Weider 831159830 User Manual PRO POWER STACK Manuals And Guides L0212233
WEIDER Weight System Manual L0212233 WEIDER Weight System Owner's Manual, WEIDER Weight System installation guides
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WEIDERPROPOWER STACK Model No. 831.159830 Serial No. USER'S MANUAL The serial number is found in the locationshown below, Write the serial number in the space above. Serial Number Decal Ex F---- (_ E: R U C I P M I _5_ IE_ E N T HELPLINE! 1-800-736-6879 Patent Pending SEARS, ROEBUCK AND CO. HOFFMAN ESTATES, IL 60179 www.weiderfitness.com new products, prizes, fitness tips, and much morel TABLE OF CONTENTS IMPORTANT PRECAUTIONS ............................................................. BEFORE YOU BEGIN ................................................................... ASSEMBLY ........................................................................... ADJUSTMENTS ...................................................................... WEIGHT RESISTANCE CHART .......................................................... TROUBLESHOOTING AND MAINTENANCE ................................................ CABLE DIAGRAMS ................................................................... ORDERING REPLACEMENT PARTS ............................................... FULL 90 DAY WARRANTY ....................................................... 3 4 5 25 27 28 30 Back Cover Back Cover Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly. 2 IMPORTANT PRECAUTIONS 3 BEFORE YOU BEGIN Thank you for selecting the innovative and versatile WELDER° PRO POWER STACK weight system. The POWER STACK offers a unique selection of weight stationsdesigned to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength,or improve your cardiovascularsystem, the POWER STACK willhelp you to achieve the resultsyou want. have additional questions, please call our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).To help us assist you, please note the product model number and serial number before calling. The model number is 831.159830. The serial number can be found on a decal attached to the weight system (see the front cover of this manual). For your benefit, read this manual carefully before using the POWER STACK weight system. If you Please use the drawing below to familiarize yourself with the major parts and how they fit together. ASSEMBLED DIMENSIONS: Height: 77 in. Width: 80 in. Depth: 55 in. ButterflyArm Ab Pulley Station High Pulley Station Backrest Lat Bar Curl Pad -- Warning Decal Seat, Backrest Leg Level Press Arm Seat Low Pulley Station Foot Plate -- Leg Press Lever Leg Press 4 ASSEMBLY Make sure you have the following tools: • Two adjustable wrenches • One standard screwdriver • One phillips screwdriver • One rubber mallet Assembly • You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape. Requires Two Persons For your convenience and safety, assemble the weight system with the help of another person. Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches. Set Aside Enough Time How to Identify Parts Due to the many features of the weight system, the To help you identifythe small parts used in assembly, assembly process will require several hours. By we have included a PART IDENTIFICATION CHART setting aside plenty of time and by deciding to in the center of this manual. Place the chart on the make the task enjoyable, assemblywill go smoothly. floor and use it to easily identifyparts during each You may want to assemble the weight system over assembly step. Note: Some small parts may have a couple of evenings. been pre-attached. If a part Is not In the parts bag, check to see If It has been pre-attached. Select a Location for the Weight System How to Orient Parts Because of its weight and size, the weight system should be assembled in the locationwhere it will be used. Make sure that there is enough room to walk around the weight system as you assemble it. As you assemble the weight system, make sure that all parts are oriented exactly as shown in the drawings. Tightening How to Unpack the Box Parts "13ghtenall parts as you assemble them, unless instructedto do otherwise. To make assembly as easy as possible, we have divided the assembly process intofour stages. The parts needed for each stage are found in individual bags. Important: Walt unUl you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials untilassembly is completed. Questions? If you have questionsafter readingthe assembly instructions,please sail our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central "13me(excluding holidays). The Four Stages of the Assembly Process Frame Assembly--You will begin by assembling the base and the uprights that form the skeleton of the weight system. Cable Assembly--During this stage you will attach the cables and pulleys that connect the arms to the weights. Arm Assembly--During this stage you will assemble the arms and the leg lever. Seat Assembly--Dudng the final stage you will assemble the seats and the backrests. 5 1. Before beginning, be sure that you have read and understood the Information on page 6. 67 Locate and open the parts bag labeled "FRAME ASSEMBLY." 