Weider 8510 System Wesy8510 Users Manual .SYOM WESY85101 135112

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¨

Model No. WESY85101
Serial No.
(Write the serial number in the space
above for reference.)

Serial Number Decal

QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you have
questions, or find there are missing or damaged parts, we will
guarantee you complete satisfaction through direct assistance
from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained technicians on our customer hot line
will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:

1-800-225-0653
Mon.ÐFri., 6 a.m.Ð6 p.m. MST

CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
PATENT PENDING

USER'S MANUAL

TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: a PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART
IDENTIFICATION CHART before beginning assembly.

LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center or for products used for commercial or rental
purposes. No other warranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

2

IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system.
8. Keep hands and feet away from moving parts.

1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.

9. Always stand on a foot plate when performing an exercise that could cause the home
gym system to tip.

2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.

10. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.

3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.

11. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.

4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.

12. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.

5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep small children and pets away from the
home gym system at all times.

13. The home gym system is intended for home
use only. Do not use the home gym system in
any commercial, rental, or institutional setting.

7. Always wear athletic shoes for foot protection.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

3

BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER¨ 8510
Home Gym System. The WEIDER¨ 8510 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
WEIDER¨ 8510 will help you to achieve the specific
results you want.

Service Department toll-free at 1-800-225-0653,
Monday through Friday, 6 a.m. until 6 p.m. Mountain
Time (excluding holidays). To help us assist you,
please note the product model number and serial
number before calling. The model number is
WESY85101. The serial number can be found on a
decal attached to the WEIDER¨ 8510 (see the front
cover of this owner's manual).

For your benefit, read this manual carefully before
using the WEIDER¨ 8510 Home Gym System. If you
have additional questions, please call our Customer

Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.

ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 53 in.

High Pulley Station

Lat Bar

Butterfly Arms

Backrest

Press Arm
Seat

Weight Stack

Leg Lever
Weight Pin

Low Pulley Station
Foot Plate

4

ASSEMBLY
¥ As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.

Before beginning assembly, carefully read the
following information and instructions:
¥ Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.

¥ Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:

¥ The assembly is divided into four stages: 1)
frame assembly, 2) press and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.

¥ Two (2) adjustable wrenches
¥ One (1) standard screwdriver

¥ Wait until you begin each assembly stage to open
that parts bag.

¥ One (1) phillips screwdriver

¥ For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.

¥ Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.

¥ One (1) rubber mallet

Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.

1. Before beginning assembly, be sure that
you have read and understand the information in the box above.

1
High Side of
Bracket

Press a 2Ó Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 2Ó Square
Inner Cap (27) into the end of the Base (4).

FRAME ASSEMBLY

56
Insert two 5/16Ó x 2 3/4Ó Carriage Bolts (14)
up through the Stabilizer (5). Insert two 5/16Ó
x 2 1/2Ó Carriage Bolts (1) up through the
Base (4).
Slide the indicated end of the Base (4) onto
the 5/16Ó x 2 3/4Ó Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. Hand tighten a 5/16Ó
Nylon Locknut (3) onto each Carriage Bolt.
The high side of the bracket on the Rear
Upright must be on the side shown. Do
not tighten the Nylon Locknuts yet.

3

51

5

4
51

14
1
27

5

2. Slide the Front Upright (42) onto the 5/16Ó x
2 1/2Ó Carriage Bolts (1) in the Base (4).
Hand tighten a 5/16Ó Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.

2

Press a 1Ó Square Inner Cap (65) into the
Front Upright (42).
42

65

FRAME ASSEMBLY

3

4
1
3. Press a 2Ó Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4Ó
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1Ó
Round Inner Caps (49) into the top of the
crossbar.

3

11

11
8

27

8

44

55
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16Ó
x 2 3/4Ó Bolts (11), four 5/16Ó Flat Washers
(8), and four 5/16Ó Nylon Locknuts (3).

