
(9) with an M4 x 16mm SeUfotapping Screw (113),
Unsert the Leg Pin through the Lock Hate (80)
and the Leg Lever (11),

66, Press the two Shroud Covers (26) onto the Front
Shroud (15), which has a taller opening than the
Rear Shroud (not shown), Attach the Shroud to
the Right Top Frame (7) and the Right Base (1)
with four M6 x 22mm BoUts(10% four M6
Washers (132), and four M6 NyUonLocknuts
(135), Be careful not to scratch yourself when
reaching through the hole in the Shroud.

132

109

26

-15

Repeat this step with the Rear Shroud (not
shown).

f
//

i

135

26
132
109

22

67, SHde the Pad Tube (31) through the Right Seat
Frame (9), SHde two SmaHHFoam Pads (32) onto
the Pad Tube, Press two Foam Caps (58) into the
Pad Tubes,

67

\
\
\a

9
Repeat this step with the Leg Lever (!1}.

32 /

58

68, Attach the Knee Pad (30) to the Dip Assist (21)
with four M6 x 16mm Screws (85),

68

3O

21

85

69, Make sure that aHH
parts have been properHy tightened, The use of the remaining parts wHHbe expHained in
ADJUSTMENTS, beginning on the foHHowingpage,
Before using the weight system, puHHeach came a few times to make sure that the cabHes move smoothHy
over the puHHeys,Hfone of the cabHes does not move smoothHy, find and correct the probHem, IMPORTANT: If
the cabtee are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on pages 26 and 27 of this manual for proper cable routing. If there is any sJack
in the caMes, you wilt need to remove the stack by tightening the cables. See MAINTENANCE on
page 29.

23

ADJUSTMENTS
This section explains how to adjust the weight system, See the EXERCISE GUiDELiNES on page 30 for important
information about how to get the most benefit from your exercise program, Abo, refer to the accompanying exercise guide to see the correct form for each exercise,
Make sure all parts are properly tightened each time the weight system is used, Replace any worn parts immediate°
ly, The weight system can be cbaned with a damp cloth and a mild, non-abrasive detergent, Do not use solvents,
CHANGING THE WEIGHT SETTING
To change the setting of the weight stack, insert the
Weight Pin (119) under the desired Weight (35), insert
the Weight Pin so that the bent end touches the
weight stack, Turn the bent end down, Note: Be carefut not to scratch yourself when reaching through
the hole in a Shroud (15, 25). Do not use a Top
Weight (34, not shown} by itself.

35

Note: Due to the cabJes and putleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 2(} to find the approximate
amount of resistance at each weight station.
ATTACHING THE ACCESSORIES
STATION

15

TO A PULLEY

Attach the Handle (78) to the Leg Lever Cable (70) at
the low pulley station with a Cable Clip (103), For
some exercises, the Chain (110) should be attached
between the Handle and the Cable with two Cable
Clips, Adjust the tength of the Chain between the
HandJe and the CabJe so that the HandJe is in the
correct starting position for the exercise to be performed.

110
1O3\
78

The Lat Bar (not shown), the Ab Strap (not shown), or
the Handle (78) can be attached at any pulley station
in the same manner, Always engage the Lock Hate
(80) when using the low pulley station (see USING
THE LOCK PLATE below),
USING THE LOCK PLATE
When using the low pulley station, engage the Leg
Pin (83) into the Lock Hate (80) and the Leg Lever
(11).
To use the Leg Lever (11), engage the Leg Pin (83)
into the Lock Hate (80) and the Right Seat Frame (9),

24

\

ADJUSTING THE BACKREST
To adjust the position of the UeftBackrest (28), disengaging the Knob (121) from the Left Upright (5) and
move the Backrest to the desired position. Reengage
the Knob into the Left Upright and the Backrest
Frame (27). Make sure the Knob is fulty tightened.

121

LOCKING THE WEIGHT STACK
Lock a weight stack by inserting a Lock Pin (44)
through a Weight Guide (24 or 136) and securing the
Lock (45) onto the Lock Pin.

LOCKING THE DIP ASSIST
Make sure the Dip Assist (21) is Uockedwhen performing an exercise that does not require it. To Uock
the Dip Assist, engage the Dip Assist Latch (67) over
the rod on the Rear Upright (6).

21

25

WEIGHT RESISTANCE

CHART

The chart beUow shows the approximate weight resistance at each exercise station, "Top" refers to the 6 Ub.top
weight, The other numbers refer to the 12,5 Ub,weight pUates, Weight resistance shown for the butterfly arm station is for each arm, Note: The actua! resistance at each station may vary due to differences in individua!
weight plates as well as friction between the cables, pulteys, and weight guides.