95 Press a 2" Square Inner Cap (67) into each end of the ButterflyBase (1). Insert four 5/16" x 2 1/2" Carriage Bolts (75) and a a 3/8" x 3 1/2" Carriage Bolt (95) up through the indicatedholes in the Butterfly Base (1). Place the Butterfly Base flat on the floor. Note: If the Bolts fall out, secure them by putting a small piece of tape over the heed of each Bolt. 2. Press three 2" Square Inner Caps (67) intothe Center Base (2). Insert a 3/8" x 3 1/2" Carriage Bolt (95) up through the indicated hole in the Center Base. 75 75 67 2 89 109 Attach the Center Base (2) to the ButterflyBase (1) with two 5/16" x 2 3/4" Bolts (89), a Medium Support Plate (109), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. 86 67 Note: There are three kinds of Support Plates. The main difference between them Is the distance between the holes. When you need a Support Plate, find the kind with holes that will fit over the bolts you are using. 3, Press a 2" Square Inner Cap (67) into the end of the Press Base (3). Insert four 5/16" x 2 1/2" Carriage Bolts (75) up through the indicated holes in the Press Base (3). Insert a 3/8" x 2 1/2" Carriage Bolt (76) and a 3/8" x 4" Carriage Bolt (112) up through the indicated holes at the end of the Press Base. 86 67 2 Attach the Press Base (3) to the Center Base (2) with two 5/16" x 2 3/4" Bolts (89), a Medium Support Plate (109), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. 109 3 75 112 78 4. Slidethe 4 ButterflyUpright (4) over the indicated 5/16" x 2 112"Carriage Bolts (75) in the Butterfly Base (1). Hand tighten two 5/16" Nylon Locknuts (86) onto the Bolts. Do not Ughten the Nylon Locknuts yet. 86 86\ 1 75 5. Press three 2" Square Inner Caps (67) into the ButterflyTop Frame (7). Press two Round Inner Caps (63) intothe top of the Butterfly Top Frame. 5 Attach the ButterflyTop Frame (7) to the indicated bracket at the top of the Butterfly Updght (4) with two 5/16" x 2 3/4" Bolts (89), a Medium Support Plate (109), and two 5/16" Nylon Locknuts (86). 6. Press a 2" Square Inner Cap (67) halfway into the top of the Butterfly Leg (11). Attach a Bumper (50) to the Butterfly Leg with a 1"Tap Screw (80). Attach the ButterflySeat Frame (10) to the Butterfly Leg (11) with two 5/16" x 2 3/4" Bolts (89), two 5/16" Washers (100), and two 5/16" Nylon Locknuts (86). Do not Ughten the Nylon Locknuts yet. ,_" 8O 7 -11 7. Slide the Butterfly Leg (11) onto the two 5116"x 2 1/2" Carriage Bolts (75) in the ButterflyBase (1). Hand tighten two 5/16" Nylon Locknuts (86) onto the Bolts. 10 Attach the Butterfly Seat Frame (10) to the Butterfly Upright (4) with two 5/16" x 2 3/4" Bolts (89), two 5116"Washers (100), and two 5/16" Nylon Lccknuts (86). 11 Do not tighten the 5/16" Nylon Locknuts (86) yet. Press a 1" Square Inner Cap (69) into the small tube on the Press Upright (5). 8. 8 Slide the Press Upright (5) over the indicated 5/16" x 2 112"Carriage Bolts (75) in the Press Base (3). Hand tighten two 5/16" Nylon Locknuts (86) onto the Bolts. Do not tighten the Nylon Locknuts yet. 5 Slide the Updght Support (6) over the 3/8" x 2 1/2" Cardege Bolt (76) and the 318"x 4" Carriage Bolt (112) in the Press Base (3). Hand tighten a 3/8" Nylon Jamnut (92) onto the 3/8" x 2 112"Carriage Bolt. Do not tighten the Nylon Jamnut yet. Note: Do not thread a Nylon Jamnut onto the 3/8" x 4" Carriage Bolt yet. Attach the Upright Support (6) to the Press Upright (5) with two 5/16" x 2 1/2" Carriage Bolts (75) and two 5/16" Nylon Locknuts (86). Do not Ughten the Nylon Locknuts yet. 9. 89 ,/1/ III Press a 2" Square Inner Cap (67) into the Press Seat Frame (12). Attach a Bumper (50) to the Press Seat Frame with a 1" Tap Screw (80). Slide the Press Seat Frame (12) onto the indicated 5116"x 2 1/2" Carriage Bolts (75) in the Press Base (3). Hand tighten two 5/16" Nylon Locknuts (86) onto the Bolts. Do not tighten the Nylon Locknuts yet. 50 Attach the Press Seat Frame (12) to the Press Upright (5) with two 5/16" x 2 3/4" Bolts (89), two 5/16" Washers (100), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. . 5 _75 8 10. Press a 2" Square Inner Cap (67) into the Press Top Frame (9). 10 Attach the Press Top Frame (9) to the indicated bracket at the top of the Press Upright (5) with two 5/16" x 2 314"Bolts(89), a Medium Support Plate (109), and two 5/16" Nylon Locknuts (86). Do not tighten the Nylon Locknuts yet. 11. Identifythe Left Weight Guides (27), which have welded rings near the bottom. Slide two Weight Bumpers (46) onto the Left Weight Guides. Note: The wide end of the Weight Bumpers must be on bottom. Insert the Left Weight Guides into the indicated holes in the Center Base (2). 11 Set the other two Weight Bumpers (46) over the indicated holes in the Center Base (2). Note: The wide end of the Weight Bumpers must be on bottom. Insert the Right Weight Guides (26) through the Weight Bumpers and into the holes in the Center Base. 26< 27< Welded _.Rings 12. Attach the indicatedWeight Guides (26, 27) to the Center Base (2) with two 3/8" x 2 3/4" Bolts (82), four 3/8" Washers (97), and two 3/8" Nylon Locknuts (90). 9 13. Slide six Weights (41) onto the Right Weight Guides (26). Make sure the Weights are turned so the pin grooves are on the bottom. 13 f_ Press a Weight Tube Bumper (45) into the lower end of the Short Weight Tube (44). Slide the Short Weight Tube into the center holes in the Weights (41). Slide a Top Weight (42) onto the Right Weight Guides (26). Note: Make sure the Top Weight Is turned so the groove fits over the welded pin on the Short Weight Tube (44). 14. Slide the BottomWeight (47) and seven Weights (41) onto the Left Weight Guides (27). Make sure the Weights are turned so the pin grooves are on the bottom. Press a Weight Tube Bumper (45) into the lower end of the Long Weight Tube (43). Slide the Long Weight Tube intothe center holes in the Weights (41). Pin Slide the other Top Weight (42) onto the Left Weight Guides (27). Note: Make sure the Top Weight Is tumed so the groove fits over the welded pin on the Long Weight Tube (43). 