49
44

Crossbar

3

Tighten all Nylon Locknuts used in steps 1
through 3.
4. Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.

27

3

56

42

4
25

Stack six Weights (25) on the Weight
Bumpers (19). Be sure that all of the Weights
are turned so the pin grooves are on the
same side. Be careful not to tip the stack
of Weights.

Pin Groove
19

4ÑBracket

6

5. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the
Weight Tube into the stack of Weights (25).
Be sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.

5
Holes

Lubricate the insides of the holes in the Top
Weight (76). Set the Top Weight onto the
stack of Weights (25).

62

Insert both Weight Guides (62) into the stack
of Weights (25). Be sure that the holes in
the Weight Guides are at the top, as
shown.

76
Lubricate

FRAME ASSEMBLY

63

64

25

6. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16Ó x 6Ó
Bolt (60), two 1/2Ó x 3/4Ó Spacers (61), and a
Nylon Locknut (3).

6

61
3

55

Be sure that the Pulley Bracket (20) is in
front of the right Weight Guide (62) as
shown.
60

20

ARM ASSEMBLY

62

7. Press a 1Ó x 7/8Ó Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Base
(4). Note: This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the pulleys are on the indicated side.

7
Pulleys
17
Lubricate
59

Lubricate the 3/8Ó x 8Ó Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8Ó x 8Ó Bolt and a 3/8Ó Nylon Locknut (21).

21
Welded
Spacers

4 ÑTube
75

7

8. Press a 1 3/4Ó Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1Ó Round
Inner Cap (49) into each end of the handle on
the Press Arm. Attach the Press Arm to one
side of the Press Frame (17) with two 5/16Ó x
2 1/2Ó Bolts (22) and two 5/16Ó Nylon
Locknuts (3).

8

44
49
44

49
46

49
46

Assemble the other Press Arm (46) in the
same manner.

22

3
17
9. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 10.

9

50

50
6

6
Welded
Brackets

Note: The ÒVÓ-Pulleys (6), Long Cable Traps
(50), 3/8Ó x 2 1/2Ó Bolts (7), and 3/8Ó Nylon
Locknuts (21) are pre-attached. These have
been shown disassembled for easy part identification.

ARM ASSEMBLY

7

47
21

48

10. Lubricate both axles on the Top Frame (55).

10
55

Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 9
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).

47

Bracket
Lubricate Axle

Tap two 1Ó Retainers (69) and a 1Ó Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.

48

69
70

45

Attach the Left Arm (47) in the same manner.
Press 1 3/4Ó Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10Ó Pad (45) onto the
lower end of each Arm.

44
45

55
69
70

8

11. During steps 11 through 25, refer to the
CABLE DIAGRAM on page 20 of this manual
to verify proper cable routing. Before beginning this section, identify the Long Cable (23)
and the Short Cable (58) by comparing the
lengths and ends of the cables.

11

23

IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.

CABLE ASSEMBLY

12. Locate the Long Cable (23). Route the Long
Cable around the indicated 3 1/2Ó Pulley (15)
attached to the Top Frame (55). Be sure that
the end of the Cable with the ball is on the
indicated side of the Pulley and that the
Cable is between the Pulley and the hook.
Tighten the 3/8Ó x 3 3/4Ó Bolt (71) and the 3/8Ó
Nylon Locknut (not shown).

58

12

23

55

15
Ball

71

Hook

13. Wrap the Long Cable (23) around a ÒVÓ-Pulley
(6). Attach the ÒVÓ-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8Ó x 2 1/2Ó Bolt (7)
and a 3/8Ó Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.

13

7
50

6
42

23
21

14. Route the Long Cable (23) around the ÒVÓPulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley
and that the Long Cable Trap (50) is positioned to hold the Cable in place. Tighten
the 3/8Ó x 2 1/2Ó Bolt (7) and the 3/8Ó Nylon
Locknut (not shown).