WEIGHT

HIGH
PULLEY

BUTTERFLY ARM

PRESS
ARM

LEG
LEVER

LOW
PULLEY

LEG
PRESS

(Ibs.)

dbs.)

dbs.)

(Ibs.)

(Ibs.)

(Ibs.)

(Ibs.)

Top

15

26

35

34

29

27

25

1

30

35

60

44

47

58

40

2

44

45

80

62

59

89

54

3

60

54

105

77

75

110

70

4

74

63

125

102

88

147

80

5

87

77

150

111

1O0

183

94

6

99

82

178

125

120

208

109

7

115

90

200

147

132

238

129

8

129

112

215

172

152

263

155

9

245

296

10

260

327

26

AB
STATION

CABLE DIAGRAMS
The came diagrams bellow show the proper routing of the Right Stack CaMe (68), the Press CaMe (69), the Leg
Lever CaMe (70), the Lat CaMe (71), and the Ab CaMe (72), Use the diagram to make sure that the cabHes and
the came traps have been assembHed correctly, Hfthe cabHes have not been correctly routed, the weight bench
wHHnot function properHy and damage may occur, The numbers show the correct route for each came, Make
sure that the cable traps do not touch or bind the cables.

_9

Press Cable (69}
Length: 15 feet 7 inches

Right Stack Cable (68}
Length: 7 feet 7 inches

\5

2

27

1

Lat Cable (7!)
Length: 16 feet

S

\

¸

6
j9

10

Ab CabJe (72)
Length: 10 feet 3 inches

Leg Lever CaMe (70}
Length: 21 feet 11 inches

28

Make sure aH parts are properUy tightened each time the weight system is used, RepUace any worn parts imme°
diateUy, The weight system can be cUeaned with a damp cloth and a mild, non-abrasive detergent, Do not use
soUvents,
TIGHTENING

THE CABLES

Woven came, the type of came used on the weight system, can stretch slightly when it is first used, Ufthere is
sUack in the caMes before resistance is feUt,the caMes shouUd be tightened, To tighten the caMes, first insert the
weight pin into the middUe of the weight stack, SUackcan be removed from these caMes severaU ways:
See drawing 1. Tighten the M8 Nylon Locknut
(115) that connects the end of a came to a "U'=
bracket (50),
See drawing !. Remove the MIO Nylon Locknut
(114) and the MIO x 52mm BoUt(102) from the
Small CaMe Trap (48), 90mm Pulley (39), the two
Haft Finger Guards (42), and a "U'°bracket (50),
Reattach the Pulley, Cable Trap, and Finger
Guards to the other hole in the "U'°bracket, Make
sure that the CaMe Trap and Finger Guards are
oriented as shown and that the cable and
Pulley move smootHy.
See drawing 2. Remove the MIO Nylon Locknut
(114) and the MIO x 52mm Bolt (102) from the
Small Cable Trap (48), the 90mm Pulley (39), the
two Half Finger Guards (42), and the two Pulley
Hates (51), Reattach the Pulley, Cable Trap, and
Finger Guards to the next closer hole to the center
of the Pulley Hates, Make sure that the Cable
Trap is oriented to hold the cable in the groove
of the Pulley, that the Finger Guards are oriented as shown, and that the CaMe and Puttey
move smoothly.

See drawing 3. Loosen the M12 Nut (128) on a
cable, Tighten the cable into the Weight Tube (not
shown) until the slack is removed from the cables,
Retighten the M12 Nut against the M12 Washer
(129),

o

o

o
iITi

Do not overtighten the cables, if the cabJes are overtightened,
the top weight wilt be Hfted off the weight
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of
this manual,

29

EXERCISE GUiDELiNES
THE FOUR BASmC TYPES OF WORKOUTS

PERSONALIZING

YOUR EXERCISE PROGRAM

Muscb Building
To increase the size and strength of your muscles,
push them close to their maximum capacity, Your muscues wHUcontinually adapt and grow as you progressiveUy increase the intensity of your exercise, You can
adjust the intensity bveU of an individuaU exercise in
two ways:
* by changing the amount of resistance used
* by changing the number of repetitions or sets performed, (A "repetition" is one compbte cycb of an
exercise, such as one sit-up, A "set" is a series of
repetitions,)