41 10 15. Press a 2" Square Inner Cap (67) into the Center Top Frame (8). Place the Center Top Frame on the indicated brackets on the Uprights (4, 5). Note: The tops of the four Weight Guides (26, 27) must be behind the Center Top Frame, as shown In step 16. 15 82 28 82 67 90 Attach the Center Top Frame (8) to the Butterfly Top Frame (7) with two 3/8" x 2 3/4" Bolts (82), a Large Support Plate (29), and two 318"Nylon Locknuts (90). Do not tighten the Nylon Locknuts yet. 8 Attach the Center Top Frame (8) to the bracket on the ButterflyUpright (4) with two 3/8" x 2 3/4" Bolts(82), a Small Support Plate (28), and two 3/8" Nylon Jamnuts (92). Do not tighten the Nylon Locknuts yet. 16. Attach the Center Top Frame (8) to the rear hole in the PressTop Frame (9) with a 3/8" x 2 3/4" Bolt (82), a Large SupportPlate (29), and a 3/8" Nylon Locknut(90). Do not tighten the Locknut yet. 16 f f 82 _< Locate the parts bag labeled "PULLEY BAG 1." Remove a 3 1/2" Pulley (35) from the bag. 28 t 90 Slide a 3 1/2" Pulley (35) and a Cable Trap (38) onto a 3i8" x 4" Bolt (78). Slide the Boltthrough the Large SupportPlate (29) and Press Top Frame (9), and hand tightena 3/8" Nylon Locknut (90) onto it. 92 T' -35 "5 38 Attach the Center Top Frame (8) to the bracket on the Press Upright (5) with two 3/8" x 2 3/4" Bolts (82), a Small Support Plate (28), and two 3/8" Nylon Jamnuts (92). Do not tighten the Nylon Locknuts yet. 17. Attach each set of Weight Guides (26, 27) to the Center Top Frame (8) with two 3/8" x 3 314"Bolts (101), two 3/8" SAE Washers (113), and two 318" Nylon Locknuts (90). _178 17 "_ Tighten the 3/8" Nylon Locknuts (90), the 5/16" Nylon Locknuts (86), and the 3/8" Nylon Jamnut (92) used In steps 2-17. 8 90 "'"° 113 11 u/_ 18 92 18. Locate and open the parts bag labeled "ARM ASSEMBLY." Press two 2" Square Inner Caps (67) intothe ends of the Leg Lever (13). Lubricate a 3/8" x 3 1/4" Bolt (104). Attach the Leg Lever (13) to the Butterfly Leg (11) with the Bolt and a 3/8" Nylon Jamnut (92). Do not overtighten the Nylon Jamnut; the Leg Lever must be able to pivot easily. 19. Lubricatethe 3/8" x 3" Bolt (88). Attach the Leg Press Lever (14) to the Press Base (3) with the Bolt and a 3/8" Nylon Locknut (90). Do not overtighten the Nylon Locknut; the Leg Press Lever must pivot easily. 19 Lubricate 88-_. 20. See the inset drawing. Press a Plastic Bushing (60) onto each welded tube on the Press Frame (17). Slide the Press Frame into place on the Press Base (3). Note: This will be a tight fit. The PleaUc Bushings should fit onto each end of the welded tubes In the Base. Lubricatethe 318"x 8" Bolt (106). Attach the Press Frame (17) to the Press Base (3) with the Bolt and a 3/8" Nylon Jamnut (92). Do not overtighten the Nylon Jamnut; the Press Frame must pivot easily. 21. Press a 1 3/4" Square Inner Cap (68) into the top of a Press Arm (18). Press a 1" Round Inner Cap (66) into the Press Arm. 21 Attach the Press Arm (18) to the Press Frame (17) with two 5/16" x 2 112"Bolts (87) and two 5/16" Nylon Locknuts (86). Repeat this step with the other Press Arm (18). 12 11 22. Identify the Right and Left ButterflyArms (19, 20) by the positions of the welded brackets. 22 Press a 1 3/4" Square Inner Cap (68) into each end of the Right ButterflyArm (19). Wet the lower end of the Butterfly Arm with soapy water. Slide a Large Foam Pad (53) onto the lower end of the Butterfly Arm. Lubricatethe axles on the Butterfly Top Frame (7). Orient the Right ButterflyArm (19) as shown and slide it onto the right axle. Have a second person secure the Butterfly Arm with two 1" Retainers (54) and a 1" Cover Cap (55). Note: Place the Retainers on top of the Inverted Cover Cap. Make sure the teeth on the Retainers bend toward the Cover Cap, as shown In the Inset drawing. Gently tap the Cover Cap onto the axle with a hammer. =_==, 53 68 :/I 20--- Repeat this step with the Left Butterfly Arm (20). Teet_hif 55 _ 23 23. Locate and open the parts beg labeled "CABLE ASSEMBLY." For cable Identification and routing during steps 23 to 61, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 30 and 31. 77 "-..'Bracket Identify the Butterfly Cable (73). It is approximately 52" long and it has an eyelet on each end. Attach the ButterflyCable to the bracket on the Left ButterflyArm (20) with a 5/16" x 1"Shoulder Bolt (84) and a 5/16" Nylon Jamnut (77). Jh ,.J,,, 24 24. Locate and open the parts bag labeled "PULLEY BAG 2." Remove one "V"-Pulley (34) from the bag. Leave the remalnlng pulleys In the bag for IdentlflcaUon of the Pro Pulleys. Wrap the Butterfly Cable (73) around a =V"-Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) to the bracket on the back of the Butterfly Upright (4) with a 3/8" x 2 1/2" Bolt (105) and a 3/8" Nylon Locknut(90). Make sure the Long Cable Trap Is oriented as shown. 13 25. Remove the 3 1/2" Pulleys (35) from the Double "U"-Bracket (31). 25 Wrap the ButterflyCable (73) around a 3 1/2" Pulley (35). Attach the Pulley to the Double "U"Bracket (31) with a 3/8" x 1 314" Bolt (94) and a 3/8" Nylon Locknut (90). 26. Remove another "V"-Pulley labeled "PULLEY BAG 2." (34) from the bag 26 105 34 Wrap the Butterfly Cable (73) around the "4"Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) to the bracket on the back of the Butterfly Upright (4) with a 3/8" x 2 1/2" Bolt (105) and a 3/8" Nylon Locknut (90). Make sure the Long Cable Trap Is oriented as shown. 