14

7

6

47
23

9

50

15. Route the Long Cable (23) around the ÒVÓPulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the ÒVÓPulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8Ó x 2 1/2Ó Bolt (7) and the 3/8Ó Nylon
Locknut (not shown).

15

50

7

6

48
23

CABLE ASSEMBLY

16. Route the Long Cable (23) around the 3 1/2Ó
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8Ó x 2Ó Bolt (12) and the
3/8Ó Nylon Locknut (not shown).

16

68

20
12

Be sure that the 5/16Ó x 5Ó Bolt (68) is properly tightened and that the Pulley Bracket (20)
can move freely.

17. See the inset drawing. Attach a 3 1/2Ó Pulley
(15) and a Cable Trap (66) to the indicated
hole in the Long ÒUÓ-Bracket (57) with a 3/8Ó x
2Ó Bolt (12) and a 3/8Ó Nylon Locknut (21). Be
sure that the Cable Trap is inside the ÒUÓBracket. Note: This may come pre-assembled.

Route the Long Cable (23) around the 3 1/2Ó
Pulley (15) attached to the bracket on the Top
Frame (55). Tighten the 3/8Ó x 2Ó Bolt (12)
and the 3/8Ó Nylon Locknut (21). Be sure that
the Cable is in the groove of the Pulley
and that the Cable and Pulley move
smoothly.

10

15

23

17

23

23

Route the Long Cable (23) around the 3 1/2Ó
Pulley (15) and through the Long ÒUÓ-Bracket
(57). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
18. Note: The Pulley (15) in this drawing is
pre-assembled. It is shown disassembled
for easy part identification.

66

15

66

12

21
57

18
Bracket

55

21

23

15
12

19. Note: This assembly step shows how to
complete the assembly of several preattached parts.

19

The 5/8Ó x 9/16Ó Spacer (73) has been preattached on the outside of the 3 1/2Ó Low
Pulley (77) for shipping purposes. Remove
the 3/8Ó Nylon Locknut (21), the Spacer, and
the Pulley from the 3/8Ó x 3 3/4Ó Bolt (71). Do
not remove the Bolt. The Bolt has been
shown removed for part identification.
Reattach the 3 1/2Ó Low Pulley (77), with the
5/8Ó x 9/16Ó Spacer (73) between the Pulley
and the Press Frame (17). Do not tighten
the 3/8Ó Nylon Locknut (21) yet. Be sure
that the 3/8Ó x 3 3/4Ó Bolt (71), the 3/8Ó Flat
Washer (9), the 5/8Ó x 9/16Ó Spacer (73),
the 3 1/2Ó Low Pulley (77), and the 3/8Ó
Nylon Locknut (21) are oriented as shown.

9

71
73

17

77

CABLE ASSEMBLY

21

20. Locate the Short Cable (58). Route the
Short Cable (58) under the 3 1/2Ó Low Pulley
(77). Be sure that the end of the Cable with
the ball is on the indicated side of the
Press Frame (17) and that the Cable is
between the Pulley and the crossbar on
the Press Frame. Tighten the 3/8Ó Nylon
Locknut (21) and the 3/8Ó x 3 3/4Ó Bolt (not
shown).

20

21
17
77
Ball
Crossbar
58

11

21. Route the Short Cable (58) around the 3 1/2Ó
Pulley (15) attached to the lower hole in the
Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown. Tighten the 3/8Ó Nylon Locknut (21)
and the 3/8Ó x 3 3/4Ó Bolt (71).

21

42
15

42
71

15

66
58

Inset shows view
from other side

21

22

CABLE ASSEMBLY

22. Route the Short Cable (58) around the 3 1/2Ó
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable
Trap (66) is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown. Tighten the 3/8Ó Nylon
Locknut (21) and the 3/8Ó x 3 1/2Ó Bolt (not
shown).