Determining the exact length of time for each workout,
as well as the number of repetitions or sets completed,
is an individual matter, it is important to avoid overdoing it during the first few months of your exercise program, You should progress at your own pace and be
sensitive to your body's signals, if you experience pain
or dizziness at any time while exercising, stop immediately and begin cooling down, Find out what is wrong
before continuing. Remember that adequate rest and a
proper diet are important factors in any exercise program,
WARMING UP

The proper amount of resistance for each exercise
depends upon the individual user, You must gauge
your limits and select the amount of resistance that is
right for you, Begin with 3 sets of 8 repetitions for each
exercise you perform, Rest for 3 minutes after each
set, When you can complete 3 sets of 12 repetitions
without difficulty, increase the amount of resistance,

Begin each workout with 5 to 10 minutes of stretching
and light exercise to warm up, Warming up prepares
your body for more strenuous exercise by increasing
circulation, raising your body temperature and delivering more oxygen to your muscles,
WORKING OUT

Toning
You can tone your muscles by pushing them to a moderate percentage of their capacity, Select a moderate
amount of resistance and increase the number of repetitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort, Rest for
1 minute after each set, Work your muscles by completing more sets rather than by using high amounts of
resistance,

Each workout should include 6 to 10 different exercises, Select exercises for every major muscle group,
emphasizing areas that you want to develop most, To
give balance and variety to your workouts, vary the
exercises from session to session,
Schedule your workouts for the time of day when your
energy level is the highest, Each workout should be
followed by at bast one day of rest, Once you find the
schedule that is right for you, stick with it,

Weight Loss
To lose weight, use a low amount of resistance and
increase the number of repetitions in each set,
Exercise for 20 to 30 minutes, resting for a maximum
of 30 seconds between sets,

EXERCISE FORM

Cross Training
Cross training is an efficient way to get a complete and
well-balanced fitness program, An example of a balanced program is:
* Plan strength training workouts on Monday,
Wednesday, and Friday,
* Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or
exercise bike, on Tuesday and Thursday.
* Rest from both strength training and aerobic exercise
for at bast one full day each week to give your body
time to regenerate,
The combination of strength training and aerobic exercise wiii reshape and strengthen your body, plus develop your heart and lungs,

3O

Maintaining proper form is an essential part of an
effective exercise program, This requires moving
through the full range of motion for each exercise, and
moving only the appropriate parts of the body,
Exercising in an uncontrolled manner will leave you
feeling exhausted, On the exercise guide accompanying this manual you wiii find photographs showing the
correct form for several exercises, and a list of the
muscles affected, Refer to the muscle chart on the
next page to find the names of the muscles,
The repetitions in each set should be performed
smoothly and without pausing, The exertion stage of
each repetition should last about half as long as the
return stage, Proper breathing is important, Exhale
during the exertion stage of each repetition and inhale
during the return stroke, Never hold your breath,

Rest for a short period of time after each set. The
ideaU resting periods are:
Rest for three minutes after each set for a muscle

slowly as you stretch and do not bounce, Ease into
each stretch gradually and go only as far as you can
without strain, Stretching at the end of each workout
is an effective way to increase flexibility,

building workout.
Rest for one minute after each set for a toning workout.

STAYING MOTIVATED

Rest for 30 seconds after each set for a weight bss
workout.
Han to spend the first coupb of weeks familiarizing
yourseUf with the equipment and barning the proper
form for each exercise.

For motivation, keep a record of each workout. List the
date, the exercises performed, the resistance used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements at
the end of every month. Remember, the key to achievo
ing the greatest results is to make exercise a regular
and enjoyable part of your everyday life.

COOLING DOWN
End each workout with 5 to 10 minutes of stretching.
include stretches for both your arms and bgs. Move

MUSCLE CHART

R
S
T

31

A.
B.
C.
D.
E.
R
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.

Sternomastoid (neck)
Pectoralis Major (chest)
Biceps (front of arm)
Obliques (waist)
Brachioradials (forearm)
Hip Flexors (upper thigh)
Abductor (outer thigh)
Quadriceps (front of thigh)
Sartorius (front of thigh)
Tibialis Anterior (front of calf)
Soleus (front of calf)
Anterior Deltoid (shoulder)
RectusAbdominus (stomach)
Adductor (inner thigh)
Trapezius (upper back)
Rhomboideus (upper back)
Posterior Deltoid (shoulder)
Triceps (back of arm)
Latissimus Dorsi (mid back)
Spinae Erectors (lower back)
Gluteus Medius (hip)
Gluteus Maximus (buttocks)
Hamstring (back of leg)
Gastrocnemius (back of calf)

PART IDENTIFICATION

CHART--Model

No. 831.154031

Roso4A

Refer to the drawings beUow to identify small parts used in assemMy, The number in parentheses by each drawing is the key number of the part, from the PART LUST in the center of this manual Note: Some sina!! parts
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached. If a
part is missing, call totFfree 1-877-992-5999.