73,, 27. Attach the ButterflyCable (73) to the bracket on the Right ButterflyArm (19) with a 5/16" x 1" Shoulder Bolt (84) and a 5/16" Nylon Jamnut (77). 27 28. Identify the Rear Cable (70). It is approximately 95 1/8" long. and it has an eyelet on one end and a threaded shaft on the other. 28 /37 77 90 8 97 Attach the eyelet on the Rear Cable (70) inside the Center Top Frame (8) with a 3/8" x 2 3/4" Bolt (82), two 3/8" Washers (97), and a 3/8" Nylon Locknut (90). 82 14 29. Remove the 3 112"Pulleys (35) from a pair of preassembled Pulley Plates (32). Wrap the Rear Cable (70) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with a 3/8" x 2" Bolt (93) and a 3/8" Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 30. Wrap the Rear Cable (70) around a 4 1/2" Pulley (36) in the direction shown. Attach the Pulley inside the indicated bracket on the Center Top Frame (8) with a 3/8" x 1 3/4" Bolt (94) and a 3/8" Nylon Locknut (90). 30 Bracket 9O ,!. 3o 31. Attach the end of the Rear Cable (70) to a "U"Bracket (33) with a 1/4" Washer (99) and a 1/4" Nylon Locknut (103). / Attach the "U"-Bracket (33) to the Short Weight Tube (44) with a 5/16" x 1 3/4" Bolt (96) and a 5/16" Nylon Locknut (86). 32. Identify the Ab Cable (74). It is approximately 226 1/2" long, and it has a ball on one end and an eyelet on the other. 32 Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) as shown. Place two Pulley Covers (39) over the Pulley, so that the large tabs are on the side shown. Attach the Pulley and Pulley Covers to the Butterfly Updght (4) with a 3/8" x 3 3/4" Bolt (101), two 3/8" Washers (97), and a 3/8" Nylon Jamnut (92). Make sure the Cable Is between the Pulley end the pin on the Upright. 92_9_ 15 //_ 9 on this side 33. Remove the 3 112"Pulleys (35) from the other pair of pre-assembled Pulley Plates (32). Wrap the Ab Cable (74) around a 3 112"Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with a 3/8" x 2" Bolt (93) and a 318"Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 34. Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley to the Double "U"-Bracket (31) with a 3/8" x 1 3/4" Bolt (94) and a 3/8" Nylon Locknut (90). 35. Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) in the direction shown, Attach the Pulley and a Cable Trap (38) to the indicated bracket on the ButterflyBase (1) with a 3/8" x 2" Bolt (93) and a 3/8" Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 35 1 90 36. Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) in the directionshown. Slide a Cable Trap (38) and the Pulleyonto the 3/8" x 3 1/2" Carriage Bolt (95) in the Butterfly Base (1). Secure the Pulleywith a 3/8" Nylon Jamnut (92). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 16 37. Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley to the indicatedbracket on the Center Base (2) with a 3/8" x 3 3/4" Bolt (101) and a 318"Nylon Locknut (90). Make sure the Cable Is routed In the direction shown. 37. i 3511 74101" Note: The 3/8" x 3 3/4" Bolt (101) must be Inserted through both brackets on the Center Frame (2). Tighten the 3/8" Nylon Locknut (90) only a few turns onto the Bolt; It will need to be removed In step 39. 38. Wrap the Ab Cable (74) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the forth set of holesfrom the bottom in the indicatedpair of Pulley Plates (32) with a 3/8" x 2" Bolt (93) and a 318"Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 38 39. Remove the 3/8" x 3 3/4" Bolt (101) and the 3/8" Nylon Locknut (90) used in step 37. 39 Wrap the Ab Cable (74) around a 3 1/2" Pulley(35) in the directionshown. Attach the Pulleyto the indicated bracket on the Center Base (2), and the 3 1/2" Pulley(35) used in step 37 to itsbracket, with the 3i8" x 3 3/4" Bolt (101) and the 3/8" Nylon Locknut(90). Note: Make sure the Pulley used In step 37 Is attached as shown. Wrap the At)Cable (74) around a 3 1/2" Pulley (35) in the direction shown. Slide the Pulley and a Cable Trap (38) onto the 3/8" x 3 1/2" Carriage Bolt (95) in the Center Base (2). Secure the Pulleywith a 3/8" Nylon Jamnut (92). Make sure the Cable Trap Is poslUoned to hold the Cable In the groove of the Pulley. 35 40. Lay the Ab Cable (74) inside the indicatedbracket on the Center Base (2). Attach a 3 112"Pulley (35) inside the bracket with a 3/8" x I 3/4" Bolt (94) and a 3/8" Nylon Jamnut (92). 17 41. Locate the Weight Plate (48) that Is attached to the bottom of the Bottom Weight (47). 41 See the Inset drawing. Attach the end of the Ab Cable (74) to the bottom of the Weight Plate (48) with a 5/16" x 1 3/4" Bolt (96) and a 5/16" Nylon Locknut (86). 42. Remove a Pro Pulley (110) from the bag labeled "PULLEY BAG 2." 42 Identify the Low Cable (71). It is approximately 142 1/8" long and it has a ball on one end and an eyelet on the other. Route the eyelet end through the slot in the cable guide on the Butterfly Base (1). 93 Route the Low Cable (71) under the Pro Pulley (110). Attach the Pro Pulley and a Cable Trap (38) to the bracket on the ButterflyBase (1) with a 3/8" x 2" Bolt (93) and a 318"Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 110 9O Cable Guide 43. Wrap the Low Cable (71) around a 3 112"Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicatedhole in the Butterfly Updght (4) with a 3/8" x 4 3/4" Bolt (102) and a 3/8" Nylon Jamnut (92). Note: Thread the Jamnut only two turns onto the Bolt, another Pulley will be attached to the Bolt In step 45. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 43 44. Wrap the Low Cable (71) over a 3 1/2" Pulley (35) in the dire_ion shown. Attach the Pulley and a Cable Trap (38) to the forthset of holes from the bottom in the Pulley Plates (32) with a 3/8" x 2" Bolt(93) and a 3/8" Nylon Locknut (90). Make sure the Cable "l_ap Is positioned to hold the Cable In the groove of the Pulley. 102 44 90! 18 35 45. Remove the 3/8" Nylon Jamnut (92) from the 3/8" x 4 3/4" Bolt (102) inserted intothe Butterfly Upright (4) in step 43. Wrap the Low Cable (71) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the 3/8" x 4 3/4" Bolt (102) with the 3/8" Nylon Jamnut (92). Make sure the Cable Trap Is positioned to hold the Cable in the groove of the Pulley. 46. Attach the Low Cable (71) to the Leg Lever (13) with a 5/16" x 2 314"Shoulder Bolt (108), a 5/16" Washer (100), and a 5/16" Nylon Jamnut (77). 46 77 100 \ 71 47. Remove a Pro Pulley (110) from the bag labeled "PULLEY BAG 2." 47 Identify the Press Cable (72). It is approximately 387 5/8" long and it has a ball on one end and a threaded shaft on the other. Wrap the Press Cable (72) around the Pro Pulley (110) in the direction shown. Attach the Pulley to the Press Top Frame (9) with a 3/8" x 3 112"Bolt (111), a 3/8" Washer (97), and a 3/8" Nylon Jamnut (92). Make sure the Cable Is between the Pulley and the pin on the Press Top Frame. /II IH 48. Route the threaded end of the Press Cable (72) around the 3 112"Pulley (35) that was attached to the Press Top Frame (9) in step 16. Make sure the Cable Trap (38) Is positioned to hold the Cable In the groove of the Pulley. Properly tighten the 3/8" Nylon Locknut (not shown) attached to the 3/8" x 4" Bolt (78). 48 38 19 49. Wrap the Press Cable (72) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicated hole in the Press Upright (5) with a 3/8" x 3 3/4" Bolt (101), a 3/8" Washer (97) and a 3/8" Nylon Locknut (90). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley, 50. Route the Press Cable (72) through the opening in the Press Frame (17) and wrap the Cable around a 3 1/2" Pulley (35) in the direction shown. Attach the 3 112"Pulley (35) and a Cable Trap (38) to the indicated hole in the Press Frame (17) with a 3/8" x 3 1/4" Bolt (104), a 3/8" Washer (97) and a 3/8" Nylon Locknut (90). Make sure the Pulley Is attached on the Inside of the Press Frame. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 51. Wrap the Press Cable (72) around a "V"-Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) to the small tube on the Press Upright (5) with a 318"x 3 1/4" Bolt (104), a 3/8" Washer (97) and a 318"Nylon Locknut (90). Note: The small tube has four adjustment holes. Attach the "V"-Pulley In the hole farthest from the Upright. Make sure the Cable Trap Is oriented as shown. 51 104 52. Wrap the Press Cable (72) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley to the indicated hole in the Press Frame (17) with a 3/8" x 3 1/4" Bolt (104), a 3/8" Washer (97), and a 3/8" Nylon Locknut (90). Make sure the Pulley Is attached on the Inside of the Press Frame. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 20 34 37 53. Wrap the Press Cable (72) around a 3 1/2" Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicated hole on the right side of the Press Upright (5) with a 3/8" x 4 3/4" Bolt (102) and a 3/8" Nylon Jamnut (92). Note: Thread the Jamnut only two turns onto the Bolt; another Pulley will be attached to the Bolt In step 57. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 53 5 38 54. Route the Press Cable (72) through the Press Frame (17) and around a 3 1/2" Pulley (35) as shown. Attach the Pulley and a Cable Trap (38) to the indicatedhole on the right side of the Leg Press Lever (14) with a 318"x 4 3/4" Bolt (102) and a 3/8" Nylon Jamnut (92). Note: Thread the Jamnut only two turns onto the Bolt; another Pulley will be attached to the Bolt In step 56. Make sure the Cable "Nap Is poslUoned to hold the Cable In the groove of the Pulley. 54 _ 38 14" 55. Wrap the Press Cable (72) around a =V"-Pulley (34) in the direction shown. Attach the Pulley and a Long Cable Trap (37) underneath the Press Seat Frame (12) with a 318"x 4 114"Bolt (85), a 3/8" Washer (97), and a 3/8" Nylon Locknut(90). Note: the Press Seat Frame has five adjustment holes. Attach the Pulley to the second hole from the Leg Press Lever (14). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley, 85 97 12 14 56. Remove the 318"Nylon Jamnut (92) used in step 54. 56 Wrap the Press Cable (72) around a 3 1/2" Pulley (35) in the directionshown. Slide a Cable Trap (38) and the Pulleyonto the 3/8" x 4 3/4" Bolt (102) in the Leg Press Lever (14). Properlytighten the 3/8" Nylon Jamnut (92) onto the Bolt. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 14- 102 -_ _38 21 35 • e 57. Remove the 3/8" Nylon Jamnut (92) used in step 53. Route the Press Cable (72) through the Press Frame (17). Wrap the Press Cable (72) around a 3 1/2" Pulley (35) in the directionshown. Slide a Cable Trap (38) and the Pulley onto the 3/8" x 4 314"Bolt (102) in the bottom of the Press Updght (5). Properlytighten the 3/8" Nylon Jamnut (92) onto the Bolt. Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 38 57 2 W 1023'592 17 58. Wrap the Press Cable (72) around a 3 112"Pulley (35) in the directionshown. Slide a Cable Trap (38) and the Pulley onto the 3/8" x 4" Carriage Bolt(112) in the Press Base (3). Secure the Pulley with a 318"Nylon Jamnut (92). Make sure the Cable Trap Is positioned to hold the Cable In the groove of the Pulley. 