58

58
15
66
21
17

23. Route the Short Cable (58) around the 3 1/2Ó
Pulley (15) attached to the upper hole in the
Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown. Tighten the 3/8Ó Nylon Locknut (21)
and the 3/8Ó x 3 3/4Ó Bolt (71).

23

58

42

15

42
15
71

21

66
58
Inset shows view
from other side

12

24. Attach the end of the Short Cable (58) to the
Long ÒUÓ-Bracket (57) with a 1/4Ó Nylon Locknut (2) and a 1/4Ó Flat Washer (10). Do not
completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the nut, as shown in the
inset drawing.

24

2
57
10
58

CABLE ASSEMBLY

2

10
57
25. Attach the Long Cable (23) to the Small ÒUÓBracket (67) with a 1/4Ó Nylon Locknut (2)
and a 1/4Ó Flat Washer (10). Do not completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.

58

25

Attach the Small ÒUÓ-Bracket (67) to the
Weight Tube (63) with the 5/16Ó x 1 3/4Ó Bolt
(72) and a 5/16Ó Nylon Locknut (3).

23
67
72
3
63

10

2

23
10
2
67

13

26. Attach the Backrest (41) to the Front Upright
(42) with two 1/4Ó x 2 1/2Ó Screws (43) and
two 1/4Ó Flat Washers (10).

26

42

41

SEAT ASSEMBLY

43 10

27. Press a 1 1/2Ó Square Inner Cap (32) into the
Seat Frame (36).
Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the
center hole in the Seat Plate (37). Attach the
Seat Plate to the Seat (13) with two 1/4Ó x
1/2Ó Screws (18).

27
13

Insert the 1/4Ó x 2Ó Carriage Bolt (38) into the
indicated hole in the Seat Frame (36).
Tighten a 1/4Ó Nylon Locknut (2) with a 1/4Ó
Flat Washer (10) onto the Carriage Bolt.

38
37
36

Attach the other end of the Seat (13) to the
Seat Frame (36) with a 1/4Ó Flat Washer (10)
and the 1/4Ó x 2Ó Screw (24).

28. Press a 1 1/2Ó Square Inner Cap (32) into the
Leg Lever (29).
Lubricate the 5/16Ó x 2 1/4Ó Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16Ó x 2 1/4Ó Bolt and a 5/16Ó Nylon
Locknut (3). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to
pivot freely.
Insert the 5/16Ó x 2Ó Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten
a 5/16Ó Nylon Locknut (3) with a 5/16Ó Flat
Washer (8) onto the Eyebolt.

14

32
18

24

10
2

28
36

3

2
LubricateÐ33
29

35

8
32

3

29. Rest the Seat Frame (36) on the indicated pin
in the Front Upright (42). Attach the Seat
Frame to the Front Upright with a 5/16Ó x
2 3/4Ó Carriage Bolt (14) and the Seat Knob
(40).

29

40
36
14

Pin

SEAT ASSEMBLY

42

30. Press 3/4Ó Round Inner Caps (34) into the
ends of both 12 1/2Ó Pad Tubes (28).

30

Insert one 12 1/2Ó Pad Tube (28) into the
Seat Frame (36). Slide a 5 1/2Ó Pad (30) onto
each end of the Pad Tube.
Insert the other 12 1/2Ó Pad Tube (28) into the
Leg Lever (29). Slide a 5 1/2Ó Pad (30) onto
each end of the Pad Tube.

36

34
28
34
30
29

15

30

31. Remove the decals from the decal sheet (not shown) and apply them to the home gym system in the locations shown below.
31
HIGH PULLEY

BUTTERFLY

8510

BENCH PRESS
LEG EXTENSION

LEG CURL

LOW PULLEY

32. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on page 17 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAM on page 20 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove it by tightening the cables. See TROUBLE-SHOOTING AND MAINTENANCE on page 19.

16

ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to 81.5
pounds, in increments of 12.5 pounds. Note: Due to
the cables and pulleys, the actual amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 18 to find the actual amount of
resistance at each weight station.
25
26

ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.