_-

M8 x 80mm Bolt (94)

M10 x 45mm BoUt(138)

I

M8 x 75mm Carriage Bolt (84)

I

M10 x 80mm Bolt (111)

M10 x 45mm Button BoUt(105)

MIO x 38mm Screw (82)

M8 x 83mm Bolt (89)

M10 x 85mm Bolt (107)

M6 x 35mm Screw (139)

M8 x 86mm Shoulder Bolt (86)
M8 x 22mm

ShouUder BoUt(88)

I

M10 x 86mm Bolt (92)

M6 x 22ram BoUt(109)

I

M10 x 103mm Bolt (106)

M6 x 16mm Screw (85)

M10 x 108mm Bolt (99)
M4 x 16mm Selfo
tapping Screw (113)
M10 x 110mm Bolt (73)

M10 x 118mm Bolt (100)

M10 x 135mm Bolt (98)

(

M10 x 155mm Bolt (130)

M6Locknut(135)

MIO x 77mm Bolt (133)

MIO x 75mm Bolt (104)
M8 Nylon kocknut

(115)

{
M8 x 72mm Bolt (91)
MIO Nylon Locknut (114)
l.

0

M8 x 70mm Bolt (97)

{

M12 Nut (128)
f"

M8 x 69mm Shoulder Bolt (87)

,,,\
\

MIO x 68mm Bolt (93)
M8 Washer (117)

MIO x 65mm Bolt (96)

{
MIO Washer (116)

MIO x 61ram Bolt (9O)

MIO x 55mm Bolt (137)

{

M12 Washer (129)

MIO x 52ram Bolt (102)

MIO x 48mm Bolt (101)

U
MIO Large Washer (134)

M6 Washer (132)

M4 Washer (131)

PART LiST--Model

No, 831.154031

Roso4A

Key No.

Qty.

Description

Key No.

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
4O
41
42
43
44
45
46
47
48
49
5O
51
52
53
54

1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
4
1
1
2
1
2
4
1
2
18
1
1
1
24
7
2
32
10
2
2
1
2
11
6
1
2
1
3
7

Right Base
Left Base
Rear Base

55
56
57
58
59
6O
61
62
63
64
65
66
67
68
69
7O
71
72
73
74
75
76
77
78
79
8O
81
82
83
84
85
86
87
88
89
9O
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108

11
2
1
4
4
1
4
2
2
1
4
2
1
1
1
1
1
1
2
2
7
1
11
1
2
1
2
4
1
10
18
1
1
2
8
3
2
2
2
11
2
3
4
1
4
1
5
5
3
1
2
1
1
3

Right Upright
Left Upright
Rear Upright
Right Top Frame
Left Top Frame
Right Seat Frame
Left Seat Frame
Leg Lever
Leg Press Frame
Press Frame
Press Arm
Front Shroud
Press Handb
Right Butterfly Arm
Left Butterfly Arm
Pull°up Arm
Dip Arm
Dip Assist
Butterfly Frame
Foot Hate
Rear Weight Guide
Rear Shroud
Shroud Cover
Backrest Frame
Right Backrest
Seat
Knee Pad
Pad Tube
Small Foam Pad
Left Backrest
Top Weight
Weight
Long Weight Tube
Left Upright Hate
Rear Upright Hate
90mm Pulley
"V'-puHey
115mm Pulley
Haft Finger Guard
Full Finger Guard
Lock Pin
Lock
Lat Bar
Handgnp
Small CaMe Trap
CaMe Trap
"U'-bracket
Pulley
Doubb
50mm
63mm