92 .112 59. Lay the Press Cable (72) in the bracket on the Center Base (2). Attach a 3 1/2" Pulley (35) inside the bracket with a 3/8" x 1 3/4" Bolt (94) and a 318"Nylon Jamnut (92). 60. Wrap the Press Cable (72) around a 4 112"Pulley (36) in the direction shown. Attach the Pulley inside the indicated bracket on the Center Top Frame (8) with a 3/8" x 1 3/4" Bolt (94) and a 3/8" Nylon Locknut (90). 90 22 72 //// 61. Attach the Press Cable (72) to the remaining =U"Bracket (33) with a 1/4" Washer (99) and a 1/4" Nylon Locknut (103). Note: Do not completely Ughten the Nylon Locknut; It should be threaded only two turns onto the end of the Cable, as shown In the Inset drawing• 96 Attach the =U"-Bracket (33) to the Long Weight Tube (43) with a 5116"x 1 3/4" Bolt (96) and a 5116"Nylon Locknut (86). Important: Follow all five cables from end to end and make sure that they rest In the grooves of all of the pulleys and that the cables and the pulleys move smoothly. 62 62. Locate and open the parts bag labeled "SEAT ASSEMBLY." 25_ .o Attach the ButterflyBackrest (25) to the Butterfly Upright (4) with two 114"x 2 1/2" Bolts (79) and two 1/4" Washers (99). o." 63. Insert a 1/4" x 2 112"Carriage Bolt (91) through the center hole in a Seat Plate (30). Attach the Seat Plate to a Seat (23) with two 1/4" x 3/4" Bolt (98). 63 Insertthe 1/4" x 2 112"Carriage Bolt (91) intothe indicated hole in the ButterflySeat Frame (10) and secure it with a 1/4" Washer (99) and a 1/4" Nylon Locknut(103). Secure the other end of the Seat (23) with a 1/4" x 2 1/2" Bolt (79) and a 1/4" Washer. Attach the other Seat (23) to the Press Seat Frame (12, not shown) in the same manner. 64. Insert a 1/4" x 2 1/2" Carriage Bolt (91) through the center hole in a Seat Plate (30). Attach the Seat Plate to the Press Backrest (24) with two 1/4" x 3/4" Bolt (98). 64 ....""_'_79 99 Insert the 114"x 2 112"Carriage Bolt (91) into the indicatedhole in the Press Upright (5) and secure it with a 114"Washer (99) and a 1/4" Nylon Locknut (103). Secure the other end of the Press Backrest (24) with a 1/4" x 2 112"Bolt (79) and another 114"Washer. 23 65. Press a 1 3/4" Square Inner Cap (68) into the indicated end of the Adjustment Tube (15). 65 Attach the AdjustmentTube (15) to the bracket (not visible in the drawing) on the back of the Leg Press Plate (18) with a 5/16" x 2 1/2" Bolt (87), two 5/16" Washers (100), and a 5/16" Nylon Locknut (86). lO0 lI 14 100 Place the AdjustmentTube (15) in the bracket on top of the Leg Press Lever (14) and secure it with the Adjustment Pin (40). Note: The lip on the Leg Press Plate (16) must be on the upper edge. 86 16 66. Press four 3/4" Round Inner Caps (64) into the ends of the two Pad Tubes (51). 66 Insert a Pad Tube (51) intothe indicated hole in the Leg Lever (13). Slide two Foam Pads (52) onto the ends of the Pad Tube. 52 Insert a Pad Tube (51) into the indicated hole in the Butterfly Leg (11). Slide two Foam Pads (52) onto the ends of the Pad Tube. 67. Attach the Curl Pad (22) to the Curl Post (21) with two 1/4" x 3/4" Bolts (98). 67 98 68. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginningon the following page. Before using the weight system, pull each cable a few times to be sure that the cables move smoothlyover the pulleys. If one of the cables does not move smoothly,find and correctthe problem. IMPORTANT: If the cables are not properly Installed, they may be damaged when heavy weight Is used. Sea the CABLE DIAGRAMS on pages 30 and 31 for proper cable routing. If there Is any slack In the cables, you will need to remove It by tightening the cables; see TROUBLESHOOTING AND MAINTENANCE on page 28. 24 ADJUSTMENTS The instructionsbelow describe how each part o! the weight system can be adjusted. Refer to the exemise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPORTANT: When using an accessory, make sure It Is In the cor_=ct starting position for the exercise to be performed. If there Is any slack In the cables or chain as an exercise Is performed, the effecUveness of the exercise will be reduced. ATTACHING THE ACCESSORIES TO A PULLEY STATION Attach the I_atBar (59) to the Low Cable (71) at the low pulley stationwith a Cable Clip (58). For some exercises, the Chain (57) shouldbe attached between the Lat Bar and the Low Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar end the Low Cable so the Lat Bar Is In the correct starting position for the exercise to be performed. 71 83 57 59 The Nylon Strap (83) or Ab Strap (56) can be attached in the same manner. The accessoriescan be attached to the ab pulley stationor high pulley station in the same manner. ADJUSTING THE LEG PRESS PLATE 40 To adjust the positionof the Leg Press Plate (16), pull out the Adjustment Pin (40) and slide the Adjustment Tube (15) either backward or forward in the bracket on the Leg Press Lever (14). Line up one of the adjustment holes in the AdjustmentTube with the hole in the bracket and re-insert the Adjustment Pin. 15 ATTACHING THE CURL PAD To use the Curl Pad (22), remove the 2" Square Inner Cap (67) from the ButterflyLeg (11). Slide the Curl Post (21) to the desired height in ths ButterflyLeg. Tighten the Curl Knob (49) intothe ButterflyLeg and an adjustment hole in the Curl Post. 22 25 CHANGING THE WEIGHT SETTING To change the setting of a weight stack, insert a Weight Pin (81) under the desired Weight (41). insert the Weight Pin so that the bent end touches the weight stack. Turn the bent end down. To use the Bottom Weight (47) with the press arms or the leg press, insert the Weight Pin (81) under the Bottom Weight. Remove the other Weight Pin from the small weight stack. To use the small weight stack with the press arms or leg press, insert a Weight Pin (81) under the Bottom Weight (47). Then, insert the other Weight Pin under the desired Weight (41) in the right weight stack. Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 27 to find the approximate amount of resistance at each weight station. 26 WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each exercise station. "Left Top" and =RightTop" refer to the 6 lb. top weights. =Bottom" refers to the 12.5 lb. bottomweight. The other numbers refer to the 12,5 lb. weight plates. Weight resistance shown for the butterflyarm station is for each butterflyarm. Note: The actual resistance at each station may vary due to differences In Individual weight plates as well as friction between the cables, pulleys, and weight guides. WEIGHT HIGH PULLEY (Ibs.) PRESS ARM (Ibs.) LEG PRESS (Ibs.) BUTTERFLY ARM (Ibs.) AB PULLEY (Ibs.) LEG LEVER (Ibs.) LOW PULLEY (Ibs.) Le_Top 32 35 34 6 133 164 243 7 150 180 278 Bottom 165 205 307 RlghtTop 170 210 315 25 25 30 28 1 187 230 350 40 41 48 42 27 TROUBLESHOOTING AND MAINTENANCE Make sure all parts are properlytightened each time you use the weightsystem. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightlywhen it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several different ways. When you are tighteningthe cables, note that they are linked intotwo distinct groups. The Rear Cable (70), the Low Cable (71), the Butterfly Cable (73), and the Ab Cable (74) are all connected to the small weight stack. All three cables will be tightened by tightening the Rear Cable at the small weight stack, or by adjusting the 3 1/2" Pulleys (35) in either set of Pulley Plates (32). The Press Cable (72) is attached to the large weight stack. The Press Cable can be tightened at the large weight stack or by moving the "V"-Pulleys (34) on the Press Upright (5) and the Press Seat Frame (12). The Pulley Plates (32) have four sets of adjustment holes for each 3 1/2" Pulley (35). Slack can be removed from the cables by moving one or both Pulleys to a set of holes closer to the center of the Pulley Plates. To move a 3 112"Pulley (35), remove the 318"Nylon Locknut (90) and the 318"x 2" Bolt (93) from the Pulley Plates (32), the Cable Trap (38), and Pulley. Re-attach the Pulley and Cable Trap to the next set of holes in the Pulley Plates with the Bolt and Nylon Locknut.Note: Begin by moving the bottom Pulley up one set of holes. If the cables are still too loose, move the top Pulley down one set of holes, until the slack In the cables has been removed. The threaded ends on the Rear Cable (70) and the Press Cable (72) attached to the weight stacks can be used to tighten the cables. To tighten the Rear Cable (70), remove the 5/16" x 1 3/4" Bolt (96) and the 5/16" Nylon Locknut (86) from the "U"-Bracket (33) and the Short Weight Tube (44). Tighten the 1/4" Nylon Locknut(103) at the end of the Rear Cable (70) a few tums. Re-attach the "U"Bracket (33) to the Short Weight Tube (44) with the 5/16" x 1 3/4" Bolt (96) and the 5/16" Nylon Locknut (86). The Press Cable (72) can be tightened in the same manner. 9O Slack can be removed from the Press Cable (72) by moving the =V"-Pulley (34) attached to the Press Seat Frame (12) closer to the Press Upright (5). Remove the 3/8" x 4 1/4" Bolt (85), 3/8" Washer (97), and 3/8" Nylon Locknut (90) from the Press Seat Frame (12), the "V"-Pulley (34), and the Long Cable Trap (37). Move the Pulley to a hole that is closer to the Press Upright (5), one hole at a time, until the slack is removed. Reattach the Pulley and Cable Trap to the hole with the Bolt, Washer, and Nylon Locknut. I{ there is still slack in the Press Cable (72), move the "V"-PuUey (34) attached to the small tube on the Press Upright (5) to a hole that is closerto the Upright. Remove the 3/8" x 3 114"Bolt (104), 318"Washer (97), and 3/8" Nylon Locknut (90) from the Press Updght (5), the "V"-Pulley (34), and the Long Cable Trap (37). Move the Pulley to a hole that is closer to the Press Upright, one hole at a time, untilthe slack is removed. Reattach the Pulley and Cable Trap to the hole with the Bolt, Washer, and Nylon Locknut, If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-Install It. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover o! this manual. 29 CABLE DIAGRAMS The Cable Diagrams below and on the next page show the proper muting of the Rear Cable (70), the Low Cable (71), the Press Cable (72), the ButterflyCable (73), and the Ab Cable (74). The numbers show the correct route for each Cable. Make sure that the Cables are routed correctly, that the Pulleys move smoothly, and that the Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the weight system. I Press Cable (72) 2 12 3 11 7 4 30 Low Cable (71) 2 Rear Cable (70) 1 Butterfly Cable (73) 5 31 This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below each part refers to the key number of the part from the PART LIST in the center of this manual. Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part In the parts bags, check to sea If It has bean pl_-assembled. Note: Assembly Is divided into four stages: 1) frame assembly; 2) arm assembly; 3) cable assembly; and 4) seat assembly. The hardware for each assembly stage Is packaged separately. Walt until you begin each stage to open that parts bag. PART IDENTIFICATION CHART--Model No. 831.159830 Ro402A 3/8" x 1 314" Bolt (94) 1/4" Nylon Locknut (103) 318" x 2" Bolt (93) 5/16" Nylon Jamnut (77) _\\\\\\\\\\\\\\\\\\\\ 1/4" x 2 1/2" Bolt (79) 5/16" Nylon Locknut (86) _,\\\\\\l _ 5/16" x 2 112" Bolt (87) 3/8" Nylon Jamnut (92) 3/8" x 2 1/2" Bolt (105) _\\\\\\_\\\\\\\\\\\\\\\_ 3/8" Nylon Locknut (90) 1/4" x 2 1/2" Carriage Bolt (91) _\\\\\\\\\\\\\\\\\ I 5/16" x 2 1/2" Carriage Bolt (75) 114"Washer (99) 318" x 2 1/2"Carriage Bolt ( 5116" Washer (100) _\\\\\\1 5/16" x 2 3/4" Bolt (89) 3/8" Washer (97) 3/8" SAE Washer (113) 3/8" x 2 314" Bolt (82) 3/4" Round Inner Cap (64) Round Inner Cap (63) 1" Retainer (54) 1" Round Inner Cap (66) 1" Square Inner Cap (69) 1" Cover Cap (55) (! i J 1 3/4" Square Inner Cap (68) 2" Square Inner Cap (67) _\\\\\\1 _] 5116" x 3" Bolt (107) 5116" x 1 3/4" Bolt (96) _\\\\\\l 5116" x 1" Shoulder Bolt (84) [_ 5116"x 2 3/4" Shoulder Bolt (108) 1" Tap Screw (80) 318"x 3" Bolt (88) 1/4" x 3/4" Bolt (98) 318" x 3 114" Bolt (104) O o m 318" x 3 1/2" Bolt (111) x O3 3/8" x 3 1/2" Carriage Bolt (95) [_ 318" x 3 3/4" Bolt (101) 318" x 4" Bolt (78) 318" x 4" Carriage Bolt (112) 318" x 4 114" Bolt (85) 3/8" x 4 3/4" Bolt (102) SAVE THIS PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE PART LIST-- Model No. 831.159830 Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 2 2 2 3 1 4 2 4 25 2 4 19 2 1 13 2 1 1 2 4 1 1 1 2 2 4 2 4 2 1 1 3 Description Butterfly Base Center Base Press Base Butterfly Upright Press Upright Updght Support Butterfly Top Frame Center Top Frame Press Top Frame Butterfly Seat Frame Butterfly Leg Press Seat Frame Leg Lever Leg Press Lever Adjustment Tube Leg Press Plate Press Frame Press Arm Right Butterfly Arm Left Butterfly Arm Curl Post Cud Pad Seat Press Backrest Butterfly Backrest Right Weight Guide Left Weight Guide Small Support Plate Large Support Plate Seat Plate Double =U'-Bracket Pulley Plate "U"-Bracket =V-Pulley 3 1/2" Pulley 4 1/2" Pulley Long Cable Trap Cable Trap Pulley Cover Adjustment Pin Weight Top Weight Long Weight Tube Short Weight Tube Weight Tube Bumper Weight Bumper Bottom Weight Weight Plate Cud Knob Bumper Pad Tube Foam Pad Large Foam Pad 1" Retainer 1" Cover Cap Ab Strap Chain Cable Clip Key No. 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 # # Ro.o2A Qty. 1 2 2 4 2 4 2 2 15 7 1 1 1 1 1 1 10 1 3 1 5 2 2 10 1 2 1 36 5 1 14 30 3 16 6 6 2 3 18 8 10 9 7 3 5 4 2 1 4 1 4 2 1 1 4 1 1 Description Let Bar PlasticBushing LargeBushing Handgrip RoundInner Cap 3/4" Roundinner Cap ButterflyArm Bushing 1" Round Inner Cap 2" Square Inner Cap 1 3/4" Square Inner Cap 1"Square inner Cap Rear Cable Low Cable Press Cable ButterflyCable Ab Cable 5/16" x 2 112"Cardage Bolt 3/8" x 2 112"Carriage Bolt 5/16" NylonJamnut 3/8" x 4" Bolt 1/4" x 2 1/2" Bolt 1" Tap Screw Weight Pin 3/8" x 2 3/4" Bolt Nylon Strap 5/16" x 1" Shoulder Bolt 3/8" x 4 114"Bolt 5/16" Nylon Locknut 5/16" x 2 1/2" Bolt 3/8" x 3" Bolt 5/16" x 2 3/4" Bolt 3/8" Nylon Locknut 1/4"x 2 1/2" Carriage Bolt 3/8" Nylon Jamnut 3/8" x 2" Bolt 3/8" x 1 314"Bolt 3/8" x 3 1/2" Cerriege Bolt 5/16" x 1 3/4" Bolt 3/8" Washer 1/4" x 3/4" Bolt 1/4" Washer 3/16" Washer 3/8" x 3 3/4" Bolt 3/8" x 4 3/4" Bolt 114"Nylon Locknut 3/8" x 3 1/4" Bolt 3/8" x 2 lt2" Bolt 3/8" x 8" Bolt 5/16 x 3" Bolt 5/16" x 2 3/4" Shoulder Bolt Medium SupportPlate Pro Pulley 3/8"x 3 112"Bolt 3/8" x 4" Carriage Bolt 3/8" SAE Washer User's Manual Exercise Guide Note: =#"indicates a non-illustratedpart. Specificationsare subjectto change withoutnotice. 38 86 112 75 76 16 :23 (:3 4_ C:) SEARS The model number and serial number of your WELDERe PRO POWER STACK weight system are listedon a decal attached to the frame. See the front cover of this manual to find the location of the decal. Model No. 831.189830 QUESTIONS? if you find that: • you need help assembling or operating the WELDER* PRO POWER STACK weight system All replacement parts are available for immediate purchase or special order when you visit your nearest SEARS Service Center. To request service or to order parts by telephone, call the toll-free numbers listed at the left. • a part Is missing When requesting help or service, or ordering parts, please be prepared to provide the followinginformation: • or you need to schedule repair service • The MODEL NUMBER of the product (831.159830) call our toll-free HELPLINE • The NAME of the product (WELDERe PRO POWER STACK weight system) 1-800-736-6879 Monday-Saturday, 7 am-7 pm Central Time (excluding holidays) • The KEY NUMBER and DESCRIPTION of the PART (see the PART LIST/EXPLODED DRAWING in the center of this manual). REPLACEMENT PARTS If parts become worn and need to be replaced, call the following tollfree number SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 1-800-FON-PART (1-800-366-7278) l FULL 90 DAY WARRANTY J For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughoutthe United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge. This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commerciallyor for rental purposes. This warranty gives you specificlegal rights,and you may also have other rightswhich vary from state to state. SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179 Part No. 183713 R0402A Pdnted in Canada © 2002 Seam, Roebuck and Co.
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