53
23
52
54

The Nylon Strap (39) (not shown) can be attached in
the same manner.

ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Short Cable (58) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Pulley Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short
Cable so the Lat Bar is in the correct starting
position for the exercise to be performed.

58
53

52
54

The Nylon Strap (39) (not shown) can be attached in
the same manner.

17

ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Seat
Frame to the Front Upright with the 5/16Ó x 2 3/4Ó
Carriage Bolt (14) and the Seat Knob (40).

40

36
13

42

For some exercises, the Seat (13) must be removed.
First, be sure that the chain is not attached to the leg
lever. Next, remove the Seat Knob (40) and the 5/16Ó
x 2 3/4Ó Carriage Bolt (14) from the Seat Frame (36).
Lift the Seat Frame off the Front Upright (42).

14

ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION

To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOVING THE SEAT above).

52

Attach one end of the Chain (52) to the Short Cable
(58) with a Cable Clip (53). Attach the other end of
the Chain to the Eyebolt (35) with a Cable Clip.

29

53
58
35

WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. ÒTopÓ refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for
each butterfly arm.

WEIGHT
PLATES

PRESS ARM
(lbs.)

BUTTERFLY ARM
(lbs.)

LEG LEVER
(lbs.)

HIGH PULLEY
(lbs.)

LOW PULLEY
(lbs.)

Top

20

10

15

14

24

1

45

22

36

28

54

2

70

33

54

44

82

3

99

42

75

60

115

4

128

48

96

72

147

5

153

60

115

90

175

6

184

69

137

103

209

The actual resistance at each weight station may vary due to differences in individual weight plates, as well as
friction between the cables, pulleys, and weight guides.

18

TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES

1

Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Slack can be
removed from the cables by tightening the 1/4Ó Nuts
(2) at the end of the Long Cable (23) (see drawing 1)
and at the end of the Short Cable (58) (see drawing
2). To do this you may need to remove the Small ÒUÓBracket (67) from the Weight Tube (not shown) or
remove the 3 1/2Ó Pulley (15) from the Long ÒUÓBracket (57). Make sure that the cables are not too
tight, or the Top Weight (76) will be lifted off the
weight stack.

23

67
2
76

Additional slack can be removed by moving the 3 1/2Ó
Pulley (15) to the other hole in the Long ÒUÓ-Bracket
(57). Remove the 3/8Ó Nylon Locknut (21) and the
3/8Ó x 2Ó Bolt (12) from the Cable Trap (66), Pulley,
and ÒUÓ-Bracket. Re-attach the Pulley and Cable
Trap. Be sure that the Cable trap is in the proper
position and that the Cable and Pulley move smoothly.

2

23
66

Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.

19

15
57

21

12

2

58

CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the
diagram to be sure that the two cables and the cable traps have been assembled correctly. If the cables have
not been correctly routed, the home gym system will not function properly and damage may occur. The numbers
show the correct route for each cable. The starting and ending points of each cable are labeled. Be sure that
the cable traps do not touch or bind the cables.
2
1ÑHigh Pulley
7
3
5
4

Long Cable (23)

TOP VIEW

6
5ÑLong ÒUÓ-Bracket

Short Cable (58)

Weight StackÑ8
4
3

1ÑLow Pulley

2

20

NOTES

21

PART LISTÑModel No. WESY85101
Key No. Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

2
3
17
1
1
3
3
5
4
6
4
3
1
3
7
1
1
2
2
1
12
4
1
1
6
1
3
2
1
4
2
2
1
4
1
1
1
1
1
1

Description

R1196A

Key No. Qty.