Hates
"U'-bracket
Large Round inner Cap
Round inner Cap

Description
50mm Round inner Cap
Press Arm Cap
56mm Round inner Cap
Foam Cap
Arm Bushing
50mm Outer Cap
32ram Round inner Cap
Dip Arm Cap
25mm Outer Cap
Cross Brace
Weight Bumper
Weight Tube Bumper
Dip Assist Latch
Right Stack Cable
Press Cable
Leg Lever Cable
Lat Cable
Ab Cable
M10 x 110ram Bolt
40mm Spacer
12mm Spacer
Leg Bumper
19mm Spacer
Handle
Large Foam Pad
Lock Hate
Left Base Bushing
M10 x 38ram Screw
Leg Pin
M8 x 75mm Carriage Bolt
M6 x 16mm Screw
M8 x 86mm Shoulder Bolt
M8x 69mm Shoulder Bolt
M8 x 22mm Shoulder Bolt
M8 x 83mm Bolt
M10 x 61mm Bolt
M8 x 72mm Bolt
M10 x 86ram Bolt
M10 x 68ram Bolt
M8 x 80ram Bolt
Quarter Guard
M10 x 65mm Bolt
M8 x 70mm Bolt
M10 x 135mm Bolt
M10 x 108ram Bolt
M10 x 118ram Bolt
M10 x 48mm Bolt
M10 x 52mm Bolt
Cable Clip
M10 x 75ram Bolt
M10 x 45ram Button Bolt
M10 x 103ram Bolt
M10 x 85mm Bolt
M10 x 232mm Bolt

KeyNo. Qty.
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126

8
1
6
6
2
45
40
50
20
1
2
1
1
2
1
1
1
2

Description
M6 x 22mm Bolt
Chain
MIO x 80ram Bolt
M4 x 12ram Self-tapping Screw
M4 x 16mm Self-tapping Screw
MIO Nylon Locknut
M8 Nylon Locknut
MIO Washer
M8 Washer
Ab Strap
Weight Pin
Backrest Frame Bushing
Knob
Guard
Short Weight Tube
16mm Spacer
Large Cable Trap
28ram Round inner Cap

Key No.
127
128
129
130
131
132
133
134
135
136
137
138
139
140
#
#
#
#

Qty.
1
2
3
2
1
9
1
4
8
2
1
1
1
2
1
1
1
2

Description
25mm Round inner Cap
M12 Nut
M12 Washer
MIO x 155mm Bolt
M4 Washer
M6 Washer
MIO x 77mm Bolt
MIO Large Washer
M6 Locknut
Front Weight Guide
MIO x 55mm Bolt
MIO x 45mm Bolt
M6 x 35mm Screw
40mm x 20ram inner Cap
User's Manual
Exercise Guide
Allen Wrench
Grease Packet

Note: "#" indicates a non-illustrated part, Specifications are subject to change without notice, See the back cover
of the user's manual for information about ordering replacement parts, if a part is missing, call toll°free
1-877-992-5999,

EXPLODED

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No. 831.154031

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114 -_®
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80
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42 101

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121

98

42

116
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96
42

115

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114
117
115 1

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42

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53
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129

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115
114

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133

85

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114

81

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114

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15 z
81

84

116

114
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106

84

54

EXPLODED

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67 116
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61

116
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85
107

85
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1i6

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54
108
42

61

48

55
39

108
42

126

42

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48

102

i

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/

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39

63
/

114

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122 _

78
119
110

118

84

89

47

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114

73
94
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39
77
135
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114

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26

116
26

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128

@j128
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123

66

@_66

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26

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130

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109
132

109

Get it fixed, at your home or ours!
Your Home
For repair - in your home - of all major brand appliances,
or heating and cooling systems, no matter who made
For the replacement

parts, accessories,

ii

lawn and garden equipment,
it, no matter who sold it!

and user's manuals that you need to do-it-yourself.

For Sears professional
installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOM

EC_

Anytime, day or night
(U.S.A. and Canada)

(1-800-469-4663)
www.sears.com

www.sears.ca

Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts and Repair Center.
1-800-488-1222

Anytime, day or night (U.S.A. only)
www.sears.com

To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655

(U.S.A.)

1-800-361-6665

/

(Canada)

Para _edir servicio de reparacion a domicilio, y para ordenar piezas:
1-888-SU-HOGAR

sM (1-888-784-6427)

@ Registered Trademark /_M Trademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMama de F_.brica / SMMarca de Servicio de Sears, Roebuck and Co.

f

FULL 90-DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in materiaU or workmanship in this
WEIGHT SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the United
States and Sears wHUrepair or repUace the WEIGHT SYSTEM EXERCISER, free of charge,
This warranty does not appUy when the WEIGHT SYSTEM EXERCISER is used commercially
rentaU purposes,

or for

This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state,
Sears, Roebuck and Co., Dept 8!7WA,

Hoffman

Estates, IL 60179
J

J

Part No, 217807 RO804A

Printed in China © 2004 Sears, Roebuck and Co,



---

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