5/16Ó x 2 1/2Ó Carriage Bolt
1/4Ó Nylon Locknut
5/16Ó Nylon Locknut
Base
Stabilizer
ÒVÓ-Pulley
3/8Ó x 2 1/2Ó Bolt
5/16Ó Flat Washer
3/8Ó Flat Washer
1/4Ó Flat Washer
5/16Ó x 2 3/4Ó Bolt
3/8Ó x 2Ó Bolt
Seat
5/16Ó x 2 3/4Ó Carriage Bolt
3 1/2Ó Pulley
3/8Ó x 3 1/2Ó Bolt
Press Frame
1/4Ó x 1/2Ó Screw
Weight Bumper
Pulley Bracket
3/8Ó Nylon Locknut
5/16Ó x 2 1/2Ó Bolt
Long Cable
1/4Ó x 2Ó Screw
Weight
Weight Pin
2Ó Square Inner Cap
12 1/2Ó Pad Tube
Leg Lever
5 1/2Ó Pad
Hand Grip
1 1/2Ó Square Inner Cap
5/16Ó x 2 1/4Ó Bolt
3/4Ó Round Inner Cap
5/16Ó x 2Ó Eyebolt
Seat Frame
Seat Plate
1/4Ó x 2Ó Carriage Bolt
Nylon Strap
Seat Knob

41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
#
#

1
1
2
6
2
2
1
1
6
3
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
5
1
1
4
2
4
1
1
2
2
1
1
1
1

Description
Backrest
Front Upright
1/4Ó x 2 1/2Ó Screw
1 3/4Ó Square Inner Cap
10Ó Pad
Press Arm
Left Arm
Right Arm
1Ó Round Inner Cap
Long Cable Trap
2Ó Square Outer Cap
Chain
Cable Clip
Lat Bar
Top Frame
Rear Upright
Long ÒUÓ-Bracket
Short Cable
3/8Ó x 8Ó Bolt
5/16Ó x 6Ó Bolt
1/2Ó x 3/4Ó Spacer
Weight Guide
Weight Tube
Weight Tube Bumper
1Ó Square Inner Cap
Cable Trap
Small ÒUÓ-Bracket
5/16Ó x 5Ó Bolt
1Ó Retainer
1Ó Round Cover Cap
3/8Ó x 3 3/4Ó Bolt
5/16Ó x 1 3/4Ó Bolt
5/8Ó x 9/16Ó Spacer
1 1/8Ó x 2 1/2Ó Plastic Bushing
1Ó x 7/8Ó Plastic Bushing
Top Weight
3 1/2Ó Low Pulley
UserÕs Manual
Exercise Poster

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.

22

EXPLODED DRAWINGÑModel No. WESY85101

74

7

11

50

11

8

27

R1196A

15 12
49

55
8

44

71

15

23
27

21

44

21

6

74

70

21
69

3

47

70
50

61

3

69

7

60

44

56

48
55

68

45

6

66
15

3

21

20
3

12

21

45

42

21
15 66

12

2
10

44

13
23

3

41

67

57

58

72

38
37
18

43 10
76
10

3

2

32

28

44
14

62

64

26

65

49

33

29
34

35

30
28

34

30 32

49

46

8 3

22

16
71
9

46

3

14
54

49

3

3

19

51

2

44

25 21

49

3

30
34

9

5

10

71

15

51

36
24

66

63

31

34

30

40

15
73

4

77
52

21 66

1
39

27

31
53

23

59

21 17
75

58

3/4Ó Round Inner Cap (34)Ð4
1Ó Round Inner Cap (49)Ð6
1Ó Round Cover Cap (70)Ð2

5/8Ó x 9/16Ó Spacer (73)Ð1
1/2Ó x 3/4Ó Spacer (61)Ñ2

5/16Ó x 2Ó Eyebolt (35)Ñ1

1 3/4Ó Square Inner Cap (44)Ð6
1 1/2Ó Square Inner Cap (32)Ñ2

2Ó Square Inner Cap (27)Ð3
2Ó Square Outer Cap (51)Ð2

1 1/8" x 2 1/2" Plastic Bushing (74)Ð2

1" Retainer (69)Ð4
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7
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